EP3619042A1 - Stratifié d'emballage recyclable, facilement déchirable, à effet barrière satisfaisant, et son procédé de fabrication - Google Patents
Stratifié d'emballage recyclable, facilement déchirable, à effet barrière satisfaisant, et son procédé de fabricationInfo
- Publication number
- EP3619042A1 EP3619042A1 EP18719175.4A EP18719175A EP3619042A1 EP 3619042 A1 EP3619042 A1 EP 3619042A1 EP 18719175 A EP18719175 A EP 18719175A EP 3619042 A1 EP3619042 A1 EP 3619042A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- laminate
- barrier
- laminate layer
- substrate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000004888 barrier function Effects 0.000 title claims abstract description 136
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 85
- 238000004519 manufacturing process Methods 0.000 title claims description 17
- 230000000694 effects Effects 0.000 title abstract description 14
- 239000000758 substrate Substances 0.000 claims abstract description 65
- 229920001903 high density polyethylene Polymers 0.000 claims abstract description 54
- 239000004700 high-density polyethylene Substances 0.000 claims abstract description 54
- 229920000642 polymer Polymers 0.000 claims abstract description 27
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 claims abstract description 21
- 239000004952 Polyamide Substances 0.000 claims abstract description 14
- 229920002647 polyamide Polymers 0.000 claims abstract description 14
- 239000002131 composite material Substances 0.000 claims abstract description 4
- 238000001125 extrusion Methods 0.000 claims description 27
- 239000004698 Polyethylene Substances 0.000 claims description 26
- 229920000573 polyethylene Polymers 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 22
- 238000007789 sealing Methods 0.000 claims description 18
- -1 polyethylene Polymers 0.000 claims description 10
- 239000010410 layer Substances 0.000 description 348
- 229920000092 linear low density polyethylene Polymers 0.000 description 17
- 239000004707 linear low-density polyethylene Substances 0.000 description 17
- 239000000463 material Substances 0.000 description 17
- 239000004715 ethylene vinyl alcohol Substances 0.000 description 10
- 229920000098 polyolefin Polymers 0.000 description 10
- 239000004743 Polypropylene Substances 0.000 description 8
- 229920001684 low density polyethylene Polymers 0.000 description 8
- 239000004702 low-density polyethylene Substances 0.000 description 8
- 229920001155 polypropylene Polymers 0.000 description 8
- 239000000203 mixture Substances 0.000 description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- 239000012939 laminating adhesive Substances 0.000 description 5
- 238000003475 lamination Methods 0.000 description 5
- 239000004716 Ethylene/acrylic acid copolymer Substances 0.000 description 4
- 230000002457 bidirectional effect Effects 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 229920006245 ethylene-butyl acrylate Polymers 0.000 description 4
- 229920002635 polyurethane Polymers 0.000 description 4
- 239000004814 polyurethane Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- BLDFSDCBQJUWFG-UHFFFAOYSA-N 2-(methylamino)-1,2-diphenylethanol Chemical compound C=1C=CC=CC=1C(NC)C(O)C1=CC=CC=C1 BLDFSDCBQJUWFG-UHFFFAOYSA-N 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 239000005038 ethylene vinyl acetate Substances 0.000 description 3
- 229920001179 medium density polyethylene Polymers 0.000 description 3
- 239000004701 medium-density polyethylene Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 239000000565 sealant Substances 0.000 description 3
- 239000002356 single layer Substances 0.000 description 3
- 238000003855 Adhesive Lamination Methods 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- 229920010126 Linear Low Density Polyethylene (LLDPE) Polymers 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- QYMGIIIPAFAFRX-UHFFFAOYSA-N butyl prop-2-enoate;ethene Chemical compound C=C.CCCCOC(=O)C=C QYMGIIIPAFAFRX-UHFFFAOYSA-N 0.000 description 2
- 238000007765 extrusion coating Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229920006255 plastic film Polymers 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 229920006300 shrink film Polymers 0.000 description 2
- 229910052814 silicon oxide Inorganic materials 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 229920001038 ethylene copolymer Polymers 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000007646 gravure printing Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229920006254 polymer film Polymers 0.000 description 1
- 229920005606 polypropylene copolymer Polymers 0.000 description 1
- 229920005629 polypropylene homopolymer Polymers 0.000 description 1
- 229920005630 polypropylene random copolymer Polymers 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/16—Layered products comprising a layer of synthetic resin specially treated, e.g. irradiated
-
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
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- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
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- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/308—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
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- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
- B32B27/327—Layered products comprising a layer of synthetic resin comprising polyolefins comprising polyolefins obtained by a metallocene or single-site catalyst
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- B32B2250/00—Layers arrangement
- B32B2250/04—4 layers
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- B32B2250/05—5 or more layers
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- B32B2250/00—Layers arrangement
- B32B2250/24—All layers being polymeric
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- B32B2250/00—Layers arrangement
- B32B2250/40—Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/10—Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
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- B32B2255/205—Metallic coating
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- B32B2255/00—Coating on the layer surface
- B32B2255/26—Polymeric coating
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/31—Heat sealable
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/402—Coloured
- B32B2307/4023—Coloured on the layer surface, e.g. ink
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/412—Transparent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
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- B32B2307/514—Oriented
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- B32B2307/514—Oriented
- B32B2307/516—Oriented mono-axially
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- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/54—Yield strength; Tensile strength
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/558—Impact strength, toughness
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- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/582—Tearability
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- B32B2307/7244—Oxygen barrier
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- B32B2307/724—Permeability to gases, adsorption
- B32B2307/7242—Non-permeable
- B32B2307/7248—Odour barrier
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- B32B2307/00—Properties of the layers or laminate
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- B32B2307/732—Dimensional properties
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/746—Slipping, anti-blocking, low friction
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- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/40—Closed containers
- B32B2439/46—Bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/70—Food packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2553/00—Packaging equipment or accessories not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2597/00—Tubular articles, e.g. hoses, pipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/306—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
Definitions
- the subject invention relates to a packaging laminate having a first laminate layer and a second laminate layer, wherein the first laminate layer comprises a barrier layer, and a method for producing such a packaging laminate.
- packaging laminates are used, which should have different properties depending on the application.
- Such packaging laminates are generally multilayer plastic films which are produced by the extrusion process, coextrusion processes (both in the flat film and blown film processes) or laminating processes (bonding of individual layers by means of a laminating adhesive), including mixtures thereof.
- the packaging laminate may also incorporate non-plastic layers, for example a layer of aluminum or paper.
- the packaging laminate also typically includes an outer sealant layer for thermosealing the packaging laminate into a desired package such as e.g. a bag, a sack, a bag, etc. to process.
- a packaging laminate may also be in the form of a shrinkable film, which, depending on the application, may also be of sealable but unprinted type, e.g. for the packaging of larger portions of meat, can be made.
- a typical requirement for a packaging laminate is a barrier function against water vapor, oxygen and aroma.
- the packaging laminate typically contains a barrier layer of aluminum or a suitable barrier polymer, such as ethylene-vinyl alcohol copolymer (EVOH) or polyamide (PA).
- EVOH ethylene-vinyl alcohol copolymer
- PA polyamide
- other layers may be included to give the packaging laminate the desired properties, such as toughness, stiffness, shrinkability, tear resistance, etc.
- a sealant layer is typically made of a polyolefin, typically polypropylene (PP) or polyethylene (PE) in various densities LLDPE, LDPE, MDPE or HDPE.
- the packaging laminate in order to be able to process the packaging laminate, the packaging laminate must not be thrown or rolled up (the so-called curling), which is why usually symmetrical layer structures are used.
- orientation can be achieved by the extrusion process, for example in a multiple bubble process, or only after the extrusion process by stretching of the packaging laminate in the machine direction (in the longitudinal direction of the packaging laminate) and / or in the transverse direction (normal on the longitudinal direction). Due to the orientation of the packaging Above all, the stiffness, tensile strength and toughness can be improved. Furthermore, the orientation of the shrinkage property of the packaging laminate can be achieved that also rather cloudy materials, such as HDPE, achieve a higher transparency after stretching.
- WO 2013/032932 A1 describes such a packaging laminate, for example with the structure HDPE / bonding layer / EVOH / bonding layer / sealing layer, as a shrink film. To produce the shrinkage property, the packaging laminate is stretched biaxially as a whole. However, stretching can only be carried out after the individual layers of the packaging laminate have achieved sufficient bond strength. Similar shows the WO 2009/017588 A1. WO 2013/032932 A1 and WO 2009/017588 A1, however, primarily aim at a suitable material for the bonding layer.
- EP 673 759 B1 also discloses a packaging laminate for a shrink film having a barrier layer of EVOH and at least one further polymer layer, which should be compatible with the barrier layer in terms of stretching properties.
- a further polymer layer an anhydride modified linear low density polyethylene (LLDPE) is mentioned.
- WO 2015/175871 A1 in turn describes a packaging laminate of an HDPE layer, which is connected to a barrier layer, for example of PA, vinyl-containing or acrylate-containing polymers. Furthermore, a sealing layer, for example of LLDPE, can also be arranged on the barrier layer. The goal is to produce a recycle-friendly laminate by making the barrier layer a maximum of 5% of the total weight of the packaging laminate.
- the packaging laminate of WO 2015/175871 A1 is not oriented.
- a unidirectionally stretched film can be torn more easily parallel to the stretching direction than transversely thereto, and that such a film is torn parallel to the stretching direction in relation to an unstretched or bidirectionally stretched film, even with reduced tear strength can.
- Such a film may also be part of a laminate, which may also comprise a barrier layer of aluminum or EVOH.
- the unidirectionally stretched film gives the laminate good tear properties parallel to the stretching direction and substantially prevents it from tearing transversely thereto.
- EP 1 769 908 A1 in turn describes that a laminate of a barrier layer (eg of EVOH) and a double-sided plastic layer can be easily torn in both directions if the plastic layer consists of a mixture of PE with a density between see 0.910 g / cm 3 and 0.960 g / cm 3 (ie LDPE, MDPE or HDPE) and a polycyclic olefin, such as a cycloolefin copolymer (COC) exists, and the laminate is subjected to a low bidirectional stretching.
- a low bidirectional stretching occurs, for example, in the extrusion in the blown film process, with which a separate step of orientation of the laminate after extrusion can be omitted.
- This object is achieved by co-extrusion of a first laminate layer consisting of a substrate layer having an HDPE content of at least 60% by volume, a tie layer and a barrier layer of a barrier polymer, preferably of polyamide or ethylene-vinyl alcohol copolymer, having a maximum thickness 20% of the total thickness of the first laminate layer, wherein the tie layer is disposed between the substrate layer and the barrier layer, subsequently stretching the coextruded first laminate layer in the machine direction, and then bonding the thus stretched first laminate layer to a second laminate layer having a polyethylene portion of at least 80% by volume, wherein the second laminate layer is bonded to the barrier layer of the first laminate layer.
- a barrier polymer preferably of polyamide or ethylene-vinyl alcohol copolymer
- the packaging laminate according to the invention comprises a first laminate layer and a second laminate layer, wherein the first laminate layer is a coextruded and MD stretched composite of a substrate layer having an HDPE content of at least 60% by volume, a tie layer and a barrier layer of a barrier polymer, preferably polyamide or ethylene-vinyl alcohol copolymer having a thickness of at most 20% of the total thickness of the first laminate layer, wherein the bonding layer is disposed between the substrate layer and the barrier layer and the first laminate layer is bonded to the second laminate layer at its barrier layer.
- the first laminate layer is a coextruded and MD stretched composite of a substrate layer having an HDPE content of at least 60% by volume, a tie layer and a barrier layer of a barrier polymer, preferably polyamide or ethylene-vinyl alcohol copolymer having a thickness of at most 20% of the total thickness of the first laminate layer, wherein the bonding layer is disposed between the substrate layer and the barrier layer and the first laminate layer is bonded to the second laminate
- the unidirectional stretching of the first laminate layer before lamination with the second laminate layer significantly increases the barrier effect of the first laminate layer.
- the first laminate layer with the defined structure can be equally easily torn in both directions. These tearing properties are impressed on the packaging laminate so that the packaging laminate itself can easily be torn in both directions. can be.
- the production is simplified considerably by the simple, asymmetrical structure and the only unidirectional stretching of the first laminate layer compared to conventional symmetrical, bidirectional structures, which also significantly reduces the production costs.
- a machine-direction stretched (MDO) layer with a high HDPE content tends to splice longitudinally.
- MDO layers with a high HDPE content have hitherto always been combined with the tougher LLDPE or mLLDPE, for example through a further layer of LLDPE, with a high LLDPE content being sought in the packaging laminate.
- the first laminate layer with such a high proportion of HDPE is sufficiently tough even without such a tough LLDPE layer and does not tend to splice. The reason for this lies in the bonding layer, which gives the laminate layer the required toughness.
- the first laminate layer can therefore also be advantageously used as a barrier film.
- the optical properties of the packaging laminate can be improved if the first laminate layer is printed, metallized or coated on the barrier layer prior to bonding to the second laminate layer.
- the barrier effect can be increased by metallizing or coating.
- the first laminate layer on the substrate layer is joined to a further single-layer or multi-layer laminate layer.
- the first laminate layer may be printed, metallized or coated on the barrier layer and / or on the substrate layer.
- at least one layer of the further laminate layer can be printed, metallized or coated.
- the first laminate layer is bonded to its substrate layer with a unidirectionally stretched fourth laminate layer comprising a substrate layer having an HDPE content of at least 60% by volume, a barrier layer of a barrier polymer, and a tie layer disposed therebetween.
- a packaging laminate has particularly good barrier properties.
- the second laminate layer is a coextruded, MD stretched laminate of a substrate layer having an HDPE content of at least 60% by volume, preferably at least 70% by volume and most preferably at least 80% by volume of a tie layer , a barrier layer of a barrier polymer, preferably of polyamide or ethylene-vinyl alcohol copolymer, having a thickness of at most 20% of the total thickness of the second laminate layer and a sealant wherein the bonding layer of the second laminate layer is disposed between the substrate layer and the barrier layer of the second laminate layer and the sealing layer is disposed on the substrate layer and the barrier layer of the second laminate layer is bonded to the barrier layer of the first laminate layer.
- a packaging laminate also has particularly good barrier properties.
- the sealing layer is thereby advantageously integrated into the coextruded second laminate layer, so that no further production steps are required for the packaging laminate.
- FIG. 1 shows a first embodiment of a packaging laminate according to the invention
- FIG. 2 shows a second advantageous embodiment of a packaging laminate according to the invention
- FIG. 3 shows a third advantageous embodiment of a packaging board according to the invention
- FIG. 4 shows a fourth advantageous embodiment of a packaging laminate according to the invention.
- FIG 5 shows an embodiment of a first laminate layer as a symmetrical barrier film.
- FIG. 1 shows a packaging laminate 1 according to the invention with a first laminate layer 2 and a second laminate layer 3 connected thereto.
- the first laminate layer 2 in the packaging laminate 1 is stretched in the machine direction (MDO) and has an asymmetric layer structure with a substrate layer 4 and a barrier layer 6, which are interconnected by a bonding layer 5.
- the thickness of the first laminate layer 2 is preferably 10 to 40 ⁇ " ⁇ .
- Substrate layer 4 has a high density polyethylene (PE) content of at least 60% by volume, preferably at least 70% by volume, and most preferably at least 80% by volume.
- PE polyethylene
- the proportion of HDPE can go against 100% by volume, with 100% by volume usually never being achieved due to common additives (such as slip additives, antiblocking additives, fillers, etc.).
- a HDPE is understood as meaning a PE with a density between 0.94-0.97 g / cm 3 .
- the balance is a compatible polyolefin material, preferably a linear low density polyethylene (LLDPE) (having a density between 0.87-0.94 g / cm 3 ), a low density polyethylene (LDPE) (having a density between 0.915-0.935 g / cm 3 ) or also a linear metallocene low density polyethylene (mLLDPE), in particular to increase the toughness.
- LLDPE linear low density polyethylene
- LDPE low density polyethylene
- mLLDPE linear metallocene low density polyethylene
- a compatible polyolefin material are basically any types of polyethylenes in question, especially ethylene copolymers, such as ethylene-ene-vinyl acetate copolymer (EVA), methacrylic acid ethyl ester (EMA), ethylene / acrylic acid Copolymer (EAA) or ethylene-butyl acrylate copolymer (EBA).
- EVA ethylene-ene-vinyl acetate copolymer
- EMA methacrylic acid ethyl ester
- EAA ethylene / acrylic acid Copolymer
- EBA ethylene-butyl acrylate copolymer
- PP polypropylene
- COC cycloolefin copolymer
- PP polypropylene random copolymer with ethylene as comonomer (customary from 5 to 15%), a polypropylene copolymer with ethylene or a polypropylene homopolymer which is mixed with linear PE types, such as mLLDPE, LLDPE or HDPE is sufficiently compatible, used to achieve at least limited recyclability.
- linear PE types such as mLLDPE, LLDPE or HDPE
- the HDPE and the compatible polyolefin material may be present in the substrate layer 4 as a mixture.
- the substrate layer 4 can also be multilayered (extruded or coextruded) with one (or more) HDPE layer and one (or more) layer of the polyolefin material.
- the thickness of the substrate layer 4 is preferably 5 to 35 ⁇ " ⁇ .
- the barrier layer 6 consists of a barrier polymer, ie a polymer with a sufficient barrier property, in particular against oxygen, hydrogen and / or aroma.
- the barrier polymer is preferably a polyamide (PA) or an ethylene-vinyl alcohol copolymer (EVOH).
- PA polyamide
- EVOH ethylene-vinyl alcohol copolymer
- the barrier layer 6 has a maximum thickness of 20%, preferably 5 to 10%, of the total thickness of the first laminate layer 2, ie a maximum of 2 to ⁇ . Due to the small thickness of the barrier layer 6, the recycling friendliness is not impaired.
- the connecting layer 5 is used to connect the barrier layer 6 and the substrate layer 4. In this case, a sufficient bond should be achieved adhesion, in particular to prevent unwanted delamination of the first laminate layer 2 safely.
- Suitable tie layers 5 are preferably made of polymers having increased polarity, for example based on maleic anhydride-modified polyolefins (such as PE or PP), ethylene-vinyl acetate copolymer (EVA), ethylene / acrylic acid copolymer (EAA), ethylene-butyl acrylate copolymer ( EBA), or similar polyolefin copolymers.
- the thickness of a connecting layer 5 is at most 10% of the total thickness of the first laminate layer 2, typically 1 to 5 ⁇ " ⁇ .
- the second laminate layer 3 consists predominantly of a PE, wherein the PE content of the total amount of polymer of the second laminate layer 3 without any added mineral or other fillers should be at least 80% by volume.
- PE ie LDPE, LLDPE, MDPE, HDPE varietal or even as a mixture or in the form of co-polymers or even multilayer can be used.
- the thickness of the second laminate layer 3 is typically between 20 and 200 ⁇ m.
- the remainder remaining will consist of a compatible polyolefin material as described above.
- the first laminate layer 2 is produced by coextrusion, because this allows a particularly simple, cost-effective production.
- the known blown film or flat film extrusion process is preferably used.
- the first laminate layer 2 is stretched after co-extrusion exclusively in the machine direction (usually the longitudinal or extrusion direction).
- the degree of stretching is preferably at least 4: 1 in the machine direction. Stretching can be done in-line (ie immediately after co-extrusion) or off-line (ie at a later time after co-extrusion). Unidirectional stretching can be performed much easier and less costly than bidirectional stretching, which can reduce manufacturing costs.
- the extrusion gap in the blown film 1, 5 to 2.5 mm or the gap of the extrusion die is significantly larger than the final thickness of the extruded foil (typically between 10 to 200 ⁇ ).
- the extruded melt is stretched at temperatures well above the melting point of the extruded polymer, thereby obtaining the final thickness.
- the melt is e.g. typically in the transverse direction by a factor of about 2 to 3 (the so-called blow-up ratio) and in the longitudinal direction by a factor of 1:10 to 1: 100 (the so-called draw-off ratio).
- this stretching in extrusion can not be compared with the stretching of a plastic film, since the stretching is usually carried out at temperatures just below the melting point of the polymer in order to align the disordered polymers and the semi-crystalline regions by stretching in the stretching direction.
- the advantage of the atypical asymmetrical structure of the first laminate layer 2 lies above all in the fact that only a single expensive and less rigid connecting layer 5 is required.
- the cost of the first laminate layer 2 can be reduced and a stiffer first laminate layer 2 can be achieved.
- the higher stiffness is particularly advantageous when using the packaging laminate 1 for producing a bag.
- first laminate layer 2 results from the stretching. This results in a high transparency, especially the substrate layer 4.
- the stretching of the barrier layer is achieved in comparison to the unstretched similar barrier polymer about three to four times increased barrier values, whereby less expensive barrier polymer can be used with the same barrier effect. As a result, the cost of the first laminate layer 2 can be significantly reduced.
- the first laminate layer 2 is produced by the blown film extrusion process because this results in less edge portion due to production, which leads to lower costs of the packaging laminate 1, especially in the case of the more expensive barrier polymers.
- blown film extrusion even more viscous HDPE materials with a MFI (Mass Flow Index) of less than 3 can be used.
- Such HDPE materials have a higher molecular weight and better mechanical properties, which is favorable for use in a packaging laminate 1.
- such a material would break particularly easily in the longitudinal direction and it comes even to undesirable splitting in the longitudinal direction. This undesirable property can be eliminated by incorporating the HDPE material having an MFI of less than 3 into a first laminate layer 2 as described and even achieving uniform tearing in both directions.
- This effect occurs both in the case of an asymmetrical Construction of the first laminate layer 2, as well as in a symmetrical structure of the first laminate layer 2 a. This observed effect is demonstrated for a first laminate layer 2 as a barrier film by the following examples in Table 1.
- tensile strength in the longitudinal direction (MD) and transverse direction (TD) is given in N / 15 mm and measured according to ASTM D882
- the elongation at break (MD) and transverse direction (TD) are given in% and measured according to ASTM D882
- the tear propagation resistance in longitudinal direction (MD) and transverse direction (TD) in N and measured according to DIN EN ISO 6383-1.
- the thickness is the total thickness of the respective film and given in ⁇ .
- Sheet A in Table 1 is a 10% by volume MDO HDPE monofilm LDPE.
- Film A is constructed as a five-layer coextrusion film with 10% by volume of mLLDPE in all five layers of the same thickness (composition 1/1/1/1).
- the stretch ratio in the machine direction is 6: 1.
- Such a film 1 tends to splice in the longitudinal direction, which is particularly recognizable by the very low tensile strength and elongation at break in the transverse direction.
- the tear strength in the longitudinal direction is also significantly lower than in the other comparative films in Table 1, which is likewise an indication of the splice tendency in the longitudinal direction.
- Film B is also a five-layer coextrudate with the film structure 95% HDPE + 5% LLDPE / 100% HDPE / 60% HDPE + 40% LLDPE / 100% HDPE / 100% HDPE.
- the stretch ratio in the machine direction is 6: 1. Consequently, in the film B, a tough component (LLDPE) in higher proportions (40%) was admixed in at least one layer in order to reduce the tendency to splice. This is evident from the higher values of the transverse tensile strength, the transverse elongation at break (TD) and the tear propagation resistance in the longitudinal direction, compared to film A.
- LLDPE tough component
- the barrier film C is a five-layer coextrudate with the film structure 95% HDPE + 5% LLDPE / 100% HDPE / 60% HDPE + 40% LLDPE / tie layer 5 / EVOH barrier layer 6.
- the stretch ratio of the coextruded barrier film 3 in the machine direction is 5: 1.
- the substrate layer 4 is in three layers (layer thicknesses 4 ⁇ / 4 ⁇ / 8 ⁇ ) with a HDPE content of -78% vol% in the substrate layer 4.
- the compound layer 5 is in the barrier film C 2 ⁇ , ie 10% of the total thickness, and the barrier layer 5 also 2 ⁇ , so 10% of the total thickness. This results in a 2/2/4/1/1 structure of the barrier film C.
- the barrier film C receives sufficient toughness to significantly reduce the splice tendency in the longitudinal direction. This is evident from the significantly higher values of transverse elongation at break (TD) and tear strength in the longitudinal direction.
- the tensile strength in the transverse direction is comparable to the film B.
- the barrier film D is a five-layer coextrudate with the film structure 95% HDPE + 5% LLDPE / 100% HDPE / 100% HDPE / tie layer 5 / EVOH Barrier Layer 6.
- the low LLDPE content in the outermost layer serves primarily to improve the surface properties of the film Barrier film D to modify to improve the processing properties.
- the stretch ratio in the machine direction is again 5: 1.
- the substrate layer 4 is in three layers (layer thicknesses 4 ⁇ / 4 ⁇ / 8 ⁇ ) with a HDPE content of -97% Vol% in the substrate layer 4.
- the compound layer 5 is in the barrier film D 2 ⁇ , ie 10% of Total thickness, and the barrier layer 5 also 2 ⁇ , ie 10% of the total thickness. This results in a 2/2/4/1/1 structure of the barrier film D. In the barrier film D, the tear propagation behavior in the longitudinal direction and transverse direction is even particularly uniform.
- Table 1 describes only asymmetric film constructions of the MDO barrier film 11.
- inventive barrier film 1 1 for the first laminate layer 2 in use as inventive barrier film 1 1 but also symmetrical structures in question (as shown in Figure 5), for example in the form of substrate layer 4 of 100 vol% HDPE / compound layer 4 / EVOH barrier layer 6 / compound layer. 4 / Substrate layer 5 of 100 vol% HDPE.
- a low mLLDPE or LLDPE content for example, 5 to 10% by volume
- Such a first laminate layer 2 alone as a barrier film 1 1 is also considered inventive and is characterized in particular by at least one substrate layer 4, which has a HDPE content of at least 60% by volume, preferably at least 80% by volume, and which is connected via a connecting layer 5 as described above with a barrier layer 6 as described above.
- the substrate layer 4 can also be constructed in multiple layers.
- the barrier layer 6 may be connected to a further substrate layer 4 as described above for a symmetrical structure by means of a further connection layer 5 as described above.
- Such a barrier film 11 is produced by co-extrusion and subsequent stretching in the machine direction. The degree of stretching is preferably at least 4: 1 in the machine direction. Stretching can be done inline (ie immediately after co-extrusion) or off-line (ie at a later time after co-extrusion).
- the stretched first laminate layer 2 and the second laminate layer 3 are joined together, preferably by extrusion lamination, extrusion coating or adhesive lamination, wherein the second laminate layer 3 is joined to the barrier layer 6 of the first laminate layer 2.
- the second laminate layer 3 is extruded onto the barrier layer 6 of the first laminate layer 2, whereby a bonding agent should preferably also be provided therebetween.
- the second laminate layer 3 is connected to the barrier layer 6 by means of a suitable laminating adhesive, for example based on polyurethane adhesives or else polyolefin copolymers in the extrusion lamination.
- the thickness of the laminating adhesive is preferably 2 to 5 g / m 2 in the case of conventional adhesives based on polyurethane or 5 to 20 g / m 2 in the extrusion lamination.
- suitable second laminate layers 3 that also the entire packaging laminate 1 assumes the tear properties of the first laminate layer 2, i. that the packaging laminate 1 is equally easy to tear in both directions by hand.
- the first laminate layer 2 thus imprints the tearing properties on the packaging laminate 1.
- the second laminate layer 3 preferably forms a sealing layer 7, which in a packaging from the packaging laminate 1 generally faces the packaged product.
- the packaging is produced by cutting, folding and thermosealing the packaging laminate 1. Possible packages are pouches, bags, sacks, etc.
- the second laminate layer 3 can also have a multilayered construction, for example extruded or coextruded, as indicated in FIG. 2 and described in detail below. However, the second laminate layer 3 can also be provided with a barrier function and can also be stretched, as indicated in FIG. 4 and described in detail below.
- the first laminate layer 2 is joined on the side of the barrier layer 6 to the second laminate layer 3 and on the side of the substrate layer 4 with a further laminate layer 10, here a third laminate layer 8.
- the third laminate layer 8 is preferably a single- or multi-layered polymer film, for example a predominantly PE (at least 80% by volume PE) film, as described with respect to the second laminate layer 3.
- the third laminate layer 8 may again be either extrusion-coated or adhesive-laminated onto the first laminate layer 2, as explained with reference to the sealing layer 7 in FIG.
- Such a packaging laminate 1 according to Figure 2 can be used for example for the production of tubes.
- the thickness of the second laminate layer 3 and the third laminate layer 8 is typically in the range of 150 ⁇ .
- the second laminate layer 3 can also have a multilayer structure, here for example with two layers 7 a, 7 b, which form the sealing layer 7.
- Such a structure of the second laminate layer 3 can of course also be provided in an embodiment according to FIG.
- the barrier layer 6 can also be subjected to a pretreatment of the surface to be printed, for example a corona or flame treatment, in order to improve the adhesion of the print layer to the barrier layer 6.
- the substrate layer 4 may also be printed, metallized or printed, both on the side facing the barrier layer 6 and on the other side, optionally again after a surface treatment.
- common printing methods can be used, for example, a gravure printing method or a Flexod jerking method.
- the third laminate layer 8 could, in addition to or as an alternative to the first laminate layer 2, be printed, metallized or coated on one or both sides.
- the barrier layer 6 of the first laminate layer 2 is metallized, preferably with aluminum, to increase the barrier effect.
- the third laminate layer 8 could be printed on the outside.
- a further embodiment of a packaging laminate 1 according to the invention is described, which can preferably be used for the production of tubes used.
- the first laminate layer 2 is connected to the barrier layer 6 as in the example of FIG. 1 with the second laminate layer 3.
- the first laminate layer 2 is at the Substrate layer 4 with a further laminate layer 10, here a fourth laminate layer 2 ', connected, which has the same structure as the first laminate layer 2 and which is also unidirectionally stretched.
- the fourth laminate layer 2 'thus again comprises a substrate layer 4', which is connected to a connection layer 5 'with a barrier layer 6'.
- the barrier layer 6 'of the fourth laminate layer 2' is connected to the substrate layer 4 of the first laminate layer 2, preferably with a suitable laminating adhesive as described above.
- the fourth laminate layer 2 ' is constructed and assembled as already described above.
- the fourth laminate layer 2 ' consists primarily of PE materials with at least 80% by volume PE fraction. However, the thicknesses and the exact compositions or materials of the individual layers of the first laminate layer 2 and of the fourth laminate layer 2 'need not be overstated.
- the fourth laminate layer 2 ' may be printed, metallized or coated on the substrate layer 4' and / or on the barrier layer 6 ', in addition to or as an alternative to the first laminate layer 2.
- the fourth laminate layer 2 ' is printed, preferably at its barrier layer 6', and the first laminate layer 2 metallized, preferably on the barrier layer 6 or substrate layer 4.
- the barrier effect of the packaging laminate 1 can be increased.
- the second laminate layer 3 is again embodied as multi-layered and comprises a substrate layer 4 ", barrier layer 6" and a bonding layer 5 ", similar to the first laminate layer 2.
- the second laminate layer 3 additionally comprises a sealing layer 7 in this embodiment.
- the sealing layer 7 is preferably made of a PE material, such as, for example, mLLDPE, LLDPE, or from another suitable thermoplastic, for example polypropylene (PP), but this second laminate layer 3 with the sealing layer 7 still applies that it consists of at least 80% by volume PE
- PP polypropylene
- the second laminate layer 3 of Figure 4 is coextruded as the first laminate layer 2 and as described above.
- the sealing layer 7 is thus integrated in a multi-layered, stretched barrier film, which is constructed similarly to the first laminate layer 2.
- this second laminate layer 3 has substantially the same tear properties as the first laminate layer 2.
- the unidirectionally stretched first laminate layer 2 and the unidirectionally stretched wide laminate layer 3 are joined together at the abutting barrier layers 6, 6 ", preferably by adhesive lamination using an adhesive layer 9.
- a suitable laminating adhesive is for example a polyurethane or polyurethane based adhesive
- the thickness of the laminating layer 9 is preferably 2 to 5 g / m 2 .
- one (or more) of the layers of the packaging laminate 1 may be printed, metallized or coated.
- a further laminate layer 10 (for example a third laminate layer 8 or fourth laminate layer 2 'as described above) could of course also be provided on the first laminate layer 2, as indicated in FIG.
- the packaging laminate 1 thus has at least one asymmetrical, non-directionally stretched, first laminate layer 2 of at least 60% by volume HDPE with a substrate layer 4, a barrier layer 6 and a bonding layer 5 and a second laminate layer 3 connected therewith, which forms a sealing layer 7, with a PE content of at least 80% by volume.
- a further single-layer or multi-layer laminate layer 10 eg, a third laminate layer 8 or fourth laminate layer 2 '
- This further single-layer or multi-layer laminate layer 10 is thus connected to the substrate layer 4 of the first laminate layer 2.
- the sealing layer 7 of the packaging laminate 1 advantageously faces the inside of the packaging.
- the barrier effect of the packaging laminate 1 can be further increased in this way.
- a barrier lacquer for example polyvinyl alcohol (PVOH)
- PVH polyvinyl alcohol
- paint layers can be applied very thinly, typically in the range of 0.5 to 2.0 g / m 2 , and thus do not affect the recycling friendliness of the packaging laminate 1.
- each of the above-described layers in the first laminate layer 2, second laminate layer 3 or the further laminate layer 10 itself can again be constructed in multiple layers.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Laminated Bodies (AREA)
- Wrappers (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
Abstract
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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AT503722017 | 2017-05-05 | ||
ATA50622/2017A AT519866B1 (de) | 2017-05-05 | 2017-07-25 | Recyclingfreundliches, einfach reißbares Verpackungslaminat mit guter Barrierewirkung und Verfahren zu dessen Herstellung |
PCT/EP2018/060462 WO2018202479A1 (fr) | 2017-05-05 | 2018-04-24 | Stratifié d'emballage recyclable, facilement déchirable, à effet barrière satisfaisant, et son procédé de fabrication |
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EP3619042A1 true EP3619042A1 (fr) | 2020-03-11 |
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EP18719175.4A Pending EP3619042A1 (fr) | 2017-05-05 | 2018-04-24 | Stratifié d'emballage recyclable, facilement déchirable, à effet barrière satisfaisant, et son procédé de fabrication |
Country Status (8)
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US (3) | US20200122439A1 (fr) |
EP (1) | EP3619042A1 (fr) |
JP (1) | JP7145879B2 (fr) |
CN (1) | CN110582399B (fr) |
AT (1) | AT519866B1 (fr) |
CA (1) | CA3062387A1 (fr) |
MX (1) | MX2019013141A (fr) |
RU (1) | RU2764100C2 (fr) |
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WO2020038579A1 (fr) * | 2018-08-23 | 2020-02-27 | Constantia Pirk Gmbh & Co. Kg | Stratifié d'emballage recyclable, facilement déchirable, à effet barrière satisfaisant, et son procédé de fabrication |
WO2020136674A1 (fr) * | 2018-12-26 | 2020-07-02 | Huhtamaki Ppl Limited | Stratifié recyclable |
AT522884B1 (de) | 2020-02-18 | 2021-03-15 | Constantia Pirk Gmbh & Co Kg | Recyclebare Papierverpackung mit hoher Barriere gegen Wasserdampf und Sauerstoff |
CN111497354B (zh) * | 2020-04-21 | 2022-06-21 | 上海唐科新材料科技有限公司 | 一种液体食品包装膜及其加工工艺 |
US11987026B2 (en) | 2020-05-27 | 2024-05-21 | Proampac Holdings Inc. | Recyclable laminated polyolefin-based film structures |
MX2022014257A (es) | 2020-05-27 | 2022-12-07 | Proampac Holdings Inc | Estructuras con una pelicula a base de poliolefina laminada reciclable. |
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2018
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- 2018-04-24 CA CA3062387A patent/CA3062387A1/fr active Pending
- 2018-04-24 US US16/611,124 patent/US20200122439A1/en active Pending
- 2018-04-24 RU RU2019139383A patent/RU2764100C2/ru active
- 2018-04-24 MX MX2019013141A patent/MX2019013141A/es unknown
- 2018-04-24 EP EP18719175.4A patent/EP3619042A1/fr active Pending
- 2018-04-24 CN CN201880029755.0A patent/CN110582399B/zh active Active
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2024
- 2024-07-09 US US18/767,980 patent/US20240359443A1/en active Pending
- 2024-07-09 US US18/767,140 patent/US20240359442A1/en active Pending
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Also Published As
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CN110582399A (zh) | 2019-12-17 |
MX2019013141A (es) | 2019-12-16 |
BR112019022614A2 (pt) | 2020-05-19 |
US20240359443A1 (en) | 2024-10-31 |
US20200122439A1 (en) | 2020-04-23 |
JP7145879B2 (ja) | 2022-10-03 |
RU2019139383A (ru) | 2021-06-08 |
RU2764100C2 (ru) | 2022-01-13 |
RU2019139383A3 (fr) | 2021-06-30 |
CN110582399B (zh) | 2022-04-01 |
AT519866B1 (de) | 2018-11-15 |
AT519866A4 (de) | 2018-11-15 |
CA3062387A1 (fr) | 2019-11-04 |
US20240359442A1 (en) | 2024-10-31 |
JP2020519487A (ja) | 2020-07-02 |
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