JP2001110260A - Method and device for applying powder to linear body of electric wire - Google Patents
Method and device for applying powder to linear body of electric wireInfo
- Publication number
- JP2001110260A JP2001110260A JP29106099A JP29106099A JP2001110260A JP 2001110260 A JP2001110260 A JP 2001110260A JP 29106099 A JP29106099 A JP 29106099A JP 29106099 A JP29106099 A JP 29106099A JP 2001110260 A JP2001110260 A JP 2001110260A
- Authority
- JP
- Japan
- Prior art keywords
- powder
- linear body
- coating
- electric wire
- humidifying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Processes Specially Adapted For Manufacturing Cables (AREA)
- Manufacturing Of Electric Cables (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、ゴム・プラスチッ
ク電線等の線状体に押出被覆する方法及びその装置に係
り、特に押出被覆する前に、その被覆物の離型性をよく
するために、線状体に粉体を塗布する方法及びその装置
に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and an apparatus for extrusion-coating a linear body such as a rubber or plastic electric wire, and more particularly to improving the releasability of the coating before extrusion-coating. The present invention relates to a method and an apparatus for applying powder to a linear body.
【0002】[0002]
【従来の技術】ゴム・プラスチック電線の線状体に合成
樹脂等を押出被覆する場合、線状体と被覆物との間、あ
るいは2重被覆における被覆物と被覆物との間のひっつ
きを防止するために、線状体の表面に剥離剤としてタル
ク等の粉体を塗布した後に押出被覆を行っている。2. Description of the Related Art In the case where a synthetic resin or the like is extrusion-coated on a linear body of a rubber / plastic electric wire, it is possible to prevent sticking between the linear body and the coating or between coatings in a double coating. To this end, a powder such as talc is applied as a release agent to the surface of the linear body, followed by extrusion coating.
【0003】図4を用いて、従来の、線状体に粉体を塗
布した後に押出被覆を行う方法およびその装置を説明す
る。With reference to FIG. 4, a conventional method and apparatus for extruding a powder after applying powder to a linear body will be described.
【0004】線状体2は、図において右側へと走行し
て、粉体塗布装置4で、その表面にタルク等の粉体が塗
布された後、押出機5により被覆物6が押出被覆され
る。[0004] The linear body 2 travels to the right side in the figure, and after a powder such as talc is applied to its surface by a powder coating device 4, a coating 6 is extrusion-coated by an extruder 5. You.
【0005】ところで、線状体2に塗布された粉体の塗
布量にムラがある場合、粉体の塗布量が少ない所は、押
出被覆された被覆物6が線状体にひっついてしまい容易
に剥ぎ取れない問題が生じるため、粉体をムラなく塗布
するために様々な工夫がされている。When the amount of the powder applied to the linear body 2 is uneven, if the amount of the applied powder is small, the extruded coating 6 is easily stuck to the linear body. In order to apply the powder evenly, various devices have been devised.
【0006】実公昭55−50886号公報には、電線
を、塗布槽内の離けい剤中を通過させると共に、塗布槽
に離けい剤を乾燥させるための乾燥装置と、離けい剤を
撹拌するための回転体を設けることが示されており、特
公平1−55725号公報には、粉末を充填させた容器
内に多数の振動体を配置することが示されており、ま
た、実公平6−28735号公報には、粉末を充填した
容器内にケーブルコアを走行させる押えローラを設け、
その押えローラをアームにより揺動させることが示され
ており、実公平6−28736号公報には、粉末を充填
した容器内にケーブルコアを走行させる押えローラを設
け、その押えローラをアームにより揺動させると共に、
容器を揺動させることが示されている。[0006] Japanese Utility Model Publication No. 55-50886 discloses that a wire is passed through a separating agent in a coating tank, a drying device for drying the separating agent in the coating tank, and the separating agent is stirred. For example, Japanese Patent Publication No. 1-55725 discloses that a large number of vibrating members are disposed in a container filled with powder. No. -28735, a pressing roller for moving a cable core in a container filled with powder is provided,
It is disclosed that the press roller is swung by an arm. Japanese Utility Model Publication No. Hei 6-28736 discloses a press roller for running a cable core in a container filled with powder, and the press roller is swung by the arm. Move it,
Shaking the container is shown.
【0007】[0007]
【発明が解決しようとする課題】しかしながら、上述し
たような従来の塗布方法および装置では、粉体の塗布量
のムラは少なくなったものの、依然としてムラは生じて
おり、被覆物の剥取性にばらつきがあった。However, in the above-described conventional coating method and apparatus, although the unevenness in the amount of powder applied is reduced, the unevenness still occurs, and the peeling property of the coating material is reduced. There was variation.
【0008】そのため、押出被覆された電線を、例え
ば、端末処理等のために被覆物を剥ぎ取る必要がある場
合、粉体の塗布量が少ない所では容易に剥ぎ取ることが
できない現象が発生し、被覆物の剥取り作業性が悪かっ
た。For this reason, when it is necessary to peel off the coating of the extrusion-coated electric wire, for example, for terminal treatment or the like, a phenomenon occurs that the wire cannot be easily peeled off where the amount of powder applied is small. In addition, the workability of stripping the coating was poor.
【0009】そこで、本発明の目的は、上記課題を解決
し、線状体の表面に粉体をムラなく塗布することがで
き、被覆物の剥取性のばらつきを抑えることが可能な、
電線の線状体に粉体を塗布する方法及びその装置を提供
することにある。Accordingly, an object of the present invention is to solve the above-mentioned problems, to apply powder uniformly to the surface of a linear body, and to suppress variation in the peelability of a coating.
An object of the present invention is to provide a method and an apparatus for applying powder to a linear body of an electric wire.
【0010】[0010]
【課題を解決するための手段】上記目的を達成するため
に、請求項1の発明は、電線の線状体に押出被覆する前
に、線状体に粉体を塗布する方法において、線状体を加
湿した後、粉体を塗布する電線の線状体に粉体を塗布す
る方法である。In order to achieve the above object, a first aspect of the present invention is a method of applying powder to a wire before extruding and coating the wire. After humidifying the body, the powder is applied to the linear body of the electric wire to which the powder is applied.
【0011】請求項2の発明は、電線の線状体にプラス
チック等を押出被覆する前に、線状体に粉体を塗布する
装置において、粉体塗布装置の前段に、線状体を加湿す
るための加湿手段を設けた電線の線状体に粉体を塗布す
る装置である。According to a second aspect of the present invention, there is provided an apparatus for applying powder to a linear body before extruding a plastic or the like onto the linear body of the electric wire, wherein the linear body is humidified before the powder coating apparatus. This is an apparatus for applying powder to a linear body of an electric wire provided with a humidifying means for performing the humidification.
【0012】[0012]
【発明の実施の形態】以下、本発明の一実施の形態を添
付図面に基づいて詳述する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below in detail with reference to the accompanying drawings.
【0013】図1は、本発明の電線の線状体に粉体を塗
布する装置を用いた押出被覆製造ラインの構成図であ
り、図2は、本発明における加湿手段と粉体塗布装置の
構成図である。FIG. 1 is a configuration diagram of an extrusion coating production line using an apparatus for applying powder to a wire linear body according to the present invention, and FIG. 2 is a diagram showing a humidifying means and a powder applying apparatus according to the present invention. It is a block diagram.
【0014】図1に示すように、線状体2は、図におい
て右側へと走行して、加湿手段3内で加湿された後、粉
体塗布装置4で、その表面にタルク等の粉体が塗布さ
れ、押出機5により被覆物6が押出被覆される。As shown in FIG. 1, the linear body 2 travels to the right in the figure, and after being humidified in the humidifying means 3, a powder coating device 4 applies powder such as talc to the surface thereof. Is applied, and the coating 6 is extrusion-coated by the extruder 5.
【0015】次に図2を用いて、加湿手段3と粉体塗布
装置4の構成を説明する。Next, the configuration of the humidifying means 3 and the powder coating device 4 will be described with reference to FIG.
【0016】加湿手段3は、水蒸気を発生する蒸気発生
装置7と、線状体を案内する加湿ガイドパイプ9とで構
成され、線状体2は、加湿ガイドパイプ9内を走行移動
することで蒸気発生装置7で発生した水蒸気により表面
が加湿される。The humidifying means 3 comprises a steam generator 7 for generating water vapor and a humidifying guide pipe 9 for guiding the linear body. The linear body 2 travels and moves in the humidifying guide pipe 9. The surface is humidified by the steam generated by the steam generator 7.
【0017】蒸気発生装置7で発生する水分量および線
状体2の移動速度を常に一定に保つことで線状体2を均
一に加湿することができる。By keeping the amount of water generated by the steam generator 7 and the moving speed of the linear body 2 constant, the linear body 2 can be uniformly humidified.
【0018】粉体塗布装置4は、タルク等の粉体11が
充填された容器12と、容器12内の粉体11を撹拌す
るための撹拌羽根13とで構成され、モータ14の回転
がプーリ15を介して撹拌羽根13に伝えられる構成に
なっている。The powder coating device 4 includes a container 12 filled with a powder 11 such as talc, and a stirring blade 13 for stirring the powder 11 in the container 12. 15 to the stirring blade 13.
【0019】次に本発明の作用を述べる。Next, the operation of the present invention will be described.
【0020】線状体2は、加湿手段3の加湿ガイドパイ
プ9内を走行移動して、表面が均一に加湿された後、粉
体塗布装置4の容器12内を走行移動することで加湿さ
れた表面に粉体が塗布され、押出機5により被覆物6が
押出被覆される。The linear body 2 travels in the humidifying guide pipe 9 of the humidifying means 3 to uniformly humidify the surface, and then travels in the container 12 of the powder coating device 4 to be humidified. The powder is applied to the surface, and the coating 6 is extrusion-coated by the extruder 5.
【0021】線状体2の表面に粉体を塗布する前に、表
面を均一に加湿することで粉体をムラなく塗布できるよ
うにしたものである。Before the powder is applied to the surface of the linear body 2, the surface is uniformly humidified so that the powder can be applied evenly.
【0022】ここで、本発明の効果をより明確にするた
めに、本発明における、線状体を加湿した後に粉体を塗
布する方法および装置を用いて押出被覆したケーブル
と、従来の方法により押出被覆したケーブルとを作製し
て被覆物の剥取性を測定して比較した。Here, in order to clarify the effects of the present invention, a cable extruded and coated using a method and an apparatus for applying powder after humidifying a linear body according to the present invention and a conventional method are used. An extruded cable was prepared and the peelability of the coating was measured and compared.
【0023】まず、絶縁体を被覆した約3φのケーブル
コア2本をピッチ100〜150mmでひねり合せ、そ
のひねり合せコアに、本発明の方法、および従来の方法
で押出被覆したサンプルをそれぞれ100個作製した。First, two cable cores of about 3φ covered with an insulator were twisted at a pitch of 100 to 150 mm, and the twisted cores were each extruded and coated with 100 samples by the method of the present invention and the conventional method. Produced.
【0024】なお、本発明の方法により作製したサンプ
ルの加湿条件については、蒸気発生装置で発生する水分
量を5cc/minとし、線状体の移動速度を40m/
minとした。The conditions for humidifying the sample produced by the method of the present invention are as follows: the amount of water generated by the steam generator is 5 cc / min, and the moving speed of the linear body is 40 m / min.
min.
【0025】図3に、押出被覆されたサンプルの被覆物
の剥取性の評価方法を示す。FIG. 3 shows a method of evaluating the exfoliation property of a coating of an extruded sample.
【0026】図3に示すように、サンプル20の被覆物
21の長さLを100mmとして目抜き22を通してひ
ねり合せコア23のみを矢印A方向に引き抜いた時の引
抜力を測定した。As shown in FIG. 3, the drawing force was measured when only the twisted core 23 was pulled out in the direction of arrow A through the cutout 22 with the length L of the coating 21 of the sample 20 being 100 mm.
【0027】この測定結果を表1に示す。Table 1 shows the measurement results.
【0028】[0028]
【表1】 [Table 1]
【0029】表1から明らかなように、従来の方法を用
いて作製したサンプル(従来品)では、被覆物を引き抜
く時の引抜力が0.8〜10.0Kgと1.2Kgの範
囲でばらつきがあるのに対して、本発明の方法を用いて
作製したサンプル(発明品)では引き抜く時の引抜力が
0.8〜1.0Kgであり、ばらつきの範囲は0.2K
gに抑えられている。As is clear from Table 1, in the sample (conventional product) manufactured by using the conventional method, the pulling force at the time of pulling out the coating material varied in the range of 0.8 to 10.0 kg and 1.2 kg. On the other hand, in the sample (invention product) manufactured using the method of the present invention, the pulling force at the time of pulling is 0.8 to 1.0 kg, and the variation range is 0.2 kg.
g.
【0030】また、剥取性の問題となる上限値について
は、従来の方法を用いて作製したサンプルでは、10.
0Kgであり被覆物のひねり合せコアへのひっつきが発
生しているサンプルがあるのに対して、本発明の方法を
用いて作製したサンプルでは引抜力の上限値は1.0K
gであり、被覆物のひねり合せコアへのひっつきは発生
してなく、被覆物の剥取性が良いことを示している。Regarding the upper limit value which causes a problem of peeling property, in the case of a sample manufactured by using the conventional method, the upper limit is 10.
In some samples, the weight was 0 Kg, and the coating was stuck to the twisted core, whereas in the samples produced using the method of the present invention, the upper limit of the pulling force was 1.0 Kg.
g, indicating that the coating did not stick to the twisted core and that the coating had good peelability.
【0031】すなわち、線状体を均一に加湿した後に粉
体を塗布することで粉体塗布量のムラが抑えられ、被覆
物のひっつきが発生しないことが分かる。That is, it can be seen that by applying the powder after uniformly humidifying the linear body, the unevenness of the applied amount of the powder can be suppressed and the coating does not stick.
【0032】[0032]
【発明の効果】以上要するに本発明によれば、線状体を
均一に加湿した後に粉体を塗布することで粉体塗布量の
ムラを抑え、押出被覆後の被覆物の剥取性のばらつきを
抑えることができる。In summary, according to the present invention, the linear body is uniformly humidified and then the powder is applied to suppress the unevenness in the amount of the applied powder, and the variation in the peelability of the coated material after extrusion coating. Can be suppressed.
【0033】また、粉体の塗布量が少ない所が発生しな
いため、被覆物が、線状体と被覆物との間、あるいは2
重被覆における被覆物と被覆物との間でひっつくことが
なく、剥ぎ取りの作業性が良い。Further, since there is no place where the amount of applied powder is small, the coating is formed between the linear body and the coating,
There is no sticking between the coatings in the heavy coating, and the peeling workability is good.
【図1】本発明の電線の線状体に粉体を塗布する装置を
用いた押出被覆製造ラインの構成図である。FIG. 1 is a configuration diagram of an extrusion coating production line using an apparatus for applying powder to a wire linear body of the present invention.
【図2】本発明における加湿手段と粉体塗布装置の構成
図である。FIG. 2 is a configuration diagram of a humidifying unit and a powder coating device according to the present invention.
【図3】押出被覆されたサンプルの被覆物の剥取性の評
価方法を示した図である。FIG. 3 is a diagram showing a method for evaluating the peelability of a coating on a sample subjected to extrusion coating.
【図4】従来の、線状体に粉体を塗布する装置を用いた
押出被覆製造ラインの構成図である。FIG. 4 is a configuration diagram of a conventional extrusion coating production line using an apparatus for applying powder to a linear body.
2 線状体 3 加湿手段 4 粉体塗布装置 5 押出機 2 linear body 3 humidifying means 4 powder coating device 5 extruder
Claims (2)
体に粉体を塗布する方法において、線状体を加湿した
後、粉体を塗布することを特徴とする電線の線状体に粉
体を塗布する方法。1. A method of applying powder to a wire before extrusion coating the wire, wherein the powder is applied after humidifying the wire. A method of applying powder to a body.
体に粉体を塗布する装置において、粉体塗布装置の前段
に、線状体を加湿するための加湿手段を設けたことを特
徴とする電線の線状体に粉体を塗布する装置。2. An apparatus for applying powder to a linear body before extruding and coating the linear body of an electric wire, wherein a humidifying means for humidifying the linear body is provided in a stage preceding the powder coating apparatus. An apparatus for applying powder to a linear body of an electric wire.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP29106099A JP3911927B2 (en) | 1999-10-13 | 1999-10-13 | Method and apparatus for applying powder to linear body of electric wire |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP29106099A JP3911927B2 (en) | 1999-10-13 | 1999-10-13 | Method and apparatus for applying powder to linear body of electric wire |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2001110260A true JP2001110260A (en) | 2001-04-20 |
JP3911927B2 JP3911927B2 (en) | 2007-05-09 |
Family
ID=17763920
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP29106099A Expired - Fee Related JP3911927B2 (en) | 1999-10-13 | 1999-10-13 | Method and apparatus for applying powder to linear body of electric wire |
Country Status (1)
Country | Link |
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JP (1) | JP3911927B2 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2015120855A (en) * | 2013-12-25 | 2015-07-02 | 株式会社キョーワ | Electric wire water soluble release agent and method for manufacturing electric wire using the same |
KR101907160B1 (en) | 2018-04-16 | 2018-10-11 | 서울전선 주식회사 | Apparatus for manufacturing water-tightness armored cable and method thereof |
CN113658762A (en) * | 2021-08-23 | 2021-11-16 | 东莞市进嘉自动化设备有限公司 | Wire powder coating machine and powder coating method thereof |
-
1999
- 1999-10-13 JP JP29106099A patent/JP3911927B2/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2015120855A (en) * | 2013-12-25 | 2015-07-02 | 株式会社キョーワ | Electric wire water soluble release agent and method for manufacturing electric wire using the same |
KR101907160B1 (en) | 2018-04-16 | 2018-10-11 | 서울전선 주식회사 | Apparatus for manufacturing water-tightness armored cable and method thereof |
CN113658762A (en) * | 2021-08-23 | 2021-11-16 | 东莞市进嘉自动化设备有限公司 | Wire powder coating machine and powder coating method thereof |
Also Published As
Publication number | Publication date |
---|---|
JP3911927B2 (en) | 2007-05-09 |
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