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JP2003332701A - Modified cyanate ester resin varnish for printed wiring board, prepreg for laminate using same, and method for manufacturing metal-clad laminate - Google Patents

Modified cyanate ester resin varnish for printed wiring board, prepreg for laminate using same, and method for manufacturing metal-clad laminate

Info

Publication number
JP2003332701A
JP2003332701A JP2002137414A JP2002137414A JP2003332701A JP 2003332701 A JP2003332701 A JP 2003332701A JP 2002137414 A JP2002137414 A JP 2002137414A JP 2002137414 A JP2002137414 A JP 2002137414A JP 2003332701 A JP2003332701 A JP 2003332701A
Authority
JP
Japan
Prior art keywords
resin
cyanate ester
printed wiring
wiring board
resin varnish
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002137414A
Other languages
Japanese (ja)
Inventor
Hidenori Moriya
英紀 守屋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resonac Corp
Original Assignee
Hitachi Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Chemical Co Ltd filed Critical Hitachi Chemical Co Ltd
Priority to JP2002137414A priority Critical patent/JP2003332701A/en
Publication of JP2003332701A publication Critical patent/JP2003332701A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a modified cyanate ester resin varnish having good thermal resistance which exerts formability and processability similar to those of a conventional thermosetting resin laminate and provides a printed wiring board of a sufficiently low-loss property with a low dielectric dissipation factor in a high frequency band, and provide prepreg for a laminate using the varnish, and a method for manufacturing a metal-clad laminate. <P>SOLUTION: The resin varnish for a printed wiring board comprises a modified cyanate ester base resin which comprises, as essential components, (A) a cyanate ester compound, (B) a monovalent phenolic compound, (C) a polypropylene resin, (D) a flame retardant which is nonreactive with a cyanate ester compound, (E) a metal base reaction catalyst, (F) an aromatic hydrocarbon base solvent and (G) a ketone base solvent. This varnish is impregnated into a base, followed by drying for producing prepreg for the laminate. A certain number of prepreg sheets and metal foils are stacked, pressurized and heated to obtain the metal-clad laminate. <P>COPYRIGHT: (C)2004,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、高周波帯域におい
て低損失性が求められる無線通信関連の端末機器やアン
テナ、マイクロプロセッサの動作周波数が1GHzを越
えるような高速コンピュータなどに用いられる印刷配線
板用の基板を製造するのに適した樹脂組成物及び樹脂ワ
ニスに関するものである。即ち本発明は、高周波特性に
優れる変性シアネートエステル系硬化性樹脂組成物を用
いた印刷配線板用樹脂ワニス並びにこれを用いた積層板
用プリプレグ及び金属張り積層板の製造法に関する。更
に詳しくは、耐熱性が良好で、従来のエポキシ樹脂など
の熱硬化性樹脂積層板と同様な成形性及び加工性を示
し、かつ誘電特性、特に高周波帯域での誘電正接が低く
低損失性に優れた高密度多層配線板製造が可能な硬化性
樹脂脂組成物を用いた印刷配線板用樹脂ワニス並びにこ
れを用いた積層板用プリプレグ及び金属張り積層板の製
造法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a printed wiring board used for a high-speed computer or the like in which a terminal loss is required for low loss in a high frequency band related to wireless communication, an antenna, and a microprocessor whose operating frequency exceeds 1 GHz. The present invention relates to a resin composition and a resin varnish suitable for producing the substrate. That is, the present invention relates to a resin varnish for printed wiring boards using a modified cyanate ester-based curable resin composition having excellent high-frequency characteristics, and a method for producing a prepreg for laminates and a metal-clad laminate using the resin varnish. More specifically, it has good heat resistance, exhibits moldability and processability similar to conventional thermosetting resin laminates such as epoxy resin, and has low dielectric loss, low dielectric loss tangent especially in high frequency band. The present invention relates to a resin varnish for printed wiring boards using a curable resin composition capable of producing an excellent high-density multilayer wiring board, a prepreg for laminated boards and a method for producing a metal-clad laminated board using the resin varnish.

【0002】[0002]

【従来の技術】高度情報化社会では大量のデータを高速
で処理する必要があり、コンピュータや情報機器端末な
どでは信号の高周波化が進んでいる。しかしながら、電
気信号は周波数が高くなる程伝送損失が大きくなるとい
う性質があり、高周波化に対応した低損失性の印刷配線
板の開発が強く求められている。
2. Description of the Related Art In the advanced information society, it is necessary to process a large amount of data at a high speed, and in computers and information equipment terminals, the frequency of signals is increasing. However, the electric signal has a property that the transmission loss increases as the frequency increases, and thus there is a strong demand for the development of a low-loss printed wiring board compatible with higher frequencies.

【0003】印刷配線板での伝送損失は、配線(導体)
の形状、表皮抵抗、特性インピーダンス等で決まる導体
損と配線周りの絶縁層(誘電体)の誘電特性で決まる誘
電体損とからなり、高周波回路では誘電体損による電力
ロスの影響が大きい。したがって、高周波回路の伝送損
失を低減するためにはプリント配線板用基板(特に絶縁
樹脂)の低誘電率及び低誘電正接(tanδ)化が必要
と考えられる。例えば、高周波信号を扱う移動体通信関
連の機器では、信号の高周波化に伴い準マイクロ波帯
(1〜5GHz)での伝送損失を少なくするため誘電正
接の低い基板が強く望まれるようになっている。
The transmission loss in a printed wiring board is caused by the wiring (conductor).
The conductor loss is determined by the shape, the skin resistance, the characteristic impedance, and the like, and the dielectric loss is determined by the dielectric characteristics of the insulating layer (dielectric) around the wiring. In a high frequency circuit, the power loss is greatly affected by the dielectric loss. Therefore, in order to reduce the transmission loss of the high frequency circuit, it is considered necessary to reduce the dielectric constant and the dielectric loss tangent (tan δ) of the printed wiring board substrate (particularly insulating resin). For example, in devices related to mobile communication that handle high frequency signals, a substrate having a low dielectric loss tangent is strongly desired in order to reduce transmission loss in the quasi-microwave band (1 to 5 GHz) as the frequency of signals increases. There is.

【0004】またコンピュータなどの電子情報機器で
は、大量の情報を短時間で処理するために動作周波数が
1GHzを越える高速マイクロプロセッサの開発や信号
の高周波化が進んでいる。このような高速パルス信号を
扱う機器では印刷配線板上での遅延が問題になってき
た。印刷配線板での信号遅延時間は配線まわりの絶縁物
の比誘電率εrの平方根に比例して長くなるため、コン
ピュータなどに用いられる配線板では誘電率の低い基板
用樹脂が要求されている。
In electronic information devices such as computers, in order to process a large amount of information in a short time, a high-speed microprocessor whose operating frequency exceeds 1 GHz and a high frequency signal are being developed. In devices handling such high-speed pulse signals, delay on the printed wiring board has become a problem. Since the signal delay time in a printed wiring board increases in proportion to the square root of the relative permittivity εr of the insulator around the wiring, a wiring board used for a computer or the like requires a resin for a substrate having a low permittivity.

【0005】以上のような信号の高周波化に対応し印刷
配線板の高周波特性を改善する樹脂組成物として、熱硬
化性樹脂の中で最も誘電率が低いシアネートエステル樹
脂による組成物として、特公昭46−41112号公報
に示されているシアネートエステル/エポキシ樹脂組成
物、特公昭52−31279号公報に示されているビス
マレイミド/シアネートエステル/エポキシ樹脂組成物
を用いる方法がある。また熱可塑性樹脂を用いて高周波
特性を改善するものとして、特公平5-77705号公
報に示されているポリフェニレンエーテル(PPO又は
PPE)と架橋性ポリマ/モノマとの樹脂組成物及び特
公平6-92533号公報に示されている特定の硬化性
官能基を持つポリフェニレンエーテルと架橋性モノマと
の樹脂組成物等のように耐熱性熱可塑性樹脂の中では誘
電特性が良好なポリフェニレンエーテル系樹脂組成物を
用いる方法がある。
As a resin composition for improving the high frequency characteristics of a printed wiring board in response to the high frequency of the signal as described above, a composition of cyanate ester resin having the lowest dielectric constant among thermosetting resins is disclosed in Japanese Patent Publication No. There is a method using a cyanate ester / epoxy resin composition disclosed in Japanese Patent Publication No. 46-41112 and a bismaleimide / cyanate ester / epoxy resin composition disclosed in Japanese Patent Publication No. 52-31279. Further, as a material for improving high frequency characteristics by using a thermoplastic resin, a resin composition of polyphenylene ether (PPO or PPE) and a crosslinkable polymer / monomer disclosed in JP-B-5-77705 and JP-B-6- A polyphenylene ether resin composition having good dielectric properties among heat resistant thermoplastic resins such as a resin composition of a polyphenylene ether having a specific curable functional group and a crosslinkable monomer disclosed in Japanese Patent No. 92533. There is a method of using.

【0006】また誘電率が低いシアネートエステル樹脂
と誘電特性が良好なポリフェニレンエーテルからなる樹
脂組成物を用いて高周波特性を改善するものとして、特
公昭63-33506号公報に示されているシアネート
エステル/ビスマレイミドとポリフェニレンエーテルと
の樹脂組成物、特開平5-311071号公報に示され
ているフェノール変性樹脂/シアネートエステル反応物
とポリフェニレンエーテルとの樹脂組成物を用いる方法
がある。更に高周波特性の良い耐熱性成形材料として、
特公昭61-18937号公報に示されているようにポ
リフェニレンエーテルにシアネートエステル樹脂を混練
した樹脂組成物がある。
Further, as a means for improving high frequency characteristics by using a resin composition comprising a cyanate ester resin having a low dielectric constant and polyphenylene ether having a good dielectric characteristic, there is disclosed a cyanate ester / Japanese Patent Publication No. 63-33506. There is a method of using a resin composition of bismaleimide and polyphenylene ether, and a resin composition of phenol-modified resin / cyanate ester reaction product and polyphenylene ether disclosed in JP-A-5-311071. As a heat resistant molding material with better high frequency characteristics,
As disclosed in Japanese Patent Publication No. 61-18937, there is a resin composition obtained by kneading a polyphenylene ether with a cyanate ester resin.

【0007】[0007]

【発明が解決しようとする課題】特公昭46-4111
2号公報や特公昭52-31279号公報に示される方
法は、誘電率が若干低くなるもののシアネートエステル
樹脂以外の他の熱硬化性樹脂を含有しているため高周波
特性が不十分という問題点があった。特公平5-777
05号公報や特公平6-92533号公報に示される方
法は、誘電特性は改善されるものの、本来熱可塑性ポリ
マであるポリフェニレンエーテルを主体としているため
に樹脂組成物の溶融粘度が高く流動性が不足するという
問題点があった。したがって、積層板をプレス成形する
時に高温高圧が必要となったり、微細な回路パターン間
の溝を埋める必要の有る多層印刷配線板を製造するには
成形性が悪くて不適であった。
[Problems to be Solved by the Invention] Japanese Patent Publication No. 4-4111
The methods disclosed in Japanese Patent Publication No. 2 and Japanese Patent Publication No. 52-31279 have a problem that the high frequency characteristics are insufficient because they contain a thermosetting resin other than the cyanate ester resin although the dielectric constant is slightly lowered. there were. Japanese Patent Fair 5-777
Although the method disclosed in Japanese Patent Publication No. 05 and Japanese Patent Publication No. 6-92533 improves the dielectric properties, it has a high melt viscosity and a high fluidity because the resin composition is mainly composed of polyphenylene ether, which is originally a thermoplastic polymer. There was a problem of shortage. Therefore, the moldability is poor and unsuitable for producing a multilayer printed wiring board which requires high temperature and high pressure at the time of press-forming a laminated board and needs to fill the grooves between fine circuit patterns.

【0008】特公昭63-33506号公報や特開平5-
311071号公報に示される方法は、ポリフェニレン
エーテルと併用する熱硬化性樹脂がビスマレイミド/シ
アネートエステル樹脂やフェノール変性樹脂/シアネー
トエステル反応物であるため、誘電特性が若干改善され
るものの高周波特性は依然として不十分であるという問
題点があった。なお、高周波特性を良くするためにポリ
フェニレンエーテルの配合量を増加すると前述のポリフ
ェニレンエーテル系樹脂組成物と同様に樹脂組成物の溶
融粘度が高くなって流動性が不足するため成形性が悪い
という問題点があった。
Japanese Examined Patent Publication No. 63-33506 and Japanese Unexamined Patent Publication No. 5-
In the method disclosed in Japanese Patent No. 311071, since the thermosetting resin used in combination with the polyphenylene ether is a bismaleimide / cyanate ester resin or a phenol modified resin / cyanate ester reaction product, the dielectric characteristics are slightly improved but the high frequency characteristics are still. There was a problem that it was insufficient. Incidentally, when the amount of polyphenylene ether compounded is increased to improve the high-frequency characteristics, the melt viscosity of the resin composition becomes high and the flowability becomes insufficient, resulting in poor moldability, as in the case of the aforementioned polyphenylene ether resin composition. There was a point.

【0009】また特公昭61-18937号公報に示さ
れるポリフェニレンエーテルにを混練した樹脂組成物は
誘電特性が良好であり、かつシアネートエステル樹脂で
変性すると溶融粘度が低くなるために樹脂組成物の成形
性も比較的良好であるものの、硬化性成分としてシアネ
ートエステルを単独で用いるとその樹脂硬化物の誘電特
性は誘電正接が誘電率の値の割に高いという傾向にあ
り、高周波帯域の伝送損失を十分に低減できないという
問題点があった。さらに、誘電正接を低くするためシア
ネートエステルの配合量を少なく(ポリフェニレンエー
テルの配合量を増加)すると前述のポリフェニレンエー
テル系樹脂組成物と同様に樹脂組成物の溶融粘度が高な
って流動性が不足するため成形性が悪いという問題点が
あった。このような状況を鑑みて、特定のシアネートエ
ステル樹脂を1価フェノール類化合物で変性した組成物
をマトリックス樹脂の一部または全部に用いる方法(特
願平9−80033号)が提案された。特定のシアネー
トエステル樹脂を1価フェノール類化合物で変性するこ
とによって高周波特性が良好な樹脂組成物を得ることが
できたが、今後進むことが予想される更なる高周波化へ
の対応には、不十分であるという問題点があった。
Further, the resin composition obtained by kneading polyphenylene ether as disclosed in Japanese Patent Publication No. 61-18937 has good dielectric properties, and when modified with a cyanate ester resin, the melt viscosity becomes low, so that the resin composition is molded. However, when the cyanate ester alone is used as the curable component, the dielectric properties of the resin cured product tend to have a high dielectric loss tangent relative to the value of the permittivity, which reduces transmission loss in the high frequency band. There was a problem that it could not be reduced sufficiently. Further, when the amount of cyanate ester is reduced (the amount of polyphenylene ether is increased) to lower the dielectric loss tangent, the melt viscosity of the resin composition is increased and the fluidity is insufficient as in the case of the polyphenylene ether resin composition described above. Therefore, there is a problem that the moldability is poor. In view of such circumstances, a method (Japanese Patent Application No. 9-80033) has been proposed in which a composition obtained by modifying a specific cyanate ester resin with a monohydric phenol compound is used as a part or all of the matrix resin. Although it was possible to obtain a resin composition having good high frequency characteristics by modifying a specific cyanate ester resin with a monohydric phenol compound, it is not possible to cope with further higher frequency that is expected to progress in the future. There was a problem that it was enough.

【0010】本発明は、耐熱性が良好で、従来のエポキ
シ樹脂などの熱硬化性樹脂積層板と同様な成形性及び加
工性を具備し、かつ誘電特性、特に高周波帯域での誘電
正接が低く低損失性に優れた高密度多層配線板製造が可
能な硬化性樹脂組成物の印刷配線板用樹脂ワニス並びに
これを用いた積層板用プリプレグ及金属張り積層板の製
造方法を提供するものである。
The present invention has good heat resistance, has moldability and workability similar to those of conventional thermosetting resin laminates such as epoxy resin, and has low dielectric properties, particularly dielectric loss tangent in a high frequency band. Provided are a resin varnish for a printed wiring board of a curable resin composition capable of producing a high-density multilayer wiring board excellent in low loss property, and a method for producing a prepreg for a laminated board and a metal-clad laminated board using the same. .

【0011】[0011]

【課題を解決するための手段】本発明は次のものに関す
る。 (1) (A)式[1]で示されるシアネートエステル
類化合物
The present invention relates to the following: (1) (A) Cyanate ester compound represented by the formula [1]

【0012】[0012]

【化4】 [Chemical 4]

【0013】[0013]

【化5】 [Chemical 5]

【0014】(式中、R及びはRは、水素原子また
は低級アルキル基を表し、それぞれ同じであっても異な
っていてもよい。またnは1〜2の正の整数)、 (C)ポリプロピレン樹脂 (D)シアネートエステル類化合物と反応性を有しない
難燃剤 (E)金属系反応触媒 (F)芳香族炭化水素系溶剤及び (G)ケトン系溶媒を必須成分として含有する変性シア
ネートエステル系樹脂の印刷配線板用樹脂ワニス。
(In the formula, R 4 and R 5 represent a hydrogen atom or a lower alkyl group, and may be the same or different, and n is a positive integer of 1 to 2), (C ) Polypropylene resin (D) Modified cyanate ester containing flame retardant (E) metal-based reaction catalyst (F) aromatic hydrocarbon-based solvent and (G) ketone-based solvent that are not reactive with cyanate ester compounds as essential components Resin-based resin varnish for printed wiring boards.

【0015】(2) (A)シアネートエステル類化合
物の100重量部に対して(B)1価フェノール類化合
物を4〜30重量部配合することを特徴とする印刷配線
板用樹脂ワニス。
(2) A resin varnish for a printed wiring board, characterized in that 4 to 30 parts by weight of the monohydric phenol compound (B) is blended with 100 parts by weight of the cyanate ester compound (A).

【0016】(3) (A)シアネートエステル類化合
物と(B)1価フェノール類化合物の一部又は全部を反
応させて得られる変性シアネートエステル樹脂と、
(C)ポリプロピレン樹脂、(D)シアネートエステル
類化合物と反応性を有しない難燃剤、(E)金属系反応
触媒、(F)芳香族炭化水素系溶剤及び(G)ケトン系
溶媒を必須成分として含有することを特徴とする上記
(1)及び(2)記載の印刷配線板用樹脂ワニス。
(3) A modified cyanate ester resin obtained by reacting (A) a cyanate ester compound with (B) a part or all of a monohydric phenol compound,
(C) polypropylene resin, (D) flame retardant having no reactivity with cyanate ester compounds, (E) metal reaction catalyst, (F) aromatic hydrocarbon solvent and (G) ketone solvent as essential components The resin varnish for a printed wiring board according to the above (1) or (2), characterized by containing.

【0017】(4) (A)シアネートエステル類化合
物が、2,2−ビス(4−シアナトフェニル)プロパン
及び2,2−ビス(3,5−ジメチル−4−シアナトフ
ェニル)メタンのいずれかの1種又は混合物である上記
(1)乃至(3)記載の印刷配線板用樹脂ワニス。
(4) The (A) cyanate ester compound is either 2,2-bis (4-cyanatophenyl) propane or 2,2-bis (3,5-dimethyl-4-cyanatophenyl) methane. The resin varnish for printed wiring boards according to the above (1) to (3), which is one kind or a mixture thereof.

【0018】(5) (B)1価フェノール類化合物が
p−(α−クミル)フェノールである上記(1)乃至
(4)記載の印刷配線板用樹脂ワニス。
(5) The resin varnish for a printed wiring board according to the above (1) to (4), wherein the (B) monohydric phenol compound is p- (α-cumyl) phenol.

【0019】(6) (D)シアネートエステル類化合
物と反応性を有しない難燃剤が、1,2−ジブロモ−4
−(1,2−ジブロモエチル)シクロヘキサン、テトラ
ブロモシクロオクタン及びヘキサブロモシクロドデカン
から選ばれる脂環式難燃剤の一種又はこれらの2種類以
上の混合物である上記(1)乃至(5)記載の印刷配線
板用樹脂ワニス。 (7) (D)シアネートエステル類化合物と反応性を
有しない難燃剤が、式[3]
(6) The flame retardant having no reactivity with the (D) cyanate ester compound is 1,2-dibromo-4.
The alicyclic flame retardant selected from-(1,2-dibromoethyl) cyclohexane, tetrabromocyclooctane and hexabromocyclododecane, or a mixture of two or more of these (1) to (5). Resin varnish for printed wiring boards. (7) The flame retardant having no reactivity with the (D) cyanate ester compound is represented by the formula [3]

【0020】[0020]

【化6】 (式中、l、m、nは、1〜5の整数を表し、それぞれ
同じ値であっても異なっていてもよい)で示される臭素
化トリフェニルシアヌレート系難燃剤又はこれら少なく
とも1種類以上とその他のシアネートエステル類化合物
と反応性を有しない難燃剤との2種類以上の混合物であ
る上記(1)乃至(6)記載の印刷配線板用樹脂ワニ
ス。
[Chemical 6] (In the formula, l, m, and n represent integers of 1 to 5, and may be the same or different, respectively) or a brominated triphenylcyanurate flame retardant or at least one or more thereof. The resin varnish for a printed wiring board according to (1) to (6) above, which is a mixture of two or more kinds of a flame retardant having no reactivity with other cyanate ester compounds.

【0021】(8) (E)金属系反応触媒がマンガ
ン、鉄、コバルト、ニッケル、銅、亜鉛の2−エチルヘ
キサン酸塩、ナフテン酸塩及びアセチルアセトン錯体か
ら選ばれる一種類又は二種類以上である上記(1)乃至
(7)記載の印刷配線板用樹脂ワニス。
(8) (E) The metal-based reaction catalyst is one or more selected from manganese, iron, cobalt, nickel, copper, zinc 2-ethylhexanoate, naphthenate, and acetylacetone complex. A resin varnish for a printed wiring board according to any one of (1) to (7) above.

【0022】(9) (F)芳香族炭化水素系溶剤を
(C)ポリプロピレン樹脂100重量部に対して150
〜500重量部用いて加熱溶解することを特徴とする上
記(1)乃至(8)記載の変印刷配線板用樹脂ワニス。
(9) 150 parts of (F) aromatic hydrocarbon solvent per 100 parts by weight of (C) polypropylene resin.
The resin varnish for a modified printed wiring board according to the above (1) to (8), wherein the resin varnish is heated to dissolve by using about 500 parts by weight.

【0023】(10) (G)ケトン系溶媒を(F)芳
香族炭化水素系溶剤100重量部に対して100〜50
重量部用いることを特徴とする上記(1)乃至(9)記
載の印刷配線板用樹脂ワニス。
(10) 100 to 50 parts of the (G) ketone solvent to 100 parts by weight of the (F) aromatic hydrocarbon solvent.
The resin varnish for a printed wiring board according to any one of (1) to (9) above, which is used in parts by weight.

【0024】(11) (F)芳香族炭化水素系溶剤の
沸点が70〜170℃である上記(1)乃至(10)記
載の印刷配線板用樹脂ワニス。
(11) The resin varnish for a printed wiring board according to the above (1) to (10), wherein the boiling point of the aromatic hydrocarbon solvent (F) is 70 to 170 ° C.

【0025】(12) (F)芳香族炭化水素系溶剤が
トルエン、キシレン、エチルベンゼン、イソプロピルベ
ンゼン及びメシチレンのうちいずれか一種類以上を用い
た上記(1)乃至(11)記載の印刷配線板用樹脂ワニ
ス。
(12) (F) For a printed wiring board according to the above (1) to (11), wherein the aromatic hydrocarbon solvent is at least one selected from the group consisting of toluene, xylene, ethylbenzene, isopropylbenzene and mesitylene. Resin varnish.

【0026】(13) (G)ケトン系溶媒の沸点が5
0〜170℃である上記(1)乃至(12)記載の印刷
配線板用樹脂ワニス。
(13) The boiling point of the ketone solvent (G) is 5
The resin varnish for a printed wiring board according to (1) to (12), which has a temperature of 0 to 170 ° C.

【0027】(14) (G)ケトン系溶媒がアセト
ン、メチルエチルケトン、2−ペンタノン、3−ペンタ
ノン、メチルイソブチルケトン、2−ヘキサノン、シク
ロペンタノン、2−ヘプタノン、シクロヘキサノンのう
ちいずれかの一種類以上を用いた上記(1)乃至(1
3)記載の印刷配線板用樹脂ワニス。
(14) (G) The ketone solvent is at least one selected from the group consisting of acetone, methyl ethyl ketone, 2-pentanone, 3-pentanone, methyl isobutyl ketone, 2-hexanone, cyclopentanone, 2-heptanone and cyclohexanone. (1) to (1
3) The resin varnish for printed wiring boards according to 3).

【0028】(15) 上記(1)乃至(14)のいず
れかに記載の印刷配線板用樹脂ワニスを、基材に含浸
後、80〜200℃で乾燥させることを特徴とする積層
板用プリプレグの製造方法
(15) A prepreg for laminated boards, characterized in that the substrate is impregnated with the resin varnish for printed wiring board according to any one of the above (1) to (14) and then dried at 80 to 200 ° C. Manufacturing method

【0029】(16) 上記(15)記載の積層板用プ
リプレグを任意枚数重ね、さらにその片面又は両面に金
属箔を重ねて加圧加熱することを特徴とする金属張り積
層板の製造方法
(16) A method for producing a metal-clad laminate, which comprises laminating an arbitrary number of prepregs for laminates according to the above (15), further laminating a metal foil on one side or both sides and heating under pressure.

【0030】[0030]

【発明の実施の形態】本発明は、(A)式[1]で示さ
れるシアネートエステル類化合物、(B)式[2]で示
される一価フェノール類化合物、(C)ポリプロピレン
樹脂、(D)シアネートエステル類化合物との反応性を
有しない難燃剤、(E)金属系反応触媒、(F)芳香族
炭化水素系溶剤及び(G)ケトン系溶媒を必須成分とす
る変性シアネートエステル系樹脂の印刷配線板用樹脂ワ
ニス並びにこれを用いた積層板用プリプレグ及び金属張
り積層板の製造方法である。また更に加えて本発明は、
(A)式[1]で示されるシアネートエステル類化合物
の100重量部に対して(B)式[2]で示される1価
フェノール類化合物と4〜30重量部配合することを特
徴とする高周波帯域での誘電正接が低く低損失性に優れ
る変性シアネートエステル系樹脂の印刷配線板用樹脂ワ
ニス並びにこれを用いた積層板用プリプレグ及び金属張
り積層板の製造方法である。
BEST MODE FOR CARRYING OUT THE INVENTION The present invention comprises (A) a cyanate ester compound represented by the formula [1], (B) a monohydric phenol compound represented by the formula [2], (C) a polypropylene resin, and (D). ) A flame retardant having no reactivity with a cyanate ester compound, (E) a metal-based reaction catalyst, (F) an aromatic hydrocarbon-based solvent and (G) a modified cyanate ester-based resin containing (K) a ketone-based solvent as essential components. A method for producing a resin varnish for a printed wiring board, a prepreg for a laminate and a metal-clad laminate using the resin varnish. In addition to the above, the present invention is
(A) 4 to 30 parts by weight of the monohydric phenol compound represented by the formula (2) is blended with 100 parts by weight of the cyanate ester compound represented by the formula [1]. A method for producing a resin varnish for a printed wiring board of a modified cyanate ester resin, which has a low dielectric loss tangent in a band and is excellent in low loss property, a prepreg for a laminate and a metal-clad laminate using the resin varnish.

【0031】高分子材料など誘電特性は双極子の配向分
極による影響が大きく、したがって分子内の極性基を少
なくすることにより低誘電率化が図れ、また極性基の運
動性を抑えることにより誘電正接を低くすることが可能
である。シアネートエステル樹脂は、極性の強いシアナ
ト基を有していながら硬化時には対称性かつ剛直なトリ
アジン構造を生成するので、熱硬化性樹脂としては最も
低い誘電率及び誘電正接の硬化物が得られるという特徴
がある。
Dielectric properties such as polymer materials are greatly affected by the orientation polarization of dipoles, and therefore the dielectric constant can be lowered by reducing the polar groups in the molecule, and the dielectric loss tangent can be reduced by suppressing the mobility of the polar groups. Can be lowered. Cyanate ester resin has a symmetry and a rigid triazine structure at the time of curing even though it has a cyanato group having a strong polarity, so that a cured product having the lowest dielectric constant and dielectric loss tangent as a thermosetting resin can be obtained. There is.

【0032】しかしながら、実際の硬化反応において
は、シアネートエステル樹脂中のすべてのシアナト基が
反応してトリアジン構造を生成するということは不可能
であり、硬化反応の進行に伴って反応系が流動性を失い
未反応のシアナト基として系内に残存することになる。
その結果、これまでは本来の硬化物より誘電率や誘電正
接の高い硬化物しか得られなかった。
However, in the actual curing reaction, it is not possible that all the cyanato groups in the cyanate ester resin react to form a triazine structure, and the reaction system becomes fluid as the curing reaction progresses. Is lost and remains in the system as an unreacted cyanato group.
As a result, until now, only a cured product having a higher dielectric constant or dielectric loss tangent than the original cured product was obtained.

【0033】これに対して本発明の印刷配線板用樹脂ワ
ニスでは、(B)一価フェノール類化合物を適正量配合
することで未反応として残るシアナト基をイミドカーボ
ネート化してその極性を減じることにより硬化物の誘電
率と誘電正接を低下させようとした物である。この目的
で用いる材料としては、シアナト基との反応性が高く、
また単官能で比較的低分子量でありかつシアネートエス
テル樹脂との相溶性が良い(分子構造に類似性があり)
化合物が適していると考えられる。本発明の樹脂組成物
で用いている一価のフェノール類化合物は、このような
理由によって特定された化合物である。
On the other hand, in the resin varnish for a printed wiring board according to the present invention, by mixing (B) a monohydric phenol compound in an appropriate amount, the unreacted cyanato group is converted into an imide carbonate to reduce its polarity. It is an object to reduce the dielectric constant and dielectric loss tangent of a cured product. The material used for this purpose has high reactivity with cyanato groups,
In addition, it is monofunctional, has a relatively low molecular weight, and has good compatibility with cyanate ester resins (there are similar molecular structures).
The compound is considered suitable. The monohydric phenol compound used in the resin composition of the present invention is a compound specified for such reasons.

【0034】従来、シアネートエステルの三量化反応
(トリアジン環の生成)の助触媒として、ノニルフェノ
ール等のフェノール化合物はシアネートエステル100
重量部に対して1〜2重量部程度用いられていた。しか
し、配合量が触媒量であったため上記のような、未反応
のシアナト基と反応し低極性化するという効果は認めら
れなかった。しかるに本発明者らがフェノール化合物の
配合量について検討した結果、フェノール化合物を従来
よりも多量に配合することにより硬化物の誘電率と誘電
正接が低下することを認め、かつ特定の一価フェノール
類化合物を用いれば、配合量が増える事による耐熱性の
低下も抑制できることを見出した。そのため本発明の方
法によれば、これまでのシアネートエステル樹脂単独の
硬化物や、従来のエポキシ樹脂や多価フェノール類(片
方の水酸基が未反応基として残り易いため誘電特性をか
えって悪化させる)及びビスマレイミド等を配合した樹
脂の硬化物よりも誘電率と誘電正接の低い硬化物が得ら
れるようになった。
Conventionally, as a cocatalyst for the trimerization reaction of cyanate ester (formation of triazine ring), phenol compounds such as nonylphenol are cyanate ester 100.
About 1 to 2 parts by weight was used with respect to parts by weight. However, since the compounding amount was a catalytic amount, the above-described effect of reacting with unreacted cyanato groups to reduce the polarity was not recognized. However, as a result of examining the compounding amount of the phenolic compound by the present inventors, it was confirmed that the compounding amount of the phenolic compound in a larger amount than in the conventional case lowers the dielectric constant and dielectric loss tangent of the cured product, and the specific monohydric phenols It has been found that the use of the compound can suppress a decrease in heat resistance due to an increase in the compounding amount. Therefore, according to the method of the present invention, a conventional cured product of a cyanate ester resin alone, a conventional epoxy resin or a polyhydric phenol (which deteriorates the dielectric properties because one hydroxyl group is likely to remain as an unreacted group) and It has become possible to obtain a cured product having a lower dielectric constant and dielectric loss tangent than a cured product of a resin containing bismaleimide or the like.

【0035】したがって本発明の印刷配線板用樹脂ワニ
スでは、一価フェノール類化合物の配合量が重要であ
る。すなわち、配合量が少ない場合は未反応として残存
する全てのシアナト基と反応し低極性化することができ
ず、配合量が必要量より多い場合はかえって自分自身が
未反応として残存し、自身の水酸基の極性によって硬化
物の誘電特性を悪化させてしまうことになるからであ
る。
Therefore, in the resin varnish for a printed wiring board of the present invention, the blending amount of the monohydric phenol compound is important. That is, when the blending amount is small, it is not possible to reduce the polarity by reacting with all the cyanato groups remaining as unreacted, and when the blending amount is larger than the necessary amount, oneself remains as unreacted, and This is because the dielectric properties of the cured product are deteriorated depending on the polarity of the hydroxyl group.

【0036】さらに本発明の印刷配線板用樹脂ワニスで
は、誘電特性が良好な熱可塑性樹脂である(C)ポリプ
ロピレン樹脂を上記の変性シアネートエステル樹脂に配
合することにより誘電特性の向上を図っている。シアネ
ートエステル樹脂とポリプロピレン樹脂とは、本来非相
容系であり均一な樹脂を得ることが困難であるが、本発
明者らが見出した手法によれば、(A)シアネートエス
テル類化合物と(B)一価フェノール類化合物の反応
を、ポリプロピレン樹脂の溶媒溶液中で反応を行うと、
いわゆる“セミIPN"化樹脂が生成し均一な樹脂溶液
が得られることがわかった。
Further, in the resin varnish for printed wiring board of the present invention, the thermoplastic resin (C) having a good dielectric property is blended with the above-mentioned modified cyanate ester resin to improve the dielectric property. . The cyanate ester resin and the polypropylene resin are originally incompatible systems and it is difficult to obtain a uniform resin. However, according to the method found by the present inventors, (A) a cyanate ester compound and (B) ) When the reaction of the monohydric phenol compound is carried out in a solvent solution of polypropylene resin,
It was found that a so-called "semi-IPN" resin was produced and a uniform resin solution was obtained.

【0037】すなわち、本発明の印刷配線板用樹脂ワニ
スにおいては、(F)芳香族炭化水素系溶剤を用いて
(C)ポリプロピレン樹脂を加熱溶解し、その溶液中で
(A)シアネートエステル類化合物のオリゴマ化及び
(A)シアネートエステル類化合物と(B)一価フェノ
ール類化合物のイミドカーボネート化反応を行い、変性
シアネートエステル樹脂とポリプロピレン樹脂との相容
化樹脂を製造している。この際の相容化については、変
性シアネートエステル樹脂とポリプロピレン樹脂が化学
的結合を形成している可能性は少なく、その替わりに変
性シアネートエステル樹脂の一部がポリプロピレン樹脂
の分子鎖に絡みながらオリゴマ化が進み、いわゆる“セ
ミIPN"化樹脂が生成していると考えられる。この場
合分子鎖の絡みを促進するには、溶解中のポリプロピレ
ン樹脂の分子鎖を広がるようにし、かつ変性シアネート
エステル樹脂の一部がポリプロピレン樹脂の分子鎖に絡
み易くするため、ポリプロピレン樹脂の良溶媒であっ
て、同時に変性シアネートエステル樹脂も良く溶解する
(F)芳香族炭化水素系溶媒を反応溶媒に用いることが
好ましい。
That is, in the resin varnish for printed wiring board of the present invention, (C) polypropylene resin is heated and dissolved using (F) aromatic hydrocarbon solvent, and (A) cyanate ester compound is dissolved in the solution. And oligomerization of (A) cyanate ester compound and (B) monohydric phenol compound are carried out to produce a compatibilizing resin of modified cyanate ester resin and polypropylene resin. Regarding compatibilization at this time, it is unlikely that the modified cyanate ester resin and the polypropylene resin form a chemical bond, and instead, a part of the modified cyanate ester resin is entangled in the molecular chain of the polypropylene resin and the oligomer It is considered that the so-called “semi-IPN” resin is being produced due to the progress of chemical conversion. In this case, in order to promote the entanglement of the molecular chain, the molecular chain of the polypropylene resin being dissolved is widened, and a part of the modified cyanate ester resin is easily entangled in the molecular chain of the polypropylene resin. At the same time, it is preferable to use (F) an aromatic hydrocarbon solvent, which also dissolves the modified cyanate ester resin well, as the reaction solvent.

【0038】しかしながら、良溶媒に溶解された高分子
量溶液は、一般にその粘度が高くなるという性質があ
り、本発明の樹脂組成物においても(F)芳香族炭化水
素系溶液の状態では、粘度が非常に高く高濃度溶液では
固形に近くなってしまう。そのため低濃度の印刷配線板
用樹脂ワニスしか得ることができず、結果的にプリプレ
グの樹脂付着量が低くなり、プレス成形後に積層板のカ
スレ不良(樹脂の不足)が発生するという問題が生じ
た。
However, a high-molecular-weight solution dissolved in a good solvent generally has the property of increasing its viscosity, and the resin composition of the present invention also has a high viscosity in the state of (F) aromatic hydrocarbon-based solution. It becomes close to solid in a very high concentration solution. Therefore, only a low concentration of resin varnish for printed wiring board can be obtained, and as a result, the amount of resin adhered to the prepreg becomes low, which causes a problem that the laminate has a defective scraping (insufficient resin) after press molding. .

【0039】そこで、本発明者らは、高濃度の印刷配線
板用樹脂ワニスを得るために、芳香族炭化水素系溶液中
で製造した変性シアネートエステル樹脂とポリプロピレ
ン樹脂との相容化樹脂溶液に、(G)ケトン系溶媒を投
入攪拌して懸濁化し低粘度化する手法を採用し、高濃度
の変性シアネートエステル樹脂とポリプロピレン樹脂と
の相容化樹脂の(F)芳香族炭化水素系溶剤溶液を製造
した後に、(G)ケトン系溶媒を投入攪拌し懸濁化させ
ることにより、比較的高濃度で粘度も高くならず、樹脂
付着量の高いプリプレグが製造できるような印刷配線板
用樹脂ワニスを考案した。
Therefore, in order to obtain a high-concentration resin varnish for a printed wiring board, the present inventors used a compatibilizing resin solution of a modified cyanate ester resin and a polypropylene resin produced in an aromatic hydrocarbon-based solution. , (G) a ketone-based solvent is added, stirred and suspended to reduce the viscosity, and (F) an aromatic hydrocarbon-based solvent that is a compatibilizing resin of a high concentration modified cyanate ester resin and a polypropylene resin. A resin for a printed wiring board, which is capable of producing a prepreg having a relatively high concentration and a high resin adhesion amount, by preparing (G) a ketone solvent and suspending it after the solution is prepared. I devised a varnish.

【0040】また本発明の印刷配線板用樹脂ワニスにお
いて用いられる難燃剤は、(A)シアネートエステル類
化合物と(B)一価フェノール類化合物の反応を阻害し
ないようにシアネートエステル類化合物と反応性を有し
ないことが必須であり、炭化水素系の低極性化合物であ
るため硬化物の誘電特性を悪化させることが少ない。ま
た、もう一種類の特定した難燃剤は炭化水素系以外の化
合物であってもシアネートエステルの硬化物と同様なト
リアジン構造をもっているためシアネートエステル樹脂
硬化物に相容し易く、耐熱性や誘電特性を悪化させるこ
となく耐燃性を付与することができる。
The flame retardant used in the resin varnish for a printed wiring board of the present invention is reactive with a cyanate ester compound so as not to inhibit the reaction between the (A) cyanate ester compound and the (B) monohydric phenol compound. It is essential not to have, and since it is a hydrocarbon low-polarity compound, the dielectric properties of the cured product are less likely to deteriorate. In addition, another type of specified flame retardant has a triazine structure similar to that of a cured product of cyanate ester even if it is a compound other than a hydrocarbon-based compound, so it is easily compatible with a cured product of cyanate ester resin, and has heat resistance and dielectric properties. The flame resistance can be imparted without deteriorating.

【0041】本発明の印刷配線板用樹脂ワニス及びその
製造法は、(A)式[1]で示されるシアネートエステ
ル類化合物、(B)式[2]で示される1価フェノール
類化合物、(C)ポリプロピレン樹脂、(D)シアネー
トエステル類化合物と反応性を有しない難燃剤及び
(E)金属系反応触媒を必須成分とする変性シアネート
エステル系樹脂の印刷配線板用樹脂ワニスの製造方法に
おいて、(C)ポリプロピレン樹脂を(F)芳香族炭化
水素系溶剤に加熱溶解し、次いでその溶液中で(A)シ
アネートエステル類化合物と(B)一価フェノール類化
合物を(E)金属系反応触媒の存在化で反応させて変性
シアネートエステル樹脂とポリプロピレン樹脂との相容
化樹脂溶液を製造した後、反応溶液に(G)ケトン系溶
媒を投入攪拌して相容化樹脂を懸濁化することを特徴
し、高周波特性に優れる変性シアネートエステル系樹脂
組成物の高濃度化が可能な印刷配線板用樹脂ワニス及び
その製造方法である。
The resin varnish for printed wiring boards and the method for producing the same according to the present invention include (A) a cyanate ester compound represented by the formula [1], (B) a monohydric phenol compound represented by the formula [2], ( In a method for producing a resin varnish for a printed wiring board, which comprises C) a polypropylene resin, (D) a flame retardant having no reactivity with a cyanate ester compound, and (E) a metal-based reaction catalyst as essential components, a modified cyanate ester-based resin, (C) Polypropylene resin is heated and dissolved in (F) aromatic hydrocarbon solvent, and then (A) cyanate ester compound and (B) monohydric phenol compound are added to (E) metal reaction catalyst in the solution. After reacting in the presence of a modified cyanate ester resin and a polypropylene resin to prepare a compatibilizing resin solution, (G) a ketone-based solvent is added to the reaction solution and agitated to obtain a compatible solution. And characterized by suspending the resin, a high concentration capable printed wiring board resin varnish and a method of manufacturing modified cyanate ester resin composition having excellent high-frequency characteristics.

【0042】本発明における(A)シアネートエステル
類化合物は、式[1]で示されように1分子中にシアナ
ト基を2個有するシアネートエステル類化合物である。
式[1]で示される化合物としては、例えば、ビス(4
−シアナトフェニル)エタン、2,2−ビス(4−シア
ナトフェニル)プロパン、2,2−ビス(3,5−ジメ
チル−4−シアナトフェニル)メタン、2,2−ビス
(4−シアナトフェニル)−1,1,1,3,3,3−
ヘキサフルオロプロパン、α,α’−ビス(4−シアナ
トフェニル)−m−ジイソプロピルベンゼン、フェノー
ル付加ジシクロペンタジエン重合体のシアネートエステ
ル化物等が挙げられる。その中でも、2,2−ビス(4
−シアナトフェニル)プロパン及び2,2−ビス(3,
5−ジメチル−4−シアナトフェニル)等がより好まし
い。また(A)シアネートエステル類化合物は、一種類
を単独で用いてもよく、又は二種類以上を混合して用い
てもよい。
The cyanate ester compound (A) in the present invention is a cyanate ester compound having two cyanato groups in one molecule as shown in the formula [1].
Examples of the compound represented by the formula [1] include bis (4
-Cyanatophenyl) ethane, 2,2-bis (4-cyanatophenyl) propane, 2,2-bis (3,5-dimethyl-4-cyanatophenyl) methane, 2,2-bis (4-si) Anatophenyl) -1,1,1,3,3,3-
Hexafluoropropane, α, α′-bis (4-cyanatophenyl) -m-diisopropylbenzene, cyanate esterification products of phenol-added dicyclopentadiene polymer, and the like can be mentioned. Among them, 2,2-bis (4
-Cyanatophenyl) propane and 2,2-bis (3,3
5-dimethyl-4-cyanatophenyl) and the like are more preferable. Moreover, as the (A) cyanate ester compound, one kind may be used alone, or two or more kinds may be mixed and used.

【0043】本発明における(B)1価フェノール類化
合物は、式[2]で示される1価フェノール類であり、
耐熱性の良好な化合物が好ましい。式[2]で示される
化合物としては、例えば、p−(α−クミル)フェノー
ルが挙げらる。なお、(B)一価フェノール類化合物
は、一種類を単独で用いてもよく、又は二種類以上を混
合して用いてもよい。
The monohydric phenol compound (B) in the present invention is a monohydric phenol represented by the formula [2],
A compound having good heat resistance is preferable. Examples of the compound represented by the formula [2] include p- (α-cumyl) phenol. The monohydric phenol compound (B) may be used alone or in combination of two or more.

【0044】本発明における(B)一価フェノール類化
合物の配合量は、(A)シアネートエステル類化合物1
00重量部に対して4〜30重量部とするのが好まし
く、5〜30重量部とすることがより好ましく、5〜2
5重量部とすることが特に好ましい。(B)一価フェノ
ール類化合物の配合量が4重量部未満では十分な誘電特
性が得られず、特に高周波帯域での誘電正接が十分に低
くならない傾向がある。また30重量部を超えるとかえ
って誘電正接が高くなるという傾向があり望ましくな
い。したがって、本発明が提供する高周波帯において誘
電正接の低いシアネートエステル系樹脂硬化物を得るた
めには、(A)シアネートエステル類化合物に対して適
切な配合量の(B)一価フェノール類化合物を配合する
必要がある。本発明における(A)シアネートエステル
類化合物と(B)一価フェノール類化合物は、通常、そ
れぞれを反応させて得られる変性シアネートエステル樹
脂として用いられる。すなわち、(A)シアネートエス
テル類化合物のプレポリマ化とともに、(A)シアネー
トエステル類化合物に(B)一価フェノール類化合物を
付加させたイミドカーボネート化変性樹脂として用いら
れる。
In the present invention, the compounding amount of the (B) monohydric phenol compound is (A) cyanate ester compound 1
It is preferably 4 to 30 parts by weight, more preferably 5 to 30 parts by weight, and 5 to 2 parts by weight with respect to 00 parts by weight.
It is particularly preferable to use 5 parts by weight. If the blending amount of the monohydric phenol compound (B) is less than 4 parts by weight, sufficient dielectric properties cannot be obtained, and the dielectric loss tangent tends to be not sufficiently lowered particularly in the high frequency band. Further, if it exceeds 30 parts by weight, the dielectric loss tangent tends to be rather high, which is not desirable. Therefore, in order to obtain a cured product of a cyanate ester-based resin having a low dielectric loss tangent in the high frequency band provided by the present invention, (B) a monohydric phenol compound is added in an appropriate amount relative to (A) a cyanate ester compound. Must be compounded. The (A) cyanate ester compound and the (B) monohydric phenol compound in the present invention are usually used as a modified cyanate ester resin obtained by reacting each other. That is, it is used as an imide carbonate-modified resin obtained by adding (B) a monohydric phenol compound to (A) cyanate ester compound together with prepolymerization of (A) cyanate ester compound.

【0045】(A)シアネートエステル類化合物と
(B)一価フェノール類化合物を反応させる際には、
(B)一価フェノール類化合物を反応初期から上記の適
正配合量の全部を投入して反応させて変性シアネートエ
ステル樹脂としても良いし、反応初期は上記の適正配合
量の一部を反応させ、冷却後残りの(B)一価フェノー
ル類化合物を投入して、Bステージ化時あるいは硬化時
に反応させて変性シアネートエステル樹脂としても良
い。本発明における(C)ポリプロピレン樹脂として
は、分子量が重量平均分子量で103〜107の範囲にあ
ることが好ましく、更に好ましくは104〜106であ
る。
When the (A) cyanate ester compound and the (B) monohydric phenol compound are reacted,
(B) The modified cyanate ester resin may be prepared by adding all of the above-mentioned proper compounding amounts of the monohydric phenol compounds from the initial stage of the reaction and reacting them, or by reacting a part of the above-mentioned proper compounding amounts at the initial stage of the reaction, After cooling, the remaining monohydric phenol compound (B) may be added and reacted at the time of B-stage formation or curing to obtain a modified cyanate ester resin. The polypropylene resin (C) in the present invention preferably has a weight average molecular weight of 10 3 to 10 7 , more preferably 10 4 to 10 6 .

【0046】また、ブタジエンや無水マレイン酸等との
共重合体等も使用することができ、相溶性や耐熱性の向
上に有効である。本発明における(C)ポリプロピレン
樹脂の配合量は、(A)シアネートエステル類化合物1
00重量部に対して5〜300重量部とすることが好ま
しく、10〜200重量部とすることがより好ましく、
10〜100重量部とすることが特に好ましい。(C)
ポリプロピレン樹脂の配合量が、5重量部未満では十分
な誘電特性が得られなくなる傾向があり、300重量部
を超えると樹脂の溶融粘度が高くなって流動性が不足す
るため成形性が悪くなり、また(A)シアネートエステ
ル類の反応性も悪くなる傾向がある。
Further, a copolymer with butadiene, maleic anhydride or the like can be used, and it is effective in improving the compatibility and heat resistance. The compounding amount of the (C) polypropylene resin in the present invention is (A) cyanate ester compound 1
The amount is preferably 5 to 300 parts by weight, more preferably 10 to 200 parts by weight,
It is particularly preferable that the amount is 10 to 100 parts by weight. (C)
If the blending amount of the polypropylene resin is less than 5 parts by weight, sufficient dielectric properties may not be obtained, and if it exceeds 300 parts by weight, the melt viscosity of the resin becomes high and the fluidity becomes insufficient, resulting in poor moldability. Further, the reactivity of the (A) cyanate ester also tends to deteriorate.

【0047】本発明における(D)シアネートエステル
類化合物と反応性を有しない難燃剤としては、例えば、
1,2−ジブロモ−4−(1,2−ジブロモエチル)シ
クロヘキサン、テトラブロモシクロヘキサン、ヘキサブ
ロモシクロドデカン、ポリブロモジフェニルエーテル、
臭素化ポリプロピレン、臭素化ポリカーボネート及び式
[3]で示される臭素化トリフェニルシアネレート系難
燃剤等が挙げられ、その中でも、1,2−ジブロモ−4
−(1,2−ジブロモエチル)シクロヘキサン、テトラ
ブロモシクロオクタン、ヘキサブロモシクロドデカン、
2,4,6−トリス(トリブロモフェノキシ)−1,
3,5−トリアジン等がより好ましい。本発明における
(D)シアネートエステル類化合物と反応性を有しない
難燃剤の配合量は、(A)シアネートエステル類化合
物、(B)一価フェノール類化合物及び(C)ポリプロ
ピレン樹脂の総量100重量部に対して5〜30重量部
とすることが好ましく、5〜20重量部とすることがよ
り好ましく、10〜20重量部とすることが特に好まし
い。(D)シアネートエステル類化合物と反応性を有し
ない難燃剤の配合量が、5重量部未満では耐燃性が不十
分となる傾向があり、30重量部を超えると樹脂の耐熱
性が低下する傾向がある。
Examples of the flame retardant having no reactivity with the (D) cyanate ester compound in the present invention include:
1,2-dibromo-4- (1,2-dibromoethyl) cyclohexane, tetrabromocyclohexane, hexabromocyclododecane, polybromodiphenyl ether,
Examples thereof include brominated polypropylene, brominated polycarbonate, and a brominated triphenyl cyanerate flame retardant represented by the formula [3]. Among them, 1,2-dibromo-4
-(1,2-dibromoethyl) cyclohexane, tetrabromocyclooctane, hexabromocyclododecane,
2,4,6-tris (tribromophenoxy) -1,
More preferred is 3,5-triazine. The blending amount of the flame retardant having no reactivity with the (D) cyanate ester compound in the present invention is 100 parts by weight in total of the (A) cyanate ester compound, the (B) monohydric phenol compound and the (C) polypropylene resin. 5 to 30 parts by weight is preferable, 5 to 20 parts by weight is more preferable, and 10 to 20 parts by weight is particularly preferable. If the amount of the flame retardant having no reactivity with the cyanate ester compound (D) is less than 5 parts by weight, the flame resistance tends to be insufficient, and if it exceeds 30 parts by weight, the heat resistance of the resin tends to decrease. There is.

【0048】本発明の(E)金属系反応触媒は、(A)
シアネートエステル類化合物と(B)一価フェノール類
化合物との反応を促進するものであり、変性シアネート
系樹脂組成物を製造する際の反応触媒及び積層板を製造
する際の硬化促進剤として用いられる。金属系反応触媒
類としては、マンガン、鉄、コバルト、ニッケル、銅、
亜鉛等の金属触媒類が用いられ、具体的には、2−エチ
ルヘキサン酸塩やナフテン酸塩等の有機金属塩化合物及
びアセチルアセトン錯体などの有機金属錯体として用い
られる。変性シアネート系樹脂組成物を製造する際の反
応促進剤と積層板を製造する際の硬化促進剤で同一の金
属系反応触媒を単独で用いてもよく、又はそれぞれ別の
二種類以上を用いてもよい。
The (E) metal-based reaction catalyst of the present invention is (A)
It promotes the reaction between the cyanate ester compound and the monohydric phenol compound (B), and is used as a reaction catalyst when producing a modified cyanate resin composition and a curing accelerator when producing a laminated board. . The metal-based reaction catalysts include manganese, iron, cobalt, nickel, copper,
A metal catalyst such as zinc is used, and specifically, it is used as an organic metal salt compound such as 2-ethylhexanoate or naphthenate and an organic metal complex such as acetylacetone complex. The same metal-based reaction catalyst may be used alone in the reaction accelerator in producing the modified cyanate resin composition and the curing accelerator in producing the laminated plate, or by using two or more different types. Good.

【0049】本発明における(E)金属系反応触媒の配
合量は、(A)シアネートエステル類化合物に対して1
〜300ppmとすることが好ましく、2〜200pp
mとすることがより好ましく、2〜150ppmとする
ことが特に好ましい。(E)金属系反応触媒の配合量
が、1ppm未満では反応性及び硬化性が不十分となる
傾向があり、300ppmを超えると反応の制御が難し
くなったり、硬化が速くなりすぎて成形性が悪くなる傾
向がある。また、本発明における(E)金属系反応触媒
の配合時期は、変性シアネート系樹脂組成物を製造する
際に反応促進剤及び硬化促進剤として必要な量を同時に
まとめて配合してもよいし、変性シアネート系樹脂組成
物を製造する際に変性反応の促進に必要な量を用い、反
応終了後残りの触媒又は別の金属系触媒を硬化促進剤と
して添加混合してもよい。
The amount of the (E) metal-based reaction catalyst used in the present invention is 1 with respect to the (A) cyanate ester compound.
-300 ppm is preferable, and 2-200 pp
It is more preferably m, and particularly preferably 2 to 150 ppm. If the compounding amount of the (E) metal-based reaction catalyst is less than 1 ppm, the reactivity and curability tend to be insufficient, and if it exceeds 300 ppm, it becomes difficult to control the reaction, or the curing becomes too fast, resulting in moldability. Tends to get worse. The (E) metal-based reaction catalyst in the present invention may be added at the same time in an amount required as a reaction accelerator and a curing accelerator when a modified cyanate-based resin composition is produced, When producing the modified cyanate-based resin composition, the amount necessary for promoting the modification reaction may be used, and after the completion of the reaction, the remaining catalyst or another metal-based catalyst may be added and mixed as a curing accelerator.

【0050】本発明の(F)芳香族炭化水素系溶剤は、
(C)ポリプロピレン樹脂を加熱溶解する溶剤であり、
かつ(A)シアネートエステル類化合物と(B)一価フ
ェノール類化合物の反応と(C)ポリフェニレンエーテ
ルとの相容化を行う際の反応溶媒となるものである。
(F)芳香族炭化水素系溶剤は、その沸点が70〜17
0℃の範囲にあることが好ましく、具体例としてはトル
エン、キシレン、エチルベンゼン、イソプロピルベンゼ
ン及びメシチレン等が挙げられ、これらのうち一種類以
上が用いられ、トルエンが特に好ましい。(F)芳香族
炭化水素系溶剤の沸点が70℃未満であると、塗工作業
中に揮散し易く、ワニスの粘度が増加したりプリプレグ
の樹脂付着量が変化するので好ましくない。また沸点が
170℃を超えると、プリプレグ中の溶剤残存量が多く
なり易く、積層板中にボイドが生じたり耐熱性の劣化原
因になるので好ましくない。
The (F) aromatic hydrocarbon solvent of the present invention is
(C) A solvent for heating and dissolving polypropylene resin,
Further, it serves as a reaction solvent when the reaction of the cyanate ester compound (A) and the monohydric phenol compound (B) and the compatibilization of the polyphenylene ether (C) are carried out.
(F) The aromatic hydrocarbon solvent has a boiling point of 70 to 17
It is preferably in the range of 0 ° C., and specific examples thereof include toluene, xylene, ethylbenzene, isopropylbenzene, mesitylene, and the like. One or more of these are used, and toluene is particularly preferable. If the boiling point of the aromatic hydrocarbon solvent (F) is less than 70 ° C., it is likely to volatilize during the coating operation, the viscosity of the varnish increases, and the resin adhesion amount of the prepreg changes, which is not preferable. Further, if the boiling point exceeds 170 ° C., the amount of the solvent remaining in the prepreg tends to increase, which causes voids in the laminated plate and causes deterioration of heat resistance, which is not preferable.

【0051】本発明における(F)芳香族炭化水素系溶
剤の配合量は、(C)ポリプロピレン樹脂100重量部
に対して150〜500重量部用いて加熱溶解するのが
好ましく、150〜400重量部がより好ましく、15
0〜300重量部が特に好ましい。本発明の(G)ケト
ン系溶剤は、(C)ポリプロピレン樹脂の芳香族炭化水
素系溶液中で(A)変性シアネートエステル系類化合物
と(B)一価フェノール類化合物を反応させることで製
造した変性シアネートエステル樹脂とポリプロピレン樹
脂との相容化樹脂を懸濁化するために添加するもので、
当該樹脂の貧溶媒が用いられる。(G)ケトン系溶剤
は、その沸点が50〜170℃の範囲にあることが好ま
しく、具体例としては、アセトン、メチルエチルケト
ン、2−ペンタノン、3−ペンタノン、メチルイソブチ
ルケトン、2−ヘキサノン、シクロペンタノン、2−ヘ
プタノン、シクロヘキサノン等が挙げられ、これらのう
ち一種類以上が用いられ、メチルエチルケトンが特に好
ましい。(G)ケトン系溶剤の沸点が50℃未満である
と、塗工作業中に揮散し易く、ワニスの粘度が増加した
りプリプレグの樹脂付着量が変化するので好ましくな
い。また沸点が170℃を超えると、プリプレグ中の溶
剤残存量が多くなり易く、積層板中にボイドが生じたり
耐熱性の劣化原因になるので好ましくない。
The blending amount of the (F) aromatic hydrocarbon solvent in the present invention is preferably 150 to 500 parts by weight with respect to 100 parts by weight of the (C) polypropylene resin to dissolve by heating, and 150 to 400 parts by weight. Is more preferable, and 15
0 to 300 parts by weight is particularly preferred. The (G) ketone solvent of the present invention was produced by reacting (A) modified cyanate ester compounds with (B) monohydric phenol compound in an aromatic hydrocarbon solution of (C) polypropylene resin. It is added to suspend the compatibilizing resin of modified cyanate ester resin and polypropylene resin,
A poor solvent for the resin is used. The (G) ketone solvent preferably has a boiling point in the range of 50 to 170 ° C., and specific examples thereof include acetone, methyl ethyl ketone, 2-pentanone, 3-pentanone, methyl isobutyl ketone, 2-hexanone, cyclopenta. Non-, 2-heptanone, cyclohexanone, etc. are mentioned, One or more types are used among these, Methyl ethyl ketone is especially preferable. If the boiling point of the (G) ketone solvent is less than 50 ° C., it is not preferable because it easily volatilizes during the coating operation, the viscosity of the varnish increases, and the resin adhesion amount of the prepreg changes. Further, if the boiling point exceeds 170 ° C., the amount of the solvent remaining in the prepreg tends to increase, which causes voids in the laminated plate and causes deterioration of heat resistance, which is not preferable.

【0052】本発明における(G)ケトン系溶剤の配合
量は、(C)ポリプロピレン樹脂の溶解に用いた(F)
芳香族炭化水素系溶剤100重量部に対して50〜50
0重量部添加して懸濁化するのが好ましく、50〜40
0重量部がより好ましく、50〜300重量部が特に好
ましい。本発明の印刷配線板用樹脂ワニスでは、上記溶
媒以外に必要に応じて、変性シアネートエステル樹脂と
ポリプロピレン樹脂との相容化樹脂の懸濁状態を変化さ
せない範囲で他の溶剤を併用しても良い。併用できる溶
剤の具体例としては、トリクロロエチレン、クロロベン
ゼン等のハロゲン化炭化水素類、N、N−ジメチルホル
ムアミド、N、N−ジメチルアセトアミド等のアミド系
やN−メチルピロリドンなどの窒素系溶剤などが挙げら
れ、これらの溶剤類は一種類又は二種類以上を併用して
用いることができる。
The blending amount of the (G) ketone-based solvent in the present invention is the amount used in the dissolution of the (C) polypropylene resin (F).
50 to 50 with respect to 100 parts by weight of the aromatic hydrocarbon solvent
It is preferable to add 0 part by weight to make the suspension 50 to 40
0 parts by weight is more preferable, and 50 to 300 parts by weight is particularly preferable. In the resin varnish for a printed wiring board of the present invention, if necessary, in addition to the above solvent, other solvents may be used in combination within a range that does not change the suspension state of the compatibilizing resin of the modified cyanate ester resin and the polypropylene resin. good. Specific examples of the solvent that can be used in combination include halogenated hydrocarbons such as trichloroethylene and chlorobenzene, amide solvents such as N, N-dimethylformamide, N, N-dimethylacetamide, and nitrogen solvents such as N-methylpyrrolidone. These solvents can be used alone or in combination of two or more.

【0053】本発明の印刷配線板用樹脂ワニスの製造方
法においては、(C)ポリプロピレン樹脂を(F)芳香
族炭化水素系溶剤に加熱溶解し、次いでその溶液中で
(A)シアネートエステル類化合物と(B)一価フェノ
ール類化合物を(E)金属系反応触媒の存在化で反応さ
せて変性シアネートエステル樹脂とポリプロピレン樹脂
との相容化樹脂溶液を製造した後、反応溶液に(G)ケ
トン系溶媒を投入攪拌して相容化樹脂を懸濁化させて変
性シアネートエステル系樹脂組成物を高濃度化すること
が可能であり、また(D)シアネート類化合物と反応性
を有しない難燃剤を、(A)シアネートエステル類化合
物と(B)一価フェノール類化合物の反応液中に溶解さ
せて(E)金属系反応触媒の存在化で変性シアネートエ
ステル樹脂とポリプロピレン樹脂との相容化樹脂溶液を
製造しても良いし、又は(C)ポリプロピレン樹脂の芳
香族炭化水素系溶液中で(A)シアネートエステル類化
合物と(B)一価フェノール類化合物を(E)金属系反
応触媒の存在化で反応させて変性シアネートエステル樹
脂とポリプロピレン樹脂との相容化樹脂溶液を製造した
後に(D)シアネート類化合物と反応性を有しない難燃
剤を投入溶解しても良い。
In the method for producing a resin varnish for a printed wiring board of the present invention, (C) polypropylene resin is dissolved by heating in (F) an aromatic hydrocarbon solvent, and then (A) cyanate ester compound is dissolved in the solution. And (B) a monohydric phenol compound are reacted in the presence of (E) a metal-based reaction catalyst to produce a compatibilized resin solution of a modified cyanate ester resin and a polypropylene resin, and then (G) a ketone is added to the reaction solution. A flame retardant which is capable of increasing the concentration of the modified cyanate ester resin composition by suspending the compatibilizing resin by introducing a system solvent and stirring it, and which has no reactivity with the (D) cyanate compound Is dissolved in a reaction solution of (A) a cyanate ester compound and (B) a monohydric phenol compound, and (E) a modified cyanate ester resin and polyp A compatibilized resin solution with a pyrene resin may be produced, or (C) a cyanate ester compound and (B) a monohydric phenol compound in an aromatic hydrocarbon solution of a polypropylene resin ( E) After reacting in the presence of a metal-based reaction catalyst to prepare a compatibilized resin solution of a modified cyanate ester resin and a polypropylene resin, (D) a cyanate compound and a flame retardant having no reactivity are added and dissolved. Is also good.

【0054】また、本発明の印刷配線板用樹脂ワニスの
製造方法においては、(C)ポリプロピレン樹脂の芳香
族炭化水素系溶液中で(A)シアネートエステル類化合
物と(B)一価フェノール類化合物を(E)金属系反応
触媒の存在化で反応させて変性シアネートエステル樹脂
とポリプロピレン樹脂との相容化樹脂溶液を製造する際
に、(B)一価フェノール類化合物の配合量の全部を用
いて(A)シアネートエステル類化合物と反応させて、
その後(F)ケトン系溶媒に投入攪拌して相容化樹脂を
懸濁化しても良いし、また(C)ポリプロピレン樹脂の
芳香族炭化水素系溶液中で(A)シアネートエステル類
化合物と反応させる時には、(B)一価フェノール類化
合物の一部を用いて(A)シアネートエステル類化合物
と(E)金属系反応触媒の存在化で反応させて変性シア
ネートエステル樹脂とポリプロピレン樹脂との相容樹脂
溶液を製造し、その反応液に(F)ケトン系溶媒に投入
攪拌して相容化樹脂を懸濁化した後で、(B)一価フェ
ノール類化合物の配合量の残りを投入溶解しても良い。
Further, in the method for producing a resin varnish for a printed wiring board according to the present invention, (C) a cyanate ester compound and (B) a monohydric phenol compound in an aromatic hydrocarbon solution of polypropylene resin. When (E) is reacted in the presence of a metal-based reaction catalyst to produce a compatibilized resin solution of a modified cyanate ester resin and a polypropylene resin, all of the compounding amount of the (B) monohydric phenol compound is used. (A) by reacting with a cyanate ester compound,
Thereafter, the compatibilizing resin may be suspended by adding (F) a ketone-based solvent and stirring, or may be reacted with (C) a cyanate ester compound in an aromatic hydrocarbon-based solution of (C) polypropylene resin. Occasionally, a part of the (B) monohydric phenol compound is used to react with the (A) cyanate ester compound in the presence of the (E) metal-based reaction catalyst to obtain a compatible resin of the modified cyanate ester resin and the polypropylene resin. A solution is prepared, and the reaction solution is charged with (F) a ketone solvent to stir the compatibilizing resin, and then the remaining (B) monohydric phenol compound is added and dissolved. Is also good.

【0055】さらに、本発明の印刷配線板用樹脂ワニス
の製造方法においては、(C)ポリプロピレン樹脂を
(F)芳香族炭化水素系溶剤に加熱溶解し、次いでその
溶液中で(A)シアネートエステル類化合物と(B)一
価フェノール類化合物を(E)金属系反応触媒の存在化
で反応させて変性シアネートエステル樹脂とポリプロピ
レン樹脂との相容化樹脂溶液を製造した後、(F)ケト
ン系溶媒に投入攪拌して相容化樹脂を懸濁化した後で、
さらに同種あるいは別の種類の(E)金属系反応触媒を
配合しても良い。
Further, in the method for producing a resin varnish for a printed wiring board according to the present invention, (C) polypropylene resin is heated and dissolved in (F) aromatic hydrocarbon solvent, and then (A) cyanate ester is dissolved in the solution. Compound (B) monohydric phenol compound is reacted in the presence of (E) metal-based reaction catalyst to prepare a compatibilized resin solution of modified cyanate ester resin and polypropylene resin, and then (F) ketone-based compound After pouring into the solvent and stirring to suspend the compatibilizing resin,
Further, the same or another type of (E) metal-based reaction catalyst may be blended.

【0056】本発明の印刷配線板用樹脂ワニスには、上
記必須成分以外に必要に応じて無機充填剤及びその他添
加剤を配合することができる。充填剤としては、シリ
カ、アルミナ、水酸化アルミニウム、炭酸カルシウム、
クレイ、タルク、窒化珪素、窒化ホウ素、酸化チタン、
チタン酸バリウム、チタン酸鉛、チタン酸ストロンチウ
ム等を使用することができる。この配合量としては、本
発明の樹脂組成物の総量100重量部に対して、200
重量部以下とすることが好ましい。
The resin varnish for a printed wiring board of the present invention may contain an inorganic filler and other additives, if necessary, in addition to the above-mentioned essential components. As the filler, silica, alumina, aluminum hydroxide, calcium carbonate,
Clay, talc, silicon nitride, boron nitride, titanium oxide,
Barium titanate, lead titanate, strontium titanate and the like can be used. The compounding amount is 200 with respect to 100 parts by weight of the total amount of the resin composition of the present invention.
It is preferable that the amount is less than or equal to parts by weight.

【0057】本発明における積層板用プリプレグは、印
刷配線板用樹脂ワニスを繊維基材に含浸後、乾燥するこ
とによって作製される。繊維基材の材質や厚みは特に制
限はないが、0.03〜0.2mmのガラス布の使用が
好ましい。乾燥温度は80〜200℃とすることが好ま
しく、120〜180℃とすることがより好ましい。繊
維基材への樹脂付着量は、樹脂固形分と繊維基材の総量
に対して樹脂固形分が35〜70%とすることが好まし
く、40〜60%とすることがより好ましい。
The prepreg for a laminated board in the present invention is produced by impregnating a fiber substrate with a resin varnish for a printed wiring board and then drying. The material and thickness of the fiber base material are not particularly limited, but it is preferable to use a glass cloth of 0.03 to 0.2 mm. The drying temperature is preferably 80 to 200 ° C, more preferably 120 to 180 ° C. The amount of resin adhered to the fiber base material is preferably 35 to 70%, more preferably 40 to 60%, based on the total amount of the resin solid content and the fiber base material.

【0058】本発明における金属張り積層板は、積層板
用プリプレグを任意枚数重ね、さらにその片面もしくは
両面に金属箔を重ねて加圧加熱することによって作製さ
れる。金属箔としては銅箔、アルミ箔等が使用され、厚
みは3〜105μmのものが好適に用いられる。加圧加
熱条件としては、加熱温度が150〜230℃、圧力が
2〜5MPaの状態で、0.5〜3.0時間プレス成形
することが好ましい。また必要に応じて、更に加熱処理
を加えても良い。
The metal-clad laminate of the present invention is produced by stacking an arbitrary number of laminate prepregs, further stacking a metal foil on one side or both sides thereof, and heating under pressure. Copper foil, aluminum foil, or the like is used as the metal foil, and a foil having a thickness of 3 to 105 μm is preferably used. As pressurizing and heating conditions, it is preferable to perform press molding for 0.5 to 3.0 hours at a heating temperature of 150 to 230 ° C. and a pressure of 2 to 5 MPa. If necessary, heat treatment may be further added.

【0059】[0059]

【実施例】以下、実施例により本発明をより詳細に説明
する。表1に示す配合量に従い印刷配線板用樹脂ワニス
を製造した。 実施例1 温度計、冷却管、攪拌装置を備えた5リットルの4つ口
セパラブルフラスコに、トルエン450gとポリプロピ
レン樹脂(和光純薬工業製)210gを投入し、80℃
に加熱し攪拌溶解した。次に2,2−ビス(4−シアネ
ートフェニル)プロパン(ArocyB−10、旭チバ
製)700g、p−(α−クミル)フェノール(サンテ
クノケミカル製)64g、臭素化トリフェニルシアヌレ
ート(ピロガードSR−245、第一工業製薬製)13
5gを投入溶解後、ナフテン酸コバルト(Co含有量=
8%、日本化学産業製)の10%トルエン溶液4gを添
加し還流温度で1時間反応させた。ついで反応液を冷却
し、内温が90℃になったらメチルエチルケトン(ME
K)600gを攪拌しながら投入し懸濁化させた。さら
に室温まで冷却した後、ナフテン酸亜鉛(Zn含有量=
8%、日本化学産業製)の10%トルエン溶液1gを添
加し攪拌溶解して印刷配線板用樹脂ワニス(固形分濃度
=51%)を製造した。
The present invention will be described in more detail with reference to the following examples. Resin varnishes for printed wiring boards were manufactured according to the blending amounts shown in Table 1. Example 1 To a 5-liter four-necked separable flask equipped with a thermometer, a cooling tube, and a stirrer, 450 g of toluene and 210 g of polypropylene resin (manufactured by Wako Pure Chemical Industries, Ltd.) were charged, and the temperature was 80 ° C.
It was heated to and dissolved by stirring. Next, 700 g of 2,2-bis (4-cyanatephenyl) propane (ArocyB-10, manufactured by Asahi Ciba), 64 g of p- (α-cumyl) phenol (manufactured by San Technochemical), brominated triphenylcyanurate (Pyroguard SR-). 245, manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd.) 13
After charging and dissolving 5 g, cobalt naphthenate (Co content =
4% of a 10% toluene solution of 8%, manufactured by Nippon Kagaku Sangyo Co., Ltd. was added and reacted at a reflux temperature for 1 hour. Then, the reaction solution was cooled, and when the internal temperature reached 90 ° C, methyl ethyl ketone (ME
600 g of K) was added with stirring to suspend it. After further cooling to room temperature, zinc naphthenate (Zn content =
A resin varnish for a printed wiring board (solid content concentration = 51%) was manufactured by adding 1 g of a 10% toluene solution of 8%, manufactured by Nippon Kagaku Sangyo Co., Ltd. and stirring and dissolving.

【0060】実施例2 温度計、冷却管、攪拌装置を備えた5リットルの4つ口
セパラブルフラスコに、トルエン300gとポリプロピ
レン樹脂(和光純薬工業製)140gを投入し、80℃
に加熱し攪拌溶解した。次に2,2−ビス(4−シアネ
ートフェニル)プロパン(ArocyB−10、旭チバ
製)700g、p−(α−クミル)フェノール(サンテ
クノケミカル製)10g、臭素化トリフェニルシアヌレ
ート(ピロガードSR−245、第一工業製薬製)12
5gを投入溶解後、ナフテン酸マンガン(Mn含有量=
8%、日本化学産業製)の10%トルエン溶液3gを添
加し還流温度で1時間反応させた。ついで反応液を冷却
し、内温が90℃になったらメチルエチルケトン(ME
K)600gを攪拌しながら投入し懸濁化させた。さら
に室温まで冷却した後、p−(α−クミル)フェノール
75g、ナフテン酸亜鉛(Zn含有量=8%、日本化学
産業製)の10%トルエン溶液1gを添加し攪拌溶解し
て印刷配線板用樹脂ワニス(固形分濃度=54%)を製
造した。
Example 2 300 g of toluene and 140 g of polypropylene resin (manufactured by Wako Pure Chemical Industries, Ltd.) were placed in a 5-liter four-necked separable flask equipped with a thermometer, a cooling tube, and a stirrer, and the temperature was 80 ° C.
It was heated to and dissolved by stirring. Next, 700 g of 2,2-bis (4-cyanatephenyl) propane (ArocyB-10, manufactured by Asahi Ciba), 10 g of p- (α-cumyl) phenol (manufactured by San Technochemical), brominated triphenylcyanurate (Pyroguard SR-). 245, manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd.) 12
After 5 g was charged and dissolved, manganese naphthenate (Mn content =
3% of a 10% toluene solution of 8%, manufactured by Nippon Kagaku Sangyo Co., Ltd. was added and reacted at a reflux temperature for 1 hour. Then, the reaction solution was cooled, and when the internal temperature reached 90 ° C, methyl ethyl ketone (ME
600 g of K) was added with stirring to suspend it. After further cooling to room temperature, 75 g of p- (α-cumyl) phenol and 1 g of a 10% toluene solution of zinc naphthenate (Zn content = 8%, manufactured by Nippon Kagaku Sangyo Co., Ltd.) were added and dissolved by stirring to produce a printed wiring board. A resin varnish (solid content concentration = 54%) was produced.

【0061】実施例3 温度計、冷却管、攪拌装置を備えた5リットルの4つ口
セパラブルフラスコに、トルエン300gとポリプロピ
レン樹脂(和光純薬工業製)80gを投入し、80℃に
加熱し攪拌溶解した。次にα,α’−ビス(4−シアナ
トフェニル)−m−ジイソプロピルベンゼン(RTX−
366、旭チバ製)800g、p−(α−クミル)フェ
ノール(サンテクノケミカル製)10gを投入溶解後、
ナフテン酸鉄(鉄含有量=5%、日本化学産業製)の1
0%トルエン溶液2gを添加し還流温度で1時間反応さ
せ、ついで1,2−ジブロモ−4−(1,2−ジブロモ
エチル)シクロヘキサン(SaytexBCL−46
2、アルベマール製)110gを投入溶解させた。反応
液を冷却し、内温が90℃になったらメチルエチルケト
ン(MEK)600gを攪拌しながら投入し懸濁化させ
た。さらに室温まで冷却した後、p−(α−クミル)フ
ェノール75g、ナフテン酸銅(銅含有量=5%、日本
化学産業製)の10%トルエン溶液2gを添加し攪拌溶
解して印刷配線板用樹脂ワニス(固形分濃度=54%)
を製造した。
Example 3 300 g of toluene and 80 g of polypropylene resin (manufactured by Wako Pure Chemical Industries, Ltd.) were placed in a 5 liter 4-neck separable flask equipped with a thermometer, a cooling tube and a stirrer, and heated to 80 ° C. It was dissolved with stirring. Next, α, α'-bis (4-cyanatophenyl) -m-diisopropylbenzene (RTX-
366, manufactured by Asahi Ciba) 800 g, p- (α-cumyl) phenol (manufactured by San Techno Chemical) 10 g, and dissolved.
1 of iron naphthenate (iron content = 5%, made by Nippon Kagaku Sangyo)
2 g of 0% toluene solution was added and reacted at reflux temperature for 1 hour, and then 1,2-dibromo-4- (1,2-dibromoethyl) cyclohexane (Saytex BCL-46).
2, Albemarle) (110 g) was added and dissolved. The reaction liquid was cooled, and when the internal temperature reached 90 ° C., 600 g of methyl ethyl ketone (MEK) was added with stirring to suspend it. After further cooling to room temperature, 75 g of p- (α-cumyl) phenol and 2 g of 10% toluene solution of copper naphthenate (copper content = 5%, manufactured by Nippon Kagaku Sangyo Co., Ltd.) were added and dissolved by stirring to produce a printed wiring board. Resin varnish (solid concentration = 54%)
Was manufactured.

【0062】実施例4 温度計、冷却管、攪拌装置を備えた5リットルの4つ口
セパラブルフラスコに、トルエン600gとポリプロピ
レン樹脂(和光純薬工業製)300gを投入し、80℃
に加熱し攪拌溶解した。次にビス(3,5−ジメチル−
4−シアナトフェニル)メタン(ArocyM−10、
旭チバ製)600g、p−(α−クミル)フェノール
(サンテクノケミカル製)30gを投入溶解後、ナフテ
ン酸コバルト(Co含有量=8%、日本化学産業製)の
10%トルエン溶液4gを添加し還流温度で1時間反応
させ、ついでヘキサブロモシクロドデカン(CD−75
P、グレートレイクス製)150gを投入溶解させた。
反応液を冷却し、内温が90℃になったらメチルエチル
ケトン(MEK)750gを攪拌しながら投入し懸濁化
させた。さらに室温まで冷却した後、p−(α−クミ
ル)フェノール120gを添加し攪拌溶解して印刷配線
板用樹脂ワニス(固形分濃度=47%)を製造した。
Example 4 600 g of toluene and 300 g of polypropylene resin (manufactured by Wako Pure Chemical Industries) were placed in a 5-liter four-necked separable flask equipped with a thermometer, a cooling tube, and a stirrer, and the temperature was 80 ° C.
It was heated to and dissolved by stirring. Then bis (3,5-dimethyl-
4-cyanatophenyl) methane (ArocyM-10,
600 g of Asahi Ciba) and 30 g of p- (α-cumyl) phenol (manufactured by San Techno Chemical) were added and dissolved, and then 4 g of a 10% toluene solution of cobalt naphthenate (Co content = 8%, manufactured by Nippon Kagaku Sangyo) was added. The mixture was reacted at reflux temperature for 1 hour, and then hexabromocyclododecane (CD-75
150 g (P, product of Great Lakes) was added and dissolved.
The reaction solution was cooled, and when the internal temperature reached 90 ° C., 750 g of methyl ethyl ketone (MEK) was added with stirring to suspend the reaction solution. After further cooling to room temperature, 120 g of p- (α-cumyl) phenol was added and dissolved by stirring to produce a resin varnish for printed wiring board (solid content concentration = 47%).

【0063】実施例5 温度計、冷却管、攪拌装置を備えた5リットルの4つ口
セパラブルフラスコに、トルエン750gとポリプロピ
レン樹脂(和光純薬工業製)400gを投入し、80℃
に加熱し攪拌溶解した。次に2,2−ビス(4−シアナ
トフェニル)−1,1,1,3,3,3−ヘキサフルオ
ロプロパン(ArocyF−10,旭チバ製)500
g、p−(α−クミル)フェノール(サンテクノケミカ
ル製)28gを投入溶解後、ナフテン酸銅(Cu含有量
=5%、日本化学産業製)の10%トルエン溶液6gを
添加し還流温度で1時間反応させ、ついでテトラブロモ
シクロオクタン(SaytexBC−48、アルベマー
ル製)150gを投入溶解させた。ついで反応液を冷却
し、内温が90℃になったらメチルエチルケトン(ME
K)500gを攪拌しながら投入し懸濁化させた。室温
まで冷却した後、ナフテン酸マンガン(Mn含有量=8
%、日本化学産業製)の10%トルエン溶液1gを添加
し攪拌溶解して印刷配線板用樹脂ワニス(固形分濃度=
46%)を製造した。
Example 5 To a 5-liter four-necked separable flask equipped with a thermometer, a cooling tube, and a stirrer, 750 g of toluene and 400 g of polypropylene resin (manufactured by Wako Pure Chemical Industries, Ltd.) were charged, and the temperature was 80 ° C.
It was heated to and dissolved by stirring. Next, 2,2-bis (4-cyanatophenyl) -1,1,1,3,3,3-hexafluoropropane (ArocyF-10, manufactured by Asahi Ciba) 500
g, 28 g of p- (α-cumyl) phenol (manufactured by San Techno Chemical) was added and dissolved, and then 6 g of a 10% toluene solution of copper naphthenate (Cu content = 5%, manufactured by Nippon Kagaku Sangyo) was added and the mixture was refluxed at 1 After reacting for a time, 150 g of tetrabromocyclooctane (Saytex BC-48, manufactured by Albemarle) was charged and dissolved. Then, the reaction solution was cooled, and when the internal temperature reached 90 ° C, methyl ethyl ketone (ME
K) 500 g was added with stirring to suspend. After cooling to room temperature, manganese naphthenate (Mn content = 8
%, Manufactured by Nippon Kagaku Sangyo Co., Ltd., 1 g of 10% toluene solution was added, and dissolved by stirring to produce a resin varnish for printed wiring board (solid content concentration =
46%).

【0064】比較例1 実施例1において、トルエン1800gにポリプロピレ
ン樹脂(和光純薬工業製)210g、2,2−ビス(4
−シアネートフェニル)プロパン(ArocyB−1
0、旭チバ製)700g及びp−(α−クミル)フェノ
ールの替わりに2,2−ビス(4−ヒドロキシフェニ
ル)プロパン(BPA;ビスフェノールA、三井化学
製)69gを投入し、攪拌溶解後ナフテン酸コバルト
(Co含有量=8%、日本化学産業製)の10%トルエ
ン希釈溶液3gを添加して還流温度で1時間反応させ
た。ついで、難燃剤としてシアナト基と反応性を有する
臭素化ビスフェノールA型エポキシ樹脂(ESB40
0、住友化学工業製)200gを投入溶解し冷却した。
しかし常温付近で樹脂溶液が固化(グリース状)したた
め、トルエン1200gをさらに添加して攪拌溶解し印
刷配線板用樹脂ワニス(固形分濃度=28%)を製造し
た。
Comparative Example 1 In Example 1, 210 g of polypropylene resin (manufactured by Wako Pure Chemical Industries) and 1800 g of toluene, 2,2-bis (4
-Cyanatephenyl) propane (Arocy B-1
0, Asahi Ciba) 700 g and 2,2-bis (4-hydroxyphenyl) propane (BPA; bisphenol A, Mitsui Chemicals) 69 g in place of p- (α-cumyl) phenol, and after stirring and dissolving, naphthene 3 g of a 10% toluene diluted solution of cobalt acid (Co content = 8%, manufactured by Nippon Kagaku Sangyo Co., Ltd.) was added, and the mixture was reacted at the reflux temperature for 1 hour. Then, as a flame retardant, a brominated bisphenol A type epoxy resin (ESB40 having reactivity with a cyanato group).
200 g (manufactured by Sumitomo Chemical Co., Ltd.) were melted and cooled.
However, since the resin solution solidified (grease-like) at around room temperature, 1200 g of toluene was further added and dissolved by stirring to produce a resin varnish for printed wiring board (solid content concentration = 28%).

【0065】比較例2 実施例1において、トルエン1800gにポリプロピレ
ン樹脂(和光純薬工業製)210g、2,2−ビス(4
−シアネートフェニル)プロパン(ArocyB−1
0、旭チバ製)700g及びp−(α−クミル)フェノ
ールの替わりにノニルフェノール(三井化学製)11g
を投入し、攪拌溶解後ナフテン酸コバルト(Co含有量
=8%、日本化学産業製)の10%トルエン希釈溶液4
gを添加して還流温度で1時間反応させた。ついで、難
燃剤としてシアナト基と反応性を有する臭素化ビスフェ
ノールA型エポキシ樹脂(ESB400、住友化学工業
製)190gを投入溶解し冷却した。しかし常温付近で
樹脂溶液が固化(グリース状)したため、トルエン90
0gをさらに添加して攪拌溶解し印刷配線板用樹脂ワニ
ス(固形分濃度=29%)を製造した。
Comparative Example 2 In Example 1, 210 g of polypropylene resin (manufactured by Wako Pure Chemical Industries), 1800 g of toluene, and 2,2-bis (4
-Cyanatephenyl) propane (Arocy B-1
0, manufactured by Asahi Ciba) 700 g and 11 g of nonylphenol (manufactured by Mitsui Chemicals) instead of p- (α-cumyl) phenol
10% toluene diluted solution of cobalt naphthenate (Co content = 8%, manufactured by Nippon Kagaku Sangyo Co., Ltd.) 4
g was added and the mixture was reacted at reflux temperature for 1 hour. Next, 190 g of a brominated bisphenol A type epoxy resin (ESB400, manufactured by Sumitomo Chemical Co., Ltd.) having reactivity with a cyanato group as a flame retardant was charged and melted. However, since the resin solution solidified (grease-like) near room temperature, toluene 90
0 g was further added and dissolved by stirring to produce a resin varnish for printed wiring board (solid content concentration = 29%).

【0066】比較例3 実施例1において、トルエン1500gにポリプロピレ
ン樹脂(和光純薬工業製)210gを投入し80℃に加
熱して攪拌溶解し、次に2,2−ビス(4−シアネート
フェニル)プロパン(ArocyB−10、旭チバ製)
の替わりに2,2−ビス(4−シアネートフェニル)プ
ロパンのオリゴマ(ArocyB−30、旭チバ製)7
00g、p−(α−クミル)フェノールの替わりにノニ
ルフェノール67g及び難燃剤としてシアナト基と反応
性を有する臭素化ビスフェノールA型エポキシ樹脂(E
SB400、住友化学工業製)200gを投入して80
℃で1時間加熱溶解した。ついで常温まで冷却し、ナフ
テン酸亜鉛(Zn含有量=8%、日本化学産業製)の1
0%トルエン溶液3gを添加して印刷配線板用樹脂ワニ
ス(固形分濃度=44%)を製造した。しかし、この樹
脂ワニスは2日後にポリプロピレン樹脂の凝集分離物が
観察された。
Comparative Example 3 In Example 1, 210 g of polypropylene resin (manufactured by Wako Pure Chemical Industries, Ltd.) was added to 1500 g of toluene, heated to 80 ° C. and dissolved by stirring, and then 2,2-bis (4-cyanatephenyl). Propane (Arocy B-10, manufactured by Asahi Ciba)
Instead of 2,2-bis (4-cyanatephenyl) propane oligomer (ArocyB-30, Asahi Ciba) 7
00 g, 67 g of nonylphenol instead of p- (α-cumyl) phenol, and a brominated bisphenol A type epoxy resin (E having reactivity with a cyanato group as a flame retardant) (E
SB400, Sumitomo Chemical Co., Ltd.)
It melt | dissolved by heating at 1 degreeC for 1 hour. Then cool to room temperature, and add 1 of zinc naphthenate (Zn content = 8%, manufactured by Nippon Kagaku Sangyo).
A resin varnish for printed wiring boards (solid content concentration = 44%) was manufactured by adding 3 g of a 0% toluene solution. However, in this resin varnish, an aggregated product of polypropylene resin was observed after 2 days.

【0067】比較例4 実施例4において、トルエン1600gとポリプロピレ
ン樹脂(和光純薬工業製)300g、ビス(3,5−ジ
メチル−4−シアナトフェニル)メタン(ArocyM
−10、旭チバ製)600g及びp−(α−クミル)フ
ェノール(サンテクノケミカル製)の替わりにノニルフ
ェノール9gを投入し、攪拌溶解後ナフテン酸マンガン
(Mn含有量=8%、日本化学産業製)の10%トルエ
ン溶液3gを添加して還流温度で1時間反応させた。つ
いで、難燃剤としてシアナト基と反応性を有するテトラ
ブロモビスフェノールA(ファイヤガードFG−200
0、帝人化成製)150gを投入溶解し冷却した。しか
し常温付近で樹脂溶液が固化(グリース状)したため、
トルエン1200gをさらに添加して攪拌溶解し印刷配
線板用樹脂ワニス(固形分濃度=27%)を製造した。
Comparative Example 4 In Example 4, 1600 g of toluene, 300 g of polypropylene resin (manufactured by Wako Pure Chemical Industries, Ltd.), bis (3,5-dimethyl-4-cyanatophenyl) methane (ArocyM) were used.
-10, manufactured by Asahi Ciba) 600 g and 9 g of nonylphenol in place of p- (α-cumyl) phenol (manufactured by San Technochemical), dissolved with stirring and then manganese naphthenate (Mn content = 8%, manufactured by Japan Chemical Industry) 10% toluene solution (3 g) was added and reacted at reflux temperature for 1 hour. Next, as a flame retardant, tetrabromobisphenol A (Fireguard FG-200) having reactivity with a cyanato group is used.
0, manufactured by Teijin Kasei) was added and melted and cooled. However, since the resin solution solidified (grease-like) around room temperature,
1200 g of toluene was further added and dissolved by stirring to produce a resin varnish for printed wiring board (solid content concentration = 27%).

【0068】[0068]

【表1】 (A)B−10(旭チバ製);2,2-ビス(4-シアナトフェニ
ル)プロパン M−10(旭チバ製);ビス(3,5-ジメチル-4-シアナトフ
ェニル)メタン F−10(旭チバ製);2,2-ビス(4-シアナトフェニル)-1,
1,1,3,3,3-ヘキサフルオロプロパン RTX-366(旭チバ製);α,α’-ビス(4-シアナトフ
ェニル)-m-ジイソプロピルベンゼン B−30(旭チバ製);2,2-ビス(4-シアナトフェニル)
プロパンのオリゴマ(B)PCP(サンテクノケミカル
製);p−(α−クミル)フェノール BPA(ビスフェノールA、三井化学製);2,2-ビス(4-
ヒドロキシフェニル)プロパン NP(三井化学製);ノニルフェノール (C)ポリプロピレン(和光純薬工業製);ポリプロピレ
ン樹脂 (D)BCL−462(アルベマール製);1,2-ジブロモ-4-
(1,2-ジブロモエチル)シクロヘキサン BC−48(アルベマール製);テトラブロモシクロオク
タン CD−75P(グレートレイクス製);ヘキサブロモシク
ロドデカン SR−245(第一工業製薬製);2,4,6-トリス(トリブロ
モフェノキシ)-1,3,5-トリアジン ESB-400(住友化学工業製);臭素化ビスフェノール
A型エポキシ樹脂 TBA(FG−2000、帝人化成製);臭素化ビスフェ
ノールA (E)Co;ナフテン酸コバルト(Co=8%、日本化学
産業製)の10%トルエン溶液 Zn;ナフテン酸亜鉛(Zn=8%、日本化学産業製)
の10%トルエン溶液 Mn;ナフテン酸マンガン(Mn=8%、日本化学産業
製)の10%トルエン溶液 Fe;ナフテン酸鉄(Fe=5%、日本化学産業製)の
10%トルエン溶液 Cu;ナフテン酸銅(Cu=5%、日本化学産業製)の
10%トルエン溶液
[Table 1] (A) B-10 (manufactured by Asahi Ciba); 2,2-bis (4-cyanatophenyl) propane M-10 (manufactured by Asahi Ciba); bis (3,5-dimethyl-4-cyanatophenyl) methane F -10 (manufactured by Asahi Ciba); 2,2-bis (4-cyanatophenyl) -1,
1,1,3,3,3-Hexafluoropropane RTX-366 (manufactured by Asahi Ciba); α, α'-bis (4-cyanatophenyl) -m-diisopropylbenzene B-30 (manufactured by Asahi Ciba); 2 , 2-bis (4-cyanatophenyl)
Propane oligomer (B) PCP (manufactured by San Techno Chemical); p- (α-cumyl) phenol BPA (bisphenol A, manufactured by Mitsui Chemicals); 2,2-bis (4-
Hydroxyphenyl) propane NP (manufactured by Mitsui Chemicals); nonylphenol (C) polypropylene (manufactured by Wako Pure Chemical Industries); polypropylene resin (D) BCL-462 (manufactured by Albemarle); 1,2-dibromo-4-
(1,2-Dibromoethyl) cyclohexane BC-48 (manufactured by Albemarle); tetrabromocyclooctane CD-75P (manufactured by Great Lakes); hexabromocyclododecane SR-245 (manufactured by Daiichi Kogyo Seiyaku); 2,4,6 -Tris (tribromophenoxy) -1,3,5-triazine ESB-400 (Sumitomo Chemical Co., Ltd.); Brominated bisphenol A type epoxy resin TBA (FG-2000, Teijin Chemicals); Brominated bisphenol A (E) Co; 10% toluene solution of cobalt naphthenate (Co = 8%, manufactured by Japan Chemical Industry) Zn; zinc naphthenate (Zn = 8%, manufactured by Japan Chemical Industry)
10% toluene solution of Mn; manganese naphthenate (Mn = 8%, made by Nippon Kagaku Sangyo) 10% toluene solution Fe; iron naphthenate (Fe = 5%, made by Nihon Kagaku Sangyo) Cu; naphthene 10% toluene solution of copper acidate (Cu = 5%, manufactured by Nippon Kagaku Sangyo)

【0069】得られた印刷配線板用樹脂ワニスを0.2
mm厚のEガラス布に含浸し、140℃で5〜10分加
熱して樹脂付着量40〜45重量%のプリプレグを得
た。なお、比較例1、2及び4の印刷配線板用樹脂ワニ
スの場合は、固形分濃度が低いため上記含浸塗工作業を
繰り返し2回行って樹脂付着量40〜45重量%のプリ
プレグを得た。また比較例3のプリプレグは、シアネー
トエステル樹脂とポリプロピレン樹脂の分離が観察され
た。次にプリプレグ4枚と両側に18μm厚の銅箔を積
層し、170℃、2.5MPaの条件で60分プレス成
形した後、230℃で120分加熱処理して銅張積層板
を作製した。得られた銅張り積層板について、以下に示
す測定方法により誘電特性、はんだ耐熱性、銅箔ピール
強さ及び耐燃性を測定評価した。その結果を表2に示
す。
The obtained resin varnish for printed wiring board was 0.2
An E glass cloth having a thickness of mm was impregnated and heated at 140 ° C. for 5 to 10 minutes to obtain a prepreg having a resin adhesion amount of 40 to 45% by weight. In the case of the resin varnishes for printed wiring boards of Comparative Examples 1, 2 and 4, since the solid content concentration was low, the above impregnation coating operation was repeated twice to obtain a prepreg having a resin adhesion amount of 40 to 45% by weight. . In the prepreg of Comparative Example 3, separation of cyanate ester resin and polypropylene resin was observed. Next, four prepregs and 18 μm-thick copper foil were laminated on both sides, press-molded under conditions of 170 ° C. and 2.5 MPa for 60 minutes, and then heat-treated at 230 ° C. for 120 minutes to prepare a copper-clad laminate. The obtained copper-clad laminate was measured and evaluated for dielectric properties, solder heat resistance, copper foil peel strength and flame resistance by the following measurement methods. The results are shown in Table 2.

【0070】<特性評価方法> ・比誘電率及び誘電正接/1GHz:トリプレート構造
直線線路共振器法により測定。 ・はんだ耐熱性:銅箔をエッチングした試験片をPCT
(121℃、0.22MPa)中に保持した後、260
℃の溶融はんだに20秒浸漬して、外観を調べた。表中
のOKとは、ミーズリング及びふくれの発生が無いこと
を意味する。 ・銅箔ピール強さ:JIS−C−6481に準拠して測
定。 ・耐燃性:UL−94垂直試験法に準拠して測定。
<Characteristics Evaluation Method> -Relative permittivity and dielectric loss tangent / 1 GHz: measured by the triplate structure linear line resonator method.・ Soldering heat resistance: PCT for test pieces with copper foil etched
After holding in (121 ° C., 0.22 MPa), 260
The appearance was examined by immersing in molten solder at 0 ° C. for 20 seconds. “OK” in the table means that no measling or swelling occurred. -Copper foil peel strength: measured according to JIS-C-6481. -Flame resistance: Measured according to UL-94 vertical test method.

【0071】[0071]

【表2】 [Table 2]

【0072】表2から明らかなように、実施例1〜5の
樹脂組成物を用いた積層板は、何れも1GHzでの比誘
電率、誘電正接が低く、吸湿時のはんだ耐熱性、銅箔ピ
ール強さが良好である。これに対して比較例は、本発明
以外のフェノール類を用いたり、ポリプロピレン樹脂を
配合しなかったり、従来の難燃剤を用いると1GHzの
比誘電率及び誘電正接が高くなり、その他や耐熱性など
に問題があった。
As is clear from Table 2, the laminates using the resin compositions of Examples 1 to 5 have low relative permittivity and dielectric loss tangent at 1 GHz, solder heat resistance when absorbing moisture, and copper foil. Good peel strength. On the other hand, in the comparative example, when a phenol other than the present invention is used, a polypropylene resin is not blended, or a conventional flame retardant is used, the relative dielectric constant and the dielectric loss tangent at 1 GHz are increased, and the others, heat resistance, etc. I had a problem with.

【0073】[0073]

【発明の効果】以上のように本発明の印刷配線板用変性
シアネート系樹脂ワニスは、高周波帯域での誘電率や誘
電正接が低く、かつはんだ耐熱性、接着性、耐燃性が良
好であり、高周波信号を扱う機器の印刷配線板に用いる
樹脂ワニスとして好適である。また本発明の積層板用プ
リプレグ及び金属張り積層板の製造方法は、高周波帯域
での誘電正接が低く低損失性に優れ、無線通信関連の端
末機器やアンテナ、マイクロプロセッサの動作周波数が
1GHzを越えるような高速コンピュータなどに用いら
れる印刷配線板用基板の製造方法に好適である。
As described above, the modified cyanate resin varnish for a printed wiring board of the present invention has a low dielectric constant and a low dielectric loss tangent in a high frequency band, and has good solder heat resistance, adhesiveness and flame resistance, It is suitable as a resin varnish used for printed wiring boards of equipment that handles high-frequency signals. Further, the method for producing a prepreg for a laminated plate and a metal-clad laminated plate of the present invention has a low dielectric loss tangent in a high frequency band and is excellent in low loss, and the operating frequency of wireless communication-related terminal equipment, antennas, and microprocessors exceeds 1 GHz. It is suitable for a method for manufacturing a printed wiring board substrate used in such a high-speed computer.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) // C08L 79:00 C08L 79:00 Fターム(参考) 4F072 AD04 AD45 AE02 AE07 AF32 AG03 AG17 AG19 AH02 AH21 AJ04 AJ11 AK05 AK14 AL13 4F100 AB01A AB33A AK07B AK33B AK51B AK52K AL05B CA08B CA30B DH01B EJ82B GB43 JG05 JJ03 JJ07 JK06 4J038 DJ001 JA05 JA10 JA12 JA32 JA33 JB34 JC38 KA04 KA06 NA14 NA15 NA21 PB09─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI theme code (reference) // C08L 79:00 C08L 79:00 F term (reference) 4F072 AD04 AD45 AE02 AE07 AF32 AG03 AG17 AG19 AH02 AH21 AJ04 AJ11 AK05 AK14 AL13 4F100 AB01A AB33A AK07B AK33B AK51B AK52K AL05B CA08B CA30B DH01B EJ82B GB43 JG05 JJ03 JJ07 JK06 4J038 DJ001 JA05 JA10 JA12 JA32 JA33 JB34 JC38 KA04 NA21 PB NA09 NA14

Claims (16)

【特許請求の範囲】[Claims] 【請求項1】 (A)式[1]で示されるシアネートエ
ステル類化合物 【化1】 【化2】 (式中、R及びはRは、水素原子または低級アルキ
ル基を表し、それぞれ同じであっても異なっていてもよ
い。またnは1〜2の正の整数)、 (C)ポリプロピレン樹脂 (D)シアネートエステル類化合物と反応性を有しない
難燃剤 (E)金属系反応触媒 (F)芳香族炭化水素系溶剤及び (G)ケトン系溶媒を必須成分として含有する変性シア
ネートエステル系樹脂の印刷配線板用樹脂ワニス。
1. A cyanate ester compound represented by formula (A) [1]: [Chemical 2] (In the formula, R 4 and R 5 represent a hydrogen atom or a lower alkyl group, and may be the same or different, and n is a positive integer of 1 to 2), (C) Polypropylene resin (D) Flame-retardant having no reactivity with cyanate ester compounds (E) Metal reaction catalyst (F) Aromatic hydrocarbon solvent and (G) Modified cyanate ester resin containing a ketone solvent as essential components Resin varnish for printed wiring boards.
【請求項2】 (A)シアネートエステル類化合物の1
00重量部に対して(B)1価フェノール類化合物を4
〜30重量部配合することを特徴とする印刷配線板用樹
脂ワニス。
2. One of (A) cyanate ester compounds
4 parts of (B) monohydric phenol compound to 100 parts by weight
A resin varnish for a printed wiring board, characterized in that the resin varnish is mixed in an amount of -30 parts by weight.
【請求項3】 (A)シアネートエステル類化合物と
(B)1価フェノール類化合物の一部又は全部を反応さ
せて得られる変性シアネートエステル樹脂と、(C)ポ
リプロピレン樹脂、(D)シアネートエステル類化合物
と反応性を有しない難燃剤、(E)金属系反応触媒、
(F)芳香族炭化水素系溶剤及び(G)ケトン系溶媒を
必須成分として含有することを特徴とする請求項1及び
2記載の印刷配線板用樹脂ワニス。
3. A modified cyanate ester resin obtained by reacting (A) a cyanate ester compound with (B) a part or all of a monohydric phenol compound, (C) a polypropylene resin, and (D) a cyanate ester. Flame retardant having no reactivity with the compound, (E) metal-based reaction catalyst,
The resin varnish for a printed wiring board according to claim 1 or 2, further comprising (F) an aromatic hydrocarbon solvent and (G) a ketone solvent as essential components.
【請求項4】 (A)シアネートエステル類化合物が、
2,2−ビス(4−シアナトフェニル)プロパン及び
2,2−ビス(3,5−ジメチル−4−シアナトフェニ
ル)メタンのいずれかの1種又は混合物である請求項1
乃至3記載の印刷配線板用樹脂ワニス。
4. The (A) cyanate ester compound is
2. One or a mixture of 2,2-bis (4-cyanatophenyl) propane and 2,2-bis (3,5-dimethyl-4-cyanatophenyl) methane.
4. A resin varnish for printed wiring boards according to any one of 3 to 3.
【請求項5】 (B)1価フェノール類化合物がp−
(α−クミル)フェノールである請求項1乃至4記載の
印刷配線板用樹脂ワニス。
5. The (B) monohydric phenol compound is p-
The resin varnish for a printed wiring board according to claim 1, which is (α-cumyl) phenol.
【請求項6】 (D)シアネートエステル類化合物と反
応性を有しない難燃剤が、1,2−ジブロモ−4−
(1,2−ジブロモエチル)シクロヘキサン、テトラブ
ロモシクロオクタン及びヘキサブロモシクロドデカンか
ら選ばれる脂環式難燃剤の一種又はこれらの2種類以上
の混合物である請求項1乃至5記載の印刷配線板用樹脂
ワニス。
6. The flame retardant having no reactivity with the (D) cyanate ester compound is 1,2-dibromo-4-
6. A printed wiring board according to claim 1, which is one of alicyclic flame retardants selected from (1,2-dibromoethyl) cyclohexane, tetrabromocyclooctane and hexabromocyclododecane or a mixture of two or more thereof. Resin varnish.
【請求項7】 (D)シアネートエステル類化合物と反
応性を有しない難燃剤が、式[3] 【化3】 (式中、l、m、nは、1〜5の整数を表し、それぞれ
同じ値であっても異なっていてもよい)で示される臭素
化トリフェニルシアヌレート系難燃剤又はこれら少なく
とも1種類以上とその他のシアネートエステル類化合物
と反応性を有しない難燃剤との2種類以上の混合物であ
る請求項1乃至6記載の印刷配線板用樹脂ワニス。
7. A flame retardant having no reactivity with a (D) cyanate ester compound is represented by the formula [3]: (In the formula, l, m, and n represent integers of 1 to 5, and may be the same or different, respectively) or a brominated triphenylcyanurate flame retardant or at least one or more thereof. 7. A resin varnish for printed wiring boards according to claim 1, which is a mixture of two or more kinds of a flame retardant having no reactivity with other cyanate ester compounds.
【請求項8】 (E)金属系反応触媒がマンガン、鉄、
コバルト、ニッケル、銅、亜鉛の2−エチルヘキサン酸
塩、ナフテン酸塩及びアセチルアセトン錯体から選ばれ
る一種類又は二種類以上である請求項1乃至7記載の印
刷配線板用樹脂ワニス。
8. The (E) metal-based reaction catalyst is manganese, iron,
The resin varnish for a printed wiring board according to claim 1, which is one kind or two or more kinds selected from 2-ethylhexanoate, naphthenate and acetylacetone complex of cobalt, nickel, copper and zinc.
【請求項9】 (F)芳香族炭化水素系溶剤を(C)ポ
リプロピレン樹脂100重量部に対して150〜500
重量部用いて加熱溶解することを特徴とする請求項1乃
至8記載の変印刷配線板用樹脂ワニス。
9. An aromatic hydrocarbon solvent (F) is used in an amount of 150 to 500 relative to 100 parts by weight of a polypropylene resin (C).
The resin varnish for a modified printed wiring board according to claim 1, wherein the resin varnish is heated and melted by using a part by weight.
【請求項10】 (G)ケトン系溶媒を(F)芳香族炭
化水素系溶剤100重量部に対して100〜50重量部
用いることを特徴とする請求項1乃至9記載の印刷配線
板用樹脂ワニス。
10. The resin for a printed wiring board according to claim 1, wherein the ketone solvent (G) is used in an amount of 100 to 50 parts by weight based on 100 parts by weight of the aromatic hydrocarbon solvent (F). varnish.
【請求項11】 (F)芳香族炭化水素系溶剤の沸点が
70〜170℃である請求項1乃至10記載の印刷配線
板用樹脂ワニス。
11. The resin varnish for a printed wiring board according to claim 1, wherein the boiling point of the aromatic hydrocarbon solvent (F) is 70 to 170 ° C.
【請求項12】 (F)芳香族炭化水素系溶剤がトルエ
ン、キシレン、エチルベンゼン、イソプロピルベンゼン
及びメシチレンのうちいずれか一種類以上を用いた請求
項1乃至11記載の印刷配線板用樹脂ワニス。
12. The resin varnish for a printed wiring board according to claim 1, wherein the aromatic hydrocarbon solvent (F) is at least one selected from the group consisting of toluene, xylene, ethylbenzene, isopropylbenzene and mesitylene.
【請求項13】 (G)ケトン系溶媒の沸点が50〜1
70℃である請求項1乃至12記載の印刷配線板用樹脂
ワニス。
13. The boiling point of (G) a ketone-based solvent is 50 to 1
It is 70 degreeC, The resin varnish for printed wiring boards of Claim 1 thru | or 12.
【請求項14】 (G)ケトン系溶媒がアセトン、メチ
ルエチルケトン、2−ペンタノン、3−ペンタノン、メ
チルイソブチルケトン、2−ヘキサノン、シクロペンタ
ノン、2−ヘプタノン、シクロヘキサノンのうちいずれ
かの一種類以上を用いた請求項1乃至13記載の印刷配
線板用樹脂ワニス。
14. The (G) ketone solvent is one or more of any one of acetone, methyl ethyl ketone, 2-pentanone, 3-pentanone, methyl isobutyl ketone, 2-hexanone, cyclopentanone, 2-heptanone, and cyclohexanone. The resin varnish for a printed wiring board according to claim 1, which is used.
【請求項15】 請求項1乃至請求項14のいずれかに
記載の印刷配線板用樹脂ワニスを、基材に含浸後、80
〜200℃で乾燥させることを特徴とする積層板用プリ
プレグの製造方法
15. A base material is impregnated with the resin varnish for a printed wiring board according to claim 1, and then 80
To 200 ° C. Drying method for laminated prepreg characterized by the following:
【請求項16】 請求項15記載の積層板用プリプレグ
を任意枚数重ね、さらにその片面又は両面に金属箔を重
ねて加圧加熱することを特徴とする金属張り積層板の製
造方法
16. A method for producing a metal-clad laminate, comprising stacking an arbitrary number of prepregs for laminates according to claim 15 and further stacking a metal foil on one surface or both surfaces thereof and heating under pressure.
JP2002137414A 2002-05-13 2002-05-13 Modified cyanate ester resin varnish for printed wiring board, prepreg for laminate using same, and method for manufacturing metal-clad laminate Pending JP2003332701A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002137414A JP2003332701A (en) 2002-05-13 2002-05-13 Modified cyanate ester resin varnish for printed wiring board, prepreg for laminate using same, and method for manufacturing metal-clad laminate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002137414A JP2003332701A (en) 2002-05-13 2002-05-13 Modified cyanate ester resin varnish for printed wiring board, prepreg for laminate using same, and method for manufacturing metal-clad laminate

Publications (1)

Publication Number Publication Date
JP2003332701A true JP2003332701A (en) 2003-11-21

Family

ID=29699176

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Link
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Cited By (5)

* Cited by examiner, † Cited by third party
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JP2005320495A (en) * 2004-04-06 2005-11-17 Hitachi Chem Co Ltd Prepreg, metal foil clad laminate and printed circuit board obtained using the same
EP2952539A1 (en) 2014-06-05 2015-12-09 Shin-Etsu Chemical Co., Ltd. Heat-curable resin composition
EP3037492A1 (en) 2014-12-25 2016-06-29 Shin-Etsu Chemical Co., Ltd. Liquid underfill material composition for sealing semiconductor and flip-chip semiconductor device
US10829589B2 (en) 2018-04-26 2020-11-10 Shin-Estu Chemical Co., Ltd. Heat-curable resin composition
WO2022107624A1 (en) * 2020-11-20 2022-05-27 日鉄ケミカル&マテリアル株式会社 Poly(vinylbenzyl)ether compound, curable resin composition, cured product, curable composite material, composite material cured product, laminate, resin-equipped metal foil, and method for producing poly(vinylbenzyl)ether compound

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005320495A (en) * 2004-04-06 2005-11-17 Hitachi Chem Co Ltd Prepreg, metal foil clad laminate and printed circuit board obtained using the same
JP4555985B2 (en) * 2004-04-06 2010-10-06 日立化成工業株式会社 Prepreg, and metal foil-clad laminate and printed circuit board obtained using the same
EP2952539A1 (en) 2014-06-05 2015-12-09 Shin-Etsu Chemical Co., Ltd. Heat-curable resin composition
KR20150140224A (en) 2014-06-05 2015-12-15 신에쓰 가가꾸 고교 가부시끼가이샤 Heat-curable resin composition
US9382421B2 (en) 2014-06-05 2016-07-05 Shin-Etsu Chemical Co., Ltd. Heat-curable resin composition
EP3037492A1 (en) 2014-12-25 2016-06-29 Shin-Etsu Chemical Co., Ltd. Liquid underfill material composition for sealing semiconductor and flip-chip semiconductor device
KR20160078896A (en) 2014-12-25 2016-07-05 신에쓰 가가꾸 고교 가부시끼가이샤 Liquid underfill material composition for sealing semiconductor and flip-chip type semiconductor device
US10829589B2 (en) 2018-04-26 2020-11-10 Shin-Estu Chemical Co., Ltd. Heat-curable resin composition
WO2022107624A1 (en) * 2020-11-20 2022-05-27 日鉄ケミカル&マテリアル株式会社 Poly(vinylbenzyl)ether compound, curable resin composition, cured product, curable composite material, composite material cured product, laminate, resin-equipped metal foil, and method for producing poly(vinylbenzyl)ether compound

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