EP2878909B1 - Plate-type heat exchanger and refrigeration cycle device comprising same - Google Patents
Plate-type heat exchanger and refrigeration cycle device comprising same Download PDFInfo
- Publication number
- EP2878909B1 EP2878909B1 EP13800756.2A EP13800756A EP2878909B1 EP 2878909 B1 EP2878909 B1 EP 2878909B1 EP 13800756 A EP13800756 A EP 13800756A EP 2878909 B1 EP2878909 B1 EP 2878909B1
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- Prior art keywords
- plate
- heat transfer
- leakage preventing
- plates
- heat exchanger
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- 238000005253 cladding Methods 0.000 claims description 4
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- 238000005219 brazing Methods 0.000 description 12
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
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- 238000005192 partition Methods 0.000 description 2
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0031—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other
- F28D9/0043—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other the plates having openings therein for circulation of at least one heat-exchange medium from one conduit to another
- F28D9/005—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other the plates having openings therein for circulation of at least one heat-exchange medium from one conduit to another the plates having openings therein for both heat-exchange media
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2265/00—Safety or protection arrangements; Arrangements for preventing malfunction
- F28F2265/16—Safety or protection arrangements; Arrangements for preventing malfunction for preventing leakage
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
- F28F3/02—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
- F28F3/025—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being corrugated, plate-like elements
- F28F3/027—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being corrugated, plate-like elements with openings, e.g. louvered corrugated fins; Assemblies of corrugated strips
Definitions
- the inner fin-type heat exchanger as disclosed in Patent Literature 1 has the following problems.
- the inner fin-type heat exchanger lacks the leakage preventing function, thereby being difficult for use in the boiler.
- Inner fins of a first channel and a second channel have the same shape, which is not an optimum shape for the fluid to be caused to flow through the inner fins. Therefore, the heat exchange efficiency is poor.
- the inner fins are formed under specifications conforming to the strength necessary for one of the fluids, and hence the inner fins on the other fluid side have an excessively large joining area. Therefore, the cost is increased.
- the hole diameter can be adjusted easily.
- the flow rate of the fluid is increased, and thus a large amount of fluid can easily be caused to flow to the channel on a deep side from an inlet pipe of the fluid.
- the hole diameter is set larger, on the other hand, a large amount of fluid can easily be caused to flow to the channel close to the inlet pipe.
- the hole diameter is set larger, the flow rate can be reduced, and thus corrosion that may be caused by the flow rate in the passage hole (erosion) can be suppressed.
- the thermal resistivities of the two fluids to be subjected to heat exchange are kept equal to each other, and thus the heat exchange efficiency can be kept excellent. Further, the long-term reliability of the device can be enhanced through the prevention of leakage of the fluid while the device is simple in structure and manufacturable at low cost.
- natural refrigerants such as CO 2 or combustible refrigerants such as hydrocarbons and low-GWP refrigerants, which cannot be used thus far due to the lack of the refrigerant leakage preventing function.
- the range of selection of the fluid to be used is widened, and hence a refrigerant having a high latent heat can be selected. As a result, it is also possible to enhance the heat exchange performance.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Description
- The present invention relates to a plate heat exchanger and a refrigeration cycle system including the plate heat exchanger.
- Plate heat exchangers include a plurality of stacked heat transfer plates each having corrugated projections and depressions formed in a plurality of arrays. As a related-art plate heat exchanger, there is proposed such a herringbone-type plate heat exchanger that a line connecting peak points (or valley points) of the corrugation of the heat transfer plate is formed so as to intersect with that of the adjacent heat transfer plate. There is also proposed an inner fin-type heat exchanger having a higher degree of freedom in designing the shape of the heat transfer plate than the herringbone-type plate heat exchanger (see, for example, Patent Literature 1).
- The herringbone-type plate heat exchanger has the following problems. In the herringbone-type plate heat exchanger, each heat transfer plate has a corrugated shape, thereby being difficult to secure a leakage preventing function between a first fluid (for example, refrigerant) and a second fluid (for example, water). Hot water obtained by the plate heat exchanger that is mounted on a boiler is used as bathwater, which raises the need to prevent leakage of the refrigerant into the water. Therefore, without the leakage preventing function, high-pressure refrigerants such as CO2 or combustible refrigerants such as hydrocarbons and low-GWP refrigerants cannot be used for the boiler. In addition, the channel sectional areas are substantially equal to each other, and hence, when different fluids are caused to flow, the thermal resistivities of both the fluids are not equal to each other, with the result that the heat exchange efficiency is poor. Further, a joining portion between the adjacent plates is formed through point contact of the corrugations, and hence the joining area is small, with the result that the joining portion is liable to be damaged.
- In addition, the inner fin-type heat exchanger as disclosed in
Patent Literature 1 has the following problems. First, the inner fin-type heat exchanger lacks the leakage preventing function, thereby being difficult for use in the boiler. Inner fins of a first channel and a second channel have the same shape, which is not an optimum shape for the fluid to be caused to flow through the inner fins. Therefore, the heat exchange efficiency is poor. Further, the inner fins are formed under specifications conforming to the strength necessary for one of the fluids, and hence the inner fins on the other fluid side have an excessively large joining area. Therefore, the cost is increased. - Note that, as another related-art heat exchanger, for example, Patent Literature 2 discloses a heat exchanger having a structure including a first channel plate and a second channel plate each having a channel formed inside a wall of the plate, and a partition plate for partitioning the channel plates. In the structure of Patent Literature 2, however, the partition plate is merely a plate-like member, and cannot therefore be employed in the type using the inner fins.
- In addition, as a heat exchanger including corrosion preventing means, a heat exchanger disclosed in
Patent Literature 3 is known. However, a sub-plate serving as the corrosion preventing means disclosed inPatent Literature 3 has a flat-plate shape, and is used only for partitioning between circular tubes and a flat surface. Therefore, the sub-plate cannot be employed in the type using the plurality of stacked plates. Further, the heat exchanger disclosed inPatent Literature 3 is configured to exchange heat between a fluid flowing in the circular tubes and a fluid flowing between the fins, and hence the heat is exchanged at only contact surfaces between the circular tubes and the core plates. As a result, the heat exchange efficiency is lower than that of the heat exchanger including the plurality of stacked inner fins. -
- [PTL 1]
JP 2003-185375 A page 5,FIG. 1 ) - [PTL 2]
JP 2008-157544 A page 7,FIG. 2 ) - [PTL 3]
JP 2009-133506 A FIG. 4 ) - The present invention has been made in view of the above, and it is therefore an object thereof to provide a plate heat exchanger capable of enhancing long-term reliability of the device through prevention of leakage of a fluid while being excellent in heat exchange efficiency, simple in structure, and manufacturable at low cost.
DE 10048212 discloses that the aluminum heat exchanger with a soldered connecting area has a core area comprising several pairs of first and second plates (1,2) laminated and soldered with one another. Each first and second plate is formed by a core component consisting of a solder filling metal layer formed on the surface of the core component. A corrosion-proof layer is formed on the other surface of the core component. The first and second plates are then soldered to each other.
WO 2008/023732A discloses that a highly pressure-resistant compact heat exchanger of plate type, in which fluid flow is improved. A large number of square metal plates (1) and metal corrugated fins (2) with substantially the same outer profile as the metal plates (1) are alternately layered and combined by brazing in a desired number of tiers.
JP 2007183071 rectangular metal plates 1 and corrugated metal fins 2 having substantially the same outline as therectangular metal plates 1 are alternately assembled and brazed into a stack of desirable stages to form a heat exchanger body.
US 6,298,910 B1 , which can be considered as the closest prior art, describes a heat exchanger having a core portion composed of several pairs of first and second plates laminated with and brazed to one another. Each of the first and second plates is composed a core member, a brazing filler layer formed on a surface of the core member, and a sacrifice layer formed on the other surface of the core member. For instance, to form a pair of the first and second plates, the first plate is formed with a convex portion with an opening portion, and a burring portion of the second plate is inserted into the opening portion and is plastically deformed such that the sacrifice layer of the second plate closely contacts the brazing filler metal layer of the first plate. Then the first and the second plates are brazed together. - The present invention is defined in the appended independent claim. In order to attain the above-mentioned object, according to one embodiment of the present invention, there is provided a plate heat exchanger, comprising: a plurality of heat transfer plates each having a flat heat transfer surface; and a plurality of inner fins each being arranged in corresponding one of first channels or corresponding one of second channels, the first channels and the second channels being alternately formed between pairs of the plurality of heat transfer plates, respectively, wherein one of the plurality of inner fins, which is arranged in the corresponding one of the first channels, and another of the plurality of inner fins, which is arranged in the corresponding one of the second channels, are provided so as to have different heat transfer areas, leakage preventing plates are arranged between the pairs of the plurality of heat transfer plates, respectively, a passage hole through which at least a first fluid or a second fluid flows, is formed on each of the leakage preventing plates, wherein each of the leakage preventing plates has a flat portion in a region mated with the flat heat transfer surface of the corresponding one of the plurality of heat transfer plates, wherein each of the plurality of heat transfer plates and each of the leakage preventing plates are brought into surface contact with each other so as to hold each other, and wherein the each of the plurality of inner fins is structured such that projections and depressions are formed repeatedly, wherein the projections and the depressions have flat end portions, and wherein each of the plurality of inner fins is brought into surface contact with the corresponding heat transfer plate and leakage preventing plate at the flat end portions.
- According to one embodiment of the present invention, it is possible to enhance the long-term reliability of the device through the prevention of the leakage of the fluid while the device is excellent in heat exchange efficiency, simple in structure, and manufacturable at low cost.
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FIG. 1 is an exploded perspective view illustrating an offset fin-type plate heat exchanger according to a first embodiment of the present invention. -
FIG. 2 is a perspective view illustrating an inner fin. -
FIG. 3 is a perspective view illustrating an inner fin in a first channel and an inner fin in a second channel as seen from obliquely above. -
FIG. 4 is a plan view illustrating the inner fin in the first channel and the inner fin in the second channel. -
FIGS. 5A and 5B are explanatory views illustrating a feature of a second embodiment of the present invention. - Now, an offset fin-type plate heat exchanger according to embodiments of the present invention is described with reference to the accompanying drawings. Note that, in the drawings, the same reference symbols represent the same or corresponding parts.
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FIG. 1 is an exploded perspective view illustrating an offset fin-type plate heat exchanger according to a first embodiment of the present invention. Further,FIG. 2 is a perspective view illustrating an inner fin.FIG. 3 is a perspective view illustrating an inner fin in a first channel and an inner fin in a second channel as seen from obliquely above, andFIG. 4 is a plan view illustrating the inner fin in the first channel and the inner fin in the second channel. Aplate heat exchanger 1 includes at least a pair ofside plates 3, a plurality ofheat transfer plates 5 and a plurality ofleakage preventing plates 7, which are arranged between theside plates 3, and at least a pair ofinner fins 9. - The pair of
side plates 3 serves for reinforcement, and has four passage holes formed at four corners thereof so as to serve as afirst fluid inlet 11, afirst fluid outlet 13, asecond fluid inlet 15, and asecond fluid outlet 17. Note that, in the illustrated example, as seen inFIG. 1 , thefirst fluid inlet 11 is arranged at an upper corner on one of the right and left sides, and thefirst fluid outlet 13 is arranged at a lower corner on one of the right and left sides. Thesecond fluid inlet 15 is arranged at a lower corner on the other of the right and left sides, and thesecond fluid outlet 17 is arranged at an upper corner on the other of the right and left sides. Note that, inFIG. 1 , a flow direction of the first fluid is represented by the symbol X, and a flow direction of the second fluid is represented by the symbol Y. - At four corners of each of the
heat transfer plates 5 and theleakage preventing plates 7, through-holes are formed as passage holes. Specifically, in each of theheat transfer plates 5, a firstfluid advancing hole 11c, a firstfluid returning hole 13c, a secondfluid advancing hole 15c, and a secondfluid returning hole 17c are formed as the passage holes. Similarly, in each of theleakage preventing plates 7, a firstfluid advancing hole 11d, a firstfluid returning hole 13d, a secondfluid advancing hole 15d, and a secondfluid returning hole 17d are formed as the passage holes. - The
heat transfer plates 5 and theleakage preventing plates 7 are both processed by, for example, pressing a plate-like member having a substantially uniform thickness so as to form projections and depressions. Eachheat transfer plate 5 is a member having a flat heat transfer surface forming a corresponding first or second channel. Eachheat transfer plate 5 has adepressed portion 5a and projectedportions 5b formed in a relative relationship therebetween. - As illustrated in
FIG. 1 , in a case of theheat transfer plate 5 forming the first channel through which the first fluid represented by the symbol X passes, thedepressed portion 5a occupies the firstfluid advancing hole 11c, the firstfluid returning hole 13c, and a wide region facing theinner fin 9 therebetween, whereas the projectedportions 5b occupy regions on the periphery of the secondfluid advancing hole 15c and the secondfluid returning hole 17c. In a case of theheat transfer plate 5 forming the second channel through which the second fluid represented by the symbol Y passes, on the other hand, thedepressed portion 5a occupies the secondfluid advancing hole 15c, the secondfluid returning hole 17c, and a wide region facing theinner fin 9 therebetween, whereas the projectedportions 5b occupy regions on the periphery of the firstfluid advancing hole 11c and the firstfluid returning hole 13c. - Each
leakage preventing plate 7 is a member arranged on a back surface of the correspondingheat transfer plate 5, which is opposite to the channel forming surface. Further, eachleakage preventing plate 7 has a flat portion in a region mated with the heat transfer surface of theheat transfer plate 5, and also has adepressed portion 7a and projectedportions 7b formed in a relative relationship therebetween. As illustrated inFIG. 1 , the surface of eachleakage preventing plate 7, which has the same form of projections and depressions as that on the channel forming surface side being the front surface of the correspondingheat transfer plate 5, is stacked on the back surface of the correspondingheat transfer plate 5. Thus, the back surface of theheat transfer plate 5 and the front surface of theleakage preventing plate 7, which correspond to each other, are precisely mated with each other so that the projections and depressions of theheat transfer plate 5 are aligned with those of theleakage preventing plate 7. In this manner, theheat transfer plate 5 and theleakage preventing plate 7 are brought into surface contact with each other substantially in the entire region, and thus theheat transfer plate 5 and theleakage preventing plate 7 hold each other in a wide area. - The
inner fin 9 is an offset fin arranged between the correspondingheat transfer plate 5 andleakage preventing plate 7, for promoting the heat transfer. Eachinner fin 9 has a substantially plate-like shape that is dimensioned larger in a width direction and a height direction than in a thickness direction. As illustrated inFIG. 2 , theinner fin 9 has such a structure that a thin element extends over the width direction so as to repeatedly form projections and depressions at substantially right angles. Further, the end portions (top portions and bottom portions) of the projections and depressions are formed into a flat shape, and hence theinner fin 9 is also brought into surface contact with the correspondingheat transfer plate 5 andleakage preventing plate 7 at the flat end portions. - In addition, the
inner fin 9 arranged in the first channel and theinner fin 9 arranged in the second channel are different from each other in their heat transfer areas. Specifically, as illustrated inFIGS. 3 and4 , inner fins different from each other in their dimensions are used as the inner fin 9 (9a) arranged in the first channel and the inner fin 9 (9b) arranged in the second channel. In the illustrated example, the inner fin 9 (9b) arranged in the second channel is formed of smaller projections and depressions than the inner fin 9 (9a) arranged in the first channel. Note that, for the sake of clarity of illustration,FIG. 1 illustrates the sameinner fins 9 as the inner fin arranged in the first channel and the inner fin arranged in the second channel. - Each
heat transfer plate 5 is brazed to the correspondingleakage preventing plate 7. Further, the correspondingheat transfer plate 5 andleakage preventing plate 7, which are stacked so as to sandwich the correspondinginner fin 9, are brazed to each other. - As exemplified in
FIG. 1 , there is obtained such a stacking structure that theside plate 3, theleakage preventing plate 7, theinner fin 9 for the first channel, theheat transfer plate 5 for the first channel, theleakage preventing plate 7 precisely mated with theheat transfer plate 5 for the first channel, theinner fin 9 for the second channel, theheat transfer plate 5 for the second channel, theleakage preventing plate 7 precisely mated with theheat transfer plate 5 for the second channel, theinner fin 9 for the first channel, and other necessary stacking elements are arranged and stacked sequentially in a repeated manner and theside plate 3 is finally stacked. - With the above-mentioned plate heat exchanger according to the first embodiment, the following advantages are attained. First, in the plate heat exchanger according to this embodiment, the leakage preventing plate is provided on the back surface of the heat transfer plate, and hence, for example, even when the heat transfer plate forming the first channel through which the first fluid flows is damaged due to corrosion, leakage of the first fluid into the second channel can be prevented by the leakage preventing plate provided on the back of the heat transfer plate, and by the brazing material applied between the heat transfer plate and the leakage preventing plate. Further, suppression of further advance of the corrosion can be expected from the brazing material. Thus, the long-term reliability of the heat exchanger can be enhanced through the prevention of leakage of the fluid. In addition, no air layer is contained unlike a double-wall structure of the herringbone-type plate heat exchanger, and hence reduction in heat exchange amount is suppressed. As a result, the number of kinds of fluids to be used can be increased, and accordingly the heat exchange performance can be enhanced as well.
- Besides, to attain the action of protecting the corroded heat transfer plate with the leakage preventing plate as described above, the substantially flat leakage preventing plate only needs to be interposed between the pair of substantially flat heat transfer plates, and hence the heat exchanger can be manufactured at low cost without any complication. Further, the heat transfer plate, the leakage preventing plate, and the inner fin are brought into surface contact with each other at their flat surface portions, and hence the heat transfer plate, the leakage preventing plate, and the inner fin hold each other, with the result that the surface contact state can easily be maintained as a whole.
- In addition, no air layer is contained unlike the double-wall structure used in the herringbone-type plate heat exchanger, and hence the reduction in heat exchange amount due to reduction in heat transfer rate is suppressed. In the herringbone-type plate heat exchanger, the channel sectional areas for the first fluid and the second fluid are substantially equal to each other, and hence, when heat is exchanged between water and a refrigerant, the thermal resistance is increased on the refrigerant side than on the water side, with the result that the heat exchange efficiency is poor.
- In the first embodiment, on the other hand, the inner fins different from each other in their dimensions are used. Therefore, the fin having smaller dimensions with high heat transfer efficiency is used for the refrigerant side, which is susceptible to influence of pressure loss, whereas the fin having poor heat transfer efficiency but smaller pressure loss is used for the water side. As a result, the thermal resistivities of the refrigerant and the water can be kept equal to each other. In this manner, the thermal resistivities of the first fluid and the second fluid can be adjusted in accordance with physical properties of the fluids to be caused to flow, and thus a heat exchanger having high heat exchange efficiency can be provided.
- In the leakage preventing plate, the passage holes serving as the inlets and outlets of the fluids are formed in the direction perpendicular to the flat heat transfer surface, and hence the leakage preventing plate is applicable to the type using the plurality of stacked plates and the inner fins in both the channels on the water side and the refrigerant side. Further, in the leakage preventing plate, the passage holes serving as the inlets and outlets of the fluids are formed in the direction perpendicular to the flat heat transfer surface, and hence there is no need to form any distribution structure independently of the plate, thereby being capable of manufacturing a further compact heat exchanger in conjunction with the effect of forming thin channels by stacking the plates. In addition, in the leakage preventing plate, the passage holes serving as the inlets and outlets of the fluids are formed in the direction perpendicular to the flat heat transfer surface, and hence, when different kinds of fluids are used as the first fluid and the second fluid as described above, the leakage preventing plate can be manufactured by adjusting the diameters of the passage holes in accordance with the characteristics of the fluids.
- When the hole diameter is set smaller, the flow rate can be increased in the passage hole. Therefore, when the heat exchanger is used as a condenser, the hole diameter is increased on a vapor side to reduce the increase in pressure loss, whereas the hole diameter is reduced on a liquid tube side to enhance drainage of the liquid from the heat exchanger. As a result, the heat exchanger can efficiently be used in the two-phase region of the vapor and the liquid, which is high in heat transfer efficiency.
- In addition, when the heat exchanger is structured to have a large number of channels by stacking a plurality of plates, for example, 100 or 200 plates, the fluids can equally be distributed to the respective channels through the adjustment of the diameters of the passage holes. According to this embodiment, in which the passage holes are secured by the leakage preventing plates and the heat transfer plates, the plates can easily be manufactured by press working, and thus the hole diameters can be adjusted without increase in cost.
- In addition, the following advantages are attained by the structure that the hole diameter can be adjusted easily. When the hole diameter is set smaller, the flow rate of the fluid is increased, and thus a large amount of fluid can easily be caused to flow to the channel on a deep side from an inlet pipe of the fluid. When the hole diameter is set larger, on the other hand, a large amount of fluid can easily be caused to flow to the channel close to the inlet pipe. Further, when the hole diameter is set larger, the flow rate can be reduced, and thus corrosion that may be caused by the flow rate in the passage hole (erosion) can be suppressed.
- In addition, the first channel and the second channel are alternately stacked, and the inner fin is inserted between the channels. Therefore, the areas of the surfaces of the first channel and the second channel, which are adjacent to the inner fin, are increased as compared to the above-mentioned structure of Patent Literature 2. Thus, there is an advantage of high temperature efficiency.
- The diameter of the passage hole is determined only by the diameter of a mold at the time of press working irrespective of the degree of elongation of a material, and therefore the diameter of the passage hole can be set larger. As a result, it is possible to suppress increase in pressure loss in the passage hole, and to suppress corrosion that may be caused along with the increase in flow rate of the fluid.
- The inner fin and the flat heat transfer surface of the corresponding plate are joined to each other at the respective surfaces. Therefore, when the first fluid is a high-pressure fluid and the second fluid is a low-pressure fluid, the inner fin having a large area of contact with the plate is used in the first channel through which the first fluid flows, whereas the inner fin having a small area of contact with the plate is used in the second channel through which the second fluid flows. With this structure, a sufficient strength necessary for each section can be obtained, thereby being capable of attaining a heat exchanger that can ensure the strength with no waste as a whole.
- As described above, according to the first embodiment, the thermal resistivities of the two fluids to be subjected to heat exchange are kept equal to each other, and thus the heat exchange efficiency can be kept excellent. Further, the long-term reliability of the device can be enhanced through the prevention of leakage of the fluid while the device is simple in structure and manufacturable at low cost. Thus, it is possible to use natural refrigerants such as CO2 or combustible refrigerants such as hydrocarbons and low-GWP refrigerants, which cannot be used thus far due to the lack of the refrigerant leakage preventing function. Further, the range of selection of the fluid to be used is widened, and hence a refrigerant having a high latent heat can be selected. As a result, it is also possible to enhance the heat exchange performance.
- Next, a plate heat exchanger according to a second embodiment of the present invention is described with reference to
FIGS. 5A and 5B . In the above-mentioned first embodiment, as illustrated inFIG. 5A , there is used theleakage preventing plate 7 for covering the entireheat transfer plate 5. In the second embodiment, on the other hand, there is used aleakage preventing plate 107 for covering only a region in which the first fluid and the second fluid are adjacent to each other. That is, as the shape of theleakage preventing plate 107, for example, as illustrated inFIG. 5B , there is given a shape obtained by cutting out the region on the periphery of the firstfluid advancing hole 11d (projectedportion 7b) of theleakage preventing plate 7 according to the first embodiment. Thus, it is possible to reduce the usage amount of the material for the leakage preventing plate, and to therefore manufacture the heat exchanger at low cost. - As a third embodiment of the present invention, there is given such an embodiment that each of the
leakage preventing plates - As a fourth embodiment of the present invention, there is given such an embodiment that the heat transfer plate, the inner fin, and the leakage preventing plate are integrated with each other by brazing. When the components are joined to each other by brazing, the close contact between the components is improved. Thus, it is possible to suppress the reduction in heat transfer rate even on the premise that the leakage preventing plate is provided. Particularly when a brazing material such as copper having high thermal conductivity is used, the effect of suppressing the reduction in heat transfer rate is greater. The brazing allows the components to be brought into close contact with each other, and hence the joining strength is increased, with the result that the heat exchanger can be manufactured stably.
- As a fifth embodiment of the present invention, there is given such an embodiment that the heat transfer plate and the leakage preventing plate have different thickness dimensions. When the thickness of the leakage preventing plate is set larger than that of the heat transfer plate, such setting is effective in the advance of the corrosion of the heat exchanger and the improvement of the strength of the heat exchanger. When the thickness of the leakage preventing plate is set smaller than that of the heat transfer plate, on the other hand, the thermal resistance of the leakage preventing plate can be reduced. As a result, it is possible to suppress the reduction in heat exchange performance, and to reduce the cost of material as well. In this manner, the thickness of the leakage preventing plate only needs to be selected in accordance with desired conditions.
- As a sixth embodiment of the present invention, there is given a refrigeration cycle system having mounted thereon the plate heat exchanger according to any one of the above-mentioned first to fifth embodiments. According to the sixth embodiment, in a refrigeration cycle system including a compressor, a condenser (including a gas cooler), an expansion valve, and an evaporator, which are sequentially coupled to each other through refrigerant piping, the plate heat exchanger according to any one of the first to fifth embodiments is used for both or one of the condenser and the evaporator. According to the sixth embodiment, it is possible to attain a refrigeration cycle system having high reliability.
- The details of the present invention have been described above specifically with reference to the preferred embodiments, but it is apparent that a person skilled in the art may employ various modifications based on the basic technical thoughts and teachings of the present invention.
- For example, there is exemplified a case where the single leakage preventing plate is provided, but a plurality of leakage preventing plates may be stacked, or the leakage preventing plate may be formed of a different material. The materials that may be used for the components of the heat exchanger also include metals such as stainless steel, copper, aluminum, and titanium, or synthetic resins.
- Further, as examples of the application of the present invention, the present invention is applicable to an air conditioner, a power generator, a heat sterilizer for foods, or various other industrial devices and home appliances having the plate heat exchanger mounted thereon.
- 1 plate heat exchanger, 5 heat transfer plate, 7 leakage preventing plate, 9 inner fin
Claims (5)
- A plate heat exchanger (1), comprising:a plurality of heat transfer plates (5) each having a flat heat transfer surface; anda plurality of inner fins (9) each being arranged in corresponding one of first channels or corresponding one of second channels, the first channels and the second channels being alternately formed between pairs of the plurality of heat transfer plates (5), respectively,whereinone of the plurality of inner fins (9), which is arranged in the corresponding one of the first channels, and another of the plurality of inner fins (9), which is arranged in the corresponding one of the second channels, are provided so as to have different heat transfer areas,leakage preventing plates (7) are arranged between the pairs of the plurality of heat transfer plates (5), respectively, a passage hole through which at least a first fluid or a second fluid flows, is formed on each of the leakage preventing plates (7),wherein each of the leakage preventing plates (7) has a flat portion in a region mated with the flat heat transfer surface of the corresponding one of the plurality of heat transfer plates (5),wherein each of the plurality of heat transfer plates (5) and each of the leakage preventing plates (7) are brought into surface contact with each other so as to hold each other, andwherein the each of the plurality of inner fins (9) is structured such that projections and depressions are formed repeatedly, andwherein the projections and the depressions have flat end portions,characterized in that each of the plurality of inner fins (9) is brought into surface contact with the corresponding heat transfer plate (5) and leakage preventing plate (7) at the flat end portions.
- A plate heat exchanger (1) according to claim 1, wherein the each of the leakage preventing plates (7) is configured to cover only a region in which the first fluid and the second fluid are adjacent to each other.
- A plate heat exchanger (1) according to claim 1 or 2, wherein the each of the leakage preventing plates (7) is formed of a cladding material.
- A plate heat exchanger (1) according to any one of claims 1 to 3, wherein a thickness of the each of the plurality of heat transfer plates (5) and a thickness of the each of the leakage preventing plates (7) are different from each other.
- A refrigeration cycle system, comprising the plate heat exchanger (1) according to any one of claims 1 to 4, which is provided in both or one of a condenser and an evaporator.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2012/064447 WO2013183113A1 (en) | 2012-06-05 | 2012-06-05 | Plate-type heat exchanger and refrigeration cycle device comprising same |
PCT/JP2013/065456 WO2013183629A1 (en) | 2012-06-05 | 2013-06-04 | Plate-type heat exchanger and refrigeration cycle device comprising same |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2878909A1 EP2878909A1 (en) | 2015-06-03 |
EP2878909A4 EP2878909A4 (en) | 2016-04-27 |
EP2878909B1 true EP2878909B1 (en) | 2021-01-06 |
Family
ID=49711534
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13800756.2A Active EP2878909B1 (en) | 2012-06-05 | 2013-06-04 | Plate-type heat exchanger and refrigeration cycle device comprising same |
Country Status (4)
Country | Link |
---|---|
US (1) | US20150083379A1 (en) |
EP (1) | EP2878909B1 (en) |
CN (2) | CN104334994A (en) |
WO (2) | WO2013183113A1 (en) |
Families Citing this family (19)
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DE112014001028T5 (en) * | 2013-02-27 | 2016-01-07 | Denso Corporation | Stack heat exchanger |
JP6160385B2 (en) * | 2013-09-17 | 2017-07-12 | 株式会社デンソー | Laminate heat exchanger |
JP6091601B2 (en) * | 2013-03-22 | 2017-03-08 | 三菱電機株式会社 | Plate heat exchanger and refrigeration cycle apparatus equipped with the same |
TR201902746T4 (en) * | 2013-10-29 | 2019-03-21 | Swep Int Ab | A method for brazing a plate heat exchanger using screen printed brazing material. |
JP2017000996A (en) * | 2015-06-15 | 2017-01-05 | 株式会社Ihi | Condenser and washing equipment |
JP5760124B1 (en) * | 2014-06-30 | 2015-08-05 | 株式会社Ihi | Condenser and cleaning device |
WO2016002811A1 (en) * | 2014-06-30 | 2016-01-07 | 株式会社Ihi | Condenser and washing device |
DE102014217503A1 (en) | 2014-09-02 | 2016-03-03 | Illinois Tool Works Inc. | Dishwasher with a liquid transport line |
JP6525248B2 (en) * | 2015-02-18 | 2019-06-05 | 大日本印刷株式会社 | Heat exchanger and plate unit for heat exchanger |
JP6007275B2 (en) * | 2015-03-20 | 2016-10-12 | 株式会社Ihi | Condenser and cleaning device |
US20160377350A1 (en) * | 2015-06-29 | 2016-12-29 | Honeywell International Inc. | Optimized plate fin heat exchanger for improved compliance to improve thermal life |
JP2017146068A (en) * | 2016-02-19 | 2017-08-24 | 三菱重工業株式会社 | Refrigerating machine and its control method |
WO2019176567A1 (en) * | 2018-03-15 | 2019-09-19 | 三菱電機株式会社 | Plate heat exchanger and heat pump device comprising same |
JP6594598B1 (en) * | 2018-03-15 | 2019-10-23 | 三菱電機株式会社 | Plate type heat exchanger, heat pump device provided with plate type heat exchanger, and heat pump type heating hot water supply system provided with heat pump device |
JP6615423B1 (en) | 2018-03-15 | 2019-12-04 | 三菱電機株式会社 | Plate heat exchanger, heat pump device equipped with plate heat exchanger, and heat pump air-conditioning / hot water supply system equipped with heat pump device |
JP7199533B2 (en) * | 2019-06-03 | 2023-01-05 | 三菱電機株式会社 | Plate heat exchanger and heat transfer device |
CN115210522A (en) * | 2020-03-05 | 2022-10-18 | 翰昂汽车零部件有限公司 | Plate heat exchanger |
JP7301224B2 (en) * | 2020-05-19 | 2023-06-30 | 三菱電機株式会社 | Plate heat exchangers, refrigeration cycle equipment and heat transfer equipment |
KR20230138196A (en) * | 2022-03-23 | 2023-10-05 | 현대자동차주식회사 | Integrated thermal management system for vehicle |
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2013
- 2013-06-04 EP EP13800756.2A patent/EP2878909B1/en active Active
- 2013-06-04 US US14/398,310 patent/US20150083379A1/en not_active Abandoned
- 2013-06-04 WO PCT/JP2013/065456 patent/WO2013183629A1/en active Application Filing
- 2013-06-04 CN CN201380029412.1A patent/CN104334994A/en active Pending
- 2013-06-05 CN CN201320320010.4U patent/CN203561252U/en not_active Expired - Lifetime
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Also Published As
Publication number | Publication date |
---|---|
US20150083379A1 (en) | 2015-03-26 |
CN104334994A (en) | 2015-02-04 |
WO2013183629A1 (en) | 2013-12-12 |
EP2878909A4 (en) | 2016-04-27 |
CN203561252U (en) | 2014-04-23 |
EP2878909A1 (en) | 2015-06-03 |
WO2013183113A1 (en) | 2013-12-12 |
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