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FR2791352A1 - Halogen-free flame retardant plastic composition e.g. for coating yarn and textiles, comprising a plastisol of acrylic resin and intumescent agent dispersed in a plasticizer medium - Google Patents

Halogen-free flame retardant plastic composition e.g. for coating yarn and textiles, comprising a plastisol of acrylic resin and intumescent agent dispersed in a plasticizer medium Download PDF

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Publication number
FR2791352A1
FR2791352A1 FR9903764A FR9903764A FR2791352A1 FR 2791352 A1 FR2791352 A1 FR 2791352A1 FR 9903764 A FR9903764 A FR 9903764A FR 9903764 A FR9903764 A FR 9903764A FR 2791352 A1 FR2791352 A1 FR 2791352A1
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FR
France
Prior art keywords
acrylic resin
flame retardant
halogen
plastisol
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
FR9903764A
Other languages
French (fr)
Inventor
Isabelle Conesa
Francois Xavier Damour
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chavanoz Industrie SARL
Original Assignee
Chavanoz Industrie SARL
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chavanoz Industrie SARL filed Critical Chavanoz Industrie SARL
Priority to FR9903764A priority Critical patent/FR2791352A1/en
Priority to FR9904202A priority patent/FR2791353B1/en
Priority to DK00914245T priority patent/DK1173526T3/en
Priority to JP2000606698A priority patent/JP4638605B2/en
Priority to AT00914245T priority patent/ATE449831T1/en
Priority to ES00914245T priority patent/ES2334202T3/en
Priority to EP20000914245 priority patent/EP1173526B1/en
Priority to DE60043386T priority patent/DE60043386D1/en
Priority to KR1020017012096A priority patent/KR100755986B1/en
Priority to CA 2365117 priority patent/CA2365117C/en
Priority to PCT/FR2000/000738 priority patent/WO2000056839A1/en
Priority to AU35643/00A priority patent/AU3564300A/en
Publication of FR2791352A1 publication Critical patent/FR2791352A1/en
Priority to HK02105156.7A priority patent/HK1045322A1/en
Priority to US11/798,603 priority patent/US7662474B2/en
Priority to US12/654,770 priority patent/US20100112882A1/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B9/00Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
    • E06B9/24Screens or other constructions affording protection against light, especially against sunshine; Similar screens for privacy or appearance; Slat blinds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K21/00Fireproofing materials
    • C09K21/14Macromolecular materials
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/68Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof
    • D06M11/72Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof with metaphosphoric acids or their salts; with polyphosphoric acids or their salts; with perphosphoric acids or their salts
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/144Alcohols; Metal alcoholates
    • D06M13/148Polyalcohols, e.g. glycerol or glucose
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/263Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/39Aldehyde resins; Ketone resins; Polyacetals
    • D06M15/423Amino-aldehyde resins
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/39Aldehyde resins; Ketone resins; Polyacetals
    • D06M15/423Amino-aldehyde resins
    • D06M15/43Amino-aldehyde resins modified by phosphorus compounds
    • D06M15/433Amino-aldehyde resins modified by phosphorus compounds by phosphoric acids
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/643Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0056Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/04Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N3/042Acrylic polymers

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Structural Engineering (AREA)
  • Emergency Medicine (AREA)
  • Health & Medical Sciences (AREA)
  • Organic Chemistry (AREA)
  • Architecture (AREA)
  • Materials Engineering (AREA)
  • Civil Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Paints Or Removers (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

Halogen-free flame retardant plastic composition comprising a plastisol of acrylic resin and intumescent agent dispersed in a plasticizer. Halogen-free flame retardant plastic composition suitable for coating onto a substrate is in the form of a plastisol comprising an acrylic resin and an intumescent agent dispersed in a plasticizer medium, which at low shear rates exhibits Newtonian type rheological behavior with a viscosity of less than 6000 mPa.s. and at high shear rates exhibits pseudoplastic type rheological behavior.

Description

La présente invention concerne une composition ignifugeante, sansThe present invention relates to a flame retardant composition, without

halogène, destinée à l'enduction d'un substrat, par exemple des fils ou structures textiles, pour répondre à toutes applications ou spécifications particulières, par exemple pour la fabrication d'écrans solaires tels que stores ou rideaux. Plus précisément, I'invention concerne une composition ignifugeante, à l'état de plastisol, comprenant un milieu plastifiant, au moins une résine acrylique dispersée dans ledit milieu plastifiant, et un  halogen, intended for coating a substrate, for example yarns or textile structures, to meet any particular application or specification, for example for the manufacture of sunscreens such as blinds or curtains. More specifically, the invention relates to a flame-retardant composition, in the form of plastisol, comprising a plasticizing medium, at least one acrylic resin dispersed in said plasticizing medium, and a

agent intumescent.intumescent agent.

De manière générale, on connaît déjà, et la Demanderesse fabrique et vend des fils composites comprenant: - une âme comportant un fil continu, notamment en matériau inorganique, par exemple en verre, et - une gaine ou enveloppe comportant une matrice constituée par au moins un matériau polymère chloré, par exemple un polychlorure de 1 5 vinyle (PVC), - une charge minérale ignifugeante incorporée et distribuée dans ladite matrice,  In general, we already know, and the Applicant manufactures and sells composite wires comprising: - a core comprising a continuous wire, in particular of inorganic material, for example glass, and - a sheath or envelope comprising a matrix constituted by at least a chlorinated polymeric material, for example a polyvinyl chloride (PVC), a flame-retardant mineral filler incorporated and distributed in said matrix,

- et un plastifiant.- and a plasticizer.

Préférentiellement, mais de manière non exclusive, un tel fil est obtenu par enduction de l'âme avec un plastisol comprenant le matériau polymère chloré, par exemple PVC, et le plastifiant, puis par gélification du  Preferably, but not exclusively, such a wire is obtained by coating the core with a plastisol comprising the chlorinated polymeric material, for example PVC, and the plasticizer, then by gelling the

plastisol autour de l'âme.plastisol around the soul.

D'autre part, la Demanderesse a proposé une composition  On the other hand, the Applicant has proposed a composition

plastique ignifugeante sans halogène, décrite dans le document FR-A-  halogen-free flame retardant plastic, described in document FR-A-

2 755 973, applicable à un substrat, tel qu'un fil en matière minérale ou organique, d'origine naturelle ou synthétique, telle qu'en verre, polyester, polyamide, polypropylène, polyéthylène, et sans halogène ou composé halogéné. Cette composition plastique ignifugeante comprend une fraction liante liant ladite composition, et un agent intumescent constitué au moins par un composé acide fort, thermodégradable, et un composé polyhydrique carboné. Ladite fraction liante en tant que telle a un indice limite d'oxygène (ILO) au moins égal à 25 %, et l'agent intumescent est constitué essentiellement par ledit composé acide fort et ledit composé polyhydrique carboné, I'extrait sec de la composition présentant un rapport pondéral entre ledit composé acide fort et ledit composé polyhydrique  2 755 973, applicable to a substrate, such as a wire of mineral or organic material, of natural or synthetic origin, such as glass, polyester, polyamide, polypropylene, polyethylene, and without halogen or halogenated compound. This flame-retardant plastic composition comprises a binder fraction binding said composition, and an intumescent agent consisting at least of a strong acid, thermodegradable compound, and a carbon-containing polyhydric compound. Said binding fraction as such has an oxygen limit index (ILO) of at least 25%, and the intumescent agent consists essentially of said strong acid compound and said carbon-containing polyhydric compound, the dry extract of the composition. having a weight ratio between said strong acid compound and said polyhydric compound

carboné compris entre 1,5 et 2, et de préférence de 1,85.  carbon between 1.5 and 2, and preferably 1.85.

La composition ignifugeante décrite peut se présenter sous forme solide, fondue ou liquide. De manière préférentielle, cette  The flame retardant composition described can be in solid, molten or liquid form. Preferably, this

composition se présente sous forme d'une dispersion aqueuse.  composition is in the form of an aqueous dispersion.

Les tissus techniques obtenus avec des fils tels que décrits ci-  Technical fabrics obtained with threads as described above

dessus, et lorsqu'ils sont mis en oeuvre dans différents environnements, notamment pour l'aménagement tant intérieur qu'extérieur d'immeubles ou constructions, par exemple à titre de stores, sont soumis à des exigences de comportement au feu, définies par des réglementations et/ou procédures  above, and when they are used in different environments, in particular for the interior and exterior design of buildings or constructions, for example as blinds, are subject to fire behavior requirements, defined by regulations and / or procedures

d'homologation ou autorisation, nationales ou internationales.  national or international approval or authorization.

Ainsi, la réglementation applicable à de tels tissus en République Fédérale d'Allemagne définit différents classements, caractérisés notamment par la longueur de l'échantillon détruite par le feu, et par la température des fumées de combustion, et identifiés par les lettres B1 à B3, la lettre B1 caractérisant le meilleur comportement au feu  Thus, the regulations applicable to such fabrics in the Federal Republic of Germany define different classifications, characterized in particular by the length of the sample destroyed by fire, and by the temperature of the combustion fumes, and identified by the letters B1 to B3 , the letter B1 characterizing the best behavior in fire

i15 accessible par un matériau comprenant des matières organiques.  i15 accessible by a material comprising organic matter.

La réglementation applicable en France définit quant à elle, également différents classements, d'une part caractérisés notamment par l'émission de fumées et identifiés par les lettres F0 à F5, F3 étant le meilleur comportement accessible par un matériau contenant un polymère halogéné, et d'autre part caractérisés notamment par la durée d'inflammation du tissu, et identifiés par les lettres M0 à M4, la lettre M1 identifiant le meilleur comportement au feu généralement accessible par un  The regulations applicable in France also define different classifications, on the one hand characterized in particular by the emission of smoke and identified by the letters F0 to F5, F3 being the best behavior accessible by a material containing a halogenated polymer, and on the other hand, characterized in particular by the duration of inflammation of the tissue, and identified by the letters M0 to M4, the letter M1 identifying the best behavior in fire generally accessible by a

matériau comprenant des matières organiques.  material comprising organic matter.

Aux fins de satisfaire aux exigences en matière de comportement au feu, il est connu d'incorporer dans toute composition plastique un agent intumescent approprié, formulé avec la résine de  In order to meet the fire behavior requirements, it is known to incorporate in any plastic composition an appropriate intumescent agent, formulated with the resin of

manière à atteindre le niveau d'ignifugation requis.  so as to reach the required level of fireproofing.

S'agissant de l'enduction d'un substrat, et en particulier de l'âme d'un fil, avec une composition plastique ignifugeante, comprenant une résine acrylique et un agent intumescent, la présente invention s'est posée la question du mode d'enduction le plus approprié, c'est-à-dire susceptible de préserver en final les propriétés du fil ou de la structure composite obtenue, en termes de thermo-soudabilité et de résistance aux  With regard to the coating of a substrate, and in particular of the core of a wire, with a flame-retardant plastic composition, comprising an acrylic resin and an intumescent agent, the present invention has raised the question of the mode most suitable coating, that is to say ultimately capable of preserving the properties of the wire or of the composite structure obtained, in terms of heat-weldability and resistance to

basses comme aux températures élevées.  low as at high temperatures.

Et s'agissant d'un fil, I'invention a d'abord retenu à cette fin une enduction, par passage de l'âme dans une filière, avec une distribution périphérique autour de l'âme d'une gaine de la composition plastique ignifugeante, à l'état de plastisol non gélifié, c'est-à-dire avec un milieu plastifiant dans lequel sont distribués, et la résine acrylique et l'agent intumescent. Cette voie d'apport de la composition plastique sur le substrat, c'est-à-dire avec un plastisol, évite de recourir à une fusion de la matière plastique, à température relativement élevée s'agissant d'une résine  And in the case of a wire, the invention first retained a coating for this purpose, by passing the core through a die, with a peripheral distribution around the core of a sheath of the plastic composition. flame retardant, in the form of ungelled plastisol, that is to say with a plasticizing medium in which are distributed, and the acrylic resin and the intumescent agent. This route of supplying the plastic composition to the substrate, that is to say with a plastisol, avoids resorting to melting of the plastic material, at relatively high temperature in the case of a resin.

acrylique, susceptible de dégrader les propriétés finales de cette dernière.  acrylic, likely to degrade the final properties of the latter.

Mais ceci évite surtout de dégrader l'agent intumescent, et permet de  But this especially avoids degrading the intumescent agent, and allows

limiter la proportion de ce dernier dans la composition de départ.  limit the proportion of the latter in the starting composition.

Ensuite, I'invention identifie les conditions à respecter, pour que le plastisol puisse demeurer compatible avec des filières à défilement linéaire relativement important. A cette fin, selon l'invention, le plastisol est formulé en sorte que: - la viscosité demeure inférieure ou égale à 6000 m.Pa.s, mesurée avec un viscosimètre Brookfield RVT à 20 tours/mn; - son comportement rhéologique soit de type pseudo-plastique et newtonien. Préférentiellement, de manière à préserver les propriétés du fil de la structure composite obtenue, notamment sa thermo-soudabilité et sa résistance aux intempéries, en combinaison, la proportion pondérale du milieu plastifiant comprenant un phtalate est au plus égale à 200 % par rapport au poids de la résine acrylique, et la proportion pondérale de l'agent intumescent est au plus égale à 200 % par rapport au poids de résine  Then, the invention identifies the conditions to be respected, so that the plastisol can remain compatible with relatively large linear scrolling dies. To this end, according to the invention, the plastisol is formulated so that: - the viscosity remains less than or equal to 6000 m.Pa.s, measured with a Brookfield RVT viscometer at 20 rpm; - its rheological behavior is of pseudo-plastic and Newtonian type. Preferably, so as to preserve the properties of the wire of the composite structure obtained, in particular its heat sealability and its resistance to weathering, in combination, the proportion by weight of the plasticizing medium comprising a phthalate is at most equal to 200% relative to the weight of acrylic resin, and the proportion by weight of the intumescent agent is at most equal to 200% relative to the weight of resin

acrylique.acrylic.

Le milieu plastifiant comporte majoritairement en poids un phosphate organique, avec éventuellement et préférentiellement un phtalate. La proportion pondérale de l'agent intumescent est comprise entre 50 et 200 %, et de préférence entre 150 et 200 % en poids de la résine. Tout fil composite ou toute structure composite textile, susceptible d'être obtenue par enduction puis gélification d'une composition ignifugeante telle que définie précédemment, permet d'atteindre une résistance au feu selon la norme française NFP 92503, notamment le niveau de classement Ml1, et également une bonne tenue aux intempéries vérifiant la norme ISO 105, et enfin une bonne thermosoudabilité.  The plasticizing medium mainly comprises by weight an organic phosphate, with optionally and preferably a phthalate. The proportion by weight of the intumescent agent is between 50 and 200%, and preferably between 150 and 200% by weight of the resin. Any composite yarn or any textile composite structure, capable of being obtained by coating then gelling of a flame retardant composition as defined above, makes it possible to achieve fire resistance according to French standard NFP 92503, in particular the classification level Ml1, and also good weather resistance verifying the ISO 105 standard, and finally good heat sealability.

Dans la description et revendications, les termes et expressions  In the description and claims, the terms and expressions

indiqués ci-après ont les significations suivantes: * une "résine acrylique" est tout polymère synthétique dérivé de l'acide propénoïque; * "un composé acide fort thermodégradable" est un composé qui libère un acide fort soit seul, soit in situ à partir d'un précurseur, à température élevée, c'est à dire entre environ 100 C à environ 250 C; * "un composé polyhydrique carboné" est un composé généralement choisi dans les différentes classes de carbohydrates, et qui présente une quantité relativement élevée de carbone et beaucoup de sites hydroxyles; * "un dérivé phosphoré liquide" est un produit ignifugeant comprenant des groupements phosphates et qui se présente sous forme liquide; * "un agent générateur de gaz" est un produit qui sous l'action de la température va dégager par dégradation thermique un gaz, par exemple du dioxyde de carbone ou de l'ammoniac; * "un plastisol à l'état gélifié" est une dispersion de  indicated below have the following meanings: * an "acrylic resin" is any synthetic polymer derived from propenoic acid; * "a strong thermodegradable acid compound" is a compound which releases a strong acid either alone or in situ from a precursor, at elevated temperature, that is to say between approximately 100 ° C. and approximately 250 ° C.; * "a polyhydric carbon compound" is a compound generally chosen from the different classes of carbohydrates, and which has a relatively high amount of carbon and many hydroxyl sites; * "a liquid phosphorus derivative" is a flame retardant product comprising phosphate groups and which is in liquid form; * "a gas generating agent" is a product which under the action of temperature will release by thermal degradation a gas, for example carbon dioxide or ammonia; * "a plastisol in the gelled state" is a dispersion of

polymères, de charges et additifs divers dans un plastifiant.  polymers, fillers and various additives in a plasticizer.

Dans un autre mode de réalisation préféré selon l'invention, la composition plastique ignifugeante comprend également un plastifiant de type phosphate. Avec un plastifiant de type phosphate/phtalate, les performances en termes de basse viscosité sont meilleures et l'exsudation  In another preferred embodiment according to the invention, the flame-retardant plastic composition also comprises a plasticizer of phosphate type. With a phosphate / phthalate plasticizer, performance in terms of low viscosity is better and exudation

de plastifiant après gélification est plus faible.  of plasticizer after gelation is lower.

Comme exemple de plastifiant de type phtalate, on peut citer les  As an example of a phthalate plasticizer, mention may be made of

plastifiants UNIMOLL BB commercialisés par la Société BASF.  UNIMOLL BB plasticizers marketed by BASF.

Comme plastifiant de type phosphate, on peut citer les  As phosphate plasticizer, mention may be made of

DISFLAMOLL DPO et DPK commercialisés par la Société BAYER.  DISFLAMOLL DPO and DPK marketed by the BAYER Company.

Comme exemple de plastifiant de type phosphate/phtalate, on  As an example of a plasticizer of phosphate / phthalate type, we

peut citer ceux commercialisés par la Société SOLUTIA.  may cite those marketed by SOLUTIA.

Dans encore un autre mode de réalisation préféré selon l'invention, la résine acrylique est un homopolymère ou copolymère à base  In yet another preferred embodiment according to the invention, the acrylic resin is a homopolymer or copolymer based

de méthacrylate de méthyle.methyl methacrylate.

Une telle résine peut par exemple être choisie parmi les résines  Such a resin can for example be chosen from resins

BM 310 et BM 410 commercialisées par la Société AGOMER.  BM 310 and BM 410 sold by AGOMER.

La composition plastique ignifugeante selon l'invention peut également comprendre des agents anti-UV, et/ou des agents opacifiants, et/ou des pigments, et/ou des agents permettant d'abaisser la viscosité lors  The flame-retardant plastic composition according to the invention can also comprise anti-UV agents, and / or opacifying agents, and / or pigments, and / or agents making it possible to lower the viscosity during

de la mise en oeuvre.of the implementation.

Comme agents anti-UV, on peut notamment citer des composés du type benzophénone comme le TINUVIN P commercialisé par la Société WITCC, ou des composés type benzotriazole comme le LOWILITE  As anti-UV agents, there may be mentioned in particular compounds of the benzophenone type such as TINUVIN P sold by the company WITCC, or compounds of the benzotriazole type such as LOWILITE

55 commercialisé par la Société GREAT LAKES.  55 marketed by GREAT LAKES.

Comme agents opacifiants, on peut notamment citer les  As opacifying agents, mention may in particular be made of

carbonates de calcium ou les sulfures de zinc.  calcium carbonates or zinc sulfides.

Comme pigments, on peut notamment citer les produits des gammes IRGALITHE ou CHROMOPHTAL commercialisés par la  As pigments, mention may in particular be made of the products of the IRGALITHE or CHROMOPHTAL ranges marketed by

Société CIBA.CIBA company.

Comme agents permettant d'abaisser la viscosité lors de la mise en oeuvre, on peut notamment citer les réducteurs de viscosité  As agents for lowering the viscosity during processing, mention may be made in particular of viscosity reducers

commercialisés par la Société BYK CHEMIE.  marketed by BYK CHEMIE.

L'agent intumescent de la composition selon l'invention  The intumescent agent of the composition according to the invention

comprend donc au moins un composé acide fort.  therefore comprises at least one strong acid compound.

De préférence, le composé acide fort thermodégradable est choisi parmi le groupe consistant en les acides phosphoriques, les acides boriques, et les sels de ces derniers présentant un cation volatil, et de préférence le polyphosphate d'ammonium. En effet, I'agent source d'acide est choisi pour pouvoir déshydrater de manière efficace, si il est présent, l'agent source de carbone, ceci à partir d'une certaine température ou en présence d'une flamme, et pour libérer l'acide dans des domaines de température proches de la température d'inflammation du substrat à ignifuger. L'agent intumescent peut également comprendre un composé polyhydrique carboné. Le composé polyhydrique carboné est de préférence un amidon ou alcool polyhydrique, et plus préférentiellement le pentaérythritol. En effet, ces agents contiennent une quantité relativement élevée de carbone et beaucoup de sites hydroxyles, ce qui favorise la  Preferably, the strong thermodegradable acid compound is chosen from the group consisting of phosphoric acids, boric acids, and the salts of the latter having a volatile cation, and preferably ammonium polyphosphate. Indeed, the acid source agent is chosen to be able to effectively dehydrate, if it is present, the carbon source agent, this from a certain temperature or in the presence of a flame, and to release the acid in temperature ranges close to the ignition temperature of the substrate to be flame retarded. The intumescent agent may also include a carbonaceous polyhydric compound. The carbon-containing polyhydric compound is preferably a starch or polyhydric alcohol, and more preferably pentaerythritol. Indeed, these agents contain a relatively high amount of carbon and many hydroxyl sites, which promotes the

formation d'un résidu expansé important.  formation of a large expanded residue.

L'agent intumescent peut également comprendre des dérivés phosphorés liquides qui permettent de diminuer encore la viscosité du plastisol fluide. Ces dérivés sont préférentiellement choisis parmi les  The intumescent agent can also comprise liquid phosphorus derivatives which make it possible to further decrease the viscosity of the fluid plastisol. These derivatives are preferably chosen from among the

produits de la gamme FYROL commercialisés par la Société AKZO.  FYROL range products marketed by AKZO.

L'agent intumescent peut également comprendre des agents  The intumescent agent may also include agents

générateurs de gaz, tels que notamment la mélamine.  gas generators, such as in particular melamine.

Dans un mode de réalisation très préféré selon l'invention, la composition plastique ignifugeante comprend en poids - résine acrylique 100.00 parties - plastifiants phosphate/phtalate 125.00 parties - dérivés phosphorés liquides 5.00 parties - polyphosphate d'ammonium et mélamine 97.50 parties - 50/50 pentaérythritol/mélamine 52.00 parties Un autre objet selon l'invention est un fil composite ignifuge, comprenant une âme en matériau minéral ou organique sans halogène, et une gaine en matière plastique susceptible d'être obtenue à partir de la  In a very preferred embodiment according to the invention, the flame-retardant plastic composition comprises by weight - acrylic resin 100.00 parts - phosphate / phthalate plasticizers 125.00 parts - liquid phosphorus derivatives 5.00 parts - ammonium polyphosphate and melamine 97.50 parts - 50/50 pentaerythritol / melamine 52.00 parts Another object according to the invention is a fire-retardant composite yarn, comprising a core of mineral or organic material without halogen, and a sheath of plastic material capable of being obtained from the

composition ignifugeante telle que définie précédemment.  flame retardant composition as defined above.

L'âme en matériau sans halogène du fil composite selon l'invention peut être choisie parmi le groupe constitué d'un fil en matière minérale ou organique, d'origine naturelle ou synthétique, telle qu'en silionne, polyester, polyamide, polypropylène, polyéthylène. De préférence,  The core of halogen-free material of the composite thread according to the invention can be chosen from the group consisting of a thread of mineral or organic material, of natural or synthetic origin, such as silionne, polyester, polyamide, polypropylene, polyethylene. Preferably,

on choisira une âme en fil de verre ou fibre de verre continue, ou silionne.  we choose a core of glass fiber or continuous fiberglass, or silionne.

Un autre objet selon l'invention concerne une structure textile, assemblant ou enchevêtrant des fils composites tels qu'obtenus  Another object according to the invention relates to a textile structure, assembling or entangling composite yarns as obtained

précédemment.previously.

Un autre objet selon l'invention est une structure textile enduite avec une couche de résine, obtenue par enduction puis gélification d'une  Another object according to the invention is a textile structure coated with a layer of resin, obtained by coating then gelling of a

composition ignifugeante telle que définie précédemment.  flame retardant composition as defined above.

Un autre objet selon l'invention est un écran de protection  Another object according to the invention is a protective screen

solaire comprenant une structure textile telle que définie précédemment.  solar comprising a textile structure as defined above.

Les exemples qui suivent illustrent l'invention mais ne limitent  The examples which follow illustrate the invention but do not limit

en rien la portée des revendications jointes.  in no way the scope of the appended claims.

Exemple 1: Formulation I d'une composition plastique ignifugeante * Plastisol: - Résine acrylique (BM 310 de la Société AGOMER) 100.00 parties - Plastifiant phosphate/phtalate 125. 00 parties * Agent intumescent: Polyphosphate d'ammonium 120.00 parties - Pentaérythritol 31.00 parties Mélamine 31.00 parties * Lubrifiant: - Huile de silicone 2.50 parties Les tests de comportement au feu ont été réalisés sur des tissus de verre enduits par la composition plastique ignifugeante décrite ci-dessus, ainsi que sur des fils composites formés d'environ 54 % (ou 50 %) de silionne et de 46 % (ou 50 %) de composition plastique ignifugeante  Example 1: Formulation I of a flame retardant plastic composition * Plastisol: - Acrylic resin (BM 310 from the company AGOMER) 100.00 parts - Phosphate / phthalate plasticizer 125.00 parts * Intumescent agent: Ammonium polyphosphate 120.00 parts - Pentaerythritol 31.00 parts Melamine 31.00 parts * Lubricant: - Silicone oil 2.50 parts The fire behavior tests were carried out on glass fabrics coated with the flame-retardant plastic composition described above, as well as on composite wires formed of approximately 54% ( or 50%) of silionne and 46% (or 50%) of flame retardant plastic composition

décrite ci-dessus.described above.

Les résultats des tests effectués permettent de montrer que le classement M1 de la norme NFP 92503 peut être attribué aux textiles ainsi obtenus. Exemple 2: Formulation Il d'une composition plastique ignifugeante * Plastisol - Résine acrylique (BM 310) de la Société AGOMER 100.00 parties - Plastifiant phosphate/phtalate 125.00 parties * Agent intumescent: Polyphosphate d'ammonium 38.00 parties - Pentaérythritol 31.00 parties Système ignifugeant BUDIT 3077B (commercialisé par la Société BUDENHEIM) 150. 00 parties * Lubrifiant: - Huile de silicone 2.50 parties  The results of the tests carried out show that the M1 classification of standard NFP 92503 can be attributed to the textiles thus obtained. Example 2: Formulation II of a flame retardant plastic composition * Plastisol - Acrylic resin (BM 310) from the company AGOMER 100.00 parts - Phosphate / phthalate plasticizer 125.00 parts * Intumescent agent: Ammonium polyphosphate 38.00 parts - Pentaerythritol 31.00 parts BUDIT flame retardant system 3077B (sold by the company BUDENHEIM) 150.00 parts * Lubricant: - Silicone oil 2.50 parts

Les mêmes tests et résultats que ceux décrits dans l'Exemple 1 ont été reproduits.  The same tests and results as those described in Example 1 were reproduced.

Claims (5)

REVENDICATIONS 1) Composition plastique ignifugeante sans halogène, adaptée à l'enduction d'un substrat, comprenant une résine acrylique et un agent intumescent, caractérisée en ce qu'elle est sous forme de plastisol, et comprend à cette fin un milieu plastifiant dans lequel la résine acrylique et l'agent intumescent sont dispersés, ledit plastisol étant formulé en sorte que, en combinaison: - la viscosité demeure inférieure ou égale à 6000 m.Pa.s, mesurée avec un viscosimètre Brookfield RVT à 20 tours/mn; - son comportement rhéologique soit de type pseudo plastique et newtonien. 2) Composition selon la revendication 1, caractérisée en ce que, en combinaison la proportion pondérale du milieu plastifiant, comprenant un phtalate, est au plus égale à 200 % par rapport au poids de la résine acrylique, et la proportion pondérale de l'agent intumescent est au plus  1) Halogen-free flame retardant plastic composition, suitable for coating a substrate, comprising an acrylic resin and an intumescent agent, characterized in that it is in the form of plastisol, and for this purpose comprises a plasticizing medium in which the acrylic resin and the intumescent agent are dispersed, said plastisol being formulated so that, in combination: - the viscosity remains less than or equal to 6000 m.Pa.s, measured with a Brookfield RVT viscometer at 20 rpm; - its rheological behavior is of pseudo plastic and Newtonian type. 2) Composition according to claim 1, characterized in that, in combination the weight proportion of the plasticizing medium, comprising a phthalate, is at most equal to 200% relative to the weight of the acrylic resin, and the weight proportion of the agent intumescent is at most égale à 200 % par rapport au poids de la résine acrylique.  equal to 200% relative to the weight of the acrylic resin. 3) Composition selon la revendication 1, caractérisée en ce que le milieu plastifiant comporte majoritairement en poids un phosphate organique. 4) Composition selon la revendication 3, caractérisée en ce que  3) Composition according to claim 1, characterized in that the plasticizing medium mainly comprises by weight an organic phosphate. 4) Composition according to claim 3, characterized in that le milieu plastifiant comporte un phtalate.  the plasticizing medium comprises a phthalate. ) Composition selon la revendication 2, caractérisée en ce que la proportion pondérale du milieu plastifiant est comprise entre et 200 %, et de préférence comprise entre 120 et 145 % en poids de  ) Composition according to claim 2, characterized in that the weight proportion of the plasticizing medium is between and 200%, and preferably between 120 and 145% by weight of la résine.resin. 6) Composition selon la revendication 2, caractérisée en ce que la proportion pondérale de l'agent intumescent est comprise entre 50 et %, et de préférence comprise entre 150 et 200 % en poids de la résine. 7) Fil composite ignifuge, comprenant une âme en matériau sans halogène, et une gaine en résine, caractérisé en ce qu'il est susceptible d'être obtenu par enduction de ladite âme avec la composition  6) Composition according to claim 2, characterized in that the weight proportion of the intumescent agent is between 50 and%, and preferably between 150 and 200% by weight of the resin. 7) Flame retardant composite wire, comprising a core of halogen-free material, and a resin sheath, characterized in that it is capable of being obtained by coating said core with the composition ignifugeante selon l'une quelconque des revendications 1 à 6.  flame retardant according to any one of claims 1 to 6. 8) Structure composite comprenant un substrat textile en matériau sans halogène, et au moins une couche en résine, caractérisée en  8) Composite structure comprising a textile substrate made of halogen-free material, and at least one layer of resin, characterized in ce qu'elle est susceptible d'être obtenue par enduction du substrat avec une composition ignifugeante selon l'une quelconque des revendications5 1 à7.  what it is capable of being obtained by coating the substrate with a flame-retardant composition according to any one of claims 5 1 to 7. 9) Structure textile, assemblant ou enchevêtrant des fils selon la revendication 8.  9) Textile structure, assembling or entangling threads according to claim 8. ) Ecran de protection solaire comprenant une structure textile selon la revendication 8 ou 9.  ) Sun protection screen comprising a textile structure according to claim 8 or 9.
FR9903764A 1999-03-23 1999-03-23 Halogen-free flame retardant plastic composition e.g. for coating yarn and textiles, comprising a plastisol of acrylic resin and intumescent agent dispersed in a plasticizer medium Pending FR2791352A1 (en)

Priority Applications (15)

Application Number Priority Date Filing Date Title
FR9903764A FR2791352A1 (en) 1999-03-23 1999-03-23 Halogen-free flame retardant plastic composition e.g. for coating yarn and textiles, comprising a plastisol of acrylic resin and intumescent agent dispersed in a plasticizer medium
FR9904202A FR2791353B1 (en) 1999-03-23 1999-03-30 FLAME RETARDANT PLASTIC COMPOSITION, WIRE AND TEXTILE STRUCTURE COATED WITH THE SAME
DE60043386T DE60043386D1 (en) 1999-03-23 2000-03-23 FLAME-REDUCING PLASTIC COMPOSITION, YARN AND COMPOSITE TEXTILE STRUCTURE
CA 2365117 CA2365117C (en) 1999-03-23 2000-03-23 Flame retardant plastic composition, yarn and textile structure coated therewith
AT00914245T ATE449831T1 (en) 1999-03-23 2000-03-23 FLAME RETARDANT PLASTIC COMPOSITION, YARN AND COMPOSITION COATED TEXTILE STRUCTURE
ES00914245T ES2334202T3 (en) 1999-03-23 2000-03-23 PROCEDURE FOR OBTAINING A THREAD, THREAD OBTAINED THROUGH SUCH PROCEDURE AND TEXTILE STRUCTURE.
EP20000914245 EP1173526B1 (en) 1999-03-23 2000-03-23 Flame retardant plastic composition, yarn and textile structure coated therewith
DK00914245T DK1173526T3 (en) 1999-03-23 2000-03-23 Method of providing a yarn, yarn provided by the method, and textile structure
KR1020017012096A KR100755986B1 (en) 1999-03-23 2000-03-23 Yarn and textile structure coated with flame retarded plastic composition
JP2000606698A JP4638605B2 (en) 1999-03-23 2000-03-23 Flame retardant plastic composition, yarn and fabric coated therewith
PCT/FR2000/000738 WO2000056839A1 (en) 1999-03-23 2000-03-23 Flame retardant plastic composition, yarn and textile structure coated therewith
AU35643/00A AU3564300A (en) 1999-03-23 2000-03-23 Flame retardant plastic composition, yarn and textile structure coated therewith
HK02105156.7A HK1045322A1 (en) 1999-03-23 2002-07-11 Flame retardant plastic composition, yarn and textile structure coated therewith
US11/798,603 US7662474B2 (en) 1999-03-23 2007-05-15 Flame-retardant plastic composition, yarn and textile structure coated therewith
US12/654,770 US20100112882A1 (en) 1999-03-23 2009-12-31 Flame-retardant plastic composition, yarn and textile structure coated therewith

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR9903764A FR2791352A1 (en) 1999-03-23 1999-03-23 Halogen-free flame retardant plastic composition e.g. for coating yarn and textiles, comprising a plastisol of acrylic resin and intumescent agent dispersed in a plasticizer medium

Publications (1)

Publication Number Publication Date
FR2791352A1 true FR2791352A1 (en) 2000-09-29

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FR9903764A Pending FR2791352A1 (en) 1999-03-23 1999-03-23 Halogen-free flame retardant plastic composition e.g. for coating yarn and textiles, comprising a plastisol of acrylic resin and intumescent agent dispersed in a plasticizer medium

Country Status (1)

Country Link
FR (1) FR2791352A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1505124A1 (en) * 2003-08-05 2005-02-09 HILTI Aktiengesellschaft Permanently plastic kneading mixture for fire proofing applications, method for its preparation and its use

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1505124A1 (en) * 2003-08-05 2005-02-09 HILTI Aktiengesellschaft Permanently plastic kneading mixture for fire proofing applications, method for its preparation and its use

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