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JP2001308519A - Aluminum nitride circuit board - Google Patents

Aluminum nitride circuit board

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Publication number
JP2001308519A
JP2001308519A JP2000121490A JP2000121490A JP2001308519A JP 2001308519 A JP2001308519 A JP 2001308519A JP 2000121490 A JP2000121490 A JP 2000121490A JP 2000121490 A JP2000121490 A JP 2000121490A JP 2001308519 A JP2001308519 A JP 2001308519A
Authority
JP
Japan
Prior art keywords
circuit board
substrate
aluminum nitride
copper
oxide film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000121490A
Other languages
Japanese (ja)
Other versions
JP4476428B2 (en
Inventor
Norio Nakayama
憲隆 中山
Yasushi Iyogi
靖 五代儀
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba Corp
Original Assignee
Toshiba Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Corp filed Critical Toshiba Corp
Priority to JP2000121490A priority Critical patent/JP4476428B2/en
Publication of JP2001308519A publication Critical patent/JP2001308519A/en
Application granted granted Critical
Publication of JP4476428B2 publication Critical patent/JP4476428B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To provide an aluminum nitride circuit board the mechanical strength of which is improved as a whole by increasing the joining strength between a metallic circuit layer and an aluminum nitride substrate and which hardly causes such a defect as the peeling, blister, etc., of metallic circuit boards. SOLUTION: In this aluminum nitride circuit board 8, the metallic circuit boards 4a and 5a are directly bonded to the surface of the aluminum nitride substrate 2a carrying an aluminum oxide film 3a on its surface. The content of the α aluminum oxide constituting the oxide film 3a is adjusted to >=30 mol%.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は半導体装置等に使用
される窒化アルミニウム回路基板に係り、特に金属回路
板と窒化アルミニウム基板との接合強度を高め回路基板
全体としての機械的強度および信頼性を改善した窒化ア
ルミニウム回路基板に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an aluminum nitride circuit board used for a semiconductor device or the like, and more particularly, to increasing the bonding strength between a metal circuit board and an aluminum nitride board to improve the mechanical strength and reliability of the entire circuit board. An improved aluminum nitride circuit board.

【0002】[0002]

【従来の技術】従来からアルミナ(Al)焼結体
などのように絶縁性に優れたセラミックス基板の表面
に、導電性を有する金属回路板をろう材や接着剤やメタ
ライズ金属層で一体に接合したセラミックス回路基板が
パワートランジスターモジュール用基板やスイッチング
電源モジュール用基板として広く普及している。
2. Description of the Related Art Conventionally, a conductive metal circuit board is formed on a surface of a ceramic substrate having excellent insulation properties, such as an alumina (Al 2 O 3 ) sintered body, with a brazing material, an adhesive or a metallized metal layer. 2. Description of the Related Art A ceramic circuit board integrally joined has been widely used as a substrate for a power transistor module or a substrate for a switching power supply module.

【0003】しかしながら上記回路基板においては、金
属回路板とセラミックス基板との間に、ろう材や接着剤
やメタライズ層のような介在物が存在するため、両者間
の熱抵抗が大きくなり、金属回路板上に設けられた半導
体素子等の発熱を系外に迅速に放熱させることが困難で
あるという問題点があった。
[0003] However, in the above-mentioned circuit board, since an intervening substance such as a brazing filler metal, an adhesive or a metallized layer exists between the metal circuit board and the ceramic substrate, the thermal resistance between the two becomes large, and the metal circuit board becomes large. There is a problem that it is difficult to quickly radiate heat generated by a semiconductor element or the like provided on the plate to the outside of the system.

【0004】このような問題点を解消するため、近年、
上記ろう材や接着剤やメタライズ層を使用せずに、所定
形状に打ち抜いた金属回路板をセラミックス基板上に接
触配置させて加熱するだけで直接接合する方法が検討さ
れている。この直接接合法は、セラミックスと金属と
を、ろう材層や接着剤層やメタライズ層などの接合層を
介在させずに直接的に接合する方法である。この直接接
合法では金属中あるいは金属表面に存在する結合剤(銅
の場合は酸素)と金属との共晶液相が生成され、この共
晶液相により、セラミックス基板の濡れ性を高めて両部
材が直接的に接合される。
In order to solve such problems, in recent years,
A method of directly joining a metal circuit board punched into a predetermined shape on a ceramic substrate and heating it without using the brazing material, adhesive or metallized layer has been studied. This direct joining method is a method of directly joining ceramics and a metal without interposing a joining layer such as a brazing material layer, an adhesive layer, or a metallized layer. In this direct bonding method, a eutectic liquid phase is generated between the metal and a binder (oxygen in the case of copper) present in the metal or on the surface of the metal. The members are directly joined.

【0005】図3〜図5はそれぞれ従来のセラミックス
回路基板の構造例を示す断面図である。セラミックス基
板の材質としては、アルミナ(Al),フェライ
ト(FeO)等の酸化物系セラミックス焼結体や窒化ア
ルミニウム(AlN)などの窒化物系焼結体が使用され
る。図3は結合剤としての酸素を含有しない銅回路板4
をAl基板2表面に直接接合したセラミックス回
路基板1を示す。なお接合時に共晶液相を生成するため
の酸素成分を確保するために、銅回路板4表面には所定
厚さの表面酸化層(酸化銅層)7が予め形成されてい
る。
FIGS. 3 to 5 are sectional views showing examples of the structure of a conventional ceramic circuit board. As the material of the ceramic substrate, an oxide ceramic sintered body such as alumina (Al 2 O 3 ) or ferrite (FeO) or a nitride sintered body such as aluminum nitride (AlN) is used. FIG. 3 shows a copper circuit board 4 containing no oxygen as a binder.
Shows a ceramic circuit board 1 in which is bonded directly to the surface of an Al 2 O 3 substrate 2. Note that a surface oxide layer (copper oxide layer) 7 having a predetermined thickness is formed in advance on the surface of the copper circuit board 4 in order to secure an oxygen component for generating a eutectic liquid phase at the time of joining.

【0006】このセラミックス回路基板1は、図3に示
すようにAl基板2の表面側に金属回路板として
の銅回路板4が直接接合される一方、背面側に裏銅板と
しての銅回路板5が同様に直接接合され、さらに表面側
の銅回路板4の所定位置に図示しない半田層を介して半
導体素子6が一体に接合された構造を有している。
In this ceramic circuit board 1, as shown in FIG. 3, a copper circuit board 4 as a metal circuit board is directly joined to the surface side of the Al 2 O 3 substrate 2, while a copper as a back copper plate is provided on the back side. Similarly, the circuit board 5 has a structure in which the circuit board 5 is directly joined, and the semiconductor element 6 is integrally joined to a predetermined position of the copper circuit board 4 on the surface side via a solder layer (not shown).

【0007】また図4に示す従来のセラミックス回路基
板1aは、結合剤としての酸素を含有する銅回路板4a
および裏銅板5aをAl基板2のそれぞれ表面側
および裏面側に直接接合して形成される。
A conventional ceramic circuit board 1a shown in FIG. 4 is a copper circuit board 4a containing oxygen as a binder.
And the back copper plate 5a is directly bonded to the front and back sides of the Al 2 O 3 substrate 2, respectively.

【0008】なお、上記直接接合法は、Alなど
の酸化物系セラミックスについてのみ適用可能であり、
窒化アルミニウム(AlN)基板や窒化けい素(Si
)基板などの非酸化物系セラミックス基板にそのま
ま適用しても、基板に対する濡れ性が低いため、金属回
路板の充分な接合強度が得られない。
The direct bonding method is applicable only to oxide ceramics such as Al 2 O 3 .
Aluminum nitride (AlN) substrates and silicon nitride (Si 3
Even when applied directly to a non-oxide ceramic substrate such as a N 4 ) substrate, sufficient bonding strength of the metal circuit board cannot be obtained because of low wettability to the substrate.

【0009】そこで、非酸化物系セラミックス基板を使
用する場合には、予め基板表面に酸化膜を形成し、基板
に対する濡れ性を高める必要がある。図5はセラミック
ス基板としてAlN基板2aを使用したセラミックス回
路基板1bの構造例を示す断面図である。この場合、金
属回路板4a,5aの接合操作前に、酸化性雰囲気中で
AlN基板2aを加熱処理することにより、AlN基板
2aの全表面に酸化膜(Al皮膜)3が形成され
る。
Therefore, when a non-oxide ceramic substrate is used, it is necessary to form an oxide film on the surface of the substrate in advance to increase the wettability to the substrate. FIG. 5 is a sectional view showing a structural example of a ceramic circuit board 1b using an AlN substrate 2a as a ceramic substrate. In this case, an oxide film (Al 2 O 3 film) 3 is formed on the entire surface of the AlN substrate 2a by heating the AlN substrate 2a in an oxidizing atmosphere before the joining operation of the metal circuit boards 4a and 5a. You.

【0010】上記直接接合法により金属回路板をセラミ
ックス基板に接合したセラミックス回路基板によれば、
接合界面部に熱抵抗が大きいろう材や接着剤層が介在し
ないため、両部材間の熱抵抗が小さく放熱姓に優れた回
路基板が得られる。また、単純構造であるため、小型高
実装化が可能であり、さらに作業工程も短縮できる等の
長所を有している。
According to the ceramic circuit board in which the metal circuit board is joined to the ceramic substrate by the direct joining method,
Since no brazing material or adhesive layer having high thermal resistance is interposed at the bonding interface, a circuit board having low thermal resistance between both members and excellent heat dissipation can be obtained. In addition, since it has a simple structure, it has advantages that a small size and high mounting can be achieved, and further, the work process can be shortened.

【0011】[0011]

【発明が解決しようとする課題】しかしながら、上記の
ように直接接合法によって形成した従来の各セラミック
ス回路基板においては、たとえ酸素を含有した金属回路
板を使用しても、または、表面酸化膜を形成した金属回
路板を使用しても、十分な接合強度をもって金属回路基
板とセラミックス基板とを接合することは困難であっ
た。
However, in each of the conventional ceramic circuit boards formed by the direct bonding method as described above, even if a metal circuit board containing oxygen is used, or a surface oxide film is formed. Even when the formed metal circuit board is used, it has been difficult to bond the metal circuit board and the ceramic substrate with sufficient bonding strength.

【0012】特に窒化アルミニウム基板の表面を酸化し
て金属回路板を直接接合した従来の窒化アルミニウム回
路基板においては、窒化アルミニウム回路基板の表面に
酸化膜を形成する際に、酸化雰囲気中、例えば大気中に
含有される水蒸気等の影響により、生成される酸化膜の
結晶構造の80mol%以上がγ型−アルミナ(活性ア
ルミナ)で占められてしまう難点があった。このγ型−
アルミナは欠陥を含んだスピネル構造を有し、結晶性が
良好でないため、このようなγ型−アルミナを多量に含
む酸化膜を介して金属回路板を直接接合した場合には、
接合強度が小さくなる。具体的には、銅回路板の剥離強
度で表わした接合強度は、4.5〜5.5kgf/cm
程度と低い値に留まるという問題点があった。
In particular, in a conventional aluminum nitride circuit board in which the surface of an aluminum nitride substrate is oxidized and a metal circuit board is directly joined, when an oxide film is formed on the surface of the aluminum nitride circuit board, the film is placed in an oxidizing atmosphere, for example, in the atmosphere. Due to the influence of water vapor and the like contained therein, there was a problem that 80 mol% or more of the crystal structure of the generated oxide film was occupied by γ-alumina (activated alumina). This γ-type
Alumina has a spinel structure containing defects and has poor crystallinity, so when a metal circuit board is directly joined via such an oxide film containing a large amount of γ-alumina,
Bonding strength is reduced. Specifically, the bonding strength expressed by the peel strength of the copper circuit board is 4.5 to 5.5 kgf / cm.
There was a problem that it stayed at a low value.

【0013】また、直接接合操作後に金属回路板のピー
ル強度を測定する際に接合面を観察すると、未接合部の
面積割合が大きくなっており、ピール強度が低下してい
ることが判明している。また、得られたセラミックス回
路基板では上記未接合部を起点として金属回路板の剥離
や膨れが発生し易く、いずれにしても回路基板の耐久性
が低く、この回路基板を使用した半導体装置の製造歩留
りおよび信頼性が大幅に低下するという問題点があっ
た。
Further, when the peel strength of the metal circuit board is measured after the direct bonding operation, when the bonded surface is observed, it has been found that the area ratio of the unbonded portion is large and the peel strength is reduced. I have. Further, in the obtained ceramic circuit board, peeling or swelling of the metal circuit board tends to occur starting from the unbonded portion, and in any case, the durability of the circuit board is low, and the production of a semiconductor device using this circuit board is difficult. There has been a problem that the yield and reliability are significantly reduced.

【0014】一方、回路基板に搭載する半導体素子の高
集積化,高出力化に対応するため、従来のアルミナ(A
)基板などのセラミックス基板と比較して熱伝
導率が高く、放熱性が優れた窒化アルミニウム(Al
N)基板を用いた回路基板が、高出力トランジスタやパ
ワーモジュール等の実装用回路基板として普及してい
る。この場合、高出力トランジスタなどの高発熱部品を
搭載するセラミックス回路基板は、温度変化が激しい熱
サイクルで稼動されるため、セラミックス基板部と金属
回路部との熱膨張係数の違いによって、繰り返し応力を
受ける。このような過酷な条件下においても回路基板が
正常に作動するためには、セラミックス基板と金属回路
板との接合部に高い接合強度が要求される。
On the other hand, in order to cope with higher integration and higher output of a semiconductor element mounted on a circuit board, conventional alumina (A)
l 2 O 3) high thermal conductivity compared to the ceramic substrate, such as a substrate, heat dissipation is excellent aluminum nitride (Al
N) A circuit board using a substrate is widely used as a mounting circuit board for high-output transistors, power modules, and the like. In this case, the ceramic circuit board on which high-heat-generating components such as high-output transistors are mounted is operated in a thermal cycle in which the temperature changes drastically. receive. In order for the circuit board to operate normally even under such severe conditions, a high joining strength is required at the joint between the ceramic substrate and the metal circuit board.

【0015】しかしながら、上記窒化アルミニウム基板
に前記銅直接接合法(DBC法)により銅回路板を直接
接合した窒化アルミニウム回路基板においては、特にA
lN基板と銅回路板との間に未接合部が発生し易く、ま
たアルミナ基板の場合と比較しても接合性および耐熱サ
イクル特性が劣る難点がある。また、実際のAlN基板
に対する銅回路板の接合強度もアルミナ基板を使用した
場合と比較して大幅に低下してしまう問題点があった。
However, in an aluminum nitride circuit board in which a copper circuit board is directly bonded to the aluminum nitride substrate by the copper direct bonding method (DBC method), particularly, A
An unbonded portion is likely to be generated between the 1N substrate and the copper circuit board, and the bondability and the heat cycle characteristic are inferior to those of the alumina substrate. Also, there is a problem that the bonding strength of the copper circuit board to the actual AlN substrate is significantly reduced as compared with the case where the alumina substrate is used.

【0016】本発明は上記問題点を解決するためになさ
れたものであり、特に金属回路層と窒化アルミニウム基
板との接合強度を高め回路基板全体としての機械的強度
を改善し、金属回路板の剥離や膨れなどの欠陥の発生が
少ない窒化アルミニウム回路基板を提供することを目的
とする。
SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and in particular, it has been proposed to improve the mechanical strength of a circuit board as a whole by increasing the bonding strength between a metal circuit layer and an aluminum nitride substrate. An object of the present invention is to provide an aluminum nitride circuit board in which occurrence of defects such as peeling and swelling is small.

【0017】[0017]

【課題を解決するための手段】本発明者らは上記目的を
達成するために、従来の窒化アルミニウム回路基板にお
ける金属回路板の剥離や膨れの発生原因および金属回路
板に未接合部が発生する原因について調査研究を行なっ
た。その結果、窒化アルミニウム基板表面に形成される
酸化膜がγ型−アルミナから構成されている場合に金属
回路板の接合強度が低くなり、窒化アルミニウム回路基
板の信頼性が大きく低下することが判明した。一方、こ
の窒化アルミニウム基板の表面に酸化膜を形成する工程
において、AlN基板を1000℃以上に加熱すること
によりα型−アルミナの含有量を所定量以上とした酸化
膜を形成した場合には、AlN基板に金属回路板を直接
接合したときに金属回路板の接合強度が向上し、半導体
モジュール実装用としてのAlN回路基板の信頼性を大
幅に高められることが判明した。
Means for Solving the Problems In order to achieve the above object, the present inventors have developed a cause of peeling or swelling of a metal circuit board in a conventional aluminum nitride circuit board and an unbonded portion of the metal circuit board. We investigated the cause. As a result, it was found that when the oxide film formed on the aluminum nitride substrate surface was composed of γ-alumina, the bonding strength of the metal circuit board was reduced, and the reliability of the aluminum nitride circuit board was significantly reduced. . On the other hand, in the step of forming an oxide film on the surface of the aluminum nitride substrate, when the AlN substrate is heated to 1000 ° C. or more to form an oxide film having a α-alumina content of a predetermined amount or more, It has been found that when a metal circuit board is directly bonded to an AlN substrate, the bonding strength of the metal circuit board is improved, and the reliability of the AlN circuit board for mounting a semiconductor module can be greatly increased.

【0018】本発明は上記知見に基づいて完成されたも
のである。すなわち本発明に係る窒化アルミニウム回路
基板は、表面に酸化アルミニウムから成る酸化膜を形成
した窒化アルミニウム基板の表面に金属回路板を直接接
合した窒化アルミニウム回路基板において、上記酸化膜
を構成するα型酸化アルミニウムの含有割合が30mo
l%以上であることを特徴とする。
The present invention has been completed based on the above findings. That is, the aluminum nitride circuit board according to the present invention is an aluminum nitride circuit board in which a metal circuit board is directly bonded to the surface of an aluminum nitride substrate having an oxide film formed of aluminum oxide formed on the surface. Aluminum content ratio is 30mo
1% or more.

【0019】また、上記窒化アルミニウム回路基板にお
いて、金属回路板が銅回路板であることが好ましい。さ
らに、酸化膜におけるγ型酸化アルミニウムの含有割合
が10〜70mol%の範囲であることが好ましい。ま
た、酸化膜の厚さが1〜5μmの範囲であることが望ま
しく、さらに2〜3μmの範囲がより好ましい。
In the above-mentioned aluminum nitride circuit board, the metal circuit board is preferably a copper circuit board. Further, the content of γ-type aluminum oxide in the oxide film is preferably in the range of 10 to 70 mol%. The thickness of the oxide film is preferably in the range of 1 to 5 μm, and more preferably in the range of 2 to 3 μm.

【0020】本発明の回路基板を構成するセラミックス
基板としては、特に高出力用素子を搭載するために必要
な高い放熱性を確保するために、熱伝導率が70〜20
0W/m・K程度の窒化アルミニウム(AlN)基板が
使用される。このAlN基板には酸化イットリウムなど
の焼結補助剤等が含有されていてもよい。
The ceramic substrate constituting the circuit board of the present invention preferably has a thermal conductivity of 70 to 20 in order to secure a high heat radiation required for mounting a high output element.
An aluminum nitride (AlN) substrate of about 0 W / m · K is used. The AlN substrate may contain a sintering aid such as yttrium oxide.

【0021】上記AlN基板の表面に形成される酸化膜
は、AlN基板の濡れ性を高めて金属回路板の直接接合
を可能とするために必須であり、特に本発明において上
記酸化膜を構成するα型酸化アルミニウム(α−アルミ
ナ)の含有割合は30mol%以上とされる。
The oxide film formed on the surface of the AlN substrate is indispensable for enhancing the wettability of the AlN substrate and enabling direct joining of the metal circuit board. Particularly, the oxide film in the present invention constitutes the oxide film. The content ratio of α-type aluminum oxide (α-alumina) is 30 mol% or more.

【0022】上記α型−アルミナはコランダム等から成
り、六方最密格子に近い結晶構造を有し、さらに格子定
数も5.14オングストロームと小さいため、活性アル
ミナを主体とするγ型−アルミナと比較して安定した結
晶構造を有する。そのため、α型−アルミナを所定量含
有する酸化膜を介して金属回路板をAlN基板に直接接
合した場合には、金属回路板の接合強度(剥離強度)を
増加させることが可能となる。
The α-alumina is made of corundum or the like, has a crystal structure close to a hexagonal close-packed lattice, and has a small lattice constant of 5.14 angstroms. And has a stable crystal structure. Therefore, when the metal circuit board is directly bonded to the AlN substrate via the oxide film containing a predetermined amount of α-alumina, the bonding strength (peeling strength) of the metal circuit board can be increased.

【0023】上記酸化膜を構成するα型−アルミナの含
有割合が30mol%未満と過少な場合には、上記金属
回路板の接合強度の改善効果が少ない。したがって、α
型−アルミナの含有割合は30mol%以上の範囲とさ
れるが、50mol%以上の範囲がより好ましい。
If the content of the α-alumina constituting the oxide film is too small, less than 30 mol%, the effect of improving the bonding strength of the metal circuit board is small. Therefore, α
The content of the mold-alumina is in a range of 30 mol% or more, and more preferably in a range of 50 mol% or more.

【0024】また、酸化膜におけるγ型−アルミナの含
有割合は、10〜70mol%の範囲とすることが好ま
しい。活性アルミナを主体とするγ型−アルミナは、硬
質のα型−アルミナと比較してやや軟質であり、若干の
微細な気泡を含んでいるため、熱伝導を阻害し易いが、
衝撃を緩和できる緩衝効果を発揮し得る成分にもなる。
したがって、所定量のα型−アルミナと所定量のγ型−
アルミナとを酸化膜中に共存させることにより、金属回
路板の接合強度を高めると同時に、回路基板の機械的特
性を高められるという相乗的な効果が得られる。
The content of γ-alumina in the oxide film is preferably in the range of 10 to 70 mol%. Γ-alumina mainly composed of activated alumina is slightly softer than hard α-alumina and contains some fine bubbles, so it is easy to inhibit heat conduction,
It is also a component that can exhibit a buffering effect that can reduce impact.
Therefore, a predetermined amount of α-alumina and a predetermined amount of γ-
By coexisting alumina and the oxide film, a synergistic effect of increasing the bonding strength of the metal circuit board and increasing the mechanical characteristics of the circuit board can be obtained.

【0025】また、衝撃を緩和できることから窒化アル
ミニウム基板と金属回路板とを接合する際の応力も緩和
できるため、接合時に発生する基板の割れや金属回路板
のゆがみ等の接合不良を減少させることも可能となる。
Further, since the impact can be reduced, the stress at the time of bonding the aluminum nitride substrate and the metal circuit board can also be reduced, thereby reducing bonding defects such as substrate cracking and metal circuit board distortion generated at the time of bonding. Is also possible.

【0026】すなわち、α型−アルミナの作用により金
属回路板の接合強度が高められると同時に、AlN基板
と金属回路板との熱膨張差に起因する熱応力や変形が、
軟質なγ型−アルミナの気泡部分で吸収されるため、金
属回路板が熱サイクルによって剥離することが少なくな
る。上記γ型−アルミナの含有割合が10mol%未満
と過少である場合には、上記緩衝効果が不十分である。
一方、含有割合が70mol%を超えるように過大にな
ると、AlN基板の良好な熱伝導性が阻害される。その
ため、酸化膜中のγ型−アルミナの含有割合は10〜7
0mol%の範囲とされるが、20〜50mol%の範
囲がより好ましい。
That is, while the bonding strength of the metal circuit board is increased by the action of α-alumina, the thermal stress and deformation caused by the difference in thermal expansion between the AlN substrate and the metal circuit board are reduced.
The metal circuit board is less likely to peel off due to thermal cycling because it is absorbed by the soft γ-alumina bubbles. If the content of the γ-alumina is less than 10 mol%, the buffer effect is insufficient.
On the other hand, if the content exceeds 70 mol%, good thermal conductivity of the AlN substrate is impaired. Therefore, the content ratio of γ-type alumina in the oxide film is 10 to 7
The range is 0 mol%, but the range of 20 to 50 mol% is more preferable.

【0027】また金属回路板を構成する金属としては、
銅,アルミニウム,鉄,ニッケル,クロム,銀,モリブ
デン,コバルトの単体またはその合金など、基板成分と
の共晶化合物を生成し、直接接合法を適用できる金属で
あれば特に限定されないが、特に導電性および価格の観
点から銅,アルミニウムまたはその合金が好ましい。
The metal constituting the metal circuit board includes:
Although it is not particularly limited as long as it is a metal that can form a eutectic compound with a substrate component and can be directly bonded, such as a simple substance of copper, aluminum, iron, nickel, chromium, silver, molybdenum, and cobalt, or an alloy thereof, Copper, aluminum or an alloy thereof is preferred from the viewpoints of properties and cost.

【0028】金属回路板の厚さは、通電容量等を勘案し
て決定されるが、窒化アルミニウム基板の厚さを0.2
5〜1.5mmの範囲とする一方、金属回路板の厚さを
0.1〜0.5mmの範囲に設定して両者を組み合せる
と熱膨張差による変形などの影響を受けにくくなる。
The thickness of the metal circuit board is determined in consideration of the current carrying capacity and the like.
If the thickness of the metal circuit board is set in the range of 0.1 to 0.5 mm while the thickness is set in the range of 5 to 1.5 mm and the two are combined, the metal circuit board is less susceptible to deformation or the like due to a difference in thermal expansion.

【0029】特に金属回路板として銅回路板を使用する
場合には、酸素を100〜1000ppm含有するタフ
ピッチ電解銅から成る銅回路板を使用し、さらに後述す
るように銅回路板表面に所定厚さの酸化銅層を予め形成
することにより、直接接合時に、発生するCu−O共晶
の量を増加させ、基板と銅回路板との接合強度を、より
向上させることができる。
In particular, when a copper circuit board is used as a metal circuit board, a copper circuit board made of tough pitch electrolytic copper containing 100 to 1000 ppm of oxygen is used. By forming the copper oxide layer in advance, the amount of Cu—O eutectic generated at the time of direct bonding can be increased, and the bonding strength between the substrate and the copper circuit board can be further improved.

【0030】上記酸化銅層などの表面酸化層は、例えば
金属回路板を大気中において温度150〜360℃の範
囲にて20〜120秒間加熱する表面酸化処理を実施す
ることによって形成される。ここで、酸化銅層の厚さが
1μm未満の場合は、Cu−O共晶の発生量が少なくな
るため、基板と銅回路板との未接合部分が増大し、十分
な接合強度が得られない。一方、酸化銅層の厚さが10
μmを超えるように過大にしても、接合強度の改善効果
が少なく、却って銅回路板の導電特性を阻害することに
なる。したがって、銅回路板表面に形成する酸化銅層の
厚さは1〜10μmの範囲が好ましい。そして同様の理
由により2〜5μmの範囲がより望ましい。
The surface oxide layer such as the above-mentioned copper oxide layer is formed, for example, by performing a surface oxidation treatment in which a metal circuit board is heated in the atmosphere at a temperature of 150 to 360 ° C. for 20 to 120 seconds. Here, if the thickness of the copper oxide layer is less than 1 μm, the amount of Cu—O eutectic generated is small, so the unbonded portion between the substrate and the copper circuit board increases, and sufficient bonding strength can be obtained. Absent. On the other hand, when the thickness of the copper oxide layer is 10
Even if the thickness exceeds μm, the effect of improving the bonding strength is small and the conductive characteristics of the copper circuit board are rather hindered. Therefore, the thickness of the copper oxide layer formed on the surface of the copper circuit board is preferably in the range of 1 to 10 μm. And for the same reason, the range of 2 to 5 μm is more desirable.

【0031】また、窒化アルミニウム基板の表面が平滑
である場合よりも、粗面である方が接合強度が高くなる
傾向がある。なお、上記酸化処理において、加熱温度を
高めたり、処理時間を長くすることにより、窒化アルミ
ニウム基板の表面粗さを増加させることができる。上記
表面酸化処理後における窒化アルミニウム基板の表面粗
さは、中心線平均粗さ(Ra)が5〜10μmの範囲に
するとよい。さらに必要に応じて窒化アルミニウム基板
表面をホーニング処理することによって、その表面粗さ
を調整してもよい。
Also, the bonding strength tends to be higher when the aluminum nitride substrate has a rough surface than when the surface is smooth. Note that in the oxidation treatment, the surface roughness of the aluminum nitride substrate can be increased by increasing the heating temperature or increasing the treatment time. The surface roughness of the aluminum nitride substrate after the surface oxidation treatment is preferably such that the center line average roughness (Ra) is in the range of 5 to 10 μm. If necessary, the surface roughness may be adjusted by honing the surface of the aluminum nitride substrate.

【0032】なお、直接接合法はAlなどの酸化
物系セラミックス基板についてのみ適用可能であり、窒
化アルミニウムや窒化けい素などの非酸化物系セラミッ
クス基板にそのまま適用しても基板に対する濡れ性が低
いため、金属回路板の十分な接合強度が得られない。
The direct bonding method can be applied only to an oxide-based ceramic substrate such as Al 2 O 3. Even if the direct bonding method is applied to a non-oxide-based ceramic substrate such as aluminum nitride or silicon nitride as it is, the direct bonding method can be applied to the substrate. Owing to the low bonding strength, sufficient bonding strength of the metal circuit board cannot be obtained.

【0033】そこで本発明のようにセラミックス基板と
して窒化アルミニウム(AlN)基板を使用する場合に
は、そのAlN基板の表面に予め酸化膜を形成し、基板
に対する濡れ性を高める必要がある。この酸化膜は上記
AlN基板を、空気中などの酸化雰囲気中で温度100
0〜1250℃程度で5時間以上、好ましくは10〜2
5時間加熱して形成される。この酸化膜の厚さが1μm
未満の場合には、上記濡れ性の改善効果が少ない一方、
5μmを超えるように厚く形成しても改善効果が飽和す
るため、酸化物層の厚さは1〜5μmの範囲が必要であ
り、より好ましくは2〜3μmの範囲が望ましい。
Therefore, when an aluminum nitride (AlN) substrate is used as the ceramic substrate as in the present invention, it is necessary to form an oxide film on the surface of the AlN substrate in advance to increase the wettability to the substrate. This oxide film is formed on the AlN substrate in an oxidizing atmosphere such as air at a temperature of 100.
5 hours or more at about 0 to 1250 ° C., preferably 10 to 2 hours
It is formed by heating for 5 hours. The thickness of this oxide film is 1 μm
If less than, the effect of improving the wettability is small,
Since the improvement effect is saturated even if the oxide layer is formed thicker than 5 μm, the thickness of the oxide layer needs to be in the range of 1 to 5 μm, and more preferably in the range of 2 to 3 μm.

【0034】また、加熱時間が5時間未満、例えば1〜
2時間程度ではα型酸化アルミニウムの含有量が30m
ol%以下、つまりはγ型酸化アルミニウム量が70m
ol%を超えた欠陥の多い酸化アルミニウム膜しか得ら
れない。一方、25時間を超える長時間の酸化処理は酸
化アルミニウム膜の厚さが5μmを超え易いので好まし
くない。
The heating time is less than 5 hours, for example,
In about 2 hours, the content of α-type aluminum oxide is 30 m
% or less, that is, the amount of γ-type aluminum oxide is 70 m
Only an aluminum oxide film with many defects exceeding ol% can be obtained. On the other hand, a long-time oxidation treatment exceeding 25 hours is not preferable because the thickness of the aluminum oxide film easily exceeds 5 μm.

【0035】さらに、加熱時間を5時間以上とすること
により、若干の水蒸気(例えば3vol%以下)等を含
んだ通常の大気中または酸素を15〜30vol%含ん
だ窒素雰囲気であっても良好な酸化アルミニウム膜が得
られる。そのため、例えば乾燥空気を調製するための特
殊な処理を必ずしも実施する必要性がなくなる。
Further, by setting the heating time to 5 hours or more, even in a normal atmosphere containing a small amount of water vapor (for example, 3 vol% or less) or a nitrogen atmosphere containing 15 to 30 vol% of oxygen, good results can be obtained. An aluminum oxide film is obtained. Therefore, for example, it is not necessary to always perform a special treatment for preparing dry air.

【0036】本発明に係る窒化アルミニウム回路基板
は、上記のように酸化膜を形成したAlN基板の表面
に、前記金属回路板を直接接合して製造される。
The aluminum nitride circuit board according to the present invention is manufactured by directly bonding the metal circuit board to the surface of the AlN substrate on which the oxide film has been formed as described above.

【0037】ここで上記金属回路板は、ろう材などの接
合剤を使用せずにAlN基板表面に直接的に一体に接合
される。すなわち、金属回路板の成分と基板成分との共
晶化合物(共晶融体)を加熱により発生せしめ、この共
晶化合物を接合剤として両部材を接合する、いわゆる直
接接合法を使用して接合される。
Here, the metal circuit board is directly and integrally bonded to the AlN substrate surface without using a bonding agent such as a brazing material. That is, a eutectic compound (eutectic melt) of a component of a metal circuit board and a substrate component is generated by heating, and the two members are joined using the eutectic compound as a joining agent, that is, a so-called direct joining method is used. Is done.

【0038】そして、金属回路板が銅回路板である場合
には、以下のように接合操作が実施される。すなわち酸
化膜を形成したAlN基板の表面の所定位置に、銅回路
板を接触配置して基板方向に押圧した状態で、銅の融点
(1083℃)未満で銅−酸化銅の共晶温度(1065
℃)以上に加熱し、生成したCu−O共晶化合物液相
(共晶融体)を接合剤として銅回路板がAlN基板表面
に直接的に接合される。この直接接合法は、いわゆる銅
直接接合法(DBC:Direct Bonding
Copper法)である。
When the metal circuit board is a copper circuit board, the joining operation is performed as follows. That is, in a state where a copper circuit board is in contact with a predetermined position on the surface of an AlN substrate on which an oxide film is formed and pressed toward the substrate, the eutectic temperature of copper-copper oxide (1065 ° C.)
° C) or higher, and the copper circuit board is directly bonded to the AlN substrate surface using the generated Cu-O eutectic compound liquid phase (eutectic melt) as a bonding agent. This direct bonding method is a so-called copper direct bonding method (DBC: Direct Bonding).
Copper method).

【0039】一方、金属回路板がアルミニウム回路板で
ある場合には、結合剤としてはSiが選択されAlN基
板表面にAl回路板を押圧した状態でアルミニウム−け
い素の共晶温度以上に加熱し、生成したAl−Si共晶
化合物液相(共晶融体)を接合剤としてAl回路板がセ
ラミックス基板表面に直接的に接合され、本発明のAl
N回路基板が製造される。
On the other hand, when the metal circuit board is an aluminum circuit board, Si is selected as a binder, and the aluminum circuit board is heated to a temperature higher than the eutectic temperature of aluminum-silicon while pressing the Al circuit board against the AlN substrate surface. The Al circuit board is directly bonded to the surface of the ceramic substrate using the formed Al-Si eutectic compound liquid phase (eutectic melt) as a bonding agent.
An N circuit board is manufactured.

【0040】このように直接接合法を使用して金属回路
板をAlN基板表面に直接接合して形成した本発明に係
る窒化アルミニウム回路基板によれば、金属回路板とA
lN基板との間に、接着剤やろう材のような介在物が存
在しないため、両者間の熱抵抗が小さく、金属回路板上
に設けられた半導体素子等の発熱を系外に迅速に放散さ
せることが可能である。
According to the aluminum nitride circuit board of the present invention formed by directly joining the metal circuit board to the AlN substrate surface using the direct joining method, the metal circuit board and the A
Since there is no inclusion such as an adhesive or a brazing material between the substrate and the 1N substrate, the thermal resistance between the two is small, and the heat generated by the semiconductor elements provided on the metal circuit board is quickly dissipated out of the system. It is possible to do.

【0041】本発明に係る窒化アルミニウム回路基板に
よれば、窒化アルミニウム基板表面に形成した酸化膜中
のα型酸化アルミニウムの含有割合を30mol%以上
としているため、基板と金属回路板との接合性が改善さ
れる。すなわち、窒化アルミニウム基板と金属回路板と
の未接合部が減少し、両部材の接合強度を大幅に高める
ことができる。また未接合部に起因する金属回路板の剥
離や膨れが効果的に防止でき、この回路基板を用いた半
導体装置を高い製造歩留りで量産することが可能にな
る。
According to the aluminum nitride circuit board of the present invention, since the content of α-type aluminum oxide in the oxide film formed on the surface of the aluminum nitride substrate is 30 mol% or more, the bonding property between the substrate and the metal circuit board is improved. Is improved. That is, the unjoined portion between the aluminum nitride substrate and the metal circuit board is reduced, and the joining strength between the two members can be greatly increased. Further, peeling and swelling of the metal circuit board due to the unjoined portion can be effectively prevented, and it becomes possible to mass-produce a semiconductor device using this circuit board with a high production yield.

【0042】また、金属回路板の接合強度が高いため、
熱サイクルによって回路層が剥離したり、基板に割れが
発生することが少なく、耐熱サイクル特性が著しく向上
し、耐久性および信頼性に優れた半導体装置を提供する
ことができる。
Further, since the bonding strength of the metal circuit board is high,
It is possible to provide a semiconductor device in which a circuit layer is less likely to be peeled off or cracks are not generated in a substrate due to a heat cycle, heat resistance cycle characteristics are remarkably improved, and durability and reliability are excellent.

【0043】[0043]

【発明の実施の形態】次に本発明の実施形態について以
下に示す実施例を参照して具体的に説明する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, embodiments of the present invention will be specifically described with reference to the following examples.

【0044】実施例1〜9および比較例1〜3 平均粒径1μmの窒化アルミニウム粉末に対して、焼結
補助剤として酸化イットリウム(Y)を3重量%
と、有機バインダーを5重量%と、分散剤を0.4重量
%と溶媒としてのエタノールとを加え、均一に混合して
原料混合体を調製した、次に、原料混合体をドクターブ
レード法にて成形してシート状成形体とし、この成形体
を700℃で2時間加熱して脱脂した後に、窒素・還元
雰囲気中で温度1800℃で3時間加熱することによ
り、熱伝導率が170W/m・Kであり、縦55mm×
横37mm×厚さ0.8mmの窒化アルミニウム(Al
N)基板を多数用意した。次に、各AlN基板を空気雰
囲気の加熱炉中で表1に示す温度および時間で加熱する
ことにより、基板全表面を酸化し、表1に示す厚さの酸
化膜(Al皮膜)をそれぞれ形成した。
Examples 1 to 9 and Comparative Examples 1 to 3 With respect to aluminum nitride powder having an average particle diameter of 1 μm, 3% by weight of yttrium oxide (Y 2 O 3 ) as a sintering aid was used.
And 5% by weight of an organic binder, 0.4% by weight of a dispersant and ethanol as a solvent, and uniformly mixed to prepare a raw material mixture. Next, the raw material mixture was subjected to a doctor blade method. The resultant is heated at 700 ° C. for 2 hours and degreased, and then heated in a nitrogen / reducing atmosphere at a temperature of 1800 ° C. for 3 hours to have a thermal conductivity of 170 W / m.・ It is K, length 55mm ×
37 mm wide x 0.8 mm thick aluminum nitride (Al
N) Many substrates were prepared. Next, by heating each AlN substrate in a heating furnace in an air atmosphere at the temperature and time shown in Table 1, the entire surface of the substrate was oxidized, and an oxide film (Al 2 O 3 film) having a thickness shown in Table 1 was obtained. Was formed respectively.

【0045】上記のように形成した各酸化膜についてX
線解折(XRD)法により結晶構造を特定するとともに
酸化膜を構成する各酸化アルミニウムの割合を測定して
表1に示す結果を得た。
For each oxide film formed as described above, X
The crystal structure was identified by the X-ray diffraction (XRD) method, and the ratio of each aluminum oxide constituting the oxide film was measured. The results shown in Table 1 were obtained.

【0046】一方、酸素を407ppm含有し、厚さ
0.3mmおよび0.25mmのタフピッチ電解銅から
成る銅回路板を多数用意した。
On the other hand, a number of copper circuit boards made of tough pitch electrolytic copper having a thickness of 0.3 mm and 0.25 mm containing 407 ppm of oxygen were prepared.

【0047】次に酸化膜を形成した各AlN基板の表面
側に、厚さ0.3mmのタフピッチ電解銅から成る銅回
路板を接触配置する一方、背面側に厚さ0.25mmの
タフピッチ銅から成る銅回路板を裏当て材として接触配
置させて積層体とし、この積層体を窒素ガス雰囲気に調
整した温度1075℃に設定した加熱炉に挿入して1分
間加熱することにより、各AlN基板の両面に銅回路板
を直接接合した実施例および比較例に係る窒化アルミニ
ウム回路基板をそれぞれ調製した。なお、比較例3の回
路基板では、酸化処理の雰囲気を水蒸気を実質的に含ま
ない乾燥空気とし、しかる後に酸化処理を実施した。
Next, a copper circuit board made of tough pitch electrolytic copper having a thickness of 0.3 mm is placed in contact with the surface side of each AlN substrate on which an oxide film is formed, while a copper circuit board made of tough pitch copper having a thickness of 0.25 mm is formed on the back side. The copper circuit board thus formed is placed in contact with a backing material to form a laminate, and the laminate is inserted into a heating furnace set at a temperature of 1075 ° C. adjusted to a nitrogen gas atmosphere and heated for 1 minute, whereby each AlN substrate Aluminum nitride circuit boards according to Examples and Comparative Examples in which copper circuit boards were directly bonded to both surfaces were prepared. In the circuit board of Comparative Example 3, the atmosphere of the oxidation treatment was dry air substantially free of water vapor, and the oxidation treatment was performed thereafter.

【0048】各窒化アルミニウム回路基板8は、図1〜
2に示すようにAlN基板2aの全表面に酸化膜3aが
形成されており、AlN基板2aの表面側に金属回路板
としての銅回路板4aが直接接合される一方、背面側に
裏銅板としての銅回路板5aが同様に直接接合され、さ
らに表面側の銅回路板4aの所定位置に図示しない半田
層を介して半導体素子が一体に接合される構造を有す
る。なおAlN基板2aの両面に銅回路板4a,5aを
接合した場合、裏銅板としての銅回路板5aは放熱促進
および反り防止に寄与するので有効である。
Each aluminum nitride circuit board 8 is shown in FIGS.
As shown in FIG. 2, an oxide film 3a is formed on the entire surface of the AlN substrate 2a, and a copper circuit board 4a as a metal circuit board is directly bonded to the front side of the AlN substrate 2a, while a back copper plate is formed on the back side. Similarly, the copper circuit board 5a is directly joined, and further, the semiconductor element is integrally joined at a predetermined position on the surface side copper circuit board 4a via a solder layer (not shown). When the copper circuit boards 4a and 5a are joined to both sides of the AlN substrate 2a, the copper circuit board 5a as the back copper plate is effective because it contributes to promoting heat radiation and preventing warpage.

【0049】上記のように調製した各実施例および比較
例に係る各回路基板について、酸化処理後におけるAl
N基板の抗折強度を測定して、表1に示す結果を得た。
また各回路基板の強度特性を評価するために、各銅回路
板のピール強度の平均値を測定するとともに、このピー
ル強度測定後における銅回路板の剥離面を写真撮影し、
写真上に白色部として残る未接合部を除いた接合部の面
積率を画像解析により測定した。各測定結果を下記表1
に示す。
For each of the circuit boards according to the examples and the comparative examples prepared as described above, the Al
The bending strength of the N substrate was measured, and the results shown in Table 1 were obtained.
In addition, to evaluate the strength characteristics of each circuit board, the average value of the peel strength of each copper circuit board was measured, and a photograph of the peeled surface of the copper circuit board after this peel strength measurement was taken.
The area ratio of the joined portion excluding the unjoined portion remaining as a white portion on the photograph was measured by image analysis. Table 1 below shows the measurement results.
Shown in

【0050】[0050]

【表1】 [Table 1]

【0051】上記表1に示す結果から明らかなように、
AlN基板表面に形成される酸化膜中のα型アルミナの
含有割合を30mol%以上に調整しα化率を高めた後
に、銅回路板をAlN基板表面に直接接合して成る各実
施例に係る窒化アルミニウム回路基板によれば、上記α
化率が低い比較例1〜3の回路基板と比較して、銅回路
板と窒化アルミニウム基板との接合部の面積率が大き
く、接合強度が改善でき、ピール強度は10%前後上昇
することが確認できた。
As is clear from the results shown in Table 1 above,
According to each embodiment, after adjusting the content ratio of α-type alumina in the oxide film formed on the AlN substrate surface to 30 mol% or more to increase the α-rate, the copper circuit board is directly joined to the AlN substrate surface. According to the aluminum nitride circuit board, the above α
Compared with the circuit boards of Comparative Examples 1 to 3 having a low conversion ratio, the area ratio of the joint between the copper circuit board and the aluminum nitride substrate is large, the joining strength can be improved, and the peel strength can be increased by about 10%. It could be confirmed.

【0052】次に、実施例1〜9および比較例1〜3の
窒化アルミニウム回路基板に対し、−40℃×30分→
室温×10分→125℃×30分→室温×10分の熱サ
イクルを繰り返して付加する熱サイクル試験(TCT試
験)を行った。
Next, the aluminum nitride circuit boards of Examples 1 to 9 and Comparative Examples 1 to 3 were treated at -40 ° C. for 30 minutes.
A thermal cycle test (TCT test) in which a thermal cycle of room temperature × 10 minutes → 125 ° C. × 30 minutes → room temperature × 10 minutes was repeated was performed.

【0053】実施例の回路基板では、窒化アルミニウム
基板に割れ(ひび)が確認されるまでのサイクル数が8
0〜100であったのに対し、比較例ではいずれも40
〜60と劣っていた。この理由は、比較例1および比較
例2では酸化膜が薄いまたは厚すぎるため、さらにはピ
ール強度が低いためである。比較例3はピール強度は高
いものの酸化アルミニウム膜中にγ型酸化アルミニウム
が少ないことから熱応力の緩和効果が少ないためである
と考えられる。
In the circuit board of the embodiment, the number of cycles until a crack (crack) is confirmed on the aluminum nitride substrate is eight.
0 to 100, whereas in Comparative Examples,
~ 60 was inferior. The reason for this is that in Comparative Examples 1 and 2, the oxide film is too thin or too thick, and furthermore, the peel strength is low. It is considered that Comparative Example 3 has a high peel strength but a small amount of γ-type aluminum oxide in the aluminum oxide film, so that the effect of relaxing the thermal stress is small.

【0054】[0054]

【発明の効果】以上説明の通り、本発明に係る窒化アル
ミニウム回路基板によれば、窒化アルミニウム基板表面
に形成した酸化膜中のα型酸化アルミニウムの含有割合
を30mol%以上としているため、基板と金属回路板
との接合性が改善される。すなわち、窒化アルミニウム
基板と金属回路板との未接合部が減少し、両部材の接合
強度を大幅に高めることができる。また未接合部に起因
する金属回路板の剥離や膨れが効果的に防止でき、この
回路基板を用いた半導体装置を高い製造歩留りで量産す
ることが可能になる。
As described above, according to the aluminum nitride circuit board of the present invention, the content of the α-type aluminum oxide in the oxide film formed on the surface of the aluminum nitride substrate is 30 mol% or more. The bondability with the metal circuit board is improved. That is, the unjoined portion between the aluminum nitride substrate and the metal circuit board is reduced, and the joining strength between the two members can be greatly increased. Further, peeling and swelling of the metal circuit board due to the unjoined portion can be effectively prevented, and it becomes possible to mass-produce a semiconductor device using this circuit board with a high production yield.

【0055】また、金属回路板の接合強度が高いため、
熱サイクルによって回路層が剥離したり、基板に割れが
発生することが少なく、耐熱サイクル特性が著しく向上
し、耐久性および信頼性に優れた半導体装置を提供する
ことができる。
Also, since the bonding strength of the metal circuit board is high,
It is possible to provide a semiconductor device in which a circuit layer is less likely to be peeled off or cracks are not generated in a substrate due to a heat cycle, heat resistance cycle characteristics are remarkably improved, and durability and reliability are excellent.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明に係るAlN回路基板の一実施例を示す
平面図。
FIG. 1 is a plan view showing one embodiment of an AlN circuit board according to the present invention.

【図2】図1に示すAlN回路基板の断面図。FIG. 2 is a sectional view of the AlN circuit board shown in FIG.

【図3】従来のセラミックス回路基板の構造例を示す断
面図。
FIG. 3 is a cross-sectional view illustrating a structural example of a conventional ceramic circuit board.

【図4】従来のセラミックス回路基板の構造例を示す断
面図。
FIG. 4 is a sectional view showing a structural example of a conventional ceramic circuit board.

【図5】従来のセラミックス回路基板の他の構造例を示
す断面図。
FIG. 5 is a sectional view showing another example of the structure of a conventional ceramic circuit board.

【符号の説明】[Explanation of symbols]

1,1a,1b セラミックス回路基板 2,2a セラミックス基板(Al基板,AlN
基板) 3,3a 酸化膜(Al膜) 4,4a 金属回路板(銅回路板) 5,5a 銅回路板(裏銅板) 6 半導体素子 7 表面酸化層(酸化銅層) 8 AlN回路基板
1, 1a, 1b Ceramic circuit board 2, 2a Ceramic substrate (Al 2 O 3 substrate, AlN
Substrate) 3,3a Oxide film (Al 2 O 3 film) 4,4a Metal circuit board (copper circuit board) 5,5a Copper circuit board (copper board) 6 Semiconductor element 7 Surface oxide layer (copper oxide layer) 8 AlN circuit substrate

フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) H01L 25/18 Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat II (reference) H01L 25/18

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 表面に酸化アルミニウムから成る酸化膜
を形成した窒化アルミニウム基板の表面に金属回路板を
直接接合した窒化アルミニウム回路基板において、上記
酸化膜を構成するα型酸化アルミニウムの含有割合が3
0mol%以上であることを特徴とする窒化アルミニウ
ム回路基板。
1. An aluminum nitride circuit board in which a metal circuit board is directly bonded to the surface of an aluminum nitride substrate having an oxide film made of aluminum oxide formed on the surface, the content ratio of the α-type aluminum oxide forming the oxide film is 3
An aluminum nitride circuit board characterized by being at least 0 mol%.
【請求項2】 金属回路板が銅回路板であることを特徴
とする請求項1記載の窒化アルミニウム回路基板。
2. The aluminum nitride circuit board according to claim 1, wherein the metal circuit board is a copper circuit board.
【請求項3】 酸化膜におけるγ型酸化アルミニウムの
含有割合が10〜70mol%の範囲であることを特徴
とする請求項1記載の窒化アルミニウム回路基板。
3. The aluminum nitride circuit board according to claim 1, wherein the content of γ-type aluminum oxide in the oxide film is in the range of 10 to 70 mol%.
【請求項4】 酸化膜の厚さが1〜5μmの範囲である
ことを特徴とする請求項1記載の窒化アルミニウム回路
基板。
4. The aluminum nitride circuit board according to claim 1, wherein the thickness of the oxide film is in a range of 1 to 5 μm.
【請求項5】 酸化膜の厚さが2〜3μmの範囲である
ことを特徴とする請求項1記載の窒化アルミニウム回路
基板。
5. The aluminum nitride circuit board according to claim 1, wherein the thickness of the oxide film is in the range of 2 to 3 μm.
JP2000121490A 2000-04-21 2000-04-21 Aluminum nitride circuit board and manufacturing method thereof Expired - Fee Related JP4476428B2 (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007311526A (en) * 2006-05-18 2007-11-29 Mitsubishi Materials Corp Power module, substrate thereof, and manufacturing method thereof
KR101109358B1 (en) * 2002-09-26 2012-01-31 알스톰 A METHOD OF FABRICATING AN ALUMINUM NITRIDE AlN SUBSTRATE
JP2018046265A (en) * 2016-09-16 2018-03-22 三菱マテリアル株式会社 Method for manufacturing insulation circuit board, insulation circuit board, power module, led module, and thermoelectric module
WO2020240907A1 (en) * 2019-05-30 2020-12-03 株式会社村田製作所 Electronic device and method of producing same
CN113923858A (en) * 2021-11-12 2022-01-11 珠海粤科京华科技有限公司 Circuit substrate for new energy automobile and preparation method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101109358B1 (en) * 2002-09-26 2012-01-31 알스톰 A METHOD OF FABRICATING AN ALUMINUM NITRIDE AlN SUBSTRATE
JP2007311526A (en) * 2006-05-18 2007-11-29 Mitsubishi Materials Corp Power module, substrate thereof, and manufacturing method thereof
JP2018046265A (en) * 2016-09-16 2018-03-22 三菱マテリアル株式会社 Method for manufacturing insulation circuit board, insulation circuit board, power module, led module, and thermoelectric module
WO2020240907A1 (en) * 2019-05-30 2020-12-03 株式会社村田製作所 Electronic device and method of producing same
CN113923858A (en) * 2021-11-12 2022-01-11 珠海粤科京华科技有限公司 Circuit substrate for new energy automobile and preparation method thereof

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