EP2448440B1 - Protective element - Google Patents
Protective element Download PDFInfo
- Publication number
- EP2448440B1 EP2448440B1 EP10747139.3A EP10747139A EP2448440B1 EP 2448440 B1 EP2448440 B1 EP 2448440B1 EP 10747139 A EP10747139 A EP 10747139A EP 2448440 B1 EP2448440 B1 EP 2448440B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- protective element
- molded part
- compensating layer
- central portion
- facing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/0506—Hip
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/015—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with shock-absorbing means
- A41D13/0156—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with shock-absorbing means having projecting patterns
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/0525—Loin or waist area
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/0537—Buttocks
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
- A41D31/12—Hygroscopic; Water retaining
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/015—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with shock-absorbing means
- A41D13/0158—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with shock-absorbing means having ventilation features
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/055—Protector fastening, e.g. on the human body
- A41D13/0556—Protector fastening, e.g. on the human body with releasable fastening means
- A41D13/0568—Protector fastening, e.g. on the human body with releasable fastening means with straps
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D2600/00—Uses of garments specially adapted for specific purposes
- A41D2600/10—Uses of garments specially adapted for specific purposes for sport activities
- A41D2600/102—Motorcycling
Definitions
- the invention relates to a protective element for a section of the human body.
- the object of the invention is thus to provide a protective element for a body part, which offers a comprehensive body part protection with a high wearing comfort. It is also an object of the invention to design the protective element such that it can be combined with clothing or other protective clothing.
- the protective element has a molded part and a leveling layer, wherein the molded part is integrally formed from a cured composite material and wherein the leveling layer is formed from an elastically deformable foam material and facing the body, a channel system of groove-like recesses ,
- a one-piece molded part has the particular advantage that no joint is present and thus the risk of breakage at such a weak point in the material is prevented. Since the molded part is formed from a cured composite material, this can be particularly well and individually adapted to the anatomical conditions of different body in an uncured state and thus retains this specific form in the cured state.
- the elastically deformable foam material Slightly different anatomical details can be compensated in an advantageous manner by the elastically deformable foam material, whereby a particularly good fit and thus a high level of comfort is achieved.
- a one-piece trough-shaped molding encloses the body portion to be protected, in this section, the moisture exchange between the body surface and the environment is limited, which can lead to local moisture accumulation and thus to a significantly reduced wearing comfort especially when prolonged wearing such a molding.
- the compensating layer now comprises a channel system of groove-shaped depressions facing the body, whereby the inevitably resulting moisture along these channels can be diverted to the environment, whereby in particular a particularly high level of wearing comfort is achieved.
- the composite material comprises a fiber material and a curable filler
- the fiber material can be adapted very well to the anatomical shape to be formed and then subsequently the filler is applied or introduced and this is cured by means of specific manufacturing processes.
- the composite material may comprise glass fiber and / or carbon fiber layers, which are impregnated or coated with a resin, in particular an epoxy resin, and subsequently cured under air, light, temperature and / or pressure.
- a resin in particular an epoxy resin
- a stable molded part which offers a high protection of the body part from occurring loads, according to a development of the composite material has a modulus of elasticity of at least 40 kN / m2.
- Such a molded part is thus able to absorb the energy occurring in the event of a fall or an accident, so that prevents a substantially punctiform excessive burden on the human body becomes.
- Such a stable molded part also has the advantage that the risk of abrasion in the event of a fall is significantly reduced.
- the compensation layer is formed from an elastomeric foam, in particular a polyurethane foam, since such foams can be shaped very well and thus a good adaptation to the shape of the molded part and thus to the anatomy of the body is provided. Since the leveling position between the body and the comparatively rigid molded part is arranged and thus ultimately relevant for wearing comfort, this development is also advantageous because elastomeric foams adapt elastically deformable to the actual anatomical conditions and thus achieved a high wearing comfort even with prolonged wearing time becomes.
- the molding has two side cheeks, which project beyond a plane which is spanned by tangents to the edge lines of a central portion of the molding.
- These side cheeks are particularly designed such that they laterally cover at least the hip joints and partially also the pelvic blades, so that at a lateral force, which would act directly on the area of the hip joints or pelvic blades without the protective element, the applied force is taken over by the molding, whereby this force is divided over a larger area, which in turn reduces the risk of punctiform overload and thus injury.
- the molding therefore has a thickness between 0.7 and 1.7 mm, which in particular has the advantage that the composite material already provides a sufficiently high strength, so well absorb the load forces occurring and can derive accordingly, but at the same time as far as it is flexible, that it can deform so far elastically on movements of the body part that again a high level of comfort is achieved.
- the depth of the recesses is in the range between 20% and 45% of the thickness of the compensating layer, which has the advantage that the damping and balancing properties of the compensating layer are only insignificantly limited, but a reliable removal of the resulting moisture is given.
- This development also has the advantage that an impairment of the wearing comfort is prevented, since these depressions can thus not be pressed into the body surface as a negative mold.
- the transition from the body-facing side of the compensating layer to the groove-like depression will be continuous, so that no unpleasant edges appearing in this region are present, which in turn is advantageous for wearing comfort.
- the width of the recess will be about 70% of the thickness of the compensating layer, since thus an injection of the skin into the depression and, associated therewith, a reduced wearing comfort, is prevented.
- this development is advantageously ensured that sufficient moisture removal is possible without thereby reducing the comfort, in particular without it comes to Einpresserscheinitch the skin in the groove-like depressions.
- the channel system is arranged facing the inside of the molding, which has the advantage that the surface of the compensation layer facing the body is substantially smooth, that is to say it has no recesses.
- the compensation layer can be moisture-transparent, that is, the material of the compensation layer is permeable to moisture.
- a moisture-permeable layer can be arranged on the body-facing side of the compensating layer and thus prevent a damming moisture between the body and the compensating layer.
- the protective element will usually rest quite close to the body, whereby it can come to a slight and possibly localized relative movement between body and protective element when used as intended. It is therefore advantageous for a development according to which the compensating layer is connected in sections to the inside of the molded part, since the compensating layer can thus assume these relative movements and remain essentially at rest relative to the body, so that the risk of chafing and associated wound formation is prevented , In an accident, this development also has the advantage that the damping function of the compensation position is maintained, even if there are minor deformations or displacements of the molded part.
- a flexible holding device is arranged on the molded part.
- This holding device can be formed for example by flexible fastening straps, which are connected in a contact portion of the molded part, preferably in the region of the side cheeks, with the molded part.
- a design of the holding device is designed as a so-called three-point belt, in which flexible fastening straps, for example made of a high-strength sailcloth, each starting from a side wall and from the middle part of the molding, are openly connected to each other by means of a closure means.
- a development is advantageous, according to which a contact portion is arranged in the central portion of the molded part, since thus the molded part can be connected to a back protector.
- Protective clothing usually has such a protector, this development being advantageous in that a continuous protective element for the spine and the pelvis is created, which provides a corresponding flexibility and at the same time ensures that this protective element forms a coherent unit and in particular always on respectively provided space remains arranged.
- the edge portion of the molded part has a relation to the curvature of the inside opposite curvature. Since the molded part is formed of a composite material whose strength is definitely well above that of the human body, it can come in body movements, such as when walking, to an unpleasant impressions of the edge of the molding in adjacent body parts. Now, if the curvature of this edge portion opposite to the mecanical, the edge portion to the outside, ie away from the body, be bent, whereby a significantly increased freedom of movement and thus improved comfort is achieved.
- the molding in the central portion has a body-facing, arched portion.
- the comfort is improved because the molding takes into account the natural, anatomical conditions and thus there is no increased contact pressure in the thighs.
- a further development may also consist in that a moisture-permeable layer is arranged on the body-facing side of the compensating layer, since a direct or separate contact of the compensating layer with the skin is prevented only by a thin layer of material, which is advantageous in particular for moisture removal.
- this moisture-permeable layer By means of this moisture-permeable layer, the inevitably occurring moisture can be well diverted to the channel system, which in turn improves the wearing comfort.
- Fig. 1 shows the protective element 1 according to the invention comprising a molded part 2 and a leveling layer 3, wherein the leveling layer 3 on the body-facing inner side 15 of the Molded part 2 is arranged. Furthermore, the compensation layer has a channel system 4, which is formed from a plurality of interconnected, groove-like depressions 5. These recesses 5 are facing the body and allow removal of the moisture emitted by the body from the trough-shaped protective element 1. Since the molded part is formed of a composite material, which is usually not moisture permeable, with this channel system 4 a moisture transport ensured, which is especially is advantageous for a longer wearing period of the protective element.
- the lower side in the document that portion of the protective element 1 is referred to, which is oriented in the arrangement of the protective element on the body in the direction of a seat support surface. Accordingly, the upper side is oriented in the direction of the spine or the shoulder area.
- Fig. 2 shows a front view of the protective element 1 according to the invention, in which case clearly the anatomically shaped concavity 7 is recognizable.
- this concavity 7 has a distance 8 from the contact surface 9 of the sections 10 of the thigh protector.
- the molded part 1 is formed trough-shaped and in particular has a body facing, predominantly concave curvature.
- This trough shape in combination with the concave curvature offers a particularly high torsional and rigidity, which is of particular importance for impact protection.
- the indentation 7 in the rump area thus improves the wearing or sitting comfort and also serves as a constructive stiffening element for enhancing the mechanical strength of the molded part 2.
- the protective element 1 according to the invention also has two laterally arranged side cheeks 11, which are designed such that protection of the hip joints against laterally acting forces is achieved.
- the upwardly-oriented central portion 6 has an exemption 12 in relation to the highest extent in the region of the side cheeks 11, which is the advantage, in particular, of providing reliable protection of the lower lumbar vertebrae or of the sacrum is, by the exemption 12, however, the freedom of movement in the lumbar vertebrae is not limited.
- known back protectors are usually designed such that they cover at least the area up to the lumbar vertebrae and thus a protective element 1 without release 12 in this area could possibly result in a disability.
- a contact section 24 can be arranged on the outer surface of the molded part 2 in the upper region of the middle section 6, via which the protective element 1 according to the invention can be connected, for example, to a back protector, thereby forming a continuous protection unit for the spine and the pelvis.
- Fig. 3 now shows a detailed view of the side walls 11, in particular, the figure shows that the side cheeks a plane 13 clearly project beyond a distance 14, the plane 13 is clamped by tangents 23 to the edge lines in the central portion 6 of the molding.
- Fig. 3 shows further that due to the exemption 12 or concavity 7 a particularly compact, trough-shaped molded part is formed, whereby a particularly high level of comfort is achieved, especially when the wearer of the protective element 1 according to the invention is or goes. Due to the large area and the trough-shaped portion of the molding far superior side cheeks a reliable protection of the hip area is achieved and in particular by the trough-shaped training a particularly high rigidity and thus a very reliable protection of the wearer is achieved.
- Fig. 4 shows a sectional view through the protective element according to the invention 1.
- the leveling layer 3 is connected to the molded part 2, wherein this compound may be provided in sections.
- the compensating layer 3 is connected over its entire surface with the inner side 15 of the molded part, for example by gluing.
- the leveling layer 3 is introduced into a mold in which the molded part 2 was inserted, and in this form, including the negative mold for forming the channel system 4, hardens.
- the starting layer 3 has a mean thickness 16 of 8.5 mm, but also an average thickness in the range of 6 mm to 12 mm is possible. For example, for a lower expected weight load, a thinner leveling position can be selected, as well as a thicker leveling position can be arranged for a higher weight load or a desired higher damping.
- a groove-shaped recess 5 of the channel system 4 with a mean thickness 16 of the level of compensation of 8.5 mm, a depth of 2 mm and a width of 6 mm.
- a plurality of basic sizes of the molded part or the compensating layer are formed, wherein the dimensions of the recesses 5 of the channel system 4 change substantially linearly. In particular, a size variation of up to 25% is provided.
- the mechanical strength and required load capacity is provided by the molding 2, which has a thickness 17 in the range between 0.7 mm and 1.7 mm, with a thickness of 1.2 mm is preferred. With this preferred thickness, the molded part is sufficiently stable to accommodate the expected loads and to protect the body part accordingly, while the molded part is still flexible enough to allow adaptation to the anatomical conditions, especially during movements such as when walking may occur. With regard to the least possible limited freedom of movement is further provided to bend the edge portion 18 of the molding to the outside, ie away from the body to prevent the rigid edge of the molding presses against the body during movement, which is disadvantageous for the comfort is. In this edge portion is further provided that the compensating layer 3 has a tapered thickness, thereby achieving a narrowest possible edge of the protective element 1.
- Exemplary E-modules for fiber materials can be found in the following list: Carbon fiber (T300 fiber) 230,000 N / mm 2 Carbon / kevlar fabric 130,000 N / mm 2 Glass fiber fabrics 70,000 N / mm 2 epoxy 3,500 N / mm 2
- a mixing ratio of 25% to 48% of a T300 carbon fiber is selected in an epoxy resin, whereby a modulus of elasticity of the composite of about 45,000 N / mm 2 is achieved.
- a single layer of the composite material has a thickness of about 0.4 mm, so that by forming a plurality of individual layers, a molded part of the desired thickness and strength is formed.
- a molded part which has an extremely high impact strength and at the same time can absorb the forces acting well, so that a punctiform or linear force is transmitted evenly to the molding.
- protective elements there is a drop test according to DIN 1621-1 and DIN 1621-2, with an object weighing 5 kg from a height of one meter impinges unobstructed on the protective element, resulting in a force effect of 150kN on an unprotected body would act. To determine the protective effect of the force curve and the maximum force are measured, which acts on the part to be protected. Due to the trough-shaped design and with the preferred material combination, a very good damping and a very uniform force curve could be achieved.
- composite material is understood here to mean any material or combination of materials in which a fiber material and a curable filler are joined together, wherein the filler permanently encloses and fixes the fiber material after the filler has hardened.
- the fibrous material can now be present, for example, as tissue, which is inserted into the filling material and in turn is covered with filling material. These steps can now be repeated several times until a molding is formed, which has the sufficient or desired strength.
- a negative mold of the molded part is preferably used, in which this layer structure is formed, wherein after curing of the filler of the molded part is removed.
- the fiber material can be impregnated with the filler or wetted by this and so applied together.
- the fiber material is dispersed in the filler and thus applied together with the application of the filler, for example. Again, a negative mold.
- This training also has the advantage that a casting, in particular injection molding, is possible.
- the filler is pressed together with the fiber material in a cavity, wherein the cavity corresponds exactly to the space of the molding to be formed.
- a possible example of this is polypropylene with a dispersed glass fiber content of about 25%, whereby the fiber content can vary in order to achieve a corresponding strength.
- Polypropylene has the advantage that it already without additive has a high basic strength and in particular a high impact strength, which is for use as a protector of particular advantage.
- thermoplastic Plastics In addition to or in addition to an admixture of glass fibers and carbon fibers can be dispersed, whereby the strength of the molded part formed can be increased again.
- Plastics in particular thermoplastic Plastics also have the advantage that individual adaptation to specific anatomical conditions of the wearer is possible. For this purpose, the molding is heated specifically, whereby the plastic is deformed again and thus can be adjusted, the dispersed fibers are also reoriented. After cooling, the individually adapted form is retained.
- Fig. 5 shows a further development, according to which a flexible holding device 19 is arranged on the protective element 1 according to the invention, which is preferably designed as a so-called three-point belt.
- a flexible holding device 19 is arranged on the protective element 1 according to the invention, which is preferably designed as a so-called three-point belt.
- two straps 20 are connected to the side walls 11 with the molding 2, further, a further webbing 20 is connected in the region of the concavity 7 with the molding.
- the three straps 20 are connected to each other and thus ensure that the protective element 1 is reliably fixed to the body and in particular reliably held in its intended position for the protection of the pelvis or the hip joints.
- the straps 20 may for example be formed of sailcloth, which allows a particularly high strength with high flexibility and thin training.
- the closure element can be formed by a mechanically latching and releasable pawl element, wherein a design is preferred as a so-called hook and loop fastener.
- the connection of the straps 20 with the molded part 2 can be done for example by means of an adhesive bond, but it is also possible to connect by means of a mechanical clamping connection.
- Fig. 5b shows a detailed representation of a possible connection.
- the webbing 20 is connected by means of a mechanical clamping connection 22, for example a rivet, with the molded part 2.
- the body facing portion of the connecting means 22 is covered by the leveling layer, so that it can not interfere with the wearing comfort.
- the illustrated example shows a possibility of connecting a webbing with a molding, the person skilled in the further possibilities are known to produce such a compound.
- the protective element according to the invention now advantageously offers a high level of comfort both when sitting and during movement, for example while walking, without thereby impairing the protective effect.
- the compact design of this protective element makes it possible to carry this below further protective clothing, again due to the compact design freedom of movement the carrier is not or only slightly limited.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Professional, Industrial, Or Sporting Protective Garments (AREA)
- Orthopedics, Nursing, And Contraception (AREA)
Description
Die Erfindung betrifft ein Schutzelement für einen Abschnitt des menschlichen Körpers.The invention relates to a protective element for a section of the human body.
Bei verschiedensten körperlichen Tätigkeiten bzw. Sportarten kann es in Ausnahmefällen zu einer Gefährdung exponierter Körperteile kommen. Insbesondere ist es dann möglich, dass es zu einer übermäßigen Krafteinwirkung auf den Körper kommt und somit ein hohes Verletzungsrisiko und die Gefahr bleibender Schäden besteht. Insbesondere im Bereich des Zweirad-Motorsports kommt es bei einem Unfall bzw. Sturz sehr schnell zu einer übermäßig hohen Belastung des Becken- bzw. Hüftbereichs und damit verbunden, zu schwerwiegenden körperlichen Schäden. Bekannte Motorsportbekleidungen weisen daher unter Anderem im Bereich der Hüftgelenke bzw. Beckenschaufeln Dämpfungselemente auf, die bei einem Unfall einen Schutz bieten sollen. Derartige Elemente sind jedoch zumeist recht kleinräumig ausgebildet und bieten daher zumeist nur einen geringen Schutz bei Einwirken einer stoßförmigen Belastung. Insbesondere besteht bei derartigen Einsätzen stets die Gefahr des Verrutschens, sodass unter Umständen das Schutzelement bei einem Unfall nicht am vorgesehenen Platz angeordnet ist und somit die Schutzwirkung weitestgehend verloren geht. Nachteilig an bekannten Schutzelementen ist also insbesondere, dass diese nur einen abschnittsweisen Schutz bieten, die einzelnen Schutzelemente relativ zueinander beweglich sind und somit kein Vollschutz des Becken- bzw. Hüftbereichs gegeben ist. Derartige Schutzelemente wurden bereits in
Die Aufgabe der Erfindung liegt also darin ein Schutzelement für einen Körperteil zu schaffen, welches bei einem hohen Tragkomfort, einen umfassenden Körperteilschutz bietet. Auch ist es Aufgabe der Erfindung das Schutzelement derart auszugestalten, das es mit Kleidung bzw. weiterer Schutzkleidung kombiniert werden kann.The object of the invention is thus to provide a protective element for a body part, which offers a comprehensive body part protection with a high wearing comfort. It is also an object of the invention to design the protective element such that it can be combined with clothing or other protective clothing.
Die Aufgabe der Erfindung wird dadurch gelöst, dass das Schutzelement einen Formteil und eine Ausgleichslage aufweist, wobei das Formteil einstückig aus einem ausgehärteten Verbundwerkstoff gebildet ist und wobei die Ausgleichslage aus einem elastisch deformierbaren Schaummaterial gebildet ist und dem Körper zugewandt, ein Kanalsystem aus nutartigen Vertiefungen aufweist. Im Hinblick auf die zu erwartenden mechanischen Belastungen hat ein einstückiges Formteil den besonderen Vorteil, dass keine Fügestelle vorhanden ist und somit die Gefahr eines Bruchs an einer derartigen Schwachstelle im Material verhindert ist. Da das Formteil aus einem ausgehärteten Verbundwerkstoff gebildet ist, kann dieses in einem nicht ausgehärteten Zustand besonders gut und individuell an die anatomischen Gegebenheiten unterschiedlicher Körper angepasst werden und behält somit im ausgehärteten Zustand diese spezifische Form. Geringfügig unterschiedliche anatomische Details können in vorteilhafter Weise vom elastisch deformierbaren Schaummaterial ausgeglichen werden, wodurch eine besonders gute Passform und somit ein hoher Tragekomfort erreicht wird. Da ein einstückiges wannenförmiges Formteil den zu schützenden Körperabschnitt umschließt, ist in diesem Abschnitt der Feuchtigkeitsaustausch zwischen der Körperoberfläche und der Umgebung eingeschränkt, was insbesondere bei längerem Tragen eines derartigen Formteils, zu lokalen Feuchtigkeitsansammlungen und damit zu einem deutlich reduzierten Tragekomfort führen kann. Erfindungsgemäß weist nun die Ausgleichslage ein dem Körper zugewandtes Kanalsystem aus nutförmigen Vertiefungen auf, wodurch die unvermeidlich entstehende Feuchtigkeit entlang dieser Kanäle an die Umgebung abgeleitet werden kann, wodurch insbesondere ein besonders hoher Tragekomfort erreicht wird.The object of the invention is achieved in that the protective element has a molded part and a leveling layer, wherein the molded part is integrally formed from a cured composite material and wherein the leveling layer is formed from an elastically deformable foam material and facing the body, a channel system of groove-like recesses , With regard to the expected mechanical loads, a one-piece molded part has the particular advantage that no joint is present and thus the risk of breakage at such a weak point in the material is prevented. Since the molded part is formed from a cured composite material, this can be particularly well and individually adapted to the anatomical conditions of different body in an uncured state and thus retains this specific form in the cured state. Slightly different anatomical details can be compensated in an advantageous manner by the elastically deformable foam material, whereby a particularly good fit and thus a high level of comfort is achieved. Since a one-piece trough-shaped molding encloses the body portion to be protected, in this section, the moisture exchange between the body surface and the environment is limited, which can lead to local moisture accumulation and thus to a significantly reduced wearing comfort especially when prolonged wearing such a molding. According to the invention, the compensating layer now comprises a channel system of groove-shaped depressions facing the body, whereby the inevitably resulting moisture along these channels can be diverted to the environment, whereby in particular a particularly high level of wearing comfort is achieved.
Eine Ausbildung nach der der Verbundwerkstoff ein Fasermaterial und ein aushärtbares Füllmittel umfasst, hat insbesondere den Vorteil, dass das Fasermaterial sehr gut an die auszubildende anatomische Form angepasst werden kann und sodann nachfolgend das Füllmittel aufgebracht bzw. eingebracht wird und dieses mittels spezifischer Herstellungsverfahren ausgehärtet wird. Beispielsweise kann der Verbundwerkstoff Glasfaser- und/oder Kohlefaserlagen umfassen, die mit einem Harz, insbesondere einem Epoxydharz, getränkt bzw. beschichtet werden und nachfolgend unter Luft, Licht, Temperatur und/oder Druck ausgehärtet werden. Bezüglich der Verfahrens- bzw. Herstellungsschritte von Verbundwerkstoffen aus einem Fasermaterial und einem aushärtbaren Füllmittel wird auf das Allgemeinwissen des Fachmanns der Kunststoff- bzw. Verbundstofftechnik verwiesen.An embodiment according to which the composite material comprises a fiber material and a curable filler has the particular advantage that the fiber material can be adapted very well to the anatomical shape to be formed and then subsequently the filler is applied or introduced and this is cured by means of specific manufacturing processes. For example, the composite material may comprise glass fiber and / or carbon fiber layers, which are impregnated or coated with a resin, in particular an epoxy resin, and subsequently cured under air, light, temperature and / or pressure. With regard to the process or manufacturing steps of composite materials of a fiber material and a curable filler, reference is made to the general knowledge of those skilled in plastics or composite technology.
Zur Bildung eines stabilen Formteils, welches einen hohen Schutz des Körperteils vor auftretenden Belastungen bietet, weist gemäß einer Weiterbildung der Verbundwerkstoff ein Elastizitätsmodul von zumindest 40 kN/m2 auf. Ein derartig ausgebildetes Formteil ist somit in der Lage, die auftretende Energie im Falle eines Sturzes bzw. eines Unfalls aufzunehmen, sodass eine im Wesentlichen punktförmige übermäßige Belastung des menschlichen Körpers verhindert wird. Ein derart stabiles Formteil hat ferner den Vorteil, dass das Risiko einer Abschürfung im Falle eines Sturzes deutlich verringert wird.To form a stable molded part, which offers a high protection of the body part from occurring loads, according to a development of the composite material has a modulus of elasticity of at least 40 kN / m2. Such a molded part is thus able to absorb the energy occurring in the event of a fall or an accident, so that prevents a substantially punctiform excessive burden on the human body becomes. Such a stable molded part also has the advantage that the risk of abrasion in the event of a fall is significantly reduced.
Von Vorteil ist es ferner, wenn die Ausgleichslage aus einem Elastomerschaum, insbesondere einem Polyurethanschaum gebildet ist, da sich derartige Schäume sehr gut formen lassen und somit eine gute Anpassung an die Form des Formteils und damit an die Anatomie des Körpers gegeben ist. Da die Ausgleichslage zwischen dem Körper und dem vergleichsweise steifen Formteil angeordnet ist und somit letztendlich für den Tragekomfort relevant ist, ist diese Weiterbildung ferner von Vorteil, da sich Elastomerschäume elastisch deformierbar an die tatsächlichen anatomischen Gegebenheiten anpassen und somit auch bei längerer Tragedauer ein hoher Tragekomfort erreicht wird.It is also advantageous if the compensation layer is formed from an elastomeric foam, in particular a polyurethane foam, since such foams can be shaped very well and thus a good adaptation to the shape of the molded part and thus to the anatomy of the body is provided. Since the leveling position between the body and the comparatively rigid molded part is arranged and thus ultimately relevant for wearing comfort, this development is also advantageous because elastomeric foams adapt elastically deformable to the actual anatomical conditions and thus achieved a high wearing comfort even with prolonged wearing time becomes.
Für einen zuverlässigen Schutz des Beckens ist eine Weiterbildung von Vorteil, nach der das Formteil zwei Seitenwangen aufweist, die eine Ebene überragen, welche durch Tangenten an die Randlinien eines Mittelabschnitts des Formteils aufgespannt ist. Diese Seitenwangen sind insbesondere derart ausgebildet, dass sie seitlich zumindest die Hüftgelenke und abschnittsweise auch die Beckenschaufeln abdecken, sodass bei einer seitlichen Krafteinwirkung, welche ohne das Schutzelement direkt auf den Bereich der Hüftgelenke bzw. Beckenschaufeln wirken würde, die einwirkende Kraft vom Formteil übernommen wird, wodurch diese Kraft auf eine größere Fläche aufgeteilt wird, was wiederum die Gefahr einer punktförmigen Überlastung und damit einer Verletzung verringert.For a reliable protection of the pelvis is a development of advantage, according to which the molding has two side cheeks, which project beyond a plane which is spanned by tangents to the edge lines of a central portion of the molding. These side cheeks are particularly designed such that they laterally cover at least the hip joints and partially also the pelvic blades, so that at a lateral force, which would act directly on the area of the hip joints or pelvic blades without the protective element, the applied force is taken over by the molding, whereby this force is divided over a larger area, which in turn reduces the risk of punctiform overload and thus injury.
Für einen angenehmen Tragekomfort ist es ferner von Bedeutung, wenn das Schutzelement möglicht dünn ausgebildet ist, da dieses bevorzugt unter einer weiteren Schutzkleidung getragen wird. Nach einer Weiterbildung weist das Formteil daher eine Dicke zwischen 0,7 und 1,7 mm auf, was insbesondere den Vorteil hat, dass der Verbundwerkstoff bereits eine ausreichend hohe Festigkeit bietet, also die auftretenden Belastungskräfte gut aufnehmen und entsprechend ableiten kann, gleichzeitig jedoch noch soweit flexibel ist, dass sich dieser bei Bewegungen des Körperteils noch soweit elastisch Verformen kann, dass wiederum ein hoher Tragekomfort erreicht wird.For a comfortable fit, it is also important if the protective element is made possible thin, since this is preferably worn under another protective clothing. According to a development, the molding therefore has a thickness between 0.7 and 1.7 mm, which in particular has the advantage that the composite material already provides a sufficiently high strength, so well absorb the load forces occurring and can derive accordingly, but at the same time as far as it is flexible, that it can deform so far elastically on movements of the body part that again a high level of comfort is achieved.
Im Hinblick auf einen möglichst hohen Tragekomfort in Kombination mit einer guten Schutzwirkung ist eine Weiterbildung von Vorteil, nach der die Ausgleichslage eine mittlere Dicke von 8,5 mm aufweist, da bei dieser Dicke ein guter Dämpfungsgrad des Schaummaterials gegeben ist, das gesamte Schutzelement jedoch noch ausreichend dünn ist, um unter einer Schutzkleidung getragen werden zu können. Alternativ ist jedoch eine Dicke des Schaums im Bereich von 8,5 mm bis 12 mm möglich.With regard to the highest possible wearing comfort in combination with a good protective effect is a development of advantage, according to the compensation position a medium Thickness of 8.5 mm, since there is a good degree of damping of the foam material at this thickness, but the entire protective element is still sufficiently thin to be able to be worn under a protective clothing can. Alternatively, however, a thickness of the foam in the range of 8.5 mm to 12 mm is possible.
Nach einer Weiterbildung liegt die Tiefe der Vertiefungen im Bereich zwischen 20% und 45% der Dicke der Ausgleichslage, was den Vorteil hat, dass die dämpfenden und ausgleichenden Eigenschaften der Ausgleichslage nur unwesentlich eingeschränkt werden, jedoch ein zuverlässiger Abtransport der entstehenden Feuchtigkeit gegeben ist. Diese Weiterbildung hat ferner den Vorteil, dass eine Beeinträchtigung des Tragekomforts verhindert wird, da sich diese Vertiefungen somit nicht als Negativform in die Körperoberfläche eindrücken können. Bevorzugt wird der Übergang von der körperzugewandten Seite der Ausgleichslage zur nutartigen Vertiefung stetig ausgebildet sein, sodass in diesem Bereich keine unangenehmen in Erscheinung tretenden Kanten vorhanden sind, was wiederum für den Tragekomfort von Vorteil ist. Bevorzugt wird die Breite der Vertiefung ca. 70% der Dicke der Ausgleichslage betragen, da somit eine Einpressung der Haut in die Vertiefung und damit verbunden ein reduzierter Tragekomfort, verhindert wird. Durch diese Weiterbildung ist in vorteilhafterweise sichergestellt, dass ein ausreichender Feuchtigkeitsabtransport möglich ist, ohne dadurch den Tragekomfort zu verringern, insbesondere ohne dass es zu Einpresserscheinungen der Haut in die nutartigen Vertiefungen kommt.According to a development, the depth of the recesses is in the range between 20% and 45% of the thickness of the compensating layer, which has the advantage that the damping and balancing properties of the compensating layer are only insignificantly limited, but a reliable removal of the resulting moisture is given. This development also has the advantage that an impairment of the wearing comfort is prevented, since these depressions can thus not be pressed into the body surface as a negative mold. Preferably, the transition from the body-facing side of the compensating layer to the groove-like depression will be continuous, so that no unpleasant edges appearing in this region are present, which in turn is advantageous for wearing comfort. Preferably, the width of the recess will be about 70% of the thickness of the compensating layer, since thus an injection of the skin into the depression and, associated therewith, a reduced wearing comfort, is prevented. By this development is advantageously ensured that sufficient moisture removal is possible without thereby reducing the comfort, in particular without it comes to Einpresserscheinungen the skin in the groove-like depressions.
Nach einer weiteren möglichen Ausbildung ist das Kanalsystem der Innenseite des Formteils zugewandt angeordnet, was den Vorteil hat, dass die dem Körper zugewandte Oberfläche der Ausgleichslage im Wesentlichen glatt ist, also keine Vertiefungen aufweist. Zum Transport der Feuchtigkeit zum Kanalsystem kann die Ausgleichslage feuchtigkeitstransparent sein, also das Material der Ausgleichslage für Feuchtigkeit durchlässig ist. Ferner ist es möglich eine Mehrzahl von Verbindungsabschnitten zwischen der körperzugewandten Seite der Ausgleichslage und dem Kanalsystem anzubringen, über welche Feuchtigkeit vom Körper abgeleitet werden kann. Ferner kann auf der körperzugewandten Seite der Ausgleichslage eine feuchtigkeitspermeable Lage angeordnet sein und somit eine Staufeuchte zwischen Körper und Ausgleichslage zu verhindern.According to another possible embodiment, the channel system is arranged facing the inside of the molding, which has the advantage that the surface of the compensation layer facing the body is substantially smooth, that is to say it has no recesses. To transport the moisture to the channel system, the compensation layer can be moisture-transparent, that is, the material of the compensation layer is permeable to moisture. Further, it is possible to attach a plurality of connecting portions between the body-facing side of the leveling layer and the channel system, via which moisture can be derived from the body. Furthermore, a moisture-permeable layer can be arranged on the body-facing side of the compensating layer and thus prevent a damming moisture between the body and the compensating layer.
Zur Erzielung eines hochwertigen Schutzes wird das Schutzelement zumeist recht eng am Körper anliegen, wobei es beim bestimmungsgemäßen Gebrauch zu einer geringfügigen und gegebenenfalls lokal begrenzten Relativbewegung zwischen Körper und Schutzelement kommen kann. Von Vorteil ist daher eine Weiterbildung, nach der die Ausgleichslage abschnittsweise mit der Innenseite des Formteils verbunden ist, da somit die Ausgleichslage diese Relativbewegungen übernehmen kann und relativ zum Körper im Wesentlichen in Ruhe bleibt, sodass die Gefahr von Scheuerstellen und einer damit verbundenen Wundbildung verhindert wird. Bei einem Unfall hat diese Weiterbildung ferner den Vorteil, dass die dämpfende Funktion der Ausgleichslage erhalten bleibt, auch wenn es zu geringfügigen Deformationen bzw. Verschiebungen des Formteils kommt.To achieve a high-quality protection, the protective element will usually rest quite close to the body, whereby it can come to a slight and possibly localized relative movement between body and protective element when used as intended. It is therefore advantageous for a development according to which the compensating layer is connected in sections to the inside of the molded part, since the compensating layer can thus assume these relative movements and remain essentially at rest relative to the body, so that the risk of chafing and associated wound formation is prevented , In an accident, this development also has the advantage that the damping function of the compensation position is maintained, even if there are minor deformations or displacements of the molded part.
Da das Schutzelement bevorzugt möglichst eng am Körper anliegend angeordnet werden soll, um bei einem Unfall zuverlässig an der jeweiligen Position gehalten zu werden, ist eine Weiterbildung von Vorteil, nach der am Formteil eine flexible Haltevorrichtung angeordnet ist. Diese Haltevorrichtung kann beispielsweise durch flexible Befestigungsgurte gebildet sein, die in einem Kontaktabschnitt des Formteils, bevorzugt im Bereich der Seitenwangen, mit dem Formteil verbunden sind. Bevorzugt ist eine Ausbildung der Haltevorrichtung als so genannter Drei-Punkt-Gurt ausgebildet, bei dem flexible Befestigungsgurte, beispielsweise aus einem hochfesten Segelstoff, jeweils von einer Seitenwange sowie vom Mittelteil des Formteils ausgehend, mittels eines Verschlussmittels öffenbar miteinander verbunden werden. Durch diesen Drei-Punkt-Gurt wird eine besonders zuverlässige Fixierung des Schutzelementes relativ zum Körper erreicht.Since the protective element should preferably be arranged as close as possible to the body, in order to be reliably held in the event of an accident at the respective position, a further development is advantageous, according to which a flexible holding device is arranged on the molded part. This holding device can be formed for example by flexible fastening straps, which are connected in a contact portion of the molded part, preferably in the region of the side cheeks, with the molded part. Preferably, a design of the holding device is designed as a so-called three-point belt, in which flexible fastening straps, for example made of a high-strength sailcloth, each starting from a side wall and from the middle part of the molding, are openly connected to each other by means of a closure means. By this three-point belt, a particularly reliable fixation of the protective element is achieved relative to the body.
Im Hinblick auf die Anordnung des erfindungsgemäßen Schutzelements in einer Schutzbekleidung, beispielsweise einer Motorradschutzbekleidung, ist eine Weiterbildung von Vorteil, nach der im Mittelabschnitt des Formteils ein Kontaktabschnitt angeordnet ist, da somit das Formteil mit einem Rückenprotektor verbunden werden kann. Schutzbekleidungen weisen zumeist einen derartigen Protektor auf, wobei diese Weiterbildung dahingehend von Vorteil ist, dass ein durchgehendes Schutzelement für die Wirbelsäule und das Becken geschaffen wird, das eine entsprechende Flexibilität bietet und jedoch gleichzeitig sicherstellt, dass dieses Schutzelement eine zusammenhängende Einheit bildet und insbesondere stets am jeweils vorgesehenen Platz angeordnet bleibt.With regard to the arrangement of the protective element according to the invention in a protective clothing, for example a motorcycle protective clothing, a development is advantageous, according to which a contact portion is arranged in the central portion of the molded part, since thus the molded part can be connected to a back protector. Protective clothing usually has such a protector, this development being advantageous in that a continuous protective element for the spine and the pelvis is created, which provides a corresponding flexibility and at the same time ensures that this protective element forms a coherent unit and in particular always on respectively provided space remains arranged.
Im Hinblick auf den Tragekomfort ist eine Weiterbildung von Vorteil, nach welcher der Randabschnitt des Formteils eine gegenüber der Krümmung der Innenseite entgegengesetzte Krümmung aufweist. Da das Formteil aus einem Verbundwerkstoff gebildet ist dessen Festigkeit jedenfalls deutlich über der des menschlichen Körpers liegt, kann es bei Körperbewegungen, beispielsweise beim Gehen, zu einem unangenehmen Eindrücken der Kante des Formteils in anliegende Körperteile kommen. Ist nun die Krümmung dieses Randabschnitts entgegengesetzt zur Innenseitenkrümmung ausgebildet, wird der Randabschnitt nach außen, also vom Körper weg, gebogen sein, wodurch eine deutlich erhöhte Bewegungsfreiheit und damit ein verbesserter Tragekomfort erreicht wird.With regard to the wearing comfort is a development of advantage, according to which the edge portion of the molded part has a relation to the curvature of the inside opposite curvature. Since the molded part is formed of a composite material whose strength is definitely well above that of the human body, it can come in body movements, such as when walking, to an unpleasant impressions of the edge of the molding in adjacent body parts. Now, if the curvature of this edge portion opposite to the Innenseitenenkrümmung formed, the edge portion to the outside, ie away from the body, be bent, whereby a significantly increased freedom of movement and thus improved comfort is achieved.
Aufgrund der anatomischen Gegebenheiten ergibt sich beim Sitzen durch die Einwölbung der Oberschenkel im Bereich des Schritts, eine Einwölbung der Körperaußenkontur. Wiederum für den Tragekomfort ist es daher von Vorteil, wenn das Formteil im Mittelabschnitt einen dem Körper zugewandten, eingewölbten Abschnitt aufweist. Insbesondere wird somit der Sitzkomfort verbessert, da das Formteil die natürlichen, anatomischen Gegebenheiten berücksichtigt und es somit zu keinem erhöhten Auflagedruck im Bereich der Oberschenkel kommt.Due to the anatomical conditions, when sitting by the curvature of the thigh in the area of the step, a curvature of the body outer contour. Again, for the comfort of wearing, it is therefore advantageous if the molding in the central portion has a body-facing, arched portion. In particular, thus, the comfort is improved because the molding takes into account the natural, anatomical conditions and thus there is no increased contact pressure in the thighs.
Eine Weiterbildung kann auch darin bestehen, dass auf der körperzugewandten Seite der Ausgleichslage eine feuchtigkeitspermeable Lage angeordnet ist, da so ein direkter bzw. nur durch eine dünne Stofflage getrennter Kontakt der Ausgleichslage mit der Haut verhindert wird, was insbesondere für den Feuchtigkeitsabtransport von Vorteil ist. Mittels dieser feuchtigkeitspermeablen Lage kann die unvermeidlich auftretende Feuchtigkeit gut zum Kanalsystem abgeleitet werden, was wiederum den Tragekomfort verbessert.A further development may also consist in that a moisture-permeable layer is arranged on the body-facing side of the compensating layer, since a direct or separate contact of the compensating layer with the skin is prevented only by a thin layer of material, which is advantageous in particular for moisture removal. By means of this moisture-permeable layer, the inevitably occurring moisture can be well diverted to the channel system, which in turn improves the wearing comfort.
Zum besseren Verständnis der Erfindung wird diese anhand der nachfolgenden Figuren näher erläutert.For a better understanding of the invention, this will be explained in more detail with reference to the following figures.
Es zeigen jeweils in stark schematisch vereinfachter Darstellung:
- Fig. 1
- eine perspektivische Darstellung des erfindungsgemäßen Schutzelements;
- Fig. 2
- eine Frontansicht des erfindungsgemäßen Schutzelements;
- Fig. 3
- eine Schnittdarstellung des erfindungsgemäßen Schutzelements zur Darstellung der seitlichen Schutzwangen;
- Fig. 4
- eine Schnittdarstellung des erfindungsgemäßen Schutzelements zur Darstellung des Schichtaufbaus;
- Fig. 5
-
- a) eine Haltevorrichtung zur Fixierung des erfindungsgemäßen Schutzelements am Körper;
- b) eine Detaildarstellung einer möglichen Verbindung der Haltevorrichtung mit dem Schutzelement;
- Fig. 6
- ein Prüfprotokoll für einen Falltest nach DIN 1621-1.
- Fig. 1
- a perspective view of the protective element according to the invention;
- Fig. 2
- a front view of the protective element according to the invention;
- Fig. 3
- a sectional view of the protective element according to the invention for the representation of the lateral protective cheeks;
- Fig. 4
- a sectional view of the protective element according to the invention to illustrate the layer structure;
- Fig. 5
-
- a) a holding device for fixing the protective element according to the invention on the body;
- b) a detailed representation of a possible connection of the holding device with the protective element;
- Fig. 6
- a test report for a drop test according to DIN 1621-1.
Einführend sei festgehalten, dass in den unterschiedlich beschriebenen Ausführungsformen gleiche Teile mit gleichen Bezugszeichen bzw. gleichen Bauteilbezeichnungen versehen werden, wobei die in der gesamten Beschreibung enthaltenen Offenbarungen sinngemäß auf gleiche Teile mit gleichen Bezugszeichen bzw. gleichen Bauteilbezeichnungen übertragen werden können. Auch sind die in der Beschreibung gewählten Lageangaben, wie z.B. oben, unten, seitlich usw. auf die unmittelbar beschriebene sowie dargestellte Figur bezogen und sind bei einer Lageänderung sinngemäß auf die neue Lage zu übertragen. Weiters können auch Einzelmerkmale oder Merkmalskombinationen aus den gezeigten und beschriebenen unterschiedlichen Ausführungsbeispielen für sich eigenständige, erfinderische oder erfindungsgemäße Lösungen darstellen.By way of introduction, it should be noted that in the differently described embodiments, the same parts are provided with the same reference numerals or the same component names, wherein the disclosures contained in the entire description can be mutatis mutandis to the same parts with the same reference numerals or component names. Also, the location information chosen in the description, such as top, bottom, side, etc. related to the immediately described and illustrated figure and are to be transferred to the new situation mutatis mutandis when a change in position. Furthermore, individual features or combinations of features from the different exemplary embodiments shown and described can also represent independent, inventive or inventive solutions.
Sämtliche Angaben zu Wertebereichen in gegenständlicher Beschreibung sind so zu verstehen, dass diese beliebige und alle Teilbereiche daraus mit umfassen, z.B. ist die Angabe 1 bis 10 so zu verstehen, dass sämtliche Teilbereiche, ausgehend von der unteren Grenze 1 und der oberen Grenze 10 mitumfasst sind, d.h. sämtliche Teilbereich beginnen mit einer unteren Grenze von 1 oder größer und enden bei einer oberen Grenze von 10 oder weniger, z.B. 1 bis 1,7, oder 3,2 bis 8,1 oder 5,5 bis 10.All statements on ranges of values in the description of the present invention should be understood to include any and all sub-ranges thereof, e.g. the
Wie in
Das erfindungsgemäße Schutzelement 1 weist ferner zwei seitlich angeordnete Seitenwangen 11 auf, die derart ausgebildet sind, dass ein Schutz der Hüftgelenke gegenüber seitlich einwirkenden Kräften erreicht wird.The
Der nach oben ausgerichtete Mittelabschnitt 6 weist gegenüber der höchsten Erstreckung im Bereich der Seitenwangen 11 eine Freistellung 12 auf, was insbesondere dahingehend der Vorteil ist, dass ein zuverlässiger Schutz der unteren Lendenwirbel bzw. des Kreuzbeins gegeben ist, durch die Freistellung 12 jedoch die Bewegungsfreiheit im Bereich der Lendenwirbel nicht eingeschränkt ist. Ferner sind bekannte Rückenprotektoren zumeist derart ausgebildet, dass sie zumindest den Bereich bis zu den Lendenwirbeln abdecken und somit ein Schutzelement 1 ohne Freistellung 12 in diesem Bereich gegebenenfalls eine Behinderung ergeben könnte. In einer Weiterbildung kann an der Außenfläche des Formteils 2 im oberen Bereich des Mittelabschnitts 6 ein Kontaktabschnitt 24 angeordnet sein, über diesen das erfindungsgemäße Schutzelement 1 beispielsweise mit einem Rückenprotektor verbunden werden kann, wodurch eine durchgehende Schutzeinheit für die Wirbelsäule und das Becken gebildet wird.The upwardly-oriented
Gemäß einer bevorzugten Ausbildung weist eine nutförmige Vertiefung 5 des Kanalsystems 4, bei einer mittleren Dicke 16 der Ausgleichslage von 8,5 mm, eine Tiefe von 2 mm und eine Breite von 6 mm auf. Zur Anpassung an unterschiedliche Körpergeometrien aufgrund unterschiedlicher Körperabmessungen, werden mehrere Grundgrößen des Formteil bzw. der Ausgleichslage gebildet, wobei sich die Abmessungen der Vertiefungen 5 des Kanalsystems 4 im Wesentlichen linear ändern. Insbesondere ist eine Größenvariation um bis zu 25% vorgesehen.According to a preferred embodiment, a groove-shaped
Die mechanische Festigkeit und erforderliche Belastungsfähigkeit wird vom Formteil 2 bereitgestellt, wobei dieses eine Dicke 17 im Bereich zwischen 0,7 mm und 1,7 mm aufweist, wobei eine Dicke von 1,2 mm bevorzugt ist. Mit dieser bevorzugten Dicke ist das Formteil ausreichend stabil um die zu erwartenden Belastungen aufnehmen zu können und das Körperteil entsprechend zu schützten, gleichzeitig ist das Formteil jedoch noch flexibel genug, um eine Anpassung an die anatomischen Gegebenheiten zu ermöglichen, insbesondere bei Bewegungen wie sie beim Gehen auftreten können. Im Hinblick auf eine möglichst wenig eingeschränkte Bewegungsfreiheit ist ferner vorgesehen, den Randabschnitt 18 des Formteils nach außen, also vom Körper weg, zu krümmen um zu verhindern, dass der steife Rand des Formteils bei Bewegung gegen den Körper drückt, was für den Tragekomfort von Nachteil ist. In diesem Randabschnitt ist ferner vorgesehen, dass die Ausgleichslage 3 eine sich verjüngende Dicke aufweist, um dadurch einen möglichst schmalen Rand des Schutzelements 1 zu erreichen.The mechanical strength and required load capacity is provided by the
Als Fasermaterial des Verbundwerkstoffs kann bspw. Glasfaser- oder Kohlefaser verwendet werden, wobei sich durch das Mischungsverhältnis von Faser und Harz unterschiedliche Festigkeitswerte einstellen lassen. Laut der unten stehend angegebenen Mischungsregel bestimmt sich der Elastizitäts-Modul (E11) für den Verbund einer Einzelschicht in Faserlängsrichtung wie folgt:
Wobei folgende Bezeichnungen gelten:
Beispielhafte E-Module für Fasermaterialien (in Längsrichtung der Faser) finden sich in nachfolgender Aufstellung:
Bevorzugt wird ein Mischungsverhältnis von 25% bis 48% einer T300 Kohlefaser in einem Epoxydharz gewählt, wodurch ein Elastizitäts-Modul des Verbundwerkstoffs von ca. 45.000 N/mm2 erreicht wird. In diesem Mischungsverhältnis hat eine Einzellage des Verbundwerkstoffs eine Dicke von ca. 0,4mm, sodass durch Anordnen mehrere Einzellagen ein Formteil der gewünschten Dicke und Festigkeit gebildet wird.Preferably, a mixing ratio of 25% to 48% of a T300 carbon fiber is selected in an epoxy resin, whereby a modulus of elasticity of the composite of about 45,000 N / mm 2 is achieved. In this mixing ratio, a single layer of the composite material has a thickness of about 0.4 mm, so that by forming a plurality of individual layers, a molded part of the desired thickness and strength is formed.
Durch dieses Mischungsverhältnis des Verbundwerkstoffs wird ein Formteil geschaffen, der eine äußerst hohe Schlagfestigkeit aufweist und gleichzeitig die einwirkenden Kräfte gut aufnehmen kann, so dass auch eine punkt- oder linienförmig einwirkende Kraft gleichmäßig auf das Formteil übertragen wird. Für Schutzelemente existiert dazu ein Falltest nach DIN 1621-1 und DIN 1621-2, wobei ein Gegenstand mit einem Gewicht von 5 kg aus einer Höhe von einem Meter ungebremst auf das Schutzelement auftrifft, was eine Kraftwirkung von 150kN ergibt, die auf einen ungeschützten Körper einwirken würde. Zur Ermittlung der Schutzwirkung werden der Kraftverlauf und die Maximalkraft gemessen, der auf das zu schützende Teil einwirkt. Aufgrund der wannenförmigen Ausbildung und mit der bevorzugten Materialkombination konnte eine sehr gute Dämpfung und ein sehr gleichmäßiger Kraftverlauf erreicht werden. Dabei wird 5,83ms nach dem Auftreffen des Prüfteils auf das Schutzelement die maximal einwirkende Kraft von 13,48kN erreicht, was eine hervorragende Dämpfung bedeutet und zusammen mit dem sehr gleichmäßigen Verlauf des Kraftanstiegs, eine sehr gute Schutzwirkung bedeutet. Insbesondere werden die von der Norm festgelegten Grenzwerte für die Kraftüberleitung auf den Körper deutlich unterschritten. Die DIN 1621-1 betrifft den Becken- bzw. Hüftschutz und legt dafür eine maximale Kraft von 25 kN fest, die auf den Körper einwirken darf. Die DIN 1621-2 betrifft den Rückenschutz und legt dafür eine Maximalkraft von 17kN fest.
Insbesondere wird hierin unter Verbundwerkstoff jedes Material bzw. jede Materialkombination verstanden, bei der ein Fasermaterial und ein aushärtbares Füllmittel zusammengefügt werden, wobei das Füllmittel das Fasermaterial nach dem Aushärten des Füllmittels dauerhaft umschließt und fixiert. Dadurch wird eine Steigerung der Festigkeit des gesamten Werkstoffes erreicht, der mit den einzelnen Komponenten nicht erreichbar wäre, ohne einen deutlichen Mehrbedarf an Material und damit eine deutlich dickere Wandstärke in Kauf nehmen zu müssen.In particular, composite material is understood here to mean any material or combination of materials in which a fiber material and a curable filler are joined together, wherein the filler permanently encloses and fixes the fiber material after the filler has hardened. As a result, an increase in the strength of the entire material is achieved, which would not be achievable with the individual components, without having to accept a significant increase in the demand for material and thus a significantly thicker wall thickness.
Das Fasermaterial kann nun bspw. als Gewebe vorliegen, welches in das Füllmaterial eingelegt wird und wiederum mit Füllmaterial bedeckt wird. Diese Schritte können nun mehrfach wiederholt werden, bis ein Formteil gebildet ist, der die ausreichende bzw. gewünschte Festigkeit aufweist. Dazu wird bevorzugt eine Negativ-Form des Formteils verwendet, in welcher dieser Schichtaufbau gebildet wird, wobei nach Aushärtung des Füllmittels der Formteil entnommen wird. Ferner kann das Fasermaterial mit dem Füllmittel getränkt bzw. von diesem benetzt sein und so zusammen aufgebracht werden.The fibrous material can now be present, for example, as tissue, which is inserted into the filling material and in turn is covered with filling material. These steps can now be repeated several times until a molding is formed, which has the sufficient or desired strength. For this purpose, a negative mold of the molded part is preferably used, in which this layer structure is formed, wherein after curing of the filler of the molded part is removed. Furthermore, the fiber material can be impregnated with the filler or wetted by this and so applied together.
Eine weitere mögliche Ausbildung besteht darin, dass das Fasermaterial im Füllmittel dispergiert ist und somit zusammen mit dem Auftragen des Füllmittels aufgebracht wird, bspw. wiederum auf eine Negativform. Diese Ausbildung hat ferner den Vorteil, dass auch ein Gießen, insbesondere Spritzgießen, möglich ist. Dabei wird das Füllmittel zusammen mit dem Fasermaterial in einen Hohlraum gepresst, wobei der Hohlraum genau dem Raum des zu bildenden Formteils entspricht. Ein mögliches Beispiel dafür ist Polypropylen mit einem dispergierten Glasfaseranteil von ca. 25%, wobei der Faseranteil variieren kann, um eine entsprechende Festigkeit zu erreichen. Polypropylen hat den Vorteil, dass es bereits ohne Zusatzstoff eine hohe Grundfestigkeit und insbesondere eine hohe Schlagzähigkeit aufweist, was für den Einsatz als Protektor von besonderem Vorteil ist. Neben bzw. zusätzlich zu einer Beimengung von Glasfasern können auch Kohlefasern dispergiert sein, wodurch sich die Festigkeit des gebildeten Formteils nochmals steigern lässt. Kunststoffe, insbesondere thermoplastische Kunststoffe, haben ferner den Vorteil, dass eine individuelle Anpassung an spezifische anatomische Gegebenheiten des Trägers / der Trägerin möglich ist. Dazu wird das Formteil spezifisch erwärmt, wodurch der Kunststoff wieder verformbar wird und somit angepasst werden kann, wobei die dispergierten Fasern dabei ebenfalls neu ausgerichtet werden. Nach dem Erkalten bleibt die individuell angepasste Form erhalten.Another possible embodiment is that the fiber material is dispersed in the filler and thus applied together with the application of the filler, for example. Again, a negative mold. This training also has the advantage that a casting, in particular injection molding, is possible. In this case, the filler is pressed together with the fiber material in a cavity, wherein the cavity corresponds exactly to the space of the molding to be formed. A possible example of this is polypropylene with a dispersed glass fiber content of about 25%, whereby the fiber content can vary in order to achieve a corresponding strength. Polypropylene has the advantage that it already without additive has a high basic strength and in particular a high impact strength, which is for use as a protector of particular advantage. In addition to or in addition to an admixture of glass fibers and carbon fibers can be dispersed, whereby the strength of the molded part formed can be increased again. Plastics, in particular thermoplastic Plastics also have the advantage that individual adaptation to specific anatomical conditions of the wearer is possible. For this purpose, the molding is heated specifically, whereby the plastic is deformed again and thus can be adjusted, the dispersed fibers are also reoriented. After cooling, the individually adapted form is retained.
Die Ausführungsbeispiele zeigen mögliche Ausführungsvarianten des Schutzelements, wobei an dieser Stelle bemerkt sei, dass die Erfindung nicht auf die speziell dargestellten Ausführungsvarianten derselben eingeschränkt ist, sondern vielmehr auch diverse Kombinationen der einzelnen Ausführungsvarianten untereinander möglich sind und diese Variationsmöglichkeit aufgrund der Lehre zum technischen Handeln durch gegenständliche Erfindung im Können des auf diesem technischen Gebiet tätigen Fachmannes liegt. Es sind also auch sämtliche denkbaren Ausführungsvarianten, die durch Kombinationen einzelner Details der dargestellten und beschriebenen Ausführungsvariante möglich sind, vom Schutzumfang mit umfasst.The embodiments show possible embodiments of the protective element, it being noted at this point that the invention is not limited to the specifically illustrated embodiments thereof, but also various combinations of the individual embodiments are mutually possible and this variation possibility due to the teaching of technical action by representational Invention in the skill of those skilled in this technical field. So are all conceivable embodiments, which are possible by combinations of individual details of the illustrated and described embodiment variant, includes the scope of protection.
Der Ordnung halber sei abschließend darauf hingewiesen, dass zum besseren Verständnis des Aufbaus des Schutzelements diese bzw. deren Bestandteile teilweise unmaßstäblich und/oder vergrößert und/oder verkleinert dargestellt wurden.For the sake of order, it should finally be pointed out that, for a better understanding of the structure of the protective element, these or their components have been shown partially unevenly and / or enlarged and / or reduced in size.
Die den eigenständigen erfinderischen Lösungen zugrundeliegende Aufgabe kann der Beschreibung entnommen werden.The task underlying the independent inventive solutions can be taken from the description.
Vor allem können die einzelnen in den
- 11
- Schutzelementprotection element
- 22
- Formteilmolding
- 33
- Ausgleichslagecompensation layer
- 44
- Kanalsystemchannel system
- 55
- Nutartige VertiefungGroove-like depression
- 66
- Mittelabschnittmidsection
- 77
- Einwölbungconcavity
- 88th
- Abstanddistance
- 99
- Aufstandsebenestanding plane
- 1010
- Abschnitt des OberschenkelschutzesSection of the thigh guard
- 1111
- SeitenwangenSidewall
- 1212
- Freistellungexemption
- 1313
- Ebenelevel
- 1414
- Abstanddistance
- 1515
- Innenseiteinside
- 1616
- Mittlere Dicke der AusgleichslageAverage thickness of the leveling layer
- 1717
- Mittlere Dicke des FormteilsAverage thickness of the molding
- 1818
- Randabschnittedge section
- 1919
- Haltevorrichtungholder
- 2020
- Gurtbandwebbing
- 2121
- Verschlusselementclosure element
- 2222
- Verbindungsmittelconnecting means
- 2323
- Tangentetangent
- 2424
- KontaktabschnittContact section
Claims (15)
- A protective element (1) for protecting the hip or pelvis region, having a cup-shaped molded part (2) with a body-facing inner side (15) and a compensating layer (3),● the compensating layer (3) being arranged at least in certain portions on the inner side (15),● the molded part (2) being formed in one piece from a cured composite material and● the compensating layer (3) being formed from an elastically deformable foam material,characterized in that● the molded part (2) having a concave shape that is adapted to the human anatomy of the hip or pelvis region with a central portion (6), the central portion (6) having an inwardly curved portion (7) which is facing the body and is arranged in the region of the coccyx when the protective element is being worn and, as a structural stiffening element, increases the mechanical strength of the molded part (2).
- The protective element (1) as claimed in claim 1, which has an upper leg protection with two portions (10) lying on a base plane (9), the inwardly curved portion (7) that is arranged between the portions (10) having in the central portion (6) a distance (8) from the base plane (9) of the portions (10) of the upper leg protection.
- The protective element (1) as claimed in any one of claims 1 or 2, in which the molded part (2) has two side pieces (11) for protecting the hip joints from laterally acting forces.
- The protective element (1) as claimed in claim 3, in which the side pieces (11) extend beyond a plane (13) that is defined by tangents (23) to peripheral lines of the central portion (6) of the molded part (2).
- The protective element (1) as claimed in any one of claims 3 or 4, in which the central portion (6) of the molded part (2) has on the side opposite from the inwardly curved portion (7) a clearance (12) in comparison with the highest extent of the molded part (2) in the region of the side pieces (11).
- The protective element as claimed in any one of the preceding claims, characterized in that the composite material has a modulus of elasticity of at least 40 kN/mm2.and/or comprises a fibrous material and a curable filler.
- The protective element as claimed in any one of the preceding claims, characterized in that the compensating layer (3) is formed from an elastomer foam, in particular a polyurethane foam, and has an average thickness of 8.5 mm.
- The protective element as claimed in any one of the preceding claims, characterized in that the molded part (2) has a thickness (17) of between 0.7 mm and 1.7 mm.
- The protective element as claimed in any one of the prceding claims, characterized in that a system of channels (4) is arranged facing the inner side (15) of the molded part (2).
- The protective element as claimed in claim 9, characterized in that the system of channels (4) has groove-like depressions (5) and the depth of the depressions (5) lies in the range between 20% and 45% of the thickness (16) of the compensating layer (3).
- The protective element as claimed in any one of claims 1 to 9, characterized in that the compensating layer (3) is connected in certain portions to the inner side (15).
- The protective element as claimed in any one of the preceding claims, characterized in that a flexible holding device (19) is arranged on the molded part (2).
- The protective element as claimed in any one of the preceding claims, characterized in that a contact portion (24) is arranged in the central portion (6) of the molded part (2).
- The protective element as claimed in any one of the preceding claims, characterized in that a peripheral portion (18) of the molded part (2) has a curvature opposed to the curvature of the inner side (15) of the molded part (2).
- The protective element as claimed in any one of the preceding claims, chqaracterized in that a moisture-permeable layer is arranged on the body-facing side of the compensating layer (3).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT0103809A AT508245B1 (en) | 2009-07-02 | 2009-07-02 | PROTECTION ELEMENT |
PCT/AT2010/000242 WO2011000017A1 (en) | 2009-07-02 | 2010-07-02 | Protective element |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2448440A1 EP2448440A1 (en) | 2012-05-09 |
EP2448440B1 true EP2448440B1 (en) | 2013-05-01 |
Family
ID=43033351
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP10747139.3A Not-in-force EP2448440B1 (en) | 2009-07-02 | 2010-07-02 | Protective element |
Country Status (5)
Country | Link |
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US (1) | US20120291188A1 (en) |
EP (1) | EP2448440B1 (en) |
AT (1) | AT508245B1 (en) |
DE (1) | DE202010017731U1 (en) |
WO (1) | WO2011000017A1 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10709179B2 (en) | 2013-03-14 | 2020-07-14 | Nike, Inc. | Protective apparatus having an impact attenuation component |
SG10201405289XA (en) * | 2013-08-27 | 2015-03-30 | Agency Science Tech & Res | A composite foam laminate and its usage |
USD779741S1 (en) | 2015-03-20 | 2017-02-21 | Nike, Inc. | Shin pad |
US20160331048A1 (en) * | 2015-05-13 | 2016-11-17 | Jean Dawn Runcie | Bruise prevention pads |
US10695650B2 (en) * | 2015-10-07 | 2020-06-30 | Under Armour, Inc. | Protective apparatus with grooves |
WO2017223191A1 (en) * | 2016-06-21 | 2017-12-28 | Nike Innovate C.V. | Protective apparatus having an impact attenuation component |
US11378360B1 (en) * | 2018-06-07 | 2022-07-05 | Cornerstone Research Group, Inc. | Apparatuses and wearable armor systems including electrical sources |
US11754375B1 (en) | 2020-10-29 | 2023-09-12 | Cornerstone Research Group, Inc. | Apparatuses and wearable armor systems including electrical sources |
Family Cites Families (26)
Publication number | Priority date | Publication date | Assignee | Title |
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US3526221A (en) * | 1968-12-13 | 1970-09-01 | Richard D Garber | Hip joint protective appliance |
US5337418A (en) * | 1988-07-08 | 1994-08-16 | K & K Inc. | Protector and article of sportswear using the same |
US5062433A (en) * | 1989-03-06 | 1991-11-05 | Hospital For Joint Diseases | Protector pad |
US6490730B1 (en) * | 1989-09-20 | 2002-12-10 | Robert M. Lyden | Shin-guard, helmet, and articles of protective equipment including light cure material |
EP0564246A1 (en) * | 1992-03-30 | 1993-10-06 | A. Bruce Parker | Custom body protective device |
DK129393D0 (en) * | 1993-11-16 | 1993-11-16 | Qvanti Aps | A PROTECTIVE APPLIANCE |
US5836015A (en) * | 1995-01-05 | 1998-11-17 | Tytex A/S | Pants with hip protectors |
US5584072A (en) * | 1995-08-09 | 1996-12-17 | Bill H. Kim | Hip protector |
US5790981A (en) * | 1995-10-03 | 1998-08-11 | Orthosis Corrective Systems Corp. | Patient hip guard |
US6093468A (en) * | 1997-03-14 | 2000-07-25 | The Procter & Gamble Company | Flexible lightweight protective pad with energy absorbing inserts |
US5918310A (en) * | 1997-05-09 | 1999-07-06 | Farahany; Amir H. | Body protective garment |
US6336220B1 (en) * | 1997-05-29 | 2002-01-08 | Trauma-Lite Limited | Protective element |
AUPO760397A0 (en) * | 1997-06-27 | 1997-07-24 | Byrne, Patrick Joseph | A protector pad |
US5924140A (en) * | 1998-08-17 | 1999-07-20 | Chi; Cheng-Hsian | Knee/elbow cap |
US6134720A (en) * | 1999-07-29 | 2000-10-24 | Parker Athletic Products, Llc | Shin guard with enhanced tibial protection |
US6681403B2 (en) * | 2000-03-13 | 2004-01-27 | Robert M. Lyden | Shin-guard, helmet, and articles of protective equipment including light cure material |
US6920647B2 (en) * | 2000-12-22 | 2005-07-26 | Izaak A. Ulert | Hip protector |
US6652596B2 (en) * | 2001-02-13 | 2003-11-25 | Mark W.L. Smith | Suspension aid for above-knee prosthesis |
KR200265810Y1 (en) * | 2001-11-14 | 2002-02-25 | 김휘 | leg guards |
WO2006029486A1 (en) * | 2004-09-16 | 2006-03-23 | Philippe Kriwin | Garment |
US20060059609A1 (en) * | 2004-09-17 | 2006-03-23 | Moss Perry V | Self-adhesive protective padding device |
US8220072B2 (en) * | 2005-02-15 | 2012-07-17 | The Dodd Group, LLC | Protective shin guard |
US7412731B1 (en) * | 2007-02-02 | 2008-08-19 | Patrick Brassill | Athletic protective undergarment |
US8151376B2 (en) * | 2008-06-13 | 2012-04-10 | ConfiHips, LLC | Compliant impact protection pad |
US8732869B2 (en) * | 2008-06-13 | 2014-05-27 | Comfihips, Llc | Compliant impact protection pad |
US8719965B2 (en) * | 2009-09-24 | 2014-05-13 | Nike, Inc. | Apparel incorporating a protective element |
-
2009
- 2009-07-02 AT AT0103809A patent/AT508245B1/en not_active IP Right Cessation
-
2010
- 2010-07-02 WO PCT/AT2010/000242 patent/WO2011000017A1/en active Application Filing
- 2010-07-02 DE DE202010017731U patent/DE202010017731U1/en not_active Expired - Lifetime
- 2010-07-02 US US13/381,793 patent/US20120291188A1/en not_active Abandoned
- 2010-07-02 EP EP10747139.3A patent/EP2448440B1/en not_active Not-in-force
Also Published As
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AT508245B1 (en) | 2010-12-15 |
AT508245A4 (en) | 2010-12-15 |
US20120291188A1 (en) | 2012-11-22 |
WO2011000017A1 (en) | 2011-01-06 |
EP2448440A1 (en) | 2012-05-09 |
DE202010017731U1 (en) | 2012-08-09 |
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