EP3110699B1 - Method and machine for closing square or rectangular cross-section boxes by reducing the height of same to that of the contents thereof - Google Patents
Method and machine for closing square or rectangular cross-section boxes by reducing the height of same to that of the contents thereof Download PDFInfo
- Publication number
- EP3110699B1 EP3110699B1 EP15717012.7A EP15717012A EP3110699B1 EP 3110699 B1 EP3110699 B1 EP 3110699B1 EP 15717012 A EP15717012 A EP 15717012A EP 3110699 B1 EP3110699 B1 EP 3110699B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- box
- side walls
- upper sections
- clamps
- objects
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/18—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by collapsing mouth portion and subsequently folding-down or securing flaps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/20—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by folding-down preformed flaps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/04—Applying separate sealing or securing members, e.g. clips
- B65B51/06—Applying adhesive tape
- B65B51/067—Applying adhesive tape to the closure flaps of boxes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
- B65B59/001—Arrangements to enable adjustments related to the product to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
- B65B59/003—Arrangements to enable adjustments related to the packaging material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2210/00—Specific aspects of the packaging machine
- B65B2210/04—Customised on demand packaging by determining a specific characteristic, e.g. shape or height, of articles or material to be packaged and selecting, creating or adapting a packaging accordingly, e.g. making a carton starting from web material
Definitions
- the present invention relates to a method for closing boxes of cardboard, corrugated board or similar sheet material, the section of which is for example square or rectangular, while reducing, where desirable, the height of these boxes. to that of their content. It also aims a machine for carrying out the various steps of this process.
- the technical field of the invention is that of packaging machines, cutting, manufacture or closure of packaging or manufacturing and implementation of methods and cushioning materials for such packaging.
- the present invention is more particularly related to the closure and height adjustment of boxes used for the preparation of single or multi-item orders and more generally boxes used for packaging for shipment to customers or other recipients , various objects whose number and unit volume, and therefore also the overall volume, vary from one box to another.
- boxes of this type are formed by machines, from one or more blanks of rigid and foldable sheet material comprising different flaps and flaps secured together by gluing or adhesive tape.
- Boxes are known which, after forming, are composed of five walls, either a square or rectangular bottom and a belt composed of four side walls assembled together at right angles, forming ridges. Boxes of this type are for example known as "American half-boxes", "trays” or “bell cases”. These boxes are usually, after filling, closed by a lid. Lids are also known which have four flaps that are folded and glued to the sides of the box. Lids are also known whose different shutters are previously shaped by nesting or gluing; these lids are inserted on the top of the box and secured to the box by gluing, stapling or by a metal or plastic tie.
- Boxes are still known which, after forming, are composed of a bottom and four side walls, like the previously described boxes, as well as four upper shutters. Each of these upper flaps is connected to one of the side walls of the box by a fold line. Boxes of this type are known as "American boxes”. These boxes are, after filling, closed by withdrawal of the four upper shutters in the horizontal plane and maintaining these shutters by gluing, stapling or a metal or plastic link.
- the overall volume may vary from one box to another.
- Methods consist in reducing the height of the boxes in order to bring it closer to the height of the packaged products.
- the document EP 2 684 802 also discloses a machine for wedging and confining objects within a box made of a foldable material, for example made of cardboard and consisting of a square or rectangular, or approximately square or rectangular, bottom and of four side walls, this machine comprising a tool for adapting the height of the useful volume of the box to the height of the stack of objects housed in it and to ensure the closure of said box, and means for to move this tool so as to position it above the box, or means for moving said box to position it below said tool.
- EP-1,817,483 and FR-2 818 230 which describe a machine and a method, which consists of cutting the four vertical edges of a box, from the top of the box to an altitude corresponding substantially to that of the top of the stack of packaged objects and then making a horizontally creasing (or grooving) on each of the four side walls of the box at this same altitude, and finally to fold towards the inside of the box, around these horizontal creases and at an angle substantially equal to 90 °, the part high of these four vertical walls.
- This method also makes it possible to adjust the height of the box by reducing it to the useful height.
- the upper part of one of the two side walls parallel to the length of the box must at least come into contact and possibly pass over the upper part of the second side wall parallel to the length of the box during folding, to such that they occupy, after complete folding, the entire upper surface of the box, possibly partially overlapping the center of said box. It is thus possible to simply close said box by providing means for maintaining said high parts in the folded position, for example by gluing.
- the problem thus posed consists in providing a means of reducing the height of a box, comprising a bottom and at least four side walls, as close as possible to the objects previously arranged in this box, and of simultaneously closing said box using for this purpose the material which constitutes said box, without adding additional material flank, and without the aid of any cutting tool.
- the solution to the problem is to provide a method and a machine for reducing the height of a box of foldable material, consisting of a bottom and at least four side walls, assembled together at right angles, forming edges to the level of the top of the stack of objects previously arranged in said box, without removing a portion of material from said box, nor using any cutting tool, but by folding towards the center of said box the high parts of said side walls.
- said sidewalls are seized in an area between the top of said box and the level of the top of said stack.
- objects and preferably close to said vertical edges by means of gripping members, for example constituted by clamps each comprising at least two jaws, one acting on the outer face of the wall, the other acting on the inner face of the wall, and then pivoting each of said grippers and thus each of said upper portions, about an axis of rotation substantially located on said side walls and at the top of the box, towards the outside of said box. said stack of objects.
- said box for gripping said side walls with the aid of said clamps, said box is previously moved towards all of said clamps, or the set of said clamps is moved towards said box, in a movement perpendicular to the bottom of said box, and the corresponding movement is stopped when, for example using a sensor, a relative movement is detected between said clamps and a feeler, whose shape and the general dimensions correspond substantially to those said bottom, when said probe comes into contact with the top of said stack of objects.
- a creasing also called grooving
- grooving is carried out at the level of the axis of rotation around which the folding must take place, located on said side walls. and at the top of said stack of objects.
- This grooving can be carried out over a reduced length, so as to constitute a folding primer, promoting the formation of a continuous fold line during the folding of the upper parts of the side walls which are no longer connected to each other, towards the center of the box, this folding primer can be performed when the clamps pinch the upper parts of the side walls of the box 1.
- said box used has cutouts of reduced height and at most equal to the half-width of said box, made from the top of said box, at the vertical edges where the links are located. between said sidewalls.
- a bead of adhesive is deposited on the inner face of at least one of said high parts and first of all said unsized high parts are folded, then said pre-bonded upper part is folded in such a way that said bead adhesive bonds at least two of said high parts together and maintain all of said upper parts in a substantially horizontal plane.
- a bead of adhesive is deposited on the internal face of at least one of said upper parts and one or more beads of adhesive on the inner and / or outer face of at least another of said upper parts and first folded said unsized high parts and then folds successively said upper parts previously glued such that said adhesive beads do not come into contact with said objects but solidarize several of said high parts together and maintain all of said upper portions in a substantially horizontal plane.
- said adhesive beads are parallel to each other and the deposition of said adhesive beads is obtained by spraying glue from an adhesive reservoir using fixed gluing nozzles, during the movement of said box in one direction. parallel to said glue beads.
- this method therefore makes it possible to reduce the height of the box to the useful height corresponding to the height of the stack of objects previously arranged in said box, and this reduction in height is obtained without removal of material or the use of any cutting tool.
- the invention provides an effective, robust and economical method for reducing the volume of said box and closing it, this because of the absence of cutting tool subjected to wear and because it is not necessary to bring one or more additional material flanks.
- the figure 1 shows a box 1 which is composed of a bottom 1e and side walls 1a, 1b, 1c and 1d, connected to each other at right angles.
- the bottom 1e has a rectangular shape, so that the box has the shape of a rectangular parallelepiped.
- the side walls 1a and 1c are parallel to the length of the box 1 and the side walls 1b and 1d are parallel to the width of said box 1.
- bottom and the side walls could have a different shape, for example a square shape or a general square or rectangular shape with cut corners.
- this box 1 may be made of corrugated cardboard, compact cardboard or any other equivalent foldable sheet material having the necessary rigidity and known per se or within the reach of those skilled in the art.
- the figure 2 shows the box 1, composed of the bottom 1e and the side walls 1a, 1b, 1c and 1d, into which have been introduced a number of objects 3, 4, 5, 6 and 7 of various shapes and sizes.
- the number and size of objects can be any, as well as their storage in the box.
- the objects can in particular be stacked on top of one another if necessary. In order to justify and authorize the implementation of the method according to the invention, the height of the stack of objects must be substantially less than the height of the box, which is almost always the case.
- the figure 3 shows said box 1 after the first stages of implementation of the method according to the invention.
- the figure 4 shows said box 1 at a next step of the method according to the invention.
- the height of the stack of objects is such that the reduction in height of the box 1 is small, so that, after folding, said high parts 1ah, 1bh, 1ch and 1dh do not completely close the upper face of said box 1, which has a central opening.
- the figure 5 shows said box 1 at the same stage of the process as on the figure 5 but in another example of implementation of this method.
- the height of said high parts 1 ah, 1bh, 1ch, and 1dh before folding is, therefore, more important in the example illustrated in FIG. figure 5 than in the example shown on the figure 4 , and that for the same reason, said high parts 1 ah, 1 bh, 1 hp and 1 dh occupy, once folded, a larger surface in the example shown in FIG. figure 5 , which allows them to completely close the opening of said box 1.
- said side walls are grasped in an area between the top of said box and the level of the top of said stack of objects 3, 4, 5, 6 and 7 and, preferably, close to said vertical edges 2ab, 2bc, 2cd and 2da, for example by means of clips 9a1 / 10a1, 9a2 / 10a2, 9b1 / 10b1, 9b2 / 10b2, 9c1 / 10c1, 9c2 / 10c2, 9d1 / 10d1 and 9d2 / 10d2 each having at least two jaws, one (9a1, 9a2, 9b1, 9b2, 9c1, 9c2, 9d1 and 9d2) acting on the outer face of the wall, the other (10a1, 10a2, 10b1,
- Each clamp 9a1 / 10a1, 9a2 / 10a2, 9b1 / 10b1, 9b2 / 10b2, 9c1 / 10c1, 9c2 / 10c2, 9d1 / 10d1 and 9d2 / 10d2 comprises two elongate jaws, 9a1, 9a2, 9b1, 9b2, respectively.
- each of said grippers and thus each of said high parts is rotated towards the outside of said box 1, around an axis of rotation 11a, 11b. , 11c and 11d substantially located on said side walls and at the top of said stack of objects.
- the figure 6 shows said box 1 in one of the first steps of the method according to the invention.
- each of said side walls is gripped by two clamps and these clamps are located near the vertical edges 2ab, 2bc, 2cd and 2da at which said side walls are interconnected in pairs.
- the lower end of the jaws of said clamps is at an altitude substantially equal to that of the top of the stack of objects previously disposed in said box 1, that is to say, in the example shown, above the level of the upper face of the object 3.
- the figure 7 shows said box 1 in the next step of the method according to the invention.
- each of said clamps 9a1 / 10a1, 9a2 / 10a2, 9b1 / 10b1, 9b2 / 10b2, 9c1 / 10c1, 9c2 / 10c2, 9d1 / 10d1 and 9d2 / 10d2 has pivoted about a horizontal axis 11a, 11b, 11c and 11d located on the side wall 1a, 1b, 1c and 1d previously gripped by said clamps, at an altitude substantially equal to that of the lower end of the jaws of said clamps, which is known to be substantially identical to the altitude of the top of the stack of objects previously arranged in said box 1.
- said upper parts are then folded towards the inside of the box, by means such as pushing bodies known by the state of the art, so as to bring them back into a horizontal or substantially horizontal plane thus constituting the upper closing wall of said box.
- the upper parts are flaps or flaps that pivot about the axes 11a, 11b, 11c, 11d, creating folding lines 8a, 8b, 8c, 8d.
- clamps serve only to grip and bend outwardly said upper parts which then return to the vertical starting position. Their inward folding therefore occurs after removal of said clamps, for example on another machine station.
- the figure 8 is a sectional view of the box 1 and a part of a machine for carrying out the method according to the invention, in a plane parallel to the width of said box 1 and passing through the center of said box 1.
- clamps 9a1 / 10a1 and 9c2 / 10c2 intended to grip respectively the upper parts of the side walls 1a and 1c of said box 1.
- the probe 12 may be constituted by a plate whose shape and dimensions correspond approximately to the shape and the dimensions of the bottom 1e boxes 1.
- the detector 13 may be constituted by a device known per se. This detector 13 can be mounted with a capacity of vertical movement relative to the 12. For this purpose, it can be carried by a slide 26 mounted with a possibility of sliding on a vertical slideway 27 whose lower end is provided with the probe 12 (FIG. figures 8 and 9 ).
- the figure 9 is similar to the figure 8 but shows the box 1 and said machine part at a next step of the method according to the invention.
- the position of said detector 13 is such that the contact between said detector 13 and said probe 12 occurs when the lower end of the jaws of said clamps 9a1 / 10a1 and 9c2 / 10c2 is at an altitude substantially equal to that of the highest point of the object 3, that is to say at an altitude equal to that of the top of the stack of objects previously disposed in said box 1 and that this is true regardless of the height of said stack objects.
- the folding of the high parts 1 ah, 1 bh, 1 hp, 1 dh, in horizontal position towards the center of the box 1, can be favored by providing horizontal creases or grooves at the axes 11a, 11b, 11c, 11d these creases or grooves may occupy the entire distance between the bottom of two consecutive notches 28ab, 28bc, 28cd and 28da or only part of this distance. They are obtained by crushing of the material used for the manufacture of the box, for example under the pressure of a suitable tool.
- the jaws 9a1, 10a1, 9c2 and 10c2 each have, in the lower part, a beveled edge 25, these beveled edges being arranged opposite one another ( figure 8 ), which allows them to crush the side walls 1a and 1c in this area, at the approximation of said jaws of the clamp. It is known that this zone corresponds to the position of the axes 11a, 11b, 11c, 11d, around which we will then rotate said clamps 9a1 / 10a1 and 9c2 / 10c2 and thereby the upper part 1ah and 1ch of said side walls 1a and 1c, facilitating the creation of folding lines 8a and 8c.
- these creases or grooves are intended to facilitate the folding of said upper parts of the side walls towards the inside of said box 1. It is also understood that these creases or grooves may be of reduced length, sufficient to promote the creation of lines 8a, 8b, 8c, 8d, over the entire length of the short sides and the long sides of the box 1, but can also advantageously be made on all or part of the distance between the bottoms of the notches 28ab , 28bc, 28cd and 28da located on the axes 11a and 11c and around which will be folded said high portions 1ah and 1ch, this using pliers of large width.
- only one of the two jaws of each clamp may comprise a beveled edge 25 for making grooves or grooves in one side of the side walls of the boxes made of cardboard or other foldable material.
- the figure 10 shows said box 1 before implementing the method according to the invention.
- said box 1 has a cut 14ab, 14bc, 14cd, 14da, made at the vertical edge 2ab, 2bc, 2cd, 2da where is the connection between said side walls 1a and 1b, 1b and 1c , 1c and 1d, 1d and 1a.
- This cutting was performed on a reduced height, for example on a height of the order of a few millimeters, from the top of the box.
- such a cut of reduced height is intended to facilitate the implementation of the method according to the invention in the sense that it constitutes a breaking primer from which the breaking of the connection between said side walls of the box 1 , for example between the side walls 1a and 1b, will be able to easily propagate to the level of the top of the stack of objects previously disposed in said box 1, during the folding of the upper parts 1ah and 1bh of the side walls 1a and 1b of said box, in the context of the implementation of the method which is the subject of the invention, as described for example in the explanations given for the figure 7 .
- cutouts 14bc, 14cd and 14da play the same role for breaking the bonds between, respectively, the side walls 1a and 1b, 1c and 1d, and 1d and 1a.
- each of said high parts 1 ah, 1 bh, 1 ch and 1dh must be at least equal to the half-width of said box 1, and that, therefore, said cutouts 14ab, 14bc, 14cd and 14da may have a height at most equal to the half-width of said box 1, so that, under these conditions, the low point of said blanks will always be located above or possibly at the same level as the top of the stack of previously housed objects in said box 1.
- the figure 11 shows said box 1 after implementation of the first steps of the method according to the invention.
- the box 1 can be kept closed after implementation of said method by providing a means for maintaining in the horizontal plane said high parts 1ah and 1ch after folding of said upper parts to the inside of said box 1.
- said adhesive bead 15 will make it possible to bind said high parts 1ah and 1ch together after folding and, thereby, to maintain them, as well as said high parts 1bh and 1dh, in the horizontal plane, thus providing means for maintaining said box 1 closed.
- said glue beads 16 and 18 will allow to bind said high parts 1ah and 1dh between them and said adhesive beads 17 and 19 will make it possible to bind said high parts 1 ah and 1 bh between them and, thereby, to maintain them in the horizontal plane and that if one folds then said upper part 1ch towards the inside of said box 1, in the horizontal plane, said adhesive bead 15 will make it possible to bind said upper parts 1ah and 1ch together and, thereby, to maintain them, as well as said high parts 1bh and 1dh, in the horizontal plane.
- these different adhesive beads 15, 16, 17, 18 and 19 provide means for keeping said box 1 closed, in a reliable and hermetic manner, regardless of the height of said high parts 1ah, 1bh, 1ch and 1dh, between the half-width and the width of said box 1.
- the figure 13 shows said box 1 after the first steps of the method according to the invention.
- a sizing system consisting of a glue tank 20, gluing nozzles 21, 22 and 23 and a pipe 24 which connects said glue nozzles to said tank.
- said gluing nozzles may each be provided with a device, not shown on the figure 13 , allowing them to project glue when the control system of said gluing system gives the order.
- said glue beads 15, 16, 17, 18 and 19 are all parallel to one another, and it is therefore easy to remove said glue beads by moving said box 1 under said system. sizing in the direction D parallel to said adhesive beads and ordering, by said control system, the projection of the adhesive for each of said sizing nozzles 21, 22 and 23 at the appropriate time for said adhesive beads to be deposited on said high parts 1ah, 1bh, 1ch and 1dh at the desired location.
- the machine comprises means making it possible, on the one hand, to exert a force directed outwards on the upper part (1ah, 1bh, 1ch, 1dh) at least two opposite side walls (1a, 1c or 1b, 1d) of a box 1 made of a foldable material such as cardboard or other and consisting of a bottom 1e and four side walls (1a, 1b, 1c , 1d) connecting together and forming 90 ° angles, so as to break the connections between said upper parts, and, on the other hand, to then fold all the upper parts (1ah, 1bh, 1ch, 1dh) to inside the box to bring them back into a substantially horizontal plane.
- This machine thus makes it possible to adapt the height of the useful volume of the box to the height of the set of objects or the stack of objects (3, 4, 5, 6, 7) housed in said box.
- said means consist of a tool comprising at least two clamps (9a1 / 10a1, 9a2 / 10a2, 9b1 / 10b1, 9b2 / 10b2, 9c1 / 10c1, 9c2 / 10c2, 9d1 / 10d1, 9d2 / 10d2) each having at least two vertical jaws, on the one hand, a first motorization to bring them closer to each other to be able to grip, by a pinching action, the upper part of at least two walls side of the box, and secondly, a second motorization for applying a force (Fa, Fb, Fc, Fd) directed outwardly on said upper parts of said two side walls, so as to break the links between them.
- a force Fa, Fb, Fc, Fd
- the tooling comprises at least four clamps (9a1 / 10a1, 9a2 / 10a2, 9b1 / 10b1, 9b2 / 10b2, 9c1 / 10c1, 9c2 / 10c2, 9d1 / 10d1, 9d2 / 10d2) arranged each on the sides of a quadrilateral to allow bending the upper parts of the side walls of the box 1, to the outside thereof.
- the tooling comprises two clamps arranged on each side of said quadrilateral, these two clamps being arranged at a distance from one another, and positioned to be able to grip the upper parts of the side walls of the box 1, close to vertical edges of said box.
- the gripping assembly consists of eight clips 9a1 / 10a1, 9a2 / 10a2, 9b1 / 10b1, 9b2 / 10b2, 9c1 / 10c1, 9c2 / 10c2, 9d1 / 10d1, 9d2 / 10d2.
- the actuators of the cylinders or other device ensuring the approximation or removal of the jaws of the clamps 9a1 / 10a1, 9a2 / 10a2, 9b1 / 10b1, 9b2 / are not described.
- the machine for wedging and confining objects inside a box 1 made of a foldable material, for example made of cardboard and composed of a base 1e of square or rectangular shape, or approximately square or rectangular, and of four side walls 1a, 1b, 1c, 1d comprises, according to the invention, a tool for adjusting the height of the useful volume of the box to the height of the stack of objects 3, 4, 5, 6 and 7, housed in the latter and to ensure the closure of said box, and means for moving this tool so as to position it above the box 1, or means for moving said box 1 to position it below said tooling, which comprises at least two clamps 9a1 / 10a1, 9a2 / 10a2, 9b1 / 10b1, 9b2 / 10b2, 9c1 / 10c1, 9c2 / 10c2, 9d1 / 10d1, 9d2 / 10d2, each having two jaws vertical, said clamps being subjected, on the one hand, to a first motorization to bring closer the said jaws of each other to be
- the machine comprises at least four clamps 9a1 / 10a1, 9a2 / 10a2, 9b1 / 10b1, 9b2 / 10b2, 9c1 / 10c1, 9c2 / 10c2, 9d1 / 10d1, 9d2 / 10d2 each arranged on one sides of a quadrilateral, to allow to grasp and bend the upper parts of the four side walls of the box to the outside thereof.
- said tooling comprises two clamps arranged on each of the four sides of the quadrilateral, these two clamps being arranged at a distance from each other and positioned to grip the upper parts of the side walls of the box 1, close to the angles formed by the junction of said side walls.
- clamps could also have jaws having a nip length corresponding to the distance between the bottom of two successive notches 28ab, 28bc, 28cd, 28da.
- the machine comprises a probe 12 and a detector 13 movable vertically and with respect to each other, the shape and the general dimensions of this probe 12 corresponding substantially to the shape and dimensions of the bottom 1e of the box 1 so as to be able to move vertically between the vertical walls of the box, the detector 13 being connected to the controller controlling the movements and the closing and opening of the clamps.
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Description
La présente invention est relative à un procédé pour fermer des boîtes en carton, carton ondulé ou en matière en feuilles analogue, dont la section est par exemple carrée ou rectangulaire, tout en réduisant, lorsque cela s'avère souhaitable, la hauteur de ces boîtes à celle de leur contenu. Elle vise aussi une machine permettant la réalisation des différentes étapes de ce procédé.The present invention relates to a method for closing boxes of cardboard, corrugated board or similar sheet material, the section of which is for example square or rectangular, while reducing, where desirable, the height of these boxes. to that of their content. It also aims a machine for carrying out the various steps of this process.
Le domaine technique de l'invention est celui des machines de conditionnement, de découpe, de fabrication ou de fermeture d'emballages ou de fabrication et mise en oeuvre de procédés et de matériaux de calage pour de tels emballages.The technical field of the invention is that of packaging machines, cutting, manufacture or closure of packaging or manufacturing and implementation of methods and cushioning materials for such packaging.
La présente invention est plus particulièrement relative à la fermeture et à l'ajustement de hauteur de boîtes utilisées pour la préparation de commandes mono ou multi-articles et plus généralement de boîtes utilisées pour le conditionnement en vue de leur expédition à des clients ou autres destinataires, d'objets divers dont le nombre et le volume unitaire, et donc également le volume global, varient d'une boîte à une autre.The present invention is more particularly related to the closure and height adjustment of boxes used for the preparation of single or multi-item orders and more generally boxes used for packaging for shipment to customers or other recipients , various objects whose number and unit volume, and therefore also the overall volume, vary from one box to another.
On sait que les boîtes de ce type sont formées par des machines, à partir d'un ou plusieurs flans de matière en feuille rigide et pliable comportant différents volets et rabats solidarisés entre eux par collage ou par ruban adhésif.It is known that the boxes of this type are formed by machines, from one or more blanks of rigid and foldable sheet material comprising different flaps and flaps secured together by gluing or adhesive tape.
On connaît des boîtes qui, après formage, sont composées de cinq parois, soit un fond de forme carrée ou rectangulaire et une ceinture composée de quatre parois latérales assemblées entre elles à angle droit en formant des arêtes. Les boîtes de ce type sont par exemple connues sous le nom de "demi-caisses américaines", "barquettes" ou "caisses cloche". Ces boîtes sont habituellement, après remplissage, fermées par un couvercle. On connaît aussi des couvercles qui possèdent quatre volets qui sont rabattus et collés sur les côtés de la boîte. On connaît également des couvercles dont les différents volets sont préalablement mis en forme par emboîtement ou par collage ; ces couvercles sont insérés sur le dessus de la boîte et solidarisés à la boîte par collage, agrafage ou par un lien métallique ou plastique.Boxes are known which, after forming, are composed of five walls, either a square or rectangular bottom and a belt composed of four side walls assembled together at right angles, forming ridges. Boxes of this type are for example known as "American half-boxes", "trays" or "bell cases". These boxes are usually, after filling, closed by a lid. Lids are also known which have four flaps that are folded and glued to the sides of the box. Lids are also known whose different shutters are previously shaped by nesting or gluing; these lids are inserted on the top of the box and secured to the box by gluing, stapling or by a metal or plastic tie.
On connaît encore des boîtes qui, après formage, sont composées d'un fond et de quatre parois latérales, comme les boîtes précédemment décrites, ainsi que de quatre volets supérieurs. Chacun de ces volets supérieurs est relié à l'une des parois latérales de la boîte par une ligne de pliage. Les boîtes de ce type sont connues sous le nom de "caisses américaines". Ces boîtes sont, après remplissage, fermées par repli des quatre volets supérieurs dans le plan horizontal et maintien de ces volets par collage, agrafage ou par un lien métallique ou plastique.Boxes are still known which, after forming, are composed of a bottom and four side walls, like the previously described boxes, as well as four upper shutters. Each of these upper flaps is connected to one of the side walls of the box by a fold line. Boxes of this type are known as "American boxes". These boxes are, after filling, closed by withdrawal of the four upper shutters in the horizontal plane and maintaining these shutters by gluing, stapling or a metal or plastic link.
Toutes les boîtes décrites ci-dessus, et, d'une manière générale, la plupart des boîtes utilisées pour le conditionnement des articles ont pour caractéristique commune d'offrir un volume utile constant après fabrication et fermeture.All boxes described above, and, in general, most of the boxes used for packaging articles have the common feature of providing a constant useful volume after manufacture and closure.
Différents produits sont souvent employés par les utilisateurs ou intégrés aux machines de formage ou de fermeture de boîtes, pour caler les différents objets préalablement conditionnés, dont le volume global peut varier d'une boîte à une autre.Various products are often used by the users or integrated in the machines for forming or closing boxes, to wedge the different objects previously packaged, the overall volume may vary from one box to another.
Cette solution présente de nombreux inconvénients. En effet :
- ces produits de calage sont souvent onéreux ;
- sauf lorsqu'ils sont fabriqués avec le même matériau que l'emballage lui-même, ils doivent être nécessairement désolidarisés de l'emballage en carton avant collecte et recyclage éventuel des déchets correspondants ; d'autre part, les matériaux utilisés sont, le plus souvent, difficilement recyclables ; cette collecte et ce recyclage sont donc des opérations complexes et très onéreuses ;
- leur mise en oeuvre est difficile et nécessite, soit des machines automatisées complexes, soit un grand nombre d'heures de main d'oeuvre ; le coût de ces opérations est donc élevé ;
- le volume expédié, qui devrait être idéalement égal au volume de la boîte fabriquée, est, le plus souvent, très largement supérieur au volume utile, qui est égal au volume des objets disposés à l'intérieur de la boîte ; il en résulte des coûts de transport élevés pour lesdites boîtes.
- these cushioning products are often expensive;
- except when they are made from the same material as the packaging itself, they must necessarily be disconnected from the cardboard packaging before collection and possible recycling of the corresponding waste; secondly, the materials used are, in most cases, difficult to recycle; this collection and recycling are therefore complex and very expensive operations;
- their implementation is difficult and requires either complex automated machines or a large number of manpower hours; the cost of these operations is therefore high;
- the volume shipped, which should ideally be equal to the volume of the box manufactured, is, in most cases, much greater than the useful volume, which is equal to the volume of the objects arranged inside the box; this results in high transport costs for said boxes.
On connaît également des procédés qui consistent à réduire la hauteur des boîtes afin de la ramener au plus près de la hauteur des produits conditionnés.Methods are also known which consist in reducing the height of the boxes in order to bring it closer to the height of the packaged products.
On connaît, en particulier, un procédé (
- on coupe les liaisons entre lesdites parois latérales, le long de la partie supérieure des arêtes verticales de ladite boîte, entre le haut desdites parois verticales de la boîte et le niveau du sommet de ladite pile d'objets préalablement disposés dans cette dernière,
- on replie ensuite toutes les parties hautes desdites parois latérales vers l'intérieur de ladite boîte pour les ramener dans un plan sensiblement horizontal.
- the links between said side walls, along the upper part of the vertical edges of said box, are cut between the top of said vertical walls of the box and the level of the top of said stack of objects previously arranged in the latter,
- then folding all the upper portions of said side walls towards the inside of said box to bring them back into a substantially horizontal plane.
Des procédés analogues sont décrits dans les documents
Le procédé décrit dans le document
- la découpe de la boîte est une opération délicate qui suppose la mise en oeuvre d'outils coupants dangereux et soumis à une usure rapide, de sorte qu'ils doivent être fréquemment aiguisés ou remplacés ;
- l'élimination automatique de la partie haute coupée de la boîte est une opération difficile qui génère par ailleurs des poussières et autres déchets qui doivent être collectés et évacués ;
- l'automatisation de ce procédé nécessite la réalisation de machines complexes.
- cutting the box is a delicate operation that involves the implementation of dangerous cutting tools and subject to rapid wear, so they must be frequently sharpened or replaced;
- the automatic removal of the cut top of the box is a difficult operation that also generates dust and other waste that must be collected and evacuated;
- the automation of this process requires the realization of complex machines.
Le document
Des machines similaires sont connues par les documents
On connaît aussi les documents
Ce dernier procédé présente néanmoins également des inconvénients, tels que :
- la découpe des quatre arêtes verticales est une opération délicate qui suppose la mise en oeuvre d'outils coupants dangereux et soumis à une usure rapide ;
- ces découpes génèrent des poussières et autres déchets qui polluent le contenu de la boîte, dans laquelle ils peuvent tomber lors de l'exécution desdites découpes.
- the cutting of the four vertical edges is a delicate operation that involves the implementation of dangerous cutting tools and subject to rapid wear;
- these cuts generate dust and other waste that pollute the contents of the box, in which they can fall during the execution of said cuts.
Le problème posé consiste donc à procurer un moyen de réduire la hauteur d'une boîte, comportant un fond et au moins quatre parois latérales, au plus près des objets préalablement disposés dans cette boîte, et de refermer simultanément ladite boîte en utilisant pour cela la matière qui constitue ladite boîte, sans apport de flanc de matière supplémentaire, et sans l'aide d'un quelconque outil coupant.The problem thus posed consists in providing a means of reducing the height of a box, comprising a bottom and at least four side walls, as close as possible to the objects previously arranged in this box, and of simultaneously closing said box using for this purpose the material which constitutes said box, without adding additional material flank, and without the aid of any cutting tool.
La solution au problème posé consiste à procurer un procédé et une machine pour réduire la hauteur d'une boîte d'un matériau pliable, composée d'un fond et d'au moins quatre parois latérales, assemblées entre elles à angle droit en formant des arêtes jusqu'au niveau du sommet de la pile d'objets préalablement disposés dans ladite boîte, sans enlèvement d'une partie de matière de ladite boîte, ni utilisation d'un quelconque outil coupant, mais en repliant vers le centre de ladite boîte les parties hautes desdites parois latérales.The solution to the problem is to provide a method and a machine for reducing the height of a box of foldable material, consisting of a bottom and at least four side walls, assembled together at right angles, forming edges to the level of the top of the stack of objects previously arranged in said box, without removing a portion of material from said box, nor using any cutting tool, but by folding towards the center of said box the high parts of said side walls.
Le procédé employé pour réaliser la réduction de hauteur de ladite boîte est remarquable en ce que :
- on rompt les liaisons entre lesdites parois latérales le long de la partie supérieure des arêtes verticales d'une boîte réalisée dans un matériau pliable, depuis le haut desdites parois latérales de cette boîte jusqu'au niveau du sommet de ladite pile d'objets préalablement disposés dans cette dernière, en exerçant un effort dirigé vers l'extérieur de ladite boîte, sur la partie haute, située au-dessus du niveau du sommet de ladite pile d'objets, d'au moins deux desdites parois latérales ;
- on replie simultanément, vers l'extérieur de ladite boîte, lesdites parties hautes sur lesquelles on exerce ledit effort ;
- on replie ensuite toutes les parties hautes desdites parois latérales vers l'intérieur de ladite boîte pour les ramener dans un plan sensiblement horizontal, parallèle au fond de la boîte.
- the connections between said side walls are broken along the upper part of the vertical edges of a box made of foldable material, from the top of said side walls of this box to the level of the top of said stack of previously arranged objects in the latter, by exerting a force directed towards the outside of said box, on the upper part, situated above the level of the top of said stack of objects, of at least two of said side walls;
- said upper portions on which said force is exerted simultaneously are folded towards the outside of said box;
- then folding all the upper parts of said side walls towards the inside of said box to bring them in a substantially horizontal plane, parallel to the bottom of the box.
Dans un mode de mise en oeuvre avantageux du procédé de l'invention, après repliement de toutes lesdites parties hautes dans un plan sensiblement horizontal, et parallèle au fond de la boite, celles-ci obturent complètement l'ouverture de ladite boîte, et on maintient lesdites parties hautes dans ledit plan horizontal, par exemple par collage, cerclage, apposition de ruban adhésif, enveloppage par un film plastique ou une feuille de papier ou tout autre moyen équivalent connu en soi ou à la portée de l'homme du métier, ce qui a pour effet de maintenir fermée ladite boîte.In an advantageous embodiment of the method of the invention, after folding of all said upper parts in a substantially horizontal plane, and parallel to the bottom of the box, they completely close the opening of said box, and maintains said high parts in said horizontal plane, for example by gluing, strapping, applying adhesive tape, wrapping with a plastic film or a sheet of paper or any other equivalent means known per se or within the reach of those skilled in the art, which has the effect of keeping closed said box.
Avantageusement, pour exercer ledit effort sur lesdites parois latérales et replier les parties hautes desdites parois latérales vers l'extérieur de ladite boîte, on saisit lesdites parois latérales dans une zone située entre le haut de ladite boîte et le niveau du sommet de ladite pile d'objets et de préférence à proximité desdites arêtes verticales, au moyen d'organes de préhension, par exemple constitués par des pinces comportant, chacune, au moins deux mâchoires, l'une agissant sur la face externe de la paroi, l'autre agissant sur la face interne de la paroi, puis on fait pivoter en direction de l'extérieur de ladite boîte chacune desdites pinces et donc chacune desdites parties hautes, autour d'un axe de rotation sensiblement situé sur lesdites parois latérales et au niveau du sommet de ladite pile d'objets.Advantageously, to exert said force on said sidewalls and fold the upper portions of said sidewalls towards the outside of said box, said sidewalls are seized in an area between the top of said box and the level of the top of said stack. objects and preferably close to said vertical edges, by means of gripping members, for example constituted by clamps each comprising at least two jaws, one acting on the outer face of the wall, the other acting on the inner face of the wall, and then pivoting each of said grippers and thus each of said upper portions, about an axis of rotation substantially located on said side walls and at the top of the box, towards the outside of said box. said stack of objects.
D'autre part, le rabattement des parties hautes séparées des parois latérales, en direction du centre de la boîte, est réalisé au moyen d'organes pousseurs.On the other hand, the folding of the upper parts separated from the side walls towards the center of the box, is achieved by means of pushing members.
Dans un mode de mise en oeuvre avantageux, pour saisir lesdites parois latérales à l'aide desdites pinces, on déplace au préalable ladite boîte vers l'ensemble desdites pinces, ou on déplace l'ensemble desdites pinces vers ladite boîte, d'un mouvement perpendiculaire au fond de ladite boîte, et le mouvement correspondant est stoppé lorsqu'on détecte, par exemple à l'aide d'un capteur, un mouvement relatif entre lesdites pinces et un palpeur, dont la forme et les dimensions générales correspondent sensiblement à celles dudit fond, lorsque ledit palpeur vient au contact du sommet de ladite pile d'objets.In an advantageous embodiment, for gripping said side walls with the aid of said clamps, said box is previously moved towards all of said clamps, or the set of said clamps is moved towards said box, in a movement perpendicular to the bottom of said box, and the corresponding movement is stopped when, for example using a sensor, a relative movement is detected between said clamps and a feeler, whose shape and the general dimensions correspond substantially to those said bottom, when said probe comes into contact with the top of said stack of objects.
Avantageusement, avant de replier les parties hautes desdites parois latérales vers l'intérieur de ladite boîte, on réalise un rainage (également appelé rainurage) au niveau de l'axe de rotation autour duquel doit s'effectuer le repliement, situé sur lesdites parois latérales et au niveau du sommet de ladite pile d'objets.Advantageously, before folding the upper portions of said side walls towards the inside of said box, a creasing (also called grooving) is carried out at the level of the axis of rotation around which the folding must take place, located on said side walls. and at the top of said stack of objects.
Ce rainurage peut s'effectuer sur une longueur réduite, de sorte à constituer une amorce de pliage, favorisant la formation d'une ligne de pliage continue lors du rabattement des parties hautes des parois latérales qui ne sont plus reliées entre-elles, en direction du centre de la boîte, cette amorce de pliage pouvant être réalisée lorsque les pinces viennent pincer les parties hautes des parois latérales de la boîte 1.This grooving can be carried out over a reduced length, so as to constitute a folding primer, promoting the formation of a continuous fold line during the folding of the upper parts of the side walls which are no longer connected to each other, towards the center of the box, this folding primer can be performed when the clamps pinch the upper parts of the side walls of the
Dans un mode de mise en oeuvre avantageux, ladite boîte utilisée, possède des découpes de hauteur réduite et au plus égale à la demi-largeur de ladite boîte, réalisées depuis le haut de ladite boîte, au niveau des arêtes verticales où sont situées les liaisons entre lesdites parois latérales.In an advantageous embodiment, said box used, has cutouts of reduced height and at most equal to the half-width of said box, made from the top of said box, at the vertical edges where the links are located. between said sidewalls.
Avantageusement, on dépose un cordon de colle sur la face interne d'au moins l'une desdites parties hautes et on replie tout d'abord lesdites parties hautes non encollées, puis on replie ladite partie haute préalablement encollée, de telle manière que ledit cordon de colle solidarise au moins deux desdites parties hautes entre elles et maintienne l'ensemble desdites parties hautes dans un plan sensiblement horizontal.Advantageously, a bead of adhesive is deposited on the inner face of at least one of said high parts and first of all said unsized high parts are folded, then said pre-bonded upper part is folded in such a way that said bead adhesive bonds at least two of said high parts together and maintain all of said upper parts in a substantially horizontal plane.
Dans un mode de mise en oeuvre avantageux, on dépose un cordon de colle sur la face interne d'au moins l'une desdites parties hautes ainsi qu'un ou plusieurs cordons de colle sur la face interne et/ou externe d'au moins une autre desdites parties hautes et on replie tout d'abord lesdites parties hautes non encollées puis on replie successivement lesdites parties hautes préalablement encollées de telle manière que lesdits cordons de colle ne viennent pas au contact desdits objets mais solidarisent plusieurs desdites parties hautes entre elles et maintiennent l'ensemble desdites parties hautes dans un plan sensiblement horizontal.In an advantageous embodiment, a bead of adhesive is deposited on the internal face of at least one of said upper parts and one or more beads of adhesive on the inner and / or outer face of at least another of said upper parts and first folded said unsized high parts and then folds successively said upper parts previously glued such that said adhesive beads do not come into contact with said objects but solidarize several of said high parts together and maintain all of said upper portions in a substantially horizontal plane.
Avantageusement, lesdits cordons de colle sont parallèles entre eux et le dépôt desdits cordons de colle est obtenu par projection de colle issue d'un réservoir de colle à l'aide de buses d'encollage fixes, lors du déplacement de ladite boîte dans une direction parallèle auxdits cordons de colle.Advantageously, said adhesive beads are parallel to each other and the deposition of said adhesive beads is obtained by spraying glue from an adhesive reservoir using fixed gluing nozzles, during the movement of said box in one direction. parallel to said glue beads.
La mise en oeuvre de ce procédé permet donc de réduire la hauteur de la boîte à la hauteur utile correspondant à la hauteur de la pile d'objets préalablement disposés dans ladite boîte, et cette réduction de hauteur est obtenue sans enlèvement de matière ni l'utilisation d'un quelconque outil coupant.The implementation of this method therefore makes it possible to reduce the height of the box to the useful height corresponding to the height of the stack of objects previously arranged in said box, and this reduction in height is obtained without removal of material or the use of any cutting tool.
La mise en oeuvre de ce procédé permet, d'autre part, de fermer ladite boîte sans ajout de matière mais en utilisant seulement la matière qui constitue le corps de ladite boîte.The implementation of this method allows, on the other hand, to close said box without adding material but using only the material that constitutes the body of said box.
Ainsi, l'invention procure un procédé efficace, robuste et économique pour réduire le volume de ladite boîte et la fermer, ceci en raison de l'absence d'outil coupant soumis à usure et du fait qu'il n'est pas nécessaire d'apporter un ou plusieurs flancs de matière supplémentaires.Thus, the invention provides an effective, robust and economical method for reducing the volume of said box and closing it, this because of the absence of cutting tool subjected to wear and because it is not necessary to bring one or more additional material flanks.
Les avantages procurés par l'invention seront mieux compris au travers de la description suivante qui se réfère aux dessins annexés, qui illustrent, sans aucun caractère limitatif, un mode particulier de mise en oeuvre du procédé selon l'invention.
- La
figure 1 est une vue isométrique d'une boîte vide utilisable pour la mise en oeuvre du procédé selon l'invention. - La
figure 2 est une vue isométrique, avec écorché, d'une boîte du même type, remplie avec un certain nombre d'objets de formes et de dimensions variées. - La
figure 3 est une vue isométrique de la boîte après mise en oeuvre des premières étapes du procédé selon l'invention. - La
figure 4 est une vue isométrique d'une boîte fermée après adaptation de sa hauteur à celle de son contenu, selon un exemple de mise en oeuvre du procédé selon l'invention. - La
figure 5 est une vue isométrique d'une boîte fermée après réduction de sa hauteur, selon un autre exemple de mise en oeuvre du procédé selon l'invention. - La
figure 6 est une vue isométrique d'une boîte et d'une partie de machine pour la mise en oeuvre du procédé selon l'invention. - La
figure 7 est une vue isométrique de la boîte et de la même partie de machine à une autre étape du procédé selon l'invention. - Les
figures 8 et9 sont deux vues en coupe de la boîte et d'une partie de machine pour la mise en oeuvre du procédé selon l'invention à deux étapes successives. - La
figure 10 est une vue isométrique d'une boîte vide utilisable pour la mise en oeuvre du procédé selon l'invention. - Les
figures 11 et 12 sont des vues isométriques de la boîte à une étape intermédiaire du procédé suivant deux exemples différents de mise en oeuvre de ce procédé. - La
figure 13 est une vue de côté de la boîte et d'une partie de machine pour la mise en oeuvre du procédé selon l'invention.
- The
figure 1 is an isometric view of an empty box used for carrying out the method according to the invention. - The
figure 2 is an isometric view, with skin, of a box of the same type, filled with a number of objects of various shapes and sizes. - The
figure 3 is an isometric view of the box after carrying out the first steps of the method according to the invention. - The
figure 4 is an isometric view of a closed box after adaptation of its height to that of its contents, according to an exemplary implementation of the method according to the invention. - The
figure 5 is an isometric view of a closed box after reduction of its height, according to another example of implementation of the method according to the invention. - The
figure 6 is an isometric view of a box and a part of a machine for carrying out the method according to the invention. - The
figure 7 is an isometric view of the box and the same machine part at another stage of the method according to the invention. - The
figures 8 and9 are two sectional views of the box and a part of a machine for carrying out the method according to the invention in two successive steps. - The
figure 10 is an isometric view of an empty box used for carrying out the method according to the invention. - The
Figures 11 and 12 are isometric views of the box at an intermediate stage of the process according to two different examples of implementation of this method. - The
figure 13 is a side view of the box and a part of a machine for carrying out the method according to the invention.
On se reporte auxdits dessins pour décrire des exemples de réalisation intéressants, bien que nullement limitatifs, de mise en oeuvre du procédé selon l'invention.Reference is made to the drawings to describe interesting embodiments, although in no way limiting, of implementation of the method according to the invention.
On utilise, dans l'exposé qui suit, des mots tels que « parties hautes », « parties basses », « parois latérales », « horizontal », « supérieure », en considérant une boîte reposant, par l'intermédiaire de son fond, sur une surface horizontale. Ces termes n'ont, bien entendu, aucun caractère limitatif.In the following description, words such as "upper parts", "lower parts", "side walls", "horizontal" and "upper" are used, considering a resting box, through its bottom. , on a horizontal surface. These terms are, of course, not limiting in nature.
La
On voit également, sur cette figure, les arêtes verticales 2ab, 2bc, 2cd et 2da qui relient lesdites parois latérales deux à deux.We also see in this figure, the vertical edges 2ab, 2bc, 2cd and 2da which connect said side walls two by two.
Selon l'exemple illustré, le fond 1e a une forme rectangulaire, de sorte que la boîte a la forme d'un parallélépipède rectangle. On voit que, selon cet exemple, les parois latérales 1a et 1c sont parallèles à la longueur de la boîte 1 et que les parois latérales 1b et 1d sont parallèles à la largeur de ladite boîte 1.According to the illustrated example, the bottom 1e has a rectangular shape, so that the box has the shape of a rectangular parallelepiped. We see that, according to this example, the
On souligne que le fond et les parois latérales pourraient avoir une forme différente, par exemple une forme carrée ou une forme générale carrée ou rectangulaire avec angles coupés.It is emphasized that the bottom and the side walls could have a different shape, for example a square shape or a general square or rectangular shape with cut corners.
Comme indiqué, cette boîte 1 peut être exécutée en carton ondulé, carton compact ou en tout autre matériau en feuille pliable équivalent présentant la rigidité nécessaire et connu en soi ou à la portée de l'homme de l'art.As indicated, this
La
La
On voit, sur cette figure, les objets 3, 4, 5, 6 et 7, préalablement disposés dans la boîte 1.In this figure, we see the
On voit également la partie haute 1ah, 1bh, 1ch et 1dh de chacune des parois latérales 1a, 1b, 1c et 1d de la boîte 1, lesdites parties hautes étant situées au-dessus du niveau du sommet de la pile d'objets, c'est à dire, dans l'exemple représenté, au-dessus du niveau de la face supérieure de l'objet 3.We also see the upper part 1ah, 1bh, 1ch and 1dh of each of the
On constate que les liaisons entre lesdites parois latérales, situées au niveau des arêtes 2ab, 2bc, 2cd et 2da, ont été partiellement rompues, de telle manière que lesdites parties hautes 1ah, 1bh, 1ch et 1dh desdites parois latérales ne sont plus reliées entre elles, mais séparées par des entailles 28ab, 28bc, 28cd et 28da. On voit également que lesdites parties hautes ont été ployées vers l'extérieur de la boîte 1 par rotation autour de lignes de pliage 8a, 8b, 8c et 8d et on comprend que ce sont les efforts Fa, Fb, Fc et Fd, exercés respectivement sur chacune desdites parties hautes 1 ah, 1 bh, 1 ch et 1 dh, qui ont entraîné ces ruptures et provoqué ces repliements. Lors de ces ploiements, se forment lesdites lignes de pliage 8a, 8b, 8c et 8d reliant le fond des entailles résultant de la liaison desdites parties hautes.It is found that the connections between said side walls, located at the edges 2ab, 2bc, 2cd and 2da, have been partially broken, so that said high parts 1ah, 1bh, 1ch and 1dh of said sidewalls are no longer connected between they, but separated by notches 28ab, 28bc, 28cd and 28da. It can also be seen that said upper portions have been bent towards the outside of the
On comprend également qu'il aurait suffi, dans le cas particulier de mise en oeuvre du procédé illustré, d'exercer un effort sur la partie haute de deux des quatre parois latérales opposées, par exemple les efforts Fa sur la partie haute 1ah et Fc sur la partie haute 1 ch ou par exemple les efforts Fb sur la partie haute 1 bh et Fd sur la partie haute 1 dh, pour provoquer la rupture des liaisons entre lesdites quatre parties hautes 1ah, 1 bh, 1ch et 1dh deux à deux mais que, dans ce cas, seules deux desdites parties hautes auraient été ployées vers l'extérieur de ladite boîte 1.It is also understood that it would have been sufficient, in the particular case of implementation of the method illustrated, to exert a force on the upper part of two of the four opposite side walls, for example the forces Fa on the upper part 1ah and Fc on the
La
On voit, sur cette figure, que les quatre parties hautes 1ah, 1 bh, 1ch et 1dh desdites parois latérales 1a, 1b, 1c et 1d ont été repliées vers l'intérieur de la boîte 1, d'un angle sensiblement égal à 90°, par rapport à la partie basse desdites parois latérales. On voit que le repliement des parties hautes 1bh et 1dh des petits côtés de la boîte, a été réalisé avant celui des parties hautes 1ah et 1 ch, de telle manière que les parties hautes 1ah et 1 ch recouvrent partiellement les parties hautes 1 bh et 1 dh après repliement.In this figure, it can be seen that the four
On voit aussi que, sur l'exemple illustré sur la
La
On voit, sur cette figure, que les quatre parties hautes 1ah, 1 bh, 1ch et 1 dh desdites parois latérales 1a, 1b, 1c et 1d ont été repliées vers l'intérieur de la boîte 1, d'un angle sensiblement égal à 90°. On voit que le repliement des parties hautes 1 bh et 1 dh a été réalisé avant celui des parties hautes 1ah et 1ch, de telle manière que les parties hautes 1 ah et 1 ch recouvrent les parties hautes 1 bh et 1 dh après repliement.In this figure, it can be seen that the four upper parts 1ah, 1bh, 1ch and 1dh of said
On voit aussi, sur l'exemple illustré sur la
On comprend aussi que, dans le cas d'une boîte à section rectangulaire, tel qu'illustrée sur les
On comprend donc qu'il suffit de ne pas remplir la boîte 1 au-dessus d'une limite située à une distance égale à la demi-largeur de ladite boîte 1 par rapport au haut de ladite boîte 1 pour pouvoir obturer complètement l'ouverture de ladite boîte 1 par la mise en oeuvre du procédé selon l'invention.It is therefore understood that it is sufficient not to fill the
On conçoit enfin qu'il suffit de maintenir dans le plan horizontal lesdites parties hautes repliées 1ah et 1ch, au moyen d'un procédé de fixation connu en soi ou à la portée de l'homme du métier, par exemple par collage, cerclage, apposition de ruban adhésif, enveloppage par un film plastique ou une feuille de papier ou tout autre moyen équivalent, ce qui permet de maintenir fermée ladite boîte 1.Finally, it is conceivable that it is sufficient to maintain in the horizontal plane said folded high parts 1ah and 1ch, by means of a fixing method known per se or within the reach of those skilled in the art, for example by gluing, strapping, applying adhesive tape, wrapping with a plastic film or a sheet of paper or any other equivalent means, which keeps closed said
Selon une autre disposition caractéristique du procédé de l'invention, pour exercer ledit effort Fa, Fb, Fc et Fd sur lesdites parois latérales 1a, 1b, 1c et 1d et replier les parties hautes 1ah, 1bh, 1ch et 1dh desdites parois latérales vers l'extérieur de ladite boîte 1, on saisit lesdites parois latérales dans une zone située entre le haut de ladite boîte et le niveau du sommet de ladite pile d'objets 3, 4, 5, 6 et 7 et, de préférence, à proximité desdites arêtes verticales 2ab, 2bc, 2cd et 2da, par exemple à l'aide de pinces 9a1/10a1, 9a2/10a2, 9b1/10b1, 9b2/10b2, 9c1/10c1, 9c2/10c2, 9d1/10d1 et 9d2/10d2 comportant, chacune, au moins deux mâchoires, l'une (9a1, 9a2, 9b1, 9b2, 9c1, 9c2, 9d1 et 9d2) agissant sur la face externe de la paroi, l'autre (10a1, 10a2, 10b1, 10b2, 10c1, 10c2, 10d1 et 10d2) agissant sur la face interne de la paroi. Chaque pince 9a1/10a1, 9a2/10a2, 9b1/10b1, 9b2/10b2, 9c1/10c1, 9c2/10c2, 9d1/10d1 et 9d2/10d2, comprend deux mâchoires de forme allongée, respectivement 9a1, 9a2, 9b1, 9b2, 9c1, 9c2, 9d1 et 9d2, 10a1, 10a2, 10b1, 10b2, 10c1, 10c2, 10d1 et 10d2, dont l'ouverture et la fermeture sont obtenues au moyen de vérins ou autres actionneurs (non représentés) permettant d'exercer sur au moins l'une des mâchoires et, de préférence, sur chacune desdites mâchoires, un effort qui tend à les rapprocher de la mâchoire qui se trouve en vis-à-vis, de l'autre côté de la paroi latérale de la boite.According to another characteristic arrangement of the method of the invention, for exerting said effort Fa, Fb, Fc and Fd on said
Après positionnement des pinces sur les parties hautes des parois latérales de la boite,on fait pivoter, en direction de l'extérieur de ladite boîte 1, chacune desdites pinces et donc chacune desdites parties hautes, autour d'un axe de rotation 11a, 11b, 11c et 11d sensiblement situé sur lesdites parois latérales et au niveau du sommet de ladite pile d'objets.After positioning the clamps on the upper parts of the side walls of the box, each of said grippers and thus each of said high parts is rotated towards the outside of said
La
On voit, sur cette figure, des moyens mis en place pour saisir la partie haute des parois latérales 1a, 1b, 1c et 1d de ladite caisse 1, sous la forme de couples de pinces 9a1/10a1, 9a2/10a2, 9b1/10b1, 9b2/10b2, 9c1/10c1, 9c2/10c2, 9d1/10d1 et 9d2/10d2 comportant chacune deux mâchoires, l'une 9a1, 9a2, 9b1, 9b2, 9c1, 9c2, 9d1 et 9d2 agissant sur la face externe de la paroi, l'autre 10a1, 10a2, 10b1, 10b2, 10c1, 10c2, 10d1 et 10d2 agissant sur la face interne de la paroi.In this figure, we see means set up to grip the upper part of the
On voit que, dans l'exemple illustré sur la
On comprend qu'il serait aussi possible d'utiliser une seule pince de grande largeur pour saisir chacune desdites parois latérales, voire un plus grand nombre de pinces moins larges.It is understood that it would also be possible to use a single pliers of large width to grasp each of said side walls, or even a larger number of narrower pliers.
On voit aussi, sur la
La
On voit, sur cette figure, que chacune desdites pinces 9a1/10a1, 9a2/10a2, 9b1/10b1, 9b2/10b2, 9c1/10c1, 9c2/10c2, 9d1/10d1 et 9d2/10d2 a pivoté autour d'un axe horizontal 11a, 11b, 11c et 11d situé sur la paroi latérale 1a, 1b, 1c et 1d préalablement saisie par lesdites pinces, à une altitude sensiblement égale à celle de l'extrémité basse des mâchoires desdites pinces, dont on sait qu'elle est sensiblement identique à l'altitude du sommet de la pile d'objets préalablement disposés dans ladite boîte 1.In this figure, it can be seen that each of said clamps 9a1 / 10a1, 9a2 / 10a2, 9b1 / 10b1, 9b2 / 10b2, 9c1 / 10c1, 9c2 / 10c2, 9d1 / 10d1 and 9d2 / 10d2 has pivoted about a
On comprend que le fait de faire pivoter lesdites pinces a permis d'exercer un effort de basculement sur la partie haute 1ah, 1bh, 1ch et 1 dh desdites parois latérales, dirigé vers l'extérieur de la boîte 1 et que cet effort s'est transmis sur les liaisons entre lesdites parties hautes deux à deux, et a permis de rompre ces liaisons et que c'est parce que cette rupture s'est produite que lesdites parties hautes ont pu être repliées vers l'extérieur de ladite boîte 1.It is understood that the fact of rotating said clamps made it possible to exert a tilting force on the upper part 1ah, 1bh, 1ch and 1dh of said side walls, directed towards the outside of the
On voit ainsi que lesdites liaisons ont été rompues sous le seul effet de ce mouvement de rotation, sans l'action directe d'aucun organe sur lesdites liaisons ni utilisation d'un quelconque outil coupant.It is thus seen that said links have been broken by the sole effect of this rotational movement, without the direct action of any member on said links or use of any cutting tool.
On comprend aussi qu'il aurait suffi de faire pivoter seulement les pinces 9a1/10a1, 9a2/10a2, 9c1/10c1 et 9c2/10c2 autour des axes horizontaux parallèles à la longueur de la boîte 1, ou seulement les pinces 9b1/10b1, 9b2/10b2, 9d1/10d1 et 9d2/10d2 autour des axes horizontaux parallèles à la largeur de la boîte 1 pour rompre les liaisons entre lesdites parties hautes deux à deux mais que, dans ce cas, seulement deux desdites parties hautes auraient été repliées vers l'extérieur de ladite boîte 1.It is also understood that it would have been sufficient to rotate only the clamps 9a1 / 10a1, 9a2 / 10a2, 9c1 / 10c1 and 9c2 / 10c2 around horizontal axes parallel to the length of the
Après rupture de la liaison entre les parties hautes 1ah, 1bh, 1ch et 1dh, des parois latérales 1a, 1b, 1c, 1d de la boite 1, lesdites parties hautes se trouvent séparées par des entailles 28ab, 28bc, 28cd et 28da.After rupture of the connection between the upper parts 1ah, 1bh, 1ch and 1dh,
Après ouvertures des pinces et retrait de celles-ci, lesdites parties hautes sont alors rabattues vers l'intérieur de la boite, par des moyens tels que des organes pousseurs connus par l'état de l'art, de sorte à les ramener dans un plan horizontal ou sensiblement horizontal en constituant ainsi la paroi supérieure de fermeture de ladite boite. Lors de ce repliement, les parties hautes constituent des volets ou rabats qui pivotent autour des axes 11a, 11b, 11c, 11d, en créant des lignes de pliage 8a, 8b, 8c, 8d.After openings of the clamps and removal thereof, said upper parts are then folded towards the inside of the box, by means such as pushing bodies known by the state of the art, so as to bring them back into a horizontal or substantially horizontal plane thus constituting the upper closing wall of said box. During this folding, the upper parts are flaps or flaps that pivot about the
On comprend que les pinces servent uniquement à saisir et à ployer vers l'extérieur lesdites parties hautes qui reviennent ensuite en position verticale de départ. Leur repliement vers l'intérieur intervient donc après retrait desdites pinces, par exemple sur un autre poste de la machine.It is understood that the clamps serve only to grip and bend outwardly said upper parts which then return to the vertical starting position. Their inward folding therefore occurs after removal of said clamps, for example on another machine station.
La
On voit, sur cette figure, les pinces 9a1/10a1 et 9c2/10c2 destinées à saisir respectivement les parties hautes des parois latérales 1a et 1c de ladite boîte 1.In this figure, we see the clamps 9a1 / 10a1 and 9c2 / 10c2 intended to grip respectively the upper parts of the
On voit également, sur la
On voit aussi sur la
On note que les éléments situés en arrière-plan de cette coupe, tels que les pinces 9d1/10d1 et 9d2/10d2 n'ont pas été dessinés pour la clarté de la représentation.It should be noted that the elements situated in the background of this section, such as the clips 9d1 / 10d1 and 9d2 / 10d2, have not been drawn for the sake of clarity.
La
On voit, sur la
On voit également que, lors de ce déplacement, ledit palpeur 12 vient tout d'abord au contact de l'objet 3 dont le point le plus haut est le sommet de la pile constituée par lesdits objets, ce qui arrête le mouvement descendant dudit palpeur 12, puis que le mouvement desdites pinces 9a1/10a1 et 9c2/10c2 et dudit détecteur 13 s'est poursuivi jusqu'à ce que ledit détecteur 13 vienne au contact dudit palpeur 12 et on comprend que le système de commande qui pilote ledit déplacement a alors stoppé ce déplacement. On voit aussi que la position dudit détecteur 13 est telle que le contact entre ledit détecteur 13 et ledit palpeur 12 se produit lorsque l'extrémité basse des mâchoires desdites pinces 9a1/10a1 et 9c2/10c2 se situe à une altitude sensiblement égale à celle du point le plus haut de l'objet 3, c'est-à-dire à une altitude égale à celle du sommet de la pile d'objets préalablement disposés dans ladite boîte 1 et que ceci est vrai quelle que soit la hauteur de ladite pile d'objets.It is also seen that, during this movement, said
Le repliement des parties hautes 1 ah, 1 bh, 1 ch, 1 dh, en position horizontale, vers le centre de la boite 1, peut être favorisé en prévoyant des rainages ou rainurages horizontaux au niveau des axes 11a, 11b, 11c, 11d, ces rainages ou rainurages peuvent occuper la totalité de la distance comprise entre le fond de deux entailles consécutives 28ab, 28bc, 28cd et 28da ou une partie seulement de cette distance. Ils sont obtenus par écrasement du matériau utilisé pour la fabrication de la boite, par exemple sous la pression d'un outil approprié.The folding of the
On voit, par exemple sur les
Selon une variante d'exécution, une seule des deux mâchoires de chaque pince peut comporter un bord biseauté 25 permettant de réaliser des rainages ou rainurages dans l'une des faces des parois latérales des boîtes réalisées en carton ou autre matériau pliable.According to an alternative embodiment, only one of the two jaws of each clamp may comprise a
On comprend enfin que les explications données pour les mécanismes qui apparaissent sur les
La
On voit aussi que ladite boîte 1 possède une découpe 14ab, 14bc, 14cd, 14da, réalisée au niveau de l'arête verticale 2ab, 2bc, 2cd, 2da où se situe la liaison entre lesdites parois latérales 1a et 1b, 1 1b et 1c, 1c et 1d, 1d et 1a. Cette découpe a été réalisée sur une hauteur réduite, par exemple sur une hauteur de l'ordre de quelques millimètres, depuis le haut de la boîte.We also see that said
On comprend qu'une telle découpe de hauteur réduite est destinée à faciliter la mise en oeuvre du procédé selon l'invention au sens où elle constitue une amorce de rupture à partir de laquelle la rupture de la liaison entre lesdites parois latérales de la boîte 1, par exemple entre les parois latérales 1a et 1b, va pouvoir facilement se propager jusqu'au niveau du sommet de la pile d'objets préalablement disposés dans ladite boîte 1, lors du repliement des parties hautes 1ah et 1bh des parois latérales 1a et 1b de ladite boîte, dans le cadre de la mise en oeuvre du procédé objet de l'invention, tel que décrit par exemple dans les explications données pour la
On voit de même les découpes 14bc, 14cd et 14da et on comprend que celles-ci jouent le même rôle pour la rupture des liaisons entre, respectivement, les parois latérales 1a et 1b, 1c et 1d, et 1d et 1a.Similarly we see the cutouts 14bc, 14cd and 14da and it is understood that they play the same role for breaking the bonds between, respectively, the
On sait aussi que, pour la mise en oeuvre complète du procédé selon l'invention, permettant d'obtenir une boîte fermée, tel que décrit par exemple dans les explications données pour la
La
On voit, sur la
On voit, sur la
On comprend par conséquent que, si l'on replie tout d'abord ladite partie haute 1ah vers l'intérieur de la boîte 1, dans le plan horizontal, lesdits cordons de colle 16 et 18 vont permettre de lier lesdites parties hautes 1ah et 1dh entre elles et lesdits cordons de colle 17 et 19 vont permettre de lier lesdites parties hautes 1 ah et 1 bh entre elles et, par là-même, de les maintenir dans le plan horizontal et que si l'on replie ensuite ladite partie haute 1ch vers l'intérieur de ladite boîte 1, dans le plan horizontal, ledit cordon de colle 15 va permettre de lier lesdites parties hautes 1ah et 1ch entre elles et, par là-même, de les maintenir, ainsi que lesdites parties hautes 1 bh et 1dh, dans le plan horizontal.It is therefore understood that, if one folds first of said upper portion 1ah inwardly of the
On comprend donc que ces différents cordons de colle 15, 16, 17, 18 et 19 procurent des moyens pour maintenir fermée ladite boîte 1, de façon fiable et hermétique, quelle que soit la hauteur desdites parties hautes 1ah, 1bh, 1ch et 1dh, comprise entre la demi-largeur et la largeur de ladite boîte 1.It is therefore understood that these different
La
On voit sur la
On voit aussi, sur la
On voit également sur la
On comprend que lesdites buses d'encollage peuvent être munies chacun d'un dispositif, non représenté sur la
On voit aussi que lesdits cordons de colle 15, 16, 17, 18 et 19 sont tous parallèles entre eux, et on comprend donc qu'il est aisé de réaliser la dépose desdits cordons de colle en déplaçant ladite boîte 1 sous ledit système d'encollage selon la direction D parallèle auxdits cordons de colle et en ordonnant, grâce audit système de commande, la projection de la colle pour chacune desdites buses d'encollage 21, 22 et 23 au moment opportun pour que lesdits cordons de colle soient déposés sur lesdites parties hautes 1ah, 1 bh, 1ch et 1dh à l'endroit souhaité.It can also be seen that said
De la description qui précède, on retient encore que la machine selon l'invention comporte des moyens permettant, d'une part, d'exercer une force dirigée vers l'extérieur sur la partie haute (1ah, 1 bh, 1ch, 1dh) d'au moins deux parois latérales opposées (1a, 1c ou 1b, 1d) d'une boîte 1 réalisée dans un matériau pliable tel que carton ou autre et constituée d'un fond 1e et de quatre parois latérales (1a, 1b, 1c, 1d) se raccordant entre elles et formant des angles de 90°, de sorte à rompre les liaisons entre lesdites parties hautes, et, d'autre part, de replier ensuite toutes les parties hautes (1ah, 1bh, 1ch, 1dh) vers l'intérieur de la boîte pour les ramener dans un plan sensiblement horizontal. Cette machine permet ainsi d'adapter la hauteur du volume utile de la boîte à la hauteur de l'ensemble d'objets ou de la pile d'objets (3, 4, 5, 6, 7) logés dans ladite boîte.From the foregoing description, it is again retained that the machine according to the invention comprises means making it possible, on the one hand, to exert a force directed outwards on the upper part (1ah, 1bh, 1ch, 1dh) at least two opposite side walls (1a, 1c or 1b, 1d) of a
Selon l'invention, lesdits moyens sont constitués par un outillage comprenant au moins deux pinces (9a1/10a1, 9a2/10a2, 9b1/10b1, 9b2/10b2, 9c1/10c1, 9c2/10c2, 9d1/10d1, 9d2/10d2) comportant, chacune, au moins deux mâchoires verticales assujetties, d'une part, à une première motorisation permettant de les rapprocher l'une de l'autre pour pouvoir saisir, par une action de pincement, la partie haute d'au moins deux parois latérales de la boîte, et d'autre part, à une deuxième motorisation permettant d'appliquer une force (Fa, Fb, Fc, Fd) dirigée vers l'extérieur, sur lesdites parties hautes desdites deux parois latérales, de sorte à rompre les liaisons entre ces dernières.According to the invention, said means consist of a tool comprising at least two clamps (9a1 / 10a1, 9a2 / 10a2, 9b1 / 10b1, 9b2 / 10b2, 9c1 / 10c1, 9c2 / 10c2, 9d1 / 10d1, 9d2 / 10d2) each having at least two vertical jaws, on the one hand, a first motorization to bring them closer to each other to be able to grip, by a pinching action, the upper part of at least two walls side of the box, and secondly, a second motorization for applying a force (Fa, Fb, Fc, Fd) directed outwardly on said upper parts of said two side walls, so as to break the links between them.
Selon un mode d'exécution avantageux, l'outillage comprend au moins quatre pinces (9a1/10a1, 9a2/10a2, 9b1/10b1, 9b2/10b2, 9c1/10c1, 9c2/10c2, 9d1/10d1, 9d2/10d2) disposées chacune sur les côtés d'un quadrilatère pour permettre de ployer les parties hautes des parois latérales de la boîte 1, vers l'extérieur de celle-ci.According to an advantageous embodiment, the tooling comprises at least four clamps (9a1 / 10a1, 9a2 / 10a2, 9b1 / 10b1, 9b2 / 10b2, 9c1 / 10c1, 9c2 / 10c2, 9d1 / 10d1, 9d2 / 10d2) arranged each on the sides of a quadrilateral to allow bending the upper parts of the side walls of the
De manière préférée, l'outillage comprend deux pinces disposées sur chaque côté dudit quadrilatère, ces deux pinces étant disposées à distance l'une de l'autre, et positionnées pour pouvoir saisir les parties hautes des parois latérales de la boîte 1, à proximité des arêtes verticales de ladite boîte. Un exemple de réalisation d'un tel agencement est illustré sur la
Afin de ne pas allonger et compliquer inutilement la description et les dessins, on ne décrit pas les actionneurs des vérins ou autre dispositif assurant le rapprochement ou l'éloignement des mâchoires des pinces 9a1/10a1, 9a2/10a2, 9b1/10b1, 9b2/10b2, 9c1/10c1, 9c2/10c2, 9d1/10d1, 9d2/10d2, ni les automates programmables, ni la motorisation, ni les dispositifs de détection et de transmission assurant le bon fonctionnement des outils (pinces) de la machine, ces différents appareillages n'entrant pas dans le cadre de l'invention et étant bien connus des hommes de l'art.In order not to lengthen and unnecessarily complicate the description and the drawings, the actuators of the cylinders or other device ensuring the approximation or removal of the jaws of the clamps 9a1 / 10a1, 9a2 / 10a2, 9b1 / 10b1, 9b2 / are not described. 10b2, 9c1 / 10c1, 9c2 / 10c2, 9d1 / 10d1, 9d2 / 10d2, nor programmable controllers, nor the motorization, nor the detection and transmission devices ensuring the proper functioning of the tools (clamps) of the machine, these different apparatus not falling within the scope of the invention and being well known to those skilled in the art.
La machine pour le calage et le confinement d'objets à l'intérieur d'une boîte 1 réalisée dans un matériau pliable, par exemple en carton et composée d'un fond 1e de forme carrée ou rectangulaire, ou approximativement carrée ou rectangulaire, et de quatre parois latérales 1a, 1b, 1c, 1d, comporte, selon l'invention, un outillage permettant d'adapter la hauteur du volume utile de la boîte à la hauteur de la pile d'objets 3, 4, 5, 6 et 7, logés dans celle-ci et d'assurer la fermeture de ladite boîte, et des moyens permettant de déplacer cet outillage de sorte à le positionner au-dessus de la boîte 1, ou des moyens permettant de déplacer ladite boîte 1 pour la positionner au-dessous dudit outillage, lequel comprend au moins deux pinces 9a1/10a1, 9a2/10a2, 9b1/10b1, 9b2/10b2, 9c1/10c1, 9c2/10c2, 9d1/10d1, 9d2/10d2, comportant, chacune, deux mâchoires verticales, lesdites pinces étant assujetties, d'une part, à une première motorisation permettant de rapprocher lesdites mâchoires l'une de l'autre pour pouvoir saisir, par une action de pincement, la partie haute d'au moins deux parois latérales de la boîte, et d'autre part, à une deuxième motorisation leur permettant d'appliquer une force Fa, Fb, Fc, Fd dirigée vers l'extérieur, sur lesdites deux parties hautes 1 ah, 1 bh, 1 ch, 1 dh, de sorte à rompre les liaisons entre lesdites parties hautes.The machine for wedging and confining objects inside a box 1 made of a foldable material, for example made of cardboard and composed of a base 1e of square or rectangular shape, or approximately square or rectangular, and of four side walls 1a, 1b, 1c, 1d, comprises, according to the invention, a tool for adjusting the height of the useful volume of the box to the height of the stack of objects 3, 4, 5, 6 and 7, housed in the latter and to ensure the closure of said box, and means for moving this tool so as to position it above the box 1, or means for moving said box 1 to position it below said tooling, which comprises at least two clamps 9a1 / 10a1, 9a2 / 10a2, 9b1 / 10b1, 9b2 / 10b2, 9c1 / 10c1, 9c2 / 10c2, 9d1 / 10d1, 9d2 / 10d2, each having two jaws vertical, said clamps being subjected, on the one hand, to a first motorization to bring closer the said jaws of each other to be able to grip, by a pinching action, the upper part of at least two side walls of the box, and secondly, a second motorization allowing them to apply a force Fa, Fb, Fc, Fd directed outwards, on said two high parts 1 ah, 1 bh, 1 hp, 1 dh, so as to break the links between said high parts.
Selon une autre disposition caractéristique, la machine comprend au moins quatre pinces 9a1/10a1, 9a2/10a2, 9b1/10b1, 9b2/10b2, 9c1/10c1, 9c2/10c2, 9d1/10d1, 9d2/10d2 disposées chacune sur l'un des côtés d'un quadrilatère, pour permettre de saisir et de ployer les parties hautes des quatre parois latérales de la boîte vers l'extérieur de celle-ci.According to another characteristic arrangement, the machine comprises at least four clamps 9a1 / 10a1, 9a2 / 10a2, 9b1 / 10b1, 9b2 / 10b2, 9c1 / 10c1, 9c2 / 10c2, 9d1 / 10d1, 9d2 / 10d2 each arranged on one sides of a quadrilateral, to allow to grasp and bend the upper parts of the four side walls of the box to the outside thereof.
De préférence, ledit outillage comprend deux pinces disposées sur chacun des quatre côtés du quadrilatère, ces deux pinces étant disposées à distance l'une de l'autre et positionnées pour saisir les parties hautes des parois latérales de la boîte 1, à proximité des angles formés par la jonction desdites parois latérales.Preferably, said tooling comprises two clamps arranged on each of the four sides of the quadrilateral, these two clamps being arranged at a distance from each other and positioned to grip the upper parts of the side walls of the
On souligne que les pinces pourraient aussi avoir des mâchoires comportant une longueur de pincement correspondant à la distance comprise entre le fond de deux entailles successives 28ab, 28bc, 28cd, 28da.It is pointed out that the clamps could also have jaws having a nip length corresponding to the distance between the bottom of two successive notches 28ab, 28bc, 28cd, 28da.
De manière avantageuse, le bord inférieur d'au moins l'une des mâchoires des pinces et, de préférence, le bord inférieur de chaque mâchoire 9a1, 9a2, 9b1, 9b2, 9c1, 9c2, 9d1, 9d2, 10a1, 10a2, 10b1, 10b2, 10c1, 10c2, 10d1, 10d2 de chacune desdites pinces 9a1/10a1, 9a2/10a2, 9b1/10b1, 9b2/10b2, 9c1/10c1, 9c2/10c2, 9d1/10d1, 9d2/10d2, présente un biseau 25 orienté en direction de l'autre mâchoire, de sorte à réaliser un écrasement du matériau dans lequel est exécutée la boîte, aux emplacements comprimés par ces bords biseautés, les rainages ou rainurages résultant de cet écrasement constituant des lignes de pliage ou des amorces de lignes de pliage favorisant le repliement des parties hautes des parois latérales vers l'intérieur.Advantageously, the lower edge of at least one of the jaws of the clamps and, preferably, the lower edge of each jaw 9a1, 9a2, 9b1, 9b2, 9c1, 9c2, 9d1, 9d2, 10a1, 10a2, 10b1 10b2, 10c1, 10c2, 10d1, 10d2 of each of said clips 9a1 / 10a1, 9a2 / 10a2, 9b1 / 10b1, 9b2 / 10b2, 9c1 / 10c1, 9c2 / 10c2, 9d1 / 10d1, 9d2 / 10d2, have a bevel 25 oriented towards the other jaw, so as to achieve a crushing of the material in which the box is executed at the locations compressed by these bevelled edges, creases or grooves resulting from this crushing constituting fold lines or line primers folding to promote the folding of the upper parts of the side walls inwards.
D'autre part, la machine comporte un palpeur 12 et un détecteur 13 mobiles verticalement et l'un par rapport à l'autre, la forme et les dimensions générales de ce palpeur 12 correspondant sensiblement à la forme et aux dimensions du fond 1e de la boîte 1 de sorte à pouvoir se déplacer verticalement entre les parois verticales de la boite, le détecteur 13 étant relié à l'automate pilotant les déplacements ainsi que la fermeture et l'ouverture des pinces.On the other hand, the machine comprises a
Claims (19)
- Method to reduce the height of a box (1) made of a foldable material, composed of a base (1e) and at least four side walls (1a, 1b, 1c, and 1d) inter-connected at a right angle by forming ridges, up to the top of the stack of objects (3, 4, 5, 6, and 7) previously placed into said box, without removal of a part of the material of said box nor utilization of any cutting tool whatsoever, but by folding towards the center of said box the upper sections of said side walls, characterized in that:- the connections between said side walls (1a, 1b, 1c, and 1d) are broken along the upper portion of the vertical ridges (2ab, 2bc, 2cd, and 2da) of said box (1) from the top of said vertical walls of the box to the level of the top of said stack of objects (3, 4, 5, 6, and 7) previously placed inside the latter, by exerting a force (Fa, Fb, Fc, and Fd) directed towards the exterior of said box (1), on the upper portion (1 ah, 1 bh, 1 ch, and 1 dh) situated above the level of the top of said stack of objects, of at least two of said side walls;- simultaneously are folded, towards the exterior of said box (1) said upper sections (1ah, 1bh, 1ch, and 1dh) on which said force (Fa, Fb, Fc, and Fd) is exerted;- then all upper sections (1ah, 1bh, 1ch, and 1dh) of said side walls (1a, 1b, 1c, and 1d) are folded towards the interior of said box (1) to bring them back into an essentially horizontal plane.
- Method according to claim 1, characterized in that a force (Fa, Fb, Fc, Fd) directed towards the exterior of said box, is exerted on the upper sections (1ah, 1 bh, 1 ch, 1 dh) situated above the stack of objects, of the assembly of the four side walls of the box.
- Method according to claim 1, characterized in that, after folding of all said upper sections (1ah, 1 bh, 1ch, and 1dh) into an essentially horizontal plane, these obturate completely the opening of said box (1) and in that said upper sections are kept in said horizontal plane for example by gluing, or strapping or application of adhesive tape, or wrapping in plastic film or a sheep of paper, whereby said box is kept closed.
- Method according to any of claims 1 to 3, characterized in that, in order to exert said force (Fa, Fb, Fc, and Fd) on said side walls (1a, 1b, 1c, and 1d) and to fold back the upper sections (1ah, 1 bh, 1 ch, and 1 dh) of said side walls towards the exterior of said box (1), said side walls are seized in an area situated between the top of said box and the top of said stack of objects (3, 4, 5, 6, and 7) by using clamps (9a1/10a1, 9a2/10a2, 9b1/10b1, 9b2/10b2, 9c1/10c1, 9c2/10c2, 9d1/10d1, and 9d2/10d2) each featuring at least two jaws capable of being brought closer together or being moved further apart from each other, one of these jaws (9a1, 9a2, 9b1, 9b2, 9c1, 9c2, 9d1, 9d2) acting on the outside face of the wall, the other one (10a1, 10a2, 10b1, 10b2, 10c1, 10c2, 10d1, 10d2) acting on the inside face of the wall, then each of said clamps and thus each of said upper sections are swung around, in the direction of the exterior of said box (1), around a rotational axis (11a, 11b, 11c, and 11d) essentially situated on said side walls and at the top of said stack of objects.
- Method according to claim 4, characterized in that the upper sections of the side walls are seized by means of clamps positioned in proximity of the vertical ridges of the box (1).
- Method according to any of claims 1 to 5, characterized in that, in order to seize said side walls (1a, 1b, 1c, and 1d) by using said clamps (9a1/10a1, 9a2/10a2, 9b1/10b1, 9b2/10b2, 9c1/10c1, 9c2/10c2, 9d1/10d1, and 9d2/10d2), said box (1) is first moved towards the assembly of said clamps, or the assembly of said clamps is moved towards said box, in a movement that is perpendicular to the base (1e) of said box, and in that the corresponding movement is stopped upon detection, by means of a detection device comprising, for example, a feeler (12) and a sensor (13), a relative movement between said clamps and said feeler (12).
- Method according to claim 6, characterized in that, for the detection of the top of the stack of objects located in the box (1), a feeler (12) is used whose shape and general dimensions correspond to the shape and dimensions of the base 1e of said box(1).
- Method according to any of claims 1 to 7, characterized in that, prior to folding the upper sections (1ah, 1 bh, 1ch, and 1dh) of said side walls (1a, 1b, 1c, and 1d) towards the interior of said box (1) a score (also called a groove) is made at the level of the rotational axis (11a, 11b, 1c, and 11d) around which the folding is to be executed, situated on said side walls and at the level of the top of said stack of objects (3, 4, 5, 6, and 7).
- Method according to any of claims 1 to 7, characterized in that, before applying a force directed towards the exterior of said box (1) on the upper portion (1ah, 1bh, 1ch, 1dh) situated above the level of the top of the stack of objects located in said box (1), a score or groove (11a, 11b, 11c, 11d) is made in said side walls (1a, 1b, 1c, 1d) at a height corresponding to the level of the stack of objects (3, 4, 6, 5, 7) placed inside the box (1) by means of the lower end of the jaws of the clamps, at least one of which features a beveled edge (25) oriented in the direction of the other one of said jaws.
- Method according to any of claims 1 to 9, characterized in that the box (1) used features slits (14ab, 14bc, 14cd, and 14da) of reduced height, made from the top of said box, at the vertical ridges (2ab, 2bc, 2cd, and 2da) where the connections between said side walls (1a, 1b, 1c, and 1d) are situated.
- Method according to any of claims 1 to 10, characterized in that a bead of glue (15) is deposited on at least one of the faces of at least one of said upper sections (1 ah, 1bh, 1ch, and 1dh), then said upper sections are folded back so that said bead of glue makes at least two of said upper sections adhere to each other and keeps all of said upper sections in an essentially horizontal plane.
- Method according to any of claims 1 to 11, characterized in that a bead of glue (15) is deposited on the inside face of at least one of said upper sections as well as one or several beads of glue (16,17,18, and 19) on the inside and/or outside of at least one more of said upper sections and said non-glued upper sections (1bh and 1dh) are folded first, then said previously glued upper sections (1ah then 1ch) are successively folded so that said beads of glue (15, 16, 17, 18, and 19) do not come into contact with said objects (3, 4, 5, 6, and 7) but ensure the adhesion of several of said upper sections to each other and keep all of said upper sections in an essentially horizontal plane.
- Method according to one of claims 11 or 12, characterized in that said beads of glue (15, 16, 17, 18, and 19) are parallel to each other and that the deposition of said beads of glue is obtained by projection of glue from a glue tank (20) using fixed gluing nozzles (21, 22, and 23) during the travel of said box (1) in a direction (D) parallel to said beads of glue.
- Machine for the cushioning and confinement of objects inside a box (1) made of foldable material, for example of carton and composed of a base (1e) of square or rectangular, or approximately square or rectangular shape, and of four side walls (1a, 1b, 1c, 1d) inter-connected at right angles forming ridges, this machine featuring tooling for adapting the height of the useful volume of the box to the height of the stack of objects (3, 4, 5, 6, 7) placed into it and for ensuring the closure of said box, and of means for moving said box (1) in order to position it under said tooling, characterized in that this tooling comprises, on the one hand, gripping elements (9a1/10a1, 9a2/10a2, 9b1/10b1, 9b2/10b2, 9c1/10c1, 9c2/10c2, 9d1/10d1, and 9d2/10d2) for seizing the upper portion of at least two side walls of the box, and to apply a force (Fa, Fb, Fc, Fd) directed towards the exterior, on said two upper sections (1ah, 1 bh, 1ch, 1dh) so as to break the connections between said upper sections, and to ensure the tilting towards the exterior of said separated upper sections and, on the other hand, pushing elements for folding the separated upper sections of the side walls back in the direction of the center of the box.
- Machine according to claim 14, characterized in that the gripping elements are constituted by clamps (9a1/10a1, 9a2/10a2, 9b1/10b1, 9b2/10b2, 9c1/10c1, 9c2/10c2, 9d1/10d1, and 9d2/10d2) featuring two vertical jaws, said clamps being driven, on the one hand, by a first motor for bringing said jaws closer together to be able to seize, by a clamping action, the upper portion of at least two side walls of the box, and on the other hand, by a second motor for applying a force (Fa, Fb, Fc, Fd) directed towards the exterior, on said two upper sections (1ah, 1 bh, 1ch, 1dh) so as to break the connections between said upper sections.
- Machine according to claim 15, characterized in that said tooling comprises at least four clamps (9a1/10a1, 9a2/10a2, 9b1/10b1, 9b2/10b2, 9c1/10c1, 9c2/10c2, 9d1/10d1, 9d2/10d2) positioned each on one of the sides of a quadrangle, for seizing and bending the upper sections of the four side walls of the box towards the exterior of it.
- Machine according to one of claims 15 or 16, characterized in that the tooling comprises two clamps placed on each of the four sides of the quadrangle, these two clamps being placed at a distance from each other and positioned for seizing the upper sections of the side walls of the box (1), in proximity to the angles formed by the junction of said side walls.
- Machine according to one of claims 15 or 16, characterized in that the lower edge of at least one of the jaws of the clamps and, preferably, the lower edge of each jaw (9a1, 9a2, 9b1, 9b2, 9c9, 9c2, 9d1, 9d2, 10a1, 10a2, 10b1, 10b2, 10c9, 10c2, 10d1, 10d2) of each of said clamps (9a1/10a1 , 9a2/10a2, 9b1/10b1, 9b2/10b2, 9c1/10c1, 9c2/10c2, 9d1/10d1, 9d2/10d2) presents a bevel (25) oriented in the direction of the other jaw, so as to achieve a crushing of the material the box is made of, at the places compressed by these beveled edges, the scores or grooves resulting from this crushing constituting folding lines or beginnings of folding lines facilitating the folding of the upper sections towards the inside.
- Machine according to any of claims 14 to 18, characterized in that it features a feeler (12) and a sensor (13) that are vertically mobile and one in relation to the other, the shape and the general dimensions of this feeler (12) corresponding essentially to the shape and dimensions of the base (1e) of the box (1) so as to be able to travel vertically between the vertical side of the box, the sensor (13) being connected to the process controller guiding the travels as well as the closing and opening of the clamps.
Applications Claiming Priority (2)
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FR1451459A FR3017858B1 (en) | 2014-02-24 | 2014-02-24 | METHOD AND MACHINE FOR CLOSING SQUARE OR RECTANGULAR BOXES BY REDUCING THEIR HEIGHT AND THEIR CONTENT. |
PCT/FR2015/050399 WO2015124869A1 (en) | 2014-02-24 | 2015-02-19 | Method and machine for closing square or rectangular cross-section boxes by reducing the height of same to that of the contents thereof |
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JP6532485B2 (en) | 2019-06-19 |
JP2017506611A (en) | 2017-03-09 |
US20170001746A1 (en) | 2017-01-05 |
CN106103283A (en) | 2016-11-09 |
US10633136B2 (en) | 2020-04-28 |
WO2015124869A1 (en) | 2015-08-27 |
CN106103283B (en) | 2019-05-10 |
FR3017858B1 (en) | 2016-03-18 |
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