JP2001338942A - Method for sucking and arranging small metal balls and its apparatus - Google Patents
Method for sucking and arranging small metal balls and its apparatusInfo
- Publication number
- JP2001338942A JP2001338942A JP2000319935A JP2000319935A JP2001338942A JP 2001338942 A JP2001338942 A JP 2001338942A JP 2000319935 A JP2000319935 A JP 2000319935A JP 2000319935 A JP2000319935 A JP 2000319935A JP 2001338942 A JP2001338942 A JP 2001338942A
- Authority
- JP
- Japan
- Prior art keywords
- suction
- container
- jig
- suction jig
- metal spheres
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/74—Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies
- H01L24/741—Apparatus for manufacturing means for bonding, e.g. connectors
- H01L24/742—Apparatus for manufacturing bump connectors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/11—Manufacturing methods
- H01L2224/11001—Involving a temporary auxiliary member not forming part of the manufacturing apparatus, e.g. removable or sacrificial coating, film or substrate
- H01L2224/11003—Involving a temporary auxiliary member not forming part of the manufacturing apparatus, e.g. removable or sacrificial coating, film or substrate for holding or transferring the bump preform
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/11—Manufacturing methods
- H01L2224/113—Manufacturing methods by local deposition of the material of the bump connector
- H01L2224/1133—Manufacturing methods by local deposition of the material of the bump connector in solid form
- H01L2224/11334—Manufacturing methods by local deposition of the material of the bump connector in solid form using preformed bumps
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/01—Chemical elements
- H01L2924/01005—Boron [B]
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、半田ボールのよう
な微小金属球を整列した状態で吸着してこれを搬送し、
例えば半導体チップや回路基板などのワークの所定位置
に搭載するための吸着治具に、微小金属球を整列した状
態で吸着させるための吸着整列方法及び装置に関するも
のである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method in which minute metal balls such as solder balls are suctioned in a state of being aligned and conveyed.
For example, the present invention relates to a suction aligning method and apparatus for sucking fine metal spheres in an aligned state on a suction jig for mounting on a predetermined position of a work such as a semiconductor chip or a circuit board.
【0002】[0002]
【従来の技術】半導体チップの電極等のワークの上に、
半田ボールのような微小金属球を配置させるために、こ
の微小金属球を真空吸引力を用いて吸着する下面を備え
た吸着治具が用いられている。特開昭58−11813
1号公報は、この種の吸着治具に関する発明を開示して
おり、この発明では、半田ボール用容器の中の半田ボー
ルを吸着治具を用いて吸着し、これを例えば半導体チッ
プの所定位置の上まで搬送し、次いで、吸着のための真
空吸引力を解放すると共に、吸着治具に搭載した電磁石
を付勢して吸着治具の下壁(微小金属球を吸着するため
の壁)を振動させ、これにより微小金属球を落下させる
ことを教示している。2. Description of the Related Art On a work such as an electrode of a semiconductor chip,
In order to dispose minute metal spheres such as solder balls, a suction jig having a lower surface for sucking the minute metal spheres using a vacuum suction force is used. JP-A-58-11813
No. 1 discloses an invention relating to this kind of suction jig. In this invention, a solder ball in a solder ball container is sucked using a suction jig, and this is fixed to a predetermined position of a semiconductor chip, for example. Then, the vacuum suction force for suction is released, and the electromagnet mounted on the suction jig is urged to lower the lower wall of the suction jig (the wall for sucking the minute metal sphere). It is taught to vibrate and thereby drop a minute metal sphere.
【0003】このような吸着治具に微小金属球を整列し
た状態で吸着させるための従来方法を大別すると、図
1、図2、図3に示すように、次の三通りがある。第一
の方法は、容器内で半田ボールを跳躍させるものであ
り、具体例としては、半田ボール用容器の底部分から上
方に向けてガスを噴出させて容器内の半田ボールを吹き
上げるか、あるいは図1に示すように、容器1の底に振
動発生器2を設け、この振動発生器2によって、容器1
を上下に振動させて容器1内の半田ボールBを躍動させ
る等によって、容器内で半田ボールBを跳躍させなが
ら、真空吸引する吸着治具3の吸着孔4に取り込む(特
開平10−74767号公報、特開平8−264930
号公報参照)。Conventional methods for adsorbing fine metal spheres in such an adsorbing jig in an aligned state are roughly classified into the following three methods as shown in FIGS. 1, 2 and 3. The first method is to make the solder balls jump in the container.Specific examples include blowing gas upward from the bottom of the solder ball container to blow up the solder balls in the container, or as shown in FIG. As shown in FIG. 1, a vibration generator 2 is provided at the bottom of a container 1, and the vibration generator 2
By vibrating the solder ball B in the container 1 by vibrating the solder ball B up and down, the solder ball B jumps in the container and is taken into the suction hole 4 of the suction jig 3 for vacuum suction (Japanese Patent Application Laid-Open No. H10-74767). Gazette, JP-A-8-264930
Reference).
【0004】第二の方法は、図2に示すように、容器1
の開口縁5に吸着治具3の吸着面6を密着させた状態を
維持しながら軸7を中心にして垂直平面内で回転させる
ことによって、容器1内の半田ボールBを吸着治具3の
整列面6(吸着面)の上で転がして流動させながら、各
吸着孔4の中に一つづつ取り込む。[0004] In a second method, as shown in FIG.
By rotating the solder ball B in the container 1 in the vertical plane about the axis 7 while maintaining the state in which the suction surface 6 of the suction jig 3 is in close contact with the opening edge 5 of the suction jig 3 While being rolled and flown on the alignment surface 6 (adsorption surface), it is taken into each adsorption hole 4 one by one.
【0005】第三の方法は、図3に示すように、容器1
の底にガス供給装置8を設け、このガス供給装置8によ
り容器1内の半田ボールBの層にガスを供給し、この層
を流動化状態にし、吸着治具3を半田ボール層内に沈み
込ませ、各吸着孔4に取り込む(特開平8−64944
号公報参照)。[0005] A third method is as shown in FIG.
A gas supply device 8 is provided at the bottom of the container, a gas is supplied to the layer of the solder balls B in the container 1 by the gas supply device 8, and this layer is brought into a fluidized state. And into each of the suction holes 4 (Japanese Patent Laid-Open No. 8-64944).
Reference).
【0006】第一の方法では、容器1内で跳躍して吸着
孔4に近づいた半田ボールBを吸着孔4の中に取り込む
ものであるが、吸着孔4の近くの半田ボールBの密度が
低いため、吸着孔4の全てに半田ボールBを取り込むに
は時間を要するという問題がある。In the first method, the solder ball B jumping in the container 1 and approaching the suction hole 4 is taken into the suction hole 4, but the density of the solder ball B near the suction hole 4 is reduced. Therefore, it takes a long time to take in the solder balls B into all the suction holes 4.
【0007】第二の方法では、吸着治具3の全ての吸着
孔4に半田ボールBを確実且つ整列した状態で吸着させ
ることができるものの、容器1を吸着治具3に密着した
まま両者を一緒に回転させるための時間及び装置が必要
であり、また、この装置も高価である。According to the second method, the solder balls B can be sucked in all suction holes 4 of the suction jig 3 in a reliable and aligned state, but both are held while the container 1 is kept in close contact with the suction jig 3. It requires time and equipment to rotate them together, and this equipment is also expensive.
【0008】第三の方法では、容器1内に大量の半田ボ
ールBを入れておく必要があり、また半田ボール層を流
動化させるためのガスや、流動化した半田ボール層の上
面を検出するためのセンサーが必要となる等、装置構成
が複雑になるという問題がある。In the third method, it is necessary to put a large amount of solder balls B in the container 1, and a gas for fluidizing the solder ball layer and the upper surface of the fluidized solder ball layer are detected. For example, there is a problem that a device configuration is complicated, for example, a sensor is required.
【0009】[0009]
【発明が解決しようとする課題】本発明は、比較的簡単
な構成でありながら、吸着治具の吸着孔に微小金属球を
整列した状態で効率よく吸着させることのできる吸着整
列方法及び装置を提供することをその課題とする。SUMMARY OF THE INVENTION The present invention is directed to a method and apparatus for adsorbing and aligning small metal spheres in an adsorbing hole of an adsorbing jig with a relatively simple structure. The task is to provide.
【0010】[0010]
【課題を解決するための手段】本発明によれば、前記課
題を解決するため、微小金属球を吸着してこれをワーク
の所定位置に搭載するための吸着治具に微小金属球を整
列した状態で吸着させるための方法であって、該微小金
属球を収容した容器を該吸着治具の吸着面に密着又は微
小金属球1個分の径より小さいすきまで係合させる工程
と、次いで、該吸着治具の吸着面に開口する吸着孔を真
空吸引しながら該吸着治具と該容器とを密着又は微小金
属球1個分の径より小さいすきまで係合した状態で上下
動させる工程とを有することを特徴とする吸着整列方法
が提供される。According to the present invention, in order to solve the above-mentioned problems, the fine metal spheres are arranged on a suction jig for sucking the fine metal spheres and mounting the same at a predetermined position on a work. A method for adsorbing in a state, wherein the container containing the micro metal spheres is closely attached to the suction surface of the suction jig or is engaged with a gap smaller than the diameter of one micro metal sphere, A step of vertically moving the suction jig and the container in close contact or engaging with a gap smaller than the diameter of one minute metal ball while vacuum-suctioning the suction hole opened on the suction surface of the suction jig; Is provided.
【0011】また、本発明によれば、微小金属球を吸着
してこれをワークの所定位置に搭載するための吸着治具
に微小金属球を整列した状態で吸着させるための吸着整
列装置であって、該微小金属球を収容した容器と、該容
器の開口縁を該吸着治具の吸着面に密着又は微小金属球
1個分の径より小さいすきまで係合させるための密着/
係合手段と、該吸着治具の吸着孔に該微小金属球を吸着
させために該吸着孔に通じる真空室を真空吸引するため
の真空吸引手段と、該真空吸引手段により該真空室を真
空吸引しながら、該容器と該吸着治具とを密着又は微小
金属球1個分以下のすきまで係合させた状態で上下動さ
せるための上下動手段とを有することを特徴とする吸着
整列装置が提供される。Further, according to the present invention, there is provided a suction aligning apparatus for sucking the fine metal spheres in a state where the fine metal spheres are aligned on a suction jig for sucking the fine metal spheres and mounting the same at a predetermined position on a work. And a container for accommodating the fine metal spheres, and an opening / closer for bringing the opening edge of the container into close contact with the suction surface of the suction jig or a gap smaller than the diameter of one fine metal sphere.
Engaging means, vacuum suction means for vacuum-suctioning a vacuum chamber communicating with the suction hole in order to make the minute metal spheres suck in the suction hole of the suction jig, and vacuuming the vacuum chamber by the vacuum suction means. Up / down moving means for vertically moving the container and the suction jig in close contact with each other or with a gap smaller than one minute metal ball while sucking the suction jig. Is provided.
【0012】また、本発明によれば、微小金属球を吸着
してこれをワークの所定位置に搭載するための吸着治具
に微小金属球を整列した状態で吸着させるための方法で
あって、該微小金属球を収容した容器の上に該吸着治具
を水平方向に相対的に移動させた後、該容器を該吸着治
具の吸着面に近づくように上昇させ、次いでその上昇動
作を急停止させることにより、微小金属球を該容器内で
浮遊状態とし、該吸着治具の吸着面に開口する吸着孔を
真空吸引することにより微小金属球の吸着を行うことを
特徴とする吸着整列方法が提供される。Further, according to the present invention, there is provided a method for adsorbing a minute metal sphere in an aligned state on an adsorption jig for adsorbing the minute metal sphere and mounting the same at a predetermined position on a work, After the suction jig is relatively moved in a horizontal direction on the container containing the micro metal spheres, the container is raised so as to approach the suction surface of the suction jig, and then the raising operation is rapidly performed. The method according to claim 1, wherein the micro metal spheres are suspended in the container by stopping the suction, and the micro metal spheres are suctioned by vacuum-suctioning the suction holes formed in the suction surface of the suction jig. Is provided.
【0013】さらに、本発明によれば、微小金属球を吸
着してこれをワークの所定位置に搭載するための吸着治
具に微小金属球を整列した状態で吸着させるための吸着
整列装置であって、該微小金属球を収容した容器と、該
容器を該吸着治具の吸着面に近づくように上昇させる上
昇手段と、該容器が該吸着治具の吸着面に接近したとき
その上昇動作を急停止させる急停止手段と、該吸着治具
の吸着孔に該微小金属球を吸着させために該吸着孔に通
じる真空室を真空吸引するための真空吸引手段とを有す
ることを特徴とする吸着整列装置が提供される。Further, according to the present invention, there is provided a suction aligning apparatus for sucking a fine metal sphere in a state where the fine metal sphere is aligned with a suction jig for sucking the fine metal sphere and mounting the same at a predetermined position on a work. A container containing the fine metal spheres, lifting means for raising the container so as to approach the suction surface of the suction jig, and a lifting operation when the container approaches the suction surface of the suction jig. Suction means for suddenly stopping the apparatus, and vacuum suction means for vacuum-suctioning a vacuum chamber communicating with the suction hole for sucking the minute metal spheres into the suction hole of the suction jig. An alignment device is provided.
【0014】本発明において吸着整列の対象となる微小
金属球は、半田ボールのみならず、各種金属合金材料か
らなる微小球、プラスチック球のまわりを金属合金材料
で被覆した微小球等を包含する。The fine metal spheres to be suction-aligned in the present invention include not only solder balls but also fine spheres made of various metal alloy materials, microspheres around which plastic spheres are coated with a metal alloy material, and the like.
【0015】[0015]
【発明の実施の形態】以下、本発明の第1の実施の形態
を好ましい実施例に基づいて説明する。この実施例は、
例えば基板や半導体チップなどに突出電極(バンプ)を
形成するための微小金属球つまり半田ボールを吸着する
ための吸着治具に確実に且つ整列した状態で半田ボール
を吸着させるための吸着整列を行うものである。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a first embodiment of the present invention will be described based on preferred embodiments. This example is
For example, suction and alignment are performed to suck the solder balls in a state where the solder balls are securely and aligned with a minute metal ball for forming a protruding electrode (bump) on a substrate or a semiconductor chip, that is, a suction jig for sucking the solder balls. Things.
【0016】図4及び図5は、本発明の第1の実施の形
態の基本的な概念を説明するための図である。図4は、
吸着治具10に半田ボールBを吸着させる準備工程を示
す。吸着治具10は、既知のように、その吸着面11に
数多くの吸着孔12を有し、この吸着孔12は、吸着治
具10の内部の密閉した真空室13に通じており、この
真空室13は、ポート14を通じて、図外の真空源(例
えばブロア)に連通されている。半田ボールBは容器1
5に収容されており、この半田ボール用容器15の上端
開口縁16を吸着治具10の吸着面11に密着させる。FIGS. 4 and 5 are diagrams for explaining the basic concept of the first embodiment of the present invention. FIG.
A preparation step for causing the suction jig 10 to suck the solder ball B will be described. As is known, the suction jig 10 has a large number of suction holes 12 on its suction surface 11, and the suction holes 12 communicate with a closed vacuum chamber 13 inside the suction jig 10. The chamber 13 is connected to a vacuum source (for example, a blower) (not shown) through a port 14. Solder ball B is container 1
5, the upper edge 16 of the solder ball container 15 is brought into close contact with the suction surface 11 of the suction jig 10.
【0017】図5は、図4の工程に続く次の工程を示
す。この工程では、吸着治具10のポート14を通じて
真空吸引しながら、この状態で吸着治具10及び半田ボ
ール用容器15を密着したたまま上下に大きく振る。こ
れにより半田ボール用容器15内の半田ボールBは浮遊
状態になり、吸着治具10の吸着面11に接近した半田
ボールBは、吸着孔12の取り込まれて、この吸着孔1
2に吸着される。図5で示す工程つまり吸着治具10と
容器15とを一緒に上下に移動させる際、その加減速
は、本発明の効果を得るのに、重力加速度と同じ又はそ
れよりも大きいのが望ましい。FIG. 5 shows the next step following the step of FIG. In this step, the suction jig 10 and the solder ball container 15 are shaken up and down in this state while being in close contact with each other while vacuum suction is performed through the port 14 of the suction jig 10. As a result, the solder balls B in the solder ball container 15 are in a floating state, and the solder balls B approaching the suction surface 11 of the suction jig 10 are taken into the suction holes 12 and
It is adsorbed on 2. In the process shown in FIG. 5, that is, when the suction jig 10 and the container 15 are moved up and down together, the acceleration / deceleration is desirably equal to or greater than the gravitational acceleration to obtain the effect of the present invention.
【0018】図6、図7は、本発明の好ましい実施例の
吸着整列装置を示す。図6は、容器15の中の半田ボー
ルBを吸着治具10で吸着するステーションを示し、図
7は、吸着治具10で搬送してきた半田ボールBを基板
Pなどに搭載するステーションを示す。FIGS. 6 and 7 show a suction aligning apparatus according to a preferred embodiment of the present invention. 6 shows a station for sucking the solder balls B in the container 15 by the suction jig 10, and FIG. 7 shows a station for mounting the solder balls B transported by the suction jig 10 on the substrate P or the like.
【0019】吸着整列装置20は支柱21を有し、この
支柱21には、垂直方向に延びるボールネジ22と、こ
のボールネジ22を正逆両方に回転させるためのサーボ
モータ23が設けられている。ボールネジ22には、ア
ーム24が係合されており、ボールネジ22の正転又は
逆転により上昇し、ボールネジ22が反対方向に回転す
ると下降する。The suction aligning device 20 has a column 21. The column 21 is provided with a ball screw 22 extending in the vertical direction and a servomotor 23 for rotating the ball screw 22 in both forward and reverse directions. An arm 24 is engaged with the ball screw 22. The arm 24 is raised by forward or reverse rotation of the ball screw 22, and is lowered when the ball screw 22 rotates in the opposite direction.
【0020】アーム24には、吸着面11を下に向けた
状態の吸着治具10が固設されている。図6に示すよう
に、吸着するステーションには、基台30と、基台30
に形成された垂直方向の貫通孔31の中に上下動自在に
挿入されたロッド32と、ロッド32に上端に固設され
たベースプレート33と、ベースプレート33と基台3
0との間に配設された圧縮スプリング34とが設置さ
れ、半田ボールBを収容した容器15は、ベースプレー
ト33の上に載置される。The suction jig 10 with the suction surface 11 facing downward is fixed to the arm 24. As shown in FIG. 6, the suction station includes a base 30 and a base 30.
A rod 32 inserted vertically into a through hole 31 formed in a vertical direction, a base plate 33 fixed to an upper end of the rod 32, a base plate 33 and a base 3
The compression spring 34 is disposed between the base plate 33 and the container 15 containing the solder balls B.
【0021】吸着整列装置20は、吸着ステーション
(図6)まで移動すると、アーム24つまり吸着治具1
0を下降させる。この吸着治具10の下降動作は、吸着
治具10の吸着面11が、ベースプレート33上の容器
15の上端開口縁16に当接した後も更に継続され、圧
縮スプリング34のバネ力に抗して容器15つまりベー
スプレート33を押し下げる。When the suction aligner 20 moves to the suction station (FIG. 6), the arm 24, that is, the suction jig 1 is moved.
Decrease 0. The lowering operation of the suction jig 10 is continued even after the suction surface 11 of the suction jig 10 comes into contact with the upper opening edge 16 of the container 15 on the base plate 33, and resists the spring force of the compression spring 34. The container 15, that is, the base plate 33 is pushed down.
【0022】次いで、吸着治具10のポート14を通じ
て真空吸引しながら、サーボモータ23を正転及び逆転
を反復することによって、吸着治具10を容器15に密
着させた状態で上下動させる。この上下動に伴って容器
15内の半田ボールBが浮遊し、吸着治具10に接近し
た半田ボールBが吸着治具10の吸着孔12に取り込ま
れて吸着される。その過程で、サーボモータ23による
吸着治具10及び容器15の上昇時及び下降時に、その
加速度を大きくすると、時間の経過に伴って、容器15
内の上方領域に浮遊して位置する半田ボールBの密度が
大きくなるので(図8)、全ての吸着孔12に半田ボー
ルBを取り込む確率が大きくなる。Next, the suction jig 10 is moved up and down while keeping the suction jig 10 in close contact with the container 15 by repeatedly rotating the servomotor 23 forward and backward while vacuum-sucking through the port 14 of the suction jig 10. With this vertical movement, the solder balls B in the container 15 float, and the solder balls B approaching the suction jig 10 are taken into the suction holes 12 of the suction jig 10 and sucked. In the process, when the acceleration is increased when the suction jig 10 and the container 15 are raised and lowered by the servomotor 23, the container 15
Since the density of the solder balls B floating in the upper region of the inside increases (FIG. 8), the probability of taking the solder balls B into all the suction holes 12 increases.
【0023】以上の操作が完了すると、吸着整列装置2
0は、アーム24つまり吸着治具10を上昇させて吸着
治具10を容器15との係合から解放させ、その後、図
7の搭載ステーションまで移動する。吸着治具10が基
板Pの上方位置に到着すると、アーム24を下降させ
て、吸着治具10を基板Pに隣接した位置に位置決めす
る。次いで、吸着治具10のポート14を通じて真空室
13の真空を大気に解放又は真空室13の中にエアを吹
き込んで、半田ボールBを保持するための吸着力が解除
される。これにより、吸着治具10から半田ボールBが
基板Pに向かって落下する(基板Pへの半田ボールBの
搭載)。When the above operation is completed, the suction aligner 2
No. 0 raises the arm 24, that is, the suction jig 10 to release the suction jig 10 from engagement with the container 15, and then moves to the mounting station in FIG. When the suction jig 10 reaches a position above the substrate P, the arm 24 is lowered to position the suction jig 10 at a position adjacent to the substrate P. Next, the vacuum of the vacuum chamber 13 is released to the atmosphere or the air is blown into the vacuum chamber 13 through the port 14 of the suction jig 10 to release the suction force for holding the solder ball B. As a result, the solder balls B fall from the suction jig 10 toward the substrate P (the mounting of the solder balls B on the substrate P).
【0024】吸着整列装置20は、サーボモータ23に
代えて図9に示すように、リニアモータを備えた上下駆
動機構35によってアーム24を上下動させるようにし
てもよく、また、図10に示すように、カム機構36に
よってアーム24を上下動させるようにしてもよい。カ
ム機構36として、例えば、軸37を中心にして回転す
るカム38と、カム38のカム面に当接するカムフォロ
アー39と、このカムフォロアー39をカム面に向けて
付勢するスプリング40とで構成し、カムフォロアー3
9をアーム24のベース41に取り付け、このベース4
1を垂直方向に延びる案内面(図示せず)に摺接させて
もよい。As shown in FIG. 9, the suction aligning device 20 may move the arm 24 up and down by a vertical drive mechanism 35 having a linear motor instead of the servo motor 23, as shown in FIG. As described above, the arm 24 may be moved up and down by the cam mechanism 36. The cam mechanism 36 includes, for example, a cam 38 that rotates around a shaft 37, a cam follower 39 that contacts the cam surface of the cam 38, and a spring 40 that urges the cam follower 39 toward the cam surface. And cam follower 3
9 is attached to the base 41 of the arm 24, and this base 4
1 may slide on a guide surface (not shown) extending in the vertical direction.
【0025】また、吸着整列装置20として、図11に
示すように、機枠45の垂直面に上下に離間して配置し
た一対の平行リンク部材46、47を取り付け、各リン
ク部材46、47の他端に、吸着治具10の本体から垂
直方向上方に延びる起立部材48に取り付けるようにし
てもよい。一方のリンク部材46(又は47)をモータ
(図示せず)により回転させると、容器15と密着した
状態の吸着治具10は垂直面内で回転し、これにより容
器15は実質的に上下動して、容器15内の半田ボール
Bが容器15内で浮遊する。また、吸着整列装置20と
して、図12に示すように、吸着治具10と容器15と
を密着した状態で自由落下させて、容器15内の半田ボ
ールBを上方移動させるようにしてもよい。As shown in FIG. 11, a pair of parallel link members 46 and 47, which are vertically separated from each other, are attached to the vertical plane of the machine frame 45 as the suction aligning device 20. The other end may be attached to an upright member 48 extending vertically upward from the main body of the suction jig 10. When one of the link members 46 (or 47) is rotated by a motor (not shown), the suction jig 10 in close contact with the container 15 rotates in a vertical plane, whereby the container 15 is substantially moved up and down. Then, the solder balls B in the container 15 float in the container 15. Further, as shown in FIG. 12, the suction aligning device 20 may be configured such that the suction jig 10 and the container 15 are freely dropped in a state of being in close contact with each other, and the solder balls B in the container 15 are moved upward.
【0026】吸着整列装置20に付帯する吸着治具10
を容器15に密着させるための手段として、図12及び
図13に示すように、容器15の開口縁の面に周方向に
延びる溝50を設け、この溝50をポート51を真空吸
引することによって、容器15を吸着治具10に密着さ
せるようにしてもよい。他の密着手段としては、図14
に示すように、容器15の開口縁の面に周方向に延びる
又は周方向に間隔を隔てて永久磁石53を配置し、この
永久磁石53の磁力によって吸着治具10と密着させる
ようにしてもよい。The suction jig 10 attached to the suction aligning device 20
As shown in FIGS. 12 and 13, a groove 50 extending in the circumferential direction is provided on the surface of the opening edge of the container 15, and the port 50 is evacuated from the port 51 by vacuum suction as shown in FIGS. Alternatively, the container 15 may be brought into close contact with the suction jig 10. As another adhesion means, FIG.
As shown in FIG. 3, permanent magnets 53 are arranged on the surface of the opening edge of the container 15 so as to extend in the circumferential direction or to be spaced apart from each other in the circumferential direction. Good.
【0027】また、図15に示すように、吸着治具とボ
ール容器は半田ボール1個分の径より小さいすきまを保
って上下動させてもよい。As shown in FIG. 15, the suction jig and the ball container may be moved up and down while maintaining a clearance smaller than the diameter of one solder ball.
【0028】次に、本発明の第2の実施の形態を好まし
い実施例に基づいて説明する。この実施例も、上記実施
例と同様、例えば基板や半導体チップなどに突出電極
(バンプ)を形成するための微小金属球つまり半田ボー
ルを吸着するための吸着治具に確実に且つ整列した状態
で半田ボールを吸着させるための吸着整列を行うもので
ある。Next, a second embodiment of the present invention will be described based on a preferred embodiment. In this embodiment, similarly to the above embodiment, for example, a fine metal sphere for forming a protruding electrode (bump) on a substrate or a semiconductor chip or the like, that is, a metal jig for sucking a solder ball is securely and aligned in a suction jig. This is to perform suction alignment for sucking the solder balls.
【0029】図16は、本発明の第2の実施の形態の基
本的な概念を説明するための図である。吸着治具60
は、前記した実施例と同様に、その吸着面61に数多く
の吸着孔62を有し、この吸着孔62は、吸着治具60
の内部の密閉した真空室63に通じており、この真空室
63は、ポート64を通じて、図外の真空源(例えばブ
ロア)に連通されている。半田ボールBはボール容器6
5に収容されている。図16において、はボール容器
65が下降した時の状態、はボール容器65が上昇し
た時の状態を示している。本実施形態では、吸着治具6
0がボール容器65上とは別の場所にある場合、吸着治
具60を水平方向に相対的に移動させて、ボール容器6
5の上方に吸着治具60を位置させた後、ボール容器6
5を吸着治具60に接近するするように上昇させ、次い
でボール容器65を急停止させることで、半田ボールB
の慣性力を利用して半田ボールBを浮遊させ、吸着治具
60の吸着面61に開口する吸着孔62に真空吸引して
半田ボールBを吸着させる。ボール容器65の上昇速度
は、半田ボールBを跳ね上げさせようとする高さ(図1
6の下側に記載した容器65の状態における半田ボール
上層が、その上側の容器65の状態に示すように吸着治
具60の面まで到達するような高さ)から決定される。FIG. 16 is a diagram for explaining the basic concept of the second embodiment of the present invention. Suction jig 60
Has a large number of suction holes 62 on its suction surface 61, as in the above-described embodiment.
The vacuum chamber 63 communicates with a vacuum source (for example, a blower) (not shown) through a port 64. Solder ball B is ball container 6
5. FIG. 16 shows a state when the ball container 65 is lowered, and shows a state when the ball container 65 is raised. In the present embodiment, the suction jig 6
0 is located on a different place from the ball container 65, the suction jig 60 is relatively moved in the horizontal direction to
After the suction jig 60 is positioned above the
5 is raised so as to approach the suction jig 60, and then the ball container 65 is suddenly stopped, so that the solder balls B
The solder ball B is floated by using the inertia force of (1), and the solder ball B is sucked by vacuum suction into the suction hole 62 opened on the suction surface 61 of the suction jig 60. The rising speed of the ball container 65 depends on the height at which the solder ball B is to be jumped up (FIG. 1).
6 so that the upper layer of the solder balls in the state of the container 65 described below reaches the surface of the suction jig 60 as shown in the state of the container 65 on the upper side.
【0030】図17は、本発明の好ましい実施例の吸着
整列装置を示す。この吸着整列装置は、吸着ステーショ
ンとともに、前掲の図7に示したものと同様な半田ボー
ル搭載ステーションを備えている。FIG. 17 shows a suction aligning apparatus according to a preferred embodiment of the present invention. This suction aligning device includes a solder ball mounting station similar to that shown in FIG. 7 described above together with the suction station.
【0031】吸着整列装置70は支柱71を有し、この
支柱71には、垂直方向に延びるボールネジ72と、こ
のボールネジ72を正逆両方に回転させるためのサーボ
モータ73が設けられている。ボールネジ72には、ア
ーム74が係合されており、ボールネジ72の正転又は
逆転により上昇し、ボールネジ72が反対方向に回転す
ると下降する。The suction aligning device 70 has a column 71, and the column 71 is provided with a ball screw 72 extending in the vertical direction and a servomotor 73 for rotating the ball screw 72 in both forward and reverse directions. An arm 74 is engaged with the ball screw 72. The arm 74 is raised by forward rotation or reverse rotation of the ball screw 72, and is lowered when the ball screw 72 rotates in the opposite direction.
【0032】アーム74には、吸着面61を下に向けた
状態の吸着治具60が固設されている。また、支柱71
の下方にはボール容器65の上昇を急停止させるための
ストッパ75が取り付けられている。このストッパ75
は、ボール容器65が当て止めされたときに、吸着治具
60との間に半田ボール1個分の径より小さいすきまが
開くように設ける。このようにすると、浮遊した半田ボ
ールBがボール容器65外に飛散することがなくなる。
一方、ボール容器65は基台76上に載置され、基台7
6の下方にはロッド77が連結され、このロッド77及
び基台76を介してエアシリンダ78によりボール容器
65が上下動するようになっている。なお基台76及び
ロッド77は図示しない支持手段により、その横方向の
動きが規制されている。A suction jig 60 with the suction surface 61 facing downward is fixed to the arm 74. Also, the support 71
A stopper 75 for stopping the lifting of the ball container 65 suddenly is attached to the lower side. This stopper 75
Is provided so that a clearance smaller than the diameter of one solder ball is opened between the suction container 60 and the suction jig 60 when the ball container 65 is stopped. In this case, the floating solder balls B do not scatter outside the ball container 65.
On the other hand, the ball container 65 is placed on a base 76,
A rod 77 is connected to the lower part of the ball 6, and the ball container 65 is vertically moved by an air cylinder 78 via the rod 77 and the base 76. The lateral movement of the base 76 and the rod 77 is restricted by support means (not shown).
【0033】この吸着整列装置70は、吸着ステーショ
ンにおいて、図17に示すように、エアシリンダ78が
作動して、ロッド77及びベースプレート76を介して
容器65を上昇させる。そして、この容器65の上昇
は、吸着治具60の吸着面61付近に達したところで、
ベースプレート76がストッパ75に当たることにより
止められる。このとき、半田ボールBはその慣性力によ
り、図17に示すように、浮遊状態となる。そして吸着
治具60の吸着面に接近した半田ボールBは、吸着孔6
2に取り込まれて、この吸着孔62に吸着される。吸着
後、吸着治具60の半田ボール搭載ステーションへの移
動は、ボール容器65を下降させて行う。半田ボール搭
載ステーションでの動作は前記した実施例と同様であ
る。In the suction aligner 70, at the suction station, as shown in FIG. 17, the air cylinder 78 operates to raise the container 65 via the rod 77 and the base plate 76. When the container 65 reaches the vicinity of the suction surface 61 of the suction jig 60,
The base plate 76 is stopped by hitting the stopper 75. At this time, the solder ball B is in a floating state due to its inertial force as shown in FIG. The solder ball B approaching the suction surface of the suction jig 60 is
2 and is adsorbed by the adsorption holes 62. After the suction, the suction jig 60 is moved to the solder ball mounting station by lowering the ball container 65. The operation in the solder ball mounting station is the same as in the above-described embodiment.
【0034】この実施例によれば、吸着治具60の吸着
孔62周辺の半田ボールBの密度が高くなり、吸着しや
すくなる。その結果、吸着に要する時間が短縮される。
また、ボール容器65の上昇、急停止、下降の後、吸着
治具60を上下させる動作が不要となり、また該吸着治
具60はすぐに半田ボール搭載ステーションに移動可能
であるため、非常に高速な作業が可能となる。したがっ
て、サイクルタイムが大幅に減少し、生産性が向上す
る。さらに、ボール容器65内の半田ボールBの量が少
なくてもよく、ボール容器底面が目視できる程度でも吸
着が可能であり、半田ボールBのダメージも軽減でき
る。According to this embodiment, the density of the solder balls B around the suction holes 62 of the suction jig 60 increases, and the solder balls B are easily sucked. As a result, the time required for adsorption is reduced.
Further, after the ball container 65 is lifted, suddenly stopped, and lowered, the operation of moving the suction jig 60 up and down becomes unnecessary, and the suction jig 60 can be immediately moved to the solder ball mounting station. Work is possible. Therefore, the cycle time is greatly reduced, and the productivity is improved. Further, the amount of the solder balls B in the ball container 65 may be small, and the suction can be performed even if the bottom surface of the ball container is visible, so that the damage of the solder balls B can be reduced.
【0035】第2の実施形態の実施例は上記に限定され
ず、種々の変形、変更が可能である。まず、ボール容器
65の上下動はエアシリンダを用いる代わりに、モータ
とボールネジを用いる方法、あるいはリニアモータを用
いる方法でもよい。また、ボール容器65を急停止させ
る方法は、ストッパを用いる代わりに、サーボモータを
使用して急減速させる方法でもよいし、吸着治具60を
ストッパの代替として用いてもよい。この場合、吸着治
具60とボール容器65は図18に示すように完全に密
着する。また、ボール容器65の上昇が急停止した時の
吸着治具60とのすきまは、上記ではボール1個分の径
より小さいすきま又はすきまなしであったが、飛散が問
題とならない場合には、任意の寸法のすきまであってよ
い。The example of the second embodiment is not limited to the above, and various modifications and changes are possible. First, the vertical movement of the ball container 65 may be a method using a motor and a ball screw or a method using a linear motor instead of using an air cylinder. As a method of suddenly stopping the ball container 65, instead of using a stopper, a method of suddenly decelerating using a servomotor may be used, or the suction jig 60 may be used as an alternative to the stopper. In this case, the suction jig 60 and the ball container 65 are completely adhered as shown in FIG. In addition, the clearance with the suction jig 60 when the rising of the ball container 65 is suddenly stopped is a clearance smaller than the diameter of one ball or no clearance in the above, but when scattering is not a problem, The clearance may be of any size.
【0036】また、第2の実施形態の実施例では、吸着
治具60をボール容器65上に固定した状態でボール容
器65を上昇させたが、ボール容器65の上昇時に吸着
治具を下降させるようにしてもよい。In the embodiment of the second embodiment, the ball container 65 is raised with the suction jig 60 fixed on the ball container 65. However, when the ball container 65 is raised, the suction jig is lowered. You may do so.
【0037】さらに、第2の実施形態の実施例では、半
田ボール吸着後、吸着治具60の半田ボール搭載ステー
ションへの移動は、容器65を下降させて行ったが、逆
に吸着治具60を上昇させて移動させてもよく、また吸
着治具60の上昇とボール容器65の下降を同時に行っ
てから移動させてもよい。Further, in the embodiment of the second embodiment, after the solder balls are adsorbed, the suction jig 60 is moved to the solder ball mounting station by lowering the container 65. May be raised and moved, or the suction jig 60 and the ball container 65 may be moved at the same time and then moved.
【0038】また、第2の実施形態においては、図19
に示すように、吸着治具60に振動発生器80を取り付
けてもよい。振動発生器80の取り付け場所は、吸着治
具60の内部でも、外部でもよい。振動発生器80の動
作は振動発生器制御回路81により制御される。振動を
与えるタイミングは、半田ボールBが浮遊している間に
連続的に与えてもよいし、半田ボールBの浮遊状態が終
了してから与えてもよいし、また半田ボールBが浮遊し
ている間に断続的に与えてもよい。振動を与えることに
より、1つの吸着孔62に複数個の半田ボールBが吸着
する状態の発生を防止することができる。従って、これ
により、生産性をより向上させることができる。振動発
生器80は超音波振動子のほか、従来公知の各種振動付
与手段を採用することができる。Further, in the second embodiment, FIG.
The vibration generator 80 may be attached to the suction jig 60 as shown in FIG. The vibration generator 80 may be mounted inside or outside the suction jig 60. The operation of the vibration generator 80 is controlled by a vibration generator control circuit 81. The timing of applying the vibration may be given continuously while the solder ball B is floating, may be given after the floating state of the solder ball B ends, or may be given after the solder ball B is floating. You may give it intermittently while you are there. By applying the vibration, it is possible to prevent a state where a plurality of solder balls B are attracted to one attracting hole 62. Therefore, thereby, the productivity can be further improved. As the vibration generator 80, in addition to the ultrasonic vibrator, various conventionally known vibration imparting means can be adopted.
【0039】さらに、第2の実施形態においては、図2
0に示すように吸着治具60を打撃する打撃手段90を
設けてもよい。この例では、打撃手段としてエアシリン
ダを用いている。打撃手段90を設けると、半田ボール
B同士がくっついている状態や、吸着孔62と関係ない
ところに付着している半田ボールBを打撃で落とすこと
ができ、リトライ(吸着作業のやり直し)の減少が可能
となる。従って、これによっても、生産性をより向上さ
せることができる。なお、図20の例では、打撃手段9
0として、エアシリンダを用いたが、これに限定され
ず、錘を落下させる構造、スプリングの力で打撃する方
法等、吸着治具60に打撃を与える公知の各種手段を採
用することができる。Further, in the second embodiment, FIG.
A striking means 90 for striking the suction jig 60 as shown in FIG. In this example, an air cylinder is used as the striking means. When the hitting means 90 is provided, the state in which the solder balls B are stuck to each other and the solder balls B adhering to places not related to the suction holes 62 can be dropped by hitting, thereby reducing the number of retries (repeated suction work). Becomes possible. Therefore, this can further improve the productivity. Note that, in the example of FIG.
Although an air cylinder was used as 0, the invention is not limited thereto, and various known means for hitting the suction jig 60, such as a structure for dropping a weight, a method for hitting with the force of a spring, and the like, can be adopted.
【0040】[0040]
【発明の効果】第1の発明(実施形態1に相当)によれ
ば、微小金属球を収容した容器を吸着治具の吸着面に密
着/係合させた状態で上下動させることにより、容器内
の微小金属球は浮遊した状態となり、吸着治具の吸着面
の近傍の微小金属球の密度が高くなる。これにより微小
金属球は吸着治具の全ての吸着孔に取り込まれる傾向に
なり、吸着治具の吸着孔に微小金属球を整列した状態で
吸着させることができる。第2の発明(実施形態2に相
当)によれば、微小金属球を収容した容器を吸着治具の
吸着面に近づくように上昇させた後、その上昇動作を急
停止させることにより、容器内の微小金属球は浮遊した
状態となり、上記と同様、吸着治具の吸着面の近傍の微
小金属球の密度が高くなる。これにより微小金属球は吸
着治具の全ての吸着孔に取り込まれる傾向になり、吸着
治具の吸着孔に微小金属球を整列した状態で吸着させる
ことができる。従って、これらの発明により、非常に高
速な吸着動作が可能となり、サイクルタイムが大幅に減
少し、生産性が向上する。According to the first invention (corresponding to the first embodiment), the container containing the fine metal spheres is moved up and down in a state in which the container is in close contact with / engagement with the suction surface of the suction jig. The fine metal spheres in the inside are in a floating state, and the density of the fine metal spheres near the suction surface of the suction jig increases. As a result, the fine metal spheres tend to be taken into all the suction holes of the suction jig, and the fine metal spheres can be suctioned in a state where they are aligned with the suction holes of the suction jig. According to the second invention (corresponding to the second embodiment), the container containing the fine metal spheres is lifted so as to approach the suction surface of the suction jig, and then the lifting operation is suddenly stopped. Are in a floating state, and the density of the fine metal spheres in the vicinity of the suction surface of the suction jig increases as in the above case. As a result, the fine metal spheres tend to be taken into all the suction holes of the suction jig, and the fine metal spheres can be suctioned in a state where they are aligned with the suction holes of the suction jig. Therefore, according to these inventions, a very high-speed suction operation can be performed, the cycle time is significantly reduced, and the productivity is improved.
【図1】容器を上下に振動させて容器内の微小金属球を
躍動させることによって、真空吸引する吸着治具の吸着
孔に微小金属球を取り込む形式の従来例の説明図であ
る。FIG. 1 is an explanatory view of a conventional example of a form in which a fine metal ball is taken into a suction hole of a suction jig for vacuum suction by vibrating a container up and down to move a minute metal ball in the container.
【図2】容器に吸着治具を密着させた状態を維持しなが
ら、垂直平面内で回転させることによって、容器内の微
小金属球を吸着孔の中に取り込む形式の従来例の説明図
である。FIG. 2 is an explanatory view of a conventional example in which a minute metal sphere in a container is taken into a suction hole by rotating in a vertical plane while maintaining a state in which a suction jig is kept in close contact with a container. .
【図3】ガス供給装置により容器内にガスを供給し、半
田ボール層を流動化状態とし、容器内の微小金属球を吸
着孔の中に取り込む形式の従来例の説明図である。FIG. 3 is an explanatory view of a conventional example of a type in which a gas is supplied into a container by a gas supply device, a solder ball layer is fluidized, and minute metal spheres in the container are taken into suction holes.
【図4】本発明の第1の実施の形態の原理を説明するた
めに、吸着治具及び微小金属球用容器の両者を密着させ
た状態を図示した図である。FIG. 4 is a diagram illustrating a state in which both a suction jig and a container for small metal spheres are brought into close contact with each other to explain the principle of the first embodiment of the present invention.
【図5】図4の状態に続いて、密着させた吸着治具と容
器とを一緒に上下動させて容器内の微小金属球を浮遊さ
せた状態を示す説明図である。FIG. 5 is an explanatory view showing a state in which the suction jig and the container that have been brought into close contact with each other are moved up and down together with the state shown in FIG. 4 so as to float fine metal spheres in the container.
【図6】本発明の第1の実施の形態に従う好ましい実施
例の吸着整列装置の構成図である。FIG. 6 is a configuration diagram of a suction alignment device of a preferred example according to the first embodiment of the present invention.
【図7】図6に示す吸着整列装置の一部が吸着治具を横
移動させて、微小金属球を基板などのワークに搭載する
工程の説明図である。FIG. 7 is an explanatory view of a process in which a part of the suction aligning device shown in FIG. 6 laterally moves a suction jig and mounts a fine metal ball on a work such as a substrate.
【図8】密着させた吸着治具と容器とを一緒に上下動さ
せて容器内の微小金属球を上方に変位させた状態を示す
説明図である。FIG. 8 is an explanatory view showing a state in which the suction jig and the container that are brought into close contact with each other are moved up and down together to displace the fine metal spheres in the container upward.
【図9】本発明の第1の実施の形態に従う吸着整列装置
の変形例の構成図である。FIG. 9 is a configuration diagram of a modified example of the suction alignment device according to the first embodiment of the present invention.
【図10】本発明の第1の実施の形態に従う吸着整列装
置の他の変形例の構成図である。FIG. 10 is a configuration diagram of another modified example of the suction alignment device according to the first embodiment of the present invention.
【図11】本発明の第1の実施の形態に従う吸着整列装
置の別の変形例の構成図である。FIG. 11 is a configuration diagram of another modified example of the suction aligning device according to the first embodiment of the present invention.
【図12】本発明の実施の形態に従う吸着整列方法の変
形例を示す説明図である。FIG. 12 is an explanatory diagram showing a modification of the suction alignment method according to the embodiment of the present invention.
【図13】吸着治具と容器とを密着させるための手段の
変形例の概略構成図である。FIG. 13 is a schematic configuration diagram of a modified example of a means for bringing a suction jig and a container into close contact with each other.
【図14】吸着治具と容器とを密着させるための手段の
他の変形例の概略構成図である。FIG. 14 is a schematic configuration diagram of another modification of the means for bringing the suction jig and the container into close contact with each other.
【図15】吸着治具と容器を半田ボール1個分の径より
小さいすきまを保って上下動させる場合の説明図であ
る。FIG. 15 is an explanatory diagram in the case where the suction jig and the container are moved up and down while maintaining a clearance smaller than the diameter of one solder ball.
【図16】本発明の第2の実施の形態の原理を説明する
図である。FIG. 16 is a diagram for explaining the principle of the second embodiment of the present invention.
【図17】本発明の第2の実施の形態に従う好ましい実
施例の吸着整列装置の構成図である。FIG. 17 is a configuration diagram of a suction alignment device of a preferred example according to the second embodiment of the present invention.
【図18】吸着治具を、ボール容器の上昇を急停止させ
るストッパとして用いた場合の説明図である。FIG. 18 is an explanatory diagram in a case where the suction jig is used as a stopper for suddenly stopping the upward movement of the ball container.
【図19】吸着治具の振動発生器を取り付けた場合の説
明図である。FIG. 19 is an explanatory view when a vibration generator of a suction jig is attached.
【図20】吸着治具を打撃するエアシリンダを取り付け
た場合の説明図である。FIG. 20 is an explanatory view in the case where an air cylinder for hitting the suction jig is attached.
10 吸着治具 12 吸着孔 13 吸着治具の真空室 14 真空室に
通じるポート 15 容器 20 吸着整列
装置 22 垂直方向に延びるボールネジ 23 サーボモータ 24 吸着治具
を取り付けたアーム 30 基台 31 基台の貫
通孔 32 ロッド 33 ベースプ
レート 34 圧縮スプリング 35 リニアモータを備えた上下駆動機構 36 カム機構 50 溝 51 ポート 53 永久磁石 B 半田ボール 60 吸着治具 62 吸着孔 63 吸着治具
の真空室 64 真空室に通じるポート 65 容器 70 吸着整列装置 72 垂直方向に延びるボールネジ 73 サーボモータ 74 吸着治具
を取り付けたアーム 75 ストッパ 76 基台 77 ロッド 78 エアシリ
ンダ 80 振動発生器 81 振動発生
器制御装置 90 打撃手段(エアシリンダ)DESCRIPTION OF SYMBOLS 10 Suction jig 12 Suction hole 13 Vacuum chamber of a suction jig 14 Port connected to a vacuum chamber 15 Container 20 Suction alignment device 22 Vertically extending ball screw 23 Servo motor 24 Arm to which a suction jig is attached 30 Base 31 Base Through-hole 32 Rod 33 Base plate 34 Compression spring 35 Vertical drive mechanism with linear motor 36 Cam mechanism 50 Groove 51 Port 53 Permanent magnet B Solder ball 60 Suction jig 62 Suction hole 63 Vacuum chamber of suction jig 64 Leads to vacuum chamber Port 65 Container 70 Suction alignment device 72 Ball screw extending vertically 73 Servo motor 74 Arm with suction jig 75 Stopper 76 Base 77 Rod 78 Air cylinder 80 Vibration generator 81 Vibration generator controller 90 Blowing means (Air cylinder )
Claims (13)
定位置に搭載するための吸着治具に微小金属球を整列し
た状態で吸着させるための方法であって、 該微小金属球を収容した容器を該吸着治具の吸着面に密
着又は微小金属球1個分の径より小さいすきまで係合さ
せる工程と、 次いで、該吸着治具の吸着面に開口する吸着孔を真空吸
引しながら該吸着治具と該容器とを密着又は微小金属球
1個分の径より小さいすきまで係合した状態で上下動さ
せる工程とを有することを特徴とする吸着整列方法。1. A method for adsorbing minute metal spheres in an aligned state on a suction jig for adsorbing the minute metal spheres and mounting the minute metal spheres at a predetermined position on a workpiece, wherein the minute metal spheres are accommodated. Closely contacting the suction container with the suction surface of the suction jig or a gap smaller than the diameter of one minute metal ball, and then vacuum-suctioning the suction hole opened in the suction surface of the suction jig. A step of vertically moving the suction jig and the container in a state in which the suction jig and the container are brought into close contact with each other or engaged with a gap smaller than the diameter of one minute metal ball.
容器とを重力の加速度以上の加速度で上下動させること
を特徴する請求項1に記載の吸着整列方法。2. The suction alignment method according to claim 1, wherein the vertically moving step moves the suction jig and the container up and down at an acceleration equal to or higher than the acceleration of gravity.
定位置に搭載するための吸着治具に微小金属球を整列し
た状態で吸着させるための吸着整列装置であって、 該微小金属球を収容した容器と、 該容器の開口縁を該吸着治具の吸着面に密着又は微小金
属球1個分の径より小さいすきまで係合させるための密
着/係合手段と、 該吸着治具の吸着孔に該微小金属球を吸着させために該
吸着孔に通じる真空室を真空吸引するための真空吸引手
段と、 該真空吸引手段により該真空室を真空吸引しながら、該
容器と該吸着治具とを密着又は微小金属球1個分の径よ
り小さいすきまで係合させた状態で上下動させるための
上下動手段とを有することを特徴とする吸着整列装置。3. A suction aligning device for sucking a minute metal sphere and holding the minute metal sphere in an aligned state on a suction jig for mounting the small metal sphere at a predetermined position on a workpiece, wherein the fine metal sphere is aligned. And a contact / engaging means for bringing the opening edge of the container into close contact with the suction surface of the suction jig or engaging with a gap smaller than the diameter of one minute metal ball, and the suction jig Vacuum suction means for vacuum-suctioning a vacuum chamber communicating with the suction hole in order to make the minute metal spheres suck in the suction hole of the container; and An up-and-down moving means for vertically moving the jig in close contact or engagement with a gap smaller than the diameter of one minute metal ball.
せるためのカム機構からなる駆動手段を備えていること
を特徴とする請求項3に記載の吸着整列装置。4. The suction aligning apparatus according to claim 3, wherein said vertical movement means includes a driving means comprising a cam mechanism for vertically moving said suction jig.
アームと係合した垂直方向に延びるボールネジと、該ボ
ールネジを正逆両方に回転させるためのサーボモータと
を備えていることを特徴とする請求項3に記載の吸着整
列装置。5. The vertical movement means includes a vertically extending ball screw engaged with an arm to which the suction jig is fixed, and a servo motor for rotating the ball screw in both forward and reverse directions. The suction aligning device according to claim 3, characterized in that:
リングとを有し、 該ベースプレートの上に、微小金属球を収容した容器を
載置し、該容器の上から該吸着治具を押し下げることに
より該容器と該吸着治具とを密着させることを特徴とす
る請求項3〜5のいずれか一項に記載の吸着整列装置。6. The contact / engagement means includes a base, a vertical through-hole formed in the base, a rod vertically inserted into the through-hole, and a rod. A base plate fixed to an upper end, and a compression spring disposed between the base plate and the base; and a container containing the fine metal balls placed on the base plate; The suction aligning apparatus according to any one of claims 3 to 5, wherein the container is brought into close contact with the suction jig by pressing down the suction jig from above.
面に取り付けた磁石によって構成されていることを特徴
とする請求項3〜5のいずれか一項に記載の吸着整列装
置。7. The suction aligning apparatus according to claim 3, wherein the close contact / engaging means is constituted by a magnet attached to a surface of an opening edge of the container. .
面に開口する周方向に延びる溝と、該容器に設けられ且
つ該溝および真空吸引源に通じるポートとで構成されて
いることを特徴とする請求項3〜5のいずれか一項に記
載の吸着整列装置。8. The container according to claim 1, wherein said contacting / engaging means comprises a groove extending in a circumferential direction opened on a surface of an opening edge of said container, and a port provided in said container and communicating with said groove and a vacuum suction source. The suction alignment device according to any one of claims 3 to 5, wherein:
定位置に搭載するための吸着治具に微小金属球を整列し
た状態で吸着させるための方法であって、 該微小金属球を収容した容器の上に該吸着治具を水平方
向に相対的に移動させた後、該容器を該吸着治具の吸着
面に近づくように上昇させ、次いでその上昇動作を急停
止させることにより、微小金属球を該容器内で浮遊状態
とし、該吸着治具の吸着面に開口する吸着孔を真空吸引
することにより微小金属球の吸着を行うことを特徴とす
る吸着整列方法。9. A method for adsorbing fine metal spheres in an aligned state on a suction jig for adsorbing the fine metal spheres and mounting the fine metal spheres at a predetermined position on a workpiece, wherein the fine metal spheres are accommodated. After the suction jig is relatively moved in the horizontal direction on the container thus set, the container is lifted so as to approach the suction surface of the suction jig, and then the lifting operation is suddenly stopped, whereby minute A method for adsorbing and aligning minute metal spheres, wherein the metal spheres are floated in the container, and the suction holes formed in the suction surface of the suction jig are suctioned by vacuum.
降させることを特徴とする請求項9に記載の吸着整列装
置。10. The suction aligning device according to claim 9, wherein the suction jig is lowered during the lifting operation of the container.
所定位置に搭載するための吸着治具に微小金属球を整列
した状態で吸着させるための吸着整列装置であって、 該微小金属球を収容した容器と、 該容器を該吸着治具の吸着面に近づくように上昇させる
上昇手段と、 該容器が該吸着治具の吸着面に接近したときその上昇動
作を急停止させる急停止手段と、 該吸着治具の吸着孔に該微小金属球を吸着させために該
吸着孔に通じる真空室を真空吸引するための真空吸引手
段とを有することを特徴とする吸着整列装置。11. A suction aligning device for sucking micro metal spheres and adsorbing the metal spheres in an aligned state on a suction jig for mounting the metal spheres at a predetermined position on a workpiece, wherein , A rising means for raising the container so as to approach the suction surface of the suction jig, and a quick stop means for suddenly stopping the raising operation when the container approaches the suction surface of the suction jig. And a vacuum suction means for vacuum-suctioning a vacuum chamber communicating with the suction hole in order to cause the minute metal sphere to be sucked into the suction hole of the suction jig.
手段を設けたことを特徴とする請求項11に記載の吸着
整列装置。12. The suction aligning apparatus according to claim 11, wherein a vibration applying means for applying vibration to the suction head is provided.
を設けたことを特徴とする請求項11に記載の吸着整列
装置。13. The suction aligning device according to claim 11, further comprising a hitting means for hitting the suction head.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000319935A JP2001338942A (en) | 2000-03-22 | 2000-10-19 | Method for sucking and arranging small metal balls and its apparatus |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000080602 | 2000-03-22 | ||
JP2000-80602 | 2000-03-22 | ||
JP2000319935A JP2001338942A (en) | 2000-03-22 | 2000-10-19 | Method for sucking and arranging small metal balls and its apparatus |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2001338942A true JP2001338942A (en) | 2001-12-07 |
Family
ID=26588087
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2000319935A Pending JP2001338942A (en) | 2000-03-22 | 2000-10-19 | Method for sucking and arranging small metal balls and its apparatus |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006302973A (en) * | 2005-04-15 | 2006-11-02 | Nippon Steel Corp | Ball arranging head of ball mounting device |
JP2009016873A (en) * | 2007-03-07 | 2009-01-22 | Shinko Electric Ind Co Ltd | Conductive ball mounting apparatus and conductive ball mounting method |
JP2009200527A (en) * | 2007-07-18 | 2009-09-03 | Shinko Electric Ind Co Ltd | Conductive ball mounting method and apparatus |
JP2010171147A (en) * | 2009-01-21 | 2010-08-05 | Shinko Electric Ind Co Ltd | Method and device for mounting conductive ball |
US7829451B2 (en) | 2007-07-18 | 2010-11-09 | Shinko Electric Industries Co., Ltd. | Conductive ball mounting method and apparatus having a movable solder ball container |
KR101760206B1 (en) * | 2016-02-29 | 2017-07-20 | 주식회사 고려반도체시스템 | Apparatus for supplying solderball |
-
2000
- 2000-10-19 JP JP2000319935A patent/JP2001338942A/en active Pending
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006302973A (en) * | 2005-04-15 | 2006-11-02 | Nippon Steel Corp | Ball arranging head of ball mounting device |
JP2009016873A (en) * | 2007-03-07 | 2009-01-22 | Shinko Electric Ind Co Ltd | Conductive ball mounting apparatus and conductive ball mounting method |
JP2009016874A (en) * | 2007-03-07 | 2009-01-22 | Shinko Electric Ind Co Ltd | Conductive ball mounting apparatus |
JP2009200527A (en) * | 2007-07-18 | 2009-09-03 | Shinko Electric Ind Co Ltd | Conductive ball mounting method and apparatus |
US7829451B2 (en) | 2007-07-18 | 2010-11-09 | Shinko Electric Industries Co., Ltd. | Conductive ball mounting method and apparatus having a movable solder ball container |
US8299628B2 (en) | 2007-07-18 | 2012-10-30 | Shinko Electric Industries Co., Ltd. | Conductive ball mounting apparatus having a movable conductive ball container |
JP2010171147A (en) * | 2009-01-21 | 2010-08-05 | Shinko Electric Ind Co Ltd | Method and device for mounting conductive ball |
KR101760206B1 (en) * | 2016-02-29 | 2017-07-20 | 주식회사 고려반도체시스템 | Apparatus for supplying solderball |
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