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EP2715006B1 - Building system - Google Patents

Building system Download PDF

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Publication number
EP2715006B1
EP2715006B1 EP12783041.2A EP12783041A EP2715006B1 EP 2715006 B1 EP2715006 B1 EP 2715006B1 EP 12783041 A EP12783041 A EP 12783041A EP 2715006 B1 EP2715006 B1 EP 2715006B1
Authority
EP
European Patent Office
Prior art keywords
building
boards
building board
double groove
board
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP12783041.2A
Other languages
German (de)
French (fr)
Other versions
EP2715006C0 (en
EP2715006A4 (en
EP2715006A1 (en
Inventor
Lennart Nordlund
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Smartax Byggmaterial AB
Original Assignee
Smartax Byggmaterial AB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Smartax Byggmaterial AB filed Critical Smartax Byggmaterial AB
Publication of EP2715006A1 publication Critical patent/EP2715006A1/en
Publication of EP2715006A4 publication Critical patent/EP2715006A4/en
Application granted granted Critical
Publication of EP2715006C0 publication Critical patent/EP2715006C0/en
Publication of EP2715006B1 publication Critical patent/EP2715006B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/043—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of plaster
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
    • B27G13/00—Cutter blocks; Other rotary cutting tools
    • B27G13/12—Cutter blocks; Other rotary cutting tools for profile cutting
    • B27G13/14—Cutter blocks; Other rotary cutting tools for profile cutting for cutting grooves or tenons
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2002/001—Mechanical features of panels
    • E04C2002/004—Panels with profiled edges, e.g. stepped, serrated

Definitions

  • This invention relates to a novel building board and building system resulting in a building element comprised of a building board made, for example, from a plaster or paper mixture and intended to be fixed to studs when making walls.
  • the board can be a particle board, wood fiberboard, plywood board, veneer board, among other things.
  • the board can even be a plaster-based board including paper, wood, glass fiber, among other things, or a cement-based board with different reinforcements of fiber, such as glass fiber or the like.
  • plasterboard with a sheet of paper on each side is by far the most popular building material (paper-plaster-paper).
  • the boards are long because they must extend from floor to ceiling. This makes the boards difficult to handle (load injuries), always involving the risk of breaking if handled in the wrong way.
  • the boards are screwed to the studs using so-called drywall screws penetrating quite deep into the surface of the board.
  • plasterboards have lowered edges for the purpose of obtaining a stable stay-in-place spackled surface.
  • the joints are provided with anticrack joint strips. The tightened screws require quite a lot of spackle and, at the same time, fracture parts of the plaster body of the board. Long-term wall handling and installing easily causes back and shoulder injuries.
  • the disclosure relates to an entirely new logistics, assembly and building system having great benefits compared to the above-described known technique.
  • the disclosure provides building boards that are advantageous in terms of ergonomics, board size, shelf life, installation time, spackling time and spackling material, gluing to a stud frame and using a double tongue and groove joint; require less installation tools, reduce load injuries, increase shear strength and reduce cracking.
  • 900 x 1200 mm and with a double groove and tongue joint The board can be partly or entirely provided with a groove and tongue joint on two sides or four sides.
  • the boards are joined together and to the studs with glue on all contact faces and with dyckert nails, screws and/or staples.
  • the boards have no front or back side.
  • the product, a wall system which concerns wall boards and which can be treated with a "WSJ” medium will introduce an entirely new technique of installing building structures, such as walls.
  • the WSJ method allows the boards and the wood stud frame to attain a moisture ratio certification with a documented critical moisture ratio (mold resistant).
  • the structure and the wood studs may attain a moisture ratio certification as well as a moisture ratio certification and fire protection class A2, respectively.
  • "WSJ" treated panels are not necessary in certain definitely dry premises but the WSJ method is always recommended if there is any risk of fire.
  • dyckert nail/screw/staple models only involving a small amount of spackling work are used.
  • the joints between the boards are fairly smooth immediately after the installation and do not require much grinding and spackling. Thanks to the invention, 80 % less spackling time is needed.
  • the invention also allows wall thicknesses above the known standard to be manufactured.
  • the novel small boards with a double groove and tongue joint provide not only a simpler installation technique but also a new receiving system at the work site.
  • the material is taken to the work site when the external walls and the roof are in place, the work site is dry and warm, there are no plasterboard bundles blocking the installation of the frame.
  • one person can handle 0 to 80 m 2 in no time without lifting and thereby straining his back, which reduces load injuries and is very time saving.
  • the boards are handled by a high-lift handtruck which, at the same time, is the worker's work table with infinitely variable working height adjustment.
  • the double groove and tongue joint results in less board waste. This is both environmentally and economically favorable.
  • the boards are cut using a special-made milling machine which, while cutting, also creates a double groove and tongue joint in the edges of the both boards that are being cut.
  • the studs do not have to be of wood but they may as well be plate structures know per se.
  • the building boards can alternatively be glass fiber, wood fiber or cement based boards.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Finishing Walls (AREA)
  • Panels For Use In Building Construction (AREA)

Description

  • This invention relates to a novel building board and building system resulting in a building element comprised of a building board made, for example, from a plaster or paper mixture and intended to be fixed to studs when making walls. The board can be a particle board, wood fiberboard, plywood board, veneer board, among other things. The board can even be a plaster-based board including paper, wood, glass fiber, among other things, or a cement-based board with different reinforcements of fiber, such as glass fiber or the like.
  • Today, plasterboard with a sheet of paper on each side is by far the most popular building material (paper-plaster-paper). The boards are long because they must extend from floor to ceiling. This makes the boards difficult to handle (load injuries), always involving the risk of breaking if handled in the wrong way. The boards are screwed to the studs using so-called drywall screws penetrating quite deep into the surface of the board. Besides, plasterboards have lowered edges for the purpose of obtaining a stable stay-in-place spackled surface. The joints are provided with anticrack joint strips. The tightened screws require quite a lot of spackle and, at the same time, fracture parts of the plaster body of the board. Long-term wall handling and installing easily causes back and shoulder injuries.
  • Known building panels are disclosed in GB541733A , US2142305A , FR607777A and CH428155A .
  • This disclosure relates to an entirely new logistics, assembly and building system having great benefits compared to the above-described known technique. The disclosure provides building boards that are advantageous in terms of ergonomics, board size, shelf life, installation time, spackling time and spackling material, gluing to a stud frame and using a double tongue and groove joint; require less installation tools, reduce load injuries, increase shear strength and reduce cracking. For example, 900 x 1200 mm and with a double groove and tongue joint. The board can be partly or entirely provided with a groove and tongue joint on two sides or four sides. The boards are joined together and to the studs with glue on all contact faces and with dyckert nails, screws and/or staples. The boards have no front or back side. The dependent claims describe different embodiments of the invention.
  • The product, a wall system which concerns wall boards and which can be treated with a "WSJ" medium will introduce an entirely new technique of installing building structures, such as walls. The WSJ method allows the boards and the wood stud frame to attain a moisture ratio certification with a documented critical moisture ratio (mold resistant). The structure and the wood studs may attain a moisture ratio certification as well as a moisture ratio certification and fire protection class A2, respectively. "WSJ" treated panels are not necessary in certain definitely dry premises but the WSJ method is always recommended if there is any risk of fire.
  • When small board sizes, such as 900 x 1200 m, entirely provided with a double groove and tongue joint on four sides, or partly provided with a double groove and tongue joint, are used and when the boards are joined together as well as to the studs, the installation takes up to 1/3 less time. Besides, the boards are much lighter to handle than long boards extending from floor to ceiling. The joining is carried out using glue which makes the structure very stable.
  • Further, dyckert nail/screw/staple models only involving a small amount of spackling work are used. The joints between the boards are fairly smooth immediately after the installation and do not require much grinding and spackling. Thanks to the invention, 80 % less spackling time is needed.
  • When even the studs are treated with the "WSJ" medium and attain a moisture ratio certification and fire protection class A2, they can be fixed to concrete walls, floors and ceilings without any risk of mold damage or fire spreading.
  • The invention also allows wall thicknesses above the known standard to be manufactured.
  • The novel small boards with a double groove and tongue joint provide not only a simpler installation technique but also a new receiving system at the work site. The material is taken to the work site when the external walls and the roof are in place, the work site is dry and warm, there are no plasterboard bundles blocking the installation of the frame. At the work site, one person can handle 0 to 80 m2 in no time without lifting and thereby straining his back, which reduces load injuries and is very time saving. At the work site, the boards are handled by a high-lift handtruck which, at the same time, is the worker's work table with infinitely variable working height adjustment. The double groove and tongue joint results in less board waste. This is both environmentally and economically favorable.
    • Figure 1 shows a double groove and tongue joint according to the invention; and
    • Figure 2 shows a cutter for the milling machine.
  • The boards are cut using a special-made milling machine which, while cutting, also creates a double groove and tongue joint in the edges of the both boards that are being cut.
  • The studs do not have to be of wood but they may as well be plate structures know per se. The building boards can alternatively be glass fiber, wood fiber or cement based boards.

Claims (4)

  1. A building board made, for example, from a plaster or paper mixture and intended to be fixed to studs when making walls, wherein the building board is of a small building board size, such as 900 x 1200 mm, and provided with a double groove and tongue joint,
    characterized in that
    the double groove and tongue joint presents, as seen in a plane, which is perpendicular to a face of the building board, and which is perpendicular to a joint plane, an S-shaped profile extending from one face to the opposite face of the building board.
  2. A building board as defined in claim 1, characterized in that the building board is entirely provided with said double groove and tongue joint on four sides or partly provided with said double groove and tongue joint.
  3. A building system comprising building boards as defined in claim 1 or 2 and studs to which the boards are fixable, characterized in that the building boards are joined together and to studs with glue applied to both the stud and the double groove and tongue joint as well as with dyckert nails, or screws and/or staples.
  4. A building system as defined in claim 3 characterized in that the stud is a wood stud or composite wood stud, alternatively a steel stud.
EP12783041.2A 2011-05-06 2012-05-03 Building system Active EP2715006B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FI20115432A FI20115432A (en) 2011-05-06 2011-05-06 building system
PCT/FI2012/050430 WO2012152994A1 (en) 2011-05-06 2012-05-03 Building system

Publications (4)

Publication Number Publication Date
EP2715006A1 EP2715006A1 (en) 2014-04-09
EP2715006A4 EP2715006A4 (en) 2015-05-06
EP2715006C0 EP2715006C0 (en) 2023-06-07
EP2715006B1 true EP2715006B1 (en) 2023-06-07

Family

ID=44071560

Family Applications (1)

Application Number Title Priority Date Filing Date
EP12783041.2A Active EP2715006B1 (en) 2011-05-06 2012-05-03 Building system

Country Status (3)

Country Link
EP (1) EP2715006B1 (en)
FI (1) FI20115432A (en)
WO (1) WO2012152994A1 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11851874B2 (en) 2019-07-17 2023-12-26 Certainteed Gypsum, Inc. Interlocking gypsum building surface products, methods of manufacture, and interlocking gypsum building surface systems
SE543626C2 (en) * 2019-10-18 2021-04-27 Smartax Byggmaterial Ab Method for forming a surface of an inner wall or a ceiling without the use of putty
EP4204641A4 (en) 2020-08-27 2024-10-16 Certainteed Gypsum Inc Building surface product including attachment clip, building surface system, and method of manufacture

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR607777A (en) * 1925-11-23 1926-07-08 Perforated plaster tiles
BE398364A (en) 1932-09-13
GB541733A (en) 1940-06-07 1941-12-09 Gyproc Products Ltd Improvements in or relating to precast plaster elements for use for example in building construction
US2427879A (en) * 1943-12-22 1947-09-23 United States Gypsum Co Structural product
CH428155A (en) * 1963-09-12 1967-01-15 Vanni Duilio Prefabricated component and method of making the same
US6367524B1 (en) * 2001-01-08 2002-04-09 Freud Tmm, Inc. Adjustable bit for forming a workpiece
US7767010B2 (en) * 2002-01-16 2010-08-03 Smt, Inc. Flame retardant and microbe inhibiting methods and compositions
SE525610C2 (en) * 2003-03-03 2005-03-22 Knauf Danogips Gmbh Device and method for lining of berries

Also Published As

Publication number Publication date
EP2715006C0 (en) 2023-06-07
WO2012152994A1 (en) 2012-11-15
EP2715006A4 (en) 2015-05-06
EP2715006A1 (en) 2014-04-09
FI20115432A0 (en) 2011-05-06
FI20115432A (en) 2012-11-07

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