EP3479906A1 - Spray nozzle with pre-atomisation narrowing, and spray head and spraying device comprising such a nozzle - Google Patents
Spray nozzle with pre-atomisation narrowing, and spray head and spraying device comprising such a nozzle Download PDFInfo
- Publication number
- EP3479906A1 EP3479906A1 EP18204718.3A EP18204718A EP3479906A1 EP 3479906 A1 EP3479906 A1 EP 3479906A1 EP 18204718 A EP18204718 A EP 18204718A EP 3479906 A1 EP3479906 A1 EP 3479906A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- spray
- atomization
- nozzle
- spraying
- product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000007921 spray Substances 0.000 title claims abstract description 116
- 238000000889 atomisation Methods 0.000 title claims abstract description 71
- 238000005507 spraying Methods 0.000 title claims abstract description 47
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 35
- 239000011248 coating agent Substances 0.000 claims description 62
- 238000000576 coating method Methods 0.000 claims description 62
- 239000000463 material Substances 0.000 claims description 10
- 230000000295 complement effect Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 230000003247 decreasing effect Effects 0.000 claims description 4
- 230000004323 axial length Effects 0.000 claims description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 2
- 238000009434 installation Methods 0.000 description 11
- 238000005516 engineering process Methods 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 239000003973 paint Substances 0.000 description 3
- 208000031968 Cadaver Diseases 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 238000004544 sputter deposition Methods 0.000 description 2
- 230000009172 bursting Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/02—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape
- B05B1/10—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape in the form of a fine jet, e.g. for use in wind-screen washers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/08—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point
- B05B7/0807—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point to form intersecting jets
- B05B7/0815—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point to form intersecting jets with at least one gas jet intersecting a jet constituted by a liquid or a mixture containing a liquid for controlling the shape of the latter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/02—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape
- B05B1/04—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape in flat form, e.g. fan-like, sheet-like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/0012—Apparatus for achieving spraying before discharge from the apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/04—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
- B05B7/0416—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid
- B05B7/0483—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid with gas and liquid jets intersecting in the mixing chamber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/06—Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane
- B05B7/062—Spray pistols; Apparatus for discharge with at least one outlet orifice surrounding another approximately in the same plane with only one liquid outlet and at least one gas outlet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/24—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device
- B05B7/2402—Apparatus to be carried on or by a person, e.g. by hand; Apparatus comprising containers fixed to the discharge device
- B05B7/2464—Apparatus to be carried on or by a person, e.g. by hand; Apparatus comprising containers fixed to the discharge device a liquid being fed by mechanical pumping from the container to the nozzle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/24—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device
- B05B7/2489—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device an atomising fluid, e.g. a gas, being supplied to the discharge device
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
Definitions
- the present invention relates to a spray nozzle for spraying a product, of the type defining a passage for the circulation of the product through the nozzle, said passage emerging outside the nozzle, at an upstream end thereof by a wide connection orifice, and at a downstream end of the nozzle by a narrow spray orifice, suitable for spraying the product.
- the invention also relates to a spray head for a product spraying device, of the type comprising an annular ring having a central orifice, and a spraying nozzle of the aforementioned type housed in said central orifice, substantially coaxially with the annular ring.
- the invention also relates to a spraying installation of the type comprising a source of product to be sprayed and a spraying head of the aforementioned type, the source of the product to be sprayed being fluidly connected to the connection orifice of the spray nozzle.
- Spraying facilities of the aforementioned type are known. They are intended to ensure the bursting of a coating product in fine droplets so as to coat a large area with a small amount of product.
- the coating product is supplied under pressure by a source and conducted under pressure to a spray nozzle.
- the coating product is supplied by the source with an overpressure with respect to the very low atmospheric pressure, typically between 0.5 and 1.5 bar. Compressed air is blown at the outlet of the nozzle and it is this compressed air that atomizes the liquid film ejected by the nozzle.
- This solution has the advantage of having a very high quality finish. It is also relatively cheap. However, it has the disadvantage of have a low transfer rate, a large amount of the coating product being dispersed in the environment without reaching the surface to be coated.
- Another solution consists of airless spraying.
- the coating product is supplied by the source at very high pressure, typically at a pressure of between 160 and 300 bar. It is then the narrowness of the spray orifice that causes the product to burst. There is no air involved.
- This solution has the advantage of an excellent transfer rate.
- it has the disadvantage of requiring pumping equipment capable of providing the coating product at very high pressure, and involves a very large consumption of compressed air for the supply of these pumps. This makes it an expensive technology.
- a final solution is the mixed spray.
- the coating product is supplied by the high pressure source, typically at a pressure of between 50 and 150 bar.
- the high pressure source typically at a pressure of between 50 and 150 bar.
- airless spraying it is the narrowness of the spray orifice that causes the product to burst.
- This spraying is however not optimal, given the relatively low pressure at which the coating product is supplied by the source.
- compressed air is blown at the outlet of the nozzle, as in the pneumatic spraying technology.
- This solution makes it possible to obtain substantially the same quality of finish as with airless spraying, with a good transfer rate, being more economical since the coating product is supplied at a lower pressure.
- it has the disadvantage of remaining relatively expensive compared to the pneumatic spray solution.
- the subject of the invention is a spray nozzle of the aforementioned type, in which the passageway has, between the connection orifice and the spray orifice, at least one pre-atomization shrinkage capable of atomizing the product. followed by broadening downstream of said pre-atomization shrinkage.
- the invention also relates to a spray head of the aforementioned type, wherein the spray nozzle is constituted by a nozzle as defined above.
- the spray head also has the following characteristic: the ring has an upstream end connected to a body of the spraying device and a downstream face facing away from said upstream end, and defines at least one rectilinear air channel intended to receive a compressed gas and opening into the downstream face, said air channel being oriented in a convergent direction.
- the invention further relates to a spray gun comprising a spray head as defined above.
- the invention further relates to a spraying installation of the aforementioned type, wherein the spray head is constituted by a head as defined above.
- the invention further relates to a spraying method of the aforementioned type, wherein the spray nozzle is constituted by a nozzle as defined above.
- the spraying installation 10 shown on the Figure 1 comprises, in known manner, a source 12 of coating material, a supply 13 of compressed gas, an applicator 14 for applying the coating product to a surface to be coated, a first fluidic connection 15 fluidly connecting the source 12 to the applicator 14, and a second fluidic connection 16 fluidly connecting the supply 13 to the applicator 14.
- the coating product is advantageously constituted by a fluid, for example by a paint, a dye, a glue, or a putty having typically a viscosity of between 20mPa.s and 500mPa.s
- upstream and downstream orientation refer to the direction of flow of the coating product in the installation 10, said coating product flowing from upstream to downstream.
- the source 12 is adapted to supply the coating product at an outlet pressure of between 20 and 300 bar, in particular between 20 and 150 bar and advantageously between 20 and 80 bar.
- the source 12 typically comprises a coating product reservoir (not shown), and a pump (not shown) for pumping the coating material into the reservoir and discharging it to the fluidic connection 16 at the outlet pressure.
- the feed 13 is adapted to supply a gas, typically air, compressed, preferably at a pressure between 0.2 bar and 6 bar, preferably between 0.2 bar and 2 bar.
- a gas typically air
- compressed preferably at a pressure between 0.2 bar and 6 bar, preferably between 0.2 bar and 2 bar.
- the supply 13 is for example constituted by an air compressor.
- the first fluidic connection 15 fluidly connects an outlet 17 of the source 12 to a first inlet 18 of the applicator 14. It is typically constituted by a flexible pipe.
- the second fluidic connection 16 fluidly connects an outlet 19 of the supply 13 to a second inlet 20 of the applicator 14. It is typically constituted by a flexible pipe.
- the applicator 14 comprises a body 21 and a spray head 22 mounted on the body 20.
- the body 21 carries the first inlet 18 of the applicator 14 and comprises a tube 23 internally defining a duct (not shown) fluidly connecting said inlet 18 to an outlet 24 of the coating product out of the body 21, said orifice 24 defining the end of the tube 23.
- the body 21 also carries the second inlet 20 and defines internally a cavity (not shown) fluidly connecting said inlet 20 to an outlet port 26 of compressed gas out of the body 21.
- the orifice 26 is, in the example shown, arranged concentrically around the orifice 24.
- the applicator 14 is constituted by a spray gun.
- the body 21 is shaped like a stick and carries a trigger 28 adapted to actuate a valve (not shown) and to be moved relative to the body 21 between a position at rest, in which the valve closes the fluid connections between the inputs 18 , And the outlet ports 24, 26, and an actuated position, in which the valve releases said fluidic connections.
- the spray gun 14 is typically a manual spray gun. Alternatively, the spray gun 14 is an automatic spray gun.
- the spray head 22 comprises an annular ring 30 having a central orifice 32, and a spray nozzle 34 housed in said central orifice 32.
- the annular ring 30 is centered on an axis A-A '. It comprises an annular body defining the central orifice and a skirt mounted rotatably about the axis A-A 'relative to the body.
- the body 36 has a downstream face 40, facing away from the body 21, and an upstream face 42 facing the body 21.
- the body 36 further defines a plurality of air channels 44 ( Figure 3 ), 46, rectilinear, opening into the upstream faces 42 and downstream 40, each air channel 44, 46 being oriented in a convergent direction, that is to say cutting the axis A-A '.
- the spray head 22 is mounted on the body 21 so that the air channels 44, 46 are fluidly connected to the outlet port 26. Thus, the air channels 44, 46 are fluidly connected to the source 13 of compressed gas.
- the air channels 44, 46 comprise in particular first air channels 44, which converge on the nozzle 34, and second air channels 46, which converge downstream of the nozzle 34.
- the skirt 38 protrudes upstream relative to the body 36. It has an internal thread 50 adapted to cooperate with external thread 52 complementary formed on the body 21 so as to be screwed on the body 21. It defines an upstream end 54 of connection of the ring 30 to the body 21. The downstream face 40 is oriented opposite this upstream end 54.
- the spray nozzle 34 has an upstream end 56, facing the body 21, and a downstream end 58, facing away from the body 21.
- the nozzle 34 also defines a passage 60 for the circulation of the coating product. through the nozzle 34, said passage 60 opening out from the nozzle 34, at the upstream end 56, by a wide connection port 62, and at the downstream end 58 by a narrow spray orifice 64, able to spray the product coating product.
- the spray orifice 64 typically has a diameter substantially between 0.3 mm and 1.15 mm.
- the outside diameter of the nozzle 34 is, for its part, preferably less than 15 mm.
- connection orifice 62 is fluidly connected to the outlet orifice 24 of the body 21.
- the tube 23 is engaged in the passage 60 through the connection orifice 62.
- connection port 62 is fluidly connected to the coating material source 12.
- the passage 60 has, between the connection orifice 62 and the spray orifice 64, at least one pre-atomization shrink 66, able to atomize the product, the or each shrink 66 being followed by an enlargement 68 downstream of said constriction 66.
- This pre-atomization shrinkage 66 makes it possible to obtain a finer spray at the outlet of the nozzle 34, and to lower the supply pressure of the nozzle 34 to a coating product without impairing the homogeneity of the jet of product. outlet of the nozzle 34.
- the nozzle 34 comprises in particular a tubular body 70, a spray member 72, and a pre-atomization insert 74.
- the body 70 is oriented in an axial direction B-B ', that is to say that the axial direction BB' forms the axis of the body 70.
- the body 70 is in particular cylindrical of revolution about said axis B-B .
- the nozzle 34 is in particular arranged coaxially with the ring 30.
- the axis B-B ' coincides with the axis A-A'.
- the body 70 has a first axial end 76 defining the upstream end 56 of the nozzle 34, and a second axial end 78 opposite the first axial end 76.
- the first axial end 76 is in particular flat and oriented transversely to the axial direction B-B '.
- the second axial end 78 is in particular frustoconical centered on the axis B-B '.
- the body 70 internally defines a through conduit 79 opening into the first axial end 76 through a first opening 80 and into the second axial end 78 through a second opening 82, the first opening 80 forming, in the example shown, the connection 62.
- the second opening 82 is in particular narrower than the first opening 80.
- the through conduit 79 has a first section 84 of large diameter and a second section 86 of small diameter.
- the first section 84 opens out of the body 70 through the first opening 80, and the second section 86 opens out of the body 70 through the second opening 82.
- the first section 84 has substantially the same diameter as the first opening 80.
- the second section 86 has substantially the same diameter as the second opening 82.
- the first and second sections 84, 86 are joined to one another and the body 70 defines, at the interface between the first and second sections 84, 86, a radial shoulder 88 oriented towards the first opening 80.
- This shoulder 88 is in particular substantially plane and oriented transversely to the axis B-B '.
- the spraying member 72 has an upstream face 90, housed in the conduit 79, and a downstream face 92, opposite to the upstream face 90 and disposed outside the body 70.
- the upstream face 90 is substantially flat and is disposed substantially transversely to the axis B-B '. It has a diameter substantially equal to the diameter of the first section 84 of the duct 79.
- the downstream face 92 is dome-shaped centered on the axis B-B 'and split with a slot 93 perpendicular to the axis B-B'. It is flush with its periphery the second axial end 78 of the body 70.
- the slot 93 has lips that form between them an angle typically between 5 ° and 150 °, preferably between 20 ° and 110 °.
- the spray member 72 defines the spray orifice 64.
- the spraying member 72 further comprises, from upstream to downstream, a cavity 94 of decreasing cross-section downstream, followed by a channel 96 of substantially constant cross-section fluidly connecting the cavity 94 to the spray port 64.
- the cavity 94 opens into the upstream face 90, said upstream face 90 defining, around the cavity 94, an annular shoulder 97 facing upstream.
- the pre-atomization narrowing 66 opens into the cavity 94, said cavity 94 defining the enlargement 68 downstream of said narrowing 66.
- the cavity 94 has, in the example shown, a bell shape.
- the spray port 64 is formed by a narrowing terminating the channel 96 and split by the slot 93. This narrowing is particularly dome-shaped.
- the diameter of the spray orifice 64 is defined as the major axis of the ellipse formed by the intersection of the slot 93 with said narrowing.
- the spraying member 72 is in particular constituted by a spray insert attached to the body 70 and housed partly in the duct 79.
- This insert 72 comprises a base 100 and, protruding axially from the base 100, along the axis B-B ', a finger 102 having a free end 104 opposite the base 100, said free end 104 defining the spray orifice 64 .
- the base 100 is integrally housed in the first section 84 of the duct 79. It has a cross section substantially complementary to that of said first section 84 and defines the upstream face 90. It also defines a radial shoulder 106, opposite to the upstream face 90, resting against the shoulder 88 of the body 70.
- the base 100 preferably has an axial thickness of less than 4 mm. In particular, it is formed by a substantially flat plate orthogonal to the finger 102.
- the finger 102 comprises a first portion 108, cylindrical, and a second section 110 in the form of a dome.
- the first section 108 is attached to the base 100. It is entirely housed in the second section 86 of the duct 79. It has a cross section substantially equal to that of said second section 86.
- the second section 110 is disposed outside the duct 79. It defines the free end 104 and the downstream face 92.
- the pre-atomization insert 74 is attached to the body 70 while being housed in the conduit 79, and defines the pre-atomization shrinkage 66.
- the pre-atomization insert 74 comprises a base 112 and, protruding axially from the base 112, along the axis B-B ', a finger 114 having a free end 116 opposite the base 112, said free end 116 defining the pre-atomization shrinkage 66.
- the base 112 is integrally housed in the first section 84 of the duct 79. It has a cross section substantially complementary to that of said first section 84. It bears against the annular shoulder 97.
- the base 112 also defines a downstream face 117 of the pre-atomization insert 74, oriented downstream and opposite to the annular shoulder 97.
- the base 112 has at least one, in particular two, flat (s) 119, which prevents the rotation of the insert 74 relative to the body 70.
- the finger 114 is housed substantially completely in the cavity 94.
- the finger 114 comprises a first section 118 connecting to the base 112, and a second section 120 constituted by the free end 116.
- a first variant of the insert 74 shown in FIGS. Figures 5 and 6 it also comprises an intermediate section 122 between the first and second sections 118, 120.
- the first section 118 is cylindrical. In the first variant, it extends from the base 112 to the intermediate section 122. In a second variant, shown in FIGS. Figures 7 and 8 it extends from the base 112 to the free end 116.
- the free end 116 is dome-shaped slotted with a slot 123 perpendicular to the axis B-B '. It is housed in the cavity 94 and is arranged so that the pre-atomization shrinkage 66 opens at a distance from the channel 96 less than half the axial length of the cavity 94.
- the slot 123 has lips which form between them an angle typically between 5 ° and 150 °, preferably between 20 ° and 110 °.
- the intermediate section 122 when it exists, has a frustoconical shape and extends from the first section 118 to the second section 120.
- the slot 123 extends into said intermediate section 122.
- the pre-atomization insert 74 internally defines, from upstream to downstream, a cavity 124 of decreasing cross section downstream, followed by a channel 126 of substantially constant cross-section fluidly connecting the cavity 124 to the constriction pre-atomization 66.
- the cavity 124 opens into the downstream face 117. It has, in the example shown, a downstream section 130, cylindrical, opening into the downstream face 117, and a frustoconical upstream section 132.
- the pre-atomization shrinkage 66 is, in the example shown, formed by a hemispherical cavity 134 having a base 136 opening into the channel 126 and a top 138, opposite the base 136, split by the slot 123. It has a diameter smaller than the cavity 94 of the spray member 72, this diameter being defined as being the major axis of the ellipse formed by the intersection of the slot 123 with the hemispherical cavity 134.
- This specific form of the pre-atomization shrinkage 66 makes it possible to obtain a finer spray and to further lower the feed pressure of the nozzle 34 to a coating product without impairing the homogeneity of the jet of product leaving the the nozzle 34.
- the diameter of the pre-atomization shrinkage 66 is preferably between 0.3 mm and 1.15 mm and greater than or equal to the diameter of the spray orifice 64.
- the diameter of the pre-atomization shrinkage 66 is as the report the diameter of the spray orifice 64 on the diameter of the pre-atomization shrinkage 66 is between 0.5 and 1.0.
- This ratio of diameters reinforces the fineness of the spraying and makes it possible to lower the supply pressure of the nozzle 34 more and more with the coating product without impairing the homogeneity of the jet of product at the outlet of the nozzle 34.
- the passage 60 is thus formed successively, from upstream to downstream, by the cavity 124, followed by the channel 126, then the pre-atomization shrinkage 66, before a downstream portion of the cavity 94, followed by the channel 96 and finally, the spray orifice 64.
- the sources 12, 13 of coating product and compressed gas are activated.
- Inputs 18, 20 of the body 21 are then supplied with coating material and pressurized gas.
- a user actuates the trigger 28.
- This has the effect of putting in fluidic communication the inputs 18, 20 respectively with the outlets 24, 26.
- the spray nozzle 34 is then fed, through its connection port 62, product coating material, said coating product being at a pressure of between 20 and 300 bar, in particular between 20 and 150 bar and advantageously between 20 and 80 bar.
- the air channels 44, 46 are fed with gas under pressure.
- the coating product coming under pressure, is atomized a first time as it passes through the pre-atomization shrink 66. It then disperses in the form of droplets in the downstream part of the cavity 94, before entering the channel 96. and to be atomized a second time as it passes through the spray orifice 64. The coating product then disperses in the form of droplets in the space at the outlet of the nozzle 34. This dispersion is increased thanks to the compressed gas blown by the channels 44, 46 which strikes these droplets and burst them.
- the compactness of the pre-atomization insert 74 makes it possible to use for the body 70 of the nozzle 34, the spray insert 72 and the ring 30 the same as those usually used for mixed spraying. It is thus possible to equip very easily and inexpensively existing spray facilities.
- the compactness of the pre-atomization insert 74 makes it possible to minimize the dead volumes and, thus, avoids unwanted flows at the release of the trigger 28, in particular when using very fluid products such as hues or top-coat paints for example.
- the installation 10 does not include a source of compressed gas fluidly connected to the applicator 14.
- the spraying of the coating product is then done without air.
- the source 12 of the coating product is capable of supplying the coating product at a pressure greater than 20 bar, preferably greater than 100 bar, and the coating product is supplied at such a pressure during the spraying process. .
- the invention makes it possible here, in an airless spray, to obtain a quality of finish and a transfer rate similar to those usually encountered, with, however, a reduced feed pressure of the coating product. .
- the compactness of the pre-atomization insert 74 makes it possible to use for the body 70 of the nozzle 34, the spray insert 72 and the ring 30 the same as those usually used for airless spraying. It is thus possible to equip very easily and inexpensively existing spray facilities.
- the compactness of the pre-atomization insert 74 makes it possible to minimize the dead volumes and, thus, avoids unwanted flows at the release of the trigger 28, in particular when using very fluid products such as shades. or top-coat paints for example.
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Abstract
Cette buse de pulvérisation (34), destinée à la pulvérisation d'un produit, définit un passage (60) pour la circulation du produit à travers la buse (34), ledit passage (60) débouchant à l'extérieur de la buse (34), à une extrémité amont (56) de celle-ci, par un orifice de raccordement (62) large, et à une extrémité aval (58) de la buse (34) par un orifice de pulvérisation (64) étroit, apte à pulvériser le produit. Ce passage (60) présente, entre l'orifice de raccordement (62) et l'orifice de pulvérisation (64), au moins un rétrécissement de pré-atomisation (66) apte à atomiser le produit, suivi d'un élargissement (68) en aval dudit rétrécissement de pré-atomisation (66).This spray nozzle (34) for spraying a product defines a passage (60) for the circulation of the product through the nozzle (34), said passage (60) opening out of the nozzle ( 34), at an upstream end (56) thereof, through a wide connection port (62), and at a downstream end (58) of the nozzle (34) through a narrow spray orifice (64) to spray the product. This passage (60) has, between the connection orifice (62) and the spray orifice (64), at least one pre-atomization shrink (66) capable of atomizing the product, followed by an enlargement (68). ) downstream of said pre-atomization narrowing (66).
Description
La présente invention concerne une buse de pulvérisation pour la pulvérisation d'un produit, du type définissant un passage pour la circulation du produit à travers la buse, ledit passage débouchant à l'extérieur de la buse, à une extrémité amont de celle-ci, par un orifice de raccordement large, et à une extrémité aval de la buse par un orifice de pulvérisation étroit, apte à pulvériser le produit.The present invention relates to a spray nozzle for spraying a product, of the type defining a passage for the circulation of the product through the nozzle, said passage emerging outside the nozzle, at an upstream end thereof by a wide connection orifice, and at a downstream end of the nozzle by a narrow spray orifice, suitable for spraying the product.
L'invention concerne également une tête de pulvérisation pour un dispositif de pulvérisation de produit, du type comprenant une bague annulaire présentant un orifice central, et une buse de pulvérisation du type précité logée dans ledit orifice central, sensiblement coaxialement à la bague annulaire.The invention also relates to a spray head for a product spraying device, of the type comprising an annular ring having a central orifice, and a spraying nozzle of the aforementioned type housed in said central orifice, substantially coaxially with the annular ring.
L'invention concerne encore une installation de pulvérisation du type comprend une source de produit à pulvériser et une tête de pulvérisation du type précité, la source de produit à pulvériser étant raccordée fluidiquement à l'orifice de raccordement de la buse de pulvérisation.The invention also relates to a spraying installation of the type comprising a source of product to be sprayed and a spraying head of the aforementioned type, the source of the product to be sprayed being fluidly connected to the connection orifice of the spray nozzle.
L'invention a enfin pour objet un procédé de pulvérisation d'un produit de revêtement, du type comprenant les étapes suivantes :
- alimentation d'une buse de pulvérisation du type précité, par son orifice de raccordement, avec le produit de revêtement,
- première atomisation du produit de revêtement lors de la traversée, par ledit produit de revêtement, du rétrécissement de pré-atomisation, et
- deuxième atomisation du produit de revêtement lors de la traversée, par ledit produit de revêtement, de l'orifice de pulvérisation.
- supplying a spray nozzle of the aforementioned type, through its connection orifice, with the coating product,
- first atomizing the coating product during the passage, by said coating product, the pre-atomization shrinkage, and
- second atomizing the coating product during the passage, by said coating product, the spray orifice.
Les installations de pulvérisation du type précité sont connues. Elles sont destinées à assurer l'éclatement d'un produit de revêtement en fines gouttelettes de manière à revêtir une grande surface avec une faible quantité de produit. A cet effet, le produit de revêtement est fourni sous pression par une source et conduit sous pression jusqu'à une buse de pulvérisation.Spraying facilities of the aforementioned type are known. They are intended to ensure the bursting of a coating product in fine droplets so as to coat a large area with a small amount of product. For this purpose, the coating product is supplied under pressure by a source and conducted under pressure to a spray nozzle.
Plusieurs solutions concurrentes existent pour effectuer cette pulvérisation.Several competing solutions exist to perform this spraying.
On citera tout d'abord la pulvérisation pneumatique. Selon cette solution, le produit de revêtement est fourni par la source avec une surpression par rapport à la pression atmosphérique très faible, typiquement comprise entre 0,5 et 1,5 bars. De l'air comprimé est soufflé à la sortie de la buse et c'est cet air comprimé qui vient atomiser le film liquide éjecté par la buse. Cette solution a l'avantage de présenter une très haute qualité de finition. Elle est en outre relativement bon marché. Elle a toutefois l'inconvénient de présenter un taux de transfert faible, une grande quantité du produit de revêtement étant dispersé dans l'environnement sans atteindre la surface à revêtir.We first mention pneumatic spraying. According to this solution, the coating product is supplied by the source with an overpressure with respect to the very low atmospheric pressure, typically between 0.5 and 1.5 bar. Compressed air is blown at the outlet of the nozzle and it is this compressed air that atomizes the liquid film ejected by the nozzle. This solution has the advantage of having a very high quality finish. It is also relatively cheap. However, it has the disadvantage of have a low transfer rate, a large amount of the coating product being dispersed in the environment without reaching the surface to be coated.
Une autre solution est constituée par la pulvérisation sans air. Selon cette solution, le produit de revêtement est fourni par la source à très haute pression, typiquement à une pression comprise entre 160 et 300 bars. C'est alors l'étroitesse de l'orifice de pulvérisation qui provoque l'éclatement du produit. Il n'y a pas d'air mis en jeu. Cette solution présente l'avantage d'un excellent taux de transfert. Elle a toutefois l'inconvénient de nécessiter des équipements de pompage capables de fournir le produit de revêtement à très haute pression, et implique une consommation en air comprimé très importante pour l'alimentation de ces pompes. Cela en fait une technologie coûteuse.Another solution consists of airless spraying. According to this solution, the coating product is supplied by the source at very high pressure, typically at a pressure of between 160 and 300 bar. It is then the narrowness of the spray orifice that causes the product to burst. There is no air involved. This solution has the advantage of an excellent transfer rate. However, it has the disadvantage of requiring pumping equipment capable of providing the coating product at very high pressure, and involves a very large consumption of compressed air for the supply of these pumps. This makes it an expensive technology.
Une dernière solution est constituée par la pulvérisation mixte. Selon cette technologie, le produit de revêtement est fourni par la source à haute pression, typiquement à une pression comprise entre 50 et 150 bars. Tout comme dans le cas de la pulvérisation sans air, c'est alors l'étroitesse de l'orifice de pulvérisation qui provoque l'éclatement du produit. Cette pulvérisation n'est toutefois pas optimale, compte-tenu de la pression relativement faible à laquelle le produit de revêtement est fourni par la source. Pour améliorer l'atomisation du produit, de l'air comprimé est soufflé à la sortie de la buse, comme dans la technologie de pulvérisation pneumatique. Cette solution permet d'obtenir sensiblement la même qualité de finition qu'avec la pulvérisation sans air, avec un bon taux de transfert, en étant plus économique puisque le produit de revêtement est fourni à une pression moindre. Elle présente toutefois l'inconvénient de rester relativement coûteuse par rapport à la solution de pulvérisation pneumatique.A final solution is the mixed spray. According to this technology, the coating product is supplied by the high pressure source, typically at a pressure of between 50 and 150 bar. As in the case of airless spraying, it is the narrowness of the spray orifice that causes the product to burst. This spraying is however not optimal, given the relatively low pressure at which the coating product is supplied by the source. To improve the atomization of the product, compressed air is blown at the outlet of the nozzle, as in the pneumatic spraying technology. This solution makes it possible to obtain substantially the same quality of finish as with airless spraying, with a good transfer rate, being more economical since the coating product is supplied at a lower pressure. However, it has the disadvantage of remaining relatively expensive compared to the pneumatic spray solution.
Un objectif de l'invention est de réduire la pression à laquelle le produit de revêtement doit être fourni lorsque l'on travaille en pulvérisation sans air ou en pulvérisation mixte, tout en conservant les taux de transfert et les qualités de finition habituellement obtenues avec ces technologies.It is an object of the invention to reduce the pressure at which the coating product is to be provided when working in airless or mixed spray, while maintaining the transfer rates and finishing qualities usually obtained with these products. technologies.
A cet effet, l'invention a pour objet une buse de pulvérisation du type précité, dans laquelle le passage présente, entre l'orifice de raccordement et l'orifice de pulvérisation, au moins un rétrécissement de pré-atomisation apte à atomiser le produit, suivi d'un élargissement en aval dudit rétrécissement de pré-atomisation.For this purpose, the subject of the invention is a spray nozzle of the aforementioned type, in which the passageway has, between the connection orifice and the spray orifice, at least one pre-atomization shrinkage capable of atomizing the product. followed by broadening downstream of said pre-atomization shrinkage.
Selon des modes de réalisation particuliers de l'invention, la buse de pulvérisation présente également une ou plusieurs des caractéristiques suivantes, prise(s) isolément ou suivant toute(s) combinaison(s) techniquement possible(s) :
- la buse de pulvérisation comprend un corps tubulaire orienté suivant une direction axiale et définissant intérieurement un conduit traversant débouchant dans une première extrémité axiale du corps par une première ouverture constituant l'orifice de raccordement, la buse de pulvérisation comprenant en outre un insert de pré-atomisation, logé dans ledit conduit traversant, définissant le rétrécissement de pré-atomisation ;
- le rétrécissement de pré-atomisation est formé par une cavité hémisphérique fendue par une fente ;
- la buse de pulvérisation comprend un organe de pulvérisation définissant l'orifice de pulvérisation, ledit organe de pulvérisation comprenant, de l'amont vers l'aval, une cavité de section transversale décroissante vers l'aval, suivie d'un canal de section transversale sensiblement constante raccordant fluidiquement la cavité à l'orifice de pulvérisation, le rétrécissement de pré-atomisation débouchant dans ladite cavité ;
- l'insert de pré-atomisation comprend un socle et, faisant saillie axialement depuis le socle, un doigt présentant une extrémité libre opposée au socle, ladite extrémité libre définissant le rétrécissement de pré-atomisation, le doigt étant logé sensiblement intégralement dans la cavité de l'organe de pulvérisation ;
- le socle présente une section transversale complémentaire à une section transversale du conduit ;
- l'organe de pulvérisation présente une face amont dans laquelle débouche la cavité, ladite face amont définissant un épaulement annulaire autour de la cavité, le socle étant en appui contre ledit épaulement annulaire ;
- le rétrécissement de pré-atomisation débouche à une distance du canal inférieure à la moitié de la longueur axiale de la cavité ;
- l'organe de pulvérisation est constitué par un insert de pulvérisation logé au moins en partie dans le conduit ; et
- le rapport du diamètre de l'orifice de pulvérisation sur le diamètre du rétrécissement de pré-atomisation est compris entre 0,5 et 0,8.
- the spray nozzle comprises a tubular body oriented in an axial direction and defining internally a through duct opening into a first axial end of the body through a first opening constituting the orifice of connection, the spray nozzle further comprising a pre-atomization insert, housed in said through conduit, defining the pre-atomization narrowing;
- the pre-atomization shrinkage is formed by a hemispherical cavity slit by a slit;
- the spray nozzle comprises a spray member defining the spray orifice, said spray member comprising, from upstream to downstream, a cavity of decreasing cross-section downstream, followed by a cross-sectional channel substantially constant fluidically connecting the cavity to the spray orifice, the pre-atomization narrowing opening into said cavity;
- the pre-atomization insert comprises a base and, projecting axially from the base, a finger having a free end opposite the base, said free end defining the pre-atomization narrowing, the finger being housed substantially integrally in the cavity of the spraying member;
- the base has a cross section complementary to a cross section of the conduit;
- the sputtering member has an upstream face into which the cavity opens, said upstream face defining an annular shoulder around the cavity, the base being in abutment against said annular shoulder;
- the pre-atomization shrinkage opens at a distance from the channel less than half the axial length of the cavity;
- the spray member is constituted by a spray insert housed at least partly in the conduit; and
- the ratio of the diameter of the spray orifice to the diameter of the pre-atomization shrinkage is between 0.5 and 0.8.
L'invention a également pour objet une tête de pulvérisation du type précité, dans laquelle la buse de pulvérisation est constituée par une buse telle que définie ci-dessus.The invention also relates to a spray head of the aforementioned type, wherein the spray nozzle is constituted by a nozzle as defined above.
Selon un mode de réalisation particulier de l'invention, la tête de pulvérisation présente également la caractéristique suivante :
- la bague présente une extrémité amont de raccordement à un corps du dispositif de pulvérisation et une face aval orientée à l'opposé de ladite extrémité amont, et définit au moins un canal d'air rectiligne destiné à recevoir un gaz comprimé et débouchant dans la face aval, ledit canal d'air étant orienté suivant une direction convergente.According to a particular embodiment of the invention, the spray head also has the following characteristic:
the ring has an upstream end connected to a body of the spraying device and a downstream face facing away from said upstream end, and defines at least one rectilinear air channel intended to receive a compressed gas and opening into the downstream face, said air channel being oriented in a convergent direction.
L'invention a encore pour objet un pistolet de pulvérisation comprenant une tête de pulvérisation telle que définie ci-dessus.The invention further relates to a spray gun comprising a spray head as defined above.
L'invention a en outre pour objet une installation de pulvérisation du type précité, dans lequel la tête de pulvérisation est constituée par une tête telle que définie ci-dessus.The invention further relates to a spraying installation of the aforementioned type, wherein the spray head is constituted by a head as defined above.
Selon des modes de réalisation particuliers de l'invention, l'installation de pulvérisation présente également une ou plusieurs des caractéristiques suivantes, prise(s) isolément ou suivant toute(s) combinaison(s) techniquement possible(s) :
- la source de produit à pulvériser est apte à fournir le produit à pulvériser avec une pression supérieure 20 bars, avantageusement supérieure à 100 bars, et
- la source de produit à pulvériser est apte à fournir le produit à pulvériser avec une pression comprise entre 20 et 300 bars, avantageusement comprise entre 20 et 150 bars.
- the source of the product to be sprayed is capable of supplying the product to be sprayed with a pressure greater than 20 bars, advantageously greater than 100 bars, and
- the source of the product to be sprayed is capable of supplying the product to be sprayed with a pressure of between 20 and 300 bars, advantageously between 20 and 150 bars.
L'invention a encore pour objet un procédé de pulvérisation du type précité, dans lequel la buse de pulvérisation est constituée par une buse telle que définie ci-dessus.The invention further relates to a spraying method of the aforementioned type, wherein the spray nozzle is constituted by a nozzle as defined above.
Selon des modes de réalisation particuliers de l'invention, le procédé de pulvérisation présente également une ou plusieurs des caractéristiques suivantes, prise(s) isolément ou suivant toute(s) combinaison(s) techniquement possible(s) :
- le produit de revêtement est fourni à la buse à une pression supérieure à 20 bars, avantageusement supérieure 100 bars, et
- le produit de revêtement est fourni à la buse à une pression comprise entre 20 et 300 bars, avantageusement comprise
entre 20 et 150 bars.
- the coating product is supplied to the nozzle at a pressure greater than 20 bar, preferably greater than 100 bar, and
- the coating product is supplied to the nozzle at a pressure of between 20 and 300 bar, advantageously between 20 and 150 bar.
D'autres caractéristiques et avantages de l'invention apparaîtront à la lecture de la description qui va suivre, donnée uniquement à titre d'exemple et faite en se référant aux dessins, dans lesquels :
- la
Figure 1 est une vue schématique d'une installation de pulvérisation selon l'invention, - la
Figure 2 est une vue éclatée et en perspective, de trois-quarts avant, d'un applicateur de l'installation de pulvérisation de laFigure 1 , - la
Figure 3 est une vue en perspective, de trois-quarts avant, d'une tête de pulvérisation de l'applicateur de laFigure 2 , - la
Figure 4 est une vue en coupe longitudinale de la tête de pulvérisation de laFigure 3 , le plan de coupe étant matérialisé par le plan IV-IV sur laFigure 3 , - la
Figure 5 est une vue en coupe longitudinale d'une buse de pulvérisation de la tête de pulvérisation de laFigure 3 , - la
Figure 6 est une vue en perspective d'un insert de pré-atomisation de la buse de pulvérisation de laFigure 5 , - la
Figure 7 est une vue en perspective d'une variante de l'insert de pré-atomisation de laFigure 6 , et - la
Figure 8 est une vue en coupe longitudinale de l'insert de pré-atomisation de laFigure 7 .
- the
Figure 1 is a schematic view of a spraying installation according to the invention, - the
Figure 2 is an exploded and perspective view, three-quarters front, of an applicator of the spray installation of theFigure 1 , - the
Figure 3 is a perspective view, three-quarters front, of a spray head of the applicator of theFigure 2 , - the
Figure 4 is a longitudinal sectional view of the spray head of theFigure 3 , the cutting plane being materialized by the plane IV-IV on theFigure 3 , - the
Figure 5 is a longitudinal sectional view of a spray nozzle of the spray head of theFigure 3 , - the
Figure 6 is a perspective view of a pre-atomization insert of the spray nozzle of theFigure 5 , - the
Figure 7 is a perspective view of a variant of the pre-atomization insert of theFigure 6 , and - the
Figure 8 is a longitudinal sectional view of the pre-atomization insert of theFigure 7 .
L'installation de pulvérisation 10 représentée sur la
Dans la suite, les termes d'orientation « amont » et « aval » s'entendent en référence au sens de circulation du produit du revêtement dans l'installation 10, ledit produit de revêtement s'écoulant de l'amont vers l'aval.In the following, the terms "upstream" and "downstream" orientation refer to the direction of flow of the coating product in the
La source 12 est adaptée pour fournir le produit de revêtement à une pression de sortie comprise entre 20 et 300 bars, en particulier entre 20 et 150 bars et avantageusement entre 20 et 80 bars. A cet effet, la source 12 comprend typiquement un réservoir de produit de revêtement (non représenté), et une pompe (non représentée) pour pomper le produit de revêtement dans le réservoir et le refouler vers la liaison fluidique 16 à la pression de sortie.The
L'alimentation 13 est adaptée pour fournir un gaz, typiquement de l'air, comprimé, de préférence à une pression comprise entre 0,2 bar et 6 bars, avantageusement comprise entre 0,2 bar et 2 bars. A cet effet, l'alimentation 13 est par exemple constituée par un compresseur à air.The
La première liaison fluidique 15 relie fluidiquement une sortie 17 de la source 12 à une première entrée 18 de l'applicateur 14. Elle est typiquement constituée par une conduite flexible.The
La deuxième liaison fluidique 16 relie fluidiquement une sortie 19 de l'alimentation 13 à une deuxième entrée 20 de l'applicateur 14. Elle est typiquement constituée par une conduite flexible.The
En référence à la
Le corps 21 porte la première entrée 18 de l'applicateur 14 et comprend un tube 23 définissant intérieurement un conduit (non représenté) raccordant fluidiquement ladite entrée 18 à un orifice 24 de sortie du produit de revêtement hors du corps 21, ledit orifice 24 définissant l'extrémité du tube 23.The
Le corps 21 porte également la deuxième entrée 20 et définit intérieurement une cavité (non représentée) reliant fluidiquement ladite entrée 20 à un orifice 26 de sortie de gaz comprimé hors du corps 21. L'orifice 26 est, dans l'exemple représenté, disposé concentriquement autour de l'orifice 24.The
Dans l'exemple représenté, l'applicateur 14 est constitué par un pistolet de pulvérisation. Le corps 21 est donc conformé en forme de crosse et porte une gâchette 28 apte à actionner une soupape (non représentée) et à être déplacée relativement au corps 21 entre une position au repos, dans laquelle la soupape obture les connexions fluidiques entre les entrées 18, 20 et les orifices de sortie 24, 26, et une position actionnée, dans laquelle la soupape libère lesdites connexions fluidiques.In the example shown, the
Le pistolet de pulvérisation 14 est typiquement un pistolet de pulvérisation manuel. En variante, le pistolet de pulvérisation 14 est un pistolet de pulvérisation automatique.The
En référence à la
La bague annulaire 30 est centrée sur un axe A-A'. Elle comprend un corps 36 annulaire définissant l'orifice central 32, et une jupe 38 montée rotative autour de l'axe A-A' relativement au corps 36.The
Comme visible sur la
La tête de pulvérisation 22 est montée sur le corps 21 de sorte que les canaux d'air 44, 46 soient raccordés fluidiquement à l'orifice de sortie 26. Ainsi, les canaux d'air 44, 46 sont raccordés fluidiquement à la source 13 de gaz comprimé.The
Les canaux d'air 44, 46 comprennent en particulier des premiers canaux d'air 44, qui convergent sur la buse 34, et des deuxièmes canaux d'air 46, qui convergent en aval de la buse 34.The
La jupe 38 fait saillie vers l'amont par rapport au corps 36. Elle présente un taraudage intérieur 50 apte à coopérer avec filetage extérieur 52 complémentaire formé sur le corps 21 de manière à pouvoir être vissée sur le corps 21. Elle définit une extrémité amont 54 de raccordement de la bague 30 au corps 21. La face aval 40 est orientée à l'opposé de cette extrémité amont 54.The
En référence à la
Le diamètre extérieur de la buse 34 est, quant à lui, de préférence inférieur à 15 mm.The outside diameter of the
L'orifice de raccordement 62 est raccordé fluidiquement à l'orifice 24 de sortie du corps 21. A cet effet, le tube 23 est engagé dans le passage 60 à travers l'orifice de raccordement 62.The
Ainsi, l'orifice de raccordement 62 est raccordé fluidiquement à la source 12 de produit de revêtement.Thus, the
Selon l'invention, le passage 60 présente, entre l'orifice de raccordement 62 et l'orifice de pulvérisation 64, au moins un rétrécissement de pré-atomisation 66, apte à atomiser le produit, le ou chaque rétrécissement 66 étant suivi d'un élargissement 68 en aval dudit rétrécissement 66.According to the invention, the
Ce rétrécissement de pré-atomisation 66 permet d'obtenir une pulvérisation plus fine en sortie de la buse 34, et d'abaisser la pression d'alimentation de la buse 34 en produit de revêtement sans nuire à l'homogénéité du jet de produit en sortie de la buse 34.This
Dans l'exemple représenté, la buse 34 comprend en particulier un corps 70 tubulaire, un organe de pulvérisation 72, et un insert de pré-atomisation 74.In the example shown, the
Le corps 70 est orienté suivant une direction axiale B-B', c'est-à-dire que la direction axiale B-B' forme l'axe du corps 70. Le corps 70 est en particulier cylindrique de révolution autour dudit axe B-B'.The
La buse 34 est notamment disposée coaxialement à la bague 30. Ainsi, l'axe B-B' est confondu avec l'axe A-A'.The
Le corps 70 présente une première extrémité axiale 76 définissant l'extrémité amont 56 de la buse 34, et une deuxième extrémité axiale 78 opposée à la première extrémité axiale 76. La première extrémité axiale 76 est en particulier plane et orientée transversalement à la direction axiale B-B'. La deuxième extrémité axiale 78 est en particulier tronconique centrée sur l'axe B-B'.The
Le corps 70 définit intérieurement un conduit traversant 79 débouchant dans la première extrémité axiale 76 par une première ouverture 80 et dans la deuxième extrémité axiale 78 par une deuxième ouverture 82, la première ouverture 80 constituant, dans l'exemple représenté, l'orifice de raccordement 62.The
La deuxième ouverture 82 est en particulier plus étroite que la première ouverture 80.The
Le conduit traversant 79 présente un premier tronçon 84 de grand diamètre et un deuxième tronçon 86 de petit diamètre. Le premier tronçon 84 débouche à l'extérieur du corps 70 par la première ouverture 80, et le deuxième tronçon 86 débouche à l'extérieur du corps 70 par la deuxième ouverture 82.The through
Le premier tronçon 84 a sensiblement le même diamètre que la première ouverture 80. Le deuxième tronçon 86 a sensiblement le même diamètre que la deuxième ouverture 82.The
Les premier et deuxième tronçons 84, 86 sont accolés l'un à l'autre et le corps 70 définit, à l'interface entre les premier et deuxième tronçons 84, 86, un épaulement radial 88 orienté vers la première ouverture 80. Cet épaulement 88 est en particulier sensiblement plan et orienté transversalement à l'axe B-B'.The first and
L'organe de pulvérisation 72 présente une face amont 90, logée dans le conduit 79, et une face aval 92, opposée à la face amont 90 et disposée hors du corps 70.The spraying
La face amont 90 est sensiblement plane et est disposée sensiblement transversalement à l'axe B-B'. Elle présente un diamètre sensiblement égal au diamètre du premier tronçon 84 du conduit 79.The
La face aval 92 est en forme de dôme centré sur l'axe B-B' et fendu d'une fente 93 perpendiculaire à l'axe B-B'. Elle affleure à sa périphérie la deuxième extrémité axiale 78 du corps 70.The
La fente 93 présente des lèvres qui forment entre elles un angle compris typiquement entre 5° et 150°, de préférence compris entre 20° et 110°.The
L'organe de pulvérisation 72 définit l'orifice de pulvérisation 64.The
L'organe de pulvérisation 72 comprend par ailleurs, de l'amont vers l'aval, une cavité 94 de section transversale décroissante vers l'aval, suivie d'un canal 96 de section transversale sensiblement constante raccordant fluidiquement la cavité 94 à l'orifice de pulvérisation 64.The spraying
La cavité 94 débouche dans la face amont 90, ladite face amont 90 définissant, autour de la cavité 94, un épaulement annulaire 97 orienté vers l'amont.The
Le rétrécissement de pré-atomisation 66 débouche dans la cavité 94, ladite cavité 94 définissant l'élargissement 68 en aval dudit rétrécissement 66.The pre-atomization narrowing 66 opens into the
La cavité 94 a, dans l'exemple représenté, une forme de cloche.The
L'orifice de pulvérisation 64 est formé par un rétrécissement terminant le canal 96 et fendu par la fente 93. Ce rétrécissement est en particulier en forme de dôme. Le diamètre de l'orifice de pulvérisation 64 est défini comme étant le grand axe de l'ellipse formée par l'intersection de la fente 93 avec ledit rétrécissement.The
L'organe de pulvérisation 72 est en particulier constitué par un insert de pulvérisation rapporté au corps 70 et logé en partie dans le conduit 79.The spraying
Cet insert 72 comprend un socle 100 et, faisant saillie axialement depuis le socle 100, suivant l'axe B-B', un doigt 102 présentant une extrémité libre 104 opposée au socle 100, ladite extrémité libre 104 définissant l'orifice de pulvérisation 64.This
Le socle 100 est intégralement logé dans le premier tronçon 84 du conduit 79. Il présente une section transversale sensiblement complémentaire à celle dudit premier tronçon 84 et définit la face amont 90. Il définit également un épaulement radial 106, opposé à la face amont 90, en appui contre l'épaulement 88 du corps 70.The
Le socle 100 a de préférence une épaisseur axiale inférieure à 4 mm. Il est en particulier formé par une plaque sensiblement plane orthogonale au doigt 102.The base 100 preferably has an axial thickness of less than 4 mm. In particular, it is formed by a substantially flat plate orthogonal to the
Le doigt 102 comprend un premier tronçon 108, cylindrique, et un deuxième tronçon 110 en forme de dôme.The
Le premier tronçon 108 est accolé au socle 100. Il est intégralement logé dans le deuxième tronçon 86 du conduit 79. Il présente une section transversale sensiblement égale à celle dudit deuxième tronçon 86.The
Le deuxième tronçon 110 est disposé hors du conduit 79. Il définit l'extrémité libre 104 et la face aval 92.The
L'insert de pré-atomisation 74 est rapporté au corps 70 en étant logé dans le conduit 79, et définit le rétrécissement de pré-atomisation 66.The
L'insert de pré-atomisation 74 comprend un socle 112 et, faisant saillie axialement depuis le socle 112, suivant l'axe B-B', un doigt 114 présentant une extrémité libre 116 opposée au socle 112, ladite extrémité libre 116 définissant le rétrécissement de pré-atomisation 66.The
Le socle 112 est intégralement logé dans le premier tronçon 84 du conduit 79. Il présente une section transversale sensiblement complémentaire à celle dudit premier tronçon 84. Il est en appui contre l'épaulement annulaire 97.The
Le socle 112 définit par ailleurs une face aval 117 de l'insert de pré-atomisation 74, orientée vers l'aval et opposée à l'épaulement annulaire 97.The base 112 also defines a
En outre, comme visible sur les
Le doigt 114 est logé sensiblement intégralement dans la cavité 94.The
Le doigt 114 comprend un premier tronçon 118 de raccordement au socle 112, et un deuxième tronçon 120 constitué par l'extrémité libre 116. Dans une première variante de l'insert 74, représentée sur les
Le premier tronçon 118 est cylindrique. Dans la première variante, il s'étend depuis le socle 112 jusqu'au tronçon intermédiaire 122. Dans une deuxième variante, représentée sur les
L'extrémité libre 116 est en forme de dôme fendu d'une fente 123 perpendiculaire à l'axe B-B'. Elle est logée dans la cavité 94 et est disposée de sorte que le rétrécissement de pré-atomisation 66 débouche à une distance du canal 96 inférieure à la moitié de la longueur axiale de la cavité 94.The
La fente 123 présente des lèvres qui forment entre elles un angle compris typiquement entre 5° et 150°, de préférence compris entre 20° et 110°.The
Le tronçon intermédiaire 122, lorsqu'il existe, a une forme tronconique et s'étend depuis le premier tronçon 118 jusqu'au deuxième tronçon 120. En outre, la fente 123 se prolonge dans ledit tronçon intermédiaire 122.The
L'insert de pré-atomisation 74 définit intérieurement, de l'amont vers l'aval, une cavité 124 de section transversale décroissante vers l'aval, suivie d'un canal 126 de section transversale sensiblement constante raccordant fluidiquement la cavité 124 au rétrécissement de pré-atomisation 66.The
La cavité 124 débouche dans la face aval 117. Elle présente, dans l'exemple représenté, un tronçon aval 130, cylindrique, débouchant dans la face aval 117, et un tronçon amont 132 tronconique.The
Le rétrécissement de pré-atomisation 66 est, dans l'exemple représenté, formé par une cavité hémisphérique 134 présentant une base 136 débouchant dans le canal 126 et un sommet 138, opposé à la base 136, fendu par la fente 123. Il a un diamètre inférieur à la cavité 94 de l'organe de pulvérisation 72, ce diamètre étant défini comme étant le grand axe de l'ellipse formée par l'intersection de la fente 123 avec la cavité hémisphérique 134.The
Cette forme spécifique du rétrécissement de pré-atomisation 66 permet d'obtenir une pulvérisation plus fine et d'abaisser encore davantage la pression d'alimentation de la buse 34 en produit de revêtement sans nuire à l'homogénéité du jet de produit en sortie de la buse 34.This specific form of the
Le diamètre du rétrécissement de pré-atomisation 66 est de préférence compris entre 0,3 mm et 1,15 mm et supérieur ou égal au diamètre de l'orifice de pulvérisation 64. En particulier, le diamètre du rétrécissement de pré-atomisation 66 est tel que le rapport du diamètre de l'orifice de pulvérisation 64 sur le diamètre du rétrécissement de pré-atomisation 66 est compris entre 0,5 et 1,0.The diameter of the
Ce rapport de diamètres renforce la finesse de la pulvérisation et permet d'abaisser toujours plus la pression d'alimentation de la buse 34 en produit de revêtement sans nuire à l'homogénéité du jet de produit en sortie de la buse 34.This ratio of diameters reinforces the fineness of the spraying and makes it possible to lower the supply pressure of the
Le passage 60 est ainsi formé successivement, de l'amont vers l'aval, par la cavité 124, suivie du canal 126, puis du rétrécissement de pré-atomisation 66, avant une partie aval de la cavité 94, suivie du canal 96 et, finalement, de l'orifice de pulvérisation 64.The
Un procédé de pulvérisation de produit de revêtement au moyen de l'installation 10 va maintenant être décrit.A method of spraying coating product by means of the
Tout d'abord, les sources 12, 13 de produit de revêtement et de gaz comprimé sont activées. Les entrées 18, 20 du corps 21 sont alors alimentées en produit de revêtement et en gaz sous pression.First, the
Ensuite, un utilisateur actionne la gâchette 28. Cela a pour effet de mettre en communication fluidique les entrées 18, 20 respectivement avec les sorties 24, 26. La buse de pulvérisation 34 se retrouve alors alimentée, par son orifice de raccordement 62, en produit de revêtement, ledit produit de revêtement étant à une pression comprise entre 20 et 300 bars, en particulier entre 20 et 150 bars et avantageusement entre 20 et 80 bars. Simultanément, les canaux d'air 44, 46 se retrouvent alimentés en gaz sous pression.Then, a user actuates the
Le produit de revêtement, arrivant sous pression, est atomisé une première fois lors de sa traversée du rétrécissement de pré-atomisation 66. Il se disperse alors sous forme de gouttelettes dans la partie aval de la cavité 94, avant de pénétrer dans le canal 96 et d'être atomisé une deuxième fois lors de sa traversée de l'orifice de pulvérisation 64. Le produit de revêtement se disperse alors sous forme de gouttelettes dans l'espace en sortie de la buse 34. Cette dispersion est augmentée grâce au gaz comprimé soufflé par les canaux 44, 46 qui vient percuter ces gouttelettes et les éclater.The coating product, coming under pressure, is atomized a first time as it passes through the pre-atomization shrink 66. It then disperses in the form of droplets in the downstream part of the
On obtient alors, malgré la relativement faible pression d'alimentation en produit de revêtement, une excellente dispersion du produit de revêtement, semblable à celle que l'on peut observer habituellement en pulvérisation mixte avec les pressions d'alimentation classiques.In this way, despite the relatively low coating material feed pressure, an excellent dispersion of the coating product is obtained, similar to that which can usually be observed in mixed spraying with conventional feed pressures.
Grâce à l'invention décrite ci-dessus, on obtient ainsi une qualité de finition et un taux de transfert semblables à ceux rencontrés habituellement en pulvérisation mixte, avec toutefois une pression d'alimentation en produit de revêtement réduite.Thanks to the invention described above, one thus obtains a quality of finish and a transfer rate similar to those usually encountered in mixed spraying, with however a feed pressure of reduced coating product.
En outre, la compacité de l'insert de pré-atomisation 74 permet d'utiliser pour le corps 70 de la buse 34, l'insert de pulvérisation 72 et la bague 30 les mêmes que ceux habituellement utilisés pour la pulvérisation mixte. Il est ainsi possible d'équiper très facilement et à moindre coût des installations de pulvérisation existantes.In addition, the compactness of the
Par ailleurs, la compacité de l'insert de pré-atomisation 74 permet de minimiser les volumes morts et, ainsi, évite des écoulements non désirés au relâchement de la gâchette 28, en particulier lors de l'utilisation de produits très fluides tels que des teintes ou des peintures top-coat par exemple.Moreover, the compactness of the
Selon une variante (non représentée) de l'invention, l'installation 10 ne comprend pas de source de gaz comprimé raccordée fluidiquement à l'applicateur 14. La pulvérisation du produit de revêtement se fait alors sans air. Dans ce cas, la source 12 de produit de revêtement est apte à fournir le produit de revêtement à une pression supérieure à 20 bars, de préférence supérieure à 100 bars, et le produit de revêtement est fourni à une telle pression lors du procédé de pulvérisation.According to a variant (not shown) of the invention, the
Comme pour le cas de la pulvérisation mixte, l'invention permet ici, en pulvérisation sans air, d'obtenir une qualité de finition et un taux de transfert semblables à ceux rencontrés habituellement, avec toutefois une pression d'alimentation en produit de revêtement réduite.As with the case of the mixed spray, the invention makes it possible here, in an airless spray, to obtain a quality of finish and a transfer rate similar to those usually encountered, with, however, a reduced feed pressure of the coating product. .
En outre, la compacité de l'insert de pré-atomisation 74 permet d'utiliser pour le corps 70 de la buse 34, l'insert de pulvérisation 72 et la bague 30 les mêmes que ceux habituellement utilisés pour la pulvérisation sans air. Il est ainsi possible d'équiper très facilement et à moindre coût des installations de pulvérisation existantes.In addition, the compactness of the
Enfin, la compacité de l'insert de pré-atomisation 74 permet de minimiser les volumes morts et, ainsi, évite des écoulements non désirés au relâchement de la gâchette 28, en particulier lors de l'utilisation de produits très fluides tels que des teintes ou des peintures top-coat par exemple.Finally, the compactness of the
Claims (17)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1760419A FR3073155B1 (en) | 2017-11-07 | 2017-11-07 | SPRAY NOZZLE WITH PRE-ATOMIZATION SHRINKAGE, AND SPRAY HEAD AND SPRAY DEVICE INCLUDING SUCH A NOZZLE |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3479906A1 true EP3479906A1 (en) | 2019-05-08 |
EP3479906B1 EP3479906B1 (en) | 2021-07-21 |
Family
ID=61027911
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18204718.3A Active EP3479906B1 (en) | 2017-11-07 | 2018-11-06 | Spray nozzle with pre-atomisation narrowing, and spray head and spraying device comprising such a nozzle |
Country Status (10)
Country | Link |
---|---|
US (1) | US11065631B2 (en) |
EP (1) | EP3479906B1 (en) |
JP (1) | JP7343272B2 (en) |
KR (1) | KR102646878B1 (en) |
CN (1) | CN110026301A (en) |
BR (1) | BR102018072813A2 (en) |
CA (1) | CA3023570A1 (en) |
ES (1) | ES2883690T3 (en) |
FR (1) | FR3073155B1 (en) |
RU (1) | RU2018138829A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20220305502A1 (en) * | 2021-03-29 | 2022-09-29 | Zyxogen, Llc | Flow-focusing seed treatment device and methods |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110326803A (en) * | 2019-07-18 | 2019-10-15 | 浙江省海洋水产研究所 | A kind of aquatic feeds finish spray equipment |
CN112337730B (en) * | 2019-08-08 | 2022-05-27 | 3M创新有限公司 | Dispensing nozzle and dispensing device |
EP4197645A1 (en) * | 2021-12-14 | 2023-06-21 | Yara International ASA | Coating device |
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2017
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2018
- 2018-11-05 US US16/181,331 patent/US11065631B2/en active Active
- 2018-11-06 KR KR1020180135471A patent/KR102646878B1/en active IP Right Grant
- 2018-11-06 EP EP18204718.3A patent/EP3479906B1/en active Active
- 2018-11-06 ES ES18204718T patent/ES2883690T3/en active Active
- 2018-11-06 JP JP2018209281A patent/JP7343272B2/en active Active
- 2018-11-06 BR BR102018072813-0A patent/BR102018072813A2/en not_active IP Right Cessation
- 2018-11-06 RU RU2018138829A patent/RU2018138829A/en unknown
- 2018-11-07 CA CA3023570A patent/CA3023570A1/en not_active Abandoned
- 2018-11-07 CN CN201811321383.7A patent/CN110026301A/en active Pending
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Also Published As
Publication number | Publication date |
---|---|
EP3479906B1 (en) | 2021-07-21 |
RU2018138829A (en) | 2020-05-15 |
CN110026301A (en) | 2019-07-19 |
BR102018072813A2 (en) | 2019-10-01 |
ES2883690T3 (en) | 2021-12-09 |
KR20190051874A (en) | 2019-05-15 |
JP7343272B2 (en) | 2023-09-12 |
FR3073155A1 (en) | 2019-05-10 |
KR102646878B1 (en) | 2024-03-12 |
JP2019084529A (en) | 2019-06-06 |
US11065631B2 (en) | 2021-07-20 |
FR3073155B1 (en) | 2020-09-11 |
CA3023570A1 (en) | 2019-05-07 |
RU2018138829A3 (en) | 2021-12-14 |
US20190151870A1 (en) | 2019-05-23 |
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