JP2003101058A - Solar cell module - Google Patents
Solar cell moduleInfo
- Publication number
- JP2003101058A JP2003101058A JP2001295189A JP2001295189A JP2003101058A JP 2003101058 A JP2003101058 A JP 2003101058A JP 2001295189 A JP2001295189 A JP 2001295189A JP 2001295189 A JP2001295189 A JP 2001295189A JP 2003101058 A JP2003101058 A JP 2003101058A
- Authority
- JP
- Japan
- Prior art keywords
- solar cell
- cell module
- liquid
- sealing material
- surface side
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Photovoltaic Devices (AREA)
Abstract
Description
【発明の属する技術分野】本発明は、太陽電池モジュー
ルに関する。TECHNICAL FIELD The present invention relates to a solar cell module.
【従来の技術】従来の太陽電池モジュールの構造が、例
えば、実開平６−３８２６４号に開示されている。この
太陽電池モジュールは、長期の間、太陽光下の屋外で使
用されるために、十分な耐候性を備える構造である。こ
のような太陽電池モジュールは、受光面側に配置された
透光性の強化ガラスと、裏面に配置された耐候性フィル
ムと、これらの間に配置された板状の太陽電池と、強化
ガラスと耐候性フィルムとの間の隙間に充てんされた透
明樹脂の封止材からなる頑丈な密閉構造を有していた。2. Description of the Related Art The structure of a conventional solar cell module is disclosed, for example, in Japanese Utility Model Publication No. 6-38264. This solar cell module has a structure having sufficient weather resistance so that it can be used outdoors under sunlight for a long period of time. Such a solar cell module is a translucent tempered glass arranged on the light-receiving surface side, a weather resistant film arranged on the back surface, a plate-shaped solar cell arranged between these, and a tempered glass. The weatherproof film had a strong hermetically sealed structure made of a transparent resin sealing material filled in the gap.
【発明が解決しようとする課題】上記のように、従来の
太陽電池モジュールは、頑丈な密閉構造を備えているの
で、寿命等の理由で、太陽電池モジュールを回収する場
合、太陽電池モジュールを構成する部品を容易に分解す
ることが困難であった。従って、各部品を再利用または
再生したり、各部品より原材料を回収する等のことが、
困難であった。また、太陽電池モジュールを設置後、熱
などで、透明樹脂中に気泡が発生したり、透明樹脂に剥
離が生じたときは、分解して再生することは、同様に、
困難であった。また、太陽電池モジュールの製造工程に
おいては、強化ガラスと耐候性フィルムとの間に、厚い
板状の透明樹脂原料を配置し、加熱しながら加圧して、
透明樹脂原料を溶融させ充てんしている。この工程で気
泡が透明樹脂中に発生した場合、再度、完成した直後に
太陽電池モジュールを分解して、この工程をやり直す必
要があり、このやり直し工程が手間であった。更には、
封止材の耐候性については、長期間の使用により、紫外
線により透明樹脂の封止材が劣化したり（例えば、白濁
する）、太陽電池モジュールの外周部より、水分等が侵
入して、透明樹脂の封止材と各部材との間で剥離が生じ
る問題があった。本発明はこのような問題点を解決する
ために成されたものであり、太陽電池モジュールを回
収、交換、修理するとき、太陽電池モジュールを各部品
に容易に分解することができる構造、信頼性が高い構造
を提供することを目的とする。As described above, since the conventional solar cell module has a sturdy sealed structure, when the solar cell module is recovered due to its life or the like, the solar cell module is constructed. It was difficult to easily disassemble the parts to be used. Therefore, it is possible to reuse or recycle each part, collect raw materials from each part, etc.
It was difficult. Also, after the solar cell module is installed, when bubbles are generated in the transparent resin due to heat or the like or peeling occurs in the transparent resin, disassembling and regenerating,
It was difficult. Further, in the manufacturing process of the solar cell module, between the tempered glass and the weather resistant film, a thick plate-shaped transparent resin raw material is placed, and pressurized while heating,
The transparent resin material is melted and filled. When air bubbles are generated in the transparent resin in this step, it is necessary to disassemble the solar cell module again immediately after completion and to redo this step, and this redo step is troublesome. Furthermore,
Regarding the weather resistance of the encapsulant, due to long-term use, the encapsulant of the transparent resin may deteriorate (for example, become cloudy) due to ultraviolet rays, or moisture may enter from the outer peripheral part of the solar cell module, making it transparent. There is a problem that peeling occurs between the resin sealing material and each member. The present invention has been made to solve such a problem, and has a structure and a reliability that enable the solar cell module to be easily disassembled into individual parts when the solar cell module is collected, replaced, or repaired. It is intended to provide a high structure.
【課題を解決するための手段】本発明の主要な構成は、
太陽電池と、該太陽電池を収納し少なくとも前記太陽電
池の受光面側が透光性の密閉された収納体と、該収納体
内に流入される液体状絶縁性封止材とを有することを特
徴とする。The main constitution of the present invention is as follows.
A solar cell, a storage body that stores the solar cell, at least the light-receiving surface side of the solar cell is light-tightly sealed, and a liquid insulating sealing material that flows into the storage body. To do.
【発明の実施の形態】以下に本発明の第1実施例を、図
１を用いて詳細に説明する。第1実施例の太陽電池モジ
ュール１は、外側に透光性フィルムより成る袋状収納体
２を備える。収納体２は、一辺（図1（ａ）における上
辺）が開口した袋状であり、収納体２の材質としては、
耐候性のあるポリフッ化ビニリデンなどのフッ素系フィ
ルムが望ましい。太陽電池モジュール１は、収納体２の
内部に、略矩形板状の結晶系太陽電池３、３、３・・・
を備え、各太陽電池３は、隣接する太陽電池３とリード
板４で、電気的に直列接続され、出力を出力部５より取
り出している。また、図１（ｂ）において、太陽電池３
の上面が受光面である。収納体２の内部には、液体状絶
縁性封止材として、透明の絶縁性液体６が充てんされ、
液体であるので、充てんするだけで、太陽電池３、リー
ド板４を浸し、被うことができる。絶縁性液体６として
は、耐候性があり、太陽電池３、リード板４に悪い影響
を与えない不活性であることが必要であり、フッ素系不
活性液体（例えば、３M社製のフロリナート（FC−７０
等））が利用できる。太陽電池モジュール１は、絶縁性
液体６を充てんした後、リード板４を外部に出した状態
で、開口している一辺を熱圧着することで、密閉され、
完成する。図１（ａ）においては、熱圧着部分は、７と
して示されている。完成後、太陽電池モジュール１を修
理・交換、分解、回収する時は、この熱圧着部分７を切
り取って、内部の太陽電池３を収納体２より、容易に取
出すことができる。修理・交換する場合においては、太
陽電池３又はリード板４等を修理・交換の後、これらを
収納体２内に収納し、絶縁性液体６が十分な量に適宜補
充して、再度、開口している一辺を熱圧着することで、
密閉される。以上の本第1実施例においては、収納体２
に充てんされる絶縁性液体６を利用していることによ
り、太陽電池モジュール１の分解、回収が容易である。
また、内部の太陽電池３又はリード板４を修理・交換す
る場合でも、収納体２の熱圧着部分７を開放し、修理・
交換の後、熱圧着するだけであるので、交換・修理が容
易である。また、絶縁性液体６を充てんした収納体４は
可撓性を備え、収納する太陽電池３が可撓性を有しない
にしても、リード板４が可撓性を有するので、全体の太
陽電池モジュール１を、湾曲させられる可撓性を備えて
いる。本実施例においては、透光性フィルムより成る袋
状収納体２を利用したが、少なくても一つの面（太陽電
池３の受光面側）が透光性で密閉できる収納体であれば
良い。次に、図２は、本発明の第2実施例を示す断面図
であり、第1実施例と同様な構成は、同符号を付け、説
明を省略する。第2実施例の太陽電池モジュール１１
は、太陽電池３の受光面とは反対側の裏面側に、樹脂製
の支持板１２を備えている。支持板１２により、太陽電
池モジュール１１の強度を上げることができる。更に、
本発明の実施例として、収納体３の絶縁性液体６中に、
ガラス繊維を混入させることにより、耐衝撃性を増加さ
せることができる。また、ガラス繊維は透明体であるの
で、太陽電池３の受光面に配置されても、入射光が低減
されることが少ない。また、ガラス繊維は、太陽電池３
の裏面側だけに配置することもできる。BEST MODE FOR CARRYING OUT THE INVENTION A first embodiment of the present invention will be described in detail below with reference to FIG. The solar cell module 1 of the first embodiment is provided with a bag-shaped container 2 made of a transparent film on the outside. The container 2 has a bag shape with one side (the upper side in FIG. 1 (a)) opened, and the material of the container 2 is:
A fluorine-based film such as polyvinylidene fluoride having weather resistance is desirable. The solar cell module 1 includes a substantially rectangular plate-shaped crystalline solar cell 3, 3, 3, ...
Each solar cell 3 is electrically connected in series with the adjacent solar cell 3 and the lead plate 4, and the output is taken out from the output section 5. In addition, in FIG.
Is the light receiving surface. The inside of the container 2 is filled with a transparent insulating liquid 6 as a liquid insulating sealing material,
Since it is a liquid, the solar cell 3 and the lead plate 4 can be dipped and covered only by filling. As the insulating liquid 6, it is necessary to have weather resistance and be inert so as not to adversely affect the solar cell 3 and the lead plate 4, and a fluorine-based inert liquid (for example, Fluorinert (FC manufactured by 3M) -70
Etc)) is available. The solar cell module 1 is sealed by filling the insulating liquid 6 and then thermocompression-bonding the open side with the lead plate 4 exposed to the outside.
Complete. In FIG. 1A, the thermocompression bonding portion is shown as 7. When the solar cell module 1 is repaired, replaced, disassembled, or recovered after completion, the thermocompression-bonded portion 7 can be cut off and the solar cell 3 inside can be easily taken out from the housing body 2. In the case of repair / replacement, after repair / replacement of the solar cell 3 or the lead plate 4, etc., these are housed in the housing body 2, the insulating liquid 6 is appropriately replenished to a sufficient amount, and the opening is performed again. By thermocompression bonding one side,
It is sealed. In the first embodiment described above, the storage body 2
By using the insulating liquid 6 filled in the solar cell module 1, the solar cell module 1 can be easily disassembled and recovered.
Even when the internal solar cell 3 or the lead plate 4 is repaired or replaced, the thermocompression bonding portion 7 of the housing body 2 is opened to repair or replace it.
After the replacement, only thermocompression bonding is required, so replacement and repair are easy. Further, since the housing 4 filled with the insulating liquid 6 has flexibility, and the lead plate 4 has flexibility even if the solar cell 3 to be housed does not have flexibility, the entire solar cell The module 1 has flexibility to be bent. In the present embodiment, the bag-shaped container 2 made of a transparent film is used, but at least one surface (the light receiving surface side of the solar cell 3) may be a transparent container that can be hermetically sealed. . Next, FIG. 2 is a cross-sectional view showing a second embodiment of the present invention, in which the same components as those in the first embodiment are designated by the same reference numerals and the description thereof will be omitted. Solar cell module 11 of the second embodiment
Is provided with a resin support plate 12 on the back surface side opposite to the light receiving surface of the solar cell 3. The support plate 12 can increase the strength of the solar cell module 11. Furthermore,
As an example of the present invention, in the insulating liquid 6 of the container 3,
Impact resistance can be increased by incorporating glass fibers. Further, since the glass fiber is a transparent body, even if it is arranged on the light receiving surface of the solar cell 3, the incident light is hardly reduced. Further, the glass fiber is used for the solar cell 3
It can also be placed only on the back side of.
【発明の効果】本発明は、太陽電池と、該太陽電池を収
納し少なくとも太陽電池の受光面側が透光性の密閉され
た収納体と、該収納体内に流入される液体状絶縁性封止
材とを有している。よって、分解、回収、交換・修理に
際しては、密閉された収納の密閉を解くことで、封止材
が液体であることより、内部の太陽電池等を容易に取出
せ、分解、回収、修理・交換等を容易に行うことができ
る。そして、封止材として、絶縁性の液体を利用してい
るので、上述で説明したような、透明樹脂の封止材で発
生する問題、即ち、透明樹脂中に気泡が発生する問題、
あるいは、透明樹脂に剥離、白濁等の劣化が生じる問
題、を解消することができる。Industrial Applicability The present invention provides a solar cell, an accommodating body for accommodating the solar cell, in which at least the light-receiving surface side of the solar cell is transparent, and a liquid insulating encapsulation that flows into the accommodating body. And materials. Therefore, when disassembling, recovering, replacing, or repairing, by unsealing the sealed storage, the internal solar cells etc. can be easily taken out because the sealing material is liquid, and disassembling, recovering, repairing or replacing. Etc. can be performed easily. And, since the insulating liquid is used as the sealing material, the problem that occurs in the transparent resin sealing material, that is, the problem that bubbles are generated in the transparent resin, as described above,
Alternatively, the problem that the transparent resin is deteriorated such as peeling and white turbidity can be solved.
【図１】本発明の第1実施例を示し、（ａ）は平面図、
（ｂ）は（ａ）におけるＡ−Ａ断面図である。FIG. 1 shows a first embodiment of the present invention, (a) is a plan view,
(B) is an AA sectional view in (a).
【図２】本発明の第2実施例を示す、断面図である。FIG. 2 is a sectional view showing a second embodiment of the present invention.
１、１１ 太陽電池モジュール ２ 収納体 ３ 太陽電池 ４ リード板 ５ 出力部 ６ 液体状絶縁性封止材 １２ 支持板 1, 11 Solar cell module 2 storage 3 solar cells 4 lead plate 5 Output section 6 Liquid insulating encapsulant 12 Support plate
Claims (5)
とも前記太陽電池の受光面側が透光性の密閉された収納
体と、該収納体内に流入される液体状絶縁性封止材とを
有することを特徴とする太陽電池モジュール。1. A solar cell, an accommodating body for accommodating the solar cell, in which at least the light-receiving surface side of the solar cell is transparent, and a liquid insulating encapsulant that flows into the accommodating body. A solar cell module having.
ることを特徴とする請求項１の太陽電池モジュール。2. The solar cell module according to claim 1, wherein the housing is made of a fluorine-based film.
なることを特徴とする請求項１の太陽電池モジュール。3. The solar cell module according to claim 1, wherein the sealing material is made of a fluorine-based inert liquid.
側に、支持板を備えていることを特徴とする請求項１の
太陽電池モジュール。4. The solar cell module according to claim 1, further comprising a support plate on a back surface side opposite to a light receiving surface of the solar cell.
ラス繊維を備えていることを特徴とする請求項１の太陽
電池モジュール。5. The solar cell module according to claim 1, wherein a glass fiber is provided on the light receiving surface or the back surface side of the solar cell.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001295189A JP3939117B2 (en) | 2001-09-26 | 2001-09-26 | Solar cell module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001295189A JP3939117B2 (en) | 2001-09-26 | 2001-09-26 | Solar cell module |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2003101058A true JP2003101058A (en) | 2003-04-04 |
| JP3939117B2 JP3939117B2 (en) | 2007-07-04 |
Family
ID=19116664
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2001295189A Expired - Fee Related JP3939117B2 (en) | 2001-09-26 | 2001-09-26 | Solar cell module |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3939117B2 (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005101033A (en) * | 2003-09-22 | 2005-04-14 | Sekisui Jushi Co Ltd | Solar cell module |
| JP2006278702A (en) * | 2005-03-29 | 2006-10-12 | Kyocera Corp | Solar cell module and its manufacturing process |
| WO2009091068A1 (en) | 2008-01-15 | 2009-07-23 | Affinity Co., Ltd. | Solar cell module and method for manufacturing the same |
| JP2009194114A (en) * | 2008-02-14 | 2009-08-27 | Showa Shell Sekiyu Kk | Solar cell module |
| JP2010016251A (en) * | 2008-07-04 | 2010-01-21 | Sharp Corp | Solar cell panel |
| JP2013513958A (en) * | 2009-12-14 | 2013-04-22 | コミッサリア ア レネルジー アトミーク エ オ ゼネルジ ザルタナテイヴ | Encapsulation device with improved sealing |
-
2001
- 2001-09-26 JP JP2001295189A patent/JP3939117B2/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005101033A (en) * | 2003-09-22 | 2005-04-14 | Sekisui Jushi Co Ltd | Solar cell module |
| JP2006278702A (en) * | 2005-03-29 | 2006-10-12 | Kyocera Corp | Solar cell module and its manufacturing process |
| JP4703231B2 (en) * | 2005-03-29 | 2011-06-15 | 京セラ株式会社 | Solar cell module and manufacturing method thereof |
| WO2009091068A1 (en) | 2008-01-15 | 2009-07-23 | Affinity Co., Ltd. | Solar cell module and method for manufacturing the same |
| JP2009194114A (en) * | 2008-02-14 | 2009-08-27 | Showa Shell Sekiyu Kk | Solar cell module |
| JP2010016251A (en) * | 2008-07-04 | 2010-01-21 | Sharp Corp | Solar cell panel |
| JP2013513958A (en) * | 2009-12-14 | 2013-04-22 | コミッサリア ア レネルジー アトミーク エ オ ゼネルジ ザルタナテイヴ | Encapsulation device with improved sealing |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3939117B2 (en) | 2007-07-04 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US20040182432A1 (en) | Photovoltaic module subassembly and photovoltaic module with sealed insulating glass | |
| CN100555675C (en) | Be used for the terminal box of output line of solar energy module and the installation method of this terminal box | |
| EP1983577A1 (en) | Light receiving or emitting semiconductor module | |
| CN101253643B (en) | Method and system for assembling a solar cell using a plurality of photovoltaic regions | |
| US20060283495A1 (en) | Method and system for integrated solar cell using a plurality of photovoltaic regions | |
| CN101939846A (en) | Solar module | |
| KR101879336B1 (en) | Photovoltaic module | |
| JP2003086822A (en) | Solar battery module and method for manufacturing the same | |
| EP2237324A1 (en) | Solar battery panel and method for manufacturing solar battery panel | |
| JP2006286838A (en) | Method of manufacturing solar battery module and solar battery module | |
| JP2003101058A (en) | Solar cell module | |
| JP2009111122A (en) | Solar cell module and method of manufacturing the same | |
| US20070204900A1 (en) | Package structure for a solar chip | |
| DK178881B1 (en) | A method for manufacturing a solar cell panel and a solar cell panel manufactured using such a method | |
| CN102339885A (en) | Solar module and manufacturing method thereof | |
| JPH08316518A (en) | Solar battery module | |
| JPS63188975A (en) | Manufacture of solar battery module | |
| CN209298127U (en) | Solar components and solar energy system | |
| US8227688B1 (en) | Method and resulting structure for assembling photovoltaic regions onto lead frame members for integration on concentrating elements for solar cells | |
| CN219696466U (en) | Hollow photovoltaic power generation window structure assembly | |
| JPS6141264Y2 (en) | ||
| KR100967820B1 (en) | A method to fabricate long life-time solar cell modules using a back integrated cell | |
| CN218712319U (en) | Solar energy spike welding type inner bag structure | |
| JPS5943578A (en) | Solar battery package | |
| JP2000031518A (en) | Solar cell module |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| RD01 | Notification of change of attorney |
Free format text: JAPANESE INTERMEDIATE CODE: A7421 Effective date: 20051227 |
|
| A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20061128 |
|
| A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20061205 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20070124 |
|
| TRDD | Decision of grant or rejection written | ||
| A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20070227 |
|
| A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20070327 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20110406 Year of fee payment: 4 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20120406 Year of fee payment: 5 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130406 Year of fee payment: 6 |
|
| LAPS | Cancellation because of no payment of annual fees |