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GB2135989A - Stabilization of borated lubricating oil additives - Google Patents

Stabilization of borated lubricating oil additives Download PDF

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Publication number
GB2135989A
GB2135989A GB08404402A GB8404402A GB2135989A GB 2135989 A GB2135989 A GB 2135989A GB 08404402 A GB08404402 A GB 08404402A GB 8404402 A GB8404402 A GB 8404402A GB 2135989 A GB2135989 A GB 2135989A
Authority
GB
United Kingdom
Prior art keywords
borated
glycerol
lubricating oil
fatty acid
succinimide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB08404402A
Other versions
GB2135989B (en
GB8404402D0 (en
Inventor
Thomas V Liston
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chevron USA Inc
Original Assignee
Chevron Research and Technology Co
Chevron Research Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US06/469,499 external-priority patent/US4495088A/en
Priority claimed from US06/469,500 external-priority patent/US4455243A/en
Application filed by Chevron Research and Technology Co, Chevron Research Co filed Critical Chevron Research and Technology Co
Publication of GB8404402D0 publication Critical patent/GB8404402D0/en
Publication of GB2135989A publication Critical patent/GB2135989A/en
Application granted granted Critical
Publication of GB2135989B publication Critical patent/GB2135989B/en
Expired legal-status Critical Current

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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M163/00Lubricating compositions characterised by the additive being a mixture of a compound of unknown or incompletely defined constitution and a non-macromolecular compound, each of these compounds being essential
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F5/00Compounds containing elements of Groups 3 or 13 of the Periodic Table
    • C07F5/02Boron compounds
    • C07F5/04Esters of boric acids
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    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/04Hydroxy compounds
    • C10M129/10Hydroxy compounds having hydroxy groups bound to a carbon atom of a six-membered aromatic ring
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    • C10M133/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
    • C10M133/52Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of 30 or more atoms
    • C10M133/56Amides; Imides
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    • C10M135/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
    • C10M135/08Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium containing a sulfur-to-oxygen bond
    • C10M135/10Sulfonic acids or derivatives thereof
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    • C10M137/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus
    • C10M137/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus having no phosphorus-to-carbon bond
    • C10M137/04Phosphate esters
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    • C10M141/00Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
    • C10M141/12Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic compound containing atoms of elements not provided for in groups C10M141/02 - C10M141/10
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    • C10M159/20Reaction mixtures having an excess of neutralising base, e.g. so-called overbasic or highly basic products
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2227/00Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
    • C10M2227/06Organic compounds derived from inorganic acids or metal salts
    • C10M2227/061Esters derived from boron
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    • C10M2227/00Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2227/00Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
    • C10M2227/06Organic compounds derived from inorganic acids or metal salts
    • C10M2227/063Complexes of boron halides
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    • C10M2227/00Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
    • C10M2227/06Organic compounds derived from inorganic acids or metal salts
    • C10M2227/065Organic compounds derived from inorganic acids or metal salts derived from Ti or Zr
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10M2227/00Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
    • C10M2227/06Organic compounds derived from inorganic acids or metal salts
    • C10M2227/066Organic compounds derived from inorganic acids or metal salts derived from Mo or W
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    • C10N2010/04Groups 2 or 12
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines
    • C10N2040/251Alcohol-fuelled engines
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines
    • C10N2040/255Gasoline engines
    • C10N2040/28Rotary engines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B1/00Engines characterised by fuel-air mixture compression
    • F02B1/02Engines characterised by fuel-air mixture compression with positive ignition
    • F02B1/04Engines characterised by fuel-air mixture compression with positive ignition with fuel-air mixture admission into cylinder
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F7/00Casings, e.g. crankcases or frames
    • F02F7/006Camshaft or pushrod housings

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  • Chemical & Material Sciences (AREA)
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  • Chemical Kinetics & Catalysis (AREA)
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  • Oil, Petroleum & Natural Gas (AREA)
  • Lubricants (AREA)

Abstract

Borated fatty acid esters of glycerol, useful as friction reducing agents in lubricating compositions for use in internal combustion engines, are stabilized against hydrolysis by reacting the borated ester with an alkyl or alkenyl succinimide, for example polyisobutenyl succinimide. The stable borated complex can be incorporated in oils of lubricating viscosity to provide lubricating oil compositions suitable for use in internal combustion engines which will reduce the fuel consumption of the engines.

Description

SPECIFICATION Stabilization of lubricating oil additives This invention relates to lubricating oil compositions for use in internal combustion engines and is concerned with friction reducing agents which, when incorporated in such compositions, will reduce the overall friction in the engine and thereby reduce the fuel consumption thereof.
U.S. Patent No. 3,117,089 describes the use of an oil-soluble complex of boric acid and a triol monoester, for example a gylceryl monooleate-boric acid complex, as a rust inhibitor in a liquid hydrocarbon oil containing a rust producing amount of water, thereby to inhibit the rusting of ferrous metal in contact with the oil.
European Patent Application No. 36708 discloses the use of borated glycerol or thioglycerol hydroxyesters, for example a borated gylcerol monooleate, as friction reducing agents in liquid hydrocarbon oils of lubricating viscosity, thereby to reduce the overall friction in internal combustion engines in which such lubricating oils are used and hence reduce the fuel consumption thereof.
In attempting to use borated fatty acid esters of glycerol, such as borated glycerol monooleate, as friction reducing agents in lubricating oil compositions employed in internal combustion engines, we have found that they are sensitive to moisture and hydrolyze readily. The hydrolysis leads to haze and/or precipitate formation which must be filtered out prior to use. Also, glycerol oleate which is generated as a result of the hydrolysis causes bearing corrosion problems and/or precipitate problems in the presence of certain zinc dihydrocarbyl dithiophosphonates and metal phenates.
However, it has now surprisingly been found that the borated fatty acid esters of glycerol can be stabilized against hydrolysis by complexing the borated fatty acid esters of glycerol with an alkenyl or alkyl mono or bis succinimide, and that lubricating the crankcase of an internal combustion engine with a lubricating oil containing such a complex formed from a borated fatty acid ester of glycerol and a succinimide can also reduce the fuel consumption of the engine.
Thus in accordance with one aspect of the invention, there is provided a method of stabilizing a borated fatty acid ester of glycerol against hydrolysis when used in a lubricating oil, which comprises reacting said borated fatty acid ester of glycerol, or a mixture thereof, with an oil soluble alkyl or alkenyl mono or bis succinimide to form a complex which is stable against hydrolysis.
In accordance with another aspect of the invention, there is provided a lubricating oil composition especially useful in the crankcase of an internal combustion engine, comprising an oil of lubricating viscosity having present therein a complex prepared by reacting (a) at least one borated fatty acid ester of glycerol with (b) an oil soluble alkyl or alkenyl mono or bis succinimide in an amount effective to reduce friction.
Other additives may also be present in the lubricating oil in order to obtain a proper balance of properties such as dispersancy, corrosion, wear and oxidation inhibition which are critical for the proper operation of an internal combustion engine.
In accordance with a further aspect of the invention, there is provided a method of reducing fuel consumption of an internal combustion engine which comprises contacting the moving surfaces thereof with a lubricating oil composition as described above. Specifically, improvements in fuel mileage of from 2 to 3% on the average have been observed in engine tests. This fuel economy improvement can be obtained in both compression-ignition engines, that is, diesel engines, and sparkignition engines, that is, gasoline engines.
The borated fatty acid esters of glycerol can be prepared by borating a fatty acid ester of glycerol with boric acid with removal of the water of reaction. Preferably, there is sufficient boron present such that each boron atom will react with from 1.4 to 2.5 hydroxyl groups present in the reaction mixture.
The reaction may be carried out at a temperature in the range from 60 C to 1 35 C, in the absence or presence of any suitable organic solvent such as methanol, benzene, xylenes, toluene, or neutral oil.
Fatty acid esters of glycerol can be prepared by a variety of methods well known in the art.
Many of these esters, such as glycerol monoo leate and glycerol tallowate, are manufactured on a commercial scale. The esters useful for this invention are oil-soluble and are preferably prepared from C8 to C22 fatty acids or mixtures thereof such as are found in natural products. The fatty acid may be saturated or unsaturated. Certain compounds found in acids from natural sources may include licanic acid which contains one keto group. Most preferred C8 to C22 fatty acids are those of the formula R-COOH wherein R is alkyl or alkenyl.
The fatty acid monoester of glycerol is preferred, however, mixtures of mono- and diesters may be used. Preferably any mixture of mono- and diester contains at least 40% of the monoester. Most preferably, mixtures of mono- and diesters of glycerol contain from 40 to 60 percent by weight of the monoester.
For example, commercial glycerol monooleate contains a mixture of from 45% to 55% by weight monoester and from 55% to 45% diester.
Preferred fatty acids are oleic, stearic, isostearic, palmitic, myristic, palmitoleic, linoleic, lauric, linolenic, and eleostearic, and the acids from the natural products tallow, palm oil, olive oil, peanut oil, corn oil and neat's foot oil, A particularly preferred acid is oleic acid.
The borated fatty acid esters are stabilized against hydrolysis in accordance with the invention by reacting the esters with an alkyl or alkenyl mono or bis succinimide.
The oil soluble alkenyl or alkyl mono- or bissuccinimides which are employed in this invention are generally known as lubricating oil detergents. The alkenyl succinimides are the reaction product of polyolefin polymer-substituted succinic anhydride with an amine, preferablky a polyalkylene polyamine. The polyolefin polymer-substituted succinic anhydrides are obtained by reaction of a polyolefin polymer or a derivative thereof with maleic anhydride. The succinic anhydride thus obtained is reacted with the amine compound. The preparation of the alkenyl succinimides have been described many times in the art Reduction of the alkenyl substituted succinic anhydride yields the corresponding alkyl derivative. A product comprising predominantly mono- or bis-succinimide can be prepared by controlling the molar ratios of the reactants.Thus, for example, if one mole of amine is reacted with one mole of the alkenyl or alkyl substituted succinic anhydride, a predominantly monosuccinimide product will be prepared. If two moles of the succinic anhydride are reacted per mole of polyamine, a bis-succinimide will be prepared.
Particularly good results are obtained with the lubricating oil compositions of this invention when the alkenyl succinimide is a polyisobutene-substituted succinic anhydride of a polyalkylene polyamine.
The polyisobutene from which the polyisobutene-substituted succinic anhydride is obtained can itself be obtained by polymerizing isobutene and can vary widely in its compositions. The average number of carbon atoms can range from 30 or less to 250 or more, with a resulting number average molecular weight of about 400 or less to 3,000 or more. Preferably, the average number of carbon atoms per polyisobutene molecule will range from about 50 to about 100 with the polyisobutenes having a number average molecular weight of about 600 to about 1,500. More preferably, the average number of carbon atoms per polyisobutene molecule ranges from about 60 to 90, and the number average molecular weight ranges from about 800 to about 1,300. The polyisobutene is reacted with maleic anhydride according to well-known procedures to yield the polyisobutene-substituted succinic anhydride.
In preparing the alkenyl succinimide, the substituted succinic anhydride is reacted with a polyalkylene polyamine to yield the corresponding succinimide. Each alkylene radical of the polyalkylene polyamine usually has up to about 8 carbon atoms. The number of alkylane radicals can range up to about 8. The alkylene radical is exemplified by ethylene, propylene, butylene, trimethylene, tetramethylene, pentamethylene, hexamethylene and octamethylene. The number of amino groups is generally, but not necessarily, one greater than the number of alkylene radicals present in the amine, i.e., if a polyalkylene polyamine contains 3 alkylene radicals, it will usually contain 4 amino radicals. The number of amino radicals can range up to about 9.
Preferably, the alkylene radical contains from about 2 to about 4 carbon atoms and all amine groups are primary or secondary. In this case, the number of amine groups exceeds the number of alkylene groups by 1.
Preferably the polyalkylene polyamine contains from 3 to 5 amine groups. Specific examples of the polyalkylene polyamines include ethylenediamine, diethylenetriamine, triethylenetetramine, propylenediamine, tripropylenetetramine, tetraethylenepentamine, trimethylenediamine, pentaethylenehexamine, di-(trimethylene)triamine and tri(hexamethy lene) tetramine.
Other amines suitable for preparing the alkenyl succinimide useful in this invention include the cyclic amines such as piperazine, morpholine and dipiperazines.
Preferably the alkenyl succinimides used in the compositions of this invention have the following formula:
wherein: a. Rt represents an alkenyl group, preferably a substantially saturated hydrocarbon prepared by polymerizing aliphatic monoolefins.
Preferably R, is prepared from isobutene and has an average number of carbon atoms and a number average molecular weight as described above; b. the "Alkylene" radical represents a substantially hydrocarbyl group containing up to about 8 carbon atoms and preferably containing from about 2-4 carbon atoms as described hereinabove; c. A represents a hydrocarbyl group, an amine-substituted hydrocarbyl group, or hydrogen. The hydrocarbyl group and the amine-substituted hydrocarbyl groups are generally the alkyl and amino-substituted alkyl analogs of the alkylene radicals described above.
Preferably A represents hydrogen; d. n represents an integer of from about t to 10. and preferably from about 3-5.
The complex, the exact structure of which is not known, may be formed by reacting the borated fatty acid ester of glycerol and the succinimide together neat at a temperature above the melting point of the mixture of reactants and below the decomposition temperature, or in a diluent in which both reactants are soluble. For example, the reactants may be combined in the appropriate ratio in the absence of a solvent to form a homogeneous product which may be added to the oil or the reactants may be combined in the proper ratio in a solvent such as toluene or chloroform, the solvent stripped off, and the complex thus formed may be added to the oil.
Alternatively, the complex may be prepared in a lubricating oil as a concentrate containing from 10 to 90% by weight of the complex, which concentrate may be added in appropriate amount so the lubricating oil in which it is to be used or the complex may be prepared directly in the lubricating oil in which it is to be used.
The diluent is preferably inert to the reactants and products formed and is used in an amount sufficient to insure solubility of the reactants and to enable the mixture to be efficiently stirred.
Temperatures for preparing the complex may be in the range from 25 C to 200 C and preferably 25 C to 1 00 C depending on whether the complex is prepared neat or in a diluent, i.e., lower temperatures may be used when a solvent is used.
Weight percent ratio of succinimide to borated fatty acid ester of glycerol to form the complex is in the range form 0.5:1 to 3:1 and preferably from 1:1 to 2: 1 and most preferably 1:1. This latter ratio is preferred if the complex is made and/or stored neat or in the absence of solvent of lubricating oil and under atmospheric conditions.
The amount of additive required to be effective for reducing friction in lubricating oil compositions may range from 0.3% to about 10% be weight of the total lubricant composition and preferably from 1% to 5% by weight. The succinimide is present in the complex of the invention in an amount effective to stabilize the borated esters against hydrolysis and which allows the borated esters to function as effective friction reducing agents.
Also, the succinimide in the complex acts as a dispersant and prevents the deposition of contaminants formed in the oil during operation of the engine.
In general, the complexes of this invention may also be used in combination with other additive systems in conventional amounts for their known purpose.
For example, for application in modern crankcase lubricants, the base lubricating composition described above will be formulated with supplementary additives to provide the necessary stability, detergency, dispersancy, anti-wear and anti-corrosion properties.
Thus the lubricating oils incorporating the complexes prepared by reacting the borated fatty acid esters of glycerol and succinimides in accordance with the invention may contain an alkali or alkaline earth metal hydrocarbyl sulfonate, an alkali or alkaline earth metal phenate, and a Group II metal salt dihydrocarbyl dithiophosphate.
Also, since the succinimides act as excellent dispersants, additional succinimide may be added to the lubricating oil compositions, above the amounts added in the form of the complex with the borated fatty acid esters of glycerol. The amount of succinimides can range up to about 20% by weight of the total lubricating oil compositions.
The alkali or alkaline earth metal hydrocarbyl sulfonates may be either petroleum sulfonate, synethetically alkylated aromatic sulfonates, or aliphatic sulfonates such as those derived from polyisobutylene. One of the more important functions of the sulfonates is to act as a detergent and dispersant. These sulfonates are well known in the art. The hydrocarbyl group must have a sufficient number of carbon atoms to render the sulfonate molecule oil soluble. Preferably, the hydrocarbyl portion has at least 20 carbon atoms and may be aromatic or aliphatic, but is usually alkylaromatic. Most preferred for use are calcium, magnesium or barium sulfonates which are aromatic in character.
Certain sulfonates are typically prepared by sulfonating a petroleum fraction having aromatic groups, usually mono- or dialkylbenzene groups, and then forming the metal salt of the sulfonic acid material. Other feedstocks used for preparing these sulfonates include synthetically alkylated benzenes and aliphatic hydrocarbons prepared by polymerizing a mono- or diolefin, for example, a polyisobutenyl group prepared by polymerizing isobutene. The metallic salts are formed directly or by metathesis using well-known procedures.
The sulfonates may be neutral or overbased having base numbers up to about 400 or more. Carbon dioxide and calcium hydroxide or oxide are the most commonly used material to produce the basic or overbased sulfonates.
Mixtures of neutral and overbased sulfonates may be used. The sulfonates are ordinarily used so as to provide from 0.3 to 10% by weight of the total composition. Preferably, the neutral sulfonates are present from 0.4% to 5% by weight of the total composition and the overbased sulfonates are present from 0.3% to 3% by weight of the total composition.
The phenates for use in this invention are those conventional products which are the alkali or alkaline earth metal salts of alkylated phenols. One of the functions of the phenates is to act as a detergent and dispersant.
Among other things, it prevents the deposit of contaminants formed during high temperature operation of the engine. The phenols may be mono or polyalkylated.
The alkyl portion of the alkyl phenate is present to lend oil solubility to the phenate.
The alkyl portion can be obtained from naturally occurring or synthetic sources. Naturally occurring sources include petroleum hydrocarbons such as white oil and wax. Being derived from petroleum, the hydrocarbon moiety is a mixture of different hydrocarbyl groups, the specific composition of which depends upon the particular oil stock which was used as a starting material. Suitable synthetic sources include various commercially available alkenes and alkane derivatives which, when reacted with phenol, yield an alkyphenol. Suitable radicals obtained include butyl, hexyl, octyl, decyl, dodecyl, hexadecyl, eicosyl, and tricontyl. Other suitable synthetic sources of the alkyl radical include olefin polymers such as polypropylene, polybutylene and polyisobutylene.
The alkyl group can be straight-chained or branch-chained, saturated or unsaturated (if unsaturated, preferably containing not more than 2 and generally not more than 1 site of olefinic unsaturation). The alkyl radicals will generally contain from 4 to 30 carbon atoms.
Generally when the phenol is monoalkyl-substituted, the alkyl radical should contain at least 8 carbon atoms. The phenate may be sulfurized if desired. It may be either natural or overbased and if overbased will have a base number of up to 200 to 300 or more.
Mixtures of neutral and overbased phenates may be used.
The phenates are ordinarily present in the oil to provide from 0.2% to 27%, by weight of the total composition. Preferably, the neutral phenates are present from 0.2 to 9% by weight of the total composition and the overbased phenates are present in an amount of from 0.2 to 13% by weight of the total composition. Most preferably, the overbased phenates are present in an amount of 0.2% to 5% by weight of the total composition. Preferred metals are calcium, magnesium, strontium or barium.
The sulfurized alkaline earth metal alkyl phenates are preferred. These salts are obtained by a variety of processes such as treating the neutralization product of an alkaline earth metal base and an alkylphenol with sulfur. Conveniently the sulfur, in elemental form, is added to the neutralization product and reacted at elevated temperatures to produce the sulfurized alkaline earth metal alkyl phenate.
If more alkaline earth metal base were added during the neutralization reaction than was necessary to neutralize the phenol, a basic sulfurized alkaline earth metal alkyl phenate is obtained. Additional basicity can be obtained by adding carbon dioxide to the basic sulfurized alkaline earth metal alkyl phenate. The excess alkaline earth metal base can be added subsequent to the sulfurization step but is conveniently added at the same time as the alkaline earth metal base is added to neutralize the phenol.
Carbon dioxide and calcium hydroxide or oxide are the most commonly used material to produce the basic or "overbased" phenates.
The Group II metal salts of dihydrocarbyl dithiophosphoric acids exhibit wear, antioxidant and thermal stability properties. Group Il metal salts of phosphorodithioic acids have been described previously. Suitably, the Group II metal salts of the dihydrocarbyl dithiophosphoric acids Useful in the lubricating oil composition of this invention contain from 12 carbon atoms in each of the hydrocarbyl radicals and may be the same or different and may be aromatic, alkyl or cycloalkyl. Preferred hydrocarbyl groups are alkyl groups containing from 4 to 8 carbon atoms and are represented by butyl, isobutyl, sec.-butyl, hexyl, isohexyl, octyl, or 2-ethylhexyl. The metals suitable for forming these salts include barium, calcium, strontium, zinc and cadmium, of which zinc is preferred.
Preferably, the Group II metal salt of a dihydrocarbyl dithiophosphoric acid has the fo!lowing formula:
wherein: e. R2 and R3 each independently represent hydrocarbyl radicals as described above, and f. Ml represents a Group II metal cation as described above.
The dithiophosphoric salt is present in the lubricating oil composition of this invention in an amount effective to inhibit wear and oxidation of the lubricating oil. The amount ranges from 0.1 to 4 percent by weight of the total composition, preferably from about 0.2 to 2.5 percent by weight of the total lubricating oil composition. The final lubricating oil composition will ordinarily contain 0.025 to 0.25% by weight phosphorus, preferably 0.05 to 0. 15% by weight.
The finished lubricating oil be single or multigrade. Multigrade lubricating oils are prepared by adding viscosity index (VI) improvers. Typical viscosity index improvers are polyalkyl methacrylates, ethylene propylene copolymers and styrene diene copolymers.
So-called decorated Vl improvers having both viscosity index and dispersant properties are also suitable for use in the formations of this invention.
The lubricating oil used in the compositions of this invention may be mineral oil or syn thetic oils of lubricating viscosity and preferably suitable for use in the crankcase of an internal combustion engine. Crankcase lubricating oils ordinarily have a viscosity of about 1300 cst 0'F (- 1 7.8'C) to 22.7 cst at 210 F (99C). The lubricating oils may be derived from synthetic or natural sources.
Mineral oil for use as the base oil in this invention includes paraffinic, naphthenic and other oils that are ordinarily used in lubricating oil compositions. Synthetic oils include both hydrocarbon synthetic oils and synthetic esters. Useful synthetic hydrocarbon oils include liquid polymers of alpha olefins having the proper viscosity. Especially useful are the hydrogenated liquid oligomers of C6 ,2 alpha olefins such as 1 decene trimer. Likewise, alkyl benzenes of proper viscosity such as didodecyl benzene, can be used. Useful synthetic esters include the esters of both monocarboxylic acid and polycarboxylic acids as well as monohydroxy alkanols and polyols Typical examples are didodecyl adipate, pentaerythritol tetracaproate, di-2-ethylhexyl adipate and dilaurylsebacate.Complex esters prepared from mixtures of mono and dicarboxylic acid and mono and dihydroxy alkanols can also be used.
Blends of hydrocarbon oils with synthetic oils are also useful. For example, blends of 10 to 25 weight percent 150 SUS (100 ; 38 CF) mineral oil gives an excellent lubricating oil base.
Additive concentrates are also included with the scope of this invention. They usually include from 90 to 10 weight percent of an oil of lubricating viscosity and from 10 to 90 weight percent of the complex additive of this invention. Typically, the concentrates contain sufficient diluent to make them easy to handle during shipping and storage. Suitable diluents for the concentrates include any inert diluent, preferably an oil of lubricating viscosity, so that the concentrate may be readily mixed with lubricating oils to prepare lubricating oil compositions. Suitable lubricating oils which can be used as diluents typically have viscosities in the range from 35 to 500 Saybolt Universal Seconds (SUS) at 1 00 F (38 C), although an oil of lubricating viscosity may be used.
Other additives which may be present in the formulation include rust inhibitors, foam inhibitors, corrosion inhibitors, metal deactivators, pour point depressants, antioxidants, and a variety of other well-known additives.
The following Examples are offered to specifically illustrate the invention. These examples and illustrations are not to be construed in any way as limiting the scope of the invention.
Example 1 (a) Preparation of Borated Glycerol Monooleate To a mixture containing 124.23 grams of glycerol monooleate (45% to 55% by weight) and glycerol dioleate (55% to 45% by weight) were added 30.92 grams boric acid and 250 mis. of xylene. The reaction mixture was heated at 99 to 141 C for about nine and one-half hours under nitrogen at azeotropic conditions. 17.6 mis of water were collected by a Dean Stark trap. The reaction product was filtered and stripped on a roto evaporator under vacuum to 135 C to yield 128.35 grams. Analysis: boron 2.42% and 2.52% hydroxyl number 32 mg KOH/gm. Infrared spectroscopy analysis of the product shows no free glycerol-type hydroxyl stretching but does have strong BO-H bond and virtually no B-O-B type absorption.
(b) One part by weight of the borated gylcerol monooleate prepared according to (a) and 2 parts by weight of a 44% by weight polyisobutenyl succinimide (prepared by reacting polyisobutenyl succinic anhydride wherein the number average molecular weight of the polyisobutenyl was about 950 and tetraethylenepentamine in a mole ratio of amine to anhydride of 0.87) solution in oil (CC 100N) were heated together with mixing on a hot plate at 170 C for 0.5 hours.
One hundred and fifty ml of the resulting reaction mixture were placed in a 250 ml beaker which was placed in a humidity cabinet maintained at 100 F (37.8 C) and 90% relative humidity. A 250 ml beaker containing 150 ml of only the borated gylcerol oleate and no succinimide was also placed in the humidity cabinet for a comparison.
The borated glycerol oleate hydrolyzed and formed a skin of boric acid on its surface after about one minute in the humidity cabinet. The borated glycerol oleate-succinimide complexed material remained bright and clear after one week in the humidity cabinet. Even after three weeks, only a trace of haze appeared in the sample containing the complex.
Example 2 Tests were carried out which demonstrate the improvements in fuel economy obtained by adding lubricating oil compositions of this invention to the crankcase of an automobile engine.
In this test, a 350 CID Oldsmobile engine was run on a dynamometer. An engine oiling system was devised in order to provide proper lubrication to the engine and also to provide the capability to change the oil without stopping the engine. Basically a dry sump system was used with an external pump providing lubrication to the engine. This pump was connected through valves to four external sumps. The positioning of the valves determined the oil used.
This test was repeated several times under constant conditions with base oil and then with the same oil containing 1.25, 1.50 and 2% by weight of the borated glycerol oleate succinimide complexes prepared according to Example 1. The percent improvements in fuel economy using the compositions of the invention as compared to the base oil is shown in the following Table.
TABLE Fuel Economy Over Baseline Concentrations of sample Concentration (% by weight) % Improvement 1.25 1.35 1.5 2.22 2.0 2.62 The comparisons in the test described above were made with Exxon 1 SON blended oil additionally containing 30 mmols/kg overbased magnesium hydrocarbyl sulfonate, 2.5% of a 44% by weight of polyisobutenyl succinimide in oil (CC 100N), 20 mmoles/kg of overbased sulfurized calcium polypropylene phenate, 16 mmols/kg zinc di(alkyl) dithiophosphate 5.5% of an aminated polyethylene/propylene/diene-based Vl improver and 3 mmoles/kg of a sulfurized molybdenum succinimide complex.
Also, formulated crankcase oils each containing 2% by weight of a succinimide complex of borated gylcerol mono-tallowate, borated glycerol monostearate and borated glycerol monolaurate in place of the borated glycerol oleate-succinimide complex in the above formulations are also effective in reducing fuel consumption in an internal combustion engine.
Tests have also indicated that the borated fatty acid ester of glycerol-succinimide complexes of the invention have no adverse effects on valve train wear such as can and lifter wear as determined by the Standardized Sequence IIID Test, cam lobe wear as determined by the Standardized Sequence BD Test method Phase 9-L (according to the candidate test for ASTM) and they are not corrosive to copper-lead bearings.

Claims (11)

1. A method of stabilizing a borated fatty acid ester of gylcerol against hydrolysis when used in a lubricating oil, which comprises reacting said borated fatty acid ester or glycerol or a mixture thereof, with an oil soluble alkyl or alkenyl mono or bis succinimide to form a complex which is stable against hydrolysis.
2. A method according to Claim 1, wherein the borated fatty acid ester of glycerol is a borated glycerol oleate or a mixture thereof and the succinimide is a polyisobute nyl succinimide obtained from polyalkylene polyamine.
3. A method according to Claim 2, wherein the succinimide is a polyisobutenyl succinimide obtained from triethylenetetramine or tetraethylenepentamine.
4. A method according to Claim 1, 2, or 3, wherein the borated fatty acid ester of glycerol is a mixture containing from 45% to 55% by weight of borated glycerol monooleate and from 55% to 45% by weight of borated glycerol dioleate.
5. A method according to claim 1, 2 or 3, wherein the borated fatty acid ester of glycerol is borated glycerol monooleate.
6. A method of stabilizing a borated fatty acid ester of glycerol, substantially as described in the foregoing Example 1.
7. A stable complex whenever obtained by the method claimed in any preceding claim.
8. A lubricating oil composition comprising an oil of lubricating viscosity having present therein a stable complex as claimed in Claim 7 in an amount effective to reduce friction.
9. A lubricating oil composition in accordance with Claim 8, substantially as described in the foregoing Example 2.
10. A method of reducing fuel consumption of an internal combustion engine, which comprises contacting the moving surfaces thereof with a lubricating oil composition as claimed in Claim 8 or 9.
11. A lubricating oil additive concentrate comprising from 10 to 90% by weight of a lubricating oil and from 90 to 10% by weight of a stable complex as claimed in claim 7.
GB08404402A 1983-02-24 1984-02-20 Stabilization of borated lubricating oil additives Expired GB2135989B (en)

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US06/469,499 US4495088A (en) 1981-07-01 1983-02-24 Method for improving fuel economy of internal combustion engines
US06/469,500 US4455243A (en) 1983-02-24 1983-02-24 Succinimide complexes of borated fatty acid esters of glycerol and lubricating oil compositions containing same

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CA1270255A (en) * 1985-04-12 1990-06-12 Chevron Research And Technology Company Modified succinimides (v)
US4663062A (en) * 1985-04-12 1987-05-05 Chevron Research Company Lubricating oil compositions containing modified succinimides (VII)
DE3682715D1 (en) * 1985-07-08 1992-01-16 Nippon Oil Co Ltd LUBRICANT COMPOSITIONS.
JPH0692593B2 (en) * 1985-09-03 1994-11-16 出光興産株式会社 Lubricating oil composition for power transmission
US4695391A (en) * 1986-01-17 1987-09-22 Chevron Research Company Modified succinimides (IX)

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GB2102023A (en) * 1981-07-01 1983-01-26 Chevron Res Reduction of fuel consumption of internal combustion engines and composition therefor

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US10982166B2 (en) 2015-02-06 2021-04-20 Castrol Limited Use of a boron-containing additive as an inhibitor of lead corrosion

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DE3406257A1 (en) 1984-08-30
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MX7699E (en) 1990-09-10
GB2135989B (en) 1986-10-15
GB8404402D0 (en) 1984-03-28
DE3406257C2 (en) 1987-10-15
CA1224470A (en) 1987-07-21

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