JP2000107826A - Manufacture of fin tube - Google Patents
Manufacture of fin tubeInfo
- Publication number
- JP2000107826A JP2000107826A JP11199703A JP19970399A JP2000107826A JP 2000107826 A JP2000107826 A JP 2000107826A JP 11199703 A JP11199703 A JP 11199703A JP 19970399 A JP19970399 A JP 19970399A JP 2000107826 A JP2000107826 A JP 2000107826A
- Authority
- JP
- Japan
- Prior art keywords
- fin
- tube
- cut
- jig
- rotating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Description
【0001】[0001]
【発明が属する技術分野】本発明は、熱交換器に用いら
れ、フィンをチューブの周りに螺旋状に巻付けたフィン
チューブの製造法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing a fin tube used in a heat exchanger, in which fins are spirally wound around a tube.
【0002】[0002]
【従来技術】フィンチューブは伝熱面積を増すため図1
に示すように、帯状をなすフィンaをチューブbに螺旋
状に巻付けてなるもので、図2に示すようなソリッドフ
ィンチューブや、図3に示すようにフィンに切込みを入
れてセグメントと称されるひれを形成したセレーテッド
フィンチューブが広く用いられ、セレーテッドフィンチ
ューブのなかにも熱伝達をより向上させるため切込みに
よって短冊状に形成されたひれを一定角度捩じって羽根
車状をなすものも知られる(実公昭55−42140
号)。2. Description of the Related Art Fin tubes are used to increase the heat transfer area.
As shown in FIG. 2, a band-shaped fin a is spirally wound around a tube b, and is called a solid fin tube as shown in FIG. 2 or a segment formed by cutting a fin as shown in FIG. Serrated fin tubes with fins are widely used, and among the serrated fin tubes, fins formed in a strip shape by cutting are twisted at a certain angle to further improve heat transfer to form an impeller shape. Eggplant is also known (June 55-42140)
issue).
【0003】こうしたフィンチューブではフィンのチュ
ーブへの取付けは一般に、高周波抵抗溶接により、すな
わち一方の電極をフィンに、他方の電極をチューブに当
てた状態で高周波電流を流すことによって行われてい
る。In such a fin tube, the fin is generally attached to the tube by high-frequency resistance welding, that is, by passing a high-frequency current while one electrode is applied to the fin and the other electrode is applied to the tube.
【0004】[0004]
【発明が解決しようとする課題】本発明の先願である特
願平9−7378号及び特願平9−18569号には、
フィンの外周縁に切込みを入れて図4に示すように切込
みの両側を折り込み、逆向きの折り曲げ部を形成した図
5に示すフィンチューブ、図6に示すように切込みの両
側を同じ向きに折り曲げ、螺旋方向に形成される折り曲
げ部cの向きを互い違いに逆向きにした図7に示すフィ
ンチューブや折り曲げ部cの向きを同一方向にした図8
に示すフィンチューブ等が提案されている。こうしたフ
ィンチューブによると、折り曲げ部によって管外流の剥
離を抑止し、後流域を減少させて管外流の流出側の熱伝
達率を向上させ、伝熱面積の拡大効果を得ることがで
き、フィンチューブ全体の熱伝達効果を向上させること
ができる効果を奏する。The prior applications of the present invention, Japanese Patent Application Nos. 9-7378 and 9-18569, include:
A fin tube shown in FIG. 5 is formed by making a cut in the outer peripheral edge of the fin and folding both sides of the cut as shown in FIG. 4 to form a bent portion in the opposite direction, and bending both sides of the cut in the same direction as shown in FIG. FIG. 8 in which the direction of the bent portion c formed in the spiral direction is alternately reversed, and FIG. 8 in which the direction of the bent portion c is the same direction.
Are proposed. According to such a fin tube, the bent portion suppresses separation of the external flow, reduces the wake area, improves the heat transfer coefficient on the outflow side of the external flow, and obtains an effect of enlarging the heat transfer area. The effect that the whole heat transfer effect can be improved is produced.
【0005】本発明は、上述の先願で述べているフィン
チューブの連続生産に適した製造方法に係わるものであ
って、第1の目的は、フィンの片側若しくは両側に上述
するような折り曲げ部を形成したフィンチューブの製造
法を提供しようとするものであり、第2の目的は、連続
生産を可能とし、第3の目的は、工程数を少なくしたフ
ィンチューブの製造法を提供しようとするものである。The present invention relates to a manufacturing method suitable for continuous production of fin tubes described in the above-mentioned prior application, and a first object of the present invention is to provide a fin tube having one or both bent portions as described above. The second object is to provide a method for manufacturing a fin tube in which continuous production is possible, and the third object is to provide a method for manufacturing a fin tube in which the number of steps is reduced. Things.
【0006】[0006]
【課題の解決手段】請求項1記載の発明は、第1の目的
を達成するための発明で、帯金状のフィンの一側縁にプ
レス機を用いて適当間隔で切込みを入れると共に、切込
みの片側、好ましくは両側を押込んで側方に突出する折
り曲げ部を形成する第1工程と、第1工程で得られたフ
ィンをチューブに螺旋状に巻付けて溶着手段により固定
する第2工程とからなることを特徴とする。The invention according to claim 1 is an invention for achieving the first object, in which a notch is formed at one side edge of a band-like fin at an appropriate interval using a press machine. A first step of forming a bent portion protruding laterally by pressing one side, preferably both sides of the fin, and a second step of helically winding the fin obtained in the first step around a tube and fixing the fin by welding means. It is characterized by consisting of.
【0007】第1工程の加工方法には種々の方法が考え
られる。このうちの好ましい方法では、図9及び図10
に示すように、固定金型1aにダイス2を、固定金具1
aに縦設のガイドロッド3に沿って昇降可能に支持され
る他方の金型1bにパンチ4をそれぞれ並設したプレス
機を用い、金型間に帯金状のフィン5を一定量づゝ間欠
送りして、送り停止時に金型1bを降下させてパンチ4
がダイス2に噛合することによりフィン一側縁に適当間
隔で切込みと共に、各切込みの一側、好ましくは両側に
折り曲げ部が形成される。こうした折り曲げ部は、金型
を取換え或いは図9に示すようにパンチやダイスを金型
に組込んで交換可能とすることにより形状や向きを任意
に変えることが可能である。例えば図9に示すような金
具を用いると、図4に示すような逆向きの折り曲げ部が
形成され、またV溝を有するダイスとV形の突出部を有
するパンチを備えた工具を用いると、図6に示すような
折り曲げ部が形成される。Various methods can be considered as the processing method of the first step. 9 and 10 are preferred.
As shown in the figure, the die 2 is fixed to the fixed die 1a,
a, using a press machine in which a punch 4 is arranged in parallel with the other mold 1b which is supported so as to be able to ascend and descend along a vertically provided guide rod 3, and a fixed amount of band-shaped fins 5 are arranged between the molds. When the feed is stopped, the die 1b is lowered when the feed is
By being engaged with the die 2, cuts are formed at one side edge of the fin at appropriate intervals, and a bent portion is formed on one side, preferably both sides of each cut. Such a bent portion can be arbitrarily changed in shape and direction by replacing the mold or as shown in FIG. 9 by incorporating a punch or a die into the mold so as to be replaceable. For example, if a metal fitting as shown in FIG. 9 is used, a bent portion in the opposite direction as shown in FIG. 4 is formed, and if a tool having a die having a V groove and a punch having a V-shaped projection is used, A bent portion as shown in FIG. 6 is formed.
【0008】本発明において、第1工程で折曲加工され
たフィンは、第1工程より一定量づゝ断続的に送り出さ
れるのに対し、第2工程ではチューブ上に連続的に巻付
けられる。そこで、第1工程で得られたフィンを例えば
一旦リールに巻取っておき、その後、随時第2工程にリ
ールより繰り出すことが考えられるが、この場合、フィ
ンチューブの生産に連続性を欠くようになる。In the present invention, the fins bent in the first step are intermittently fed out by a fixed amount from the first step, whereas the fins are continuously wound on a tube in the second step. Therefore, it is conceivable that the fins obtained in the first step are once wound on a reel, for example, and then are unwound from the reel at any time in the second step. However, in this case, fin tube production lacks continuity.
【0009】請求項2記載の発明は、第2の目的を達成
するための発明で、請求項1記載の発明において、第1
工程と第2工程の間に例えばテンションローラよりなる
弛み吸収手段を設けて第1工程より送り出されたフィン
を一旦繰込んで溜めておき、溜め込んだフィンを第2工
程へ徐々に連続的に繰り出すことを特徴とする。請求項
3記載の発明は、同じく第2の目的を達成するための発
明で、一対の回転ローラよりなり、一方の回転ローラの
周面に図9及び図10に示すダイス2を、他方の回転ロ
ーラの周面にパンチ4を、好ましくは複数、周方向に一
定間隔で設けた工具を用い、回転ローラを回転させなが
ら帯金状のフィンを回転ローラ間に送り、パンチをダイ
スに適合させることにより切込みを入れると共に、切込
みの片側好ましくは両側を押込んで側方に突出する折り
曲げ部を形成する第1工程と、第1工程より送り出され
たフィンをそのまゝチューブに螺旋状に巻付けて溶着手
段により固定する第2工程とからなることを特徴とす
る。The invention described in claim 2 is an invention for achieving the second object, and in the invention described in claim 1, the first invention is provided.
Between the step and the second step, for example, a slack absorbing means such as a tension roller is provided, and the fins sent out from the first step are temporarily fed in and stored, and the stored fins are fed out gradually and continuously to the second step. It is characterized by the following. The invention according to claim 3 is also an invention for achieving the second object, and comprises a pair of rotating rollers, and a die 2 shown in FIGS. Using a tool provided with a plurality of punches 4 on the peripheral surface of the roller, preferably at a certain interval in the circumferential direction, feeding the band-shaped fins between the rotating rollers while rotating the rotating roller, and adapting the punch to the die. A first step of forming a bent portion protruding laterally by pressing one side, preferably both sides of the notch, and fins sent out from the first step are spirally wound around a tube. And a second step of fixing by welding means.
【0010】本発明の第1工程では、回転ローラは連続
回転させることができるため、折り曲げ部を形成したフ
ィンを第2工程に連続的に送ることができる。したがっ
てこの場合、請求項2記載の発明における弛み吸収手段
を必要としない。本発明の回転ローラについても前述し
た金型と同様、回転ローラを取換え、或いは回転ローラ
に組込んだパンチやダイスを取換可能とすることにより
折り曲げ部の形状や向きを任意に変えることができる。In the first step of the present invention, since the rotating roller can be continuously rotated, the fin having the bent portion can be continuously sent to the second step. Therefore, in this case, the slack absorbing means according to the second aspect of the present invention is not required. Similarly to the above-described mold, the rotating roller of the present invention can change the shape and direction of the bent portion arbitrarily by replacing the rotating roller or replacing a punch or a die incorporated in the rotating roller. it can.
【0011】請求項4記載の発明は、第1の目的を達成
する別の発明で、帯金状をなすフィンをチューブに螺旋
状に巻付けて溶着手段により固定する第1工程と、切断
手段によってチューブに固定されたフィンの外周縁に若
干の切込みをチューブ軸方向に入れる第2工程と、折り
曲げジグを用いて該ジグを切込みに当て、該切込みの一
側又は両側を側方に押込んで側方に突出する曲げ部を形
成する第3工程とからなることを特徴とする。According to a fourth aspect of the present invention, there is provided another invention for achieving the first object, wherein a fin-shaped fin is spirally wound around a tube and fixed by welding means, and cutting means. A second step of making a slight cut in the outer peripheral edge of the fin fixed to the tube by the tube axis direction, and applying the jig to the cut using a bending jig, and pushing one or both sides of the cut into the side. A third step of forming a bent portion protruding laterally.
【0012】請求項4記載の発明のように、フィンをチ
ューブに巻付け後、切込みを入れて折り曲げ部を形成す
ると、チューブへの巻付け時にフィンを両側よりガイド
し、或いは掴んでチューブの周りに一定の力で押付けて
溶着することができるため、フィンを一定ピッチで傾き
や捩じれを生ずることなく、またチューブへの溶着部分
が波打つことなく取付け可能である。When the fin is wound around the tube and cuts to form a bent portion, the fin is guided or gripped from both sides during winding onto the tube, and the fin is wound around the tube. Since the fins can be pressed and welded with a constant force, the fins can be attached at a constant pitch without inclining or twisting, and the welded portion to the tube can be attached without waving.
【0013】請求項4記載の発明による場合にはまた、
折り曲げ部が周方向に同じ位置で、管軸方向に揃うよう
になり、また折り曲げ部を周方向の必要か所、例えば一
側にのみ或いは周方向に疎密に形成することもできる。In the case of the invention according to claim 4,
The bent portions can be aligned in the tube axis direction at the same position in the circumferential direction, and the bent portions can be formed only where necessary in the circumferential direction, for example, only on one side or in the circumferential direction.
【0014】本発明の切断手段としては、好ましくは回
転刃が用いられる。この回転刃はフィンチューブの直径
方向に進退してフィンに切込みを入れるようにすること
もできるが、好ましくはフィンチューブの軸方向にフィ
ンチューブと平行に移動してフィンに切込みを入れるよ
うにされる。切断手段が直径方向に進退して切込みを入
れ、切込み後、チューブ軸方向にフィンのピッチ分移動
する動作を繰返す方法に比べ、切断手段がフィンチュー
ブの軸方向に移動する方法による場合、動きが単純であ
る分、切断手段の構成及び制御が簡単であり、また作業
能率も向上し、切込みが短時間で完了する。As the cutting means of the present invention, a rotary blade is preferably used. The rotary blade can be advanced and retracted in the diametrical direction of the fin tube to make a cut in the fin, but is preferably moved in the axial direction of the fin tube parallel to the fin tube to make a cut in the fin. You. When the cutting means moves in the axial direction of the fin tube in comparison with the method in which the cutting means advances and retreats in the diametric direction and makes a cut, and after the cut, the movement of the cutting means is repeated in the tube axis direction by the pitch of the fins, the movement is reduced. Because of the simplicity, the structure and control of the cutting means are simple, the work efficiency is improved, and the cutting is completed in a short time.
【0015】折り曲げジグには例えば、図15及び図1
6に示すように、フィン11の切込み12に差込まれる
刃部13と、刃部13より側方にフィン11と同一ピッ
チで突設される逆三角形状の折曲部14よりなるもの、
図17に示すような台形状の回転ローラ16よりなるも
のなどが例示される。図15及び図16に示す前者のジ
グにおいては、刃部13をフィン11の切込み12に差
込んだのち、図15の矢印方向に引くことにより折曲部
14で折り曲げが可能となり、図17に示すジグにおい
ては、回転ローラを回転駆動させながらチューブの直径
方向、好ましくはフィンチューブの軸方向に移動させる
ことにより回転ローラに当たる部分を押し込んで折り曲
げ部を形成することができる。FIGS. 15 and 1 show a folding jig.
6, a blade portion 13 inserted into the cut 12 of the fin 11, and an inverted triangular bent portion 14 protruding from the blade portion 13 at the same pitch as the fin 11,
A roller having a trapezoidal rotating roller 16 as shown in FIG. 17 is exemplified. In the former jig shown in FIGS. 15 and 16, after the blade portion 13 is inserted into the cut 12 of the fin 11, it can be bent at the bending portion 14 by pulling in the direction of the arrow in FIG. In the jig shown, by moving the rotary roller in the diametrical direction of the tube, preferably in the axial direction of the fin tube while driving the rotary roller, the bent portion can be formed by pushing in the portion corresponding to the rotary roller.
【0016】請求項5記載の発明は、図5に示すフィン
チューブを製造する方法に関するもので、請求項4記載
の発明において、第3工程で用いる折り曲げジグをフィ
ンチューブの周りの円周上に複数、周方向に適当間隔で
配置して各ジグに断面が台形をなし、大径部を切込みに
向けた回転ローラを用い、各回転ローラを回転させなが
らフィンチューブの軸方向に往復動させて往行時に切込
みの片側を一方向に、復行時に別の片側を逆方向に押込
んで互いに逆向きの折り曲げ部を形成することを特徴と
する。A fifth aspect of the present invention relates to a method of manufacturing the fin tube shown in FIG. 5. In the fourth aspect of the present invention, the bending jig used in the third step is placed on a circumference around the fin tube. A plurality of jigs are arranged at appropriate intervals in the circumferential direction, each jig has a trapezoidal cross section, and using a rotating roller with a large diameter portion directed toward the notch, reciprocating in the axial direction of the fin tube while rotating each rotating roller. It is characterized in that one side of the cut is pushed in one direction when going forward, and the other side is pushed in the opposite direction when going backward, so that bent portions opposite to each other are formed.
【0017】本発明における折り曲げジグはそれぞれ、
回転ローラが一つで、往行時と復行時に回転ローラを1
80°旋回させて大径部を切込みに向けるようにしても
よいし、大径部が向き合う一対の回転ローラより構成
し、両ローラを作用位置と不作用位置に切換えて往行時
には一方の回転ローラを、復行時には他方の回転ローラ
を作用位置に切換えてフィンの折り曲げ部を形成するよ
うにしてもよい。The bending jigs in the present invention are respectively
One rotating roller, one at the time of going and returning
The large-diameter portion may be turned to the cut by turning by 80 °, or may be constituted by a pair of rotating rollers facing the large-diameter portion. The roller may be switched to the operative position when returning to form the bent portion of the fin.
【0018】請求項6記載の発明は、請求項1記載の発
明において、第3工程で用いる折り曲げジグをフィンチ
ューブの周りの円周上に複数、周方向に適当間隔で配置
して、各ジグに大径部が向き合って近接する一対の断面
が台形をなす回転ローラを用い、各ローラを互いに逆回
転させながらフィンチューブの直径方向に或いはフィン
チューブの軸方向に移動させることによって切込みの両
側を逆向きに押し込んで折り曲げ部を形成することを特
徴とする。According to a sixth aspect of the present invention, in the first aspect of the invention, a plurality of bending jigs used in the third step are arranged on the circumference around the fin tube at appropriate intervals in the circumferential direction. A pair of cross-section rotating rollers whose large-diameter portions face each other and are close to each other are trapezoidal, and both sides of the cut are made by moving each roller in the diametrical direction of the fin tube or in the axial direction of the fin tube while rotating each roller in the opposite direction. A bent portion is formed by pushing in the opposite direction.
【0019】本発明によれば、回転ローラをフィンチュ
ーブの直径方向に或いは軸方向に押込むだけの一動作で
折り曲げ部が形成できるようになり、とくにフィンチュ
ーブの軸方向に移動させるようにした場合、全ての切込
み部分において折り曲げ部の形成が往工程の一工程で行
えるようになる。請求項7記載の発明は、図8に示すフ
ィンチューブを製造する方法に関するもので、請求項4
記載の発明において、第3工程で用いる折り曲げジグを
フィンチューブの周りの円周上に複数、周方向に適当間
隔で配置して、各ジグに大径部が向き合って近接する断
面が台形をなす一対の回転ローラを用い、各ジグの一対
の回転ローラを回転させながらフィンチューブの軸方向
に移動させることによって切込みの両側を回転ローラで
押込んで同じ向きの折曲げ部を形成することを特徴とす
る。According to the present invention, the bending portion can be formed by a single operation of pushing the rotary roller in the diametrical direction or the axial direction of the fin tube, and particularly, the rotary roller is moved in the axial direction of the fin tube. In this case, the bent portion can be formed in all the cut portions in one step of the forward step. The invention according to claim 7 relates to a method for manufacturing the fin tube shown in FIG.
In the invention described above, a plurality of bending jigs used in the third step are arranged on the circumference of the fin tube at appropriate intervals in the circumferential direction, and a cross section in which the large-diameter portion faces and approaches each jig has a trapezoidal shape. By using a pair of rotating rollers and moving the pair of rotating rollers of each jig in the axial direction of the fin tube while rotating the pair of rotating rollers, both sides of the cut are pushed by the rotating rollers to form a bent portion in the same direction. I do.
【0020】本発明においては、ジグをチューブに沿っ
て一方向に移動させるだけで全ての切込み部分において
折り曲げ部を形成するための加工が一工程で行えるよう
になる。請求項8記載の発明は、図7に示すフィンチュ
ーブを製造する方法に関するもので、請求項4記載の発
明において、第3工程で用いる折り曲げジグをフィンチ
ューブの周りの円周上に複数、周方向に適当間隔で配置
して各ジグに大径部が向き合って近接する断面が台形を
なす一対の回転ローラを用い、各ジグの一対の回転ロー
ラを回転させながらジグをフィンチューブの軸方向に往
復動させて往行時に螺旋方向に形成される切込みのう
ち、適当箇所、例えば一つ置きの切込みの両側を回転ロ
ーラで一方より押し込んで同じ向きの折り曲げ部を形成
し、復行時に残りの切込みの両側を回転ローラで逆方向
より押込んで逆向きの折り曲げ部を形成することを特徴
とする。In the present invention, the processing for forming the bent portions at all the cut portions can be performed in one step only by moving the jig in one direction along the tube. The invention according to claim 8 relates to a method of manufacturing the fin tube shown in FIG. 7. In the invention according to claim 4, a plurality of bending jigs used in the third step are formed on a circumference around the fin tube. Using a pair of rotating rollers whose cross section is trapezoidal with the large-diameter part facing each jig and approaching each other at appropriate intervals in the direction, and rotating the pair of rotating rollers of each jig, move the jig in the axial direction of the fin tube. Of the cuts formed in the spiral direction at the time of going forward by reciprocating, an appropriate location, for example, pressing both sides of every other cut from one side with a rotating roller to form a bent portion in the same direction, the remaining at the time of returning A feature is that both sides of the cut are pushed in from the opposite direction by a rotating roller to form a bent portion in the opposite direction.
【0021】本発明においては、全ての切込み部分で折
り曲げ部を形成するにはジグを往復動させることが必要
となる。なお、本発明における回転ローラは、それぞれ
作用位置と不作用位置とに切換えできるようにし、往行
時には適当箇所、例えば一つ置きの回転ローラを作用位
置に、他回転ローラを不作用位置に切換えると共に、復
行時に各回転ローラを上記と逆に切換えるようにしても
よいし、回転ローラよりなるジグの全体を周方向に回転
できるようにし、往行して復行する際の切換時にジグを
一定角度回転させるようにしてもよい。In the present invention, it is necessary to reciprocate the jig in order to form a bent portion at all cut portions. The rotating rollers according to the present invention can be switched between an active position and an inactive position, and at the time of going forward, an appropriate position, for example, every other rotating roller is switched to the active position, and the other rotating rollers are switched to the inactive position. At the same time, each rotating roller may be switched in the reverse direction when returning, or the entire jig composed of rotating rollers can be rotated in the circumferential direction, and the jig is switched when switching forward and returning. You may make it rotate by a fixed angle.
【0022】請求項9記載の発明は、第3の目的を達成
するための発明で、帯金状をなすフィンをチューブに螺
旋状に巻付けて溶着したのち、外周縁を尖らせて刃とし
た断面台形或いは断面算盤玉状の回転カッターを用い、
チューブに固定されたフィンに切込みを入れながら、切
込みの一側又は両側を側方に押し込んで折り曲げ部を形
成することを特徴とする。請求項10記載の発明は、請
求項9記載の発明において、回転カッターの回転軸をチ
ューブの軸線に対し鋭角にしたことを特徴とする。請求
項11記載の発明は、第3の目的を達成する別の発明
で、帯金状をなすフィンをチューブに螺旋状に巻付けて
溶着したのち、ホィールの周面に刃先がチューブの軸線
に対し鋭角をなす略三角形状の刃を突設したジグを用
い、該ジグをチューブに固定されるフィンに接触させて
回転させながらジグとチューブのいずれか一方をフィン
チューブ軸方向に移動させて刃で切り込みを入れながら
切り込みの一側又は両側を押し込んで折り曲げ部を形成
することを特徴とする。上記各発明においては、請求項
4記載の発明の切断手段と折り曲げジグが共通化される
と共に、第2及び第3工程が同時に行えるようになる。
とくに請求項10及び11記載の発明においては、図1
1に示すように切込み7の片側においては一方の側に、
別の片側においては他方の側に押込まれてはみ出すよう
になるため、折り曲げ部8の側方への突出量が大きくな
る。According to a ninth aspect of the present invention, in order to achieve the third object, a band-shaped fin is spirally wound around a tube and welded, and then the outer peripheral edge is sharpened to form a blade. Using a cross-section trapezoidal or abacus cross-section rotary cutter,
While making a cut in the fin fixed to the tube, one side or both sides of the cut is pushed to the side to form a bent portion. According to a tenth aspect of the present invention, in the ninth aspect of the present invention, the rotation axis of the rotary cutter is formed at an acute angle with respect to the axis of the tube. The invention according to claim 11 is another invention which achieves the third object, wherein a fin in the form of a metal band is spirally wound around a tube and welded, and then the cutting edge is formed on the peripheral surface of the wheel along the axis of the tube. On the other hand, using a jig with an approximately triangular blade protruding at an acute angle, the jig is brought into contact with a fin fixed to the tube, and one of the jig and the tube is moved in the axial direction of the fin tube while rotating. In this method, one side or both sides of the notch is pushed in while making a notch to form a bent portion. In each of the above inventions, the cutting means and the bending jig according to the fourth aspect of the invention are shared, and the second and third steps can be performed simultaneously.
In particular, in the tenth and eleventh aspects of the present invention, FIG.
As shown in FIG. 1, on one side of the cut 7 on one side,
On the other side, the bent portion 8 is pushed out to the other side so as to protrude, so that the amount of protrusion of the bent portion 8 to the side is increased.
【0023】好ましい発明では、請求項4ないし10記
載の発明において、折り曲げ部がフィンの一側に対して
のみ、例えばフィンチューブの外側を通る流体の流出側
に対してのみ形成される。ガスタービン排気に接続する
排熱回収熱交換器の場合、ガスは高速でフィンチューブ
に当たるが、こうした高速ガスに使用される場合にはこ
とにフィンの折り曲げ部を圧力損失の少ない箇所、例え
ばガスの流出側に対してのみ形成すると、圧力損失が少
なくなり、タービンでは、その分だけ出力が増加し、全
体の効率が向上する。上記各発明の折り曲げ部には、図
4及び図6に示すような三角形の折り曲げ部のみなら
ず、側方に突出ないしはみ出す突出部が含まれる。また
上記請求項1又は4記載の発明でフィンを固定する溶着
手段としては、例えばアーク溶接、すみ肉溶接、高周波
抵抗溶接或いはろう付け等が挙げられる。In a preferred aspect of the present invention, the bent portion is formed only on one side of the fin, for example, only on the outflow side of the fluid passing outside the fin tube. In the case of the exhaust heat recovery heat exchanger connected to the gas turbine exhaust gas, the gas hits the fin tube at a high speed. If only the outlet side is formed, the pressure loss is reduced, and the output of the turbine is increased correspondingly, and the overall efficiency is improved. The bent portion of each of the above inventions includes not only a triangular bent portion as shown in FIGS. 4 and 6, but also a protruding portion that protrudes or protrudes to the side. The welding means for fixing the fins in the first or fourth aspect of the present invention includes, for example, arc welding, fillet welding, high frequency resistance welding or brazing.
【0024】[0024]
【発明の実施の形態】図12は、フィンに折り曲げ部を
形成したのちチューブに巻付けるフィンチューブ製造装
置の全体構成を示すもので、帯金状の未加工のフィンが
巻き取られるリール21と、プレス機22と、ガイドロ
ーラ23a、23b、23c、23dと、溶接ステーシ
ョン24とからなり、プレス機22には図9及び図10
に示す金型1a、1bが設置され、リール21より繰り
出された帯金状のフィン25の一側縁に図4若しくは図
6に示す折り曲げ部又はそれらの組合せよりなる折り曲
げ部を形成するようになっている。FIG. 12 shows an overall configuration of a fin tube manufacturing apparatus in which a bent portion is formed on a fin and then wound around a tube, and a reel 21 on which a band-shaped unfinished fin is wound. , A press 22, guide rollers 23 a, 23 b, 23 c, 23 d and a welding station 24.
Are formed on one side edge of the band-like fin 25 fed out from the reel 21 so as to form a bent portion composed of the bent portion shown in FIG. 4 or FIG. 6 or a combination thereof. Has become.
【0025】ガイドローラ23a、23b、23c、2
3dのうちの一つ23bは、図示省略したバネにより図
の矢印方向に付勢され、溶着手段である、溶接ステーシ
ョン24に至るまでのフィン25の弛みを吸収するテン
ションローラとなっている。溶接ステーション24では
図示していないが、チューブ26が回転しながら前進送
りされ、これにより折り曲げ部を形成したフィン25が
螺旋状に巻付けられるようになっている。そして図13
に示すように、溶着手段として用いられる高周波抵抗溶
接の一対の電極27a、27bのうち、一方の電極27
aがチューブ26に、他方の電極27bがフィン25に
当てられ、高周波電流を流すことによりフィン25がチ
ューブ26に溶着されるようになっている。Guide rollers 23a, 23b, 23c, 2
One 23b of the 3d is a tension roller which is urged in the direction of the arrow by a spring (not shown) and absorbs the slack of the fin 25 up to the welding station 24, which is a welding means. At the welding station 24, although not shown, the tube 26 is fed forward while rotating, so that the fin 25 having the bent portion is spirally wound. And FIG.
As shown in FIG. 3, one of the pair of electrodes 27a and 27b of the high-frequency resistance welding used as the welding means is used.
“a” is applied to the tube 26 and the other electrode 27 b is applied to the fin 25, and the fin 25 is welded to the tube 26 by passing a high-frequency current.
【0026】本実施形態におけるフィンチューブの製造
は次のようにして行われる。第1工程において、プレス
機22の送り出し側に設けた送りローラ28の間欠送り
により、リール21からフィン25が一定量づゝ繰り出
され、一定量繰り出されて停止した状態のフィン25に
対し、その一側縁にプレス機22により図4及び若しく
は図6に示す折り曲げ部又はそれらの組合せよりなる折
り曲げ部が形成される。The manufacture of the fin tube in this embodiment is performed as follows. In the first step, the fins 25 are fed out from the reel 21 by a predetermined amount due to intermittent feeding of the feed roller 28 provided on the feed side of the press machine 22. On one side edge, a bent portion made of a bent portion shown in FIG. 4 and / or FIG. 6 or a combination thereof is formed by a press machine 22.
【0027】第1工程で得られたフィン24は送りロー
ラ28の駆動により送り出され、第2工程の溶接ステー
ション24に至るまでにテンションローラ23bによっ
て一旦繰り込んで溜め込まれる。そして溶接ステーショ
ン24でチューブ26に螺旋状に巻付けられるのに伴
い、徐々に連続的に繰り出される。第2工程の溶接ステ
ーション24では、フィン25はチューブ26に連続的
に巻付けられながら高周波抵抗溶接により溶着される。The fins 24 obtained in the first step are sent out by the drive of the feed roller 28, and are temporarily fed and stored by the tension roller 23b before reaching the welding station 24 in the second step. Then, as the tube is spirally wound around the tube 26 at the welding station 24, it is gradually and continuously fed out. In the welding station 24 in the second step, the fins 25 are welded by high frequency resistance welding while being continuously wound around the tube 26.
【0028】図14は、図12に示す装置において、プ
レス機22の代わりに一対の回転ローラ31a、31b
よりなり、各回転ローラ31a、31bの一方のローラ
周面に図9及び図10に示すダイス2を、他方のローラ
周面にパンチ4を取付けた工具32を設けたものであ
る。本実施形態による場合は、リール21よりフィン2
5が連続的に繰り出されて工具32により折曲加工が行
われ、溶接ステーション24に連続送りれてチューブ2
6に螺旋状に巻付けられ、高周波抵抗溶接により融着さ
れる。この実施形態の場合、フィン25は溶接ステーシ
ョンに連繰りされるため、上述のテンションローラ23
bは不要となり、したがって図12に示すテンションロ
ーラ23b及びガイドローラ23cは省いてある。図1
5〜図22は、チューブの周りに帯金状のフィンを螺旋
状に巻き付けたのち或いは巻付けながら折り曲げ部を形
成する実施形態を示すもので、帯金状のフィンを巻付け
る第1の工程では、既知の方法が用いられ、ガイドを通
して巻付けながら溶着手段である高周波抵抗溶接によ
り、すなわち一対の電極のうち、一方をチューブに、他
方をフィンに当てゝ高周波電流を流すことによりフィン
がチューブに溶着される。FIG. 14 shows a configuration in which a pair of rotating rollers 31a and 31b are used instead of the press machine 22 in the apparatus shown in FIG.
The dies 2 shown in FIGS. 9 and 10 are provided on one roller peripheral surface of each of the rotating rollers 31a and 31b, and the tool 32 having the punch 4 attached to the other roller peripheral surface is provided. In the case of this embodiment, the fin 2 is
5 is continuously unwound, bent by a tool 32, and continuously fed to a welding station 24, where the tube 2 is fed.
6 is spirally wound and fused by high frequency resistance welding. In this embodiment, since the fins 25 are continuously moved to the welding station, the above-described tension roller 23 is used.
b is unnecessary, and thus the tension roller 23b and the guide roller 23c shown in FIG. 12 are omitted. FIG.
5 to 22 show an embodiment in which a bent portion is formed after spirally winding a band-shaped fin around a tube, or a first step of winding the band-shaped fin. Then, a known method is used, and fins are wound by high-frequency resistance welding as welding means while winding through a guide, that is, one of a pair of electrodes is applied to the tube, and the other is applied to the fin, and a high-frequency current is applied to the tube. Welded to.
【0029】図18及び図19は、第2及び第3工程で
用いられる折り曲げジグについて示すもので、外周縁を
尖らせて尖端を超硬刃物とした台形断面の回転ローラ4
1よりなり、該ローラ41を円周上に等間隔で放射状に
配置し、その内接円の径を上記第1工程により得られた
フィンチューブ42の径より小さくしたてある。そし
て、フィンチューブ42のフィン43に切込み及び折り
曲げ加工を行うときには、回転ローラ41を回転させな
がら図18の矢印方向にフィンチューブ42に沿って往
行させる。すると、回転ローラ41の尖端でフィン43
に切込みが入れられながら切込みの片側が押し込まれ、
切込みと交差する折り曲げ線で折り曲げられていく。フ
ィン43の端に達すると、図20に示すように回転ロー
ラ41の向きが反転され、復行しながら切込みの他側が
同様に押し込まれ折り曲げられていく。以上のようにし
て図5に示されるようなフィンチューブが得られる。FIGS. 18 and 19 show a bending jig used in the second and third steps. The rotary roller 4 having a trapezoidal cross section with a sharpened outer peripheral edge and a sharpened tip is used.
The rollers 41 are radially arranged on the circumference at equal intervals, and the diameter of the inscribed circle is smaller than the diameter of the fin tube 42 obtained in the first step. When cutting and bending the fin 43 of the fin tube 42, the fin tube 42 is made to travel along the fin tube 42 in the direction of the arrow in FIG. Then, the fin 43 is
One side of the cut is pushed in while the cut is made,
It is bent at the bending line crossing the cut. When reaching the end of the fin 43, the direction of the rotary roller 41 is reversed as shown in FIG. 20, and the other side of the cut is pushed in and bent in the same way while going backward. As described above, a fin tube as shown in FIG. 5 is obtained.
【0030】上記実施形態では、切込み両側の折り曲げ
部の向きを逆向きにするために一つの回転ローラを用い
て向きを反転させているが、別の実施形態では、一対の
回転ローラが用いられ、各ローラはそれぞれ使用位置と
非使用位置に切換可能で、往行時には一方のローラが、
復行時には他方の回転ローラが使用位置に切換えられ
る。In the above embodiment, one rotating roller is used to reverse the direction of the bent portions on both sides of the cut, but in another embodiment, a pair of rotating rollers is used. , Each roller can be switched to a use position and a non-use position, and one of the rollers is
At the time of return, the other rotating roller is switched to the use position.
【0031】更に別の実施形態では、図21に示すよう
に一対の互いに逆回転する回転ローラ45a、45b
が、大径部を近接させた状態でフィンチューブ46に沿
って移動させる。この場合、一方向への移動のみで、切
込みの両側が逆向きに折り曲げられていく。図22は、
図8に示すフィンチューブを製造する方法について示す
もので、外周縁を尖らせて尖端を超硬刃物とした略算盤
玉状の回転ローラ48をフィンチューブ49に沿って移
動させ、フィン50に切込みを入れながら切込みの両側
を上記と同様に押し込んで折り曲げていく態様を示して
いる。なお、図には簡明のため一つの回転ローラ48の
みが示してあるが、実際には回転ローラ48は図19に
示すものと同様、円周上に等間隔で放射状に配置され、
円周方向の複数か所で同時に折り曲げ加工が行われるよ
うになっている。In still another embodiment, as shown in FIG. 21, a pair of rotating rollers 45a, 45b rotating in opposite directions to each other.
However, it is moved along the fin tube 46 with the large-diameter portion approaching. In this case, only the movement in one direction causes both sides of the cut to be bent in the opposite direction. FIG.
8 shows a method for manufacturing the fin tube shown in FIG. 8, in which a substantially abacus ball-shaped rotary roller 48 having a sharpened outer peripheral edge and a sharp tip made of a carbide blade is moved along the fin tube 49 and cut into the fin 50. In this embodiment, both sides of the cut are pushed in and bent in the same manner as described above. Although only one rotating roller 48 is shown in the drawing for simplicity, the rotating rollers 48 are actually arranged radially at equal intervals on the circumference, similarly to the one shown in FIG.
The bending process is performed simultaneously at a plurality of locations in the circumferential direction.
【0032】図23は、図22に示す回転ローラ48と
同じ回転ローラ51を半周側のみ設けたもので、これに
よると、図24に示すように外側を流れるガスが流出す
る側に対してのみフィン52の半周に折り曲げ加工が行
われる。図25は、ジグ55により切り込みを入れなが
らその両側に互いに逆向きの突起部を形成するフィンチ
ューブの製造方法に関する実施の形態を示す図であり、
ジグ55はホィールの周面に周方向に等間隔で略三角形
状の刃56を、その刃先が軸線と鋭角をなすようにして
突出形成している。FIG. 23 shows a case in which the same rotating roller 51 as the rotating roller 48 shown in FIG. 22 is provided only on the half-circumferential side. According to this, as shown in FIG. A bending process is performed on a half circumference of the fin 52. FIG. 25 is a diagram showing an embodiment relating to a method of manufacturing a fin tube in which projections which are opposite to each other are formed on both sides thereof while making a cut with a jig 55,
The jig 55 has substantially triangular blades 56 formed on the peripheral surface of the wheel at equal intervals in the circumferential direction so as to protrude so that the blade edges thereof form an acute angle with the axis.
【0033】本実施形態によるフィンチューブの製造は
次のようにして行われる。チューブ57を一定速度で回
転かつ軸方向に送りながら、その周りに帯金状のフィン
58を螺旋状に巻付けて溶接する。そしてその後からジ
グ55をフィン58と接触させてチューブ57と逆向き
に回転させる。これにより刃56がフィン外周に切込み
を入れつゝその両側に互いに逆向きの突起部59を形成
する。The manufacture of the fin tube according to the present embodiment is performed as follows. While rotating the tube 57 at a constant speed and in the axial direction, a band-like fin 58 is spirally wound therearound and welded. Thereafter, the jig 55 is brought into contact with the fins 58 and rotated in the opposite direction to the tube 57. As a result, the blade 56 cuts the outer periphery of the fin, and the projections 59 are formed on both sides thereof in opposite directions.
【0034】[0034]
【発明の効果】請求項1記載の発明によると、フィン周
縁に折り曲げ部を形成したフィンチューブの製造法にお
いて、切り込みと折り曲げ部の形成がプレス機により一
工程で行うことができ、また折り曲げ部の形状や向きを
プレス機の金型を取換え、或いは金型に組込まれるダイ
スやパンチを取換えることにより任意に変えることがで
きる。According to the first aspect of the present invention, in the method of manufacturing a fin tube having a bent portion formed on the periphery of the fin, the notch and the bent portion can be formed in one step by a press machine. Can be arbitrarily changed by changing the mold of the press machine or by changing the die or punch incorporated in the mold.
【0035】請求項2記載の発明によれば、第1工程で
折り曲げ部を形成されたフィンを第2工程に連続的に送
ってフィンチューブを効率よく生産することができる。
請求項3記載の発明においても、切込みと折り曲げ部の
形成が一工程で、しかもチューブへのフィンの固定まで
連続して行えるためフィン周縁に折り曲げ部を形成した
フィンチューブを効率よく連続生産することができるう
え、回転ローラを取換え、或いは回転ローラに組込まれ
るダイスやパンチを取換えることにより、折り曲げ部の
形状や向きを任意に変えることができ、また第1工程よ
り第2工程へ連続的に送るため、第1工程と第2工程の
間にフィンの弛み吸収手段を設ける必要がなく構成も簡
単となる。According to the second aspect of the present invention, the fins having the bent portions formed in the first step can be continuously sent to the second step to efficiently produce the fin tubes.
Also in the invention according to the third aspect, the notch and the formation of the bent portion can be performed in one step, and furthermore, the fixing of the fin to the tube can be continuously performed, so that the fin tube having the bent portion formed on the periphery of the fin can be efficiently and continuously produced. In addition, the shape and direction of the bent portion can be arbitrarily changed by replacing the rotating roller or the die or punch incorporated in the rotating roller, and continuously changing from the first step to the second step. Therefore, there is no need to provide fin slack absorbing means between the first step and the second step, and the configuration is simplified.
【0036】請求項4記載の発明によると、フィンをチ
ューブに螺旋状に巻付ける際には、フィンが未加工で帯
状をなすためフィンをガイドに通しながら、或いはフィ
ンを掴んでチューブに巻付け溶接することができ、その
ためフィンを一定ピッチで、傾きや捩じれを生ずること
なく、またフィンをチューブに一定の力で押し付けて溶
着できることから、チューブへの取付部分が波打つこと
なく溶着できること、折り曲げ部はフィンチューブの軸
方向に一直線に揃うから、切込み及び折り曲げ部の形成
が容易となり、また折り曲げ部を周方向の必要箇所にの
み、或いは周方向に適当間隔で形成可能であること等の
効果を奏する。According to the fourth aspect of the present invention, when the fins are spirally wound around the tube, the fins are wound into a tube while passing the fins through a guide to form a strip without processing. The fins can be welded, so that the fins can be welded by pressing the fins to the tube with a constant force at a constant pitch without tilting or twisting. Are aligned in the axial direction of the fin tube, which facilitates the formation of cuts and bends, and also has the advantage that bends can be formed only at required locations in the circumferential direction or at appropriate intervals in the circumferential direction. Play.
【0037】請求項5記載の発明によると、互いに逆向
きをなす折り曲げ部の形成がジグをチューブの管軸方向
に往復動させることにより可能となる。請求項6記載の
発明によると、切込み両側の逆向きをなす折り曲げ部の
形成が回転ローラをフィンチューブの直径方向に或いは
軸方向に押込むだけの一操作で行うことができる。According to the fifth aspect of the present invention, it is possible to form bent portions that are opposite to each other by reciprocating the jig in the tube axis direction of the tube. According to the sixth aspect of the present invention, the formation of the oppositely bent portions on both sides of the cut can be performed by a single operation of merely pushing the rotary roller in the diameter direction or the axial direction of the fin tube.
【0038】請求項7記載の発明によると、各切込み箇
所において、同じ向きの折り曲げ部の形成が、周方向に
放射状に配置した各一対の回転ローラをフィンチューブ
の軸方向に移動させるだけで行うことができる。請求項
8記載の発明によると、ジグを往復動させることによ
り、折り曲げ部を周方向の所要切込み箇所では一方向
に、残りの切込み箇所では逆方向に形成することができ
る。According to the seventh aspect of the present invention, the formation of the bent portion in the same direction at each cut location is performed only by moving each pair of rotary rollers radially arranged in the circumferential direction in the axial direction of the fin tube. be able to. According to the eighth aspect of the present invention, by bending the jig back and forth, the bent portion can be formed in one direction at a required cut portion in the circumferential direction and in the opposite direction at the remaining cut portions.
【0039】請求項9ないし11記載の発明によると、
切込みと折り曲げ部の形成が一工程で行えるようにな
り、とくに請求項10及び11記載の発明においては、
折り曲げ部が一側にのみはみ出して形成できるようにな
るため、折り曲げ部の突出量を大きくすることができ
る。According to the ninth to eleventh aspects of the present invention,
The notch and the formation of the bent portion can be performed in one step. In particular, in the inventions according to claims 10 and 11,
Since the bent portion can be formed so as to protrude only on one side, the protrusion amount of the bent portion can be increased.
【図1】フィンチューブの平面図。FIG. 1 is a plan view of a fin tube.
【図2】フィンチューブの一例を示す側面図。FIG. 2 is a side view showing an example of a fin tube.
【図3】フィンチューブの別の例を示す側面図。FIG. 3 is a side view showing another example of the fin tube.
【図4】折り曲げ部の一態様を示す斜視図。FIG. 4 is a perspective view showing one mode of a bent portion.
【図5】図4に示す態様の折り曲げ部を有するフィンチ
ューブの平面図。FIG. 5 is a plan view of a fin tube having a bent portion shown in FIG.
【図6】折り曲げ部の別の態様を示す斜視図。FIG. 6 is a perspective view showing another mode of the bent portion.
【図7】図6に示す態様の折り曲げ部を周方向に互い違
いに形成したフィンチューブの平面図。FIG. 7 is a plan view of a fin tube in which bent portions in the mode shown in FIG. 6 are alternately formed in the circumferential direction.
【図8】全ての折り曲げ部の形状を図6に示す態様の折
り曲げ部としたフィンチューブの平面図。FIG. 8 is a plan view of a fin tube in which all the bent portions have the shapes shown in FIG. 6;
【図9】金型の断面図。FIG. 9 is a sectional view of a mold.
【図10】金型の一方を示す要部の斜視図。FIG. 10 is a perspective view of a main part showing one side of a mold.
【図11】折り曲げ部の一態様を示す図。FIG. 11 is a diagram illustrating one embodiment of a bent portion.
【図12】本発明で用いる製造装置の概略図。FIG. 12 is a schematic view of a manufacturing apparatus used in the present invention.
【図13】図12に示す溶接ステーションの詳細を示す
正面図。FIG. 13 is a front view showing details of the welding station shown in FIG. 12;
【図14】本発明で用いる別の製造装置の概略図。FIG. 14 is a schematic view of another manufacturing apparatus used in the present invention.
【図15】折り曲げジグの一例を示す平面図。FIG. 15 is a plan view showing an example of a bending jig.
【図16】図9に示す折り曲げジグの側面図。FIG. 16 is a side view of the bending jig shown in FIG. 9;
【図17】折り曲げジグの別の例を示す平面図。FIG. 17 is a plan view showing another example of the bending jig.
【図18】図17に示す折り曲げジグを用いてフィンに
一方向の折り曲げ加工するときの態様を示す平面図。FIG. 18 is a plan view showing a mode in which a fin is bent in one direction using the bending jig shown in FIG. 17;
【図19】折り曲げジグを放射状に配置した側面図。FIG. 19 is a side view in which bending jigs are radially arranged.
【図20】逆方向に折り曲げ加工するときの態様を示す
平面図。FIG. 20 is a plan view showing an aspect when bending is performed in the opposite direction.
【図21】フィンに逆向きの折り曲げ加工するときの態
様を示す平面図。FIG. 21 is a plan view showing a state in which the fin is bent in the opposite direction.
【図22】フィンに同じ向きの折り曲げ加工をする態様
を示す平面図。FIG. 22 is a plan view showing a mode in which fins are bent in the same direction.
【図23】折り曲げジグ配置の一態様を示す図。FIG. 23 is a diagram showing one embodiment of a bending jig arrangement.
【図24】図23に示すジグにより形成されるフィンチ
ューブの側面図。24 is a side view of a fin tube formed by the jig shown in FIG.
【図25】突起部を備えたフィンチューブを形成すると
きの対象を示す斜視図。FIG. 25 is a perspective view showing an object when forming a fin tube having a projection.
1a、1b・・金型 2・・ダイス 3・・ガイドロッド 4・・パンチ 5、15・・フィン 7・・切込み部 8・・折り曲げ部 11、43、50、52・・フィン 12・・切込み 13・・刃部 14・・折曲部 16、41、45a、45b、48、51・・回転ロー
ラ 21・・リール 22・・プレス機 23a、23b、23c、23d・・ガイドローラ 24・・溶接ステーション 26・・チューブ 27a、27b・・電極 28・・送りローラ 31a、31b・・回転ローラ 32・・工具 42、46、49・・フィンチューブ 55・・ジグ 56・・刃 57・・チューブ 59・・突起部1a, 1b ·················································· Die ··················· Punch 5, 15 ····························· 13, blade part 14, bent part 16, 41, 45a, 45b, 48, 51, rotating roller 21, reel 22, press machine 23a, 23b, 23c, 23d, guide roller 24, welding Station 26 Tube 27a, 27b Electrode 28 Feed roller 31a, 31b Rotary roller 32 Tool 42, 46, 49 Fin tube 55 Jig 56 Blade 57 Tube 59 ·protrusion
Claims (11)
用いて切込みを適当間隔で入れると共に、切込みの片側
又は両側を押込んで側方に突出する折り曲げ部を形成す
る第1工程と、第1工程で得られたフィンをチューブに
螺旋状に巻付けて溶着手段により固定する第2工程とか
らなることを特徴とするフィンチューブの製造法。1. A first step of forming cuts at one side edge of a band-shaped fin at an appropriate interval using a press machine, and pressing one or both sides of the cut to form a bent portion projecting sideways. And a second step in which the fin obtained in the first step is spirally wound around a tube and fixed by welding means.
断続的に送り出されたフィンを一旦繰り込んで弛みを吸
収する弛み吸収手段を設けたことを特徴とする請求項1
記載のフィンチューブの製造法。2. A slack-absorbing means for interposing a fin intermittently fed from the first step to absorb slack between the first step and the second step.
The method for producing the fin tube described above.
ーラの周面にダイスを、他方の回転ローラの周面にパン
チを取付けた工具を用い、回転ローラを回転させながら
帯金状のフィンを回転ローラ間に送り、パンチをダイス
に適合させて切込みを入れると共に、切込みの片側又は
両側を押込んで側方に突出する折り曲げ部を形成する第
1工程と、第1工程より送り出されたフィンをチューブ
にそのまゝ螺旋状に巻付けて溶着手段により固定する第
2工程とからなることを特徴とするフィンチューブの製
造法。3. A band-shaped fin using a tool comprising a pair of rotating rollers, a die attached to the peripheral surface of one rotating roller, and a punch attached to the peripheral surface of the other rotating roller, while rotating the rotating roller. And a fin sent out from the first step of forming a bent portion by pressing one side or both sides of the notch to form a bent portion while feeding the punch between the rotating rollers, making the punch conform to the die, making a cut. A second step of spirally winding the helical tube around the tube and fixing it by welding means.
巻付けて溶着手段により固定する第1工程と、切断手段
によってチューブに固定されたフィンの外周縁に切込み
をチューブ軸方向に入れる第2工程と、折り曲げジグを
用いて該ジグを切込みに当て、該切込みの一側又は両側
を側方に押込んで側方に突出する折り曲げ部を形成する
第3工程とからなることを特徴とするフィンチューブの
製造法。4. A first step of spirally winding a band-shaped fin around a tube and fixing it by welding means, and making a cut in the outer peripheral edge of the fin fixed to the tube by cutting means in the axial direction of the tube. A second step, and a third step of applying the jig to the cut using a bending jig and pressing one or both sides of the cut to the side to form a bent portion protruding sideways. Fin tube manufacturing method.
チューブの周りの円周上に複数、周方向に適当間隔で配
置して、各ジグに断面が台形をなし、大径部を切込みに
向けた回転ローラを用い、各回転ローラを回転させなが
らフィンチューブの軸方向に往復動させて往行時に切込
みの片側を一方向に、復行時に切込みの別の片側を逆方
向に押込んで互いに逆向きの折り曲げ部を形成すること
を特徴とする請求項4記載のフィンチューブの製造法。5. In a third step, a plurality of bending jigs are arranged on the circumference of the fin tube at appropriate intervals in the circumferential direction, each jig has a trapezoidal cross section, and the large-diameter portion faces the cut. While rotating each rotating roller, reciprocate in the axial direction of the fin tube while rotating each rotating roller, push one side of the cut in one direction when going forward, and push the other side of the cut in the opposite direction when going backward to reverse each other. The method for manufacturing a fin tube according to claim 4, wherein a bent portion is formed in a direction.
チューブの周りの円周上に複数、周方向に適当間隔で配
置して、各ジグに大径部が向き合って近接する一対の断
面が台形をなす回転ローラを用い、各ローラを互いに逆
回転させながらフィンチューブの直径方向に或いはフィ
ンチューブの軸方向に移動させることによって切込みの
両側を逆向きに押込んで折り曲げ部を形成することを特
徴とする請求項4記載のフィンチューブの製造法。6. In the third step, a plurality of bending jigs are arranged on the circumference of the fin tube at appropriate intervals in the circumferential direction, and a pair of cross sections whose large diameter portions face and approach each jig are trapezoidal. By rotating the rollers in the direction opposite to each other and moving them in the diametrical direction of the fin tube or in the axial direction of the fin tube while rotating the rollers in the opposite direction, the opposite sides of the cut are pushed in opposite directions to form a bent portion. The method for producing a fin tube according to claim 4.
チューブの周りの円周上に複数、周方向に適当間隔で配
置して、各ジグに大径部が向き合って近接する断面が台
形をなす一対の回転ローラを用い、各ジグの一対の回転
ローラを回転させながらフィンチューブの軸方向に移動
させることによって切込みの両側を回転ローラで押込ん
で同じ向きの折り曲げ部を形成することを特徴とする請
求項4記載のフィンチューブの製造法。7. In the third step, a plurality of bending jigs are arranged on the circumference of the fin tube at appropriate intervals in the circumferential direction, and a cross section in which the large-diameter portion faces and approaches each jig has a trapezoidal shape. By using a pair of rotating rollers and moving the pair of rotating rollers of each jig in the axial direction of the fin tube while rotating, the both sides of the cut are pushed by the rotating rollers to form a bent portion in the same direction. A method for producing a fin tube according to claim 4.
チューブの周りの円周上に複数、周方向に適当間隔で配
置して、各ジグに大径部が向き合って近接する断面が台
形をなす一対の回転ローラを用い、各ジグの一対の回転
ローラを回転させながらフィンチューブの軸方向に往復
動させて往行時に螺旋方向に適当間隔で形成される切込
みのうち、一部の切込みの両側を回転ローラで一方より
押し込んで同じ向きの折り曲げ部を形成し、復行時に残
りの切込みの両側を回転ローラで逆方向より押込んで逆
向きの折り曲げ部を形成することを特徴とする請求項4
記載のフィンチューブの製造法。8. In the third step, a plurality of bending jigs are arranged on the circumference of the fin tube at appropriate intervals in the circumferential direction, and a cross section in which a large-diameter portion faces and approaches each jig has a trapezoidal shape. Using a pair of rotating rollers, reciprocating in the axial direction of the fin tube while rotating a pair of rotating rollers of each jig, both sides of some of the cuts formed at appropriate intervals in the spiral direction when going forward 5. A bent portion having the same direction is formed by pushing in from one side with a rotating roller, and both sides of the remaining cut are pushed in from a reverse direction by a rotating roller to form a reversed bent portion when returning.
The method for producing the fin tube described above.
巻付けて溶着したのち、外周縁を尖らせて刃とした断面
台形或いは断面算盤玉状の回転カッターを用い、チュー
ブに固定されたフィンに切込みを入れながら、切込みの
一側又は両側を側方に押し込んで折り曲げ部を形成する
ことを特徴とするフィンチューブの製造法。9. A band-shaped fin is spirally wound around a tube and welded, and then fixed to the tube using a rotary cutter having a trapezoidal cross section or an abacus cross section having a sharpened outer peripheral edge. A method for manufacturing a fin tube, wherein a bent portion is formed by pushing one side or both sides of the cut into the side while making a cut in the cut fin.
に対し鋭角をなす請求項9記載のフィンチューブの製造
法。10. The method for manufacturing a fin tube according to claim 9, wherein the rotary shaft of the rotary cutter forms an acute angle with respect to the axis of the tube.
に巻付けて溶着したのち、ホィールの周面に刃先がチュ
ーブの軸線に対し鋭角をなす略三角形状の刃を突設した
ジグを用い、該ジグをチューブに固定されるフィンに接
触させて回転させながらジグとチューブのいずれか一方
をフィンチューブ軸方向に移動させて刃で切り込みを入
れながら切り込みの一側又は両側を押し込んで折り曲げ
部を形成することを特徴とするフィンチューブの製造
法。11. A jig in which a band-shaped fin is spirally wound around a tube and welded, and a jig having a substantially triangular blade having a cutting edge formed at an acute angle with respect to the axis of the tube is provided on a peripheral surface of the wheel. Use the jig in contact with the fin fixed to the tube, rotate and move one of the jig and the tube in the axial direction of the fin tube, make a cut with a blade, and push one or both sides of the cut to bend. Forming a fin tube.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP19970399A JP3793372B2 (en) | 1998-08-04 | 1999-07-14 | Fin tube manufacturing method |
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP21999698 | 1998-08-04 | ||
JP10-219997 | 1998-08-04 | ||
JP10-219996 | 1998-08-04 | ||
JP21999798 | 1998-08-04 | ||
JP19970399A JP3793372B2 (en) | 1998-08-04 | 1999-07-14 | Fin tube manufacturing method |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2000107826A true JP2000107826A (en) | 2000-04-18 |
JP3793372B2 JP3793372B2 (en) | 2006-07-05 |
Family
ID=27327690
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP19970399A Expired - Lifetime JP3793372B2 (en) | 1998-08-04 | 1999-07-14 | Fin tube manufacturing method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3793372B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102350467A (en) * | 2011-09-20 | 2012-02-15 | 江苏技术师范学院 | Automatic feeding and discharging device for evaporator radiating sheet |
KR101153882B1 (en) | 2009-08-19 | 2012-06-18 | (주)디케이티 | Method for manufacturing fin tube in the process of making fin tube in order to recovery of wasted heat for boiler |
-
1999
- 1999-07-14 JP JP19970399A patent/JP3793372B2/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101153882B1 (en) | 2009-08-19 | 2012-06-18 | (주)디케이티 | Method for manufacturing fin tube in the process of making fin tube in order to recovery of wasted heat for boiler |
CN102350467A (en) * | 2011-09-20 | 2012-02-15 | 江苏技术师范学院 | Automatic feeding and discharging device for evaporator radiating sheet |
Also Published As
Publication number | Publication date |
---|---|
JP3793372B2 (en) | 2006-07-05 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN2794706Y (en) | Cutter for extruded pipe without filing | |
US2444465A (en) | Method and machine for making can bodies | |
US9945499B2 (en) | Method and apparatus for manufacturing interlocking pipe | |
CN107185985B (en) | Production line and production method for large-length special-shaped copper pipe | |
CN107891275B (en) | H-shaped fin production assembly | |
JP2000107826A (en) | Manufacture of fin tube | |
US3791003A (en) | Method of frabricating a plural finned heat exchanger | |
EP3117915B1 (en) | Manufacturing method for interlocked tube and manufacturing device therefor | |
TW201919790A (en) | Machine and method for bending oblong elements, preferably metal, such as bars, rod, section bars or suchlike | |
CN207839630U (en) | Long length specially shaped copper tube production line | |
US2707823A (en) | Method of making wire joints by cold pressure welding | |
JP4628858B2 (en) | Double tube manufacturing method and apparatus | |
JP2001129626A (en) | Equipment for manufacturing regular sized flattened tube | |
JPH08332519A (en) | Manufacturing device and method of spiral finned tube | |
JP2001129626A5 (en) | ||
CN100556626C (en) | Cutter assembly and production method thereof | |
JP6384086B2 (en) | Metal ring manufacturing method | |
JPH10180384A (en) | Method for cutting coil spring | |
JPH0356808B2 (en) | ||
CN211248607U (en) | Stainless steel pipeline cutting device | |
US4044636A (en) | Method and apparatus for forming a helical cutter strip for a dry shaver assembly | |
JP4618022B2 (en) | Cutting device | |
JP2000346580A (en) | Heat transfer tube with inner surface groove, method and apparatus for manufacture | |
JP2003130568A (en) | Manufacturing method for tube with spiral fin, manufacturing apparatus for tube with spiral fin and tube with spiral fin | |
KR102212878B1 (en) | Device of producing fin tube |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20051128 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20051206 |
|
A521 | Written amendment |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20060206 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20060307 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20060407 |
|
R150 | Certificate of patent or registration of utility model |
Free format text: JAPANESE INTERMEDIATE CODE: R150 Ref document number: 3793372 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20090414 Year of fee payment: 3 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20100414 Year of fee payment: 4 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20100414 Year of fee payment: 4 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20100414 Year of fee payment: 4 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20110414 Year of fee payment: 5 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20120414 Year of fee payment: 6 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20120414 Year of fee payment: 6 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130414 Year of fee payment: 7 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20140414 Year of fee payment: 8 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
S111 | Request for change of ownership or part of ownership |
Free format text: JAPANESE INTERMEDIATE CODE: R313115 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R350 | Written notification of registration of transfer |
Free format text: JAPANESE INTERMEDIATE CODE: R350 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
EXPY | Cancellation because of completion of term |