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EP3186442B1 - Heat-sealing barrier paper - Google Patents

Heat-sealing barrier paper Download PDF

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Publication number
EP3186442B1
EP3186442B1 EP15752945.4A EP15752945A EP3186442B1 EP 3186442 B1 EP3186442 B1 EP 3186442B1 EP 15752945 A EP15752945 A EP 15752945A EP 3186442 B1 EP3186442 B1 EP 3186442B1
Authority
EP
European Patent Office
Prior art keywords
filler
paper
weight
dry
finer
Prior art date
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Active
Application number
EP15752945.4A
Other languages
German (de)
French (fr)
Other versions
EP3186442A1 (en
EP3186442B2 (en
Inventor
Laurent Schildknecht
Séverine SCHOTT
Pascale Escaffre
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ahlstrom Corp
Original Assignee
Ahlstrom Munksjo Oyj
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Publication of EP3186442B1 publication Critical patent/EP3186442B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D65/00Wrappers or flexible covers; Packaging materials of special type or form
    • B65D65/38Packaging materials of special type or form
    • B65D65/42Applications of coated or impregnated materials
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/10Coatings without pigments
    • D21H19/14Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
    • D21H19/20Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H19/22Polyalkenes, e.g. polystyrene
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/38Coatings with pigments characterised by the pigments
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/38Coatings with pigments characterised by the pigments
    • D21H19/385Oxides, hydroxides or carbonates
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/38Coatings with pigments characterised by the pigments
    • D21H19/40Coatings with pigments characterised by the pigments siliceous, e.g. clays
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/44Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
    • D21H19/54Starch
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/44Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
    • D21H19/56Macromolecular organic compounds or oligomers thereof obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H19/58Polymers or oligomers of diolefins, aromatic vinyl monomers or unsaturated acids or derivatives thereof
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/44Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
    • D21H19/62Macromolecular organic compounds or oligomers thereof obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/80Paper comprising more than one coating
    • D21H19/82Paper comprising more than one coating superposed
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/80Paper comprising more than one coating
    • D21H19/82Paper comprising more than one coating superposed
    • D21H19/826Paper comprising more than one coating superposed two superposed coatings, the first applied being pigmented and the second applied being non-pigmented
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/80Paper comprising more than one coating
    • D21H19/84Paper comprising more than one coating on both sides of the substrate
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • D21H21/16Sizing or water-repelling agents
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/50Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by form
    • D21H21/52Additives of definite length or shape
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/10Packing paper

Definitions

  • the present invention relates to the field of packaging papers.
  • Plastic films are widely used in flexible packaging because they have water vapor barrier properties necessary for the good preservation of perishable products or having a limited shelf life.
  • Papers are materials made from fibers, generally cellulosic, therefore of plant origin. They are naturally porous and gas permeable and cannot, as such, be used for this application.
  • Packaging made from barrier papers produced online are described in the application.
  • WO2011 / 056130 By on-line production is meant the production on a single production tool comprising all the elements useful for producing the paper.
  • the proposed barrier level is limited to light measurement conditions (temperate, i.e. 25 ° C, 75% relative humidity).
  • the barrier level is measured by water vapor permeability, a low barrier signifying high water vapor permeability. It is known in the literature that “tropical” conditions (i.e. 38 ° C, 90% relative humidity) are much more severe than temperate conditions, and therefore the barrier measured in temperate conditions is much lower.
  • carrier paper should be understood to mean a non-porous paper, comprising a fibrous substrate covered with one or more layers, sufficiently impervious to water vapor to oppose the penetration of the latter into the packaging. , in an amount likely to affect the shelf life of the product or the integrity of the product contained therein.
  • the invention relates in particular but not exclusively to water vapor barrier papers having a water vapor permeability of at most 150 g / m 2 / 24h and, preferably, less than 100 g / m. 2 / 24h, measured according to standard ASTM F1249 under so-called tropical conditions of 38 ° C and 90% relative humidity.
  • barrier paper is also heat-sealable, in order to allow the formation of the packaging by sealing the paper on itself.
  • heat-sealable papers involves, for example, the deposition of a cover layer of a heat-sealing polymer on a cellulosic substrate.
  • a covering layer has a fairly strong tack when not dry, and must be able to be dried completely before the paper is rolled up on itself, otherwise the various turns of the reel will stick together.
  • this cover layer is generally carried out offline during one or more processing steps, which makes it possible to have a good coating quality, to benefit from a paper at room temperature at the time of coating. which allows the covering layer not to penetrate too much into the fibrous support, and to be able to adapt the passage time of the web in the ovens, at a speed for example of the order of 200 m / min, so that the duration exposure to these heating means is sufficient to completely dry the heat-sealing cover layer.
  • Papers offering a barrier to water vapor and optionally heat-sealing are generally manufactured in the state of the art during converting operations and have, as standard, cover layers of 10 to 30 g / m 2 sec which are deposited in one or more thicknesses using different coating means (air knife, reverse engraving, Meyer blade or bar or any other coating method) or by applying a thick layer to the using a sleeping curtain.
  • the invention relates to the development of a paper having, when produced in-line, water vapor barrier and heat-sealability properties.
  • This barrier and heat-sealing paper can be used to make packaging by welding the paper to itself.
  • the problem arises of facilitating the removal of the heat-sealing layer and more generally of any covering layer, heat-sealing or not, applied to a fibrous substrate.
  • the cover layer does not penetrate too deeply into the fibrous substrate, to reduce the amount of paper applied when this layer is polymer based. In addition, less penetration of the cover layer makes it easier to create a barrier film.
  • a second possibility is the use of a calender before any treatment of the paper.
  • Another possibility is to provide for the presence of a precoat to reduce the porosity of the paper.
  • Another possibility is to combine one or the other of the preceding ones.
  • Certain hydrophobic and very film-forming latexes can be used in the formulation of the precoat.
  • the hydrophobic nature of the precoat can then pose a problem of wettability during the application of the cover layer, when the latter is aqueous, leading to a non-perfectly homogeneous coverage of the fibrous substrate precoated by the cover layer, especially in the case of an in-line process with a high sheet speed.
  • the surface energy of the precoat must be sufficiently different from that of the cover layer while respecting the well-known rules of wettability in order to reduce the risk of wetting defects.
  • the invention meets this need, according to one of its aspects, by means of a paper according to claim 1.
  • the lamellar fillers contribute to increasing the barrier effect thanks to the tortuosity which they bring, as the document teaches for example. Imerys Technical Guide, Pigments for Paper, May 2008 .
  • This charge by interfering between the lamellar particles, further hinders the movement of water molecules, in particular around the lamellar particles.
  • the document WO 2009/117040 A1 discloses lamellar clay fillers.
  • the invention makes it possible to have a reinforced barrier effect with the precoat, which allows a reduction in the amount of cover layer to be applied or, for an equal amount of cover layer, makes it possible to further increase the barrier level of the paper, which may prove useful for papers which must be impermeable to water vapor.
  • the reduction in the amount of cover layer required due to the stronger barrier power of the pre-coated paper, facilitates its drying and can make it easier to coat it during in-line papermaking.
  • the paper of the invention is preferably produced on a paper machine from a fibrous substrate consisting of cellulose fibers and optionally of synthetic fibers.
  • Cellulose fibers are generally a mixture of short fibers and long fibers.
  • Additives such as sizing agents, wet strength agents, retention agents, or defoamers can be added.
  • the paper can also contain paper fillers such as titanium dioxide, kaolin, calcium carbonate, talc, among others.
  • the paper is preferably wrapping paper.
  • a further subject of the invention is a precoated paper according to claim 13.
  • the precoated paper may be uncalendered.
  • the present description also comprises a precoating composition for the manufacture of a paper according to the invention, comprising a binder in the form of a latex and a dispersion of a mixture of lamellar filler (s) of form factor. at least 15 and finer filler (s) whose particle size at 80% by weight is less than 2 ⁇ m.
  • a further subject of the invention is a packaging according to claim 14.
  • a further subject of the invention is a method for manufacturing a paper according to claim 15.
  • the precoat can be identical to the cover layer or be a pigmentary layer as defined below.
  • the precoat preferably consists of a mixture of at least one latex and fillers also sometimes called “pigments”.
  • the latex according to the invention preferably has a Tg (glass transition temperature) measured according to the ASTM E1356 standard of less than 25 ° C and more preferably less than 10 ° C.
  • the latex can be chosen from latexes of the following chemical natures: styrene-butadiene, styrene-acrylic, acrylics, butyl-acrylate, butyl-acrylate-styrene-acrylonitrile, etc. and more particularly from styrene-butadiene emulsions.
  • the latex content is preferably at least 15 parts dry relative to the dry loads (100 parts), preferably at least, or even more, 25 and better still 30 parts per 100 parts load.
  • the fillers are preferably constituted by a mixture of lamellar filler (s) and finer fillers, in particular non-lamellar.
  • the lamellar fillers are particles in the form of lamellae having a form factor (ratio between greatest length and thickness) greater than or equal to 15, more preferably at least 40 and even more preferably at least 60 .
  • the precoat comprises a binder and a mixture of lamellar filler (s) with a form factor of at least 15 and finer filler (s), in particular non-lamellar (s), whose particle size is 80% by weight less than 2 ⁇ m (measured according to the ISO13317-3 Sedigraph method).
  • the 80% by weight particle size of lamellar filler (s) may for example be greater than or equal to 2 ⁇ m. According to another example, less than 80% by weight of lamellar particles may be less than 2 ⁇ m.
  • the finer fillers may according to a first example have a particle size smaller than that of the lamellar fillers with an equivalent weight distribution. According to a second example, they can have a greater weight distribution for the same particle size than that of the lamellar fillers.
  • the finer fillers can be chosen from all the other pigments used in stationery, which meet the required size conditions.
  • the percentage of lamellar fillers relative to the total fillers can vary from 10 to 90%, preferably from 40 to 90% and even more preferably from 60 to 90%.
  • the lamellar fillers can be chosen, for example, from kaolin and talc, and their mixtures.
  • lamellar particles can be of a size less than or equal to 2 ⁇ m (measured according to the ISO13317-3 Sedigraph method).
  • the particles of the lamellar charge (s) are in particular oriented substantially parallel to the surface of the substrate.
  • the particles of the finer charge (s) can be chosen from among calcium carbonate, barium sulphate, silica, titanium dioxide or their mixtures ... They are characterized by a particle size at 80% by weight less at 2 microns, measured according to the ISO13317-3 Sedigraph method
  • the finer fillers can also be chosen from any other pigment, including kaolin, of sufficient fineness, in particular with a particle size at 95% by weight of less than 2 microns, measured according to the ISO13317-3 Sedigraph method.
  • the binder is preferably chosen from the aforementioned latexes but other binders or co-binders such as PVOH, starch, CMC, etc. can be used.
  • the binder may comprise a polymer of a chemical nature not present in the cover layer.
  • the polymers used to obtain the vapor barrier and the heat-sealability are preferably chosen from polymers or copolymers based on PVdC (polyvinylidene chloride) or acrylic.
  • polymers are applied pure or mixed with fillers.
  • pure is meant without particulate filler.
  • other products such as agents for managing the pH, rheological agents (viscosity for example), anti-foaming agents, wetting agents,
  • fillers within the covering layer can in particular help reduce the risk of the turns of the coil sticking together.
  • the topcoat is applied in-line.
  • the invention makes it possible to obtain good levels of water vapor barrier with cover layer weights not exceeding 10 g / m 2 in sec.
  • the on-line process increases productivity by eliminating the handling operations associated with off-line processing.
  • the paper sheet After drying the fibrous substrate, the paper sheet can pass over a Yankee cylinder to improve the surface condition of the sheet and thus the distribution of the first layer.
  • the sheet can then be treated in a size press or any other equipment of the same type.
  • a pigment composition can be used beforehand in order to make “filler”.
  • This filler composition can contain up to 20 parts dry relative to the dry fillers of binder such as latex, of a styrene-butadiene chemical nature for example, and up to 20 dry parts relative to the dry pigments of co-binders such as starch for example.
  • binder such as latex
  • co-binders such as starch
  • This composition preferably contains fillers which are generally less than 2 microns in size. These fillers can be chosen, inter alia, from kaolins or calcium carbonates or their mixtures.
  • the precoat is applied to the substrate thus treated using any of the coating techniques which may be encountered on paper machines. This may in particular be blade coating, rotogravure, reverse engraving or Meyer bar coating.
  • the precoat is deposited with a dry layer weight preferably between 4 and 12 g / m 2 .
  • This precoat is then dried without contact by one or more infrared ovens and / or one or more hot air ovens.
  • a level of 150 seconds Bekk is sufficient (measured according to ISO 5627).
  • the water vapor barrier and heat sealing cover layer is applied by coating using any of the coating techniques which may be encountered on paper machines. This may for example be a blade coating, rotogravure, reverse engraving or a Meyer bar coating.
  • the cover layer is deposited with a dry layer weight of 10 g / m 2 at most.
  • This covering layer is then sufficiently dried, to prevent the turns from sticking to the winding reel, using one or more infrared ovens and / or one or more hot air ovens. .
  • a coating on the opposite face can be carried out to reinforce the barrier and / or to provide other functionalities such as printability, curl correction, etc.
  • the paper thus produced can optionally be calendered in-line to reduce surface roughness before being taken up.
  • the final paper weight can be between 45 and 200g / m 2 .
  • the barrier to water vapor measured according to ASTM F1249 at 38 ° C and 90% relative humidity is less than 150g / m 2 / 24h, and preferably to 100g / m 2 / 24h.
  • a fibrous support of 55 g / m 2 basis weight is produced on a paper machine operating at 400 m / min.
  • the paper machine is equipped with a Yankee roller placed before the size-press.
  • the fibrous support is first rubbed and then treated in-line on both sides by size-press with a pigmentary filler composition, containing 100 dry parts of Amazon Premium type kaolin (Cadam), and a mixture of Merifilm 104 starch. (Tate & Lyle) and LD950 type latex (Dow) in an amount of 20 parts dry relative to the dry kaolin The treatment applied is 5 g / m 2 sec in total.
  • a pigmentary filler composition containing 100 dry parts of Amazon Premium type kaolin (Cadam), and a mixture of Merifilm 104 starch. (Tate & Lyle) and LD950 type latex (Dow) in an amount of 20 parts dry relative to the dry kaolin
  • the treatment applied is 5 g / m 2 sec in total.
  • the dry weight of the applied precoat is 7g / m 2 and its formulation is given in the table below: Material Reference / Nature Suppliers Parts % mass Topsperse GX-N Dispersing COATEX 0.2 0.2 Capim NP Kaolin (lamellar filler) IMERYS 60.0 45.5 Amazon Premium Kaolin (finer charge) CADAM 40.0 30.4 Bacote 20 Crosslinking QUARRECHIM 1.5 1.1 LD950 / Styrene-butadiene latex Tg 7 ° C Styrene-butadiene latex Tg 7 ° C DOW 30.0 22.8
  • Amazon Premium's 97% by weight particle size measured using the ISO13317-3 Sedigraph method, is less than 2 microns.
  • Capim NP particle shape factor is 28.
  • the water vapor barrier is measured by a device of the Mocon brand, of the Permatran 3/61 type according to the ASTM F1249 standard at 38 ° C. and 90% relative humidity to determine the barrier contribution of this precoat. It is measured at 334 +/- 13g / m 2 / 24h. After coating the covering layer, a barrier of less than 150 g / m 2 / 24h is obtained.
  • the fibrous support is first rubbed and then treated in-line on both sides by size-press with a pigmentary filler composition containing 100 dry parts of Amazon Premium type kaolin (Cadam) and a mixture of Merifilm 104 starch (Tate & Lyle ) and LD950 (Dow) type latex in an amount of 20 parts dry relative to the dry kaolin.
  • the treatment applied is 5 g / m 2 sec in total.
  • the dry weight of the applied precoat is 7g / m 2 and its formulation is given in the table below: Material Reference / Nature Suppliers Parts % mass Topsperse GX-N Dispersing COATEX 0.2 0.2 Capim NP Kaolin (lamellar filler) IMERYS 60.0 45.5 Hydrocarb 95 Calcium carbonate (finer filler) OMYA 40.0 30.4 Bacote 20 Crosslinking QUARRECHIM 1.5 1.1 LD950 / Styrene-butadiene latex Tg 7 ° C Styrene-butadiene latex Tg 7 ° C DOW 30.0 22.8
  • the particle size at 95% by weight of Hydrocarb 95 measured according to the ISO13317-3 Sedigraph method, is less than 2 microns.
  • the water vapor barrier is measured by a device of the Mocon brand, of the Permatran 3/61 type according to the ASTM F1249 standard at 38 ° C. and 90% relative humidity to determine the barrier contribution of this precoat. It is measured at 315 +/- 9g / m 2 / 24h. After coating the covering layer, a barrier of less than 150 g / m 2 / 24h is obtained.
  • a paper is produced in line under the same conditions as in Example 1. But following the removal of the precoat, it is coated in line with a cover layer consisting of a dispersion of PVdC copolymer (Diofan A297 from Solvay), and dried without contact in an infrared oven then a hot air oven. It is then wound into a coil without further treatment and no sticking between turns is observed.
  • the dry weight of the cover layer is 6.5g / m 2 .
  • the water vapor barrier is measured by a Mocon brand device, of the Permatran 3/61 type according to the ASTM F1249 standard at 38 ° C and 90% relative humidity. It is measured at 21.0 +/- 2.4g / m2 / 24h.
  • the sealing is then simulated on a laboratory heat sealer by gluing the face covered with the covering layer on itself at 110 ° C, under 3 bars and for 0.5 seconds. Then the force necessary to detach the papers glued on samples of width of 15mm is then measured at an angle of 90 degrees according to the Tappi T540 standard at a speed of 100mm / min.
  • a sealing force of 3.5N / 15mm is obtained.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Paper (AREA)
  • Wrappers (AREA)

Description

La présente invention concerne le domaine des papiers d'emballage.The present invention relates to the field of packaging papers.

Les films plastiques sont largement utilisés dans les emballages flexibles car ils possèdent des propriétés de barrière à la vapeur d'eau nécessaires à la bonne conservation de produits périssables ou ayant une durée de vie limitée.Plastic films are widely used in flexible packaging because they have water vapor barrier properties necessary for the good preservation of perishable products or having a limited shelf life.

Les papiers sont des matériaux fabriqués à partir de fibres, généralement cellulosiques, donc d'origine végétale. Ils sont naturellement poreux et perméables aux gaz et ne peuvent pas, tels quels, être utilisés pour cette application.Papers are materials made from fibers, generally cellulosic, therefore of plant origin. They are naturally porous and gas permeable and cannot, as such, be used for this application.

Il est cependant connu d'associer des papiers avec d'autres matériaux (plastiques, aluminium,...) pour obtenir les barrières nécessaires à l'emballage de produits divers et notamment des denrées périssables Dans ce cas le substrat papier est soumis à des opérations de transformation qui incluent par exemple l'enduction de couches de recouvrement faites de polymères en dispersion, l'extrusion couchage de polymères fondus ou le contre-collage avec des films plastiques ou de l'aluminium. Le coût de ce composite à base de papier à propriétés barrières est devenu onéreux.However, it is known to associate papers with other materials (plastics, aluminum, etc.) to obtain the barriers necessary for the packaging of various products and in particular perishable foodstuffs In this case the paper substrate is subjected to processing operations which include, for example, coating of cover layers made of dispersed polymers, extrusion coating of molten polymers or lamination with plastic films or aluminum. The cost of this paper-based composite with barrier properties has become expensive.

Le document US 2 653 870 A décrit un procédé de fabrication de papier d'emballage.The document US 2,653,870 A describes a method of making wrapping paper.

Des emballages réalisés à partir de papiers barrières fabriqués en ligne sont décrits dans la demande WO2011/056130 . On entend par fabrication en ligne, la fabrication sur un unique outil de production comportant tous les éléments utiles à la réalisation du papier.Packaging made from barrier papers produced online are described in the application. WO2011 / 056130 . By on-line production is meant the production on a single production tool comprising all the elements useful for producing the paper.

Cependant, le niveau barrière proposé est limité à des conditions de mesures peu contraignantes (tempérées, i.e. 25°C, 75% d'humidité relative). Le niveau barrière est mesuré par une perméabilité à la vapeur d'eau, une barrière faible signifiant une perméabilité à la vapeur d'eau élevée. Il est connu dans la littérature que les conditions «tropicales» (i.e. 38°C, 90% d'humidité relative) sont beaucoup plus sévères que les conditions tempérées, et que donc la barrière mesurée dans les conditions tempérées est beaucoup plus faible.However, the proposed barrier level is limited to light measurement conditions (temperate, i.e. 25 ° C, 75% relative humidity). The barrier level is measured by water vapor permeability, a low barrier signifying high water vapor permeability. It is known in the literature that “tropical” conditions (i.e. 38 ° C, 90% relative humidity) are much more severe than temperate conditions, and therefore the barrier measured in temperate conditions is much lower.

Par "papier barrière", il faut comprendre un papier non poreux, comportant un substrat fibreux recouvert d'une ou de plusieurs couches, suffisamment étanche à la vapeur d'eau pour s'opposer à la pénétration de celle-ci dans l'emballage, en une quantité susceptible d'affecter la conservation du produit ou l'intégrité du produit contenu à l'intérieur.The term “barrier paper” should be understood to mean a non-porous paper, comprising a fibrous substrate covered with one or more layers, sufficiently impervious to water vapor to oppose the penetration of the latter into the packaging. , in an amount likely to affect the shelf life of the product or the integrity of the product contained therein.

L'invention s'intéresse en particulier mais non exclusivement aux papiers barrières à la vapeur d'eau présentant une perméabilité à la vapeur d'eau d'au plus 150 g/m2/24h et, de préférence, inférieure à 100g /m2/24h, mesurée selon la norme ASTM F1249 dans des conditions dites tropicales de 38°C et 90% d'humidité relative.The invention relates in particular but not exclusively to water vapor barrier papers having a water vapor permeability of at most 150 g / m 2 / 24h and, preferably, less than 100 g / m. 2 / 24h, measured according to standard ASTM F1249 under so-called tropical conditions of 38 ° C and 90% relative humidity.

Il est avantageux que le papier barrière soit également thermoscellable, afin de permettre la formation de l'emballage en soudant le papier sur lui-même.It is advantageous that the barrier paper is also heat-sealable, in order to allow the formation of the packaging by sealing the paper on itself.

La fabrication des papiers thermoscellables met en œuvre, par exemple, la dépose d'une couche de recouvrement d'un polymère thermoscellant sur un substrat cellulosique. Une telle couche de recouvrement présente un pouvoir collant assez fort lorsque non sèche, et doit pouvoir être séchée complètement avant que le papier ne soit enroulé sur lui-même, sous peine de collage des différentes spires de la bobine entre elles.The manufacture of heat-sealable papers involves, for example, the deposition of a cover layer of a heat-sealing polymer on a cellulosic substrate. Such a covering layer has a fairly strong tack when not dry, and must be able to be dried completely before the paper is rolled up on itself, otherwise the various turns of the reel will stick together.

L'application de cette couche de recouvrement se pratique généralement hors ligne lors d'une ou plusieurs étapes de transformation, ce qui permet d'avoir une bonne qualité d'enduction, de bénéficier d'un papier à température ambiante au moment du couchage ce qui permet à la couche de recouvrement de ne pas trop pénétrer dans le support fibreux, et de pouvoir adapter le temps de passage de la laize dans les fours, à une vitesse par exemple de l'ordre de 200m/mn, afin que la durée d'exposition à ces moyens de chauffage soit suffisante pour sécher complètement en profondeur la couche de recouvrement thermoscellante.The application of this cover layer is generally carried out offline during one or more processing steps, which makes it possible to have a good coating quality, to benefit from a paper at room temperature at the time of coating. which allows the covering layer not to penetrate too much into the fibrous support, and to be able to adapt the passage time of the web in the ovens, at a speed for example of the order of 200 m / min, so that the duration exposure to these heating means is sufficient to completely dry the heat-sealing cover layer.

Les documents US 2004/121079 A1 , WO 2010/052571 A2 , US 2014/113080 A1 et WO 2009/112255 A1 divulguent des papiers qui sont traités hors ligne.The documents US 2004/121079 A1 , WO 2010/052571 A2 , US 2014/113080 A1 and WO 2009/112255 A1 disclose papers that are processed offline.

Les papiers offrant une barrière à la vapeur d'eau et éventuellement thermoscellants, sont généralement fabriqués dans l'état de la technique lors d'opérations de transformation et présentent de manière standard des couches de recouvrement de 10 à 30 g/m2 sec qui sont déposées en une ou plusieurs épaisseurs à l'aide de différents moyens de couchage (lame d'air, reverse gravure, lame ou barre de Meyer ou tout autre mode d'enduction) ou par l'application d'une couche épaisse à l'aide d'un couchage rideau.Papers offering a barrier to water vapor and optionally heat-sealing, are generally manufactured in the state of the art during converting operations and have, as standard, cover layers of 10 to 30 g / m 2 sec which are deposited in one or more thicknesses using different coating means (air knife, reverse engraving, Meyer blade or bar or any other coating method) or by applying a thick layer to the using a sleeping curtain.

La transformation hors-ligne d'un papier pour lui conférer des propriétés de barrière à la vapeur d'eau et de thermoscellabilité est donc une étape supplémentaire à la fabrication du papier qui accroît son coût de façon significative et qui limite le développement du papier dans l'emballage flexible au profit de l'emballage par les films plastiques. Il existe donc un besoin économique d'améliorer la productivité de la fabrication des papiers barrière à la vapeur d'eau et thermoscellants.The off-line transformation of a paper to give it water vapor barrier and heat-sealability properties is therefore an additional step in the manufacture of paper which increases its cost significantly and which limits the development of the paper in the process. flexible packaging in favor of packaging by plastic films. There is therefore an economic need to improve the productivity of the manufacture of water vapor barrier and heat-sealing papers.

L'invention concerne le développement d'un papier doté, lors de sa fabrication en ligne, de propriétés de barrière à la vapeur d'eau et de thermoscellabilité. Ce papier barrière et thermoscellant peut être utilisé pour fabriquer un emballage en soudant le papier sur lui-même.The invention relates to the development of a paper having, when produced in-line, water vapor barrier and heat-sealability properties. This barrier and heat-sealing paper can be used to make packaging by welding the paper to itself.

Indépendamment de la façon dont la couche thermoscellante est appliquée, en ligne ou hors ligne, se pose le problème de faciliter la dépose de la couche thermoscellante et plus généralement de toute couche de recouvrement, thermoscellante ou non, appliquée sur un substrat fibreux.Regardless of the way in which the heat-sealing layer is applied, on-line or off-line, the problem arises of facilitating the removal of the heat-sealing layer and more generally of any covering layer, heat-sealing or not, applied to a fibrous substrate.

Il est généralement souhaitable que la couche de recouvrement ne pénètre pas trop profondément dans le substrat fibreux, pour réduire la quantité appliquée du papier lorsque cette couche est à base polymère. De plus, une moindre pénétration de la couche de recouvrement permet de créer plus facilement un film barrière.It is generally desirable that the cover layer does not penetrate too deeply into the fibrous substrate, to reduce the amount of paper applied when this layer is polymer based. In addition, less penetration of the cover layer makes it easier to create a barrier film.

L'utilisation d'un cylindre frictionneur (Yankee cylinder en anglais) est une première solution pour réduire la porosité de surface.The use of a Yankee cylinder is a first solution for reducing the surface porosity.

Une seconde possibilité est l'utilisation d'une calandre avant tout traitement du papier.A second possibility is the use of a calender before any treatment of the paper.

Une autre possibilité est de prévoir la présence d'une précouche pour diminuer la porosité du papier.Another possibility is to provide for the presence of a precoat to reduce the porosity of the paper.

Une autre possibilité est de combiner l'une ou l'autre des précédentes.Another possibility is to combine one or the other of the preceding ones.

On peut utiliser dans la formulation de la précouche certains latex hydrophobes et très filmogènes.Certain hydrophobic and very film-forming latexes can be used in the formulation of the precoat.

Toutefois, le caractère hydrophobe de la précouche peut alors poser un problème de mouillabilité lors de l'application de la couche de recouvrement, lorsque celle-ci est aqueuse, conduisant à une couverture non parfaitement homogène du substrat fibreux précouché par la couche de recouvrement, notamment dans le cas d'un procédé en ligne avec une vitesse élevée de la feuille. En outre, l'énergie de surface de la précouche doit être suffisamment différente de celle de la couche de recouvrement tout en respectant les règles bien connues de la mouillabilité afin de diminuer le risque de défauts de mouillage.However, the hydrophobic nature of the precoat can then pose a problem of wettability during the application of the cover layer, when the latter is aqueous, leading to a non-perfectly homogeneous coverage of the fibrous substrate precoated by the cover layer, especially in the case of an in-line process with a high sheet speed. In addition, the surface energy of the precoat must be sufficiently different from that of the cover layer while respecting the well-known rules of wettability in order to reduce the risk of wetting defects.

Il demeure par conséquent un besoin pour répondre de manière satisfaisante au problème de l'applicabilité de la couche de recouvrement.There therefore remains a need to satisfactorily address the problem of the applicability of the cover layer.

L'invention répond à ce besoin, selon un de ses aspects, grâce à un papier selon la revendication 1.The invention meets this need, according to one of its aspects, by means of a paper according to claim 1.

La présence, dans la précouche selon cet aspect de l'invention, d'une charge lamellaire de facteur de forme d'au moins 15 et d'une charge particulaire plus fine, notamment non lamellaire, dont la taille de particule à 80% en poids est inférieure à 2 µm (mesurée selon la méthode Sédigraph ISO13317-3), permet d'obtenir un niveau barrière relativement élevé, indépendamment de la nature hydrophobe ou non du liant.The presence, in the precoat according to this aspect of the invention, of a lamellar filler with a form factor of at least 15 and of a finer particulate filler, in particular non-lamellar, the particle size of which is 80% by weight. weight is less than 2 µm (measured according to the ISO13317-3 Sedigraph method), makes it possible to obtain a relatively high barrier level, regardless of the hydrophobic nature or not of the binder.

Il est connu que les charges lamellaires contribuent à augmenter l'effet barrière grâce à la tortuosité qu'elles apportent, comme l'enseigne par exemple le document Imerys Technical Guide, Pigments for Paper, May 2008 . La présence selon cet aspect de l'invention d'au moins une charge particulaire plus fine, notamment non lamellaire, accroît cet effet. Une tentative d'explication est que cette charge, en s'immisçant entre les particules lamellaires, gêne encore davantage le mouvement des molécules d'eau en particulier autour des particules lamellaires. Le document WO 2009/117040 A1 divulgue des charges lamellaires d'argile.It is known that the lamellar fillers contribute to increasing the barrier effect thanks to the tortuosity which they bring, as the document teaches for example. Imerys Technical Guide, Pigments for Paper, May 2008 . The presence according to this aspect of the invention of at least one finer particulate filler, in particular non-lamellar, increases this effect. An attempted explanation is that this charge, by interfering between the lamellar particles, further hinders the movement of water molecules, in particular around the lamellar particles. The document WO 2009/117040 A1 discloses lamellar clay fillers.

Du fait de l'effet barrière lié au choix particulier des charges présentes dans la précouche, une plus grande liberté existe quant à la nature du liant utilisé.Due to the barrier effect linked to the particular choice of fillers present in the precoat, greater freedom exists as to the nature of the binder used.

Il est ainsi possible d'utiliser en particulier n'importe quel liant papetier sans propriété barrière particulière, ce qui permet d'obtenir le double avantage d'une faible perméabilité à la vapeur d'eau pour la précouche et d'une bonne mouillabilité vis-à-vis de la couche de recouvrement.It is thus possible to use in particular any paper binder without any particular barrier property, which makes it possible to obtain the double advantage of low water vapor permeability for the precoat and good wettability. -to the cover layer.

L'invention permet d'avoir un effet barrière renforcé avec la précouche, ce qui autorise une réduction de la quantité de couche de recouvrement à appliquer ou, à quantité de couche de recouvrement égale, permet d'accroître encore le niveau barrière du papier, ce qui peut s'avérer utile pour des papiers devant être étanches à la vapeur d'eau. La diminution de la quantité de couche de recouvrement nécessaire, du fait du pouvoir barrière plus fort du papier précouché, facilite son séchage et peut rendre plus facile le couchage de celle-ci lors de la fabrication en ligne du papier.The invention makes it possible to have a reinforced barrier effect with the precoat, which allows a reduction in the amount of cover layer to be applied or, for an equal amount of cover layer, makes it possible to further increase the barrier level of the paper, which may prove useful for papers which must be impermeable to water vapor. The reduction in the amount of cover layer required, due to the stronger barrier power of the pre-coated paper, facilitates its drying and can make it easier to coat it during in-line papermaking.

Le papier de l'invention est de préférence réalisé sur machine à papier à partir d'un substrat fibreux constitué de fibres de cellulose et éventuellement de fibres synthétiques.The paper of the invention is preferably produced on a paper machine from a fibrous substrate consisting of cellulose fibers and optionally of synthetic fibers.

Les fibres de cellulose sont en général un mélange de fibres courtes et de fibres longues.Cellulose fibers are generally a mixture of short fibers and long fibers.

Des additifs tels que des agents de collage, agents de résistance à l'état humide, agents de rétention, ou antimousses peuvent être ajoutés.Additives such as sizing agents, wet strength agents, retention agents, or defoamers can be added.

Le papier peut également contenir des charges papetières telles que du dioxyde de titane, du kaolin, du carbonate de calcium, du talc, entre autres.The paper can also contain paper fillers such as titanium dioxide, kaolin, calcium carbonate, talc, among others.

Le papier est de préférence un papier d'emballage.The paper is preferably wrapping paper.

L'invention a encore pour objet un papier précouché selon la revendication 13. Le papier précouché peut être non calandré.A further subject of the invention is a precoated paper according to claim 13. The precoated paper may be uncalendered.

La présente description comprend aussi une composition de précouchage pour la fabrication d'un papier selon l'invention, comportant un liant sous forme de latex et une dispersion d'un mélange de charge(s) lamellaire(s) de facteur de forme d'au moins 15 et de charge(s) plus fine(s) dont la taille des particules à 80% en poids est inférieure à 2 µm.The present description also comprises a precoating composition for the manufacture of a paper according to the invention, comprising a binder in the form of a latex and a dispersion of a mixture of lamellar filler (s) of form factor. at least 15 and finer filler (s) whose particle size at 80% by weight is less than 2 µm.

L'invention a encore pour objet un emballage selon la revendication 14.A further subject of the invention is a packaging according to claim 14.

L'invention a encore pour objet un procédé de fabrication d'un papier selon la revendication 15.A further subject of the invention is a method for manufacturing a paper according to claim 15.

PrécouchePrecoat

La précouche peut être identique à la couche de recouvrement ou être une couche pigmentaire telle que définie ci-dessous.The precoat can be identical to the cover layer or be a pigmentary layer as defined below.

La précouche est préférentiellement constituée d'un mélange d'au moins un latex et de charges encore parfois appelées « pigments ».The precoat preferably consists of a mixture of at least one latex and fillers also sometimes called “pigments”.

Le document US 4 018 647 A décrit des exemples de latex.The document US 4,018,647 A describes examples of latex.

Le latex selon l'invention présente de préférence une Tg (température de transition vitreuse) mesurée selon la norme ASTM E1356 inférieure à 25°C et plus préférentiellement inférieure à 10°C. Le latex peut être choisi parmi les latex de natures chimiques suivantes : styrène-butadiène, styrène-acrylique, acryliques, butyl-acrylate, butyl-acrylate-styrène-acrylonitrile, .... et plus particulièrement parmi les émulsions de styrène-butadiène.The latex according to the invention preferably has a Tg (glass transition temperature) measured according to the ASTM E1356 standard of less than 25 ° C and more preferably less than 10 ° C. The latex can be chosen from latexes of the following chemical natures: styrene-butadiene, styrene-acrylic, acrylics, butyl-acrylate, butyl-acrylate-styrene-acrylonitrile, etc. and more particularly from styrene-butadiene emulsions.

Le taux de latex est de préférence d'au moins 15 parts en sec par rapport aux charges en sec (100 parts), préférentiellement d'au moins, voire de plus, de 25 et mieux 30 parts pour 100 parts de charge.The latex content is preferably at least 15 parts dry relative to the dry loads (100 parts), preferably at least, or even more, 25 and better still 30 parts per 100 parts load.

Les charges sont de préférence constituées par un mélange de charge(s) lamellaire(s) et de charges plus fines, notamment non lamellaires.The fillers are preferably constituted by a mixture of lamellar filler (s) and finer fillers, in particular non-lamellar.

La ou les charges lamellaires sont des particules en forme de lamelles ayant un facteur de forme (rapport entre plus grande longueur et épaisseur) supérieur ou égal à 15, plus préférentiellement d'au moins 40 et de manière encore plus préférable d'au moins 60.The lamellar fillers are particles in the form of lamellae having a form factor (ratio between greatest length and thickness) greater than or equal to 15, more preferably at least 40 and even more preferably at least 60 .

La précouche comporte un liant et un mélange de charge(s) lamellaire(s) de facteur de forme d'au moins 15 et de charge(s) plus fine(s), notamment non lamellaire(s), dont la taille des particules est à 80% en poids inférieure à 2 µm (mesurée selon la méthode Sédigraph ISO13317-3).The precoat comprises a binder and a mixture of lamellar filler (s) with a form factor of at least 15 and finer filler (s), in particular non-lamellar (s), whose particle size is 80% by weight less than 2 μm (measured according to the ISO13317-3 Sedigraph method).

Pour avoir un mélange de charge(s) lamellaire(s) et de charge(s) plus fine(s) dont la taille de particule à 80% en poids est inférieure à 2 µm, la taille de particule à 80% en poids de charge(s) lamellaire(s) peut par exemple être supérieure ou égale à 2 µm. Selon un autre exemple moins de 80% en poids de particules lamellaires peut être inférieur à 2 µm.To have a mixture of lamellar filler (s) and finer filler (s) whose 80% by weight particle size is less than 2 µm, the 80% by weight particle size of lamellar filler (s) may for example be greater than or equal to 2 μm. According to another example, less than 80% by weight of lamellar particles may be less than 2 μm.

Autrement dit, pour avoir des charges plus fines que la ou les charge(s) lamellaire(s), les charges plus fines peuvent selon un premier exemple présenter une taille de particules plus faible que celle des charges lamellaires à répartition en poids équivalente. Selon un deuxième exemple elles peuvent présenter une répartition en poids supérieure pour une même taille de particules que celle des charges lamellaires.In other words, in order to have fillers finer than the lamellar filler (s), the finer fillers may according to a first example have a particle size smaller than that of the lamellar fillers with an equivalent weight distribution. According to a second example, they can have a greater weight distribution for the same particle size than that of the lamellar fillers.

Les charges plus fines peuvent être choisies parmi tous les autres pigments utilisés en papeterie, qui satisfont aux conditions de taille requises.The finer fillers can be chosen from all the other pigments used in stationery, which meet the required size conditions.

Le pourcentage de charges lamellaires par rapport au total des charges peut varier de 10 à 90%, préférablement de 40 à 90% et encore plus préférablement de 60 à 90%.The percentage of lamellar fillers relative to the total fillers can vary from 10 to 90%, preferably from 40 to 90% and even more preferably from 60 to 90%.

Les charges lamellaires peuvent être choisies par exemple parmi le kaolin et le talc, et leurs mélanges.The lamellar fillers can be chosen, for example, from kaolin and talc, and their mixtures.

Entre 30% et 80% en poids de particules lamellaires peuvent être de taille inférieure ou égale à 2µm (mesurée selon la méthode Sédigraph ISO13317-3).Between 30% and 80% by weight of lamellar particles can be of a size less than or equal to 2 μm (measured according to the ISO13317-3 Sedigraph method).

Les particules de la ou des charges lamellaires sont notamment orientées sensiblement parallèlement à la surface du substrat.The particles of the lamellar charge (s) are in particular oriented substantially parallel to the surface of the substrate.

Les particules de la ou des charges plus fines peuvent être choisies parmi le carbonate de calcium, le sulfate de baryum, la silice, le dioxyde de titane ou leurs mélanges... Elles sont caractérisées par une taille de particules à 80% en poids inférieure à 2 microns, mesurée selon la méthode Sédigraph ISO13317-3The particles of the finer charge (s) can be chosen from among calcium carbonate, barium sulphate, silica, titanium dioxide or their mixtures ... They are characterized by a particle size at 80% by weight less at 2 microns, measured according to the ISO13317-3 Sedigraph method

Les charges plus fines peuvent encore être choisies parmi tout autre pigment, incluant le kaolin, d'une finesse suffisante, notamment par une taille de particule à 95% en poids inférieure à 2 microns, mesurée selon la méthode Sédigraph ISO13317-3.The finer fillers can also be chosen from any other pigment, including kaolin, of sufficient fineness, in particular with a particle size at 95% by weight of less than 2 microns, measured according to the ISO13317-3 Sedigraph method.

Le liant est de préférence choisi parmi les latex précités mais d'autres liants ou co-liants tels que PVOH, amidon, CMC... peuvent être utilisés. Le liant peut comporter un polymère de nature chimique non présente dans la couche de recouvrement.The binder is preferably chosen from the aforementioned latexes but other binders or co-binders such as PVOH, starch, CMC, etc. can be used. The binder may comprise a polymer of a chemical nature not present in the cover layer.

Couche de recouvrementCover layer

Les polymères utilisés pour obtenir la barrière à la vapeur et la thermoscellabilité sont préférentiellement choisis parmi les polymères ou copolymères à base de PVdC (chlorure de polyvinylidène) ou d'acrylique.The polymers used to obtain the vapor barrier and the heat-sealability are preferably chosen from polymers or copolymers based on PVdC (polyvinylidene chloride) or acrylic.

Ces polymères sont appliqués purs ou en mélange avec des charges. Par « pur » on entend sans charge particulaire. On peut éventuellement ajouter d'autres produits à la dispersion de polymères tels que des agents de gestion du pH, des agents rhéologiques (viscosant par exemple), des agents anti-mousse, des agents de mouillabilité,These polymers are applied pure or mixed with fillers. By “pure” is meant without particulate filler. It is optionally possible to add other products to the dispersion of polymers, such as agents for managing the pH, rheological agents (viscosity for example), anti-foaming agents, wetting agents,

L'utilisation de charges au sein de la couche de recouvrement peut notamment aider à réduire le risque de collage des spires de la bobine entre elles.The use of fillers within the covering layer can in particular help reduce the risk of the turns of the coil sticking together.

FabricationManufacturing

De préférence, la couche de recouvrement est appliquée en ligne.Preferably the topcoat is applied in-line.

L'invention permet d'obtenir de bons niveaux de barrière à la vapeur d'eau avec des poids de couche de recouvrement ne dépassant pas 10g/m2 en sec.The invention makes it possible to obtain good levels of water vapor barrier with cover layer weights not exceeding 10 g / m 2 in sec.

Malgré la vitesse d'avancement relativement élevée du papier imposée par une machine industrielle de fabrication de papier, de l'ordre par exemple de 400 m/mn, le couchage en ligne d'une composition destinée à former la couche de recouvrement thermoscellante est possible, sous réserve d'utiliser une capacité de séchage suffisante pour sécher la couche avant l'opération de bobinage. En particulier, un poids de couche de recouvrement relativement faible peut faciliter le séchage en ligne, tout en apportant des propriétés barrières suffisantes.Despite the relatively high speed of advance of the paper imposed by an industrial papermaking machine, for example of the order of 400 m / min, in-line coating of a composition intended to form the heat-sealing cover layer is possible. , provided that sufficient drying capacity is used to dry the layer before the winding operation. In particular, a relatively low cover layer weight can facilitate in-line drying, while providing sufficient barrier properties.

Le procédé en ligne permet d'accroître la productivité en éliminant les opérations de manutention liées au traitement hors ligne.The on-line process increases productivity by eliminating the handling operations associated with off-line processing.

Après séchage du substrat fibreux, la feuille papetière peut passer sur cylindre frictionneur (« yankee cylinder » en anglais) pour améliorer l'état de surface de la feuille et ainsi la répartition de la première couche.After drying the fibrous substrate, the paper sheet can pass over a Yankee cylinder to improve the surface condition of the sheet and thus the distribution of the first layer.

La feuille peut être ensuite traitée en size-press ou tout autre équipement du même type. Pour éviter la trop grande pénétration de la précouche dans le support fibreux, une composition pigmentaire peut être préalablement utilisée afin de faire du « bouche-porage ».The sheet can then be treated in a size press or any other equipment of the same type. To prevent the precoat from penetrating too much into the fibrous support, a pigment composition can be used beforehand in order to make “filler”.

Cette composition de bouche-porage peut contenir jusqu'à 20 parts en sec par rapport aux charges en sec de liant comme du latex, de nature chimique styrène-butadiène par exemple, et jusqu'à 20 parts en sec par rapport aux pigments secs de co-liants comme de l'amidon par exemple.This filler composition can contain up to 20 parts dry relative to the dry fillers of binder such as latex, of a styrene-butadiene chemical nature for example, and up to 20 dry parts relative to the dry pigments of co-binders such as starch for example.

Cette composition contient de préférence des charges qui sont de taille généralement inférieure à 2 microns. Ces charges peuvent être choisies, entre autres, parmi les kaolins ou les carbonates de calcium ou leurs mélanges.This composition preferably contains fillers which are generally less than 2 microns in size. These fillers can be chosen, inter alia, from kaolins or calcium carbonates or their mixtures.

La précouche est appliquée sur le support ainsi traité à l'aide de n'importe laquelle des techniques de couchage qui peuvent être rencontrées sur les machines à papier. Cela peut être notamment un couchage à lame, de la rotogravure, du reverse gravure ou un couchage à la barre de Meyer. La précouche est déposée avec un poids de couche sec compris de préférence entre 4 et 12g/m2.The precoat is applied to the substrate thus treated using any of the coating techniques which may be encountered on paper machines. This may in particular be blade coating, rotogravure, reverse engraving or Meyer bar coating. The precoat is deposited with a dry layer weight preferably between 4 and 12 g / m 2 .

Cette précouche est ensuite séchée sans contact par un ou plusieurs fours infra-rouge et/ou un ou plusieurs fours à air chaud.This precoat is then dried without contact by one or more infrared ovens and / or one or more hot air ovens.

Il n'est pas nécessaire d'avoir un très fort niveau de satinage avant l'application de la couche de recouvrement. Un niveau de 150 secondes Bekk est suffisant (mesuré selon la norme ISO 5627).It is not necessary to have a very high level of satin before applying the top coat. A level of 150 seconds Bekk is sufficient (measured according to ISO 5627).

La couche de recouvrement barrière à la vapeur d'eau et thermoscellante est appliquée par enduction en utilisant n'importe laquelle des techniques de couchage qui peuvent être rencontrées sur les machines à papier. Cela peut être par exemple un couchage à lame, de la rotogravure, du reverse gravure ou un couchage à barre de Meyer. La couche de recouvrement est déposée avec un poids de couche sec de 10g/m2 au maximum.The water vapor barrier and heat sealing cover layer is applied by coating using any of the coating techniques which may be encountered on paper machines. This may for example be a blade coating, rotogravure, reverse engraving or a Meyer bar coating. The cover layer is deposited with a dry layer weight of 10 g / m 2 at most.

Cette couche de recouvrement est ensuite suffisamment séchée, pour éviter que les spires ne collent au niveau de la bobine d'enroulage, à l'aide d'un ou plusieurs fours infra-rouge et/ou d'un ou plusieurs fours à air chaud.This covering layer is then sufficiently dried, to prevent the turns from sticking to the winding reel, using one or more infrared ovens and / or one or more hot air ovens. .

Un couchage sur la face opposée peut être réalisé pour renforcer la barrière et/ou pour apporter d'autres fonctionnalités telles que l'imprimabilité, la correction du curl, ....A coating on the opposite face can be carried out to reinforce the barrier and / or to provide other functionalities such as printability, curl correction, etc.

Le papier ainsi produit peut éventuellement être calandré en ligne pour réduire la rugosité de surface avant d'être enroulé.The paper thus produced can optionally be calendered in-line to reduce surface roughness before being taken up.

Le grammage final du papier peut être compris entre 45 et 200g/m2.The final paper weight can be between 45 and 200g / m 2 .

La barrière à la vapeur d'eau mesurée selon la norme ASTM F1249 à 38°C et 90% d'humidité relative est inférieure à 150g/m2/24h, et préférentiellement à 100g/m2/24h.The barrier to water vapor measured according to ASTM F1249 at 38 ° C and 90% relative humidity is less than 150g / m 2 / 24h, and preferably to 100g / m 2 / 24h.

Exemple 1 : Example 1 :

Un support fibreux de grammage 55g/m2 est produit sur une machine à papier fonctionnant à 400m/min. La machine à papier est équipée d'un rouleau frictionneur placé avant la size-press.A fibrous support of 55 g / m 2 basis weight is produced on a paper machine operating at 400 m / min. The paper machine is equipped with a Yankee roller placed before the size-press.

Le support fibreux est d'abord frictionné puis traité en ligne sur ses deux faces par size-press avec une composition pigmentaire bouche-pores, contenant 100 parts sec de kaolin de type Amazon Premium (Cadam), et un mélange d'amidon Merifilm 104 (Tate&Lyle) et de latex de type DL950 (Dow) à hauteur de 20 parts sec par rapport au kaolin sec Le traitement appliqué est de 5g/m2 sec au total.The fibrous support is first rubbed and then treated in-line on both sides by size-press with a pigmentary filler composition, containing 100 dry parts of Amazon Premium type kaolin (Cadam), and a mixture of Merifilm 104 starch. (Tate & Lyle) and LD950 type latex (Dow) in an amount of 20 parts dry relative to the dry kaolin The treatment applied is 5 g / m 2 sec in total.

Il est ensuite enduit à l'aide d'une coucheuse à barre de Meyer avec une formulation de précouche contenant un mélange de charges lamellaires et de charges particulaires plus fines et un latex de nature chimique styrène-butadiène de Tg=7°C (DL950 de Dow Chemical) et séché sans contact sur un four à infra-rouge puis un four à air chaud. Il est ensuite enroulé en bobine sans autre traitement. Le poids sec de la précouche appliquée est de 7g/m2 et sa formulation est donnée dans le tableau ci-dessous : Matière Référence/Nature Fournisseurs Parts % massique Topsperse GX-N Dispersant COATEX 0,2 0,2 Capim NP Kaolin (charge lamellaire) IMERYS 60,0 45,5 Amazon Premium Kaolin (charge plus fine) CADAM 40,0 30,4 Bacote 20 Réticulant QUARRECHIM 1,5 1,1 DL950/Latex styrène-butadiène Tg 7°C Latex styrène-butadiène Tg 7°C DOW 30,0 22,8 It is then coated using a Meyer bar coater with a precoat formulation containing a mixture of lamellar fillers and finer particulate fillers and a styrene-butadiene chemical latex of Tg = 7 ° C (LD950 from Dow Chemical) and dried without contact on an infrared oven and then a hot air oven. It is then wound into a coil without further processing. The dry weight of the applied precoat is 7g / m 2 and its formulation is given in the table below: Material Reference / Nature Suppliers Parts % mass Topsperse GX-N Dispersing COATEX 0.2 0.2 Capim NP Kaolin (lamellar filler) IMERYS 60.0 45.5 Amazon Premium Kaolin (finer charge) CADAM 40.0 30.4 Bacote 20 Crosslinking QUARRECHIM 1.5 1.1 LD950 / Styrene-butadiene latex Tg 7 ° C Styrene-butadiene latex Tg 7 ° C DOW 30.0 22.8

La taille de particules à 97% en poids d'Amazon Premium, mesurée selon la méthode Sédigraph ISO13317-3, est inférieure à 2 microns.Amazon Premium's 97% by weight particle size, measured using the ISO13317-3 Sedigraph method, is less than 2 microns.

Le facteur de forme des particules de Capim NP est de 28.Capim NP particle shape factor is 28.

La barrière à la vapeur d'eau est mesurée par un appareil de marque Mocon, de type Permatran 3/61 selon la norme ASTM F1249 à 38°C et 90% d'humidité relative pour déterminer l'apport de barrière de cette précouche. Elle est mesurée à 334 +/-13g/m2/24h. Après enduction de la couche de recouvrement on obtient une barrière inférieure à 150 g/m2/24h.The water vapor barrier is measured by a device of the Mocon brand, of the Permatran 3/61 type according to the ASTM F1249 standard at 38 ° C. and 90% relative humidity to determine the barrier contribution of this precoat. It is measured at 334 +/- 13g / m 2 / 24h. After coating the covering layer, a barrier of less than 150 g / m 2 / 24h is obtained.

Exemple 2Example 2

Le support fibreux est d'abord frictionné puis traité en ligne sur ses deux faces par size-press avec une composition pigmentaire bouche-pores contenant 100 parts sec de kaolin de type Amazon Premium (Cadam) et un mélange d'amidon Merifilm 104 (Tate&Lyle) et de latex de type DL950 (Dow) à hauteur de 20 parts sec par rapport au kaolin sec. Le traitement appliqué est de 5g/m2 sec au total.The fibrous support is first rubbed and then treated in-line on both sides by size-press with a pigmentary filler composition containing 100 dry parts of Amazon Premium type kaolin (Cadam) and a mixture of Merifilm 104 starch (Tate & Lyle ) and LD950 (Dow) type latex in an amount of 20 parts dry relative to the dry kaolin. The treatment applied is 5 g / m 2 sec in total.

Il est ensuite enduit à l'aide d'une coucheuse à barre de Meyer avec une formulation contenant un mélange de charges lamellaires et de charges particulaires plus fines et un latex de nature chimique styrène-butadiène de Tg=7°C (DL950 de Dow Chemical) et séché sans contact sur un four à infra-rouge puis un four à air chaud. Il est ensuite enroulé en bobine sans autre traitement. Le poids sec de la précouche appliquée est de 7g/m2 et sa formulation est donnée dans le tableau ci-dessous : Matière Référence/Nature Fournisseurs Parts % massique Topsperse GX-N Dispersant COATEX 0,2 0,2 Capim NP Kaolin (charge lamellaire) IMERYS 60,0 45,5 Hydrocarb 95 Carbonate de calcium (charge plus fine) OMYA 40,0 30,4 Bacote 20 Réticulant QUARRECHIM 1,5 1,1 DL950/Latex styrène-butadiène Tg 7°C Latex styrène-butadiène Tg 7°C DOW 30,0 22,8 It is then coated using a Meyer bar coater with a formulation containing a mixture of lamellar fillers and finer particulate fillers and a styrene-butadiene chemical latex of Tg = 7 ° C (DL950 from Dow Chemical) and dried without contact on an infrared oven and then a hot air oven. It is then wound into a coil without further processing. The dry weight of the applied precoat is 7g / m 2 and its formulation is given in the table below: Material Reference / Nature Suppliers Parts % mass Topsperse GX-N Dispersing COATEX 0.2 0.2 Capim NP Kaolin (lamellar filler) IMERYS 60.0 45.5 Hydrocarb 95 Calcium carbonate (finer filler) OMYA 40.0 30.4 Bacote 20 Crosslinking QUARRECHIM 1.5 1.1 LD950 / Styrene-butadiene latex Tg 7 ° C Styrene-butadiene latex Tg 7 ° C DOW 30.0 22.8

La taille de particules à 95% en poids d'Hydrocarb 95, mesurée selon la méthode Sédigraph ISO13317-3, est inférieure à 2 microns.The particle size at 95% by weight of Hydrocarb 95, measured according to the ISO13317-3 Sedigraph method, is less than 2 microns.

La barrière à la vapeur d'eau est mesurée par un appareil de marque Mocon, de type Permatran 3/61 selon la norme ASTM F1249 à 38°C et 90% d'humidité relative pour déterminer l'apport de barrière de cette précouche. Elle est mesurée à 315 +/-9g/m2/24h. Après enduction de la couche de recouvrement on obtient une barrière inférieure à 150 g/m2/24h.The water vapor barrier is measured by a device of the Mocon brand, of the Permatran 3/61 type according to the ASTM F1249 standard at 38 ° C. and 90% relative humidity to determine the barrier contribution of this precoat. It is measured at 315 +/- 9g / m 2 / 24h. After coating the covering layer, a barrier of less than 150 g / m 2 / 24h is obtained.

Exemple 3 : Example 3 :

Un papier est produit en ligne dans les mêmes conditions que dans l'exemple 1. Mais suite à la dépose de la précouche, il est enduit en ligne d'une couche de recouvrement constituée d'une dispersion de copolymère de PVdC (Diofan A297 de Solvay), et séché sans contact sur un four à infra-rouges puis un four à air chaud. Il est ensuite enroulé en bobine sans autre traitement et aucun collage entre spire n'est observé. Le poids sec de la couche de recouvrement est de 6.5g/m2.A paper is produced in line under the same conditions as in Example 1. But following the removal of the precoat, it is coated in line with a cover layer consisting of a dispersion of PVdC copolymer (Diofan A297 from Solvay), and dried without contact in an infrared oven then a hot air oven. It is then wound into a coil without further treatment and no sticking between turns is observed. The dry weight of the cover layer is 6.5g / m 2 .

La barrière à la vapeur d'eau est mesurée par un appareil de marque Mocon, de type Permatran 3/61 selon la norme ASTM F1249 à 38°C et 90% d'humidité relative. Elle est mesurée à 21,0 +/-2.4g/m2/24h.The water vapor barrier is measured by a Mocon brand device, of the Permatran 3/61 type according to the ASTM F1249 standard at 38 ° C and 90% relative humidity. It is measured at 21.0 +/- 2.4g / m2 / 24h.

Le scellage est ensuite simulé sur une thermoscelleuse de laboratoire en collant la face recouverte de la couche de recouvrement sur elle-même à 110°C, sous 3bars et pendant 0.5 seconde. Puis la force nécessaire pour détacher les papiers collés sur des échantillons de largeur de 15mm est ensuite mesurée sous un angle de 90 degrés selon la norme Tappi T540 à une vitesse de 100mm/min.The sealing is then simulated on a laboratory heat sealer by gluing the face covered with the covering layer on itself at 110 ° C, under 3 bars and for 0.5 seconds. Then the force necessary to detach the papers glued on samples of width of 15mm is then measured at an angle of 90 degrees according to the Tappi T540 standard at a speed of 100mm / min.

On obtient une force de scellage de 3.5N/15mm.A sealing force of 3.5N / 15mm is obtained.

L'invention n'est pas limitée aux exemples décrits.The invention is not limited to the examples described.

En résumé, l'invention peut présenter une ou plusieurs des caractéristiques avantageuses suivantes :

  • le poids de la couche de recouvrement est strictement inférieur à 10g/m2 en sec,
  • la couche de recouvrement est constituée par un polymère thermoscellable,
  • la ou les charge(s) lamellaire(s) et la ou les charge(s) plus fine(s) sont de même nature,
  • le facteur de forme des particules de charge(s) lamellaire(s) est d'au moins 40, plus préférentiellement d'au moins 60,
  • la ou les charge(s) plus fine(s) sont non lamellaire(s),
  • la ou les charge(s) plus fine(s) sont lamellaire(s),
  • la ou les charge(s) plus fine(s) ont une taille de particule à 95% en poids, inférieure à 2 microns, mesurée selon la méthode Sédigraph ISO 13317-3,
  • la ou les charges lamellaires sont minérales,
  • la ou les charge(s) plus fine(s) sont minérale(s),
  • la ou les charge(s) lamellaire(s) sont choisie(s) parmi les kaolins et le talc et leurs mélanges,
  • la ou les charge(s) plus fine(s) sont choisie(s) parmi les kaolins, carbonate de calcium, le sulfate de baryum, la silice, le dioxyde de titane et leurs mélanges,
  • la ou les charge(s) plus fine(s) sont choisie(s) parmi les kaolins,
  • le poids de charge(s) lamellaire(s) est supérieur à celui des charges plus fines,
  • le pourcentage de charge(s) lamellaire(s), exprimé en poids sec, par rapport au total des charges, exprimé en poids sec, est compris entre 10 et 90%, préférablement entre 40 et 90% et encore plus préférablement entre 60 et 90%,
  • le liant présente une température de transition vitreuse Tg inférieure ou égale à 25°C et de manière plus préférée inférieure à 10°C,
  • le liant est choisi parmi les latex de nature chimique styrène-butadiène, styrène-acrylique, acryliques, butyl-acrylate, butyl-arcylate-styrène-acrylonitrile, et leurs mélanges,
  • le liant est choisi parmi les latex de nature chimique styrène-butadiène,
  • le liant est introduit sous forme de latex,
  • la précouche comporte plus de 25 parts en sec de liant par rapport au poids en charges à sec (100 parts), mieux 30 parts,
  • le liant comporte un polymère de nature chimique non présente dans la couche de recouvrement,
  • la couche de recouvrement est sensiblement sans charge,
  • la couche de recouvrement est l'unique couche recouvrant la précouche,
  • la couche de recouvrement comporte un ou plusieurs polymères choisis parmi les copolymères à base de PVdC ou de styrène-acrylique et leurs mélanges,
  • le papier comporte une couche d'imprimabilité sur la face du substrat opposée à celle portant la précouche et la couche de recouvrement,
  • le substrat porte deux précouches identiques sur ses faces opposées,
  • le substrat porte deux précouches de natures différentes sur ses faces opposées,
  • une composition bouche-pores est appliquée sur le substrat, et la précouche est appliquée sur la composition bouche-pores, la composition bouche-pores étant appliquée de préférence par size-press ou film-press,
  • le grammage du substrat fibreux est compris entre 25 et 180g/m2,
  • le papier est thermoscellable, notamment à partir de 90°C, lorsque le scellage est effectué sur des pinces chaudes, sous 3 bars et durant 0.5s,
  • la perméabilité à la vapeur d'eau du papier barrière est inférieure à 100 g/m2/24h.
  • entre 30% et 80% en poids de particules lamellaires sont de taille inférieure ou égale à 2µm (mesurée selon la méthode Sédigraph ISO13317-3),
  • le papier est thermoscellable, notamment sur lui-même, à une cadence de fabrication supérieure ou égale à 40 sacs par minute, sur des machine d'emballage verticales de type VFFS (Vertical Form, Fill and Seal), le long de lignes de scellage longitudinales de 330 mm par sac,
  • le papier est thermoscellable sur lui-même avec une force de scellage supérieure ou égale à 2 N/15mm, mesurée sous un angle de 90 degrés selon la norme Tappi T540 à une vitesse de 100mm/min, lorsque le scellage est effectué sur des pinces chaudes, sous 3 bars, et durant 0,5 s,
  • la température du substrat fibreux lors de l'application de la précouche est supérieure ou égale à 50°C,
  • la température du substrat fibreux lors de l'application de la couche de recouvrement est supérieure ou égale à 70°C,
  • le grammage final du papier est compris entre 45 et 200g/m2.
In summary, the invention may exhibit one or more of the following advantageous characteristics:
  • the weight of the covering layer is strictly less than 10g / m 2 in sec,
  • the covering layer consists of a heat-sealable polymer,
  • the lamellar charge (s) and the finer charge (s) are of the same nature,
  • the form factor of the particles of lamellar filler (s) is at least 40, more preferably at least 60,
  • the finer charge (s) are non-lamellar (s),
  • the finer charge (s) are lamellar (s),
  • the finer filler (s) have a particle size of 95% by weight, less than 2 microns, measured according to the ISO 13317-3 Sedigraph method,
  • the lamellar fillers are mineral,
  • the finer charge (s) are mineral (s),
  • the lamellar filler (s) are chosen from kaolins and talc and their mixtures,
  • the finer filler (s) are chosen from kaolins, calcium carbonate, barium sulphate, silica, titanium dioxide and their mixtures,
  • the finer filler (s) are chosen from kaolins,
  • the weight of the lamellar charge (s) is greater than that of the finer charges,
  • the percentage of lamellar filler (s), expressed in dry weight, relative to the total fillers, expressed in dry weight, is between 10 and 90%, preferably between 40 and 90% and even more preferably between 60 and 90%,
  • the binder has a glass transition temperature T g less than or equal to 25 ° C and more preferably less than 10 ° C,
  • the binder is chosen from styrene-butadiene, styrene-acrylic, acrylic, butyl-acrylate, butyl-arcylate-styrene-acrylonitrile chemical latexes, and mixtures thereof,
  • the binder is chosen from latex of styrene-butadiene chemical nature,
  • the binder is introduced in the form of latex,
  • the precoat comprises more than 25 parts in dry binder compared to the weight in dry loads (100 parts), better 30 parts,
  • the binder comprises a polymer of chemical nature not present in the cover layer,
  • the cover layer is substantially load-free,
  • the cover layer is the only layer covering the precoat,
  • the covering layer comprises one or more polymers chosen from copolymers based on PVdC or on styrene-acrylic and their mixtures,
  • the paper has a printability layer on the face of the substrate opposite to that carrying the precoat and the cover layer,
  • the substrate has two identical pre-layers on its opposite faces,
  • the substrate has two pre-layers of different types on its opposite faces,
  • a pore-filler composition is applied to the substrate, and the precoat is applied to the pore-filler composition, the pore-filler composition preferably being applied by size-press or film-press,
  • the basis weight of the fibrous substrate is between 25 and 180 g / m 2 ,
  • the paper is heat-sealable, in particular from 90 ° C, when the sealing is carried out on hot tongs, at 3 bars and for 0.5s,
  • the water vapor permeability of the barrier paper is less than 100 g / m 2 / 24h.
  • between 30% and 80% by weight of lamellar particles are of a size less than or equal to 2 μm (measured according to the ISO13317-3 Sédigraph method),
  • the paper is heat-sealable, in particular on itself, at a production rate greater than or equal to 40 bags per minute, on vertical packaging machines of the VFFS (Vertical Form, Fill and Seal) type, along sealing lines longitudinal 330 mm per bag,
  • the paper is heat-sealable on itself with a sealing force equal to or greater than 2 N / 15mm, measured at an angle of 90 degrees according to the Tappi T540 standard at a speed of 100mm / min, when the sealing is carried out on clamps hot, under 3 bars, and for 0.5 s,
  • the temperature of the fibrous substrate during the application of the precoat is greater than or equal to 50 ° C,
  • the temperature of the fibrous substrate during the application of the covering layer is greater than or equal to 70 ° C,
  • the final paper weight is between 45 and 200g / m 2 .

L'expression « comportant un » doit être compris comme étant synonyme de « comprenant au moins un ».The expression “comprising a” should be understood as being synonymous with “comprising at least one”.

Claims (15)

  1. Paper comprising:
    - a fibrous substrate,
    - a precoat layer comprising a binder and a mixture of platy filler(s) having a shape factor of at least 15 and of finer filler(s), notably non-platy filler(s), the size of the particles of which is, for 80% by weight, less than 2 µm (measured according to the ISO 13317-3 SediGraph method), the dry weight of platy filler(s) being between 3% and 58% of the total dry weight of the precoat layer, the dry weight of finer filler(s) being between 3% and 58% of the total dry weight of the precoat layer, the precoat comprising at least 15 parts when dry of binder relative to the weight of fillers when dry (100 parts),
    - at least one covering layer applied to the precoat layer, the covering layer comprising a heat-sealable polymer,
    the paper having a water vapour permeability of at most 150 g/m2/24 h and preferably of less than 100 g/m2/24 h, measured according to the ASTM F1249 standard under so-called tropical conditions of 38°C and 90% relative humidity,
    the amount of precoat layer being less than or equal to 12 g/m2 by dry weight, the weight of the covering layer not exceeding 10 g/m2 when dry.
  2. Paper according to Claim 1, the weight of the covering layer being strictly less than 10 g/m2, the covering layer being preferably constituted by a heat-sealable polymer, the platy filler(s) and the finer filler(s) being preferably of the same nature.
  3. Paper according to one of the preceding claims, the shape factor of the platy filler particles being at least 40, more preferably at least 60, the finer filler(s) having a particle size, for 95% by weight, of less than 2 microns, measured according to the ISO 13317-3 SediGraph method, the platy filler(s) being preferably mineral filler(s) and/or the finer filler(s) being preferably mineral filler(s).
  4. Paper according to any one of the preceding claims, the platy filler(s) being selected from kaolins and talc and mixtures thereof.
  5. Paper according to any one of the preceding claims, the finer filler(s) being selected from kaolins, calcium carbonate, barium sulphate, silica, titanium dioxide and mixtures thereof.
  6. Paper according to any one of the preceding claims, the weight of platy filler(s) being greater than that of the finer fillers, the percentage of platy filler(s), expressed by dry weight, relative to the sum of the fillers, expressed by dry weight, being preferably between 10% and 90%, preferably between 40% and 90% and more preferably still between 60% and 90%.
  7. Paper according to any one of the preceding claims, the binder having a glass transition temperature Tg below or equal to 25°C and preferably below 10°C, the binder being preferably selected from latices of styrene-butadiene, styrene-acrylic, acrylic, butyl acrylate, butyl acrylate-styrene-acrylonitrile chemical nature, and mixtures thereof, the binder being notably selected from latices of styrene-butadiene chemical nature.
  8. Paper according to any one of the preceding claims, comprising in the precoat layer more than 25 parts when dry of binder relative to the weight of fillers when dry (100 parts), better still 30 parts, the binder comprising preferably a polymer of chemical nature not present in the covering layer.
  9. Paper according to any one of the preceding claims, the covering layer being substantially free of filler and/or the covering layer being the only layer that covers the precoat layer, the covering layer comprising preferably one or more polymers selected from copolymers based on PVdC or on styrene-acrylic and mixtures thereof.
  10. Paper according to any one of the preceding claims, the basis weight of the fibrous substrate being between 25 and 180 g/m2.
  11. Paper according to any one of the preceding claims, the paper being heat-sealable, in particular starting from 90°C, when the sealing is carried out by hot clamps, under 3 bar and for 0.5 s.
  12. Paper according to any one of the preceding claims, the final basis weight of the paper being between 45 and 200 g/m2.
  13. Precoated paper suitable for the manufacture of a paper as defined in any one of Claims 1 to 12, the precoated paper comprising:
    - a fibrous substrate,
    - a precoat layer comprising a binder and a mixture of platy filler(s) having a shape factor of at least 15 and of finer filler(s), notably non-platy filler(s), the size of the particles of which is, for 80% by weight, less than 2 µm (measured according to the ISO 13317-3 SediGraph method), the dry weight of platy filler(s) being between 3% and 58% of the total dry weight of the precoat layer, the dry weight of finer filler(s) being between 3% and 58% of the total dry weight of the precoat layer, the precoat comprising at least 15 parts when dry of binder relative to the weight of fillers when dry (100 parts), the amount of precoat layer being less than or equal to 12 g/m2 by dry weight.
  14. Packaging comprising a paper as defined in one of Claims 1 to 12, the paper being preferably heat-sealed to itself, containing preferably a food product.
  15. Process for manufacturing a paper according to any one of Claims 1 to 12, in which a composition is applied to a fibrous substrate, the composition comprising a binder in latex form and a dispersion of a mixture of platy filler(s) having a shape factor of at least 15 and of finer filler(s), the size of the particles of which is, for 80% by weight, less than 2 µm.
EP15752945.4A 2014-07-30 2015-07-29 Heat-sealing barrier paper Active EP3186442B2 (en)

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BR112017001817A2 (en) 2018-02-14
FR3024467A1 (en) 2016-02-05

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