IES84888Y1 - A process for the preparation of an orally administered unit dose tablet - Google Patents
A process for the preparation of an orally administered unit dose tabletInfo
- Publication number
- IES84888Y1 IES84888Y1 IE2007/0122A IE20070122A IES84888Y1 IE S84888 Y1 IES84888 Y1 IE S84888Y1 IE 2007/0122 A IE2007/0122 A IE 2007/0122A IE 20070122 A IE20070122 A IE 20070122A IE S84888 Y1 IES84888 Y1 IE S84888Y1
- Authority
- IE
- Ireland
- Prior art keywords
- microns
- approximately
- less
- weight
- diameter
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims description 24
- 238000002360 preparation method Methods 0.000 title claims description 8
- 229960005400 Bisoprolol Fumarate Drugs 0.000 claims abstract description 44
- VMDFASMUILANOL-WXXKFALUSA-N bisoprolol fumarate Chemical compound [H+].[H+].[O-]C(=O)\C=C\C([O-])=O.CC(C)NCC(O)COC1=CC=C(COCCOC(C)C)C=C1.CC(C)NCC(O)COC1=CC=C(COCCOC(C)C)C=C1 VMDFASMUILANOL-WXXKFALUSA-N 0.000 claims abstract description 44
- 239000002245 particle Substances 0.000 claims description 49
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 claims description 40
- 229920000168 Microcrystalline cellulose Polymers 0.000 claims description 31
- 239000004615 ingredient Substances 0.000 claims description 31
- 235000019813 microcrystalline cellulose Nutrition 0.000 claims description 31
- 229940016286 microcrystalline cellulose Drugs 0.000 claims description 30
- 239000008108 microcrystalline cellulose Substances 0.000 claims description 30
- 229960002781 Bisoprolol Drugs 0.000 claims description 21
- VHYCDWMUTMEGQY-UHFFFAOYSA-N Bisoprolol Chemical compound CC(C)NCC(O)COC1=CC=C(COCCOC(C)C)C=C1 VHYCDWMUTMEGQY-UHFFFAOYSA-N 0.000 claims description 21
- 235000019359 magnesium stearate Nutrition 0.000 claims description 20
- 238000002156 mixing Methods 0.000 claims description 20
- 238000007906 compression Methods 0.000 claims description 15
- 235000010947 crosslinked sodium carboxy methyl cellulose Nutrition 0.000 claims description 15
- 229920003109 sodium starch glycolate Polymers 0.000 claims description 14
- 239000008109 sodium starch glycolate Substances 0.000 claims description 14
- 229940079832 sodium starch glycolate Drugs 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 13
- 238000007873 sieving Methods 0.000 claims description 10
- FYYHWMGAXLPEAU-UHFFFAOYSA-N magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 9
- 239000011777 magnesium Substances 0.000 claims description 9
- 229910052749 magnesium Inorganic materials 0.000 claims description 9
- 238000004806 packaging method and process Methods 0.000 claims description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 8
- VZCYOOQTPOCHFL-UHFFFAOYSA-N fumaric acid Chemical compound OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 7
- 238000007907 direct compression Methods 0.000 claims description 6
- 229920000573 polyethylene Polymers 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 239000000203 mixture Substances 0.000 description 21
- 239000004480 active ingredient Substances 0.000 description 18
- 239000000314 lubricant Substances 0.000 description 12
- 238000004090 dissolution Methods 0.000 description 10
- -1 (1-methylethyl)amino Chemical group 0.000 description 9
- 238000005461 lubrication Methods 0.000 description 9
- 239000000843 powder Substances 0.000 description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- 229940075614 colloidal silicon dioxide Drugs 0.000 description 6
- 239000007884 disintegrant Substances 0.000 description 6
- 229920002785 Croscarmellose sodium Polymers 0.000 description 5
- 239000011230 binding agent Substances 0.000 description 5
- 229960001681 Croscarmellose Sodium Drugs 0.000 description 4
- 239000003085 diluting agent Substances 0.000 description 4
- 239000003814 drug Substances 0.000 description 4
- 229940079593 drugs Drugs 0.000 description 4
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 4
- 238000009472 formulation Methods 0.000 description 4
- 229920001903 high density polyethylene Polymers 0.000 description 4
- 239000004700 high-density polyethylene Substances 0.000 description 4
- 238000011031 large scale production Methods 0.000 description 4
- 239000005030 aluminium foil Substances 0.000 description 3
- WVDDGKGOMKODPV-UHFFFAOYSA-N benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 3
- 238000004166 bioassay Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 229920000915 polyvinyl chloride Polymers 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 230000036912 Bioavailability Effects 0.000 description 2
- 206010007554 Cardiac failure Diseases 0.000 description 2
- 206010019280 Heart failure Diseases 0.000 description 2
- 206010020772 Hypertension Diseases 0.000 description 2
- 239000004698 Polyethylene (PE) Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N Stearic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 239000002876 beta blocker Substances 0.000 description 2
- 230000035514 bioavailability Effects 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- 230000001684 chronic Effects 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 238000007429 general method Methods 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- OKKJLVBELUTLKV-UHFFFAOYSA-N methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 2
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propanol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 238000005204 segregation Methods 0.000 description 2
- 239000012086 standard solution Substances 0.000 description 2
- 229910002016 Aerosil® 200 Inorganic materials 0.000 description 1
- 210000001367 Arteries Anatomy 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 229950008138 Carmellose Drugs 0.000 description 1
- 241000588724 Escherichia coli Species 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 229920001213 Polysorbate 20 Polymers 0.000 description 1
- 229940068977 Polysorbate 20 Drugs 0.000 description 1
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 1
- 229940032147 Starch Drugs 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- 210000003462 Veins Anatomy 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 235000012216 bentonite Nutrition 0.000 description 1
- 235000019445 benzyl alcohol Nutrition 0.000 description 1
- 239000002981 blocking agent Substances 0.000 description 1
- 239000002775 capsule Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000004432 carbon atoms Chemical group C* 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 235000010980 cellulose Nutrition 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 239000001767 crosslinked sodium carboxy methyl cellulose Substances 0.000 description 1
- QXNVGIXVLWOKEQ-UHFFFAOYSA-N disodium Chemical compound [Na][Na] QXNVGIXVLWOKEQ-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- VZCYOOQTPOCHFL-OWOJBTEDSA-L fumarate(2-) Chemical compound [O-]C(=O)\C=C\C([O-])=O VZCYOOQTPOCHFL-OWOJBTEDSA-L 0.000 description 1
- AEMRFAOFKBGASW-UHFFFAOYSA-M glycolate Chemical compound OCC([O-])=O AEMRFAOFKBGASW-UHFFFAOYSA-M 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 230000002209 hydrophobic Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 230000001050 lubricating Effects 0.000 description 1
- 238000009115 maintenance therapy Methods 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- CXHHBNMLPJOKQD-UHFFFAOYSA-N methyl hydrogen carbonate Chemical compound COC(O)=O CXHHBNMLPJOKQD-UHFFFAOYSA-N 0.000 description 1
- 230000000813 microbial Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 125000003506 n-propoxy group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])O* 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 239000000546 pharmaceutic aid Substances 0.000 description 1
- 239000000256 polyoxyethylene sorbitan monolaurate Substances 0.000 description 1
- 235000010486 polyoxyethylene sorbitan monolaurate Nutrition 0.000 description 1
- 239000005033 polyvinylidene chloride Substances 0.000 description 1
- 230000001105 regulatory Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 229940080313 sodium starch Drugs 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 235000012222 talc Nutrition 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000001238 wet grinding Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/20—Pills, tablets, discs, rods
- A61K9/2004—Excipients; Inactive ingredients
- A61K9/2009—Inorganic compounds
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/20—Pills, tablets, discs, rods
- A61K9/2004—Excipients; Inactive ingredients
- A61K9/2022—Organic macromolecular compounds
- A61K9/205—Polysaccharides, e.g. alginate, gums; Cyclodextrin
- A61K9/2054—Cellulose; Cellulose derivatives, e.g. hydroxypropyl methylcellulose
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/20—Pills, tablets, discs, rods
- A61K9/2004—Excipients; Inactive ingredients
- A61K9/2022—Organic macromolecular compounds
- A61K9/205—Polysaccharides, e.g. alginate, gums; Cyclodextrin
- A61K9/2059—Starch, including chemically or physically modified derivatives; Amylose; Amylopectin; Dextrin
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/20—Pills, tablets, discs, rods
- A61K9/2095—Tabletting processes; Dosage units made by direct compression of powders or specially processed granules, by eliminating solvents, by melt-extrusion, by injection molding, by 3D printing
Abstract
ABSTRACT The present invention is directed to a process for preparing an orally administered unit dose tablet comprising bisoprolol fumarate and to an orally administered unit dose tablet comprising bisoprolol fumarate.
Description
A Process for the Preparation of an Orally
Administered Unit Dose Tablet”
Field of the Invention
The present invention is directed to a process for preparing an orally administered
unit dose tablet comprising bisoprolol fumarate and to an orally administered unit
dose tablet comprising bisoprolol fumarate.
Background to the Invention
Bisoprolol fumarate is a synthetic beta1-selective (cardioselective) adrenoceptor
blocking agent. Bisoprolol fumarate is indicated for the treatment of hypertension.
Bisoprolol Fumarate is in a class of drugs called beta-blockers. Beta-blockers affect
the heart and circulatory system (arteries and veins). Bisoprolol Fumarate is generally
used for chronic, stable moderate to severe heart failure in addition to standard
medicines.
Bisoprolol Hemifumarate has the following formula (R,S)1—[4—[{2—( 1-
Methy|ethoxy)ethoxy]methyl]phenoxy][(1-methylethyl)aminc]propanol
hemifumarate; and Bisoprolol fumarate is chemically described as (+/-)(4-((2-(l-
Methy|ethoxy)ethoxy)methyI)phenoxy)((1-methylethyl)amino)propanol (E)
butenedioate (2:1) (salt).
It possesses an asymmetric carbon atom in its structure and is provided as a racemic
mixture. The S (—) enantiomer is responsible for most of the beta-blocking activity. its
empirical formula is (C13H3.NO4)2-C4H4O4 and it has a molecular weight of 766.97. its
structural formula is:
Bisoprolol fumarate is a white crystalline powder, approximately equally hydrophilic
and lipophilic, and readily soluble in water, methanol, ethanol, and chloroform.
It will be understood in the specification that the word bisoprolol also refers to the
active ingredient bisoprolol fumarate.
One of the problems associated with the large-scale manufacture of bisoprolol
formulations is to produce a formulation with little product variation, in terms of
uniformity of content of the tablets, hardness, disintegration and dissolution patterns,
vw'thin each batch.
In addition one of the major challenges in this large-scale manufacture of a bisoprolol
formulations is to formulate a homogenous blend or granule that will remain
homogenous during the compression process.
Thus, there is a need to develop an industrial large-scale process for the preparation
of a homogenous bisoprolol formulations which deals with these problems.
The present invention addresses these problems.
Statement of the invention
According to a flrst aspect of the invention, there is provided a process for the
preparation of an orally administered unit dose tablet comprising the steps of:
i. Providing bisoprolol fumarate in the range of 1 to 20% by weight and a
binding agent in the range of 65 to 95% by weight, in a ratio of
bisoprolol fumaratezbinding agent of 1:10 to 1:50; wherein at least 99%
vii.
viii.
by weight of the bisoprolol fumarate particles are less than 220 microns
in diameter, at least 90% by weight of the bisoprolol fumarate particles
are less than 100 microns in diameter and at least 50% by weight of the
bisoprolol fumarate particles are less than 30 microns in diameter and
at least 90% of the binding agent particles are less than 140 microns in
diameter;
Sieving the bisoprolol fumarate and binding agent and loading the
sieved ingredients into a blender;
Providing a disintegrating agent in the range of 1 to 20% by weight and
sieving and loading the sieved ingredients into a blender wherein at
least 99% of the disintegrating agent particles are less than 110
microns in diameter;
Blending the sieved ingredients to achieve uniform mixing of the
ingredients for approximately 10 to 25 minutes;
Sieving from approximately 0.1 to 2% by weight of a lubricating agent
and loading into the blender at a ratio of lubricating agent:bisoprolo|
fumarate of approximately 1:2 to 1:5.
Blending for approximately 5 minutes to achieve uniform mixing of the
ingredients;
Unloading the blended material into double polythene lined drums and
transferring the blended material into a hopper;
Loading the blended material from the hopper into a tableting press
compression machine;
Forming unit dose tablets under direct compression to achieve unit
dose tablets with friability of less than 1% after 4 minutes and a
disintegration time of less than 15 minutes;
Discharging the tablets from the tableting press into a chute; and
Packaging the tablets obtained from step (x).
According to a second aspect of the invention, there is provided an orally
administered unit dose tablet comprising:
bisoprolol fumarate in the range of approximately 1 to 20% by weight
wherein at least 99% by weight of the bisoprolol fumarate particles are less
than 220 microns in diameter, at least 90% by weight of the bisoprolol
fumarate particles are less than 100 microns in diameter and at least 50%
by weight of the bisoprolol fumarate particles are less than 30 microns in
diameter; and/or
silicified microcrystalline cellulose in the range of approximately 65 to 95%
and wherein at least 90% of the silicified microcrystalline cellulose particles
are less than 140 microns in diameter and wherein the ratio of bisoprolol
fumarate:si|icified microcrystalline cellulose is approximately from 1:20 to
:50, preferably 1:30; and/or
sodium croscarmellose (PhEur) in the range of approximately 1 to 5%
wherein at least 98% of the sodium croscarmellose are less than 75 microns
in diameter; and/or
sodium starch glycolate (Type A) (PhEur) in the range of approximately 4 to
8% wherein at least 99% of the sodium starch glycolate particles are less
than 110 microns; and/or
magnesium stearate in the range of approximately 0.1 to 2% wherein the
magnesium particles are approximately 800 to 900 microns in diameter and
a ratio of magnesium stearatezbisoprolol fumarate is approximately from 1:2
to 1:5, preferably 1:3.
Detailed Description of the Invention
In the specification the term “by weight" refers to the weight of the final composition.
The terms “bisoprolol” and “bisoprolol fumarate" are used interchangeably in the
specification.
The industrial large-scale manufacture of any drug presents the pharmaceutical
manufacturer with many issues to consider.
In the large-scale manufacture of a tablet, it is essential that the entire batch being
manufactured meets the various criteria set by regulatory legislation. In particular,
each tablet within a batch must conform to the active ingredient weight specification,
uniformity of content and dissolution specifications and there must be little or no
product variation within a batch.
Product variation is usually attributed to segregation of the ingredients, in particular
the active ingredient, within a batch. This is an unpredictable or random event
because pockets of segregated material may end up at the tableting press at
irregular intervals. If product variation is found within a batch, this could result in the
batch not meeting the required standards and the subsequent wastage of an entire
batch. This is expensive and time-consuming and something a pharmaceutical
manufacturer will avoid.
The present invention is directed to solving these manufacturing problems when
making an orally administered unit dose bisoprolol tablet on a large-scale.
The present invention also uses direct compression manufacture which is also cost
effective and efficient use of manufacturing time.
In general terms, the process and formulation according to the invention provides a
robust, simple process for producing tablets of good hardness and quality of
attributes. Specifically, the process of the invention provides process for the
manufacture of an orally administered unit dose bisoprolol tablet which has adequate
hardness, good dissolution pattern and good uniformity when manufactured on a
large-scale.
One of the problems the present invention overcomes is to formulate on a large-scale
a homogenous blend of bisoprolol that will remain homogenous during the
compression process. We have found that one of the critical points is ensure that the
particle size of all ingredients are in the same order of magnitude. By doing this a
good flow of the homogeneous blend is maintained and segregation of the
ingredients is avoided during compression.
Furthermore, the Bisoprolol tablet of the present invention is manufactured by
direct compression i.e. blending of active with highly compressible materials
lubricating with magnesium stearate and compressing instead of wet granulating
the active followed by wet milling, drying, milling, blending lubrication and
compression. This has advantages when manufacturing on the large-scale.
According to a preferred embodiment of the invention, there is provided a process for
the preparation of an orally administered unit dose tablet comprising the steps of;
a. Providing bisoprolol fumarate in the range of 1 to 20% by weight and
silicified microcrystalline cellulose in the range of 65 to 95% by weight, in
a ratio of bisoprolol fumaratezsilicified microcrystalline cellulose of 1:10 to
1:50, preferably approximately 1:30; wherein at least 99% by weight of
the bisoprolol fumarate particles are less than 220 microns in diameter, at
least 90% by weight of the bisoprolol fumarate particles are less than 100
microns in diameter and at least 50% by weight of the bisoprolol fumarate
particles are less than 30 microns in diameter and at least 90% of the
silicified microcrystalline cellulose particles are less than 140 microns in
diameter;
b. Sieving the bisoprolol fumarate and silicified microcrystalline cellulose and
loading the sieved ingredients into a blender;
c. Providing sodium croscarmellose (PhEur) in the range of 1 to 5% by
weight and sodium starch glycolate (Type A) (PhEur) in the range of 4 to
% by weight wherein at least 99% of the sodium starch glycolate
particles are less than 110 microns and at least 98% of the sodium
croscarmellose are less than 75 microns in diameter, sieving and loading
the sieved ingredients into the blender;
d. Blending the sieved ingredients to achieve uniform mixing of the
ingredients for approximately 10 to 25 minutes;
Sieving from approximately 0.1 to 2% by weight magnesium stearate and
loading into the blender at a ratio of magnesium stearatezbisoprolol
fumarate of approximately 1:2 to 1:5, preferably 1:3;
Blending for approximately 5 minutes to achieve uniform mixing of the
ingredients;
Unloading the blended material into double polythene lined drums and
transferring the blended material into a hopper;
Loading the blended material from the hopper into a tableting press
compression machine;
Forming unit dose tablets under direct compression to achieve unit dose
tablets with friability of less than 1% after 3 minutes and a disintegration
time of less than 15 minutes;
Discharging the tablets from the tableting press into a chute; and
Packaging the tablets obtained from step (1').
The particle size of the active ingredient is an essential requirement for this invention
and significantly improves the manufacture of a uniform tablet with the required
dissolution and disintegration parameters.
Furthermore, the particle size of the active ingredient provides for good bioavailability
of the active ingredient when administered to a patient.
Furthermore, particle size of active is important for good dissolution and
bioavailability. In addition, particle size of all excipients in same range as active is
important in a direct compression process in order to achieve for good homogeneity
of blend which is maintained during compression.
According to one embodiment of the invention, a racemic mixture of bisoprolol is
used.
According to a general embodiment of the invention, the active ingredient and the
remaining excipients (including fillers, diluents, glidants and disintegrants but
excluding the lubricant) are also sieved to break down agglomerates that may have
formed in the excipients. Ideally, a 20# mesh is used to break down agglomerates
bigger than approximately 800 to 900 microns, preferably 850 microns. Typically, a
micronization sieve e.g. a Russell Sieve, is used.
According to a preferred embodiment of the invention, the lubricant is magnesium
stearate and the remaining excipients include silicified microcrystalline cellulose which
acts as a binding agent/diluent with good compactability and flow properties and the
disintegrating agents croscarmellose sodium (cross linked sodium carboxymethyl
cellulose) and sodium starch glycolate (sodium salt of carboxymethyl ether of starch).
in this embodiment, the sieved ingredients (excluding the lubricant) are mixed in a
blender after sieving in a step wise fashion. This is the pre-lubrication step.
Preferably, the active ingredient, bisoprolol, is firstly sieved with the silicified
microcrystalline cellulose in geometric proportion and added to the blender. Silicified
microcrystalline cellulose preferably comprises approximately 98% microcrystalline
cellulose and approximately 2% colloidal silicon dioxide. Ideally, a 20# mesh is used
to break down lumps/agglomerations of particles which are bigger than approximately
800 to 900 microns, preferably 850 microns.
The disintegrants, croscarmellose sodium and sodium starch glycolate, are then
sieved together and also added to the blender. Ideally, a 20# mesh is used to result
break down agglomerates greater than approximately 800 to 900 microns.
ideally, a double cone blender or a drum tumbler may be used. The blender is
generally set at 32 revolutions per minute (rpm) for both the pre— and post-lubrication
steps. Preferably, the drum blender is set at 32 : 2 rpm and the cone blender is set at
:r 2 rpm. The choice of blender depends on batch size.
Blending is carried out to achieve uniformity of the active ingredient in the blend. This
is generally when the homogeneity of the blend is 90 to 110% of the expected active
content with a relative standard deviation (RSD) of 5% or less. Once uniformity has
been tested and the desired uniformity has been reached, blending is Stopped
Ideally, blending at this step occurs for 10 to 30 minutes, preferably 20 minutes.
These steps are the pre—lubrication steps.
The lubricant, preferably magnesium stearate, is then sieved to remove
lumps/agglomeration of powders in the powder material. Again, ideally a 20# mesh is
used to break down particles with an average particle size of greater than
approximately 800 to 900 microns, preferably 850 microns. Typically, a Russell Sieve
is used.
The sieved magnesium stearate is then added to the blended ingredients and
blended. This is the lubrication step.
Typically, blending post-lubrication is only needed for a short time, for example three
to ten minutes, preferably three to five minutes. This ensures that the magnesium
stearate and active ingredient are in contact for the minimum time necessary.
Blending is stopped once uniformity of the ingredients in the mix has been achieved.
This is generally when 90 to 110% of the active ingredient is blended with a relative
standard deviation (RSD) of 5% or less.
Post lubrication, the blended mixture, which is also known as the tableting powder, is
transferred to containers. Suitable containers include double lined polyethylene bags
in High Density Polyethylene container. These drums are lined in order to ensure
that contamination of the mixture is avoided and protect the product from moisture
etc.
The tableting powder is then transferred to a hopper and loaded into the punches of a
tableting press. Ideally, a rotary tablet compression machine is used.
The tableting press is set up with upper and lower punches and dies of a specific
diameter depending on the tablet strength being compressed.
The pressure applied in the tableting press depends on the tablet being
manufactured, for example tablets may be manufactured with 1.25, 2.5, 3.75. 5, 7.5
and 10mg of active ingredient. Punches of different diameter are used depending on
the tablet strength and associated weight of the tablet to be compressed. Generally,
compression forces applied are in the range of 1 to 5 Ki|oNewtons.
Separate tooling of defined diameter is used for each strength (e.g. 10.5 FBE for
10mg tablets) to product a tablet with good hardness, disintegration and friability
characteristics and with a thickness that produces an aesthetically good tablet.
It is desirable to obtain tablets with a friability of less than 1% after 100 revolutions or
4 minutes and a disintegration time of less than 15 minutes with appropriate hardness
and thickness.
After the tablets are punched, they are collected in suitable containers for storage or
packaged directly.
Preferably, the containers used according to this invention are double lined
polyethylene bags in High Density Polyethylene containers. They are double lined in
order to provide the requisite contamination-free conditions.
The tablets are packaged in blister packs composed of PVC/PVDC 250/60 film and
um aluminium foil. This is the packaging for the market blister in cartons
All the excipients used in the unit dose tablets according to the invention are
pharmaceutically acceptable excipients. Other excipients which are conventionally
used in the field may also be contemplated here.
In one embodiment of the invention, silicified microcrystalline cellulose comprising
microcrystalline cellulose and colloidal silicon dioxide is used as the binder/diluent. It
may also function as a glidant. Colloidal silicon dioxide acts as a glidant to improve
flow characteristics of the tableting powder. It may also act as a disintegrant.
The silicified microcrystalline cellulose is generally of a specific particle size wherein
at least 90% of the silicified microcrystalline cellulose particles are less than
approximately 140 microns in diameter.
Silicified Microcrystalline Cellulose, PROSOLVm' may be used which is a
combination of 98% microcrystalline cellulose USP/NF, BP, Ph.Eur., JP and 2%
colloidal silicon dioxide USP/NF, BP, Ph. Eur., JP. Other potentially suitable
dispersing/disintegrant agents include colloidal silicon dioxide such as that sold under
Aerosil 200 T” and/or a non-ionic surfactant such as a polyoxyethylene derivative of a
sorbitan ester marketed as Polysorbate 20”‘.
The narrow particle size distribution for these excipients ensures a low tablet weight
variation and good uniformity of the drug.
Other diluents and excipients having disintegrant, glidant and lubricant properties
used in the pharmaceutical field may be used in the process of this invention.
The active ingredient may be present in the formulation at levels of 1.25, 2.5, 3.75, 5,
7.5 mg and 10mg.
In order to obtain the advantage of the present invention, all the ingredients should
be in same particle size range to obtain a homogenous blended powder.
Furthermore, in addition powders are screened/sieved during production to
eliminate any agglomerated particles.
A typical particle size range of a formulation according to the invention follows:
Bisoprolol
Prosolvm (MCC and Colloidal Silica)
Cross Carmellose Sodium
Sodium Starch Glycollate
Magnesium Stearate
% < 100 um
% < 138 um (median 50pm)
98% < 75"/cum
% < 106 um
Fine Powder
Ideally, the ratio of active ingredient to magnesium stearate is approximately 3: 1.
In yet another embodiment of the invention, the lubricant is magnesium stearate.
Other lubricants which may be used in accordance with the invention include
magnesium stearate, stearic acid, talcum and bentonites. It is essential in the
process of the invention that the magnesium stearate is added at the latest moment
possible to ensure it has the least amount of time in contact with the active ingredient.
Magnesium stearate is hydrophobic and affects the solubility and dissolution profile of
the active ingredient. The process of the present invention aims to minimise the
contact time between the blended ingredients and the magnesium stearate
According to a preferred embodiment the orally administered unit dose tablet may
comprise:
bisoprolol fumarate in the range of approximately 2 to 4% by weight wherein
at least 99% by weight of the bisoprolol fumarate particles are less than 220
microns in diameter, at least 90% by weight of the bisoprolol fumarate
particles are less than 100 microns in diameter and at least 50% by weight
of the bisoprolol fumarate particles are less than 30 microns in diameter;
and/or
silicified microcrystalline cellulose in the range of approximately 88 to 92%
and wherein at least 90°/o of the silicified microcrystalline cellulose particles
are less than 138 microns in diameter and wherein the ratio of bisoprolol
fumaratersilicified microcrystalline cellulose is approximately from 1:20 to
1:50, preferably 1:30; and/or
sodium croscarmellose (PhEur) in the range of approximately 2 to 5%
wherein at least 98% of the sodium croscarmellose are less than 75 microns
in diameter; and/or
sodium starch glycolate (Type A) (PhEur) in the range of approximately 5 to
7 % wherein at least 99% of the sodium starch glycolate particles are less
than 110 microns; and/or
magnesium stearate in the range of approximately 0.2 to 2 % wherein the
magnesium particles are approximately 800 to 900 microns in diameter and
a ratio of magnesium stearatezbisoprolol fumarate is approximately from 1:2
to 1:5, preferably 1:3.
The process of the present invention provides an advantage in terms of manufacture
of a tablet on an industrial scale. The process used involves fewer manufacturing
steps than conventional granulation techniques that would normally be used in the
manufacture of such orally administered unit dose tablets.
According to one embodiment, the tablets made according to the present invention
are packaged after production They may be packaged in blisters made of
PVC/PVdC and hard temper aluminium foil or high density polyethylene twist-off
plastic containers with white polypropylene twist-off caps. The orally administered
unit dose may be in the form of tablets or capsule.
According to another embodiment of the invention, the tablets are delivered to a
container and stored in contamination-free conditions prior to final packaging for the
market.
For oral use, the recommended dosage is an initial dose of 1.25 mg to 10mg per day.
Preferably, the dose may be given as a single dose.
The treatment with bisoprolol fumarate is generally started with a gradual up
titration according to the following general steps:
— 1.25 mg once daily for 1 week. if well tolerated increase to;
- 2.5 mg once daily for a further week, if well tolerated increase to;
- 3.75 mg once daily for a further week, if well tolerated increase to;
— 5 mg once daily for the 4 following weeks, if well tolerated increase to;
- 7.5 mg once daily for the 4 following weeks, if well tolerated increase to;
and
- 10 mg once daily for the maintenance therapy.
The invention further provides an orally administered unit dose tablet as prepared by
the process.
The invention further provides an orally administered unit dose tablet for use in
treating stable chronic moderate to severe heart failure and/or hypertension.
The invention is not limited to the embodiments described above but may be varied
within the scope of the claims.
The invention will now be described by reference to the following non-limiting
examples and figures.
Figure 1 shows a flowchart for the manufacture of unit dose bisoprolol tablet.
-14.
As shown in Figure 1, the general method involved the steps of dispensing the
ingredients (excluding the lubricant) of an appropriate particulate size and set ratio.
These ingredients are then sieved in a step wise fashion and mixed in a blender.
This is the pre-lubrication step.
A set ratio of magnesium stearate (the lubricant) to active ingredient is sieved before
adding it to the blended mixture. A further mixing step is undertaken. This is the
post-lubrication step.
The resultant blended ingredients are optionally transferred to a container and then
transferred to a hopper.
The
tableting press is fitted with dies and upper and lower punches of a specific diameter
The tableting press is filled with the blended ingredients from the hopper.
depending on the tablet being produced.
The tableting powder is compressed to achieve tablets of set characteristics and then
transferred to a container and then immediately packaged.
Example 1: Manufacturing Process
The following ingredients were used in order to make 5 different unit close tablets. All
values are given in mg.
Ingredient 10mg 7.5 mg 5mg 3.75mg 2.5m 1.25mg % T
Tablet Tablet Tablet Tablet g Tablet
(mg) (mg) (mg) Table (mg)
t
(mg)
Blsoprololfumarate 10.00 7.5 5.00 3.75 2.50 L125 2.94
Silicified Microcrystalline 303.24 227.43 151.62 113.72 75.81 37.91 89.19
Cellulose (PhEur)
(98% Microcrystalline
Cellulose & 2% Colloidal
silicon dioxide)
Sodium starch glycolate 17.00 12.75 8.50 6.38 4.25 2.13 5
Cros carmellose Sodium 6.77 5.07 3.38 2.54 1.70 0.85 1.99
Magnesium Stearate 2. 99 2.24 1.50 1.12 0.75 0.37 0.88
PhEur
Total 340mg 255mg 170mg 127.5mg 85mg 42.5mg 100 J
Eguigment Reguired:
Sieve with 20# screen mesh to screen agglomerated particles greater than
approximately 800 to 900 microns in diameter.
Blender - Double cone blender or drum tumbler may be used.
Compression machine — Rotary Tablet Compression Machine
Me_th9i
The following general method was used in the manufacture of the different unit dose
tablets.
The ingredients (excluding the lubricant) defined in Table 1 and shown in Figure 1
were sifted through a screen on a sieve and loaded into a double cone blender.
Firstly, the active ingredient and the silicified microcrystalline cellulose were sieved.
Then the disintegrants, croscarmellose sodium and sodium starch glycolate were
sieved. The blender was typically set to 32RPM.The double cone blender was run
for 20 minutes. Ideally, the double cone blender is run at 15 J_r 2 rpm and the drum
blender is run at 32 i 2 rpm.
Magnesium stearate was then added through a screen on a sieve and placed in the
double cone blender with the sieved ingredients. The blender was run for
approximately 5 minutes and the blended material was unloaded into double
polythene lined drums to form a tablet in a compression machine. A Rotary Tablet
Compression Machine with 10.5mm FBE punches for the 10mg tablets was used in
the manufacture of the tablets Typical compression forces applied are in the range
of 1 to 5 Ki|oNewtons.
The tablets were then packed in white high density polyethylene twist—off plastic
containers with child-proof tamper evidence polypropylene white twist-off closure or
in blisters made up of PVC/PVdC with a 20 micron hard temper aluminium foil.
Example 2: Stability & Dissolution Results for Blsogrolol Tablets
Stability tests of the tablets manufactured in accordance with Example 1 were carried
out and these tablets were shown to be stable over a 12 month period.
The tablets manufactured in accordance with Example 1 are immediate release
tablets dissolution. All tablets manufactured
(1.25mg/2.5mg/3.75mg/5/10mg tablets) were found to have similar dissolution
profiles.
which have rapid
The results for a 5mg tablet manufactured according to the process of the present
invention are shown below.
Shelf life tests and specifications used during the stability study for 5 mg
Tablets:
Tests Specification
Description A white to off what round biconvex tablet with a break line on one side.
Condition of
Packaging Intact
Packaging
Hardness’ Record
Dismeggtion Less than 15 minutes
Friability*: <1 % after 100 revolutions
Average Weight:
mg/tablet I 7.5%
Range: 157.25 mg/tablet - 182.75 mg/tablet
Uniformity of Mass*
No more than 2 out of 20 tablets shall deviate from the average by more
than 7.5% and none deviate by more than 15%.
Uniformity of
subdivided tablets*
For half tablets not more than 2 of the individual weights should deviate from
the accuracy by more than 10% and none deviate by more than 20%.
Fischer Bisoprolol
Bisoprolol 5 mg/tablet 1 5%
Range: 4.75 — 5.25 mg/tablet
ldentitication*
The retention time of the major peak of the sample preparation in the assay
corresponds to that of the standard solution.
Dissolution: Not less than 80% dissolved after 30 minutes.
Related Substances: Risoprolol Benzyl alcohol: NMT 0.2%
Risoprolol n—propoxy derivative: NMT 0.4%
Aldehyde compound NMT 0.2%
Ester Compound NMT 0.2%
Individual Unknown Impurities: NMT 0.2%
Total impurities: NMT 1.0%
Microbial Purity:
(Non-routine testing —
initial, 24 and 36
months)
. Total viable aerobic count
a) Bacteria — not more than 103 CFT/g
b) Fungi-not more than 102 CTU/g
. Absence of Escherichia coli
* Specification applies throughout shelf life, test conducted at release only.
Stability results for Bisoprolol Fumarate 5 m
g Tablets stored for a period of 12
months.
Test Specification Initial 3 mths 6 mths 9 mths 12 mths
Appearance A white to Conforms Conforms Conforms Conforms Conforms
yellowish white
round biconvex
tablet with a break
line on one side
Condition of Packaging Intact Conforms Conforms Conforms Conforms Conforms
Packaging
Hardness Record 47N 41 N 3ON 40N 37N
Disintegration <15 mins 0.42 min 0.07 min 0.18 min 0.15 min 0.2 min
Fnability <1% after 100 0.12% 0.12% 0.17% 0.15% 0.14%
revolutions
Average 170 mg/tablet: 171.45 171.64 172.6 172.04 172.39
Weight 7.5%
Range: 157.25
Uniformity of No more than 2 Conforms Conforms Conforms Conforms Conforms
mass* out of 20 ta btets
deviate from avr
by >7.5% and
none deviate by
>15%
Uniformity of For half tablets 84.11 38.00 NP NP NP
mass of not more than 20
subdivided of the individual
tab|ets* weights deviate
from avr by
>7.5% and none
deviate by > than
%
Moisture by Record 5.13% 5.19% 5.03% 5.29% 5.16%
Kan Fischer
Assay Active Bisoprolol 5 4.90 4.821 4.874 4.833 4.87
mg/tablet 1 5%
Range: 4.75 —
.25 mg/tablet (in
mg/tab.)
Identification The retention time Confonns Conforms Conforms Conforms Conforms
of the major peak
of the sample
preparation in
assay
corresponds to
that of the
standard solution
Total impurities
NMT 1.0%
.46%
.056%
.059%
Microbiology
Conforms to Ph
Eur
Conforms
To be performed at initial. ** Shall be tested for initial 24 and 36 months.
NMT-Not more than
ND: not detected
NA: not applicable
NP: Not Performed.
The stability data presented above demonstrates that the product is stable under
these test conditions. Based on the available stability data a shelf-life of 3 years is
justified for the product. No special storage conditions are required. No in—use
storage conditions are necessary.
Claims (1)
1. A process for the preparation of an orally administered unit dose tablet com prising the steps of: Providing bisoprolol fumarate in the range of 1 to 20% by weight and silicified microcrystalline cellulose in the range of 65 to 95% by weight, in a ratio of bisoprolol fumarate: silicified microcrystalline cellulose of 1:10 to 1:50; wherein at least 99% by weight of the bisoprolol fumarate particles are less than 220 microns in diameter, at least 90% by weight of the bisoprolol fumarate particles are less than 100 microns in diameter and at least 50% by weight of the bisoprolol fumarate particles are less than 30 microns in diameter and at least 90% of the silicified microcrystalline cellulose particles are less than 140 microns in diameter; Sieving the bisoprolol fumarate and silicified microcrystalline cellulose and loading the sieved ingredients into a blender; Providing a disintegrating agent in the range of 1 to 20% by weight and sieving and loading the sieved ingredients into a blender wherein at least 99% of the disintegrating agent particles are less than 110 microns in diameter; Blending the sieved ingredients to achieve uniform mixing of the ingredients for approximately 10 to 25 minutes; Sieving from approximately 0.1 to 2% by weight of magnesium stearate and loading into the blender at a ratio of magnesium stearatezbisoprolol fumarate of approximately 1:2 to 1:5. Blending "for approximately 5 minutes to achieve uniform mixing of the ingredients; vii. Unloading the blended material into double polythene lined drums and transferring the blended material into a hopper; viii. Loading the blended material from the hopper into a tableting press compression machine; ix. Forming unit dose tablets under direct compression to achieve unit dose tablets with friability of less than 1% after 4 minutes or 100 revolutions and a disintegration time of less than 15 minutes; x. Discharging the tablets from the tableting press into a chute; and xi. Packaging the tablets obtained from step (x). The process according to claim 1 wherein the ratio of bisoprolol fumaratetsilicified microcrystalline cellulose is approximately 1:30. The process according to claim 1 or claim 2 wherein the disintegrating agent is a combination of sodium croscarmellose (PhEur) in the range of 1 to 5% by weight and sodium starch glycolate (Type A) (PhEur) in the range of 4 to 20% by weight and wherein at least 99% of the sodium starch glycolate particles are less than 110 microns and at least 98% of the sodium croscarmellose are less than 75 microns in diameter. The process according to any of claims 1 to 3 wherein the ratio of magnesium stearatezbisoprolol fumarate is approximately 1:3. An orally administered unit close tablet comprising: bisoprolol fumarate in the range of approximately 1 to 20% by weight wherein at least 99% by weight of the bisoprolol fumarate particles are less than 220 microns in diameter, at least 90% by weight of the bisoprolol fumarate particles are less than 100 microns in diameter and at least 50% by weight of the bisoprolol fumarate particles are less than 30 microns in diameter; and/or silicified microcrystalline cellulose in the range of approximately 65 to 95% and wherein at least 90% of the silicified microcrystalline cellulose particles are less than 140 microns in diameter and wherein the ratio of bisoprolol fumarate:siIicified microcrystalline cellulose is approximately 1:30; and/or sodium croscarmellose (PhEur) in the range of approximately 1 to 5% wherein at least 98% of the sodium croscarmellose are less than 75 microns in diameter; andlor sodium starch glycolate (Type A) (PhEur) in the range of approximately 4 to 8% wherein at least 99% of the sodium starch glycolate particles are less than 110 microns; and/or magnesium stearate in the range of approximately 0.2 to 2% wherein the magnesium particles are approximately 800 to 900 microns in diameter and a ratio of magnesium stearatezbisoprolol fumarate is approximately 1:3.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IEIRELAND05/12/2006S2006/0881 |
Publications (2)
Publication Number | Publication Date |
---|---|
IES84888Y1 true IES84888Y1 (en) | 2008-05-28 |
IE20070122U1 IE20070122U1 (en) | 2008-05-28 |
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