EP3513911A1 - Pressing machine - Google Patents
Pressing machine Download PDFInfo
- Publication number
- EP3513911A1 EP3513911A1 EP18152097.4A EP18152097A EP3513911A1 EP 3513911 A1 EP3513911 A1 EP 3513911A1 EP 18152097 A EP18152097 A EP 18152097A EP 3513911 A1 EP3513911 A1 EP 3513911A1
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- EP
- European Patent Office
- Prior art keywords
- pressing
- parameter
- press
- motor
- controller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 238000003825 pressing Methods 0.000 title claims abstract description 200
- 238000000034 method Methods 0.000 claims abstract description 49
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- 230000005489 elastic deformation Effects 0.000 claims description 4
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
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- 230000000694 effects Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
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- 239000002655 kraft paper Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
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- 229920000642 polymer Polymers 0.000 description 1
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- 230000035484 reaction time Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B1/00—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
- B30B1/32—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/04—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes with tubes; of tubes with rods
- B21D39/048—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes with tubes; of tubes with rods using presses for radially crimping tubular elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
- B21D22/025—Stamping using rigid devices or tools for tubular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
- B25B27/026—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same fluid driven
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
- B25B27/10—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same inserting fittings into hoses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/16—Control arrangements for fluid-driven presses
- B30B15/166—Electrical control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/26—Programme control arrangements
Definitions
- the present invention relates to a pressing machine, in particular a hand-held pressing machine, for pressing tubular workpieces, and a method for operating a pressing machine.
- the pressing is carried out with a hand-held and motor-driven pressing tool, which can have interchangeable tools, such as press jaws of different sizes and geometries.
- pressing tools are also known for other tasks, for example pressing tools are used for pressing, crimping or cutting workpieces, for example in the electrical industry.
- the press jaws are arranged around the press fitting for pressing.
- a force is exerted on the surface of the press fitting, so that the fitting is compressed and thereby plastically deformed, whereby the workpieces are securely joined together.
- the inner tubes can undergo plastic deformation.
- the pressing process is terminated in press machines of the prior art usually characterized in that upon reaching a certain maximum pressure on Relief valve is opened.
- the specified maximum pressure ensures that a suitably high pressing force has been exerted on the workpiece to ensure adequate compression.
- the termination of the pressing operation by means of a fixed overpressure valve has the disadvantage that upon reaching the maximum pressure, the pressing jaws of the pressing tool already abut each other and no deformation on the workpiece can take place more.
- the fitting was previously compressed as much as possible during the pressing process and can no longer experience further plastic deformation.
- the direct pressing together of the dies leads naturally to a strong wear on the tool, on the power transmission parts and on the drive motor. In addition, unnecessary electrical energy is consumed.
- a pressing machine for plastically deforming a tubular workpiece, in particular a fitting
- the pressing machine has a motor, and pressing jaws, which are driven by the motor and can apply a force to the workpiece during operation
- a power transmission unit coupled to the motor and the press jaws for transmitting a force from the motor to the press jaws
- at least one sensor unit for measuring at least one press parameter
- a controller receiving the currently measured value of the press parameter from the sensor unit and with the latter Slope of a press parameter curve of the press parameter determined, the controller terminates a pressing operation before reaching a maximum possible pressing force when the slope of the press parameter curve of the press parameter meets a shutdown criterion.
- the slope, ie the rise of a press parameter curve is monitored, which results during the pressing process.
- the increase is characteristic of the increase in the pressing force on the workpiece with progressive pressing process. If the workpiece has reached the maximum deformation at the end and the pressing jaws of the pressing machine are completely closed, is carried out with further pressure increase only an elastic deformation of the pressing jaws.
- a purely linear increase in the values of a pressing parameter can be detected, e.g. in a hydraulic pressing device a purely linear increase in the pressure-time curve or current-time curve.
- This characteristic increase at the end of the pressing process is used by the controller to turn off the engine of the pressing machine before reaching a maximum possible pressing force and thus to end the pressing process.
- the comparison of the slope of the press parameter curve of the measured values of the at least one press parameter with a shutdown criterion automatically takes into account the properties of the workpiece to be pressed, for example the material, the size, the design, etc., without that these properties in detail of the press machine before the respective Pressing process would have to be announced.
- the switch-off criterion is independent of the individual properties of the workpiece to be pressed. Due to the monitoring of the slope of the press parameter curve, the controller can reliably finish the pressing operation after the plastic deformation of the workpiece regardless of the level of the pressing force from which no plastic deformation of the workpiece occurs any more.
- one or more pressing parameters can be taken into account in any combination.
- the consideration of several pressing parameters at the same time strengthens the robustness of the analysis compared to so-called leaks, due to redundancy. random deviations.
- the respective switch-off criterion can be adapted to the respective process parameter or to a combination of the process parameters.
- the switch-off criterion preferably indicates that, with a continuation of the pressing process, only an elastic deformation on the pressing jaws occurs. This is the case when the pressing jaws are completely closed and no plastic deformation of the workpiece occurs more.
- the shutdown criteria are preferably predetermined values of the slope for a particular press parameter curve, on the basis of which the controller can automatically decide when the current press operation is terminated.
- the power transmission unit is a hydraulic system and the sensor unit is a pressure sensor which measures the pressure in the hydraulic system as a press parameter.
- the hydraulic pressure can be measured simply and reliably as a process parameter and provided to the controller.
- the hydraulic pressure is in this case directly proportional to the pressing force applied to the tool, so that a reliable determination of the force curve on the pressing jaws is possible via the hydraulic pressure.
- the sensor unit is a force sensor which measures the force at a location in the mechanical system as a press parameter.
- the control of the present invention can also be applied to pressing devices with a purely mechanical power transmission.
- a force is transmitted from an engine to the press jaws via one or more power transmission units.
- the force occurring at different points in the mechanical system can be measured.
- conventional load cells, strain gauges or similar sensors can be used.
- the measured force is also directly proportional to the pressing force applied to the tool, so that a reliable determination of the force curve on the pressing jaws is possible via the force.
- Preference may continue as a press parameter, a current flowing through the motor.
- This current can be measured by means of the controller, which then preferably also assumes the task of the sensor unit. From the current flowing through the motor can also be derived from the force curve on the pressing jaws.
- the control terminates the pressing process only when, in addition to the switch-off criterion, a predetermined minimum value for a pressing parameter (P) has been exceeded and / or when the duration of the pressing process has exceeded a minimum time.
- P pressing parameter
- This does not take into account start-up effects at the beginning of the pressing process or areas of the pressing process in which a plastic deformation of the workpiece regularly takes place. This reduces the risk of incorrect measurements and an unwanted premature termination of the pressing process.
- a Reliable compression of a workpiece, as a rule requires an achieved minimum pressing force, so that under this minimum pressing force no automatic termination of the pressing process should take place.
- the slope of the press parameter curve preferably indicates the time profile of the values of a press parameter and is preferably formed from the current and the time-preceding value of the press parameter.
- the consideration of the time profile of a press parameter is simply possible in the form of a time series, in particular if the slope of the process parameter curve is calculated from temporally successive measured values.
- Considering the current and previous value to determine the increase is simple and can be quickly implemented in a computational manner so that results can be real-time. Thereby, an immediate, timely control in response to the evaluation can be achieved.
- the significantly constant, linear course of the press parameter curve during the direct pressing together of the pressing jaws at the end of the pressing process enables a robust and automatic detection of this pressing state.
- the controller may also have a database in which shutdown criteria for certain pressing jaws and / or workpieces are stored.
- the shutdown criteria here are preferably digital values of the slope of the process parameter curve in which an automatic shutdown is to take place.
- the database may contain values for shutdown criteria, which may depend on the properties of the press jaws used, such as material, size, type, etc.
- the pressing machine is an electrically driven hydraulic or mechanical hand pressing device for pressing tubular workpieces.
- a hand pressing device pressings can be used flexibly at various locations, such as a construction site.
- electrically driven hand presses can apply high pressing forces, which ensure reliable pressing.
- a hydraulic manual press device for example, a hydraulic pressure of up to approximately 550 bar can be applied during operation, which acts directly on the workpiece enclosed by the pressing jaws.
- the pressing parameter is a pressure, a force, or a current through the motor, or any combination of these parameters. These parameters are characteristic for the pressing pressure of the pressing machine.
- the motor is preferably stopped only when, in addition to the switch-off criterion, a previously defined minimum value for a press parameter has been exceeded and / or when the duration of the press process has exceeded a minimum time.
- the method comprises the step of reading at least one switch-off criterion from a database of the controller.
- the switch-off criterion can be stored in a database in the control of the press machine and read, for example, suitable for the press jaws used and used in the control.
- FIG. 1 shows an embodiment of a hydraulic manual press apparatus 10 with a hydraulic power transmission unit.
- this hydraulic hand pressure device drives a motor 20 via a gear 22 an eccentric 24 connected thereto.
- the motor 20 is a brushless motor that is powered by a controller 40 with appropriately modulated power from a battery or a wired power supply (not shown).
- the transmission 22 reduces the speed of the motor 20 and increases the torque.
- the eccentric 24 connected to the transmission converts the rotational movement of the output shaft of the transmission 22 into a one-dimensional oscillating motion to drive a piston pump 27 of the hydraulic system 26.
- the piston pump 27 pumps due to their movement a hydraulic fluid from a reservoir in a working cylinder 25, whereby the hydraulic pressure in the working cylinder 25 increases.
- the increasing hydraulic pressure pushes a piston 28 movably guided in the cylinder in the representation of Fig. 1 to the left, towards the mounting area for replaceable dies 30 (not shown in detail).
- the piston 28 can transfer very high pressures to the dies.
- the piston 28 is mechanically connected to rollers 29, which move with the movement of the piston 28.
- the rollers 29 move in a conventional manner between inclined ends of pressing jaws 30, which are thus closed and can plastically deform the workpiece with high force. In operation, this transfers the hydraulic pressure directly proportional to the connected pressing jaw 30, and generates a directly proportional to the hydraulic pressure pressing force F on the workpiece, which is directly proportional to the.
- the hydraulic pressure P in the hydraulic system 26 can be easily measured by means of a pressure sensor 42.
- the pressure sensor 42 communicates the measured pressure signal via signal lines or wirelessly to the controller 40 by means of a corresponding radio transmission.
- Wireless signal transmission means such as common digital wireless connections such as e.g. Bluetooth, NFC or the like can be used.
- Analog signals from the pressure sensor 42 can be converted into digital signals in an A / D converter so that they can be evaluated by the digital controller 40.
- the controller 40 has for this purpose at least one digital processing unit, such as a microcontroller, DSP, FPGA, ASIC or the like.
- the control unit may have a database (not shown) stored on data storage devices in which predetermined values required for the evaluation can be retrieved.
- controller 40 via control electronics (not shown) corresponding control signals to the motor 20 from.
- the motor 20 is controlled by means of these control signals to operate at a certain controlled speed and stop it at the end of the pressing process.
- the pressing machine may also be designed as a purely mechanical hand pressing device with a mechanical power transmission unit.
- a motor generates a rotational movement, which is transmitted via a transmission to at least one mechanical power transmission unit, for example a lever or a screw drive.
- the mechanical power transmission unit converts the rotational movement into a linear movement, which, according to the above-described hydraulic manual pressure device 10 of the Fig. 1 , Moves high force rollers that move the press jaws. Due to the increasing force of the pressing jaws, a workpiece, for example a fitting that is located between the pressing jaws, is plastically deformed.
- Force sensors for measuring the force F transmitted to the tool by the motor may be located at various locations in the mechanical hand press to measure a force proportional to the pressing force F and to signal it to the controller.
- the current absorbed by the motor 40 also behaves proportional to the motor torque and thus to the pressing force F on the pressing jaws.
- the Fig. 2 shows a graphical representation of measured Pressparameterkurven K1, K2 and K3 of prior art presses, which represent hydraulic pressure values P over time.
- the press parameter curve K1 was recorded during pressing without a fitting inserted between them, ie with "empty" press jaws.
- the press parameter curve K2 was recorded when pressing a fitting made of a first material with the same pressing jaws as curve K1.
- the material of the fitting was a comparatively soft material, such as copper.
- the press parameter curve K3 was recorded during the compression of a fitting made of a second material.
- the material of this fitting had a greater strength than in curve K2 and is stainless steel in one embodiment.
- the curve of the press parameter curve K2 shows an earlier increase in hydraulic pressure than the press parameter curve K1, since there is a fitting made of a soft material between the press jaws. From the time T1 K2 the press parameter curve K2 again increases linearly, since at this time the actual pressing process is completed, the fitting has been completely plastically deformed and the pressing jaws are completely closed and rest on one another.
- the linear increase .DELTA.T K2 occurs with a substantially same slope as that of the curve K1.
- the overpressure valve opens again at time T2 K2 and curve K2 drops very quickly to a minimum pressure.
- the press parameter curve K3 increases more than the press parameter curve K2 due to the harder material of the fitting to be pressed. Furthermore, in the curve K3 a higher pressure must be applied overall than in the case of the curve K2 in order to close the pressing jaws and completely plastically deform the fitting.
- the curve of K 3 becomes linear, which indicates the end of the actual pressing operation and signals that the pressing jaws are completely closed and abut one another.
- the slope of the linear range ⁇ T K3 substantially corresponds to the slope of the linear ranges ⁇ T K1 and ⁇ T K2 .
- This slope of the press parameter curve is therefore a characteristic measure of the end of the actual pressing operation on the workpiece.
- the time period .DELTA.T K1 is significantly greater or longer than the time period .DELTA.T K2 of the curve K2 or time period .DELTA.T K3 of the curve K3.
- the longer the time interval .DELTA.T the longer the pressing jaws of the hand press device lie directly on each other and press directly against each other.
- the curves K1, K2 and K3 would be correspondingly given if, instead of the hydraulic pressure over time, a force acting mechanically in the system or the current through the motor 20 were plotted over time. Again, from a linear increase of the curve with a characteristic slope, the end of the pressing process and the juxtaposition of the pressing jaws can be seen.
- Fig. 3 shows an example of the curve of the press parameter curve K2, if now a controller 40 according to the invention is used.
- the controller 40 determines the slope of the press parameter curve K2 and can recognize from this whether the actual pressing operation is completed on the workpiece.
- the controller 40 compares the slope of the press parameter curve K2 with a switch-off criterion, ie in the present case a characteristic pitch of the press jaws used in the fully closed state. If the slope meets the switch-off criterion, which the control determines or calculates, it terminates the pressing process by switching off the motor 20 or no longer supplying it with power.
- the controller 40 can end the pressing operation reliably, before unnecessarily a maximum possible pressing force Pmax is reached. This significantly reduces the wear in the press, the energy required and the time required. The savings are greater when pressing softer fittings than when pressing harder fittings.
- the shutdown of the motor 20 can be made dependent on the controller 40 in addition to other conditions, such as to detect outliers of Pressparameterkurve and exclude. So in addition to Abschaltkriterium it be necessary for a shutdown of the motor 20 that a predetermined minimum value for a pressing parameter P has been exceeded and / or it may be necessary that the duration of the pressing process has exceeded a minimum time Tmin.
- the minimum value is a minimum pressure Pmin K2 which defines a time T0 K2 at which the controller 40 determines, for each measured press parameter value, an increase (represented by a slope triangle 44) between the current and previous values and compares it with the shutdown criterion.
- the minimum pressure Pmin can be generally fixed, or can be variable, for example, depending on the press jaws or the workpiece used. Equivalent, for example, a minimum current at the motor 20 can be used as a criterion for the time To.
- the controller 40 From time T1 K2 , the slope value determined by the controller 40 coincides with a predetermined slope value stored in the database of the controller 40 as the switch-off criterion. From this point in time T1 K2 on, the controller 40 then preferably determines the number of rise values which are the same in a time range.
- a specific predetermined number of a slope value of the pressing parameter P of the curve K2 serves as a switch-off criterion. Wherein this switch-off criterion is met in the present embodiment at the time T3 K2 .
- the pressing operation is then stopped by the controller 40.
- the controller 40 and the engine requires a reaction time between the Time points T3 K2 and T2 K2 .
- time T2 K2 is the engine 20 and the hydraulic pressure Pstopp K2 remains constant.
- the pressure relief valve or a return valve is opened by the controller 40 at time T4 K2 , as a result of which the hydraulic pressure in the hydraulic system of the pressing device drops to a minimum or nominal value.
- Fig. 3 is shown by dashed line K2 'for comparison of the curve of the press parameter curve K2 according to the prior art without the control according to the invention. Without the control according to the invention, as in Fig. 2 shown, the pressing process until reaching a maximum pressure Pmax K2 done. Only when this maximum pressure Pmax K2 was reached would the overpressure valve open and the hydraulic pressure would drop to a minimum value, whereby the pressing process would not be completed until the overpressure valve was opened.
- Fig. 3 is still a pressure difference .DELTA.P K2 can be seen, extending between the pressure when switching off the motor Pstopp K2 invention and the set maximum pressure Pmax K2 (overpressure protection).
- This pressure difference .DELTA.P K2 represents the saved, otherwise applied by the engine 20 pressure.
- the pressure difference .DELTA.P K2 also represents the energy saved with the present invention, since the engine does not have to do any work after it is switched off at time T2.
- the greater the pressure difference .DELTA.P the more effective the saving is by the present invention. It will be larger on soft workpieces than on harder workpieces such as off Fig. 2 seen.
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Abstract
Die vorliegende Erfindung betrifft eine Pressmaschine 10, zum plastischen Verformen eines rohrförmigen Werkstücks, insbesondere eines Fittings, wobei die Pressmaschine 10 einen Motor 20 aufweist; sowie Pressbacken, die vom Motor 20 angetrieben werden und im Betrieb eine Kraft auf das Werkstück aufbringen können; eine Kraftübertragungseinheit, die mit dem Motor 20 und den Pressbacken gekoppelt ist, um eine Kraft vom Motor 20 auf die Pressbacken zu übertragen; mindestens eine Sensoreinheit 42 zum Messen von mindestens einem Pressparameter P; und eine Steuerung 40, welche den aktuell gemessenen Wert des Pressparameters P von der Sensoreinheit 42 empfängt und mit diesem die Steigung 44 einer Pressparameterkurve K des Pressparameters P bestimmt; wobei die Steuerung 40 einen Pressvorgang vor Erreichen einer maximal möglichen Presskraft Pmax beendet, wenn die Steigung 44 der Pressparameterkurve K des Pressparameters P ein Abschaltkriterium erfüllt. Die vorliegende Erfindung betrifft weiterhin ein entsprechendes Verfahren zum Betreiben einer Pressmaschine 10.The present invention relates to a press machine 10 for plastically deforming a tubular workpiece, in particular a fitting, the press machine 10 having a motor 20; as well as press jaws which are driven by the motor 20 and can apply a force to the workpiece during operation; a power transmission unit coupled to the motor 20 and the press jaws to transmit power from the motor 20 to the press jaws; at least one sensor unit 42 for measuring at least one pressing parameter P; and a controller 40, which receives the currently measured value of the pressing parameter P from the sensor unit 42 and uses it to determine the slope 44 of a pressing parameter curve K of the pressing parameter P; the controller 40 ends a pressing process before reaching a maximum possible pressing force Pmax if the slope 44 of the pressing parameter curve K of the pressing parameter P fulfills a switch-off criterion. The present invention further relates to a corresponding method for operating a press machine 10.
Description
Die vorliegende Erfindung betrifft eine Pressmaschine, insbesondere eine handgeführte Pressmaschine, zum Verpressen von rohrförmigen Werkstücken, sowie ein Verfahren zum Betreiben einer Pressmaschine.The present invention relates to a pressing machine, in particular a hand-held pressing machine, for pressing tubular workpieces, and a method for operating a pressing machine.
Im Stand der Technik sind Verfahren zum Verpressen von rohrförmigen Werkstücken, insbesondere Rohre in der Installationstechnik, bekannt. In einem bekannten Verfahren werden zwei Rohre mittels eines Pressfittings unlösbar miteinander verbunden. Hierzu werden die Rohre in Öffnungen eines Pressfittings eingeführt, der zur Abdichtung mit den Rohren Polymerdichtungen aufweist. Nach dem Einführen der zu verbindenden Rohre wird der Pressfitting mittels einer geeigneten Pressmaschine verpresst, also so plastisch verformt, dass die eigesteckten Rohre nicht mehr herausgezogen werden können und die Dichtung sicher abdichtet.In the prior art, methods for pressing tubular workpieces, in particular pipes in installation technology, are known. In a known method, two pipes are non-releasably connected to one another by means of a press fitting. For this purpose, the tubes are inserted into openings of a press fitting which has polymer seals for sealing with the tubes. After insertion of the pipes to be joined, the press fitting is pressed by means of a suitable pressing machine, so plastically deformed that the plugged pipes can not be pulled out and the seal seals securely.
Das Verpressen wird mit einem handgeführten und motorbetriebenen Presswerkzeug durchgeführt, das austauschbare Werkzeuge, wie beispielsweise Pressbacken mit unterschiedlichen Größen und Geometrien aufweisen kann. Daneben sind Presswerkzeuge auch für andere Aufgaben bekannt, beispielsweise werden Presswerkzeuge zum Pressen, Crimpen oder Schneiden von Werkstücken, beispielsweise in der Elektroindustrie, verwendet.The pressing is carried out with a hand-held and motor-driven pressing tool, which can have interchangeable tools, such as press jaws of different sizes and geometries. In addition, pressing tools are also known for other tasks, for example pressing tools are used for pressing, crimping or cutting workpieces, for example in the electrical industry.
Bei einer handgeführten Pressmaschine werden die Pressbacken zum Verpressen um den Pressfitting herum angeordnet. Beim Schließen der Pressbacken wird eine Kraft auf die Oberfläche des Pressfittings ausgeübt, so dass der Fitting zusammengedrückt wird und sich dabei plastisch verformt, wodurch die Werkstücke sicher miteinander verbunden werden. Hierbei können auch die innenliegenden Rohre eine plastische Verformung erfahren.In a hand-held press machine, the press jaws are arranged around the press fitting for pressing. When closing the pressing jaws, a force is exerted on the surface of the press fitting, so that the fitting is compressed and thereby plastically deformed, whereby the workpieces are securely joined together. Here, the inner tubes can undergo plastic deformation.
Der Pressvorgang wird bei Pressmaschinen des Standes der Technik in der Regel dadurch beendet, dass bei Erreichen eines bestimmten Maximaldrucks ein Überdruckventil geöffnet wird. Durch den festgelegten Maximaldruck stellt man sicher, dass eine geeignet hohe Presskraft auf das Werkstück ausgeübt wurde, um eine ausreichende Verpressung zu gewährleisten.The pressing process is terminated in press machines of the prior art usually characterized in that upon reaching a certain maximum pressure on Relief valve is opened. The specified maximum pressure ensures that a suitably high pressing force has been exerted on the workpiece to ensure adequate compression.
So ist aus der Druckschrift
Das Beenden des Pressvorgangs mittels eines fest eingestellten Überdruckventils hat jedoch den Nachteil, dass bei Erreichen des Maximaldrucks die Pressbacken des Presswerkzeugs bereits aneinander anliegen und keine Verformung am Werkstück mehr stattfinden kann. Der Fitting wurde zuvor während des Pressvorgangs bereits maximal möglich zusammengepresst und kann keine weitere plastische Verformung mehr erfahren. Das direkte Aufeinanderdrücken der Pressbacken führt naturgemäß zu einer starken Abnutzung am Werkzeug, an den Kraftübertragungsteilen und am Antriebsmotor. Darüber hinaus wird unnötig elektrische Energie verbraucht.However, the termination of the pressing operation by means of a fixed overpressure valve has the disadvantage that upon reaching the maximum pressure, the pressing jaws of the pressing tool already abut each other and no deformation on the workpiece can take place more. The fitting was previously compressed as much as possible during the pressing process and can no longer experience further plastic deformation. The direct pressing together of the dies leads naturally to a strong wear on the tool, on the power transmission parts and on the drive motor. In addition, unnecessary electrical energy is consumed.
Es ist daher die Aufgabe der vorliegenden Erfindung eine Pressmaschine bereitzustellen, welche die oben genannten Probleme überwindet und eine sichere und haltbare Pressverbindung zwischen rohrförmigen Werkstücken erreicht, ohne dass ein unnötiger Verschleiß an der Pressmaschine und unnötiger Energieverbrauch auftritt. Weiterhin soll eine entsprechendes Verfahren zum Betreiben einer Pressmaschine bereitgestellt werden.It is therefore the object of the present invention to provide a press machine which overcomes the above problems and achieves a secure and durable press fit between tubular workpieces without causing unnecessary wear on the press machine and unnecessary power consumption. Furthermore, a corresponding method for operating a pressing machine is to be provided.
Zumindest eines der oben genannten Probleme wird erfindungsgemäß durch eine Pressmaschine gemäß Anspruch 1 und einem Verfahren zum Betreiben einer Pressmaschine gemäß Anspruch 10 gelöst.At least one of the above problems is solved according to the invention by a pressing machine according to claim 1 and a method for operating a pressing machine according to
Insbesondere wird zumindest ein Problem gelöst durch eine Pressmaschine, zum plastischen Verformen eines rohrförmigen Werkstücks, insbesondere eines Fittings, wobei die Pressmaschine einen Motor aufweist, sowie Pressbacken, die vom Motor angetrieben werden und im Betrieb eine Kraft auf das Werkstück aufbringen können, eine Kraftübertragungseinheit, die mit dem Motor und den Pressbacken gekoppelt ist, um eine Kraft vom Motor auf die Pressbacken zu übertragen, mindestens eine Sensoreinheit zum Messen von mindestens einem Pressparameter, und eine Steuerung, welche den aktuell gemessenen Wert des Pressparameters von der Sensoreinheit empfängt und mit diesem die Steigung einer Pressparameterkurve des Pressparameters bestimmt, wobei die Steuerung einen Pressvorgang vor Erreichen einer maximal möglichen Presskraft beendet, wenn die Steigung der Pressparameterkurve des Pressparameters ein Abschaltkriterium erfüllt.In particular, at least one problem is solved by a pressing machine for plastically deforming a tubular workpiece, in particular a fitting, wherein the pressing machine has a motor, and pressing jaws, which are driven by the motor and can apply a force to the workpiece during operation, a power transmission unit, coupled to the motor and the press jaws for transmitting a force from the motor to the press jaws, at least one sensor unit for measuring at least one press parameter, and a controller receiving the currently measured value of the press parameter from the sensor unit and with the latter Slope of a press parameter curve of the press parameter determined, the controller terminates a pressing operation before reaching a maximum possible pressing force when the slope of the press parameter curve of the press parameter meets a shutdown criterion.
Bei der vorliegenden Erfindung wird die Steigung, also der Anstieg einer Pressparameterkurve überwacht, die sich während des Pressvorgangs ergibt. Der Anstieg ist dabei charakteristisch für die Erhöhung der Presskraft auf das Werkstück mit fortschreitendem Pressvorgang. Wenn das Werkstück am Ende die maximale Verformung erlangt hat und die Pressbacken der Pressmaschine ganz geschlossen sind, erfolgt mit weiterem Druckanstieg lediglich eine elastische Verformung an den Pressbacken. Dabei kann ein rein linearer Anstieg der Werte eines Pressparameters erkannt werden, z.B. bei einem hydraulischen Pressgerät ein rein linearer Anstieg in der Druck-Zeit-Kurve oder Strom-Zeit-Kurve. Dieser charakteristische Anstieg am Ende des Pressvorgangs wird von der Steuerung genutzt, um den Motor der Pressmaschine bereits vor Erreichen einer maximal möglichen Presskraft abzustellen und so den Pressvorgang zu beenden.In the present invention, the slope, ie the rise of a press parameter curve is monitored, which results during the pressing process. The increase is characteristic of the increase in the pressing force on the workpiece with progressive pressing process. If the workpiece has reached the maximum deformation at the end and the pressing jaws of the pressing machine are completely closed, is carried out with further pressure increase only an elastic deformation of the pressing jaws. In this case, a purely linear increase in the values of a pressing parameter can be detected, e.g. in a hydraulic pressing device a purely linear increase in the pressure-time curve or current-time curve. This characteristic increase at the end of the pressing process is used by the controller to turn off the engine of the pressing machine before reaching a maximum possible pressing force and thus to end the pressing process.
Das automatische Beenden des Pressvorgangs vor Erreichen der maximal möglichen Presskraft der Maschine aufgrund der Auswertung der Steigung mindestens einer Pressparameterkurve, verhindert ein weiteres unnötiges Aufeinanderpressen der Pressbacken, was zu einer Verringerung der Belastung und des Verschleißes der Pressbacken und anderer Teile der Maschine und zu einer des Energie- und Zeitersparnis führt. Eine zusätzliche Interaktion eines Benutzers zum Beenden des Pressvorgangs ist nicht notwendig.The automatic termination of the pressing process before reaching the maximum possible pressing force of the machine due to the evaluation of the slope of at least one Pressparameterkurve prevents further unnecessary pressing together of the pressing jaws, resulting in a reduction of the load and wear of the pressing jaws and other parts of the machine and one of the Saves energy and time. An additional interaction of a user to end the pressing process is not necessary.
Der Vergleich der Steigung der Pressparameterkurve der gemessenen Werte des mindestens einen Pressparameters mit einem Abschaltkriterium berücksichtigt dabei automatisch die Eigenschaften des zu verpressenden Werkstücks, beispielsweise das Material, die Größe, die Bauform etc., ohne, dass diese Eigenschaften im Einzelnen der Pressmaschine vor dem jeweiligen Pressvorgang bekannt gemacht werden müssten. Das Abschaltkriterium ist unabhängig von den einzelnen Eigenschaften des zu verpressenden Werkstücks. Aufgrund der Überwachung der Steigung der Pressparameterkurve kann die Steuerung den Pressvorgang zuverlässig nach der plastischen Verformung des Werkstücks beenden, unabhängig davon, ab welcher Höhe der Presskraft keine plastischen Verformung des Werkstücks mehr auftritt.The comparison of the slope of the press parameter curve of the measured values of the at least one press parameter with a shutdown criterion automatically takes into account the properties of the workpiece to be pressed, for example the material, the size, the design, etc., without that these properties in detail of the press machine before the respective Pressing process would have to be announced. The switch-off criterion is independent of the individual properties of the workpiece to be pressed. Due to the monitoring of the slope of the press parameter curve, the controller can reliably finish the pressing operation after the plastic deformation of the workpiece regardless of the level of the pressing force from which no plastic deformation of the workpiece occurs any more.
Bei der Auswertung können ein oder mehrere Pressparameter in beliebiger Kombination berücksichtigt werden. Die Berücksichtigung von gleichzeitig mehreren Pressparametern stärkt dabei aufgrund von Redundanz die Robustheit der Analyse gegenüber sogenannten Ausreisern, d.h. zufälligen Abweichungen.During evaluation, one or more pressing parameters can be taken into account in any combination. The consideration of several pressing parameters at the same time strengthens the robustness of the analysis compared to so-called leaks, due to redundancy. random deviations.
Es können verschiedene Sensoren zum Messen von gleichen oder unterschiedlichen Pressparametern für die Auswertung mit der vorliegenden Steuerung verwendet werden.Various sensors for measuring the same or different pressing parameters can be used for the evaluation with the present control.
Das jeweilige Abschaltkriterium kann auf den jeweiligen Prozessparameter oder auf eine Kombination der Prozessparameter angepasst sein.The respective switch-off criterion can be adapted to the respective process parameter or to a combination of the process parameters.
Bevorzugt zeigt das Abschaltkriterium an, dass bei einer Fortsetzung des Pressvorgangs nur noch eine elastische Verformung an den Pressbacken auftritt. Dies ist der Fall, wenn die Pressbacken vollständig geschlossen sind und keine plastische Verformung des Werkstücks mehr erfolgt. Die Abschaltkriterien sind bevorzugt vorbestimmte Werte der Steigung für eine bestimmte Pressparameterkurve, aufgrund der die Steuerung automatisch entscheiden kann, wann der aktuelle Pressvorgang beendet wird.The switch-off criterion preferably indicates that, with a continuation of the pressing process, only an elastic deformation on the pressing jaws occurs. This is the case when the pressing jaws are completely closed and no plastic deformation of the workpiece occurs more. The shutdown criteria are preferably predetermined values of the slope for a particular press parameter curve, on the basis of which the controller can automatically decide when the current press operation is terminated.
Bevorzugt ist die Kraftübertragungseinheit ein hydraulisches System und die Sensoreinheit ist ein Drucksensor, welcher den Druck in dem hydraulischen System als Pressparameter misst. Damit ist ein einfaches Adaptieren der erfindungsgemäßen Steuerung auf bestehende elektro-hydraulische Pressmaschinen möglich. Über einen Drucksensor kann der Hydraulikdruck als Prozessparameter einfach und zuverlässig gemessen werden und der Steuerung bereitgestellt werden. Der Hydraulikdruck ist hierbei direkt proportional zu der am Werkzeug anliegenden Presskraft, so dass über den Hydraulikdruck eine zuverlässige Bestimmung des Kraftverlaufs an den Pressbacken möglich ist.Preferably, the power transmission unit is a hydraulic system and the sensor unit is a pressure sensor which measures the pressure in the hydraulic system as a press parameter. This makes it easy to adapt the control according to the invention to existing electro-hydraulic press machines. Via a pressure sensor, the hydraulic pressure can be measured simply and reliably as a process parameter and provided to the controller. The hydraulic pressure is in this case directly proportional to the pressing force applied to the tool, so that a reliable determination of the force curve on the pressing jaws is possible via the hydraulic pressure.
Wenn die Kraftübertragungseinheit bevorzugt ein mechanisches System ist, ist die Sensoreinheit ein Kraftsensor, welcher die Kraft an einer Stelle in dem mechanischen System als Pressparameter misst. Die Steuerung der vorliegenden Erfindung kann auch auf Pressgeräte mit einer rein mechanischen Kraftübertragung angewendet werden. Bei mechanischen Pressmaschinen wird eine Kraft von einem Motor über eine oder mehrere Kraftübertragungseinheiten an die Pressbacken übertragen. In diesem Fall kann die auftretende Kraft an verschieden Stellen im mechanischen System gemessen werden kann. Hierzu können übliche Kraftmessdosen, Dehnmessstreifen oder ähnliche Sensoren verwendet werden. Die gemessene Kraft ist in der Regel ebenfalls direkt proportional zu der am Werkzeug anliegenden Presskraft, so dass über die Kraft eine zuverlässige Bestimmung des Kraftverlaufs an den Pressbacken möglich ist.If the power transmission unit is preferably a mechanical system, the sensor unit is a force sensor which measures the force at a location in the mechanical system as a press parameter. The control of the present invention can also be applied to pressing devices with a purely mechanical power transmission. In mechanical press machines, a force is transmitted from an engine to the press jaws via one or more power transmission units. In this case, the force occurring at different points in the mechanical system can be measured. For this purpose, conventional load cells, strain gauges or similar sensors can be used. As a rule, the measured force is also directly proportional to the pressing force applied to the tool, so that a reliable determination of the force curve on the pressing jaws is possible via the force.
Bevorzugt kann als Pressparameter weiterhin ein den Motor durchfließender Strom sein. Dieser Strom kann mittels der Steuerung gemessen werden, die dann bevorzugt auch die Aufgabe der Sensoreinheit übernimmt. Aus dem den Motor durchfließenden Strom kann ebenfalls der Kraftverlauf an den Pressbacken abgeleitet werden.Preference may continue as a press parameter, a current flowing through the motor. This current can be measured by means of the controller, which then preferably also assumes the task of the sensor unit. From the current flowing through the motor can also be derived from the force curve on the pressing jaws.
Bevorzugt beendet die Steuerung den Pressvorgang erst dann, wenn zusätzlich zum Abschaltkriterium ein vorher festgelegter Mindestwert für einen Pressparameter (P) überschritten wurde und / oder wenn die Dauer des Pressvorgangs eine Mindestzeit überschritten hat. Hiermit bleiben Anlaufeffekte zu Beginn des Pressvorgangs oder Bereiche des Pressvorgangs unberücksichtigt in denen regelmäßig noch eine plastische Verformung des Werkstücks stattfindet. Hiermit wird das Risiko von Fehlmessungen und einer ungewollten vorzeitigen Beendigung des Pressvorgangs verringert. Eine zuverlässige Verpressung eines Werkstücks, setzt in der Regel eine erreichte Mindestpresskraft voraus, so dass unter dieser Mindestpresskraft kein automatisches Beenden des Pressvorgangs erfolgen soll.Preferably, the control terminates the pressing process only when, in addition to the switch-off criterion, a predetermined minimum value for a pressing parameter (P) has been exceeded and / or when the duration of the pressing process has exceeded a minimum time. This does not take into account start-up effects at the beginning of the pressing process or areas of the pressing process in which a plastic deformation of the workpiece regularly takes place. This reduces the risk of incorrect measurements and an unwanted premature termination of the pressing process. A Reliable compression of a workpiece, as a rule, requires an achieved minimum pressing force, so that under this minimum pressing force no automatic termination of the pressing process should take place.
Bevorzugt gibt die Steigung der Pressparameterkurve den zeitlichen Verlauf der Werte eines Pressparameters an und wird bevorzugt aus dem aktuellen und dem zeitlich vorhergehenden Wert des Pressparameters gebildet. Die Betrachtung des zeitlichen Verlaufs eines Pressparameters ist einfach in Form einer Zeitreihe möglich, insbesondere, wenn die Steigung der Prozessparameterkurve aus zeitlich aufeinanderfolgenden Messwerten berechnet wird. Die Betrachtung des aktuellen und des vorherigen Wertes zur Ermittlung des Anstiegs ist einfach und kann rechentechnisch schnell umgesetzt werden, so dass Ergebnisse in Echtzeit vorliegen können. Dadurch kann eine unmittelbare, zeitnahe Steuerung in Reaktion auf die Auswertung erreicht werden. Der signifikant gleichbleibende, lineare Verlauf der Pressparameterkurve beim direkten Aufeinanderpressen der Pressbacken am Ende des Pressvorgangs, ermöglicht hierbei eine robuste und automatische Erkennung dieses Presszustands.The slope of the press parameter curve preferably indicates the time profile of the values of a press parameter and is preferably formed from the current and the time-preceding value of the press parameter. The consideration of the time profile of a press parameter is simply possible in the form of a time series, in particular if the slope of the process parameter curve is calculated from temporally successive measured values. Considering the current and previous value to determine the increase is simple and can be quickly implemented in a computational manner so that results can be real-time. Thereby, an immediate, timely control in response to the evaluation can be achieved. The significantly constant, linear course of the press parameter curve during the direct pressing together of the pressing jaws at the end of the pressing process, enables a robust and automatic detection of this pressing state.
Bevorzugt kann die Steuerung auch eine Datenbank aufweisen, in der Abschaltkriterien für bestimmte Pressbacken und/oder Werkstücke, gespeichert sind. Die Abschaltkriterien sind hierbei bevorzugt digitale Werte der Steigung der Prozessparameterkurve bei denen eine automatische Abschaltung erfolgen soll. Die Datenbank kann Werte für Abschaltkriterien enthalten, die von den Eigenschaften der verwendeten Pressbacken, wie Material, Größe, Art etc. abhängig sein können.Preferably, the controller may also have a database in which shutdown criteria for certain pressing jaws and / or workpieces are stored. The shutdown criteria here are preferably digital values of the slope of the process parameter curve in which an automatic shutdown is to take place. The database may contain values for shutdown criteria, which may depend on the properties of the press jaws used, such as material, size, type, etc.
Bevorzugt ist die Pressmaschine ein elektrisch angetriebenes hydraulisches oder mechanisches Handpressgerät zum Verpressen von rohrförmigen Werkstücken. Mit Hilfe eines Handpressgeräts können Verpressungen an verschiedenen Einsatzorten, wie einer Baustelle, flexibel eingesetzt werden. Dabei können elektrisch angetriebene Handpressgeräte hohe Presskräfte aufbringen, die eine zuverlässige Verpressung gewährleisten. In einem hydraulischen Handpressgerät, zum Beispiel, kann im Betrieb ein Hydraulikdruck bis ca. 550 bar aufgebracht werden, welcher unmittelbar auf das von den Pressbacken eingeschlossene Werkstück wirkt.Preferably, the pressing machine is an electrically driven hydraulic or mechanical hand pressing device for pressing tubular workpieces. With the help of a hand pressing device, pressings can be used flexibly at various locations, such as a construction site. In this case, electrically driven hand presses can apply high pressing forces, which ensure reliable pressing. In a hydraulic manual press device, for example, a hydraulic pressure of up to approximately 550 bar can be applied during operation, which acts directly on the workpiece enclosed by the pressing jaws.
Zumindest eines der oben genannten Probleme wird auch gelöst durch ein Verfahren zum Betreiben einer Pressmaschine, zum plastischen Verformen eines rohrförmigen Werkstücks, insbesondere eines Fittings, wobei das Verfahren die folgenden Schritte in der angegebenen Reihenfolge aufweist:
- a. Eingreifen des Werkstücks mit Pressbacken der Pressmaschine;
- b. Starten eines Motors der Pressmaschine, um eine Kraft durch die Pressbacken auf die Oberfläche des eingegriffenen Werkstücks aufzubringen;
- c. Messen eines Werts eines Pressparameters;
- d. Empfangen des aktuell gemessenen Wertes des Pressparameters durch die Steuerung, und damit Bestimmen der Steigung einer Pressparameterkurve des Pressparameters; und
- e. Stoppen des Motors vor dem Erreichen einer maximal möglichen Presskraft der Pressmaschine durch die Steuerung, wenn die Steuerung erkennt, dass die Steigung der Pressparameterkurve des Pressparameters ein Abschaltkriterium erfüllt.
- a. Engaging the workpiece with pressing jaws of the pressing machine;
- b. Starting a motor of the pressing machine to apply a force through the pressing jaws to the surface of the engaged workpiece;
- c. Measuring a value of a press parameter;
- d. Receiving the currently measured value of the press parameter by the controller, and thereby determining the slope of a press parameter curve of the press parameter; and
- e. Stop the engine before reaching a maximum possible pressing force of the pressing machine by the controller, when the controller detects that the slope of the press parameter curve of the pressing parameter meets a shutdown criterion.
Bevorzugt ist der Pressparameter ein Druck, eine Kraft, oder ein Strom durch den Motor oder eine beliebige Kombination dieser Parameter. Diese Parameter sind charakteristisch für den Pressdruck der Pressmaschine.Preferably, the pressing parameter is a pressure, a force, or a current through the motor, or any combination of these parameters. These parameters are characteristic for the pressing pressure of the pressing machine.
Bevorzugt wird der Motor erst dann gestoppt, wenn zusätzlich zum Abschaltkriterium ein vorher festgelegter Mindestwert für einen Pressparameter überschritten wurde und / oder wenn die Dauer des Pressvorgangs eine Mindestzeit überschritten hat.The motor is preferably stopped only when, in addition to the switch-off criterion, a previously defined minimum value for a press parameter has been exceeded and / or when the duration of the press process has exceeded a minimum time.
Bevorzugt weist das Verfahren den Schritt des Auslesens von mindestens einem Abschaltkriterium aus einer Datenbank der Steuerung auf. Das Abschaltkriterium kann in einer Datenbank in der Steuerung der Pressmaschine abgelegt sein und beispielsweise passend zur verwendeten Pressbacken ausgelesen und in der Steuerung verwendet werden.Preferably, the method comprises the step of reading at least one switch-off criterion from a database of the controller. The switch-off criterion can be stored in a database in the control of the press machine and read, for example, suitable for the press jaws used and used in the control.
Im Folgenden werden bevorzugte Ausführungsformen der vorliegenden Erfindung anhand der beigefügten Figuren dargestellt. Dabei zeigt:
- Fig. 1
- eine schematische Darstellung einer Ausführungsform der Pressmaschine als hydraulisches Handpressgerät gemäß der vorliegenden Erfindung;
- Fig. 2
- ein Diagramm von Pressparameterkurven für unterschiedliche Pressbacken und zu verpressende Werkstoffe bei einer Pressmaschine nach dem Stand der Technik; und
- Fig. 3
- eine chematische Darstellung der Auswertung einer Pressparameterkurve gemäß der vorliegenden Erfindung.
- Fig. 1
- a schematic representation of an embodiment of the pressing machine as a hydraulic hand pressing device according to the present invention;
- Fig. 2
- a diagram of Pressparameterkurven for different pressing jaws and materials to be pressed in a press machine according to the prior art; and
- Fig. 3
- a chemical representation of the evaluation of a press parameter curve according to the present invention.
Im Folgenden werden bevorzugte Ausführungsformen der vorliegenden Erfindung mit Bezug auf die beigefügten Figuren im Detail beschrieben.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Die
Die Kolbenpumpe 27 pumpt aufgrund ihrer Bewegung eine Hydraulikflüssigkeit aus einem Reservoir in einen Arbeitszylinder 25, wodurch der Hydraulikdruck im Arbeitszylinder 25 ansteigt. Der steigende Hydraulikdruck drückt einen im Zylinder beweglich geführten Kolben 28 in der Darstellung der
Der Kolben 28 ist mechanisch mit Rollen 29 verbunden, welche sich mit der Bewegung des Kolbens 28 mitbewegen. Die Rollen 29 bewegen sich in üblicher Weise zwischen geneigte Enden von Pressbacken 30, die somit geschlossen werden und das Werkstück mit hoher Kraft plastisch verformen können. Im Betrieb überträgt sich dadurch der Hydraulikdruck direkt proportional auf das angeschlossenen Pressbacken 30, und erzeugt eine dem Hydraulikdruck direkt proportionale Presskraft F auf das Werkstück, die direkt proportional zu dem ist.The
Durch den beim Verpressen steigenden Hydraulikdruck P und die damit steigende Presskraft F auf das Werkstück bzw. den Fitting, wird das Werkstück verpresst und plastisch verformt. Über eine Messung des Hydraulikdrucks P kann die Presskraft F am Werkzeug bestimmt werden.As a result of the increasing hydraulic pressure P during pressing and the thus increasing pressing force F on the workpiece or the fitting, the workpiece is pressed and plastically deformed. By measuring the hydraulic pressure P, the pressing force F on the tool can be determined.
Der Hydraulikdruck P in dem hydraulischen System 26 kann auf einfache Weise mittels eines Drucksensors 42 gemessen werden. Der Drucksensor 42 übermittelt das gemessene Drucksignal über Signalleitungen oder drahtlos mit Hilfe einer entsprechenden Funkübertragung an die Steuerung 40. Drahtlose Signalübertragungsmittel, wie beispielsweise gängige digitale Drahtlosverbindungen wie z.B. Bluetooth, NFC oder dergleichen können verwendet werden. Analoge Signale des Drucksensors 42 können in einem A/D-Wandler in digitale Signale umgewandelt werden, damit diese von der digitalen Steuerung 40 ausgewertet werden können.The hydraulic pressure P in the
Die Steuerung 40 weist dazu zumindest eine digitale Recheneinheit, wie einen Mikrocontroller, DSP, FPGA, ASIC oder dergleichen auf. Zusätzlich kann die Steuereinheit über eine auf Datenspeichervorrichtungen gespeicherte Datenbank (nicht dargestellt) verfügen, in der vorbestimmte Werte, die für die Auswertung erforderlich sind, abgerufen werden können.The
In Abhängigkeit der Auswertungsergebnisse, gibt die Steuerung 40 über eine Leistungselektronik (nicht dargestellt) entsprechende Steuersignale an den Motor 20 aus. Der Motor 20 wird mit Hilfe dieser Steuersignale angesteuert, um ihm mit einer bestimmten geregelten Drehzahl zu betreiben und ihn am Ende des Pressvorgangs anzuhalten.Depending on the evaluation results, the
In einer anderen nicht dargestellten Ausführungsform kann die Pressmaschine auch als ein rein mechanisches Handpressgerät mit mechanischer Kraftübertragungseinheit ausgebildet sein. Bei einem mechanischen Handpressgerät erzeugt ein Motor eine Drehbewegung, die über ein Getriebe auf zumindest eine mechanische Kraftübertragungseinheit, beispielsweise ein Hebel- oder ein Gewindetrieb, übertragen wird. Die mechanische Kraftübertragungseinheit wandelt die Drehbewegung in eine lineare Bewegung um, die, entsprechend dem oben beschriebenen hydraulischen Handpressgerät 10 der
Kraftsensoren, zum Messen der vom Motor auf das Werkzeug übertragenen Kraft F können an verschiedenen Stellen in dem mechanischen Handpressgerät angeordnet sein, um eine der Presskraft F proportionale Kraft zu messen und an die Steuerung zu signalisieren.Force sensors for measuring the force F transmitted to the tool by the motor may be located at various locations in the mechanical hand press to measure a force proportional to the pressing force F and to signal it to the controller.
Weiterhin verhält sich der vom Motor 40 aufgenommene Strom verhält ebenfalls proportional zum Motordrehmoment und somit zur Presskraft F an den Pressbacken.Furthermore, the current absorbed by the
Die
Die Pressparameter Kurve K3 wurde beim Verpressen eines Fittings aus einem zweiten Material aufgezeichnet. Das Material dieses Fittings wies eine größere Festigkeit bzw. Härte als bei Kurve K2 auf und ist in einem Ausführungsbeispiel Edelstahl.The
The press parameter curve K3 was recorded during the compression of a fitting made of a second material. The material of this fitting had a greater strength than in curve K2 and is stainless steel in one embodiment.
In
Der Kurvenverlauf der Pressparameterkurve K2 zeigt einen früheren Hydraulik-Druckanstieg als die Pressparameterkurve K1, da sich zwischen den Pressbacken ein Fitting aus einem weichen Material befindet. Ab dem Zeitpunkt T1K2 steigt die Pressparameterkurve K2 wiederum linear an, da zu diesem Zeitpunkt der eigentliche Pressvorgang beendet ist, der Fitting vollständig plastisch verformt wurde und die Pressbacken vollständig geschlossen sind und aufeinander anliegen. Der lineare Anstieg ΔTK2 erfolgt mit einer im Wesentlichen gleichen Steigung wie jener der Kurve K1. Bei Erreichen des Maximaldrucks PmaxK2 öffnet sich wiederum das Überdruckventils beim Zeitpunkt T2K2 und die Kurve K2 fällt sehr schnell auf einen Minimaldruck ab.The curve of the press parameter curve K2 shows an earlier increase in hydraulic pressure than the press parameter curve K1, since there is a fitting made of a soft material between the press jaws. From the time T1 K2 the press parameter curve K2 again increases linearly, since at this time the actual pressing process is completed, the fitting has been completely plastically deformed and the pressing jaws are completely closed and rest on one another. The linear increase .DELTA.T K2 occurs with a substantially same slope as that of the curve K1. When the maximum pressure Pmax K2 is reached, the overpressure valve opens again at time T2 K2 and curve K2 drops very quickly to a minimum pressure.
Die Pressparameterkurve K3 steigt Aufgrund des härteren Materials des zu verpressenden Fittings stärker an, als die Pressparameterkurve K2. Weiterhin muss bei der Kurve K3 insgesamt ein höherer Druck aufgebracht werden als bei Kurve K2, um die Pressbacken zu schließen und den Fitting vollständig plastisch zu verformen. Zum Zeitpunkt T1K3 wird der Kurvenverlauf von K3 linear, was das Ende des eigentlichen Pressvorgangs anzeigt und signalisiert, dass die Pressbacken vollständig geschlossen sind und aufeinander anliegen. Wie ersichtlich, entspricht die Steigung des linearen Bereichs ΔTK3 im Wesentlichen der Steigung der linearen Bereiche ΔTK1 und ΔTK2.The press parameter curve K3 increases more than the press parameter curve K2 due to the harder material of the fitting to be pressed. Furthermore, in the curve K3 a higher pressure must be applied overall than in the case of the curve K2 in order to close the pressing jaws and completely plastically deform the fitting. At time T1 K3 , the curve of K 3 becomes linear, which indicates the end of the actual pressing operation and signals that the pressing jaws are completely closed and abut one another. As can be seen, the slope of the linear range ΔT K3 substantially corresponds to the slope of the linear ranges ΔT K1 and ΔT K2 .
Diese Steigung der Pressparameterkurve ist daher ein charakteristisches Maß für das Ende des eigentlichen Pressvorgangs am Werkstück.This slope of the press parameter curve is therefore a characteristic measure of the end of the actual pressing operation on the workpiece.
Wie aus
Die Kurven K1, K2 und K3 würden sich auf entsprechende Weise ergeben, wenn statt dem Hydraulikdruck über die Zeit, eine mechanisch im System wirkende Kraft oder der Strom durch den Motor 20 über die Zeit aufgetragen wäre. Auch hier lassen sich aus einem linearen Anstieg der Kurve mit charakteristischer Steigung das Ende des Pressvorgangs und das Aufeinanderliegen der Pressbacken erkennen.The curves K1, K2 and K3 would be correspondingly given if, instead of the hydraulic pressure over time, a force acting mechanically in the system or the current through the
In
Die Abschaltung des Motors 20 kann von der Steuerung 40 zusätzlich von weiteren Voraussetzungen abhängig gemacht werden, etwa um Ausreißer der Pressparameterkurve zu erkennen und auszuschließen. So kann zusätzlich zum Abschaltkriterium es für eine Abschaltung des Motors 20 notwendig sein, dass ein vorher festgelegter Mindestwert für einen Pressparameter P überschritten wurde und / oder es kann notwendig sein, dass die Dauer des Pressvorgangs eine Mindestzeit Tmin überschritten hat.The shutdown of the
Im Beispiel der Kurve K2 der
Es kann aber auch eine Mindestzeit Tmin vorgegeben werden, die der Pressvorgang mindestens dauern muss, bevor die Steuerung den Motor 20 abschalten kann.However, it is also possible to predefine a minimum time Tmin which the pressing process must at least take before the control unit can switch off the
Ab dem Zeitpunkt T1K2 stimmt der von der Steuerung 40 ermittelte Steigungswert mit einem vorbestimmten, und in der Datenbank der Steuerung 40 hinterlegtem, Steigungswert als Abschaltkriterium überein. Von diesem Zeitpunkt T1K2 an, wird dann von der Steuerung 40 bevorzugt die Anzahl an, in einem Zeitbereich gleichen, Anstiegswerten ermittelt.From time T1 K2 , the slope value determined by the
Beim späteren Zeitpunkt T3K2 wurde dann eine vorbestimmte Anzahl von Anstiegen mit gleichen Anstiegswerten gezählt. Die gezählten Anstiegswerte stimmen dabei im Wesentlichen mit dem in der Datenbank hinterlegten, vorbestimmten Anstiegswert überein. Zulässige Toleranzen der Steigungswerte können empirisch bestimmt werden und in der Steuerung 40 hinterlegt werden.At the later time T3 K2 , a predetermined number of ascents with equal slope values were then counted. The counted rise values are essentially the same as the predefined rise value stored in the database. Permissible tolerances of the slope values can be determined empirically and stored in the
Im Beispiel der
In
Aus
- 1010
- hydraulisches Handpressgeräthydraulic hand press
- 2020
- Motorengine
- 2222
- Getriebetransmission
- 2424
- Exzentereccentric
- 2525
- Arbeitszylinderworking cylinder
- 2626
- hydraulisches Systemhydraulic system
- 2727
- Kolbenpumpepiston pump
- 2828
- Kolbenpiston
- 2929
- Rollenroll
- 3030
- Befestigungsbereich für austauschbares WerkzeugMounting area for replaceable tools
- 4040
- Steuerungcontrol
- 4242
- Drucksensorpressure sensor
- 4444
- ermittelter Anstieg (dargestellt als Steigungsdreieck)ascertained increase (shown as gradient triangle)
- K1, K2, K3K1, K2, K3
- Parameterkurvenparameter curves
- K2'K2 '
- nicht-erfindungsgemäßer Verlauf der Parameterkurve K2Non-inventive course of the parameter curve K2
- Pmin (K2)Pmin (K2)
- Mindestdruck in K2 für AbschaltungMinimum pressure in K2 for shutdown
- Pmax (K1, K2, K3)Pmax (K1, K2, K3)
- maximal aufbringbarer Druck in K1, K2, K3maximum applicable pressure in K1, K2, K3
- P-T1 (K2)P-T1 (K2)
- Druck in K2 zum Zeitpunkt T1Pressure in K2 at time T1
- P-T3 (K2)P-T3 (K2)
- Druck zum Zeitpunkt T3Pressure at time T3
- Pstopp (K2)Pstopp (K2)
- Druck zum Zeitpunkt, wenn Pressvorgang beendet wirdPressure at the moment when pressing is stopped
- ΔP (K2)ΔP (K2)
- Druckdifferenz in K2Pressure difference in K2
- TminTmin
- Mindestzeit für AbschaltungMinimum time for shutdown
- To (K2)To (K2)
- Zeitpunkt To: Beginn der Prüfung auf AbschaltkriteriumTime To: Start of test for switch-off criterion
- T1 (K1, K2, K3)T1 (K1, K2, K3)
- Zeitpunkt T1: Beginn der konst. linearen SteigungTime T1: start of the constant linear slope
- T2 (K1, K2, K3)T2 (K1, K2, K3)
- Zeitpunkt T2: Ende des PressvorgangsTime T2: end of the pressing process
- T3 (K2)T3 (K2)
- Zeitpunkt T3: Abschaltkriterium erfülltTime T3: Switch-off criterion fulfilled
- T4 (K2)T4 (K2)
- Zeitpunkt T4: Öffnung Überdruckventil bzw. RücklaufTime T4: opening of pressure relief valve or return
- ΔT (K1, K2, K3)ΔT (K1, K2, K3)
- Zeitdifferenz zw. T1 und T2 (Dauer der konst. linearen Steigung)Time difference between T1 and T2 (duration of the constant linear slope)
Claims (13)
Priority Applications (4)
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EP18152097.4A EP3513911B1 (en) | 2018-01-17 | 2018-01-17 | Pressing machine |
KR1020190006311A KR20190088031A (en) | 2018-01-17 | 2019-01-17 | Press machine |
CN201910042905.8A CN110039485B (en) | 2018-01-17 | 2019-01-17 | Press machine |
US16/250,019 US11440068B2 (en) | 2018-01-17 | 2019-01-17 | Press machine |
Applications Claiming Priority (1)
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EP18152097.4A EP3513911B1 (en) | 2018-01-17 | 2018-01-17 | Pressing machine |
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EP3513911A1 true EP3513911A1 (en) | 2019-07-24 |
EP3513911B1 EP3513911B1 (en) | 2021-06-30 |
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EP18152097.4A Active EP3513911B1 (en) | 2018-01-17 | 2018-01-17 | Pressing machine |
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US (1) | US11440068B2 (en) |
EP (1) | EP3513911B1 (en) |
KR (1) | KR20190088031A (en) |
CN (1) | CN110039485B (en) |
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GB2591801B (en) * | 2020-02-07 | 2024-05-01 | Parker Hannifin Emea Sarl | A tube coupling apparatus |
WO2022271632A1 (en) * | 2021-06-21 | 2022-12-29 | Milwaukee Electric Tool Corporation | Systems and methods for evaluating crimp applications |
DE102022124538B4 (en) | 2022-09-23 | 2024-04-18 | Novopress Gmbh Pressen Und Presswerkzeuge & Co. Kommanditgesellschaft | Method for controlling a power tool |
CN117704286B (en) * | 2023-12-25 | 2024-06-14 | 玉得气体有限责任公司 | Medium-low pressure nitrogen press cooperation control method |
CN119035348B (en) * | 2024-10-31 | 2025-01-28 | 福建省锦强机械制造有限公司 | A stamping machine for producing U-bolts |
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-
2019
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- 2019-01-17 CN CN201910042905.8A patent/CN110039485B/en active Active
- 2019-01-17 KR KR1020190006311A patent/KR20190088031A/en not_active Application Discontinuation
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Also Published As
Publication number | Publication date |
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CN110039485A (en) | 2019-07-23 |
CN110039485B (en) | 2021-10-08 |
US11440068B2 (en) | 2022-09-13 |
EP3513911B1 (en) | 2021-06-30 |
KR20190088031A (en) | 2019-07-25 |
US20190217357A1 (en) | 2019-07-18 |
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