EP2685159A1 - Portable gas burner and assembling method - Google Patents
Portable gas burner and assembling method Download PDFInfo
- Publication number
- EP2685159A1 EP2685159A1 EP13176049.8A EP13176049A EP2685159A1 EP 2685159 A1 EP2685159 A1 EP 2685159A1 EP 13176049 A EP13176049 A EP 13176049A EP 2685159 A1 EP2685159 A1 EP 2685159A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- supply tube
- support structure
- wall
- combustion chamber
- spreader member
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS ORÂ APPARATUSÂ FORÂ COMBUSTIONÂ USINGÂ FLUIDÂ FUEL OR SOLID FUEL SUSPENDED INÂ A CARRIER GAS OR AIRÂ
- F23C3/00—Combustion apparatus characterised by the shape of the combustion chamber
- F23C3/002—Combustion apparatus characterised by the shape of the combustion chamber the chamber having an elongated tubular form, e.g. for a radiant tube
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/62—Mixing devices; Mixing tubes
- F23D14/64—Mixing devices; Mixing tubes with injectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS ORÂ APPARATUSÂ FORÂ COMBUSTIONÂ USINGÂ FLUIDÂ FUEL OR SOLID FUEL SUSPENDED INÂ A CARRIER GAS OR AIRÂ
- F23C2900/00—Special features of, or arrangements for combustion apparatus using fluid fuels or solid fuels suspended in air; Combustion processes therefor
- F23C2900/03009—Elongated tube-shaped combustion chambers
Definitions
- a portable gas heater in particular a liquefied propane gas (LPG), of the type represented in Figure 10 .
- LPG liquefied propane gas
- Fig. 10 illustrates a portable gas heater of the prior art, in which the single components are connected together by weldings.
- the known portable heaters while being reliable and structurally resistant, have some drawbacks.
- the assembling requires long times and skilled labour, and the replacement of single worn or damaged components is very difficult.
- the weldings due to the different thermal dilations of the single components, the weldings have to be over-dimensioned in order to resist the thermal tensions that occur during the operation of the heater.
- the object of the present invention is to provide a portable gas heater of the type described above, as well as a manufacturing procedure of such a portable gas heater, having characteristics such as to at least in part obviate the drawbacks mentioned with reference to the prior art.
- a particular object of the invention is to provide a portable gas burner having characteristics such as to simplify and make the assembling quicker without the need for skilled labour.
- a further object of the invention is to provide a portable gas burner having characteristics such as to facilitate the replacement of single worn or damaged components.
- a portable gas heater comprising:
- a portable gas heater comprising:
- the object of the invention is further achieved by a method for assembling a portable gas heater comprising:
- a method for assembling a portable gas heater comprising:
- Fig. 1 is a perspective view of a portable gas heater according to an embodiment, in which a part of the housing was removed;
- Fig. 2 illustrates the heater in Fig. 1 with an outer housing completely removed
- Fig. 3 is a perspective view of a detail of the heater in Fig. 1 ;
- Fig. 4 is an exploded view of the heater in Fig. 1 ;
- Fig. 5 is an enlarged view of some details in Fig. 4 ;
- Fig. 6 shows a series of enlarged views of details of the heater according to an embodiment
- Fig. 7 shows a side view (with a partially removed housing) of a burner according to an embodiment, and two enlarged views of details of the heater;
- Fig. 8 is a longitudinal sectional view of a portable heater according to an embodiment
- Fig. 9 is a schematized representation of the constraints carried out during the assembling of a portable heater according to an embodiment
- Fig. 10 shows a gas heater according to the prior art.
- a portable gas heater 1 comprises a support structure 2 having a front side 3 and a rear side 4 opposite the front side 3.
- the support structure 2 may comprise one or more resting feet 24 defining a resting plane 25 and a normal use position of the heater 1.
- the portable heater 1 further comprises:
- tubular side wall 5 connected to the support structure 2 and having a longitudinal axis 6, the tubular wall 5 defining internally a combustion chamber 7 and having a front end 8 facing the front side 3 and open to allow the outflow of hot combusted gases from the combustion chamber 7, as well as a rear end 9 facing the rear side 4,
- a protection grid 10 connected to the front end 8 of the side wall 5 and a outer housing 11,
- a supply tube 13 for supplying fuel gas to the combustion chamber 7, said supply tube 13 having a front length 14 extending through the rear wall 12 to the inside of the combustion chamber 7 and a rear length 15 extending outside of the combustion chamber,
- a flame spreader member 16 connected to an outlet port 17 of the front length 14 of the supply tube 13 and shaped to prevent a reverse flow of flame in the tube 13.
- the side wall 5 is locked to the support structure 2 so as to prevent a translation of the side wall 5, with respect to the support structure 2, parallel to the longitudinal axis 6, and
- the rear length 15 of the supply tube 13 is inserted in a tube seat 18 of the support structure 2 along a first connection axis 19 transversal to the longitudinal axis 6 so as to prevent a translation of the supply tube 13, with respect to the support structure 2, parallel to the longitudinal axis 6 and a rotation of the supply tube 13, with respect to the support structure 2, around an axis parallel to the longitudinal axis 6, and
- the flame spreader member 16 is inserted from the front side 3 on the front length 14 of the supply tube 13 along a second connection axis 20 transversal to the first connection axis 19 and parallel to the longitudinal axis 6, and
- the front length 14 of the supply tube 13 and the flame spreader member 16 are both inserted along the second connection axis 20 in a passage opening 21 of the rear wall 12, and
- the front length 14 of the supply tube 13 abuts from the rear side 4 against an abutment surface 22 of the flame spreader member 16 so as to prevent a further translation of the flame spreader member 16 with respect to the supply tube 13 towards the rear side 4, and
- the rear wall 12 abuts from the front side 3 against a stop surface 23 of the flame spreader member 16 so as to prevent a further translation of the rear wall 12 towards the rear side 4.
- a method for assembling the heater 1 comprises the step or steps of carrying out at least one of the connections:
- a method for assembling the heater 1 comprises the steps of:
- the rear wall 12 abuts from the rear side 4 against one or more projections 26 of the flame spreader member 16 so as to lock the rear wall 12 between the stop surface 23 and the projection 26 and to prevent a translation thereof with respect to the flame spreader member 16 in both directions along the second connection axis 20.
- the rear wall 12 is inserted in the rear end 9 of the side wall 5 and abuts from the rear side 4 against a stop surface 27 of the side wall 5 so as to prevent a further translation of the rear wall 12 with respect to the side wall 5 towards the front side 3.
- the rear wall 12 is connected to the side wall 5 by a geometrical coupling preventing a relative rotation thereof around an axis parallel to the longitudinal axis 6.
- the side wall 5 comprises a rigid metal sheet (e.g., in steel) substantially cylindrical or frusto-conical, developing concentrically around the longitudinal axis 6.
- a rear edge 9 of the side wall forms one or more, preferably four, (preferably trapezoidal) grooves 28 or cavities open towards the rear side 4 and suitable to receive coupling portions 29 of the rear wall 12.
- the grooves 28 or cavities are preferably formed in diametrically opposite positions, or with a constant angular pitch along the perimeter of the side wall 12.
- the rear wall 12 may comprise a rigid metal sheet (in steel) in the shape of a circular disc having an outer diameter less than an inner diameter of the rear end 9 of the side wall 5.
- the disc-shaped sheet defines the above-mentioned passage opening 21 receiving the supply tube 13 and the flame spreader member 16.
- the rear wall 12 may further comprise a plurality of suction openings for suctioning oxidizing air into the combustion chamber 7.
- the rear wall 12 comprises a reinforcing and coupling frame 30 that may be formed in a single piece with the disc-shaped metal sheet, for example, by press forming, or manufactured separately and subsequently connected thereto.
- the frame 30 forms a reinforcing ring around the passage opening and a plurality of (preferably four) ribs extending from the reinforcing ring radially outwardly and having free ends projecting beyond the outer perimeter of the disc-shaped sheet and form the coupling portions 29.
- the width of the coupling portions 29 may be less than or equal to the width of the bottom (stop surface 27) of the grooves 28 or cavities (for example, of the lesser base in the case of trapezoidal grooves) of the side wall 5, so as to ensure an anti-rotation coupling with reduced clearances.
- the rear wall 12, preferably the reinforcing ring of the frame 30, forms a slit 31 near the passage opening 21 and an enlargement screw 32 having a diameter larger than the minimum width of the slit 31 is screwed therein to deform the edge of the passage opening 21 radially inwardly and thereby creating an interference coupling between the rear wall 12 and the supply tube 13.
- Such interference coupling is particularly useful to ensure a proper mutual positioning of the two components in the assembling step.
- the side wall 5 may be locked to the support structure 2 by a screw connection ( Figure 2 , screw 33) or, alternatively, by a shape connection.
- the insertion of the rear length 15 of the supply tube 13 into the tube seat 18 of the support structure 2 preferably implement an interference fit and, still more preferably, free from additional weldings or connection members (e. g., screws).
- first connection axis 19 substantially perpendicular to the longitudinal axis 6 of the side wall 5, for example, such first connection axis 19 may be perpendicular with respect to the resting plane 25 of the support structure 2.
- the tube seat 18 comprises a tubular portion substantially rectilinear and oriented according to such first connection axis 19.
- the tube seat 18 may have an inner shape substantially complementary to the outer shape of a free end (inlet end) of the rear length 15 of the supply tube 13, so as to allow the insertion with interference of the latter.
- the tube seat 18 may further form an abutment shoulder 42 forming a sure reference for the positioning (insertion depth) of the supply tube 13 in the tube seat 18.
- the insertion of the flame spreader member 16 on the front length 14 of the supply tube 13 also implements a clearance fit and, preferably, free from additional weldings or connection members (e.g., screws).
- the second connection axis 20 is concentric with the longitudinal axis 6, for example, such second connection axis 20 may be substantially parallel with respect to the resting plane 25 and horizontal when the heater 1 is in the use position.
- the flame spreader member 16 comprises a front plate 34 facing the front side 3 and a plurality of rear wings 35 extending from the front plate 34 towards the rear side 4 and defining a rear seat receiving, by fitting, the outlet port 17 of the supply tube 13.
- the rear wings 35 may elastically deflect outwardly to exert an elastic force onto the supply tube 13 such as to elastically hold it into the rear seat.
- the outlet port 17 of the supply tube 13 and the rear seat of the flame spreader member 16 are aligned and oriented according to the second connection axis 20.
- the same rear wings 35 may form a shoulder, for example, a step, which forms the above-mentioned abutment surface 22 against which the free edge of the outlet port 17 of the supply tube 13 abuts.
- the flame spreader member 16 may further form one or more, preferably two, stop wings 36 extending from the front plate 34 towards the rear side 4 and possibly having a length larger than the length of the rear wings 35.
- the free ends of the stop wings 36 are bent radially outwardly (with respect to the rear seat of the flame spreader member and the second connection axis) and form the above-mentioned stop surface 23 against which the rear wall 12 abuts.
- the stop wings 36 may elastically deflect in a direction radial to the second connection axis 20 and exert an elastic pre-load (in a radially outer direction) on the rear wall 12 to elastically hold it in place.
- the stop wings 36 form, near the bent free ends, one or more (preferably two) projections 26 extending in a direction transversal to the second connection axis 20 and, possibly, transversal to the extension direction of the bent free ends.
- projections 26 are suitable to abut from the front side 3 against the rear wall 12 so that the rear wall 12 is locked between the projections 26 and the bent ends, without no possibility to translate with respect to the flame spreader member 16 along the second connection axis 20.
- the supply tube 13 is a rigid metal tube (for example, in steel) the front 14 and rear 15 lengths thereof define therebetween an angle of preferably 90°.
- the heater 1 may further comprise a control unit 37 for adjusting the supply of fuel gas to the supply tube.
- control unit 37 includes an adjustment conduit 38 with an inlet opening 39 connectable to a fuel gas source and an outlet opening 40 in communication with the outer length 15 of the supply tube 13, as well as valve means 41 arranged in the adjustment conduit 38 and suitable to adjust the flow rate of the flow in said adjustment conduit 38.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Gas Burners (AREA)
- Combustion Of Fluid Fuel (AREA)
Abstract
Description
- It is the object of the present invention a portable gas heater, in particular a liquefied propane gas (LPG), of the type represented in
Figure 10 . This type of known heaters generally comprises: - a support structure,
- a burner unit connected to the support structure and having:
- a combustion chamber formed by a side wall, a front grid connected to a front end of the side wall to allow the outflow of hot combusted gases from the combustion chamber, and a rear wall connected to a rear portion of the side wall,
- a supply tube for supplying the fuel gas, said supply tube having a front length extending through the rear wall to the inside of the combustion chamber and a rear length extending outside of the combustion chamber,
- a diffusor or flame spreader member connected to an outlet port of the front length of the supply tube and shaped to prevent a reverse flow of flame in the tube,
- a control unit for adjusting the supply of fuel gas to the burner, said control unit being connected to the support structure and having:
- an adjustment conduit with an inlet opening connectable to a fuel gas source and a gas outlet opening connected to the outer length of the supply tube,
- valve means arranged in the adjustment conduit and suitable to adjust the flow rate of the flow in said adjustment conduit.
- The single components of the known portable heaters are assembled and made integral by irreversible connection procedures such as weldings, metal pressing, mechanical flaring, and, in some cases, by screws or bolts engaging two or more components to be connected, respectively.
Fig. 10 illustrates a portable gas heater of the prior art, in which the single components are connected together by weldings. - The known portable heaters, while being reliable and structurally resistant, have some drawbacks. The assembling requires long times and skilled labour, and the replacement of single worn or damaged components is very difficult. Furthermore, due to the different thermal dilations of the single components, the weldings have to be over-dimensioned in order to resist the thermal tensions that occur during the operation of the heater.
- Therefore, the object of the present invention is to provide a portable gas heater of the type described above, as well as a manufacturing procedure of such a portable gas heater, having characteristics such as to at least in part obviate the drawbacks mentioned with reference to the prior art.
- A particular object of the invention is to provide a portable gas burner having characteristics such as to simplify and make the assembling quicker without the need for skilled labour.
- A further object of the invention is to provide a portable gas burner having characteristics such as to facilitate the replacement of single worn or damaged components.
- These and other objects are achieved by a portable gas heater comprising:
- a support structure having a front side and a rear side opposite the front side,
- a tubular side wall connected to the support structure and having a longitudinal axis, said tubular wall defining internally a combustion chamber and having a front end facing the front side and open to allow the outflow of hot combusted gases from the combustion chamber, as well as a rear end facing the rear side,
- optionally, a protection grid connected to the front end of the side wall
- a rear wall connected to the side wall near the rear end and defining the combustion chamber towards the rear side,
- a supply tube for supplying fuel gas to the combustion chamber, said supply tube having a front length extending through the rear wall to the inside of the combustion chamber and a rear length extending outside of the combustion chamber,
- a flame spreader member connected to an outlet port of the front length of the supply tube and shaped to prevent a reverse flow of flame in the tube,
- between the supply tube and the support structure,
- between the flame spreader member, the supply tube, and the rear wall,
- between the rear wall and the side wall is composed of a clearance fit.
- The object of the invention is further achieved by a portable gas heater comprising:
- a support structure having a front side and a rear side opposite the front side,
- a tubular side wall connected to the support structure and having a longitudinal axis, said tubular wall defining internally a combustion chamber and having a front end facing the front side and open to allow the outflow of hot combusted gases from the combustion chamber, as well as a rear end facing the rear side,
- optionally, a protection grid connected to the front end of the side wall
- a rear wall connected to the side wall near the rear end and defining the combustion chamber towards the rear side,
- a supply tube for supplying fuel gas to the combustion chamber, said supply tube having a front length extending through the rear wall to the inside of the combustion chamber and a rear length extending outside of the combustion chamber,
- a flame spreader member connected to an outlet port of the front length of the supply tube and shaped to prevent a reverse flow of flame in the tube,
- the side wall is locked to the support structure so as to prevent a translation of the side wall, with respect to the support structure, parallel to the longitudinal axis,
- the rear length of the supply tube is inserted in a tube seat of the support structure along a first connection axis transversal to the longitudinal axis so as to prevent a translation of the supply tube, with respect to the support structure, parallel to the longitudinal axis and a rotation of the supply tube, with respect to the support structure, around an axis parallel to the longitudinal axis,
- the flame spreader member is inserted from the front side on the front length of the supply tube along a second connection axis transversal to the first connection axis and parallel to the longitudinal axis
- the front length of the supply tube and the flame spreader member are both inserted along the second connection axis in a passage opening of the rear wall,
- the front length of the supply tube abuts from the rear side against an abutment surface of the flame spreader member so as to prevent a further translation of the flame spreader member with respect to the supply tube towards the rear side,
- the rear wall abuts from the front side against a stop surface of the flame spreader member so as to prevent a further translation of the rear wall towards the rear side.
- The object of the invention is further achieved by a method for assembling a portable gas heater comprising:
- a support structure having a front side and a rear side opposite the front side,
- a tubular side wall connected to the support structure and having a longitudinal axis, said tubular wall defining internally a combustion chamber and having a front end facing the front side and open to allow the outflow of hot combusted gases from the combustion chamber, as well as a rear end facing the rear side,
- optionally, a protection grid connected to the front end of the side wall
- a rear wall connected to the side wall near the rear end and defining the combustion chamber towards the rear side,
- a supply tube for supplying fuel gas to the combustion chamber, said supply tube having a front length extending through the rear wall to the inside of the combustion chamber and a rear length extending outside of the combustion chamber,
- a flame spreader member connected to an outlet port of the front length of the supply tube and shaped to prevent a reverse flow of flame in the tube,
- between the supply tube and the support structure,
- between the flame spreader member, the supply tube, and the rear wall,
- between the rear wall and the side wall,
- The above-mentioned objects are further achieved by a method for assembling a portable gas heater comprising:
- a support structure having a front side and a rear side opposite the front side,
- a tubular side wall connected to the support structure and having a longitudinal axis, said tubular wall defining internally a combustion chamber and having a front end facing the front side and open to allow the outflow of hot combusted gases from the combustion chamber, as well as a rear end facing the rear side,
- optionally, a protection grid connected to the front end of the side wall
- a rear wall connected to the side wall near the rear end and defining the combustion chamber towards the rear side,
- a supply tube for supplying fuel gas to the combustion chamber, said supply tube having a front length extending through the rear wall to the inside of the combustion chamber and a rear length extending outside of the combustion chamber,
- a flame spreader member connected to an outlet port of the front length of the supply tube and shaped to prevent a reverse flow of flame in the tube,
- locking the side wall to the support structure so as to prevent a translation of the side wall, with respect to the support structure, parallel to the longitudinal axis,
- inserting the rear length of the supply tube in a tube seat of the support structure along a first connection axis transversal to the longitudinal axis so as to prevent a translation of the supply tube, with respect to the support structure, parallel to the longitudinal axis and a rotation of the supply tube, with respect to the support structure, around an axis parallel to the longitudinal axis,
- inserting the flame spreader member from the front side on the front length of the supply tube along a second connection axis transversal to the first connection axis and parallel to the longitudinal axis,
- inserting the front length of the supply tube and the flame spreader member both along the second connection axis in a passage opening of the rear wall,
- forming an abutment surface at the flame spreader member and abutting the front length of the supply tube from the rear side against said abutment surface so as to prevent a further translation of the flame spreader member with respect to the supply tube towards the rear side,
- forming a stop surface at the flame spreader member and abutting the rear wall from the front side against said stop surface so as to prevent a further translation of the rear wall towards the rear side.
- By virtue of the single connections with insertion and clearance fit along the connection axes, during the assembling of the heater, a progressive reduction of the degrees of freedom is achieved, until completely stiffening the structure thereof. Thus, the need is obviated to carry out weldings or to use a high number of screws and the manufacturing times and costs are reduced. All the connections are reversible, and the replacement of single damaged or worn components is considerably facilitated.
- In order to better understand the invention and appreciate the advantages thereof, some exemplary, non-limiting embodiments will be described herein below, with reference to the appended Figures, in which:
-
Fig. 1 is a perspective view of a portable gas heater according to an embodiment, in which a part of the housing was removed; -
Fig. 2 illustrates the heater inFig. 1 with an outer housing completely removed; -
Fig. 3 is a perspective view of a detail of the heater inFig. 1 ; -
Fig. 4 is an exploded view of the heater inFig. 1 ; -
Fig. 5 is an enlarged view of some details inFig. 4 ; -
Fig. 6 shows a series of enlarged views of details of the heater according to an embodiment; -
Fig. 7 shows a side view (with a partially removed housing) of a burner according to an embodiment, and two enlarged views of details of the heater; -
Fig. 8 is a longitudinal sectional view of a portable heater according to an embodiment; -
Fig. 9 is a schematized representation of the constraints carried out during the assembling of a portable heater according to an embodiment; -
Fig. 10 shows a gas heater according to the prior art. - With reference to the figures, a
portable gas heater 1 comprises asupport structure 2 having afront side 3 and arear side 4 opposite thefront side 3. In accordance with an embodiment, thesupport structure 2 may comprise one or moreresting feet 24 defining a restingplane 25 and a normal use position of theheater 1. - The
portable heater 1 further comprises: - a
tubular side wall 5 connected to thesupport structure 2 and having alongitudinal axis 6, thetubular wall 5 defining internally acombustion chamber 7 and having afront end 8 facing thefront side 3 and open to allow the outflow of hot combusted gases from thecombustion chamber 7, as well as arear end 9 facing therear side 4, - optionally, a
protection grid 10 connected to thefront end 8 of theside wall 5 and aouter housing 11, - a
rear wall 12 connected to theside wall 5 near therear end 9 and defining thecombustion chamber 7 on therear side 4, - a
supply tube 13 for supplying fuel gas to thecombustion chamber 7, saidsupply tube 13 having afront length 14 extending through therear wall 12 to the inside of thecombustion chamber 7 and arear length 15 extending outside of the combustion chamber, - a
flame spreader member 16 connected to anoutlet port 17 of thefront length 14 of thesupply tube 13 and shaped to prevent a reverse flow of flame in thetube 13. - According to a first aspect of the invention, at least one of the connections:
- between the
supply tube 13 and thesupport structure 2, - between the
flame spreader member 16, thesupply tube 13, and therear wall 12, - between the
rear wall 12 and theside wall 5 - According to a second aspect of the invention, the
side wall 5 is locked to thesupport structure 2 so as to prevent a translation of theside wall 5, with respect to thesupport structure 2, parallel to thelongitudinal axis 6, and - the
rear length 15 of thesupply tube 13 is inserted in atube seat 18 of thesupport structure 2 along afirst connection axis 19 transversal to thelongitudinal axis 6 so as to prevent a translation of thesupply tube 13, with respect to thesupport structure 2, parallel to thelongitudinal axis 6 and a rotation of thesupply tube 13, with respect to thesupport structure 2, around an axis parallel to thelongitudinal axis 6, and - the
flame spreader member 16 is inserted from thefront side 3 on thefront length 14 of thesupply tube 13 along asecond connection axis 20 transversal to thefirst connection axis 19 and parallel to thelongitudinal axis 6, and - the
front length 14 of thesupply tube 13 and theflame spreader member 16 are both inserted along thesecond connection axis 20 in apassage opening 21 of therear wall 12, and - the
front length 14 of thesupply tube 13 abuts from therear side 4 against anabutment surface 22 of theflame spreader member 16 so as to prevent a further translation of theflame spreader member 16 with respect to thesupply tube 13 towards therear side 4, and - the
rear wall 12 abuts from thefront side 3 against astop surface 23 of theflame spreader member 16 so as to prevent a further translation of therear wall 12 towards therear side 4. - In accordance with a further aspect of the invention, a method for assembling the
heater 1 comprises the step or steps of carrying out at least one of the connections: - between the
supply tube 13 and thesupport structure 2, - between the
flame spreader member 16, thesupply tube 13, and therear wall 12, - between the
rear wall 12 and theside wall 5
by a clearance fit or an interference fit. - In accordance with a further aspect of the invention, a method for assembling the
heater 1 comprises the steps of: - - locking the
side wall 5 to thesupport structure 2 so as to prevent a translation of theside wall 5, with respect to thesupport structure 2, parallel to thelongitudinal axis 6, - - inserting the
rear length 15 of thesupply tube 13 in atube seat 18 of thesupport structure 2 along afirst connection axis 19 transversal to thelongitudinal axis 6 so as to prevent a translation of thesupply tube 13, with respect to thesupport structure 2, parallel to thelongitudinal axis 6 and a rotation of thesupply tube 13, with respect to thesupport structure 2, around an axis parallel to thelongitudinal axis 6, - - inserting the
flame spreader member 16 from thefront side 3 on thefront length 14 of thesupply tube 13 along asecond connection axis 20 transversal to thefirst connection axis 19 and parallel to thelongitudinal axis 6, - - inserting the
front length 14 of thesupply tube 13 and theflame spreader member 16 both along thesecond connection axis 20 in apassage opening 21 of therear wall 12, - - forming an
abutment surface 22 at theflame spreader member 16 and abutting thefront length 14 of thesupply tube 13 from therear side 4 against saidabutment surface 22 so as to prevent a further translation of theflame spreader member 16 with respect to thesupply tube 13 towards therear side 4, - forming astop surface 23 at theflame spreader member 16 and abutting therear wall 12 from thefront side 3 against saidstop surface 23 so as to prevent a further translation of therear wall 12 towards therear side 4. - By virtue of the single connections with insertion and clearance fit along the connection axes, during the assembling of the
heater 1, a progressive reduction of the degrees of freedom is achieved, until completely stiffening the structure thereof. Thus, the need is obviated to carry out weldings or to use a high number of screws and the manufacturing times and costs are reduced. All the connections are reversible, and the replacement of single damaged or worn components is considerably facilitated. - In accordance with an embodiment, the
rear wall 12 abuts from therear side 4 against one ormore projections 26 of theflame spreader member 16 so as to lock therear wall 12 between thestop surface 23 and theprojection 26 and to prevent a translation thereof with respect to theflame spreader member 16 in both directions along thesecond connection axis 20. - In accordance with a further embodiment, the
rear wall 12 is inserted in therear end 9 of theside wall 5 and abuts from therear side 4 against astop surface 27 of theside wall 5 so as to prevent a further translation of therear wall 12 with respect to theside wall 5 towards thefront side 3. - Advantageously, the
rear wall 12 is connected to theside wall 5 by a geometrical coupling preventing a relative rotation thereof around an axis parallel to thelongitudinal axis 6. - In accordance with a preferred embodiment, the
side wall 5 comprises a rigid metal sheet (e.g., in steel) substantially cylindrical or frusto-conical, developing concentrically around thelongitudinal axis 6. Arear edge 9 of the side wall forms one or more, preferably four, (preferably trapezoidal)grooves 28 or cavities open towards therear side 4 and suitable to receivecoupling portions 29 of therear wall 12. Thegrooves 28 or cavities are preferably formed in diametrically opposite positions, or with a constant angular pitch along the perimeter of theside wall 12. - The
rear wall 12 may comprise a rigid metal sheet (in steel) in the shape of a circular disc having an outer diameter less than an inner diameter of therear end 9 of theside wall 5. The disc-shaped sheet defines the above-mentionedpassage opening 21 receiving thesupply tube 13 and theflame spreader member 16. Therear wall 12 may further comprise a plurality of suction openings for suctioning oxidizing air into thecombustion chamber 7. - In accordance with an embodiment, the
rear wall 12 comprises a reinforcing andcoupling frame 30 that may be formed in a single piece with the disc-shaped metal sheet, for example, by press forming, or manufactured separately and subsequently connected thereto. Theframe 30 forms a reinforcing ring around the passage opening and a plurality of (preferably four) ribs extending from the reinforcing ring radially outwardly and having free ends projecting beyond the outer perimeter of the disc-shaped sheet and form thecoupling portions 29.
The width of thecoupling portions 29 may be less than or equal to the width of the bottom (stop surface 27) of thegrooves 28 or cavities (for example, of the lesser base in the case of trapezoidal grooves) of theside wall 5, so as to ensure an anti-rotation coupling with reduced clearances. - In accordance with a further embodiment, the
rear wall 12, preferably the reinforcing ring of theframe 30, forms aslit 31 near thepassage opening 21 and anenlargement screw 32 having a diameter larger than the minimum width of theslit 31 is screwed therein to deform the edge of thepassage opening 21 radially inwardly and thereby creating an interference coupling between therear wall 12 and thesupply tube 13. Such interference coupling is particularly useful to ensure a proper mutual positioning of the two components in the assembling step. - The
side wall 5 may be locked to thesupport structure 2 by a screw connection (Figure 2 , screw 33) or, alternatively, by a shape connection. - The insertion of the
rear length 15 of thesupply tube 13 into thetube seat 18 of thesupport structure 2 preferably implement an interference fit and, still more preferably, free from additional weldings or connection members (e. g., screws). - Advantageously, the
first connection axis 19 substantially perpendicular to thelongitudinal axis 6 of theside wall 5, for example, suchfirst connection axis 19 may be perpendicular with respect to the restingplane 25 of thesupport structure 2. - In the preferred embodiment (
Figs. 4 ,7 ,8 ), thetube seat 18 comprises a tubular portion substantially rectilinear and oriented according to suchfirst connection axis 19. Thetube seat 18 may have an inner shape substantially complementary to the outer shape of a free end (inlet end) of therear length 15 of thesupply tube 13, so as to allow the insertion with interference of the latter. Thetube seat 18 may further form anabutment shoulder 42 forming a sure reference for the positioning (insertion depth) of thesupply tube 13 in thetube seat 18. - Similarly, the insertion of the
flame spreader member 16 on thefront length 14 of thesupply tube 13 also implements a clearance fit and, preferably, free from additional weldings or connection members (e.g., screws). Advantageously, thesecond connection axis 20 is concentric with thelongitudinal axis 6, for example, suchsecond connection axis 20 may be substantially parallel with respect to the restingplane 25 and horizontal when theheater 1 is in the use position. - In a preferred embodiment (
Figure 3 ), theflame spreader member 16 comprises afront plate 34 facing thefront side 3 and a plurality ofrear wings 35 extending from thefront plate 34 towards therear side 4 and defining a rear seat receiving, by fitting, theoutlet port 17 of thesupply tube 13.
In an embodiment, therear wings 35 may elastically deflect outwardly to exert an elastic force onto thesupply tube 13 such as to elastically hold it into the rear seat. Theoutlet port 17 of thesupply tube 13 and the rear seat of theflame spreader member 16 are aligned and oriented according to thesecond connection axis 20. The samerear wings 35 may form a shoulder, for example, a step, which forms the above-mentionedabutment surface 22 against which the free edge of theoutlet port 17 of thesupply tube 13 abuts. - The
flame spreader member 16 may further form one or more, preferably two, stopwings 36 extending from thefront plate 34 towards therear side 4 and possibly having a length larger than the length of therear wings 35. The free ends of thestop wings 36 are bent radially outwardly (with respect to the rear seat of the flame spreader member and the second connection axis) and form the above-mentionedstop surface 23 against which therear wall 12 abuts. Advantageously, thestop wings 36 may elastically deflect in a direction radial to thesecond connection axis 20 and exert an elastic pre-load (in a radially outer direction) on therear wall 12 to elastically hold it in place. - In accordance with a further embodiment, the
stop wings 36 form, near the bent free ends, one or more (preferably two)projections 26 extending in a direction transversal to thesecond connection axis 20 and, possibly, transversal to the extension direction of the bent free ends. Theseprojections 26 are suitable to abut from thefront side 3 against therear wall 12 so that therear wall 12 is locked between theprojections 26 and the bent ends, without no possibility to translate with respect to theflame spreader member 16 along thesecond connection axis 20. - The
supply tube 13 is a rigid metal tube (for example, in steel) thefront 14 and rear 15 lengths thereof define therebetween an angle of preferably 90°. - The
heater 1 may further comprise acontrol unit 37 for adjusting the supply of fuel gas to the supply tube.Such control unit 37 includes anadjustment conduit 38 with aninlet opening 39 connectable to a fuel gas source and anoutlet opening 40 in communication with theouter length 15 of thesupply tube 13, as well as valve means 41 arranged in theadjustment conduit 38 and suitable to adjust the flow rate of the flow in saidadjustment conduit 38. - It shall be apparent that, to the portable gas heater and the assembling method according to the present invention, those of ordinary skill in the art, with the aim of meeting contingent, specific needs, will be able to make further modifications and variations, all of which are in any case contained in the protection scope of the invention, as defined by the following claims.
Claims (15)
- A portable heater (1) a gas, comprising:- a support structure (2) having a front side (3) and a rear side (4) opposite the front side (3),- a tubular side wall (5) connected to the support structure (2) and having a longitudinal axis (6), the tubular wall (5) defining internally a combustion chamber (7) and having a front end (8) open and facing the front side (3) as well as a rear end (9) facing the rear side (4),- a rear wall (12) connected to the side wall (5) near the rear end (9) and defining the combustion chamber (7) on the rear side (4),- a supply tube (13) for supplying fuel gas to the combustion chamber (7), said supply tube (13) having a front length (14) extending through the rear wall (12) to the inside of the combustion chamber (7) and a rear length (15) extending outside of the combustion chamber and connected to the support structure (2),- a flame spreader member (16) connected to an outlet port (17) of the front length (14) of the supply tube (13),wherein:- the side wall (5) is locked to the support structure (2) so as to prevent a translation of the side wall (5), with respect to the support structure (2), parallel to the longitudinal axis (6), and- the rear length (15) of the supply tube (13) is inserted in a tube seat (18) of the support structure (2) along a first connection axis (19) transversal to the longitudinal axis (6) so as to prevent a translation of the supply tube (13), with respect to the support structure (2), parallel to the longitudinal axis (6) and a rotation of the supply tube (13), with respect to the support structure (2), around an axis parallel to the longitudinal axis (6), and- the flame spreader member (16) is inserted from the front side (3) on the front length (14) of the supply tube (13) along a second connection axis (20) transversal to the first connection axis (19) and parallel to the longitudinal axis (6), and- the front length (14) of the supply tube (13) and the flame spreader member (16) are both inserted along the second connection axis (20) in a passage opening (21) of the rear wall (12), and- the front length (14) of the supply tube (13) abuts from the rear side (4) against an abutment surface (22) of the flame spreader member (16) so as to prevent a translation of the flame spreader member (16) with respect to the supply tube (13) towards the rear side (4), and- the rear wall (12) abuts from the front side (3) against a stop surface (23) of the flame spreader member (16) so as to prevent a translation of the rear wall (12) with respect to the flame spreader member (16) towards the rear side (4).
- The heater (1) according to claim 1, wherein the rear wall (12) abuts from the rear side (4) against one or more projections (26) of the flame spreader member (16) so as to lock the rear wall (12) between the stop surface (23) and the projection (26) and to prevent a translation thereof with respect to the flame spreader member (16) in both directions along the second connection axis (20).
- The heater (1) according to claim 1 or 2, wherein the rear wall (12) is connected to the side wall (5) by a geometrical coupling preventing a relative rotation thereof around an axis parallel to the longitudinal axis (6).
- The heater (1) according to one of the preceding claims, wherein a rear edge (9) of the side wall forms one or more grooves (28) open towards the rear side (4) receiving coupling portions (29) of the rear wall (12).
- The heater (1) according to the preceding claim, wherein the rear wall (12) comprises:- a circular disc-shaped metal sheet having an outer diameter lesser than an inner diameter of the rear end (9) of the side wall (5),- a reinforcing frame (30) connected to the disc-shaped sheet and forming a reinforcing ring around the passage opening (21) and a plurality of ribs extending from the reinforcing ring radially outwardly and having free ends projecting beyond the outer perimeter of the disc-shaped sheet and forming the coupling portions (29).
- The heater (1) according to one of the preceding claims, wherein the rear wall (12) forms a slit (31) near the passage opening (21) and an enlargement screw (32) having a diameter larger than the minimum width of the slit (31) is screwed in said slit to deform an edge of the passage opening (21) radially inwardly.
- The heater (1) according to one of the preceding claims, wherein the side wall (5) is locked to the support structure (2) by a screw connection.
- The heater (1) according to one of the preceding claims, wherein the insertion of the rear length (15) of the supply tube (13) into the tube seat (18) implements a fit without additional weldings and connection members.
- The heater (1) according to one of the preceding claims, wherein the first connection axis (19) is substantially perpendicular to the longitudinal axis (6).
- The heater (1) according to one of the preceding claims, wherein the insertion of the flame spreader member (16) on the front length (14) of the supply tube (13) implements a clearance fit free from additional weldings or connection members.
- The heater (1) according to one of the preceding claims, wherein the flame spreader member (16) comprises:- a front plate (34) facing the front side (3),- a plurality of rear wings (35) extending from the front plate (34) towards the rear side (4) and defining a rear seat receiving, by fitting, the outlet port (17) of the supply tube (13),- one or more stop wings (36) extending from the front plate (34) towards the rear side (4) and having free ends bent radially outwardly and forming the stop surface (23).
- The heater (1) according to claim 11, wherein:- the rear wings (35) may deflect elastically outwardly and exert an elastic force on the supply tube (13) to elastically hold it into the rear seat,- the rear wings (35) form a shoulder that forms the abutment surface (22),- the stop wings (36) may deflect elastically and exert an elastic pre-load onto the rear wall (12) to elastically hold it in place.
- A portable gas heater (1), comprising:- a support structure (2) having a front side (3) and a rear side (4) opposite the front side (3),- a tubular side wall (5) connected to the support structure (2) and having a longitudinal axis (6), the tubular wall (5) defining internally a combustion chamber (7) and having a front end (8) open and facing the front side (3) as well as a rear end (9) facing the rear side (4),- a rear wall (12) connected to the side wall (5) near the rear end (9) and defining the combustion chamber (7) on the rear side (4),- a supply tube (13) for supplying fuel gas to the combustion chamber (7), said supply tube (13) having a front length (14) extending through the rear wall (12) to the inside of the combustion chamber (7) and a rear length (15) extending outside of the combustion chamber and connected to the support structure (2),- a flame spreader member (16) connected to an outlet port (16) of the front length (14) of the supply tube (13),wherein at least one of the connections:- between the supply tube (13) and the support structure (2),- between the flame spreader member (16), the supply tube (13) and the rear wall (12),- between the rear wall (12) and the side wall (5)
is composed of a clearance fit. - A method for assembling a portable gas heater (1), comprising:- a support structure (2) having a front side (3) and a rear side (4) opposite the front side (3),- a tubular side wall (5) connected to the support structure (2) and having a longitudinal axis (6), the tubular wall (5) defining internally a combustion chamber (7) and having a front end (8) open and facing the front side (3) as well as a rear end (9) facing the rear side (4),- a rear wall (12) connected to the side wall (5) near the rear end (9) and defining the combustion chamber (7) on the rear side (4),- a supply tube (13) for supplying fuel gas to the combustion chamber (7), said supply tube (13) having a front length (14) extending through the rear wall (12) to the inside of the combustion chamber (7) and a rear length (15) extending outside of the combustion chamber and connected to the support structure (2),- a flame spreader member (16) connected to an outlet port (16) of the front length (14) of the supply tube (13),said method comprising the step or steps of carrying out at least one of the connections:- between the supply tube (13) and the support structure (2),- between the flame spreader member (16), the supply tube (13), and the rear wall (12),- between the rear wall (12) and the side wall (5)
by a clearance fit or an interference fit. - The method for assembling a portable gas heater (1), comprising:- a support structure (2) having a front side (3) and a rear side (4) opposite the front side (3),- a tubular side wall (5) connected to the support structure (2) and having a longitudinal axis (6), the tubular wall (5) defining internally a combustion chamber (7) and having a front end (8) open and facing the front side (3) as well as a rear end (9) facing the rear side (4),- a rear wall (12) connected to the side wall (5) near the rear end (9) and defining the combustion chamber (7) on the rear side (4),- a supply tube (13) for supplying fuel gas to the combustion chamber (7), said supply tube (13) having a front length (14) extending through the rear wall (12) to the inside of the combustion chamber (7) and a rear length (15) extending outside of the combustion chamber and connected to the support structure (2),- a flame spreader member (16) connected to an outlet port (16) of the front length (14) of the supply tube (13),said method comprising the steps of:- locking the side wall (5) to the support structure (2) so as to prevent a translation of the side wall (5), with respect to the support structure (2), parallel to the longitudinal axis (6),- inserting the rear length (15) of the supply tube (13) in a tube seat (18) of the support structure (2) along a first connection axis (19) transversal to the longitudinal axis (6) so as to prevent a translation of the supply tube (13), with respect to the support structure (2), parallel to the longitudinal axis (6) and a rotation of the supply tube (13), with respect to the support structure (2), around an axis parallel to the longitudinal axis (6),- inserting the flame spreader member (16) from the front side (3) on the front length (14) of the supply tube (13) along a second connection axis (20) transversal to the first connection axis (19) and parallel to the longitudinal axis (6),- inserting the front length (14) of the supply tube (13) and the flame spreader member (16) both along the second connection axis (20) in a passage opening (21) of the rear wall 12,- forming a abutment surface (22) at the flame spreader member (16) and abutting the front length (14) of the supply tube (13) from the rear side (4) against said abutment surface (22) so as to prevent a further translation of the flame spreader member (16) with respect to the supply tube (13) towards the rear side (4),- forming a stop surface (23) at the flame spreader member (16) and abutting the rear wall (12) from the front side (3) against said stop surface (23) so as to prevent a further translation of the rear wall (12) towards the rear side (4).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT001215A ITMI20121215A1 (en) | 2012-07-12 | 2012-07-12 | PORTABLE GAS BURNER AND ASSEMBLY METHOD |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2685159A1 true EP2685159A1 (en) | 2014-01-15 |
EP2685159B1 EP2685159B1 (en) | 2018-01-10 |
Family
ID=46800264
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13176049.8A Not-in-force EP2685159B1 (en) | 2012-07-12 | 2013-07-11 | Portable gas burner and assembling method |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2685159B1 (en) |
IT (1) | ITMI20121215A1 (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2815019A (en) * | 1955-12-29 | 1957-12-03 | Edward A Keible | Portable hydrocarbon burner |
DE19927013A1 (en) * | 1999-06-07 | 2000-12-14 | Vaillant Joh Gmbh & Co | Ventilator burner; has air supply at least partly surrounded by gas supply with several exit openings and has barrier above opening of air supply, to deflect air |
US7566218B2 (en) * | 2004-09-14 | 2009-07-28 | Acl Manufacturing Inc. | Burner assembly |
-
2012
- 2012-07-12 IT IT001215A patent/ITMI20121215A1/en unknown
-
2013
- 2013-07-11 EP EP13176049.8A patent/EP2685159B1/en not_active Not-in-force
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2815019A (en) * | 1955-12-29 | 1957-12-03 | Edward A Keible | Portable hydrocarbon burner |
DE19927013A1 (en) * | 1999-06-07 | 2000-12-14 | Vaillant Joh Gmbh & Co | Ventilator burner; has air supply at least partly surrounded by gas supply with several exit openings and has barrier above opening of air supply, to deflect air |
US7566218B2 (en) * | 2004-09-14 | 2009-07-28 | Acl Manufacturing Inc. | Burner assembly |
Also Published As
Publication number | Publication date |
---|---|
ITMI20121215A1 (en) | 2014-01-13 |
EP2685159B1 (en) | 2018-01-10 |
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