JP2003142277A - Organic el color display, and manufacturing method of the same - Google Patents
Organic el color display, and manufacturing method of the sameInfo
- Publication number
- JP2003142277A JP2003142277A JP2001334343A JP2001334343A JP2003142277A JP 2003142277 A JP2003142277 A JP 2003142277A JP 2001334343 A JP2001334343 A JP 2001334343A JP 2001334343 A JP2001334343 A JP 2001334343A JP 2003142277 A JP2003142277 A JP 2003142277A
- Authority
- JP
- Japan
- Prior art keywords
- organic
- layer
- light emitting
- color display
- transparent electrode
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 24
- 239000000463 material Substances 0.000 claims abstract description 74
- 150000002894 organic compounds Chemical class 0.000 claims abstract description 67
- 239000000758 substrate Substances 0.000 claims abstract description 42
- 239000002184 metal Substances 0.000 claims abstract description 26
- 239000003086 colorant Substances 0.000 claims abstract description 19
- 230000005525 hole transport Effects 0.000 claims abstract description 9
- 238000010030 laminating Methods 0.000 claims abstract description 8
- 239000010410 layer Substances 0.000 claims description 182
- 239000002346 layers by function Substances 0.000 claims description 53
- 230000003287 optical effect Effects 0.000 claims description 23
- 238000002347 injection Methods 0.000 claims description 18
- 239000007924 injection Substances 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 18
- 238000003475 lamination Methods 0.000 claims 1
- 239000010408 film Substances 0.000 description 63
- 239000002356 single layer Substances 0.000 description 11
- 238000010586 diagram Methods 0.000 description 8
- 239000011521 glass Substances 0.000 description 8
- 230000014509 gene expression Effects 0.000 description 5
- 239000011159 matrix material Substances 0.000 description 5
- 230000001747 exhibiting effect Effects 0.000 description 4
- 238000007740 vapor deposition Methods 0.000 description 4
- 239000003566 sealing material Substances 0.000 description 3
- -1 Alq Substances 0.000 description 2
- 229910018068 Li 2 O Inorganic materials 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 229910001148 Al-Li alloy Inorganic materials 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 238000005401 electroluminescence Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000012788 optical film Substances 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/30—Devices specially adapted for multicolour light emission
- H10K59/35—Devices specially adapted for multicolour light emission comprising red-green-blue [RGB] subpixels
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/875—Arrangements for extracting light from the devices
- H10K59/876—Arrangements for extracting light from the devices comprising a resonant cavity structure, e.g. Bragg reflector pair
Landscapes
- Electroluminescent Light Sources (AREA)
- Devices For Indicating Variable Information By Combining Individual Elements (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、複数の発光色を呈
する発光層からる有機EL(エレクトロルミネッセン
ス)素子を要素とした有機ELカラーディスプレイ及び
その製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an organic EL color display including an organic EL (electroluminescence) element composed of a light emitting layer exhibiting a plurality of emission colors and a method for manufacturing the same.
【0002】[0002]
【従来の技術】有機ELディスプレイは、有機EL素子
を基本要素とするもので、平面基板上に形成された有機
EL素子を点灯又は非点灯することで、画像表示を行う
ものである。有機EL素子とは、所定面積の電極を対向
配置して、一方を正電圧が印加される陽極、他方を負電
圧が印加される陰極とし、この電極間に発光層を含む有
機化合物材料層を介在させたものであり、電極間に電圧
を印加することで、陰極から電子が、陽極から正孔がそ
れぞれ発光層に注入され、この発光層中で電子−正孔の
再結合が起こることにより発光が生じる面発光素子であ
る。この有機EL素子を単位面発光要素として平面基板
上にマトリクス状に形成し、これをドットマトリクス駆
動することにより、高精細な画像が表示できるフラット
パネルディスプレイを形成することができる。2. Description of the Related Art An organic EL display has an organic EL element as a basic element and displays an image by turning on or off an organic EL element formed on a flat substrate. The organic EL element is such that electrodes having a predetermined area are arranged to face each other, one is an anode to which a positive voltage is applied, the other is a cathode to which a negative voltage is applied, and an organic compound material layer including a light emitting layer is provided between the electrodes. When a voltage is applied between the electrodes, electrons are injected from the cathode into the light-emitting layer and holes from the anode into the light-emitting layer, and electron-hole recombination occurs in the light-emitting layer. It is a surface emitting element that emits light. A flat panel display capable of displaying a high-definition image can be formed by forming the organic EL element as a unit surface emitting element on a flat substrate in a matrix shape and driving the dot matrix.
【0003】また、有機化合物材料の研究によって、色
純度の高いR,G,B各発光色を呈する有機EL素子が
開発されたことを受けて、この各色の素子を画素毎に配
設して、フルカラー表示を行う有機ELカラーディスプ
レイが開発されている。図8は、その素子構造を示す説
明図である。Further, in response to the development of organic EL devices exhibiting R, G, and B emission colors with high color purity by research on organic compound materials, the devices of each color are arranged for each pixel. , An organic EL color display for full-color display has been developed. FIG. 8 is an explanatory view showing the element structure.
【0004】同図において、透明なガラス等から成る基
板1上には、TFT2が形成されており、更にはITO
等の透明導電材料からなる透明電極3(陽極)が1つの
要素毎に独立して形成されている。この透明電極3間に
は、ポリイミド等からなる絶縁膜4が形成されている。
そして、この透明電極3上に、複数の有機化合物材料層
5が形成され、その有機化合物材料層5の上を覆って、
Al等からなる金属電極(陰極)6が形成されている。
有機化合物材料層5は、基板1上の透明電極3及び絶縁
膜4上に形成される正孔輸送機能層(正孔注入層51,
正孔輸送層52)、その上に形成される、異なる有機化
合物材料によって異なる色を発光する発光層50B,5
0G,50R、その上に形成される電子輸送機能層(電
子輸送層53,電子注入層54)からなる。また、破線
間の矢印の領域はRGB各色の発光領域を示している。In the figure, a TFT 2 is formed on a substrate 1 made of transparent glass or the like.
A transparent electrode 3 (anode) made of a transparent conductive material such as is independently formed for each element. An insulating film 4 made of polyimide or the like is formed between the transparent electrodes 3.
Then, a plurality of organic compound material layers 5 are formed on the transparent electrode 3, and the organic compound material layers 5 are covered,
A metal electrode (cathode) 6 made of Al or the like is formed.
The organic compound material layer 5 is a hole transporting functional layer (hole injection layer 51, formed on the transparent electrode 3 and the insulating film 4 on the substrate 1).
Hole transport layer 52), and light emitting layers 50B, 5 formed thereon, which emit different colors depending on different organic compound materials.
0G, 50R, and an electron transporting functional layer (electron transporting layer 53, electron injection layer 54) formed thereon. Further, the area of the arrow between the broken lines indicates the light emitting area of each color of RGB.
【0005】このような素子構造からなる有機ELカラ
ーディスプレイにおいては、発光層52B,52G,5
2Rから放射して基板1から出射する光として、直接透
明電極3を介して基板1から出射する光、金属電極6側
に出射して金属電極3の表面で反射されて基板1から出
射する光、基板1,透明電極3及び多層化された有機化
合物材料層5の各界面で反射して基板1から出射する光
が存在し、これらの光が干渉して出力に影響を及ぼすこ
とが知られている。特開平2000−323277号公
報には、発光層を除く有機化合物材料層の各層を発光色
に対応してそれぞれ異なる膜厚に設定し、反射干渉現象
を利用することで各色取り出し光の高効率化を図ること
が記載されている。In the organic EL color display having such an element structure, the light emitting layers 52B, 52G, 5
As light emitted from 2R and emitted from the substrate 1, light emitted from the substrate 1 directly through the transparent electrode 3, light emitted to the metal electrode 6 side and reflected from the surface of the metal electrode 3 and emitted from the substrate 1. It is known that there is light emitted from the substrate 1 after being reflected at each interface of the substrate 1, the transparent electrode 3 and the multilayered organic compound material layer 5, and these lights interfere with each other to affect the output. ing. In Japanese Patent Laid-Open No. 2000-323277, each layer of the organic compound material layer except the light emitting layer is set to have a different film thickness corresponding to the color of emitted light, and the reflection interference phenomenon is utilized to improve the efficiency of the light for extracting each color. It is described that the
【0006】上述の説明では、アクティブマトリクス型
の有機ELカラーディスプレイを例にして説明したが、
単純マトリクス(パッシブ)型の有機ELカラーディス
プレイも、素子構造自体には大きな違いはなく、同様に
反射干渉現象を利用した出力の高効率化が図られてい
る。In the above description, an active matrix type organic EL color display has been described as an example.
In the simple matrix (passive) type organic EL color display, there is no big difference in the element structure itself, and similarly, the output efficiency is improved by utilizing the reflection interference phenomenon.
【0007】[0007]
【発明が解決しようとする課題】前述の特開平2000
−323277号公報に記載されたものでは、透明電極
の膜厚を一定にすることを前提としているので、有機化
合物材料層と透明電極との境界で反射する反射光を対象
とした反射干渉現象と、透明電極と基板との境界で反射
する反射光を対象にした反射干渉現象とを共に考慮した
取り出し光の高効率化ができないという問題がある。ま
た、発光層を除いた有機化合物材料層を各色に対応して
異なる膜厚に設定しているが、有機化合物材料層の膜厚
は、本来その機能を充分に発揮するために設定されるべ
きものであり、この膜厚を反射干渉現象を考慮して設定
した場合には、各色発光層の電圧輝度効率が低下してし
まう問題があった。DISCLOSURE OF THE INVENTION Problems to be Solved by the Invention
In the one described in Japanese Patent Publication No. 323277, it is premised that the film thickness of the transparent electrode is constant, and therefore, a reflection interference phenomenon is intended for reflected light reflected at the boundary between the organic compound material layer and the transparent electrode. However, there is a problem that it is not possible to increase the efficiency of the extracted light in consideration of the reflection interference phenomenon that is intended for the reflected light reflected at the boundary between the transparent electrode and the substrate. Further, the organic compound material layer excluding the light emitting layer is set to a different film thickness for each color, but the film thickness of the organic compound material layer should be set in order to fully exhibit its function. However, if this film thickness is set in consideration of the reflection interference phenomenon, there is a problem that the voltage / luminance efficiency of each color light emitting layer is lowered.
【0008】更には、発光層を除いた有機化合物材料層
である正孔輸送機能層及び電子輸送機能層は一般には各
色に拘わらず各機能毎に同じ材料で且つ均一な膜厚とす
ることがなされており、この各機能層の膜厚を各色毎に
異なる膜厚にすると生産性が悪化する問題が生じる。Further, the hole transporting function layer and the electron transporting function layer, which are organic compound material layers excluding the light emitting layer, are generally made of the same material and have a uniform film thickness for each function regardless of each color. However, if the film thickness of each functional layer is made different for each color, there is a problem that productivity is deteriorated.
【0009】本発明は、このような事情に対処するため
に提案されたものであって、各種の反射光を考慮して取
り出し光の高効率化を達成することができると共に、発
光層を除いた有機化合物材料層はその機能に応じた膜厚
を設定することができ、また良好な生産性を確保できる
有機ELカラーディスプレイ及びその製造方法を提供す
ることを目的とするものである。The present invention has been proposed in order to deal with such a situation, and it is possible to achieve high efficiency of extracted light in consideration of various reflected lights, and to eliminate the light emitting layer. Another object of the present invention is to provide an organic EL color display in which a film thickness of the organic compound material layer can be set according to its function, and good productivity can be secured, and a manufacturing method thereof.
【0010】[0010]
【課題を解決するための手段】上記目的を達成するため
に、本発明の請求項1〜10における有機ELカラーデ
ィスプレイは、以下の特徴を具備するものである。In order to achieve the above object, the organic EL color display according to claims 1 to 10 of the present invention has the following features.
【0011】請求項1に係る発明は、透明電極と少なく
とも発光層を含む複数の有機化合物材料層と金属電極と
を透明基板上に順次積層してなる有機EL素子を要素と
して、異なる有機化合物材料によって異なる発光色を呈
する前記発光層からなる前記有機EL素子を複数配列し
てなる有機ELカラーディスプレイにおいて、前記各有
機EL素子の前記透明電極は、発光色に対応した異なる
膜厚を有することを特徴とする。The invention according to claim 1 is a different organic compound material including an organic EL element formed by sequentially laminating a transparent electrode, a plurality of organic compound material layers including at least a light emitting layer, and a metal electrode on a transparent substrate. According to an organic EL color display in which a plurality of the organic EL elements including the light emitting layers exhibiting different emission colors are arranged, the transparent electrode of each organic EL element has a different film thickness corresponding to the emission color. Characterize.
【0012】請求項2に係る発明は、請求項1記載の有
機ELカラーディスプレイを前提として、前記発光層を
除く前記有機化合物材料層のうちで同一機能を有するい
ずれかの機能層の少なくとも一層が、一定膜厚を有する
ことを特徴とする。The invention according to claim 2 is based on the organic EL color display according to claim 1, wherein at least one of the functional layers having the same function among the organic compound material layers excluding the light emitting layer is at least one layer. , And has a constant film thickness.
【0013】請求項3に係る発明は、請求項2記載の有
機ELカラーディスプレイを前提として、前記一定膜厚
を有する機能層は、前記有機EL素子のすべてについて
同一の有機化合物材料からなることを特徴とする。The invention according to claim 3 is based on the organic EL color display according to claim 2, wherein the functional layer having a constant film thickness is made of the same organic compound material for all the organic EL elements. Characterize.
【0014】請求項4に係る発明は、請求項2又は3記
載の有機ELカラーディスプレイを前提として、前記一
定膜厚を有する機能層は、陽極側に積層された正孔輸送
層又は正孔注入層であることを特徴とする。The invention according to claim 4 is based on the organic EL color display according to claim 2 or 3, and the functional layer having the constant film thickness is a hole transport layer or a hole injection layer laminated on the anode side. It is characterized by being a layer.
【0015】請求項5に係る発明は、請求項4記載の有
機ELカラーディスプレイを前提として、前記正孔輸送
層と前記陽極との間に前記正孔注入層が積層されている
ことを特徴とする。The invention according to claim 5 is based on the organic EL color display according to claim 4, characterized in that the hole injection layer is laminated between the hole transport layer and the anode. To do.
【0016】請求項6に係る発明は、請求項2又は3記
載の有機ELカラーディスプレイを前提として、前記一
定膜厚を有する機能層は、陰極側に積層された電子輸送
層であることを特徴とする。The invention according to claim 6 is based on the organic EL color display according to claim 2 or 3, and the functional layer having a constant film thickness is an electron transport layer laminated on the cathode side. And
【0017】請求項7に係る発明は、請求項6記載の有
機ELカラーディスプレイを前提として、前記電子輸送
層と前記陰極との間に電子注入層が積層されていること
を特徴とする。The invention according to claim 7 is based on the organic EL color display according to claim 6, and is characterized in that an electron injection layer is laminated between the electron transport layer and the cathode.
【0018】請求項8に係る発明は、請求項1〜7のい
ずれか1項記載の有機ELカラーディスプレイを前提と
して、波長λを中心波長として発光する前記発光層の発
光界面から前記透明電極と前記透明基板との境界までの
光学距離がλ/4の偶数倍と略等しくなるような膜厚
で、前記有機化合物材料層及び透明電極が成膜されてい
ることを特徴とする。The invention according to claim 8 is premised on the organic EL color display according to any one of claims 1 to 7, from the light emitting interface of the light emitting layer which emits light with a wavelength λ as a central wavelength to the transparent electrode. The organic compound material layer and the transparent electrode are formed to have a film thickness such that an optical distance to the boundary with the transparent substrate is substantially equal to an even multiple of λ / 4.
【0019】請求項9に係る発明は、請求項1〜5のい
ずれか1項記載の有機ELカラーディスプレイを前提と
して、波長λを中心波長として発光する前記発光層の発
光界面から前記透明電極と前記透明基板との境界までの
光学距離がλ/4の偶数倍と略等しく、且つ前記発光層
の発光界面から前記金属電極の界面までの光学距離がλ
/4の奇数倍と略等しくなるような膜厚で、前記有機化
合物材料層及び透明電極が成膜されていることを特徴と
する。The invention according to claim 9 is based on the organic EL color display according to any one of claims 1 to 5, and the transparent electrode is formed from the light emitting interface of the light emitting layer which emits light with a wavelength λ as a central wavelength. The optical distance to the boundary with the transparent substrate is substantially equal to an even multiple of λ / 4, and the optical distance from the light emitting interface of the light emitting layer to the interface of the metal electrode is λ.
It is characterized in that the organic compound material layer and the transparent electrode are formed with a film thickness that is substantially equal to an odd multiple of / 4.
【0020】請求項10に係る発明は、請求項9記載の
有機ELカラーディスプレイを前提として、前記発光層
の発光界面から前記有機化合物材料層と前記透明電極と
の境界までの光学距離がλ/4の奇数倍と略等しくなる
ような膜厚で前記有機化合物材料が成膜されていること
を特徴とする。The invention according to claim 10 is based on the organic EL color display according to claim 9, wherein the optical distance from the light emitting interface of the light emitting layer to the boundary between the organic compound material layer and the transparent electrode is λ / The organic compound material is formed into a film having a film thickness that is approximately equal to an odd multiple of 4.
【0021】また、本発明の請求項11〜16における
有機ELカラーディスプレイの製造方法は、以下の特徴
を具備するものである。Further, the method for manufacturing an organic EL color display according to claims 11 to 16 of the present invention has the following features.
【0022】請求項11に係る発明は、透明電極と少な
くとも発光層を含む複数の有機化合物材料層と金属電極
とを透明基板上に順次積層してなる有機EL素子を要素
として、異なる有機化合物材料によって異なる発光色を
呈する前記発光層からなる前記有機EL素子を複数配列
してなる有機ELカラーディスプレイの製造方法におい
て、前記透明電極を発光色に対応してそれぞれ異なる膜
厚に成膜する工程を有すると共に、前記有機EL素子の
すべてについて、同一の有機化合物材料からなる連続し
た一定膜厚を有する共通層を積層する共通積層工程を少
なくとも1工程以上有することを特徴とする。The invention according to claim 11 is characterized in that an organic EL element formed by sequentially laminating a transparent electrode, a plurality of organic compound material layers including at least a light emitting layer, and a metal electrode on a transparent substrate is used as a component, and different organic compound materials are used. In a method for manufacturing an organic EL color display in which a plurality of the organic EL elements having the light emitting layers exhibiting different light emitting colors are arranged, a step of forming the transparent electrodes in different film thicknesses corresponding to the light emitting colors is performed. In addition to the above, all of the organic EL elements are characterized by having at least one or more common laminating step of laminating continuous common layers made of the same organic compound material and having a constant film thickness.
【0023】請求項12に係る発明は、請求項11記載
の有機ELカラーディスプレイの製造方法を前提とし
て、前記共通層は正孔輸送層又は前記透明電極との間に
積層された正孔注入層であることを特徴とする。The invention according to claim 12 is based on the method for manufacturing an organic EL color display according to claim 11, wherein the common layer is a hole transport layer or a hole injection layer laminated between the transparent electrode and the common layer. Is characterized in that.
【0024】請求項13に係る発明は、請求項11又は
12記載の有機ELカラーディスプレイの製造方法にお
いて、前記共通層は電子輸送層であり、前記金属電極と
の間に電子注入層を積層することを特徴とする。The invention according to claim 13 is the method for manufacturing an organic EL color display according to claim 11 or 12, wherein the common layer is an electron transport layer, and an electron injection layer is laminated between the common layer and the metal electrode. It is characterized by
【0025】請求項14に係る発明は、請求項11〜1
3のいずれか1項記載の有機ELカラーディスプレイの
製造方法において、波長λを中心波長として発光する前
記発光層の発光界面から前記透明電極と前記透明基板と
の境界までの光学距離がλ/4の偶数倍と略等しくなる
ような膜厚で、前記有機化合物材料層と前記透明電極が
成膜されることを特徴とする。The invention according to claim 14 relates to claims 11 to 1.
4. The method for manufacturing an organic EL color display according to any one of 3 above, wherein an optical distance from a light emitting interface of the light emitting layer that emits light with a wavelength λ as a central wavelength to a boundary between the transparent electrode and the transparent substrate is λ / 4. The organic compound material layer and the transparent electrode are formed to have a film thickness that is substantially equal to an even multiple.
【0026】請求項15に係る発明は、請求項11〜1
3のいずれか1項に記載の有機ELカラーディスプレイ
の製造方法において、波長λを中心波長として発光する
前記発光層の発光界面から前記透明電極と前記透明基板
との境界までの光学距離がλ/4の偶数倍と略等しく、
且つ前記発光層の発光界面から前記金属電極の境界まで
の光学距離がλ/4の奇数倍と略等しくなるような膜厚
で、前記有機化合物材料層と透明電極が成膜されている
ことを特徴とする。The invention according to claim 15 relates to claims 11 to 1.
4. The method for manufacturing an organic EL color display according to any one of 3 above, wherein an optical distance from a light emitting interface of the light emitting layer that emits light with a wavelength λ as a central wavelength to a boundary between the transparent electrode and the transparent substrate is λ / It is almost equal to an even multiple of 4,
In addition, the organic compound material layer and the transparent electrode are formed with a film thickness such that the optical distance from the light emitting interface of the light emitting layer to the boundary of the metal electrode is approximately equal to an odd multiple of λ / 4. Characterize.
【0027】請求項16に係る発明は、請求項15記載
の有機ELカラーディスプレイの製造方法において、前
記発光層の発光界面から前記有機化合物材料層と前記透
明電極との境界までの光学距離がλ/4の奇数倍と略等
しくなるような膜厚で、前記有機化合物材料層が成膜さ
れていることを特徴とする。According to a sixteenth aspect of the present invention, in the method for manufacturing an organic EL color display according to the fifteenth aspect, an optical distance from a light emitting interface of the light emitting layer to a boundary between the organic compound material layer and the transparent electrode is λ. The organic compound material layer is formed to have a film thickness that is approximately equal to an odd multiple of / 4.
【0028】前記各請求項に係る発明は以下の作用を奏
するものである。The invention according to each of the claims has the following effects.
【0029】請求項1〜7又は請求項11,12,13
の発明によると、透明電極の膜厚を発光色に対応させて
異なる膜厚に設定することにより、有機化合物材料層と
透明電極との境界で反射する反射光と、透明電極と基板
との境界で反射する反射光との両方を考慮して、取り出
し光の干渉による高効率化を設定することができる。ま
た、透明電極のみによって干渉による高効率化を達成す
る場合には、有機化合物材料層の各機能層は、各機能の
応じた膜厚又は生産性を考慮に入れた均一な膜厚とする
ことが可能になる。これによって、生産性又は発光層の
発光効率の最適化を図りながら、取り出し光の高効率化
を達成することが可能になる。Claims 1 to 7 or Claims 11, 12, and 13
According to the invention, by setting the film thickness of the transparent electrode to different film thicknesses corresponding to the emission color, the reflected light reflected at the boundary between the organic compound material layer and the transparent electrode and the boundary between the transparent electrode and the substrate can be obtained. In consideration of both the reflected light reflected by and the high efficiency due to the interference of the extracted light can be set. Further, when achieving high efficiency by interference only by the transparent electrode, each functional layer of the organic compound material layer should have a film thickness corresponding to each function or a uniform film thickness considering the productivity. Will be possible. This makes it possible to achieve high efficiency of extracted light while optimizing productivity or luminous efficiency of the light emitting layer.
【0030】特に、有機化合物材料層の各機能層の少な
くとも一層を、ディスプレイの全面において一定膜厚と
するか又は同一の有機化合物材料により形成することに
より、生産性の向上を図ることが可能になる。この一定
膜厚又は同一材料の機能層としては、発光層から陽極側
に積層された正孔輸送層或いは正孔注入層、又は発光層
から陰極側に積層された電子輸送層とすることができ
る。In particular, it is possible to improve productivity by forming at least one of the functional layers of the organic compound material layer to have a constant film thickness on the entire surface of the display or to form the same organic compound material. Become. The functional layer having a constant film thickness or the same material can be a hole transport layer or a hole injection layer laminated from the light emitting layer to the anode side, or an electron transport layer laminated from the light emitting layer to the cathode side. .
【0031】請求項8又は請求項14の発明によると、
前述の作用と併せて、発光層から放射して透明電極と透
明基板との境界で反射して再び発光層側に戻る光を対象
にした反射干渉現象を考慮して取り出し光の高効率化を
達成することができる。According to the invention of claim 8 or claim 14,
In addition to the above-mentioned action, the efficiency of the extracted light is improved by considering the reflection interference phenomenon that is intended for the light emitted from the light emitting layer, reflected at the boundary between the transparent electrode and the transparent substrate, and returned to the light emitting layer side again. Can be achieved.
【0032】請求項9又は請求項15の発明によると、
前述の作用と併せて、発光層から放射して透明電極と透
明基板との境界で反射して再び発光層側に戻る光及び発
光層から後面方向に放射して金属電極の界面で反射して
前面基板側に向けられる光を対象とした反射干渉現象を
考慮して取り出し光の高効率化を達成することができ
る。According to the invention of claim 9 or claim 15,
In addition to the above-mentioned action, light emitted from the light emitting layer and reflected at the boundary between the transparent electrode and the transparent substrate and returning to the light emitting layer side again and emitted from the light emitting layer in the rear direction and reflected at the interface of the metal electrode It is possible to achieve high efficiency of extracted light in consideration of the reflection interference phenomenon for the light directed to the front substrate side.
【0033】請求項10又は請求項16の発明による
と、前述の作用と併せて、発光層から放射して有機化合
物材料層と透明電極との境界で反射して再び発光層側に
戻る光を対象にした反射干渉現象を考慮して、取り出し
光の高効率化を達成することができる。According to the tenth or sixteenth aspect of the invention, in addition to the above-mentioned action, the light emitted from the light emitting layer, reflected at the boundary between the organic compound material layer and the transparent electrode, and returned to the light emitting layer side again. Considering the targeted reflection interference phenomenon, it is possible to achieve high efficiency of the extracted light.
【0034】[0034]
【発明の実施の形態】以下、本発明の実施形態を図面を
参照して説明する。図1は本発明の有機ELカラーディ
スプレイにおける請求項1,請求項8,請求項10に対
応する実施形態を示す説明図である。図はRGB各色の
発光領域における層構造を示している。この実施形態
は、各色の有機化合物材料層及び透明電極の膜厚を全て
光学膜厚としたものである。有機ELカラーディスプレ
イは複数の有機EL素子を要素としており、各々の有機
EL素子は、異なる有機化合物材料によって異なる発光
色を呈する発光層を備えており、各色の有機EL素子が
複数配列して有機ELカラーディスプレイを形成してい
る。そして、各有機EL素子は、透明なガラス等から成
る基板1、その上に形成されたITO等の透明電極3、
有機化合物材料層5を形成する正孔輸送機能層5A,発
光層50R(50G,50B),電子輸送機能層5B、
及びAl等から成る金属電極6から構成され、この金属
電極6が図示省略したSiN4等から成る封止材で覆わ
れている。DETAILED DESCRIPTION OF THE INVENTION Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is an explanatory view showing an embodiment corresponding to claims 1, 8 and 10 in an organic EL color display of the present invention. The figure shows the layer structure in the light emitting regions of RGB colors. In this embodiment, the film thicknesses of the organic compound material layer of each color and the transparent electrode are all optical film thicknesses. The organic EL color display has a plurality of organic EL elements as elements, and each organic EL element includes a light emitting layer that emits different emission colors depending on different organic compound materials. It forms an EL color display. Each organic EL element includes a substrate 1 made of transparent glass or the like, a transparent electrode 3 made of ITO or the like formed thereon,
A hole transporting functional layer 5A forming the organic compound material layer 5, a light emitting layer 50R (50G, 50B), an electron transporting functional layer 5B,
And a metal electrode 6 made of Al or the like, and the metal electrode 6 is covered with a sealing material (not shown) made of SiN 4 or the like.
【0035】各有機EL素子において、独立して別個に
積層された発光層50R,50G,50Bはそれぞれ電
流印加時に異なる発光色の赤,緑,青を呈する異なる有
機化合物材料から成っており、有機ELカラーディスプ
レイは、赤,緑及び青の発光色の有機EL素子の組を一
つの画素として、例えば、これら複数画素をマトリクス
配列することによりカラー表示を行うものである。In each organic EL element, the light emitting layers 50R, 50G, and 50B, which are independently and separately laminated, are made of different organic compound materials that exhibit different emission colors of red, green, and blue when a current is applied. The EL color display performs color display by using a group of organic EL elements of red, green and blue emission colors as one pixel and arranging a plurality of these pixels in a matrix.
【0036】まず、図2によって、有機EL素子におけ
る反射干渉現象について説明する。ここで、電子輸送機
能層5B,正孔輸送機能層5A,透明電極3はそれぞれ
n1,n2,n3の屈折率を有し、各膜厚がd1,d
2,d3であるとする。そして、基板1の屈折率をn4
とすると、n1≒n2<n3>n4の関係にあるとす
る。First, the reflection interference phenomenon in the organic EL element will be described with reference to FIG. Here, the electron transporting functional layer 5B, the hole transporting functional layer 5A, and the transparent electrode 3 have refractive indices of n1, n2, and n3, respectively, and have respective film thicknesses of d1 and d.
2, d3. Then, the refractive index of the substrate 1 is set to n4.
Then, it is assumed that there is a relationship of n1≈n2 <n3> n4.
【0037】この場合に、反射干渉現象の対象として考
慮すべき光の態様は、発光層50の発光界面50a(発
光層50と正孔輸送機能層5Aとの界面を発光界面とす
る。)から前面に放射される光a、発光界面50aから
後面に放射される光a’、発光界面50aから後面に放
射されて金属電極の界面で反射する光b、発光界面50
aから前面に放射されて正孔輸送機能層5Aと透明電極
3との境界で反射して再び発光界面50aに戻る光c、
発光界面50aから前面に放射されて透明電極3と基板
1との境界で反射して再び発光界面50aに戻る光dと
なる。実際上の発光領域は素子構造や使用する有機化合
物材料に大きく依存するが、発光層50と正孔輸送機能
層5Aとの界面から数〜数十nmに分布していると考え
られるので、前述の発光界面50aを定義して、そこか
らの光学距離によって反射干渉現象を検討するものとす
る。In this case, the mode of light to be considered as the object of the reflection interference phenomenon is from the light emitting interface 50a of the light emitting layer 50 (the interface between the light emitting layer 50 and the hole transporting functional layer 5A is the light emitting interface). Light a emitted to the front surface, light a ′ emitted from the light emitting interface 50a to the rear surface, light b emitted from the light emitting interface 50a to the rear surface and reflected at the interface of the metal electrode, light emitting interface 50.
Light c emitted from a to the front surface, reflected at the boundary between the hole transporting functional layer 5A and the transparent electrode 3 and returning to the light emitting interface 50a again,
The light d is emitted from the light emitting interface 50a to the front surface, reflected at the boundary between the transparent electrode 3 and the substrate 1 and returned to the light emitting interface 50a again. Although the actual light emitting region largely depends on the device structure and the organic compound material used, it is considered that the light emitting region is distributed over several to several tens of nm from the interface between the light emitting layer 50 and the hole transporting functional layer 5A. The light emission interface 50a is defined, and the reflection interference phenomenon is examined by the optical distance from the light emission interface 50a.
【0038】そして、波長λの光aと光bが強め合う条
件は(1)式のとおり、すなわち、波長λを中心波長と
して発光する発光層の発光界面50aから金属電極6の
界面までの光学距離n1・d1がλ/4の奇数倍であ
る。Then, the condition that the light a of the wavelength λ and the light b are intensified is as expressed by the equation (1), that is, the optics from the light emitting interface 50a of the light emitting layer emitting light with the wavelength λ as the central wavelength to the interface of the metal electrode 6. The distance n1 · d1 is an odd multiple of λ / 4.
【0039】[0039]
【数1】 [Equation 1]
【0040】また、波長λの光a’と光dが強め合う条
件は(2)式のとおり、すなわち、波長λを中心波長と
して発光する発光層の発光界面50aから透明電極3と
基板1との境界までの光学距離(n2・d2+n3・d
3)がλ/4の偶数倍である。The condition that the light a'of the wavelength λ and the light d are intensified is as shown in the equation (2), that is, from the light emitting interface 50a of the light emitting layer which emits light with the wavelength λ as the central wavelength to the transparent electrode 3 and the substrate 1. Optical distance to the boundary of (n2 ・ d2 + n3 ・ d
3) is an even multiple of λ / 4.
【0041】[0041]
【数2】 [Equation 2]
【0042】更に、中心波長λの光a’と光cが強め合
う条件は(3)式のとおり、すなわち、波長λを中心波
長として発光する発光層の発光界面50aから有機化合
物材料層5と透明電極3との境界までの光学距離(n2
・d2)がλ/4の奇数倍である。Further, the condition that the light a'of the central wavelength λ and the light c are intensified is as shown in the formula (3), that is, from the light emitting interface 50a of the light emitting layer emitting light with the wavelength λ as the central wavelength to the organic compound material layer 5. Optical distance to the boundary with the transparent electrode 3 (n2
-D2) is an odd multiple of λ / 4.
【0043】[0043]
【数3】 [Equation 3]
【0044】したがって、(1)〜(3)式を全て満足
する光学距離の関係は、以下のとおりである。Therefore, the relationships of the optical distances that satisfy all the expressions (1) to (3) are as follows.
【0045】[0045]
【数4】 [Equation 4]
【0046】[0046]
【数5】
図1の実施形態では、RGBの各色における電子輸送機
能層5B,正孔輸送機能層5A,透明電極3に対して、
RGBに相当する中心波長(λR=650nm,λG=
520nm,λB=460nm)からλR/4,λG/
4,λB/4を求めて(5)式より各層の光学距離を以
下のように設定している。[Equation 5] In the embodiment of FIG. 1, for the electron transporting functional layer 5B, the hole transporting functional layer 5A, and the transparent electrode 3 in each color of RGB,
Central wavelength corresponding to RGB (λ R = 650 nm, λ G =
520 nm, λ B = 460 nm) to λ R / 4, λ G /
4, λ B / 4 is calculated and the optical distance of each layer is set as follows from the equation (5).
【0047】[0047]
【数6】 [Equation 6]
【0048】ここで、透明電極3(ITO)の各色毎の
屈折率は、n3(λR)=1.81,n3(λG)=1.
94,n4(λB)=2.00であるから、透明電極3
の各色毎の膜厚(nm)は、d3(λR)=90,d3
(λG)=67,d4(λB)=58となる。このよう
に透明電極3の各色における膜厚d3を発光色に対応し
た異なる厚さにすることで、(1)〜(3)式を全て満
たして、考慮した全ての光が互いに強め合うような設定
が可能になり、各色発光層から放射した光を最も効率よ
く取り出すことができる。Here, the refractive index of the transparent electrode 3 (ITO) for each color is n3 (λ R ) = 1.81, n3 (λ G ) = 1.
Since 94, n4 (λ B ) = 2.00, the transparent electrode 3
The film thickness (nm) for each color is d3 (λ R ) = 90, d3
(Λ G ) = 67 and d4 (λ B ) = 58. In this way, by setting the film thickness d3 of each color of the transparent electrode 3 to be different depending on the emission color, all of the formulas (1) to (3) are satisfied and all the considered lights are mutually strengthened. Settings can be made, and the light emitted from each color light emitting layer can be extracted most efficiently.
【0049】[設定例1]電子輸送機能層をAlq、正
孔輸送機能層をNPB、透明電極をITO、基板をAS
ガラスとして、図1の実施形態における設定例を以下に
示す。ここでn1〜n4は各波長(λR=650nm,
λG=520nm,λB=460nm)における屈折率
の実測値を示している。[Setting Example 1] The electron transporting functional layer is Alq, the hole transporting functional layer is NPB, the transparent electrode is ITO, and the substrate is AS.
As glass, an example of setting in the embodiment of FIG. 1 is shown below. Here, n1 to n4 are wavelengths (λ R = 650 nm,
The measured values of the refractive index at λ G = 520 nm and λ B = 460 nm are shown.
【0050】[0050]
【表1】 [Table 1]
【0051】次に、本発明の有機ELカラーディスプレ
イの請求項1,8,9に対応する実施形態を図3を参照
して説明する(以下の各実施形態において、前述の実施
形態と同一の部位には同一の符号を付して一部説明を省
略する。また、図はRGB各色の発光領域における層構
造を示しており、発光層を図示省略している。)。この
実施形態は、発光界面50aから前面に放射されて正孔
輸送機能層5Aと透明電極3との境界で反射して再び発
光界面50aに戻る光cを無視して、反射光としては、
発光界面50aから後面に放射されて金属電極の界面で
反射する光b及び発光界面50aから前面に放射されて
透明電極3と基板1との境界で反射して再び発光界面5
0aに戻る光dのみを考慮したものである。Next, embodiments of the organic EL color display of the present invention corresponding to claims 1, 8 and 9 will be described with reference to FIG. 3 (in each of the following embodiments, the same as the above-mentioned embodiments). The parts are denoted by the same reference numerals and the description thereof is partially omitted.The drawing shows the layer structure in the light emitting regions of each of the RGB colors, and the light emitting layer is not shown.). In this embodiment, the light c emitted from the light emitting interface 50a to the front surface, reflected at the boundary between the hole transporting functional layer 5A and the transparent electrode 3 and returning to the light emitting interface 50a again is ignored, and the reflected light is
The light b emitted from the light emitting interface 50a to the rear surface and reflected at the interface of the metal electrode and the light b emitted from the light emitting interface 50a to the front surface and reflected at the boundary between the transparent electrode 3 and the substrate 1 and again the light emitting interface 5
Only the light d returning to 0a is considered.
【0052】以下に、前述の設定例1における各層境界
(電子輸送機能層;Alq,正孔輸送機能層;NPB,
透明電極;ITO,基板;ASガラス)での電界振幅反
射率の実測値を示す。Below, each layer boundary (electron transporting function layer; Alq, hole transporting function layer; NPB,
The actual measurement value of the electric field amplitude reflectance in the transparent electrode; ITO, substrate; AS glass) is shown.
【0053】[0053]
【表2】 [Table 2]
【0054】この表から明らかなように、実際には、有
機化合物材料層間又は有機化合物材料層と透明電極3と
の境界での反射率は、透明電極3と基板1との境界にお
ける反射率と比較するとかなり小さく、前者の反射光を
無視することは実用上問題にならない。したがって、前
述の(1)式と(2)式のみ、すなわち、波長λを中心
波長として発光する発光層の発光界面50aから透明電
極3と基板1との境界までの光学距離(n2・d2+n
3・d3)がλ/4の偶数倍であり、且つ発光界面50
aから金属電極6の界面までの光学距離d1がλ/4の
奇数倍となる関係から、m=1として以下の関係を得
る。As is clear from this table, the reflectance at the boundary between the organic compound material layer or the organic compound material layer and the transparent electrode 3 is actually the reflectance at the boundary between the transparent electrode 3 and the substrate 1. It is quite small in comparison, and ignoring the reflected light of the former is not a practical problem. Therefore, only the above formulas (1) and (2), that is, the optical distance (n2 · d2 + n) from the light emitting interface 50a of the light emitting layer that emits light with the wavelength λ as the central wavelength to the boundary between the transparent electrode 3 and the substrate 1
3 · d3) is an even multiple of λ / 4, and the emission interface 50
From the relationship that the optical distance d1 from a to the interface of the metal electrode 6 is an odd multiple of λ / 4, the following relationship is obtained with m = 1.
【0055】[0055]
【数7】 [Equation 7]
【0056】ここで、d2とd3については、例えば各
色で駆動電圧をそろえるように膜厚設定を行う。すなわ
ち、正孔輸送機能層を厚く形成し、透明電極を薄くする
と、電流輝度特性は変わらないが電圧輝度特性は劣化す
るので、これを利用して、駆動条件が各色毎に同じにな
るように正孔輸送機能層d2の膜厚を設定することがで
きる。そして、透明電極膜厚d3を各色毎に異なる値と
することで(7)式を満足することが可能になり、実用
的な取り出し光の高効率化も併せて達成することができ
るものである。Here, for d2 and d3, for example, the film thickness is set so that the driving voltage is made uniform for each color. That is, when the hole transporting function layer is formed thick and the transparent electrode is thinned, the current luminance characteristic does not change but the voltage luminance characteristic deteriorates. Therefore, by using this, the driving condition should be the same for each color. The film thickness of the hole transporting functional layer d2 can be set. By setting the transparent electrode film thickness d3 to a different value for each color, it is possible to satisfy the expression (7), and it is also possible to achieve a practically high efficiency of extracted light. .
【0057】次に、本発明の有機ELカラーディスプレ
イにおける請求項2,3,4,5,8,9に対応する実
施形態を図4によって説明する。この実施形態では、図
3の実施形態と同様に有機化合物材料層間の反射及び有
機化合物材料層と透明電極との境界での反射を無視し
て、(1)式と(2)式のみからn1・d1=λ/4、
n2・d2+n3・d3=λ/2の条件を求め、これに
対して、正孔輸送機能層5Aの膜厚d2を各色共通の一
定値として設定したものである。これによると、透明電
極3膜形成後に正孔輸送機能層5Aをパネル一面に一様
に形成することができるので生産性の向上を図ることが
できる。正孔輸送機能層5AはNPB等の単一材料から
なる正孔輸送層の単層であっても良いし、正孔輸送層と
透明電極との間にCuPC等から成る単一材料の正孔注
入層を積層させたものでもよい。Next, an embodiment of the organic EL color display of the present invention corresponding to claims 2, 3, 4, 5, 8 and 9 will be described with reference to FIG. In this embodiment, similarly to the embodiment of FIG. 3, the reflection between the organic compound material layers and the reflection at the boundary between the organic compound material layer and the transparent electrode are ignored, and only n1 is obtained from the equations (1) and (2).・ D1 = λ / 4,
The condition of n2 · d2 + n3 · d3 = λ / 2 is obtained, and the film thickness d2 of the hole transporting functional layer 5A is set as a constant value common to each color. According to this, the hole transporting function layer 5A can be uniformly formed on the entire surface of the panel after the transparent electrode 3 film is formed, so that the productivity can be improved. The hole transporting function layer 5A may be a single layer of a hole transporting layer made of a single material such as NPB, or a hole made of a single material made of CuPC or the like between the hole transporting layer and the transparent electrode. It may be a stack of injection layers.
【0058】[設定例2]電子輸送機能層をAlq、正
孔輸送機能層をNPB、透明電極をITO、基板をAS
ガラスとして、図4の実施形態における設定例を以下に
示す。ここでn1〜n4は各波長(λR=650nm,
λG=520nm,λB=460nm)における屈折率
の実測値を示している。[Setting Example 2] The electron transporting functional layer is Alq, the hole transporting functional layer is NPB, the transparent electrode is ITO, and the substrate is AS.
As glass, an example of setting in the embodiment of FIG. 4 is shown below. Here, n1 to n4 are wavelengths (λ R = 650 nm,
The measured values of the refractive index at λ G = 520 nm and λ B = 460 nm are shown.
【0059】[0059]
【表3】 [Table 3]
【0060】次に、本発明の有機ELカラーディスプレ
イにおける請求項6,7,8に対応する実施形態を図5
によって説明する。この実施形態においては、透明電極
3、正孔輸送機能層5Aについては図4の実施形態と同
様であり、陰極側の電子輸送機能層5Bの膜厚d1を各
色共通の一定値として設定したものである。この場合に
は、膜厚d1を各色共通の一定値にすることにより、前
述の(1)式を全ての色において満足することはできな
くなる。したがって、特定の色のみで(1)式を満足さ
せた膜厚d1を設定すると共に、透明電極3の膜厚d3
を各色毎に異なる値に設定し、(2)式を満足するよう
に正孔輸送機能層5Aの膜厚d2を設定する。これによ
ると、実用的に取り出し光の高効率化を達成しながら、
正孔輸送機能層5Aと電子輸送機能層5Bを共に一定膜
厚とすることで、更に生産性の向上を図ることができ
る。この際の電子輸送機能層5Bは、Alq等からなる
単一材料の電子輸送層の単層であっても良いし、電子輸
送層と金属電極6との間にLi2O等から成る単一材料
の電子注入層を積層させたものでもよい。Next, an embodiment of the organic EL color display of the present invention corresponding to claims 6, 7 and 8 will be described with reference to FIG.
Explained by. In this embodiment, the transparent electrode 3 and the hole transporting functional layer 5A are the same as those in the embodiment of FIG. 4, and the thickness d1 of the electron transporting functional layer 5B on the cathode side is set to a constant value common to all colors. Is. In this case, if the film thickness d1 is set to a constant value common to all colors, the above formula (1) cannot be satisfied for all colors. Therefore, the film thickness d1 satisfying the expression (1) is set only for a specific color, and the film thickness d3 of the transparent electrode 3 is set.
Is set to a different value for each color, and the film thickness d2 of the hole transporting functional layer 5A is set so as to satisfy the expression (2). According to this, while achieving practically high efficiency of extraction light,
By making both the hole transporting functional layer 5A and the electron transporting functional layer 5B have a constant film thickness, the productivity can be further improved. In this case, the electron transporting functional layer 5B may be a single layer of an electron transporting layer made of a single material such as Alq, or a single layer made of Li 2 O or the like between the electron transporting layer and the metal electrode 6. It may be a stack of electron injection layers of materials.
【0061】[設定例3]電子輸送機能層をAlq、正
孔輸送機能層をNPB、透明電極をITO、基板をAS
ガラスとして、図5の実施形態における設定例を以下に
示す。ここでn1〜n4は各波長(λR=650nm,
λG=520nm,λB=460nm)における屈折率
の実測値を示している。[Setting Example 3] The electron transporting functional layer is Alq, the hole transporting functional layer is NPB, the transparent electrode is ITO, and the substrate is AS.
As glass, an example of setting in the embodiment of FIG. 5 is shown below. Here, n1 to n4 are wavelengths (λ R = 650 nm,
The measured values of the refractive index at λ G = 520 nm and λ B = 460 nm are shown.
【0062】[0062]
【表4】 [Table 4]
【0063】以下に、本発明に係る有機ELカラーディ
スプレイの製造方法を説明する。図6において、まず、
同図(a)に示すように、それぞれITOからなるRG
B用の透明電極3をガラス基板1上に形成する。透明電
極の膜厚d3は表4に示すようにRGBの各発光色に対
応して異なる値となるように予め設定されており、各色
毎のマスクを用いて蒸着時間を各色毎に設定して所望の
膜厚を形成する。The method of manufacturing the organic EL color display according to the present invention will be described below. In FIG. 6, first,
As shown in FIG. 3A, RGs each made of ITO
The transparent electrode 3 for B is formed on the glass substrate 1. As shown in Table 4, the film thickness d3 of the transparent electrode is set in advance so as to have different values corresponding to the respective emission colors of RGB, and the vapor deposition time is set for each color using a mask for each color. A desired film thickness is formed.
【0064】次に同図(b)に示すように、真空蒸着等
によって正孔輸送機能層5Aを透明電極3の上に一様に
形成する。この正孔輸送機能層5Aは前述のようにNP
Bの単層であってもよいし、正孔注入層としてCuPC
等の単層を積層した後のNPBを積層するようにしても
よい。いずれにしても、この正孔輸送機能層5Aの形成
は、同一の有機化合物材料からなる連続した一定膜厚を
有する共通層を積層する工程とする。Next, as shown in FIG. 7B, the hole transporting functional layer 5A is uniformly formed on the transparent electrode 3 by vacuum vapor deposition or the like. This hole transporting functional layer 5A is formed of NP as described above.
B may be a single layer, or CuPC may be used as the hole injection layer.
You may make it laminate | stack NPB after laminating | stacking such single layers. In any case, the hole transporting function layer 5A is formed by stacking a common layer made of the same organic compound material and having a continuous constant film thickness.
【0065】次に同図(c)に示すように、各色毎に発
光層50を形成し、更にその上に真空蒸着等によって電
子輸送機能層5Bを一様に形成する。この電子輸送機能
層5Bは前述のようにAlqの単層であってもよいし、
この単層を積層した後に電子注入層としてLi2O等の
単層を積層するようにしてもよい。いずれにしても、こ
の電子輸送機能層5Bの形成は、同一の有機化合物材料
からなる連続した一定膜厚を有する共通層を積層する工
程とする。そして、同図(d)に示すように、電子輸送
機能層5B上にAl−Li等の低仕事関数の金属電極6
を蒸着又はスパッタ等の手段で成膜し、更にその上を図
示省略した封止材で覆う。Next, as shown in FIG. 7C, the light emitting layer 50 is formed for each color, and the electron transporting functional layer 5B is uniformly formed thereon by vacuum vapor deposition or the like. The electron transporting function layer 5B may be a single layer of Alq as described above,
After stacking this single layer, a single layer of Li 2 O or the like may be stacked as the electron injection layer. In any case, the formation of the electron transporting function layer 5B is a step of stacking a common layer made of the same organic compound material and having a continuous constant film thickness. Then, as shown in FIG. 3D, a metal electrode 6 having a low work function such as Al-Li is formed on the electron transporting functional layer 5B.
Is formed by a means such as vapor deposition or sputtering, and is further covered with a sealing material (not shown).
【0066】この製造方法によると、透明電極3の形成
工程はマスク等を用いた各色毎に膜厚を設定する煩雑な
工程を要するが、その後の成膜工程を簡略化することが
可能になる。特に、基板上に透明電極3を形成した状態
で資材を流通させることを考えると、ディスプレイの生
産性を著しく向上させることが可能になる。According to this manufacturing method, the step of forming the transparent electrode 3 requires a complicated step of setting the film thickness for each color using a mask or the like, but the subsequent film forming step can be simplified. . In particular, considering that the material is distributed with the transparent electrode 3 formed on the substrate, the productivity of the display can be significantly improved.
【0067】そして、正孔輸送機能層5A及び電子輸送
機能層5Bを表4の膜厚d2及び膜厚d1となるように
設定することで、実用的に有効な範囲で反射干渉現象に
よる取り出し光の高効率化を達成することも可能にな
る。By setting the hole transporting function layer 5A and the electron transporting function layer 5B so as to have the film thickness d2 and the film thickness d1 in Table 4, the extracted light due to the reflection interference phenomenon is practically effective. It is also possible to achieve high efficiency.
【0068】図7は、本発明に係る有機ELカラーディ
スプレイの製造方法における他の実施形態を示す説明図
である。これは、各色取り出し光の高効率化を最も重要
視した[設定例1]を得るための実施形態である。ま
ず、同図(a)に示すように、それぞれITOからなる
RGB用の透明電極3をガラス基板1上に膜厚d3が表
1に示す値となるように形成する。そして、この透明電
極3上に正孔輸送機能層の共通層5A’を同一の有機化
合物材料からなる連続した一定膜厚で形成する。この共
通層5A’の膜厚は、表1におけるd2の最小値(59
nm)に設定されている。FIG. 7 is an explanatory view showing another embodiment of the method for manufacturing an organic EL color display according to the present invention. This is an embodiment for obtaining [Setting Example 1], which places the highest importance on increasing the efficiency of the extracted light of each color. First, as shown in FIG. 3A, the RGB transparent electrodes 3 made of ITO are formed on the glass substrate 1 so that the film thickness d3 becomes the value shown in Table 1. Then, the common layer 5A ′ of the hole transporting functional layer is formed on the transparent electrode 3 with a continuous constant film thickness made of the same organic compound material. The film thickness of the common layer 5A ′ is the minimum value of d2 in Table 1 (59
nm).
【0069】次に同図(b)に示すように、R及びGに
対して正孔輸送機能層を必要な厚さだけ付加して、RG
B各色の膜厚d2が表1に示す値になるように、正孔輸
送機能層5Aを形成する。更に同図(c)に示すよう
に、各色毎の発光層50を形成した後、電子輸送機能層
の共通層5B’を同一の有機化合物材料からなる連続し
た一定膜厚で形成する。この共通層5B’の膜厚は、表
1におけるd1の最小値(62nm)に設定されてい
る。Next, as shown in FIG. 9B, a hole transporting functional layer is added to R and G by a required thickness to form RG.
The hole transporting functional layer 5A is formed so that the film thickness d2 of each color B becomes the value shown in Table 1. Further, as shown in FIG. 7C, after forming the light emitting layer 50 for each color, the common layer 5B ′ of the electron transporting functional layer is formed with a continuous constant film thickness made of the same organic compound material. The film thickness of the common layer 5B 'is set to the minimum value (62 nm) of d1 in Table 1.
【0070】そして、同図(d)に示すように、R及び
Gに対して電子輸送機能層を必要な厚さだけ付加して、
RGB各色の膜厚d1が表1に示す値になるように、電
子輸送機能層5Bを形成する。以下、前述の実施形態と
同様に電子輸送機能層5B上に金属電極6を成膜し、更
にその上を封止材で覆う。また、この実施形態において
も、前述の実施形態と同様に、正孔輸送機能層5AはN
PB等の単層であってもよいし、正孔注入層としてCu
PC等の単層を積層した後のNPBを積層するようにし
てもよく、電子輸送機能層5Bは、Alq等の単層であ
ってもよいし、この単層を積層した後に電子注入層とし
てLi2O等の単層を積層するようにしてもよい。Then, as shown in FIG. 7D, an electron transporting functional layer is added to R and G by a required thickness,
The electron transporting functional layer 5B is formed so that the film thickness d1 of each color of RGB becomes the value shown in Table 1. After that, the metal electrode 6 is formed on the electron transporting functional layer 5B as in the above-described embodiment, and the metal electrode 6 is further covered with a sealing material. Also in this embodiment, the hole transporting functional layer 5A is N as in the above-described embodiments.
A single layer such as PB may be used, or Cu may be used as the hole injection layer.
NPB may be laminated after laminating a single layer such as PC, and the electron transporting functional layer 5B may be a single layer such as Alq. it may be stacked monolayers of li 2 O or the like.
【0071】この製造方法によると、前述の(1)〜
(3)式を全て満足する膜厚の設定をすることで、各色
の取り出し光を最大限高効率化することが可能になると
共に、有機化合物材料層の形成に際して共通層を先に形
成して、その後に各色の層を付加するようにしたので、
膜形成の時間を短縮化することが可能になり、生産性の
向上を図ることができる。According to this manufacturing method, the above (1)-
By setting the film thickness that satisfies all of the expressions (3), it is possible to maximize the efficiency of the extracted light of each color, and to form the common layer first when forming the organic compound material layer. , So I added layers of each color after that,
It becomes possible to shorten the film formation time and improve the productivity.
【0072】[0072]
【発明の効果】本発明は、このように構成されるので、
各種の反射光を考慮して取り出し光の高効率化を達成す
ることができると共に、発光層を除いた有機化合物材料
層はその機能に応じた膜厚を設定することができ、また
良好な生産性を確保することができる。Since the present invention is constructed in this way,
It is possible to achieve high efficiency of extracted light by taking various reflected light into consideration, and the organic compound material layer except the light emitting layer can be set to a film thickness according to its function, and good production can be achieved. It is possible to secure the sex.
【図1】本発明の有機ELカラーディスプレイにおける
実施形態を示す説明図である。FIG. 1 is an explanatory diagram showing an embodiment of an organic EL color display of the present invention.
【図2】有機EL素子における反射干渉現象を説明する
説明図である。FIG. 2 is an explanatory diagram illustrating a reflection interference phenomenon in an organic EL element.
【図3】本発明の有機ELカラーディスプレイにおける
実施形態を示す説明図である。FIG. 3 is an explanatory diagram showing an embodiment of the organic EL color display of the present invention.
【図4】本発明の有機ELカラーディスプレイにおける
実施形態を示す説明図である。FIG. 4 is an explanatory diagram showing an embodiment of the organic EL color display of the present invention.
【図5】本発明の有機ELカラーディスプレイにおける
実施形態を示す説明図である。FIG. 5 is an explanatory diagram showing an embodiment of the organic EL color display of the present invention.
【図6】本発明の有機ELカラーディスプレイの製造方
法における実施形態を示す説明図である。FIG. 6 is an explanatory diagram showing an embodiment of a method for manufacturing an organic EL color display of the present invention.
【図7】本発明の有機ELカラーディスプレイの製造方
法における実施形態を示す説明図である。FIG. 7 is an explanatory diagram showing an embodiment of a method for manufacturing an organic EL color display of the present invention.
【図8】従来の有機ELカラーディスプレイの素子構造
を示す説明図である。FIG. 8 is an explanatory diagram showing a device structure of a conventional organic EL color display.
1 基板 2 TFT 3 透明電極 4 絶縁膜 5 有機化合物材料層 5A 正孔輸送機能層 5B 電子輸送機能層 50 発光層 6 金属電極 1 substrate 2 TFT 3 transparent electrodes 4 insulating film 5 Organic compound material layer 5A Hole transporting functional layer 5B Electron transport functional layer 50 light emitting layer 6 metal electrodes
Claims (16)
の有機化合物材料層と金属電極とを透明基板上に順次積
層してなる有機EL素子を要素として、異なる有機化合
物材料によって異なる発光色を呈する前記発光層からな
る前記有機EL素子を複数配列してなる有機ELカラー
ディスプレイにおいて、 前記各有機EL素子の前記透明電極は、発光色に対応し
た異なる膜厚を有することを特徴とする有機ELカラー
ディスプレイ。1. An organic EL device comprising a transparent electrode, a plurality of organic compound material layers including at least a light-emitting layer, and a metal electrode, which are sequentially laminated on a transparent substrate, is used as an element to exhibit different emission colors depending on different organic compound materials. In an organic EL color display in which a plurality of the organic EL elements composed of the light emitting layer are arranged, the transparent electrode of each organic EL element has a different film thickness corresponding to an emission color. display.
のうちで同一機能を有するいずれかの機能層の少なくと
も一層が、一定膜厚を有することを特徴とする請求項1
記載の有機ELカラーディスプレイ。2. The at least one functional layer having the same function among the organic compound material layers except the light emitting layer has a constant film thickness.
The described organic EL color display.
機EL素子のすべてについて同一の有機化合物材料から
なることを特徴とする請求項2記載の有機ELカラーデ
ィスプレイ。3. The organic EL color display according to claim 2, wherein the functional layer having a constant film thickness is made of the same organic compound material for all the organic EL elements.
に積層された正孔輸送層又は正孔注入層であることを特
徴とする請求項2又は3記載の有機ELカラーディスプ
レイ。4. The organic EL color display according to claim 2, wherein the functional layer having a constant thickness is a hole transport layer or a hole injection layer laminated on the anode side.
正孔注入層が積層されていることを特徴とする請求項4
記載の有機ELカラーディスプレイ。5. The hole injection layer is laminated between the hole transport layer and the anode.
The described organic EL color display.
に積層された電子輸送層であることを特徴とする請求項
2又は3記載の有機ELカラーディスプレイ。6. The organic EL color display according to claim 2, wherein the functional layer having a constant film thickness is an electron transport layer laminated on the cathode side.
注入層が積層されていることを特徴とする請求項6記載
の有機ELカラーディスプレイ。7. The organic EL color display according to claim 6, wherein an electron injection layer is laminated between the electron transport layer and the cathode.
光層の発光界面から前記透明電極と前記透明基板との境
界までの光学距離がλ/4の偶数倍と略等しくなるよう
な膜厚で、前記有機化合物材料層及び透明電極が成膜さ
れていることを特徴とする請求項1〜7のいずれか1項
記載の有機ELカラーディスプレイ。8. A film thickness such that an optical distance from a light emitting interface of the light emitting layer that emits light with a wavelength λ as a central wavelength to a boundary between the transparent electrode and the transparent substrate is substantially equal to an even multiple of λ / 4. The organic EL color display according to any one of claims 1 to 7, wherein the organic compound material layer and the transparent electrode are formed.
光層の発光界面から前記透明電極と前記透明基板との境
界までの光学距離がλ/4の偶数倍と略等しく、且つ前
記発光層の発光界面から前記金属電極の界面までの光学
距離がλ/4の奇数倍と略等しくなるような膜厚で、前
記有機化合物材料層及び透明電極が成膜されていること
を特徴とする請求項1〜5のいずれか1項記載の有機E
Lカラーディスプレイ。9. The optical distance from the light emitting interface of the light emitting layer, which emits light with a wavelength of λ as a central wavelength, to the boundary between the transparent electrode and the transparent substrate is substantially equal to an even multiple of λ / 4, and The organic compound material layer and the transparent electrode are formed with a film thickness such that the optical distance from the light emitting interface to the interface of the metal electrode is approximately equal to an odd multiple of λ / 4. Organic E according to any one of 1 to 5
L color display.
合物材料層と前記透明電極との境界までの光学距離がλ
/4の奇数倍と略等しくなるような膜厚で、前記有機化
合物材料が成膜されていることを特徴とする請求項9の
有機ELカラーディスプレイ。10. The optical distance from the light emitting interface of the light emitting layer to the boundary between the organic compound material layer and the transparent electrode is λ.
The organic EL color display according to claim 9, wherein the organic compound material is formed into a film having a film thickness that is substantially equal to an odd multiple of / 4.
数の有機化合物材料層と金属電極とを透明基板上に順次
積層してなる有機EL素子を要素として、異なる有機化
合物材料によって異なる発光色を呈する前記発光層から
なる前記有機EL素子を複数配列してなる有機ELカラ
ーディスプレイの製造方法において、 前記透明電極を発光色に対応してそれぞれ異なる膜厚に
成膜する工程を有すると共に、 前記有機EL素子のすべてについて、同一の有機化合物
材料からなる連続した一定膜厚を有する共通層を積層す
る共通積層工程を少なくとも1工程以上有することを特
徴とする有機ELカラーディスプレイの製造方法。11. An organic EL device comprising a transparent electrode, a plurality of organic compound material layers including at least a light emitting layer, and a metal electrode, which are sequentially laminated on a transparent substrate, is used as an element to exhibit different emission colors depending on different organic compound materials. In a method for manufacturing an organic EL color display in which a plurality of the organic EL elements each including the light emitting layer are arranged, the method includes a step of forming the transparent electrodes to have different film thicknesses corresponding to emission colors. A method for manufacturing an organic EL color display, characterized by comprising at least one or more common lamination steps of laminating continuous common layers made of the same organic compound material and having a constant film thickness for all of the elements.
電極との間に積層された正孔注入層であることを特徴と
する請求項11記載の有機ELカラーディスプレイの製
造方法。12. The method of manufacturing an organic EL color display according to claim 11, wherein the common layer is a hole transport layer or a hole injection layer laminated between the transparent electrode and the common layer.
金属電極との間に電子注入層を積層することを特徴とす
る請求項11又は12記載の有機ELカラーディスプレ
イの製造方法。13. The method for manufacturing an organic EL color display according to claim 11, wherein the common layer is an electron transport layer, and an electron injection layer is laminated between the common layer and the metal electrode.
発光層の発光界面から前記透明電極と前記透明基板との
境界までの光学距離がλ/4の偶数倍と略等しくなるよ
うな膜厚で、前記有機化合物材料層と前記透明電極が成
膜されることを特徴とする請求項11〜13のいずれか
1項記載の有機ELカラーディスプレイの製造方法。14. A film thickness such that an optical distance from a light emitting interface of the light emitting layer which emits light with a wavelength λ as a central wavelength to a boundary between the transparent electrode and the transparent substrate is substantially equal to an even multiple of λ / 4. The method for manufacturing an organic EL color display according to any one of claims 11 to 13, wherein the organic compound material layer and the transparent electrode are formed into a film.
発光層の発光界面から前記透明電極と前記透明基板との
境界までの光学距離がλ/4の偶数倍と略等しく、且つ
前記発光層の発光界面から前記金属電極の境界までの光
学距離がλ/4の奇数倍と略等しくなるような膜厚で、
前記有機化合物材料層と透明電極が成膜されていること
を特徴とする請求項11〜13のいずれか1項に記載の
有機ELカラーディスプレイの製造方法。15. The optical distance from the light emitting interface of the light emitting layer, which emits light with a wavelength λ as the central wavelength, to the boundary between the transparent electrode and the transparent substrate is substantially equal to an even multiple of λ / 4, and With a film thickness such that the optical distance from the light emitting interface to the boundary of the metal electrode is approximately equal to an odd multiple of λ / 4,
The method for manufacturing an organic EL color display according to claim 11, wherein the organic compound material layer and the transparent electrode are formed.
合物材料層と前記透明電極との境界までの光学距離がλ
/4の奇数倍と略等しくなるような膜厚で、前記有機化
合物材料層が成膜されていることを特徴とする請求項1
5記載の有機ELカラーディスプレイの製造方法。16. The optical distance from the light emitting interface of the light emitting layer to the boundary between the organic compound material layer and the transparent electrode is λ.
2. The organic compound material layer is formed to have a film thickness that is substantially equal to an odd multiple of / 4.
5. The method for manufacturing an organic EL color display described in 5.
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