EP2331446B1 - Gantry crane - Google Patents
Gantry crane Download PDFInfo
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- EP2331446B1 EP2331446B1 EP09740248A EP09740248A EP2331446B1 EP 2331446 B1 EP2331446 B1 EP 2331446B1 EP 09740248 A EP09740248 A EP 09740248A EP 09740248 A EP09740248 A EP 09740248A EP 2331446 B1 EP2331446 B1 EP 2331446B1
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- European Patent Office
- Prior art keywords
- travelling
- gantry crane
- rail
- wheels
- vertical axis
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- 230000001105 regulatory effect Effects 0.000 claims description 3
- 238000010276 construction Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000000725 suspension Substances 0.000 description 4
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- 230000008569 process Effects 0.000 description 3
- 241001295925 Gegenes Species 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000012549 training Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000009418 renovation Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005494 tarnishing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C9/00—Travelling gear incorporated in or fitted to trolleys or cranes
- B66C9/16—Travelling gear incorporated in or fitted to trolleys or cranes with means for maintaining alignment between wheels and track
Definitions
- the invention relates to a gantry crane, which has a serving for moving the gantry crane along a rectilinear, formed by parallel rails roadway comprising a plurality of chassis groups, each having at least two spaced apart in the longitudinal direction of the respective rail rotatably mounted on a subframe wheels and of which at least two, preferably all, are rotatably connected to a head support of the gantry about a vertical axis, wherein for at least one of the associated head carrier about the vertical axis rotatably connected chassis group, preferably for all with the respectively associated head support to the respective vertical Axle rotatably connected chassis groups, at least one measuring device is present, from which the tracking of at least one of the wheels of the chassis group with respect to the rail on which it rolls, can be detected and a respective track position corresponding tracking position is dispensable.
- Trolleys of rail cranes movable on rails comprise landing gear groups for a respective leg of the gantry crane.
- the chassis groups have wheels for moving the crane, some or all of which are equipped with drive motors.
- the individual chassis groups are connected to a head support of the steel structure of the crane with only one degree of freedom, namely a pivotability about a horizontal axis transverse to the rails.
- this results in more or less large inclinations of the axes with respect to their exact alignments perpendicular to the longitudinal extent of the rail, due to tolerances and deformations of the components.
- the resulting horizontal forces and their unfavorable distribution to the individual wheels lead to suspension restrictions and thus to increased wear of the wheel flanges of the wheels and also the wheel treads and the rails.
- the chassis group drives a sinusoidal curve, whereby the wheel flanges of the wheels start alternately with relatively low forces on both rail flanks.
- inclinations of the wheels due to deviations of the axles of the wheels of a chassis group from their exactly parallel orientations to each other, which are referred to as "inclinations of the wheels", to horizontal forces acting in the sense of a rotation of the chassis group about the vertical axis.
- non-generic corner bogies which serve to move a crane along a roadway which has at least one bend.
- a synchronization device In chassis of overhead cranes a synchronization device is known in which a leading wheel is scanned and the two rails associated drives are controlled so that the desired orientation of the crane chassis is achieved to the rails. Such a synchronization device is made possible by the usually rigid design of overhead cranes.
- the object of the invention is to achieve a substantial cost reduction over the service life of the gantry crane. According to the invention, this is achieved by a gantry crane having the features of claim 1.
- an actuator is provided for at least one of the associated head carrier rotatably connected to the vertical axis group, of which the chassis group with a torque which is determined by the control of the actuator by means of a control device to the vertical Axis can be acted upon. It is therefore a force-controlled actuator, which causes a torque about the vertical axis about which the chassis group is rotatable, according to its force generated by it. Preferably acts on each of the chassis groups, which are rotatable about a vertical axis relative to the associated head carrier, at least one force-controlled actuator.
- a tracking value To control the actuator by the control device of the control device is supplied by a measuring device, a tracking value.
- Tracking value the tracking of the front wheel for the respective direction of travel is detected by the measuring device.
- the wheel flanges of the wheels can be kept at a distance from the rail flanks, completely or at least substantially (for example over more than 90% of the driving distance).
- a significant reduction in wear is achieved, in a very simple manner without carrying out a rotational position of a chassis group with respect to the vertical axis compulsorily adjusting forced control.
- the torque application of a respective chassis group is effected by a control, wherein the actual value of the tracking of the detected by the measuring device for the present direction of travel wheel is used as a controlled variable.
- the force exerted by the actuator on the Fahrververksrios torque from the control device to the Value 0 is set, ie no torque is applied to the chassis group by the actuator exerted or the landing gear group is released with respect to a rotation about the vertical axis. If, during the process of the gantry crane, the track position of the wheel comes to lie on one side outside this middle range, a torque is exerted on the chassis group by the actuator.
- the amount of torque applied is a constant value, regardless of how far the track position of the wheel is outside this middle range.
- the direction of the force exerted by the actuator is reversed, ie, the direction of rotation of the torque is reversed.
- the amount of applied torque may be the same as or different than the left and right deviations from the middle range. In this way, a very simple control can be achieved.
- the gantry crane is movable on a straight roadway, which is formed by two mutually spaced, parallel rails 1.
- the gantry crane has four legs 2, 3,4, 5 in the illustrated embodiment. Also constructions with three legs are known. Furthermore, two supports can be provided.
- the legs 2-5 and supports support the cross member 6 or 7, along which a trolley 8 is movable or which are provided with another type of movable or fixed lifting device. In the case of training with two or more cross members 6, 7 run between these connection carrier. 9
- a connecting this head carrier 10 is attached at the lower ends of the arranged on a respective side of the portal legs 2, 3; 4, 5, a connecting this head carrier 10 is attached.
- a head carrier 10 is also referred to as a "chassis carrier” or "moving beam”.
- the head carrier 10 serve to connect the steel structure of the crane with the individual chassis groups 11 of the crane chassis.
- the crane chassis is a straight-ahead chassis for moving along the rectilinear rails 1.
- a landing gear group 1 is arranged directly below each of the legs 2-5. It would also be conceivable and possible, for example, to provide a separate head carrier 10 for each leg 2-5.
- Pro rail 1 are preferably at least two spaced apart in the longitudinal direction of the rail 1 chassis groups 11 are present. An arrangement below a respective leg 2 - 5 is preferred.
- All wheels 12 of a respective chassis group 11 are arranged one behind the other on a straight line formed by the rail 1.
- the axes 13 of the wheels 12 are aligned approximately at right angles to the rails 1 (the deviation in all possible rotational positions of the chassis group 11 with respect to the below explained vertical axis 23, for example, less than 3 °, which value depends on the geometry of the chassis group, deviations the axial positions of the wheels 12 of a chassis group 11 with respect to their orientations parallel to each other are preferably less than 0.05 °).
- a respective chassis group 11 has eight wheels 12 which are spaced apart from one another in the longitudinal direction of the rail 1.
- the two rockers 17 are connected to a common rocker 19, wherein they are each pivotable relative to the rocker 19 about a horizontal, parallel to the axes 13 of the wheels 12 axis 20.
- drive motors 21 which drive the respective wheels 12.
- more or fewer such drive motors 21 may be present.
- the respective head carrier 10 is connected to the respective chassis group 11 in such a manner that the chassis group 11 is pivotable relative to the head carrier 10 about a horizontal, perpendicular to the respective rail 1 axis 24 and about a vertical axis 23 is rotatable.
- a connecting device 25 is provided, which can be designed according to the aforementioned prior art.
- an education as shown in the EP 1 911 716 A2 is known, wherein a central, preferably designed in the form of a ball joint, joint 22 is present and further between the respective head carrier 10 and the respective chassis group 11 two links 29, 30 are arranged, seen in the direction perpendicular to the rail 1 on both sides of the central joint 22 lie.
- Each of the two links 29, 30 is hinged to both the head carrier 10 and the rocker 19.
- These superimposed joints 31, 32 of the links 29, 30 are in this case designed such that both pressure and tensile forces between the respective head support 10 and the respective chassis group 11 can be transmitted via the links 29, 30.
- these joints 31, 32 each have a degree of freedom for pivoting the respective link 29, 30 relative to the head carrier 10 or against the rocker 19th about a plane parallel to the axes 13 of the wheels 12 axis 33 and a degree of freedom for pivoting the respective link 29, 30 relative to the head support 10 and with respect to the chassis group 11 about a perpendicular to the axes 13 of the wheels 12 standing horizontal axis 34.
- the central joint 22 is formed in the vertical direction as a floating bearing, ie has in this direction in the assembled state on a game.
- a chassis group 11 of a gantry crane constructed in accordance with the invention may also comprise more or fewer than eight wheels 12 spaced apart in the direction of travel, at least two wheels 12 spaced apart from one another in the longitudinal direction of the respective rail 1 being rotatably mounted on a common subframe 16.
- the connecting device 25 may be arranged directly between this subframe 16 and the head carrier 10.
- two wheels can be rotatably mounted on a respective subframe 16 and the subframe 16 about horizontal parallel to the axes 13 of the wheels 12 axes pivotally connected to a rocker 17.
- the connecting device 25 could be arranged directly between the head carrier 10 and this rocker 17 in this case.
- the wheels 12 are rigid within the chassis groups 11 with respect to rotations about vertical axes, i. apart from the rotatability of the chassis group 11 as a whole about the vertical axis 23, there are no rotations about vertical axes, e.g. of individual wheels 12, given.
- the intermediate wheels 12 may be equipped with flanges 14, 15. Instead, trackless wheels could be used for the intermediate wheels 12.
- a derailment protection (which may be formed by stops arranged on the subframe which cooperate with the rail flanks, as is known) is advantageously provided, whereby cost savings can be achieved in comparison to wheels with flanges.
- trackless wheels with derailment protection could also be used for the foremost wheels in relation to the two directions of travel, but here wheels with flanged wheels are preferred for safety reasons are.
- wheels 12 with flanges 14, 15 and wheels 12 could be used with tracking rollers, which are also known.
- tracking rollers which are also known.
- chassis groups 11 For each of the rotatable about the vertical axes 23 chassis groups 11 two measuring devices 26 are available. Of these, the positions of the front wheels 12 with respect to the two directions of travel are detected with respect to their orientations in the direction perpendicular to the rail 1.
- the orientation of a wheel 11 with respect to the rail 1 with respect to its position perpendicular to the longitudinal extent of the rail 1 is referred to as tracking in the context of this document.
- the tracking value a indicates the offset of the wheel from the central orientation on the rail 1.
- the distance between one of the wheel flanges 14, 15 with respect to the adjacent rail flank 27 could also be used as the track position value a.
- the tracking of the front wheel 12 in relation to the respective direction of travel of a group of hammers 11 is largely determinative of the positions of the wheels 12 of the chassis group 11 with respect to the rails and for the forces with which wheel flanges of the wheels 12 start at the rail flanks.
- the measuring device could in principle also detect the tracking position of another of the wheels lying in front of the vertical axis 23 about which the chassis group 11 is rotatable. Which are relative to the respective direction of travel in front of the vertical axis 23 about which the chassis group 11 is rotatable, lying wheels are the respective "leading" wheels.
- FIGS. 5 and 6 An example of a possible embodiment of a measuring device 26 is in particular from the FIGS. 5 and 6 seen.
- a yoke 35 slidably bears with sliding linings 36 on the two rail flanks 27.
- the yoke 35 is pivotally mounted on first and second pivot arms 37, 38 about horizontal axes perpendicular to the axes 13 of the wheels 12, 39, 40.
- the pivot arms 37, 38 are further pivotally mounted above the axes 39, 40 about horizontal, perpendicular to the axes 13 of the wheels 12 stationary axes 41, 42 which are fixedly mounted on the subframe 16, preferably in the region of the end of the subframe sixteenth
- the distance of the yoke 35 from the axis 13 of the front wheel 12 with respect to the direction of travel in question is relatively small, preferably smaller than the diameter of this wheel 12.
- the first pivot arm 37 has an extension arm 43 which projects upwards relative to the axle 41 a two-armed lever is formed.
- the pivoting position of the extension arm 43 is detected by, for example, inductive measuring sensors 44, 45.
- inductive measuring sensors 44, 45 In the simplest case, it would be conceivable and possible to design the two measuring sensors 44, 45 as switches which can be actuated mechanically by the extension arm 43.
- an actuator 28 acts, which is formed, for example, as shown in the form of a piston-cylinder unit. This is arranged between a connection bracket 46 attached to the head carrier 10 and a connection tab 47 attached to the rocker 19. By a force exerted by the actuator 28, a force acting around the vertical axis 23 torque m is exerted on the chassis group 11.
- the actuator 28 is controlled by a control device 48, 49 in response to the output by the measuring device 26 tracking position value.
- a force variable is set as the controlled variable on the actuator 28.
- An embodiment for the entire control loop is in Fig. 8 shown schematically.
- the control device has a control unit 48, which is supplied to the tracking position value detected by the measuring device 26, and an actuator drive device 49.
- the actuator drive means 49 is formed in the illustrated embodiment of hydraulic elements.
- a feed pump 50 in this case conveys hydraulic oil from a reservoir 51.
- a pressure relief valve 52 By means of a pressure relief valve 52, the maximum, prevailing in the hydraulic line 53 pressure is set.
- a 4/3-way valve 54 is controlled by the control unit 48.
- a force is exerted in one or the other direction, ie on the chassis group 11, a force acting in one or the other direction of rotation torque m is exercised.
- This torque m represents the manipulated variable of the control loop.
- the controlled system becomes, as in Fig. 8 shown schematically formed by the running on the rail 1 chassis group 11.
- the manipulated variable can take only three values, namely, a torque 0, a torque acting in the one direction of rotation with an amount m x or in the other direction of rotation acting torque with the amount m y exerted.
- the amount m x or m y of the torque is preset here, in the illustrated embodiment by adjusting the pressure value of the pressure relief valve 52.
- the default can be done after the gantry crane is completed, according to the horizontal forces caused by the deviations of the axles 13 of the wheels 12 of a chassis group 11 with respect to their mutually parallel orientations.
- the torque value 0 is set by means of the control device, ie in the embodiment shown by setting the corresponding position of the 4/3-way valve 54 by the control unit 48.
- This middle region corresponds to a tracking value a which is between a value a , and a 2 lies.
- the flanges 14, 15 are spaced from the rail flanks 27.
- the distances of the flanges 14, 15 of the rail flanks are each 20mm, so the distance of the flange 14 of the rail flange 27 in tracking position a, eg 5mm and when tracking value a 2, for example 35mm.
- the control unit 48 In order to determine whether the tracking position value a corresponding to the current track position lies within the range a, to a 2 or above or below this range, the control unit 48 has a comparator part. For controlling the 4/3-way valve 54, the control unit 48 has a control part.
- the front wheel 12 of the chassis group 11 which is the front wheel in relation to the direction of travel, has, for example, the mean track position a 0 at the beginning of the method of the gantry crane.
- the mean track position a 0 at the beginning of the method of the gantry crane.
- Factors for the horizontal force that occurs are, in particular, the altogether non-compensating deviations of the axial positions of the wheels 12 of a respective chassis group 11 with respect to their orientations parallel to one another, and occurring wind loads.
- the chassis group 11 is acted upon by the torque m x .
- the distance a from the rail edge 27 thereby increases again. If an intended tracking value a is reached, for example, when the center position a 0 is reached again, the Fahrwerscade 11 is again unlocked. The described control process is repeated in the sequence.
- a pressure relief valve 52 instead of adjusting the size of the torque exerted by a pressure relief valve 52 could for this purpose, for example, a feed pump 50 are used, the delivery pressure is adjustable.
- hydraulically acting actuators 28 and other actuators could be used, for example, mechanically or electromechanically acting actuators.
- this could be controlled directly by the control part of the control unit 48.
- the measuring device 26 could also be designed in another way as shown.
- a cooperating only with a rail edge 27, rotatably mounted relative to the subframe 16 part could be present.
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Description
Die Erfindung bezieht sich auf einen Portalkran, der ein zum Verfahren des Portalkrans entlang einer geradlinigen, von parallelen Schienen gebildeten Fahrbahn dienendes Fahrwerk aufweist, welches mehrere Fahrwerksgruppen umfasst, die jeweils mindestens zwei in Längsrichtung der jeweiligen Schiene voneinander beabstandete an einem Fahrschemel drehbar gelagerte Räder aufweisen und von denen zumindest zwei, vorzugsweise alle, mit einem Kopfträger des Portalkrans um eine vertikale Achse drehbar verbunden sind, wobei für zumindest eine mit dem zugehörigen Kopfträger um die vertikale Achse drehbar verbundene Fahrwerksgruppe, vorzugsweise für alle mit dem jeweils zugehörigen Kopfträger um die jeweilige vertikale Achse drehbar verbundenen Fahrwerksgruppen, zumindest eine Messeinrichtung vorhanden ist, von der die Spurlage mindestens eines der Räder der Fahrwerksgruppe bezüglich der Schiene, auf der es abrollt, erfassbar ist und ein der jeweiligen Spurlage entsprechender Spurlagewert ausgebbar ist.The invention relates to a gantry crane, which has a serving for moving the gantry crane along a rectilinear, formed by parallel rails roadway comprising a plurality of chassis groups, each having at least two spaced apart in the longitudinal direction of the respective rail rotatably mounted on a subframe wheels and of which at least two, preferably all, are rotatably connected to a head support of the gantry about a vertical axis, wherein for at least one of the associated head carrier about the vertical axis rotatably connected chassis group, preferably for all with the respectively associated head support to the respective vertical Axle rotatably connected chassis groups, at least one measuring device is present, from which the tracking of at least one of the wheels of the chassis group with respect to the rail on which it rolls, can be detected and a respective track position corresponding tracking position is dispensable.
Fahrwerke von auf Schienen verfahrbaren Portalkränen umfassen Fahrwerksgruppen für ein jeweiliges Bein des Portalkrans. Die Fahrwerksgruppen weisen Räder zum Verfahren des Krans auf, von denen einzelne oder alle mit Antriebsmotoren ausgestattet sind.Trolleys of rail cranes movable on rails comprise landing gear groups for a respective leg of the gantry crane. The chassis groups have wheels for moving the crane, some or all of which are equipped with drive motors.
Eine andere Gattung als die Portalkräne sind die Brückenkräne (= Laufkräne oder "Overhead-Kräne"), die in der Höhe liegende Fahrbahnen aufweisen und bei denen sich die Tragkonstruktion und das Fahrwerk des Krans in einer Ebene befinden.Another genre than the gantry cranes are the bridge cranes (= overhead cranes or overhead cranes), which have elevated lanes and in which the support structure and the chassis of the crane are in one plane.
In einer herkömmlichen Ausführungsform eines Portalkrans sind die einzelnen Fahrwerksgruppen mit nur einem Freiheitsgrad, nämlich einer Verschwenkbarkeit um eine horizontale quer zu den Schienen liegende Achse mit einem Kopfträger der Stahlkonstruktion des Krans verbunden. In der Praxis kommt es hierbei zu mehr oder weniger großen Schräglagen der Achsen gegenüber ihren exakten Ausrichtungen rechtwinkelig zur Längserstreckung der Schiene, aufgrund von Toleranzen und Verformungen der Bauteile. Die resultierenden Horizontalkräfte und deren ungünstige Verteilung auf die einzelnen Räder führen zu Fahrwerksverzwängungen und somit zu einem erhöhten Verschleiß der Spurkränze der Räder und auch der Radlaufflächen und der Schienen.In a conventional embodiment of a gantry crane, the individual chassis groups are connected to a head support of the steel structure of the crane with only one degree of freedom, namely a pivotability about a horizontal axis transverse to the rails. In practice, this results in more or less large inclinations of the axes with respect to their exact alignments perpendicular to the longitudinal extent of the rail, due to tolerances and deformations of the components. The resulting horizontal forces and their unfavorable distribution to the individual wheels lead to suspension restrictions and thus to increased wear of the wheel flanges of the wheels and also the wheel treads and the rails.
Zur Verringerung des Verschleißes sind Konstruktionen bekannt, bei denen zur Anlenkung der Fahrwerksgruppe am Kopfträger ein zusätzlicher Freiheitsgrad vorgesehen ist, nämlich eine Drehbarkeit um eine vertikale Achse. Ein derartiger Portalkran ist aus der
Daneben sind auch andere Konstruktionen zur verschwenkbaren Verbindung einer Fahrwerksgruppe mit dem Kopfträger sowohl um eine horizontale quer zu den Schienen liegende Achse als auch um eine vertikale Achse bekannt. Beispielsweise sehen solche Konstruktionen den Einsatz eines Kugel- oder Rollendrehkranzes, eine Gleitlagerung mit einer zusätzlichen Gegenhalterung, ein Axialkugellager mit zusätzlichem Gegenlager oder ein zentrales Gelenk in Form eines sphärischen Drucklagers mit beidseitig des zentralen Gelenks zwischen Kopfträger und Fahrwerksgruppe angeordneten Zugstangen vor. Diese Konstruktionen sind teilweise recht kostenaufwendig.In addition, other constructions for the pivotable connection of a chassis group with the head support are known both about a horizontal transverse axis to the rails and about a vertical axis. For example, such constructions provide the use of a ball or roller slewing ring, a sliding bearing with an additional counter support, an axial ball bearing with additional counter bearing or a central joint in the form of a spherical thrust bearing with tie rods arranged on both sides of the central joint between head support and chassis group. These constructions are sometimes quite expensive.
Trotz der um die vertikale Achse drehbaren Verbindung der Fahrwerksgruppen mit den zugehörigen Kopfträgern kommt es, insbesondere bei Kränen mit langen Fahrwegen, normalerweise zum Anliegen der Spurkränze der Räder an den Schienenflanken, in Abhängigkeit vom Spurkranzspiel und den Achsabweichungen der Räder. Im günstigsten Fall, der praktisch nicht erreichbar ist, fährt die Fahrwerksgruppe eine Sinuskurve, womit die Spurkränze der Räder an beide Schienenflanken wechselweise mit relativ geringen Kräften anlaufen. In der Praxis kommt es durch Abweichungen der Achsen der Räder einer Fahrwerksgruppe von ihren exakt parallelen Ausrichtungen zueinander, die im Weiteren als "Schrägstellungen der Räder" bezeichnet werden, zu Horizontalkräften, die im Sinne einer Verdrehung der Fahrwerksgruppe um die vertikale Achse wirken. Dies führt zu einem Anlaufen einer der beiden Spurkränze insbesondere des für eine jeweilige Fahrtrichtung vordersten Rades einer jeweiligen Fahrwerksgruppe an die betreffende Schienenflanke und somit zu einem erhöhten Verschleiß dieses Spurkranzes. Auch durch Abweichungen in der exakt geradlinigen Ausrichtung der Schienen kann es zu einem Anlaufen der betreffenden Spurkränze kommen. Die Sanierung von verschlissenen Spurkränzen führt in der Praxis zu bedeutenden Kosten beim Betrieb von Portalkränen.Despite the rotatable about the vertical axis connection of the chassis groups with the associated headrests, it comes, especially in cranes with long driveways, usually to the concerns of the wheel flanges of the wheels on the rail flanks, depending on the flange clearance and the axle deviations of the wheels. In the best case, which is practically unavailable, the chassis group drives a sinusoidal curve, whereby the wheel flanges of the wheels start alternately with relatively low forces on both rail flanks. In practice, due to deviations of the axles of the wheels of a chassis group from their exactly parallel orientations to each other, which are referred to as "inclinations of the wheels", to horizontal forces acting in the sense of a rotation of the chassis group about the vertical axis. This leads to a tarnishing of one of the two wheel flanges, in particular of the front wheel for the respective direction of travel of a respective chassis group, to the relevant rail flank and thus to an increased wear of this wheel flange. Even deviations in the exact rectilinear alignment of the rails can cause a tarnish of the respective ones Wheel flanges come. The renovation of worn flanges in practice leads to significant costs in the operation of gantry cranes.
Eine Erhöhung der Lebensdauer kann durch um vertikale Achsen drehbare Spurführungsrollen erreicht werden, mittels denen die Räder gegenüber den Schienen geführt werden. Allerdings führt die Erstausrüstung zu hohen Kosten und durch den Rollenverschleiß treten auch beträchtliche Folgekosten auf und eine solche Ausstattung ist nicht immer möglich, z.B. bei bodengleich eingebauten Schienen.An increase in the service life can be achieved by rotating about vertical axes tracking rollers, by means of which the wheels are guided relative to the rails. However, original equipment costs a great deal and, due to roller wear, there are also considerable consequential costs and such equipment is not always possible, e.g. at floor level installed rails.
Bekannt ist weiters ein Anbau von Schmierstiften, um die Reibung zwischen den Spurkränzen und den Schienenflanken zu vermindern. Die Effektivität ist allerdings nicht sehr hoch und der rasche Verschleiß der Schmierstifte führt zu einem hohen Wartungsaufwand.Also known is an attachment of lubricating pins to reduce the friction between the flanges and the rail edges. However, the effectiveness is not very high and the rapid wear of the lubricating pins leads to a high maintenance.
Neben "Geradeaus-Fahrwerken" zum Verfahren eines Portalkrans entlang von geradlinig verlegten Schienen sind auch nicht gattungsgemäße Kurvenfahrwerke bekannt, die zum Verfahren eines Krans entlang einer Fahrbahn dienen, welche mindestens eine Kurve aufweist.In addition to "straight-ahead chassis" for moving a gantry crane along rails laid in a straight line, non-generic corner bogies are also known which serve to move a crane along a roadway which has at least one bend.
Bei Fahrwerken von Brückenkränen ist eine Gleichlaufeinrichtung bekannt, bei der ein vorlaufendes Rad abgetastet wird und die den beiden Schienen zugeordneten Antriebe so angesteuert werden, dass die gewünschte Ausrichtung des Kranfahrwerks zu den Schienen erreicht wird. Eine solche Gleichlaufeinrichtung wird durch die üblicherweise starre Ausbildung von Brückenkränen ermöglicht.In chassis of overhead cranes a synchronization device is known in which a leading wheel is scanned and the two rails associated drives are controlled so that the desired orientation of the crane chassis is achieved to the rails. Such a synchronization device is made possible by the usually rigid design of overhead cranes.
Aus der
Aufgabe der Erfindung ist es eine wesentliche Kostenreduktion über die Nutzungsdauer des Portalkrans zu erreichen. Erfindungsgemäß gelingt dies durch einen Portalkran mit den Merkmalen des Anspruchs 1.The object of the invention is to achieve a substantial cost reduction over the service life of the gantry crane. According to the invention, this is achieved by a gantry crane having the features of
Bei einem Portalkran gemäß der Erfindung ist für zumindest eine mit dem zugehörigen Kopfträger um die vertikale Achse drehbar verbundene Fahrwerksgruppe ein Stellglied vorgesehen, von dem die Fahrwerksgruppe mit einem Drehmoment, welches durch die Ansteuerung des Stellglieds mittels einer Regeleinrichtung bestimmt ist, um die vertikale Achse beaufschlagbar ist. Es handelt sich also um ein kraftgeregeltes Stellglied, das ein Drehmoment um die vertikale Achse, um die die Fahrwerksgruppe verdrehbar ist, entsprechend seiner von ihm erzeugten Kraft hervorruft. Vorzugsweise wirkt auf jede der Fahrwerksgruppen, die um eine vertikale Achse gegenüber dem zugehörigen Kopfträger drehbar sind, mindestens ein kraftgeregeltes Stellglied ein.In a gantry crane according to the invention, an actuator is provided for at least one of the associated head carrier rotatably connected to the vertical axis group, of which the chassis group with a torque which is determined by the control of the actuator by means of a control device to the vertical Axis can be acted upon. It is therefore a force-controlled actuator, which causes a torque about the vertical axis about which the chassis group is rotatable, according to its force generated by it. Preferably acts on each of the chassis groups, which are rotatable about a vertical axis relative to the associated head carrier, at least one force-controlled actuator.
Zur Ansteuerung des Stellglieds durch die Regeleinrichtung wird der Regeleinrichtung von einer Messeinrichtung ein Spurlagewert zugeführt. Als Spurlage wird im Rahmen der vorliegenden Schrift die Lage des Rades relativ zur Schiene in Bezug auf die Richtung rechtwinkelig zur Längserstreckung der Schiene bezeichnet. Diese Spurlage wird von der Messeinrichtung für mindestens eines der bezogen auf die jeweilige Fahrtrichtung vor der vertikalen Achse, um die die Fahrwerksgruppe gegenüber dem Kopfträger drehbar ist, liegenden Räder dieser Fahrwerksgruppe, auf die das Stellglied einwirkt, erfasst und ein der jeweiligen momentanen Spurlage entsprechender Messwert (= Spurlagewert) wird von der Messeinrichtung an die Regeleinrichtung als Regelgröße ausgegeben. In Abhängigkeit vom Spurlagewert, der der Regeleinrichtung zugeführt wird, wird von dieser die Moment-Beaufschlagung des auf diese Fahrwerksgruppe einwirkenden Stellgliedes eingestellt. Das um die vertikale Achse wirkende, vom Stellglied hervorgerufene Drehmoment stellt somit die Stellgröße des Regelkreises dar. Vorzugsweise wird von der Messeinrichtung die Spurlage des für die jeweilige Fahrtrichtung vordersten Rades erfasst.To control the actuator by the control device of the control device is supplied by a measuring device, a tracking value. As a tracking in the context of the present document, the position of the wheel relative to the rail with respect to the direction perpendicular to the longitudinal extent of the rail is referred to. This tracking is detected by the measuring device for at least one of the respective direction of travel in front of the vertical axis about which the landing gear group is rotatable relative to the head carrier, lying wheels of this suspension group on which the actuator acts, and a respective current track position corresponding measured value (= Tracking value) is output from the measuring device to the control device as a controlled variable. Depending on the track position value, which is supplied to the control device, this is set by this the moment-loading of the force acting on this chassis group actuator. The force acting on the vertical axis, caused by the actuator torque thus represents the manipulated variable of the control loop. Preferably, the tracking of the front wheel for the respective direction of travel is detected by the measuring device.
Durch die erfindungsgemäße Drehmomentbeaufschlagung können die Spurkränze der Räder von den Schienenflanken beabstandet gehalten werden, vollständig oder zumindest weitgehend (z.B. über mehr als 90% der Fahrstrecke). Hierdurch wird eine wesentliche Verschleißminderung erreicht, und zwar in sehr einfacher Weise ohne Durchführung einer die Drehlage einer Fahrwerksgruppe bezüglich der vertikalen Achse zwangsweise einstellenden Zwangssteuerung. Die Drehmomentbeaufschlagung einer jeweiligen Fahrwerksgruppe erfolgt durch eine Regelung, wobei als Regelgröße der Ist-Wert der Spurlage des von der Messeinrichtung für die vorliegende Fahrtrichtung erfassten Rades herangezogen wird.By applying torque according to the invention, the wheel flanges of the wheels can be kept at a distance from the rail flanks, completely or at least substantially (for example over more than 90% of the driving distance). As a result, a significant reduction in wear is achieved, in a very simple manner without carrying out a rotational position of a chassis group with respect to the vertical axis compulsorily adjusting forced control. The torque application of a respective chassis group is effected by a control, wherein the actual value of the tracking of the detected by the measuring device for the present direction of travel wheel is used as a controlled variable.
In einer vorteilhaften Ausführungsform der Erfindung wird für einen mittleren Bereich der Spurlage des von der Messeinrichtung erfassten Rades, wobei in diesem mittleren Bereich die Spurkränze von den Schienenflanken beabstandet sind, z.B. mindestens 3mm, das vom Stellglied auf die Fahrvverksgruppe ausgeübte Drehmoment von der Regeleinrichtung auf den Wert 0 gesetzt, d.h. es wird vom Stellglied kein Drehmoment auf die Fahrwerksgruppe ausgeübt bzw. die Fahrwerksgruppe wird bezüglich einer Drehung um die vertikale Achse freigeschaltet. Wenn beim Verfahren des Portalkrans die Spurlage des Rades auf einer Seite außerhalb dieses mittleren Bereichs zu liegen kommt, wird vom Stellglied ein Drehmoment auf die Fahrwerksgruppe ausgeübt. Hierbei kann günstigerweise vorgesehen sein, dass der Betrag des ausgeübten Drehmoments ein konstanter Wert ist, unabhängig davon, wie weit die Spurlage des Rades außerhalb dieses mittleren Bereiches liegt. Für gegenüber dem mittleren Bereich linke und rechte Abweichungen wird die Richtung der vom Stellglied ausgeübten Kraft umgekehrt, d.h. die Drehrichtung des Drehmoments umgedreht. Der Betrag des ausgeübten Drehmoments kann für gegenüber dem mittleren Bereich linke und rechte Abweichungen gleich oder auch unterschiedlich sein. Auf diese Weise kann eine sehr einfache Regelung erreicht werden.In an advantageous embodiment of the invention is for a central region of the tracking of the detected by the measuring wheel, wherein in this central region the flanges are spaced from the rail edges, for example at least 3mm, the force exerted by the actuator on the Fahrververksgruppe torque from the control device to the Value 0 is set, ie no torque is applied to the chassis group by the actuator exerted or the landing gear group is released with respect to a rotation about the vertical axis. If, during the process of the gantry crane, the track position of the wheel comes to lie on one side outside this middle range, a torque is exerted on the chassis group by the actuator. In this case, it can be advantageously provided that the amount of torque applied is a constant value, regardless of how far the track position of the wheel is outside this middle range. For left and right deviations with respect to the central region, the direction of the force exerted by the actuator is reversed, ie, the direction of rotation of the torque is reversed. The amount of applied torque may be the same as or different than the left and right deviations from the middle range. In this way, a very simple control can be achieved.
Weitere Vorteile und Einzelheiten der Erfindung werden im Folgenden anhand der beiliegenden Zeichnung erläutert. In dieser zeigen:
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Fig. 1 undFig. 2 eine Vorderansicht und eine Draufsicht eines Portalkrans gemäß einem Ausführungsbeispiel der Erfindung, stark schematisiert und vereinfacht; -
Fig. 3 eine Seitenansicht (Blickrichtung A inFig. 1 ) einer mit einem Kopfträger verbundenen Fahrwerksgruppe mit der Schiene; -
Fig. 4 einen Abschnitt des Kopfträgers und der mit dem Kopfträger verbundenen Schwinge in Ansicht, Blickrichtung B inFig. 3 (ohne die Gelenkelemente zur Verbindung des Kopfträgers mit der Schwinge); -
Fig. 5 eine schematische vergrößerte Darstellung eines Abschnitts eines Fahrschemels im Bereich der Messeinrichtung, in einer Seitenansicht entsprechendFig. 3 (ohne den Antriebsmotor); -
Fig. 6 eine schematische Darstellung der Messeinrichtung in Ansicht (entsprechend der Blickrichtung B inFig. 3 ); -
Fig. 7 eine schematische Darstellung eines Teils des für die jeweilige Fahrtrichtung vordersten Rades mit einem oberen Abschnitt der Schiene, in einer der Blickrichtung B inFig. 3 entsprechenden Ansicht; -
Fig. 8 eine schematisierte Darstellung des Regelkreises in einer möglichen Ausbildung; -
Fig. 9 beispielhafte Diagramme der Spurlage gegen die Zeit (Diagramm oben) und des vom Stellglied ausgeübten Drehmomentes gegen die Zeit (Diagramm unten) zur Verdeutlichung der Regelung.
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Fig. 1 andFig. 2 a front view and a plan view of a gantry crane according to an embodiment of the invention, highly schematic and simplified; -
Fig. 3 a side view (viewing direction A inFig. 1 ) connected to a head carrier chassis group with the rail; -
Fig. 4 a section of the head support and the rocker connected to the head support in view, viewing direction B inFig. 3 (without the hinge elements for connecting the head carrier with the rocker); -
Fig. 5 a schematic enlarged view of a portion of a subframe in the region of the measuring device, in a side view accordinglyFig. 3 (without the drive motor); -
Fig. 6 a schematic representation of the measuring device in view (corresponding to the viewing direction B inFig. 3 ); -
Fig. 7 a schematic representation of a portion of the front for the respective direction of travel wheel with an upper portion of the rail, in one of the viewing direction B inFig. 3 corresponding view; -
Fig. 8 a schematic representation of the control loop in a possible training; -
Fig. 9 exemplary diagrams of the tracking against time (diagram above) and the torque exerted by the actuator against time (diagram below) to illustrate the scheme.
Ein Ausführungsbeispiel eines in erfindungsgemäßer Weise ausgebildeten Portalkrans (-"gantry-crane") ist in den Figuren dargestellt. Der Portalkran ist auf einer geradlinigen Fahrbahn verfahrbar, die von zwei im Abstand zueinander verlegten, parallelen Schienen 1 gebildet wird. Der Portalkran weist im dargestellten Ausführungsbeispiel vier Beine 2, 3,4, 5 auf. Auch Konstruktionen mit drei Beinen sind bekannt. Weiters können auch zwei Stützen vorgesehen sein. Die Beine 2-5 bzw. Stützen tragen den oder die Querträger 6, 7, entlang von denen eine Laufkatze 8 verfahrbar ist oder die mit einer anderen Art einer verfahrbaren oder fixen Hebeeinrichtung versehen sind. Im Falle einer Ausbildung mit zwei oder mehr Querträgern 6, 7 verlaufen zwischen diesen Verbindungsträger 9.An exemplary embodiment of a gantry crane ("gantry crane") designed in accordance with the invention is shown in the figures. The gantry crane is movable on a straight roadway, which is formed by two mutually spaced,
An den unteren Enden der auf einer jeweiligen Seite des Portals angeordneten Beine 2, 3; 4, 5 ist ein diese verbindender Kopfträger 10 angebracht. Ein solcher Kopfträger 10 wird auch als "Fahrwerksträger" oder "Fahrbalken" bezeichnet. Die Kopfträger 10 dienen zur Verbindung der Stahlkonstruktion des Krans mit den einzelnen Fahrwerksgruppen 11 des Kranfahrwerks. Das Kranfahrwerk ist ein Geradeaus-Fahrwerk zum Verfahren entlang der geradlinig verlaufenden Schienen 1.At the lower ends of the arranged on a respective side of the
Vorzugsweise ist direkt unterhalb eines jeden der Beine 2 - 5 eine Fahrwerksgruppe 1 angeordnet. Grundsätzlich denkbar und möglich wäre es beispielsweise auch, für jedes Bein 2 - 5 einen eigenen Kopfträger 10 vorzusehen. Pro Schiene 1 sind vorzugsweise jeweils mindestens zwei in Längsrichtung der Schiene 1 beabstandete Fahrwerksgruppen 11 vorhanden. Eine Anordnung unterhalb eines jeweiligen Beins 2 - 5 ist bevorzugt.Preferably, a
Alle Räder 12 einer jeweiligen Fahrwerksgruppe 11 sind hintereinanderliegend auf einer von der Schiene 1 gebildeten Geraden angeordnet. Die Achsen 13 der Räder 12 sind annähernd rechtwinklig zu den Schienen 1 ausgerichtet (die Abweichung beträgt in allen möglichen Drehlagen der Fahrwerksgruppe 11 bezüglich der weiter unten erläuterten vertikalen Achse 23 beispielsweise weniger als 3°, wobei dieser Wert von der Geometrie der Fahrwerksgruppe abhängt; Abweichungen der Achslagen der Räder 12 einer Fahrwerksgruppe 11 gegenüber ihren Ausrichtungen parallel zueinander sind vorzugsweise kleiner als 0,05°).All
Im gezeigten Ausführungsbeispiel weist eine jeweilige Fahrwerksgruppe 11 acht in Längsrichtung der Schiene 1 voneinander beabstandete Räder 12 auf.In the exemplary embodiment shown, a
Jeweils zwei in Längsrichtung der Schienen hintereinanderliegende Räder 12 sind an einem Fahrschemel 16 drehbar gelagert. Im gezeigten Ausführungsbeispiel sind somit vier in Längsrichtung der Schienen hintereinander liegende Fahrschemel 16 pro Fahrwerksgruppe vorhanden.In each case two longitudinally of the rails one behind the
Jeweils zwei in Längsrichtung der Schienen hintereinander liegende Fahrschemel 16 sind mit einer gemeinsamen Schwinge 17 verbunden. Im gezeigten Ausführungsbeispiel sind somit zwei in Längsrichtung der Schienen 1 beabstandete Schwingen 17 vorhanden. Die Fahrschemel 16 sind mit den Schwingen 17 um horizontale, parallel zu den Achsen 13 der Räder 12 liegende Achsen 18 verschwenkbar verbunden.In each case two in the longitudinal direction of the rails one behind the
Die beiden Schwingen 17 sind mit einer gemeinsamen Schwinge 19 verbunden, wobei sie gegenüber der Schwinge 19 jeweils um eine horizontale, parallel zu den Achsen 13 der Räder 12 liegende Achse 20 verschwenkbar sind.The two
Zum Verfahren des Krans entlang der Schienen 1 dienen Antriebsmotoren 21, welche die jeweiligen Räder 12 antreiben. Je nach Anwendung können mehr oder weniger solche Antriebsmotoren 21 vorhanden sein.To move the crane along the
Der jeweilige Kopfträger 10 ist mit der jeweiligen Fahrwerksgruppe 11 in einer Weise verbunden, dass die Fahrwerksgruppe 11 gegenüber dem Kopfträger 10 um eine horizontale, rechtwinklig zur jeweiligen Schiene 1 stehende Achse 24 verschwenkbar ist und um eine vertikale Achse 23 verdrehbar ist. Hierzu ist eine Verbindungsvorrichtung 25 vorgesehen, welche entsprechend dem eingangs genannten Stand der Technik ausgebildet sein kann. Besonders bevorzugt ist eine Ausbildung, wie sie aus der
Eine Fahrwerksgruppe 11 eines in erfindungsgemäßer Weise ausgebildeten Portalkrans kann auch mehr oder weniger als acht in Fahrtrichtung voneinander beabstandete Räder 12 umfassen, wobei mindestens zwei in Längsrichtung der jeweiligen Schiene 1 voneinander beabstandete, an einem gemeinsamen Fahrschemel 16 drehbar gelagerte Räder 12 vorhanden sind. Im Falle der Ausbildung der Fahrwerksgruppe 11 mit nur einem Fahrschemel 16 kann die Verbindungsvorrichtung 25 direkt zwischen diesem Fahrschemel 16 und dem Kopfträger 10 angeordnet sein. Beispielsweise bei einem Fahrwerk mit vier in Fahrtrichtung hintereinander angeordneten Rädern 12 können jeweils zwei Räder an einem jeweiligen Fahrschemel 16 drehbar gelagert sein und die Fahrschemel 16 um horizontale parallel zu den Achsen 13 der Räder 12 liegende Achsen verschwenkbar mit einer Schwinge 17 verbunden sein. Die Verbindungsvorrichtung 25 könnte in diesem Fall direkt zwischen dem Kopfträger 10 und dieser Schwinge 17 angeordnet sein.A
Die Räder 12 sind innerhalb der Fahrwerksgruppen 11 gegenüber Verdrehungen um vertikale Achsen starr, d.h. abgesehen von der Verdrehbarkeit der Fahrwerksgruppe 11 als Ganze um die vertikale Achse 23 sind keine Drehbarkeiten um vertikale Achsen, z.B. von einzelnen Rädern 12, gegeben.The
Zumindest das in die eine Fahrtrichtung und das in die entgegengesetzte Fahrtrichtung vorderste Rad 12, d.h. das ist das in
Für jede der um die vertikalen Achsen 23 verdrehbaren Fahrwerksgruppen 11 sind zwei Messeinrichtungen 26 vorhanden. Von diesen werden die Lagen der bezogen auf die beiden Fahrtrichtungen vordersten Räder 12 bezüglich ihrer Ausrichtungen in Richtung rechtwinkelig zur Schiene 1 erfasst. Die Ausrichtung eines Rades 11 gegenüber der Schiene 1 in Bezug auf seine Lage rechtwinkelig zur Längserstreckung der Schiene 1 wird im Rahmen dieser Schrift als Spurlage bezeichnet. Der Spurlagewert a gibt den Versatz des Rades gegenüber der mittigen Ausrichtung auf der Schiene 1 an. Im Fall eines Rades mit Spurkränzen 14, 15, wie dies für die bezogen auf die beiden Fahrtrichtungen vordersten Räder 12 bevorzugt ist, könnte als Spurlagewert a auch der Abstand eines der Spurkränze 14, 15 gegenüber der benachbarten Schienenflanke 27 herangezogen werden.For each of the rotatable about the
Die Spurlage des bezogen auf die jeweilige Fahrtrichtung vordersten Rades 12 einer Fahwerksgruppe 11 ist weitgehend bestimmend für die Lagen der Räder 12 der Fahrwerksgruppe 11 bezüglich der Schienen und für die Kräfte, mit denen Spurkränze der Räder 12 an den Schienenflanken anlaufen. Anstelle der Erfassung des bezogen auf die vorliegende Fahrtrichtung vordersten Rades könnte von der Messeinrichtung grundsätzlich auch die Spurlage eines anderen der vor der vertikalen Achse 23, um welche die Fahrwerksgruppe 11 drehbar ist, liegenden Räder erfasst werden. Die bezogen auf die jeweilige Fahrtrichtung vor der vertikalen Achse 23, um die die Fahrwerksgruppe 11 drehbar ist, liegenden Räder sind die jeweils "vorlaufenden" Räder.The tracking of the
Ein Beispiel für eine mögliche Ausbildung einer Messeinrichtung 26 ist insbesondere aus den
Die Schwenkstellung des Verlängerungsarms 43 wird durch, beispielsweise induktive Messfühler 44, 45 erfasst. Im einfachsten Fall wäre es denkbar und möglich, die beiden Messfühler 44, 45 als mechanisch vom Verlängerungsarm 43 betätigbare Schalter auszubilden.The pivoting position of the
Denkbar und möglich wäre es z.B. auch die jeweilige Messeinrichtung 26 am Fahrschemel 16 auf der der vertikalen Achse 23, um welche die Fahrwerksgruppe 11 drehbar ist, zugewandten Seite anzuordnen.Conceivable and possible would be e.g. Also, the
Zwischen der Fahrwerksgruppe 11 und dem zugehörigen Kopfträger 10 wirkt ein Stellglied 28, das beispielsweise wie dargestellt in Form einer Kolben-Zylinder-Einheit ausgebildet ist. Diese ist zwischen einer am Kopfträger 10 angebrachten Verbindungslasche 46 und einer an der Schwinge 19 angebrachten Verbindungslasche 47 angeordnet. Durch eine vom Stellglied 28 ausgeübte Kraft wird auf die Fahrwerksgruppe 11 ein um die vertikale Achse 23 wirkendes Drehmoment m ausgeübt.Between the
Das Stellglied 28 wird von einer Regeleinrichtung 48, 49 in Abhängigkeit vom von der Messeinrichtung 26 ausgegebenen Spurlagewert angesteuert. Es wird hierbei am Stellglied 28 eine Kraftgröße als Regelgröße eingestellt. Ein Ausführungsbeispiel für den gesamten Regelkreis ist in
Im gezeigten Ausführungsbeispiel kann die Stellgröße nur drei Werte einnehmen, und zwar kann ein Drehmoment 0, ein in die eine Drehrichtung wirkendes Drehmoment mit einem Betrag mx oder in die andere Drehrichtung wirkendes Drehmoment mit dem Betrag my ausgeübt werden. Der Betrag mx bzw. my des Drehmoments wird hierbei voreingestellt, im gezeigten Ausführungsbeispiel durch Einstellung des Druckwerts des Überdruckventils 52.In the illustrated embodiment, the manipulated variable can take only three values, namely, a torque 0, a torque acting in the one direction of rotation with an amount m x or in the other direction of rotation acting torque with the amount m y exerted. The amount m x or m y of the torque is preset here, in the illustrated embodiment by adjusting the pressure value of the
Die Voreinstellung kann erfolgen, nachdem der Portalkran fertiggestellt ist, entsprechend den Horizontalkräften, die durch die Abweichungen der Achsen 13 der Räder 12 einer Fahrwerksgruppe 11 gegenüber ihren zueinander parallelen Ausrichtungen hervorgerufen werden.The default can be done after the gantry crane is completed, according to the horizontal forces caused by the deviations of the
In einem vorgegebenen Mittelbereich des Spurlagewerts wird mittels der Regeleinrichtung der Drehmomentwert 0 eingestellt, also im gezeigten Ausführungsbeispiel durch Einstellung der entsprechenden Stellung des 4/3-Wege-Ventils 54 durch die Regeleinheit 48. Dieser Mittelbereich entspricht einem Spurlagewert a, der zwischen einem Wert a, und a2 liegt. Im Bereich des Spurlagewerts a zwischen a, und a2 sind die Spurkränze 14, 15 von den Schienenflanken 27 beabstandet. Wenn beispielsweise in der Mittellage des Rades 12 bezüglich der Schiene 1 (=Spurlagewert a0) die Abstände der Spurkränze 14, 15 von den Schienenflanken jeweils 20mm betragen, so könnte der Abstand des Spurkranzes 14 von der Schienenflanke 27 beim Spurlagewert a, z.B. 5mm und beim Spurlagewert a2 z.B. 35mm sein.In a predetermined central region of the track position value, the torque value 0 is set by means of the control device, ie in the embodiment shown by setting the corresponding position of the 4/3-
Wenn der Mittelbereich a, bis a2 verlassen wird, so wird von der Regeleinheit 48 das 4/3-Wege-Ventil 54 entsprechend verstellt, sodass ein der weiteren Annäherung bzw. Entfernung des Spurkranzes 14 an die Schienenflanke 27 bzw. von der Schienenflanke 27 entgegenwirkendes Drehmoment mx bzw. -my auf die Fahrwerksgruppe 11 ausgeübt wird.When the central region a, to a 2 is left, the 4/3-
Zur Erfassung, ob der der momentanen Spurlage entsprechende Spurlagewert a innerhalb des Bereiches a, bis a2 oder ober- oder unterhalb dieses Bereiches liegt, weist die Regeleinheit 48 einen Komperatorteil auf. Zur Ansteuerung des 4/3-Wege-Ventils 54 weist die Regeleinheit 48 einen Steuerteil auf.In order to determine whether the tracking position value a corresponding to the current track position lies within the range a, to a 2 or above or below this range, the
Ein Regelvorgang wird im Folgenden beispielhaft anhand von
Wenn sich die Horizontalkräfte in Verbindung mit der Ausrichtung der Schienenlage so auswirken, dass der Spurlagewert a2 erreicht wird, so wird ein in die umgekehrte Richtung wirkendes Drehmoment -my auf die Fahrwerksgruppe 11 ausgeübt.If the horizontal forces in conjunction with the orientation of the rail position so affect that the tracking value a 2 is reached, so acting in the reverse direction torque -m y is applied to the
Anstelle der Einstellung der Größe des ausgeübten Drehmoments durch ein Überdruckventil 52 könnte zu diesem Zweck beispielsweise auch eine Förderpumpe 50 eingesetzt werden, deren Förderdruck einstellbar ist.Instead of adjusting the size of the torque exerted by a
Anstelle von hydraulisch wirkenden Stellgliedern 28 könnten auch andere Stellglieder eingesetzt werden, beispielsweise mechanisch oder elektromechanisch wirkende Stellglieder. Beispielsweise könnte im Falle eines elektrisch ansteuerbaren Stellgliedes dieses direkt vom Steuerteil der Regeleinheit 48 angesteuert sein.Instead of hydraulically acting
Anstelle von nur drei unterschiedlichen Werten für die Stellgröße (0,mx, -my, wobei die Beträge mx und my gleich oder unterschiedlich sein können) könnten auch mehr als drei Werte für die Stellgröße vorgesehen sein, beispielsweise zusätzlich zum 0-Wert zwei unterschiedliche Stärken für das Drehmoment, die in die beiden Drehrichtungen ausgeübt werden können. Diese können bei vorgegebenen Ist-Werten der Regelgröße a aktiviert werden. Auch eine kontinuierliche Regelung des Drehmoments könnte vorgesehen sein.Instead of only three different values for the manipulated variable (0, m x , -m y , wherein the amounts m x and m y may be the same or different), more than three values for the manipulated variable could also be provided, for example in addition to 0. Value two different strengths for the torque that are exerted in the two directions of rotation can. These can be activated at given actual values of the controlled variable a. Also, a continuous control of the torque could be provided.
Pro Fahrwerksgruppe 11 könnte auch mehr als ein Stellglied 28 vorgesehen sein.Per
Die Messeinrichtung 26 könnte auch in anderer Weise wie dargestellt ausgebildet sein. Beispielsweise könnte auch ein nur mit einer Schienenflanke 27 zusammenwirkendes, drehbar gegenüber dem Fahrschemel 16 gelagertes Teil vorhanden sein.The measuring
- 11
- Schienerail
- 22
- Beinleg
- 33
- Beinleg
- 44
- Beinleg
- 55
- Beinleg
- 66
- Querträgercrossbeam
- 77
- Querträgercrossbeam
- 88th
- Laufkatzetrolley
- 99
- Verbindungsträgerconnection support
- 1010
- Kopfträgerendcarriages
- 1111
- FahrwerksgruppeLG group
- 1212
- Radwheel
- 1313
- Achseaxis
- 1414
- Spurkranzflange
- 1515
- Spurkranzflange
- 1616
- Fahrschemelsubframe
- 1717
- Schwingewing
- 1818
- Achseaxis
- 1919
- Schwingewing
- 2020
- Achseaxis
- 2121
- Antriebsmotordrive motor
- 2222
- zentrales Gelenkcentral joint
- 2323
- vertikale Achsevertical axis
- 2424
- horizontale Achsehorizontal axis
- 2525
- Verbindungsvorrichtungconnecting device
- 2626
- Messeinrichtungmeasuring device
- 2727
- Schienenflankerail side
- 2828
- Stellgliedactuator
- 2929
- Lenkerhandlebars
- 3030
- Lenkerhandlebars
- 3131
- Gelenkjoint
- 3232
- Gelenkjoint
- 3333
- horizontale Achsehorizontal axis
- 3434
- horizontale Achsehorizontal axis
- 3535
- Jochyoke
- 3636
- Gleitbelagsliding lining
- 3737
- erster Schwenkarmfirst swivel arm
- 3838
- zweiter Schwenkarmsecond swivel arm
- 3939
- Achseaxis
- 4040
- Achseaxis
- 4141
- Achseaxis
- 4242
- Achseaxis
- 4343
- Verlängerungsarmextension
- 4444
- Messfühlerprobe
- 4545
- Messfühlerprobe
- 4646
- Verbindungslascheconnecting strap
- 4747
- Verbindungslascheconnecting strap
- 4848
- Regeleinheitcontrol unit
- 4949
- StellgliedansteuereinrichtungStellgliedansteuereinrichtung
- 5050
- Förderpumpefeed pump
- 5151
- Reservoirreservoir
- 5252
- ÜberdruckventilPressure relief valve
- 5353
- Hydraulikleitunghydraulic line
- 5454
- 4/3-Wege-Ventil4/3-way valve
Claims (9)
- A gantry crane, which has a travelling gear serving for displacing the gantry crane along a rectilinear track formed by parallel rails (1), which travelling gear comprises a plurality of travelling-gear groups (11) which have in each case at least two wheels (12) which are spaced apart from each other in the longitudinal direction of the respective rail (1) and rotatably mounted on a subframe (16) and of which at least two, preferably all, are connected to a head support (10) of the gantry crane rotatably about a vertical axis (23), wherein for at least one travelling-gear group (11) which is rotatably connected to the associated head support (10) about the vertical axis (23), preferably for all the travelling-gear groups (11) which are rotatably connecled to the associated head support (10) in each case about the vertical axis (23), at least one measuring means (26) is present, by which the track position of at least one of the wheels (12) of the travelling-gear group (11) can be detected with respect to the rail (1) on which it rolls, and a track-position value (a) which corresponds to the respective track position can be emitted, characterised in that an actuating member (28) which acts between the travelling-gear group (11) and the associated head support (10) is provided, which actuating member is actuated by a regulating means (48, 49) to which the track-position value (a) emitted by the measuring means (26) is supplied, and by which the travelling-gcar group (11) can be acted upon about the vertical axis (23) with a torque (m) which is determined by this actuation.
- A gantry crane according to Claim 1, characterised in that at least one measuring means (26) for detecting the track position of a wheel (12) of the travelling-gear group (11) which, relative to the respective direction of travel of the gantry crane, is located ahead of the vertical axis (23) about which the travelling-gear group (11) is rotatable, is present for each of the two directions of travel of the gantry crane.
- A gantry crane according to Claim I or 2, characterised in that for a central region (a1-a2) of the track position of the wheel (12) detected by the measuring means (26) the torque (m) exerted by the actuating member (28) on the travelling-gear group (11) is set by the regulating means (48, 49) to a value of 0.
- A gantry crane according to Claim 3, characterised in that for a track position of the wheel (12) which is located on one side outside the central region (a1-a2), the torque (m) exerted by the actuating member (28) on the travelling-gear group (11) is set to a constant, pre-settable amount (mx, my), the direction of rotation of the torque (m) differing depending on the side on which the track position is located outside the central region (a1-a2).
- A gantry crane according to one of Claims 1 to 4, characterised in that the actuating member (28) is a piston-cylinder unit which acts between the travelling-gear group (11) and the associated head support (10).
- A gantry crane according to one of Claims 1 to 5, characterised in that the measuring means (26) has a part (35) mounted pivotably on the subframe (16) on which the wheel (12) which is to be detected is rotatably mounted, which part cooperates at least with one rail flank (27).
- A gantry crane according to Claim 6, characterised in that the measuring means has a yoke (35) which cooperates with both rail flanks (27), which yoke is pivotably mounted on pivot arms (37, 38) which are pivotably mounted on the subframe (16).
- A gantry crane according to one of Claims 1 to 7, characterised in that a respective travelling-gear group (11) has two or more subframes (16) with in each case at least two wheels (12) which are spaced apart in the longitudinal direction of the respective rail (1) and are rotatably mounted on the subframe (16), and the respective travelling-gear group (11) as a whole is connected to the head support (10) rotatably about an individual vertical axis (23).
- A gantry crane according to one of Claims 1 to 8, characterised in that the travelling-gear groups (11) are arranged in each case directly below a respective leg (2-5) of the gantry crane.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL09740248T PL2331446T3 (en) | 2008-10-09 | 2009-09-08 | Gantry crane |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT0157708A AT507333B1 (en) | 2008-10-09 | 2008-10-09 | PORTAL CRANE |
PCT/AT2009/000352 WO2010040157A1 (en) | 2008-10-09 | 2009-09-08 | Gantry crane |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2331446A1 EP2331446A1 (en) | 2011-06-15 |
EP2331446B1 true EP2331446B1 (en) | 2013-04-03 |
Family
ID=41402412
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09740248A Active EP2331446B1 (en) | 2008-10-09 | 2009-09-08 | Gantry crane |
Country Status (5)
Country | Link |
---|---|
US (1) | US20110180506A1 (en) |
EP (1) | EP2331446B1 (en) |
AT (1) | AT507333B1 (en) |
PL (1) | PL2331446T3 (en) |
WO (1) | WO2010040157A1 (en) |
Families Citing this family (7)
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FI123819B (en) * | 2011-02-03 | 2013-11-15 | Konecranes Oyj | Monitoring system and procedure and computer software product |
AT511795B1 (en) * | 2011-08-04 | 2013-06-15 | Innova Patent Gmbh | CONVEYOR SYSTEM FOR THE TRANSPORT OF BULBS |
RU2502665C1 (en) * | 2012-04-18 | 2013-12-27 | Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Брянский государственный технический университет" | Method for limiting bridge crane tilt |
EP2824058A1 (en) * | 2013-07-12 | 2015-01-14 | HF Holding S.A. | Rail for crane boom hinge |
CN103738847A (en) * | 2014-01-08 | 2014-04-23 | 中山市公路钢结构制造有限公司 | Synchronous deviation correcting device of portal crane |
CN111115463A (en) * | 2020-01-17 | 2020-05-08 | 中交第二航务工程局有限公司 | Door type lifting device with swing mechanism |
CN113786939A (en) * | 2021-10-09 | 2021-12-14 | 山东天益环保测控有限公司 | Paint spraying equipment for instrument control cabinet |
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2008
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-
2009
- 2009-09-08 US US13/121,720 patent/US20110180506A1/en not_active Abandoned
- 2009-09-08 WO PCT/AT2009/000352 patent/WO2010040157A1/en active Application Filing
- 2009-09-08 PL PL09740248T patent/PL2331446T3/en unknown
- 2009-09-08 EP EP09740248A patent/EP2331446B1/en active Active
Also Published As
Publication number | Publication date |
---|---|
EP2331446A1 (en) | 2011-06-15 |
WO2010040157A1 (en) | 2010-04-15 |
AT507333A1 (en) | 2010-04-15 |
US20110180506A1 (en) | 2011-07-28 |
PL2331446T3 (en) | 2013-09-30 |
AT507333B1 (en) | 2011-09-15 |
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