JP2003049001A - Sheet molding compound and molded product using the same - Google Patents
Sheet molding compound and molded product using the sameInfo
- Publication number
- JP2003049001A JP2003049001A JP2001235075A JP2001235075A JP2003049001A JP 2003049001 A JP2003049001 A JP 2003049001A JP 2001235075 A JP2001235075 A JP 2001235075A JP 2001235075 A JP2001235075 A JP 2001235075A JP 2003049001 A JP2003049001 A JP 2003049001A
- Authority
- JP
- Japan
- Prior art keywords
- base material
- fiber base
- molding compound
- smc
- unsaturated polyester
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000003677 Sheet moulding compound Substances 0.000 title claims abstract description 65
- 239000000835 fiber Substances 0.000 claims abstract description 92
- 239000000463 material Substances 0.000 claims abstract description 64
- 229920002994 synthetic fiber Polymers 0.000 claims abstract description 43
- 239000012209 synthetic fiber Substances 0.000 claims abstract description 43
- 229920006337 unsaturated polyester resin Polymers 0.000 claims abstract description 39
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 25
- 239000000178 monomer Substances 0.000 claims abstract description 19
- 239000000203 mixture Substances 0.000 claims abstract description 18
- 239000002562 thickening agent Substances 0.000 claims abstract description 18
- 229920006305 unsaturated polyester Polymers 0.000 claims abstract description 8
- 238000000465 moulding Methods 0.000 claims description 18
- 229920000728 polyester Polymers 0.000 claims description 4
- 239000002759 woven fabric Substances 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims 3
- 230000005484 gravity Effects 0.000 abstract description 8
- 239000000758 substrate Substances 0.000 abstract 4
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- 150000007519 polyprotic acids Polymers 0.000 description 14
- 239000003365 glass fiber Substances 0.000 description 12
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- 150000008064 anhydrides Chemical class 0.000 description 10
- 238000000034 method Methods 0.000 description 9
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- 239000012778 molding material Substances 0.000 description 8
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- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 4
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- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
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- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
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- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 2
- QEQBMZQFDDDTPN-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy benzenecarboperoxoate Chemical compound CC(C)(C)OOOC(=O)C1=CC=CC=C1 QEQBMZQFDDDTPN-UHFFFAOYSA-N 0.000 description 1
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- 238000004062 sedimentation Methods 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- ABMSPIUYLYKRLM-UHFFFAOYSA-N styrene hydrobromide Chemical compound Br.C=CC1=CC=CC=C1 ABMSPIUYLYKRLM-UHFFFAOYSA-N 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- UFDHBDMSHIXOKF-UHFFFAOYSA-N tetrahydrophthalic acid Natural products OC(=O)C1=C(C(O)=O)CCCC1 UFDHBDMSHIXOKF-UHFFFAOYSA-N 0.000 description 1
- 238000001721 transfer moulding Methods 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
- C08J5/045—Reinforcing macromolecular compounds with loose or coherent fibrous material with vegetable or animal fibrous material
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
- C08J5/047—Reinforcing macromolecular compounds with loose or coherent fibrous material with mixed fibrous material
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2367/06—Unsaturated polyesters
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Reinforced Plastic Materials (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、浴槽、洗い場パ
ン、浴室壁パネル等の浴室機器、パネル組立式貯水槽、
浄化槽等に用いられる成形材料であるシートモールディ
ングコンパウンド(以下,SMCと称する)、並びにそ
のSMCを成形した成形品に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to bath equipment such as bathtubs, washing pans, and bathroom wall panels, panel assembly type water storage tanks,
The present invention relates to a sheet molding compound (hereinafter referred to as SMC) which is a molding material used for a septic tank and the like, and a molded product obtained by molding the SMC.
【0002】[0002]
【従来の技術】SMCは、ビニル系単量体に希釈させた
不飽和ポリエステルに、添加剤として低収縮剤、硬化
剤、重合禁止剤、充填剤、増粘剤、離型剤、さらには着
色剤等を混ぜたぺーストにガラス繊維を含浸させてシー
ト状にして両側をキャリアフィルムで覆い、熟成して半
固形化させた成形材料である。この、SMCは、金型に
載置して加圧加熱成形され、浴槽、パネル組立式貯水
槽、浄化槽等のSMC成形品として製造される。2. Description of the Related Art SMC is an unsaturated polyester diluted with a vinyl monomer, and has additives such as a low-shrinking agent, a curing agent, a polymerization inhibitor, a filler, a thickener, a release agent, and coloring. It is a molding material obtained by impregnating a paste mixed with an agent and the like with glass fibers to form a sheet, covering both sides with a carrier film, and aging to semi-solidify. This SMC is placed on a mold and pressure-heat molded, and is manufactured as an SMC molded product such as a bath, a panel assembly type water storage tank, and a septic tank.
【0003】[0003]
【発明が解決しようとする課題】上記のようにして加圧
加熱成形されたSMC成形品は、その優れた耐久性、耐
水性、機械強度、あるいは成形品表面の光沢等、及び形
状の自由度が大きく意匠性に優れる点等から浴槽等の浴
室機器やパネル組立式貯水槽、浄化槽等として広く用い
られている。しかしながら、前記のSMC成形品は、ジ
シクロペンタジエンや熱可塑性樹脂成形品等と比べてリ
サイクル性や産業廃棄物処理に難点がある。すなわち、
SMC成形品には補強材としてガラス繊維が、一般的に
は10〜50質量%含まれており、そのためにセメント
燃原料等で熱回収リサイクルを行う時には、他の熱可塑
性樹脂成形品に比べて、発生熱量が低く熱回収効率が悪
い、あるいはガラス繊維が残るために燃焼後の廃棄処理
量が多いなどの問題がある。The SMC molded article which has been pressure-heat molded as described above has excellent durability, water resistance, mechanical strength, gloss of the surface of the molded article, and the degree of freedom of shape. It is widely used as bathroom equipment such as bathtubs, panel assembly type water storage tanks, septic tanks, etc. because of its large size and excellent design. However, the above-mentioned SMC molded product has a problem in recyclability and industrial waste treatment as compared with dicyclopentadiene, a thermoplastic resin molded product and the like. That is,
Generally, SMC molded products contain 10 to 50% by mass of glass fiber as a reinforcing material. Therefore, when heat recovery and recycling is performed with a cement combustion raw material, etc., compared to other thermoplastic resin molded products. However, there is a problem that the amount of generated heat is low and the heat recovery efficiency is low, or the amount of waste disposal after combustion is large because glass fibers remain.
【0004】また、マテリアルリサイクルはガラス繊維
を含んでいるため、その分離が困難であり、現状不可能
であり、埋め立て処理せざるを得ず、環境問題になりつ
つあるのが現状である。また、SMC成形品は高比重の
ガラス繊維を含むために、ジシクロペンタジエン樹脂や
熱可塑性樹脂に比べて比重が高く、製品の軽量化が難し
く施工性にも劣っている。このようなことから、SMC
成形品は、浄化槽、パネル組み立て式貯水槽、自動車用
外装部材等で、ガラス繊維を含まないジシクロペンタジ
エン樹脂や熱可塑性樹脂にその用途を取って代られつつ
ある。Further, since the material recycling contains glass fibers, it is difficult to separate them, and it is impossible at present, and it is inevitable to reclaim the land, which is becoming an environmental problem. Further, since the SMC molded product contains glass fiber having a high specific gravity, it has a higher specific gravity than dicyclopentadiene resin or a thermoplastic resin, making it difficult to reduce the weight of the product and inferior in workability. Because of this, SMC
Molded articles are septic tanks, panel assembly type water storage tanks, exterior members for automobiles, etc., and their applications are being replaced by dicyclopentadiene resins and thermoplastic resins that do not contain glass fibers.
【0005】本発明は、かかる課題に鑑みてなされたも
ので、リサイクル性に優れるSMC及びSMC成形品を
提供することを目的とする。また、低比重の繊維を用い
ることにより、軽量なSMC及びSMC成形品を提供す
ることを目的とする。The present invention has been made in view of the above problems, and an object thereof is to provide an SMC and an SMC molded product which are excellent in recyclability. Another object is to provide a lightweight SMC and SMC molded product by using a fiber having a low specific gravity.
【0006】[0006]
【課題を解決するための手段】本発明は、次のものに関
する。
1.不飽和ポリエステル樹脂、重合性単量体、低収縮
材、硬化剤及び増粘剤を含有する不飽和ポリエステル組
成物を合成繊維基材及び天然繊維基材に含浸させてなる
シートモールディングコンパウンドにおいて合成繊維基
材及び天然繊維基材の含有量を1〜40質量%とするこ
とを特徴とするシートモールディングコンパウンド。
2.不飽和ポリエステル樹脂、重合性単量体、低収縮
材、硬化剤及び増粘剤を含有する不飽和ポリエステル組
成物を合成繊維と天然繊維の混紡基材に含浸させてなる
シートモールディングコンパウンドにおいて合成繊維と
天然繊維の混紡基材の含有量を1〜40質量%とするこ
とを特徴とするシートモールディングコンパウンド。
3.合成繊維基材及び天然繊維基材の混紡基材を主体と
する織布である項1または項2に記載のシートモールデ
ィングコンパウンド。
4.有機繊維基材がポリエステル繊維及び天然繊維がサ
イザル麻を主体としたものである項1、2又は3に記載
のシートモールディングコンパウンド。
5.項1〜4のいずれかに記載の合成繊維基材及び若し
くは天然繊維基材の含有水分率が5%以下である合成繊
維基材及び若しくは天然繊維基材を用いたシートモール
ディングコンパウンド。
6.項1〜5のいずれかに記載の合成繊維基材及び天然
繊維基材の繊維径が5mm以下のものである合成繊維基
材及び天然繊維基材用いたシートモールディングコンパ
ウンド又は合成繊維基材及び天然繊維基材の混紡繊維の
繊維径が、5mm以下のものである合成繊維基材及び天
然繊維基材の混紡繊維を用いたシートモールディングコ
ンパウンド。
7.項1〜6のいずれかに記載のシートモールディング
コンパウンドを、加圧加熱成形したシートモールディン
グコンパウンド成形品。The present invention relates to the following. 1. Synthetic fiber in a sheet molding compound obtained by impregnating a synthetic fiber base material and a natural fiber base material with an unsaturated polyester composition containing an unsaturated polyester resin, a polymerizable monomer, a low shrinkage material, a curing agent and a thickener. A sheet molding compound, wherein the contents of the base material and the natural fiber base material are 1 to 40% by mass. 2. Synthetic fiber in a sheet molding compound obtained by impregnating a mixed base material of synthetic fiber and natural fiber with an unsaturated polyester composition containing an unsaturated polyester resin, a polymerizable monomer, a low shrinkage material, a curing agent and a thickener. A sheet molding compound, characterized in that the content of the blended base material of the and natural fibers is 1 to 40% by mass. 3. Item 3. The sheet molding compound according to Item 1 or 2, which is a woven fabric mainly composed of a blended base material of a synthetic fiber base material and a natural fiber base material. 4. Item 4. The sheet molding compound according to Item 1, 2 or 3, wherein the organic fiber base material is a polyester fiber and the natural fiber is mainly sisal. 5. Item 5. A sheet molding compound using a synthetic fiber base material and / or a natural fiber base material, wherein the synthetic fiber base material and / or the natural fiber base material has a water content of 5% or less. 6. Item 5. A synthetic fiber base material or a natural fiber base material having a fiber diameter of 5 mm or less and a sheet molding compound or a synthetic fiber base material and a natural fiber base material having a fiber diameter of 5 mm or less. A sheet molding compound using a mixed fiber of a synthetic fiber base material and a natural fiber base material in which the fiber diameter of the mixed fiber of the fiber base material is 5 mm or less. 7. Item 7. A sheet molding compound molded product obtained by press-molding the sheet molding compound according to any one of items 1 to 6.
【0007】[0007]
【発明の実施の形態】本発明におけるシートモールディ
ングコンパウンド(SMC)は、不飽和ポリエステル樹
脂、重合性単量体、低収縮剤、硬化剤、増粘剤及び繊維
強化材を配合してなる繊維強化成形材料であって、シー
ト状に形成してなるものである。BEST MODE FOR CARRYING OUT THE INVENTION The sheet molding compound (SMC) in the present invention is a fiber reinforced obtained by blending an unsaturated polyester resin, a polymerizable monomer, a low-shrinking agent, a curing agent, a thickener and a fiber reinforcing material. A molding material, which is formed into a sheet shape.
【0008】本発明における不飽和ポリエステル樹脂
は、α,β−不飽和多塩基酸又はその無水物を必須成分
として含む多塩基酸成分と多価アルコールを反応させて
得られる。本発明において、不飽和ポリエステル樹脂の
合成原料であるα,β−不飽和多塩基酸又はその無水物
としては、例えば、α,β−不飽和二塩基酸又はその無
水物、例えば、’マレイン酸、フマル酸、イタコン酸、
シトラコン酸、無水マレイン酸、これらの無水物などが
挙げられる。これらは、2種以上併用してもよい。多塩
基酸成分としては、不飽和基の濃度を調節すること、可
撓性、耐熱性などの特性を付与するために、α,β−不
飽和多塩基酸又はその無水物のほか、飽和多塩基酸又は
その無水物を併用するのが好ましい。このとき、α,β
−不飽和多塩基酸又はその無水物としては、多塩基酸成
分のうち、40モル%以上とするのが好ましい。α,β
−不飽和多塩基酸又はその無水物が40モル%より少な
くなると得られる成形品の強度が漸次低下する傾向を示
す。このことから、α,β−不飽和多塩基酸又はその無
水物が、45〜80モル%であるのがより好ましく、5
0〜70モル%であることが特に好ましい。The unsaturated polyester resin in the present invention is obtained by reacting a polybasic acid component containing α, β-unsaturated polybasic acid or its anhydride as an essential component with a polyhydric alcohol. In the present invention, the α, β-unsaturated polybasic acid or its anhydride, which is a raw material for synthesizing the unsaturated polyester resin, is, for example, α, β-unsaturated dibasic acid or its anhydride, for example, 'maleic acid. , Fumaric acid, itaconic acid,
Examples thereof include citraconic acid, maleic anhydride, and their anhydrides. You may use 2 or more types together. Examples of the polybasic acid component include α, β-unsaturated polybasic acids or their anhydrides as well as saturated polybasic acids in order to adjust the concentration of unsaturated groups, and impart properties such as flexibility and heat resistance. It is preferable to use a basic acid or its anhydride together. At this time, α, β
-The unsaturated polybasic acid or its anhydride is preferably 40 mol% or more of the polybasic acid component. α, β
-When the unsaturated polybasic acid or its anhydride is less than 40 mol%, the strength of the obtained molded article tends to gradually decrease. From this, it is more preferable that the α, β-unsaturated polybasic acid or its anhydride is 45 to 80 mol%.
It is particularly preferably from 0 to 70 mol%.
【0009】併用される飽和多塩基酸又はその無水物と
しては、フタル酸、無水フタル酸、イソフタル酸、テレ
フタル酸、テトラヒドロフタル酸、テトラヒドロ無水フ
タル酸、3,6−エンドメチレンテトラヒドロ無水フタ
ル酸、ヘキサヒドロフタル酸、ヘキサヒドロ無水フタル
酸、グルタル酸、アジピン酸、セバチン酸、トリメリッ
ト酸、無水トリメリット酸、ヒロメリット酸、ダイマー
酸、こはく酸、アゼライン酸、ロジン−マレイン酸付加
物などが挙げられる。これらは、2種以上を併用しても
よい。Examples of the saturated polybasic acid or its anhydride used in combination include phthalic acid, phthalic anhydride, isophthalic acid, terephthalic acid, tetrahydrophthalic acid, tetrahydrophthalic anhydride, 3,6-endomethylenetetrahydrophthalic anhydride, Hexahydrophthalic acid, hexahydrophthalic anhydride, glutaric acid, adipic acid, sebacic acid, trimellitic acid, trimellitic anhydride, hiromellitic acid, dimer acid, succinic acid, azelaic acid, rosin-maleic acid adduct, etc. To be These may be used in combination of two or more.
【0010】不飽和ポリエステル樹脂のもう一つの合成
原料である多価アルコールとしては、エチレングリコー
ル、ジエチレングリコール、プロピレングリコール、ジ
プロピレングリコール、1,3−ブタンジオール、1,
6−ヘキサンジオール、ネオペンチルグリコール、1,
4−シクロヘキサンジオール、水素添加ビスフェノール
A等の二価アルコール、グリセリン、トリメチロールプ
ロパン等の三価アルコール、ペンタエリスリトール等の
四価アルコールなどが挙げられる。これらは、2種以上
を併用してもよい。As the polyhydric alcohol which is another raw material for synthesizing the unsaturated polyester resin, ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, 1,3-butanediol, 1,
6-hexanediol, neopentyl glycol, 1,
Examples thereof include dihydric alcohols such as 4-cyclohexanediol and hydrogenated bisphenol A, trihydric alcohols such as glycerin and trimethylolpropane, and tetrahydric alcohols such as pentaerythritol. These may be used in combination of two or more.
【0011】多塩基酸成分と多価アルコールとは、当量
比で、多塩基酸成分を1とするとき、多価アルコールを
1〜1.3の範囲で使用することが好ましく、1.03
〜1.05の範囲で使用することがより好ましい。多価
アルコールが少なくなると、得られる不飽和ポリエステ
ル樹脂の分子量が小さくなる傾向にあり、多くなると酸
価が小さくなって増粘剤による増粘の進行が遅くなる傾
向がある。The polybasic acid component and the polyhydric alcohol are preferably used in an equivalent ratio of 1 to 1.3 when the polybasic acid component is 1.
It is more preferable to use in the range of 1.05. When the amount of polyhydric alcohol is small, the molecular weight of the unsaturated polyester resin obtained tends to be small, and when it is large, the acid value is small and the progress of thickening by the thickener tends to be slow.
【0012】不飽和ポリエステル樹脂の製造方法として
は、従来から公知の方法によることができる。例えば、
多塩基酸成分、多価アルコール成分とを縮合反応させ、
両成分が反応するときに生じる縮合水を系外に除きなが
ら進められる。縮合水を系外に除去することは、好まし
くは不活性気体を通じることによる自然留出又は減圧留
出によって行われる。縮合水の留出を促進するため、ト
ルエン、キシレンなどの溶剤を共沸成分として系中に添
加することもできる。反応の進行は、一般に反応により
生成する留出分量の測定、末端の官能基の定量、反応系
の粘度の測定などにより知ることができる。反応の温度
は150℃以上とすることが好ましく、また酸化による
副反応を防止するためにチッ素、二酸化炭素などの不活
性気体を通気しながら反応させることが好ましい。この
ことから、反応装置としては、ガラス、ステンレス製等
のものが選ばれ、撹枠装置、水とアルコール成分の共沸
によるアルコール成分の留出を防ぐための分留装置、反
応系の温度を高める加熱装置、この加熱装置の温度制御
装置、チッ素など不活性気体の吹込み装置等を備えた反
応装置を用いるのが好ましい。The unsaturated polyester resin can be produced by a conventionally known method. For example,
Condensation reaction of polybasic acid component and polyhydric alcohol component,
The process proceeds while removing the condensation water generated when both components react with each other. Removal of the condensed water to the outside of the system is preferably carried out by natural distillation or reduced pressure distillation by passing an inert gas. A solvent such as toluene or xylene can be added to the system as an azeotropic component in order to accelerate the distillation of the condensed water. The progress of the reaction can be generally known by measuring the amount of distillate produced by the reaction, quantifying the terminal functional group, measuring the viscosity of the reaction system, and the like. The reaction temperature is preferably 150 ° C. or higher, and the reaction is preferably carried out while aerating an inert gas such as nitrogen or carbon dioxide to prevent side reactions due to oxidation. For this reason, glass, stainless steel or the like is selected as the reaction device, and a stirring device, a fractional distillation device for preventing distillation of the alcohol component due to azeotropy of water and the alcohol component, and the temperature of the reaction system are selected. It is preferable to use a reactor equipped with a heating device for raising the temperature, a temperature control device for this heating device, a device for blowing in an inert gas such as nitrogen.
【0013】不飽和ポリエステルの数平均分子量は25
00〜4500であることが好ましい。分子量が250
0よりも低いと増粘剤を適量添加しても増粘が上がらず
樹脂組成物とした場合に柔らかく作業性が悪化するなど
の問題が発生する。分子量が4500よりも大きいと粘
度が高くガラス繊維の含浸不良をおこし成形した場合表
面光沢性が低下する。The number average molecular weight of the unsaturated polyester is 25.
It is preferably from 00 to 4500. Molecular weight is 250
When it is lower than 0, the viscosity does not increase even if an appropriate amount of the thickener is added, and when it is made into a resin composition, it is soft and the workability is deteriorated. When the molecular weight is larger than 4,500, the viscosity is high and impregnation of the glass fiber is caused to cause poor surface gloss when molded.
【0014】本発明に用いられる重合性単量体として
は、例えば、スチレン、クロルスチレン、ジビニルベン
ゼン、ターシャリブチルスチレン、臭化スチレン等のス
チレン誘導体、メタクリル酸メチル、メタクリル酸エチ
ル、アクリル酸エチル、アクリル酸ブチル等のメタクリ
ル酸又はアクリル酸のアルキルエステル、β−ヒドロキ
シメタクリル酸エチル、β−ヒドロキシアクリル酸エチ
ル等のメタクリル酸又はアクリル酸のヒドロキシアルキ
ルエステル、ジアリルフタレート、アクリルアミド、フ
ェニルマレイミドなどがあげられる。また、エチレング
リコールジメタクリレート、ネオペンチルグリコールジ
メタクリレート、トリメチールプロパントリメタクリレ
ートなどの多官能のメタクリル酸又はアクリル酸のエス
テル類を用いることもできる。Examples of the polymerizable monomer used in the present invention include styrene, chlorostyrene, divinylbenzene, tert-butylstyrene, styrene derivatives such as styrene bromide, methyl methacrylate, ethyl methacrylate, ethyl acrylate. , Methacrylic acid such as butyl acrylate or alkyl ester of acrylic acid, β-hydroxyethyl methacrylate, methacrylic acid such as ethyl β-hydroxyacrylate or hydroxyalkyl ester of acrylic acid, diallyl phthalate, acrylamide, phenylmaleimide, etc. To be Also, polyfunctional methacrylic acid or acrylic acid esters such as ethylene glycol dimethacrylate, neopentyl glycol dimethacrylate, and trimethylol propane trimethacrylate can be used.
【0015】不飽和ポリエステル樹脂と重合性単量体と
を配合し、必要により重合禁止剤などを加えて不飽和ポ
リエステル樹脂組成物とされる。このときの不飽和ポリ
エステル樹脂と重合性単量体との配合割合は、両者の合
計量を100重量部とするとき、不飽和ポリエステル樹
脂が25〜80重量部、重合性単量体が75〜20重量
部とするのが好ましい。25重量部未満であると不飽和
ポリエステル樹脂組成物の粘度が低すぎてシート状に塗
布しにくく、また、沈降等のため他の成分と均一に混合
しにくくなり、さらに、得られる繊維強化成形材料を成
形しても硬化収縮率が大きく、成形品に割れ、クラック
等が生じる場合がある。不飽和ポリエステル樹脂が80
重量部を超えると、粘度が高すぎて塗布したり、他の成
分と混合しにくくなる場合がある。このことから、不飽
和ポリエステル樹脂が40〜65重量部、重合性単量体
が60〜35重量部とするのがより好ましい。重合禁止
剤としては、p−ベンゾキノン、ナフトキノン、トルキ
ノン、ハイドロキノン、モノ−t−ブチルハイドロキノ
ン、ジブチルヒドロキシトルエン等が挙げられる。重合
禁止剤は、前記不飽和ポリエステル樹脂と重合性単量体
との総量に対して0.5事量%以下で使用されることが
好ましい。硬化剤を配合したときは、貯蔵安定性のた
め、0.05重量%以上含有させることが好ましい。An unsaturated polyester resin composition is prepared by blending an unsaturated polyester resin and a polymerizable monomer, and optionally adding a polymerization inhibitor and the like. The mixing ratio of the unsaturated polyester resin and the polymerizable monomer at this time is 25 to 80 parts by weight of the unsaturated polyester resin and 75 to 100 parts by weight of the polymerizable monomer when the total amount of the two is 100 parts by weight. It is preferably 20 parts by weight. When the amount is less than 25 parts by weight, the viscosity of the unsaturated polyester resin composition is too low to be applied in a sheet form, and it is difficult to uniformly mix with other components due to sedimentation and the like. Even when the material is molded, the curing shrinkage rate is large and the molded product may be cracked or cracked. 80 unsaturated polyester resin
If the amount is more than parts by weight, the viscosity may be too high and it may be difficult to apply or mix with other components. From this, it is more preferable that the unsaturated polyester resin is 40 to 65 parts by weight and the polymerizable monomer is 60 to 35 parts by weight. Examples of the polymerization inhibitor include p-benzoquinone, naphthoquinone, toluquinone, hydroquinone, mono-t-butylhydroquinone, dibutylhydroxytoluene and the like. The polymerization inhibitor is preferably used in an amount of 0.5% by weight or less based on the total amount of the unsaturated polyester resin and the polymerizable monomer. When the curing agent is blended, it is preferably contained in an amount of 0.05% by weight or more for storage stability.
【0016】本発明で用いられる低収縮剤としては、ポ
リメタクリル酸メチル、ポリスチレン、ポリカプロラク
トン、ポリ酢酸ビニル、ポリエチレン、ブタジエンゴム
などの熱可塑性樹脂が用いられる。使用量は、成形品の
収縮率や表面平滑性、表面光沢を考慮して決定され、特
に制限はない。低収縮剤は、前記不飽和ポリエステル樹
脂と重合性単量体との総量に対して20〜50重量%の
範囲で使用されることが好ましい。As the low-shrinkage agent used in the present invention, a thermoplastic resin such as polymethylmethacrylate, polystyrene, polycaprolactone, polyvinyl acetate, polyethylene or butadiene rubber is used. The amount used is determined in consideration of the shrinkage rate, surface smoothness, and surface gloss of the molded product, and is not particularly limited. The low-shrinking agent is preferably used in the range of 20 to 50% by weight based on the total amount of the unsaturated polyester resin and the polymerizable monomer.
【0017】本発明で用いられる硬化剤としては、ケト
ンパーオキサイド類、パーオキシシカーボネート類、ハ
イドロパーオキサイド類、ジアシルパーオキサイド類、
パーオキシケタール類、ジアルキルパーオキサイド類、
パーオキジエステル類、アルキルパーエステル類などが
挙げられる。硬化剤の量は、成形サイクルのみではなく
材料の保存性、色ムラ等の面に影響があるため、それぞ
れに応じて決定される。材料の保存性、成形サイクルの
面から前記不飽和ポリエステル樹脂及び重合性単量体の
総量に対して0.5〜5重量%が好ましく、より好まし
くは1〜3重量%である。As the curing agent used in the present invention, ketone peroxides, peroxycarbonates, hydroperoxides, diacyl peroxides,
Peroxyketals, dialkyl peroxides,
Peroxydiesters, alkyl peresters and the like can be mentioned. The amount of the curing agent affects not only the molding cycle but also the storability of the material, color unevenness, and the like, and thus is determined depending on each. From the standpoint of the storability of the material and the molding cycle, it is preferably 0.5 to 5% by weight, more preferably 1 to 3% by weight, based on the total amount of the unsaturated polyester resin and the polymerizable monomer.
【0018】増粘剤としては、酸化マグネシウム、水酸
化マグネシウム、酸化カリウム、水酸化カリウム等が用
いられるが、一般的には酸化マグネシウムが用いられ
る。増粘剤の量は、成形材の作業性に応じて決定される
が、前記不飽和ポリエステル樹脂及び重合性単量体の総
量に対して、0.5〜5重量%が好ましく、より好まし
くは0.7〜2重量%である。増粘剤が少なすぎると樹
脂組成物の粘度が上昇しない場合がある。また増粘剤が
多すぎると粘度が上昇し過ぎて制御できなくなる場合が
ある。As the thickener, magnesium oxide, magnesium hydroxide, potassium oxide, potassium hydroxide or the like is used, but magnesium oxide is generally used. The amount of the thickener is determined according to the workability of the molding material, but is preferably 0.5 to 5% by weight, and more preferably the total amount of the unsaturated polyester resin and the polymerizable monomer. It is 0.7 to 2% by weight. If the amount of the thickener is too small, the viscosity of the resin composition may not increase. On the other hand, if the amount of the thickener is too large, the viscosity may increase too much to be controlled.
【0019】前記の不飽和ポリエステル樹脂組成物に
は、さらに、適宜、無機充填材、離型剤、安定剤、着色
剤等が配合される。Inorganic fillers, mold release agents, stabilizers, colorants and the like are further added to the unsaturated polyester resin composition.
【0020】無機充填材としては、珪砂、炭酸カルシウ
ム、タルク、クレー等が挙げられる。無機充填材の配合
量は、不飽和ポリエステル樹脂、重合性単量体及び低収
縮剤との混合物100質量部に対して、100〜200
質量部であることが好ましい。Examples of the inorganic filler include silica sand, calcium carbonate, talc, clay and the like. The compounding amount of the inorganic filler is 100 to 200 with respect to 100 parts by mass of the mixture of the unsaturated polyester resin, the polymerizable monomer and the low-shrinking agent.
It is preferably part by mass.
【0021】離型剤としては、ステアリン酸亜鉛、ステ
アリン酸カルシウム等が使用される。離型剤の量は、前
記不飽和ポリエステル樹脂及び重合性単量体の総量に対
して、1〜10重量%が好ましく、より好ましくは2〜
4重量%である。離型剤の量が少なすぎると1重量部未
満では成形品が型に付き、脱型しづらく、また成形品に
クラック等が入る場合がある。また、離型剤が多すぎる
と成形品強度が低下する傾向にある。As the release agent, zinc stearate, calcium stearate, etc. are used. The amount of the releasing agent is preferably 1 to 10% by weight, and more preferably 2 to 10% by weight based on the total amount of the unsaturated polyester resin and the polymerizable monomer.
It is 4% by weight. If the amount of the release agent is too small, the amount of less than 1 part by weight may cause the molded product to stick to the mold, make it difficult to remove the mold, and cause the molded product to be cracked. Further, if the amount of the release agent is too much, the strength of the molded product tends to be lowered.
【0022】繊維補強材として、合成繊維及び天然繊維
が用いられる。これら合成繊維及び天然繊維のSMC中
の含有率は1〜40質量%が好適である。1質量%未満
では、その補強効果が十分でなく、得られたSMC成形
品の強度が不足するためである。また、40質量を超え
ると、不飽和ポリエステル樹脂組成物への含浸性が低下
し、成形品に繊維目、ふくれ、クラック、ピンホール等
の欠陥が発生し、製品外観を損ねるとともに強度も低下
してしまうためである。また、使用する合成繊維及び天
然繊維の形態は、織布、クロス、あるいはチョップド短
繊維等を用いることができるが、織布は、SMCの成形
時(成形品の製造時)に、クロスよりも樹脂の流動性が
よく、チョップド短繊維よりも繊維の均一分散性、樹脂
含浸性がよい。合成繊維及び天然繊維基材を構成する合
成繊維及び天然繊維の長さは、3〜150mmが好適で
ある。繊維長が3mm未満では補強効果が不十分で成形
品の強度が不足し、150mmを超えると成形時の樹脂
の流動性が悪く、成形品外観が損なわれ、又、リブやポ
スヘの充填性も悪く、成形品の用途、形状が制限される
ためである。また、合成繊維及び天然繊維基材を構成す
る合成繊維及び天然繊維の繊維径は5mm以下が好適で
ある。5mmを超えると樹脂の含浸性が悪く、成形品の
強度が不足するとともに外観が損なわれ、成形品への用
途、形状が制限されるためである。特に、安価な天然繊
維は繊維径が一定ではなく、同一条件で撚糸した場合で
も基材径が5mmを超える場合があるので、繊維径が一
定な合成繊維を混合或いは混紡することにより、基材の
品質管理上限値である基材径5mmを超えないようにし
た。繊維径は10μm以上であることが好ましい。上記
の合成繊維としては、ポリエステル繊維、セルロース繊
維、ナイロン繊維、アラミド繊維等を用いることができ
るが、ポリエステル繊維が、不飽和ポリエステル樹脂と
の密着性に優れることから、好適である。また、天然繊
維としては、軟質繊維である亜麻、苧麻、大麻、黄麻、
商麻、ケナフ、ローゼル、マルパ、サンヘンプ等の繊維
の他、硬質繊維であるマニラ麻、サイザル麻、コイヤー
ファイバー等の繊維を用いることができるが、サイザル
麻繊維が、繊維補強材として優れることから、好適であ
る。ここで使用する合成繊維基材及び天然繊維基材の含
有水分率は5%以下が望ましい。成形材の作業性から酸
化マグネシウムなどの増粘剤が添加されるが、繊維基材
の含有水分率が高いと増粘剤と水分が反応してしまうた
め、増粘効果が失われ、SMCが低粘度のまま推移し、
作業性が上がらなくなってしまう。このときの、繊維基
材の上限の含有水分率が5%程度である。特に、天然繊
維は含有水分率が季節、産地により異なるため、基材の
含有水分率の管理が難しいため、安価な天然繊維単独で
はなく、合成繊維(含有水分率一定)との混合或いは混
紡による含有水分率管理を容易(混紡による含有水分率
上限値を5%とし管理する)にした。As the fiber reinforcing material, synthetic fibers and natural fibers are used. The content of these synthetic fibers and natural fibers in SMC is preferably 1 to 40% by mass. This is because if it is less than 1% by mass, the reinforcing effect is not sufficient and the strength of the obtained SMC molded product is insufficient. On the other hand, if it exceeds 40 mass, the impregnating property into the unsaturated polyester resin composition will decrease, defects such as fiber grains, blisters, cracks and pinholes will occur in the molded product, impairing the appearance of the product and lowering the strength. This is because it will end up. The synthetic fiber and natural fiber used may be woven cloth, cloth, chopped short fiber, or the like, but the woven cloth is more preferable than cloth at the time of molding SMC (manufacturing a molded article). The resin has good fluidity, and the uniform dispersibility of the fibers and the resin impregnation are better than chopped short fibers. The length of the synthetic fiber and the natural fiber constituting the synthetic fiber and the natural fiber base material is preferably 3 to 150 mm. If the fiber length is less than 3 mm, the reinforcing effect is insufficient and the strength of the molded product is insufficient, and if it exceeds 150 mm, the fluidity of the resin at the time of molding is poor, the appearance of the molded product is impaired, and the fillability of ribs and posts is also improved. This is because the use and shape of the molded product are limited. Further, the fiber diameter of the synthetic fiber and the natural fiber constituting the synthetic fiber and the natural fiber base material is preferably 5 mm or less. This is because if it exceeds 5 mm, the impregnation property of the resin is poor, the strength of the molded product becomes insufficient, the appearance is impaired, and the use and shape of the molded product are limited. In particular, inexpensive natural fibers do not have a constant fiber diameter, and the base material diameter may exceed 5 mm even when twisted under the same conditions. Therefore, by mixing or blending synthetic fibers with a constant fiber diameter, The upper limit of the quality control of 5 mm was not exceeded. The fiber diameter is preferably 10 μm or more. As the synthetic fiber, polyester fiber, cellulose fiber, nylon fiber, aramid fiber or the like can be used, but polyester fiber is preferable because it has excellent adhesion to the unsaturated polyester resin. As natural fibers, soft fibers such as flax, ramie, hemp, jute,
In addition to fibers such as commercial hemp, kenaf, roselle, malpa, and sun hemp, it is possible to use hard fibers such as Manila hemp, sisal hemp, and Coyer fiber, but since sisal fiber is excellent as a fiber reinforcing material, It is suitable. The water content of the synthetic fiber base material and the natural fiber base material used here is preferably 5% or less. Thickeners such as magnesium oxide are added due to the workability of the molding material, but when the moisture content of the fiber base material is high, the thickener and moisture react, so the thickening effect is lost and SMC The viscosity remains low,
Workability will not be improved. At this time, the upper limit of the moisture content of the fiber base material is about 5%. In particular, since the moisture content of natural fiber varies depending on the season and the place of origin, it is difficult to control the moisture content of the base material. The control of the moisture content was facilitated (the upper limit of the moisture content in the mixed spinning was set to 5%).
【0023】合成繊維と天然繊維を混紡基材として使用
するやり方、すなわちSMCの製造方法には5通りあ
る。まず、一つ目は合成繊維と天然繊維を撚糸してお
き、この撚糸した繊維を3〜150mmの繊維長さにカ
ットし、チョップ状にして不飽和ポリエステル樹脂に散
布する方法、二つ目は合成繊維と天然繊維の撚糸したも
のを織り、すなわち織布とし、不飽和ポリエステル樹脂
とキャリアフィルムとの問に挟み込む方法、三つ目は合
成繊維、天然繊維それぞれをカットし、チョップ状にし
て不飽和ポリエステル樹脂に散布する方法がある。四つ
目は合成繊維と天然繊維の織布を不飽和ポリエステル樹
脂とキャリアフィルムとの間に挟み込みながら、合成繊
維と天然繊維とを撚糸したものをカットし、チョップ状
にし散布する方法、五つ目は合成繊維と天然繊維の織布
を不飽和ポリエステル樹脂とキャリアフィルムとの間に
挟み込みながら、合成繊維と天然繊維とをそれぞれカッ
トし、チョップ状にし散布する方法がある。There are five ways of using synthetic fibers and natural fibers as a base material for blended spinning, that is, a method for producing SMC. First, the first is a method of twisting synthetic fibers and natural fibers, cutting the twisted fibers to a fiber length of 3 to 150 mm, chopping them, and spraying them on unsaturated polyester resin. The second is Weaving a twisted yarn of synthetic fiber and natural fiber, that is, forming a woven cloth, and sandwiching it between the unsaturated polyester resin and the carrier film. There is a method of spraying on saturated polyester resin. The fourth is a method in which a woven fabric of synthetic fibers and natural fibers is sandwiched between an unsaturated polyester resin and a carrier film, and the twisted yarn of synthetic fibers and natural fibers is cut, and then chopped and scattered. For the eyes, there is a method in which a synthetic fiber and a natural fiber woven cloth is sandwiched between an unsaturated polyester resin and a carrier film, and the synthetic fiber and the natural fiber are cut, respectively, and chopped and scattered.
【0024】SMCは、通常のSMC製造装置を用いて
製造することができる。前記不飽和ポリエステル樹脂組
成物を、上下に配置されたキャリアフィルムに均一な厚
さとなるように塗布し、巻きだし装置から巻き出された
所定の大きさの繊維補強材を上記した上下に配置された
キャリアフィルムの不飽和ポリエステル樹脂組成物に挟
み込み、次いで、全体を含浸ロールの間に通して、圧力
を加えて繊維補強材を不飽和ポリエステル樹脂組成物に
含浸させた後、ロール状に巻き取るかつづら折りに畳
む。この後、必要に応じて熟成等を行う。増粘剤を配合
した場合には室温〜60℃の温度に加熱して熟成するこ
とが好ましい。離型フィルムとしては、ポリエチレンフ
ィルム、ポリプロピレンフィルム等を用いることができ
る。The SMC can be manufactured using a normal SMC manufacturing apparatus. The unsaturated polyester resin composition is applied to the carrier films arranged above and below so as to have a uniform thickness, and the fiber reinforcing material of a predetermined size unwound from the unwinding device is arranged above and below. The carrier film is sandwiched between unsaturated polyester resin compositions, and then the whole is passed between impregnating rolls, pressure is applied to impregnate the unsaturated polyester resin composition with the fiber reinforcement, and then wound into a roll shape. Fold it in a fold. After that, aging or the like is performed if necessary. When a thickener is added, it is preferable to heat it at a temperature of room temperature to 60 ° C. for aging. A polyethylene film, a polypropylene film, or the like can be used as the release film.
【0025】SMCの粘度は、40℃において1,00
0〜18,000Pa・sとなるように調整されるのが
好ましい。粘度が低すぎると、成形品表面にスカミング
が発生し易く、また粘度が高すぎると型締め時間が長く
なって成形サイクルが長くなる傾向を示す。繊維強化成
形材料の粘度は、40℃において1,500Pa・s〜
15,000Pa・sとなるように調整されるのがより
好ましく、3,500〜12,000Pa・sとなるよ
うに調整されるのが特に好ましい。ただし、繊維強化成
形材料の最適の粘度は、成形品によって決定される。ま
た、繊維強化成形材料の粘度は増粘剤の配合量や熟成条
件によって調整することができる。The viscosity of SMC is 100 at 40 ° C.
It is preferably adjusted to be 0 to 18,000 Pa · s. If the viscosity is too low, scumming tends to occur on the surface of the molded product, and if the viscosity is too high, the mold clamping time tends to be long and the molding cycle tends to be long. The viscosity of the fiber-reinforced molding material is 1,500 Pa · s at 40 ° C.
It is more preferably adjusted to 15,000 Pa · s, and particularly preferably adjusted to 3,500 to 12,000 Pa · s. However, the optimum viscosity of the fiber-reinforced molding material is determined by the molded product. Further, the viscosity of the fiber-reinforced molding material can be adjusted by the blending amount of the thickener and the aging conditions.
【0026】SMCの成形方法には前記SMCを成形機
にチャージする方法と前記記載の合成繊維と天然繊維と
の織布とSMCを同時に成形機にチャージする方法があ
る。SMCは、圧縮成形、トランスファー成形等により
成形され、広範囲なFRP成形品を得ることができる。
成形温度は60〜150℃、成形圧力は0.1〜10M
Paであることが好ましい。The SMC molding method includes a method of charging the SMC in a molding machine and a method of simultaneously charging the woven cloth of synthetic fibers and natural fibers and SMC in the molding machine. SMC is molded by compression molding, transfer molding, etc., and a wide range of FRP molded products can be obtained.
Molding temperature is 60-150 ° C, molding pressure is 0.1-10M
Pa is preferable.
【0027】上記のようにして作製したSMCを用いる
と、軽量化が図れ運搬がし易く、又衝撃を受けた時にク
ラックが発生しにくくなり、パネル組立式貯水槽、浄化
槽等の大型容器の他住宅設備機器、自動車用部材の成形
品等に優れた特性を持たせることができる。When the SMC produced as described above is used, the weight can be reduced and the transportation is easy, and cracks are less likely to occur when an impact is applied, so that other large containers such as a panel assembly type water storage tank and a septic tank can be obtained. It is possible to give excellent properties to housing equipment, molded parts of automobile members, and the like.
【0028】[0028]
【実施例】以下において、スチレンで希釈された不飽和
ポリエステル樹脂として、ポリセツトPS−9415
(不飽和ポリエステル樹脂40質量%のスチレン溶液、
日立化成工業株式会社製、商品名)、低収縮剤としてポ
リスチレン(デンカスチロール、電気化学工業株式会社
商品名)を用いた。EXAMPLES In the following, Polyset PS-9415 was used as an unsaturated polyester resin diluted with styrene.
(Styrene solution containing 40% by mass of unsaturated polyester resin,
Hitachi Chemical Co., Ltd., trade name) and polystyrene (Dencast styrol, Denki Kagaku Kogyo Co., Ltd. trade name) were used as the low-shrinking agent.
【0029】施例1〜5及び比較例1〜6
(SMCの作製)スチレンに溶解された不飽和ポリエス
テル樹脂80質量部(スチレン60質量%)及びスチレ
ンに溶解したポリスチレン20質量部(スチレン60質
量%)、そして、この重合性単量体のスチレンで希釈さ
れた不飽和ポリエステルとスチレンで溶解したポリスチ
レンの混合物100質量部に対して、硬化剤のt−ブチ
ルパーオキシベンゾエート1質量部、重合禁止剤のパラ
ベンゾキノン0.05質量部、離型剤のステアリン酸亜
鉛4質量部、及び増粘剤の酸化マグネシウム0.8質量
部を配合した。このように配合して得られた不飽和ポリ
エステル樹脂組成物を、表1又は表2に示すように所定
の合成繊維及び天然繊維を所定含有量にて含浸させ、S
MCを作製した。Examples 1 to 5 and Comparative Examples 1 to 6 (Preparation of SMC) 80 parts by mass of unsaturated polyester resin dissolved in styrene (60% by mass of styrene) and 20 parts by mass of polystyrene dissolved in styrene (60 parts by mass of styrene) %), And 1 part by mass of t-butylperoxybenzoate as a curing agent, 100 parts by mass of a mixture of an unsaturated polyester diluted with styrene as a polymerizable monomer and polystyrene dissolved in styrene, and a polymerization inhibition. 0.05 parts by mass of parabenzoquinone as an agent, 4 parts by mass of zinc stearate as a release agent, and 0.8 parts by mass of magnesium oxide as a thickener were added. The unsaturated polyester resin composition obtained by blending in this way is impregnated with predetermined synthetic fibers and natural fibers at a predetermined content as shown in Table 1 or Table 2, and S
MC was produced.
【0030】成型品の製造
上記で得られたSMCを用いて、220cm角の平板を
加圧加熱成形した。なお、成形条件は、SMC投入重量
1.5kg、チャージ面積0.05m2(15cm
角)、成形圧力9MPa、保圧時間4分に成形した。Manufacture of Molded Product Using the SMC obtained above, a 220 cm square flat plate was pressure-heated and molded. The molding conditions are as follows: SMC input weight 1.5 kg, charge area 0.05 m 2 (15 cm
Corner), the molding pressure was 9 MPa, and the holding time was 4 minutes.
【0031】試験方法
(1)繊維基材の含浸性
得られたSMCシートの中の繊維基材をカッターナイフ
で表面の樹脂を取り除きながら観察し、樹脂が含浸され
ていない繊維基材の箇所の有無を目視判断した。樹脂が
含浸されていない繊維基材の箇所がない場合を○とし
て、その箇所が有る場合を×として評価した。
(2)成型品の外観
得られた成型品を目視観察し、SMCの充填度合い、ふ
くれ、巣、ピンホール等の欠陥の有無を調べた。欠陥の
ないものを○として、欠陥のあるものを×として評価し
た。
(3)成型品比重
電子天秤式の比重計により測定した。
(4)曲げ強さ
JISK6911に準じ、オリエンテック(株)製引張
試験機により測定した。
(5)灼熱時の発熱量及び残分
SMC成形品を示差熱熱重量同時測定装置にて600℃
で2時問処理したときの発熱量及び処理後の残分量を測
定した。比較例1のSMC成形品では残分が70質量%
で、ガラス繊維がその中に含まれていたのに対して、実
施例1〜5のSMC成形品は残分が50質量%で、ガラ
ス繊維が存在しないために完全な微粉状であった。ま
た、発熱量も同重量当たりの燃焼可能分が多いために高
かった。Test Method (1) Impregnating Property of Fiber Base Material The fiber base material in the obtained SMC sheet was observed while removing the resin on the surface with a cutter knife, and the fiber base material not impregnated with the resin was examined. The presence or absence was visually judged. The case where there was no part of the fiber base material not impregnated with the resin was evaluated as ◯, and the case where there was such a part was evaluated as x. (2) Appearance of molded product The obtained molded product was visually observed to check the degree of SMC filling, and the presence or absence of defects such as blisters, cavities, and pinholes. Those without defects were evaluated as ◯, and those with defects were evaluated as x. (3) Specific gravity of molded product Measured with an electronic balance-type specific gravity meter. (4) Bending strength According to JIS K6911, it was measured by a tensile tester manufactured by Orientec Co., Ltd. (5) Calorific value at the time of burning and residual SMC molded product at 600 ° C with a differential thermogravimetric simultaneous measurement device
The heat generation amount and the residual amount after the treatment were measured after 2 hours. In the SMC molded product of Comparative Example 1, the balance is 70% by mass.
While the glass fibers were contained therein, the SMC molded articles of Examples 1 to 5 had a residual content of 50% by mass and were completely fine powder because the glass fibers were not present. Also, the calorific value was high because there were many combustible parts per unit weight.
【0032】[0032]
【表1】 [Table 1]
【0033】[0033]
【表2】 [Table 2]
【0034】[0034]
【発明の効果】不飽和ポリエステル樹脂組成物に従来の
ガラス繊維に代えて合成繊維及び天然繊維基材を含浸さ
せたSMC及びその成形品は、焼却不可能なガラス繊維
を含まないために焼却残分が少なく、したがって、セメ
ント燃原料としても熱効率が高く、また、残査も粉状で
あるため、廃棄処理も容易である。また、ガラス繊維に
代えて比重の低い合成繊維及び天然繊維を用いるために
成形品の低比重化が図れ、製品の軽量化にも有用であ
る。植物系の天然繊維を使用することから、その製造エ
ネルギは低エネルギとなり、石化資源の使用量削減及び
地球環境に対する負荷低減も図れる。The SMC obtained by impregnating the unsaturated polyester resin composition with the synthetic fiber and the natural fiber base material in place of the conventional glass fiber and the molded article thereof do not contain the glass fiber which cannot be incinerated, and therefore the incineration residue. Since it has a small amount, the thermal efficiency is high even as a cement combustion raw material, and the residue is also in powder form, so that disposal is easy. Further, since synthetic fibers and natural fibers having a low specific gravity are used instead of glass fibers, the specific gravity of the molded product can be reduced, which is useful for reducing the weight of the product. Since plant-based natural fibers are used, the production energy thereof is low, and it is possible to reduce the amount of petrochemical resources used and the load on the global environment.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 長谷川 寛士 茨城県下館市大字下江連1250番地 日立化 成工業株式会社結城事業所内 Fターム(参考) 4F072 AA02 AA04 AA07 AA09 AB03 AB05 AB06 AB22 AB28 AD05 AD38 AE02 AF04 AF06 AF17 AG03 AG18 AH04 AH11 AH12 AH13 AJ03 AK05 AK14 AK20 AL02 AL06 AL07 4F204 AA41 AD16 AH17 AH49 FA01 FB01 FG02 FG09 FN11 FN15 ─────────────────────────────────────────────────── ─── Continued front page (72) Inventor Hiroshi Hasegawa Hitachi, Shimodate-shi, Ibaraki Prefecture 1250 Shimoeren Seikou Co., Ltd.Yuki Works F-term (reference) 4F072 AA02 AA04 AA07 AA09 AB03 AB05 AB06 AB22 AB28 AD05 AD38 AE02 AF04 AF06 AF17 AG03 AG18 AH04 AH11 AH12 AH13 AJ03 AK05 AK14 AK20 AL02 AL06 AL07 4F204 AA41 AD16 AH17 AH49 FA01 FB01 FG02 FG09 FN11 FN15
Claims (7)
体、低収縮材、硬化剤及び増粘剤を含有する不飽和ポリ
エステル組成物を合成繊維基材及び天然繊維基材に含浸
させてなるシートモールディングコンパウンドにおいて
合成繊維基材及び天然繊維基材の含有量を1〜40質量
%とすることを特徴とするシートモールディングコンパ
ウンド。1. A sheet obtained by impregnating a synthetic fiber base material and a natural fiber base material with an unsaturated polyester composition containing an unsaturated polyester resin, a polymerizable monomer, a low shrinkage material, a curing agent and a thickener. A sheet molding compound, wherein the content of the synthetic fiber base material and the natural fiber base material in the molding compound is 1 to 40% by mass.
体、低収縮材、硬化剤及び増粘剤を含有する不飽和ポリ
エステル組成物を合成繊維と天然繊維の混紡基材に含浸
させてなるシートモールディングコンパウンドにおいて
合成繊維と天然繊維の混紡基材の含有量を1〜40質量
%とすることを特徴とするシートモールディングコンパ
ウンド。2. A sheet obtained by impregnating a mixed base material of synthetic fibers and natural fibers with an unsaturated polyester composition containing an unsaturated polyester resin, a polymerizable monomer, a low shrinkage material, a curing agent and a thickening agent. A sheet molding compound, wherein the content of the blended base material of synthetic fibers and natural fibers in the molding compound is 1 to 40% by mass.
材を主体とする織布である請求項1または請求項2に記
載のシートモールディングコンパウンド。3. The sheet molding compound according to claim 1, which is a woven fabric mainly composed of a blended base material of a synthetic fiber base material and a natural fiber base material.
然繊維がサイザル麻を主体としたものである請求項1又
は2又は3に記載のシートモールディングコンパウン
ド。4. The sheet molding compound according to claim 1, 2 or 3, wherein the organic fiber base material is mainly composed of polyester fiber and natural fiber.
維基材及び若しくは天然繊維基材の含有水分率が5%以
下である合成繊維基材及び若しくは天然繊維基材を用い
たシートモールディングコンパウンド。5. A sheet using the synthetic fiber base material and / or natural fiber base material according to claim 1, wherein the moisture content of the synthetic fiber base material and / or natural fiber base material is 5% or less. Molding compound.
維基材及び天然繊維基材の繊維径が5mm以下のもので
ある合成繊維基材及び天然繊維基材用いたシートモール
ディングコンパウンド又は合成繊維基材及び天然繊維基
材の混紡繊維の繊維径が、5mm以下のものである合成
繊維基材及び天然繊維基材の混紡繊維を用いたシートモ
ールディングコンパウンド。6. A sheet molding compound using the synthetic fiber base material and natural fiber base material according to claim 1, wherein the synthetic fiber base material and the natural fiber base material have a fiber diameter of 5 mm or less. A sheet molding compound using a mixed fiber of a synthetic fiber base material and a natural fiber base material having a fiber diameter of 5 mm or less.
モールディングコンパウンドを、加圧加熱成形したシー
トモールディングコンパウンド成形品。7. A sheet molding compound molded product obtained by press-molding the sheet molding compound according to claim 1.
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JP2001235075A JP2003049001A (en) | 2001-08-02 | 2001-08-02 | Sheet molding compound and molded product using the same |
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JP2003049001A true JP2003049001A (en) | 2003-02-21 |
Family
ID=19066578
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JP2001235075A Pending JP2003049001A (en) | 2001-08-02 | 2001-08-02 | Sheet molding compound and molded product using the same |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006059526A1 (en) * | 2004-11-30 | 2006-06-08 | Nichimen Chemical Industry Co., Ltd. | Bamboo fiber reinforced plastic formed article and method for production thereof |
WO2007110660A1 (en) * | 2006-03-25 | 2007-10-04 | Building Research Establishment Ltd | Process for making composite products |
WO2014118101A1 (en) * | 2013-01-29 | 2014-08-07 | Akzo Nobel Chemicals International B.V. | Process for preparing a fiber-reinforced composite material |
JP2017071719A (en) * | 2015-10-08 | 2017-04-13 | 有限会社アルカディア | Composite synthetic resin composition and structure using the composition |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03290453A (en) * | 1990-04-06 | 1991-12-20 | Chisso Corp | Polypropylene resin composition |
JP2001098059A (en) * | 1999-06-18 | 2001-04-10 | Hitachi Chem Co Ltd | Method for manufacture of unsaturated polyester resin, unsaturated polyester resin composition, molding material, sheet molding material, and fiber reinforced plastic molding |
-
2001
- 2001-08-02 JP JP2001235075A patent/JP2003049001A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03290453A (en) * | 1990-04-06 | 1991-12-20 | Chisso Corp | Polypropylene resin composition |
JP2001098059A (en) * | 1999-06-18 | 2001-04-10 | Hitachi Chem Co Ltd | Method for manufacture of unsaturated polyester resin, unsaturated polyester resin composition, molding material, sheet molding material, and fiber reinforced plastic molding |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006059526A1 (en) * | 2004-11-30 | 2006-06-08 | Nichimen Chemical Industry Co., Ltd. | Bamboo fiber reinforced plastic formed article and method for production thereof |
WO2007110660A1 (en) * | 2006-03-25 | 2007-10-04 | Building Research Establishment Ltd | Process for making composite products |
GB2449833A (en) * | 2006-03-25 | 2008-12-03 | Building Res Establishment Ltd | Process for making composite products |
GB2449833B (en) * | 2006-03-25 | 2010-11-24 | Building Res Establishment Ltd | Process for making composite products |
WO2014118101A1 (en) * | 2013-01-29 | 2014-08-07 | Akzo Nobel Chemicals International B.V. | Process for preparing a fiber-reinforced composite material |
JP2016504477A (en) * | 2013-01-29 | 2016-02-12 | アクゾ ノーベル ケミカルズ インターナショナル ベスローテン フエンノートシャップAkzo Nobel Chemicals International B.V. | Manufacturing method of fiber reinforced composite material |
EP2951233B1 (en) | 2013-01-29 | 2016-12-14 | Akzo Nobel Chemicals International B.V. | Process for preparing a fiber-reinforced composite material |
US9873795B2 (en) | 2013-01-29 | 2018-01-23 | Akzo Nobel Chemicals International B.V. | Process for preparing a fiber-reinforced composite material |
JP2017071719A (en) * | 2015-10-08 | 2017-04-13 | 有限会社アルカディア | Composite synthetic resin composition and structure using the composition |
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