EP3008415B1 - Transporting apparatus for rolling ingots, use of such a transporting apparatus, and method for transporting rolling ingots - Google Patents
Transporting apparatus for rolling ingots, use of such a transporting apparatus, and method for transporting rolling ingots Download PDFInfo
- Publication number
- EP3008415B1 EP3008415B1 EP14732103.8A EP14732103A EP3008415B1 EP 3008415 B1 EP3008415 B1 EP 3008415B1 EP 14732103 A EP14732103 A EP 14732103A EP 3008415 B1 EP3008415 B1 EP 3008415B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- carriage
- hook
- transporting
- tilting
- trolley
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000005096 rolling process Methods 0.000 title claims description 57
- 238000000034 method Methods 0.000 title claims description 23
- 230000033001 locomotion Effects 0.000 claims description 17
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 7
- 229910052782 aluminium Inorganic materials 0.000 claims description 7
- 239000004411 aluminium Substances 0.000 claims 1
- 238000005773 Enders reaction Methods 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 238000005422 blasting Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000012432 intermediate storage Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B39/00—Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B39/20—Revolving, turning-over, or like manipulation of work, e.g. revolving in trio stands
- B21B39/22—Revolving, turning-over, or like manipulation of work, e.g. revolving in trio stands by tipping, e.g. by lifting one side by levers or wedges
- B21B39/226—Tiltable ingot chairs
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0006—Details, accessories not peculiar to any of the following furnaces
- C21D9/0018—Details, accessories not peculiar to any of the following furnaces for charging, discharging or manipulation of charge
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories or equipment specially adapted for furnaces of these types
- F27B9/38—Arrangements of devices for charging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/06—Charging or discharging machines on travelling carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B39/00—Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B39/20—Revolving, turning-over, or like manipulation of work, e.g. revolving in trio stands
- B21B39/22—Revolving, turning-over, or like manipulation of work, e.g. revolving in trio stands by tipping, e.g. by lifting one side by levers or wedges
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0081—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for slabs; for billets
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories or equipment specially adapted for furnaces of these types
- F27B9/38—Arrangements of devices for charging
- F27B2009/382—Charging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories or equipment specially adapted for furnaces of these types
- F27B9/38—Arrangements of devices for charging
- F27B2009/384—Discharging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D2003/0034—Means for moving, conveying, transporting the charge in the furnace or in the charging facilities
- F27D2003/0046—Means for moving, conveying, transporting the charge in the furnace or in the charging facilities comprising one or more movable arms, e.g. forks
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D2003/0034—Means for moving, conveying, transporting the charge in the furnace or in the charging facilities
- F27D2003/0051—Means for moving, conveying, transporting the charge in the furnace or in the charging facilities comprising means to pick up the charge and put it down
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D2003/0034—Means for moving, conveying, transporting the charge in the furnace or in the charging facilities
- F27D2003/0062—Means for moving, conveying, transporting the charge in the furnace or in the charging facilities using devices for tilting or rocking the charge
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/12—Travelling or movable supports or containers for the charge
- F27D2003/125—Charging cars, lift trolleys
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/12—Travelling or movable supports or containers for the charge
- F27D2003/125—Charging cars, lift trolleys
- F27D2003/126—Charging cars, lift trolleys with long arms, charging forks
Definitions
- the invention relates to a transport device for rolling ingots, in particular aluminum ingots, the use of such a transport device and a method for transporting rolling ingots.
- the aluminum is first subjected to a heat treatment in the form of ingots, in order then to be converted into the desired sheet form in a rolling mill.
- the heat treatment leads to a warming up and homogenization of the aluminum, which facilitates the rolling process and increases the quality of the semifinished product produced.
- Barrenurbanöfen for reheating or homogenizing aluminum ingots.
- Such furnaces are fixed and each comprise an inlet side and an outlet side.
- rails are longitudinally mounted within the furnace.
- Barrenacquisitionöfen comprise two rails that serve as a guide for bar shoes.
- the ingot shoes are made of cast iron and are sufficiently heat resistant to ensure dimensional stability within the heated bar bender.
- the ingots to be heated are deposited on these shoes and driven through the oven. In this way, a continuous heating of rolling ingots is possible.
- the feeding of the billet bender takes place via a roller table, on which the rolling bars are moved up to the oven.
- the roller table is set up at right angles to the oven.
- a feeder also called “Up-Ender” takes a bar from the roller table and places it on the bar shoes. Once the oven entrance door is open, the ingot shoes with the rolling ingot are pushed into the oven. By the continuous Pushing bar shoes into the oven pushes the ingot or ingots through the oven.
- US 4,938,690 A discloses an up-end, which is not firmly anchored, but on rollers parallel to the course of the rails in Barrenurbanofen is movable. In this way, the up-end can be removed from the oven to close an oven door.
- Another disadvantage is the assignment of an up-Enders to a single Barrenurbanofen, resulting in an unfavorable utilization of the Up-Enders.
- the object of the invention is to provide a transport device for rolling bars, which allows for improved utilization and by the investment and maintenance costs of a production line for rolled products can be reduced.
- the invention is further based on the object of specifying a use of such a transport device and a method for transporting rolling bars.
- the invention is based on the idea of specifying a transport device for rolling ingots with at least one carriage.
- the carriage comprises a tilting frame and a guide frame.
- the tilting frame has at least one longitudinally movable transport trolley, which comprises at least one rail piece for receiving a bar shoe.
- the rail section is collinear to a furnace rail positionable to form a rail extension.
- the guide frame has at least one hook carriage, which is movable substantially parallel to the transport carriage.
- the hook cart comprises at least one tiltable hook for engagement in the bar shoe.
- the carriage allows the assignment of the transport device to a plurality of ovens, in particular Barrenurbanöfen. In this way, the investment and maintenance costs for production facilities for the production of rolled products is reduced. At the same time the utilization of the transport device is increased, so the known from the prior art downtime in the transport of rolling billets from the furnaces to the rolling mill reduced, so that an efficient operation of the transport device and the entire production plant is ensured.
- the construction according to the invention enables the combination of a pull-out device, namely the hook carriage, with the transport carriage.
- the transport device according to the invention combines both the function of pulling out the rolling bar from the Barrenurbanofen, as well as the function of further transport of the rolling ingot to the rolling mill.
- the known from the prior art, technically complicated transfer of the rolling bar from the extension device to a Abkippvorraum is simplified with the transport device according to the invention.
- the transport vehicle can be moved transversely, in particular at right angles, to a movement direction of the vehicle.
- This allows a simple and efficient use of the transport device for the takeover of rolling billets from several bar blast furnaces and the transfer of the Rolling bar to a common rolling mill. If the ingot bumpers are arranged parallel to each other, the method of the trolley and the transversely movable to transport trolleys fast positioning of the transport device in front of the bar pusher is made possible, which releases the next rolling ingot.
- the tilting frame comprises a tilting axis, which is arranged parallel to a direction of movement of the trolley. This arrangement of the tilting axis facilitates the transfer of the rolling bar from the trolley to a rolling mill or a Abkippvorraum.
- the guide frame is height-adjustable.
- the height adjustability of the guide frame facilitates the handling or control of the transport device.
- the height adjustment of the guide frame allows the lowering or lifting of the hook carriage, preferably in relation to the trolley.
- the hook carriage can therefore be lowered by means of the height-adjustable guide frame, for example, to make room for a Abkippvorraum that takes over the warmed roll bar from the trolley.
- the hook carriage and / or the transport vehicle preferably each have an electric drive, in particular a belt drive. It is not excluded that the operation of the hook carriage and / or the trolley takes place electro-hydraulically.
- the electrical operation is expedient in particular for a simple and process-optimized control of the transport device.
- the carriage is movable on rails, which are arranged transversely, in particular at right angles, to a furnace passage direction.
- the rail-mounted trolley enables safe and uniform transport of the rolling ingots.
- the carriage may comprise two tilting frames, which are arranged on both sides of the guide frame and each having a transport carriage.
- the two tilting frames are in a particularly preferred manner synchronously driven.
- the at least two trolleys are movable synchronously with each other.
- the synchronously transportable transport trolleys ensure safe and uniform transfer of the rolling bar from the billet pusher.
- the trolleys can be moved up to the bar pusher such that the rail pieces on the oven rails within the Barren Stoßofens abut and thus form an extension of the oven rails.
- the ingot shoes can be easily passed from the bar pusher to the trolley in this way.
- the guide frame preferably has a longitudinal guide for the hook carriage, which extends in parallel between the at least two trolleys.
- the hook carriage is thus movable in parallel between the trolley.
- This arrangement allows the passage of the hook carriage through the trolley, so that the hook of the hook trolley can easily and efficiently grab the bar shoes with the overlying ingot in the bar pusher and pull on the rail section of the trolley.
- the longitudinal guide arranged between the transport carriage or tilting frame for the hook carriage enables a compact design of the transport device.
- the guide frame may include a lifter that is height adjustable with respect to the guide frame.
- the ejector cooperates with a lever arm of the hook in such a way that the hook can be tilted about an axis of rotation, which is arranged in particular transversely, preferably at right angles, to the direction of movement of the hook carriage.
- the lifter allows easy and safe operation of the tilting hook.
- a release of the hook from the bar shoe is preferably carried out by the lifter, which thus forms a particularly simple and easy to maintain release mechanism.
- At least the tilting frame, in particular the transport carriage, and / or at least the guide frame, in particular the hook carriage comprises at least one heat and / or blast shield.
- heat or radiation shields have a positive effect on the life of the device, which is exposed due to the proximity to the furnace outlet side of an increased thermal load. The reliability of the device is thus increased.
- the invention is based on the idea of using the transport device described above for Specify transport of rolling ingots, in particular aluminum ingots, between one or more billet thrusters and a dumping device.
- a further method step comprises the actuation of the hook carriage for transferring the ingot shoe to a cash draw return.
- the transport device or the barrow a trolley 1 with a tilting frame 10 and a guide frame 20.
- the carriage 1 is rail-mounted. Specifically, two rails 2 are provided below the trolley 1, which are firmly connected to a foundation 5, in particular screwed, are.
- the rails 2 are aligned transversely to a bar blast furnace (not shown), so that the carriage 1 is positionable in front of the outputs of different Barrenurbanöfen, which may be arranged parallel to each other.
- the furnace exit side or the furnace area is shown in the figures as a dot-dash line. It can be seen that the carriage 1 is anyway located outside the furnace area.
- the carriage 1 further comprises a plurality of drive units, in particular a travel drive 4 for the carriage 1, a tilting drive 15 for the tilting frame 10, a lifting drive 24 (FIG. Fig. 2 ) for the guide frame 20, a hook drive 29e ( Fig. 2 ) for a hook carriage 21 of the guide frame 20 and a transport drive 16 for a trolley 11 of the tilting frame 10.
- the traction drive 4 is coupled to at least one wheel 3 of the trolley.
- the traction drive 4 thus acts via the wheel 3 with the running rail 2 for locomotion of the trolley 1 together.
- the traction drive 4 is preferably designed as an electric drive, in particular as an electric motor.
- the carriage 1 also carries the tilting frame 10.
- a tilting axis 14 of the tilting frame 10 is pivotally mounted.
- the tilting axis 14 is preferably aligned parallel to the closer running rail 2 or to the nearer wheel 3, wherein the tilting axis 14 is arranged vertically above the nearer running rail 2 or the nearer wheel 3 of the trolley 1.
- Spaced from the tilting axis 14 of the tilting frame 10 is pivotally connected to a tilting joint 17.
- the tilting joint 17 is further coupled to the trolley 1 via a first pivot 17a.
- a second pivot 17b connects the tilting joint 17 with the tilting drive 15, which is pivotally coupled to the trolley 1.
- the tilting drive 15 comprises a translatory drive, For example, a linear drive or a lifting cylinder.
- the tilting drive 15 may comprise a hydraulic cylinder.
- the tilting drive 15 has a spindle drive or a rack and pinion drive. In terms of a compact design, it is advantageous if, as in Fig. 1 illustrated, the tilting drive 15 is disposed completely below the tilting frame 10.
- the tilting frame 10 further comprises a transport carriage guide 18, which extends in the longitudinal direction of the tilting frame 10, that is substantially perpendicular to the tilting axis 14.
- the transport carriage guide 18 may comprise, for example, a rail guide.
- the trolley 11 is mounted longitudinally displaceable. The trolley 11 is thus 10 movable in the longitudinal direction of the tilting frame.
- the transport carriage 11 has guide rollers (not shown) which engage in the transport carriage guide 18.
- the trolley 11 comprises at least one rail carrier 13.
- the trolley 11 has two rail supports 13, as shown in the front view Fig. 3 seen.
- the rail support 13 has to the furnace side or in the direction of the furnace area on an overhang 13a, which projects beyond the tilting frame 10 when the trolley 11 is moved to the front end position.
- the front end position is formed by the position at which the trolley 11 is closest to the oven or oven area or projects into the oven.
- the transport carriage 11 is arranged substantially vertically above the tilting axis 14.
- a rail piece 12 is arranged, which extends substantially horizontally over the entire length of the rail carrier 13.
- the rail carrier 13 and the rail piece 12 are firmly connected, in particular welded or integrally formed.
- two rail supports 13 carry the rail section 12, it is particularly preferred if the rail supports 13 form with the rail section substantially a double-T-beam-like profile. It is also possible that a single rail carrier 13 forms a simple T-beam-like profile with the rail piece 12.
- the carriage 1 also carries the guide frame 20, wherein the guide frame 20 via at least one, in particular two, in particular three, in particular four, lifting joints 25 is pivotally coupled.
- the lifting joints 25 are preferably arranged at a distance from one another, with four lifting joints 25 preferably each two lifting joints 25 forming a pair of lifting levers.
- the lifting joints 25 or lifting joint pairs are arranged spaced apart from one another in the longitudinal direction of the guide frame 20 in order to ensure that the guide frame 20 is raised or lowered in the direction of the axis.
- At least one lifting joint 25 or a pair of lifting levers is connected to a lifting drive 24.
- the oven-further Hebegelenkcru has two lifting joints 25, which are each coupled to a lifting drive 24.
- the lifting drive 24 may be formed analogous to the tilting drive 15 as a translatory drive.
- the lifting drive 24 may comprise a linear motor, in particular a lifting cylinder, especially a hydraulic cylinder.
- the lifting drive 24 is coupled to the trolley 1 and the lifting joint 25 each pivotally.
- the lifting joint 25 is also pivotally coupled to the carriage 1 via a third pivot 25a and to the guide frame 20 by a fourth pivot 25b.
- the guide frame 20 includes a longitudinal guide 23, which may be formed for example as a rail guide or roller guide.
- a hook carriage 21 is mounted longitudinally displaceable.
- the hook carriage 21 guide rollers (not shown), which cooperate with the longitudinal guide 23 such that the hook carriage 21 along the longitudinal guide 23 of the guide frame 20 is movable, in particular movable, is.
- the longitudinal guide 23 is arranged substantially centrally between two transport carriage 11.
- the transport device according to the present embodiment, two tilting frame 10, each comprising a trolley 11.
- the tilting frames 10 are arranged parallel to one another and each have mutually independent tilting drives 15 and transport drives 16.
- the tilting frame 10 are thus independently operable.
- the actuation of the two tilting frame 10 is preferably carried out in a synchronous manner.
- the tilting frames 11 are mechanically connected to each other, for example by a rigid axle or a rigid cross member, so that the tilting frame 11 are synchronously actuated.
- a single tilt drive for both tilting frame 11 may be provided.
- the transport drives 16 so coupled to each other, that both transport vehicles 11 are moved synchronously.
- both a coupling by a corresponding control, as well as a mechanical coupling between the transport drives can be provided, which causes the synchronous movement of the trolley 11.
- the trolley 11 may also be mechanically coupled to each other, for example by a rigid connection between the trolley 11, so that inevitably results in a synchronous movement of the trolley 11.
- the hook carriage 21 comprises a support structure 26 which comprises two landing gear supports 26a and a cross member 26b.
- the cross member 26b is fixedly connected to the chassis beams 26a, preferably welded.
- the chassis beams 26a and the cross member 26b together form substantially a double-T-beam-like structure.
- the chassis supports 26a engage in the longitudinal guide 23 of the guide frame 20, wherein the chassis supports 26a preferably form a roller bearing for casters (not shown), which are arranged within the longitudinal guide 23, in particular within guide rails (not shown), the longitudinal guide 23.
- the cross member 26b extends according to the front view Fig. 3 in the transverse direction on the trolley 11, in particular on the rail sections 12 of the trolley 11 addition.
- the cross member 26b thus has a width which is greater than the outer distance of the transport carriage eleventh
- the hook carriage 21 further comprises at least two, in particular four, in particular eight, hook carrier 27, which are fixedly connected to the cross member 26b, in particular welded, are.
- the hook beams 27 extend from the cross member 26b in the direction of the furnace area.
- the hook carrier 27 thus form an overhang similar to the rail carrier 13 of the trolley 11.
- the hook supports 27 include a pivot bearing 27a, wherein between two hook carriers 27 and two pivot bearings 27a a rotation axis 28 of the hook 22 is arranged.
- the hook 22 is thus pivotally connected by the pivot bearing 27a of the hook carrier 27 with the hook carrier 27.
- the hook 22 includes a boom 22a adapted to project into the furnace when the hook carriage 21 is located in the forward end position.
- the boom 22a has a hook tip 22b that is substantially barb-like in shape.
- the hook tip 22b comprises, in particular, an oblique sliding surface 22c which is connected to a lower surface or edge of the Jib 22a forms an acute angle.
- the sliding surface 22c allows tilting of the hook 22 when the hook 22 is driven against a substantially stationary object such that the sliding surface 22c slides along the object, whereby the hook 22, in particular the boom 22a, about the axis of rotation 28 is tilted down.
- the hook tip 22b further includes a front stop 22d opposing the sliding surface 22c and defining the barb-like shape of the hook tip 22b.
- the front stop 22d engages a bar shoe 40 so that the bar shoe 40 can be pulled out of the oven.
- the boom 22a includes a rear stop 22e, which is adapted for application to a bar shoe 40 and advancing the ingot shoe 40.
- the front and rear stops 22d, 22e are arranged substantially perpendicular to the longitudinal extent of the boom 22a.
- the hook 22 has a lever arm 22f as a kind of counterweight or counterweight to the boom 22a, the lever arm 22f starting from the axis of rotation 28 away from the furnace area, ie towards the rear.
- the lever arm 22f is oriented substantially parallel to the boom 22a, with the lever arm 22f being located higher in relation to the boom 22a. This means that the lever arm 22 f is formed substantially above the rotation axis 28.
- the lever arm 22f engages in the transverse direction of the trolley 11 and the rail section 12 and forms a connection between two mutually parallel arms 22a and hooks 22.
- An internal lever arm 22f ie a the chassis support 26a and the longitudinal guide 23rd facing lever arm 22 f further includes a finger 22 g, which extends vertically downwards in the direction of the trolley 1.
- the finger 22g has a rotatably mounted roller 22h, which cooperates in operation with a later explained in more detail lifter 30 for tilting the hook 22.
- the lifter 30 is coupled to the guide frame 20 via a hinge assembly 32.
- the lifter 30 includes two Aushebeschienen 33, which are arranged on both sides of the guide frame 20, as in the Figures 2 and 3 to recognize.
- the Aushebeschienen 33 are each pivotally connected to a hinge assembly 32, wherein the hinge assembly 32 forms a kinematic chain between the Aushebeschiene 33 and a lifting drive 31.
- Fig. 2 is recognizable that the lifter 30 has a common Aushebeantrieb 31, which is directly coupled to the hinge assembly 32.
- the hinge assembly 32 is connected to another hinge assembly 32 by a hinge shaft 34 so that the lift actuator 31 acts on both hinge assemblies 32 and thus on both lift rails 33.
- the lifting drive 31 may analogously to the tilting drive 15 have a translational drive, in particular a linear drive or a lifting cylinder, for example a hydraulic cylinder.
- the Aushebeschiene 33 extends in the longitudinal direction of the guide frame 22, wherein the Aushebeschiene 33 has a longitudinal extent, which corresponds substantially to the longitudinal extent of the tilting frame 10.
- the lifting rail 33 further includes a front end 33a and a rear end 33b, with the front and rear ends 33a, 33b each forming an inclined sliding surface. This ensures that the roller 22h of the hook 22 is basically arranged above or on the lifting rail 33 during movement of the hook carriage 21 in a travel range which corresponds to the longitudinal extent of the tilting frame 10.
- the transport device is signal-connected via a corresponding control or regulating unit with the control of the bar or several Barrenöfen.
- the below-explained timing steps of the transport device thus preferably determined according to the overall work processes within a plant which comprises ingot bumpers and a rolling mill feed, between which the transport device acts.
- the transport device in particular the trolley 1
- the transport device is positioned in front of the furnace concerned by actuation of the travel drive 4 by a corresponding signal to the transport device.
- the trolley 11 is moved in the trolley guide 18 of the tilting frame in the front end position, so that the trolley 11 is positioned directly in front of the open oven, as in Fig. 4 shown.
- the height of the rail section 12 of the trolley 11 is dimensioned such that the rail section 12 forms an extension of a stove rail (not shown).
- the hook carriage 21 is also driven into the front end position, so that the hook 21, in particular the boom 22a engages in the oven.
- the hook tip 22b is moved against the bar shoe 40, in particular a lateral projection 41 of the bar shoe 40, so that the sliding surface 22c slides obliquely downwards along the projection 41 and causes the hook 22 to tilt.
- the hook 22 tilts back into the rest position, so that when the hook carriage 21 moves back towards the rear end position, the front stop 22d engages the projection 41 and the bar shoe 40 engages in this way the trolley 11, in particular the rail pieces 12, is pulled.
- the operation or movement of the trolley 11 and the hook carriage 21 is preferably carried out by belt or chain drives.
- the belt drive of the hook carriage 21 is in the FIGS. 4 to 14 each represented by a thicker dot-dash line and the belt drive of the trolley 11 by a thinner dot-dash line.
- the hook carriage 21 is driven by a first belt 29 which is connected to a drive pinion 29a.
- the first belt 29 also extends over three further pinions 29b, 29c, 29d.
- two first guide pinions 29c, 29d in the longitudinal direction of the guide frame 20 are arranged spaced apart such that the belt 29 between these two pinions 29c, 29d forms a substantially horizontal course along which the hook carriage 21 is movable.
- the hook carriage 21 with the belt 29 is firmly connected.
- the drive pinion 29a is further coupled to a hook drive 29e disposed substantially centrally in the guide frame 20, as in FIG Fig. 2 shown. How out Fig. 2 also seen, the hook carriage 21 on two belt drives, which are coupled to the common hook drive 29 e.
- the belt drive of the trolley 11 is constructed similarly.
- the belt drive of the trolley 11 has a second belt 19, which is connected to a motor pinion 19 a.
- the second belt 19 extends over a plurality of further pinions 19b, 19c, 19d, 19e, wherein two of the further pinion 19d, 19e spaced apart on the tilting frame 10 are arranged so that the second belt 19 between sprockets 19d, 19e spans substantially horizontally.
- the length of the tensioned belt between the pinions 19d, 19e is adapted such that the transport carriage 11 is movable from the front end position to the rear end position along the transport carriage guide 18 of the tilting frame 10.
- the trolley 11 is firmly connected to the second belt 19.
- the hook carriage 21 coupled to the bar shoe 40 by the hook 22 is moved in the second method step by the first belt 29 or the hook drive 29e in the direction of the rear end position along the longitudinal guide 23 of the guide frame 20, so that the bar shoe 40 on the rail section 12 of Transport cart 11 is pulled. Once the bar shoe 40 is placed on the rail piece 12, the movement of the hook carriage 21 is stopped ( Fig. 5 ).
- the lifter 30 is used to release the hook 22 from the bar shoe 40, as in FIG Fig. 6 shown.
- the kinematic chain formed by the joint arrangement 32 is actuated via the lifting drive 31, which causes the lifter 30 to be raised.
- the lifter 30 lifts the roller 22h or the finger 22g and thus the lever arm 22f upward, whereby due to the rotation axis 28, the hook tip 22b is lowered.
- the engagement of the hook 22 in the bar shoe 40 and the lateral projection 41 of the bar shoe 40 is released.
- the lifter 30 remains raised, at the same time the hook carriage 21 is moved further towards the rear end position.
- the guide frame 20 is arranged in an elevated position. This means that the guide frame 20 is driven by the lifting drive 24 in the upper end position.
- the guide frame 20 is lowered or moved to a lower end position.
- the lifting drive 24 is actuated, whereby the lifting joint 25 rotates about the fourth pivot 25b and causes the lowering of the guide frame 20.
- the carriage 1 is actuated in order to move the transport device to a tilting device 70.
- the tilting device 70 is in the FIGS. 7 to 13 shown as a hook-like or shovel-like dump truck.
- the Abkippvoretti devisetticardi 70 serves to store the rolling bar 50 on a scroll or a rolling mill feed.
- the transport carriage 11 In order to feed the rolling bar 50 to the tilting device 70, the transport carriage 11 is moved by the corresponding belt drive, in particular the second belt 19, in the direction of the rear end position.
- the transport carriage 11 is positioned substantially centrally with respect to the transport carriage guide 18 in this method step, so that there is sufficient free space laterally around the transport carriage 11 for transferring the rolling bar 50 to the tilting device 70.
- the trolley 11 is thus removed from the oven, so that the oven door can be closed.
- the transfer of the rolling bar 50 to the tilting device 70 is in Fig. 9 shown.
- the tilting frame 10 is tilted by actuation of the tilting drive 15, wherein the tilting frame 10 rotates about the tilting axis 14.
- actuation of the tilting drive 15 in particular, a rotation of the tilting joint 17 about the first pivot 17 a, whereby the tilting of the tilting frame 10 is effected.
- the rolling bar 50 is deposited on the tilting device 70, wherein the bar shoes 40 remain on the transport carriage 11.
- the tilting frame 10 initially remains in the tilted position, wherein the transport carriage 11 is moved back into the front end position or the transfer position.
- the tilting device 70 is tilted or pivoted to bring the upright taken roll bar 50 in a substantially horizontal position or store with a flat side on a scroll or a rolling mill feed.
- the carriage 1 is positioned in front of a curb return 80, with the guide frame 20 raised by the lift drive 24 to the upper end position.
- the trolley 11 is moved forward to the front end position, so that the rail pieces 12 form a common, elongated guide for the bar shoes 40 with return rails 81 of the Barrenschückück Entry 80.
- the hook carriage 21 is also moved to the front end position, the hook engaging in the bar shoe 40 disposed on the trolley 11.
- the hook carriage 22 also grips the hook 22 substantially automatically by the sliding surface 22c of the hook tip 22b sliding along the projection 41 of the ingot shoe 40 and the tilting movement of the hook 22 triggers.
- the rear stop 22e of the boom 22a, which is part of the hook 22, comes in this process in abutment with the lateral projection 41 of the bar shoe 40, so that in the further ancestor of the hook carriage 21 of the Bar shoe 40 from the rail section 12 of the trolley 11 is pushed onto the return rail 81 of the Barrenschückück arrangement 80.
- the lifter 30 is actuated to release the hook 22 from the bar shoe 40.
- the operation of the boom 30 is analogous to the method step described above, in which the hook 22 is released after pulling the ingot shoe 40 out of the oven from the bar shoe 40.
- the hook carriage 21 is moved back, wherein the hook 22 remains in the tilted position due to the raised lifter 30 until the hook carriage 21 is far enough away from the Barrenschuhschreibation 80, the roller 22h and the finger 22g from the Aushebeschiene 33 slides down and thus the automatic Reset the hook 22 releases in the rest position.
- the hook carriage 21 is moved to the rear end position.
- a next step the lowering of the guide frame 20 to the lower end position. Further, the trolley 11 is moved back, preferably to about the middle of the trolley guide 18. The hook carriage 21 is still in the rear end position.
- the operation of the trolley 1 between the ovens or between a furnace and the tilting device 70 is permitted.
- the truck 1 is operated to position the transport device in front of a furnace which discharges the next heated and homogenized rolling ingot 50.
- the transport device is brought into the basic position for the next clock sequence.
- the hook carriage 21 is moved to the waiting position.
- the waiting position of the hook carriage 21 is according to Fig. 14 achieved when the boom 22a of the hook 22 is disposed substantially laterally of the trolley 11 and below the rail section 12.
- the guide frame 20 is preferably arranged in the basic position in the lower end position, ie in the lowered position.
- the oven door is opened and immediately the guide frame 20 is raised to position the trolleys 11 on the oven rails on the one hand and the hook 22 and boom 22a, respectively, into the oven and the Rolling bar 50 with the help of the ingot shoes 40, as in Fig. 4 shown.
- the carriage 1 preferably corresponding devices, such as brakes, on. Furthermore, it is advantageous if the transport device comprises heat or blasting shields which minimize the thermal effects on the mechanical and electrical components.
- the heat or blasting shields are preferably arranged in the front region, that is on the furnace side, of the transport device. For example Radiation shields or heat shields can be assigned to the tilting frame, the guide frame and the carriage on the furnace side.
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Description
Die Erfindung betrifft eine Transportvorrichtung für Walzbarren, insbesondere Aluminium-Walzbarren, die Verwendung einer derartigen Transportvorrichtung sowie ein Verfahren zum Transport von Walzbarren.The invention relates to a transport device for rolling ingots, in particular aluminum ingots, the use of such a transport device and a method for transporting rolling ingots.
Bei der industriellen Produktion von Aluminium-Halbzeugen wird das Aluminium in Form von Walzbarren zunächst einer Wärmebehandlung unterzogen, um anschließend in einem Walzwerk in die gewünschte Blechform überführt zu werden. Die Wärmebehandlung führt zu einem Aufwärmen und Homogenisieren des Aluminiums, was den Walzprozess erleichtert und die Qualität des hergestellten Halbzeugs erhöht.In the industrial production of aluminum semi-finished products, the aluminum is first subjected to a heat treatment in the form of ingots, in order then to be converted into the desired sheet form in a rolling mill. The heat treatment leads to a warming up and homogenization of the aluminum, which facilitates the rolling process and increases the quality of the semifinished product produced.
Es ist bekannt, zum Aufwärmen bzw. Homogenisieren von Aluminium-Walzbarren Barrenstoßöfen einzusetzen. Derartige Öfen sind feststehend und umfassen jeweils eine Eintrittsseite und eine Austrittsseite. Dazwischen sind innerhalb des Ofens in Längsrichtung Schienen angebracht. Üblicherweise umfassen Barrenstoßöfen zwei Schienen, die als Führung für Barrenschuhe dienen. Die Barrenschuhe sind aus Gusseisen gefertigt und ausreichend hitzebeständig, um innerhalb des aufgeheizten Barrenstoßofens eine Formbeständigkeit zu gewährleisten. Die zu erwärmenden Walzbarren werden auf diesen Schuhen abgelegt und durch den Ofen gefahren. Auf diese Weise ist eine kontinuierliche Erwärmung von Walzbarren möglich.It is known to use Barrenstoßöfen for reheating or homogenizing aluminum ingots. Such furnaces are fixed and each comprise an inlet side and an outlet side. In between, rails are longitudinally mounted within the furnace. Usually Barrenstoßöfen comprise two rails that serve as a guide for bar shoes. The ingot shoes are made of cast iron and are sufficiently heat resistant to ensure dimensional stability within the heated bar bender. The ingots to be heated are deposited on these shoes and driven through the oven. In this way, a continuous heating of rolling ingots is possible.
Die Beschickung des Barrenstoßofens erfolgt über einen Rollgang, auf welchem die Walzbarren an den Ofen herangefahren werden. Der Rollgang ist rechtwinklig zum Ofen aufgestellt. Eine Beschickungsvorrichtung, auch "Up-Ender" genannt, übernimmt jeweils einen Barren vom Rollgang und stellt diesen auf die Barrenschuhe ab. Sobald die Ofeneintrittstüre geöffnet ist, werden die Barrenschuhe mit dem Walzbarren in den Ofen hineingeschoben. Durch das kontinuierliche Nachschieben von Barrenschuhen in den Ofen werden die Barrenschuhe bzw. Walzbarren durch den Ofen gestoßen.The feeding of the billet bender takes place via a roller table, on which the rolling bars are moved up to the oven. The roller table is set up at right angles to the oven. A feeder, also called "Up-Ender", takes a bar from the roller table and places it on the bar shoes. Once the oven entrance door is open, the ingot shoes with the rolling ingot are pushed into the oven. By the continuous Pushing bar shoes into the oven pushes the ingot or ingots through the oven.
An der Austrittsseite werden die Barrenschuhe mit dem aufgelegten Walzbarren durch eine Auszugsvorrichtung aus dem Ofen herausgezogen. Eine Abkippvorrichtung, auch "Down-Ender" genannt, legt den aufgewärmten Walzbarren auf einen Rollgang des Walzwerkes ab.At the exit side, the bar shoes with the rolled bar drawn are pulled out of the oven by a pull-out device. A Abkippvorrichtung, also called "Down Ender", puts the warmed roll bar on a roller table of the rolling mill.
Sowohl der Up-Ender als auch der Down-Ender sind auf dem Hallenfundament an der Eintritts- bzw. Austrittsseite des Barrenstoßofens fest verankert. Das bedeutet, dass jeder Up-Ender bzw. Down-Ender jeweils einem Barrenstoßofen zugeordnet ist. In der Praxis zeigt sich, dass die feste Zuordnung einer Auszugs- bzw. Abkippvorrichtung zu einem Barrenstoßofen zu einer ungünstigen Auslastung der Auszugs- bzw. Abkippvorrichtung führt. Aufgrund der Wartezeiten, die dadurch entstehen, dass die Walzbarren lediglich intervallartig aus dem Barrenstoßofen ausgegeben werden, ergeben sich relativ lange Stillstandszeiten der Auszugs- bzw. Abkippvorrichtung. Gleichzeitig ist bei Verwendung mehrerer Barrenstoßöfen für jeden Barrenstoßofen eine eigene Auszugs- bzw. Abkippvorrichtung erforderlich, was zu höheren Investitions- und Wartungskosten führt.Both the Up-Ender and the Down-Ender are firmly anchored on the hall foundation at the entrance and exit sides of the billet baffle. This means that each Up-Ender or Down-Ender is each assigned to a bar blast furnace. In practice it turns out that the fixed assignment of a pull-out or tilting device to a bar pusher furnace leads to an unfavorable utilization of the pull-out or tilting device. Due to the waiting times that result from the fact that the rolling bars are issued only at intervals from the Barrenstoßofen, resulting in relatively long downtime of the pull or Abkippvorrichtung. At the same time when using multiple Barrenstoßöfen for each Barstoßstoßofen own extract or Abkippvorrichtung required, resulting in higher investment and maintenance costs.
Die Aufgabe der Erfindung besteht darin, eine Transportvorrichtung für Walzbarren anzugeben, die eine verbesserte Auslastung ermöglicht und durch die die Investitions- und Wartungskosten einer Produktionsanlage für Walzerzeugnisse gesenkt werden. Der Erfindung liegt ferner die Aufgabe zugrunde, eine Verwendung einer derartigen Transportvorrichtung sowie ein Verfahren zum Transport von Walzbarren anzugeben.The object of the invention is to provide a transport device for rolling bars, which allows for improved utilization and by the investment and maintenance costs of a production line for rolled products can be reduced. The invention is further based on the object of specifying a use of such a transport device and a method for transporting rolling bars.
Erfindungsgemäß wird diese Aufgabe im Hinblick auf die Vorrichtung durch den Gegenstand des Patentanspruchs 1, im Hinblick auf die Verwendung durch den Gegenstand des Patentanspruchs 11 und im Hinblick auf das Verfahren durch den Gegenstand des Patentanspruchs 12 gelöst.According to the invention this object is achieved with regard to the device by the subject-matter of
Die Erfindung beruht auf dem Gedanken, eine Transportvorrichtung für Walzbarren mit wenigstens einem Fahrwagen anzugeben. Der Fahrwagen umfasst einen Kipprahmen und einen Führungsrahmen. Der Kipprahmen weist wenigstens einen längsverschieblich bewegbaren Transportwagen auf, der wenigstens ein Schienenstück zur Aufnahme eines Barrenschuhs umfasst. Das Schienenstück ist zur Bildung einer Schienenverlängerung kollinear zu einer Ofenschiene positionierbar. Der Führungsrahmen weist wenigstens einen Hakenwagen auf, der im Wesentlichen parallel zum Transportwagen bewegbar ist. Der Hakenwagen umfasst wenigstens einen kippbaren Haken zum Eingriff in den Barrenschuh.The invention is based on the idea of specifying a transport device for rolling ingots with at least one carriage. The carriage comprises a tilting frame and a guide frame. The tilting frame has at least one longitudinally movable transport trolley, which comprises at least one rail piece for receiving a bar shoe. The rail section is collinear to a furnace rail positionable to form a rail extension. The guide frame has at least one hook carriage, which is movable substantially parallel to the transport carriage. The hook cart comprises at least one tiltable hook for engagement in the bar shoe.
Die Erfindung weist mehrere Vorteile auf. Einerseits ermöglicht der Fahrwagen die Zuordnung der Transportvorrichtung zu mehreren Öfen, insbesondere Barrenstoßöfen. Auf diese Weise wird der Investitions- und Wartungsaufwand für Produktionsanlagen zur Herstellung von Walzerzeugnissen reduziert. Gleichzeitig wird die Auslastung der Transportvorrichtung erhöht, also die aus dem Stand der Technik bekannten Stillstandszeiten beim Transport von Walzbarren von den Öfen zum Walzwerk reduziert, so dass ein effizienter Betrieb der Transportvorrichtung und der gesamten Produktionsanlage sichergestellt ist. Andererseits ermöglicht die erfindungsgemäße Konstruktion die Kombination einer Auszugsvorrichtung, nämlich dem Hakenwagen, mit dem Transportwagen. Die erfindungsgemäße Transportvorrichtung vereint also sowohl die Funktion des Herausziehens des Walzbarrens aus dem Barrenstoßofen, als auch die Funktion des Weitertransportes des Walzbarrens zum Walzwerk. Die aus dem Stand der Technik bekannte, technisch komplizierte Übergabe des Walzbarrens von der Auszugsvorrichtung zu einer Abkippvorrichtung wird mit der erfindungsgemäßen Transportvorrichtung vereinfacht.The invention has several advantages. On the one hand, the carriage allows the assignment of the transport device to a plurality of ovens, in particular Barrenstoßöfen. In this way, the investment and maintenance costs for production facilities for the production of rolled products is reduced. At the same time the utilization of the transport device is increased, so the known from the prior art downtime in the transport of rolling billets from the furnaces to the rolling mill reduced, so that an efficient operation of the transport device and the entire production plant is ensured. On the other hand, the construction according to the invention enables the combination of a pull-out device, namely the hook carriage, with the transport carriage. Thus, the transport device according to the invention combines both the function of pulling out the rolling bar from the Barrenstoßofen, as well as the function of further transport of the rolling ingot to the rolling mill. The known from the prior art, technically complicated transfer of the rolling bar from the extension device to a Abkippvorrichtung is simplified with the transport device according to the invention.
Erfindungsgemäß ist der Transportwagen quer, insbesondere rechtwinklig, zu einer Bewegungsrichtung des Fahrwagens verfahrbar. Das ermöglicht eine einfache und effiziente Nutzung der Transportvorrichtung für die Übernahme von Walzbarren aus mehreren Barrenstoßöfen und die Übergabe der Walzbarren an ein gemeinsames Walzwerk. Wenn die Barrenstoßöfen parallel nebeneinander angeordnet sind, wird durch das Verfahren des Fahrwagens und den quer dazu verschieblichen Transportwagen eine schnelle Positionierung der Transportvorrichtung vor dem Barrenstoßofen ermöglicht, der den nächsten Walzbarren freigibt.According to the invention, the transport vehicle can be moved transversely, in particular at right angles, to a movement direction of the vehicle. This allows a simple and efficient use of the transport device for the takeover of rolling billets from several bar blast furnaces and the transfer of the Rolling bar to a common rolling mill. If the ingot bumpers are arranged parallel to each other, the method of the trolley and the transversely movable to transport trolleys fast positioning of the transport device in front of the bar pusher is made possible, which releases the next rolling ingot.
Bei einer bevorzugten Ausführungsform der erfindungsgemäßen Transportvorrichtung umfasst der Kipprahmen eine Kippachse, die parallel zu einer Bewegungsrichtung des Fahrwagens angeordnet ist. Diese Anordnung der Kippachse erleichtert die Übergabe des Walzbarrens von dem Transportwagen an ein Walzwerk bzw. eine Abkippvorrichtung.In a preferred embodiment of the transport device according to the invention the tilting frame comprises a tilting axis, which is arranged parallel to a direction of movement of the trolley. This arrangement of the tilting axis facilitates the transfer of the rolling bar from the trolley to a rolling mill or a Abkippvorrichtung.
Bei einer weiteren bevorzugten Ausführungsform der erfindungsgemäßen Transportvorrichtung ist der Führungsrahmen höhenverstellbar. Die Höhenverstellbarkeit des Führungsrahmens erleichtert die Handhabung bzw. Steuerung der Transportvorrichtung. Insbesondere ermöglicht die Höhenverstellbarkeit des Führungsrahmens das Absenken bzw. Abheben des Hakenwagens, vorzugsweise in Relation zum Transportwagen. Der Hakenwagen kann also mit Hilfe des höhenverstellbaren Führungsrahmens abgesenkt werden, um beispielsweise Platz für eine Abkippvorrichtung zu schaffen, die den aufgewärmten Walzbarren vom Transportwagen übernimmt.In a further preferred embodiment of the transport device according to the invention, the guide frame is height-adjustable. The height adjustability of the guide frame facilitates the handling or control of the transport device. In particular, the height adjustment of the guide frame allows the lowering or lifting of the hook carriage, preferably in relation to the trolley. The hook carriage can therefore be lowered by means of the height-adjustable guide frame, for example, to make room for a Abkippvorrichtung that takes over the warmed roll bar from the trolley.
Der Hakenwagen und/oder der Transportwagen weisen vorzugsweise jeweils einen elektrischen Antrieb, insbesondere Riemenantrieb, auf. Dabei ist nicht ausgeschlossen, dass die Betätigung des Hakenwagens und/oder des Transportwagens elektrohydraulisch erfolgt. Zweckmäßig ist die elektrische Betätigung insbesondere für eine einfache und prozessoptimierte Steuerung der Transportvorrichtung.The hook carriage and / or the transport vehicle preferably each have an electric drive, in particular a belt drive. It is not excluded that the operation of the hook carriage and / or the trolley takes place electro-hydraulically. The electrical operation is expedient in particular for a simple and process-optimized control of the transport device.
Gemäß einer weiteren bevorzugten Ausführungsform der erfindungsgemäßen Transportvorrichtung ist der Fahrwagen auf Fahrschienen verfahrbar, die quer, insbesondere rechtwinklig, zu einer Ofendurchgangsrichtung angeordnet sind. Die Kombination des Fahrwagens mit Fahrschienen, die vorzugsweise fest auf einem Hallenboden bzw. einem Fundament montiert sind, hat einerseits im Hinblick auf die Energieeffizienz der Transportvorrichtung Vorteile, und begünstigt andererseits einen relativ geringen Wartungs- und Reparaturaufwand. Überdies ermöglicht der schienengelagerte Fahrwagen einen sicheren und gleichmäßigen Transport der Walzbarren.According to a further preferred embodiment of the transport device according to the invention the carriage is movable on rails, which are arranged transversely, in particular at right angles, to a furnace passage direction. The combination of the trolley with rails, which are preferably fixedly mounted on a hall floor or a foundation, on the one hand in terms of energy efficiency of the transport device advantages, and on the other hand favors a relatively low maintenance and repair costs. Moreover, the rail-mounted trolley enables safe and uniform transport of the rolling ingots.
Der Fahrwagen kann zwei Kipprahmen umfassen, die beidseitig des Führungsrahmens angeordnet sind und jeweils einen Transportwagen aufweisen. Die beiden Kipprahmen sind in besonders bevorzugter Weise synchron zueinander ansteuerbar.The carriage may comprise two tilting frames, which are arranged on both sides of the guide frame and each having a transport carriage. The two tilting frames are in a particularly preferred manner synchronously driven.
Vorzugsweise sind die wenigstens zwei Transportwagen synchron zueinander verfahrbar. Die synchron verfahrbaren Transportwagen gewährleisten eine sichere und gleichmäßige Übernahme des Walzbarrens aus dem Barrenstoßofen. Dabei können die Transportwagen an den Barrenstoßofen herangefahren werden derart, dass die Schienenstücke an den Ofenschienen innerhalb des Barrenstoßofens anliegen und somit eine Verlängerung der Ofenschienen bilden. Die Barrenschuhe können auf diese Weise einfach vom Barrenstoßofen an den Transportwagen übergeben werden.Preferably, the at least two trolleys are movable synchronously with each other. The synchronously transportable transport trolleys ensure safe and uniform transfer of the rolling bar from the billet pusher. The trolleys can be moved up to the bar pusher such that the rail pieces on the oven rails within the Barren Stoßofens abut and thus form an extension of the oven rails. The ingot shoes can be easily passed from the bar pusher to the trolley in this way.
Die Übergabe des Walzbarrens aus dem Barrenstoßofen an den Transportwagen wird insbesondere dadurch erleichtert, dass der Führungsrahmen vorzugsweise eine Längsführung für den Hakenwagen aufweist, die sich parallel zwischen den wenigstens zwei Transportwagen erstreckt. Der Hakenwagen ist also parallel zwischen den Transportwagen verfahrbar. Diese Anordnung ermöglicht das Hindurchgreifen des Hakenwagens durch die Transportwagen, so dass der Haken des Hakenwagens einfach und effizient die Barrenschuhe mit dem darauf aufliegenden Walzbarren im Barrenstoßofen greifen und auf das Schienenstück des Transportwagens ziehen kann. Ferner ermöglicht die zwischen den Transportwagen bzw. Kipprahmen angeordnete Längsführung für den Hakenwagen eine kompakte Bauweise der Transportvorrichtung.The transfer of the rolling ingot from the billet pusher to the trolley is particularly facilitated by the fact that the guide frame preferably has a longitudinal guide for the hook carriage, which extends in parallel between the at least two trolleys. The hook carriage is thus movable in parallel between the trolley. This arrangement allows the passage of the hook carriage through the trolley, so that the hook of the hook trolley can easily and efficiently grab the bar shoes with the overlying ingot in the bar pusher and pull on the rail section of the trolley. Furthermore, the longitudinal guide arranged between the transport carriage or tilting frame for the hook carriage enables a compact design of the transport device.
Der Führungsrahmen kann einen Ausheber umfassen, der bezüglich des Führungsrahmens höhenverstellbar ist. Der Ausheber wirkt mit einem Hebelarm des Hakens derart zusammen, dass der Haken um eine Drehachse, die insbesondere quer, vorzugsweise rechtswinklig, zur Bewegungsrichtung des Hakenwagens angeordnet ist, kippbar ist. Der Ausheber ermöglicht eine einfache und sichere Betätigung des kippbaren Hakens. Insbesondere ein Lösen des Hakens vom Barrenschuh erfolgt vorzugsweise durch den Ausheber, der somit einen besonders einfachen und wartungsfreundlichen Lösemechanismus bildet.The guide frame may include a lifter that is height adjustable with respect to the guide frame. The ejector cooperates with a lever arm of the hook in such a way that the hook can be tilted about an axis of rotation, which is arranged in particular transversely, preferably at right angles, to the direction of movement of the hook carriage. The lifter allows easy and safe operation of the tilting hook. In particular, a release of the hook from the bar shoe is preferably carried out by the lifter, which thus forms a particularly simple and easy to maintain release mechanism.
In einer weiteren bevorzugten Ausgestaltung der erfindungsgemäßen Transportvorrichtung ist vorgesehen, dass zumindest der Kipprahmen, insbesondere der Transportwagen, und/oder zumindest der Führungsrahmen, insbesondere der Hakenwagen, wenigstens ein Hitze- und/oder Strahlschutzschild umfasst. Derartige Hitze- bzw. Strahlschutzschilder wirken sich positiv auf die Lebensdauer der Vorrichtung aus, die aufgrund der Nähe zur Ofenausgangsseite einer erhöhten thermischen Belastung ausgesetzt ist. Die Betriebssicherheit der Vorrichtung wird somit erhöht.In a further preferred embodiment of the transport device according to the invention, it is provided that at least the tilting frame, in particular the transport carriage, and / or at least the guide frame, in particular the hook carriage, comprises at least one heat and / or blast shield. Such heat or radiation shields have a positive effect on the life of the device, which is exposed due to the proximity to the furnace outlet side of an increased thermal load. The reliability of the device is thus increased.
Gemäß einem nebengeordneten Aspekt beruht die Erfindung auf dem Gedanken, eine Verwendung der vorstehend beschriebenen Transportvorrichtung zum Transport von Walzbarren, insbesondere Aluminium-Walzbarren, zwischen einem oder mehreren Barrenstoßöfen und einer Abkippvorrichtung anzugeben.According to a secondary aspect, the invention is based on the idea of using the transport device described above for Specify transport of rolling ingots, in particular aluminum ingots, between one or more billet thrusters and a dumping device.
Ein weiterer nebengeordneter Aspekt der Erfindung betrifft ein Verfahren zum Transport von Walzbarren zwischen einem oder mehreren Öfen und einem Walzwerk, das die folgenden Schritte umfasst:
- Bereitstellen einer vorstehend beschriebenen Transportvorrichtung;
- Verlängerung wenigstens einer Ofenschiene, wobei das Schienenstück des Transportwagens kollinear und bündig an die Ofenschiene angelegt wird;
- Betätigung des Hakenwagens derart, dass der Haken einen Barrenschuh greift und auf das Schienenstück des Transportwagens bewegt;
- Längsverschiebung des Transportwagens und Abkippen des Kipprahmens zur Übergabe des Walzbarrens an eine Abkippvorrichtung;
- Providing a transport device as described above;
- Extending at least one furnace rail, wherein the rail section of the trolley collinear and flush is applied to the furnace rail;
- Actuation of the hook carriage such that the hook engages a bar shoe and moves on the rail section of the trolley;
- Longitudinal displacement of the trolley and tilting of the tilting frame for transferring the rolling ingot to a Abkippvorrichtung;
Vorzugsweise umfasst ein weiterer Verfahrensschritt die Betätigung des Hakenwagens zur Übergabe des Barrenschuhs an eine Barrenschuhrückführung.Preferably, a further method step comprises the actuation of the hook carriage for transferring the ingot shoe to a cash draw return.
Die im Zusammenhang mit der Transportvorrichtung genannten Vorteile und Wirkungen gelten entsprechend für das erfindungsgemäße Verfahren zum Transport von Walzbarren.The advantages and effects mentioned in connection with the transport device apply correspondingly to the method according to the invention for transporting rolling bars.
Die Erfindung wird im Folgenden anhand von Ausführungsbeispielen unter Bezugnahme auf die beigefügten, schematischen Zeichnungen näher erläutert. Darin zeigen:
- Figur 1:
- eine Seitenansicht einer Transportvorrichtung nach einem erfindungsgemäßen Ausführungsbeispiel;
- Figur 2:
- eine Draufsicht auf die
Transportvorrichtung gemäß Figur 1 ; - Figur 3:
- eine Vorderansicht der Transportvorrichtung gemäß
Figur 1 ; und Figuren 4 bis 14:- eine Seitenansicht der Transportvorrichtung gemäß
Figur 1 in unterschiedlichen Verfahrensschritten beim Transport von Walzbarren.
- FIG. 1:
- a side view of a transport device according to an embodiment of the invention;
- FIG. 2:
- a plan view of the transport device according to
FIG. 1 ; - FIG. 3:
- a front view of the transport device according to
FIG. 1 ; and - FIGS. 4 to 14:
- a side view of the transport device according to
FIG. 1 in different process steps in the transport of rolling ingots.
Wie in der Seitenansicht gemäß
Der Fahrwagen 1 trägt ferner den Kipprahmen 10. Dazu weist der Fahrwagen 1 ein Kippachsenlager 6 auf, das im Bereich bzw. konkret oberhalb des Rades 3 des Fahrwagens 1, angeordnet ist. In dem Kippachsenlager 6 ist eine Kippachse 14 des Kipprahmens 10 drehgelenkig gelagert. Die Kippachse 14 ist vorzugsweise parallel zur ofennäheren Fahrschiene 2 bzw. zum ofennäheren Rad 3 ausgerichtet, wobei die Kippachse 14 vertikal oberhalb der ofennäheren Fahrschiene 2 bzw. des ofennäheren Rades 3 des Fahrwagens 1 angeordnet ist. Von der Kippachse 14 beabstandet ist der Kipprahmen 10 mit einem Kippgelenk 17 drehgelenkig verbunden. Das Kippgelenk 17 ist ferner mit dem Fahrwagen 1 über ein erstes Drehgelenk 17a gekoppelt. Ein zweites Drehgelenk 17b verbindet das Kippgelenk 17 mit dem Kippantrieb 15, der drehgelenkig mit dem Fahrwagen 1 gekoppelt ist. Der Kippantrieb 15 umfasst einen translatorischen Antrieb, beispielsweise einen Linearantrieb oder einen Hubzylinder. Insbesondere kann der Kippantrieb 15 einen Hydraulikzylinder umfassen. Es ist auch möglich, dass der Kippantrieb 15 einen Spindelantrieb oder einen Zahnstangenantrieb aufweist. Im Sinne einer kompakten Bauweise ist es vorteilhaft, wenn, wie in
Der Kipprahmen 10 umfasst ferner eine Transportwagenführung 18, die sich in Längsrichtung des Kipprahmens 10, also im Wesentlichen rechtwinklig zur Kippachse 14, erstreckt. Die Transportwagenführung 18 kann beispielsweise eine Schienenführung umfassen. In der Transportwagenführung 18 ist der Transportwagen 11 längsverschieblich gelagert. Der Transportwagen 11 ist also in Längsrichtung des Kipprahmens 10 verfahrbar. Vorzugsweise weist der Transportwagen 11 dazu Führungsrollen (nicht dargestellt) auf, die in die Transportwagenführung 18 eingreifen.The tilting
Der Transportwagen 11 umfasst wenigstens einen Schienenträger 13. Vorzugsweise weist der Transportwagen 11 zwei Schienenträger 13 auf, wie aus der Vorderansicht gemäß
Der Fahrwagen 1 trägt ferner den Führungsrahmen 20, wobei der Führungsrahmen 20 über wenigstens eine, insbesondere zwei, insbesondere drei, insbesondere vier, Hebegelenke 25 gelenkig gekoppelt ist. Die Hebegelenke 25 sind vorzugsweise beabstandet voneinander angeordnet, wobei bei vier Hebegelenken 25 vorzugsweise jeweils zwei Hebegelenke 25 ein Hebegelenkpaar bilden. Die Hebegelenke 25 bzw. Hebegelenkpaare sind in Längsrichtung des Führungsrahmens 20 voneinander beabstandet angeordnet, um ein achsengerechtes Heben bzw. Senken des Führungsrahmens 20 zu gewährleisten. Wenigstens ein Hebegelenk 25 bzw. ein Hebegelenkpaar ist mit einem Hebeantrieb 24 verbunden. Vorzugsweise weist das ofenfernere Hebegelenkpaar zwei Hebegelenke 25 auf, die jeweils mit einem Hebeantrieb 24 gekoppelt sind. Der Hebeantrieb 24 kann analog zum Kippantrieb 15 als translatorischer Antrieb ausgebildet sein. Beispielsweise kann der Hebeantrieb 24 einen Linearmotor, insbesondere einen Hubzylinder, speziell einen Hydraulikzylinder, umfassen. Der Hebeantrieb 24 ist mit dem Fahrwagen 1 und dem Hebegelenk 25 jeweils drehgelenkig gekoppelt. Das Hebegelenk 25 ist ebenfalls mit dem Fahrwagen 1 über ein drittes Drehgelenk 25a und mit dem Führungsrahmen 20 durch ein viertes Drehgelenk 25b drehgelenkig gekoppelt.The
Der Führungsrahmen 20 umfasst eine Längsführung 23, die beispielsweise als Schienenführung oder Rollenführung ausgebildet sein kann. In der Längsführung 23 ist ein Hakenwagen 21 längsverschieblich gelagert. Vorzugsweise weist der Hakenwagen 21 Führungsrollen (nicht dargestellt) auf, die mit der Längsführung 23 derart zusammenwirken, dass der Hakenwagen 21 entlang der Längsführung 23 des Führungsrahmens 20 bewegbar, insbesondere verfahrbar, ist. Wie in
Gemäß
Der Hakenwagen 21 umfasst eine Tragstruktur 26, die zwei Fahrwerkträger 26a und einem Querträger 26b umfasst. Der Querträger 26b ist mit den Fahrwerkträgern 26a fest verbunden, vorzugsweise verschweißt. Die Fahrwerkträger 26a und der Querträger 26b bilden gemeinsam im Wesentlichen eine doppel-T-trägerartige Struktur. Die Fahrwerksträger 26a greifen in die Längsführung 23 des Führungsrahmens 20 ein, wobei die Fahrwerksträger 26a vorzugsweise ein Rollenlager für Fahrrollen (nicht dargestellt) bilden, die innerhalb der Längsführung 23, insbesondere innerhalb von Führungsschienen (nicht dargestellt), der Längsführung 23 angeordnet sind. Der Querträger 26b erstreckt sich gemäß der Vorderansicht nach
Der Hakenwagen 21 umfasst ferner wenigstens zwei, insbesondere vier, insbesondere acht, Hakenträger 27, die mit dem Querträger 26b fest verbunden, insbesondere verschweißt, sind. Die Hakenträger 27 erstrecken sich dabei von dem Querträger 26b in Richtung des Ofenbereichs. Die Hakenträger 27 bilden also analog zum Schienenträger 13 des Transportwagens 11 einen Überhang. Ferner umfassen die Hakenträger 27 ein Drehlager 27a, wobei zwischen jeweils zwei Hakenträgern 27 bzw. zwei Drehlagern 27a eine Drehachse 28 des Hakens 22 angeordnet ist. Der Haken 22 ist also durch die Drehlager 27a der Hakenträger 27 mit den Hakenträger 27 drehgelenkig verbunden.The
Der Haken 22 umfasst einen Ausleger 22a, der angepasst ist, in den Ofen hineinzuragen, wenn der Hakenwagen 21 in der vorderen Endposition angeordnet ist. Der Ausleger 22a weist eine Hakenspitze 22b auf, die im Wesentlichen einen widerhakenähnliche Form aufweist. Die Hakenspitze 22b umfasst insbesondere eine schräge Gleitfläche 22c, die mit einer unteren Fläche bzw. Kante des Auslegers 22a einen spitzen Winkel bildet. Im Zusammenwirken mit dem Drehlager 27a ermöglicht die Gleitfläche 22c ein Kippen des Hakens 22, wenn der Haken 22 derart gegen einen im Wesentlichen feststehenden Gegenstand gefahren wird, dass die Gleitfläche 22c an dem Gegenstand entlang gleitet, wodurch der Haken 22, insbesondere der Ausleger 22a, um die Drehachse 28 nach unten gekippt wird. Die Hakenspitze 22b umfasst ferner einen vorderen Anschlag 22d, der der Gleitfläche 22c gegenüberliegend angeordnet ist und die widerhakenartige Form der Hakenspitze 22b begrenzt. Im Gebrauch kommt der vordere Anschlag 22d in Eingriff mit einem Barrenschuh 40, so dass der Barrenschuh 40 aus dem Ofen gezogen werden kann. Ferner umfasst der Ausleger 22a einen hinteren Anschlag 22e, der zum Anlegen an einen Barrenschuh 40 und Vorschieben des Barrenschuhs 40 angepasst ist. Der vordere und hintere Anschlag 22d, 22e sind im Wesentlichen rechtwinklig zur Längserstreckung des Auslegers 22a angeordnet.The
Der Haken 22 weist als eine Art Gegenelement bzw. Gegengewicht zum Ausleger 22a einen Hebelarm 22f auf, wobei der Hebelarm 22f ausgehend von der Drehachse 28 vom Ofenbereich weg, d.h. nach hinten, weist. Der Hebelarm 22f ist im Wesentlichen parallel zum Ausleger 22a ausgerichtet, wobei der Hebelarm 22f gegenüber dem Ausleger 22a höherliegend angeordnet ist. Das bedeutet, dass der Hebelarm 22f im Wesentlichen oberhalb der Drehachse 28 ausgebildet ist. Wie in
Der Ausheber 30 ist mit dem Führungsrahmen 20 über eine Gelenkanordnung 32 gekoppelt. Der Ausheber 30 umfasst zwei Aushebeschienen 33, die beidseitig am Führungsrahmen 20 angeordnet sind, wie in den
Die Funktionsweise der Transportvorrichtung bzw. des Barrenwagens wird im Folgenden anhand des in den
Es ist von Vorteil, wenn die Transportvorrichtung über eine entsprechende Steuer- bzw. Regeleinheit mit der Steuerung des Barrenofens oder mehrerer Barrenöfen signalverbunden ist. Die nachfolgend erläuterten Taktschritte der Transportvorrichtung bestimmten sich also vorzugsweise nach dem Gesamtarbeitsabläufen innerhalb einer Anlage, die Barrenstoßöfen und eine Walzwerkzuführung umfasst, zwischen welchen die Transportvorrichtung agiert.The operation of the transport device or the ingot car is described below with reference to the in the
It is advantageous if the transport device is signal-connected via a corresponding control or regulating unit with the control of the bar or several Barrenöfen. The below-explained timing steps of the transport device thus preferably determined according to the overall work processes within a plant which comprises ingot bumpers and a rolling mill feed, between which the transport device acts.
Wenn ein Barrenstoßofen zur Ausgabe eines aufgewärmten und homogenisierten Walzbarrens 60 bereit ist, wird durch ein entsprechendes Signal an die Transportvorrichtung die Transportvorrichtung, insbesondere der Fahrwagen 1 durch Betätigung des Fahrantriebs 4 vor dem betreffenden Ofen positioniert. Der Transportwagen 11 wird in der Transportwagenführung 18 des Kipprahmens in die vordere Endposition gefahren, so dass der Transportwagen 11 direkt vor den geöffneten Ofen positioniert ist, wie in
Die im Ofen verlegten Schienen, auf welchen die Barrenschuhe 40 durch den Ofen gestoßen werden, werden also durch die Schienenstücke 12 der Transportwagen 11 verlängert. Im ersten Verfahrensschritt wird ebenso der Hakenwagen 21 in die vordere Endlage gefahren, so dass der Haken 21, insbesondere der Ausleger 22a in den Ofen eingreift. Bei der Vorwärtsbewegung des Hakenwagens 21 in den Ofen hinein wird die Hakenspitze 22b gegen den Barrenschuh 40, insbesondere einen seitlichen Vorsprung 41 des Barrenschuhs 40 gefahren, so dass die Gleitfläche 22c entlang des Vorsprungs 41 schräg nach unten gleitet und ein Kippen des Hakens 22 veranlasst. Sobald die Hakenspitze 22b den Vorsprung 41 passiert hat, kippt der Haken 22 in die Ruhelage zurück, so dass beim Zurückfahren des Hakenwagens 21 in Richtung der hinteren Endposition der vordere Anschlag 22d mit dem Vorsprung 41 in Eingriff gelangt und der Barrenschuh 40 auf diese Weise auf den Transportwagen 11, insbesondere die Schienenstücke 12, gezogen wird.The laid in the oven rails on which the bar shoes 40 are pushed through the oven are thus extended by the
In diesem Zusammenhang wird darauf hingewiesen, dass jeweils zwei Haken 22, wie in
Die Betätigung bzw. Bewegung des Transportwagens 11 und des Hakenwagens 21 erfolgt vorzugsweise durch Riemen- oder Kettenantriebe. Der Riemenantrieb des Hakenwagens 21 ist in den
Der Hakenwagen 21 wird durch einen ersten Riemen 29 angetrieben, der mit einem Antriebsritzel 29a verbunden ist. Der erste Riemen 29 verläuft ferner über drei weitere Ritzel 29b, 29c, 29d. Dabei sind zwei erste Führungsritzel 29c, 29d in Längsrichtung des Führungsrahmens 20 derart voneinander beabstandet angeordnet, dass der Riemen 29 zwischen diesen beiden Ritzeln 29c, 29d einen im Wesentlichen waagerechten Verlauf bildet, entlang dem der Hakenwagen 21 verfahrbar ist. Dazu ist der Hakenwagen 21 mit dem Riemen 29 fest verbunden. Das Antriebsritzel 29a ist ferner mit einem Hakenantrieb 29e gekoppelt, der im Wesentlichen mittig im Führungsrahmen 20 angeordnet ist, wie in
Der Riemenantrieb des Transportwagens 11 ist ähnlich aufgebaut. Insbesondere weist der Riemenantrieb des Transportwagens 11 einen zweiten Riemen 19 auf, der mit einem Motorritzel 19a verbunden ist. Der zweite Riemen 19 verläuft über mehrere weitere Ritzel 19b, 19c, 19d, 19e, wobei zwei der weiteren Ritzel 19d, 19e derart beabstandet am Kipprahmen 10 angeordnet sind, dass sich der zweite Riemen 19 zwischen Ritzeln 19d, 19e im Wesentlichen horizontal spannt. Die Länge des gespannten Riemens zwischen den Ritzeln 19d, 19e ist derart angepasst, dass der Transportwagen 11 von der vorderen Endposition bis zur hinteren Endposition entlang der Transportwagenführung 18 des Kipprahmens 10 verfahrbar ist. Dazu ist der Transportwagen 11 mit dem zweiten Riemen 19 fest verbunden. Durch die Riemenanordnungen bzw. Riemenantriebe des Hakenwagens 21 und des Transportwagens 11 werden die Rotationsbewegungen des Transportantriebs 16 bzw. des Hakenantriebs 29e jeweils in eine translatorische Längsbewegung umgesetzt, die zu einem Verfahren des Transportwagens 11 bzw. des Hakenwagens 21 führt.The belt drive of the trolley 11 is constructed similarly. In particular, the belt drive of the trolley 11 has a
Der mit dem Barrenschuh 40 durch den Haken 22 gekoppelte Hakenwagen 21 wird im zweiten Verfahrensschritt durch den ersten Riemen 29 bzw. den Hakenantrieb 29e in Richtung der hinteren Endlage entlang der Längsführung 23 des Führungsrahmens 20 gefahren, so dass der Barrenschuh 40 auf das Schienenstück 12 des Transportwagens 11 gezogen wird. Sobald der Barrenschuh 40 auf dem Schienenstück 12 angeordnet ist, wird die Bewegung des Hakenwagens 21 gestoppt (
Im Folgenden kommt der Ausheber 30 zum Einsatz, um den Haken 22 vom Barrenschuh 40 zu lösen, wie in
In den zuvor beschriebenen drei ersten Verfahrensschritten bzw. Traktschritten ist der Führungsrahmen 20 in einer erhöhten Position angeordnet. Das bedeutet, dass der Führungsrahmen 20 durch den Hebeantrieb 24 in die obere Endposition gefahren ist.In the three first method steps or tract steps described above, the
Im folgenden Schritt, der in
Um den Walzbarren 50 der Abkippvorrichtung 70 zuzuführen, wird der Transportwagen 11 durch den entsprechenden Riemenantrieb, insbesondere den zweiten Riemen 19, in Richtung der hinteren Endlage verfahren. Vorzugsweise wird der Transportwagen 11 in diesem Verfahrensschritt im Wesentlichen mittig bezüglich der Transportwagenführung 18 positioniert, so dass seitlich um den Transportwagen 11 ausreichend Freiraum zur Übergabe des Walzbarrens 50 an die Abkippvorrichtung 70 besteht. Der Transportwagen 11 wird somit auch vom Ofen entfernt, so dass die Ofentür geschlossen werden kann.In order to feed the rolling
Im nächsten Verfahrensschritt gemäß
Die Übergabe des Walzbarrens 50 an die Abkippvorrichtung 70 ist in
Im nächsten Taktschritt gemäß
Wie in
Sobald der Barrenschuh 40 in der Barrenschuhrückführung 80 angeordnet ist, wird, wie in
Wie in
Sobald der Fahrwagen 1 bzw. die Transportvorrichtung vor dem Ofen positioniert ist, der den nächsten Walzbarren 50 ausgibt, wird die Transportvorrichtung in die Grundstellung für die nächste Taktfolge gebracht. Dazu wird der Hakenwagen 21 in die Warteposition gefahren. Die Warteposition des Hakenwagens 21 ist gemäß
Die Transportvorrichtung bzw. der Barrenwagen weist also die folgenden Kernfunktionen auf:
Transport von Walzbarren 50 und Gleitschuhen bzw.Barrenschuhen 40;- Verlängerung der im Ofeninneren angebrachten Ofenschienen durch den Transportwagen 11, der als mobiles Schienenstück und als Zwischenlagerplatz für
den herausgezogenen Walzbarren 50 dient; - Herausziehen des Walzbarrens 50 aus dem Ofeninnenraum mit Hilfe des Hakenwagens 21;
- Übergabe des Walzbarrens 50 an
die Abkippvorrichtung 70 durch einseitiges Absenken bzw. Kippen desKipprahmens 10; - Übergabe der leeren Gleitschuhe bzw. Barrenschuhe an
die Barrenschuhrückführung 80; - Aufnahme von statischen und dynamischen Kräften sowie Momenten während der Manipulation an den Walzbarren;
- Positionierung und Arretierung des Fahrwagens 1 bzw. allgemein der Transportvorrichtung; und
- synchronisierte Bewegung der Transportwagen 11.
- Transport of rolling
bars 50 and slidingshoes 40; - Extension of the oven rails mounted in the oven rails by the trolley 11, which serves as a mobile rail section and as an intermediate storage space for the extracted
roll bar 50; - Pulling out the rolling
bar 50 from the furnace interior by means of thehook carriage 21; - Transfer of the rolling
bar 50 to theAbkippvorrichtung 70 by unilateral lowering or tilting of the tiltingframe 10; - Transfer of the empty sliding shoes or bar shoes to the
cash counter return 80; - Absorption of static and dynamic forces as well as moments during the manipulation of the rolling ingot;
- Positioning and locking of the
vehicle 1 or in general of the transport device; and - synchronized movement of the trolley 11.
Zur Positionierung und Arretierung der Transportvorrichtung bzw. des Barrenwagens weist der Fahrwagen 1 vorzugsweise entsprechende Einrichtungen, beispielsweise Bremsen, auf. Ferner ist es vorteilhaft, wenn die Transportvorrichtung Hitze- bzw. Strahlschutzschilder umfasst, die die thermischen Auswirkungen auf die mechanischen und elektrischen Bauteile minimieren. Die Hitze- bzw. Strahlschutzschilder sind vorzugsweise im vorderen Bereich, also ofenseitig, der Transportvorrichtung angeordnet. Beispielsweise können dem Kipprahmen, dem Führungsrahmen und dem Fahrwagen ofenseitig Strahlschutzschilder bzw. Hitzeschutzschilder zugeordnet sein.For positioning and locking the transport device or the ingot carriage, the
- 11
- Fahrwagentrolley
- 22
- Fahrschienerunning rail
- 33
- Radwheel
- 44
- Fahrantriebtraction drive
- 55
- Fundamentfoundation
- 66
- KippachsenlagerKippachsenlager
- 1010
- Kipprahmentilting frame
- 1111
- TransportwagenDolly
- 1212
- Schienenstückrail section
- 1313
- Schienenträgerrail support
- 13a13a
- Überhangoverhang
- 1414
- Kippachsetilt axis
- 1515
- Kippantriebtilt drive
- 1616
- Transportantriebtransport drive
- 1717
- Kippgelenktilting joint
- 17a17a
- erstes Drehgelenkfirst rotary joint
- 17b17b
- zweites Drehgelenksecond pivot
- 1818
- TransportwagenführungDolly leadership
- 1919
- zweiter Riemensecond belt
- 19a19a
- Motorritzelpinion
- 19b, 19c, 19d, 19e19b, 19c, 19d, 19e
- weitere Ritzelmore sprockets
- 2020
- Führungsrahmenguide frame
- 2121
- Hakenwagenhook trolley
- 2222
- Hakenhook
- 22a22a
- Auslegerboom
- 22b22b
- Hakenspitzehook tip
- 22c22c
- Gleitflächesliding surface
- 22d22d
- vorderer Anschlagfront stop
- 22e22e
- hinterer Anschlagrear stop
- 22f22f
- Hebelarmlever arm
- 22g22g
- Fingerfinger
- 22h22h
- Rollerole
- 2323
- Längsführunglongitudinal guide
- 2424
- Hebeantrieblifting drive
- 2525
- Hebegelenklifting joint
- 25a25a
- drittes Drehgelenkthird pivot
- 25b25b
- viertes Drehgelenkfourth swivel joint
- 2626
- Tragstruktursupporting structure
- 26a26a
- Fahrwerkträgersuspension carrier
- 26b26b
- Querträgercrossbeam
- 2727
- Hakenträgerhook carrier
- 27a27a
- Drehlagerpivot bearing
- 2828
- Drehachseaxis of rotation
- 2929
- erster Riemenfirst belt
- 29a29a
- Antriebsritzelpinion
- 29b, 29c, 29d29b, 29c, 29d
- weitere Ritzelmore sprockets
- 29e29e
- Hakenantriebhook drive
- 3030
- AusheberLifters
- 3131
- AushebeantriebAushebeantrieb
- 3232
- Gelenkanordnungjoint arrangement
- 3333
- AushebeschieneAushebeschiene
- 33a33a
- vorderes Endefront end
- 33b33b
- hinteres Enderear end
- 3434
- Gelenkwellepropeller shaft
- 4040
- Barrenschuhbars Shoe
- 4141
- Vorsprunghead Start
- 5050
- Walzbarrensheet ingot
- 7070
- Abkippvorrichtungtilt-back
- 8080
- BarrenschuhrückführungBarren shoe repatriation
- 8181
- RücklaufschieneReturn rail
Claims (13)
- A transporting apparatus for rolling ingots (50), having at least one travelling carriage (1), which comprises a tilting frame (10) and a guide frame (20), wherein the tilting frame (10) comprises at least one longitudinally displaceable transporting carriage (11) with a rail section (12) for receiving an ingot rest (40) and, for the purpose of forming a rail extension, can be positioned collinearly in relation to a furnace rail, and the guide frame (20) has at least one hook carriage (21), which can be moved substantially parallel to the transporting carriage (11) and comprises at least one tiltable hook (22) for engaging in the ingot rest (40), and wherein the transporting carriage (11) can be moved transversely to a movement direction of the travelling carriage (1).
- The transporting apparatus according to Claim 1,
characterised in that
the tilting frame (10) comprises a tilting axle (14) which is arranged parallel to a movement direction of the travelling carriage (1). - The transporting apparatus according to at least one of Claims 1 to 2,
characterised in that
the guide frame (20) is height-adjustable. - The transporting apparatus according to at least one of Claims 1 to 3,
characterised in that
the hook carriage (21) and/or the transporting carriage (11) each have an electrical drive, in particular belt drive. - The transporting apparatus according to at least one of Claims 1 to 4,
characterised in that
the travelling carriage (1) can be moved on travelling rails (2) which are arranged transversely, in particular at right angles, to a furnace passage direction. - The transporting apparatus according to at least one of Claims 1 to 5,
characterised in that
the travelling carriage (1) comprises two tilting frames (10) which are arranged on both sides of the guide frame (20) and each have a transporting carriage (11). - The transporting apparatus according to Claim 6,
characterised in that
the at least two transporting carriages (11) can be moved synchronously to each other. - The transporting apparatus according to Claim 6 or 7,
characterised in that
the guide frame (20) has a longitudinal guide (23) for the hook carriage (21) which extends parallel to at least two transporting carriages (11). - The transporting apparatus according to at least one of Claims 1 to 8,
characterised in that
the guide frame (20) comprises a lifter (30) which is height-adjustable in relation to the guide frame (20) and interacts with a lever arm (22f) of the hook (22) such that the hook (22) can be tilted about a rotation axis (28). - The transporting apparatus according to at least one of Claims 1 to 9,
characterised in that
at least the tilting frame (10), in particular the transporting carriage (11), and/or the guide frame (20), in particular the hook carriage (21), comprises at least one heat- and/or radiation-protection shield. - The use of the transporting apparatus according to any one of the preceding claims for transporting rolling ingots (50), in particular aluminium rolling ingots, between one or more ingot pusher furnaces (60) and a tilting apparatus (70).
- A method for transporting rolling ingots (50) between one or more furnaces and a rolling mill, comprising the following steps:- providing a transporting apparatus according to one of Claims 1 to 10;- extending at least one furnace rail, wherein the rail section (12) of the transporting carriage (11) is placed collinearly to and flush with the furnace rail;- actuating the hook carriage (21) such that the hook (22) grips an ingot rest (40) and moves it onto the rail section (12) of the transporting carriage (11) ;- longitudinally displacing the transporting carriage (11) and tilting the tilting frame (10) down to transfer the rolling ingot (50) to a tilting apparatus (70).
- The method according to Claim 12,
characterised in that
a further method step comprises actuating the hook carriage (21) to transfer the ingot rest (40) to an ingot rest return (80).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102013106024.2A DE102013106024B3 (en) | 2013-06-11 | 2013-06-11 | Rolling bar conveying apparatus, use of such a conveying device and method of transporting rolling bars |
PCT/EP2014/061556 WO2014198600A1 (en) | 2013-06-11 | 2014-06-04 | Transporting apparatus for rolling ingots, use of such a transporting apparatus, and method for transporting rolling ingots |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3008415A1 EP3008415A1 (en) | 2016-04-20 |
EP3008415B1 true EP3008415B1 (en) | 2019-10-09 |
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EP14732103.8A Active EP3008415B1 (en) | 2013-06-11 | 2014-06-04 | Transporting apparatus for rolling ingots, use of such a transporting apparatus, and method for transporting rolling ingots |
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US (1) | US10099266B2 (en) |
EP (1) | EP3008415B1 (en) |
CN (1) | CN105408717B (en) |
DE (1) | DE102013106024B3 (en) |
RU (1) | RU2640508C2 (en) |
WO (1) | WO2014198600A1 (en) |
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CN108088258B (en) * | 2016-11-21 | 2022-07-15 | 吉达克精密金属科技(常熟)有限公司 | Aluminum ingot feeding device |
CN112484496B (en) * | 2020-12-01 | 2024-07-09 | 中冶焦耐(大连)工程技术有限公司 | Automatic lifting turnover mechanism for refractory material thermal shock test device |
Family Cites Families (12)
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DE477441C (en) * | 1926-03-10 | 1929-06-10 | Fried Krupp Grusonwerk Akt Ges | Device for loading glow ovens by means of a loading trolley that can be moved in front of the glow oven and the stacking table |
US4360304A (en) * | 1980-09-26 | 1982-11-23 | Amca International Corporation | Extendable crane trolley and method |
US4938690A (en) * | 1989-06-12 | 1990-07-03 | Seco/Warwick Corporation | Ingot pusher furnace with rail drawbridges |
FR2654089B1 (en) * | 1989-11-03 | 1992-02-14 | Stein Heurtey | PLANT FOR HANDLING STEEL PRODUCTS. |
RU2038179C1 (en) * | 1993-01-06 | 1995-06-27 | Челябинский металлургический комбинат | Tilter for curvilinear and straight square workpieces |
JP4067834B2 (en) * | 2002-02-06 | 2008-03-26 | 新日鉄エンジニアリング株式会社 | Billet transfer equipment |
CN2810794Y (en) | 2005-08-11 | 2006-08-30 | 邯郸钢铁股份有限公司 | Impact-free steel coil turning machine |
CN201177457Y (en) | 2008-03-26 | 2009-01-07 | 武汉钢铁(集团)公司 | Plate blank moving and turning device |
CN201755590U (en) | 2010-07-19 | 2011-03-09 | 苏州嘉信重型机床有限公司 | Strip steel coil turning translation device |
CN201915128U (en) | 2010-12-09 | 2011-08-03 | 宝钛集团有限公司 | Padding plate separation device for tapping machine |
CN201915127U (en) | 2010-12-09 | 2011-08-03 | 宝钛集团有限公司 | Material pulling type steel discharge machine |
RU126439U1 (en) * | 2012-07-13 | 2013-03-27 | Открытое акционерное общество "ЕВРАЗ Объединенный Западно-Сибирский металлургический комбинат" (ОАО "ЕВРАЗ ЗСМК") | DEVICE FOR THE DELIVERY OF BILLETS FROM A STEAMING STOVE FURNACE |
-
2013
- 2013-06-11 DE DE102013106024.2A patent/DE102013106024B3/en active Active
-
2014
- 2014-06-04 CN CN201480039000.0A patent/CN105408717B/en active Active
- 2014-06-04 WO PCT/EP2014/061556 patent/WO2014198600A1/en active Application Filing
- 2014-06-04 EP EP14732103.8A patent/EP3008415B1/en active Active
- 2014-06-04 RU RU2015154446A patent/RU2640508C2/en active
- 2014-06-04 US US14/897,852 patent/US10099266B2/en active Active
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CN105408717B (en) | 2017-11-24 |
DE102013106024B3 (en) | 2014-09-18 |
WO2014198600A1 (en) | 2014-12-18 |
EP3008415A1 (en) | 2016-04-20 |
US10099266B2 (en) | 2018-10-16 |
US20160193639A1 (en) | 2016-07-07 |
RU2015154446A (en) | 2017-07-14 |
CN105408717A (en) | 2016-03-16 |
RU2640508C2 (en) | 2018-01-09 |
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