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EP2566296B1 - Induction cooker with time-sharing control function and method of operating the same - Google Patents

Induction cooker with time-sharing control function and method of operating the same Download PDF

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Publication number
EP2566296B1
EP2566296B1 EP12183008.7A EP12183008A EP2566296B1 EP 2566296 B1 EP2566296 B1 EP 2566296B1 EP 12183008 A EP12183008 A EP 12183008A EP 2566296 B1 EP2566296 B1 EP 2566296B1
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EP
European Patent Office
Prior art keywords
unit
cooker
switch
control
switch unit
Prior art date
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Application number
EP12183008.7A
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German (de)
French (fr)
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EP2566296A1 (en
Inventor
Yi-lan YANG
Ming-Kai Hou
Cheng-Hsien Cho
Yin-Yuan Chen
Jang Yungtaek
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Delta Electronics Inc
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Delta Electronics Inc
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/06Control, e.g. of temperature, of power
    • H05B6/062Control, e.g. of temperature, of power for cooking plates or the like
    • H05B6/065Control, e.g. of temperature, of power for cooking plates or the like using coordinated control of multiple induction coils

Definitions

  • the present disclosure relates generally to an induction cooker and a method of operating the same, and more particularly to an induction cooker with a time-sharing control function and a method of operating the same.
  • An induction cooker which is composed of power electronic circuits, uses induction heating to directly heat a cooking vessel.
  • a coil of copper wire is placed underneath the cooking pot.
  • An alternating electric current flows through the coil, which produces an oscillating magnetic field. This field induces an electric current in the pot.
  • Current flowing in the metal pot produces resistive heating which heats the food. While the current is large, it is produced by a low voltage. Because the induction cooker has the advantages such as high thermal efficiency, easy to use, no smoke and gas pollution, safety and health, and so on, it is very suitable for use in the modern family.
  • an induction cooker with a time-sharing control function and a method of operating the same to implement the induction cooker with the time-sharing control function by controlling duty cycle ratios, thus simplifying control circuits and reducing the amount of switch elements and consumption energy thereof.
  • US 6,528,770B discloses an induction cooking hob with induction heaters having power supplied by generators.
  • the induction cooking hob with multiple inductors is fed at the same frequency or multiples of a common fundamental frequency to avoid beat frequencies.
  • Separate generators are provided for two or more heaters.
  • a high-power heater is provided with two or more inductors.
  • the second inductor of the high-power heater may be supplied with power switched from the generator for a different heater.
  • two-state operation is disclosed, namely, a normal state and a power state. According to the required output power, the two states are changed by switching the switch components. Keeping a third switch unit at a high level for enabling a current flow is not disclosed.
  • US 4,112,287 A discloses a central oscillator for induction range using triac burner controls.
  • the apparatus for inductively heating cooking utensils comprises four induction cooking coils excited by a central power oscillator providing an alternating sinusoidal excitation voltage at about 25 kilohertz which is 100% amplitude modulated at 120 hertz.
  • Power to the four induction coils is duty cycle controlled by four 60 hertz triacs each series inserted between the power oscillator and a respective one of the induction coils. The triacs switch to excite their respective induction coils only at the zero point of the excitation voltage modulation envelope.
  • the cooker units are hereinafter classified into two logical subgroups based on the respective working status.
  • the cooker units in a working condition fall into the so-called first subgroup, while the cooker units in a non-working condition fall into the so-called second subgroup.
  • Each of these subgroups may consist of one or more of the cooker units and preferably the two subgroups do not overlap, i.e. the cooker units are either members of the first subgroup or second subgroup.
  • This classification may be time-varying, depending on the operation conditions.
  • the present invention is defined by the features of claim 1. As for detailed operation of the induction cooker with a time-sharing control function will be made hereinafter with different embodiments.
  • Fig. 1A is a schematic circuit diagram of an induction cooker with a time-sharing control function that serves for a better understanding of the present disclosure.
  • the induction cooker includes two cooker units L11, L12 (namely, a first cooker unit L11 and a second cooker unit L12), four switch units S11 ⁇ S14 (namely, a first switch unit S11, a second switch unit S12, a third switch unit S 13, and a fourth switch unit S14), and a control unit Uc1.
  • each of the switch units is a power transistor switch, such as a metal-oxide-semiconductor field-effect transistor (MOSFET), a bipolar junction transistor (BJT), or an insulated gate bipolar transistor (IGBT), but not limited.
  • MOSFET metal-oxide-semiconductor field-effect transistor
  • BJT bipolar junction transistor
  • IGBT insulated gate bipolar transistor
  • the control unit Uc1 switches on two switch units adjacently and correspondingly connected to a cooker unit in a working condition and keeps high-level on other switch units adjacently and correspondingly connected to a cooker unit in a non-working condition, thus alternately operating in time-sharing control manner to the first cooker unit L11 and the second cooker unit L12.
  • Fig. 1B is a timing diagram of the time-sharing control of the induction cooker shown in Fig. 1A that serves for a better understanding of the present disclosure.
  • the control unit Uc1 produces a first control signal S11', a second control signal S 12', a third control signal S 13', and a fourth control signal S 14' to control turning on or turning off the first switch unit S11, the second switch unit S12, the third switch unit S13, and the fourth switch unit S14, respectively.
  • the control unit Uc1 can provide complementary control signals to the first switch unit S11 and the second switch unit S12 at a first time t11 to control the output power of the first cooker unit L11.
  • the complementary control signals mean that the first control signal S11' is in high-level and the second control signal S12' is in low-level, or vice versa. At this time, the second cooker unit L12 does not output power.
  • the third control signal S 13' and the fourth control signal S14' are both low-level so as to turn off the third switch unit S13 and the fourth switch unit S14.
  • the control unit Uc1 provides complementary control signals to control the third switch unit S13 and the fourth switch unit S14.
  • the complementary control signals mean that the third control signal S13' is in high-level and the fourth control signal S14' is in low-level, or vice versa. At this time, the second cooker unit L12 does output power.
  • the first control signal S11' and the second control signal S12' are both low-level so as to turn off the first switch unit S11 and the second switch unit S 12.
  • the induction cooker provides the time-sharing control in a complete duty cycle.
  • a duty cycle ratio between controlling the first cooker unit L11 and the second cooker unit L12 is 2:1 so that the output power of the first cooker unit L11 and that of the second cooker unit L12 are 800 watts and 400 watts, respectively.
  • Fig. 2A is a schematic circuit diagram of the induction cooker with a time-sharing control function according to a first embodiment of the present disclosure.
  • the induction cooker includes four cooker units L21 ⁇ L24 (namely, a first cooker unit L21, a second cooker unit L22, a third cooker unit L23, and a fourth cooker unit L24), six switch units S21 ⁇ S26 (namely, a first switch unit S21, a second switch unit S22, a third switch unit S23, a fourth switch unit S24, a fifth switch unit S25, and a sixth switch unit S26), and a control unit Uc2.
  • the first switch unit S21 is electrically connected to the second switch unit S22 and then electrically connected to the first cooker unit L21.
  • the second switch unit S22 is electrically connected to the third switch unit S23 and then electrically connected to the second cooker unit L22.
  • the fourth switch unit S24 is electrically connected to the fifth switch unit S25 and then electrically connected to the third cooker unit L23.
  • the fifth switch unit S25 is electrically connected to the sixth switch unit S26 and then electrically connected to the fourth cooker unit L24.
  • the control unit Uc2 switches on two switch units adjacently and correspondingly connected to a cooker unit in a working condition and keeps high-level on other switch units adjacently and correspondingly connected to a cooker unit in a non-working condition, thus alternately operating in time-sharing control manner to the first cooker unit L21 and the second cooker unit L22 and also to the third cooker unit L23 and the fourth cooker unit L24.
  • the detail description of the time-sharing control is referenced to Fig. 2B which is a timing diagram of the time-sharing control of the induction cooker according to the first embodiment of the present disclosure.
  • the control unit Uc2 produces a first control signal S21', a second control signal S22', a third control signal S23', a fourth control signal S24', a fifth control signal S25', and a sixth control signal S26' to control turning on or turning off the first switch unit S21, the second switch unit S22, the third switch unit S23, the fourth switch unit S24, the fifth switch unit S25, and the sixth switch unit S26, respectively.
  • the first cooker unit L21 and the second cooker unit L22 output 800 watts and 400 watts, respectively.
  • the third cooker unit L23 and the fourth cooker unit L24 output 800 watts and 400 watts, respectively.
  • the output power of the first cooker unit L21 is controlled earlier than that of the second cooker unit L22 is controlled in the time-sharing control during a duty cycle, but not limited.
  • the output power of the third cooker unit L23 is controlled earlier than that of the fourth cooker unit L24 is controlled in the time-sharing control during a duty cycle, but not limited.
  • control unit Uc2 can control either the first cooker unit L21 or the second cooker unit L22 and simultaneously control either the third cooker unit L23 or the fourth cooker unit L24. Accordingly, the control unit Uc2 can provide complementary control signals to the first switch unit S21 and the second switch unit S22 at a first time t21 and further turn on the third switch unit S23 to control the output power of the first cooker unit L21.
  • the complementary control signals mean that the first control signal S21' is in high-level and the second control signal S22' is in low-level, or vice versa, and further the third control signal S23' is kept in high-level. At this time, the second cooker unit L22 does not output power.
  • the control unit Uc2 can also provide complementary control signals to the fourth switch unit S24 and the fifth switch unit S25 and further turn on the sixth switch unit S26 to control the output power of the third cooker unit L23.
  • the complementary control signals mean that the fourth control signal S24' is in high-level and the fifth control signal S25' is in low-level, or vice versa, and further the sixth control signal S26' is kept in high-level.
  • the fourth cooker unit L24 does not output power.
  • the control unit Uc2 provides complementary control signals to control the second switch unit S22 and the third switch unit S23 and further turns on the first switch unit S21.
  • the complementary control signals mean that the second control signal S22' is in high-level and the third control signal S23' is in low-level, or vice versa, and further the first control signal S21' is kept in high-level.
  • the second cooker unit L22 does output power.
  • control unit Uc2 can also provide complementary control signals to the fourth switch unit S24 and the fifth switch unit S25 and further still turn on the sixth switch unit S26 to control that the third cooker unit L23 keeps outputting power. Until a third time t23, the fourth cooker unit L24 is in turn to output power but the third cooker unit L23 does not output power and further the second cooker unit L22 also keeps outputting power. Hence, the control unit Uc2 provides complementary control signals to control the fifth switch unit S25 and the sixth switch unit S26 and further turns on the fourth switch unit S24 to control the output power of the fourth cooker unit L24.
  • the complementary control signals mean that the fifth control signal S25' is in high-level and the sixth control signal S26' is in low-level, or vice versa, and further the fourth control signal S24' is kept in high-level.
  • the fourth cooker unit L24 does output power.
  • the control unit Uc2 can also provide complementary control signals to the second switch unit S22 and the third switch unit S23 and further still turn on the first switch unit S21 to control that the second cooker unit L22 keeps outputting power.
  • the induction cooker provides the time-sharing control in a complete duty cycle.
  • a duty cycle ratio between controlling the first cooker unit L21 and the second cooker unit L22 is 1:2 so that the output power of the first cooker unit L21 and that of the second cooker unit L22 are 400 watts and 800 watts, respectively.
  • a duty cycle ratio between controlling the third cooker unit L23 and the fourth cooker unit L24 is 2:1 so that the output power of the third cooker unit L23 and that of the fourth cooker unit L24 are 800 watts and 400 watts, respectively.
  • Fig. 3A is a schematic circuit diagram of the induction cooker with a time-sharing control function according to a second embodiment of the present disclosure.
  • the circuit structure of the second embodiment is substantially identical to that of the above-mentioned first embodiment.
  • the second embodiment further includes a plurality of diode units D31 ⁇ D34, namely, a first diode unit D31, a second diode unit D32, a third diode unit D33, and a fourth diode unit D34.
  • the first diode unit D31 is electrically connected to a first switch unit S31 and a common contact of a second switch unit S32 and a third switch unit S33.
  • the second diode unit D32 is electrically connected to the third switch unit S33 and a common contact of the first switch unit S31 and the second switch unit S32.
  • the third diode unit D33 is electrically connected to a fourth switch unit S34 and a common contact of a fifth switch unit S35 and a sixth switch unit S36.
  • the fourth diode unit D34 is electrically connected to the sixth switch unit S36 and a common contact of the fourth switch unit S34 and the fifth switch unit S35.
  • the time-sharing control in this embodiment is identical to that in the first embodiment and reference is made to Fig. 3B which is a timing diagram of the time-sharing control of the induction cooker according to the second embodiment of the present disclosure.
  • the switch units S31 ⁇ S36 are controlled by the control signals S31' ⁇ S36' produced from a control unit Uc3, respectively.
  • each of the switch units S31 ⁇ S36 is connected in parallel to an anti-parallel diode (not labeled) and a parasitic capacitance (not shown). Due to inherent parasitic effects of the components, the switch units S31 ⁇ S36 would accumulate parasitic losses and increase electromagnetic interferences when the switch units S31 ⁇ S36 are under zero-voltage-switching operations. Accordingly, the diode units D31 ⁇ D34 play roles as freewheeling diodes in this embodiment to provide freewheeling paths when the switch units S31 ⁇ S36 are under zero-voltage-switching operations, thus improving inherent parasitic effects of the components in the first embodiment.
  • Fig. 4A is a schematic circuit diagram of the induction cooker with a time-sharing control function according to a third embodiment of the present disclosure.
  • the induction cooker includes three cooker units L41 ⁇ L43 (namely, a first cooker unit L41, a second cooker unit L42, and a third cooker unit L43), five switch units S41 ⁇ S45 (namely, a first switch unit S41, a second switch unit S42, a third switch unit S43, a fourth switch unit S44, and a fifth switch unit S45), and a control unit Uc4.
  • the first switch unit S41 is electrically connected to the second switch unit S42 and then electrically connected to the first cooker unit L41.
  • the second switch unit S42 is electrically connected to the third switch unit S43 and then electrically connected to the second cooker unit L42.
  • the fourth switch unit S44 is electrically connected to the fifth switch unit S45 and then electrically connected to the third cooker unit L43.
  • the control unit Uc4 switches on two switch units adjacently and correspondingly connected to a cooker unit in a working condition and keeps high-level on other switch units adjacently and correspondingly connected to a cooker unit in a non-working condition, thus alternately operating in time-sharing control manner to the first cooker unit L41 and the second cooker unit L42 and also to the third cooker unit L43.
  • the detail description of the time-sharing control is referenced to Fig. 4B which is a timing diagram of the time-sharing control of the induction cooker according to the third embodiment of the present disclosure.
  • the control unit Uc4 produces a first control signal S41', a second control signal S42', a third control signal S43', a fourth control signal S44', and a fifth control signal S45' to control turning on or turning off the first switch unit S41, the second switch unit S42, the third switch unit S43, the fourth switch unit S44, and the fifth switch unit S45, respectively.
  • the control unit Uc4 can control either the first cooker unit L41 or the second cooker unit L42 and simultaneously control the third cooker unit L43.
  • control unit Uc4 can provide complementary control signals to the first switch unit S41 and the second switch unit S42 at a first time t41 and further turn on the third switch unit S43 to control the output power of the first cooker unit L41.
  • the complementary control signals mean that the first control signal S41' is in high-level and the second control signal S42' is in low-level, or vice versa, and further the third control signal S43' is kept in high-level.
  • the second cooker unit L42 does not output power.
  • the control unit Uc4 can also provide complementary control signals to the fourth switch unit S44 and the fifth switch unit S45 to control the output power of the third cooker unit L43.
  • the complementary control signals mean that the fourth control signal S44' is in high-level and the fifth control signal S45' is in low-level, or vice versa. Until a second time t42, the third cooker unit L43 does not output power and the first cooker unit L41 also keeps outputting power. Hence, the fourth control signal S44' and the fifth control signal S45' are both controlled in low-level by the control unit Uc4 to turn off the fourth switch unit S44 and the fifth switch unit S45 so that the third cooker unit L43 does not output power. In addition, the control unit Uc4 still provides complementary control signals to the first switch unit S41 and the second switch unit S42 and further turns on the third switch unit S43 to control that the first cooker unit L41 keeps outputting power.
  • the control unit Uc4 provides complementary control signals to control the second switch unit S42 and the third switch unit S43 and further turns on the first switch unit S41 to control the output power of the second cooker unit L42.
  • the complementary control signals mean that the second control signal S42' is in high-level and the third control signal S43' is in low-level, or vice versa, and further the first control signal S41' is kept in high-level.
  • the fourth control signal S44' and the fifth control signal S45' are still both controlled in low-level by the control unit Uc4 to turn off the fourth switch unit S44 and the fifth switch unit S45 so that the third cooker unit L43 still does not output power.
  • the induction cooker provides the time-sharing control in a complete duty cycle. Accordingly, a duty cycle ratio between controlling the first cooker unit L41 and the second cooker unit L42 is 2:1 so that the output power of the first cooker unit L41 and that of the second cooker unit L42 are 800 watts and 400 watts, respectively. Also, a duty cycle of controlling the third cooker unit L43 is 50% so that the output power of the third cooker unit L43 is 600 watts.
  • Fig. 5A is a schematic circuit diagram of the induction cooker with a time-sharing control function according to a fourth embodiment of the present disclosure.
  • the induction cooker includes three cooker units L51 ⁇ L53 (namely, a first cooker unit L51, a second cooker unit L52, and a third cooker unit L53), four switch units S51 ⁇ S54 (namely, a first switch unit S51, a second switch unit S52, a third switch unit S53, and a fourth switch unit S54), and a control unit Uc5.
  • the first switch unit S51 is electrically connected to the second switch unit S52 and then electrically connected to the first cooker unit L51.
  • the second switch unit S52 is electrically connected to the third switch unit S53 and then electrically connected to the second cooker unit L52.
  • the third switch unit S53 is electrically connected to the fourth switch unit S54 and then electrically connected to the third cooker unit L53.
  • the control unit Uc5 switches on two switch units adjacently and correspondingly connected to a cooker unit in a working condition and keeps high-level on other switch units adjacently and correspondingly connected to a cooker unit in a non-working condition, thus alternately operating in time-sharing control manner to the first cooker unit L51, the second cooker unit L52, and the third cooker unit L53.
  • the detail description of the time-sharing control is referenced to Fig. 5B which is a timing diagram of the time-sharing control of the induction cooker according to the fourth embodiment of the present disclosure.
  • the control unit Uc5 produces a first control signal S51', a second control signal S52', a third control signal S53', and a fourth control signal S54' to control turning on or turning off the first switch unit S51, the second switch unit S52, the third switch unit S53, and the fourth switch unit S54, respectively.
  • the first cooker unit L51, the second cooker unit L52, and the third cooker unit L53 output 600 watts, 400 watts, and 200 watts, respectively. Also, the output power of the first cooker unit L51 is controlled earlier than that of the second cooker unit L52 is controlled and then that of the third cooker unit L53 is controlled in the time-sharing control during a duty cycle, but not limited. In this case, the control unit Uc5 can control either the first cooker unit L51, the second cooker unit L52, or the third cooker unit L53.
  • control unit Uc5 can provide complementary control signals to the first switch unit S51 and the second switch unit S52 at a first time t51 and further turn on the third switch unit S53 and the fourth switch unit S54 to control the output power of the first cooker unit L51.
  • the complementary control signals mean that the first control signal S51' is in high-level and the second control signal S52' is in low-level, or vice versa, and further the third control signal S53' and the fourth control signal S54' are kept in high-level.
  • the second cooker unit L52 and the third cooker unit L53 do not output power.
  • the second cooker unit L52 is in turn to output power but the first cooker unit L51 and the third cooker unit L53 do not output power.
  • the control unit Uc5 provides complementary control signals to control the second switch unit S52 and the third switch unit S53 and further turns on the first switch unit S51 and the fourth switch unit S54 to control the output power of the second cooker unit L52.
  • the complementary control signals mean that the second control signal S52' is in high-level and the third control signal S53' is in low-level, or vice versa, and further the first control signal S51' and the fourth control signal S54' are kept in high-level.
  • the first cooker unit L51 and the third cooker unit L53 do not output power.
  • the third cooker unit L53 is in turn to output power but the first cooker unit L51 and the second cooker unit L52 do not output power.
  • the control unit Uc5 provides complementary control signals to control the third switch unit S53 and the fourth switch unit S54 and further turns on the first switch unit S51 and the second switch unit S52 to control the output power of the third cooker unit L53.
  • the complementary control signals mean that the third control signal S53' is in high-level and the fourth control signal S54' is in low-level, or vice versa, and further the first control signal S51' and the second control signal S52' are kept in high-level.
  • the first cooker unit L51 and the second cooker unit L52 do not output power.
  • the induction cooker provides the time-sharing control in a complete duty cycle.
  • a duty cycle ratio between controlling the first cooker unit L51, the second cooker unit L52, and the third cooker unit L53 is 3:2:1 so that the output power of the first cooker unit L51, the second cooker unit L52, and the third cooker unit L53 are 600 watts, 400 watts, and 200 watts, respectively.
  • Fig. 6A is a schematic circuit diagram of an induction cooker with a time-sharing control function according to a further embodiment that serves for a better understanding of the present disclosure.
  • the induction cooker includes four cooker units L61 ⁇ L64 (namely, a first cooker unit L61, a second cooker unit L62, a third cooker unit L63, and a fourth cooker unit L64), two switch units S61,S62 (namely, a first switch unit S61 and a second switch unit S62), four auxiliary switch units G61 ⁇ G64 (namely, a first auxiliary switch unit G61, a second auxiliary switch unit G62, a third auxiliary switch unit G63, and a fourth auxiliary switch unit G64), and a control unit Uc6.
  • four cooker units L61 ⁇ L64 namely, a first cooker unit L61, a second cooker unit L62, a third cooker unit L63, and a fourth cooker unit L64
  • two switch units S61,S62 namely, a first switch unit S61 and a second switch unit
  • each of the auxiliary switch units is a bidirectional triode thyristor (also called a triode for alternating current, TRIAC) or a silicon controlled rectifier (SCR), but not limited.
  • the first auxiliary switch unit G61 is electrically connected to the first cooker unit L61.
  • the second auxiliary switch unit G62 is electrically connected to the second cooker unit L62.
  • the third auxiliary switch unit G63 is electrically connected to the third cooker unit L63.
  • the fourth auxiliary switch unit G64 is electrically connected to the fourth cooker unit L64.
  • the first switch unit S61 is electrically connected to the second switch unit S62 and then electrically connected to the in-series auxiliary switch units G61 ⁇ G64 and cooker units L61 ⁇ L64.
  • the control unit Uc6 switches on two switch units adjacently and correspondingly connected to a cooker unit in a working condition and keeps high-level on other switch units adjacently and correspondingly connected to a cooker unit in a non-working condition, thus alternately operating in time-sharing control manner to the first cooker unit L61, the second cooker unit L62, the third cooker unit L63, and the fourth cooker unit L64.
  • the detail description of the time-sharing control is referenced to Fig. 6B which is a timing diagram of the time-sharing control of the induction cooker according to this further embodiment that serves for a better understanding of the present disclosure.
  • the control unit Uc6 produces a first control signal S61' and a second control signal S62' to control turning on or turning off the first switch unit S61 and the second switch unit S62, respectively. Furthermore, the control unit Uc6 produces a first auxiliary control signal G61', a second auxiliary control signal G62', a third auxiliary control signal G63', and a fourth auxiliary control signal G64' to control turning on or turning off the first auxiliary switch unit G61, the second auxiliary switch unit G62, the third auxiliary switch unit G63, and the fourth auxiliary switch unit G64, respectively.
  • the first cooker unit L61, the second cooker unit L62, the third cooker unit L63, and the fourth cooker unit L64 output 400 watts, 400 watts, 200 watts, and 200 watts, respectively.
  • the output power of the first cooker unit L61 is controlled earlier than that of the second cooker unit L62 is controlled and then that of the third cooker unit L63 and is controlled and then that of the fourth cooker unit L64 is controlled in the time-sharing control during a duty cycle, but not limited.
  • the control unit Uc6 can control either the first cooker unit L61, the second cooker unit L62, the third cooker unit L63, or the fourth cooker unit L64.
  • control unit Uc6 can provide complementary control signals to the first switch unit S61 and the second switch unit S62 at a first time t61 and further turn on the first auxiliary switch unit G61 to control the output power of the first cooker unit L61.
  • the complementary control signals mean that the first control signal S61' is in high-level and the second control signal S62' is in low-level, or vice versa, and further the first auxiliary control signal G61' is kept in turned-on-level and the other auxiliary control signals G62' ⁇ G64' are kept in turned-off-level.
  • the second cooker unit L62, the third cooker unit L63, and the fourth cooker unit L64 do not output power.
  • the control unit Uc6 provides complementary control signals to control the first switch unit S61 and the second switch unit S62 and further turns on the second auxiliary switch unit G62 to control the output power of the second cooker unit L62.
  • the complementary control signals mean that the first control signal S61' is in high-level and the second control signal S62' is in low-level, or vice versa, and further the second auxiliary control signal G62' is kept in turned-on-level and the other auxiliary control signals G61' ⁇ G64' are kept in turned-off-level.
  • the first cooker unit L61, the third cooker unit L63, and the fourth cooker unit L64 do not output power.
  • the control unit Uc6 provides complementary control signals to control the first switch unit S61 and the second switch unit S62 and further turns on the third auxiliary switch unit G63 to control the output power of the third cooker unit L63.
  • the complementary control signals mean that the first control signal S61' is in high-level and the second control signal S62' is in low-level, or vice versa, and further the third auxiliary control signal G63' is kept in turned-on-level and the other auxiliary control signals G61' ⁇ G64' are kept in turned-off-level.
  • the first cooker unit L61, the second cooker unit L62, and the fourth cooker unit L64 do not output power.
  • the fourth cooker unit L64 is in turn to output power but the first cooker unit L61, the second cooker unit L62, and the third cooker unit L63 do not output power.
  • the control unit Uc6 provides complementary control signals to control the first switch unit S61 and the second switch unit S62 and further turns on the fourth auxiliary switch unit G64 to control the output power of the fourth cooker unit L64.
  • the complementary control signals mean that the first control signal S61' is in high-level and the second control signal S62' is in low-level, or vice versa, and further the fourth auxiliary control signal G64' is kept in turned-on-level and the other auxiliary control signals G61' ⁇ G63' are kept in turned-off-level.
  • the first cooker unit L61, the second cooker unit L62, and the third cooker unit L63 do not output power.
  • the induction cooker provides the time-sharing control in a complete duty cycle.
  • a duty cycle ratio between controlling the first cooker unit L61, the second cooker unit L62, the third cooker unit L63, and the fourth cooker unit L64 is 2:2:1:1 so that the output power of the first cooker unit L61, the second cooker unit L62, the third cooker unit L63, and the fourth cooker unit L64 are 400 watts, 400 watts, 200 watts, and 200 watts, respectively.
  • Fig. 7A is a schematic circuit diagram of an induction cooker with a time-sharing control function according to a further embodiment of the present disclosure that serves for a better understanding of the present disclosure.
  • the circuit structure of this embodiment is substantially identical to that of the above-mentioned further embodiment.
  • the major difference between the two embodiments is that the in-series auxiliary switch units G71 ⁇ G74 and cooker units L71 ⁇ L74 are electrically connected in parallel to each other and then grounded.
  • This kind of circuit structure is used to provide isolation from noises by the grounding scheme so that the auxiliary switch units G71 ⁇ G74 avoid noise interferences and the auxiliary switch units G71 ⁇ G74 can be correctly controlled by the auxiliary switch signals G71' ⁇ G74' produced from a control unit Uc7.
  • the time-sharing control in this embodiment is identical to that in the above further embodiment and reference is made to Fig. 7B which is a timing diagram of the time-sharing control of the induction cooker according to this further embodiment.
  • Fig. 8 is a flowchart of a method of operating the induction cooker with a time-sharing control function according to the present disclosure.
  • the method includes the following steps: A plurality of switch units are provided (S100).
  • each of the switch units is a power transistor switch, such as a metal-oxide-semiconductor field-effect transistor (MOSFET), a bipolar junction transistor (BJT), or an insulated gate bipolar transistor (IGBT), but not limited.
  • a plurality of cooker units are provided (S200).
  • each of the cooker units is an induction cooker.
  • a control unit is provided (S300).
  • the control unit switches on the switch units correspondingly connected to one or more cooker units of a first subgroup of cooker units selected from the plurality of cooker units so as to control the one or more cooker units of the first subgroup in a working condition (namely, under switching on control) and keeps high-level on the switch units correspondingly connected to one or more cooker units of a second subgroup of cooker units selected from the plurality of cooker units so as to control the one or more cooker units of the second subgroup in a non-working condition, thus alternately operating in time-sharing control manner to the induction cooker (S400), wherein the first subgroup is different from the second subgroup.
  • a working condition namely, under switching on control
  • control unit provides complementary control signals to control two corresponding switch units, control duty cycle ratios, and alternatively control working sequence of the cooker units so as to implement the time-sharing control of the induction cooker.
  • the method further includes following steps.
  • a plurality of freewheeling diodes are provided to provide freewheeling paths when the switch units are under zero-voltage-switching operations.
  • a plurality of auxiliary switch units are provided to provide time-sharing control to the induction cooker by controlling the duty cycle.
  • each of the auxiliary switch units is a bidirectional triode thyristor (also called a triode for alternating current, TRIAC) or a silicon controlled rectifier (SCR), but not limited.

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Induction Heating Cooking Devices (AREA)
  • Electric Stoves And Ranges (AREA)
  • Regulation And Control Of Combustion (AREA)

Description

    1. Technical Field
  • The present disclosure relates generally to an induction cooker and a method of operating the same, and more particularly to an induction cooker with a time-sharing control function and a method of operating the same.
  • 2. Description of Related Art
  • An induction cooker, which is composed of power electronic circuits, uses induction heating to directly heat a cooking vessel. In an induction cooker, a coil of copper wire is placed underneath the cooking pot. An alternating electric current flows through the coil, which produces an oscillating magnetic field. This field induces an electric current in the pot. Current flowing in the metal pot produces resistive heating which heats the food. While the current is large, it is produced by a low voltage. Because the induction cooker has the advantages such as high thermal efficiency, easy to use, no smoke and gas pollution, safety and health, and so on, it is very suitable for use in the modern family.
  • For the application of multiple induction cookers, however, the required switch elements of a conversion circuit of each induction cooker is increased due to the amount increase of using the cookers. Hence, the complicated control circuits and the consumption energy of the switch elements cannot be avoided when multiple induction cookers are in working operations.
  • Accordingly, it is desirable to provide an induction cooker with a time-sharing control function and a method of operating the same to implement the induction cooker with the time-sharing control function by controlling duty cycle ratios, thus simplifying control circuits and reducing the amount of switch elements and consumption energy thereof.
  • US 6,528,770B discloses an induction cooking hob with induction heaters having power supplied by generators. The induction cooking hob with multiple inductors is fed at the same frequency or multiples of a common fundamental frequency to avoid beat frequencies. Separate generators are provided for two or more heaters. A high-power heater is provided with two or more inductors. To provide maximum power, the second inductor of the high-power heater may be supplied with power switched from the generator for a different heater. Especially, two-state operation is disclosed, namely, a normal state and a power state. According to the required output power, the two states are changed by switching the switch components. Keeping a third switch unit at a high level for enabling a current flow is not disclosed.
  • US 4,112,287 A discloses a central oscillator for induction range using triac burner controls. The apparatus for inductively heating cooking utensils comprises four induction cooking coils excited by a central power oscillator providing an alternating sinusoidal excitation voltage at about 25 kilohertz which is 100% amplitude modulated at 120 hertz. Power to the four induction coils is duty cycle controlled by four 60 hertz triacs each series inserted between the power oscillator and a respective one of the induction coils. The triacs switch to excite their respective induction coils only at the zero point of the excitation voltage modulation envelope. Line power fluctuations are minimized by sequential switching of the triacs in a manner that results in an effective power switching frequency of approximately 46 hertz when all four induction cooking coils are excited. The central power oscillator is inherently protected from high Q load conditions without the provision of feedback loops. Keeping a third switch unit at a high level for enabling a current flow is not disclosed.
  • SUMMARY
  • It is an object of the present invention to provide an induction cooker with an enhanced time-sharing control function to solve the above-mentioned problems. It is a further object of the present invention to provide an enhanced method of an induction cooker with a time-sharing control function to solve the above-mentioned problems.
  • These problems are solved by an induction cooker as claimed by claim 1 and by a method of operating an induction cooker with a time-sharing control function as claimed by claim 5. Further advantageous embodiments are the subject-matter of the dependent claims.
  • For the purpose of disclosing the present invention, the cooker units are hereinafter classified into two logical subgroups based on the respective working status. The cooker units in a working condition fall into the so-called first subgroup, while the cooker units in a non-working condition fall into the so-called second subgroup. Each of these subgroups may consist of one or more of the cooker units and preferably the two subgroups do not overlap, i.e. the cooker units are either members of the first subgroup or second subgroup. This classification may be time-varying, depending on the operation conditions.
  • It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the invention as claimed. Other advantages and features of the invention will be apparent from the following description, drawings and claims.
  • BRIEF DESCRIPTION OF DRAWINGS
  • The features of the invention believed to be novel are set forth with particularity in the appended claims. The invention itself, however, may be best understood by reference to the following detailed description of the invention, which describes an exemplary embodiment of the invention, taken in conjunction with the accompanying drawings, in which:
    • Fig. 1A is a schematic circuit diagram of an induction cooker with a time-sharing control function that serves only for a better understanding of the present disclosure;
    • Fig. 1B is a timing diagram of the time-sharing control of the induction cooker shown in Fig. 1A that serves only for a better understanding of the present disclosure;
    • Fig. 2A is a schematic circuit diagram of the induction cooker with a time-sharing control function according to a first embodiment of the present disclosure;
    • Fig. 2B is a timing diagram of the time-sharing control of the induction cooker according to the first embodiment of the present disclosure;
    • Fig. 3A is a schematic circuit diagram of the induction cooker with a time-sharing control function according to a second embodiment of the present disclosure;
    • Fig. 3B is a timing diagram of the time-sharing control of the induction cooker according to the second embodiment of the present disclosure;
    • Fig. 4A is a schematic circuit diagram of the induction cooker with a time-sharing control function according to a third embodiment of the present disclosure;
    • Fig. 4B is a timing diagram of the time-sharing control of the induction cooker according to the third embodiment of the present disclosure;
    • Fig. 5A is a schematic circuit diagram of the induction cooker with a time-sharing control function according to a fourth embodiment of the present disclosure;
    • Fig. 5B is a timing diagram of the time-sharing control of the induction cooker according to the fourth embodiment of the present disclosure;
    • Fig. 6A is a schematic circuit diagram of a further induction cooker with a time-sharing control function that serves only for a better understanding of the present disclosure;
    • Fig. 6B is a timing diagram of the time-sharing control of the induction cooker shown in Fig. 6A that serves only for a better understanding of the present disclosure;
    • Fig. 7A is a schematic circuit diagram of a further induction cooker with a time-sharing control function that serves only for a better understanding of the present disclosure;
    • Fig. 7B is a timing diagram of the time-sharing control of the induction cooker shown in Fig. 7B that serves only for a better understanding of the present disclosure; and
    • Fig. 8 is a flowchart of a method of operating the induction cooker with a time-sharing control function according to the present disclosure.
    DETAILED DESCRIPTION
  • Reference will now be made to the drawing figures to describe the present disclosure in detail.
  • The present invention is defined by the features of claim 1. As for detailed operation of the induction cooker with a time-sharing control function will be made hereinafter with different embodiments.
  • Reference is made to Fig. 1A which is a schematic circuit diagram of an induction cooker with a time-sharing control function that serves for a better understanding of the present disclosure. The induction cooker includes two cooker units L11, L12 (namely, a first cooker unit L11 and a second cooker unit L12), four switch units S11∼S14 (namely, a first switch unit S11, a second switch unit S12, a third switch unit S 13, and a fourth switch unit S14), and a control unit Uc1. In particular, each of the switch units is a power transistor switch, such as a metal-oxide-semiconductor field-effect transistor (MOSFET), a bipolar junction transistor (BJT), or an insulated gate bipolar transistor (IGBT), but not limited. The first switch unit S11 is electrically connected to the second switch unit S12 and then electrically connected to the first cooker unit L11. In addition, the third switch unit S13 is electrically connected to the fourth switch unit S14 and then electrically connected to the second cooker unit L12.
  • The control unit Uc1 switches on two switch units adjacently and correspondingly connected to a cooker unit in a working condition and keeps high-level on other switch units adjacently and correspondingly connected to a cooker unit in a non-working condition, thus alternately operating in time-sharing control manner to the first cooker unit L11 and the second cooker unit L12. The detailed description of the time-sharing control is referenced to Fig. 1B which is a timing diagram of the time-sharing control of the induction cooker shown in Fig. 1A that serves for a better understanding of the present disclosure. The control unit Uc1 produces a first control signal S11', a second control signal S 12', a third control signal S 13', and a fourth control signal S 14' to control turning on or turning off the first switch unit S11, the second switch unit S12, the third switch unit S13, and the fourth switch unit S14, respectively.
  • Reference is made to the timing diagram and it is assumed that the first cooker unit L11 and the second cooker unit L12 output 800 watts and 400 watts, respectively. Also, the output power of the first cooker unit L11 is controlled earlier than that of the second cooker unit L12 is controlled in the time-sharing control during a duty cycle, but not limited. Accordingly, the control unit Uc1 can provide complementary control signals to the first switch unit S11 and the second switch unit S12 at a first time t11 to control the output power of the first cooker unit L11. The complementary control signals mean that the first control signal S11' is in high-level and the second control signal S12' is in low-level, or vice versa. At this time, the second cooker unit L12 does not output power. Also, the third control signal S 13' and the fourth control signal S14' are both low-level so as to turn off the third switch unit S13 and the fourth switch unit S14. Until a second time t12, the second cooker unit L12 is in turn to output power but the first cooker unit L11 does not output power. Hence, the control unit Uc1 provides complementary control signals to control the third switch unit S13 and the fourth switch unit S14. The complementary control signals mean that the third control signal S13' is in high-level and the fourth control signal S14' is in low-level, or vice versa. At this time, the second cooker unit L12 does output power. Also, the first control signal S11' and the second control signal S12' are both low-level so as to turn off the first switch unit S11 and the second switch unit S 12. Until a third time t13, the induction cooker provides the time-sharing control in a complete duty cycle. Accordingly, a duty cycle ratio between controlling the first cooker unit L11 and the second cooker unit L12 is 2:1 so that the output power of the first cooker unit L11 and that of the second cooker unit L12 are 800 watts and 400 watts, respectively.
  • Reference is made to Fig. 2A which is a schematic circuit diagram of the induction cooker with a time-sharing control function according to a first embodiment of the present disclosure. The induction cooker includes four cooker units L21∼L24 (namely, a first cooker unit L21, a second cooker unit L22, a third cooker unit L23, and a fourth cooker unit L24), six switch units S21∼S26 (namely, a first switch unit S21, a second switch unit S22, a third switch unit S23, a fourth switch unit S24, a fifth switch unit S25, and a sixth switch unit S26), and a control unit Uc2. The first switch unit S21 is electrically connected to the second switch unit S22 and then electrically connected to the first cooker unit L21. The second switch unit S22 is electrically connected to the third switch unit S23 and then electrically connected to the second cooker unit L22. The fourth switch unit S24 is electrically connected to the fifth switch unit S25 and then electrically connected to the third cooker unit L23. In addition, the fifth switch unit S25 is electrically connected to the sixth switch unit S26 and then electrically connected to the fourth cooker unit L24.
  • The control unit Uc2 switches on two switch units adjacently and correspondingly connected to a cooker unit in a working condition and keeps high-level on other switch units adjacently and correspondingly connected to a cooker unit in a non-working condition, thus alternately operating in time-sharing control manner to the first cooker unit L21 and the second cooker unit L22 and also to the third cooker unit L23 and the fourth cooker unit L24. The detail description of the time-sharing control is referenced to Fig. 2B which is a timing diagram of the time-sharing control of the induction cooker according to the first embodiment of the present disclosure. The control unit Uc2 produces a first control signal S21', a second control signal S22', a third control signal S23', a fourth control signal S24', a fifth control signal S25', and a sixth control signal S26' to control turning on or turning off the first switch unit S21, the second switch unit S22, the third switch unit S23, the fourth switch unit S24, the fifth switch unit S25, and the sixth switch unit S26, respectively.
  • Reference is made to the timing diagram and it is assumed that the first cooker unit L21 and the second cooker unit L22 output 800 watts and 400 watts, respectively. In addition, it is assumed that the third cooker unit L23 and the fourth cooker unit L24 output 800 watts and 400 watts, respectively. Also, the output power of the first cooker unit L21 is controlled earlier than that of the second cooker unit L22 is controlled in the time-sharing control during a duty cycle, but not limited. In addition, the output power of the third cooker unit L23 is controlled earlier than that of the fourth cooker unit L24 is controlled in the time-sharing control during a duty cycle, but not limited. In this case, the control unit Uc2 can control either the first cooker unit L21 or the second cooker unit L22 and simultaneously control either the third cooker unit L23 or the fourth cooker unit L24. Accordingly, the control unit Uc2 can provide complementary control signals to the first switch unit S21 and the second switch unit S22 at a first time t21 and further turn on the third switch unit S23 to control the output power of the first cooker unit L21. The complementary control signals mean that the first control signal S21' is in high-level and the second control signal S22' is in low-level, or vice versa, and further the third control signal S23' is kept in high-level. At this time, the second cooker unit L22 does not output power. Note that, the first cooker unit L21 is in a working condition and the second cooker unit L22 is in a non-working condition at this time. Also, the similar definition will be made hereinafter in all embodiments; hence, the detail description is omitted here for conciseness. At the same time (the first time t21), the control unit Uc2 can also provide complementary control signals to the fourth switch unit S24 and the fifth switch unit S25 and further turn on the sixth switch unit S26 to control the output power of the third cooker unit L23. The complementary control signals mean that the fourth control signal S24' is in high-level and the fifth control signal S25' is in low-level, or vice versa, and further the sixth control signal S26' is kept in high-level. At this time, the fourth cooker unit L24 does not output power. Until a second time t22, the second cooker unit L22 is in turn to output power but the first cooker unit L21 does not output power and further the third cooker unit L23 also keeps outputting power. Hence, the control unit Uc2 provides complementary control signals to control the second switch unit S22 and the third switch unit S23 and further turns on the first switch unit S21. The complementary control signals mean that the second control signal S22' is in high-level and the third control signal S23' is in low-level, or vice versa, and further the first control signal S21' is kept in high-level. At this time, the second cooker unit L22 does output power. Also, the control unit Uc2 can also provide complementary control signals to the fourth switch unit S24 and the fifth switch unit S25 and further still turn on the sixth switch unit S26 to control that the third cooker unit L23 keeps outputting power. Until a third time t23, the fourth cooker unit L24 is in turn to output power but the third cooker unit L23 does not output power and further the second cooker unit L22 also keeps outputting power. Hence, the control unit Uc2 provides complementary control signals to control the fifth switch unit S25 and the sixth switch unit S26 and further turns on the fourth switch unit S24 to control the output power of the fourth cooker unit L24. The complementary control signals mean that the fifth control signal S25' is in high-level and the sixth control signal S26' is in low-level, or vice versa, and further the fourth control signal S24' is kept in high-level. At this time, the fourth cooker unit L24 does output power. Also, the control unit Uc2 can also provide complementary control signals to the second switch unit S22 and the third switch unit S23 and further still turn on the first switch unit S21 to control that the second cooker unit L22 keeps outputting power. Until a fourth time t24, the induction cooker provides the time-sharing control in a complete duty cycle. Accordingly, a duty cycle ratio between controlling the first cooker unit L21 and the second cooker unit L22 is 1:2 so that the output power of the first cooker unit L21 and that of the second cooker unit L22 are 400 watts and 800 watts, respectively. Also, a duty cycle ratio between controlling the third cooker unit L23 and the fourth cooker unit L24 is 2:1 so that the output power of the third cooker unit L23 and that of the fourth cooker unit L24 are 800 watts and 400 watts, respectively.
  • Reference is made to Fig. 3A which is a schematic circuit diagram of the induction cooker with a time-sharing control function according to a second embodiment of the present disclosure. The circuit structure of the second embodiment is substantially identical to that of the above-mentioned first embodiment. However, the major difference between the two embodiments is that the second embodiment further includes a plurality of diode units D31∼D34, namely, a first diode unit D31, a second diode unit D32, a third diode unit D33, and a fourth diode unit D34. The first diode unit D31 is electrically connected to a first switch unit S31 and a common contact of a second switch unit S32 and a third switch unit S33. The second diode unit D32 is electrically connected to the third switch unit S33 and a common contact of the first switch unit S31 and the second switch unit S32. The third diode unit D33 is electrically connected to a fourth switch unit S34 and a common contact of a fifth switch unit S35 and a sixth switch unit S36. In addition, the fourth diode unit D34 is electrically connected to the sixth switch unit S36 and a common contact of the fourth switch unit S34 and the fifth switch unit S35. In particular, the time-sharing control in this embodiment is identical to that in the first embodiment and reference is made to Fig. 3B which is a timing diagram of the time-sharing control of the induction cooker according to the second embodiment of the present disclosure. In particular, the switch units S31∼S36 are controlled by the control signals S31'∼S36' produced from a control unit Uc3, respectively.
  • As shown in Fig. 3A, each of the switch units S31∼S36 is connected in parallel to an anti-parallel diode (not labeled) and a parasitic capacitance (not shown). Due to inherent parasitic effects of the components, the switch units S31∼S36 would accumulate parasitic losses and increase electromagnetic interferences when the switch units S31∼S36 are under zero-voltage-switching operations. Accordingly, the diode units D31∼D34 play roles as freewheeling diodes in this embodiment to provide freewheeling paths when the switch units S31∼S36 are under zero-voltage-switching operations, thus improving inherent parasitic effects of the components in the first embodiment.
  • Reference is made to Fig. 4A which is a schematic circuit diagram of the induction cooker with a time-sharing control function according to a third embodiment of the present disclosure. The induction cooker includes three cooker units L41∼L43 (namely, a first cooker unit L41, a second cooker unit L42, and a third cooker unit L43), five switch units S41∼S45 (namely, a first switch unit S41, a second switch unit S42, a third switch unit S43, a fourth switch unit S44, and a fifth switch unit S45), and a control unit Uc4. The first switch unit S41 is electrically connected to the second switch unit S42 and then electrically connected to the first cooker unit L41. The second switch unit S42 is electrically connected to the third switch unit S43 and then electrically connected to the second cooker unit L42. In addition, the fourth switch unit S44 is electrically connected to the fifth switch unit S45 and then electrically connected to the third cooker unit L43.
  • The control unit Uc4 switches on two switch units adjacently and correspondingly connected to a cooker unit in a working condition and keeps high-level on other switch units adjacently and correspondingly connected to a cooker unit in a non-working condition, thus alternately operating in time-sharing control manner to the first cooker unit L41 and the second cooker unit L42 and also to the third cooker unit L43. The detail description of the time-sharing control is referenced to Fig. 4B which is a timing diagram of the time-sharing control of the induction cooker according to the third embodiment of the present disclosure. The control unit Uc4 produces a first control signal S41', a second control signal S42', a third control signal S43', a fourth control signal S44', and a fifth control signal S45' to control turning on or turning off the first switch unit S41, the second switch unit S42, the third switch unit S43, the fourth switch unit S44, and the fifth switch unit S45, respectively.
  • Reference is made to the timing diagram and it is assumed that the first cooker unit L41 and the second cooker unit L42 output 800 watts and 400 watts, respectively. In addition, it is assumed that the third cooker unit L43 outputs 600 watts. Also, the output power of the first cooker unit L41 is controlled earlier than that of the second cooker unit L42 is controlled in the time-sharing control during a duty cycle, but not limited. In this case, the control unit Uc4 can control either the first cooker unit L41 or the second cooker unit L42 and simultaneously control the third cooker unit L43. Accordingly, the control unit Uc4 can provide complementary control signals to the first switch unit S41 and the second switch unit S42 at a first time t41 and further turn on the third switch unit S43 to control the output power of the first cooker unit L41. The complementary control signals mean that the first control signal S41' is in high-level and the second control signal S42' is in low-level, or vice versa, and further the third control signal S43' is kept in high-level. At this time, the second cooker unit L42 does not output power. At the same time (the first time t41), the control unit Uc4 can also provide complementary control signals to the fourth switch unit S44 and the fifth switch unit S45 to control the output power of the third cooker unit L43. The complementary control signals mean that the fourth control signal S44' is in high-level and the fifth control signal S45' is in low-level, or vice versa. Until a second time t42, the third cooker unit L43 does not output power and the first cooker unit L41 also keeps outputting power. Hence, the fourth control signal S44' and the fifth control signal S45' are both controlled in low-level by the control unit Uc4 to turn off the fourth switch unit S44 and the fifth switch unit S45 so that the third cooker unit L43 does not output power. In addition, the control unit Uc4 still provides complementary control signals to the first switch unit S41 and the second switch unit S42 and further turns on the third switch unit S43 to control that the first cooker unit L41 keeps outputting power. Until a third time t43, the second cooker unit L42 is in turn to output power but the first cooker unit L41 does not output power and further the third cooker unit L43 still does not output power. Hence, the control unit Uc4 provides complementary control signals to control the second switch unit S42 and the third switch unit S43 and further turns on the first switch unit S41 to control the output power of the second cooker unit L42. The complementary control signals mean that the second control signal S42' is in high-level and the third control signal S43' is in low-level, or vice versa, and further the first control signal S41' is kept in high-level. At this time, the fourth control signal S44' and the fifth control signal S45' are still both controlled in low-level by the control unit Uc4 to turn off the fourth switch unit S44 and the fifth switch unit S45 so that the third cooker unit L43 still does not output power. Until a fourth time t44, the induction cooker provides the time-sharing control in a complete duty cycle. Accordingly, a duty cycle ratio between controlling the first cooker unit L41 and the second cooker unit L42 is 2:1 so that the output power of the first cooker unit L41 and that of the second cooker unit L42 are 800 watts and 400 watts, respectively. Also, a duty cycle of controlling the third cooker unit L43 is 50% so that the output power of the third cooker unit L43 is 600 watts.
  • Reference is made to Fig. 5A which is a schematic circuit diagram of the induction cooker with a time-sharing control function according to a fourth embodiment of the present disclosure. The induction cooker includes three cooker units L51∼L53 (namely, a first cooker unit L51, a second cooker unit L52, and a third cooker unit L53), four switch units S51∼S54 (namely, a first switch unit S51, a second switch unit S52, a third switch unit S53, and a fourth switch unit S54), and a control unit Uc5. The first switch unit S51 is electrically connected to the second switch unit S52 and then electrically connected to the first cooker unit L51. The second switch unit S52 is electrically connected to the third switch unit S53 and then electrically connected to the second cooker unit L52. In addition, the third switch unit S53 is electrically connected to the fourth switch unit S54 and then electrically connected to the third cooker unit L53.
  • The control unit Uc5 switches on two switch units adjacently and correspondingly connected to a cooker unit in a working condition and keeps high-level on other switch units adjacently and correspondingly connected to a cooker unit in a non-working condition, thus alternately operating in time-sharing control manner to the first cooker unit L51, the second cooker unit L52, and the third cooker unit L53. The detail description of the time-sharing control is referenced to Fig. 5B which is a timing diagram of the time-sharing control of the induction cooker according to the fourth embodiment of the present disclosure. The control unit Uc5 produces a first control signal S51', a second control signal S52', a third control signal S53', and a fourth control signal S54' to control turning on or turning off the first switch unit S51, the second switch unit S52, the third switch unit S53, and the fourth switch unit S54, respectively.
  • Reference is made to the timing diagram and it is assumed that the first cooker unit L51, the second cooker unit L52, and the third cooker unit L53 output 600 watts, 400 watts, and 200 watts, respectively. Also, the output power of the first cooker unit L51 is controlled earlier than that of the second cooker unit L52 is controlled and then that of the third cooker unit L53 is controlled in the time-sharing control during a duty cycle, but not limited. In this case, the control unit Uc5 can control either the first cooker unit L51, the second cooker unit L52, or the third cooker unit L53. Accordingly, the control unit Uc5 can provide complementary control signals to the first switch unit S51 and the second switch unit S52 at a first time t51 and further turn on the third switch unit S53 and the fourth switch unit S54 to control the output power of the first cooker unit L51. The complementary control signals mean that the first control signal S51' is in high-level and the second control signal S52' is in low-level, or vice versa, and further the third control signal S53' and the fourth control signal S54' are kept in high-level. At this time, the second cooker unit L52 and the third cooker unit L53 do not output power. Until a second time t52, the second cooker unit L52 is in turn to output power but the first cooker unit L51 and the third cooker unit L53 do not output power. Hence, the control unit Uc5 provides complementary control signals to control the second switch unit S52 and the third switch unit S53 and further turns on the first switch unit S51 and the fourth switch unit S54 to control the output power of the second cooker unit L52. The complementary control signals mean that the second control signal S52' is in high-level and the third control signal S53' is in low-level, or vice versa, and further the first control signal S51' and the fourth control signal S54' are kept in high-level. At this time, the first cooker unit L51 and the third cooker unit L53 do not output power. Until a third time t53, the third cooker unit L53 is in turn to output power but the first cooker unit L51 and the second cooker unit L52 do not output power. Hence, the control unit Uc5 provides complementary control signals to control the third switch unit S53 and the fourth switch unit S54 and further turns on the first switch unit S51 and the second switch unit S52 to control the output power of the third cooker unit L53. The complementary control signals mean that the third control signal S53' is in high-level and the fourth control signal S54' is in low-level, or vice versa, and further the first control signal S51' and the second control signal S52' are kept in high-level. At this time, the first cooker unit L51 and the second cooker unit L52 do not output power. Until a fourth time t54, the induction cooker provides the time-sharing control in a complete duty cycle. Accordingly, a duty cycle ratio between controlling the first cooker unit L51, the second cooker unit L52, and the third cooker unit L53 is 3:2:1 so that the output power of the first cooker unit L51, the second cooker unit L52, and the third cooker unit L53 are 600 watts, 400 watts, and 200 watts, respectively.
  • Reference is made to Fig. 6A which is a schematic circuit diagram of an induction cooker with a time-sharing control function according to a further embodiment that serves for a better understanding of the present disclosure. The induction cooker includes four cooker units L61∼L64 (namely, a first cooker unit L61, a second cooker unit L62, a third cooker unit L63, and a fourth cooker unit L64), two switch units S61,S62 (namely, a first switch unit S61 and a second switch unit S62), four auxiliary switch units G61∼G64 (namely, a first auxiliary switch unit G61, a second auxiliary switch unit G62, a third auxiliary switch unit G63, and a fourth auxiliary switch unit G64), and a control unit Uc6. In particular, each of the auxiliary switch units is a bidirectional triode thyristor (also called a triode for alternating current, TRIAC) or a silicon controlled rectifier (SCR), but not limited. The first auxiliary switch unit G61 is electrically connected to the first cooker unit L61. The second auxiliary switch unit G62 is electrically connected to the second cooker unit L62. The third auxiliary switch unit G63 is electrically connected to the third cooker unit L63. In addition, the fourth auxiliary switch unit G64 is electrically connected to the fourth cooker unit L64. The first switch unit S61 is electrically connected to the second switch unit S62 and then electrically connected to the in-series auxiliary switch units G61∼G64 and cooker units L61∼L64.
  • The control unit Uc6 switches on two switch units adjacently and correspondingly connected to a cooker unit in a working condition and keeps high-level on other switch units adjacently and correspondingly connected to a cooker unit in a non-working condition, thus alternately operating in time-sharing control manner to the first cooker unit L61, the second cooker unit L62, the third cooker unit L63, and the fourth cooker unit L64. The detail description of the time-sharing control is referenced to Fig. 6B which is a timing diagram of the time-sharing control of the induction cooker according to this further embodiment that serves for a better understanding of the present disclosure. The control unit Uc6 produces a first control signal S61' and a second control signal S62' to control turning on or turning off the first switch unit S61 and the second switch unit S62, respectively. Furthermore, the control unit Uc6 produces a first auxiliary control signal G61', a second auxiliary control signal G62', a third auxiliary control signal G63', and a fourth auxiliary control signal G64' to control turning on or turning off the first auxiliary switch unit G61, the second auxiliary switch unit G62, the third auxiliary switch unit G63, and the fourth auxiliary switch unit G64, respectively.
  • Reference is made to the timing diagram and it is assumed that the first cooker unit L61, the second cooker unit L62, the third cooker unit L63, and the fourth cooker unit L64 output 400 watts, 400 watts, 200 watts, and 200 watts, respectively. Also, the output power of the first cooker unit L61 is controlled earlier than that of the second cooker unit L62 is controlled and then that of the third cooker unit L63 and is controlled and then that of the fourth cooker unit L64 is controlled in the time-sharing control during a duty cycle, but not limited. In this case, the control unit Uc6 can control either the first cooker unit L61, the second cooker unit L62, the third cooker unit L63, or the fourth cooker unit L64. Accordingly, the control unit Uc6 can provide complementary control signals to the first switch unit S61 and the second switch unit S62 at a first time t61 and further turn on the first auxiliary switch unit G61 to control the output power of the first cooker unit L61. The complementary control signals mean that the first control signal S61' is in high-level and the second control signal S62' is in low-level, or vice versa, and further the first auxiliary control signal G61' is kept in turned-on-level and the other auxiliary control signals G62'∼G64' are kept in turned-off-level. At this time, the second cooker unit L62, the third cooker unit L63, and the fourth cooker unit L64 do not output power. Until a second time t62, the second cooker unit L62 is in turn to output power but the first cooker unit L61, the third cooker unit L63, and the fourth cooker unit L64 do not output power. Hence, the control unit Uc6 provides complementary control signals to control the first switch unit S61 and the second switch unit S62 and further turns on the second auxiliary switch unit G62 to control the output power of the second cooker unit L62. The complementary control signals mean that the first control signal S61' is in high-level and the second control signal S62' is in low-level, or vice versa, and further the second auxiliary control signal G62' is kept in turned-on-level and the other auxiliary control signals G61'∼G64' are kept in turned-off-level. At this time, the first cooker unit L61, the third cooker unit L63, and the fourth cooker unit L64 do not output power. Until a third time t63, the third cooker unit L63 is in turn to output power but the first cooker unit L61, the second cooker unit L62, and the fourth cooker unit L64 do not output power. Hence, the control unit Uc6 provides complementary control signals to control the first switch unit S61 and the second switch unit S62 and further turns on the third auxiliary switch unit G63 to control the output power of the third cooker unit L63. The complementary control signals mean that the first control signal S61' is in high-level and the second control signal S62' is in low-level, or vice versa, and further the third auxiliary control signal G63' is kept in turned-on-level and the other auxiliary control signals G61'∼G64' are kept in turned-off-level. At this time, the first cooker unit L61, the second cooker unit L62, and the fourth cooker unit L64 do not output power. Until a fourth time t64, the fourth cooker unit L64 is in turn to output power but the first cooker unit L61, the second cooker unit L62, and the third cooker unit L63 do not output power. Hence, the control unit Uc6 provides complementary control signals to control the first switch unit S61 and the second switch unit S62 and further turns on the fourth auxiliary switch unit G64 to control the output power of the fourth cooker unit L64. The complementary control signals mean that the first control signal S61' is in high-level and the second control signal S62' is in low-level, or vice versa, and further the fourth auxiliary control signal G64' is kept in turned-on-level and the other auxiliary control signals G61'∼G63' are kept in turned-off-level. At this time, the first cooker unit L61, the second cooker unit L62, and the third cooker unit L63 do not output power. Until a fifth time t65, the induction cooker provides the time-sharing control in a complete duty cycle. Accordingly, a duty cycle ratio between controlling the first cooker unit L61, the second cooker unit L62, the third cooker unit L63, and the fourth cooker unit L64 is 2:2:1:1 so that the output power of the first cooker unit L61, the second cooker unit L62, the third cooker unit L63, and the fourth cooker unit L64 are 400 watts, 400 watts, 200 watts, and 200 watts, respectively.
  • Reference is made to Fig. 7A which is a schematic circuit diagram of an induction cooker with a time-sharing control function according to a further embodiment of the present disclosure that serves for a better understanding of the present disclosure. The circuit structure of this embodiment is substantially identical to that of the above-mentioned further embodiment. However, the major difference between the two embodiments is that the in-series auxiliary switch units G71∼G74 and cooker units L71∼L74 are electrically connected in parallel to each other and then grounded. This kind of circuit structure is used to provide isolation from noises by the grounding scheme so that the auxiliary switch units G71∼G74 avoid noise interferences and the auxiliary switch units G71∼G74 can be correctly controlled by the auxiliary switch signals G71'∼G74' produced from a control unit Uc7. In particular, the time-sharing control in this embodiment is identical to that in the above further embodiment and reference is made to Fig. 7B which is a timing diagram of the time-sharing control of the induction cooker according to this further embodiment.
  • Reference is made to Fig. 8 which is a flowchart of a method of operating the induction cooker with a time-sharing control function according to the present disclosure. The method includes the following steps: A plurality of switch units are provided (S100). In particular, each of the switch units is a power transistor switch, such as a metal-oxide-semiconductor field-effect transistor (MOSFET), a bipolar junction transistor (BJT), or an insulated gate bipolar transistor (IGBT), but not limited. A plurality of cooker units are provided (S200). In particular, each of the cooker units is an induction cooker. A control unit is provided (S300). The control unit switches on the switch units correspondingly connected to one or more cooker units of a first subgroup of cooker units selected from the plurality of cooker units so as to control the one or more cooker units of the first subgroup in a working condition (namely, under switching on control) and keeps high-level on the switch units correspondingly connected to one or more cooker units of a second subgroup of cooker units selected from the plurality of cooker units so as to control the one or more cooker units of the second subgroup in a non-working condition, thus alternately operating in time-sharing control manner to the induction cooker (S400), wherein the first subgroup is different from the second subgroup. Note that, the control unit provides complementary control signals to control two corresponding switch units, control duty cycle ratios, and alternatively control working sequence of the cooker units so as to implement the time-sharing control of the induction cooker. In addition, the method further includes following steps. A plurality of freewheeling diodes are provided to provide freewheeling paths when the switch units are under zero-voltage-switching operations. A plurality of auxiliary switch units are provided to provide time-sharing control to the induction cooker by controlling the duty cycle. In particular, each of the auxiliary switch units is a bidirectional triode thyristor (also called a triode for alternating current, TRIAC) or a silicon controlled rectifier (SCR), but not limited.
  • In conclusion, the present disclosure has following advantages:
    1. 1. The switch units are provided to control the duty cycle ratio to implement the induction cooker with a time-sharing control function, thus simplifying the control circuit and reducing the amount of the switch elements and consumption energy thereof;
    2. 2. The additional diode units are provided to improve inherent parasitic losses and electromagnetic interferences when the switch units are under zero-voltage-switching operations; and
    3. 3. The grounding scheme is used to provide isolation from noises to avoid noises interfering the auxiliary switch units.

Claims (7)

  1. An induction cooker with a time-sharing control function comprising:
    a plurality of switch units (S21∼S26);
    a control unit (Uc2) electrically connected to the switch units (S21∼S26) and configured to control each of the switch units (S21∼S26); characterised in that a plurality of cooker units (L21∼L24) classified into a first subgroup and a second subgroup, each of the cooker units (L21∼L24) electrically connected to two corresponding switch units (S21∼S26);
    wherein the cooker units (L21∼L24) have a first cooker unit (L21) and a second cooker unit (L22), the first cooker unit (L21) is electrically connected to a common contact of a first switch unit (S21) and a second switch unit (S22), and the second cooker unit (L22) is electrically connected to a common contact of the second switch unit (S22) and a third switch unit (S23);
    wherein the control unit (Uc2) is configured to provide complementary control signals (S21', S22') to switch on the first switch unit (S21) and the second switch unit (S22) and to keep high-level on the third switch unit (S23) so as to control the first cooker unit (L21) in the working condition and the second cooker unit (L22) in the non-working condition;
    the control unit (Uc2) is further configured to provide complementary control signals (S22', S23') to switch on the second switch unit (S22) and the third switch unit (S23) and to keep high-level on the first switch unit (S21) so as to control the second cooker unit (L22) in the working condition and the first cooker unit (L21) in a non-working condition, thus alternately operating in time-sharing control manner the induction cooker, wherein said first subgroup is different from said second subgroup.
  2. The induction cooker in claim 1, wherein the control unit is configured to alternatively provide a duty cycle control to the first cooker unit (L21) and the second cooker unit (L22) so as to switch a working sequence of the first cooker unit (L21) and the second cooker unit (L22).
  3. The induction cooker in claim 2, wherein the second cooker unit (L22) is in the non-working condition when the first cooker unit (L21) is in the working condition; the first cooker unit (L21) is in the non-working condition when the second cooker unit (L22) is in the working condition.
  4. The induction cooker in claim 1, wherein the first switch unit (S31) is electrically connected to the second switch unit (S32) via a first diode unit (D31) and the second switch unit (S32) is electrically connected to the third switch unit (S33) via a second diode unit (D32); the first diode unit (D31) is configured to provide a freewheeling path when the first switch unit (S31) and the second switch unit (S32) are in a zero-voltage-switching operation and the second diode unit (D32) is configured to provide a freewheeling path when the second switch unit (S32) and the third switch unit (S33) are in a zero-voltage-switching operation.
  5. A method of operating an induction cooker with a time-sharing control function; steps of the method comprising:
    (a) providing a plurality of switch units (S21∼S26) (S100) and characterised in that:
    (b) providing a plurality of cooker units (L21∼L24) classified into a first subgroup and a second subgroup, each of the cooker units (L21∼L24) electrically connected to two corresponding switch units (S21∼S26) (S200), wherein the cooker units (L21∼L24) have a first cooker unit (L21) and a second cooker unit (L22), the first cooker unit (L21) is electrically connected to a common contact of a first switch unit (S21) and a second switch unit (S22), and the second cooker unit (L22) is electrically connected to a common contact of the second switch unit (S22) and a third switch unit (S23);
    (c) providing a control unit (Uc2) electrically connected to the switch units (S21∼S26) and configured to control each of the switch units (S21∼S26) (S300); and
    (d) providing complementary control signals (S21', S22') by the control unit (Uc2) to switch on the first switch unit (S21) and the second switch unit (S22) and to keep high-level on the third switch unit (S23) so as to control the first cooker unit (L21) in the working condition and the second cooker unit (L22) in the non-working condition and providing complementary control signals (S22', S23') by the control unit (Uc2) to switch on the second switch unit (S22) and the third switch unit (S23) and to keep high-level on the first switch unit (S21) so as to control the second cooker unit (L22) in the working condition and the first cooker unit (L21) in a non-working condition, thus alternately operating in time-sharing control manner the induction cooker (S400), wherein said first subgroup is different from said second subgroup.
  6. The method of operating the induction cooker in claim 5, further comprising:
    (e) providing a plurality of freewheeling diode units, the freewheeling diode units are configured to providing freewheeling paths when the switch units are in zero-voltage-switching operations.
  7. The method of operating the induction cooker in claim 5, wherein in step (d), the control unit is configured to alternatively provide a duty cycle control to the first cooker unit (L21) and the second cooker unit (L22) so as to switch a working sequence of the first cooker unit (L21) and the second cooker unit (L22).
EP12183008.7A 2011-09-05 2012-09-04 Induction cooker with time-sharing control function and method of operating the same Active EP2566296B1 (en)

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DE102014206458A1 (en) * 2014-04-03 2015-10-08 E.G.O. Elektro-Gerätebau GmbH Induction heater and induction hob
US10187930B2 (en) 2014-10-02 2019-01-22 Lg Electronics Inc. Induction heat cooking apparatus
EP3002991B1 (en) * 2014-10-02 2022-07-13 LG Electronics Inc. Induction heat cooking apparatus
CN104797023A (en) * 2015-04-28 2015-07-22 江苏惠通集团有限责任公司 Intelligent electrical apparatus system and control device and supporting device thereof
CN108512402A (en) * 2017-02-27 2018-09-07 台达电子企业管理(上海)有限公司 The driving method of power semiconductor switch in H-bridge circuit
CN108224498B (en) * 2018-02-26 2024-08-06 佛山市顺德区美的电热电器制造有限公司 Electric control system and multi-head electroceramic stove

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US6528770B1 (en) * 1999-04-09 2003-03-04 Jaeger Regulation Induction cooking hob with induction heaters having power supplied by generators

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