JP2003277886A - Resin-coated steel sheet for shear spun can, method of producing resin-coated steel sheet for shear spun can and shear spun can produced by using the same - Google Patents
Resin-coated steel sheet for shear spun can, method of producing resin-coated steel sheet for shear spun can and shear spun can produced by using the sameInfo
- Publication number
- JP2003277886A JP2003277886A JP2002079901A JP2002079901A JP2003277886A JP 2003277886 A JP2003277886 A JP 2003277886A JP 2002079901 A JP2002079901 A JP 2002079901A JP 2002079901 A JP2002079901 A JP 2002079901A JP 2003277886 A JP2003277886 A JP 2003277886A
- Authority
- JP
- Japan
- Prior art keywords
- steel sheet
- resin
- tin
- coated steel
- ironing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Electroplating Methods And Accessories (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、両面に樹脂皮膜を
被覆した絞りしごき缶用樹脂被覆鋼板およびそれを用い
て成形された絞りしごき缶並びに絞りしごき缶用樹脂被
覆鋼板の製造方法に関する。より詳しくは、絞り工程お
よびしごき工程において、加工性に優れ、絞りしごき加
工を施した後も樹脂被覆層が優れた加工密着性を有する
とともに、ヘアの発生しにくい樹脂被覆鋼板およびそれ
を用いて成形された腐食性の強い内容物に対して優れた
耐食性を有する絞りしごき缶並びに絞りしごき缶用樹脂
被覆鋼板の製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a resin-coated steel sheet for drawing and ironing cans having resin coatings on both sides, a drawing and ironing can formed by using the same, and a method for producing a resin-coated steel sheet for drawing and ironing cans. More specifically, in the drawing step and the ironing step, the resin-coated steel sheet and the resin-coated steel sheet which have excellent workability and have excellent processing adhesion even after the drawing and ironing process and which hardly cause hairs are used. The present invention relates to a drawn ironing can having excellent corrosion resistance against a formed corrosive content and a method for producing a resin-coated steel sheet for a drawn ironing can.
【0002】[0002]
【従来の技術】絞りしごき缶は、まず鋼板からブランク
を打ち抜き、ブランクを1段又は複数段の絞り加工によ
りカップに成形し、さらに、そのカップをしごき加工用
のポンチに装着し、ポンチとともに1段又は複数段のし
ごき加工ダイスを通過させることによりカップ側壁の厚
さを減少させ、所定の缶高さに仕上げられる。成形後の
缶は耐食性や外観保持のため塗装されるが、塗装には有
機溶剤の使用を伴うため、環境保全の観点から、近年、
2軸延伸ポリエステル樹脂フィルムを鋼板に被覆した樹
脂被覆鋼板が、主に飲料缶の用途で用いられている。2. Description of the Related Art A drawn and ironed can is made by first punching a blank from a steel plate, forming the blank into a cup by one or more drawing steps, and then mounting the cup on a punch for ironing and The thickness of the cup side wall is reduced by passing through a step or a plurality of steps of ironing dies, and a predetermined can height is obtained. The cans after molding are painted for corrosion resistance and appearance retention, but since the use of organic solvents is involved in the painting, from the viewpoint of environmental protection in recent years,
A resin-coated steel plate obtained by coating a steel plate with a biaxially stretched polyester resin film is mainly used for beverage cans.
【0003】樹脂被覆鋼板から絞りしごき缶を成形加工
する場合、ヘアと呼ばれる、缶エッジ部の樹脂皮膜が髪
の毛状に切り取られたものが発生するという問題もあ
る。このヘアは、缶のエッジ部に、絞りやしごきの工具
により大きな圧力が加えられることにより、エッジ部の
柔らかい樹脂皮膜が缶のエッジで髪の毛状に切り取られ
ることにより発生する。ヘアが、ポンチやダイスなどの
加工部に蓄積すると、加工破断や表面皮膜層の破損をも
たらすとともに、使用工具の摩耗や損傷が生じやすくな
る。また缶に付着すると品質欠陥ともなり、そのため、
樹脂被覆鋼板の加工において、ヘアの発生は大きな問題
となる。When forming an ironing can from a resin-coated steel sheet, there is also a problem that a resin film at the edge of the can, which is called hair, is cut into hair. This hair is generated by applying a large pressure to the edge portion of the can with a squeezing or ironing tool, so that the soft resin film on the edge portion is cut into hair like the edge of the can. When the hair accumulates in the processed parts such as punches and dies, it causes breakage of the work and breakage of the surface coating layer, and the tools used tend to be worn or damaged. Also, if it adheres to the can, it will cause a quality defect, so
In the processing of resin-coated steel sheet, hair is a big problem.
【0004】樹脂被覆鋼板を用いた絞り缶成形時にヘア
を発生させない絞り成形方法が、特許第2513379
号公報に開示されている。特許第2513379号公報
は、樹脂被覆鋼板の絞り成形において、通常、商業的に
使用されている絞り成形装置ではしわ抑え力が一定の荷
重であり、絞り成形の終了直前の段階では、環状の保持
部材(しわ抑え)および絞りダイスに接触する残留フラ
ンジ部の面積が激減し、これに伴って残留フランジ部に
加わる圧力が異常に増大するためヘアが生じやすいとし
ている。そのため、ヘア発生の原因となる、絞り工程終
了直前のフランジ部の圧下力を無害化させるため、有効
絞り成形ストローク長の65乃至98%の点で、環状の
保持部材(しわ抑え)とダイスの間隔を被加工材の板厚
よりも広げ、これによりフランジ部の後端を解放して絞
り込むことによりヘアの発生を防止する絞り成形方法が
開示されている。Japanese Patent No. 2513379 discloses a drawing method which does not generate hair during drawing can forming using a resin-coated steel sheet.
It is disclosed in the publication. Japanese Patent No. 2513379 discloses that, in the draw forming of a resin-coated steel sheet, a wrinkle suppressing force is a constant load in a draw forming apparatus that is normally used commercially, and an annular holding is performed at a stage immediately before the end of the draw forming. The area of the residual flange portion in contact with the member (wrinkle suppression) and the drawing die is drastically reduced, and accordingly, the pressure applied to the residual flange portion is abnormally increased, so that hair is likely to occur. Therefore, in order to make harmless the pressing force of the flange portion immediately before the end of the drawing process, which causes hair to be generated, the annular holding member (wrinkle suppressing) and the die are formed at 65 to 98% of the effective drawing stroke length. A draw forming method is disclosed in which the distance is made wider than the plate thickness of the material to be processed, and thereby the rear end of the flange portion is opened and narrowed to prevent hair from being generated.
【0005】しかし、このようにしてヘアの発生を抑え
たフランジのない絞り加工後のカップを、さらに数段の
しごきダイスにより缶壁の厚さを薄くするしごき加工を
施す場合にはヘアの発生が抑えられない。これは、しご
き加工では絞り加工後のフランジがないカップを、さら
に数段のしごきダイスにより大きな圧力をかけて缶壁の
厚さを薄くするため、カップエッジに大きな圧力がかか
るのが避けられず、ヘアが発生しやすくなるためであ
る。また、本発明は、主に絞り加工の方法に着目してヘ
アの発生を抑えようとしたものである。However, in the case where the flange-free drawn cup having suppressed hair generation in this way is further subjected to ironing processing in which the thickness of the can wall is reduced by several ironing dies, hair generation occurs. Cannot be suppressed. This is because in the ironing process, a cup without a flange after drawing is subjected to a large pressure by several stages of ironing dies to reduce the thickness of the can wall, so it is inevitable that a large pressure is applied to the cup edge. This is because hair is likely to occur. Further, the present invention mainly aims at suppressing the generation of hair by focusing on the drawing method.
【0006】また、ポリエステル樹脂フィルムを被覆す
る鋼板としては、主に加工密着性の観点から、鋼板上に
下層の金属クロム層と上層のクロム水和酸化物層の2層
からなる層を形成させた電解クロム酸処理鋼板(ティン
フリースチールまたはTFSともいう)が多用されてき
た。しかし、ポリエステル樹脂フィルムをTFSに被覆
し、絞り加工や絞りしごき加工により胴部と底部を一体
として成形した2ピース缶は、内容物を充填した後に落
下などの衝撃により被覆した樹脂フィルムに欠陥が生じ
た場合、内容物によっては腐食することがある。As a steel sheet for coating a polyester resin film, mainly from the viewpoint of work adhesion, a layer consisting of two layers, a lower metallic chromium layer and an upper chromium hydrated oxide layer, is formed on the steel sheet. Electrolytic chromic acid treated steel sheets (also called tin-free steel or TFS) have been frequently used. However, a two-piece can in which a polyester resin film is coated on TFS, and the body and bottom are integrally formed by drawing or drawing and ironing, the resin film covered by the impact such as dropping after filling the contents has defects. If it occurs, it may corrode depending on the contents.
【0007】そのため、腐食性の強い内容物に対して優
れた耐食性を有する錫めっき鋼板を樹脂フィルムの被覆
下地として用いることが試みられている。特公昭61−
3676号公報は、錫めっき鋼板を錫の融点以下の温度
に加熱し、ポリエステル樹脂フィルムを当接して加圧し
て仮接着させた後、錫の融点以上に加熱して本接着する
方法を開示している。この方法で得られる樹脂被覆めっ
き鋼板はTFSを被覆下地とする樹脂被覆鋼板に比べ
て、樹脂皮膜の加工密着性に乏しく、絞り加工や絞りし
ごき加工を施した場合に樹脂皮膜が剥離し、樹脂被覆缶
に成形できない。Therefore, it has been attempted to use a tin-plated steel sheet having excellent corrosion resistance for highly corrosive contents as a coating base for the resin film. Japanese Patent Publication 61-
Japanese Patent No. 3676 discloses a method in which a tin-plated steel sheet is heated to a temperature equal to or lower than the melting point of tin, a polyester resin film is contacted and pressed to temporarily bond, and then heated to a temperature equal to or higher than the melting point of tin to perform a final bonding. ing. The resin-coated plated steel sheet obtained by this method has a poorer processing adhesion of the resin film than the resin-coated steel sheet having TFS as a coating base, and the resin film is peeled off when the drawing process or the drawing and ironing process is performed. Cannot be formed into a coated can.
【0008】また特開平5−98465号公報は、鋼板
に錫めっきを施し、あるいはさらに少量のNiめっきを
施した後、錫の融点以上に加熱し、錫が溶融した状態で
熱可塑性樹脂フィルムを加圧積層した後直ちに急冷する
方法を開示している。この方法によると、錫が溶融した
状態で熱可塑性樹脂フィルムと当接し、加圧積層する際
に錫表面に生成した酸化皮膜が破壊され、活性な金属錫
が熱可塑性樹脂フィルムと直接接するようになり、優れ
た加工密着性が得られるとしている。しかしこの方法に
よると、熱可塑性樹脂フィルムを積層した直後樹脂被覆
めっき鋼板は優れた加工密着性を示すが、経時するにつ
れて加工密着性が低下する傾向を示すようになる。In Japanese Patent Laid-Open No. 5-98465, a steel sheet is tin-plated or a small amount of Ni-plated and then heated to a temperature equal to or higher than the melting point of tin to form a thermoplastic resin film in a molten state of tin. Disclosed is a method of immediately quenching after pressure lamination. According to this method, the tin is brought into contact with the thermoplastic resin film in a molten state, the oxide film formed on the surface of the tin during pressure lamination is destroyed, and the active metal tin is brought into direct contact with the thermoplastic resin film. It is said that excellent processing adhesion can be obtained. However, according to this method, the resin-coated plated steel sheet immediately after being laminated with the thermoplastic resin film exhibits excellent work adhesion, but the work adhesion tends to decrease with time.
【0009】[0009]
【発明が解決しようとする課題】本発明は、従来技術の
欠点を解決し、表面処理を施した鋼板の両面にポリエス
テル樹脂フィルムを被覆した樹脂被覆鋼板よりなる絞り
しごき缶の成形加工において、加工性優れ、かつ樹脂皮
膜の加工密着性にも優れるとともに、ヘアの発生を防止
できる実用的な樹脂被覆鋼板およびそれを用いて成形し
た優れた耐食性を有する絞りしごき缶並びに絞りしごき
缶用樹脂被覆鋼板の製造方法を提供することを課題とす
る。DISCLOSURE OF THE INVENTION The present invention solves the drawbacks of the prior art, and in the forming process of a drawn and ironed can made of a resin-coated steel sheet in which a polyester resin film is coated on both surfaces of a surface-treated steel sheet, Practical resin-coated steel sheet that has excellent properties and excellent processing adhesion of resin film, and that can prevent hair from occurring, and a drawn ironing can formed by using the same and excellent corrosion resistance, and a resin-coated steel sheet for drawn ironing can It is an object to provide a manufacturing method of
【0010】[0010]
【課題を解決するための手段】本発明の樹脂被覆鋼板
は、缶底および缶壁が一体の絞りしごき缶用の樹脂被覆
鋼板であって、C:0.003重量%以下、Mn:0.
05〜0.30重量%、Si:0.03重量%以下、
P:0.02%以下の鋼成分を含み、降伏強度が400
〜600N/mm2、全伸びが30%以下である鋼板の
両面に0.1〜8.4g/m2の錫量で形成されてなる
溶錫処理した錫めっき層を形成し、その両面に無延伸の
ポリエステル樹脂フィルムを被覆されてなる絞りしごき
缶用樹脂被覆鋼板であり、鋼板の板面に平行な結晶面
(200)、(222)のX線回折ピーク強度P20
0、P222において面強度比P222×100/P
200の値が50以上であることを特徴とする。また、
前記鋼板は、板厚が缶壁上端部の鋼板厚さの1.1〜
1.4倍の範囲であって、かつ前記缶壁上端部の鋼板厚
さが0.13〜0.17mmであることが望ましい。本
発明の絞りしごき缶用樹脂被覆鋼板の製造方法は、缶底
および缶壁が一体の絞りしごき缶用の樹脂被覆鋼板であ
って、C:0.003重量%以下、Mn:0.05〜
0.30重量%、Si:0.03重量%以下、P:0.
02%以下の鋼成分を含み、板面に平行な結晶面(20
0)、(222)のX線回折ピーク強度P200、P
222において面強度比P222×100/P200の
値が50以上、降伏強度が400〜600N/mm2、
全伸びが30%以下である鋼板の両面に片面当たり0.
1〜8.4g/m2の量の錫めっきを施し、錫の融点以
上の温度に加熱することにより溶錫処理した後、その両
面に無延伸のポリエステル樹脂フィルムを当接し、1対
の加圧ロールで両者を挟み付けて圧着する、樹脂被覆鋼
板の製造方法であり、前記無延伸のポリエステル樹脂フ
ィルムは、鋼板を錫の融点以下に加熱して圧着されるこ
とが望ましい。また、本発明の絞りしごき缶は、上記の
いずれかの樹脂被覆鋼板を用いて成形されたことを特徴
とする。The resin-coated steel sheet of the present invention is a resin-coated steel sheet for a squeezing and ironing can in which the can bottom and the can wall are integrated, and C: 0.003% by weight or less, Mn: 0.
05 to 0.30% by weight, Si: 0.03% by weight or less,
P: Includes steel components of 0.02% or less and yield strength is 400
~ 600 N / mm 2 , and a total elongation of 30% or less, on both sides of the steel sheet, a tin-plated layer treated with molten tin, which is formed with a tin amount of 0.1-8.4 g / m 2 , is formed on both sides. A resin-coated steel plate for a drawn and ironed can, which is coated with an unstretched polyester resin film, and has X-ray diffraction peak intensities P20 of crystal planes (200) and (222) parallel to the plate surface of the steel plate.
0, P222 surface strength ratio P 222 × 100 / P
The value of 200 is 50 or more. Also,
The steel plate has a thickness of 1.1 to the steel plate thickness at the upper end of the can wall.
It is desirable that the thickness is in the range of 1.4 times, and the steel plate thickness at the upper end of the can wall is 0.13 to 0.17 mm. The method for producing a resin-coated steel sheet for a drawn and ironed can of the present invention is a resin-coated steel sheet for a drawn and ironed can in which a can bottom and a can wall are integrated, and C: 0.003% by weight or less, Mn: 0.05 to.
0.30% by weight, Si: 0.03% by weight or less, P: 0.
A crystal plane (20% or less) containing steel components parallel to the plate surface
0), (222) X-ray diffraction peak intensities P 200 , P
In 222 , the value of the surface strength ratio P 222 × 100 / P 200 is 50 or more, the yield strength is 400 to 600 N / mm 2 ,
Both sides of a steel sheet having a total elongation of 30% or less are 0.
After tin-plating in an amount of 1 to 8.4 g / m 2 and treating it with molten tin by heating it to a temperature above the melting point of tin, contact an unstretched polyester resin film on both sides and apply a pair of This is a method for producing a resin-coated steel sheet, which is sandwiched by pressure rolls and pressure-bonded, and it is desirable that the unstretched polyester resin film is pressure-bonded by heating the steel sheet to a temperature not higher than the melting point of tin. Further, the squeezed ironing can of the present invention is characterized by being formed using any of the above resin-coated steel plates.
【0011】[0011]
【発明の実施の形態】本発明においては、絞りしごき缶
用樹脂被覆鋼板において、優れたしごき加工性を備え、
絞りしごき成形時のヘア発生を防止するべく、鋼板の材
質および特性並びに樹脂フィルムの面から研究を重ねる
とともに、缶用材料として用いた際に、優れた耐食性を
有し、かつ樹脂皮膜の加工密着性にも優れた実用的な樹
脂被覆鋼板を得ることを目的として鋭意検討した。その
結果、樹脂被覆鋼板を用いた絞りしごき缶の成形におい
ては、ヘアは特にしごき加工時に発生し、しごき率が高
い場合および鋼板の変形抵抗が高い場合ほど発生し易く
なるため、樹脂被覆鋼鈑の厚さを薄くするとともに絞り
加工時の缶壁厚さの増加を抑えることによりしごき加工
時の実質のしごき率を低くすること、鋼板の材質を軟質
にするとともに加工硬化の程度を小さくして変形抵抗を
低くすることにより、しごき加工時のカップエッジにか
かる圧力を低減することが、ヘア発生を低減させるため
に有効であり、このような鋼板を使用することにより、
絞り加工時のヘア防止も可能であることを見いだした。
また、表層の樹脂フィルムとしては、絞り加工、しごき
加工に耐える延性と強度を持つとともに、鋼板との良好
な密着性をもつことが重要であるとの知見を得た。さら
に、腐食性の強い酸性飲料などに対する耐食性の面から
は、鋼板表面に一定量の溶錫処理した錫めっき層を形成
し、その上層に無延伸の樹脂フィルムを積層した樹脂被
覆鋼板とすることにより、上記の目的を達成することが
可能となるとの知見を得た。BEST MODE FOR CARRYING OUT THE INVENTION In the present invention, a resin-coated steel sheet for drawn and ironed cans has excellent ironing workability,
In order to prevent hair generation during drawing and ironing, we have conducted extensive research from the perspective of the material and properties of the steel sheet and the resin film, and also have excellent corrosion resistance when used as a material for cans and the processing adhesion of the resin film. The inventors have made extensive studies with the aim of obtaining a practical resin-coated steel sheet having excellent properties. As a result, in forming a drawn and ironed can using a resin-coated steel sheet, hair is generated particularly during ironing, and is more likely to occur when the ironing rate is high and the deformation resistance of the steel sheet is high. To reduce the actual ironing rate during ironing by suppressing the increase in the can wall thickness during drawing, and to soften the steel sheet material and reduce the degree of work hardening. By reducing the deformation resistance, reducing the pressure applied to the cup edge during ironing is effective for reducing hair generation, and by using such a steel plate,
We have found that it is also possible to prevent hair during drawing.
Further, it was found that it is important for the surface resin film to have ductility and strength to withstand drawing and ironing, and to have good adhesion to the steel sheet. Furthermore, from the aspect of corrosion resistance against strongly corrosive acidic beverages, etc., form a tin-plated layer with a certain amount of molten tin on the surface of the steel sheet, and make a resin-coated steel sheet by laminating a non-stretched resin film on it. As a result, it was found that the above-mentioned object can be achieved.
【0012】本発明では、鋼板の材質を軟質化するため
に、C:0.0030重量%以下、Mn:0.05〜
0.30重量%、Si:0.03重量%以下、P:0.
02重量%以下とした。ここで、Cは、鋼を硬質化する
元素であり、多くなると硬質化し変形抵抗が高くなるた
め、0.003重量%を上限とした。一方、C量を下げ
すぎた場合には、缶底の必要な耐圧強度が得られなくな
るとともに、結晶粒が極めて大きくなり、加工時、肌荒
れを介して破断しやすくなるため、0.0005重量%
を下限とするのが好ましい。Mnも鋼を硬質化させる元
素であり、変形抵抗を低減するために、0.30重量%
を上限とした。下限値については、鋼中に存在するSに
よる熱間脆性を防止するために、0.05重量%とし
た。また、Si、Pも鋼を硬質化する元素であるため、
それぞれの上限を0.03重量%、0.02重量%とし
た。In the present invention, in order to soften the material of the steel sheet, C: 0.0030% by weight or less, Mn: 0.05-
0.30% by weight, Si: 0.03% by weight or less, P: 0.
It was set to 02% by weight or less. Here, C is an element that hardens steel, and when it increases, it hardens and the deformation resistance increases, so 0.003% by weight was made the upper limit. On the other hand, if the C content is too low, the necessary pressure resistance of the can bottom will not be obtained, and the crystal grains will become extremely large, and during processing, it will easily break through rough skin, so 0.0005 wt%
Is preferably the lower limit. Mn is also an element that hardens the steel, and in order to reduce the deformation resistance, it is 0.30% by weight.
Was set as the upper limit. The lower limit was set to 0.05% by weight in order to prevent hot brittleness due to S existing in steel. Moreover, since Si and P are also elements that harden the steel,
The respective upper limits were 0.03% by weight and 0.02% by weight.
【0013】しかし、硬質化元素を低減した鋼を常法に
より熱間圧延鋼板とし、冷間圧延後、焼鈍し調質圧延し
た鋼板では、缶底として必要な耐圧強度が得られないた
め、焼鈍後、再圧延を施すことにより、降伏強度が40
0〜600N/mm2で、全伸びが30%以下とし、必
要な缶底耐圧強度を備え、しかも加工硬化が少なく、変
形抵抗の低い鋼板とした。ここで、降伏強度400N/
mm2は、必要な缶底耐圧強度を確保するための下限値
であり、降伏強度が高すぎる場合には缶底成形時にしわ
が発生しやすくなるため600N/mm2以上を上限と
した。また、伸びが多い場合にはそれにつれて加工硬化
指数が上昇する傾向があり、絞りしごき加工中の加工硬
化の程度が大きくなり変形抵抗を増加させるため30%
以下とした。However, a steel having a reduced hardening element is formed into a hot-rolled steel sheet by an ordinary method, and a cold-rolled and annealed temper-rolled steel sheet cannot obtain the pressure resistance required for a can bottom. Then, by subjecting to re-rolling, the yield strength is 40
A steel sheet having 0 to 600 N / mm 2 and a total elongation of 30% or less, a required can bottom pressure resistance strength, a small work hardening and a low deformation resistance was obtained. Here, the yield strength is 400 N /
mm 2 is a lower limit value for ensuring the required can bottom pressure resistance strength, and if the yield strength is too high, wrinkles are likely to occur during can bottom molding, so the upper limit was made 600 N / mm 2 or more. In addition, when the elongation is large, the work hardening index tends to increase accordingly, and the degree of work hardening during drawing and ironing increases and the deformation resistance increases.
Below.
【0014】次に、本発明では、鋼板の鋼成分および降
伏強度を前記の範囲とするのみならず、鋼板の塑性異方
性に影響するとされている結晶の配向度に着眼して検討
を行った。ここで、結晶の配向度の指標としては、板表
面に平行な結晶面のX線回折ピ−ク強度を用いた。その
結果、板面に平行な結晶面(200)、(222)のX
線回折ピーク強度P200、P222において面強度比
P222×100/P 200の値を50以上とすること
により絞り加工時の缶壁鋼板厚さの増加を抑制し、しご
き加工時の実質のしごき率を低減できることを見いだし
た。このX線回折ピ−ク強度値は、鋼成分、熱間圧延の
仕上げ圧延温度、巻き取り温度、一次、二次冷間圧延
率、再結晶熱処理条件等により変化するが、それらの条
件は、絞りしごき加工条件、絞りしごき缶に要求される
特性等を考慮し選択する。Next, in the present invention, the steel composition of the steel sheet and the
Not only the yield strength is within the above range, but also the plastic anisotropy of the steel plate
And focus on the degree of crystal orientation, which is said to affect the crystallinity
I went. Here, as an index of crystal orientation,
The X-ray diffraction peak intensity of the crystal plane parallel to the plane was used. That
As a result, X of crystal planes (200) and (222) parallel to the plate surface
Line diffraction peak intensity P200, P222At surface strength ratio
P222× 100 / P 200Value of 50 or more
Suppresses the increase in the thickness of the steel plate on the can wall during drawing,
We found that the actual ironing rate during milling can be reduced.
It was This X-ray diffraction peak strength value is determined by the steel composition and hot rolling.
Finish rolling temperature, winding temperature, primary and secondary cold rolling
Rate, recrystallization heat treatment conditions, etc.
Conditions are required for drawing and ironing processing conditions and drawing and ironing cans.
Select in consideration of characteristics.
【0015】以上の材質および特性を兼ね備えた鋼板を
用いることにより、缶壁上端部の鋼板厚さが0.13〜
0.17mmの絞りしごき缶用の鋼板として、加工前の
鋼板厚さを缶壁上端部厚さの1.1〜1.4倍の範囲
と、従来の絞りしごき用鋼板の厚さより薄くするもので
あり、この場合、しごき率の低減に加え、コストダウン
も可能となった。また、被覆する樹脂フィルムとの密着
性を高めるために、鋼板には表面処理を施す。表面処理
の種類としては、電解クロム酸処理、錫めっきなどの各
種の表面処理があるが、優れた耐食性をもたせるため
に、錫めっきを施す。鋼板表面にNiめっき層、錫めっ
き層が順次形成されたものでもよい。By using a steel sheet having the above-mentioned materials and characteristics, the steel sheet thickness at the upper end of the can wall is 0.13 to
As a steel plate for a 0.17 mm drawing and ironing can, the thickness of the steel plate before processing is 1.1 to 1.4 times the thickness of the upper end of the can wall, which is thinner than the thickness of a conventional drawing and ironing steel plate. In this case, the cost can be reduced in addition to the reduction of the ironing rate. Further, the steel sheet is subjected to a surface treatment in order to enhance the adhesion with the resin film to be coated. There are various surface treatments such as electrolytic chromic acid treatment and tin plating, but tin plating is applied to provide excellent corrosion resistance. It may be one in which a Ni plating layer and a tin plating layer are sequentially formed on the surface of the steel sheet.
【0016】錫めっき層は、その電気化学的特性によ
り、基質金属である鋼の腐食を防止できるという特徴を
有するが、その反面、表面に錫酸化物層が形成されやす
く、この錫酸化物層は凝集力が小さいため、容易に破壊
されやすく、樹脂層との密着力が不十分であるという欠
点がある。本発明によれば、錫めっき鋼板の錫めっき量
を制限するとともに溶錫処理し、好ましくは重クロム酸
ソーダ処理溶液など公知の方法により後処理層を設け、
その上に錫の融点以下の温度で無延伸樹脂フィルムを積
層することにより、樹脂フィルム層との密着性を優れた
レベルに維持するものである。この理由は定かではない
が、無延伸の樹脂フィルムの密着性が優れているととも
に、錫めっき量を制限するとともに溶錫処理をして錫の
表面積を小さくしていることが錫酸化皮膜の形成を抑制
し、さらに絞り及びしごきという強加工を受ける際に錫
表面に生成した酸化皮膜が破壊され、活性な金属錫面が
樹脂フィルムと直接接するようになり、しごき加工後に
施される加熱処理にて密着力が再度向上するためと思わ
れる。The tin-plated layer has a characteristic that it can prevent corrosion of steel as a substrate metal due to its electrochemical characteristics, but on the other hand, a tin oxide layer is easily formed on the surface, and this tin oxide layer is Has a weak cohesive force, is easily broken, and has a drawback that the adhesive force with the resin layer is insufficient. According to the present invention, the tin-plated amount of the tin-plated steel sheet is limited and molten tin treatment is performed, preferably a post-treatment layer is provided by a known method such as a sodium dichromate treatment solution,
By laminating a non-stretched resin film thereon at a temperature equal to or lower than the melting point of tin, the adhesion with the resin film layer is maintained at an excellent level. The reason for this is not clear, but the fact that the unstretched resin film has excellent adhesion, and that the tin plating amount is limited and the tin surface treatment is performed to reduce the tin surface area is the formation of the tin oxide film. The oxide film formed on the tin surface is destroyed when subjected to strong processing such as drawing and ironing, and the active metal tin surface comes into direct contact with the resin film, making it suitable for heat treatment after ironing. It seems that the adhesive strength improves again.
【0017】鋼板表面に錫めっき層を形成させる場合
は、ぶりきの製造に用いる公知のフェロスタン浴、ハロ
ゲン浴などのめっき浴を用い、0.1〜8.4g/m2
の量でめっきする。めっき量が0.1g/m2未満では
十分な耐食性が得られず、8.4g/m2を超えると耐
食性の向上効果が飽和するとともに樹脂フィルムとの十
分な加工密着性が得られなくなる。高価な錫を有効に使
用するため、耐食性の要求される缶内面に相当する側の
めっき量を多くする差厚めっきを施すことも有効であ
る。少ない錫量で耐食性をさらに上げたい場合には、微
量のニッケルを公知のワット浴やスルファミン酸浴を用
いて錫の下地にめっきしてもよい。Niめっきを施す場
合、ニッケル量は0.001〜3g/m2の範囲が良
い。0.001g/m2未満でも問題ないが、耐食性へ
の効果が小さい。3g/m2を超えても良いが、製造コ
ストが高くなり、好ましくない。When a tin plating layer is formed on the surface of the steel sheet, a plating bath such as a well-known ferrostane bath or halogen bath used for the production of tinplate is used, and 0.1 to 8.4 g / m 2 is used.
To plate. If the plating amount is less than 0.1 g / m 2 , sufficient corrosion resistance cannot be obtained, and if it exceeds 8.4 g / m 2 , the effect of improving corrosion resistance is saturated and sufficient processing adhesion with the resin film cannot be obtained. In order to effectively use expensive tin, it is also effective to perform differential thickness plating in which the amount of plating on the side corresponding to the inner surface of the can requiring corrosion resistance is increased. When it is desired to further increase the corrosion resistance with a small amount of tin, a trace amount of nickel may be plated on the tin underlayer using a known Watt bath or sulfamic acid bath. When Ni plating is applied, the amount of nickel is preferably in the range of 0.001 to 3 g / m 2 . If it is less than 0.001 g / m 2 , there is no problem, but the effect on corrosion resistance is small. Although it may exceed 3 g / m 2 , it is not preferable because the manufacturing cost becomes high.
【0018】上記のように、鋼板表面に錫めっき層の
み、またはNiめっき層と錫めっき層を形成させた後、
めっき鋼板を錫の融点以上に加熱する溶錫処理を施す。
溶錫処理を施すことにより、鋼板とめっき層の間に合金
層が形成され、耐食性が向上する。錫めっき層の下にN
iめっき層が形成されている場合は合金層が緻密化さ
れ、さらに優れた耐食性が得られる。As described above, after forming only the tin plating layer or the Ni plating layer and the tin plating layer on the surface of the steel sheet,
Molten tin treatment is performed by heating the plated steel sheet to a temperature equal to or higher than the melting point of tin.
By performing the molten tin treatment, an alloy layer is formed between the steel plate and the plating layer, and the corrosion resistance is improved. N under the tin layer
When the i-plated layer is formed, the alloy layer is densified and further excellent corrosion resistance is obtained.
【0019】上記のようにして得られためっき鋼板のめ
っき層の上層には、後処理被膜層を形成させるのが好ま
しい。後処理には、クロム酸処理、リン酸塩処理など公
知の化成処理が適用できるが、重クロム酸ソーダ水溶液
による電解処理などが好適に用いられる。以上のように
して、樹脂フィルムを積層する被覆下地となるめっき鋼
板が得られる。A post-treatment coating layer is preferably formed on the plated layer of the plated steel sheet obtained as described above. As the post-treatment, known chemical conversion treatments such as chromic acid treatment and phosphate treatment can be applied, but electrolytic treatment with an aqueous solution of sodium dichromate is preferably used. As described above, a plated steel sheet that serves as a coating base for laminating resin films is obtained.
【0020】本発明に適用する樹脂フィルムは単層フィ
ルムまたは2層以上の複層フィルムのいずれも適用可能
であり、熱可塑性樹脂、特にポリエステル樹脂からなる
フィルムであることが好ましい。ポリエステル樹脂とし
ては、エチレンテレフタレート、エチレンイソフタレー
ト、ブチレンテレフタレート、ブチレンイソフタレート
などのエステル単位を有するものが好ましく、さらにこ
れらの中から選択される少なくとも1種類のエステル単
位を主体とするポリエステルであることが好ましい。こ
のとき、各エステル単位は共重合されていてもよく、さ
らには2種類以上の各エステル単位のホモポリマーまた
は共重合ポリマーをブレンドして用いてもよい。上記以
外のもので、エステル単位の酸成分として、ナフタレン
ジカルボン酸、アジピン酸、セバシン酸、トリメリット
酸などを用いたものなど、またエステル単位のアルコー
ル成分として、プロピレングリコール、ジエチレングリ
コール、ネオペンチルグリコール、シクロヘキサンジメ
タノール、ペンタエリスリトールなどを用いたものを用
いてもよい。このポリエステルは、ホモポリエステル或
いはコポリエステル、或いはこれらの2種以上から成る
ブレンド物からなる2種以上のポリエステル層の積層体
であってもよい。例えば、ポリエステルフィルムの下層
を熱接着性に優れた共重合ポリエステル層とし、その上
層を強度や耐熱性更には腐食成分に対するバリアー性に
優れたポリエステル層或いは改質ポリエステル層とする
ことができる。The resin film applicable to the present invention may be either a single layer film or a multilayer film having two or more layers, and is preferably a film made of a thermoplastic resin, particularly a polyester resin. As the polyester resin, those having an ester unit such as ethylene terephthalate, ethylene isophthalate, butylene terephthalate, butylene isophthalate are preferable, and at least one type of ester unit selected from these is mainly used as the polyester resin. Is preferred. At this time, each ester unit may be copolymerized, and a homopolymer or copolymer of two or more kinds of ester units may be blended and used. Other than the above, as the acid component of the ester unit, those using naphthalene dicarboxylic acid, adipic acid, sebacic acid, trimellitic acid, etc., also as the alcohol component of the ester unit, propylene glycol, diethylene glycol, neopentyl glycol, You may use what used cyclohexane dimethanol, pentaerythritol, etc. The polyester may be a homopolyester or a copolyester, or a laminate of two or more polyester layers made of a blend of two or more thereof. For example, the lower layer of the polyester film can be a copolyester layer having excellent thermal adhesiveness, and the upper layer thereof can be a polyester layer or a modified polyester layer having excellent strength, heat resistance, and barrier properties against corrosive components.
【0021】本発明においては無延伸のポリエステル樹
脂からなるフィルムを用いることを前提としており、ポ
リエステル樹脂フィルムを表面処理鋼板に積層する作業
において樹脂が切れたり、ポリエステル樹脂フィルムを
積層した表面処理鋼板に絞り加工や絞りしごき加工のよ
うな厳しい成形加工を施しても樹脂が削れたり疵付いた
りすることがなく、またクラックが生じたり割れたり、
さらに剥離することがないようにするため、樹脂の固有
粘度を高め、樹脂を強化させる必要がある。このため、
上記のポリエステル樹脂の固有粘度を0.6〜1.4の範
囲とすることが好ましく、0.8〜1.2の範囲とするこ
とがより好ましい。固有粘度が 0.6未満のポリエステ
ル樹脂を用いた場合は樹脂の強度が極端に低下し、絞り
加工や絞りしごき加工を施して成形する缶に適用できな
い。一方、樹脂の固有粘度が1.4を超えると樹脂を加
熱溶融させた際の溶融粘度が極端に高くなり、ポリエス
テル樹脂フィルムを表面処理鋼板に積層する作業が極め
て困難になる。In the present invention, it is premised that a film made of an unstretched polyester resin is used, and the resin is cut off in the work of laminating the polyester resin film on the surface-treated steel sheet, or the surface-treated steel sheet laminated with the polyester resin film is used. Even if severe forming processing such as drawing and drawing and ironing is performed, the resin is not scraped or scratched, and cracks or cracks occur,
Further, in order to prevent peeling, it is necessary to increase the intrinsic viscosity of the resin and strengthen the resin. For this reason,
The intrinsic viscosity of the above polyester resin is preferably in the range of 0.6 to 1.4, more preferably in the range of 0.8 to 1.2. When a polyester resin having an intrinsic viscosity of less than 0.6 is used, the strength of the resin is extremely reduced, and it cannot be applied to a can formed by drawing or drawing and ironing. On the other hand, when the intrinsic viscosity of the resin exceeds 1.4, the melt viscosity when the resin is heated and melted becomes extremely high, and it becomes extremely difficult to laminate the polyester resin film on the surface-treated steel sheet.
【0022】樹脂フィルムの厚さは単層フィルムの場合
は5〜60μmであることが好ましく、10〜40μm
であることがより好ましい。厚さが5μm未満の場合は
表面処理鋼板に積層する作業が著しく困難になり、また
絞り加工や絞りしごき加工を施した後の樹脂層に欠陥を
生じやすく、缶に成形して内容物を充填した際に、腐食
成分に対する耐透過性も十分ではない。厚さを増加させ
ると耐透過性は十分となるが、60μmを超える厚さに
することは経済的に不利となる。複層フィルムの場合は
成形加工性や、耐透過性、あるいは内容物のフレーバー
に与える影響などの観点から各層の厚さの比率は変動す
るが、トータル厚みが5〜60μmとなるように、各層
の厚さを調整する。また、樹脂フィルムを製膜加工する
際に、樹脂中に必要な特性を損なわない範囲で着色顔
料、安定剤、酸化防止剤、滑材などを含有させて、フィ
ルムに製膜してもよい。The thickness of the resin film is preferably 5 to 60 μm in the case of a single layer film, and 10 to 40 μm.
Is more preferable. When the thickness is less than 5 μm, the work of laminating it on the surface-treated steel sheet becomes extremely difficult, and the resin layer after drawing or drawing and ironing tends to have defects, and it is molded into a can to fill the contents. In doing so, the permeation resistance to the corrosive components is not sufficient. When the thickness is increased, the permeation resistance is sufficient, but the thickness exceeding 60 μm is economically disadvantageous. In the case of a multilayer film, the ratio of the thickness of each layer varies from the viewpoints of molding processability, permeation resistance, and the influence on the flavor of the contents, but the total thickness is 5 to 60 μm. Adjust the thickness of. Further, when the resin film is formed into a film, the resin may contain a color pigment, a stabilizer, an antioxidant, a lubricant and the like within a range that does not impair the required properties, and the film may be formed.
【0023】無延伸の樹脂フィルムは次のようにして製
膜加工する。すなわち、押出機を用いて樹脂ペレットを
樹脂の融解温度より20〜40℃高い温度で加熱溶融
し、溶融樹脂をTダイからフィルム状に冷却したキャス
ティングロール上に押し出し、延伸せずに無延伸樹脂フ
ィルムとしてコイラーに巻き取る。The unstretched resin film is formed into a film as follows. That is, using an extruder, resin pellets are heated and melted at a temperature 20 to 40 ° C. higher than the melting temperature of the resin, and the molten resin is extruded from a T die onto a casting roll that has been cooled into a film, and the unstretched resin is stretched without stretching. Take it up as a film on a coiler.
【0024】製膜加工された樹脂フィルムを表面処理鋼
板に積層するにあたっては、まずコイル状に巻き取られ
た長尺帯状の表面処理鋼板を解きほどきながら連続的に
加熱する。加熱温度は、めっき層である錫の融点以上で
かつ樹脂フィルム(複層フィルムの場合はめっき鋼板と
接する樹脂層、以下同様)の融解温度以上、錫の融点以
上でかつ樹脂フィルムの融解温度未満、錫の融点未満で
かつ樹脂フィルムの融解温度以上、錫の融点未満でかつ
樹脂フィルムの融解温度未満のいずれの温度でもよい
が、加工密着性の観点から、錫の融点未満でかつ樹脂フ
ィルムの融解温度以上の範囲に加熱することが好まし
い。しかし、無延伸フィルムは樹脂フィルムの融解温度
以下の温度でもめっき鋼板に接着するので、錫の融点未
満でかつ樹脂フィルムの融解温度未満に加熱しても樹脂
フィルムをめっき鋼板に積層することができる。好まし
い温度は100〜232℃、より好ましい温度は150
〜220℃である。そして、上記の温度範囲に加熱され
て連続的に移動している表面処理鋼板の片面もしくは両
面に前記の樹脂フィルムを当接し、1対の加圧ロールで
両者を挟み付けて圧着し、直ちに急冷する。以上のよう
にして本発明の樹脂被覆鋼板が得られる。In laminating the film-formed resin film on the surface-treated steel sheet, first, the long strip-shaped surface-treated steel sheet wound into a coil is unwound and continuously heated. The heating temperature is not less than the melting point of tin that is the plating layer and not less than the melting temperature of the resin film (in the case of a multi-layer film, the resin layer in contact with the plated steel sheet, the same below), not less than the melting point of tin and less than the melting temperature of the resin film. The temperature may be any temperature lower than the melting point of tin and higher than the melting temperature of the resin film, lower than the melting point of tin and lower than the melting temperature of the resin film, but from the viewpoint of processing adhesion, it is lower than the melting point of tin and lower than that of the resin film. It is preferable to heat to a range above the melting temperature. However, since the unstretched film adheres to the plated steel sheet even at a temperature below the melting temperature of the resin film, the resin film can be laminated on the plated steel sheet even if heated below the melting point of tin and below the melting temperature of the resin film. . A preferable temperature is 100 to 232 ° C, and a more preferable temperature is 150.
~ 220 ° C. Then, the above-mentioned resin film is brought into contact with one or both surfaces of the surface-treated steel sheet which is heated to the above temperature range and is continuously moved, and the both are sandwiched by a pair of pressure rolls and pressure-bonded, followed by immediate quenching. To do. The resin-coated steel sheet of the present invention is obtained as described above.
【0025】本発明の樹脂被覆鋼板を用いた缶は、以下
のようにして缶に成形する。すなわち、樹脂被覆鋼板か
ら円形のブランクを打ち抜き、次いで1〜複数段の絞り
加工を施し、さらに1〜複数段のしごき加工を施して底
部と胴部が一体で成形され、缶側壁部の減厚率を高めた
缶に成形する。この缶への成形に際して、缶胴の樹脂フ
ィルム層には、樹脂被覆鋼板の缶軸方向への塑性流動に
伴って、一軸配向が付与され、しごき加工を行う場合に
は、圧延と同様な面配向が付与され、これらの分子配向
は、耐熱性、機械的強度の向上に役立っている。A can using the resin-coated steel sheet of the present invention is formed into a can as follows. That is, a circular blank is punched out from a resin-coated steel sheet, then drawn in one to several steps, and then ironed in one to several steps to integrally form the bottom and body, reducing the thickness of the side wall of the can. Mold into cans with a higher rate. During molding into this can, the resin film layer of the can body is given a uniaxial orientation along with the plastic flow in the can axis direction of the resin-coated steel sheet, and when performing ironing, the same surface as rolling is applied. Orientation is imparted, and these molecular orientations serve to improve heat resistance and mechanical strength.
【0026】[0026]
【実施例】次に実施例により本発明をさらに説明する。
表1に示す成分の鋼を転炉で溶製し、常法に従い熱間圧
延を行い、900゜Cでの仕上げ圧延後、600゜Cで
巻き取り熱延鋼板とした。その熱延鋼板を酸洗し、0.
22〜0.28mmの厚さに冷間圧延後、均熱温度70
0゜C×均熱時間60秒の条件で再結晶焼鈍を行い、表
2に示す2次冷延率にて2次冷間圧延を行い、0.20
mmの板厚とした。二次冷間圧延後の降伏強度は、圧延
方向と平行方向、および直角方向の平均値を示す。二次
冷間圧延後、脱脂および表1に示す錫めっき層を形成さ
せ、錫の融点以上に加熱することにより溶錫処理を施
し、次いでこれらのめっき鋼板のめっき面に重クロム酸
溶液中での電解処理によりクロメート処理層(皮膜量は
クロムとして10mg/m2付着させた)を形成させ
た。次いで、缶に成形した際に外面側となる面に、エチ
レンテレフタレート(88モル%)とエチレンイソフタ
レート(12モル%)からなる共重合ポリエステル樹脂
(固有粘度:0.8)に酸化チタン系白色顔料を20%
含有させてなる、厚さ15μmの無延伸または2軸延伸
のフィルムを、缶に成形した際に内面側となる面に、エ
チレンテレフタレート(88モル%)とエチレンイソフ
タレート(12モル%)からなる無延伸または2軸延伸
の透明共重合ポリエステル樹脂フィルムをそれぞれ当接
し、1対の加圧ロールで挟み付けて圧着し、直ちに水中
に浸漬し急冷してポリエステル樹脂フィルム被覆鋼板を
得た。得られた樹脂被覆鋼板の絞り加工およびしごき加
工は、湿式でも乾式でも可能であるが、本実施例では、
乾式で行うこととし、得られた樹脂被覆鋼板表面にワッ
クスを塗布後、絞りしごき加工に供した。The present invention will be further described with reference to Examples.
Steels having the components shown in Table 1 were melted in a converter, hot-rolled by a conventional method, finish-rolled at 900 ° C, and rolled at 600 ° C to obtain hot-rolled steel sheets. The hot-rolled steel sheet is pickled, and
After cold rolling to a thickness of 22 to 0.28 mm, soaking temperature 70
Recrystallization annealing was performed under the conditions of 0 ° C. × soaking time of 60 seconds, and secondary cold rolling was performed at the secondary cold rolling rate shown in Table 2 to 0.20.
The plate thickness was mm. The yield strength after the secondary cold rolling shows the average value in the direction parallel to the rolling direction and the direction perpendicular to the rolling direction. After the secondary cold rolling, degreasing and formation of the tin plating layer shown in Table 1 were performed, and the molten tin treatment was performed by heating above the melting point of tin, and then the plated surface of these plated steel sheets was subjected to a dichromic acid solution. To form a chromate-treated layer (the amount of coating was 10 mg / m 2 of chromium deposited as chromium). Then, on the surface that will be the outer surface side when formed into a can, a titanium oxide-based white film is formed on a copolyester resin (intrinsic viscosity: 0.8) consisting of ethylene terephthalate (88 mol%) and ethylene isophthalate (12 mol%). 20% pigment
An unstretched or biaxially stretched film having a thickness of 15 μm, which is contained, is composed of ethylene terephthalate (88 mol%) and ethylene isophthalate (12 mol%) on the inner surface when formed into a can. Non-stretched or biaxially stretched transparent copolymerized polyester resin films were respectively brought into contact with each other, sandwiched between a pair of pressure rolls and pressure-bonded, immediately immersed in water and rapidly cooled to obtain a polyester resin film-coated steel sheet. The drawing and ironing of the obtained resin-coated steel sheet can be wet or dry, but in the present embodiment,
Drying was performed, wax was applied to the surface of the obtained resin-coated steel plate, and the product was subjected to squeezing and ironing.
【0027】絞りしごき加工は、上記のようにして作成
された樹脂被覆鋼板から直径150mmのブランクを打
ち抜き、次いで、白色に着色したフィルムを積層した面
が容器の外側となるようにして直径90mmのポンチで
絞る絞り工程(絞り比1.67)、その後、直径66m
mのポンチで再絞り加工する再絞り工程(絞り比1.3
6)に従い実施した。このカップを、3段のしごき加工
ダイスからなるしごき成形装置を用いて缶径66mm、
缶壁上端部の厚さが0.15mmの絞りしごき缶に成形
加工した。次いで、上端部をトリミングして高さを12
2mmとし、215℃で30秒加熱処理した後、上端部
を縮径加工して開口端部の径を57mmとした。次い
で、開口端部を缶の外側に向かって張り出し加工し、フ
ランジ端部の径が62mmとなるようにフランジ部を形
成させ、内容物を充填する前の最終形状の缶とした。In the squeezing and ironing process, a blank with a diameter of 150 mm is punched out from the resin-coated steel sheet prepared as described above, and then the surface with the white-colored film laminated is the outside of the container and the diameter of 90 mm. Drawing process of drawing with a punch (drawing ratio 1.67), then 66 m in diameter
Redrawing process (drawing ratio 1.3
It carried out according to 6). The cup diameter of this cup was 66 mm by using an ironing and forming device consisting of a three-stage ironing die.
A drawn and ironed can having a thickness of 0.15 mm at the upper end of the can wall was formed and processed. Then, trim the upper end to a height of 12
After making it 2 mm and heat-treating at 215 ° C. for 30 seconds, the diameter of the upper end was reduced to 57 mm at the opening end. Next, the open end was bulged toward the outside of the can to form a flange so that the diameter of the flange was 62 mm, and the final shape of the can before filling with the contents was obtained.
【0028】[0028]
【表1】 [Table 1]
【0029】[0029]
【表2】 [Table 2]
【0030】以上のようにして、鋼板の降伏強度、鋼板
の延び、鋼板の面強度比、絞りしごき缶の成形性及び絞
りしごき成形缶のヘア発生状況を以下のように評価し、
その結果を表2と表3に示した。
[鋼板の降伏強度]と[鋼板の延び]
鋼板の降伏強度及び伸びは、表面処理をする前の鋼板か
ら作製したJIS5号試験片を、引張試験機で測定し
た。
[面強度比]表面処理をする前の鋼板の結晶面(20
0)、(222)のX線回折ピーク強度P200とP
222を測定し、強度比P222×100/P200を
面強度比として評価した。
[成形性]絞りしごき加工後の缶を目視により調査し、
樹脂被覆鋼板の成形性を「○(成形可)」、「△(樹脂
フィルムの削れ)」、「×(破胴)」の3段階で評価し
た。なお、3段階の評価結果で、実用上使用できるレベ
ルは、「○(成形可)」のみである。
[ヘア発生状況]絞りしごき加工後の缶および工具にお
けるヘア発生状況を目視により調査し、「○(ヘアな
し)」、「△(ヘア極微)」、「×(ヘア発生)」の3
段階で評価した。なお、3段階の評価結果で、「△(ヘ
ア極微)」までは実用上使用できるレベルである。
[加工密着性]絞りしごき加工し、フランジ成形した後の
缶を肉眼観察し、「○(フィルム剥離なし)」、「△
(フランジ加工部フィルム剥離極微)」、「×(フラン
ジ加工部フィルム剥離)」の3段階で評価した。なお、
3段階の評価結果で、「△(フランジ加工部フィルム剥
離極微)」までは実用上使用できるレベルである。これ
らの結果を表3に示す。As described above, the yield strength of the steel sheet, the elongation of the steel sheet, the surface strength ratio of the steel sheet, the formability of the drawn and ironed can and the hair generation state of the drawn and ironed can were evaluated as follows:
The results are shown in Tables 2 and 3. [Yield Strength of Steel Sheet] and [Elongation of Steel Sheet] The yield strength and elongation of the steel sheet were measured by a JIS No. 5 test piece prepared from the steel sheet before surface treatment with a tensile tester. [Surface strength ratio] Crystal plane (20) of the steel sheet before surface treatment
0) and (222) X-ray diffraction peak intensities P 200 and P
222 was measured and the strength ratio P 222 × 100 / P 200 was evaluated as the surface strength ratio. [Moldability] Visually inspect the can after drawing and ironing,
The formability of the resin-coated steel sheet was evaluated by three grades of "○ (formable)", "Δ (scraping of resin film)", and "x (breaking)". In addition, in the evaluation result of three stages, the level that can be practically used is only “◯ (moldable)”. [Hair generation status] Visually inspect the hair generation status in cans and tools after squeezing and ironing, and select "○ (no hair)", "△ (fine hair)", and "x (hair generation)".
The grade was evaluated. In addition, in the evaluation result of three stages, up to “Δ (fine hair)” is a practically usable level. [Processing adhesion] Squeeze ironing and flange forming cans are visually inspected, and "○ (no film peeling)", "△
(Flanged portion film peeling is extremely small) "and" x (Flanged portion film peeled) "were evaluated in three stages. In addition,
In the evaluation result of three stages, up to “Δ (extreme film peeling of the flange processed portion)” is at a practically usable level. The results are shown in Table 3.
【0031】[0031]
【表3】 [Table 3]
【0032】表3に示すように、本発明の樹脂被覆鋼板
は、低い変形抵抗と樹脂被膜の優れた加工密着性を有し
ており、本発明の樹脂被覆鋼板を用いることにより、従
来はヘア発生のため成形加工することが極めて困難であ
った樹脂被覆鋼板からなる絞りしごき缶を、確実に成形
加工できるとともに、本発明の樹脂被覆鋼板を用いて成
形した絞りしごき缶は、内容物に対しても優れた耐食性
を示す。As shown in Table 3, the resin-coated steel sheet of the present invention has a low deformation resistance and an excellent work adhesion of the resin coating. A draw ironing can made of a resin-coated steel sheet that was extremely difficult to form due to occurrence can be reliably formed, and a draw ironing can formed using the resin-coated steel sheet of the present invention is However, it has excellent corrosion resistance.
【0033】[0033]
【発明の効果】本発明は、樹脂被覆鋼板から絞りしごき
缶を成形する際に、原板となる鋼板の鋼成分および材質
を調整し、さらに結晶面の面方位を調整することによ
り、従来よりも薄い鋼板を使用し、絞り加工時の缶壁上
端部鋼板厚さの増加を抑え、主要なヘア発生工程である
しごき工程の実質のしごき量を低減するとともに、加工
中の加工硬化を抑え、変形抵抗の増加を防止するもので
ある。また、内容物に対する耐食性と優れた加工密着性
を両立させるため、鋼板表面に溶錫処理した錫めっき層
を形成させ、その上に、厳しい加工に耐えることのでき
る無延伸のポリエステル樹脂フィルムを被覆することを
特徴としており、本発明の樹脂被覆鋼板を用いることに
より、従来と同じ方法を用いた絞り工程およびしごき工
程でも、ヘアを発生させずに、樹脂被覆鋼板を用いた耐
食性に優れた絞りしごき缶の成形が可能となった。Industrial Applicability According to the present invention, when forming an ironing can from a resin-coated steel sheet, the steel composition and the material of the steel sheet to be the original sheet are adjusted, and further the crystallographic plane orientation is adjusted. Using a thin steel plate, it suppresses the increase in the thickness of the steel plate at the top of the can wall during drawing, reduces the substantial amount of ironing in the ironing process, which is the main hair generation process, and suppresses work hardening during processing to transform it. It prevents the increase of resistance. In addition, in order to achieve both corrosion resistance to the contents and excellent processing adhesion, a tin-plated layer with molten tin treatment is formed on the steel plate surface, and a non-stretched polyester resin film that can withstand severe processing is coated on it. By using the resin-coated steel sheet of the present invention, even in the drawing step and the ironing step using the same method as the conventional method, without producing hair, drawing excellent in corrosion resistance using the resin-coated steel sheet. It is now possible to form ironing cans.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C23C 28/00 C23C 28/00 A C25D 5/26 C25D 5/26 B 5/48 5/48 (72)発明者 志水 慶一 山口県下松市東豊井1296番地の1 東洋鋼 鈑株式会社技術研究所内 Fターム(参考) 4K024 AA03 AA07 AB01 AB02 BA14 BB23 CA16 DB02 GA04 GA08 GA12 4K044 AA02 AB02 BA10 BA21 BB03 BC05 CA11 CA53 CA67 ─────────────────────────────────────────────────── ─── Continued Front Page (51) Int.Cl. 7 Identification Code FI Theme Coat (Reference) C23C 28/00 C23C 28/00 A C25D 5/26 C25D 5/26 B 5/48 5/48 (72) Inventor Keiichi Shimizu 1 At 1296 Higashitoyoi, Shimomatsu City, Yamaguchi Prefecture F-term in Technical Research Laboratory, Toyo Kohan Co., Ltd. (reference) 4K024 AA03 AA07 AB01 AB02 BA14 BB23 CA16 DB02 GA04 GA08 GA12 4K044 AA02 AB02 BA10 BA21 BB03 BC05 CA11 CA53 CA67
Claims (6)
の樹脂被覆鋼板であって、C:0.003重量%以下、
Mn:0.05〜0.30重量%、Si:0.03重量
%以下、P:0.02%以下の鋼成分を含み、降伏強度
が400〜600N/mm2、全伸びが30%以下であ
る鋼板の両面に、0.1〜8.4g/m 2の錫量で形成
されてなる溶錫処理した錫めっき層を形成し、その両面
に無延伸のポリエステル樹脂フィルムを被覆した絞りし
ごき缶用樹脂被覆鋼板。1. A squeezed and squeezed can for which the can bottom and the can wall are integrated.
Of the resin-coated steel sheet of C: 0.003% by weight or less,
Mn: 0.05-0.30% by weight, Si: 0.03% by weight
%, P: 0.02% or less of steel components included, yield strength
Is 400 to 600 N / mm2, Total elongation is 30% or less
0.1 to 8.4 g / m on both sides of the steel plate TwoFormed by the amount of tin
Form a tin-plated layer that has been treated with molten tin on both sides
Squeezed with unstretched polyester resin film coated on
Resin-coated steel plate for iron cans.
0)、(222)のX線回折ピーク強度P200、P
222において面強度比P222×100/P2 00の
値が50以上であることを特徴とする請求項1に記載の
絞りしごき缶用樹脂被覆鋼板。2. The steel plate has a crystal plane (20) parallel to the plate surface.
0), (222) X-ray diffraction peak intensities P 200 , P
Drawing and ironing the resin-coated steel sheet for a can according to claim 1, wherein the value of the surface intensity ratio P 222 × 100 / P 2 00 is 50 or more at 222.
さの1.1〜1.4倍の範囲であって、かつ前記缶壁上
端部の鋼板厚さが0.13〜0.17mmであることを
特徴とする請求項1乃至2のいずれか記載の絞りしごき
缶用樹脂被覆鋼板。3. The steel plate has a plate thickness in the range of 1.1 to 1.4 times the steel plate thickness at the upper end of the can wall, and has a steel plate thickness of 0.13 to 0.13 at the upper end of the can wall. The resin-coated steel sheet for a drawn and ironed can according to any one of claims 1 and 2, wherein the steel sheet has a thickness of 0.17 mm.
の樹脂被覆鋼板であって、C:0.003重量%以下、
Mn:0.05〜0.30重量%、Si:0.03重量
%以下、P:0.02%以下の鋼成分を含み、板面に平
行な結晶面(200)、(222)のX線回折ピーク強
度P200、P222において面強度比P222×10
0/P200の値が50以上、降伏強度が400〜60
0N/mm2、全伸びが30%以下である鋼板の両面に
片面当たり0.1〜8.4g/m 2の量の錫めっきを施
し、錫の融点以上の温度に加熱することにより溶錫処理
した後、その両面に無延伸のポリエステル樹脂フィルム
を当接し、1対の加圧ロールで両者を挟み付けて圧着す
る絞りしごき缶用樹脂被覆鋼板の製造方法。4. A squeezing and squeezing can in which the can bottom and the can wall are integrated.
Of the resin-coated steel sheet of C: 0.003% by weight or less,
Mn: 0.05-0.30% by weight, Si: 0.03% by weight
% Or less, P: 0.02% or less of steel component is included, and the plate surface is flat
X-ray diffraction peak intensity of crystal planes (200) and (222)
Degree P200, P222Surface strength ratio P222× 10
0 / P200Value of 50 or more, yield strength of 400 to 60
0 N / mm2, On both sides of steel sheet with total elongation of 30% or less
0.1-8.4g / m per side TwoAmount of tinned
Molten tin by heating to a temperature above the melting point of tin
After that, unstretched polyester resin film on both sides
And press them together with a pair of pressure rolls for crimping.
A method for producing a resin-coated steel sheet for a drawn and ironed can.
は、鋼板を錫の融点以下に加熱して圧着されることを特
徴とする請求項4に記載の樹脂被覆鋼板の製造方法。5. The method for producing a resin-coated steel sheet according to claim 4, wherein the unstretched polyester resin film is pressure-bonded by heating the steel sheet to a temperature not higher than the melting point of tin.
絞りしごき缶用樹脂被覆鋼板を用いて成形された絞りし
ごき缶。6. A drawn and ironed can formed by using the resin-coated steel sheet for a drawn and ironed can according to claim 1.
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JP2002079901A JP2003277886A (en) | 2002-03-22 | 2002-03-22 | Resin-coated steel sheet for shear spun can, method of producing resin-coated steel sheet for shear spun can and shear spun can produced by using the same |
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Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002079901A JP2003277886A (en) | 2002-03-22 | 2002-03-22 | Resin-coated steel sheet for shear spun can, method of producing resin-coated steel sheet for shear spun can and shear spun can produced by using the same |
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