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JP2004353607A - Centrifugal compressor - Google Patents

Centrifugal compressor Download PDF

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Publication number
JP2004353607A
JP2004353607A JP2003154539A JP2003154539A JP2004353607A JP 2004353607 A JP2004353607 A JP 2004353607A JP 2003154539 A JP2003154539 A JP 2003154539A JP 2003154539 A JP2003154539 A JP 2003154539A JP 2004353607 A JP2004353607 A JP 2004353607A
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JP
Japan
Prior art keywords
impeller
shroud
centrifugal compressor
blade
casing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2003154539A
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Japanese (ja)
Inventor
Hirotaka Higashimori
弘高 東森
Seiichi Ibaraki
誠一 茨木
Katsuhiko Takita
勝彦 田北
Suketsugu Futagami
祐嗣 二神
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP2003154539A priority Critical patent/JP2004353607A/en
Publication of JP2004353607A publication Critical patent/JP2004353607A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a centrifugal compressor capable of increasing an assembly performance and an efficiency by effectively reinforcing an impeller by a shroud. <P>SOLUTION: In this centrifugal compressor, air sucked by the rotation of the impeller 2 pivotally supported on a casing 1A is compressed and exhausted mainly by a centrifugal force. Spaces between the tips of the blades 6 of the impeller 2 are reinforced by the annular shroud 7, and the position of the trailing edge of the shroud 7 in the axial direction of the impeller is set to the intermediate part of a meridian length in a range from the air inlet part 3 of the impeller 2 to the air outlet part 4 of the impeller 2 along the tips of the blades. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、過給機、ガスタービン、産業用圧縮機等に用いられる遠心圧縮機に係り、一層詳細には、各翼の先端間を環状のシュラウドで補強したインペラを備えた遠心圧縮機に関する。
【0002】
【従来の技術】
この種遠心圧縮機のインペラ(羽根車)は、図3に示すように、ハブ100 の外周に複数枚の翼101 を所定間隔離間して配設してなり、その回転によりインペラ内に吸い込んだ空気等気体(ガス)を主として遠心力により圧縮して外部に吐出(排出)するようになっている。
【0003】
前記インペラは、図3に示すように、機械加工による一体削りだし(オープン羽根車)で製作されることが通常であるが(例えば、非特許文献1参照)、特にインペラ外径が1m以上の大径のインペラにあっては、前記一体削りだしではコストが嵩むことから、翼を溶接構造で製造することがある。
【0004】
このようなインペラにおいては、翼の強度を確保するために、図4に示すように、翼101 の先端に環状のシュラウド102 を各翼先端の子午面長さの全域に亙って固設して補強する構造が採用されている(例えば、非特許文献1参照)。
【0005】
また、シュラウド102 を各翼先端の子午面長さの全域に亙って固設すると、振動増大等によりインペラの回転数を上げられないことから、図5に示すように、シュラウド102 の長さを各翼先端の子午面長さで翼前縁から約30%未満の短いものに設定することで、従前通り翼を補強しつつ振動を抑制してインペラの高速化による効率アップを図ったものがある(例えば、非特許文献2参照)。
【0006】
【非特許文献1】
Journal of Turbomachinery JANUARY 1987,Vol.109(42頁,Fig.2(b),Fig.2(a))
【非特許文献2】
日立評論 Vol.79 No.12(1997−12)(72頁、表2 )
【0007】
【発明が解決しようとする課題】
ところで、図5に示すようなインペラにあっては、シュラウド102 の後縁に段差が形成され、そのままでは当該部位を通って翼101 の圧力面側から負圧面側へガス漏れが生じて効率が低下してしまう。
【0008】
そのため、前記部位を埋めるべくケーシング103 の内面を切り下げる(切り下げ部103a参照)ことになるが、これだと組付性向上を図るべくケーシング103 を鋳物一体加工で形成した場合、インペラ軸方向からケーシング103 を嵌装することができないことから、半割りのケーシング103 を組み付けることを余儀なくされ、製造コスト削減や組付性向上を図ることができないという問題点があった。
【0009】
この対策として、シュラウド102 を周方向に分割して各翼101 間に翼先端から外方へ突出させないで架設することが考えられるが、これだと各シュラウド102 の背面部に剥離流れが生じ、これが各翼101 の先端部に元々生じる剥離流れに加算されてしまうことから、到底採用することはできない。
【0010】
そこで本発明は、インペラをシュラウドで効果的に補強して組付性の向上と効率アップが図れる遠心圧縮機を提供することを目的とする。
【0011】
【課題を解決するための手段】
斯かる目的を達成するための本発明に係る遠心圧縮機は、ケーシングに軸支されたインペラの回転により吸い込んだ気体を主として遠心力によって圧縮・排出する遠心圧縮機において、前記インペラの各翼の先端間を環状のシュラウドで補強すると共に、該シュラウドのインペラ軸方向長さに関してその後縁の位置を、インペラ入口から各翼先端に沿ってインペラ出口までの子午面長さの中間部までに設定したことを特徴とする。
【0012】
また、前記シュラウドの後縁部は可及的に段差を無くして前記各翼先端に接していることを特徴とする。
【0013】
また、前記子午面長さの中間部は翼前縁から30%〜60%の位置であることを特徴とする。
【0014】
【発明の実施の形態】
以下、本発明に係る遠心圧縮機を実施例により図面を用いて詳細に説明する。
【0015】
[実施例]
図1は本発明の一実施例を示す遠心圧縮機の要部断面図、図2は同じく翼の子午面長さに沿ったケーシング内面に沿う圧力分布図である。
【0016】
図1に示すように、一方のケーシング1A内にインペラ(羽根車)2が回転自在に軸支され、該インペラ2の回転により同インペラ2への空気(気体)入口部3より吸い込んだ空気を主として遠心力によってインペラ2の空気(気体)出口部4へ圧縮・排出し、ここから所定の外部機器へ送られるようになっている。
【0017】
前記インペラ2は、ハブ5の外周に薄板からなる複数枚の翼6が周方向へ所定間隔離間して溶接等により固設されてなると共に、各翼6の先端間が環状のシュラウド7で補強されてなる。
【0018】
そして、前記シュラウド7のインペラ軸方向長さに関してその後縁の位置が、インペラ入口(空気入口部3)から各翼6先端に沿ってインペラ出口(空気出口部4)までの子午面長さの中間部(翼前縁から30%〜60%の位置で、図示例では、略45%である。この位置は剥離流れによるインペラ翼間の損失が最も大きくなる部位である。)までに設定され、その後縁と他方のケーシング1Bの隙間を入口イとし、シュラウド7の前縁と他方のケーシング1Bの隙間を出口ロとしてシュラウド7と他方のケーシング1Bとの隙間を流体が流れる循環路8が形成されている。
【0019】
また、前記シュラウド7の内周面7aは各翼6先端の子午面形状に沿って円弧状に形成されると共に、外周面7bはフラットに形成されて可及的に段差を無くして前記各翼6先端に接している。
【0020】
このように構成されるため、各翼6先端の子午面長さの中間部に生じる低エネルギー流体ハが、図2に示す循環路8の入口イと出口ロの圧力差ΔPにより、循環路8の入口イより吸い出されて出口ロに戻されることになる。
【0021】
これにより、各翼6先端の子午面長さの中間部より後半のインペラ翼間の損失が低減され、遠心圧縮機の効率アップが効果的に図られる。つまり、各翼6先端の子午面長さの中間部に生じた低エネルギー流体を、循環量等の面からトレードオフの関係にある圧縮効率等の他の性能との兼ね合いで効果的に循環させられるのである。
【0022】
また、前記シュラウド7の外周面7bはフラットに形成されて可及的に段差を無くして前記各翼6の先端に接しているので、他方のケーシング1Bを鋳物一体加工で形成しても、インペラ2の軸方向から他方のケーシング1Bを嵌装して一方のケーシング1Aと容易にボルト結合することができる。
【0023】
これにより、半割りのケーシング等を組み付ける必要はなくなり、鋳物一体加工のケーシング1Bにより、製造コストの削減や組付性の向上を図ることができる。
【0024】
もちろん、環状のシュラウド7により、各翼6は効果的に補強される。すなわち、インペラ外径が1m以上の大径のインペラ2にあって各翼6を溶接構造で製造しても、各翼6の強度は十分に確保されるのである。
【0025】
尚、本発明は上記実施例に限定されず、本発明の要旨を逸脱しない範囲で、各種変更が可能であることはいうまでもない。また、本発明はインペラが翼先端に沿って入口から出口までの子午面長さの中間部で二分割されたタンデム翼に適用すると、翼の強度を増すほかに、ねじれた翼の一つの部品の大きさが小さくなるため、製作が容易になるメリットがある。
【0026】
【発明の効果】
以上、実施例に基づいて詳細に説明したように、本発明の請求項1に係る発明は、ケーシングに軸支されたインペラの回転により吸い込んだ気体を主として遠心力によって圧縮・排出する遠心圧縮機において、前記インペラの各翼の先端間を環状のシュラウドで補強すると共に、該シュラウドのインペラ軸方向長さに関してその後縁の位置を、インペラ入口から各翼先端に沿ってインペラ出口までの子午面長さの中間部までに設定したので、インペラをシュラウドで効果的に補強して組付性の向上と効率アップが図れる。
【0027】
また、請求項2に係る発明は、前記シュラウドの後縁部は可及的に段差を無くして前記各翼先端に接しているので、翼の圧力面側から負圧面側へのガス漏れが防止できて遠心圧縮機の効率低下が回避できる。
【0028】
また、請求項3に係る発明は、前記子午面長さの中間部は翼前縁から30%〜60%の位置であるので、各翼先端の子午面長さの中間部に生じた低エネルギー流体を、循環量等の面からトレードオフの関係にある他の性能との兼ね合いで効果的に循環させられる。
【図面の簡単な説明】
【図1】本発明の一実施例を示す遠心圧縮機の要部断面図である。
【図2】同じく翼の子午面長さに沿ったケーシング内面に沿う圧力分布図である。
【図3】従来のオープン羽根車の説明図である。
【図4】従来のシュラウド付きインペラの斜視図である。
【図5】従来の異なったシュラウド付きインペラを備えた遠心圧縮機の断面図である。
【符号の説明】
1A 一方のケーシング
1B 他方のケーシング
2 インペラ(羽根車)
3 空気入口部
4 空気出口部
5 ハブ
6 翼
7 シュラウド
8 循環路
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a centrifugal compressor used for a supercharger, a gas turbine, an industrial compressor, or the like, and more particularly, to a centrifugal compressor provided with an impeller in which a tip of each blade is reinforced by an annular shroud. .
[0002]
[Prior art]
As shown in FIG. 3, the impeller (impeller) of this type of centrifugal compressor has a plurality of blades 101 arranged on the outer periphery of a hub 100 at predetermined intervals, and is sucked into the impeller by rotation. Gas (gas) such as air is compressed mainly by centrifugal force and discharged (discharged) to the outside.
[0003]
As shown in FIG. 3, the impeller is usually manufactured by integral machining (open impeller) by machining (for example, see Non-Patent Document 1), and particularly, the impeller has an outer diameter of 1 m or more. In the case of a large-diameter impeller, the blades are sometimes manufactured with a welded structure because the integral shaving increases the cost.
[0004]
In such an impeller, in order to secure the strength of the blade, an annular shroud 102 is fixed to the tip of the blade 101 over the entire meridional length of the tip of each blade as shown in FIG. (See, for example, Non-Patent Document 1).
[0005]
If the shroud 102 is fixed over the entire length of the meridional plane at the tip of each wing, the rotational speed of the impeller cannot be increased due to an increase in vibration or the like. Therefore, as shown in FIG. The length of the meridional plane at the tip of each wing is set to be shorter than about 30% from the leading edge of the wing, so that the wing is strengthened as before, vibration is suppressed, and efficiency is increased by increasing the speed of the impeller. (For example, see Non-Patent Document 2).
[0006]
[Non-patent document 1]
Journal of Turbomachinery JANUARY 1987, Vol. 109 (p. 42, FIG. 2 (b), FIG. 2 (a))
[Non-patent document 2]
Hitachi Review Vol. 79 No. 12 (1997-12) (p. 72, Table 2)
[0007]
[Problems to be solved by the invention]
By the way, in the impeller as shown in FIG. 5, a step is formed at the trailing edge of the shroud 102, and as it is, gas leaks from the pressure surface side of the blade 101 to the negative pressure surface side through the relevant portion, and the efficiency is reduced. Will drop.
[0008]
Therefore, the inner surface of the casing 103 is cut down (see the cut-down portion 103a) so as to fill the above-mentioned portion. However, in this case, when the casing 103 is formed by integral casting to improve the assemblability, the casing 103 is formed from the impeller axial direction. Since the casing 103 cannot be fitted, it is necessary to assemble a half casing 103, and there is a problem that it is not possible to reduce the manufacturing cost and improve the assembling property.
[0009]
As a countermeasure, it is conceivable to divide the shroud 102 in the circumferential direction and install the shroud 102 between the respective wings 101 without protruding outward from the wing tip. However, in this case, a separation flow occurs on the rear surface of each shroud 102, Since this is added to the separation flow originally generated at the tip of each blade 101, it cannot be adopted at all.
[0010]
Therefore, an object of the present invention is to provide a centrifugal compressor in which the impeller can be effectively reinforced with a shroud to improve assemblability and increase efficiency.
[0011]
[Means for Solving the Problems]
A centrifugal compressor according to the present invention for achieving this object is a centrifugal compressor that compresses and discharges gas mainly by centrifugal force by rotation of an impeller supported by a casing. An annular shroud was reinforced between the tips, and the position of the trailing edge with respect to the impeller axial length of the shroud was set from the impeller inlet to the middle part of the meridional plane length from each impeller tip to the impeller outlet. It is characterized by the following.
[0012]
Further, the rear edge of the shroud is in contact with each of the blade tips with as few steps as possible.
[0013]
Further, the intermediate portion of the meridional plane length is located at a position of 30% to 60% from the leading edge of the wing.
[0014]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, a centrifugal compressor according to the present invention will be described in detail using embodiments with reference to the drawings.
[0015]
[Example]
FIG. 1 is a cross-sectional view of a main part of a centrifugal compressor showing one embodiment of the present invention, and FIG. 2 is a pressure distribution diagram along the inner surface of the casing along the meridional length of the blade.
[0016]
As shown in FIG. 1, an impeller (impeller) 2 is rotatably supported in one casing 1 </ b> A, and the air sucked from an air (gas) inlet 3 into the impeller 2 by the rotation of the impeller 2. It is compressed and discharged mainly to the air (gas) outlet 4 of the impeller 2 by centrifugal force, and is sent from there to a predetermined external device.
[0017]
The impeller 2 has a plurality of blades 6 made of a thin plate which are fixed to the outer periphery of a hub 5 by welding or the like at predetermined intervals in the circumferential direction, and the tip of each blade 6 is reinforced by an annular shroud 7. Be done.
[0018]
The position of the trailing edge with respect to the length of the shroud 7 in the impeller axial direction is the middle of the meridional plane length from the impeller inlet (air inlet 3) to the impeller outlet (air outlet 4) along the tip of each blade 6. Portion (at a position of 30% to 60% from the leading edge of the blade, which is approximately 45% in the illustrated example. This position is a portion where the loss between the impeller blades due to the separation flow is the largest). A circulation path 8 through which a fluid flows through a gap between the shroud 7 and the other casing 1B is formed with a gap between the rear edge and the other casing 1B as an inlet A and a gap between the front edge of the shroud 7 and the other casing 1B as an outlet B. ing.
[0019]
Further, the inner peripheral surface 7a of the shroud 7 is formed in an arc shape along the meridional shape of the tip of each blade 6, and the outer peripheral surface 7b is formed to be flat so as to eliminate the steps as much as possible. 6 Touching the tip.
[0020]
With such a configuration, the low-energy fluid C generated in the middle part of the meridional plane length at the tip of each blade 6 causes the low pressure fluid ΔP between the inlet a and the outlet B of the circulation path 8 shown in FIG. It will be sucked out from the entrance a and returned to the exit b.
[0021]
Thereby, the loss between the impeller blades in the latter half from the middle part of the meridional plane length at the tip of each blade 6 is reduced, and the efficiency of the centrifugal compressor is effectively improved. In other words, the low-energy fluid generated in the middle part of the meridional plane length at the tip of each blade 6 is effectively circulated in consideration of other performances such as compression efficiency, which are in a trade-off relationship in terms of circulation amount and the like. It is done.
[0022]
Further, since the outer peripheral surface 7b of the shroud 7 is formed flat and is in contact with the tip of each of the blades 6 with as few steps as possible, even if the other casing 1B is formed by integral casting, the impeller The other casing 1B can be fitted from the axial direction 2 and easily bolted to one casing 1A.
[0023]
This eliminates the necessity of assembling a half casing or the like, and can reduce the manufacturing cost and improve the assemblability by using the casing 1B formed by casting.
[0024]
Of course, each wing 6 is effectively reinforced by the annular shroud 7. That is, even if the impeller 2 has a large diameter of 1 m or more and the impeller 2 is manufactured in a welded structure, the strength of each impeller 6 is sufficiently ensured.
[0025]
It is needless to say that the present invention is not limited to the above embodiments, and various changes can be made without departing from the scope of the present invention. In addition, when the present invention is applied to a tandem wing in which the impeller is divided into two along the wing tip at the midpoint of the meridional plane from the inlet to the outlet, in addition to increasing the strength of the wing, one part of the twisted wing is also provided. This has the advantage of being easier to manufacture because the size is smaller.
[0026]
【The invention's effect】
As described above in detail based on the embodiments, the invention according to claim 1 of the present invention is a centrifugal compressor that compresses / discharges gas sucked by rotation of an impeller supported by a casing mainly by centrifugal force. In the impeller, between the tips of the blades of the impeller is reinforced with an annular shroud, and the position of the trailing edge with respect to the length of the shroud in the axial direction of the impeller is defined as the meridional plane length from the impeller inlet to the impeller outlet along each blade tip. Since the impeller is set up to the middle part, the impeller can be effectively reinforced with a shroud to improve the assemblability and increase the efficiency.
[0027]
In the invention according to claim 2, the trailing edge of the shroud is in contact with each blade tip with as little step as possible, so that gas leakage from the pressure side to the suction side of the blade is prevented. As a result, a decrease in the efficiency of the centrifugal compressor can be avoided.
[0028]
Further, in the invention according to claim 3, since the middle part of the meridional plane length is located at 30% to 60% from the leading edge of the wing, the low energy generated in the middle part of the meridional plane length of each wing tip. The fluid can be effectively circulated in balance with other performances that are in a trade-off relationship in terms of the amount of circulation and the like.
[Brief description of the drawings]
FIG. 1 is a sectional view of a main part of a centrifugal compressor showing one embodiment of the present invention.
FIG. 2 is a pressure distribution diagram along an inner surface of a casing along a meridional plane length of the blade.
FIG. 3 is an explanatory view of a conventional open impeller.
FIG. 4 is a perspective view of a conventional impeller with a shroud.
FIG. 5 is a sectional view of a conventional centrifugal compressor having different shrouded impellers.
[Explanation of symbols]
1A One casing 1B The other casing 2 Impeller (impeller)
3 air inlet 4 air outlet 5 hub 6 wing 7 shroud 8 circulation path

Claims (3)

ケーシングに軸支されたインペラの回転により吸い込んだ気体を主として遠心力によって圧縮・排出する遠心圧縮機において、前記インペラの各翼の先端間を環状のシュラウドで補強すると共に、該シュラウドのインペラ軸方向長さに関してその後縁の位置を、インペラ入口から各翼先端に沿ってインペラ出口までの子午面長さの中間部までに設定したことを特徴とする遠心圧縮機。In a centrifugal compressor which compresses and discharges gas sucked by rotation of an impeller supported by a casing mainly by centrifugal force, a tip end of each blade of the impeller is reinforced by an annular shroud, and an impeller axial direction of the shroud is used. A centrifugal compressor wherein a position of a trailing edge of the centrifugal compressor is set from the inlet of the impeller to an intermediate portion of a meridional length from the impeller outlet to the impeller outlet along each blade tip. 前記シュラウドの後縁部は可及的に段差を無くして前記各翼先端に接していることを特徴とする請求項1記載の遠心圧縮機。The centrifugal compressor according to claim 1, wherein a trailing edge of the shroud is in contact with each of the blade tips with as few steps as possible. 前記子午面長さの中間部は翼前縁から30%〜60%の位置であることを特徴とする請求項1又は2記載の遠心圧縮機。The centrifugal compressor according to claim 1 or 2, wherein the intermediate portion of the meridional plane length is located at 30% to 60% from the leading edge of the blade.
JP2003154539A 2003-05-30 2003-05-30 Centrifugal compressor Pending JP2004353607A (en)

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JP2011226376A (en) * 2010-04-20 2011-11-10 Mitsubishi Heavy Ind Ltd Turbo machine
CN103562557A (en) * 2011-05-23 2014-02-05 涡轮梅坎公司 Centrifugal compressor impeller
JP2017141821A (en) * 2016-02-11 2017-08-17 ゼネラル・エレクトリック・カンパニイ Centrifugal compressor assembly for use in turbine engine and method of assembly thereof
WO2019087389A1 (en) * 2017-11-06 2019-05-09 三菱重工エンジン&ターボチャージャ株式会社 Centrifugal compressor and turbocharger comprising said centrifugal compressor

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011226376A (en) * 2010-04-20 2011-11-10 Mitsubishi Heavy Ind Ltd Turbo machine
CN103562557A (en) * 2011-05-23 2014-02-05 涡轮梅坎公司 Centrifugal compressor impeller
JP2017141821A (en) * 2016-02-11 2017-08-17 ゼネラル・エレクトリック・カンパニイ Centrifugal compressor assembly for use in turbine engine and method of assembly thereof
CN107061344A (en) * 2016-02-11 2017-08-18 通用电气公司 Centrifugal compressor component and assemble method for turbogenerator
US10227879B2 (en) 2016-02-11 2019-03-12 General Electric Company Centrifugal compressor assembly for use in a turbine engine and method of assembly
WO2019087389A1 (en) * 2017-11-06 2019-05-09 三菱重工エンジン&ターボチャージャ株式会社 Centrifugal compressor and turbocharger comprising said centrifugal compressor
CN110678658A (en) * 2017-11-06 2020-01-10 三菱重工发动机和增压器株式会社 Centrifugal compressor and turbocharger provided with same
JPWO2019087389A1 (en) * 2017-11-06 2020-04-09 三菱重工エンジン&ターボチャージャ株式会社 Centrifugal compressor and turbocharger equipped with this centrifugal compressor
EP3708847A4 (en) * 2017-11-06 2021-06-23 Mitsubishi Heavy Industries Engine & Turbocharger, Ltd. Centrifugal compressor and turbocharger comprising said centrifugal compressor
CN110678658B (en) * 2017-11-06 2022-03-04 三菱重工发动机和增压器株式会社 Centrifugal compressor and turbocharger provided with same
US11313379B2 (en) 2017-11-06 2022-04-26 Mitsubishi Heavy Industries Engine & Turbocharger, Ltd. Centrifugal compressor and turbocharger including the same

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