JP2000345423A - Spinning machine and its operation control - Google Patents
Spinning machine and its operation controlInfo
- Publication number
- JP2000345423A JP2000345423A JP11159389A JP15938999A JP2000345423A JP 2000345423 A JP2000345423 A JP 2000345423A JP 11159389 A JP11159389 A JP 11159389A JP 15938999 A JP15938999 A JP 15938999A JP 2000345423 A JP2000345423 A JP 2000345423A
- Authority
- JP
- Japan
- Prior art keywords
- raw material
- gear pump
- pressure
- twin
- screw extruder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/365—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using pumps, e.g. piston pumps
- B29C48/37—Gear pumps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92514—Pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/9258—Velocity
- B29C2948/9259—Angular velocity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/9258—Velocity
- B29C2948/926—Flow or feed rate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92828—Raw material handling or dosing, e.g. active hopper or feeding device
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92857—Extrusion unit
- B29C2948/92876—Feeding, melting, plasticising or pumping zones, e.g. the melt itself
- B29C2948/92885—Screw or gear
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92857—Extrusion unit
- B29C2948/92876—Feeding, melting, plasticising or pumping zones, e.g. the melt itself
- B29C2948/92895—Barrel or housing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92961—Auxiliary unit, e.g. for external melt filtering, re-combining or transfer between units
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、2軸押出機から押
出される溶融樹脂の主流路の下流側に複数の紡糸ヘッド
が並列に連結された紡糸機とその運転制御方法に関す
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a spinning machine in which a plurality of spinning heads are connected in parallel downstream of a main flow path of a molten resin extruded from a twin-screw extruder, and a method of controlling the operation of the spinning machine.
【0002】[0002]
【従来の技術】一般に、合成繊維の紡糸機として例えば
特公平2−50207号公報や、特公平3−73648
号公報に示されているように紡糸工程で1軸、または2
軸の押出機が使用される構成のものが従来から知られて
いる。この種の紡糸機で使用される押出機から押出され
る溶融樹脂の流路(主流路)の下流側には複数の紡糸ヘ
ッドが並列に連結されている。ここで、各紡糸ヘッドに
は、押出し樹脂材料の入口部と、複数の糸を溶融紡糸す
る複数の口金部とが設けられているとともに、入口部と
複数の口金部との間にフィルタが取外し可能に介設され
ている。2. Description of the Related Art Generally, as a spinning machine for synthetic fibers, for example, Japanese Patent Publication No. 2-50207 or Japanese Patent Publication No. 3-73648.
In the spinning process, as shown in Japanese Patent Publication No.
A configuration in which a shaft extruder is used is conventionally known. A plurality of spinning heads are connected in parallel downstream of a flow path (main flow path) of a molten resin extruded from an extruder used in this type of spinning machine. Here, each spinning head is provided with an inlet for the extruded resin material and a plurality of caps for melting and spinning a plurality of yarns, and a filter is removed between the inlet and the plurality of caps. It is interposed as possible.
【0003】また、各紡糸ヘッドの入口側の流路には計
量ポンプがそれぞれ設けられている。そして、押出機か
ら押出される溶融樹脂は入口側の流路の計量ポンプによ
って各紡糸ヘッドにそれぞれ圧送され、各紡糸ヘッドに
よってそれぞれ複数の糸を溶融紡糸するようになってい
る。[0003] A metering pump is provided in the flow path on the inlet side of each spinning head. Then, the molten resin extruded from the extruder is pressure-fed to each spinning head by a metering pump in a flow path on the inlet side, and a plurality of yarns are melt-spun by each spinning head.
【0004】さらに、計量ポンプの入口側には通常、三
方弁等のブリード弁が配設されている。このブリード弁
には排液流路と、各紡糸ヘッド側の流路と、主流路側の
流路とがそれぞれ連結されている。そして、このブリー
ド弁は通常は排液流路を閉じる位置に切換えられ、主流
路側から各紡糸ヘッドへの溶融樹脂の流れを通す状態で
保持されている。[0004] Further, a bleed valve such as a three-way valve is usually provided on the inlet side of the metering pump. The bleed valve is connected with a drainage channel, a channel on each spinning head side, and a channel on the main channel side. The bleed valve is normally switched to a position where the drainage flow path is closed, and is held in a state where the flow of the molten resin from the main flow path side to each spinning head is passed.
【0005】また、複数の紡糸ヘッドのうちのいずれか
の紡糸ヘッドに目詰まりが発生した場合、或いはフィル
タの定期的な交換作業を行う場合には目詰まりが発生し
たり、フィルタの定期交換を行う紡糸ヘッドの入口の計
量ポンプを停止した状態で、紡糸ヘッドの交換作業や、
フィルタの交換作業を行なうようになっている。このと
き、交換作業を行なう紡糸ヘッドの流路のブリード弁を
切換え操作して排液流路を開き、その紡糸ヘッド側に供
給される溶融樹脂の供給量に見合う量の溶融樹脂を外部
に逃すことにより、現在交換作業を行なっている紡糸ヘ
ッド以外の他の紡糸ヘッドへの溶融樹脂の供給圧力の変
動を防止して他の紡糸ヘッドからの紡糸作業への影響を
与えさせない方法を取るようにしている。When clogging occurs in any one of a plurality of spinning heads, or when a filter is periodically replaced, clogging may occur or regular replacement of the filter may be required. With the metering pump at the inlet of the spinning head to be stopped, replace the spinning head,
The filter is replaced. At this time, the drainage flow path is opened by switching the bleed valve of the flow path of the spinning head that performs the replacement operation, and an amount of the molten resin corresponding to the supply amount of the molten resin supplied to the spinning head side is released to the outside. In this way, a method is adopted in which the supply pressure of the molten resin to other spinning heads other than the spinning head that is currently performing the exchange operation is prevented from fluctuating and the spinning operation from other spinning heads is not affected. ing.
【0006】また、紡糸ヘッドや、フィルタの交換作業
の終了後は計量ポンプを再起動するとともに、ブリード
弁を切換え操作して排液流路を閉じ、主流路側から交換
作業済の紡糸ヘッドへの溶融樹脂の供給を再開してその
紡糸ヘッドからの糸の生産運転を再開するようになって
いる。After the replacement of the spinning head and the filter is completed, the metering pump is restarted, the bleed valve is switched to close the drainage flow path, and the replacement of the spinning head from the main flow path is performed. The supply of the molten resin is resumed, and the production operation of the yarn from the spinning head is resumed.
【0007】[0007]
【発明が解決しようとする課題】上記従来構成の紡糸機
では目詰まりした紡糸ヘッドや、フィルタの交換作業時
には交換作業中の紡糸ヘッド以外の他の紡糸ヘッドでの
生産運転を維持するために、交換作業中の紡糸ヘッドに
供給される溶融樹脂原料をブリード弁によって排液流路
側にブリードさせるようにしているので、ここでブリー
ド弁によって排液流路側にブリードされる溶融樹脂原料
が無駄になり、大きな損失が発生する問題がある。In the spinning machine of the above-mentioned conventional construction, in order to maintain the production operation of the spinning head other than the spinning head which is clogged and the spinning head being replaced at the time of replacing the filter at the time of replacing the filter, The bleed valve bleeds the molten resin raw material supplied to the spinning head during the replacement work to the drain flow path side, so the molten resin raw material bleed to the drain flow path side by the bleed valve is wasted. However, there is a problem that a large loss occurs.
【0008】また、原料をブリード弁によって排液流路
側にブリードさせない場合には交換作業を行なう紡糸ヘ
ッドの入口の計量ポンプを停止させた際に、現在交換作
業を行なっている紡糸ヘッド以外の他の紡糸ヘッドへの
溶融樹脂原料の供給圧力が高まる。そのため、現在交換
作業を行なっている紡糸ヘッド以外の他の紡糸ヘッドへ
の溶融樹脂原料の供給量が増大するので、例えばこのと
き他の紡糸ヘッドから生産される糸の太さが基準値より
も大きくなるなど、他の紡糸ヘッドの紡糸作業に悪影響
を与えるおそれがあり、紡糸機を安定に運転制御するこ
とが難しい問題がある。When the raw material is not bleed to the drain passage by the bleed valve, when the metering pump at the inlet of the spinning head for replacement is stopped, other than the spinning head for which replacement is currently being performed. The supply pressure of the molten resin raw material to the spinning head is increased. Therefore, the supply amount of the molten resin material to other spinning heads other than the spinning head that is currently performing the replacement operation increases, so that, for example, at this time, the thickness of the yarn produced from the other spinning head is smaller than the reference value. For example, the spinning machine may be adversely affected by the spinning operation of other spinning heads, and it is difficult to stably control the operation of the spinning machine.
【0009】本発明は上記事情に着目してなされたもの
で、その目的は、紡糸ヘッドや、フィルタの交換作業時
に溶融樹脂原料が無駄になるおそれがなく、溶融樹脂原
料の損失の発生を防止することができるとともに、紡糸
ヘッドや、フィルタの交換作業中も安定に運転制御する
ことができる紡糸機とその運転制御方法を提供すること
にある。The present invention has been made in view of the above circumstances, and an object thereof is to prevent the waste of the molten resin material from being lost at the time of replacing the spinning head and the filter, thereby preventing the loss of the molten resin material. It is another object of the present invention to provide a spinning machine capable of stably controlling the operation even during the operation of replacing the spinning head and the filter, and a method of controlling the operation thereof.
【0010】[0010]
【課題を解決するための手段】請求項1の発明は、2軸
押出機の上流側に原料供給機が配設され、前記2軸押出
機の下流側の吐出口に主流路用ギアポンプが連結される
とともに、この主流路用ギアポンプの下流側に複数の分
岐流路が並列に連結され、各分岐流路に紡糸ヘッドと、
この紡糸ヘッドの入口側に介設された分岐流路用ギアポ
ンプとがそれぞれ配設された紡糸機において、前記主流
路用ギアポンプの出口側圧力を検出する第1の圧力検出
器と、この第1の圧力検出器からの検出圧力に基いて前
記主流路用ギアポンプからの吐出量を調整するポンプ吐
出量調整手段と、前記主流路用ギアポンプの入口側圧力
を検出する第2の圧力検出器と、この第2の圧力検出器
からの検出圧力に基いて前記原料供給機から前記2軸押
出機に供給される原料の供給量を調整する原料供給量調
整手段と、前記原料供給機からの原料供給量と前記2軸
押出機からの押出量とを予め設定された一定の比に制御
するように前記2軸押出機のスクリュ回転数を制御する
押出機制御手段とを具備したことを特徴とする紡糸機で
ある。そして、本請求項1の発明では紡糸ヘッドや、フ
ィルタの交換作業時、或いは交換作業終了後の紡糸ヘッ
ドの運転再開時などに発生する主流路用ギアポンプの出
口側の圧力変動を第1の圧力検出器によって検出した際
に、ポンプ吐出量調整手段によって主流路用ギアポンプ
からの吐出量を調整するとともに、主流路用ギアポンプ
の入口側の圧力変動を第2の圧力検出器によって検出し
た際に、原料供給量調整手段によって原料供給機から2
軸押出機に供給される原料の供給量を調整し、かつ押出
機制御手段によって原料供給機からの原料供給量と2軸
押出機のスクリュ回転数とを予め設定された一定の比に
制御するように2軸押出機のスクリュ回転数を制御する
ようにしたものである。According to a first aspect of the present invention, a raw material feeder is disposed upstream of a twin-screw extruder, and a gear pump for a main flow path is connected to a discharge port on the downstream side of the twin-screw extruder. A plurality of branch channels are connected in parallel on the downstream side of the main channel gear pump, and a spinning head is provided in each branch channel.
A first pressure detector for detecting an outlet pressure of the main flow path gear pump in a spinning machine provided with a branch flow path gear pump interposed at the inlet side of the spinning head; Pump discharge amount adjusting means for adjusting the discharge amount from the main flow path gear pump based on the detected pressure from the pressure detector, and a second pressure detector for detecting the inlet side pressure of the main flow path gear pump, Material supply amount adjusting means for adjusting the amount of material supplied from the material supply device to the twin-screw extruder based on the pressure detected by the second pressure detector; and material supply from the material supply device. Extruder control means for controlling the screw rotation speed of the twin-screw extruder so as to control the amount and the extruded amount from the twin-screw extruder to a predetermined constant ratio. It is a spinning machine. According to the first aspect of the present invention, the pressure fluctuation on the outlet side of the main channel gear pump, which occurs when the spinning head or the filter is replaced or when the spinning head is restarted after the replacement is completed, is reduced to the first pressure. When detected by the detector, the discharge amount from the main flow path gear pump is adjusted by the pump discharge amount adjustment means, and when the pressure fluctuation on the inlet side of the main flow path gear pump is detected by the second pressure detector, It is 2 from the raw material feeder by the raw material supply amount adjusting means.
The supply amount of the raw material supplied to the screw extruder is adjusted, and the raw material supply amount from the raw material supply device and the screw rotation speed of the twin-screw extruder are controlled to a predetermined ratio by the extruder control means. Thus, the screw rotation speed of the twin-screw extruder is controlled.
【0011】請求項2の発明は、前記ポンプ吐出量調整
手段は、前記主流路用ギアポンプの駆動モータを制御す
る第1のモータ制御部を備え、前記第1の圧力検出器か
らの検出圧力に基いて前記主流路用ギアポンプの駆動モ
ータを制御して前記主流路用ギアポンプからの吐出量を
調整するものであることを特徴とする請求項1に記載の
紡糸機である。According to a second aspect of the present invention, the pump discharge amount adjusting means includes a first motor control unit for controlling a drive motor of the main flow path gear pump, and the pump pressure control means adjusts the detected pressure from the first pressure detector. 2. The spinning machine according to claim 1, wherein a drive motor of the main channel gear pump is controlled based on the control to adjust a discharge amount from the main channel gear pump. 3.
【0012】そして、本請求項2の発明では第1の圧力
検出器からの検出圧力に基いて第1のモータ制御部によ
って主流路用ギアポンプの駆動モータを制御して主流路
用ギアポンプからの吐出量を調整するようにしたもので
ある。According to the second aspect of the present invention, the drive motor of the main flow path gear pump is controlled by the first motor control unit based on the pressure detected by the first pressure detector, and the discharge from the main flow path gear pump is performed. The amount is adjusted.
【0013】請求項3の発明は、前記原料供給量調整手
段は、前記原料供給機の駆動モータを制御する第2のモ
ータ制御部を備え、前記第2の圧力検出器からの検出圧
力に基いて前記原料供給機の駆動モータを制御して前記
原料供給機から前記2軸押出機に供給される原料の供給
量を調整するものであることを特徴とする請求項1に記
載の紡糸機である。According to a third aspect of the present invention, the raw material supply amount adjusting means includes a second motor control unit for controlling a drive motor of the raw material supply machine, and based on a detected pressure from the second pressure detector. 2. The spinning machine according to claim 1, wherein the drive motor of the raw material feeder is controlled to adjust the supply amount of the raw material supplied from the raw material feeder to the twin-screw extruder. 3. is there.
【0014】そして、本請求項3の発明では第2の圧力
検出器からの検出圧力に基いて第2のモータ制御部によ
って原料供給機の駆動モータを制御して原料供給機から
2軸押出機に供給される原料の供給量を調整するように
したものである。According to the third aspect of the present invention, the drive motor of the raw material feeder is controlled by the second motor control unit based on the pressure detected by the second pressure detector, and the twin screw extruder is moved from the raw material feeder. The amount of the raw material supplied to the apparatus is adjusted.
【0015】請求項4の発明は、前記押出機制御手段
は、前記2軸押出機のスクリュ駆動モータを制御する第
3のモータ制御部を備え、前記原料供給機からの原料供
給量と前記2軸押出機のスクリュ駆動モータの回転数と
を予め設定された一定の比にするように前記2軸押出機
のスクリュ駆動モータの回転数を制御することにより糸
の品質を保持する糸品質保持手段を備えたものであるこ
とを特徴とする請求項1に記載の紡糸機である。According to a fourth aspect of the present invention, the extruder control means includes a third motor control unit for controlling a screw drive motor of the twin-screw extruder. Yarn quality holding means for maintaining the quality of the yarn by controlling the number of rotations of the screw drive motor of the twin-screw extruder so that the number of rotations of the screw drive motor of the screw extruder and the number of rotations of the screw drive motor of the screw extruder are set to a predetermined constant ratio. The spinning machine according to claim 1, further comprising:
【0016】そして、本請求項4の発明では原料供給機
からの原料供給量と2軸押出機のスクリュ駆動モータの
回転数とを予め設定された一定の比にするように第3の
モータ制御部によって2軸押出機のスクリュ駆動モータ
の回転数を制御することにより、糸の品質を保持するよ
うにしたものである。In the invention according to the fourth aspect, the third motor control is performed so that the raw material supply amount from the raw material feeder and the rotation speed of the screw drive motor of the twin-screw extruder are set to a predetermined constant ratio. By controlling the rotation speed of the screw drive motor of the twin-screw extruder by means of a section, the quality of the yarn is maintained.
【0017】請求項5の発明は、2軸押出機の上流側に
原料供給機が配設され、前記2軸押出機の下流側の吐出
口に主流路用ギアポンプが連結されるとともに、この主
流路用ギアポンプの下流側に複数の分岐流路が並列に連
結され、各分岐流路に紡糸ヘッドと、この紡糸ヘッドの
入口側に介設された分岐流路用ギアポンプとがそれぞれ
配設された紡糸機の運転を制御する紡糸機の運転制御方
法において、前記主流路用ギアポンプの出口側圧力に基
いて前記主流路用ギアポンプからの吐出量を調整するポ
ンプ吐出量調整工程と、前記主流路用ギアポンプの入口
側圧力に基いて前記原料供給機から前記2軸押出機に供
給される原料の供給量を調整する原料供給量調整工程
と、前記原料供給機からの原料供給量と前記2軸押出機
からの押出量とを予め設定された一定の比に制御するよ
うに前記2軸押出機のスクリュ回転数を制御する押出機
制御工程とを具備したことを特徴とする紡糸機の運転制
御方法である。According to a fifth aspect of the present invention, a raw material feeder is disposed upstream of the twin-screw extruder, and a main flow path gear pump is connected to a discharge port on the downstream side of the twin-screw extruder. A plurality of branch channels are connected in parallel on the downstream side of the road gear pump, and a spinning head and a branch channel gear pump interposed on the inlet side of the spinning head are provided in each branch channel. A spinning machine operation control method for controlling the operation of the spinning machine, comprising: a pump discharge amount adjusting step of adjusting a discharge amount from the main channel gear pump based on an outlet pressure of the main channel gear pump; A raw material supply amount adjusting step of adjusting a supply amount of a raw material supplied from the raw material supply device to the twin-screw extruder based on an inlet pressure of a gear pump; and a raw material supply amount from the raw material supply device and the twin-screw extrusion. Predict the amount of extrusion from the machine It is an operation control method for a spinning machine, characterized by comprising a set constant ratio extruder for controlling the screw rotating speed of the twin screw extruder so as to control the control process.
【0018】そして、本請求項5の発明ではポンプ吐出
量調整工程で、主流路用ギアポンプの出口側圧力に基い
て主流路用ギアポンプからの吐出量を調整し、原料供給
量調整工程で、主流路用ギアポンプの入口側圧力に基い
て原料供給機から2軸押出機に供給される原料の供給量
を調整するとともに、押出機制御工程で、原料供給機か
らの原料供給量と2軸押出機からの押出量とを予め設定
された一定の比に制御するように2軸押出機のスクリュ
回転数を制御するようにしたものである。According to the fifth aspect of the present invention, in the pump discharge amount adjusting step, the discharge amount from the main flow path gear pump is adjusted based on the outlet pressure of the main flow path gear pump. The feed rate of the raw material supplied from the raw material feeder to the twin-screw extruder is adjusted based on the pressure on the inlet side of the road gear pump, and the raw material feed rate from the raw material feeder and the twin-screw extruder are controlled in the extruder control step. The screw rotation speed of the twin-screw extruder is controlled so as to control the extruded amount of the twin screw extruder to a predetermined ratio.
【0019】[0019]
【発明の実施の形態】以下、本発明の第1の実施の形態
を図1および図2を参照して説明する。図1は本実施の
形態の紡糸機1全体の概略構成を示すものである。本実
施の形態の紡糸機1には紡糸用押出機であるベント式2
軸押出機2が設けられている。この2軸押出機2にはシ
リンダバレル内に図示しない2軸のスクリュが配設され
ている。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A first embodiment of the present invention will be described below with reference to FIGS. FIG. 1 shows a schematic configuration of the entire spinning machine 1 of the present embodiment. The spinning machine 1 of the present embodiment has a vent type 2 which is a spinning extruder.
A screw extruder 2 is provided. The twin-screw extruder 2 is provided with a twin-screw (not shown) in a cylinder barrel.
【0020】さらに、2軸押出機2には上流側に原料供
給部3が配置されている。そして、この原料供給部3に
はフィーダ(原料供給機)4が配設されている。そし
て、このフィーダ4から2軸押出機2の原料供給部3に
紡糸用の樹脂原料が投入されるようになっている。Further, the twin-screw extruder 2 is provided with a raw material supply section 3 on the upstream side. A feeder (raw material supply machine) 4 is provided in the raw material supply unit 3. Then, a resin material for spinning is supplied from the feeder 4 to the material supply section 3 of the twin-screw extruder 2.
【0021】また、2軸押出機2の中途部には図示しな
い真空ポンプに連結された減圧吸引用のベント部5が配
設されている。そして、図示しない2軸スクリュの回転
にともないこの2軸押出機2のシリンダバレルと2軸ス
クリュとの間の押出し流路に沿って下流側に押出される
紡糸用の樹脂原料がこの移送中に混練されて加熱溶融さ
れ、溶融樹脂が形成されるようになっている。なお、こ
の押出材料の加熱、溶融中にベント部5から減圧吸引し
て押出材料中の水分を分離し、水分を除去するようにな
っている。In the middle of the twin-screw extruder 2, there is provided a decompression suction vent 5 connected to a vacuum pump (not shown). During the transfer, the spinning resin raw material extruded downstream along the extrusion flow path between the cylinder barrel of the twin-screw extruder 2 and the twin-screw according to the rotation of the unillustrated twin-screw. It is kneaded and heated and melted to form a molten resin. During the heating and melting of the extruded material, the water is removed from the extruded material by suction under reduced pressure from the vent portion 5 to remove the water.
【0022】また、2軸押出機2の下流側の吐出口には
主流路用ギヤポンプ(GP1)6が連結されている。さ
らに、2軸押出機2からギヤポンプ6を経て押出される
溶融樹脂の流路(主流路)7の下流側には複数の分岐流
路8が並列に連結されている。ここで、各分岐流路8に
は紡糸ヘッド9と、この紡糸ヘッド9の入口側に介設さ
れた計量ポンプである分岐流路用ギアポンプ(GP2)
10とがそれぞれ配設されている。そして、2軸押出機
2からギヤポンプ6を経て押出される溶融樹脂は主流路
7から複数の分岐流路8に導かれたのち、各分岐流路8
の分岐流路用ギアポンプ10によって各紡糸ヘッド9に
圧送されるようになっている。A gear pump (GP1) 6 for the main flow path is connected to a discharge port on the downstream side of the twin-screw extruder 2. Further, a plurality of branch channels 8 are connected in parallel downstream of a channel (main channel) 7 of the molten resin extruded from the twin-screw extruder 2 via the gear pump 6. Here, a spinning head 9 and a branch channel gear pump (GP2), which is a metering pump interposed on the inlet side of the spinning head 9, are provided in each branch channel 8.
10 are provided respectively. The molten resin extruded from the twin-screw extruder 2 via the gear pump 6 is guided from the main flow path 7 to a plurality of branch flow paths 8, and then to each of the branch flow paths 8.
Is fed to each spinning head 9 by a branch channel gear pump 10.
【0023】また、各紡糸ヘッド9には、押出し樹脂材
料の入口部9aと、複数の糸を溶融紡糸する複数の口金
部9bとが設けられているとともに、入口部9aと複数
の口金部9bとの間に図示しないフィルタが取外し可能
に介設されている。そして、各分岐流路8の分岐流路用
ギアポンプ10によって各紡糸ヘッド9に圧送された溶
融樹脂は各紡糸ヘッド9によってそれぞれ複数の糸を溶
融紡糸するようになっている。Each spinning head 9 is provided with an inlet 9a for extruded resin material and a plurality of bases 9b for melt-spinning a plurality of yarns, and the inlet 9a and the plurality of bases 9b. A filter (not shown) is interposed so as to be removable. The molten resin fed to each spinning head 9 by the branch channel gear pump 10 of each branch channel 8 melts and spins a plurality of yarns by each spinning head 9.
【0024】また、本実施の形態の紡糸機1には主流路
用ギアポンプ6の出口側圧力を検出する第1の圧力検出
器(P1)11と、主流路用ギアポンプ6の入口側圧力
を検出する第2の圧力検出器(P2)12とが設けられ
ている。なお、2軸押出機2の吐出口の近傍部位にはヘ
ッド圧力検出器(P3)13が配設されている。In the spinning machine 1 of the present embodiment, a first pressure detector (P1) 11 for detecting an outlet pressure of the main channel gear pump 6 and an inlet pressure of the main channel gear pump 6 are detected. A second pressure detector (P2) 12 is provided. A head pressure detector (P3) 13 is provided near the discharge port of the twin-screw extruder 2.
【0025】さらに、第1の圧力検出器11は主流路用
ギヤポンプ6の駆動モータ14を制御する第1の圧力調
整器(ポンプ吐出量調整手段)15に接続されている。
そして、本実施の形態の紡糸機1の運転中、第1の圧力
検出器11からの検出圧力は第1の圧力調整器15に入
力(フィードバック)されるようになっている。このと
き、主流路用ギアポンプ6の出口側圧力が一定状態で保
持されるように第1の圧力検出器11からの検出圧力に
基いて第1の圧力調整器15によって主流路用ギヤポン
プ6の駆動モータ14を制御し、主流路用ギアポンプ6
からの吐出量を調整するようになっている。Further, the first pressure detector 11 is connected to a first pressure regulator (pump discharge amount regulating means) 15 for controlling a drive motor 14 of the main channel gear pump 6.
During operation of the spinning machine 1 of the present embodiment, the detected pressure from the first pressure detector 11 is input (feedback) to the first pressure regulator 15. At this time, the first pressure regulator 15 drives the main flow path gear pump 6 based on the detected pressure from the first pressure detector 11 so that the outlet side pressure of the main flow path gear pump 6 is kept constant. The motor 14 is controlled, and the gear pump 6 for the main flow path is controlled.
The discharge amount from the nozzle is adjusted.
【0026】また、第2の圧力検出器12はフィーダ4
の駆動モータ16を制御する第2の圧力調整器(原料供
給量調整手段)17に接続されている。そして、本実施
の形態の紡糸機1の運転中、第2の圧力検出器12から
の検出圧力は第2の圧力調整器17に入力(フィードバ
ック)されるようになっている。このとき、主流路用ギ
アポンプ6の入口側圧力が一定状態で保持されるように
第2の圧力検出器12からの検出圧力に基いて第2の圧
力調整器17によってフィーダ4の駆動モータ16を制
御し、フィーダ4から2軸押出機2に供給される原料の
供給量を調整するようになっている。The second pressure detector 12 is connected to the feeder 4
Is connected to a second pressure regulator (raw material supply amount adjusting means) 17 for controlling the drive motor 16 of the first embodiment. During the operation of the spinning machine 1 of the present embodiment, the detected pressure from the second pressure detector 12 is input (feedback) to the second pressure regulator 17. At this time, the drive motor 16 of the feeder 4 is controlled by the second pressure regulator 17 based on the detected pressure from the second pressure detector 12 so that the inlet pressure of the main flow path gear pump 6 is kept constant. It controls the feed amount of the raw material supplied from the feeder 4 to the twin-screw extruder 2.
【0027】さらに、2軸押出機2のスクリュ駆動モー
タ18には比率設定器(押出機制御手段)19が接続さ
れている。この比率設定器19には第2の圧力調整器1
7が接続されている。そして、フィーダ4の駆動モータ
16の制御と同時に第2の圧力調整器17から比率設定
器19を経て2軸押出機2のスクリュ駆動モータ18を
制御するようになっている。このとき、比率設定器19
では糸の品質を維持するために、フィーダ4からの原料
供給量と2軸押出機2のスクリュ回転数とを予め設定さ
れた一定の比にするように2軸押出機2のスクリュ回転
数を制御するようになっている。Further, a ratio setting device (extruder control means) 19 is connected to the screw drive motor 18 of the twin-screw extruder 2. The ratio setting device 19 includes the second pressure regulator 1
7 is connected. Then, simultaneously with the control of the drive motor 16 of the feeder 4, the screw drive motor 18 of the twin-screw extruder 2 is controlled from the second pressure regulator 17 via the ratio setter 19. At this time, the ratio setting device 19
Then, in order to maintain the quality of the yarn, the screw rotation speed of the twin-screw extruder 2 is adjusted so that the raw material supply amount from the feeder 4 and the screw rotation speed of the twin-screw extruder 2 are set to a predetermined constant ratio. Control.
【0028】次に、上記構成の作用について説明する。
本実施の形態の紡糸機1の通常運転時にはフィーダ4か
ら2軸押出機2の原料供給部3に紡糸用の樹脂原料が投
入される。そして、図示しない2軸スクリュの回転にと
もない2軸押出機2のシリンダバレルと2軸スクリュと
の間の押出し流路に沿って下流側に押出される紡糸用の
樹脂原料がこの移送中に混練されて加熱溶融され、溶融
樹脂が形成される。Next, the operation of the above configuration will be described.
During normal operation of the spinning machine 1 of the present embodiment, a resin material for spinning is fed from the feeder 4 to the raw material supply unit 3 of the twin-screw extruder 2. A resin material for spinning, which is extruded downstream along an extrusion flow path between the cylinder barrel of the twin-screw extruder 2 and the twin-screw as the twin-screw not shown rotates, is kneaded during this transfer. Is heated and melted to form a molten resin.
【0029】さらに、2軸押出機2から主流路用ギヤポ
ンプ6を経て押出される溶融樹脂は主流路7から複数の
分岐流路8に導かれたのち、各分岐流路8の分岐流路用
ギアポンプ10によって各紡糸ヘッド9に圧送される。
そして、各分岐流路8の分岐流路用ギアポンプ10によ
って各紡糸ヘッド9に圧送された溶融樹脂は各紡糸ヘッ
ド9によってそれぞれ複数の糸が溶融紡糸される。Further, after the molten resin extruded from the twin-screw extruder 2 through the main channel gear pump 6 is guided from the main channel 7 to a plurality of branch channels 8, the molten resin is It is pumped to each spinning head 9 by a gear pump 10.
Then, a plurality of yarns are melt-spun by the respective spinning heads 9 from the molten resin which is fed to the respective spinning heads 9 by the branch channel gear pumps 10 of the respective branch channels 8.
【0030】また、紡糸機1の運転中は第1の圧力検出
器11によって主流路用ギアポンプ6の出口側圧力、第
2の圧力検出器12によって主流路用ギアポンプ6の入
口側圧力、ヘッド圧力検出器13によって2軸押出機2
の吐出口の近傍部位の圧力がそれぞれ検出されている。
そして、紡糸機1の運転中、第1の圧力検出器11から
の検出圧力は第1の圧力調整器15に入力(フィードバ
ック)される。このとき、主流路用ギアポンプ6の出口
側圧力が一定状態で保持されるように第1の圧力検出器
11からの検出圧力に基いて第1の圧力調整器15によ
って主流路用ギヤポンプ6の駆動モータ14が制御さ
れ、主流路用ギアポンプ6からの吐出量が調整される
(ポンプ吐出量調整工程)。During operation of the spinning machine 1, the first pressure detector 11 detects the outlet pressure of the main flow path gear pump 6, and the second pressure detector 12 detects the inlet pressure of the main flow path gear pump 6 and the head pressure. Twin screw extruder 2 by detector 13
Are detected in the vicinity of the discharge port.
Then, during the operation of the spinning machine 1, the detected pressure from the first pressure detector 11 is input (feedback) to the first pressure regulator 15. At this time, the first pressure regulator 15 drives the main flow path gear pump 6 based on the detected pressure from the first pressure detector 11 so that the outlet side pressure of the main flow path gear pump 6 is kept constant. The motor 14 is controlled to adjust the discharge amount from the main flow path gear pump 6 (pump discharge amount adjustment step).
【0031】さらに、紡糸機1の運転中、第2の圧力検
出器12からの検出圧力は第2の圧力調整器17に入力
(フィードバック)される。このとき、主流路用ギアポ
ンプ6の入口側圧力が一定状態で保持されるように第2
の圧力検出器12からの検出圧力に基いて第2の圧力調
整器17によってフィーダ4の駆動モータ16が制御さ
れ、フィーダ4から2軸押出機2に供給される原料の供
給量が調整される(原料供給量調整工程)。Further, during operation of the spinning machine 1, the detected pressure from the second pressure detector 12 is input (feedback) to the second pressure regulator 17. At this time, the second pressure is maintained such that the pressure on the inlet side of the gear pump 6 for the main flow path is kept constant.
The drive motor 16 of the feeder 4 is controlled by the second pressure regulator 17 on the basis of the pressure detected by the pressure detector 12 to adjust the supply amount of the raw material supplied from the feeder 4 to the twin-screw extruder 2. (Raw material supply adjustment step).
【0032】さらに、フィーダ4の駆動モータ16の制
御と同時に第2の圧力調整器17から比率設定器19を
経て2軸押出機2のスクリュ駆動モータ18が制御され
る。このとき、糸の品質を維持するために、フィーダ4
からの原料供給量と2軸押出機2のスクリュ回転数とを
予め設定された一定の比にするように比率設定器19に
よって2軸押出機2のスクリュ回転数が制御される(押
出機制御工程)。Further, simultaneously with the control of the drive motor 16 of the feeder 4, the screw drive motor 18 of the twin-screw extruder 2 is controlled from the second pressure regulator 17 via the ratio setter 19. At this time, in order to maintain the quality of the yarn, feeder 4
The screw rotation speed of the twin-screw extruder 2 is controlled by the ratio setting device 19 so that the raw material supply amount from the screw and the screw rotation speed of the twin-screw extruder 2 are set to a predetermined constant ratio (extruder control). Process).
【0033】次に、紡糸機1の運転中に複数の紡糸ヘッ
ド9の中のいずれかの紡糸ヘッド9の目詰まりが発生し
た場合の紡糸ヘッド9の交換作業の例について図2を参
照しながら説明する。なお、図2中で、SMは2軸押出
機2のスクリュ駆動モータ18の回転数、FMはフィー
ダ4の駆動モータ16の回転数、P2は第2の圧力検出
器12による主流路用ギアポンプ6の入口側の検出圧
力、P1は第1の圧力検出器11による主流路用ギアポ
ンプ6の出口側の検出圧力、GP1は主流路用ギアポン
プ6の回転数の各変化特性をそれぞれ示すものである。Next, an example of the operation of replacing the spinning head 9 when any of the spinning heads 9 among the plurality of spinning heads 9 is clogged during the operation of the spinning machine 1 will be described with reference to FIG. explain. In FIG. 2, SM is the rotation speed of the screw drive motor 18 of the twin-screw extruder 2, FM is the rotation speed of the drive motor 16 of the feeder 4, and P2 is the gear pump 6 for the main flow path by the second pressure detector 12. Represents the detected pressure on the inlet side, P1 represents the detected pressure on the outlet side of the main flow path gear pump 6 by the first pressure detector 11, and GP1 represents the change characteristics of the rotation speed of the main flow path gear pump 6, respectively.
【0034】まず、図2中のt0時点で、目詰まりが発
生した紡糸ヘッド9の入口の分岐流路用ギアポンプ10
を停止し、紡糸ヘッド9の交換作業を行なう。このと
き、主流路用ギヤポンプ6からは一定の流量の溶融樹脂
が押出され続けているので、1つの分岐流路8のギアポ
ンプ10の停止によって主流路7から残りの分岐流路8
に導かれる溶融樹脂の流量が増加し、主流路用ギアポン
プ6の出口側圧力P1が高くなる。この圧力変動状態は
第1の圧力検出器11によって検出される(実線で示す
P1の特性中のa部分)。First, at time t0 in FIG. 2, the gear pump 10 for the branch flow path at the entrance of the spinning head 9 where clogging has occurred.
Is stopped and the spinning head 9 is replaced. At this time, the molten resin at a constant flow rate is continuously being extruded from the main flow path gear pump 6, so that the stop of the gear pump 10 in one branch flow path 8 causes the main flow path 7 to move from the main flow path 7 to the remaining branch flow path 8.
, The flow rate of the molten resin guided to the outlet increases, and the outlet pressure P1 of the gear pump 6 for the main flow path increases. This pressure fluctuation state is detected by the first pressure detector 11 (a portion in the characteristic of P1 indicated by a solid line).
【0035】この第1の圧力検出器11からの出力信号
は圧力調節器15にフィードバックされる。このとき、
圧力調節器15によってギアポンプ6の駆動モータ14
の回転数を落とす(破線で示すGP1の特性中のb部
分)ことによりギアポンプ6からの吐出量が減少され
る。The output signal from the first pressure detector 11 is fed back to the pressure regulator 15. At this time,
Drive motor 14 for gear pump 6 by pressure regulator 15
, The discharge amount from the gear pump 6 is reduced by lowering the rotation speed (part b in the characteristics of GP1 indicated by the broken line).
【0036】さらに、目詰まりが発生した紡糸ヘッド9
の分岐流路用ギアポンプ10の停止時には主流路用ギア
ポンプ6の入口圧力P2も図2に示す通り上昇する。こ
の主流路用ギアポンプ6の入口圧力P2の圧力変動は第
2の圧力検出器12によって検出される(一点鎖線で示
すP2の特性中のc部分)。Furthermore, the spinning head 9 in which clogging has occurred
When the branch channel gear pump 10 is stopped, the inlet pressure P2 of the main channel gear pump 6 also increases as shown in FIG. The pressure fluctuation of the inlet pressure P2 of the main channel gear pump 6 is detected by the second pressure detector 12 (portion c in the characteristic of P2 indicated by a dashed line).
【0037】この第2の圧力検出器12からの出力信号
は第2の圧力調節器17にフィードバックされる。この
とき、第2の圧力調節器17によってフィーダ4の駆動
モータ16の回転数を落とす(実線で示すFMの特性中
のd部分)ことによりフィーダ4からの原料供給量が減
少される。これと同時に第2の圧力調節器17から比率
設定器19を経て2軸押出機2のスクリュ駆動モータ1
8が制御される。このとき、糸の品質を維持するため
に、比率設定器19によってフィーダ4からの原料供給
量と2軸押出機2のスクリュ回転数とを予め設定された
一定の比にするように2軸押出機2のスクリュ回転数が
制御される(実線で示すSMの特性中のe部分)。The output signal from the second pressure detector 12 is fed back to the second pressure regulator 17. At this time, the amount of raw material supplied from the feeder 4 is reduced by reducing the rotation speed of the drive motor 16 of the feeder 4 by the second pressure regulator 17 (d portion in the FM characteristics indicated by the solid line). At the same time, the screw drive motor 1 of the twin-screw extruder 2 is passed from the second pressure regulator 17 through the ratio setting device 19.
8 is controlled. At this time, in order to maintain the quality of the yarn, the twin screw extruder is controlled by the ratio setting device 19 so that the amount of the raw material supplied from the feeder 4 and the screw rotation speed of the twin screw extruder 2 are set to a predetermined constant ratio. The screw rotation speed of the machine 2 is controlled (part e in the SM characteristics indicated by the solid line).
【0038】また、目詰まりが発生した紡糸ヘッド9の
交換作業が終了したのち、停止中の分岐流路用ギアポン
プ10の運転が再開される。このとき、停止中の分岐流
路用ギアポンプ10の運転再開によって主流路用ギアポ
ンプ6の出口側圧力が低くなる。この圧力変動状態が第
1の圧力検出器11によって検出され、この第1の圧力
検出器11からの出力信号が圧力調節器15にフィード
バックされると、圧力調節器15によってギアポンプ6
の駆動モータ14の回転数が高められ、ギアポンプ6か
らの吐出量が増大される。After the replacement of the clogged spinning head 9 is completed, the stopped operation of the branch flow path gear pump 10 is resumed. At this time, the outlet side pressure of the main flow path gear pump 6 decreases due to the restart of the stopped operation of the branch flow path gear pump 10. This pressure fluctuation state is detected by the first pressure detector 11, and when an output signal from the first pressure detector 11 is fed back to the pressure regulator 15, the pressure pump 15
The rotation speed of the drive motor 14 is increased, and the discharge amount from the gear pump 6 is increased.
【0039】さらに、ギアポンプ6の駆動モータ14の
回転数を高めることにより、主流路用ギアポンプ6の入
口圧力が低下する影響が発生する。この圧力変動は第2
の圧力検出器12によって検出される。Further, increasing the number of rotations of the drive motor 14 of the gear pump 6 has an effect of lowering the inlet pressure of the main channel gear pump 6. This pressure fluctuation is the second
Is detected by the pressure detector 12.
【0040】この第2の圧力検出器12からの出力信号
は第2の圧力調節器17にフィードバックされる。この
とき、第2の圧力調節器17によってフィーダ4の駆動
モータ16の回転数を高めることによりフィーダ4から
の原料供給量が増大される。これと同時に第2の圧力調
節器17から比率設定器19を経て2軸押出機2のスク
リュ駆動モータ18が制御される。このとき、糸の品質
を維持するために、比率設定器19によってフィーダ4
からの原料供給量と2軸押出機2のスクリュ回転数とを
予め設定された一定の比にするように2軸押出機2のス
クリュ回転数が制御される。The output signal from the second pressure detector 12 is fed back to the second pressure regulator 17. At this time, the amount of raw material supplied from the feeder 4 is increased by increasing the rotation speed of the drive motor 16 of the feeder 4 by the second pressure regulator 17. At the same time, the screw drive motor 18 of the twin-screw extruder 2 is controlled from the second pressure regulator 17 via the ratio setting device 19. At this time, in order to maintain the quality of the yarn, the feeder 4 is set by the ratio setting device 19.
The screw rotation speed of the twin-screw extruder 2 is controlled so that the raw material supply amount from the screw and the screw rotation speed of the twin-screw extruder 2 are set to a predetermined constant ratio.
【0041】以上の様に、本実施の形態の紡糸機1の運
転中は、この圧力制御装置により、紡糸ヘッド9の交換
時や、停止中の分岐流路用ギアポンプ10の再運転の際
の主流路用ギアポンプ6の出口側圧力および入口側圧力
の圧力変動に対して速やかに安定した生産運転が可能に
なる。As described above, during operation of the spinning machine 1 according to the present embodiment, the pressure control device is used when the spinning head 9 is replaced or when the stopped branch flow path gear pump 10 is restarted. The production operation can be quickly and stably performed with respect to pressure fluctuations of the outlet pressure and the inlet pressure of the gear pump 6 for the main flow path.
【0042】そこで、上記構成のものにあっては次の効
果を奏する。すなわち、本実施の形態の紡糸機1では例
えばこの紡糸機1の運転中に複数の紡糸ヘッド9の中の
いずれかの紡糸ヘッド9の目詰まりが発生した場合の紡
糸ヘッド9の交換作業時にその紡糸ヘッド9の入口の分
岐流路用ギアポンプ10を停止した際に上述したような
紡糸機1の運転制御が行われる。すなわち、目詰まりが
発生した紡糸ヘッド9の入口の分岐流路用ギアポンプ1
0の停止によって発生する主流路用ギアポンプ6の出口
側の圧力が上昇する圧力変動を第1の圧力検出器11に
よって検出した際に、第1の圧力調整器15によって主
流路用ギアポンプ6からの吐出量を減少させるように調
整するとともに、主流路用ギアポンプ6の入口側の圧力
が上昇する圧力変動を第2の圧力検出器12によって検
出した際に、第2の圧力調整器17によってフィーダ4
から2軸押出機2に供給される原料の供給量を減少させ
るように調整し、かつ比率設定器19によってフィーダ
4からの原料供給量と2軸押出機2のスクリュ駆動モー
タ18のスクリュ回転数とを予め設定された一定の比に
制御するように2軸押出機2のスクリュ駆動モータ18
のスクリュ回転数を制御する。これにより、目詰まりが
発生した紡糸ヘッド9や、フィルタの交換作業を行なう
場合に、その紡糸ヘッド9の入口のギアポンプ10の停
止によって発生する圧力変動に対して安定に生産運転を
継続することができるので、目詰まりが発生した紡糸ヘ
ッド9や、フィルタの交換作業を行なう紡糸ヘッド9の
交換作業中も紡糸機1全体を安定に運転制御することが
できる。そのため、現在交換作業を行なっている紡糸ヘ
ッド9以外の他の紡糸ヘッド9から生産される糸の太さ
が変動するおそれがなく、他の紡糸ヘッド9の紡糸作業
への悪影響を防止することができる。Therefore, the above configuration has the following effects. That is, in the spinning machine 1 according to the present embodiment, for example, when clogging of any of the spinning heads 9 among the plurality of spinning heads 9 occurs during the operation of the spinning machine 1, the spinning head 9 is replaced when the spinning head 9 is replaced. When the branch channel gear pump 10 at the inlet of the spinning head 9 is stopped, the operation control of the spinning machine 1 as described above is performed. That is, the gear pump 1 for the branch flow path at the entrance of the spinning head 9 where clogging has occurred.
When the first pressure detector 11 detects a pressure fluctuation in which the pressure on the outlet side of the main flow path gear pump 6 that rises due to the stop of 0 is detected by the first pressure regulator 15, the pressure from the main flow path gear pump 6 is reduced. The second pressure regulator 17 adjusts the discharge amount so as to decrease the pressure and increases the pressure on the inlet side of the main channel gear pump 6 when the second pressure detector 12 detects the pressure fluctuation.
Is adjusted so as to decrease the supply amount of the raw material supplied to the twin-screw extruder 2, and the raw material supply amount from the feeder 4 and the screw rotation speed of the screw drive motor 18 of the twin-screw extruder 2 are adjusted by the ratio setting device 19. The screw drive motor 18 of the twin-screw extruder 2 is controlled so that
Control the screw rotation speed. Thereby, when performing the replacement work of the spinning head 9 in which the clogging has occurred or the filter, the production operation can be stably continued with respect to the pressure fluctuation generated by stopping the gear pump 10 at the inlet of the spinning head 9. Therefore, the operation of the entire spinning machine 1 can be stably controlled even during the operation of replacing the spinning head 9 in which clogging has occurred or the spinning head 9 for replacing the filter. Therefore, there is no possibility that the thickness of the yarn produced from the other spinning heads 9 other than the spinning head 9 which is currently performing the exchange operation will fluctuate, and the adverse effect on the spinning operation of the other spinning heads 9 can be prevented. it can.
【0043】さらに、従来のように交換作業中の紡糸ヘ
ッドに供給される溶融樹脂原料をブリード弁によって排
液流路側にブリードさせる場合のような紡糸ヘッド9
や、フィルタの交換作業時に溶融樹脂原料が無駄になる
おそれがなく、溶融樹脂原料の損失の発生を防止するこ
とができる。Further, as in the conventional spinning head 9 in a case where the molten resin raw material supplied to the spinning head during the exchange operation is bleed to the drain passage side by the bleed valve.
Also, there is no possibility that the molten resin material is wasted when the filter is replaced, and it is possible to prevent the loss of the molten resin material.
【0044】さらに、本発明は上記実施の形態に限定さ
れるものではなく、本発明の要旨を逸脱しない範囲で種
々変形実施できることは勿論である。Furthermore, the present invention is not limited to the above-described embodiment, and it goes without saying that various modifications can be made without departing from the spirit of the present invention.
【0045】[0045]
【発明の効果】請求項1、5の発明によれば主流路用ギ
アポンプの出口側圧力に基いて主流路用ギアポンプから
の吐出量を調整し、主流路用ギアポンプの入口側圧力に
基いて原料供給機から2軸押出機に供給される原料の供
給量を調整するとともに、原料供給機からの原料供給量
と2軸押出機からの押出量とを予め設定された一定の比
に制御するように2軸押出機のスクリュ回転数を制御す
るようにしたので、紡糸ヘッドや、フィルタの交換作業
時に溶融樹脂原料が無駄になるおそれがなく、溶融樹脂
原料の損失の発生を防止することができるとともに、紡
糸ヘッドや、フィルタの交換作業中も安定して運転制御
することができる。According to the first and fifth aspects of the present invention, the discharge amount from the gear pump for the main flow path is adjusted based on the pressure on the outlet side of the gear pump for the main flow path, and the raw material is adjusted based on the pressure on the inlet side of the gear pump for the main flow path. The feed rate of the raw material supplied from the feeder to the twin-screw extruder is adjusted, and the feed rate of the raw material from the feeder and the extruded rate from the twin-screw extruder are controlled to a predetermined constant ratio. Since the screw rotation speed of the twin-screw extruder is controlled at the same time, there is no possibility that the molten resin material is wasted at the time of replacing the spinning head or the filter, and the occurrence of loss of the molten resin material can be prevented. At the same time, the operation can be stably controlled during the operation of replacing the spinning head and the filter.
【0046】請求項2の発明によれば請求項1に記載の
紡糸機における第1の圧力検出器からの検出圧力に基い
て第1のモータ制御部によって主流路用ギアポンプの駆
動モータを制御して主流路用ギアポンプからの吐出量を
調整するようにしたので、主流路用ギアポンプの出口側
圧力を略一定状態で保持することができる。According to the second aspect of the present invention, the drive motor of the main channel gear pump is controlled by the first motor control unit based on the detected pressure from the first pressure detector in the spinning machine according to the first aspect. Thus, the discharge amount from the main flow path gear pump is adjusted, so that the outlet side pressure of the main flow path gear pump can be maintained in a substantially constant state.
【0047】請求項3の発明によれば請求項1に記載の
紡糸機における第2の圧力検出器からの検出圧力に基い
て第2のモータ制御部によって原料供給機の駆動モータ
を制御して原料供給機から2軸押出機に供給される原料
の供給量を調整するようにしたので、主流路用ギアポン
プの入口側圧力を略一定状態で保持することができる。According to the third aspect of the present invention, the drive motor of the raw material feeder is controlled by the second motor control unit based on the detected pressure from the second pressure detector in the spinning machine according to the first aspect. Since the supply amount of the raw material supplied from the raw material supply device to the twin-screw extruder is adjusted, the pressure on the inlet side of the main channel gear pump can be maintained at a substantially constant state.
【0048】請求項4の発明によれば請求項1に記載の
紡糸機における原料供給機からの原料供給量と2軸押出
機のスクリュ駆動モータの回転数とを予め設定された一
定の比にするように第3のモータ制御部によって2軸押
出機のスクリュ駆動モータの回転数を制御するようにし
たので、糸の品質を安定に保持することができる。According to a fourth aspect of the present invention, in the spinning machine according to the first aspect, the supply amount of the raw material from the raw material supply device and the rotation speed of the screw drive motor of the twin-screw extruder are set to a predetermined constant ratio. Since the rotation speed of the screw drive motor of the twin-screw extruder is controlled by the third motor control unit in such a manner, the quality of the yarn can be stably maintained.
【図1】 本発明の第1の実施の形態の紡糸機を示す全
体の概略構成図。FIG. 1 is an overall schematic configuration diagram showing a spinning machine according to a first embodiment of the present invention.
【図2】 第1の実施の形態の紡糸機における紡糸ヘッ
ドや、フィルタの交換作業時の運転制御状態を説明する
ための説明図。FIG. 2 is an explanatory diagram for explaining an operation control state at the time of replacing a spinning head and a filter in the spinning machine according to the first embodiment.
2 ベント式2軸押出機 3 原料供給部 4 フィーダ(原料供給機) 6 主流路用ギヤポンプ 7 主流路 8 分岐流路 9 紡糸ヘッド 10 分岐流路用ギアポンプ 11 第1の圧力検出器 12 第2の圧力検出器 14 主流路用ギヤポンプ駆動モータ 15 第1の圧力調整器(ポンプ吐出量調整手段) 16 フィーダの駆動モータ 17 第2の圧力調整器(原料供給量調整手段) 18 スクリュの駆動モータ 19 比率設定器(押出機制御手段) Reference Signs List 2 vented twin-screw extruder 3 feeder 4 feeder (feeder) 6 gear pump for main flow path 7 main flow path 8 branch flow path 9 spinning head 10 gear pump for branch flow path 11 first pressure detector 12 second Pressure detector 14 Main channel gear pump drive motor 15 First pressure regulator (pump discharge amount adjustment means) 16 Feeder drive motor 17 Second pressure regulator (raw material supply amount adjustment means) 18 Screw drive motor 19 Ratio Setting device (extruder control means)
フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) // B29L 31:00 Fターム(参考) 4F207 AG14 AH66 AH81 AP03 AR09 AR14 AR15 AR16 KA01 KA17 KK13 KL38 KL41 KL94 KM05 KM15 4L045 AA05 BA01 CA20 CA28 CA29 CA40 Continued on the front page (51) Int.Cl. 7 Identification code FI Theme coat II (reference) // B29L 31:00 F term (reference) 4F207 AG14 AH66 AH81 AP03 AR09 AR14 AR15 AR16 KA01 KA17 KK13 KL38 KL41 KL94 KM05 KM15 4L045 AA05 BA01 CA20 CA28 CA29 CA40
Claims (5)
され、前記2軸押出機の下流側の吐出口に主流路用ギア
ポンプが連結されるとともに、この主流路用ギアポンプ
の下流側に複数の分岐流路が並列に連結され、各分岐流
路に紡糸ヘッドと、この紡糸ヘッドの入口側に介設され
た分岐流路用ギアポンプとがそれぞれ配設された紡糸機
において、 前記主流路用ギアポンプの出口側圧力を検出する第1の
圧力検出器と、 この第1の圧力検出器からの検出圧力に基いて前記主流
路用ギアポンプからの吐出量を調整するポンプ吐出量調
整手段と、 前記主流路用ギアポンプの入口側圧力を検出する第2の
圧力検出器と、 この第2の圧力検出器からの検出圧力に基いて前記原料
供給機から前記2軸押出機に供給される原料の供給量を
調整する原料供給量調整手段と、 前記原料供給機からの原料供給量と前記2軸押出機から
の押出量とを予め設定された一定の比に制御するように
前記2軸押出機のスクリュ回転数を制御する押出機制御
手段とを具備したことを特徴とする紡糸機。A feeder disposed upstream of the twin-screw extruder, a gear pump for the main flow passage connected to a discharge port on the downstream side of the twin-screw extruder, and a downstream side of the gear pump for the main flow passage; A plurality of branch flow paths are connected in parallel on the side, a spinning head is provided in each branch flow path, and a branch flow path gear pump interposed on the inlet side of the spinning head. A first pressure detector for detecting an outlet pressure of the gear pump for the main flow path, and a pump discharge amount adjusting means for adjusting a discharge amount from the gear pump for the main flow path based on the detected pressure from the first pressure detector. A second pressure detector for detecting an inlet pressure of the main channel gear pump; and a supply from the raw material supply device to the twin-screw extruder based on a detection pressure from the second pressure detector. Raw material supply to regulate raw material supply Adjusting means; extrusion controlling the screw rotation speed of the twin-screw extruder so as to control the raw material supply amount from the raw material feeder and the extrusion amount from the twin-screw extruder to a predetermined constant ratio. A spinning machine comprising a machine control means.
路用ギアポンプの駆動モータを制御する第1のモータ制
御部を備え、前記第1の圧力検出器からの検出圧力に基
いて前記主流路用ギアポンプの駆動モータを制御して前
記主流路用ギアポンプからの吐出量を調整するものであ
ることを特徴とする請求項1に記載の紡糸機。2. The pump discharge amount adjusting means includes a first motor control unit that controls a drive motor of the gear pump for the main flow path, and the main flow path is controlled based on a pressure detected by the first pressure detector. 2. The spinning machine according to claim 1, wherein a drive motor of the gear pump is controlled to adjust a discharge amount from the gear pump for the main flow path.
給機の駆動モータを制御する第2のモータ制御部を備
え、前記第2の圧力検出器からの検出圧力に基いて前記
原料供給機の駆動モータを制御して前記原料供給機から
前記2軸押出機に供給される原料の供給量を調整するも
のであることを特徴とする請求項1に記載の紡糸機。3. The raw material supply amount adjusting means includes a second motor control unit for controlling a drive motor of the raw material supply device, and the raw material supply device is controlled based on a detected pressure from the second pressure detector. 2. The spinning machine according to claim 1, wherein the amount of the raw material supplied from the raw material feeder to the twin-screw extruder is adjusted by controlling the drive motor of the spinning machine.
のスクリュ駆動モータを制御する第3のモータ制御部を
備え、前記原料供給機からの原料供給量と前記2軸押出
機のスクリュ駆動モータの回転数とを予め設定された一
定の比にするように前記2軸押出機のスクリュ駆動モー
タの回転数を制御することにより糸の品質を保持する糸
品質保持手段を備えたものであることを特徴とする請求
項1に記載の紡糸機。4. The extruder control means includes a third motor control unit for controlling a screw drive motor of the twin-screw extruder, wherein a raw material supply amount from the raw material feeder and a screw of the twin-screw extruder are controlled. A yarn quality maintaining means for maintaining the quality of the yarn by controlling the rotational speed of the screw drive motor of the twin-screw extruder so that the rotational speed of the drive motor is set to a predetermined constant ratio. The spinning machine according to claim 1, wherein the spinning machine is provided.
され、前記2軸押出機の下流側の吐出口に主流路用ギア
ポンプが連結されるとともに、この主流路用ギアポンプ
の下流側に複数の分岐流路が並列に連結され、各分岐流
路に紡糸ヘッドと、この紡糸ヘッドの入口側に介設され
た分岐流路用ギアポンプとがそれぞれ配設された紡糸機
の運転を制御する紡糸機の運転制御方法において、 前記主流路用ギアポンプの出口側圧力に基いて前記主流
路用ギアポンプからの吐出量を調整するポンプ吐出量調
整工程と、 前記主流路用ギアポンプの入口側圧力に基いて前記原料
供給機から前記2軸押出機に供給される原料の供給量を
調整する原料供給量調整工程と、 前記原料供給機からの原料供給量と前記2軸押出機から
の押出量とを予め設定された一定の比に制御するように
前記2軸押出機のスクリュ回転数を制御する押出機制御
工程とを具備したことを特徴とする紡糸機の運転制御方
法。5. A raw material feeder is disposed upstream of the twin-screw extruder, and a main flow path gear pump is connected to a discharge port on the downstream side of the twin-screw extruder. A plurality of branch channels are connected in parallel on the side, and a spinning head is provided in each branch channel, and a branch channel gear pump provided on the inlet side of the spinning head is operated by a spinning machine. In the operation control method of the spinning machine to be controlled, a pump discharge amount adjusting step of adjusting a discharge amount from the main channel gear pump based on an outlet pressure of the main channel gear pump; and an inlet pressure of the main channel gear pump. A raw material supply amount adjusting step of adjusting a supply amount of a raw material supplied from the raw material supply device to the twin-screw extruder based on: a raw material supply amount from the raw material supply device and an extrusion amount from the twin-screw extruder And a preset constant An extruder control step of controlling the screw rotation speed of the twin-screw extruder so as to control the spinning ratio to a ratio of:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11159389A JP2000345423A (en) | 1999-06-07 | 1999-06-07 | Spinning machine and its operation control |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11159389A JP2000345423A (en) | 1999-06-07 | 1999-06-07 | Spinning machine and its operation control |
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Publication Number | Publication Date |
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Family
ID=15692727
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JP (1) | JP2000345423A (en) |
Cited By (6)
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JP2003039526A (en) * | 2001-07-31 | 2003-02-13 | Bridgestone Corp | Extruder |
JP2008023847A (en) * | 2006-07-21 | 2008-02-07 | Toyo Seikan Kaisha Ltd | Extrusion molding method and extrusion molding apparatus |
JP2011089240A (en) * | 2009-10-26 | 2011-05-06 | Shinshu Univ | Ultrafine fiber production apparatus and ultrafine fiber production method |
WO2011148937A1 (en) * | 2010-05-28 | 2011-12-01 | Sawa Kohei | Kneading extrusion device |
EP2636504A1 (en) * | 2012-03-05 | 2013-09-11 | Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.) | Kneading/extruding equipment and operation control method thereof |
CN109056082A (en) * | 2018-08-20 | 2018-12-21 | 宁波卓成化纤有限公司 | A kind of method for implanting of fused mass directly spinning functionality master batch list position equal and quantitative |
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1999
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Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2003039526A (en) * | 2001-07-31 | 2003-02-13 | Bridgestone Corp | Extruder |
JP2008023847A (en) * | 2006-07-21 | 2008-02-07 | Toyo Seikan Kaisha Ltd | Extrusion molding method and extrusion molding apparatus |
JP2011089240A (en) * | 2009-10-26 | 2011-05-06 | Shinshu Univ | Ultrafine fiber production apparatus and ultrafine fiber production method |
RU2569092C2 (en) * | 2010-05-28 | 2015-11-20 | Кохеи САВА | Mixing extrusion machine |
JP2011245790A (en) * | 2010-05-28 | 2011-12-08 | Kohei Sawa | Kneading extrusion apparatus |
CN102917855A (en) * | 2010-05-28 | 2013-02-06 | 泽宏平 | Kneading extrusion device |
US8721312B2 (en) | 2010-05-28 | 2014-05-13 | Kohei Sawa | Kneading extruder |
WO2011148937A1 (en) * | 2010-05-28 | 2011-12-01 | Sawa Kohei | Kneading extrusion device |
KR101845096B1 (en) * | 2010-05-28 | 2018-04-03 | 코헤이 사와 | Kneading extrusion device |
EP2636504A1 (en) * | 2012-03-05 | 2013-09-11 | Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.) | Kneading/extruding equipment and operation control method thereof |
JP2013180560A (en) * | 2012-03-05 | 2013-09-12 | Kobe Steel Ltd | Kneading and extruding machine and operation control method thereof |
US9333674B2 (en) | 2012-03-05 | 2016-05-10 | Kobe Steel, Ltd. | Kneading/extruding equipment with feedforward control of latter stage pump |
CN109056082A (en) * | 2018-08-20 | 2018-12-21 | 宁波卓成化纤有限公司 | A kind of method for implanting of fused mass directly spinning functionality master batch list position equal and quantitative |
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