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EP3075208B1 - Device and method for adjusting an electrode for a metallurgical furnace - Google Patents

Device and method for adjusting an electrode for a metallurgical furnace Download PDF

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Publication number
EP3075208B1
EP3075208B1 EP14805873.8A EP14805873A EP3075208B1 EP 3075208 B1 EP3075208 B1 EP 3075208B1 EP 14805873 A EP14805873 A EP 14805873A EP 3075208 B1 EP3075208 B1 EP 3075208B1
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EP
European Patent Office
Prior art keywords
electrode
clamping ring
clamping
stroke
cylinders
Prior art date
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Active
Application number
EP14805873.8A
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German (de)
French (fr)
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EP3075208A1 (en
Inventor
Detlef Strieder
Stefanie FROHN
Roland König
Ralf NÖRTHEMANN
Patrick Henke
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SMS Group GmbH
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SMS Group GmbH
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Publication of EP3075208A1 publication Critical patent/EP3075208A1/en
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Publication of EP3075208B1 publication Critical patent/EP3075208B1/en
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B7/00Heating by electric discharge
    • H05B7/02Details
    • H05B7/10Mountings, supports, terminals or arrangements for feeding or guiding electrodes
    • H05B7/101Mountings, supports or terminals at head of electrode, i.e. at the end remote from the arc
    • H05B7/102Mountings, supports or terminals at head of electrode, i.e. at the end remote from the arc specially adapted for consumable electrodes

Definitions

  • the invention relates to a device for repositioning an electrode of a metallurgical furnace, and a corresponding method for such repositioning.
  • adjustment devices are known from the prior art, e.g. B. off DE 43 42 511 A1 or EP 1 969 902 B1 . These adjustment devices have at least one clamping ring which can be clamped around the electrode for holding. The clamping ring can be moved relative to the furnace cover by hydraulic cylinders. The electrode can be moved into the furnace if it is held by the clamping ring and this is moved in the direction of the furnace cover by means of the hydraulic cylinder.
  • Support arms are traditionally used in electric arc furnaces to hold, guide and move the electrodes.
  • EP 1 484 566 A1 shows a device for repositioning an electrode of a metallurgical furnace according to the preamble of claim 1.
  • a lower clamping ring is integrated into an electrode support arm, an upper clamping ring being connected to the lower clamping ring via hydraulic cylinders.
  • By actuating the hydraulic cylinder a distance between the clamping rings can be adjusted, in conjunction with repositioning the electrode.
  • the power supply to the electrode is ensured via both the lower clamping ring and the upper clamping ring.
  • the power supply is switched alternately between the two clamping rings when the other clamping ring is used to move the device with respect to the electrode is temporarily not clamped or opened with the electrode.
  • This switching back and forth of the power supply between the electrodes is complex in terms of control technology.
  • the clamping rings which mostly also contain copper contact jaws for the transmission of current to the electrode, are prone to wear and tear in order to apply sufficient clamping forces.
  • US 2005/0259711 A1 shows a system for lowering and / or lifting an electrode of a metallurgical furnace, in which, according to one embodiment, clamping rings are provided, one of which is de-energized and a current transfer to the electrode is ensured by another clamping ring, these clamping rings not being provided by lifting cylinders or the like are connected to each other.
  • the invention is based on the object of creating a device and a method for repositioning an electrode of a metallurgical furnace, an improved power supply to the electrode being ensured with simplified and robust means while at the same time increasing operational reliability.
  • the invention is based on the essential knowledge that the power supply to the electrode takes place permanently only via one of the two clamping rings, which for this purpose has a contact jaw designed for this purpose.
  • the other of the two clamping rings on the other hand, is permanently de-energized and is designed to apply sufficient holding or clamping forces to the electrode.
  • the current transfer to the electrode takes place permanently only via the clamping ring, which, as explained, is equipped with at least one contact jaw for this purpose. Switching the current transmission between the two clamping rings back and forth does not take place in the present invention.
  • At least one of the two clamping rings is equipped with at least one pressure jaw, which is permanently biased in the direction of the electrode by at least one spring device, and is thus designed to be self-locking.
  • the pressure jaw can be moved in the opposite direction by at least one clamping ring cylinder, i. be moved against the bias of the spring device.
  • the clamping ring cylinder is expediently operated hydraulically.
  • the self-locking mechanism just mentioned is to be understood in the sense of the present invention to the effect that the pressure jaw is pressed against the electrode by the bias of the spring device when the clamping ring cylinder is not actuated.
  • the pressure jaw applies a sufficiently high holding force to the electrode, which is matched to the dead weight of the electrode and accordingly prevents the electrode from slipping or relative displacement of the electrode with respect to the clamping ring.
  • the clamping ring cylinder e.g. B. in the event of a defect in the hydraulic system, it is ensured in the sense of a self-locking in any case that the pressure jaw clamps the electrode as explained as a result of the preload by the spring device. If the electrode is to be readjusted, the clamping ring cylinder is moved against the bias of the spring device, so that at least a relative displacement of the electrode with respect to the clamping ring and its pressure jaw is possible. Optionally, it is also possible here to move the clamping ring cylinder so far against the bias of the spring device that the pressure jaw is released from the electrode and lifts off, which also enables the electrode to be repositioned.
  • the sole purpose of the clamping ring with the pressure jaw is to apply sufficiently large holding forces in the radial direction to the electrode.
  • this clamping ring does not fulfill the function of transmitting electricity and is therefore not made of copper or comparable metals. This has a beneficial effect on increased Operational reliability of the device 1 from, in conjunction with a reduced susceptibility to wear.
  • the permanently currentless clamping ring is designed to be self-locking, with the mode of operation just explained.
  • both clamping rings are designed to be self-locking. This increases the safety of the device in the event of a possible failure of the hydraulic system.
  • the device according to the invention can be used for different types of furnaces, and in this case e.g. be connected with a support arm or with a traverse attached to a furnace platform. It is advantageous here if the clamping ring, which has the contact jaw and is used to transmit power to the electrode, is integrated in the support arm or in the cross member.
  • the upper first clamping ring is permanently de-energized, the lower, second clamping ring having the contact jaw for power transmission to the electrode and is expediently integrated in the support arm or in the cross member.
  • Electrode support arm solution found that offers the possibility of automated electrode replacement.
  • the adjustment device can be placed directly above the electrode holder or holder on the support arm. This means that the position at which the electrode is clamped and thus held can be changed without manual intervention. This has the advantage of retrofitting conventional electrode support arms with the adjustment device according to the invention with limited effort.
  • Electrodes used in electric arc furnaces can be composed of adjoining electrode parts.
  • the connection point between the electrode parts represents a sensitive length of the electrode.
  • the control device for controlling the lifting cylinder and the two clamping rings is programmed or control-technically set up in such a way that the compensation stroke for the The lifting cylinder for moving the first clamping ring relative to the second clamping ring can be set variably and automatically so that the first or second clamping ring is clamped again around the electrode after the compensation stroke has been reached exclusively adjacent to the sensitive length of the electrode, but in no case within it Length section.
  • FIG. 1 an adjustment device 1 according to the invention is shown in simplified form in a side view, with which an electrode 2 for an arc furnace (not shown) can be adjusted relative to the furnace or can be adjusted into the furnace.
  • the device 1 comprises an upper, first clamping ring 4 and a lower, second clamping ring 6.
  • the clamping rings 4, 6 are connected to one another by lifting cylinders 8 and can be activated by actuating these lifting cylinders 8 in their distance to one another are adjusted, namely by a compensation stroke a.
  • the lifting cylinders 8 are designed as hydraulic cylinders and are correspondingly connected to a hydraulic system (not shown).
  • the compensation stroke a is in Fig. 1 shown with a maximum size.
  • the compensation stroke a or a distance between the two clamping rings 4, 6 can also be smaller than in FIG Fig. 1 shown. Details regarding a change in the distance between the two clamping rings 4, 6 are explained in detail below.
  • the lower, second clamping ring 6 is connected to a support arm 9 and is preferably integrated into the support arm 9.
  • the support arm 9 can be positioned lower in the vertical direction according to the consumption of the electrode (in Fig. 1 down), usually hydraulic.
  • the support arm 9 is a known component and is therefore not explained in further detail.
  • the lower, second clamping ring 6 is used to transmit current to the electrode 2.
  • the second clamping ring 6 has at least one contact jaw 10 which is in contact with the electrode 2.
  • the power supply to the second clamping ring 6 and thus to the electrode 2 takes place via a power supply line 12 which is connected to the second clamping ring 6.
  • the upper first clamping ring 4 is designed to be permanently currentless and serves to hold or clamp the electrode 2.
  • the first clamping ring 4 is equipped with at least one pressure jaw 14, as evidenced by the sectional view according to Fig. 2 .
  • the pressure jaw 14 is moved radially in the direction of the electrode 2 by a spring device 16, preferably in the form of a spring assembly preloaded so that a sufficient holding or clamping force is applied to the electrode 2.
  • the holding force for the electrode 2 is thus generated by the spring assembly 16.
  • the first clamping ring 4 has at least one clamping ring cylinder 18, which is preferably designed as a hydraulic cylinder.
  • the clamping ring cylinder 18 has the function of moving or opening the pressure jaw 14 against the bias of the spring assembly 16 in order to reduce the clamping force applied to the electrode 2 for moving the electrode 2 relative to the first clamping ring 4 or cancel.
  • the clamping ring cylinder 18 can be actuated in such a way that either the electrode 2 can be displaced relative to the pressure jaw 14, or the pressure jaw 14 lifts completely from the electrode 2 and is no longer in contact with the electrode 2.
  • the first clamping ring 4 has a total of three clamping ring cylinders 18.
  • the clamping ring z. B four clamping ring cylinders 18 are provided, such as in Fig. 2a shown. Notwithstanding this, the number of clamping ring cylinders 18 can also be less than three or more than four.
  • the lower, second clamping ring 6 can also be equipped with a pressure jaw for holding the electrode, in conjunction with at least one clamping ring cylinder which, as explained, interacts with the pressure jaw.
  • a pressure jaw for holding the electrode
  • at least one clamping ring cylinder which, as explained, interacts with the pressure jaw.
  • the pressure jaw and the clamping ring cylinder for the lower second clamping ring 6 are not shown.
  • the device 1 comprises a control device 20 by means of which the two clamping rings 4, 6 and also the lifting cylinders 8 can be controlled.
  • Fig. 3 shows a further embodiment of the device 1.
  • the same features are provided with the same reference numerals.
  • the lower, second clamping ring 6 is integrated in a cross member 22 which is attached to a furnace platform 26 in a suspended manner via hydraulically operated regulating cylinders 24.
  • the second clamping ring 6 and thus the entire device 1 can be moved in the vertical direction by actuating the regulating cylinder 24, in the direction of a furnace lid (not shown) or away from it.
  • the pressure jaws 14 of the first and second clamping rings 4, 6 are shown in FIG Fig. 3 indicated in greatly simplified form.
  • the clamping ring cylinder 18 and the contact jaw 10, which is provided for the lower second clamping ring 6, are in the Fig. 3 not shown for the sake of simplicity.
  • the electrode string can also be designed in an upright design, in which the regulating cylinders 24 are supported downward on a suitable frame or the like.
  • the electrode 2 When an arc furnace is in operation, the electrode 2 is compensated for by adjusting it in the direction of the furnace cover.
  • This can in the embodiment according to Fig. 1 by a vertical lowering of the support arm 9, and in the embodiment according to FIG Fig. 3 by extending the regulating cylinder 24, the electrode 2 being held at least by the upper first clamping ring 4, and optionally also by the second lower clamping ring 6, provided this is provided with pressure jaws 14.
  • Such readjustment of the electrode 2 by a vertical movement of the support arm 9 or by actuating the regulating cylinder 24 is known per se and is therefore not explained further.
  • the invention functions with regard to a readjustment of the electrode 2 as follows: At the beginning of a readjustment process, it is assumed that the two clamping rings 4, 6 are only at a small distance from one another, the compensation stroke a being essentially zero.
  • the clamping ring cylinders 18 are each completely relieved, as a result of which the pressure jaws 14 are pressed against the electrode 2 with the full bias of the respective spring assemblies 16 in order to hold them.
  • the clamping ring cylinders 18 of the upper first clamping ring 4 are now actuated so that the pressure jaws 14 of the upper first clamping ring 4 either press against the electrode 2 with only a reduced clamping force or lift off the electrode 2.
  • the hydraulic cylinders 8 are then actuated and extended so that the upper, first clamping ring 4 is spaced apart from the lower, second clamping ring 6, namely until, for example, the maximum compensation stroke a (cf. Fig. 1 ) is reached. Thereafter, the clamping ring cylinders 18 of the first clamping ring 4 are relieved again, whereby the pressure jaws 14 of the first clamping ring 4 are closed and the electrode 2 clamped. The clamping ring cylinders 18 of the lower second clamping ring 6 are now actuated, so that a relative movement of the electrode 2 with respect to the lower second clamping ring 6 is possible.
  • the electrode 2 can be composed of different electrode parts which are connected to one another at their respective end faces. When connecting such electrode parts, it can be problematic that an axial offset is formed at a connection point between adjacent electrode parts.
  • FIG. 4 an electrode 2 with an axial offset at a connection point between adjacent electrode parts is shown schematically in a greatly simplified manner. If one of the clamping rings 4, 6 radially braces the electrode 2 for holding or clamping in the area of the connection point between the electrode parts with a force F, this connection point is subjected to disadvantageous shear loads. Particularly in the case of long or heavy electrodes, this can lead to immediate or time-delayed damage, or even cause the electrode to break. A possible electrode break leads to a malfunction and disadvantageous business interruption with corresponding costs.
  • the device 1 can have at least one sensor device 28 on the first clamping ring 4 and / or on the second clamping ring 6.
  • a sensor device 28 has the purpose of detecting a marking provided on the electrode 2 for a sensitive length section of the electrode 2 so that the clamping rings or their pressure jaws 14 do not clamp the electrode 2 in this sensitive length section.
  • the lifting cylinders 8 are activated or regulated accordingly by the control device 20 as a function of signals from the sensor device 28.
  • a sensor device 28 can be provided at least on the first upper clamping ring 4, which is shown in the side view of FIG Fig. 5 is shown in greatly simplified detail.
  • Three sensor devices 28 can be attached to an upper edge of the first clamping ring 4 by means of suitable mountings.
  • the Fig. 5 it is a developed representation, with the three Sensor devices 28 are attached to the annular first clamping ring 4 at a uniform distance from one another.
  • the sensor devices 28 are attached to the first clamping ring 4 in such a way that they lie together in a virtual horizontal plane E.
  • this plane E is transverse or perpendicular to the longitudinal axis of the electrode 2. It is also possible for more or less than three sensor devices 28 to be attached to the first clamping ring 4, in the latter case preferably at an even distance from one another.
  • the sensor devices 28 can also be arranged in the region of an inner circumferential surface of the clamping ring 4.
  • a sensor device 28 on the upper first clamping ring 4 is in each case greatly simplified and shown symbolically only in the form of a rectangle.
  • the sensor device 28 is connected to the control device 20, with which the hydraulic components of the device 1 can also be controlled.
  • the purpose of the sensor device 28 is to use it to detect markings that are provided on the electrode 2. In the representations of the Figures 6 to 9 these markings 30 are shown in simplified form and explained below.
  • the electrode 2 consists in its longitudinal direction of a plurality of electrode parts which are connected to one another at their respective end faces.
  • two such electrode parts 2a, 2b are shown before they are connected to one another by means of a screw connection 32.
  • the electrode parts 2a, 2b are each provided with a marking 30 which runs transversely to the longitudinal side of the electrode 2 and can, for example, consist of a luminescent colored ribbon or the like.
  • Fig. 7 are the Electrode parts 2a, 2b shown in their assembled state.
  • the two markings 30 define or identify in the longitudinal direction of the electrode 2 a sensitive length section 2l, the axial length of which is defined by the screwed connection point between the two electrode parts 2a, 2b.
  • FIGS. 8 and 9 an alternative embodiment of the markings 30 on the electrode 2 is shown in simplified form.
  • the FIGS. 8 and 9 show in the same way as that FIGS. 6 and 7 two adjacent electrode parts 2a, 2b before and after a connection at their opposite end faces.
  • the markings 30 on the electrode parts 2a, 2b are each formed by an annular groove 30r which runs transversely to the longitudinal axis of the electrode 2.
  • the position of such an annular groove 30r can, for example, be detected by a sensor device in the form of a light sensor which emits radiation in the direction of the electrode 2.
  • at least one light sensor, which emits radiation in the direction of the electrode 2 is attached to the upper, first clamping ring 4.
  • the light sensor can direct the radiation to an edge region of the electrode 2, so that the radiation passes through the annular groove 30r when the annular groove 30r is at the level of the light sensor. In this case, it is then detected that the upper clamping ring 4 is located within the area of the sensitive length section 2l of the electrode 2. Otherwise, ie if the annular groove 30r is not positioned adjacent to the light sensor, the radiation is interrupted by the wall of the electrode 2, which means that the light sensor and thus also the first clamping ring 4 are located on a non-critical section of the electrode 2 .
  • the design of the marking 30 in the form of the aforementioned annular groove 30r has the advantage that it can be manufactured inexpensively and is insensitive to contamination.
  • the markings 30 on the electrode 2 it goes without saying that the design in the form of a luminescent colored ribbon (cf. Fig. 6, Fig. 7 ) also with the design in the form of the annular groove (cf. Fig. 8, Fig. 9 ) can be combined.
  • the marking 30 can also have magnetic properties that can be detected by a correspondingly adapted sensor device 28.
  • the second clamping ring 6 can also be provided with a sensor device 28 which is signal-connected to the control device 20 and with which a marking 30 on the electrode 2 and so that a sensitive length section 2l of the electrode 2 can be detected.
  • a sensor device 28 which is signal-connected to the control device 20 and with which a marking 30 on the electrode 2 and so that a sensitive length section 2l of the electrode 2 can be detected.
  • this is symbolized in a simplified manner by a rectangle with the reference symbol “28” above the second clamping ring 6.
  • At least one sensor device 28 can be attached to the second clamping ring 6 in the same way as to the first clamping ring 4, so that reference is made to the above explanation to avoid repetition.
  • the control device 20 is represented symbolically in the drawing by a rectangle and in this respect only in a greatly simplified manner.
  • the individual data connections between the control device 20 and the respective sensor devices 28 or hydraulic units 8, 18, 24, which can be read out or controlled by the control device 20, are indicated in the drawing with dashed lines 21.
  • These data connections 21 can be implemented, for example, by cable links or by radio links.
  • the distance between the first clamping ring 4 and the second clamping ring 6 is increased by extending the lifting cylinder 8.
  • an evaluation of the signals from the sensor devices 28 is used to check whether the first clamping ring 4 is possibly positioned in the area of a sensitive length section 2l of the electrode 2.
  • a renewed clamping or holding of the electrode 2 by the first clamping ring 4 is initiated exclusively in the event that the first clamping ring 4 is not positioned in the area of a sensitive length section 2l of the electrode 2 after the lifting cylinder 8 has been extended.
  • the lifting cylinders 8 - if possible - are either extended further, or, conversely, retracted a little. In any case, the lifting cylinders 8 are actuated or extended so far that the first clamping ring 4 is not located in the area of the sensitive length section 2l of the electrode 2. Only then is the electrode 2 clamped again by adjusting the pressure jaw 14.
  • the sensitive length section 2l of the electrode 2 is detected by the at least one sensor device 28 with the aid of the markings 30, 30r provided thereon, in order to prevent the electrode 2 from jamming in this area by a clamping ring.
  • the sensitive length section 21 of the electrode or the end-face sections of the respective electrode parts are also referred to as the nipple area, which is thus effectively protected against jamming by a clamping ring and possible damage resulting therefrom.
  • the invention is suitable for various forms of electrodes that are used in electric arc furnaces or electric reduction furnaces.
  • Exemplary electrode types are “pre-baked” electrodes (e.g. graphite or carbon electrodes) or self-baking (Söderberg) electrodes.

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Furnace Details (AREA)
  • Discharge Heating (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)

Description

Die Erfindung betrifft eine Vorrichtung zum Nachsetzen einer Elektrode eines metallurgischen Ofens, und ein entsprechendes Verfahren für ein solches Nachsetzen.The invention relates to a device for repositioning an electrode of a metallurgical furnace, and a corresponding method for such repositioning.

Bei Lichtbogenöfen unterliegen die Elektroden an ihrer Elektrodenspitze einem ständigem Verbrauch und müssen deshalb während des Betriebs des Lichtbogenofens nachgesetzt werden. Hierzu sind aus dem Stand der Technik Nachsetzvorrichtungen bekannt, z. B. aus DE 43 42 511 A1 oder EP 1 969 902 B1 . Diese Nachsetzvorrichtungen weisen zumindest einen Klemmring auf, der um die Elektrode zum Halten verspannt werden kann. Der Klemmring ist durch Hydraulikzylinder relativ zum Ofendeckel verfahrbar. Die Elektrode kann in den Ofen hinein nachgesetzt werden, wenn sie von dem Klemmring gehalten wird und dieser mittels der Hydraulikzylinder in Richtung des Ofendeckels verfahren wird.In the case of electric arc furnaces, the electrodes at their electrode tips are subject to constant consumption and must therefore be replenished during operation of the electric arc furnace. For this purpose, adjustment devices are known from the prior art, e.g. B. off DE 43 42 511 A1 or EP 1 969 902 B1 . These adjustment devices have at least one clamping ring which can be clamped around the electrode for holding. The clamping ring can be moved relative to the furnace cover by hydraulic cylinders. The electrode can be moved into the furnace if it is held by the clamping ring and this is moved in the direction of the furnace cover by means of the hydraulic cylinder.

Traditionell werden bei Elektrolichtbogenöfen Tragarme zum Halten, Führen, und Versetzen der Elektroden verwendet. In diesem Zusammenhang wird auf EP 1 484 566 A1 verwiesen, die eine Vorrichtung zum Nachsetzen einer Elektrode eines metallurgischen Ofens nach dem Oberbegriff von Anspruch 1 zeigt. Hierbei ist ein unterer Klemmring in einen Elektrodentragarm integriert, wobei ein oberer Klemmring mit dem unteren Klemmring über Hydraulikzylinder verbunden ist. Durch ein Betätigen der Hydraulikzylinder kann ein Abstand der Klemmringe zueinander verstellt werden, in Verbindung mit einem Nachsetzen der Elektrode. Die Stromzufuhr an die Elektrode wird sowohl über den unteren Klemmring als auch über den oberen Klemmring gewährleistet. Hierbei wird die Stromzufuhr wechselweise zwischen den beiden Klemmringen geschaltet, wenn der jeweils andere Klemmring für ein Versetzen der Vorrichtung bezüglich der Elektrode zeitweilig nicht mit der Elektrode verspannt bzw. geöffnet ist. Dieses Hin- und Herschalten der Stromzufuhr zwischen den Elektroden ist steuerungstechnisch aufwendig. Hinzu tritt der Nachteil, dass die Klemmringe, die für die Stromübertragung an die Elektrode zumeist auch Kontaktbacken aus Kupfer enthalten, zum Aufbringen von ausreichenden Klemmkräften verschleißanfällig sind.Support arms are traditionally used in electric arc furnaces to hold, guide and move the electrodes. In this context, will be on EP 1 484 566 A1 referenced, which shows a device for repositioning an electrode of a metallurgical furnace according to the preamble of claim 1. A lower clamping ring is integrated into an electrode support arm, an upper clamping ring being connected to the lower clamping ring via hydraulic cylinders. By actuating the hydraulic cylinder, a distance between the clamping rings can be adjusted, in conjunction with repositioning the electrode. The power supply to the electrode is ensured via both the lower clamping ring and the upper clamping ring. Here, the power supply is switched alternately between the two clamping rings when the other clamping ring is used to move the device with respect to the electrode is temporarily not clamped or opened with the electrode. This switching back and forth of the power supply between the electrodes is complex in terms of control technology. In addition, there is the disadvantage that the clamping rings, which mostly also contain copper contact jaws for the transmission of current to the electrode, are prone to wear and tear in order to apply sufficient clamping forces.

US 2005/0259711 A1 zeigt ein System zum Absenken und/oder Anheben einer Elektrode eines metallurgischen Ofens, bei dem nach einer Ausführungsform Klemmringe vorgesehen sind, von denen ein Klemmring stromlos ausgeführt ist und durch einen anderen Klemmring ein Stromübergang auf die Elektrode gewährleistet wird, wobei diese Klemmringe nicht durch Hubzylinder oder dergleichen miteinander verbunden sind. US 2005/0259711 A1 shows a system for lowering and / or lifting an electrode of a metallurgical furnace, in which, according to one embodiment, clamping rings are provided, one of which is de-energized and a current transfer to the electrode is ensured by another clamping ring, these clamping rings not being provided by lifting cylinders or the like are connected to each other.

Entsprechend liegt der Erfindung die Aufgabe zugrunde, eine Vorrichtung und ein Verfahren zum Nachsetzen einer Elektrode eines metallurgischen Ofens zu schaffen, wobei eine verbesserte Stromzufuhr an die Elektrode mit vereinfachten und robusten Mitteln bei gleichzeitig erhöhter Betriebssicherheit sichergestellt ist.Accordingly, the invention is based on the object of creating a device and a method for repositioning an electrode of a metallurgical furnace, an improved power supply to the electrode being ensured with simplified and robust means while at the same time increasing operational reliability.

Diese Aufgabe wird durch eine Vorrichtung mit den Merkmalen von Anspruch 1, und durch ein Verfahren mit den Merkmalen von Anspruch 12 gelöst. Vorteilhafte Weiterbildungen der Erfindung sind in den abhängigen Ansprüchen definiert.This object is achieved by a device with the features of claim 1 and by a method with the features of claim 12. Advantageous further developments of the invention are defined in the dependent claims.

Der Erfindung liegt die wesentliche Erkenntnis zugrunde, dass die Stromzufuhr an die Elektrode permanent nur über einen der beiden Klemmringe erfolgt, der zu diesem Zweck eine dafür ausgelegte Kontaktbacke aufweist. Der jeweils andere der beiden Klemmringe ist dagegen permanent stromlos ausgeführt und dabei zum Aufbringen von ausreichenden Halte- bzw. Klemmkräften auf die Elektrode ausgelegt. Somit erfolgt der Stromübergang auf die Elektrode permanent nur über den Klemmring, der wie erläutert zu diesem Zweck mit zumindest einer Kontaktbacke ausgerüstet ist. Ein Hin- und Herschalten der Stromübertragung zwischen den beiden Klemmringen erfolgt bei der vorliegenden Erfindung nicht.The invention is based on the essential knowledge that the power supply to the electrode takes place permanently only via one of the two clamping rings, which for this purpose has a contact jaw designed for this purpose. The other of the two clamping rings, on the other hand, is permanently de-energized and is designed to apply sufficient holding or clamping forces to the electrode. Thus, the current transfer to the electrode takes place permanently only via the clamping ring, which, as explained, is equipped with at least one contact jaw for this purpose. Switching the current transmission between the two clamping rings back and forth does not take place in the present invention.

In vorteilhafter Weiterbildung der Erfindung ist zumindest einer der beiden Klemmringe mit zumindest einer Druckbacke, die durch zumindest eine Federeinrichtung permanent in Richtung der Elektrode vorgespannt ist, ausgestattet und damit selbstsichernd ausgebildet. Die Druckbacke kann durch zumindest einen Klemmringzylinder in die Gegenrichtung, d.h. gegen die Vorspannung der Federeinrichtung bewegt werden. Zweckmäßigerweise wird der Klemmringzylinder hydraulisch betätigt. Die soeben genannte Selbstsicherung ist im Sinne der vorliegenden Erfindung dahingehend zu verstehen, dass die Druckbacke durch die Vorspannung der Federeinrichtung gegen die Elektrode gedrückt wird, wenn der Klemmringzylinder nicht betätigt wird. Hierdurch wird durch die Druckbacke eine ausreichend hohe Haltekraft auf die Elektrode aufgebracht, die auf das Eigengewicht der Elektrode abgestimmt ist und entsprechend ein Verrutschen der Elektrode bzw. eine Relativverschiebung der Elektrode bezüglich des Klemmrings verhindert. Bei einem Ausfall des Klemmringzylinders, z. B. bei einem Defekt in dem Hydrauliksystem, ist im Sinne einer Selbstsicherung jedenfalls gewährleistet, dass die Druckbacke in Folge der Vorspannung durch die Federeinrichtung wie erläutert die Elektrode festklemmt. Falls die Elektrode nachgesetzt werden soll, so wird der Klemmringzylinder gegen die Vorspannung der Federeinrichtung bewegt, so dass zumindest eine Relativverschiebung der Elektrode bezüglich des Klemmrings und seiner Druckbacke möglich ist. Optional ist hierbei auch möglich, den Klemmringzylinder so weit gegen die Vorspannung der Federeinrichtung zu bewegen, dass die Druckbacke von der Elektrode gelöst wird und abhebt, was ebenfalls ein Nachsetzen der Elektrode ermöglicht.In an advantageous development of the invention, at least one of the two clamping rings is equipped with at least one pressure jaw, which is permanently biased in the direction of the electrode by at least one spring device, and is thus designed to be self-locking. The pressure jaw can be moved in the opposite direction by at least one clamping ring cylinder, i. be moved against the bias of the spring device. The clamping ring cylinder is expediently operated hydraulically. The self-locking mechanism just mentioned is to be understood in the sense of the present invention to the effect that the pressure jaw is pressed against the electrode by the bias of the spring device when the clamping ring cylinder is not actuated. As a result, the pressure jaw applies a sufficiently high holding force to the electrode, which is matched to the dead weight of the electrode and accordingly prevents the electrode from slipping or relative displacement of the electrode with respect to the clamping ring. In the event of failure of the clamping ring cylinder, e.g. B. in the event of a defect in the hydraulic system, it is ensured in the sense of a self-locking in any case that the pressure jaw clamps the electrode as explained as a result of the preload by the spring device. If the electrode is to be readjusted, the clamping ring cylinder is moved against the bias of the spring device, so that at least a relative displacement of the electrode with respect to the clamping ring and its pressure jaw is possible. Optionally, it is also possible here to move the clamping ring cylinder so far against the bias of the spring device that the pressure jaw is released from the electrode and lifts off, which also enables the electrode to be repositioned.

Bei der soeben genannten Weiterbildung der Erfindung hat der Klemmring mit der Druckbacke allein den Zweck, ausreichend große Haltekräfte in radialer Richtung auf die Elektrode aufzubringen. Jedoch erfüllt dieser Klemmring nicht die Funktion einer Stromübertragung, und ist deshalb auch nicht aus Kupfer oder vergleichbaren Metallen ausgebildet. Dies wirkt sich vorteilhaft auf eine erhöhte Betriebssicherheit der Vorrichtung 1 aus, in Verbindung mit einer verminderten Verschleissanfälligkeit.In the further development of the invention just mentioned, the sole purpose of the clamping ring with the pressure jaw is to apply sufficiently large holding forces in the radial direction to the electrode. However, this clamping ring does not fulfill the function of transmitting electricity and is therefore not made of copper or comparable metals. This has a beneficial effect on increased Operational reliability of the device 1 from, in conjunction with a reduced susceptibility to wear.

In vorteilhafter Weiterbildung der Erfindung ist vorgesehen, dass der permanent stromlose Klemmring selbstsichernd ausgebildet ist, mit der soeben erläuterten Funktionsweise.In an advantageous development of the invention it is provided that the permanently currentless clamping ring is designed to be self-locking, with the mode of operation just explained.

Optional kann vorgesehen sein, dass beide Klemmringe selbstsichernd ausgebildet sind. Die erhöht die Sicherheit der Vorrichtung bei einem möglichen Ausfall des Hydrauliksystems.It can optionally be provided that both clamping rings are designed to be self-locking. This increases the safety of the device in the event of a possible failure of the hydraulic system.

Die erfindungsgemäße Vorrichtung kann für verschiedene Ofentypen zum Einsatz kommen, und hierbei z.B. mit einem Tragarm oder mit einer an einer Ofenbühne angebrachten Traverse verbunden sein. Hierbei ist es von Vorteil, wenn der Klemmring, der die Kontaktbacke aufweist und für die Stromübertragung an die Elektrode dient, in den Tragarm oder in die Traverse integriert ist.The device according to the invention can be used for different types of furnaces, and in this case e.g. be connected with a support arm or with a traverse attached to a furnace platform. It is advantageous here if the clamping ring, which has the contact jaw and is used to transmit power to the electrode, is integrated in the support arm or in the cross member.

Für die Platzverhältnisse oberhalb des Ofens ist es von Vorteil, wenn der obere erste Klemmring permanent stromlos ist, wobei der untere zweite Klemmring die Kontaktbacke für eine Stromübertragung auf die Elektrode aufweist und zweckmäßigerweise in den Tragarm bzw. in die Traverse integriert ist.For the space above the furnace, it is advantageous if the upper first clamping ring is permanently de-energized, the lower, second clamping ring having the contact jaw for power transmission to the electrode and is expediently integrated in the support arm or in the cross member.

Durch eine Integration der erfindungsgemäßen Nachsetzvorrichtung, bei der die beiden Klemmringe durch Hubzylinder miteinander verbunden und relativ zueinander in ihrem Abstand verstellbar sind, in einen bekannten Elektrodentragarm wird somit eine kompakte und platzsparende Elektrodentragarmlösung gefunden, die die Möglichkeit einer automatisierten Elektrodennachsetzung bietet. Hierbei kann die Nachsetzvorrichtung unmittelbar oberhalb der Elektrodenfassung bzw. Halterung am Tragarm platziert sein. Hierdurch kann die Position, an der die Elektrode geklemmt und somit gehalten wird, ohne einen manuellen Eingriff verändert werden. Hierdurch ergibt sich der Vorteil, herkömmliche Elektrodentragarme mit limitiertem Aufwand mit der erfindungsgemäßen Nachsetzvorrichtung nachzurüsten.By integrating the adjustment device according to the invention, in which the two clamping rings are connected to one another by lifting cylinders and their spacing can be adjusted relative to one another, in a known electrode support arm, a compact and space-saving one thus becomes Electrode support arm solution found that offers the possibility of automated electrode replacement. Here, the adjustment device can be placed directly above the electrode holder or holder on the support arm. This means that the position at which the electrode is clamped and thus held can be changed without manual intervention. This has the advantage of retrofitting conventional electrode support arms with the adjustment device according to the invention with limited effort.

Elektroden, die bei Lichtbogenöfen verwendet werden, können aus aneinander angrenzenden Elektrodenteilen zusammengesetzt sein. Die Verbindungsstelle zwischen den Elektrodenteilen stellt dabei einen sensiblen Längenabschnitt der Elektrode dar. In dieser Hinsicht besteht eine vorteilhafte Weiterbildung der Erfindung darin, dass die Steuereinrichtung zum Ansteuern der Hubzylinder und der beiden Klemmringe programm- bzw. steuerungstechnisch derart eingerichtet ist, dass der Ausgleichshub für die Hubzylinder zum Verfahren des ersten Klemmrings relativ zum zweiten Klemmring variabel und automatisiert eingestellt werden kann, so dass ein erneutes Verspannen des ersten oder zweiten Klemmrings um die Elektrode nach Erreichen des Ausgleichshubs ausschließlich angrenzend an den sensiblen Längenabschnitt der Elektrode erfolgt, jedoch in keinem Fall innerhalb dieses Längenabschnitts.Electrodes used in electric arc furnaces can be composed of adjoining electrode parts. The connection point between the electrode parts represents a sensitive length of the electrode. In this regard, an advantageous development of the invention is that the control device for controlling the lifting cylinder and the two clamping rings is programmed or control-technically set up in such a way that the compensation stroke for the The lifting cylinder for moving the first clamping ring relative to the second clamping ring can be set variably and automatically so that the first or second clamping ring is clamped again around the electrode after the compensation stroke has been reached exclusively adjacent to the sensitive length of the electrode, but in no case within it Length section.

Nachfolgend werden Ausführungsbeispiele der Erfindung anhand von schematisch vereinfachten Zeichnungen im Detail beschrieben.Exemplary embodiments of the invention are described in detail below with the aid of schematically simplified drawings.

Es zeigen:

Figur 1
eine vereinfachte Seitenansicht einer erfindungsgemäßen Vorrichtung,
Figur 2
eine Längsschnittansicht der Vorrichtung entlang der Linie A-A von Figur 1,
Figur 2a
eine Längsschnittansicht der Vorrichtung entlang der Linie A-A von Figur 1 nach einer alternativen Ausführungsform,
Figur 3
eine vereinfachte Seitenansicht einer erfindungsgemäßen Vorrichtung nach einer weiteren Ausführungsform,
Figur 4
eine vereinfachte Darstellung eines Teilbereichs einer Elektrode für einen Lichtbogenofen, in Wechselwirkung mit einem Klemmring der erfindungsgemäßen Nachsetzvorrichtung,
Figur 5
eine vereinfachte Seitenansicht eines Klemmrings der erfindungsgemäßen Vorrichtung,
Figur 6, 7
Seitenansichten eines Teilbereichs einer Elektrode zur Verwendung mit der Erfindung während bzw. nach einem Montagevorgang zum Verbinden von zwei Elektrodenteilen, und
Figur 8, 9
Seitenansichten eines Teilbereichs einer Elektrode zur Verwendung mit der Erfindung nach einer weiteren Ausführungsform während bzw. nach dem Montagevorgang zum Verbinden von zwei aneinander Elektrodenteilen.
Show it:
Figure 1
a simplified side view of a device according to the invention,
Figure 2
a longitudinal sectional view of the device along the line AA of Figure 1 ,
Figure 2a
a longitudinal sectional view of the device along the line AA of Figure 1 according to an alternative embodiment,
Figure 3
a simplified side view of a device according to the invention according to a further embodiment,
Figure 4
a simplified representation of a partial area of an electrode for an electric arc furnace, interacting with a clamping ring of the adjustment device according to the invention,
Figure 5
a simplified side view of a clamping ring of the device according to the invention,
Figure 6, 7
Side views of a portion of an electrode for use with the invention during or after an assembly process for connecting two electrode parts, and
Figure 8, 9
Side views of a partial area of an electrode for use with the invention according to a further embodiment during or after the assembly process for connecting two electrode parts to one another.

In Fig. 1 ist eine erfindungsgemäße Nachsetzvorrichtung 1 vereinfacht in einer Seitenansicht dargestellt, mit der eine Elektrode 2 für einen (nicht gezeigten) Lichtbogenofen relativ zum Ofen verstellt bzw. in den Ofen hinein nachgesetzt werden kann. Die Vorrichtung 1 umfasst einen oberen ersten Klemmring 4 und einen unteren zweiten Klemmring 6. Die Klemmringe 4, 6 sind durch Hubzylinder 8 miteinander verbunden und können durch eine Betätigung dieser Hubzylinder 8 in ihrem Abstand zueinander verstellt werden, nämlich um einen Ausgleichshub a. Die Hubzylinder 8 sind als Hydraulikzylinder ausgebildet und entsprechend an ein (nicht gezeigtes) Hydrauliksystem angeschlossen.In Fig. 1 an adjustment device 1 according to the invention is shown in simplified form in a side view, with which an electrode 2 for an arc furnace (not shown) can be adjusted relative to the furnace or can be adjusted into the furnace. The device 1 comprises an upper, first clamping ring 4 and a lower, second clamping ring 6. The clamping rings 4, 6 are connected to one another by lifting cylinders 8 and can be activated by actuating these lifting cylinders 8 in their distance to one another are adjusted, namely by a compensation stroke a. The lifting cylinders 8 are designed as hydraulic cylinders and are correspondingly connected to a hydraulic system (not shown).

Der Ausgleichshub a ist in der Fig. 1 mit einer maximalen Größe dargestellt. Entsprechend kann der Ausgleichshub a bzw. ein Abstand zwischen den beiden Klemmringen 4, 6 auch kleiner als in Fig. 1 gezeigt eingestellt sein. Einzelheiten bezüglich einer Veränderung des Abstands zwischen den beiden Klemmringen 4, 6 sind nachstehend noch im Detail erläutert.The compensation stroke a is in Fig. 1 shown with a maximum size. Correspondingly, the compensation stroke a or a distance between the two clamping rings 4, 6 can also be smaller than in FIG Fig. 1 shown. Details regarding a change in the distance between the two clamping rings 4, 6 are explained in detail below.

Der untere zweiter Klemmring 6 ist mit einem Tragarm 9 verbunden, und vorzugsweise in den Tragarm 9 integriert. Der Tragarm 9 kann entsprechend des Verbrauchs der Elektrode in vertikaler Richtung tiefer positioniert werden (in Fig. 1 nach unten), in der Regel hydraulisch. Der Tragarm 9 stellt ein an sich bekanntes Bauteil dar und ist deshalb nicht weiter im Detail erläutert.The lower, second clamping ring 6 is connected to a support arm 9 and is preferably integrated into the support arm 9. The support arm 9 can be positioned lower in the vertical direction according to the consumption of the electrode (in Fig. 1 down), usually hydraulic. The support arm 9 is a known component and is therefore not explained in further detail.

Der untere zweite Klemmring 6 dient dazu, Strom auf die Elektrode 2 zu übertragen. Hierzu weist der zweite Klemmring 6 zumindest eine Kontaktbacke 10 auf, die in Kontakt mit der Elektrode 2 ist. Die Stromzufuhr an den zweiten Klemmring 6 und somit an die Elektrode 2 erfolgt über eine Stromzufuhrleitung 12, die an den zweiten Klemmring 6 angeschlossen ist.The lower, second clamping ring 6 is used to transmit current to the electrode 2. For this purpose, the second clamping ring 6 has at least one contact jaw 10 which is in contact with the electrode 2. The power supply to the second clamping ring 6 and thus to the electrode 2 takes place via a power supply line 12 which is connected to the second clamping ring 6.

Der obere erste Klemmring 4 ist permanent stromlos ausgebildet und dient zum Halten bzw. Klemmen der Elektrode 2. Hierzu ist der erste Klemmring 4 mit zumindest einer Druckbacke 14 ausgestattet, ausweislich der Schnittansicht gemäß Fig. 2. Die Druckbacke 14 wird von einer Federeinrichtung 16, vorzugsweise in Form eines Federpaketes, radial in Richtung der Elektrode 2 vorgespannt, so dass dadurch eine ausreichende Halte- bzw. Klemmkraft auf die Elektrode 2 aufgebracht wird. Die Haltekraft für die Elektrode 2 wird somit durch das Federpaket 16 generiert. Zusätzlich weist der erste Klemmring 4 zumindest einen Klemmringzylinder 18 auf, der vorzugsweise als Hydraulikzylinder ausgeführt ist. Der Klemmringzylinder 18 hat hierbei die Funktion, die Druckbacke 14 gegen die Vorspannung des Federpaketes 16 zu bewegen bzw. zu öffnen, um dadurch die Klemmkraft, die an der Elektrode 2 anliegt, für ein Verschieben der Elektrode 2 relativ zum ersten Klemmring 4 geeignet zu vermindern oder aufzuheben.The upper first clamping ring 4 is designed to be permanently currentless and serves to hold or clamp the electrode 2. For this purpose, the first clamping ring 4 is equipped with at least one pressure jaw 14, as evidenced by the sectional view according to Fig. 2 . The pressure jaw 14 is moved radially in the direction of the electrode 2 by a spring device 16, preferably in the form of a spring assembly preloaded so that a sufficient holding or clamping force is applied to the electrode 2. The holding force for the electrode 2 is thus generated by the spring assembly 16. In addition, the first clamping ring 4 has at least one clamping ring cylinder 18, which is preferably designed as a hydraulic cylinder. The clamping ring cylinder 18 has the function of moving or opening the pressure jaw 14 against the bias of the spring assembly 16 in order to reduce the clamping force applied to the electrode 2 for moving the electrode 2 relative to the first clamping ring 4 or cancel.

Eine Betätigung des Klemmringzylinders 18 kann hierbei in der Weise erfolgen, dass entweder ein Verschieben der Elektrode 2 relativ zur Druckbacke 14 möglich ist, oder dass die Druckbacke 14 vollständig von der Elektrode 2 abhebt und dabei nicht weiter in Kontakt mit der Elektrode 2 ist.The clamping ring cylinder 18 can be actuated in such a way that either the electrode 2 can be displaced relative to the pressure jaw 14, or the pressure jaw 14 lifts completely from the electrode 2 and is no longer in contact with the electrode 2.

Gemäß der Darstellung von Fig. 2 weist der erste Klemmring 4 insgesamt drei Klemmringzylinder 18 auf. Alternativ hierzu ist es auch möglich, dass für den Klemmring z. B. vier Klemmringzylinder 18 vorgesehen sind, wie beispielsweise in Fig. 2a dargestellt. Abweichend hiervon kann die Anzahl von Klemmringzylindern 18 auch kleiner als drei oder mehr als vier betragen.According to the representation of Fig. 2 the first clamping ring 4 has a total of three clamping ring cylinders 18. Alternatively, it is also possible that for the clamping ring z. B. four clamping ring cylinders 18 are provided, such as in Fig. 2a shown. Notwithstanding this, the number of clamping ring cylinders 18 can also be less than three or more than four.

Es darf darauf hingewiesen werden, dass die Schnittdarstellungen gemäß Fig. 2 und 2a stark vereinfacht und insbesondere ohne Maßstab zu verstehen sind.It should be noted that the sectional views according to Figures 2 and 2a are greatly simplified and, in particular, are to be understood without a scale.

Der untere zweite Klemmring 6 kann ebenfalls mit einer Druckbacke zum Halten der Elektrode ausgerüstet sein kann, in Verbindung mit zumindest einem Klemmringzylinder, der wie erläutert mit der Druckbacke zusammenwirkt. Zum Zwecke der Vereinfachung sind in der Darstellung von Fig. 1 die Druckbacke und der Klemmringzylinder für den unteren zweiten Klemmring 6 nicht gezeigt.The lower, second clamping ring 6 can also be equipped with a pressure jaw for holding the electrode, in conjunction with at least one clamping ring cylinder which, as explained, interacts with the pressure jaw. For the purpose simplification are in the illustration of Fig. 1 the pressure jaw and the clamping ring cylinder for the lower second clamping ring 6 are not shown.

Die Vorrichtung 1 umfasst eine Steuereinrichtung 20, mittels der die beiden Klemmringe 4, 6 als auch die Hubzylinder 8 angesteuert werden können.The device 1 comprises a control device 20 by means of which the two clamping rings 4, 6 and also the lifting cylinders 8 can be controlled.

Fig. 3 zeigt eine weitere Ausführungsform der Vorrichtung 1. Im Vergleich zu Fig. 1 sind hierbei gleiche Merkmale mit gleichen Bezugszeichen versehen. Bei der Ausführungsform von Fig. 3 ist der untere zweite Klemmring 6 in eine Traverse 22 integriert, die über hydraulisch betätigte Regulierzylinder 24 hängend an einer Ofenbühne 26 angebracht ist. Entsprechend kann der zweite Klemmring 6 und damit die gesamte Vorrichtung 1 durch eine Betätigung der Regulierzylinder 24 in vertikaler Richtung bewegt werden, in Richtung zu einem (nicht gezeigten) Ofendeckel oder weg davon. Fig. 3 shows a further embodiment of the device 1. In comparison to FIG Fig. 1 the same features are provided with the same reference numerals. In the embodiment of Fig. 3 the lower, second clamping ring 6 is integrated in a cross member 22 which is attached to a furnace platform 26 in a suspended manner via hydraulically operated regulating cylinders 24. Correspondingly, the second clamping ring 6 and thus the entire device 1 can be moved in the vertical direction by actuating the regulating cylinder 24, in the direction of a furnace lid (not shown) or away from it.

Die Druckbacken 14 des ersten und zweiten Klemmrings 4, 6 sind in der Darstellung von Fig. 3 stark vereinfacht angedeutet. Die Klemmringzylinder 18 als auch die Kontaktbacke 10, die für den unteren zweiten Klemmring 6 vorgesehen ist, sind in der Fig. 3 zum Zwecke der Vereinfachung nicht gezeigt.The pressure jaws 14 of the first and second clamping rings 4, 6 are shown in FIG Fig. 3 indicated in greatly simplified form. The clamping ring cylinder 18 and the contact jaw 10, which is provided for the lower second clamping ring 6, are in the Fig. 3 not shown for the sake of simplicity.

Bezüglich der in Fig. 3 gezeigten Ausführungsform versteht sich, dass alternativ der Elektrodenstrang auch in stehender Bauart ausgeführt sein kann, bei der die Regulierzylinder 24 nach unten an einem geeigneten Gerüst oder dergleichen abgestützt sind.Regarding the in Fig. 3 It goes without saying that, as an alternative, the electrode string can also be designed in an upright design, in which the regulating cylinders 24 are supported downward on a suitable frame or the like.

Beim Betrieb eines Lichtbogenofens wird ein Abbrennen der Elektrode 2 dadurch kompensiert, dass sie in Richtung des Ofendeckels nachgestellt wird. Dies kann bei der Ausführungsform gemäß Fig. 1 durch ein vertikales Absenken des Tragarms 9, und bei der Ausführungsform gemäß Fig. 3 durch ein Ausfahren der Regulierzylinder 24 erfolgen, wobei die Elektrode 2 dabei zumindest durch den oberen ersten Klemmring 4, und optional auch von dem zweiten unteren Klemmring 6, sofern dieser mit Druckbacken 14 versehen ist, gehalten wird. Ein solches Nachstellen der Elektrode 2 durch eine vertikale Bewegung des Tragarms 9 bzw. durch ein Betätigen der Regulierzylinder 24 ist an sich bekannt und deshalb nicht weiter erläutert.When an arc furnace is in operation, the electrode 2 is compensated for by adjusting it in the direction of the furnace cover. This can in the embodiment according to Fig. 1 by a vertical lowering of the support arm 9, and in the embodiment according to FIG Fig. 3 by extending the regulating cylinder 24, the electrode 2 being held at least by the upper first clamping ring 4, and optionally also by the second lower clamping ring 6, provided this is provided with pressure jaws 14. Such readjustment of the electrode 2 by a vertical movement of the support arm 9 or by actuating the regulating cylinder 24 is known per se and is therefore not explained further.

Die Erfindung funktioniert im Hinblick auf ein Nachsetzen der Elektrode 2 wie folgt:
Zu Beginn eines Nachsetzvorgangs wird angenommen, dass die beiden Klemmringe 4, 6 einen nur geringen Abstand zueinander aufweisen, wobei der Ausgleichshub a im Wesentlichen null beträgt. Die Klemmringzylinder 18 sind jeweils vollständig entlastet, wodurch die Druckbacken 14 mit der vollen Vorspannung der jeweiligen Federpakete 16 gegen die Elektrode 2 gedrückt werden, um diese zu halten. Nun werden die Klemmringzylinder 18 des oberen ersten Klemmrings 4 betätigt, so dass die Druckbacken 14 des oberen ersten Klemmrings 4 entweder mit nur verminderter Klemmkraft gegen die Elektrode 2 drücken oder von der Elektrode 2 abheben. Anschließend werden die Hydraulikzylinder 8 betätigt und ausgefahren, so dass der obere erste Klemmring 4 vom unteren zweiten Klemmring 6 beabstandet wird, nämlich so weit, bis z.B. der maximale Ausgleichshub a (vgl. Fig. 1) erreicht ist. Hiernach werden die Klemmringzylinder 18 des ersten Klemmrings 4 wieder entlastet, wodurch die Druckbacken 14 des ersten Klemmrings 4 geschlossen werden und die Elektrode 2 festklemmen. Nun werden die Klemmringzylinder 18 des unteren zweiten Klemmrings 6 betätigt, so dass eine Relativbewegung der Elektrode 2 bezüglich des unteren zweiten Klemmrings 6 möglich ist. Sodann werden die Hubzylinder 8 wieder entlastet, wodurch der obere erste Klemmring 4 zusammen mit der Elektrode 2 nach unten, in Richtung des unteren zweiten Klemmrings 6 und somit in Richtung des Ofens, verfahren wird. Sobald der Ausgleichshub a im Wesentlichen ausgeglichen ist und der obere erste Klemmring 4 wieder angrenzend an den unteren zweiten Klemmring 6 positioniert ist, werden die Klemmringzylinder 18 des unteren zweiten Klemmrings 6 entlastet und dadurch dessen Druckbacken 10 wieder geschlossen. Hiernach sind sowohl der obere erste Klemmring 4 als auch der untere zweite Klemmring 6 geschlossen und dadurch der Nachsetzvorgang beendet.
The invention functions with regard to a readjustment of the electrode 2 as follows:
At the beginning of a readjustment process, it is assumed that the two clamping rings 4, 6 are only at a small distance from one another, the compensation stroke a being essentially zero. The clamping ring cylinders 18 are each completely relieved, as a result of which the pressure jaws 14 are pressed against the electrode 2 with the full bias of the respective spring assemblies 16 in order to hold them. The clamping ring cylinders 18 of the upper first clamping ring 4 are now actuated so that the pressure jaws 14 of the upper first clamping ring 4 either press against the electrode 2 with only a reduced clamping force or lift off the electrode 2. The hydraulic cylinders 8 are then actuated and extended so that the upper, first clamping ring 4 is spaced apart from the lower, second clamping ring 6, namely until, for example, the maximum compensation stroke a (cf. Fig. 1 ) is reached. Thereafter, the clamping ring cylinders 18 of the first clamping ring 4 are relieved again, whereby the pressure jaws 14 of the first clamping ring 4 are closed and the electrode 2 clamped. The clamping ring cylinders 18 of the lower second clamping ring 6 are now actuated, so that a relative movement of the electrode 2 with respect to the lower second clamping ring 6 is possible. Then the lifting cylinders 8 are relieved again, whereby the upper first clamping ring 4 together with the Electrode 2 is moved downwards, in the direction of the lower second clamping ring 6 and thus in the direction of the furnace. As soon as the compensation stroke a is essentially balanced and the upper first clamping ring 4 is positioned again adjacent to the lower second clamping ring 6, the clamping ring cylinders 18 of the lower second clamping ring 6 are relieved and the pressure jaws 10 thereof are closed again. After this, both the upper first clamping ring 4 and the lower, second clamping ring 6 are closed and the repositioning process is thereby ended.

Es darf darauf hingewiesen werden, dass während des vorstehend erläuterten Nachsetzvorgangs der Elektrode 2 eine permanente Stromzufuhr an die Elektrode 2 über die Kontaktbacke 10 des zweiten Klemmrings 6 erfolgt.It should be pointed out that during the above-explained resetting process of the electrode 2, there is a permanent power supply to the electrode 2 via the contact jaw 10 of the second clamping ring 6.

Die vorstehend erläuterte Ausgestaltung zumindest des oberen ersten Klemmrings 4 mit Druckbacke 14 und Klemmringzylindern 18 ist im Sinne einer Selbstsicherung zu verstehen, die nachstehend auch als "Failsafe-Design" bezeichnet ist. Dies bedeutet, dass bei einem Ausfall oder Defekt des Hydrauliksystems garantiert ist, dass die Elektrode 2 durch die Druckbacke(n) 14 in Folge der Vorspannung des Federpaketes 16 automatisch gehalten wird und nicht rutscht. Wie bereits erläutert, kann auch der untere zweite Klemmring 6 nach diesem "Failsafe-Design" ausgebildet sein.The above-explained configuration of at least the upper first clamping ring 4 with pressure jaw 14 and clamping ring cylinders 18 is to be understood in the sense of a self-locking mechanism, which is also referred to below as a "fail-safe design". This means that in the event of a failure or defect in the hydraulic system, it is guaranteed that the electrode 2 is automatically held by the pressure jaw (s) 14 as a result of the pretensioning of the spring assembly 16 and does not slip. As already explained, the lower, second clamping ring 6 can also be designed according to this “fail-safe design”.

Die Elektrode 2 kann aus verschiedenen Elektrodenteilen zusammengesetzt sein, die an ihrer jeweiligen Stirnseite miteinander verbunden sind. Bei einem Verbinden von solchen Elektrodenteilen kann problematisch sein, dass sich an einer Verbindungsstelle zwischen aneinander angrenzenden Elektrodenteilen ein axialer Versatz bildet.The electrode 2 can be composed of different electrode parts which are connected to one another at their respective end faces. When connecting such electrode parts, it can be problematic that an axial offset is formed at a connection point between adjacent electrode parts.

In Fig. 4 ist schematisch stark vereinfacht eine Elektrode 2 mit einem axialen Versatz an einer Verbindungsstelle zwischen aneinander angrenzenden Elektrodenteilen dargestellt. Falls einer der Klemmringe 4, 6 die Elektrode 2 zum Halten bzw. Festklemmen im Bereich der Verbindungsstelle zwischen den Elektrodenteilen mit einer Kraft F radial verspannt, wird diese Verbindungsstelle nachteiligen Scherbelastungen unterworfen. Dies kann insbesondere bei langen oder schweren Elektroden zu einer unmittelbaren oder aber zeitversetzten Schädigung führen, oder gar einen Bruch der Elektrode herbeiführen. Ein möglicher Elektrodenbruch führt zu einer Betriebsstörung und nachteiliger Betriebsunterbrechung mit entsprechenden Kosten.In Fig. 4 an electrode 2 with an axial offset at a connection point between adjacent electrode parts is shown schematically in a greatly simplified manner. If one of the clamping rings 4, 6 radially braces the electrode 2 for holding or clamping in the area of the connection point between the electrode parts with a force F, this connection point is subjected to disadvantageous shear loads. Particularly in the case of long or heavy electrodes, this can lead to immediate or time-delayed damage, or even cause the electrode to break. A possible electrode break leads to a malfunction and disadvantageous business interruption with corresponding costs.

Zur Vermeidung des soeben genannten Nachteils einer unzulässigen Scherbelastung der Elektrode 2 kann die erfindungsgemäße Vorrichtung 1 an dem ersten Klemmring 4 und/oder an dem zweiten Klemmring 6 zumindest eine Sensoreinrichtung 28 aufweisen. Eine solche Sensoreinrichtung 28 hat den Zweck, eine an der Elektrode 2 vorgesehene Markierung für einen sensiblen Längenabschnitt der Elektrode 2 zu detektieren, so dass die Klemmringe bzw. deren Druckbacken 14 die Elektrode 2 nicht in diesem sensiblen Längenabschnitt klemmen. Bei Durchführung eines Nachsetzvorgangs werden dabei die Hubzylinder 8 durch die Steuereinrichtung 20 in Abhängigkeit von Signalen der Sensoreinrichtung 28 entsprechend angesteuert bzw. geregelt. Details bezüglich der Sensoreinrichtung 28 und der Markierungen an der Elektrode 2 sind nachstehend wie folgt erläutert:
Zumindest an dem ersten oberen Klemmring 4 kann eine Sensoreinrichtung 28 vorgesehen sein, was in der Seitenansicht von Fig. 5 im Detail stark vereinfacht dargestellt ist. An einem oberen Rand des ersten Klemmrings 4 können drei Sensoreinrichtungen 28 durch geeignete Halterungen angebracht sein. Bei der Fig. 5 handelt es sich um eine abgewickelte Darstellung, wobei die drei Sensoreinrichtungen 28 in gleichmäßigem Abstand zueinander an dem ringförmigen erste Klemmring 4 angebracht sind. Die Sensoreinrichtungen 28 sind an dem ersten Klemmring 4 derart angebracht, dass sie gemeinsam in einer virtuellen horizontalen Ebene E liegen. In Zusammenschau mit der Darstellung von Fig. 1 bzw. Fig. 3 wird darauf hingewiesen, dass diese Ebene E quer bzw. senkrecht zur Längsachse der Elektrode 2 ist. Es können auch mehr oder weniger als drei Sensoreinrichtungen 28 an dem ersten Klemmring 4 angebracht sein, letzterenfalls vorzugsweise in gleichmäßigem Abstand zueinander.
To avoid the disadvantage just mentioned of an inadmissible shear stress on the electrode 2, the device 1 according to the invention can have at least one sensor device 28 on the first clamping ring 4 and / or on the second clamping ring 6. Such a sensor device 28 has the purpose of detecting a marking provided on the electrode 2 for a sensitive length section of the electrode 2 so that the clamping rings or their pressure jaws 14 do not clamp the electrode 2 in this sensitive length section. When carrying out a readjustment process, the lifting cylinders 8 are activated or regulated accordingly by the control device 20 as a function of signals from the sensor device 28. Details regarding the sensor device 28 and the markings on the electrode 2 are explained below as follows:
A sensor device 28 can be provided at least on the first upper clamping ring 4, which is shown in the side view of FIG Fig. 5 is shown in greatly simplified detail. Three sensor devices 28 can be attached to an upper edge of the first clamping ring 4 by means of suitable mountings. In the Fig. 5 it is a developed representation, with the three Sensor devices 28 are attached to the annular first clamping ring 4 at a uniform distance from one another. The sensor devices 28 are attached to the first clamping ring 4 in such a way that they lie together in a virtual horizontal plane E. In conjunction with the representation of Fig. 1 or. Fig. 3 it should be noted that this plane E is transverse or perpendicular to the longitudinal axis of the electrode 2. It is also possible for more or less than three sensor devices 28 to be attached to the first clamping ring 4, in the latter case preferably at an even distance from one another.

Alternativ zur Darstellung gemäß Fig. 5 können die Sensoreinrichtungen 28 auch im Bereich einer Innenumfangsfläche des Klemmrings 4 angeordnet sein.Alternatively to the representation according to Fig. 5 the sensor devices 28 can also be arranged in the region of an inner circumferential surface of the clamping ring 4.

In den Fig. 1 und 3 ist eine Sensoreinrichtung 28 an dem oberen ersten Klemmring 4 jeweils stark vereinfacht und symbolisch nur in Form eines Rechtecks dargestellt. Die Sensoreinrichtung 28 ist mit der Steuereinrichtung 20 verbunden, mit der auch die hydraulischen Komponenten der Vorrichtung 1 angesteuert werden können. Die Sensoreinrichtung 28 hat den Zweck, dass damit Markierungen detektiert werden, die an der Elektrode 2 vorgesehen sind. In den Darstellungen der Fig. 6 bis 9 sind diese Markierungen 30 vereinfacht dargestellt und nachstehend erläutert.In the Fig. 1 and 3 a sensor device 28 on the upper first clamping ring 4 is in each case greatly simplified and shown symbolically only in the form of a rectangle. The sensor device 28 is connected to the control device 20, with which the hydraulic components of the device 1 can also be controlled. The purpose of the sensor device 28 is to use it to detect markings that are provided on the electrode 2. In the representations of the Figures 6 to 9 these markings 30 are shown in simplified form and explained below.

Die Elektrode 2 besteht in ihrer Längsrichtung aus einer Mehrzahl von Elektrodenteilen, die an ihren jeweiligen Stirnseiten miteinander verbunden sind. In der Fig. 6 sind zwei solcher Elektrodenteile 2a, 2b dargestellt, bevor sie mittels einer Verschraubung 32 miteinander verbunden werden. Angrenzend zu ihren Stirnseiten sind die Elektrodenteile 2a, 2b jeweils mit einer Markierung 30 versehen, die quer zur Längsseite der Elektrode 2 verläuft und z.B. aus einem lumineszierenden Farbband oder dergleichen bestehen kann. In Fig. 7 sind die Elektrodenteile 2a, 2b in ihrem zusammengefügten Zustand gezeigt. Die beiden Markierungen 30 definieren bzw. kennzeichnen in Längsrichtung der Elektrode 2 einen sensiblen Längenabschnitt 2l, dessen axiale Länge durch die geschraubte Verbindungsstelle zwischen den beiden Elektrodenteilen 2a, 2b definiert ist.The electrode 2 consists in its longitudinal direction of a plurality of electrode parts which are connected to one another at their respective end faces. In the Fig. 6 two such electrode parts 2a, 2b are shown before they are connected to one another by means of a screw connection 32. Adjacent to their end faces, the electrode parts 2a, 2b are each provided with a marking 30 which runs transversely to the longitudinal side of the electrode 2 and can, for example, consist of a luminescent colored ribbon or the like. In Fig. 7 are the Electrode parts 2a, 2b shown in their assembled state. The two markings 30 define or identify in the longitudinal direction of the electrode 2 a sensitive length section 2l, the axial length of which is defined by the screwed connection point between the two electrode parts 2a, 2b.

In den Fig. 8 und 9 ist eine alternative Ausgestaltung der Markierungen 30 an der Elektrode 2 vereinfacht gezeigt. Die Fig. 8 und Fig. 9 zeigen in gleicher Weise wie die Fig. 6 und Fig. 7 zwei aneinander grenzende Elektrodenteile 2a, 2b vor und nach einem Verbinden an ihren gegenüberliegenden Stirnseiten. Bei der Ausführungsform gemäß der Fig. 8 und 9 sind die Markierungen 30 an den Elektrodenteilen 2a, 2b jeweils durch eine Ringnut 30r ausgebildet, die quer zur Längsachse der Elektrode 2 verläuft. Die Position einer solchen Ringnut 30r kann zum Beispiel durch eine Sensoreinrichtung in Form eines Lichtsensors detektiert werden, der Strahlung in Richtung der Elektrode 2 aussendet. Anders ausgedrückt, ist hierbei zumindest an dem oberen ersten Klemmring 4 zumindest ein Lichtsensor angebracht, der Strahlung in Richtung der Elektrode 2 aussendet. Hierbei kann der Lichtsensor die Strahlung auf einen Randbereich der Elektrode 2 ausrichten, so dass die Strahlung durch die Ringnut 30r hindurchtritt, wenn die Ringnut 30r sich in Höhe des Lichtsensors befindet. Für diesen Fall wird dann detektiert, dass der obere Klemmring 4 sich innerhalb des Bereichs des sensiblen Längenabschnitts 2l der Elektrode 2 befindet. Andernfalls, d. h. wenn die Ringnut 30r nicht angrenzend an den Lichtsensor positioniert ist, wird die Strahlung durch die Wandung der Elektrode 2 unterbrochen, was gleichbedeutend damit ist, dass sich der Lichtsensor und damit auch der erste Klemmring 4 an einem unkritischen Abschnitt der Elektrode 2 befinden. Die Ausgestaltung der Markierung 30 in Form der genannten Ringnut 30r hat den Vorteil einer preiswerten Herstellbarkeit und einer Unempfindlichkeit gegen Verschmutzung.In the Figures 8 and 9 an alternative embodiment of the markings 30 on the electrode 2 is shown in simplified form. The FIGS. 8 and 9 show in the same way as that FIGS. 6 and 7 two adjacent electrode parts 2a, 2b before and after a connection at their opposite end faces. In the embodiment according to Figures 8 and 9 The markings 30 on the electrode parts 2a, 2b are each formed by an annular groove 30r which runs transversely to the longitudinal axis of the electrode 2. The position of such an annular groove 30r can, for example, be detected by a sensor device in the form of a light sensor which emits radiation in the direction of the electrode 2. In other words, at least one light sensor, which emits radiation in the direction of the electrode 2, is attached to the upper, first clamping ring 4. Here, the light sensor can direct the radiation to an edge region of the electrode 2, so that the radiation passes through the annular groove 30r when the annular groove 30r is at the level of the light sensor. In this case, it is then detected that the upper clamping ring 4 is located within the area of the sensitive length section 2l of the electrode 2. Otherwise, ie if the annular groove 30r is not positioned adjacent to the light sensor, the radiation is interrupted by the wall of the electrode 2, which means that the light sensor and thus also the first clamping ring 4 are located on a non-critical section of the electrode 2 . The design of the marking 30 in the form of the aforementioned annular groove 30r has the advantage that it can be manufactured inexpensively and is insensitive to contamination.

Für die Markierungen 30 an der Elektrode 2 versteht sich, dass die Ausgestaltung in Form eines lumineszierenden Farbbandes (vgl. Fig. 6, Fig. 7) auch mit der Ausgestaltung in Form der Ringnut (vgl. Fig. 8, Fig. 9) kombiniert werden kann. Ergänzend und/oder alternativ kann die Markierung 30 auch magnetische Eigenschaften aufweisen, die von einer entsprechend angepassten Sensoreinrichtung 28 detektiert werden können.For the markings 30 on the electrode 2, it goes without saying that the design in the form of a luminescent colored ribbon (cf. Fig. 6, Fig. 7 ) also with the design in the form of the annular groove (cf. Fig. 8, Fig. 9 ) can be combined. In addition and / or as an alternative, the marking 30 can also have magnetic properties that can be detected by a correspondingly adapted sensor device 28.

Für den Fall, dass der untere zweite Klemmring 6 auch mit einer Druckbacke 14 ausgestattet ist, kann der zweite Klemmring 6 ebenfalls mit einer Sensoreinrichtung 28 versehen sein, die mit der Steuereinrichtung 20 signaltechnisch verbunden ist und mit der eine Markierung 30 an der Elektrode 2 und damit ein sensibler Längenabschnitt 2l der Elektrode 2 detektiert werden kann. In den Fig. 1 und 3 ist dies vereinfacht durch ein Rechteck mit dem Bezugszeichen "28" oberhalb des zweiten Klemmrings 6 symbolisiert. Hierdurch ist sichergestellt, dass der zweite Klemmring 6 nach dieser Ausführungsform die Elektrode 2 nicht in einem Bereich ihres sensiblen Längenabschnitts 2l klemmt. Die Anbringung von zumindest einer Sensoreinrichtung 28 an dem zweiten Klemmring 6 kann in gleicher Weise erfolgen wie an dem ersten Klemmring 4, so dass zur Vermeidung von Wiederholungen auf die vorstehende Erläuterung verwiesen wird.In the event that the lower, second clamping ring 6 is also equipped with a pressure jaw 14, the second clamping ring 6 can also be provided with a sensor device 28 which is signal-connected to the control device 20 and with which a marking 30 on the electrode 2 and so that a sensitive length section 2l of the electrode 2 can be detected. In the Fig. 1 and 3 this is symbolized in a simplified manner by a rectangle with the reference symbol “28” above the second clamping ring 6. This ensures that the second clamping ring 6 according to this embodiment does not clamp the electrode 2 in a region of its sensitive longitudinal section 2l. At least one sensor device 28 can be attached to the second clamping ring 6 in the same way as to the first clamping ring 4, so that reference is made to the above explanation to avoid repetition.

Die Steuereinrichtung 20 ist in der Zeichnung symbolisch durch ein Rechteck und insoweit nur stark vereinfacht dargestellt. Die einzelnen Datenverbindungen zwischen der Steuereinrichtung 20 und den jeweiligen Sensoreinrichtungen 28 bzw. hydraulischen Aggregaten 8, 18, 24, die von der Steuereinrichtung 20 ausgelesen bzw. angesteuert werden können, sind in der Zeichnung mit gestrichelten Linien 21 angedeutet. Diese Datenverbindungen 21 können beispielsweise durch Kabelstrecken oder durch Funkstrecken realisiert sein.The control device 20 is represented symbolically in the drawing by a rectangle and in this respect only in a greatly simplified manner. The individual data connections between the control device 20 and the respective sensor devices 28 or hydraulic units 8, 18, 24, which can be read out or controlled by the control device 20, are indicated in the drawing with dashed lines 21. These data connections 21 can be implemented, for example, by cable links or by radio links.

Um einer Schädigung der Elektrode 2 vorzubeugen, versteht sich, dass ein Klemmen bzw. Halten der Elektrode 2 an ihren Verbindungsstellen bzw. in einem jeweiligen sensiblen Längenabschnitt 2l durch die Klemmringe 4, 6 zu vermeiden ist. Nachstehend ist erläutert, wie dies beim Nachsetzen der Elektrode 2 realisiert wird.In order to prevent damage to the electrode 2, it goes without saying that clamping or holding of the electrode 2 at its connection points or in a respective sensitive length section 21 by the clamping rings 4, 6 is to be avoided. The following explains how this is implemented when the electrode 2 is repositioned.

Nachdem der erste Klemmring 4 von der Elektrode 2 gelöst worden ist bzw. die Klemmkraft der Druckbacke 14 des ersten Klemmrings 4 bezüglich der Elektrode 2 vermindert worden ist, wird der Abstand des ersten Klemmrings 4 zum zweiten Klemmring 6 durch ein Ausfahren der Hubzylinder 8 vergrößert. Hierbei wird nun vor einem erneuten Klemmen der Elektrode 2 mittels der Druckbacke 14 des ersten Klemmrings 4 durch eine Auswertung der Signale der Sensoreinrichtungen 28 überprüft, ob der erste Klemmring 4 ggf. im Bereich eines sensiblen Längenabschnitts 2l der Elektrode 2 positioniert ist. Ein erneutes Klemmen bzw. Halten der Elektrode 2 durch den ersten Klemmring 4 wird ausschließlich für den Fall eingeleitet, dass der erste Klemmring 4 nach einem Ausfahren der Hubzylinder 8 nicht in dem Bereich eines sensiblen Längenabschnitts 2l der Elektrode 2 positioniert ist.After the first clamping ring 4 has been released from the electrode 2 or the clamping force of the pressure jaw 14 of the first clamping ring 4 has been reduced with respect to the electrode 2, the distance between the first clamping ring 4 and the second clamping ring 6 is increased by extending the lifting cylinder 8. Before the electrode 2 is clamped again by means of the pressure jaw 14 of the first clamping ring 4, an evaluation of the signals from the sensor devices 28 is used to check whether the first clamping ring 4 is possibly positioned in the area of a sensitive length section 2l of the electrode 2. A renewed clamping or holding of the electrode 2 by the first clamping ring 4 is initiated exclusively in the event that the first clamping ring 4 is not positioned in the area of a sensitive length section 2l of the electrode 2 after the lifting cylinder 8 has been extended.

Falls nach einem Ausfahren der Hubzylinder 8 durch eine Auswertung der Signale der Sensoreinrichtungen 28 detektiert wird, dass der erste Klemmring 4 sich im Bereich eines sensiblen Längenabschnitts 2l der Elektrode 2 befinden sollte, so werden die Hubzylinder 8 - falls möglich - entweder noch weiter ausgefahren, oder umgekehrt wieder etwas eingefahren. Jedenfalls werden die Hubzylinder 8 so weit betätigt bzw. ausgefahren, dass der erste Klemmring 4 sich nicht im Bereich des sensiblen Längenabschnitts 2l der Elektrode 2 befindet. Erst hiernach wird die Elektrode 2 durch ein Anstellen der Druckbacke 14 erneut festgeklemmt.If, after the lifting cylinder 8 has been extended, it is detected by evaluating the signals from the sensor devices 28 that the first clamping ring 4 should be located in the area of a sensitive longitudinal section 2l of the electrode 2, the lifting cylinders 8 - if possible - are either extended further, or, conversely, retracted a little. In any case, the lifting cylinders 8 are actuated or extended so far that the first clamping ring 4 is not located in the area of the sensitive length section 2l of the electrode 2. Only then is the electrode 2 clamped again by adjusting the pressure jaw 14.

Die vorstehend erläuterte Funktionsweise für ein Betätigen des ersten Klemmrings 4, um ein Klemmen der Elektrode 2 in einem sensiblen Längenabschnitts 2l zu vermeiden, gilt in gleicher Weise auch für ein Betätigen des zweiten Klemmrings 6, sofern dieser mit einer Druckbacke zum Halten der Elektrode 2 ausgerüstet ist.The mode of operation explained above for actuating the first clamping ring 4 in order to clamp the electrode 2 in a sensitive length section 2l Avoid, applies in the same way to an actuation of the second clamping ring 6, provided that it is equipped with a pressure jaw for holding the electrode 2.

Wie vorstehend erläutert, wird der sensible Längenabschnitt 2l der Elektrode 2 mit Hilfe der daran vorgesehenen Markierungen 30, 30r durch die zumindest eine Sensoreinrichtung 28 detektiert, um ein Klemmen der Elektrode 2 in diesem Bereich durch einen Klemmring zu verhindern. Der sensible Längenabschnitt 2l der Elektrode bzw. die stirnseitigen Abschnitte der jeweiligen Elektrodenteile werden auch als Annippelbereich bezeichnet, der somit vor einem Klemmen durch einen Klemmring und einer daraus resultierenden möglichen Schädigung wirkungsvoll geschützt ist.As explained above, the sensitive length section 2l of the electrode 2 is detected by the at least one sensor device 28 with the aid of the markings 30, 30r provided thereon, in order to prevent the electrode 2 from jamming in this area by a clamping ring. The sensitive length section 21 of the electrode or the end-face sections of the respective electrode parts are also referred to as the nipple area, which is thus effectively protected against jamming by a clamping ring and possible damage resulting therefrom.

Die Erfindung eignet sich für verschiedene Formen von Elektroden, die bei Lichtbogenöfen bzw. Elektroreduktionsöfen zum Einsatz kommen. Beispielhafte Elektrodentypen sind vorgebackene ("pre-baked") Elektroden (z. B. Graphit- oder Kohleelektroden) oder selbstbackende (Söderberg-) Elektroden.The invention is suitable for various forms of electrodes that are used in electric arc furnaces or electric reduction furnaces. Exemplary electrode types are “pre-baked” electrodes (e.g. graphite or carbon electrodes) or self-baking (Söderberg) electrodes.

Mit der Erfindung ist außerdem ein sogenanntes "backslippen" möglich, bei dem die Elektrode 2 Stück für Stück aus dem Lichtbogenofen herausgezogen wird. Auch hierbei ist durch die Ansteuerung der Hubzylinder 8 mittels der Steuereinrichtung 20 in Abhängigkeit der Signale der Sensoreinrichtungen 28 sichergestellt, dass die Elektrode 2 von den Klemmringen 4, 6 nicht im Bereich ihrer sensiblen Längenabschnitte 2l geklemmt wird.With the invention, a so-called "back lip" is also possible, in which the electrode is pulled out of the arc furnace 2 piece by piece. Here, too, the activation of the lifting cylinders 8 by means of the control device 20 as a function of the signals from the sensor devices 28 ensures that the electrode 2 is not clamped by the clamping rings 4, 6 in the area of its sensitive length sections 21.

Bezugszeichenliste:List of reference symbols:

11
Vorrichtungcontraption
22
Elektrodeelectrode
2l2l
sensibler Längenabschnittsensitive length section
44th
oberer erster Klemmringupper first clamping ring
66th
unterer zweiter Klemmringlower second clamping ring
88th
HubzylinderLifting cylinder
99
TragarmBeam
1010
KontaktbackeContact jaw
1212
StromzufuhreinrichtungPower supply device
1414th
DruckbackePressure jaw
1616
Federeinrichtung / FederpaketSpring device / spring package
1818th
KlemmringzylinderClamping ring cylinder
2020th
SteuereinrichtungControl device
2121st
DatenverbindungenData connections
2222nd
Traversetraverse
2424
RegulierzylinderRegulating cylinder
2626th
OfenbühneFurnace platform
2828
SensoreinrichtungSensor device
3030th
Markierung (der Elektrode)Marking (of the electrode)
30r30r
RingnutRing groove
3232
VerschraubungScrew connection
aa
AusgleichshubCompensation stroke

Claims (16)

  1. Device (1) for adjusting an electrode (2) of a metallurgical furnace, comprising an upper, first clamping ring (4) and a lower, second clamping ring (6), wherein the clamping rings (4, 6) are connected together by stroke cylinders (8) and are adjustable in their mutual spacing through a compensating stroke (a) by actuation of the stroke cylinders (8), and wherein the clamping rings (4, 6) for holding the electrode (2) are tightenable around this and for a relative movement of the electrode (2) with respect to the clamping rings (4, 6) are releasable from this, and
    a control device (20) for activating the stroke cylinders (8) and the clamping rings (4, 6),
    characterised in that
    at least one of the two clamping rings (4, 6) is permanently without current, wherein the respective other one of the two clamping rings (6, 4) has at least one contact jaw (10) by means of which a constant current transfer to the electrode (2) is provided.
  2. Device (1) according to claim 1, characterised in that at least one of the two clamping rings (4, 6) has a pressure jaw (14), which is permanently biased against the electrode (2) by at least one spring device (16) and is thus formed to be self-securing, wherein the pressure jaw (14) is movable by at least one clamping ring cylinder (18) against the bias of the spring device (16), preferably in that the pressure jaw (14) is releasable from the electrode (2) through actuation of the clamping ring cylinder (18).
  3. Device (1) according to claim 2, characterised in that the spring device (16) is constructed as a spring packet.
  4. Device (1) according to claim 2 or 3, characterised in that two clamping ring cylinders (18), preferably four clamping ring cylinders (18), by which the pressure jaw (14) is movable against the bias of the spring device (16) are provided.
  5. Device (1) according to any one of claims 2 to 4, characterised in that the clamping ring (4, 6) permanently without current is constructed to be self-securing and thus has the pressure jaw (14) and the clamping ring cylinders (18).
  6. Device (1) according to any one of claims 1 to 5, characterised in that the clamping ring (4, 6) having the contact jaw (10) is connected with a support arm (9) or with a cross member (22), wherein the support arm (9) or the cross member (22) is vertically movable with respect to the furnace, preferably in that this clamping ring (4, 6) is integrated in the support arm (9) or in the cross member (22).
  7. Device (1) according to any one of claims 1 to 6, characterised in that the upper, first clamping ring (4) is permanently without current, wherein the lower, second clamping ring (6) has the contact jaw (10).
  8. Device (1) according to any one of claims 1 to 7, characterised in that the control device (20) is programmed in such a way that the compensating stroke (a) for the stroke cylinders (8) for movement of the clamping rings (4, 6) relative to one another is settable in variable and automated manner so that repeated tightening of the first or second clamping ring (4, 6) around the electrode (2) after attainment of the compensating stroke (a) takes place exclusively adjacent to a sensitive length section (2l) of the electrode (2) and not within this length section (2l).
  9. Device (1) according to claim 8, characterised in that at least the first clamping ring (4) or the second clamping ring (6) has at least one sensor device (28) by which markings (30), which are provided at the electrode (2), for a sensitive length section (2l) of the electrode (2) are detectable, wherein the stroke cylinders (8) can be regulated by the control device (20) for execution of the compensating stroke (a) in dependence on signals of the sensor device (20).
  10. Device (1) according to claim 9, characterised in that the stroke cylinders (8) can, for movement of the first or second clamping ring (4, 6) by the compensating stroke (a), be actuated by the activation by means of the control device (20) only under the condition that the stroke cylinders (8) have a predetermined stroke reserve greater than an axial length of the sensitive length section (2l) of the electrode (2).
  11. Device (1) according to claim 9 or 10, characterised in that the sensor device (28) is suitable for the purpose of detecting a marking (30), which is formed to be optical and/or magnetic and/or has the form of annular groove (30r), at the electrode (2).
  12. Method of adjusting an electrode (2) of a metallurgical furnace with use of a device (1) according to any one of claims 1 to 11, characterised in that current is supplied to the electrode (2) only by way of one of the two clamping rings (4, 6) and the other one of the two clamping rings (6, 4) is permanently without current.
  13. Method according to claim 12, characterised in that at least one of the two clamping rings (4, 6) has a pressure jaw (14) which is permanently biased by means of at least one spring device (16) against the electrode (2) for holding the electrode (2), wherein the pressure jaw (14) is moved by at least one clamping ring cylinder (18) against the bias of the spring device (16) so as to enable relative movement of the electrode (2) with respect to the clamping ring (4, 6), preferably in that the pressure jaw (14) lifts off the electrode as a consequence of the actuation of the clamping ring cylinder (18).
  14. Method according to claim 12 or 13, characterised in that a sensitive length section (2l) of the electrode (2) is provided with markings (30) which are detected by a sensor device (28) mounted at least at the first or second clamping ring (4, 6), wherein the stroke cylinders (8) for movement of the clamping rings (4, 6) relative to one another are regulated in dependence on the signals of the sensor device (28).
  15. Method according to claim 14, characterised in that the stroke cylinders (8) for movement of the first clamping ring (4) relative to the second clamping ring (6) are so regulated in dependence on the sensitive length section (2l) of the electrode (2) that repeated tightening of the first or second clamping ring (4, 6) around the electrode (2) after attainment of the compensating stroke (a) takes place exclusively adjacent to the sensitive length section (2l) of the electrode (2) and not within this length section (2l).
  16. Method according to claim 15, characterised in that the stroke cylinders (8) for movement of the first clamping ring (4) relative to the second clamping ring (6) are actuated only under the condition that they have a predetermined stroke reserve (a) greater than an axial length of the sensitive length section (2l) of the electrode (2).
EP14805873.8A 2013-11-29 2014-11-28 Device and method for adjusting an electrode for a metallurgical furnace Active EP3075208B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102013224552.1A DE102013224552A1 (en) 2013-11-29 2013-11-29 Apparatus and method for repositioning an electrode for a metallurgical furnace
PCT/EP2014/075944 WO2015079024A1 (en) 2013-11-29 2014-11-28 Device and method for adjusting an electrode for a metallurgical furnace

Publications (2)

Publication Number Publication Date
EP3075208A1 EP3075208A1 (en) 2016-10-05
EP3075208B1 true EP3075208B1 (en) 2020-11-11

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EP (1) EP3075208B1 (en)
CN (1) CN105935002B (en)
DE (1) DE102013224552A1 (en)
WO (1) WO2015079024A1 (en)

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FI20165035A (en) * 2016-01-20 2017-07-21 Outotec Finland Oy METHOD FOR USING THE HIGH-ROTARY ELECTRIC ARRANGEMENT ASSEMBLY AND
CN109897969A (en) * 2017-12-07 2019-06-18 天工爱和特钢有限公司 A kind of electroslag furnace of mould steel
WO2019233549A1 (en) * 2018-06-04 2019-12-12 Rheinfelden Carbon Gmbh & Co. Kg Self-baking electrode
DE102019217433A1 (en) * 2019-11-12 2021-05-12 Sms Group Gmbh Electrode holding device and system for repositioning an electrode in a metallurgical furnace
CN111043865B (en) * 2019-12-24 2022-09-02 南京玻璃纤维研究设计院有限公司 Electrode feeding device for electric melting furnace production
WO2024178618A1 (en) * 2023-02-28 2024-09-06 宁德烯铖科技有限公司 Graphitization furnace and control method therefor, and battery production system

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US2903494A (en) * 1957-02-23 1959-09-08 Demag Elektrometallurgie Gmbh Electrode attaching device for electric arc furnaces
GB988733A (en) * 1962-09-27 1965-04-07 Ass Elect Ind Improvements relating to mounting arrangements for electric furnace electrodes
US3589434A (en) * 1967-11-06 1971-06-29 Otmar Kleinhagauer Installations for electrically remelting metals
DE4342511C2 (en) 1993-12-08 1996-02-08 Mannesmann Ag Electric induction furnace with vertically movable frame
ES2259852B1 (en) 2003-06-04 2007-10-01 Bautista Rodriguez Giner AUTOMATIC ELECTRODE LIFTING SYSTEM IN ELECTRIC OVENS.
US7075966B2 (en) * 2004-05-20 2006-07-11 Hatch, Ltd. Electrode column
DE102006000737A1 (en) 2006-01-04 2007-07-05 Sms Demag Ag Device for adjusting an electrode in a metallurgical furnace comprises a clamping ring and a holding ring mounted in the furnace roof
ITBG20080017A1 (en) * 2008-04-01 2009-10-02 Piccardi S R L DEVICE FOR ADJUSTING THE LOCKING POINT OF AN ELECTRODE

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Also Published As

Publication number Publication date
WO2015079024A1 (en) 2015-06-04
DE102013224552A1 (en) 2015-06-03
CN105935002B (en) 2019-10-22
CN105935002A (en) 2016-09-07
EP3075208A1 (en) 2016-10-05

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