EP3782791A1 - Apparatus for producing plate-like body with resin frame - Google Patents
Apparatus for producing plate-like body with resin frame Download PDFInfo
- Publication number
- EP3782791A1 EP3782791A1 EP20190432.3A EP20190432A EP3782791A1 EP 3782791 A1 EP3782791 A1 EP 3782791A1 EP 20190432 A EP20190432 A EP 20190432A EP 3782791 A1 EP3782791 A1 EP 3782791A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mold
- magnet
- mounting surface
- glass
- disposed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920005989 resin Polymers 0.000 title claims description 63
- 239000011347 resin Substances 0.000 title claims description 63
- 238000000465 moulding Methods 0.000 claims abstract description 55
- 230000002093 peripheral effect Effects 0.000 claims description 20
- 239000010935 stainless steel Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 229910000617 Mangalloy Inorganic materials 0.000 claims description 2
- 229910000990 Ni alloy Inorganic materials 0.000 claims description 2
- 239000005357 flat glass Substances 0.000 description 61
- 239000011521 glass Substances 0.000 description 39
- 238000004519 manufacturing process Methods 0.000 description 26
- 239000010410 layer Substances 0.000 description 14
- 239000005341 toughened glass Substances 0.000 description 11
- 238000005452 bending Methods 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 239000011229 interlayer Substances 0.000 description 6
- 230000000717 retained effect Effects 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 239000004800 polyvinyl chloride Substances 0.000 description 5
- 229920000915 polyvinyl chloride Polymers 0.000 description 5
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- QDOXWKRWXJOMAK-UHFFFAOYSA-N dichromium trioxide Chemical compound O=[Cr]O[Cr]=O QDOXWKRWXJOMAK-UHFFFAOYSA-N 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 239000012790 adhesive layer Substances 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000005361 soda-lime glass Substances 0.000 description 3
- 229920005992 thermoplastic resin Polymers 0.000 description 3
- 238000006124 Pilkington process Methods 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 239000000696 magnetic material Substances 0.000 description 2
- 239000006060 molten glass Substances 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 208000034693 Laceration Diseases 0.000 description 1
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 1
- 239000002033 PVDF binder Substances 0.000 description 1
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- -1 acrylic ester Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000005354 aluminosilicate glass Substances 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000006121 base glass Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000005388 borosilicate glass Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 239000005340 laminated glass Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/30—Mounting, exchanging or centering
- B29C33/32—Mounting, exchanging or centering using magnetic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14065—Positioning or centering articles in the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/12—Moulds or cores; Details thereof or accessories therefor with incorporated means for positioning inserts, e.g. labels
- B29C33/14—Moulds or cores; Details thereof or accessories therefor with incorporated means for positioning inserts, e.g. labels against the mould wall
- B29C33/16—Moulds or cores; Details thereof or accessories therefor with incorporated means for positioning inserts, e.g. labels against the mould wall using magnetic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14336—Coating a portion of the article, e.g. the edge of the article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14336—Coating a portion of the article, e.g. the edge of the article
- B29C45/14434—Coating brittle material, e.g. glass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2602—Mould construction elements
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
- C03C3/085—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
- C03C3/087—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal containing calcium oxide, e.g. common sheet or container glass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2905/00—Use of metals, their alloys or their compounds, as mould material
- B29K2905/08—Transition metals
- B29K2905/10—Copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2905/00—Use of metals, their alloys or their compounds, as mould material
- B29K2905/08—Transition metals
- B29K2905/12—Iron
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0003—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular electrical or magnetic properties, e.g. piezoelectric
- B29K2995/0008—Magnetic or paramagnetic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3002—Superstructures characterized by combining metal and plastics, i.e. hybrid parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3052—Windscreens
Definitions
- the present invention relates to an apparatus for producing a plate-like body with a resin frame having a decorative molding provided on the resin frame, the decorative molding being formed of a magnetic member.
- a window glass such as a windshield, a side glass or a rear glass
- a resin frame filling a space between the window glass and an opening for an automobile window integrally provided on a peripheral edge area in many cases.
- the window glass is fixed to the opening for the automobile window, and the opening for the automobile window is sealed, and in addition, the design of the outer appearance of the window glass is to be improved.
- the resin frame is integrally disposed on a window glass, for example, by applying a primer (adhesive) to a peripheral edge area of the window glass and attaching the peripheral edge area to a mold, and injecting a molten resin into a cavity space of the mold, whereby a plate-like body with a resin frame having the resin frame integrally disposed on a peripheral edge area of a window glass is produced.
- a primer adheresive
- a decorative molding made of a metal is provided for the purpose of decorating or reinforcing the resin frame in some cases.
- the decorative molding has a continuous or frame-like shape produced by press molding or extrusion and is provided on and along the surface of the resin frame.
- Patent Document 2 listed below discloses a technique to integrally dispose a resin frame and a metal molding (corresponding to a decorative molding) on a peripheral edge area of a glass substrate by providing a cavity groove and a molding receiving groove to a molding forming mold for molding a resin frame, disposing the metal molding in the molding receiving groove and injecting a molten resin into the cavity groove.
- Patent Document 2 also discloses a technique to attract the metal molding in the molding receiving groove by embedding an electromagnet with a coil in a bottom portion of the molding receiving groove and energizing the coil only when attracting the metal molding.
- the apparatus for producing a plate-like body with a resin frame disclosed in Patent Document 2 could damage or distort a surface of the decorative molding corresponding to a position of the mold where the electromagnetic is embedded when observing a plate-like body with the resin frame as a final product, in some cases. In such cases, a quality problem has occurred.
- the present invention has been proposed. It is an object of the present invention to provide an apparatus for producing a plate-like body with a resin frame, which is capable of increasing the quality of the plate-like body with a resin frame having a decorative molding provided on the resin frame, the decorative molding being formed of a magnetic member.
- the present invention provides an apparatus for producing a plate-like body with a resin frame to be mounted to a vehicle, a decorative molding formed of a magnetic member being provided on the resin frame, which includes a mold having a cavity space therein for forming a resin frame on a plate-like body, the mold further including a first mold formed of a non-magnetic member and having a mounting surface, the mounting surface being configured to have a decorative molding mounted thereon; and a magnet disposed on a surface of the first mold opposite to the mounting surface and configured to retain, on the mounting surface, the decorative molding to be mounted on the mounting surface.
- the present invention it is possible to increase the quality of a plate-like body with a resin frame having a decorative molding thereon, the decorative molding being formed of a magnetic member.
- Fig. 1 is an enlarged cross-sectional view illustrating a peripheral edge area of a plate-like body with a resin frame 10 (hereinbelow, referred to as "window glass with a resin frame") produced by the apparatus 30 for producing a plate-like body with a resin frame according to an embodiment of the present invention (see Figs. 4 and 5 ).
- the window glass with a resin frame 10 includes a window glass 12, a resin frame 14 and a decorative molding 16. It should be noted that the window glass 12 is an example of the plate-like body.
- the window glass 12 may be made of inorganic glass or organic glass.
- the inorganic glass soda-lime glass, aluminosilicate glass, borosilicate glass, non-alkali glass or quartz glass may be, for example, used without particular limitation.
- the window glass 12 is preferred to be made of inorganic glass from the viewpoint of laceration resistance, especially the window glass is preferred to be made of soda-lime glass from the viewpoint of moldability.
- the window glass 12 is made of soda-lime glass, clear glass, green glass containing at least a certain amount of iron component, or UV cut green glass may be preferably used.
- the window glass 12 may be made of privacy glass having at most 70% of visible light transmission (also called dark grey glass). Specifically, the content of total iron calculated as Fe 2 O 3 in the window glass 12 may be controlled to set the visible light transmission of the window glass 12 at at most 70%.
- the privacy glass may have a base glass composition of, in % by mass based on oxides, SiO 2 : 66 to 75%, Na 2 O: 10 to 20%, CaO: 5 to 15%, MgO: 0 to 6%, Al 2 O 3 : 0 to 5%, K 2 O: 0 to 5%, FeO: 0.13 to 0.9%, total iron as represented by Fe 2 O 3 : at least 0.8% and less than 2.4%, and TiO 2 : more than 1% and at most 5%, and further contains 100 to 500 ppm by mass of CoO, 0 to 70 ppm by mass of Se, and 0 to 800 ppm by mass of Cr 2 O 3 relative to the total amount of components of the glass matrix composition, wherein the total amount of CoO, Se and Cr 2 O 3 is less than 0.1% by mass.
- the inorganic glass may be either non-tempered glass or tempered glass.
- the non-tempered glass is one that is produced by forming molten glass in a plate shape and annealing the formed molten glass.
- the tempered glass is one that is produced by forming a compressive stress layer in the surface of non-tempered glass.
- the tempered glass may be either physically tempered glass, such as glass tempered by air quenching, or chemically tempered glass, for example.
- the glass surface may be tempered by, for example, conducting an operation except annealing to quench a glass plate uniformly heated for bending, from a temperature close to its softening point such that a temperature difference is created between the glass surface and the inside of the glass to form a compressive stress layer in the glass surface.
- the glass surface may be tempered by, for example, causing a compressive stress in the glass surface by ion exchange treatment or the like after completion of a bending operation.
- glass that absorbs ultra-violet rays or infrared rays may be used.
- the tempered glass is preferred to be transparent, a glass plate that is colored to such a degree not to impair transparency may be used.
- a transparent resin including polycarbonate, an acrylic resin such as polymethyl methacrylate, polyvinyl chloride and polystyrene may be mentioned.
- the window glass 12 may have a scattering prevention film stuck thereon in order to prevent glass pieces from scattering when the window glass 12 is broken.
- the window glass may be formed in any desired shape or any desired shape having a desired curvature.
- the window glass 12 may be bent by gravity bending, press bending, roller bending or the like.
- a glass plate formed by a float process is preferred in connection with an organic glass, for example.
- the window glass 12 is bent after formation by a float process. Bending is conducted in such a state that glass is softened by heating.
- the glass has a heating temperature of about 500°C to about 700°C during bending.
- the window glass 12 When the window glass 12 is curved, the window glass may be formed in a single curved shape curved only in a single direction or a complex curved shape curved in two or more directions. When the window glass 12 is curved, the window glass is preferred to be curved so as to be convex toward a vehicle exterior side. When the window glass 12 is curved, the window glass 12 has a radius of curvature of preferably at least 1,000 mm and at most 100,000 mm.
- the window glass 12 has a plate thickness of preferably of at least 0.3 mm and at most 5.0 mm, more preferably at least 0.5 mm and at most 3.0 mm, furthermore preferably at least 0.7 mm and at most 1.9 mm.
- the window glass 12 may have a dark and opaque optically shielding layer (dark ceramic layer), such as a black optically shielding layer, formed in a strip shape along a peripheral edge area thereof.
- the optically shielding layer achieves the function of shielding an adhesive applied between the glass plate 12 and the resin frame 14 when the window glass 12 is mounted to an automobile body.
- the optically shielding layer may be formed by being baked after application of ceramic paste to a surface of the window glass 12.
- the optically shielding layer has a thickness of preferably at least 3 ⁇ m and at most 15 ⁇ m. Although there is no particular limitation to the width of the optically shielding layer 30, the width is preferred to be at least 20 mm and at most 300 mm.
- the window glass 12 may be laminated glass which has a vehicle exterior side glass plate positioned on a vehicle exterior side and a vehicle interior side glass plate positioned on a vehicle interior side, both plates being bonded via an interlayer.
- an interlayer made of polyvinyl butyral (PVB) may be used as the interlayer.
- the interlayer is preferred to be made of an ethylene-vinyl acetate copolymer (EVA).
- EVA ethylene-vinyl acetate copolymer
- the interlayer may be made of an acrylic photopolymerizable prepolymer, an acrylic catalyst polymerizable prepolymer, a photopolymerizable prepolymer of acrylic ester and vinyl acetate, polyvinyl chloride or the like.
- the vehicle exterior side glass plate and the vehicle interior side glass plate may be the same as each other or different from each other in terms of composition, shape or thickness.
- the resin forming the resin frame 14 may be a thermoplastic resin, for example.
- the thermoplastic resin may be, for example, a common thermoplastic resin selected from a polyvinyl chloride resin and a polyolefin-based, polyester-based, polystyrene-based, polyamide-based or polyurethane-based elastomer.
- Fig. 2 is an enlarged cross-sectional view illustrating the decorative molding 16.
- the decorative molding 16 is, as shown in Fig. 1 , provided on a surface 14A of the resin frame 14 integrally formed on a peripheral edge area 12A of the window glass 12.
- the surface 14A of the resin frame 14 means a surface which faces the vehicle exterior side when the window glass with a resin frame 10 is fixed to an opening (not shown) of a vehicle window.
- the decorative molding 16 includes a main part 18 formed in an approximately U-shape in section, and a film 20 attached to the surface 18A of the main part 18.
- the surface 18A of the main part 18 is a surface that serves as a design surface of the decorative molding 16 and faces the vehicle exterior side when the window glass 10 is fixed to the opening (not shown) of the vehicle window.
- Fig. 3 is a plan view illustrating the main part 18 of the decorative molding 16.
- the main part 18 is formed in an approximately L-shape as seen in a plan view.
- the decorative molding is, for example, disposed on and along two adjacent sides of the window glass 12 as shown in two-dot chain lines when the window glass 12 is formed in a rectangular shape.
- the above-mentioned shape of the main part 18 is one example.
- the decorative molding 16 is disposed on and along one side of the window glass 12, the main part 18 is formed in a linear shape.
- the main part 18 is formed in a frame shape.
- the main part 18 is formed of a magnetic member, which is produced by press molding, extrusion or protrusion using a magnetic material.
- the magnetic material include an iron oxide, a chromium oxide, cobalt and ferrite.
- the film 20 shown in Fig. 2 is, for example, preferably made of a resin.
- the resin may be, for example, a polyvinyl chloride-based resin, an acrylic-based resin, a polyester-based resin or a polyvinylidene fluoride-based resin.
- the film 20 may, for example, include a colored layer and an adhesive layer, or may include such layers and a clear layer.
- the decorative molding 16 can be made to have a similar color to the color of the resin frame 14 of the color of an automobile body by presence of the colored layer.
- the colored layer may be formed by mixing a coloring pigment with a resin.
- an adhesive layer e.g. an acrylic-based adhesive or an epoxy-based adhesive may be mentioned.
- the thickness of the film 20 such constituted is, for example, from 25 ⁇ m to 100 ⁇ m.
- the film 20 is not an essential part of the decorative molding 16.
- the decorative molding 16 may be formed of the main part 18 alone.
- Fig. 4 is a cross-sectional illustrating essential parts of a first mold 32 forming a part of a production apparatus 30.
- Fig. 5 is a cross-sectional view illustrating essential parts of the first mold 32 and a second mold 34, each forming a part of the production apparatus 30.
- the production apparatus 30 includes a mold 36.
- the mold 36 has a cavity space 38 formed therein to form the resin frame 14 on the window glass 12.
- the mold 36 includes the first mold 32 serving as a design surface-forming mold.
- the first mold 32 is formed of a non-magnetic member and includes an mounting surface 40 for mounting the decorative molding 16 thereon.
- the non-magnetic member forming the first mold 32 is preferred to be a non-magnetic steel having a magnetic permeability of at most 1.02 [H/m], for example.
- the non-magnetic steel may be, for example, an austenitic-based stainless steel, a high manganese steel or a high nickel alloy. Aluminum or copper is also applicable.
- SUS304 as an austenitic-based stainless steel having a high corrosion-resistance is preferred.
- the mounting surface 40 is formed in a part of a concave surface 42 defining the cavity space 38 and is formed in a concave shape along the surface 18A of the main part 18 of the decorative molding 16 (see Fig. 2 ). This allows the surface 18A as the design surface to be brought into close contact with the mounting surface 40 when the decorative molding 16 mounted on the mounting surface 40.
- the mold 36 also includes an electromagnet 44.
- the electromagnet 44 is disposed on a side of a rear surface 46 of the first mold 32 opposite to the mounting surface 40 such that the decorative molding 16 mounted on the mounting surface 40 can be retained on the mounting surface 40 by a magnetic force.
- the production apparatus 30 according to the embodiment is configured such that the electromagnet 44 is not exposed to the mounting surface 40 and is disposed to be separated from the mounting surface by the first mold 32 as a non-magnetic member. Explanation of the electromagnet 44 will be made later.
- the mold 36 also has, as shown in Fig. 5 , the second mold 34 serving as a product rear surface forming mold.
- the second mold 34 is disposed, facing the first mold 32.
- the first mold 32 and the second mold 34 are disposed so as to be relatively moved forward and backward in a horizontal direction indicated by arrows A in Fig. 5 and define the cavity space 38 between the first mold 32 and the second mold 34 in a state shown in Fig. 5 where both molds are mutually brought closer and are brought into mutual abutment with each other.
- the window glass 12 is disposed between the first mold 32 and the second mold 34 such that the window glass 12 has two opposed primary surfaces 12B and 12B positioned in an approximately vertical direction to ground (not shown).
- Positioning the primary surfaces 12B in the approximately vertical direction means a mode where a line connecting between upper and lower ends of the window glass 12 is directed to a direction closer to the vertical direction than the horizontal direction when the window glass 12 is mounted on the mold 36.
- the line is directed within a range of preferably ⁇ 20° or more preferably ⁇ 10° to the vertical direction.
- Each of the first mold 32 and the second mold 34 is formed in a frame shape which has a certain length corresponding to the shape of the peripheral edge area 12A of the window glass 12.
- the electromagnet 44 shown in Fig. 5 is disposed at each of plural positions of the first mold 32 so as to be apart from one another at certain intervals in the longitudinal direction of the first mold.
- the electromagnet 44 is disposed at each of three positions corresponding to a first end portion 18B, a second end portion 18C and a bent portion 18D of the main part 18 shown in two-dot chain lines.
- the plural electromagnets 44 are disposed at such positions, the main part 18 mounted on the mounting surface 40 can be retained on the mounting surface 40 by a magnetic force without falling out from the mounting surface 40.
- the production apparatus 30 is an apparatus for forming the resin frame 14 while the window glass 12 is disposed in an approximately vertical direction as mentioned above.
- the production apparatus requires means to retain the main part 18 on the mounting surface 40 without allowing the main part from falling out of the mounting surface 40.
- the electromagnets 44 are adopted as such means. In order to reliably retain the main part 18 on the mounting surface 40, the electromagnets 44 are disposed at three positions in one example.
- Each electromagnet 44 includes a core 48, a coil 50, a power source 52 and a switch 54.
- the core 48 is formed in a column shape having at least a leading end surface 48A and an outer peripheral surface 48B, and the leading end surface 48A is disposed facing the rear surface 46 of the first mold 32.
- the rear surface 46 has a magnet supporting portion 56, and the magnet supporting portion 56 has a magnet receiving hole 58 formed therein so as to surround the outer peripheral surface 48B when the core 48 is received in the magnet receiving hole.
- a pipe 60 formed of a non-magnetic member In a gap between the magnet mounting hole 58 and the outer peripheral surface 48B is disposed a pipe 60 formed of a non-magnetic member.
- a magnetic force is effectively generated from the leading end surface 48A of the core 48.
- the pipe 60 is one example of a cylindrical non-magnetic member, and that the non-magnetic member may be, for example, a non-magnetic member similar to the first mold 32.
- the coil 50 is wound around a columnal portion 48C forming a base portion of the core 48 and is connected to the power source 52 through the switch 54.
- the switch 54 is turned on, a current flows from the power source 52 to the coil 50 to generate the magnetic force at the core 48.
- the core 48 thus constructed is mounted to the magnet supporting portion 56 by a bolt 62.
- the production apparatus 30 includes the mold 36 having the electromagnets 44 as described above.
- the production apparatus also includes other devices, such as a conveying device for conveying a decorative mold 16 to the first mold 32, a moving device for relatively moving the first mold 32 and the second mold 34 forward and backward in the horizontal direction, an injection device for injecting molten resin into the cavity space 38 and a discharging device for discharging the window glass 10 with a resin frame from the first mold 32.
- the first mold 32 and the second mold 34 are set at positions to be relatively apart from in the horizontal direction indicated by the arrows A in Fig. 5 .
- the main part 18 of the decorative molding 16 is mounted on the mounting surface 40 of the first mold 32 as shown in Fig. 4 .
- the switch 54 for the electromagnets 44 is off such that the main part 18 is prevented from being retained at a position to shift from a specified position of the mounting surface 40 by a magnetic force generated by the electromagnets 44.
- the switch 54 for the electromagnets 44 is turned on, causing the core 48 to generate a magnetic force.
- the main part 18 is retained at the specified position of the mounting surface 40 by the magnetic force generated by the core 48.
- the peripheral edge area 12A is mounted to a specified position of the first mold (see Fig. 5 ).
- the first mold 32 and the second mold 34 are mutually moved forward in the horizontal direction indicated by the arrows A in Fig. 5 , such that the first mold 32 and the second mold 34 are brought into abutment with each other.
- the cavity space 38 is formed between the first mold 32 and the second mold 34, and the decorative molding 16 and the peripheral edge area 12A of the window glass 12 are housed in the cavity space 38.
- a molten resin (not shown) is injected into the cavity space 38 through a resin injection gate 64 shown in dotted lines and formed in the second mold 34 to be filled in the cavity space 34.
- the switch 54 for the electromagnets 44 is turned off, and the first mold 32 and the second mold 34 are relatively moved backward in the horizontal direction indicated by the arrow A.
- the window glass 10 with a resin frame shown in Fig. 1 is produced.
- the production apparatus 30 can improve the quality of the window glass with a resin frame 10 having the decorative molding 16 formed of a magnetic member.
- the present invention is also applicable to a production apparatus with the first mold and the second mold relatively moving upward and downward in the vertical direction (hereinbelow, referred to as the other example of the production apparatus).
- the window glass 12 is disposed between the first mold and the second mold, having the primary surfaces 12B directed to an approximately horizontal direction to ground.
- the installment space of the production apparatus increases in some cases because the mold has a projection area increased when the mold is projected to ground.
- the projection area of the mold 36 that is obtained when the mold is projected on ground decreases in comparison with the other example of the production apparatus.
- the production apparatus 30 according to the embodiment is preferred to be adopted from the viewpoint of saving the installment space of the production apparatus.
- the production apparatus 30 is configured such that the plural electromagnets 44 (three electromagnets as an example) are disposed at certain intervals in the longitudinal direction of the first mold 32, the decorative molding 16 can be effectively retained on the mounting surface 40.
- the electromagnets 44 can be disposed at positions shown in Fig. 3 (the first end portion 18B, the second end portion 18C and the bent portion 18D of the main part 18) to effectively retain the decorative molding 16 on the mounting surface 40.
- the production apparatus 30 is configured such that the cores 48 are received in the magnet mounting holes 58 of the magnet supporting portion 56 of the first mold 32, the leading end surfaces 48A of the cores 48 can be reliably positioned to confront the rear surface 46.
- the production apparatus 30 since the production apparatus 30 according to the embodiment has the pipes 60 formed of a non-magnetic member disposed between the outer peripheral surfaces 48B of the cores 48 and the magnet mounting holes 58, the magnetic force can be generated effectively from the leading end surfaces 48A of the cores 48.
- electromagnets 44 are used as magnets
- permanent magnets are also applicable instead of electromagnets 44.
- the electromagnets 44 of capable of being switched between on and off.
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Abstract
Description
- The present invention relates to an apparatus for producing a plate-like body with a resin frame having a decorative molding provided on the resin frame, the decorative molding being formed of a magnetic member.
- Among plate-like bodies for a vehicle window, particularly a plate-like body for an automobile window, for example, a window glass, such as a windshield, a side glass or a rear glass, has a resin frame filling a space between the window glass and an opening for an automobile window integrally provided on a peripheral edge area in many cases. By this resin frame, the window glass is fixed to the opening for the automobile window, and the opening for the automobile window is sealed, and in addition, the design of the outer appearance of the window glass is to be improved.
- The resin frame is integrally disposed on a window glass, for example, by applying a primer (adhesive) to a peripheral edge area of the window glass and attaching the peripheral edge area to a mold, and injecting a molten resin into a cavity space of the mold, whereby a plate-like body with a resin frame having the resin frame integrally disposed on a peripheral edge area of a window glass is produced. The present applicant discloses in Patent Document 1 listed below and the like a plate-like body with a resin frame for a window (trade name: MAW (registered trademark: Module Assembly Window) manufactured by AGC Inc.).
- Further, on a surface of a resin frame which is visually recognizable from outside, a decorative molding made of a metal is provided for the purpose of decorating or reinforcing the resin frame in some cases. The decorative molding has a continuous or frame-like shape produced by press molding or extrusion and is provided on and along the surface of the resin frame.
- Patent Document 2 listed below discloses a technique to integrally dispose a resin frame and a metal molding (corresponding to a decorative molding) on a peripheral edge area of a glass substrate by providing a cavity groove and a molding receiving groove to a molding forming mold for molding a resin frame, disposing the metal molding in the molding receiving groove and injecting a molten resin into the cavity groove.
- Patent Document 2 also discloses a technique to attract the metal molding in the molding receiving groove by embedding an electromagnet with a coil in a bottom portion of the molding receiving groove and energizing the coil only when attracting the metal molding.
-
- Patent Document 1:
JP-A-2007-313669 - Patent Document 2:
JP-A-2008-94061 - The apparatus for producing a plate-like body with a resin frame disclosed in Patent Document 2, however, could damage or distort a surface of the decorative molding corresponding to a position of the mold where the electromagnetic is embedded when observing a plate-like body with the resin frame as a final product, in some cases. In such cases, a quality problem has occurred.
- In consideration of these circumstances, the present invention has been proposed. It is an object of the present invention to provide an apparatus for producing a plate-like body with a resin frame, which is capable of increasing the quality of the plate-like body with a resin frame having a decorative molding provided on the resin frame, the decorative molding being formed of a magnetic member.
- To achieve the object, the present invention provides an apparatus for producing a plate-like body with a resin frame to be mounted to a vehicle, a decorative molding formed of a magnetic member being provided on the resin frame, which includes a mold having a cavity space therein for forming a resin frame on a plate-like body, the mold further including a first mold formed of a non-magnetic member and having a mounting surface, the mounting surface being configured to have a decorative molding mounted thereon; and a magnet disposed on a surface of the first mold opposite to the mounting surface and configured to retain, on the mounting surface, the decorative molding to be mounted on the mounting surface.
- According to the present invention, it is possible to increase the quality of a plate-like body with a resin frame having a decorative molding thereon, the decorative molding being formed of a magnetic member.
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Fig. 1 is an enlarged cross-sectional view illustrating a peripheral edge area of the window glass with a resin frame. -
Fig. 2 is an enlarged cross-sectional view illustrating a decorative molding. -
Fig. 3 is a plan view illustrating a main part of the decorative molding. -
Fig. 4 is a cross-sectional view illustrating essential parts of a first mold forming a part of the production apparatus according to an embodiment of the present invention. -
Fig. 5 is a cross-sectional view illustrating essential parts of the first mold and a second mold, each forming a part of the production apparatus according to the embodiment. - Now, the process for producing a plate-like body with a resin frame according to an embodiment of the present invention will be described with reference to the accompanying drawings.
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Fig. 1 is an enlarged cross-sectional view illustrating a peripheral edge area of a plate-like body with a resin frame 10 (hereinbelow, referred to as "window glass with a resin frame") produced by theapparatus 30 for producing a plate-like body with a resin frame according to an embodiment of the present invention (seeFigs. 4 and5 ). As shown inFig. 1 , the window glass with aresin frame 10 includes awindow glass 12, aresin frame 14 and adecorative molding 16. It should be noted that thewindow glass 12 is an example of the plate-like body. - The
window glass 12 may be made of inorganic glass or organic glass. As the inorganic glass, soda-lime glass, aluminosilicate glass, borosilicate glass, non-alkali glass or quartz glass may be, for example, used without particular limitation. Thewindow glass 12 is preferred to be made of inorganic glass from the viewpoint of laceration resistance, especially the window glass is preferred to be made of soda-lime glass from the viewpoint of moldability. When thewindow glass 12 is made of soda-lime glass, clear glass, green glass containing at least a certain amount of iron component, or UV cut green glass may be preferably used. Thewindow glass 12 may be made of privacy glass having at most 70% of visible light transmission (also called dark grey glass). Specifically, the content of total iron calculated as Fe2O3 in thewindow glass 12 may be controlled to set the visible light transmission of thewindow glass 12 at at most 70%. - As one example, the privacy glass may have a base glass composition of, in % by mass based on oxides, SiO2: 66 to 75%, Na2O: 10 to 20%, CaO: 5 to 15%, MgO: 0 to 6%, Al2O3: 0 to 5%, K2O: 0 to 5%, FeO: 0.13 to 0.9%, total iron as represented by Fe2O3: at least 0.8% and less than 2.4%, and TiO2: more than 1% and at most 5%, and further contains 100 to 500 ppm by mass of CoO, 0 to 70 ppm by mass of Se, and 0 to 800 ppm by mass of Cr2O3 relative to the total amount of components of the glass matrix composition, wherein the total amount of CoO, Se and Cr2O3 is less than 0.1% by mass.
- It should be noted that the privacy glass is described in detail in
WO-A-2015-088026 for example, and the entire disclosure of this publication is incorporated herein by reference in its entirety. - The inorganic glass may be either non-tempered glass or tempered glass. The non-tempered glass is one that is produced by forming molten glass in a plate shape and annealing the formed molten glass. The tempered glass is one that is produced by forming a compressive stress layer in the surface of non-tempered glass.
- The tempered glass may be either physically tempered glass, such as glass tempered by air quenching, or chemically tempered glass, for example. When physically tempered glass is used, the glass surface may be tempered by, for example, conducting an operation except annealing to quench a glass plate uniformly heated for bending, from a temperature close to its softening point such that a temperature difference is created between the glass surface and the inside of the glass to form a compressive stress layer in the glass surface.
- When chemically tempered glass is used, the glass surface may be tempered by, for example, causing a compressive stress in the glass surface by ion exchange treatment or the like after completion of a bending operation. Or, glass that absorbs ultra-violet rays or infrared rays may be used. Although the tempered glass is preferred to be transparent, a glass plate that is colored to such a degree not to impair transparency may be used.
- As the organic glass material, a transparent resin, including polycarbonate, an acrylic resin such as polymethyl methacrylate, polyvinyl chloride and polystyrene may be mentioned.
- The
window glass 12 may have a scattering prevention film stuck thereon in order to prevent glass pieces from scattering when thewindow glass 12 is broken. - There is no particular limitation to the shape of the
window glass 12. The window glass may be formed in any desired shape or any desired shape having a desired curvature. Thewindow glass 12 may be bent by gravity bending, press bending, roller bending or the like. Although there is no particular limitation to how to form thewindow glass 12, a glass plate formed by a float process is preferred in connection with an organic glass, for example. When thewindow glass 12 is formed of an organic glass having a curved shape, thewindow glass 12 is bent after formation by a float process. Bending is conducted in such a state that glass is softened by heating. The glass has a heating temperature of about 500°C to about 700°C during bending. - When the
window glass 12 is curved, the window glass may be formed in a single curved shape curved only in a single direction or a complex curved shape curved in two or more directions. When thewindow glass 12 is curved, the window glass is preferred to be curved so as to be convex toward a vehicle exterior side. When thewindow glass 12 is curved, thewindow glass 12 has a radius of curvature of preferably at least 1,000 mm and at most 100,000 mm. - The
window glass 12 has a plate thickness of preferably of at least 0.3 mm and at most 5.0 mm, more preferably at least 0.5 mm and at most 3.0 mm, furthermore preferably at least 0.7 mm and at most 1.9 mm. - The
window glass 12 may have a dark and opaque optically shielding layer (dark ceramic layer), such as a black optically shielding layer, formed in a strip shape along a peripheral edge area thereof. The optically shielding layer achieves the function of shielding an adhesive applied between theglass plate 12 and theresin frame 14 when thewindow glass 12 is mounted to an automobile body. The optically shielding layer may be formed by being baked after application of ceramic paste to a surface of thewindow glass 12. The optically shielding layer has a thickness of preferably at least 3 µm and at most 15 µm. Although there is no particular limitation to the width of the optically shieldinglayer 30, the width is preferred to be at least 20 mm and at most 300 mm. - The
window glass 12 may be laminated glass which has a vehicle exterior side glass plate positioned on a vehicle exterior side and a vehicle interior side glass plate positioned on a vehicle interior side, both plates being bonded via an interlayer. As the interlayer, an interlayer made of polyvinyl butyral (PVB) may be used. When the interlayer is required to have water resistance, the interlayer is preferred to be made of an ethylene-vinyl acetate copolymer (EVA). The interlayer may be made of an acrylic photopolymerizable prepolymer, an acrylic catalyst polymerizable prepolymer, a photopolymerizable prepolymer of acrylic ester and vinyl acetate, polyvinyl chloride or the like. The vehicle exterior side glass plate and the vehicle interior side glass plate may be the same as each other or different from each other in terms of composition, shape or thickness. - The resin forming the
resin frame 14 may be a thermoplastic resin, for example. The thermoplastic resin may be, for example, a common thermoplastic resin selected from a polyvinyl chloride resin and a polyolefin-based, polyester-based, polystyrene-based, polyamide-based or polyurethane-based elastomer. -
Fig. 2 is an enlarged cross-sectional view illustrating thedecorative molding 16. Thedecorative molding 16 is, as shown inFig. 1 , provided on asurface 14A of theresin frame 14 integrally formed on aperipheral edge area 12A of thewindow glass 12. Thesurface 14A of theresin frame 14 means a surface which faces the vehicle exterior side when the window glass with aresin frame 10 is fixed to an opening (not shown) of a vehicle window. - In reference to
Fig. 2 , thedecorative molding 16 includes amain part 18 formed in an approximately U-shape in section, and afilm 20 attached to thesurface 18A of themain part 18. Thesurface 18A of themain part 18 is a surface that serves as a design surface of thedecorative molding 16 and faces the vehicle exterior side when thewindow glass 10 is fixed to the opening (not shown) of the vehicle window. -
Fig. 3 is a plan view illustrating themain part 18 of thedecorative molding 16. As shown inFig. 3 , themain part 18 is formed in an approximately L-shape as seen in a plan view. In a case of themain part 18 formed in such a shape, the decorative molding is, for example, disposed on and along two adjacent sides of thewindow glass 12 as shown in two-dot chain lines when thewindow glass 12 is formed in a rectangular shape. It should be noted that the above-mentioned shape of themain part 18 is one example. For example, when thedecorative molding 16 is disposed on and along one side of thewindow glass 12, themain part 18 is formed in a linear shape. When thedecorative molding 16 is disposed on and along the four sides of thewindow glass 12, themain part 18 is formed in a frame shape. Themain part 18 is formed of a magnetic member, which is produced by press molding, extrusion or protrusion using a magnetic material. Examples of the magnetic material include an iron oxide, a chromium oxide, cobalt and ferrite. - The
film 20 shown inFig. 2 is, for example, preferably made of a resin. The resin may be, for example, a polyvinyl chloride-based resin, an acrylic-based resin, a polyester-based resin or a polyvinylidene fluoride-based resin. Further, thefilm 20 may, for example, include a colored layer and an adhesive layer, or may include such layers and a clear layer. Thedecorative molding 16 can be made to have a similar color to the color of theresin frame 14 of the color of an automobile body by presence of the colored layer. The colored layer may be formed by mixing a coloring pigment with a resin. Further, as the above adhesive layer, an adhesive layer of e.g. an acrylic-based adhesive or an epoxy-based adhesive may be mentioned. The thickness of thefilm 20 such constituted is, for example, from 25 µm to 100 µm. Thefilm 20 is not an essential part of thedecorative molding 16. Thedecorative molding 16 may be formed of themain part 18 alone. - Now, an example of the
apparatus 30 for producing thewindow glass 10 with a resin frame according to the embodiment will be described with reference toFigs. 4 and5 . -
Fig. 4 is a cross-sectional illustrating essential parts of afirst mold 32 forming a part of aproduction apparatus 30.Fig. 5 is a cross-sectional view illustrating essential parts of thefirst mold 32 and asecond mold 34, each forming a part of theproduction apparatus 30. - As shown in
Figs. 4 and5 , theproduction apparatus 30 according to the embodiment includes amold 36. Themold 36 has acavity space 38 formed therein to form theresin frame 14 on thewindow glass 12. Themold 36 includes thefirst mold 32 serving as a design surface-forming mold. Thefirst mold 32 is formed of a non-magnetic member and includes an mountingsurface 40 for mounting thedecorative molding 16 thereon. - The non-magnetic member forming the
first mold 32 is preferred to be a non-magnetic steel having a magnetic permeability of at most 1.02 [H/m], for example. The non-magnetic steel may be, for example, an austenitic-based stainless steel, a high manganese steel or a high nickel alloy. Aluminum or copper is also applicable. When theresin frame 14 is made of a polyvinyl chloride resin, SUS304 as an austenitic-based stainless steel having a high corrosion-resistance is preferred. - The mounting
surface 40 is formed in a part of aconcave surface 42 defining thecavity space 38 and is formed in a concave shape along thesurface 18A of themain part 18 of the decorative molding 16 (seeFig. 2 ). This allows thesurface 18A as the design surface to be brought into close contact with the mountingsurface 40 when thedecorative molding 16 mounted on the mountingsurface 40. - The
mold 36 also includes anelectromagnet 44. Theelectromagnet 44 is disposed on a side of arear surface 46 of thefirst mold 32 opposite to the mountingsurface 40 such that thedecorative molding 16 mounted on the mountingsurface 40 can be retained on the mountingsurface 40 by a magnetic force. In other words, theproduction apparatus 30 according to the embodiment is configured such that theelectromagnet 44 is not exposed to the mountingsurface 40 and is disposed to be separated from the mounting surface by thefirst mold 32 as a non-magnetic member. Explanation of theelectromagnet 44 will be made later. - The
mold 36 also has, as shown inFig. 5 , thesecond mold 34 serving as a product rear surface forming mold. Thesecond mold 34 is disposed, facing thefirst mold 32. - The
first mold 32 and thesecond mold 34 are disposed so as to be relatively moved forward and backward in a horizontal direction indicated by arrows A inFig. 5 and define thecavity space 38 between thefirst mold 32 and thesecond mold 34 in a state shown inFig. 5 where both molds are mutually brought closer and are brought into mutual abutment with each other. In this state, thewindow glass 12 is disposed between thefirst mold 32 and thesecond mold 34 such that thewindow glass 12 has two opposedprimary surfaces primary surfaces 12B in the approximately vertical direction means a mode where a line connecting between upper and lower ends of thewindow glass 12 is directed to a direction closer to the vertical direction than the horizontal direction when thewindow glass 12 is mounted on themold 36. For example, the line is directed within a range of preferably ±20° or more preferably ±10° to the vertical direction. - Each of the
first mold 32 and thesecond mold 34 is formed in a frame shape which has a certain length corresponding to the shape of theperipheral edge area 12A of thewindow glass 12. Theelectromagnet 44 shown inFig. 5 is disposed at each of plural positions of thefirst mold 32 so as to be apart from one another at certain intervals in the longitudinal direction of the first mold. - In one example, the
electromagnet 44 is disposed at each of three positions corresponding to afirst end portion 18B, a second end portion 18C and abent portion 18D of themain part 18 shown in two-dot chain lines. When theplural electromagnets 44 are disposed at such positions, themain part 18 mounted on the mountingsurface 40 can be retained on the mountingsurface 40 by a magnetic force without falling out from the mountingsurface 40. - In other words, the
production apparatus 30 according to the embodiment is an apparatus for forming theresin frame 14 while thewindow glass 12 is disposed in an approximately vertical direction as mentioned above. For this reason, the production apparatus requires means to retain themain part 18 on the mountingsurface 40 without allowing the main part from falling out of the mountingsurface 40. Theelectromagnets 44 are adopted as such means. In order to reliably retain themain part 18 on the mountingsurface 40, theelectromagnets 44 are disposed at three positions in one example. - In reference to
Fig. 5 , explanation will be made about the structure of anelectromagnet 44. The longitudinal/lateral ratio of the electromagnet does not necessarily correspond to the dimensions of the other members shown inFig. 5 because the contraction scales of the other members are shown being appropriately modified to clarify the structure of theelectromagnet 44. - Each
electromagnet 44 includes a core 48, acoil 50, apower source 52 and aswitch 54. Thecore 48 is formed in a column shape having at least aleading end surface 48A and an outerperipheral surface 48B, and theleading end surface 48A is disposed facing therear surface 46 of thefirst mold 32. - The
rear surface 46 has amagnet supporting portion 56, and themagnet supporting portion 56 has amagnet receiving hole 58 formed therein so as to surround the outerperipheral surface 48B when thecore 48 is received in the magnet receiving hole. - In a gap between the
magnet mounting hole 58 and the outerperipheral surface 48B is disposed apipe 60 formed of a non-magnetic member. Thus, a magnetic force is effectively generated from theleading end surface 48A of thecore 48. It should be noted that thepipe 60 is one example of a cylindrical non-magnetic member, and that the non-magnetic member may be, for example, a non-magnetic member similar to thefirst mold 32. - The
coil 50 is wound around acolumnal portion 48C forming a base portion of thecore 48 and is connected to thepower source 52 through theswitch 54. By this arrangement, when theswitch 54 is turned on, a current flows from thepower source 52 to thecoil 50 to generate the magnetic force at thecore 48. The core 48 thus constructed is mounted to themagnet supporting portion 56 by abolt 62. - The
production apparatus 30 according to the embodiment includes themold 36 having theelectromagnets 44 as described above. The production apparatus also includes other devices, such as a conveying device for conveying adecorative mold 16 to thefirst mold 32, a moving device for relatively moving thefirst mold 32 and thesecond mold 34 forward and backward in the horizontal direction, an injection device for injecting molten resin into thecavity space 38 and a discharging device for discharging thewindow glass 10 with a resin frame from thefirst mold 32. - Now, explanation will be made about a process to use the
production apparatus 30 according to the embodiment to produce thewindow glass 10 with a resin frame. - First, the
first mold 32 and thesecond mold 34 are set at positions to be relatively apart from in the horizontal direction indicated by the arrows A inFig. 5 . In this state, themain part 18 of thedecorative molding 16 is mounted on the mountingsurface 40 of thefirst mold 32 as shown inFig. 4 . At that time, theswitch 54 for theelectromagnets 44 is off such that themain part 18 is prevented from being retained at a position to shift from a specified position of the mountingsurface 40 by a magnetic force generated by theelectromagnets 44. - When the
main part 18 is mounted on the specified position of the mountingsurface 40, theswitch 54 for theelectromagnets 44 is turned on, causing the core 48 to generate a magnetic force. Thus, themain part 18 is retained at the specified position of the mountingsurface 40 by the magnetic force generated by thecore 48. - After a primer is applied to the
peripheral edge area 12A of thewindow glass 12, theperipheral edge area 12A is mounted to a specified position of the first mold (seeFig. 5 ). After that, thefirst mold 32 and thesecond mold 34 are mutually moved forward in the horizontal direction indicated by the arrows A inFig. 5 , such that thefirst mold 32 and thesecond mold 34 are brought into abutment with each other. Thus, thecavity space 38 is formed between thefirst mold 32 and thesecond mold 34, and thedecorative molding 16 and theperipheral edge area 12A of thewindow glass 12 are housed in thecavity space 38. - Then, a molten resin (not shown) is injected into the
cavity space 38 through aresin injection gate 64 shown in dotted lines and formed in thesecond mold 34 to be filled in thecavity space 34. After that, theswitch 54 for theelectromagnets 44 is turned off, and thefirst mold 32 and thesecond mold 34 are relatively moved backward in the horizontal direction indicated by the arrow A. Thus, thewindow glass 10 with a resin frame shown inFig. 1 is produced. - When the
window glass 10 with a resin frame thus produced is observed, parts of thedecorative molding 16 that correspond to the positions of theelectromagnets 44 are not damaged or distorted, and no problem of quality is revealed. This is because theelectromagnets 44 are not exposed to the mountingsurface 40 and are separated from the mounting surface by thefirst mold 32 as a non-magnetic member in order to prevent thedecorative molding 16 from being brought into contact with the electromagnets and because thefirst mold 32 has no step. Thus, theproduction apparatus 30 according to the embodiment can improve the quality of the window glass with aresin frame 10 having thedecorative molding 16 formed of a magnetic member. - Although explanation of the embodiment has been made about an example of the production apparatus according to the present invention where the
production apparatus 30 with thefirst mold 32 and thesecond mold 34 relatively moving forward and backward in the horizontal direction is exemplified, the present invention is also applicable to a production apparatus with the first mold and the second mold relatively moving upward and downward in the vertical direction (hereinbelow, referred to as the other example of the production apparatus). In a case of the other example of the production apparatus, thewindow glass 12 is disposed between the first mold and the second mold, having theprimary surfaces 12B directed to an approximately horizontal direction to ground. - In this case, it should be noted that the installment space of the production apparatus increases in some cases because the mold has a projection area increased when the mold is projected to ground. In contrast, in a case of the
production apparatus 30 according to the embodiment, the projection area of themold 36 that is obtained when the mold is projected on ground decreases in comparison with the other example of the production apparatus. Theproduction apparatus 30 according to the embodiment is preferred to be adopted from the viewpoint of saving the installment space of the production apparatus. - Since the
production apparatus 30 according to the embodiment is configured such that the plural electromagnets 44 (three electromagnets as an example) are disposed at certain intervals in the longitudinal direction of thefirst mold 32, thedecorative molding 16 can be effectively retained on the mountingsurface 40. Theelectromagnets 44 can be disposed at positions shown inFig. 3 (thefirst end portion 18B, the second end portion 18C and thebent portion 18D of the main part 18) to effectively retain thedecorative molding 16 on the mountingsurface 40. - Since the
production apparatus 30 according to the embodiment is configured such that thecores 48 are received in themagnet mounting holes 58 of themagnet supporting portion 56 of thefirst mold 32, theleading end surfaces 48A of thecores 48 can be reliably positioned to confront therear surface 46. - Since the
production apparatus 30 according to the embodiment has thepipes 60 formed of a non-magnetic member disposed between the outerperipheral surfaces 48B of thecores 48 and themagnet mounting holes 58, the magnetic force can be generated effectively from theleading end surfaces 48A of thecores 48. - Although explanation of the
production apparatus 30 according to the embodiment has been made about a case where theelectromagnets 44 are used as magnets, permanent magnets are also applicable instead ofelectromagnets 44. From the viewpoint that themain part 18 is prevented from being retained at a position shifted from the specified position of the mountingsurface 40 by the magnetic force from the permanent magnets, it is preferred to adopt, as the magnets, theelectromagnets 44 of capable of being switched between on and off. - Although explanation of the embodiment according to the present invention has been made as above, the present invention is not limited to the above-mentioned embodiment and examples. It will be apparent that many modifications and variations may be made without departing from the spirits or scope of the present invention.
- The entire disclosure of Japanese Patent Application No.
2019-150625 filed on August 20, 2020
Claims (9)
- An apparatus for producing a plate-like body with a resin frame to be mounted to a vehicle, a decorative molding formed of a magnetic member being provided on the resin frame, comprising:a mold having a cavity space formed therein for forming a resin frame on a plate-like body;the mold further including a first mold formed of a non-magnetic member and having a mounting surface, the mounting surface being configured to have a decorative molding mounted thereon; and a magnet disposed on a surface of the first mold opposite to the mounting surface and configured to retain, on the mounting surface, the decorative molding mounted on the mounting surface.
- The apparatus according to Claim 1, wherein the mold further includes a second mold disposed opposite to the first mold, and the cavity space is defined between the first mold and the second mold.
- The apparatus according to Claim 2, wherein the first and the second mold are disposed so as to be relatively moved forward and backward in a horizontal direction, and the cavity space is defined between the first mold and the second mold in a state that both molds mutually moved forward to be brought into mutual abutment with each other.
- The apparatus according to Claim 3, wherein the plate-like body is disposed between the first mold and the second mold so as to have principal surfaces positioned to be directed in an approximately vertical direction to ground.
- The apparatus according to any one of Claims 1 to 4, wherein the first mold is formed in a frame shape having a length so as to correspond to a shape of an edge portion of the plate-like body, and
the magnet is disposed at each of plural positions in the first mold and at intervals in a longitudinal direction of the first mold. - The apparatus according to any one of Claims 1 to 5, wherein the first mold is formed of an austenitic-based stainless steel, a high manganese steel or a high nickel alloy.
- The apparatus according to any one of Claims 1 to 6, wherein the magnet comprises an electromagnet.
- The apparatus according to any one of Claims 1 to 7, wherein the magnet is formed in a column shape having at least a leading end surface and an outer peripheral surface, the leading end surface being disposed to face the surface of the first mold opposite to the mounting surface;
the surface of the first mold opposite to the mounting surface has a magnet supporting portion; and
the magnet supporting portion has a magnet receiving hole formed therein so as to receive the magnet and surround the outer peripheral surface. - The apparatus according to Claim 8, wherein a non-magnetic member in a cylindrical shape is disposed between the outer peripheral surface of the magnet and the magnet receiving hole.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2019150625A JP7282313B2 (en) | 2019-08-20 | 2019-08-20 | Equipment for manufacturing a plate with a resin frame |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3782791A1 true EP3782791A1 (en) | 2021-02-24 |
EP3782791B1 EP3782791B1 (en) | 2022-09-28 |
Family
ID=72046726
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20190432.3A Active EP3782791B1 (en) | 2019-08-20 | 2020-08-11 | Apparatus for producing plate-like body with resin frame |
Country Status (4)
Country | Link |
---|---|
US (1) | US20210053256A1 (en) |
EP (1) | EP3782791B1 (en) |
JP (1) | JP7282313B2 (en) |
CN (1) | CN112406010A (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113858923B (en) * | 2021-09-28 | 2022-07-08 | 福耀玻璃工业集团股份有限公司 | Vehicle window assembly and vehicle |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6154914A (en) * | 1984-08-27 | 1986-03-19 | Nissan Motor Co Ltd | Manufacture of rigging parts |
WO2007006263A2 (en) * | 2005-07-07 | 2007-01-18 | Webasto Ag | Method for production of a composite chassis piece for a vehicle |
JP2007313669A (en) | 2006-05-23 | 2007-12-06 | Asahi Glass Co Ltd | Method for producing sheet for vehicle window with clearance sealing member |
JP2008094061A (en) | 2006-10-16 | 2008-04-24 | Nippon Sheet Glass Co Ltd | Manufacturing method of glass with mol |
WO2015088026A1 (en) | 2013-12-13 | 2015-06-18 | 旭硝子株式会社 | Uv-absorbing glass article |
JP2019150625A (en) | 2017-05-31 | 2019-09-12 | 京楽産業.株式会社 | Game machine |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0319817A (en) * | 1989-06-16 | 1991-01-29 | Shiroki Corp | Manufacture of window molding integral with glass sheet |
JPH10119085A (en) * | 1996-10-21 | 1998-05-12 | Tsutsunaka Plast Ind Co Ltd | Manufacture of resin window material with edge frame having curved surface shape sight through part |
JP2007044921A (en) | 2005-08-08 | 2007-02-22 | Nippon Sheet Glass Co Ltd | Mold for molding, manufacturing method of glass with molding and glass with molding |
FR2943576B1 (en) | 2009-03-30 | 2011-03-18 | Saint Gobain | METHOD OF MOLDING A PIECE OF PLASTIC MATERIAL WITH A REPLACED METALLIC REPORTED PIECE BY MAGNETING, DEVICE FOR MOLDING AND USE OF A MAGNET FOR FASTENING SAID PIECE |
JP5655406B2 (en) * | 2010-07-20 | 2015-01-21 | セントラル硝子株式会社 | Mold for molding and method for producing glass with decorative molding using the mold |
CN207077684U (en) * | 2017-06-01 | 2018-03-09 | 福州福耀模具科技有限公司 | The magnet positioning structure of bright panel integrated injection molding mould |
-
2019
- 2019-08-20 JP JP2019150625A patent/JP7282313B2/en active Active
-
2020
- 2020-08-10 US US16/989,213 patent/US20210053256A1/en not_active Abandoned
- 2020-08-11 EP EP20190432.3A patent/EP3782791B1/en active Active
- 2020-08-19 CN CN202010837847.0A patent/CN112406010A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6154914A (en) * | 1984-08-27 | 1986-03-19 | Nissan Motor Co Ltd | Manufacture of rigging parts |
WO2007006263A2 (en) * | 2005-07-07 | 2007-01-18 | Webasto Ag | Method for production of a composite chassis piece for a vehicle |
JP2007313669A (en) | 2006-05-23 | 2007-12-06 | Asahi Glass Co Ltd | Method for producing sheet for vehicle window with clearance sealing member |
JP2008094061A (en) | 2006-10-16 | 2008-04-24 | Nippon Sheet Glass Co Ltd | Manufacturing method of glass with mol |
WO2015088026A1 (en) | 2013-12-13 | 2015-06-18 | 旭硝子株式会社 | Uv-absorbing glass article |
JP2019150625A (en) | 2017-05-31 | 2019-09-12 | 京楽産業.株式会社 | Game machine |
Also Published As
Publication number | Publication date |
---|---|
JP7282313B2 (en) | 2023-05-29 |
EP3782791B1 (en) | 2022-09-28 |
CN112406010A (en) | 2021-02-26 |
JP2021030505A (en) | 2021-03-01 |
US20210053256A1 (en) | 2021-02-25 |
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