EP2872771B1 - High-pressure pump - Google Patents
High-pressure pump Download PDFInfo
- Publication number
- EP2872771B1 EP2872771B1 EP13733272.2A EP13733272A EP2872771B1 EP 2872771 B1 EP2872771 B1 EP 2872771B1 EP 13733272 A EP13733272 A EP 13733272A EP 2872771 B1 EP2872771 B1 EP 2872771B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- housing
- drive shaft
- pressure pump
- pressure
- fuel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 239000000446 fuel Substances 0.000 claims description 89
- 230000001050 lubricating effect Effects 0.000 claims description 51
- 238000001816 cooling Methods 0.000 claims description 20
- 238000002485 combustion reaction Methods 0.000 claims description 16
- 238000002347 injection Methods 0.000 claims description 15
- 239000007924 injection Substances 0.000 claims description 15
- 239000002828 fuel tank Substances 0.000 claims description 12
- 239000012530 fluid Substances 0.000 claims description 10
- 230000001419 dependent effect Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 1
- 239000000314 lubricant Substances 0.000 description 15
- 238000005461 lubrication Methods 0.000 description 8
- 238000005096 rolling process Methods 0.000 description 8
- 230000001105 regulatory effect Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 230000001154 acute effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 238000004049 embossing Methods 0.000 description 2
- 239000003502 gasoline Substances 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0001—Fuel-injection apparatus with specially arranged lubricating system, e.g. by fuel oil
Definitions
- the present invention relates to a high-pressure pump according to the preamble of claim 1 and a high-pressure injection system according to the preamble of claim 10.
- a high-pressure pump continuously ensures the maintenance of the pressure in the high-pressure accumulator of the common-rail injection system.
- the high-pressure pump can be driven, for example, by a camshaft of the internal combustion engine by means of a drive shaft.
- Vor detailpumpen, z. B. a gear or rotary vane pump used, which are connected upstream of the high-pressure pump.
- the prefeed pump delivers the fuel from a fuel tank through a fuel line to the high pressure pump.
- piston pumps are used as high-pressure pumps.
- a drive shaft is mounted. Radially to pistons are arranged in a cylinder.
- a roller with a roller rolling surface On the drive shaft with at least one cam is a roller with a roller rolling surface, which is mounted in a roller shoe.
- the roller shoe is connected to the piston, so that the piston is forced to oscillate translational motion.
- a spring applies to the roller shoe a radially directed to the drive shaft force, so that the roller is in constant contact with the drive shaft.
- the roller is available the roller rolling surface on a shaft rolling surface as the surface of the drive shaft with the at least one cam in contact with the drive shaft.
- the roller is mounted by means of a sliding bearing in the roller shoe.
- the high-pressure pump has a lubricant space formed within a housing and within the lubricant space, the drive shaft with the cam, the roller shoe and the roller is arranged.
- the lubricating space is traversed by fuel as a lubricating fluid for lubrication and cooling of the components, d. H. in particular the roller, the roller shoe and the drive shaft as well as the piston, which is slidably mounted on a piston guide on the housing.
- the funded by the feed pump fuel is thereby part of the high-pressure pump, d. H. an inlet channel, the high-pressure pump supplied and another part of the pumped by the feed pump fuel is passed through the lubricating space for cooling and lubrication of the components within the lubricating space.
- the housing comprises an opening for the passage and sliding bearing of the drive shaft and a blind hole for mounting the drive shaft.
- the drive shaft is slidably mounted on the blind hole and the opening by means of a bearing bush.
- This fuel which due to the clearance between the drive shaft and the bearing bush axially flows through this gap or gap, in particular annular gap, is thereby fed back to the fuel tank after flowing through a fuel return line. Due to a different bearing clearance also occurs a different volume flow of fuel through the two shaft plain bearings.
- the DE 10 2006 045 933 A1 shows a high-pressure pump for high-pressure fuel delivery.
- the high-pressure pump has a drive shaft with cams. Cylindrical rollers are supported by roller shoes and rest on the cams. The roller shoes are mounted by means of a plunger assembly in a bore of a part of the housing. The pump elements are attached to the plunger assembly. A coil spring presses the plunger assembly onto the cams.
- Radial piston pumps are known for fuel high pressure generation in fuel injection systems of internal combustion engines.
- a drive shaft is mounted.
- Pistons are supported on the drive shaft, so that by rotating the drive shaft, the pistons are moved back and forth. Between the piston and the drive shaft tappets are arranged.
- Inventive high-pressure pump for conveying a fluid, in particular fuel, for. B. diesel, comprising a housing, a drive shaft with at least one cam, at least one piston, at least one cylinder for supporting the at least one piston, wherein the at least one piston indirectly, in particular by means of at least one roller or a bucket tappet, on the drive shaft the at least one cam is supported, so that from the at least one piston a translational movement due to a rotational movement of the drive shaft is executable, a lubricating space within which the drive shaft is arranged with the at least one cam, for lubrication and cooling of the drive shaft, at least one shaft sliding bearing for storage the drive shaft with a fluid-conducting connection of a gap, in particular annular gap, between the shaft sliding bearing and the drive shaft to the lubricating space, so that the at least one shaft sliding bearing is lubricated and cooled with the lubricating fluid from the lubricating space, wherein in the Geh use and / or a bearing bush for the drive
- At least one channel is incorporated, thereby additionally in addition to the gap, in particular annular gap, due to a game between the drive shaft and the journal bearings fuel can be derived from the lubricating space in order to perform a sufficient cooling of the components within the lubricating space can.
- no additional or additional cooling throttle is required as a separate component on the high pressure pump on the lubricating space in an advantageous manner.
- the high-pressure pump does not comprise a cooling throttle as a separate component and, in particular, exclusively for this purpose.
- the at least one channel can thus be additionally derived with existing components of the fuel from the lubricating space by the channel is incorporated into the housing and / or the bearing bush and thus no additional components are required.
- the at least one channel is formed as a groove in the housing and / or the bearing bush and / or the housing has an opening or a blind hole for supporting the drive shaft and the at least one channel is formed on the opening or the blind hole.
- the housing includes a body shell and a bearing cap housing.
- the at least one channel is incorporated into the housing and / or the bearing bush by means of embossing and / or milling and / or by means of a laser.
- the at least one groove is formed on a radial outer side of the bearing bush.
- the groove in cross-section V-shaped, rectangular or circular segment-shaped.
- the at least one channel opens into a return bore and / or a return line.
- the derived by the at least one channel lubricating fluid, in particular fuel, is after deriving from the channel through the return line and / or the return bore fed back to a fuel tank.
- the at least one incorporated into the housing channel of the housing and the bearing bush is limited, since the at least one incorporated into the housing channel is incorporated in the region of a bearing surface of the bearing bush on the housing.
- the at least one channel is thus formed between the housing and the bearing bush.
- the at least one channel is delimited by the shaft sliding bearing and the drive shaft, since the at least one channel is incorporated in the shaft sliding bearing, in particular in the housing or the bearing bush.
- the at least one channel is thus formed between the shaft sliding bearing and the drive shaft.
- the shaft sliding bearing is formed for example by the housing or the bearing bush.
- the high-pressure pump expediently comprises at least two or three channels, in particular per shaft sliding bearing for the drive shaft, and / or at least one channel opens into an annular channel and preferably the annular channel opens into a return bore and / or a return line.
- the at least one channel is aligned parallel or at an acute angle to a rotational axis of the drive shaft.
- the acute angle is between 1 ° and 45 °, in particular between 1 ° and 30 °.
- the annular channel is incorporated in an analogous manner as the at least one channel in the housing and / or the bearing bush.
- the gap, in particular the annular gap, between the shaft plain bearing and the drive shaft is incorporated in a fluid-conducting connection through a return restrictor with the return bore and / or the return line and in particular the return restrictor in an analogous manner as the at least one channel is incorporated into the housing and / or the bearing bush ,
- the return restriction throttle serves to ensure that the fuel exiting due to the clearance between the shaft sliding bearing and the drive shaft the amount is limited to obtain at a occurring due to wear and / or manufacturing tolerances very large backlash limitation of the lubricating fluid from the lubricating space due to the gap between the shaft sliding bearing and the drive shaft.
- the return restrictor is incorporated in an analogous manner as the at least one channel in the housing and / or bearing bush for the drive shaft, ie, for example, as a groove on a radial outer side of the bearing bush.
- the groove in the bearing bush so that both the channel and the return restriction throttle can be made and only by a different contact pressure during pressing grooves can be made with a different flow cross-sectional area for the channel and the return restriction throttle.
- Inventive high-pressure injection system for an internal combustion engine comprising a high pressure pump with a lubricating space, a high pressure rail, a prefeed pump for conveying a fuel from a fuel tank to the high pressure pump, wherein the high pressure pump is designed as a high pressure pump described in this patent application.
- the high-pressure injection system in particular the high-pressure pump, comprises a pressure sensor for detecting the pressure in the lubricant space.
- the delivery rate of the prefeed pump is controllable and / or controllable, in particular as a function of the pressure detected by the pressure sensor in the lubricant space and / or as a function of the volume flow of fuel required by the internal combustion engine.
- the delivery rate of the prefeed pump is controlled and / or regulated in such a way that on the one hand there is sufficient fuel for the internal combustion engine, ie a sufficient volume flow of fuel is supplied to the inlet channel of the high-pressure pump and on the other hand enough fuel flows through the lubricant space for lubrication and / or cooling as the second Volume flow and this second volume flow is dependent on the pressure within the lubricating space. For this reason, a sufficient volume flow of fuel can be passed through the lubricant space with the pressure sensor for cooling and / or lubrication of the components within the lubricating space.
- the prefeed pump is a prefeed pump with an electric motor, so that the prefeed pump is driven by the electric motor and, in particular, the delivery rate of the prefeed pump can be controlled and / or regulated.
- the drive shaft with the at least one cam is expediently a drive shaft which is circular in cross-section and which is mounted eccentrically to a central longitudinal axis of the drive shaft so that the axis of rotation is at a distance from the longitudinal axis.
- the longitudinal axis is arranged in cross section in the center of the circular drive shaft.
- the feed pump is a gear or rotary vane pump.
- Fig. 1 is a cross section of a high-pressure pump 1 for conveying fuel shown.
- the high-pressure pump 1 serves to fuel, z.
- the pressure which can be generated by the high-pressure pump 1 is, for example, in a range between 1000 and 3000 bar.
- the high-pressure pump 1 has a drive shaft 2 with two cams 3, which performs a rotational movement about a rotation axis 26.
- the axis of rotation 26 lies in the plane of Fig. 1 and is perpendicular to the plane of Fig. 2 ,
- a piston 5 is mounted in a cylinder 6, which is formed by a housing 8 of the high-pressure pump 1.
- a high pressure working chamber 29 is bounded by the cylinder 6 as a piston guide 7, the housing 8 and the piston 5.
- Into the high-pressure working space 29 opens an inlet channel 22 with an inlet valve 19 and an outlet channel 24 with an outlet valve 20.
- the fuel flows into the high-pressure working chamber 29 and through the outlet channel 24 with an outlet opening 23, the fuel flows under High pressure from the high pressure working chamber 29 again.
- As a check valve is designed to the effect that only fuel can flow into the working space 29 and the exhaust valve 20, z.
- B. a check valve is designed to the effect that only fuel can flow out of the working space 29.
- the volume of the high-pressure working chamber 29 is changed due to an oscillating stroke movement of the piston 5.
- the piston 5 is indirectly supported on the drive shaft 2 from. At the end of the piston 5 or pump piston 5, a roller shoe 9 is attached to a roller 10.
- the roller 10 can perform a rotational movement, the axis of rotation 25 in the plane according to Fig. 1 lies and perpendicular to the plane of Fig. 2 stands.
- the drive shaft 2 with the at least one cam 3 has a shaft rolling surface 4 and the roller 10 has a roller rolling surface 11.
- the roller-running surface 11 of the roller 10 rolls on the shaft rolling surface 4 as a contact surface 12 of the drive shaft 2 with the two cams 3 from.
- the roller shoe 9 is mounted in a roller shoe bearing formed by the housing 8 as a sliding bearing.
- Rolling surface 4 of the drive shaft 2 is.
- the roller shoe 9 and the piston 5 lead with it together an oscillating stroke movement.
- the roller 10 is mounted with a sliding bearing 13 in the roller shoe 9.
- FIG. 3 is a highly schematic representation of a high-pressure injection system 36 for the motor vehicle shown with a high-pressure rail 30 or a fuel rail 31.
- the fuel by means of valves (not shown) is injected into the combustion chamber of the engine 39 .
- An electric prefeed pump 35 delivers fuel from a fuel tank 32 through a first fuel line 33a to the intake passage 22 and through a second fuel passage 33b to a lubricating space 40 (FIG. Fig. 4
- the high-pressure pump 1 is driven by the drive shaft 2 and the drive shaft 2 is connected to a shaft, for.
- the engine 39 is connected.
- the delivery rate of the electric prefeed pump 35 can be controlled and / or regulated, so that thereby the amount of fuel delivered to the inlet channel 22 per unit time can be controlled and / or regulated.
- the high-pressure rail 30 serves to inject the fuel into the combustion chamber of the internal combustion engine 39.
- the fuel not required by the high-pressure pump 1 is returned to the fuel tank 32 through an optional fuel return line 34.
- Fig. 4 shows a part of the high pressure injection system 36.
- the lubricating space 40 is formed.
- the drive shaft 2 the roller 10
- the roller shoe 9 (not in Fig. 4 )
- partially the piston 5 is arranged.
- these components 2, 5, 9 and 10 are lubricated by the fuel.
- the fuel introduced into the lubricant space 40 through the second fuel line 33b is returned to the fuel tank 32 through the fuel return line 34 from the lubricant space 40 ( Figure 4 ).
- Fig. 4 is that in Fig. 3 shown high-pressure injection system 36 shown in more detail without the high-pressure rail 30 and without the internal combustion engine 39.
- the sucked by the prefeed pump 35 from the fuel tank 32 fuel is supplied from the prefeed pump 35 with a prefeed, z. B. 4 bar, supplied through the first fuel line 33 a the inlet channel 22 of the high-pressure pump 1. Furthermore, the of the Pre-feed pump 35 conveyed fuel during operation of the internal combustion engine 39 through the second fuel line 33b the lubricant chamber 40 is supplied to the lubrication, z. B. the drive shaft 2, the roller 10 and the piston 5. After flowing through the fuel through the lubricating space 40, the fuel is supplied through the fuel return line 34 to the fuel tank 32 again. As a result, these components 2, 5, 9 and 10 can be lubricated as well as cooled. The prefeed pump 35 thereby promotes not only the flow rate for the high-pressure pump 1 to fuel but also an additional amount of fuel for lubrication of the high-pressure pump 1, ie the fuel flowing through the lubricating space 40.
- the electric prefeed pump 35 has an electric motor 17 and a rotary piston pump 16, namely a gear pump 14, ie an internal gear pump 15 or gerotor pump 15 (FIG. Fig. 4 ).
- the high-pressure pump 1 delivers fuel under high pressure, for example, a pressure of 1000, 3000 or 4000 bar, through a high pressure fuel line to a high pressure rail 31. From the high pressure rail 31 of the fuel under high pressure from an injector combustion chamber (not shown) of Internal combustion engine 39 supplied.
- the electric motor 17 of the electric prefeed pump 35 is operated with three-phase current or alternating current and is controllable in the power and / or regulated.
- the three-phase current or alternating current for the electric motor 17 is provided by a power electronics, not shown, from a DC voltage network of a vehicle electrical system of a motor vehicle (not shown).
- the electric prefeed pump 35 is thus an electronically commutated prefeed pump 35.
- the housing 8 of the high-pressure pump 1 is subdivided into a hull housing 46 and into a bearing cover housing 47 as separate components ( Fig. 4 and 5 ).
- the hull housing 46 is formed with a blind hole 45 and the bearing cover housing 47 or flange housing 47 has an opening 44 (FIG. Fig. 5 to 7 ).
- the opening 44 serves to form a shaft sliding bearing 18 for the drive shaft 2 and also for the implementation of the drive shaft 2 outside the lubricating space 40, so that thereby the drive shaft 2 can be mechanically connected for example with a camshaft, not shown, of the engine 39.
- the blind hole 45 only serves to provide a shaft sliding bearing 18 for the drive shaft 2 available.
- a bearing bush 41 both in the blind hole 45 and in the opening 44, a bearing bush 41 by means of a press fit on a support surface 49 on the housing 8, ie the hull housing 46 and the bearing cap housing 47, on or pressed.
- the bearing bush 41 thus forms on its radial inside the shaft sliding bearing 18 on which the drive shaft 2 rests.
- a shaft seal not shown, as well as other sealing means, for.
- a return restriction throttle 51 As sealing rings, so that thereby from the annular gap 38 between the drive shaft 2 and the bearing bush 41 at the opening 44 effluent fuel can be collected and collected by a return restriction throttle 51 a return bore 48 is supplied.
- the return restriction throttle 51 has a predetermined flow cross-sectional area, so that with an increase in the clearance and thus an enlargement of the gap 37, for example due to wear, the discharge of fuel through the gap 37 is limited.
- the drainage hole 52 is formed as a return restriction throttle 51.
- the bearing bush 41 is on the radial outside by means of stamping, pressing or milling a groove 43 ( Fig. 6 ) incorporated.
- the bearing bush 41 is fixed by means of a press fit to the opening 44 of the bearing cap housing 47, ie on the support surface 49.
- the rotational position of the bearing bush 41 with respect to the bearing cap housing 47 is fixed, so that on the one hand due to the groove 43, a channel 42 between the bearing cap housing 47 and the bearing bush 41 is formed and this channel 42 is also hydraulically connected to the return bore 48, since the channel 42 due to the orientation of the bearing bush 41 opens relative to the bearing cap housing 47 in the return bore 48.
- the return restrictor 51 is incorporated in an analogous manner as the channel 42 in the radial outer side of the bearing bush 41 by means of pressing or embossing. The fuel flowing out through the channel 42 is thus also supplied to the fuel return line 34 through the return bore 48.
- the bearing book 41 also has a groove 43 on the blind hole 45 (FIG. Fig. 7 ) and thus formed between the bushing 41 and the body shell 46 also the channel 42.
- This channel 42 can be additionally derived fuel, which is also supplied through the drain hole 52 of the fuel return line 34 and thus the fuel tank 32.
- the flow cross-sectional area of the drainage bore 52 may optionally also be designed such that the drainage bore 52 also serves as a return restriction throttle 51.
- the fuel delivered by the prefeed pump 35 is supplied on the one hand through the first fuel line 33a to the inlet channel 22 and through the second fuel line 33b the lubricating chamber 40.
- the lubricating chamber 40 is completely filled with fuel and the fuel is used to lubricate the components, eg. B. the drive shaft 2 and the roller shoe 9, and also for cooling these components.
- a sufficient volume flow of fuel must be passed through the lubricating space 40.
- the flowing through the gap 37 fuel between the drive shaft 2 and the bearing bush 41 due to a clearance between the bearing bush 41 and the drive shaft. 2 flowing fuel is not sufficient in its volume flow for cooling the lubricating space 40.
- this channel 42 is a cooling throttle without additional components to the high-pressure pump 1, because the channel 42 is integrated into existing components, namely by the groove 43 is incorporated into the bearing bush 41 on the outside.
- FIG. 8 views of bushing 41 in various embodiments are shown for channels 42.
- Fig. 8 has the bearing bush 41 only one channel 42 and a groove 43 which is aligned parallel to a rotational axis 26 of the drive shaft 2.
- the bearing bush 41 has two grooves 43 and in the in Fig. 10 illustrated embodiment, the grooves 43 are incorporated at an acute angle to the axis of rotation 26.
- This in Fig. 11 illustrated embodiment differs from the in Fig. 10 illustrated embodiment in that the two grooves 43 are interconnected by an additional groove and in Fig. 12 the two grooves 43 are also connected to each other by an additional groove, but aligned parallel to the axis of rotation 26.
- the in Fig. 13 illustrated embodiment open two grooves 43 in the lubricating space 40 and these two grooves 43 then open into only one groove 43rd
- FIGS. 14 and 15 are two embodiments for the formation of the bearing bush 41 in addition to at least one groove 43 also shown with an annular channel 50.
- This in Fig. 14 illustrated embodiment corresponds to in Fig. 8 illustrated embodiment and only differs in that an annular channel 50 is present.
- the in Fig. 10 to 13 illustrated embodiments may be provided with a ring channel 50.
- the bearing bush 41 in the opening 44 is not in its rotational angle position with respect to the return bore to the effect that the channel 42 opens directly into the return bore 48.
- the bearing bushing 41 does not have to be aligned in its rotational angular position on the bearing cap housing 48, but only the axial alignment of the bearing bush 41 must be made so that the annular channel 50 opens into the return bore 48.
- the cross-sectional shape of the incorporated into the bearing bush 41 groove 43 is arbitrary and may for example be V-shaped ( Fig. 16 ), rectangular ( Fig. 17 ) or circular segment ( Fig. 18 ) be formed.
- the groove 43 is not on the radial outer side of the bearing bush 41, but on the radial inner side of the bearing bush 41, d. H. formed on the shaft sliding bearing 48.
- the channel 42 is thereby bounded by the bearing bush 41 or the shaft sliding bearing 18 and the drive shaft 2. As a result, additional fuel can be discharged from the lubricant space 40.
- the return flow restrictor 51 and the return bore 48 are on the blind hole 45 as in the embodiment in Fig. 6 formed at the opening 44 and the housing 8, that is, the body housing 46, has no drain hole 52 on the blind hole 45 on.
- a pressure sensor 53 is present in the lubricating space 40.
- the pressure sensor 53 detects the pressure of the fuel within the lubricating space 40, which is for example in the range of 4 to 5 bar.
- the delivery rate of the prefeed pump 35 is controllable and / or controllable and is controlled and / or regulated to the effect that a constant pressure of 4 to 5 bar is present in the lubricant space 40.
- the pressure in the lubricating chamber 40 can also be increased in order to discharge an increased amount of fuel from the lubricating space 40 by increasing the pressure to increase the cooling capacity with the volume flow of fuel passed through the lubricating space 40 and vice versa.
- the high-pressure pump 1 does not have a separate cooling throttle for the additional discharge of fuel from the lubricating space 40 on, so that thereby the manufacturing cost of the high-pressure pump 1 can be lowered.
- a groove 43 is incorporated, thereby forming a channel 42 as a cooling throttle for the additional discharge of fuel from the lubricating space 40.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
- Reciprocating Pumps (AREA)
- Details Of Reciprocating Pumps (AREA)
Description
Die vorliegende Erfindung betrifft eine Hochdruckpumpe gemäß dem Oberbegriff des Anspruches 1 und ein Hochdruckeinspritzsystem gemäß dem Oberbegriff des Anspruches 10.The present invention relates to a high-pressure pump according to the preamble of claim 1 and a high-pressure injection system according to the preamble of
In Hochdruckeinspritzsystemen für Verbrennungsmotoren, insbesondere in Common-Rail-Einspritzsystemen von Diesel- oder Benzinmotoren, sorgt eine Hochdruckpumpe dauernd für die Aufrechterhaltung des Druckes in dem Hochdruckspeicher des Common-Rail-Einspritzsystems. Die Hochdruckpumpe kann beispielsweise durch eine Nockenwelle des Verbrennungsmotors mittels einer Antriebswelle angetrieben werden. Für die Förderung des Kraftstoffs zur Hochdruckpumpe werden Vorförderpumpen, z. B. eine Zahnrad- oder Drehschieberpumpe, verwendet, die der Hochdruckpumpe vorgeschaltet sind. Die Vorförderpumpe fördert den Kraftstoff von einem Kraftstofftank durch eine Kraftstoffleitung zu der Hochdruckpumpe.In high-pressure injection systems for internal combustion engines, in particular in common-rail injection systems of diesel or gasoline engines, a high-pressure pump continuously ensures the maintenance of the pressure in the high-pressure accumulator of the common-rail injection system. The high-pressure pump can be driven, for example, by a camshaft of the internal combustion engine by means of a drive shaft. For the promotion of the fuel to the high-pressure pump Vorförderpumpen, z. B. a gear or rotary vane pump used, which are connected upstream of the high-pressure pump. The prefeed pump delivers the fuel from a fuel tank through a fuel line to the high pressure pump.
Als Hochdruckpumpen werden unter anderem Kolbenpumpen eingesetzt. In einem Gehäuse ist eine Antriebswelle gelagert. Radial dazu sind Kolben in einem Zylinder angeordnet. Auf der Antriebswelle mit wenigstens einem Nocken liegt eine Laufrolle mit einer Rollen-Rollfläche auf, die in einem Rollenschuh gelagert ist. Der Rollenschuh ist mit dem Kolben verbunden, so dass der Kolben zu einer oszillierenden Translationsbewegung gezwungen ist. Eine Feder bringt auf den Rollenschuh eine radial zu der Antriebswelle gerichtet Kraft auf, so dass die Laufrolle in ständigen Kontakt zu der Antriebswelle steht. Die Laufrolle steht mit der Rollen-Rollfläche an einer Wellen-Rollfläche als Oberfläche der Antriebswelle mit dem wenigstens einen Nocken in Kontakt mit der Antriebswelle. Die Laufrolle ist mittels eines Gleitlagers in dem Rollenschuh gelagert.Amongst others, piston pumps are used as high-pressure pumps. In a housing, a drive shaft is mounted. Radially to pistons are arranged in a cylinder. On the drive shaft with at least one cam is a roller with a roller rolling surface, which is mounted in a roller shoe. The roller shoe is connected to the piston, so that the piston is forced to oscillate translational motion. A spring applies to the roller shoe a radially directed to the drive shaft force, so that the roller is in constant contact with the drive shaft. The roller is available the roller rolling surface on a shaft rolling surface as the surface of the drive shaft with the at least one cam in contact with the drive shaft. The roller is mounted by means of a sliding bearing in the roller shoe.
Die Hochdruckpumpe weist einen innerhalb eines Gehäuses ausgebildeten Schmierraum auf und innerhalb des Schmierraumes ist die Antriebswelle mit den Nocken, der Rollenschuh und die Laufrolle angeordnet. Der Schmierraum ist dabei von Kraftstoff als Schmierflüssigkeit durchströmt zur Schmierung und Kühlung der Komponenten, d. h. insbesondere der Laufrolle, des Rollenschuhes und der Antriebswelle sowie auch des Kolbens, welcher an einer Kolbenführung an dem Gehäuse gleitgelagert ist. Der von der Vorförderpumpe geförderte Kraftstoff wird dabei zu einem Teil der Hochdruckpumpe, d. h. einem Einlasskanal, der Hochdruckpumpe zugeführt und ein anderer Teil der von der Vorförderpumpe geförderte Kraftstoff wird durch den Schmierraum geleitet zur Kühlung und Schmierung der Komponenten innerhalb des Schmierraumes. Das Gehäuse umfasst eine Öffnung zur Durchführung und Gleitlagerung der Antriebswelle sowie ein Sackloch zur Lagerung der Antriebswelle. Dabei ist die Antriebswelle mittels einer Lagerbuchse an dem Sackloch und der Öffnung gleitgelagert. Zwischen der Antriebswelle und den beiden Lagerbuchsen besteht ein Spalt, insbesondere ein Ringspalt, durch welchen der Kraftstoff strömt zur Schmierung und Kühlung des Wellengleitlagers an der Lagerbuchse. Dieser Kraftstoff, welcher aufgrund des Spieles zwischen der Antriebswelle und der Lagerbuchse axial diesen Zwischenraum bzw. Spalt, insbesondere Ringspalt, durchströmt, wird dabei nach dem Durchströmen durch eine Kraftstoffrücklaufleitung wieder dem Kraftstofftank zugeführt. Aufgrund eines unterschiedlichen Lagerspieles tritt auch ein unterschiedlicher Volumenstrom von Kraftstoff durch die beiden Wellengleitlager auf. Dieser durch die beiden Wellengleiter abfließende Kraftstoff aus dem Schmierraum reicht jedoch nicht für eine ausreichende Kühlung der Komponenten innerhalb des Schmierraumes aus. Aus diesem Grund ist das Gehäuse mit einer zusätzlichen Kühldrossel zur zusätzlichen Ableitung von Kraftstoff aus dem Schmierraum versehen. Diese Kühldrossel erfordert in nachteiliger Weise zusätzliche Bauteile und erhöht somit die Herstellungskosten der Hochdruckpumpe.The high-pressure pump has a lubricant space formed within a housing and within the lubricant space, the drive shaft with the cam, the roller shoe and the roller is arranged. The lubricating space is traversed by fuel as a lubricating fluid for lubrication and cooling of the components, d. H. in particular the roller, the roller shoe and the drive shaft as well as the piston, which is slidably mounted on a piston guide on the housing. The funded by the feed pump fuel is thereby part of the high-pressure pump, d. H. an inlet channel, the high-pressure pump supplied and another part of the pumped by the feed pump fuel is passed through the lubricating space for cooling and lubrication of the components within the lubricating space. The housing comprises an opening for the passage and sliding bearing of the drive shaft and a blind hole for mounting the drive shaft. The drive shaft is slidably mounted on the blind hole and the opening by means of a bearing bush. There is a gap between the drive shaft and the two bearing bushes, in particular an annular gap through which the fuel flows for lubrication and cooling of the shaft plain bearing on the bearing bush. This fuel, which due to the clearance between the drive shaft and the bearing bush axially flows through this gap or gap, in particular annular gap, is thereby fed back to the fuel tank after flowing through a fuel return line. Due to a different bearing clearance also occurs a different volume flow of fuel through the two shaft plain bearings. However, this fuel flowing out of the lubricant space through the two waveguides does not suffice for sufficient cooling of the components within the lubricant space. For this reason, the housing is provided with an additional cooling throttle for the additional discharge of fuel from the lubricating space. This cooling throttle disadvantageously requires additional components and thus increases the manufacturing cost of the high-pressure pump.
Die
Aus der
Erfindungsgemäße Hochdruckpumpe zum Fördern eines Fluides, insbesondere Kraftstoff, z. B. Diesel, umfassend ein Gehäuse, eine Antriebswelle mit wenigstens einem Nocken, wenigstens einen Kolben, wenigstens einen Zylinder zur Lagerung des wenigstens einen Kolbens, wobei sich der wenigstens eine Kolben mittelbar, insbesondere mittels wenigstens einer Laufrolle oder einem Tassenstößel, auf der Antriebswelle mit dem wenigstens einen Nocken abstützt, so dass von dem wenigstens einen Kolben eine Translationsbewegung aufgrund einer Rotationsbewegung der Antriebswelle ausführbar ist, einen Schmierraum, innerhalb dessen die Antriebswelle mit dem wenigstens einen Nocken angeordnet ist, zur Schmierung und Kühlung der Antriebswelle, wenigstens ein Wellengleitlager zur Lagerung der Antriebswelle mit einer fluidleitenden Verbindung eines Spaltes, insbesondere Ringspaltes, zwischen dem Wellengleitlager und der Antriebswelle zu dem Schmierraum, so dass das wenigstens eine Wellengleitlager mit der Schmierflüssigkeit aus dem Schmierraum geschmiert und gekühlt ist, wobei in das Gehäuse und/oder eine Lagerbuchse für die Antriebswelle wenigstens ein Kanal eingearbeitet ist zur zusätzlichen Ableitung von Schmierflüssigkeit aus dem Schmierraum. In das Gehäuse und/oder die Lagerbuchse für die Antriebswelle ist wenigstens ein Kanal eingearbeitet, so dass dadurch zusätzlich in Ergänzung zu dem Spalt, insbesondere Ringspalt, aufgrund eines Spieles zwischen der Antriebswelle und dem Wellengleitlager Kraftstoff aus dem Schmierraum abgeleitet werden kann, um eine ausreichende Kühlung der Komponenten innerhalb des Schmierraumes durchführen zu können. Dadurch ist in vorteilhafter Weise keine ergänzende oder zusätzliche Kühldrossel als separates Bauteil an der Hochdruckpumpe am Schmierraum erforderlich.Inventive high-pressure pump for conveying a fluid, in particular fuel, for. B. diesel, comprising a housing, a drive shaft with at least one cam, at least one piston, at least one cylinder for supporting the at least one piston, wherein the at least one piston indirectly, in particular by means of at least one roller or a bucket tappet, on the drive shaft the at least one cam is supported, so that from the at least one piston a translational movement due to a rotational movement of the drive shaft is executable, a lubricating space within which the drive shaft is arranged with the at least one cam, for lubrication and cooling of the drive shaft, at least one shaft sliding bearing for storage the drive shaft with a fluid-conducting connection of a gap, in particular annular gap, between the shaft sliding bearing and the drive shaft to the lubricating space, so that the at least one shaft sliding bearing is lubricated and cooled with the lubricating fluid from the lubricating space, wherein in the Geh use and / or a bearing bush for the drive shaft at least one channel is incorporated for the additional drainage of liquid lubricant from the lubricant space. In the housing and / or the bearing bush for the drive shaft at least one channel is incorporated, thereby additionally in addition to the gap, in particular annular gap, due to a game between the drive shaft and the journal bearings fuel can be derived from the lubricating space in order to perform a sufficient cooling of the components within the lubricating space can. As a result, no additional or additional cooling throttle is required as a separate component on the high pressure pump on the lubricating space in an advantageous manner.
Zweckmäßig umfasst die Hochdruckpumpe keine Kühldrossel als separates und, insbesondere ausschließlich, zu diesem Zweck dienendes Bauteil. Mit dem wenigstens einen Kanal kann somit mit bereits vorhandenen Bauteilen der Kraftstoff zusätzlich aus dem Schmierraum abgeleitet werden, indem der Kanal in das Gehäuse und/oder die Lagerbuchse eingearbeitet ist und somit keine zusätzlichen Bauteile erforderlich sind.Expediently, the high-pressure pump does not comprise a cooling throttle as a separate component and, in particular, exclusively for this purpose. With the at least one channel can thus be additionally derived with existing components of the fuel from the lubricating space by the channel is incorporated into the housing and / or the bearing bush and thus no additional components are required.
Erfindungsgemäß ist der wenigstens eine Kanal als eine Nut in dem Gehäuse und/oder der Lagerbuchse ausgebildet und/oder das Gehäuse weist eine Öffnung oder ein Sackloch auf zur Lagerung der Antriebswelle und der wenigstens eine Kanal ist an der Öffnung oder dem Sackloch ausgebildet.According to the invention, the at least one channel is formed as a groove in the housing and / or the bearing bush and / or the housing has an opening or a blind hole for supporting the drive shaft and the at least one channel is formed on the opening or the blind hole.
Das Gehäuse umfasst ein Rumpfgehäuse und ein Lagerdeckelgehäuse. Zweckmäßig ist der wenigstens eine Kanal in das Gehäuse und/oder die Lagerbuchse mittels Prägen und/oder Fräsen und/oder mittels eines Lasers eingearbeitet. Dadurch sind in vorteilhafter Weise keine zusätzlichen Bauteile für die zusätzliche Ableitung von Schmierflüssigkeit aus dem Schmierraum erforderlich, weil der wenigstens eine Kanal in bereits vorhandene Bauteile integriert werden kann. Vorzugsweise ist die wenigstens eine Nut an einer radialen Außenseite der Lagerbuchse ausgebildet.The housing includes a body shell and a bearing cap housing. Suitably, the at least one channel is incorporated into the housing and / or the bearing bush by means of embossing and / or milling and / or by means of a laser. As a result, no additional components for the additional discharge of lubricating fluid from the lubricating space are required in an advantageous manner, because the at least one channel can be integrated into existing components. Preferably, the at least one groove is formed on a radial outer side of the bearing bush.
In einer weiteren Ausgestaltung ist die Nut im Querschnitt V-förmig, rechteckförmig oder kreissegmentförmig ausgebildet.In a further embodiment, the groove in cross-section V-shaped, rectangular or circular segment-shaped.
In einer ergänzenden Ausführungsform mündet der wenigstens eine Kanal in eine Rücklaufbohrung und/oder eine Rücklaufleitung. Die durch den wenigstens einen Kanal abgeleitete Schmierflüssigkeit, insbesondere Kraftstoff, wird nach dem Ableiten aus dem Kanal durch die Rücklaufleitung und/oder die Rücklaufbohrung wieder einen Kraftstofftank zugeführt.In a supplementary embodiment, the at least one channel opens into a return bore and / or a return line. The derived by the at least one channel lubricating fluid, in particular fuel, is after deriving from the channel through the return line and / or the return bore fed back to a fuel tank.
Vorzugsweise ist der wenigstens eine in das Gehäuse eingearbeitete Kanal von dem Gehäuse und der Lagerbuchse begrenzt, da der wenigstens eine in das Gehäuse eingearbeitete Kanal im Bereich einer Auflagefläche der Lagerbuchse an dem Gehäuse eingearbeitet ist. Der wenigstens eine Kanal ist somit zwischen dem Gehäuse und der Lagerbuchse ausgebildet.Preferably, the at least one incorporated into the housing channel of the housing and the bearing bush is limited, since the at least one incorporated into the housing channel is incorporated in the region of a bearing surface of the bearing bush on the housing. The at least one channel is thus formed between the housing and the bearing bush.
In einer Variante ist der wenigstens eine Kanal von dem Wellengleitlager und der Antriebswelle begrenzt, da der wenigstens eine Kanal in das Wellengleitlager, insbesondere in das Gehäuse oder die Lagerbuchse, eingearbeitet ist. Der wenigstens eine Kanal ist somit zwischen dem Wellengleitlager und der Antriebswelle ausgebildet. Das Wellengleitlager ist dabei beispielsweise von dem Gehäuse oder der Lagerbuchse gebildet.In a variant, the at least one channel is delimited by the shaft sliding bearing and the drive shaft, since the at least one channel is incorporated in the shaft sliding bearing, in particular in the housing or the bearing bush. The at least one channel is thus formed between the shaft sliding bearing and the drive shaft. The shaft sliding bearing is formed for example by the housing or the bearing bush.
Zweckmäßig umfasst die Hochdruckpumpe wenigstens zwei oder drei Kanäle, insbesondere je Wellengleitlager für die Antriebswelle, und/oder wenigstens ein Kanal mündet in einen Ringkanal und vorzugsweise mündet der Ringkanal in eine Rücklaufbohrung und/oder eine Rücklaufleitung.The high-pressure pump expediently comprises at least two or three channels, in particular per shaft sliding bearing for the drive shaft, and / or at least one channel opens into an annular channel and preferably the annular channel opens into a return bore and / or a return line.
Zweckmäßig ist der wenigstens eine Kanal parallel oder in einem spitzen Winkel zu einer Rotationsachse der Antriebswelle ausgerichtet. Vorzugsweise liegt der spitze Winkel zwischen 1° und 45°, insbesondere zwischen 1° und 30°.Suitably, the at least one channel is aligned parallel or at an acute angle to a rotational axis of the drive shaft. Preferably, the acute angle is between 1 ° and 45 °, in particular between 1 ° and 30 °.
In einer weiteren Ausführungsform ist der Ringkanal in analoger Weise wie der wenigstens eine Kanal in das Gehäuse und/oder die Lagerbuchse eingearbeitet.In a further embodiment, the annular channel is incorporated in an analogous manner as the at least one channel in the housing and / or the bearing bush.
Erfindungsgemäß steht der Spalt, insbesondere Ringspalt, zwischen dem Wellengleitlager und der Antriebswelle durch eine Rücklaufbegrenzungsdrossel mit der Rücklaufbohrung und/oder der Rücklaufleitung in fluidleitender Verbindung und insbesondere die Rücklaufbegrenzungsdrossel in analoger Weise wie der wenigstens eine Kanal in das Gehäuse und/oder die Lagerbuchse eingearbeitet ist. Die Rücklaufbegrenzungsdrossel dient dazu, dass der aufgrund des Spieles zwischen dem Wellengleitlager und der Antriebswelle austretende Kraftstoff in der Menge begrenzt ist, um bei einem aufgrund Verschleiß und/oder Fertigungstoleranzen auftretendem sehr großen Spiel eine Rücklaufbegrenzung der Schmierflüssigkeit aus dem Schmierraum zu erhalten aufgrund des Spaltes zwischen dem Wellengleitlager und der Antriebswelle. Zweckmäßig ist dabei die Rücklaufbegrenzungsdrossel in analoger Weise wie der wenigstens einen Kanal in das Gehäuse und/oder Lagerbuchse für die Antriebswelle eingearbeitet, d. h. beispielsweise als eine Nut an einer radialen Außenseite der Lagerbuchse. Beim Einarbeiten der Nut in die Lagerbuchse kann damit sowohl der Kanal als auch der Rücklaufbegrenzungsdrossel hergestellt werden und lediglich durch einen unterschiedlichen Anpressdruck beim Einpressen können Nuten mit einer unterschiedlichen Strömungsquerschnittsfläche für den Kanal und die Rücklaufbegrenzungsdrossel hergestellt werden.According to the invention, the gap, in particular the annular gap, between the shaft plain bearing and the drive shaft is incorporated in a fluid-conducting connection through a return restrictor with the return bore and / or the return line and in particular the return restrictor in an analogous manner as the at least one channel is incorporated into the housing and / or the bearing bush , The return restriction throttle serves to ensure that the fuel exiting due to the clearance between the shaft sliding bearing and the drive shaft the amount is limited to obtain at a occurring due to wear and / or manufacturing tolerances very large backlash limitation of the lubricating fluid from the lubricating space due to the gap between the shaft sliding bearing and the drive shaft. Suitably, the return restrictor is incorporated in an analogous manner as the at least one channel in the housing and / or bearing bush for the drive shaft, ie, for example, as a groove on a radial outer side of the bearing bush. When incorporating the groove in the bearing bush so that both the channel and the return restriction throttle can be made and only by a different contact pressure during pressing grooves can be made with a different flow cross-sectional area for the channel and the return restriction throttle.
Erfindungsgemäßes Hochdruckeinspritzsystem für einen Verbrennungsmotor, umfassend eine Hochdruckpumpe mit einem Schmierraum, ein Hochdruck-Rail, eine Vorförderpumpe zum Fördern eines Kraftstoffes von einem Kraftstofftank zu der Hochdruckpumpe, wobei die Hochdruckpumpe als eine in dieser Schutzrechtsanmeldung beschriebene Hochdruckpumpe ausgebildet ist.Inventive high-pressure injection system for an internal combustion engine, comprising a high pressure pump with a lubricating space, a high pressure rail, a prefeed pump for conveying a fuel from a fuel tank to the high pressure pump, wherein the high pressure pump is designed as a high pressure pump described in this patent application.
In einer ergänzenden Variante umfasst das Hochdruckeinspritzsystem, insbesondere die Hochdruckpumpe, einen Drucksensor zur Erfassung des Druckes in dem Schmierraum.In a supplementary variant, the high-pressure injection system, in particular the high-pressure pump, comprises a pressure sensor for detecting the pressure in the lubricant space.
In einer weiteren Variante ist die Förderleistung der Vorförderpumpe, insbesondere in Abhängigkeit von dem von dem Drucksensor in dem Schmierraum erfassten Druck und/oder in Abhängigkeit des von dem Verbrennungsmotor benötigten Volumenstromes an Kraftstoff, steuerbar und/oder regelbar. Die Förderleistung der Vorförderpumpe wird dahingehend gesteuert und/oder geregelt, dass einerseits genügend Kraftstoff für den Verbrennungsmotor vorhanden ist, d. h. ein ausreichender Volumenstrom an Kraftstoff dem Einlasskanal der Hochdruckpumpe zugeführt wird und andererseits genügend Kraftstoff durch den Schmierraum zur Schmierung und/oder Kühlung strömt als zweiter Volumenstrom und dieser zweite Volumenstrom ist abhängig vom Druck innerhalb des Schmierraumes. Aus diesem Grund kann mit dem Drucksensor ein ausreichender Volumenstrom an Kraftstoff durch den Schmierraum geleitet werden zur Kühlung und/oder Schmierung der Komponenten innerhalb des Schmierraumes.In a further variant, the delivery rate of the prefeed pump is controllable and / or controllable, in particular as a function of the pressure detected by the pressure sensor in the lubricant space and / or as a function of the volume flow of fuel required by the internal combustion engine. The delivery rate of the prefeed pump is controlled and / or regulated in such a way that on the one hand there is sufficient fuel for the internal combustion engine, ie a sufficient volume flow of fuel is supplied to the inlet channel of the high-pressure pump and on the other hand enough fuel flows through the lubricant space for lubrication and / or cooling as the second Volume flow and this second volume flow is dependent on the pressure within the lubricating space. For this reason, a sufficient volume flow of fuel can be passed through the lubricant space with the pressure sensor for cooling and / or lubrication of the components within the lubricating space.
In einer weiteren Ausgestaltung ist die Vorförderpumpe eine Vorförderpumpe mit Elektromotor, so dass die Vorförderpumpe von dem Elektromotor angetrieben ist und insbesondere ist die Förderleistung der Vorförderpumpe steuerbar und/oder regelbar.In a further embodiment, the prefeed pump is a prefeed pump with an electric motor, so that the prefeed pump is driven by the electric motor and, in particular, the delivery rate of the prefeed pump can be controlled and / or regulated.
Zweckmäßig ist die Antriebswelle mit dem wenigstens einen Nocken eine im Querschnitt kreisförmige Antriebswelle, welche exzentrisch zu einer zentrischen Längsachse der Antriebswelle gelagert ist, so dass die Rotationsachse einen Abstand zu der Längsachse aufweist. Die Längsachse ist im Querschnitt im Mittelpunkt der kreisförmigen Antriebswelle angeordnet.The drive shaft with the at least one cam is expediently a drive shaft which is circular in cross-section and which is mounted eccentrically to a central longitudinal axis of the drive shaft so that the axis of rotation is at a distance from the longitudinal axis. The longitudinal axis is arranged in cross section in the center of the circular drive shaft.
Zweckmäßig ist die Vorförderpumpe eine Zahnrad- oder Drehschieberpumpe.Suitably, the feed pump is a gear or rotary vane pump.
Im Nachfolgenden werden Ausführungsbeispiele der Erfindung unter Bezugnahme auf die beigefügten Zeichnungen näher beschrieben. Es zeigt:
- Fig. 1
- einen Querschnitt einer Hochdruckpumpe zum Fördern eines Fluides,
- Fig. 2
- einen Schnitt A-A gemäß
Fig. 1 einer Laufrolle mit Rollenschuh und einer Antriebswelle, - Fig. 3
- eine stark schematisierte Ansicht eines Hochdruckeinspritzsystems,
- Fig. 4
- einen stark vereinfachten Querschnitt der Hochdruckpumpe mit einer Vorförderpumpe,
- Fig. 5
- einen Schnitt des Gehäuses der Hochdruckpumpe mit einer Öffnung und einem Sackloch zur Lagerung der Antriebswelle,
- Fig. 6
- einen Längsschnitt einer Gleitlagerung an der Öffnung mit einer Lagerbuchse,
- Fig. 7
- einen Längsschnitt der Gleitlagerung an dem Sackloch mit der Lagerbuchse,
- Fig. 8
- ein erstes Ausführungsbeispiel für den wenigstens einen Kanal,
- Fig. 9
- ein zweites Ausführungsbeispiel für den wenigstens einen Kanal,
- Fig. 10
- ein drittes Ausführungsbeispiel für den wenigstens einen Kanal,
- Fig. 11
- ein viertes Ausführungsbeispiel für den wenigstens einen Kanal,
- Fig. 12
- ein fünftes Ausführungsbeispiel für den wenigstens einen Kanal,
- Fig. 13
- ein sechstes Ausführungsbeispiel für den wenigstens einen Kanal,
- Fig. 14
- ein erstes Ausführungsbeispiel für den wenigstens einen Kanal mit einem Ringkanal,
- Fig. 15
- ein zweites Ausführungsbeispiel für den wenigstens einen Kanal mit einem Ringkanal,
- Fig. 16
- einen Teilquerschnitt der Lagerbuchse mit einem im Querschnitt V-förmigen Kanal,
- Fig. 17
- den Teilquerschnitt der Lagerbuchse mit einem im Querschnitt rechteckförmigen Kanal,
- Fig. 18
- einen Teilquerschnitt der Lagerbuchse mit einem im Querschnitt kreissegmentförmigen Kanal,
- Fig. 1
- a cross section of a high-pressure pump for conveying a fluid,
- Fig. 2
- a section AA according to
Fig. 1 a roller with roller shoe and a drive shaft, - Fig. 3
- a highly schematic view of a high-pressure injection system,
- Fig. 4
- a greatly simplified cross-section of the high-pressure pump with a prefeed pump,
- Fig. 5
- a section of the housing of the high pressure pump with an opening and a blind hole for supporting the drive shaft,
- Fig. 6
- a longitudinal section of a sliding bearing at the opening with a bearing bush,
- Fig. 7
- a longitudinal section of the sliding bearing on the blind hole with the bearing bush,
- Fig. 8
- a first embodiment of the at least one channel,
- Fig. 9
- A second embodiment of the at least one channel,
- Fig. 10
- a third embodiment of the at least one channel,
- Fig. 11
- A fourth embodiment of the at least one channel,
- Fig. 12
- A fifth embodiment of the at least one channel,
- Fig. 13
- a sixth embodiment of the at least one channel,
- Fig. 14
- a first embodiment of the at least one channel with an annular channel,
- Fig. 15
- A second embodiment of the at least one channel with an annular channel,
- Fig. 16
- a partial cross section of the bearing bush with a cross-sectionally V-shaped channel,
- Fig. 17
- the partial cross section of the bearing bush with a rectangular cross-section channel,
- Fig. 18
- a partial cross section of the bearing bush with a circular cross-section-shaped channel,
In
Die Hochdruckpumpe 1 weist eine Antriebswelle 2 mit zwei Nocken 3 auf, die um eine Rotationsachse 26 eine Rotationsbewegung ausführt. Die Rotationsachse 26 liegt in der Zeichenebene von
Die Rollen-Lauffläche 11 der Laufrolle 10 rollt sich auf der Wellen-Rollfläche 4 als Kontaktfläche 12 der Antriebswelle 2 mit den beiden Nocken 3 ab. Der Rollenschuh 9 ist in einer von dem Gehäuse 8 gebildeten Rollenschuhlagerung als Gleitlager gelagert. Eine Feder 27 bzw. Spiralfeder 27 als elastisches Element 28, die zwischen dem Gehäuse 8 und dem Rollenschuh 9 eingespannt ist, bringt auf den Rollenschuh 9 eine Druckkraft auf, so dass die Rollen-Rollfläche 11 der Laufrolle 10 in ständigen Kontakt mit der Wellen-Rollfläche 4 der Antriebswelle 2 steht. Der Rollenschuh 9 und der Kolben 5 führen damit gemeinsam eine oszillierende Hubbewegung aus. Die Laufrolle 10 ist mit einer Gleitlagerung 13 in dem Rollenschuh 9 gelagert.The roller-running
In
Die elektrische Vorförderpumpe 35 weist einen Elektromotor 17 und eine Rotationskolbenpumpe 16, nämlich eine Zahnradpumpe 14, d. h. eine Innenzahnradpumpe 15 bzw. Gerotorpumpe 15 auf (
Das Gehäuse 8 der Hochdruckpumpe 1 in ein Rumpfgehäuse 46 und in ein Lagerdeckelgehäuse 47 als getrennte Bauteile unterteilt (
Zwischen der Antriebswelle 2 und den beiden Wellengleitlagern 18 an den beiden Lagerbuchsen 41 an der Öffnung 44 und dem Sackloch 45 besteht ein Spiel, so dass sich dadurch ein Spalt 37, insbesondere ein Ringspalt 38 zwischen der Antriebswelle 2 und der Lagerbuchse 41 ausbildet. Durch diesen Spalt 37 strömt der unter einem Druck von beispielsweise 4 bis 5 bar stehende Kraftstoff innerhalb des Schmierraumes 40 in axialer Richtung zu einem axialen Ende des Wellengleitlagers 18. An dem Sackloch 45 des Rumpfgehäuses 46 als Bestandteil des Gehäuses 8 ist ferner eine Abflussbohrung 52 vorhanden. Der durch den Spalt 37 zwischen der Antriebswelle 2 und der Lagerbuchse 41 durchströmende Kraftstoff wird somit an der Abflussbohrung 52 gesammelt und anschließend durch die in
In die Lagerbuchse 41 ist an der radialen Außenseite mittels Prägen, Pressen oder Fräsen eine Nut 43 (
In analoger Weise weist die Lagerbuchs 41 an dem Sackloch 45 ebenfalls außenseitig eine Nut 43 (
Der von der Vorförderpumpe 35 geförderte Kraftstoff wird einerseits durch die erste Kraftstoffleitung 33a dem Einlasskanal 22 zugeführt und durch die zweite Kraftstoffleitung 33b dem Schmierraum 40. Der Schmierraum 40 ist dabei vollständig mit Kraftstoff gefüllt und der Kraftstoff dient zur Schmierung der Komponenten, z. B. der Antriebswelle 2 und dem Rollenschuh 9, und außerdem zur Kühlung dieser Komponenten. Um eine ausreichende Kühlung dieser Komponenten gewährleisten zu können, muss ein ausreichender Volumenstrom an Kraftstoff durch den Schmierraum 40 geleitet werden. Der durch den Spalt 37 strömende Kraftstoff zwischen der Antriebswelle 2 und der Lagerbuchse 41 aufgrund eines Spieles zwischen der Lagerbuchse 41 und der Antriebswelle 2 ausströmende Kraftstoff ist in seinen Volumenstrom nicht ausreichend zur Kühlung des Schmierraumes 40. Aus diesem Grund kann durch die beiden Kanäle 42, welche an der radialen Außenseite der beiden Lagerbuchsen 41 in Form von Nuten 43 eingearbeitet sind, zusätzlich Kraftstoff aus dem Schmierraum 40 abgeleitet werden. Dabei stellt dieser Kanal 42 eine Kühldrossel ohne zusätzliche Bauteile an der Hochdruckpumpe 1 dar, weil der Kanal 42 in bereits vorhandene Bauteile integriert ist, nämlich indem in die Lagerbuchse 41 außenseitig die Nut 43 eingearbeitet ist.The fuel delivered by the
In den
In den
Die Querschnittsform der in die Lagerbuchse 41 eingearbeitete Nut 43 ist beliebig und kann beispielsweise V-förmig (
In einem weiteren, nicht dargestellten Ausführungsbeispiel ist die Nut 43 nicht an der radialen Außenseite der Lagerbuchse 41, sondern an der radialen Innenseite der Lagerbuchse 41, d. h. an dem Wellengleitlager 48 ausgebildet. Der Kanal 42 ist dadurch von der Lagerbuchse 41 bzw. dem Wellengleitlager 18 und der Antriebswelle 2 begrenzt. Dadurch kann zusätzlich Kraftstoff aus dem Schmierraum 40 abgeleitet werden.In a further, not shown embodiment, the groove 43 is not on the radial outer side of the bearing
In einem weiteren, nicht dargestellten Ausführungsbeispiel sind an dem Sackloch 45 die Rücklaufbegrenzungsdrossel 51 und die Rücklaufbohrung 48 wie in dem Ausführungsbeispiel in
In dem Schmierraum 40 ist ein Drucksensor 53 vorhanden. Der Drucksensor 53 erfasst den Druck des Kraftstoffes innerhalb des Schmierraumes 40, der beispielsweise im Bereich von 4 bis 5 bar liegt. Die Förderleistung der Vorförderpumpe 35 ist steuerbar und/oder regelbar und wird dabei dahingehend gesteuert und/oder geregelt, dass in dem Schmierraum 40 ein konstanter Druck von 4 bis 5 bar vorhanden ist. Dabei kann der Druck in dem Schmierraum 40 auch erhöht werden, um durch eine Erhöhung des Druckes eine größere Menge an Kraftstoff aus dem Schmierraum 40 abzuleiten zur Vergrößerung der Kühlleistung mit dem durch den Schmierraum 40 geleiteten Volumenstrom an Kraftstoff und umgekehrt.In the
Insgesamt betrachtet sind mit der erfindungsgemäßen Hochdruckpumpe 1 wesentliche Vorteile verbunden. Die Hochdruckpumpe 1 weist keine gesonderte Kühldrossel zur zusätzlichen Ableitung von Kraftstoff aus dem Schmierraum 40 auf, so dass dadurch die Herstellungskosten der Hochdruckpumpe 1 gesenkt werden können. In bereits vorhandene Bauteile der Hochdruckpumpe 1, nämlich die Lagerbuchse 41, ist eine Nut 43 eingearbeitet, so dass sich dadurch ein Kanal 42 als Kühldrossel zur zusätzlichen Ableitung von Kraftstoff aus dem Schmierraum 40 ausbildet.Overall, significant advantages are associated with the high-pressure pump 1 according to the invention. The high-pressure pump 1 does not have a separate cooling throttle for the additional discharge of fuel from the lubricating
Claims (11)
- High-pressure pump (1) for delivering a fluid, in particular fuel, for example diesel, comprising- a housing (8),- a drive shaft (2) with at least one cam (3),- at least one piston (5),- at least one cylinder (6) for the mounting of the at least one piston (5),- wherein the at least one piston (5) is supported indirectly on the drive shaft (2) with the at least one cam (3), such that the at least one piston (5) can perform a translational movement owing to a rotational movement of the drive shaft (2),- a lubricating chamber (40), within which the drive shaft (2) with the at least one cam (3) is arranged, for the lubricating and cooling of the drive shaft (2),- at least one shaft plain bearing (18) for the mounting of the drive shaft (2) with a fluid-conducting connection of a gap (37), in particular ring-shaped gap (38), between the shaft plain bearing (18) and the drive shaft (2) to the lubricating chamber. (40), such that the at least one shaft plain bearing (18) is lubricated and cooled by way of the lubricating fluid from the lubricating chamber (40), wherein- at least one duct (42) for the additional discharging of lubricating fluid from the lubricating chamber (40) is formed into the housing (8) and/or into a bearing bushing (41) for the drive shaft (2),characterized in that
the at least one duct (42) is formed as a groove (43) in the housing (8) and/or in the bearing bushing (41),
and
the housing (8) has an opening (44) or a blind hole (45) for the mounting of the drive shaft (2) and the at least one duct (42) is formed at the opening (44) or on the blind hole (45), wherein the gap (37), in particular ring-shaped gap (38), between the shaft plain bearing (18) and the drive shaft (2) is connected in fluid-conducting fashion to the return bore (48) and/or to the return line (34) by way of a return restrictor throttle (51), and in particular,
the return restrictor throttle (51) is formed into the housing (8) and/or into the bearing bushing (41). - High-pressure pump according to Claim 1,
characterized in that
the housing (8) comprises a body housing (46) and a bearing cover housing (47). - High-pressure pump according to Claim 2,
characterized in that
the groove (43) is of V-shaped, rectangular or circular-segment-shaped form in cross section. - High-pressure pump according to one or more of the preceding claims,
characterized in that
the at least one duct (42) opens into a return bore (48) and/or a return line (34). - High-pressure pump according to one or more of the preceding claims,
characterized in that
the at least one duct (42) formed into the housing (8) is delimited by the housing (8) and by the bearing bushing (41), because the at least one duct (42) formed into the housing (8) is formed in in the region of a support surface (49) of the bearing bushing (41) on the housing (8). - High-pressure pump according to one or more of the preceding claims,
characterized in that
the at least one duct (42) is delimited by the shaft plain bearing (18) and by the drive shaft (2), because the at least one duct (42) is formed into the shaft plain bearing (18), in particular into the housing (8) or the bearing bushing (41). - High-pressure pump according to one or more of the preceding claims,
characterized in that
the high-pressure pump (1) comprises at least two or three ducts (42), in particular per shaft plain bearing (18) for the drive shaft (2),
and/or
at least one duct (42) opens into a ring-shaped duct (50),
and preferably
the ring-shaped duct (50) opens into a return bore (48) and/or a return line (34). - High-pressure pump according to Claim 7, characterized in that
the ring-shaped duct (50) is formed into the housing (8) and/or into the bearing bushing (41), analogously to the at least one duct (42). - High-pressure injection system (36) for an internal combustion engine (39), comprising- a high-pressure pump (1) with a lubricating chamber (40),- a high-pressure rail (30),- a predelivery pump (35) for delivering a fuel from a fuel tank (32) to the high-pressure pump (1),characterized in that
the high-pressure pump (1) is in the form of a high-pressure pump (1) according to one or more of the preceding claims. - High-pressure injection system according to Claim 9,
characterized in that
the high-pressure injection system (36), in particular the high-pressure pump (1), comprises a pressure sensor (53) for detecting the pressure in the lubricating chamber (40). - High-pressure injection system according to Claim 9 or 10,
characterized in that
the delivery rate of the predelivery pump (35) is controllable and/or regulable in particular in a manner dependent on the pressure detected in the lubricating chamber (40) by the pressure sensor (53) and/or in a manner dependent on the volume flow of fuel required by the internal combustion engine (39).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE201210212153 DE102012212153A1 (en) | 2012-07-11 | 2012-07-11 | high pressure pump |
PCT/EP2013/063468 WO2014009164A1 (en) | 2012-07-11 | 2013-06-27 | High-pressure pump |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2872771A1 EP2872771A1 (en) | 2015-05-20 |
EP2872771B1 true EP2872771B1 (en) | 2017-01-04 |
Family
ID=48745927
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13733272.2A Not-in-force EP2872771B1 (en) | 2012-07-11 | 2013-06-27 | High-pressure pump |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP2872771B1 (en) |
CN (1) | CN104487699B (en) |
DE (1) | DE102012212153A1 (en) |
IN (1) | IN2014DN10747A (en) |
WO (1) | WO2014009164A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102097882B1 (en) * | 2016-02-02 | 2020-04-06 | 바르실라 핀랜드 오이 | Bearing arrangement |
DE102018120777A1 (en) * | 2018-08-24 | 2020-02-27 | Volkswagen Aktiengesellschaft | High-pressure pump comprising pressure lubrication |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH1172014A (en) * | 1997-06-24 | 1999-03-16 | Unisia Jecs Corp | Fuel pressurization pump |
DE19924064B4 (en) * | 1999-05-26 | 2007-07-05 | Siemens Ag | displacement |
JP3852753B2 (en) * | 2001-12-04 | 2006-12-06 | 株式会社デンソー | Fuel injection pump |
JP3915718B2 (en) * | 2003-03-11 | 2007-05-16 | 株式会社デンソー | Fuel supply pump |
DE10356262A1 (en) | 2003-12-03 | 2005-06-30 | Robert Bosch Gmbh | Radial piston pump, in particular for fuel injection systems |
DE102006045933A1 (en) | 2006-09-28 | 2008-04-03 | Robert Bosch Gmbh | Plunger assembly for a high pressure pump and high pressure pump with at least one plunger assembly |
JP4701227B2 (en) * | 2007-10-29 | 2011-06-15 | 日立オートモティブシステムズ株式会社 | Plunger high pressure fuel pump |
DE102008017222A1 (en) * | 2008-04-04 | 2009-10-08 | Continental Automotive Gmbh | Pump arrangement for conveying a fluid |
-
2012
- 2012-07-11 DE DE201210212153 patent/DE102012212153A1/en not_active Withdrawn
-
2013
- 2013-06-27 WO PCT/EP2013/063468 patent/WO2014009164A1/en active Application Filing
- 2013-06-27 CN CN201380036918.5A patent/CN104487699B/en active Active
- 2013-06-27 EP EP13733272.2A patent/EP2872771B1/en not_active Not-in-force
- 2013-06-27 IN IN10747DEN2014 patent/IN2014DN10747A/en unknown
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
---|---|
WO2014009164A1 (en) | 2014-01-16 |
EP2872771A1 (en) | 2015-05-20 |
CN104487699B (en) | 2018-03-13 |
IN2014DN10747A (en) | 2015-09-04 |
DE102012212153A1 (en) | 2014-01-16 |
CN104487699A (en) | 2015-04-01 |
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