EP3517662B1 - Service robot of a ring spinning machine, ring spinning machine and a method for controlling groups of handling means - Google Patents
Service robot of a ring spinning machine, ring spinning machine and a method for controlling groups of handling means Download PDFInfo
- Publication number
- EP3517662B1 EP3517662B1 EP19152442.0A EP19152442A EP3517662B1 EP 3517662 B1 EP3517662 B1 EP 3517662B1 EP 19152442 A EP19152442 A EP 19152442A EP 3517662 B1 EP3517662 B1 EP 3517662B1
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- EP
- European Patent Office
- Prior art keywords
- handling means
- service robot
- ring
- motion
- group
- Prior art date
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- 238000007378 ring spinning Methods 0.000 title claims description 32
- 238000000034 method Methods 0.000 title description 7
- 230000033001 locomotion Effects 0.000 claims description 62
- 238000009987 spinning Methods 0.000 claims description 59
- 230000001360 synchronised effect Effects 0.000 claims description 15
- 230000007246 mechanism Effects 0.000 description 6
- 230000002441 reversible effect Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000002301 combined effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000005714 functional activity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/005—Service carriages travelling along the machines
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
- D01H1/14—Details
- D01H1/40—Arrangements for connecting continuously-delivered material to bobbins or the like
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/04—Guides for slivers, rovings, or yarns; Smoothing dies
- D01H13/045—Guide tube
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H15/00—Piecing arrangements ; Automatic end-finding, e.g. by suction and reverse package rotation; Devices for temporarily storing yarn during piecing
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H15/00—Piecing arrangements ; Automatic end-finding, e.g. by suction and reverse package rotation; Devices for temporarily storing yarn during piecing
- D01H15/013—Carriages travelling along the machines
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H7/00—Spinning or twisting arrangements
- D01H7/02—Spinning or twisting arrangements for imparting permanent twist
- D01H7/52—Ring-and-traveller arrangements
- D01H7/64—Ring supports, e.g. ring rails
Definitions
- the invention relates to a service robot of a ring spinning machine, arranged displaceably along a row of spinning stations with an option of stopping at a selected spinning station, whereby the service robot is provided with groups of handling means coupled to drives.
- the invention also relates to a ring spinning machine with a service robot, which is arranged displaceably along a row of spinning stations with an option to stop at a selected spinning station requiring a service operation.
- the invention relates to a method for controlling groups of handling means of a service robot of a ring spinning machine, in which the motion of the groups of handling means is controlled in the vertical direction.
- Ring spinning machines comprise a row of spinning stations arranged next to each other, each of which comprises a roving drafting device, from which the processed fiber roving is carried to a twisting device, from which the produced yarn is withdrawn and wound in a winding device on a tube carried by a spindle, which results in cop formation, i.e., the formation of a tube with a package.
- a yarn manufacturing process is interrupted, e.g., due to a yarn break, the yarn production at the respective spinning station must be resumed.
- the spinning process is resumed at the spinning station, after interrupting the spinning process, the roving feeding rollers of the drafting device are stopped, for example, or the drafting device is running and fibers from the roving are sucked into the waste, etc.
- the motion of a traveller on a ring is terminated, which is usually recorded by a sensor of the motion of the traveller.
- EP 0 394 671 A2 discloses using a service robot to resume the working process after a break of the produced yarn at a spinning station of a ring spinning machine, whose handling means are arranged on separate clamping elements and their transfer to the working position is performed by an associated drive member, which causes a higher weight of the entire service robot and increases its cost.
- DD3000111 describes an embodiment, wherein the vertical motion of handling means is performed by a toothed belt on a vertical guide arranged in a housing of a service robot, the vertical guide and the toothed belt being used to move only one service mechanism, which increases the complexity, weight and cost of the service robot.
- EP 0 518 029 A1 discloses a method and an apparatus for sequentially applying suction and an auxiliary yarn to a yarn package of a textile spinning machine.
- EP 0 421 151 A1 discloses how, in order to coordinate the movements of two movable parts on a spinning frame and a service robot, a system is provided in which one part carries two sensors which are used to detect the position of the other part within the respective measuring ranges of the sensors.
- the aim of the invention is therefore to eliminate or at least reduce the disadvantages of the background art.
- a service robot for the automatic service of a spinning station of a yarn manufacturing ring spinning machine according to the preamble of claim 1 wherein the service robot is arranged as a vertical frame provided with at least two vertical linear guides, whereby at least one of them is associated with at least two movable groups of handling means for performing service operations at the spinning station and wherein the vertical linear guides are provided with an endless belt, which is wrapped at one end of the guide around a drive pulley and at the other end of the guide is wrapped around a freely rotatable pulley, whereby attached to the belt is a carrier of one group of handling means and, in addition, at least one other group of handling means is movably and disconnectably coupled to the belt.
- the principle of the method for controlling the service robot consists in that at least two groups of handling means can move simultaneously along a commonvertical guide, while the same or varying distance is maintained between them.
- the advantage of this solution is an economical spatial arrangement of the service robot, which allows service operations on ring spinning machines in which the spinning stations are arranged with very small spaces between each other. Furthermore, it leads to saving drive means and shortens the time needed for performing service operations at a spinning station of a ring spinning machine. Another advantage is the reduction in manufacturing costs of the service robot. This arrangement allows to displace the handling means directly or by means of another group of handling means, dependently or independently of each other, according to current and considerably variable needs.
- the handling means are displaced directly or indirectly by drive means, which are associated with a vertical linear guide of the service robot or which may be (not necessarily) associated with a group of handling means or the handling means are displaced by a movable member which is arranged on the frame of the ring spinning machine.
- the same drive means displace the handling means from their basic or rest position to their working position, and, vice versa, from their working position to their basic or rest position, thereby creating sufficient working and handling space for the handling means which are currently in operation.
- the resulting motion of the group of handling means may result from the action of one drive means or from the combination of the action of more than one drive means. Therefore, the vertical position of the group of handling means can be varied relative to the spinning station being serviced or it is possible to vary the relative position of the groups of handling means.
- this at least one other group of handling means is coupled to the belt movably and disconnectably by a drive pulley, which is coupled to a rotary drive, whereby a pair of freely rotatable guide pulleys is assigned to the drive pulley, whereby the guide pulleys are arranged relative to the drive pulley to ensure the wrapping of the drive pulley by the belt.
- At least one of the groups of handling means is provided with means for synchronous vertical reciprocating motion along with the motion of a ring bench of the ring spinning machine.
- At least one of the groups of handling means comprises a backstop for laying the group of handling means on the ring bench.
- the group of handling means with means for synchronous vertical reciprocating motion together with the motion of the ring bench has weight and mechanical resistance of its guidance on the vertical linear guide lower than is the vertical loadability of the ring bench without affecting the drive and/or the motion of the ring bench.
- auxiliary group of handling means which is independent of the other groups of handling means.
- At least one of the groups of handling means displaceably mounted on the vertical linear guides is provided with at least one position sensor.
- the movable groups of handling means are for motion on the vertical linear guides coupled to drives formed by stepper motors and/or linear motors.
- the drives of the movable groups of handling means for motion on the vertical linear guides are provided with means of controlling their speed and/or position and/or direction of motion and are coupled to the control device.
- the handling means of the groups of the handling means are coupled to mechanical and/or pneumatic and/or electronic driving elements.
- the aim of the invention is as well achieved by a ring spinning machine with a mentioned service robot, characterized in that the service robot arranged displaceably along a row of spinning stations can be stopped at a selected spinning station which requires a service operation.
- the ring spinning machine comprises a ring bench, and is characterized in that
- the ring spinning machine contains at least one parking position for the service robot, the robot is stoppable on the parking position of the robot and the parking position is situated outside the spinning stations at the beginning of the machine and/or at the end of the machine and/or at the drive unit of the machine situated between spinning stations.
- the invention will be described with reference to an exemplary embodiment of a service robot 1 of a ring spinning machine producing yarn, whereby the machine comprises a row of identical spinning stations arranged next to each other, the service robot 1 being arranged displaceably along the row of spinning stations with an option of stopping at a selected spinning station requiring a service operation.
- the spinning station is principally well-known and therefore the entire spinning station will only be described in a simplified manner. Those parts, elements and nodes of the spinning station that are of significance to the present invention will be described in greater detail.
- Each spinning station of a ring spinning machine comprises an unillustrated roving drafting device, below which a twisting and winding device is arranged.
- the roving is fed from an unillustrated supply package to the drafting device, behind which the yarn being formed passes through a guide eyelet, a balloon limiter and then through a traveller circulating around the circumference of a ring mounted in a holder on a ring bench 12, whereupon after the passage through the traveller, the produced yarn is wound on a tube which is placed on a rotating spindle 13, which results in cop formation.
- the package of yarn is formed on the tube by a continuous reversible vertical motion of the ring bench 12 in the directions C and D on the guide 14, see Fig.
- the spindle is usually driven in its lower part by means of a flat belt driven by a drive shaft.
- a yarn break occurs during winding on the bobbin
- this fact is recorded by a sensor at the spinning station and the information is passed to a control unit of the machine, which after the evaluation of the information from other spinning stations and the information from the service robot 1 makes a decision about transferring the service robot 1 to the spinning station to perform a service operation.
- the service operation consists of several service steps following one another, performed parallel to one another, etc. First, the rotating spindle 13 with the bobbin stops, the bobbin is either removed from the machine and moved closer to the service robot 1 to find subsequently the broken yarn or it remains at the spinning station, whereupon the end of the broken yarn is detected on the package of the bobbin.
- a required length of yarn is wound for a yarn reservoir, whereby if the bobbin has been removed from the machine, it is now returned to the machine and placed on the spindle.
- the yarn end is threaded into the traveller, through the balloon limiter and then through the guide eyelet and is inserted between the end rollers of the drafting device so that this yarn end is brought into contact with the end of the roving clamped by the end rollers of the drafting device while, at the same time, the winding of the yarn on the bobbin is started.
- the device according to the present invention is to ensure that these and other service steps unspecified herein are performed with the necessary synergy of the service mechanisms moving along the linear and/or spatial paths at the spinning stations being served in the space, which is extremely limited due to the small spacing between the spinning stations (e.g., 70 and 75 mm).
- the device according to the invention allows collision-free interoperability of the service mechanisms, while achieving the shortest time before the spinning process is resumed.
- the service robot 1 of a spinning station of a ring spinning machine producing yarn comprises a vertical frame provided with at least two vertical linear guides 2, 18, on which are mounted reversibly slidably groups 3, 4, 5 and 6 of handling means for carrying out service operations at the spinning station.
- the vertical linear guides 2, 18 are provided with an endless toothed belt 9, 17, which is at one end of the vertical linear guide 2, 18, in the shown exemplary embodiment at the upper end, wrapped around a drive pulley 7, 15 coupled to a rotary drive means and at the other end of the guide 2, 18, in the shown embodiment at the lower end, is wrapped around a freely rotatable tensioning pulley 8, 16.
- the toothed belt 9, 17 thus arranged constitutes a vertical belt drive of the handling means 3, 4, 5 and 6.
- a first group 4 of handling means is mounted reversibly slidably in the vertical direction on the first vertical linear guide 2 and is provided with a drive pulley 10 coupled to a rotary drive, whereby a freely rotatable guide pulley 11 is arranged in the direction of one arm of the endless toothed belt 9 both above and below the drive pulley.
- An adjacent branch of the endless toothed belt 9 wraps alternately the upper guide pulley 11, the drive pulley 10 and the lower guide pulley 11.
- the first group 4 of handling means is reversibly displaceable in the vertical direction not only by the drive pulley 7 relative to the first vertical guide 2, but also by the drive pulley 10 relative to the toothed belt 9.
- a second group 3 of handling means is mounted reversibly slidably in the vertical direction on the first vertical linear guide 2 and is provided with a carrier 33, which is permanently attached to the toothed belt 9.
- the second group 3 of handling means is vertically reversibly movable solely together with the toothed belt 9 and its vertical position is dependent on the motion of the drive pulley 7.
- a third group 6 of handling means is mounted in a loosely sliding manner, reversibly displaceably, i.e. in vertical direction, on the second vertical linear guide 18.
- the third group 6 of handling means is provided with a backstop 66, which after moving away the stop 230 on the movable member of the drive 23, for example, on the piston rod of the pneumatic cylinder, abuts the top of the ring bench 12 and is further lifted and lowered on the second vertical linear guide 18 solely by the effects of the ring bench 12 and in full synchronism with the motion of the ring bench 12.
- the third group 6 of handling means is provided with a drive pulley coupled to a rotary drive, whereby a freely rotatable guide pulley is arranged in the direction of one arm of the endless toothed belt 17 both above and below the drive pulley.
- An adjacent branch of the endless toothed belt 17 wraps alternately the upper guide pulley, the drive pulley and the lower guide pulley, similarly to the group 4 of handling means in the drawing.
- the third group 6 of handling means is reversibly displaceable in the vertical direction relative to the ring bench 12, as well as relative to the endless toothed belt 17, and it can be laid on the ring bench 12 by the backstop 66, thereby disconnect the drive and the group 6 is then moved by the effects of the ring bench 12 and synchronized with the motion of the ring bench 12.
- this group 3, 4, 5, 6 of handling means has weight and mechanical resistance of its guidance on the vertical linear guide 2, 18, 20, 21 lower than is the vertical loadability of the ring bench 12 without affecting the drive and/or the motion of the ring bench 12.
- the group 3, 4, 5, 6 of handling means moving in synchronism with the ring bench 12 is provided with its own drive coupled to a sensor of its approaching the ring bench 12 and to the control device for the control of the motion of this group 3, 4, 5, 6 of handling means wich is synchronous with the motion of the ring bench 12.
- a fourth group 5 of handling means is mounted reversibly slidably in the vertical direction on the second vertical linear guide 18 and is provided with a carrier 55, which is permanently attached to the toothed belt 17.
- the vertical motion of the fourth group 5 of handling means is dependent on the rotation of the drive pulley 15.
- the vertical frame is in the illustrated exemplary embodiment further provided with outer vertical guides 20 and 21, which are associated either with unillustrated reversibly vertically displaceable groups of handling means coupled to linear drives 200, 210, or, as indicated in Fig. 3 , on the frame is rigidly mounted at least one auxiliary group 22 of handling means, which is independent of the other groups 3, 4, 5, 6 of handling means and of the vertical linear guides 2, 18, 20, 21, whereby it is equipped with means for carrying out at least one service operation at the spinning station.
- At least one of the groups 3, 4, 5, 6 of handling means, displaceably mounted on the vertical linear guides 2, 18, 20, 21, is equipped with at least one sensor of its position on the vertical linear guide 2, 18, 20, 21, which is connected to the control device.
- the drives of the movable groups 3, 4, 5, 6 of handling means for the motion on the vertical linear guides 2, 18, 20, 21 consist of stepper motors and/or linear motors, which are highly controllable means with a favourable ratio of performance to weight.
- the means are provided with means for controlling their speed and/or position and/or direction of motion and are coupled to the control device.
- the individual handling means of each group 3, 4, 5, 6 of handling means are coupled to mechanical and/or pneumatic and/or electronic drive elements, which enable to achieve desired peformance even with small dimensions and low weight.
- the device according to the invention works in such a manner that the first group 3 of handling means is on the vertical linear guide 2 directly carried by the toothed belt 9, namely via the carrier 33, the toothed belt 9 being directly driven by the rotary drive through the rotary drive pulley 7.
- the second group 4 of handling means moves reversibly on the vertical linear guide 2 in the vertical direction, being carried only by the motion of the toothed belt 9, while the drive pulley 10 of the rotary drive means is not rotating, or the second group 4 of the handling means is carried only by the rotation of the drive pulley 10 of the rotary drive means, while the toothed belt 9 is not moving, or the second group 4 of handling means is carried due to a combined effect of the motion of the toothed belt 9 and concurrent rotatable motion of the drive pulley 10 of the rotary drive means.
- the rotation of the drive pulley 10 of the second group 4 of handling means is activated, which ensures the necessary relative motion (both the speed and the direction) of the second group 4 of handling means with respect to the belt 9, which manifests itself as the relative motion of the first and the second groups 3 and 4 of handling means, or relative motion also with respect to the frame.
- the arrangement of Fig. 2 is such that the fourth group 5 of handling means moves reversibly in the vertical direction on the vertical linear guide 18 and is carried by the carrier 55 by the motion of the toothed belt 17 driven by the drive pulley 15.
- the third group of handling means 6 comprising a backstop 66, which abuts the top of the ring bench 12 at the time of performing the service operation at the spinning station.
- the backstop 66 and the third group of the handling means 6 are displaced by the action of the stop 19 on the movable member 20 of the drive 21 to the rest position, out of the reach of the moving ring bench 12.
- the third group 6 of handling means is displaced by the action of the drive pulley coupled to the rotary drive on the vertical linear guide 18 and the endless toothed belt 17 from its rest position situated out of the reach of the motion of the ring bench 12, until the backstop 66 abuts the top of the ring bench 12. Subsequently, the drive is disconnected and the third group 6 is displaced solely by the ring bench 12. During the displacement of the groups of handling means 6 by the action of the ring bench 12, the drive pulley coupled to the rotary drive is rolling freely on the endless toothed belt 17.
- the ring spinning machine comprises a ring bench 12, whereby the service robot 1 is arranged as a vertical frame, which is provided with at least two vertical linear guides 2, 18, 20, 21, whereby at least one of it is associated with at least two movable groups 3, 4, 5, 6 of handling means to perform service operations at the spinning station. At least one of the groups 3, 4, 5, 6 of handling means is provided with means for reversible vertical motion together which is synchronous with the motion of the ring bench 12 of the ring spinning machine. In addition, these means for synchronous reversible vertical motion of the group 3, 4, 5, 6 of handling means together with the ring bench 12 comprise a backstop 66 to be laid on the ring bench 12.
- the weight of this group 3, 4, 5, 6 of handling means with the backstop 66 and the mechanical resistance of its guiding on the vertical linear guide 2, 18, 20, 21 is lower than is the vertical loadability of the ring bench 12, and therefore it is not necessary for the application of the invention on the machine to strengthen the drives and the construction of the ring bench 12.
- the service robot 1 according to the present invention can be used on the ring spinning machines that have already been in operation.
- the ring spinning machine is provided with at least one parking position for the service robot, wherein the parking position is arranged along the length of the machine outside the spinning stations, e.g. it is arranged at the beginning of the machine and/or at the end of the machine and/or near a drive unit of the machine located between the spinning stations.
- the service robot is then able to stop at this parking position, by which means the service robot assumes its parking position in which it does not interfere with the operation of the spinning stations or the other parts of the machine, nor does it interfere with the activities of the machine operator or other parts of the machine.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Description
- The invention relates to a service robot of a ring spinning machine, arranged displaceably along a row of spinning stations with an option of stopping at a selected spinning station, whereby the service robot is provided with groups of handling means coupled to drives.
- The invention also relates to a ring spinning machine with a service robot, which is arranged displaceably along a row of spinning stations with an option to stop at a selected spinning station requiring a service operation.
- In addition, the invention relates to a method for controlling groups of handling means of a service robot of a ring spinning machine, in which the motion of the groups of handling means is controlled in the vertical direction.
- Ring spinning machines comprise a row of spinning stations arranged next to each other, each of which comprises a roving drafting device, from which the processed fiber roving is carried to a twisting device, from which the produced yarn is withdrawn and wound in a winding device on a tube carried by a spindle, which results in cop formation, i.e., the formation of a tube with a package.
- If a yarn manufacturing process is interrupted, e.g., due to a yarn break, the yarn production at the respective spinning station must be resumed. When the spinning process is resumed at the spinning station, after interrupting the spinning process, the roving feeding rollers of the drafting device are stopped, for example, or the drafting device is running and fibers from the roving are sucked into the waste, etc. Afterwards, the motion of a traveller on a ring is terminated, which is usually recorded by a sensor of the motion of the traveller.
- Subsequently, it is necessary to detect the end of the yarn being wound on the cop package, unwind the yarn from the package, put it progressively through a traveller, a balloon limiter, and a guide eyelet and finally bring the yarn end between the end rollers of the drafting device in such a manner that during the spinning resumption it is joined to the end of the roving, thereby preparing the spinning station for the renewal of the process of the yarn production. All these service operations are performed during constant reversible vertical motion of a ring bench and a balloon limiter carrier, because the other spinning stations continue producing the yarn.
- In general, current ring spinning machines are largely hand-operated for several reasons. One reason is the limited workspace for the service mechanisms of a service robot because there is only a short distance between the spinning stations (70 and 75 mm). Another reason is the difficulty in solving the functional activities of the service mechanisms without spatial and temporal limitation of the service mechanisms in the already limited workspace. Last but not least, manual service is advantageous in many parts of the world also for price reasons.
- However, known are various configurations of an automatic service robot for operating spinning stations on a ring spinning machine, which perform service operations at a spinning station when resuming the working process after yarn breakage.
- For example,
EP 0 394 671 A2 discloses using a service robot to resume the working process after a break of the produced yarn at a spinning station of a ring spinning machine, whose handling means are arranged on separate clamping elements and their transfer to the working position is performed by an associated drive member, which causes a higher weight of the entire service robot and increases its cost. -
DD3000111 -
EP 0 518 029 A1 discloses a method and an apparatus for sequentially applying suction and an auxiliary yarn to a yarn package of a textile spinning machine. -
EP 0 421 151 A1 discloses how, in order to coordinate the movements of two movable parts on a spinning frame and a service robot, a system is provided in which one part carries two sensors which are used to detect the position of the other part within the respective measuring ranges of the sensors. - The aim of the invention is therefore to eliminate or at least reduce the disadvantages of the background art.
- The aim of the invention is achieved by a service robot for the automatic service of a spinning station of a yarn manufacturing ring spinning machine according to the preamble of
claim 1 wherein the service robot is arranged as a vertical frame provided with at least two vertical linear guides, whereby at least one of them is associated with at least two movable groups of handling means for performing service operations at the spinning station and wherein the vertical linear guides are provided with an endless belt, which is wrapped at one end of the guide around a drive pulley and at the other end of the guide is wrapped around a freely rotatable pulley, whereby attached to the belt is a carrier of one group of handling means and, in addition, at least one other group of handling means is movably and disconnectably coupled to the belt. - The principle of the method for controlling the service robot consists in that at least two groups of handling means can move simultaneously along a commonvertical guide, while the same or varying distance is maintained between them.
- The advantage of this solution is an economical spatial arrangement of the service robot, which allows service operations on ring spinning machines in which the spinning stations are arranged with very small spaces between each other. Furthermore, it leads to saving drive means and shortens the time needed for performing service operations at a spinning station of a ring spinning machine. Another advantage is the reduction in manufacturing costs of the service robot. This arrangement allows to displace the handling means directly or by means of another group of handling means, dependently or independently of each other, according to current and considerably variable needs. When performing their service activities, the handling means are displaced directly or indirectly by drive means, which are associated with a vertical linear guide of the service robot or which may be (not necessarily) associated with a group of handling means or the handling means are displaced by a movable member which is arranged on the frame of the ring spinning machine. The same drive means displace the handling means from their basic or rest position to their working position, and, vice versa, from their working position to their basic or rest position, thereby creating sufficient working and handling space for the handling means which are currently in operation. The resulting motion of the group of handling means may result from the action of one drive means or from the combination of the action of more than one drive means. Therefore, the vertical position of the group of handling means can be varied relative to the spinning station being serviced or it is possible to vary the relative position of the groups of handling means.
- Preferably, this at least one other group of handling means is coupled to the belt movably and disconnectably by a drive pulley, which is coupled to a rotary drive, whereby a pair of freely rotatable guide pulleys is assigned to the drive pulley, whereby the guide pulleys are arranged relative to the drive pulley to ensure the wrapping of the drive pulley by the belt.
- Preferably, at least one of the groups of handling means is provided with means for synchronous vertical reciprocating motion along with the motion of a ring bench of the ring spinning machine.
- Preferably, at least one of the groups of handling means comprises a backstop for laying the group of handling means on the ring bench.
- Preferably, the group of handling means with means for synchronous vertical reciprocating motion together with the motion of the ring bench has weight and mechanical resistance of its guidance on the vertical linear guide lower than is the vertical loadability of the ring bench without affecting the drive and/or the motion of the ring bench.
- Preferably, on the frame is fixed at least one auxiliary group of handling means, which is independent of the other groups of handling means.
- Preferably, at least one of the groups of handling means displaceably mounted on the vertical linear guides is provided with at least one position sensor.
- Preferably, the movable groups of handling means are for motion on the vertical linear guides coupled to drives formed by stepper motors and/or linear motors.
- Preferably, the drives of the movable groups of handling means for motion on the vertical linear guides are provided with means of controlling their speed and/or position and/or direction of motion and are coupled to the control device.
- Preferably, the handling means of the groups of the handling means are coupled to mechanical and/or pneumatic and/or electronic driving elements.
- The aim of the invention is as well achieved by a ring spinning machine with a mentioned service robot, characterized in that the service robot arranged displaceably along a row of spinning stations can be stopped at a selected spinning station which requires a service operation.
- Preferably, the ring spinning machine comprises a ring bench, and is characterized in that
- the service robot is arranged as a vertical frame, which is provided with at least two vertical linear guides, at least one of which is associated with at least two movable groups of handling means to perform service operations at the spinning station;
- at least one of the groups of handling means is provided with means for synchronous vertical reciprocating motion along with the motion of a ring bench of the ring spinning machine
- the means for the synchronous vertical reciprocating motion of the group of handling means together with the ring bench comprise a backstop to be laid on the ring bench and
- the group of handling means with means for synchronous vertical reciprocating motion together with the motion of the ring bench has weight and mechanical resistance of its guidance on the vertical linear guidelower than is the vertical loadability of the ring bench without affecting the drive and/or the motion of the ring bench.
- Preferably, the ring spinning machine contains at least one parking position for the service robot, the robot is stoppable on the parking position of the robot and the parking position is situated outside the spinning stations at the beginning of the machine and/or at the end of the machine and/or at the drive unit of the machine situated between spinning stations.
- The invention is schematically represented in the drawing, wherein
- Fig. 1
- shows an arrangement of a service robot,
- Fig. 2
- shows an arrangement of handling means and drive means on a vertical linear guide with respect to the spinning station of a ring spinning machine,
- Fig. 3
- shows an example of an arrangement of handling means and drive means on a pair of vertical linear guides.
- The invention will be described with reference to an exemplary embodiment of a
service robot 1 of a ring spinning machine producing yarn, whereby the machine comprises a row of identical spinning stations arranged next to each other, theservice robot 1 being arranged displaceably along the row of spinning stations with an option of stopping at a selected spinning station requiring a service operation. - The spinning station is principally well-known and therefore the entire spinning station will only be described in a simplified manner. Those parts, elements and nodes of the spinning station that are of significance to the present invention will be described in greater detail.
- Each spinning station of a ring spinning machine comprises an unillustrated roving drafting device, below which a twisting and winding device is arranged. The roving is fed from an unillustrated supply package to the drafting device, behind which the yarn being formed passes through a guide eyelet, a balloon limiter and then through a traveller circulating around the circumference of a ring mounted in a holder on a
ring bench 12, whereupon after the passage through the traveller, the produced yarn is wound on a tube which is placed on a rotatingspindle 13, which results in cop formation. The package of yarn is formed on the tube by a continuous reversible vertical motion of thering bench 12 in the directions C and D on theguide 14, seeFig. 2 , in the interaction with the traveller, which circulates on the upper part of the ring, whereby due to the traveller being delayed behind the revolutions of the spindle 13 a twist is created on the yarn, thereby changing the processed roving into the yarn with the desired properties. The spindle is usually driven in its lower part by means of a flat belt driven by a drive shaft. - When a yarn break occurs during winding on the bobbin, this fact is recorded by a sensor at the spinning station and the information is passed to a control unit of the machine, which after the evaluation of the information from other spinning stations and the information from the
service robot 1 makes a decision about transferring theservice robot 1 to the spinning station to perform a service operation. The service operation consists of several service steps following one another, performed parallel to one another, etc. First, the rotatingspindle 13 with the bobbin stops, the bobbin is either removed from the machine and moved closer to theservice robot 1 to find subsequently the broken yarn or it remains at the spinning station, whereupon the end of the broken yarn is detected on the package of the bobbin. After detecting the yarn end, a required length of yarn is wound for a yarn reservoir, whereby if the bobbin has been removed from the machine, it is now returned to the machine and placed on the spindle. The yarn end is threaded into the traveller, through the balloon limiter and then through the guide eyelet and is inserted between the end rollers of the drafting device so that this yarn end is brought into contact with the end of the roving clamped by the end rollers of the drafting device while, at the same time, the winding of the yarn on the bobbin is started. - The device according to the present invention is to ensure that these and other service steps unspecified herein are performed with the necessary synergy of the service mechanisms moving along the linear and/or spatial paths at the spinning stations being served in the space, which is extremely limited due to the small spacing between the spinning stations (e.g., 70 and 75 mm). In addition, the device according to the invention allows collision-free interoperability of the service mechanisms, while achieving the shortest time before the spinning process is resumed.
- The
service robot 1 of a spinning station of a ring spinning machine producing yarn comprises a vertical frame provided with at least two verticallinear guides slidably groups linear guides toothed belt 9, 17, which is at one end of the verticallinear guide drive pulley guide pulley toothed belt 9, 17 thus arranged constitutes a vertical belt drive of the handling means 3, 4, 5 and 6. - A
first group 4 of handling means is mounted reversibly slidably in the vertical direction on the first verticallinear guide 2 and is provided with adrive pulley 10 coupled to a rotary drive, whereby a freelyrotatable guide pulley 11 is arranged in the direction of one arm of the endless toothed belt 9 both above and below the drive pulley. An adjacent branch of the endless toothed belt 9 wraps alternately theupper guide pulley 11, thedrive pulley 10 and thelower guide pulley 11. As a result, thefirst group 4 of handling means is reversibly displaceable in the vertical direction not only by thedrive pulley 7 relative to the firstvertical guide 2, but also by thedrive pulley 10 relative to the toothed belt 9. Asecond group 3 of handling means is mounted reversibly slidably in the vertical direction on the first verticallinear guide 2 and is provided with acarrier 33, which is permanently attached to the toothed belt 9. As a result, thesecond group 3 of handling means is vertically reversibly movable solely together with the toothed belt 9 and its vertical position is dependent on the motion of thedrive pulley 7. - In the illustrated exemplary embodiment, a
third group 6 of handling means is mounted in a loosely sliding manner, reversibly displaceably, i.e. in vertical direction, on the second verticallinear guide 18. Thethird group 6 of handling means is provided with abackstop 66, which after moving away thestop 230 on the movable member of thedrive 23, for example, on the piston rod of the pneumatic cylinder, abuts the top of thering bench 12 and is further lifted and lowered on the second verticallinear guide 18 solely by the effects of thering bench 12 and in full synchronism with the motion of thering bench 12. Or, in another arrangement not shown, thethird group 6 of handling means is provided with a drive pulley coupled to a rotary drive, whereby a freely rotatable guide pulley is arranged in the direction of one arm of the endlesstoothed belt 17 both above and below the drive pulley. An adjacent branch of the endlesstoothed belt 17 wraps alternately the upper guide pulley, the drive pulley and the lower guide pulley, similarly to thegroup 4 of handling means in the drawing. Consequently, thethird group 6 of handling means is reversibly displaceable in the vertical direction relative to thering bench 12, as well as relative to the endlesstoothed belt 17, and it can be laid on thering bench 12 by thebackstop 66, thereby disconnect the drive and thegroup 6 is then moved by the effects of thering bench 12 and synchronized with the motion of thering bench 12. In the illustrated exemplary embodiment, for the purpose of driving thethird group 6 of handling means or any of thegroups ring bench 12 acts directly on therespective group group linear guide ring bench 12 without affecting the drive and/or the motion of thering bench 12. In an unillustrated embodiment, thegroup ring bench 12 is provided with its own drive coupled to a sensor of its approaching thering bench 12 and to the control device for the control of the motion of thisgroup ring bench 12. - A
fourth group 5 of handling means is mounted reversibly slidably in the vertical direction on the second verticallinear guide 18 and is provided with acarrier 55, which is permanently attached to thetoothed belt 17. The vertical motion of thefourth group 5 of handling means is dependent on the rotation of thedrive pulley 15. - The vertical frame is in the illustrated exemplary embodiment further provided with outer
vertical guides linear drives Fig. 3 , on the frame is rigidly mounted at least oneauxiliary group 22 of handling means, which is independent of theother groups linear guides - To improve the control of the individual elements of the
service robot 1, at least one of thegroups linear guides linear guide - The drives of the
movable groups linear guides service robot 1, the means are provided with means for controlling their speed and/or position and/or direction of motion and are coupled to the control device. - The individual handling means of each
group - The device according to the invention works in such a manner that the
first group 3 of handling means is on the verticallinear guide 2 directly carried by the toothed belt 9, namely via thecarrier 33, the toothed belt 9 being directly driven by the rotary drive through therotary drive pulley 7. Also thesecond group 4 of handling means moves reversibly on the verticallinear guide 2 in the vertical direction, being carried only by the motion of the toothed belt 9, while thedrive pulley 10 of the rotary drive means is not rotating, or thesecond group 4 of the handling means is carried only by the rotation of thedrive pulley 10 of the rotary drive means, while the toothed belt 9 is not moving, or thesecond group 4 of handling means is carried due to a combined effect of the motion of the toothed belt 9 and concurrent rotatable motion of thedrive pulley 10 of the rotary drive means. By these mutual combinations of the drive of the vertical reversible motion of theindividual groups groups Fig. 1 by arrows A, B. It follows that, for example, if thedrive pulley 10 of the second group is stationary, thispulley 10 acts together with the guide pulleys 11 as a temporarily activated static carrier of thesecond group 4 of handling means 4, which during the motion of the belt 9 moves along thevertical guide 2 together with thefirst group 3 of service means, i.e., at the same speed and at a constant distance from thefirst group 3. However, if, for example, the mutual distance between thefirst group 3 and thesecond group 4 of handling means is to be varied or thegroups drive pulley 10 of thesecond group 4 of handling means is activated, which ensures the necessary relative motion (both the speed and the direction) of thesecond group 4 of handling means with respect to the belt 9, which manifests itself as the relative motion of the first and thesecond groups Fig. 2 is such that thefourth group 5 of handling means moves reversibly in the vertical direction on the verticallinear guide 18 and is carried by thecarrier 55 by the motion of thetoothed belt 17 driven by thedrive pulley 15. In synchronism with thering bench 12, on the same verticallinear guide 18 moves the third group of handling means 6 comprising abackstop 66, which abuts the top of thering bench 12 at the time of performing the service operation at the spinning station. When theservice robot 1 is moving between the spinning stations of the machine, thebackstop 66 and the third group of the handling means 6 are displaced by the action of the stop 19 on themovable member 20 of thedrive 21 to the rest position, out of the reach of the movingring bench 12. - Alternatively, in another unillustrated arrangement, the
third group 6 of handling means is displaced by the action of the drive pulley coupled to the rotary drive on the verticallinear guide 18 and the endlesstoothed belt 17 from its rest position situated out of the reach of the motion of thering bench 12, until thebackstop 66 abuts the top of thering bench 12. Subsequently, the drive is disconnected and thethird group 6 is displaced solely by thering bench 12. During the displacement of the groups of handling means 6 by the action of thering bench 12, the drive pulley coupled to the rotary drive is rolling freely on the endlesstoothed belt 17. - The above-described arrangement of the
groups linear guides linear guides groups - As mentioned above, the ring spinning machine comprises a
ring bench 12, whereby theservice robot 1 is arranged as a vertical frame, which is provided with at least two verticallinear guides movable groups groups ring bench 12 of the ring spinning machine. In addition, these means for synchronous reversible vertical motion of thegroup ring bench 12 comprise abackstop 66 to be laid on thering bench 12. So as to make sure that arespective group ring bench 12 does not affect the drive and/or the motions of thering bench 12, the weight of thisgroup backstop 66 and the mechanical resistance of its guiding on the verticallinear guide ring bench 12, and therefore it is not necessary for the application of the invention on the machine to strengthen the drives and the construction of thering bench 12. Alternatively, theservice robot 1 according to the present invention can be used on the ring spinning machines that have already been in operation. - In an unillustrated embodiment, the ring spinning machine is provided with at least one parking position for the service robot, wherein the parking position is arranged along the length of the machine outside the spinning stations, e.g. it is arranged at the beginning of the machine and/or at the end of the machine and/or near a drive unit of the machine located between the spinning stations. The service robot is then able to stop at this parking position, by which means the service robot assumes its parking position in which it does not interfere with the operation of the spinning stations or the other parts of the machine, nor does it interfere with the activities of the machine operator or other parts of the machine.
-
- 1
- Service robot
- 2
- Vertical linear guide
- 3
- Group
- 4
- Group
- 5
- Group
- 6
- Group
- 7
- Drive pulley
- 8
- Rotatable pulley
- 9
- Toothed belt
- 10
- Drive pulley
- 11
- Guide pulley
- 12
- Ring bench
- 13
- Spindle
- 14
- Guide
- 15
- Drive pulley
- 16
- Rotatable pulley
- 17
- Toothed belt
- 18
- Vertical linear guide
- 20
- Vertical linear guide
- 200
- Linear Drive
- 21
- Vertical linear guide
- 210
- Linear Drive
- 22
- Auxiliary group
- 23
- Drive
- 230
- Stop
- 33
- Carrier
- 55
- Carrier
- 66
- Backstop
- A
- Arrow
- B
- Arrow
- C
- Direction
- D
- Direction
Claims (13)
- A service robot (1) for a ring spinning machine, wherein during operation said service robot (1) is arranged displaceably along a row of spinning stations and can be stopped at a selected spinning station which requires a service operation, whereby the service robot (1) is provided with groups (3, 4, 5, 6) of handling means coupled to drives, wherein the service robot (1) is arranged as a vertical frame, which is provided with at least two vertical linear guides (2, 18, 20, 21), at least one of which is associated with at least two movable groups (3, 4, 5, 6) of handling means to perform service operations at the spinning station characterized in that the vertical linear guides (2, 18) are provided with an endless belt (9, 17), which is wrapped at one end of the guide (2, 18) around a drive pulley (7, 15) and at the other end of the guide (2, 18) is wrapped around a freely rotatable pulley (8, 16), whereby attached to the belt (9, 17) is a carrier (33, 55) of one group (3, 5) of handling means and, in addition, at least one other group (4, 6) of handling means is movably and disconnectably coupled to the belt (9, 17).
- The service robot (1) according to claim 1, characterized in that this at least one other group (4, 6) of handling means is coupled to the belt (9, 17) movably and disconnectably by a drive pulley (10), which is coupled to a rotary drive, whereby a pair of freely rotatable guide pulleys (11) is assigned to the drive pulley (10), whereby the guide pulleys (11) are arranged relative to the drive pulley (10) to ensure the wrapping of the drive pulley (10) by the belt (9, 17).
- The service robot according to any of claims 1 or 2, characterized in that at least one of the groups (3, 4, 5, 6) of handling means is provided with means for synchronous vertical reciprocating motion along with the motion of a ring bench (12) of the ring spinning machine.
- The service robot according to claim 3, characterized in that at least one of the groups (3, 4, 5, 6) of handling means comprises a backstop (66) for laying the group (3, 4, 5, 6) of handling means on the ring bench (12).
- The service robot according to claim 4, characterized in that the group (3, 4, 5, 6) of handling means with means for synchronous vertical reciprocating motion together with the motion of the ring bench (12) is configured to have weight and mechanical resistance of its guidance on the vertical linear guide (2, 18, 20, 21) lower than vertical loadability of the ring bench (12) such that the drive and/or the motion of the ring bench (12) are not affected.
- The service robot according to any of claims 1 to 5, characterized in that on the frame is fixed at least one auxiliary group (22) of handling means, which is independent of the other groups (3, 4, 5, 6) of handling means.
- The service robot according to any of claims 1 to 6, characterized in that at least one of the groups (3, 4, 5, 6) of handling means displaceably mounted on the vertical linear guides (2, 18, 20, 21) is provided with at least one position sensor.
- The service robot according to any of claims 1 to 7, characterized in that the movable groups (3, 4, 5, 6) of handling means are for motion on the vertical linear guides (2, 18, 20, 21) coupled to drives formed by stepper motors and/or linear motors.
- The service robot according to claim 8, characterized in that the drives of the movable groups (3, 4, 5, 6) of handling means for motion on the vertical linear guides (2, 18, 20, 21) are provided with means of controlling their speed and/or position and/or direction of motion and are coupled to a control device.
- The service robot according to any of claims 1 to 9, characterized in that the handling means of the groups (3, 4, 5, 6) of the handling means are coupled to mechanical and/or pneumatic and/or electronic driving elements.
- A ring spinning machine with a service robot according to any of the claims 1 to 10, wherein the service robot is arranged displaceably along a row of spinning stations and can be stopped at a selected spinning station which requires a service operation.
- The ring spinning machine according to claim 11 comprising a ring bench (12), characterized in that• at least one of the groups (3, 4, 5, 6) of handling means is provided with means for synchronous vertical reciprocating motion along with the motion of a ring bench (12) of the ring spinning machine;• the means for the synchronous vertical reciprocating motion of the group (3, 4, 5, 6) of handling means together with the ring bench (12) comprise a backstop (66) to be laid on the ring bench (12); and• the group (3, 4, 5, 6) of handling means with means for synchronous vertical reciprocating motion together with the motion of the ring bench (12) has weight and mechanical resistance of its guidance on the vertical linear guide (2, 18, 20, 21) lower than is the vertical loadability of the ring bench (12) without affecting the drive and/or the motion of the ring bench (12).
- The ring spinning machine according to claim 11 or 12, characterized in that it contains at least one parking position for the service robot, the robot is stoppable on the parking position of the robot and the parking position is situated outside the spinning stations at the beginning of the machine and/or at the end of the machine and/or at the drive unit of the machine situated between spinning stations.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CZ2018-35A CZ201835A3 (en) | 2018-01-24 | 2018-01-24 | Automatic service device for an annular spinning machine, annular spinning machine, and a method for controlling groups of handling devices |
Publications (2)
Publication Number | Publication Date |
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EP3517662A1 EP3517662A1 (en) | 2019-07-31 |
EP3517662B1 true EP3517662B1 (en) | 2021-05-19 |
Family
ID=65041598
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP19152442.0A Active EP3517662B1 (en) | 2018-01-24 | 2019-01-18 | Service robot of a ring spinning machine, ring spinning machine and a method for controlling groups of handling means |
Country Status (4)
Country | Link |
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EP (1) | EP3517662B1 (en) |
CN (1) | CN110067055B (en) |
CZ (1) | CZ201835A3 (en) |
ES (1) | ES2882210T3 (en) |
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CZ2019390A3 (en) | 2019-06-19 | 2020-12-30 | Rieter Cz S.R.O. | The service robot of the ring spinning machine, the ring spinning machine and the method of operation of the service r |
CN113293471B (en) * | 2020-02-21 | 2024-11-01 | 拉克施米机械制造有限公司 | Automatic yarn splicing unit |
CN112125060A (en) * | 2020-09-28 | 2020-12-25 | 安徽日发纺织机械有限公司 | Splicing trolley with single spindle suction nozzle and splicing method thereof |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
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DE3536850A1 (en) * | 1985-10-16 | 1987-04-23 | Zinser Textilmaschinen Gmbh | MOVABLE MAINTENANCE DEVICE FOR A SPINNING MACHINE |
DE3734275A1 (en) * | 1987-10-09 | 1989-04-20 | Zinser Textilmaschinen Gmbh | METHOD AND DEVICE FOR REPLACING FULL ROOF BOBS |
CS136690A2 (en) * | 1989-03-23 | 1991-12-17 | Rieter Ag Maschf | Method of ring spinning frame operation and service robot for this method realization |
DE59008796D1 (en) * | 1989-10-03 | 1995-05-04 | Rieter Ag Maschf | Docking device with coupling sensor system. |
DE4119382A1 (en) * | 1991-06-12 | 1992-12-17 | Zinser Textilmaschinen Gmbh | METHOD AND DEVICE FOR SEARCHING A THREAD ENDING OR POSING AN AUXILIARY THREAD ON A KOPS OR. ON A COP OR AN EMPTY SLEEVE |
CH710527A1 (en) * | 2014-12-16 | 2016-06-30 | Rieter Ag Maschf | Spinning machine. |
DE102016214190B3 (en) * | 2016-08-02 | 2017-07-20 | Reinhard König | Ring spinning machine and method for operating a ring spinning machine |
-
2018
- 2018-01-24 CZ CZ2018-35A patent/CZ201835A3/en unknown
-
2019
- 2019-01-18 ES ES19152442T patent/ES2882210T3/en active Active
- 2019-01-18 EP EP19152442.0A patent/EP3517662B1/en active Active
- 2019-01-24 CN CN201910068226.8A patent/CN110067055B/en active Active
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CN110067055B (en) | 2022-11-18 |
EP3517662A1 (en) | 2019-07-31 |
CZ201835A3 (en) | 2019-07-31 |
ES2882210T3 (en) | 2021-12-01 |
CN110067055A (en) | 2019-07-30 |
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