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EP3164244B1 - Outil et procédé de rodage - Google Patents

Outil et procédé de rodage Download PDF

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Publication number
EP3164244B1
EP3164244B1 EP15730796.8A EP15730796A EP3164244B1 EP 3164244 B1 EP3164244 B1 EP 3164244B1 EP 15730796 A EP15730796 A EP 15730796A EP 3164244 B1 EP3164244 B1 EP 3164244B1
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EP
European Patent Office
Prior art keywords
honing
bore
cutting
tool
group
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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EP15730796.8A
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German (de)
English (en)
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EP3164244A1 (fr
Inventor
Fabio Antonio XAVIER
Florian KRANICHSFELD
Joachim Weiblen
Oliver Bachmann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Elgan Diamantwerkzeuge GmbH and Co KG
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Elgan Diamantwerkzeuge GmbH and Co KG
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Publication of EP3164244A1 publication Critical patent/EP3164244A1/fr
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B33/00—Honing machines or devices; Accessories therefor
    • B24B33/02—Honing machines or devices; Accessories therefor designed for working internal surfaces of revolution, e.g. of cylindrical or conical shapes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B33/00—Honing machines or devices; Accessories therefor
    • B24B33/02—Honing machines or devices; Accessories therefor designed for working internal surfaces of revolution, e.g. of cylindrical or conical shapes
    • B24B33/025—Internal surface of conical shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B33/00—Honing machines or devices; Accessories therefor
    • B24B33/10—Accessories
    • B24B33/105—Honing spindles; Devices for expanding the honing elements

Definitions

  • the invention relates to a honing tool according to the preamble of claim 1. Furthermore, the invention relates to a honing method according to the preamble of claim 10.
  • a preferred field of application is the honing of cylinder surfaces in the manufacture of cylinder blocks or cylinder liners for reciprocating engines.
  • Honing is a machining process with geometrically indeterminate cutting edges.
  • an expandable honing tool is moved within the bore to be machined to generate a stroke in the axial direction of the bore with a stroke frequency up and down or back and forth and simultaneously rotated to produce a lifting movement superimposed rotary motion at a rotational frequency.
  • the cutting material bodies attached to the honing tool are pressed against the inner surface to be machined via a cutting material body feed system with a feed force acting radially to the tool axis.
  • a cross-cut pattern typical for honing is usually produced on the inner surface with intersecting machining marks, which are also referred to as "honing marks".
  • the friction ratio of the piston group can be up to 35%, so that friction reduction in this area is desirable.
  • a technology that is becoming increasingly important for the reduction of friction and wear is the avoidance or reduction of cylinder distortions or deformations of the engine block (cylinder crankcase) during assembly and / or operation.
  • a cylinder bore should typically have a bore shape that is as small as possible, e.g. a few micrometers, deviates from an ideal circular cylinder shape.
  • the causes of distortions or deformations are different. It may be static or quasi-static thermal and / or mechanical loads or dynamic loads.
  • the construction and design of cylinder blocks also influence the tendency to deform.
  • the sealing function of the piston ring package is typically degraded by such hard-to-control deformations, which can increase blow-by, oil consumption and also friction.
  • Formhonen Another technology that is intended to ensure or approximate the formation of an ideal shape after assembly or in the operating state of the engine by an inversion of the cylinder distortions (generation of a negative shape of the error) is the so-called Formhonen.
  • a defined from the circular cylindrical shape bore shape is generated on the unstrained workpiece by honing, for example, a cloverleaf.
  • Such bore shapes are usually asymmetrical, because the deformations of the cylinder block usually not symmetrical are.
  • the most ideal circular cylindrical shape should result, so that the piston ring package can seal well over the entire circumference of the bore.
  • Different variants of the Formhonens become for example in the EP 1 790 435 B1 and in the prior art cited therein.
  • the invention provides a honing tool having the features of claim 1. Furthermore, a honing method with the features of claim 10 is provided. Advantageous developments are specified in the dependent claims. The wording of all claims is incorporated herein by reference.
  • the honing tool has an annular cutting group, preferably exactly one single annular cutting group.
  • An annular cutting group is characterized in comparison to conventional honing stones inter alia by the fact that in the covered by the annular cutting group substantially more contact surface between Schneidstoff emotionsn and bore inner surface than in a comparatively narrow axial portion of a conventional honing tool with relatively narrow honing stones.
  • more than 60% of the circumference of the annular cutting group is coated with cutting means, more preferably even more than 70% or more than 80% of the circumference of the cutting group.
  • the axial length of the cutting material body can be, for example, less than 30% of the effective outer diameter of the honing tool, in particular between 10% and 20% of this outer diameter.
  • the axial length may be in the range of 5 mm to 20 mm.
  • the axial length may be less than 20% or less than 10% of that bore length.
  • the cutting material bodies are designed as wide in the circumferential direction and narrow in the axial direction Honsegmente, wherein measured in the axial direction axial length of the Honsegmente is smaller than a measured width in the circumferential direction.
  • a hearing segment is usually rigid in itself, so that the entire hearing segment as a whole is moved during delivery.
  • a hearing segment may define an uninterrupted cutting surface, but the cutting surface may possibly also be interrupted once or several times.
  • the machining forces can be distributed well and relatively evenly over the circumference of the cutting group over the entire effective outer diameter of the honing tool available through expansion.
  • the cutting group exactly three, exactly four, exactly five or exactly six honing segments of the same or different circumferential width can be provided.
  • more than six honing segments within a cutting group are possible, they make the design more complicated and are generally not required. In some cases, it may also be sufficient if the honing tool only has two honing segments.
  • the axially narrow design of the cutting group can also help that at relatively low pressure forces large cutting performance can be achieved and that the paths for the removal of abraded material, ie from abrasion, are relatively short. Thereby clogging of the abrasive cutting surfaces of the cutting body can be avoided by abrasion and the cutting body remain permanently schneidfreudig. Due to the short design, a better cooling lubricant supply than with longer honing stones is possible, which in turn creates the opportunity to operate the honing tool for material removal at relatively high speeds, so that more removal can be achieved at lower cutting forces.
  • the honing tool is preferably designed such that the cutting material bodies can be delivered radially, so that the cutting material bodies are delivered radially (perpendicular to the tool axis), for example, during expansion of the cutting group. Due to the radial deliverability, ie a displacement of the Honsegmente in the radial direction during the delivery, it can be achieved that the engagement conditions between cutting material body and bore inner surface remain practically constant. By avoiding cutting material body tilting during the radial delivery can be avoided uneven removal in the bore.
  • the cutting material bodies are elastically yielded with respect to the tool body. This can possibly improve the ability to trace the contour during axial movement.
  • spring elements e.g., leaf springs, spiral compression springs of the like
  • the support elements may be interposed between the support members and the cutting material bodies. It is also possible to make the support elements elastically yielding, e.g. in that weakenings of the carrier material cross-section in the form of slots or the like are constructively provided at suitable locations.
  • the honing tool has an expandable guide group with a plurality of circumferentially distributed around the tool body guide rails - viewed in the axial direction - partially or completely disposed between the annular cutting group and a spindle-side coupling structure of the honing tool on the tool body and by means of a mecanics phenomenon delivery system regardless of the cutting material radially are deliverable.
  • the honing tool can be supported within the bore in a suitable circular cylindrical bore portion so that the axial movement of the honing tool is guided within the bore.
  • an axial length of the guide rails is more than twice as large as the axial length of the cutting group. In most cases, it is favorable if the axial length of the guide strips is at least four times as large as the axial length of the cutting group. In particular, an aspect ratio between the axial length of the guide rails and the axial length of the cutting group may be in the range of 5 to 20.
  • a large guide length improves the axial stroke guiding properties and provides relatively low surface pressure in the area of the guide rails so that the bore surface can be spared.
  • the guide rails can be arranged at an axial distance from the cutting group or, viewed in the axial direction, connect to it. Then, the cutting region defined by the cutting group and the guide region defined by the guide strips are separated from each other in the axial direction. It is also possible that the guide rails protrude with a spindle distant portion in the axial region of the annular cutting group and seen there with this section in the circumferential direction between cutting material bodies of the annular Cutting group are arranged. In this case, the guide area and the cutting area overlap, if necessary so far that the cutting group lies completely within the guide area.
  • the guide strips have a width of at least 3 mm in the circumferential direction.
  • the circumferential width may e.g. are between 3 mm and 20 mm and / or in the range of 10% to 40% of the effective circumference in the region of the guide rails, possibly even less than 10% of this circumference.
  • the number of guide bars can be adapted to the processing task; it can be even or odd.
  • three, four, five or six guide rails are provided, which are preferably distributed uniformly around the circumference in order to achieve all-round uniform guidance.
  • the guide rails are formed as non-cutting guide rails. In this case, they can not change the shape or the diameter despite contact with the bore inner surface and the surface structure can be largely retained.
  • the guide strips at least in the region of an outer surface to be turned on the inside of the bore consist of a material selected from the group: polycrystalline diamond (PKO), monocrystalline diamond (MKO), silicon-infiltrated diamond (SCO), hard metal and hard plastic , a bore-friendly guidance with a very long service life is possible.
  • the honing tool can be used for different honing processes, also for machining circular cylindrical holes.
  • a bore shape deviating from the circular cylindrical shape is produced, which has a first bore-cylindrical first bore portion adjacent to a bore entry and a second bore portion remote from the bore entry and at least partially having a second diameter larger than the first bore Diameter is.
  • the bore thus widens in the direction of the bore end opposite the inlet side and has a somewhat narrower "neck" on the inlet side.
  • the (larger in diameter) second bore portion may also be circular cylindrical and are coaxial with the first bore portion, so that the bore is rotationally symmetrical overall. Between the first and the second bore portion may be a transition portion with a continuous transition from the first to the second diameter, so that a bottle shape results. Other contours are possible, such as a cone shape in the second bore section.
  • the honing tool can be used with particular advantage by machining the second bore section by means of the annular cutting group in at least one processing phase and at the same time the guide rails are applied to the inner surface of the bore in the first bore section such that an axial movement of the honing tool by the guide rails in the first hole section is guided secured against tilting.
  • the honing tool can be used permanently or in phases even with retracted guide rails, so that only the cutting material body of the annular cutting group are in engagement or in contact with the bore inner wall.
  • honing methods and honing tools are described that can be used in the context of embodiments of the invention in the material-removing machining of workpieces having one or more holes, which should have the macro-shape of a bottle in the finished state.
  • Fig. 1 shows a schematic longitudinal section through such a bottle-shaped bore 110 in a workpiece 100 in the form of an engine block (cylinder crankcase) for an internal combustion engine.
  • the bore is rotationally symmetric with respect to its bore axis 112 and extends over a bore length L from a bore inlet 114 facing the cylinder head to the bore exit 116 at the opposite end.
  • the bore can be subdivided into three contiguous sections of different function, which merge into one another, ie without the formation of steps or edges.
  • a first bore portion 120 at the entrance end has a first diameter D1 and a first length L1.
  • a second bore portion 130 whose inner diameter (second diameter) D2 is greater than the first diameter D1.
  • a partially conical transition section 140 in which there is a continuous transition from the first diameter to the second diameter.
  • a first radius R1 is formed, while a second radius R2 is formed between the transition section and the second bore section.
  • the radii R1 and R2 may be substantially equal, but it is also possible that the first radius is smaller or larger than the second radius.
  • the first length L1 may be between 10% and 60% of the bore length L.
  • the second length L2 is typically greater than the first length and is often between 30% and 80% of the bore length L.
  • the transition section is normally relatively short to the adjacent bore sections.
  • Typical third lengths L3 may range from 5% to 20% of the bore length L. Even deviations from these geometrical conditions are possible.
  • the difference in diameter between the first diameter D1 and the second diameter D2 is clearly outside of the tolerances typical for the honing machining, which for a cylindrical shape in the order of a maximum of 10 ⁇ m (based on the diameter) lie.
  • the difference in diameter may for example be between 20 ⁇ m and 90 ⁇ m.
  • the radii R1, R2, the lengths of the outer bore portions and the transition portion, and the tangent angle T between the bore axis and a tangent to the transition portion may be optimized to provide low blow-by, low oil consumption, and low wear in typical engine operating conditions Give piston rings.
  • the bottle shape of the bore means that the bore in the region near the inlet is comparatively narrow, so that the piston rings of the piston running in the bore are pressed against the bore inner surface 118 under high hoop stress.
  • the piston accelerated by the combustion then moves in the direction of the bore exit, whereby the piston rings first pass (partially) through the transition section with the continuously enlarged inner diameter and then the second bore section. In the transition section, the piston rings can gradually relax, with the seal remaining sufficient because the pressure difference across the piston rings decreases.
  • the ring package At the beginning of the second bore section, the ring package reaches its lowest tension, so that friction losses are reduced by reduced ring tension, especially in the range of maximum piston speed.
  • the hoop tension then increases again as soon as the piston rings reach the exit-side radius of the transition section and pass through it in the direction of the first bore section.
  • a finishing process that can economically produce such a well in both high quality with respect to the macro-shape (bottle shape) and the surface structure of the tribologically stressed bore inner surface includes in embodiments of the invention at least one honing operation using a honing tool of particular construction, which is incorporated herein by reference This application is also referred to as "ring tool with guide rails".
  • An embodiment is in Fig. 2 shown. It shows Fig. 2A a longitudinal section and Fig. 2B an axial view of the honing tool from the side of the (not shown in the figure) spindle-side coupling structure.
  • the honing tool has an annularly attached to the tool body cutting group with distributed around the circumference of the tool body cutting bodies, which delivered by means of an associated Schneidstoff Ari-delivery system in the radial direction or withdrawn can be.
  • the cutting material bodies are designed as Honsegmente whose width in the circumferential direction is significantly greater than their length in the axial direction.
  • the cutting material bodies responsible for material removal on the workpiece are concentrated in an axially relatively narrow zone (a ring of the cutting group) and occupy a relatively large portion of the circumference of the honing tool.
  • bore shapes can be produced with a relatively high material removal rate, in which bore sections of different diameters adjoin one another in the axial direction.
  • the honing tool 200 has a single annular cutting group 220 and a guide group 300 disposed between it and the spindle-side coupling structure.
  • the honing tool 200 has a tool body 210 defining a tool axis 212 which is also the axis of rotation of the honing tool during honing.
  • a coupling structure not shown for coupling the honing tool to a drive rod of a honing machine or other machine tool, which has a work spindle which is both to the spindle axis rotatable and parallel to the spindle axis oscillating back and forth movable.
  • the honing tool is hinged to the honing spindle to allow limited movement of the honing tool relative to the honing spindle.
  • a multiaxial joint is formed on the spindle-side end of the honing tool, for example a cardan joint or a ball joint (cf. Fig. 3 or 4 ).
  • the annular cutting group 220 which has several (in the example, three) evenly distributed over the circumference of the tool body Schneidstoffmaschine 220-1, 220-2, 220-3, which delivered by means of a Schneidstoff Ari-delivery system radially to the tool axis 212 to the outside can be used to press the abrasive outer sides of the Schneidstoffköpers with a defined pressure force or contact force against the inner surface of a bore to be machined.
  • Each of the three arc-shaped cutting material body is designed as a very wide in the circumferential direction, in contrast, in the axial direction narrow Honsegment which covers a circumferential angle range between 90 ° and 110 °.
  • the honing segments are decoupled from the tool body and displaceable radially relative to the tool axis 212.
  • the ring formed by the hearing segments closes on the side facing away from the spindle almost flush or flush with the tool body.
  • the ring sits completely within the spindle facing away quarter of the tool body at the spindle end facing away from the ring tool.
  • the axial length of the cutting material body defines here the axial length of the cutting area.
  • the axial length LHS of the heel segments is less than 20%, in particular less than 10% of the bore length.
  • the honing segments are about 5 mm to 30 mm, in particular about 10 mm high (in the axial direction), which in the example between 5% and 30%, in particular between 10% and 20% of the effective outer diameter of the cutting group (with completely retracted cutting bodies) equivalent.
  • the axial length LHS corresponds here simultaneously to the axial length of the entire cutting region of the honing tool.
  • Each cutting material body is fixed to an outside of an associated support bar 224-1, 224-2 made of steel by soldering. Alternatively, the cutting material body can also be attached by gluing or by screws, whereby an easier replacement is possible.
  • Each support bar has on its inside an inclined surface which cooperates with a conical outer surface of an axially displaceable, tubular or inside hollow feed cone 232 in such a manner that the support bars are delivered with the cutting material carried therefrom radially outward when the Zustellkonus means of a machine side Delivery device is pressed against the force of (not shown) return springs in the direction of the spindle end facing away from the ring tool.
  • the carrying strips with the honing segments are brought back radially inward with the help of circulating return springs.
  • the radial position of the cutting material body is thereby controlled without play on the axial position of the Zustellkonus 232.
  • the guide assembly 300 has three identical guide rails 320-1, 320-2, 320-3 distributed evenly around the circumference of the tool body with a circumferential angular separation of 120 °.
  • Each guide rail sits at a small axial distance in the middle above an underlying Honsegments.
  • the guide rails can also be located elsewhere, e.g. sit above the transitions between adjacent hearing segments. It can also be provided more than three guide rails, for example, four or six.
  • the axial length of the guide rails defined here the axial length of the guide portion, which is here at an axial distance from the cutting area and does not overlap with this.
  • radially deliverable guide rails also have fixed measuring strips that carry components of a diameter measuring system, eg measuring nozzles of a pneumatic measuring system (see. Fig. 4 ).
  • each guide rail is mounted on a guide rail support body 324-2, etc., which at its radial inner side two axially spaced superimposed inclined surfaces has, which cooperate with corresponding inclined surfaces of an axially displaceable feed cone 332 of a guide group feed system in the manner of a wedge drive, so that an axial displacement of the feed cone 332 to the distal end causes a radial displacement of the guide strips to the outside (and vice versa).
  • the feed cone 332 of the guide group feed system sits radially backlash-free, but axially movable in the interior of the tubular feed cone 232 of the cutting group feed system.
  • the guide rails can be withdrawn radially inward to the extent that they are radially surmounted by the cutting bodies, so that they are e.g. when working a circular cylindrical bore with distance to the working bore inner wall and do not touch.
  • the guide rails should have exclusively leading function in this embodiment and cause no material removal. They are therefore made of a hard metal and have on their the bore inside facing outer surface on a smooth polished surface, which is slightly curved cylindrically, to produce the largest possible contact when pressed against the bore inner surface. In other variants, the guide rails are made at least in the area of the outside of PCD, a ceramic or a hard plastic.
  • the circumferential width of the guide rails can be many times less than the circumferential width of the cutting material body, but should not fall below 3 mm to 10 mm usually so that the radial pressure to the outside surface pressure on the bore inner surface remains as low as possible.
  • the honing tool can be operated with any processing machine which has two separately controllable feed drives for the two delivery systems.
  • Honing machines for honing tools with double widening are known per se and can be used for this purpose.
  • contour bores eg, bottle-shaped bores or bores with conical sections or cone shape
  • contour bores eg, bottle-shaped bores or bores with conical sections or cone shape
  • a variant is based on Fig. 3 explained in more detail.
  • a conventional honing tool with axially relatively long, narrow honing stones was first used in order to produce a honed bore with a circular cylindrical form starting from, for example, a pre-machined hole by precision boring.
  • the axial strip length was about 1/2 to 2/3 of the total bore length.
  • a first honing operation (Pre-honing) was worked with diamond strips type D107, a subsequent Eisenhonoperation was carried out with fine grain size (grain size D54).
  • a substantially circular-cylindrical bore shape with little deviation from the ideal shape and with a relatively smooth surface (R Z ⁇ 8 ⁇ m) was produced.
  • the inlet-side and outlet-side honing overflow was approximately 1/3 of the strip length, similar to conventional methods. The honing overflow can be shortened when machining V or monoblock motors.
  • an expandable ring tool WZ with guide strips FL in the contour honing operation, e.g. used in the production of a bottle-shaped bore shape from a previously still circular cylindrical bore shape, an expandable ring tool WZ with guide strips FL.
  • the control of the expansion system for the radial delivery of Honsegmente ie the cutting group delivery system
  • the contour honing operation may be provided as a second honing operation immediately after prehone.
  • the Hubbone control of expansion then takes place so that the Honsegmente HS of the cutting group SG delivered in a downward stroke corresponding to the bottle shape in response to the stroke position and force controlled radially outwards and in an upstroke according to the bottle shape as a function of the stroke position in the Transition section radially retracted again.
  • a smooth contour in the transition section can be achieved.
  • the engagement length can essentially correspond to that length over which the first bore section BA1 has a uniform diameter or circular cylindrical shape.
  • the guide rails FL within the first bore section BA1 guide the axial movement by producing, without material removal, along the bore inside.
  • the guide rails FL are dimensioned such that they are also in engagement with the bore over the entire length of the first bore section BA1, when the annular cutting group SG has arrived at the entry-distant bore bottom or at the entry-distant reversal point.
  • the guide rails should therefore be longer than the axial length of the larger diameter second bore portion BA2. The guide is maintained even during the upward movement of the honing tool.
  • a honing tool 400 is described, with which a workpiece 600 (eg cylinder liner) is machined having a rotationally symmetrical bore 615 at the hole entrance has a circular cylindrical first bore portion 620, which is slightly below the center of the bore in a conical second section 630th passes, in which the diameter of the bore to the entry-far end continuously expands.
  • Fig. 4B shows an axial plan view of the machining situation, Fig. 4A a longitudinal section along the line AA in Fig. 4B ,
  • the honing tool has a tool body 410 which is coupled via a ball joint 450 to a spindle-side coupling structure 460 which serves the tool connection to the work spindle.
  • the honing tool thus has an integrated joint.
  • the tool body and the components carried thereby are limited by the work spindle in several axes movable.
  • the tool body carries at the distal end of the spindle a single annular cutting group 420, the only in plan view Fig. 4B can be seen.
  • the axial dimensions are similar to the embodiment of Fig. 2 , At the annular cutting group more than 30% to 50% of the circumference are covered with cutting means.
  • the axial length of the cutting material body is less than 30% of the effective outer diameter of the cutting group and / or in the range of 5 mm to 30 mm and / or less than 20% of the bore length of the bore.
  • the annular cutting group has here six radially deliverable Honsegmente 420-1, etc., which analogous to the embodiment of Fig. 2 can be delivered radially together via a cutting group delivery system.
  • the cutting group has six identical honing segments, each covering a circumferential angular range of approximately 45 °.
  • the inherently rigid Honsegmente carry on their outer sides each cutting material body with axial longitudinal grooves, so that the radially extending cutting surface is interrupted in the circumferential direction many times. It is also possible to attach to the circumferentially curved arcuate outside of the rigid cutting material body support member relatively narrow honing stones, which have a circumferential distance from each other, so that form groove-like gaps between the honing stones. By running in the axial direction (or at an acute angle) grooves or gaps a very efficient removal of abrasion by means of the cooling lubricant is possible.
  • a radially expandable guide group 500 with four circumferentially distributed around the circumference of the tool body, radially deliverable guide rails 520 is provided on the tool body, which can be delivered radially independently of the cutting material bodies using a guide group delivery system.
  • three axially spaced sections are provided with inclined surfaces in this embodiment on the inner sides of the guide rail support, which cooperate with three axially spaced cone sections of the Zustollkonus 532.
  • the guide rails are arranged in pairs diametrically opposite each other in two axial planes offset by 60 °. Between those circumferentially adjacent guide rails, which enclose a circumferential angle of about 120 °, undetectable, so permanently mounted measuring strips 550 are attached to the tool body. Each of the measuring strips carries a measuring nozzle of a pneumatic diameter measuring system of the honing tool. Since such measuring systems are known per se, a detailed description is omitted here.
  • the axially elongated guide strips 520-1, 520-2 etc. extend into the axial region of the annular cutting group 420, so that the spindle-distal sections of the guide strips are arranged in the circumferential direction between adjacent cutting bodies or honing segments.
  • the axially relatively long guide region covered by the guide strips here completely overlaps with the axially relatively short cutting region defined by the annular cutting group.
  • a larger length portion of the guide rails eg more than 50% or more than 60% or more than 70% of the total length of the guide rails, extends in the range between the annular cutting group and the spindle-side coupling structure of the honing tool.
  • the honing tool can also be guided by means of the guide rails in the first bore section 620 close to the inlet, when the spindle-distal cutting group processes the bore in the region of the conical bore section 630.
  • Honing tools or ring tools of the type described here can be used not only for the production or processing of bottle-shaped holes, but can bring significant benefits without modification in the processing of holes with different geometry.
  • a ring tool with guide rails to create and / or machine a bore shape that has a frusto-conical bore portion (cone portion) that transitions into an adjacent cylindrical bore portion relatively abruptly or at a transitional radius, without the addition of another bore portion.
  • a bore with a funnel shape which has an input-side cylindrical first bore section with a first diameter which increases conically in an adjoining second bore section to the bore base up to a maximum diameter (cf. Fig. 4A ).
  • the difference in diameter between the cylindrical first bore portion and the maximum diameter in the conical second bore portion may be less than 200 microns and, for example between about 20 microns and about 90 microns.
  • the axial length of the cylindrical first bore portion may be between 20% and 80% of the total bore length.
  • a ring tool with guide rails in a bore a barrel-shaped bore portion, i. to create a bulge in an otherwise largely cylindrical bore.
  • the bulge may e.g. in the middle or close to one of the bore ends. It is also possible to machine holes with a circular cylindrical shape by means of such honing tools.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Claims (13)

  1. Outil de rodage pour l'usinage d'une surface intérieure d'un alésage dans une pièce à l'aide d'au moins une opération de rodage, en particulier pour roder des surfaces de glissement de cylindre lors de la fabrication de blocs-cylindres ou de chemises de cylindre pour des machines à piston alternatif, comprenant:
    un corps d'outil (210), qui définit un axe d'outil (212) ;
    un groupe de coupe annulaire expansible (220, 420, SG) doté de plusieurs corps de matière de coupe répartis autour de la périphérie du corps d'outil, dans lequel les corps de matière de coupe sont disposés dans une région d'extrémité du corps d'outil éloignée de la broche et peuvent être avancés radialement par rapport à l'axe d'outil au moyen d'un système d'avance de groupe de coupe associé au groupe de coupe; et
    un groupe de guidage expansible (300, 500) doté de plusieurs baguettes de guidage (320, 520, FL) réparties autour de la périphérie du corps d'outil, qui peuvent être avancées radialement indépendamment des corps de matière de coupe au moyen d'un système d'avance de groupe de guidage,
    caractérisé par des corps de matière de coupe, dont la longueur axiale mesurée en direction axiale est plus petite qu'un diamètre extérieur actif du groupe de coupe lorsque les corps de matière de coupe sont entièrement retirés et par des baguettes de guidage, qui sont disposées sur le corps d'outil partiellement ou entièrement entre le groupe de coupe annulaire (220, 420, SG) et une structure de couplage côté broche (460) de l'outil de rodage.
  2. Outil de rodage selon la revendication 1,
    caractérisé en ce que l'outil de rodage présente au moins une des propriétés suivantes:
    (i) sur le groupe de coupe annulaire (220), plus de 60 % de la périphérie sont occupés par des moyens de coupe, en particulier plus de 70 % ou plus de 80 % de la périphérie du groupe de coupe;
    (ii) la longueur axiale (LHS) des corps de matière de coupe se situe à moins de 30 % du diamètre extérieur actif du groupe de coupe, en particulier entre 10 % et 20 % de ce diamètre extérieur;
    (iii) la longueur axiale (LHS) des corps de matière de coupe se situe dans la plage de 5 mm à 30 mm;
    (iv) la longueur axiale (LHS) des corps de matière de coupe vaut moins de 20 % de la longueur d'alésage de l'alésage.
  3. Outil de rodage selon la revendication 1 ou 2,
    caractérisé en ce que les corps de matière de coupe sont réalisés sous la forme de segments de rodage (220-1, 220-2, 220-3) larges en direction périphérique et étroits en direction axiale, dans lequel la longueur axiale des segments de rodage est plus petite qu'une largeur mesurée en direction périphérique.
  4. Outil de rodage selon l'une quelconque des revendications précédentes, caractérisé en ce que le groupe de coupe (220) présente au moins trois segments de rodage (220-1, 220-2, 220-3), dans lequel il est prévu de préférence trois, quatre, cinq ou six segments de rodage de largeur périphérique identique ou différente.
  5. Outil de rodage selon l'une quelconque des revendications précédentes, caractérisé en ce qu'une longueur axiale des baguettes de guidage (320, FL) est plus de deux fois plus grande que la longueur axiale du groupe de coupe, dans lequel un rapport des longueurs entre la longueur axiale des baguettes de guidage et la longueur axiale du groupe de coupe se situe de préférence dans la plage de 5 à 20.
  6. Outil de rodage selon l'une quelconque des revendications précédentes, caractérisé en ce que les baguettes de guidage (320, 520, FL) présentent en direction périphérique une largeur d'au moins 3 mm.
  7. Outil de rodage selon l'une quelconque des revendications précédentes, caractérisé en ce qu'il est prévu trois, quatre, cinq ou six baguettes de guidage (320, 520, FL).
  8. Outil de rodage selon l'une quelconque des revendications précédentes, caractérisé en ce que les baguettes de guidage (320, 520, FL) sont formées par des baguettes de guidage non coupantes.
  9. Outil de rodage selon l'une quelconque des revendications précédentes, caractérisé en ce que les baguettes de guidage se composent, au moins dans la région d'une face extérieure (322-2) à tourner vers le côté intérieur de l'alésage, d'un matériau qui est choisi dans le groupe: diamant polycristallin, diamant monocristallin, diamant infiltré au silicium, métal dur et matière plastique dure.
  10. Procédé de rodage pour l'usinage d'une surface intérieure d'un alésage dans une pièce à l'aide d'au moins une opération de rodage, en particulier pour roder des surfaces de glissement de cylindre lors de la fabrication de blocs-cylindres ou de chemises de cylindre pour des machines à piston alternatif,
    dans lequel pendant une opération de rodage on déplace alternativement un outil de rodage expansible à l'intérieur de l'alésage afin de produire un mouvement de déplacement dans la direction axiale de l'alésage et en même temps on le fait tourner pour produire un mouvement de rotation superposé au mouvement de déplacement,
    caractérisé en ce que l'on utilise un outil de rodage (200, 400, WZ) présentant les caractéristiques de l'une quelconque des revendications précédentes.
  11. Procédé de rodage selon la revendication 10,
    caractérisé en ce que l'on produit une forme d'alésage s'écartant de la forme cylindrique circulaire, qui présente à la suite d'une entrée d'alésage une première section d'alésage cylindrique circulaire (120, 620, BA1) dotée d'un premier diamètre (D1) et à distance de l'entrée d'alésage une deuxième section d'alésage (130, 630, BA2), qui présente au moins localement un deuxième diamètre (D2), qui est plus grand que le premier diamètre.
  12. Procédé de rodage selon la revendication 11,
    caractérisé en ce que la deuxième section d'alésage (130) est cylindrique circulaire et une section de transition (140) avec une transition continue du premier diamètre au deuxième diamètre est située entre la première et la deuxième section d'alésage.
  13. Procédé de rodage selon la revendication 11 ou 12,
    caractérisé en ce que dans au moins une phase d'usinage on usine la deuxième section d'alésage (BA2) au moyen du groupe de coupe annulaire (SG) et en même temps on applique les baguettes de guidage (FL) sur la surface intérieure de l'alésage dans la première section d'alésage (BA1), de telle manière qu'un mouvement axial de l'outil de rodage (WZ) soit guidé par les baguettes de guidage dans la première section d'alésage (BA1).
EP15730796.8A 2014-07-03 2015-06-23 Outil et procédé de rodage Active EP3164244B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102014212941.9A DE102014212941A1 (de) 2014-07-03 2014-07-03 Honwerkzeug und Honverfahren
PCT/EP2015/064112 WO2016001014A1 (fr) 2014-07-03 2015-06-23 Outil et procédé de rodage

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DE (1) DE102014212941A1 (fr)
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WO2017071832A1 (fr) * 2015-05-26 2017-05-04 Gehring Technologies Gmbh Procédé de réalisation de trous non cylindriques, à symétrie de rotation, au moyen d'un outil de rodage
DE102017202573A1 (de) * 2017-02-17 2018-08-23 Elgan-Diamantwerkzeuge Gmbh & Co. Kg Honwerkzeug und Feinbearbeitungsverfahren unter Verwendung des Honwerkzeugs
DE102017210187A1 (de) 2017-06-19 2018-12-20 Elgan-Diamantwerkzeuge Gmbh & Co. Kg Honverfahren und Bearbeitungsmaschine zum Konturhonen
CN107344325A (zh) * 2017-08-31 2017-11-14 陈志妹 一种易于控制薄壁缸套内孔形状的缸套珩磨夹具
FI20185341A1 (en) * 2018-04-10 2019-10-11 Mirka Ltd Method and apparatus for forming a groove pattern on a cylinder surface
DE102018206113A1 (de) 2018-04-20 2019-10-24 Elgan-Diamantwerkzeuge Gmbh & Co. Kg Feinbearbeitungsverfahren zum Herstellen einer nicht-kreiszylindrischen Bohrung sowie Feinbearbeitungssystem und Schleifwerkzeugeinheit
DE102018211685A1 (de) 2018-07-13 2020-01-16 Elgan-Diamantwerkzeuge Gmbh & Co. Kg Honverfahren und Bearbeitungsmaschine zum Konturhonen
DE102019201465A1 (de) 2019-02-05 2020-08-06 Elgan-Diamantwerkzeuge Gmbh & Co. Kg Honwerkzeug und Feinbearbeitungsverfahren unter Verwendung des Honwerkzeugs
CN112372504B (zh) * 2020-11-11 2021-12-24 上汽通用汽车有限公司 一种发动机缸孔珩磨加工方法

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DE2810322C2 (de) 1978-03-10 1982-11-25 Peter 7442 Neuffen Nagel Honmaschine
EP2110204B1 (fr) 2005-11-25 2012-04-25 Nagel Maschinen- und Werkzeugfabrik GmbH Procédé destiné à empierrer des trous de forage tout comme outil à empierrer

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EP3164244A1 (fr) 2017-05-10
HUE038938T2 (hu) 2018-12-28
WO2016001014A1 (fr) 2016-01-07
DE102014212941A1 (de) 2016-01-07

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