JP2004310079A - Positive photosensitive resin composition, and semiconductor device and display element - Google Patents
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本発明は、ポジ型感光性樹脂組成物並びに半導体装置及び表示素子に関するものである。 The present invention relates to a positive photosensitive resin composition, a semiconductor device, and a display element.
従来、半導体素子の表面保護膜、層間絶縁膜には耐熱性が優れ、また卓越した電気特性、機械特性等を有するポリイミド樹脂が用いられているが、近年半導体素子の高集積化、大型化、パッケージの薄型化、小型化、半田リフローによる表面実装への移行等により耐熱サイクル性、耐熱ショック性等の著しい向上の要求があり、更に高性能の樹脂が必要とされるようになってきた。
一方、ポリイミド樹脂自身に感光性を付与する技術が最近注目を集めてきており、これを用いるとパターン作成工程の一部が簡略化でき、工程短縮および歩留まり向上の効果はあるが、現像の際にN−メチル−2−ピロリドン等の溶剤が必要となるため、安全性、取扱い性に問題がある。
Conventionally, a polyimide resin having excellent heat resistance and excellent electrical and mechanical properties has been used for a surface protective film and an interlayer insulating film of a semiconductor element. There has been a demand for remarkable improvements in heat cycle resistance and heat shock resistance due to the thinning and miniaturization of packages and the shift to surface mounting by solder reflow, and further high-performance resins have been required.
On the other hand, a technique for imparting photosensitivity to the polyimide resin itself has recently attracted attention, and when this technique is used, a part of the pattern forming process can be simplified, which has the effect of shortening the process and improving the yield. Requires a solvent such as N-methyl-2-pyrrolidone, which is problematic in safety and handling.
そこで最近、アルカリ水溶液で現像ができるポジ型の感光性樹脂が開発されている。例えば、特許文献1においてはポリベンゾオキサゾール前駆体とジアゾキノン化合物より構成されるポジ型感光性樹脂が開示されている。これは高い耐熱性、優れた電気特性、微細加工性を有し、ウェハコート用のみならず層間絶縁用樹脂としての可能性も有している。
このような感光性樹脂は半導体素子の表面保護膜あるいは層間絶縁膜として近年広く利用されるようになってきており、特に高解像度を有するポリベンゾオキサゾール前駆体とジアゾキノン化合物より構成されるポジ型感光性樹脂の場合は、配線上に形成した無機膜を加工する際に、ポジ型感光性樹脂を介してドライエッチングする方法が適用可能である。しかしながら、無機膜を加工する際には一般的に層構成が複雑であるため、エッチング時に使用したガスとの反応物である堆積物が残存する現象があり、外観不良等の問題となる。この堆積物は一般的にデポジションと呼ばれるものであり、除去が困難である為、薬液処理等による除去工程が必要とされる。
Therefore, recently, a positive photosensitive resin that can be developed with an alkaline aqueous solution has been developed. For example, Patent Document 1 discloses a positive photosensitive resin composed of a polybenzoxazole precursor and a diazoquinone compound. It has high heat resistance, excellent electrical properties, and fine workability, and has the potential as a resin for interlayer insulation as well as for wafer coating.
Such a photosensitive resin has been widely used in recent years as a surface protective film or an interlayer insulating film of a semiconductor element. In particular, a positive-type photosensitive resin composed of a polybenzoxazole precursor and a diazoquinone compound having high resolution is used. In the case of a conductive resin, a method of performing dry etching via a positive photosensitive resin when processing an inorganic film formed on a wiring is applicable. However, when processing an inorganic film, the layer structure is generally complicated, and there is a phenomenon that a deposit which is a reaction product with a gas used at the time of etching remains, which causes a problem such as poor appearance. This deposit is generally called deposition, and it is difficult to remove the deposit. Therefore, a removal step by chemical treatment or the like is required.
本発明は、エッチング時の加工性に優れるポジ型感光性樹脂組成物及び半導体装置に関するものであり、特に耐熱性高分子保護膜を被膜した無機膜のエッチングにおいて、デポジションが残る事なくドライエッチング処理が可能なポジ型感光性樹脂組成物並びに半導体装置及び表示素子を提供することを目的とする。 The present invention relates to a positive-type photosensitive resin composition and a semiconductor device having excellent processability during etching, and in particular, to dry etching without leaving deposition, particularly in the etching of an inorganic film coated with a heat-resistant polymer protective film. It is an object of the present invention to provide a processable positive photosensitive resin composition, a semiconductor device and a display element.
本発明は、
[1] アルカリ可溶性樹脂100重量部と感光性ジアゾキノン化合物1〜50重量部とフッ素化合物0.5〜20重量部とを含んでなることを特徴とするポジ型感光性樹脂組成物、
[2] アルカリ可溶性樹脂がポリアミド樹脂である[1]に記載のポジ型感光性樹脂組成物、
[3] アルカリ可溶性樹脂がポリベンゾオキサゾール前駆体構造、ポリアミド酸構造又はポリアミド酸エステル構造をそれぞれ単独又は2種類以上含んでなるポリアミド樹脂である[2]に記載のポジ型感光性樹脂組成物、
[4] アルカリ可溶性樹脂が、一般式(1)で示される構造を含むポリアミド樹脂である[2]又は[3]に記載のポジ型感光性樹脂組成物、
The present invention
[1] A positive photosensitive resin composition comprising 100 parts by weight of an alkali-soluble resin, 1 to 50 parts by weight of a photosensitive diazoquinone compound, and 0.5 to 20 parts by weight of a fluorine compound,
[2] The positive photosensitive resin composition according to [1], wherein the alkali-soluble resin is a polyamide resin,
[3] The positive photosensitive resin composition according to [2], wherein the alkali-soluble resin is a polyamide resin containing a polybenzoxazole precursor structure, a polyamic acid structure, or a polyamic acid ester structure, alone or in combination of two or more.
[4] The positive photosensitive resin composition according to [2] or [3], wherein the alkali-soluble resin is a polyamide resin having a structure represented by the general formula (1).
[5] 一般式(1)で示される構造を含むポリアミド樹脂中のXが、式(2)の群より選ばれてなる[4]記載のポジ型感光性樹脂組成物、 [5] The positive photosensitive resin composition according to [4], wherein X in the polyamide resin having the structure represented by the general formula (1) is selected from the group of the formula (2):
[6] 一般式(1)で示される構造を含むポリアミド樹脂中のYが、式(3)又は式(4)の群より選ばれてなる[4]又は[5]に記載のポジ型感光性樹脂組成物、 [6] The positive photosensitive material according to [4] or [5], wherein Y in the polyamide resin having the structure represented by the general formula (1) is selected from the group of the formulas (3) and (4). Resin composition,
[7] 一般式(1)で示される構造を含むポリアミド樹脂が、アルケニル基又はアルキニル基を少なくとも1個有する脂肪族基又は環式化合物基を含む化合物で末端封止された[4]〜[6]のいずれかに記載のポジ型感光性樹脂組成物、
[8] フッ素化合物がフェノール性水酸基を含有する化合物のフッ素誘導体である[1]〜[7]のいずれかに記載のポジ型感光性樹脂組成物、
[9] フッ素化合物が下記式(5)で示される化合物である[1]〜[8]のいずれかに記載のポジ型感光性樹脂組成物、
[7] A polyamide resin having a structure represented by the general formula (1) is end-capped with a compound containing an aliphatic group or a cyclic compound group having at least one alkenyl group or alkynyl group [4] to [4]. 6] The positive photosensitive resin composition according to any one of the above,
[8] The positive photosensitive resin composition according to any one of [1] to [7], wherein the fluorine compound is a fluorine derivative of a compound containing a phenolic hydroxyl group.
[9] The positive photosensitive resin composition according to any one of [1] to [8], wherein the fluorine compound is a compound represented by the following formula (5):
[10] [1]〜[9]のいずれかに記載のポジ型感光性樹脂組成物を加熱脱水閉環後の膜厚が、0.1〜30μmになるように半導体素子上に塗布し、プリベーク、露光、現像、加熱して得られることを特徴とする半導体装置、
[11] [1]〜[9]のいずれかに記載のポジ型感光性樹脂組成物を加熱脱水閉環後の膜厚が、0.1〜30μmになるように表示素子用基板上に塗布し、プリベーク、露光、現像、加熱して得られることを特徴とする表示素子
である。
[10] The positive photosensitive resin composition according to any one of [1] to [9] is applied on a semiconductor element such that the film thickness after heat dehydration and ring closure is 0.1 to 30 μm, and prebaked. Semiconductor device obtained by exposing, developing, heating,
[11] The positive photosensitive resin composition according to any one of [1] to [9] is coated on a display element substrate such that the film thickness after heat dehydration and ring closure is 0.1 to 30 μm. , Prebaking, exposing, developing, and heating.
本発明によって、ドライエッチング時の加工性に優れるポジ型感光性樹脂組成物を得ることができる。 According to the present invention, a positive photosensitive resin composition having excellent workability during dry etching can be obtained.
本発明で用いるアルカリ可溶性樹脂としては、主鎖又は側鎖に水酸基、カルボキシル基、又はスルホン酸基を持つ樹脂であり、クレゾール型ノボラック樹脂、ポリヒドロキシスチレン、ポリアミド樹脂である。これらの中で好ましいのはポリアミド樹脂である。ポリアミド樹脂としては、ポリベンゾオキサゾール前駆体構造、ポリアミド酸構造又はポリアミド酸エステル構造であって、主鎖又は側鎖に水酸基、カルボキシル基、又はスルホン酸基を有する樹脂である。これらの中で、最終加熱後の耐熱性の点から一般式(1)で示される構造を含むポリアミド樹脂が好ましい。また、これらの樹脂の一部が、閉環し、ポリベンゾオキサゾール構造、ポリイミド構造となっていてもかまわない。 The alkali-soluble resin used in the present invention is a resin having a hydroxyl group, a carboxyl group, or a sulfonic acid group in a main chain or a side chain, and is a cresol-type novolak resin, polyhydroxystyrene, or a polyamide resin. Among these, a polyamide resin is preferred. The polyamide resin is a resin having a polybenzoxazole precursor structure, a polyamic acid structure or a polyamic acid ester structure and having a hydroxyl group, a carboxyl group, or a sulfonic acid group in a main chain or a side chain. Among these, a polyamide resin having a structure represented by the general formula (1) is preferable from the viewpoint of heat resistance after final heating. Further, a part of these resins may be closed to form a polybenzoxazole structure or a polyimide structure.
本発明で用いられる一般式(1)で示される構造を含むポリアミド樹脂のXは、2〜4価の有機基を表し、R1は、水酸基、O−R3で、mは0〜2の整数、これらは同一でも異なっていても良い。Yは、2〜6価の有機基を表し、R2は水酸基、カルボキシル基、O−R3、COO−R3で、nは0〜4の整数、これらは同一でも異なっていても良い。ここでR3は炭素数1〜15の有機基である。但し、R1として水酸基がない場合は、R2は少なくとも1つはカルボキシル基でなければならない。また、R2としてカルボキシル基がない場合は、R2は少なくとも1つは水酸基でなければならない。 In the polyamide resin having a structure represented by the general formula (1) used in the present invention, X represents a divalent to tetravalent organic group, R 1 is a hydroxyl group, O—R 3 , and m is 0 to 2 Integers, which may be the same or different. Y represents a divalent to hexavalent organic group; R 2 is a hydroxyl group, a carboxyl group, OR 3 or COO-R 3 , and n is an integer of 0 to 4, which may be the same or different. Here, R 3 is an organic group having 1 to 15 carbon atoms. However, when there is no hydroxyl group as R 1 , at least one of R 2 must be a carboxyl group. Further, when there is no carboxyl group as R 2, R 2 is at least one must be a hydroxyl group.
一般式(1)で示される構造を含むポリアミド樹脂は、例えば、Xの構造を有するジアミン或いはビス(アミノフェノール)、2,4−ジアミノフェノール等から選ばれる化合物、必要により配合されるZの構造を有するシリコーンジアミンとYの構造を有するテトラカルボン酸無水物、トリメリット酸無水物、ジカルボン酸或いはジカルボン酸ジクロリド、ジカルボン酸誘導体、ヒドロキシジカルボン酸、ヒドロキシジカルボン酸誘導体等から選ばれる化合物とを反応して得られるものである。なお、ジカルボン酸の場合には反応収率等を高めるため、1−ヒドロキシ−1,2,3−ベンゾトリアゾール等を予め反応させた活性エステルの型のジカルボン酸誘導体を用いてもよい。 The polyamide resin having the structure represented by the general formula (1) is, for example, a compound selected from diamine having a structure of X, bis (aminophenol), 2,4-diaminophenol, and the like; With a compound selected from tetracarboxylic anhydride, trimellitic anhydride, dicarboxylic acid or dicarboxylic dichloride, dicarboxylic acid derivative, hydroxydicarboxylic acid, hydroxydicarboxylic acid derivative and the like having a structure of Y It can be obtained by In the case of a dicarboxylic acid, a dicarboxylic acid derivative in the form of an active ester in which 1-hydroxy-1,2,3-benzotriazole or the like has been reacted in advance may be used in order to increase the reaction yield and the like.
一般式(1)で示される構造を含むポリアミド樹脂において、Xの置換基としてのO−R3、Yの置換基としてのO−R3、COO−R3は、水酸基、カルボキシル基のアルカリ水溶液に対する溶解性を調節する目的で、炭素数1〜15の有機基で保護された基であり、必要により水酸基、カルボキシル基を保護しても良い。R3の例としては、ホルミル基、メチル基、エチル基、プロピル基、イソプロピル基、ターシャリーブチル基、ターシャリーブトキシカルボニル基、フェニル基、ベンジル基、テトラヒドロフラニル基、テトラヒドロピラニル基等が挙げられる。 In a polyamide resin having a structure represented by the general formula (1), OR 3 as a substituent of X, OR 3 and COO-R 3 as a substituent of Y are an alkaline aqueous solution of a hydroxyl group or a carboxyl group. It is a group protected by an organic group having 1 to 15 carbon atoms for the purpose of adjusting the solubility of the compound, and a hydroxyl group or a carboxyl group may be protected if necessary. Examples of R 3 include formyl, methyl, ethyl, propyl, isopropyl, tert-butyl, tert-butoxycarbonyl, phenyl, benzyl, tetrahydrofuranyl, tetrahydropyranyl and the like. Can be
本発明の一般式(1)で示される構造を含むポリアミド樹脂のXは、例えば、
これら中で特に好ましいものとしては、
また、一般式(1)で示される構造を含むポリアミド樹脂のYは、例えば、
等が挙げられるがこれらに限定されるものではない。
これらの中で特に好ましいものとしては、
Particularly preferred among these are:
又本発明においては、保存性という観点から、末端を封止する事が望ましい。封止にはアルケニル基又はアルキニル基を少なくとも1個有する脂肪族基又は環式化合物基を有する誘導体を一般式(1)で示されるポリアミドの末端に酸誘導体やアミン誘導体として導入することができる。具体的には、Xの構造を有するジアミン或いはビス(アミノフェノール)、2,4−ジアミノフェノール等から選ばれる化合物、必要により配合されるZの構造を有するシリコーンジアミンとYの構造を有するテトラカルボン酸無水物、トリメリット酸無水物、ジカルボン酸或いはジカルボン酸ジクロリド、ジカルボン酸誘導体、ヒドロキシジカルボン酸、ヒドロキシジカルボン酸誘導体等から選ばれる化合物とを反応させて得られた一般式(1)で示される構造を含むポリアミド樹脂を合成した後、該ポリアミド樹脂中に含まれる末端のアミノ基をアルケニル基又はアルキニル基を少なくとも1個有する脂肪族基又は環式化合物基を含む酸無水物を用いてアミドとしてキャップすることが好ましい。アミノ基と反応した後のアルケニル基又はアルキニル基を少なくとも1個有する脂肪族基又は環式化合物基を含む酸無水物に起因する基としては、例えば、 In the present invention, it is desirable to seal the terminal from the viewpoint of storage stability. For sealing, a derivative having an aliphatic group or a cyclic compound group having at least one alkenyl group or alkynyl group can be introduced as an acid derivative or an amine derivative at the terminal of the polyamide represented by the general formula (1). Specifically, a diamine having a structure of X or a compound selected from bis (aminophenol), 2,4-diaminophenol, etc., a silicone diamine having a structure of Z, and a tetracarboxylic acid having a structure of Y, which are blended as necessary. Formula (1) obtained by reacting a compound selected from acid anhydride, trimellitic anhydride, dicarboxylic acid or dicarboxylic acid dichloride, dicarboxylic acid derivative, hydroxydicarboxylic acid, hydroxydicarboxylic acid derivative and the like. After synthesizing a polyamide resin having a structure, the terminal amino group contained in the polyamide resin is converted to an amide using an acid anhydride containing an aliphatic group or a cyclic compound group having at least one alkenyl group or alkynyl group. It is preferable to cap. Examples of the group derived from an acid anhydride containing an aliphatic group or a cyclic compound group having at least one alkenyl group or alkynyl group after reacting with an amino group include, for example,
等が挙げられるが、これらに限定されるものではない。 And the like, but are not limited thereto.
これらの中で特に好ましいものとしては、
より選ばれるものであり、又2種以上用いても良い。またこの方法に限定される事はなく、該ポリアミド樹脂中に含まれる末端の酸をアルケニル基又はアルキニル基を少なくとも1個有する脂肪族基又は環式化合物基を含むアミン誘導体を用いてアミドとしてキャップすることもできる。 And two or more of them may be used. The method is not limited to this method, and the terminal acid contained in the polyamide resin is capped as an amide using an amine derivative containing an aliphatic group or a cyclic compound group having at least one alkenyl group or alkynyl group. You can also.
更に、必要によって用いる一般式(1)で示される構造を含むポリアミド樹脂のZは、例えば
一般式(1)で示される構造を含むポリアミド樹脂のZは、例えば、シリコンウェハのような基板に対して、特に優れた密着性が必要な場合に用いるが、その使用割合bは最大40モル%までである。40モル%を越えると露光部の樹脂の溶解性が極めて低下し、現像残り(スカム)が発生し、パターン加工ができなくなるので好ましくない。 Z of the polyamide resin having the structure represented by the general formula (1) is used, for example, when particularly excellent adhesion to a substrate such as a silicon wafer is required. %. If the amount exceeds 40 mol%, the solubility of the resin in the exposed portion is extremely reduced, and undeveloped portions (scum) are generated.
本発明で用いる感光性ジアゾキノン化合物は、1,2−ベンゾキノンジアジドあるいは1,2−ナフトキノンジアジド構造を有する化合物であり、米国特許明細書第2,772,972号、第2,797,213号、第3,669,658号により公知の物質である。例えば、下記のもの等が挙げられる。 The photosensitive diazoquinone compound used in the present invention is a compound having a 1,2-benzoquinonediazide or 1,2-naphthoquinonediazide structure, and is disclosed in U.S. Pat. Nos. 2,772,972 and 2,797,213. No. 3,669,658. For example, the following are mentioned.
これらの中で特に好ましいものとしては、フェノール化合物と1,2−ナフトキノン−2−ジアジド−5−スルホン酸又は1,2−ナフトキノン−2−ジアジド−4−スルホン酸とのエステル化合物である。フェノール化合物としては、例えば下記のものが挙げられるが、これらに限定されるものではない。又これらは2種以上用いても良い。 Among these, an ester compound of a phenol compound and 1,2-naphthoquinone-2-diazide-5-sulfonic acid or 1,2-naphthoquinone-2-diazide-4-sulfonic acid is particularly preferred. Examples of the phenol compound include the following, but are not limited thereto. Also, two or more of these may be used.
また、感光性ジアゾキノン化合物のポリアミド樹脂への配合量は、ポリアミド樹脂100重量部に対し、1〜50重量部で、配合量が1重量部未満だと樹脂のパターニング性が不良であり、逆に50重量部を越えると感度が大幅に低下するだけでなく、フィルムの引張り伸び率が著しく低下する。引っ張り伸び率の小さい被膜が素子表面に塗布されている半導体装置では、熱ストレス等の応力によって信頼性が低下するので好ましくない。 Further, the compounding amount of the photosensitive diazoquinone compound to the polyamide resin is 1 to 50 parts by weight with respect to 100 parts by weight of the polyamide resin. If the compounding amount is less than 1 part by weight, the patterning property of the resin is poor. If it exceeds 50 parts by weight, not only does the sensitivity drop significantly, but the tensile elongation of the film also drops significantly. A semiconductor device in which a film having a small tensile elongation is applied to the element surface is not preferable because reliability such as thermal stress lowers.
本発明のポジ型感光性樹脂組成物には、必要により感光特性を高めるためにジヒドロピリジン誘導体を加えることができる。ジヒドロピリジン誘導体としては、例えば2,6−ジメチル−3,5−ジアセチル−4−(2′−ニトロフェニル)−1,4−ジヒドロピリジン、4−(2′−ニトロフェニル)−2,6−ジメチル−3,5−ジカルボエトキシ−1,4−ジヒドロピリジン、4−(2′,4′−ジニトロフェニル)−2,6−ジメチル−3,5−ジカルボメトキシ−1,4−ジヒドロピリジン等を挙げることができる。 A dihydropyridine derivative can be added to the positive photosensitive resin composition of the present invention, if necessary, to enhance the photosensitive characteristics. As the dihydropyridine derivative, for example, 2,6-dimethyl-3,5-diacetyl-4- (2'-nitrophenyl) -1,4-dihydropyridine, 4- (2'-nitrophenyl) -2,6-dimethyl- 3,5-Dicarboethoxy-1,4-dihydropyridine, 4- (2 ', 4'-dinitrophenyl) -2,6-dimethyl-3,5-dicarbomethoxy-1,4-dihydropyridine and the like. Can be.
本発明では一般式(1)で示される構造を含むポリアミド樹脂と感光性ジアゾキノン化合物にフッ素化合物を加えるということを特徴としている。通常フッ素はドライエッチングする際にガスとして用いられており、CF4、CHF3、C2F6、CH2F2、SF6等の種類が挙げられる。エッチングガス中に含まれるフッ素は、フッ素ラジカルとして機能するので科学的にきわめて活性である。Si、SiO2、Si3N4等のシリコン系の無機膜基板に対して、Siと反応してSiF4化合物を生じ、揮発する。また、ドライエッチング時はエッチングガスと有機物が反応し、デポジションが生じてパターン開口部側壁や樹脂表面に付着する。 The present invention is characterized in that a fluorine compound is added to a polyamide resin having a structure represented by the general formula (1) and a photosensitive diazoquinone compound. Usually, fluorine is used as a gas at the time of dry etching, and examples thereof include CF 4 , CHF 3 , C 2 F 6 , CH 2 F 2 , and SF 6 . Fluorine contained in the etching gas is scientifically extremely active because it functions as a fluorine radical. A silicon-based inorganic film substrate such as Si, SiO 2 and Si 3 N 4 reacts with Si to generate a SiF 4 compound and volatilizes. In dry etching, an etching gas and an organic substance react with each other to cause deposition and adhere to the side wall of the pattern opening and the resin surface.
本発明では下記式(5)で示されるフッ素化合物を用いることで、ドライエッチング加工時に発生するデポジションの量を低減させることが出来る。効果としては、フッ素を含有する低分子化合物を配合することにより、系全体のフッ素濃度が高くなり、加工性が向上するものと考えられる。フッ素化合物はとしては、下記式(5)に示される構造を有するものであり、単独で用いても、又2種以上用いても良い。 In the present invention, by using a fluorine compound represented by the following formula (5), the amount of deposition generated during dry etching can be reduced. As an effect, it is considered that the fluorine concentration of the entire system is increased by blending a fluorine-containing low molecular weight compound, and the processability is improved. The fluorine compound has a structure represented by the following formula (5), and may be used alone or in combination of two or more.
フッ素化合物のポリアミド樹脂(1)への配合量は、ポリアミド樹脂100重量部に対し、0.5〜20重量部で、配合量が下限値未満だと配合によりデポジションを低く抑えるという効果がない。逆に上限値を越えると塗布時の外観不良が発生する。 The compounding amount of the fluorine compound to the polyamide resin (1) is 0.5 to 20 parts by weight with respect to 100 parts by weight of the polyamide resin. When the compounding amount is less than the lower limit, there is no effect of suppressing the deposition by mixing. . Conversely, if the value exceeds the upper limit, poor appearance during coating occurs.
本発明におけるポジ型感光性樹脂組成物には、必要によりレベリング剤、シランカップリング剤等の添加剤を含んでも良い。
本発明においてはこれらの成分を溶剤に溶解し、ワニス状にして使用する。溶剤としては、N−メチル−2−ピロリドン、γ−ブチロラクトン、N,N−ジメチルアセトアミド、ジメチルスルホキシド、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールジブチルエーテル、プロピレングリコールモノメチルエーテル、ジプロピレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルアセテート、乳酸メチル、乳酸エチル、乳酸ブチル、メチル−1,3−ブチレングリコールアセテート、1,3−ブチレングリコール−3−モノメチルエーテル、ピルビン酸メチル、ピルビン酸エチル、メチル−3−メトキシプロピオネート等が挙げられ、単独でも混合して用いてもよい。
The positive photosensitive resin composition of the present invention may contain additives such as a leveling agent and a silane coupling agent, if necessary.
In the present invention, these components are dissolved in a solvent and used in the form of a varnish. Examples of the solvent include N-methyl-2-pyrrolidone, γ-butyrolactone, N, N-dimethylacetamide, dimethyl sulfoxide, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol dibutyl ether, propylene glycol monomethyl ether, dipropylene glycol monomethyl ether, and propylene glycol. Monomethyl ether acetate, methyl lactate, ethyl lactate, butyl lactate, methyl-1,3-butylene glycol acetate, 1,3-butylene glycol-3-monomethyl ether, methyl pyruvate, ethyl pyruvate, methyl-3-methoxypropio And the like, and may be used alone or as a mixture.
本発明のポジ型感光性樹脂組成物の使用方法は、まず該組成物を適当な支持体、例えば、シリコンウェハ、セラミック基板、アルミ基板等に塗布する。塗布量は、半導体装置の場合、硬化後の最終膜厚が0.1〜30μmになるよう塗布する。膜厚が下限値未満であると、半導体素子の保護表面膜としての機能を十分に発揮することが困難となり、上限値を超えると、微細な加工パターンを得ることが困難となるばかりでなく、加工に時間がかかりスループットが低下する。塗布方法としては、スピンナーを用いた回転塗布、スプレーコーターを用いた噴霧塗布、浸漬、印刷、ロールコーティング等がある。次に、60〜130℃でプリベークして塗膜を乾燥後、所望のパターン形状に化学線を照射する。化学線としては、X線、電子線、紫外線、可視光線等が使用できるが、200〜500nmの波長のものが好ましい。次に照射部を現像液で溶解除去することによりレリーフパターンを得る。現像液としては、水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、ケイ酸ナトリウム、メタケイ酸ナトリウム、アンモニア水等の無機アルカリ類、エチルアミン、n−プロピルアミン等の第1アミン類、ジエチルアミン、ジ−n−プロピルアミン等の第2アミン類、トリエチルアミン、メチルジエチルアミン等の第3アミン類、ジメチルエタノールアミン、トリエタノールアミン等のアルコールアミン類、テトラメチルアンモニウムヒドロキシド、テトラエチルアンモニウムヒドロキシド等の第4級アンモニウム塩等のアルカリ類の水溶液、及びこれにメタノール、エタノールのごときアルコール類等の水溶性有機溶媒や界面活性剤を適当量添加した水溶液を好適に使用することができる。現像方法としては、スプレー、パドル、浸漬、超音波等の方式が可能である。次に、現像によって形成したレリーフパターンをリンスする。リンス液としては、蒸留水を使用する。次に加熱処理を行い、オキサゾール環を形成し、耐熱性に富む最終パターンを得る。 In the method of using the positive photosensitive resin composition of the present invention, the composition is first applied to a suitable support, for example, a silicon wafer, a ceramic substrate, an aluminum substrate, or the like. In the case of a semiconductor device, the application amount is such that the final film thickness after curing is 0.1 to 30 μm. When the thickness is less than the lower limit, it is difficult to sufficiently exert the function as a protective surface film of the semiconductor element, and when the thickness exceeds the upper limit, not only becomes difficult to obtain a fine processing pattern, Processing takes time and throughput is reduced. Examples of the coating method include spin coating using a spinner, spray coating using a spray coater, dipping, printing, and roll coating. Next, after pre-baking at 60 to 130 ° C. to dry the coating film, the desired pattern shape is irradiated with actinic radiation. As the actinic radiation, X-rays, electron beams, ultraviolet rays, visible rays and the like can be used, but those having a wavelength of 200 to 500 nm are preferable. Next, a relief pattern is obtained by dissolving and removing the irradiated portion with a developing solution. Examples of the developer include inorganic alkalis such as sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, and aqueous ammonia; primary amines such as ethylamine and n-propylamine; diethylamine; -Secondary amines such as propylamine, tertiary amines such as triethylamine and methyldiethylamine, alcohol amines such as dimethylethanolamine and triethanolamine, and quaternary ammoniums such as tetramethylammonium hydroxide and tetraethylammonium hydroxide. An aqueous solution of an alkali such as a salt and an aqueous solution obtained by adding an appropriate amount of a water-soluble organic solvent such as an alcohol such as methanol and ethanol or a surfactant thereto can be suitably used. As a developing method, a system such as spray, paddle, immersion, and ultrasonic wave can be used. Next, the relief pattern formed by development is rinsed. Distilled water is used as the rinsing liquid. Next, heat treatment is performed to form an oxazole ring, and a final pattern having high heat resistance is obtained.
本発明によるポジ型感光性樹脂組成物は、半導体用途のみならず、多層回路の層間絶縁やフレキシブル銅張板のカバーコート、ソルダーレジスト膜や液晶配向膜等としても有用であるが、半導体装置に用いた場合は特に有用であり信頼性の高い半導体装置を得ることができる。半導体装置の製造方法は従来の公知の方法を用いることができる。 The positive photosensitive resin composition according to the present invention is useful not only for semiconductors, but also for interlayer insulation of multilayer circuits and cover coats of flexible copper clad boards, solder resist films, liquid crystal alignment films, and the like. When used, a particularly useful and highly reliable semiconductor device can be obtained. As a method for manufacturing a semiconductor device, a conventionally known method can be used.
以下、実施例により本発明を具体的に説明する。
《実施例1》
*ポリアミド樹脂の合成
ジフェニルエーテル−4,4’−ジカルボン酸1モルと1−ヒドロキシ−1,2,3−ベンゾトリアゾール2モルとを反応させて得られたジカルボン酸誘導体443.2g(0.9モル)とヘキサフルオロ−2,2−ビス(3−アミノ−4−ヒドロキシフェニル)プロパン366.3g(1.0モル)と温度計、攪拌機、原料投入口、乾燥窒素ガス導入管を備えた4つ口のセパラブルフラスコに入れ、N−メチル−2−ピロリドン3000gを加えて溶解させた。その後オイルバスを用いて75℃にて12時間反応させた。
次にN−メチル−2−ピロリドン500gに溶解させた5−ノルボルネン−2,3−ジカルボン酸無水物32.8g(0.2モル)を加え、更に12時間攪拌して反応を終了した。反応混合物をろ過した後、水/メタノール=3/1の混合溶液中に投入、沈殿物を濾集し水で十分ろ過した後、真空下で乾燥し、目的の一般式(1)で表され、Xが下記式X−1、Yが下記式Y−1、末端が下記式E−1でa=100、b=0からなるポリアミド樹脂(A−1)を得た。
Hereinafter, the present invention will be specifically described with reference to examples.
<< Example 1 >>
* Synthesis of polyamide resin 443.2 g (0.9 mol) of dicarboxylic acid derivative obtained by reacting 1 mol of diphenyl ether-4,4'-dicarboxylic acid with 2 mol of 1-hydroxy-1,2,3-benzotriazole ), 366.3 g (1.0 mol) of hexafluoro-2,2-bis (3-amino-4-hydroxyphenyl) propane, a thermometer, a stirrer, a material inlet, and a dry nitrogen gas inlet tube The mixture was placed in a separable flask having a mouth, and 3000 g of N-methyl-2-pyrrolidone was added to dissolve the mixture. Thereafter, the reaction was carried out at 75 ° C. for 12 hours using an oil bath.
Next, 32.8 g (0.2 mol) of 5-norbornene-2,3-dicarboxylic anhydride dissolved in 500 g of N-methyl-2-pyrrolidone was added, and the mixture was further stirred for 12 hours to complete the reaction. After the reaction mixture was filtered, it was poured into a mixed solution of water / methanol = 3/1, the precipitate was collected by filtration, sufficiently filtered with water, dried under vacuum, and represented by the desired general formula (1). , X is the following formula X-1, Y is the following formula Y-1, and the terminal is the following formula E-1; a = 100, b = 0, and a polyamide resin (A-1) was obtained.
*ポジ型感光性樹脂組成物の作製
合成したポリアミド樹脂(A−1)100g、下記式の構造を有するジアゾキノン(Q−1)25g、下記式P−1の構造を有するフッ素化合物5.0gをN−メチル−2−ピロリドン200gに溶解し、3時間攪拌した。その後攪拌を止めて室温で放置し、3時間後に目視により外観の観察を行ったところ、気泡は見られなかった。その後、0.2μmのテフロン(R)フィルターで濾過し感光性樹脂組成物を得た。
* Preparation of Positive Photosensitive Resin Composition 100 g of the synthesized polyamide resin (A-1), 25 g of diazoquinone (Q-1) having a structure of the following formula, and 5.0 g of a fluorine compound having a structure of the following formula P-1 It was dissolved in 200 g of N-methyl-2-pyrrolidone and stirred for 3 hours. Thereafter, the stirring was stopped and the mixture was left at room temperature. After 3 hours, the external appearance was visually observed. As a result, no bubbles were found. Thereafter, the mixture was filtered through a 0.2 μm Teflon (R) filter to obtain a photosensitive resin composition.
*ポリベンゾオキサゾール硬化膜の作成
前記方法により合成したポリベンゾオキサゾール前駆体を含有する耐熱性高分子保護膜用の樹脂前駆体ワニスである感光性樹脂組成物を、ウェハ基板上にプラズマCVD法により成膜した7000ÅのSi3N4膜上にスピンコーター等で塗布した後、ホットプレート等で乾燥し、塗膜を得た。この塗膜に露光・現像処理を行い、パターン形成を行った。更にこのウェハをオーブン中で150℃で30分、320℃で30分加熱してポリベンゾオキサゾール樹脂前駆体の閉環反応を行い、ポリベンゾオキサゾ―ル硬化膜とする。
* Preparation of cured polybenzoxazole film A photosensitive resin composition, which is a resin precursor varnish for a heat-resistant polymer protective film containing a polybenzoxazole precursor synthesized by the above-described method, is applied on a wafer substrate by a plasma CVD method. After coating on the formed 7000 ° Si 3 N 4 film with a spin coater or the like, it was dried on a hot plate or the like to obtain a coating film. This coating film was exposed and developed to form a pattern. Further, the wafer is heated in an oven at 150 ° C. for 30 minutes and at 320 ° C. for 30 minutes to cause a ring-closing reaction of the polybenzoxazole resin precursor to form a cured polybenzoxazole film.
*無機膜のエッチング
次いでウェハをエッチング装置L−210D−L(アネルバ(株)製;最大出力300W)を用いて、酸素:テトラフルオロメタン=7.7:92.3の容積%の比からなる混合ガスにより、出力200W、プロセス圧力5Paで7分間無機膜のエッチング処理を行った。このときのポリベンゾオキサゾール硬化膜の膜厚の減少は約1.0μmであった。
* Etching of Inorganic Film Next, the wafer was etched using an etching apparatus L-210DL (manufactured by Anelva Co., Ltd .; maximum output: 300 W) in a ratio of oxygen: tetrafluoromethane = 7.7: 92.3% by volume. Etching of the inorganic film was performed with the mixed gas at an output of 200 W and a process pressure of 5 Pa for 7 minutes. At this time, the decrease in the thickness of the cured polybenzoxazole film was about 1.0 μm.
*無機膜エッチング処理後の評価
5μm×20μmの長方形パターン開口部を走査型電子顕微鏡を用いて観察し、開口部および開口部側壁のデポジションの残存を確認した結果、デポジションは観察されなかった。
* Evaluation after inorganic film etching treatment A 5 μm × 20 μm rectangular pattern opening was observed using a scanning electron microscope, and as a result of confirming the remaining deposition on the opening and the side wall of the opening, no deposition was observed. .
《実施例2》
実施例1においてフッ素化合物の添加量を15.0gに替えた他は実施例1と同様の試作及び評価を行った。
《実施例3》
実施例1におけるポリアミド樹脂の合成において、ジフェニルエーテル−4,4’−ジカルボン酸1モルの替わりにテレフタル酸132.8g(0.8モル)、イソフタル酸33.2g(0.2モル)を用いて、1−ヒドロキシ−1,2,3−ベンゾトリアゾール2モルとを反応させて得られたジカルボン酸誘導体360.4g(0.9モル)とヘキサフルオロ−2,2−ビス(3−アミノ−4−ヒドロキシフェニル)プロパン366.3g(1.0モル)とを用いて、一般式(1)で表され、Xが下記式X−1、Yが下記式Y−2及びY−3、末端が下記式E−1でa=100、b=0からなるポリアミド樹脂を合成し、その他は実施例1と同様の試作及び評価を行った。
<< Example 2 >>
A trial manufacture and evaluation were performed in the same manner as in Example 1 except that the addition amount of the fluorine compound was changed to 15.0 g in Example 1.
<< Example 3 >>
In the synthesis of the polyamide resin in Example 1, 132.8 g (0.8 mol) of terephthalic acid and 33.2 g (0.2 mol) of isophthalic acid were used instead of 1 mol of diphenyl ether-4,4′-dicarboxylic acid. , 1-hydroxy-1,2,3-benzotriazole (2 mol) and 360.4 g (0.9 mol) of a dicarboxylic acid derivative obtained by reaction with hexafluoro-2,2-bis (3-amino-4 -Hydroxyphenyl) propane using 366.3 g (1.0 mol), represented by the general formula (1), wherein X is the following formula X-1, Y is the following formula Y-2 and Y-3, and the terminal is A polyamide resin consisting of a = 100 and b = 0 in the following formula E-1 was synthesized, and the other prototypes and evaluations were performed in the same manner as in Example 1.
《実施例4》
4,4’―オキシジフタル酸無水物17.1g(0.055モル)と2−メチル−2−プロパノール12.4g(0.105モル)とピリジン10.9g(0.138モル)とを温度計、攪拌機、原料投入口、乾燥窒素ガス導入管を備えた4つ口のセパラブルフラスコに入れ、N−メチル−2−ピロリドン150gを加えて溶解させた。この反応溶液に1−ヒドロキシ−1,2,3−ベンゾトリアゾール14.9g(0.110モル)をN−メチル−2−ピロリドン30gと共に滴下した後、ジシクロヘキシルカルボジイミド22.7g(0.110モル)をN−メチル−2−ピロリドン50gと共に滴下し、室温で一晩反応させた。その後、この反応溶液にジフェニルエーテル−4,4’−ジカルボン酸1モルと1−ヒドロキシ−1,2,3−ベンゾトリアゾール2モルとを反応させて得られたジカルボン酸誘導体(活性エステル)27.1g(0.055モル)とヘキサフルオロ−2,2−ビス(3−アミノ−4−ヒドロキシフェニル)プロパン44.8g(0.122モル)をN−メチル−2−ピロリドン70gと共に添加し、室温で2時間攪拌した。その後オイルバスを用いて75℃にて12時間攪拌して反応を終了した。反応混合物を濾過した後、反応混合物を水/メタノール=3/1(体積比)の溶液に投入、沈殿物を濾集し水で十分洗浄した後、真空下で乾燥し、一般式(1)で示され、Xが下記式X−1、Yが下記式Y−1及びY−4で、a=100、b=0からなるポリアミド樹脂を合成し、その他は実施例1と同様の試作及び評価を行った。
<< Example 4 >>
17.1 g (0.055 mol) of 4,4'-oxydiphthalic anhydride, 12.4 g (0.105 mol) of 2-methyl-2-propanol and 10.9 g (0.138 mol) of pyridine were measured with a thermometer. Into a four-necked separable flask equipped with a stirrer, a raw material inlet, and a dry nitrogen gas inlet tube, and dissolved by adding 150 g of N-methyl-2-pyrrolidone. 14.9 g (0.110 mol) of 1-hydroxy-1,2,3-benzotriazole was dropped into this reaction solution together with 30 g of N-methyl-2-pyrrolidone, and then 22.7 g (0.110 mol) of dicyclohexylcarbodiimide. Was added dropwise together with 50 g of N-methyl-2-pyrrolidone, and reacted at room temperature overnight. Thereafter, 27.1 g of a dicarboxylic acid derivative (active ester) obtained by reacting 1 mol of diphenyl ether-4,4'-dicarboxylic acid with 2 mol of 1-hydroxy-1,2,3-benzotriazole to this reaction solution. (0.055 mol) and 44.8 g (0.122 mol) of hexafluoro-2,2-bis (3-amino-4-hydroxyphenyl) propane were added together with 70 g of N-methyl-2-pyrrolidone. Stir for 2 hours. Thereafter, the mixture was stirred at 75 ° C. for 12 hours using an oil bath to complete the reaction. After the reaction mixture was filtered, the reaction mixture was poured into a solution of water / methanol = 3/1 (volume ratio), and the precipitate was collected by filtration, sufficiently washed with water, and dried under vacuum to obtain a compound represented by the general formula (1). Wherein X is the following formula X-1, Y is the following formula Y-1 and Y-4, and a polyamide resin consisting of a = 100 and b = 0 is synthesized. An evaluation was performed.
《実施例5》
実施例1におけるポリアミド樹脂の合成において、ヘキサフルオロ−2,2−ビス(3−アミノ−4−ヒドロキシフェニル)プロパンの替わりに、3,3′−ジアミノ−4,4′−ジヒドロキシジフェニルスルホン280.0g(1.0モル)を用いて、一般式(1)で表され、Xが下記式X−2、Yが下記式Y−1、末端が下記式E−1でa=100、b=0からなるポリアミド樹脂を合成し、その他は実施例1と同様の試作及び評価を行った。
<< Example 5 >>
In the synthesis of the polyamide resin in Example 1, instead of hexafluoro-2,2-bis (3-amino-4-hydroxyphenyl) propane, 3,3′-diamino-4,4′-dihydroxydiphenylsulfone 280. 0 g (1.0 mol) is represented by the general formula (1), wherein X is the following formula X-2, Y is the following formula Y-1, and the terminal is the following formula E-1, a = 100, b = No. 0 was synthesized and the same trial production and evaluation as in Example 1 were performed for the other components.
《実施例6》
実施例1におけるポリアミド樹脂の合成においてヘキサフルオロ−2,2−ビス(3−アミノ−4−ヒドロキシフェニル)プロパンを348.0g(0.95モル)に減らし、替わりに1,3−ビス(3−アミノプロピル)−1,1,3,3−テトラメチルジシロキサン12.4g(0.05モル)を加え、一般式(1)で示され、Xが下記式X−1、Yが下記式Y−1、Zが下記式Z−1、末端が下記式E−1でa=95、b=5からなるポリアミド樹脂を合成し、その他は実施例1と同様の試作及び評価を行った。
<< Example 6 >>
In the synthesis of the polyamide resin in Example 1, hexafluoro-2,2-bis (3-amino-4-hydroxyphenyl) propane was reduced to 348.0 g (0.95 mol), and instead of 1,3-bis (3 -Aminopropyl) -1,1,3,3-tetramethyldisiloxane (12.4 g, 0.05 mol) was added, X was represented by the following formula X-1, and Y was represented by the following formula: A polyamide resin composed of a = 95 and b = 5 in which Y-1 and Z are represented by the following formula Z-1 and the terminal was represented by the following formula E-1 was synthesized, and the other prototypes and evaluations were performed in the same manner as in Example 1.
《実施例7》
実施例1におけるポジ型感光性樹脂組成物の作製においてP−1の替わりに下記式P−2の構造を有するフッ素化合物を用いた他は実施例1と同様の試作及び評価を行った。
《実施例8》
実施例1におけるポジ型感光性樹脂組成物の作製においてP−1の替わりに下記式P−3の構造を有するフッ素化合物を用いた他は実施例1と同様の試作及び評価を行った。
《実施例9》
実施例1におけるポジ型感光性樹脂組成物の作製においてP−1の替わりに下記式P−4の構造を有するフッ素化合物を用いた他は実施例1と同様の試作及び評価を行った。
《実施例10》
実施例1におけるポジ型感光性樹脂組成物の作製においてP−1の替わりに下記式P−5の構造を有するフッ素化合物を用いた他は実施例1と同様の試作及び評価を行った。
<< Example 7 >>
A trial production and evaluation were performed in the same manner as in Example 1 except that a fluorine compound having the structure of the following formula P-2 was used instead of P-1 in the preparation of the positive photosensitive resin composition in Example 1.
<< Embodiment 8 >>
A trial production and evaluation were performed in the same manner as in Example 1 except that a fluorine compound having the structure of the following formula P-3 was used instead of P-1 in the preparation of the positive photosensitive resin composition in Example 1.
<< Example 9 >>
A trial production and evaluation were performed in the same manner as in Example 1 except that a fluorine compound having the structure of the following formula P-4 was used instead of P-1 in the preparation of the positive photosensitive resin composition in Example 1.
<< Example 10 >>
A trial production and evaluation were performed in the same manner as in Example 1 except that a fluorine compound having a structure of the following formula P-5 was used instead of P-1 in the preparation of the positive photosensitive resin composition in Example 1.
《実施例11》
実施例1においてフッ素化合物の添加量を1.0gに替えた他は実施例1と同様の試作及び評価を行った。
《実施例12》
実施例1においてジアゾキノン(Q−1)の添加量を10gに替えた他は実施例1と同様の試作及び評価を行った。
《実施例13》
実施例1においてジアゾキノン(Q−1)の添加量を40gに替えた他は実施例1と同様の試作及び評価を行った。
<< Example 11 >>
A trial manufacture and evaluation were performed in the same manner as in Example 1 except that the addition amount of the fluorine compound was changed to 1.0 g in Example 1.
<< Example 12 >>
A trial production and evaluation were performed in the same manner as in Example 1 except that the amount of diazoquinone (Q-1) added was changed to 10 g.
<< Example 13 >>
A trial production and evaluation were performed in the same manner as in Example 1 except that the amount of diazoquinone (Q-1) added was changed to 40 g.
《比較例1》
実施例1においてフッ素化合物P−1を添加しないで試作及び評価を行った。
《比較例2》
実施例1においてフッ素化合物P−1の配合量を0.1gに替えた他は実施例1と同様の試作及び評価を行った。
《比較例3》
実施例1においてフッ素化合物P−1の配合量を30gに替えた他は実施例1と同様の試作及び評価を行った。
《比較例4》
実施例5においてフッ素化合物P−1の配合量を30gに替えた他は実施例1と同様の試作及び評価を行った。
<< Comparative Example 1 >>
In Example 1, trial manufacture and evaluation were performed without adding the fluorine compound P-1.
<< Comparative Example 2 >>
A trial manufacture and evaluation were performed in the same manner as in Example 1 except that the amount of the fluorine compound P-1 was changed to 0.1 g in Example 1.
<< Comparative Example 3 >>
A trial manufacture and evaluation were performed in the same manner as in Example 1 except that the amount of the fluorine compound P-1 was changed to 30 g in Example 1.
<< Comparative Example 4 >>
A trial manufacture and evaluation were performed in the same manner as in Example 1 except that the amount of the fluorine compound P-1 was changed to 30 g in Example 5.
以上実施例1〜13、比較例1〜4の評価結果を表1、表2に示す。
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JP2001181249A (en) * | 1999-10-14 | 2001-07-03 | Asahi Kasei Corp | Amidophenols |
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JP2001168346A (en) * | 1999-09-16 | 2001-06-22 | Matsushita Electric Ind Co Ltd | Thin film transistor and its manufacturing method |
JP2001181249A (en) * | 1999-10-14 | 2001-07-03 | Asahi Kasei Corp | Amidophenols |
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