EP2205514B1 - Apparatus and method for the production of multi-piece printed products - Google Patents
Apparatus and method for the production of multi-piece printed products Download PDFInfo
- Publication number
- EP2205514B1 EP2205514B1 EP08800473A EP08800473A EP2205514B1 EP 2205514 B1 EP2205514 B1 EP 2205514B1 EP 08800473 A EP08800473 A EP 08800473A EP 08800473 A EP08800473 A EP 08800473A EP 2205514 B1 EP2205514 B1 EP 2205514B1
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- EP
- European Patent Office
- Prior art keywords
- drum
- products
- conveyor
- printed
- product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H39/00—Associating, collating, or gathering articles or webs
- B65H39/02—Associating,collating or gathering articles from several sources
- B65H39/06—Associating,collating or gathering articles from several sources from delivery streams
- B65H39/065—Associating,collating or gathering articles from several sources from delivery streams by collecting in rotary carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/58—Article switches or diverters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/43—Gathering; Associating; Assembling
- B65H2301/434—In channels, e.g. in which the articles are substantially vertical or inclined
- B65H2301/4341—In channels, e.g. in which the articles are substantially vertical or inclined with several channels on a rotary carrier rotating around an axis parallel to the channels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/43—Gathering; Associating; Assembling
- B65H2301/436—Gathering; Associating; Assembling on saddles
- B65H2301/4361—Gathering; Associating; Assembling on saddles on a rotary carrier rotating around an axis parallel to the saddles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/20—Location in space
- B65H2511/25—Sequence
Definitions
- the present invention is in the field of collecting and processing of multi-part printed products and relates to a device for collecting printed products according to the features of the preamble of claim 1 and a method for producing printed products having the features of the preamble of claim 10.
- Such methods are used to compose any printed products, in particular newspapers and magazines, in any desired manner from different printed products, in particular from main and partial products or sheets.
- the term collecting in the wider sense i.w.S.
- Collecting in the narrower sense is - in contrast to insertion - the sequential superimposition of sub-products to understand, for example, signatures, in which the sub-products are stored in a predetermined order sequentially on saddle-shaped pads.
- This collection in the narrower sense (hereinafter referred to as collection, ie. S) is collected from the inside to the outside, since the partial product, which lies inside the finished printed product, is deposited as the first partial product on the pads.
- insertion is understood to mean collection from outside to inside. The person skilled in various methods for producing multi-part printed products by means of collecting or inserting known.
- the conveying path of the printed products between successive feeders is irregularly helical in the drum-shaped devices of the most recent product generations, alternating in each case without axial feed with areas with axial feed.
- feeders or other processing stations
- the printed products to be produced are stored on saddle-shaped carrier.
- the sequence with which the individual partial products, respectively the main product, are combined usually corresponds to the sequence in which the successive feeders are equipped with the products. Within a device or drum, in known methods and devices, this sequence can not be changed within a single pass.
- a printed product which consists, for example, of a news magazine accumulated and stapled in a saddle stitching drum with an inner folded leaflet, can currently only be produced by inserting the leaflet after stapling the news magazine, stapling it after collecting, and then folding the folded product into a further processing step is inserted.
- a through-feed drum is known in which at a first feed point a first folded printed product, for example a main product, with its fold is introduced into a pocket-shaped receiving part of a cell wheel and opened in the course of a revolution of the cell wheel, the printed product and offset to the next in the axial direction arranged feeding point is promoted. At this next feed point, another folded printed product is inserted into the first opened printed product. It is described that further printed products are inserted into the first open printed product at further downstream feed points, the already inserted printed product being opened in each case in order to enable the insertion of the next following printed product.
- the multi-part end products or products thus formed thus have an outer part first fed into the insertion drum and at least one inner part arranged therein.
- the order or sequence of the products in the finished product is of the order, respectively the placement of the feeders set.
- one of a third feed device in the sequence can not come to rest as the main product below the partial products inserted by a first and second feed device.
- the flexibility of the device in producing the printed products is limited accordingly.
- a method and a device are known with which other types of multipart printed products than previously known can be produced and known printed products can be joined together in other ways.
- at least an inner part and an outer part are not assembled together by collecting ie to a final product, the folded outer part is placed at the end with its opposite the fold open side edge ahead astride the inner part.
- internal parts can be assembled in any way. For example, there is a possibility that the inner parts are collected ie, or inserted into each other. But it is also possible that an inner part or more joined inner parts, another inner part is stored astride, and optionally at least one further inner part is added laterally.
- the outer part is then placed astride all the assembled inner parts.
- the method thus enables the production of printed products, in each of which the fold opposite the open side edge of an inner part runs along the fold of the outer part.
- the transport of the several differently oriented internal parts or partial products in the axial direction along the translational conveying path, which is also superimposed in the drum of the rotary component is not without problems.
- the method and the device according to the EP 454343 already offer a high degree of flexibility in the compilation of end products, a product in which the sequence of the partial products in the final product depends on the sequence of the Feeding deviates in the conveying direction along the conveyor line, but can not be realized here.
- the CH 584153 shows a "classic insertion drum” for insertion of printed products, which revolves around a single axis.
- the central element of the insertion drum is the horizontal-axis elongated cellular wheel with axially successive sections.
- the cellular wheel is characterized in that the inserted printed sheets describe not only a two-dimensional path but a helical path, ie a spatial curve.
- feed means for example roller conveyors which are formed in connection with printing elements, the printing sheets are moved along the axis from section to section and so complete, but still unstiffened printed products formed, which are removed at the end of the drum at a sampling point.
- a plug-in and collection drum which can be used in particular for inserting at least one precursor into a folded main product.
- collecting could also be carried out from the inside to the outside, wherein at one end of the cell wheel the innermost section and subsequently the further outward section must be fed one after the other.
- the folded sheets can be collected from the inside to the outside on supports and conveyed on a helical or helical line about the central axis, wherein the signatures from input to input location by means of Feed means are moved.
- the printed sheets are preferably fed continuously to the supports by means of so-called staple transporters.
- a high processing speed is achieved by a continuous transfer of the signatures from the staple transporters and by moving the signatures from compartment to compartment of the cell wheel.
- the specialist also counts circulation collectors, as for example from the EP 0095603 are known, the rotary collection technique too.
- a two-axis circulating saddle stitcher forms the central element of the device instead of a drum.
- mooring stations or other feeders can be used to feed the rotating receiving saddles.
- Feed conveyors are described with grippers, which are fastened to each other at a circumferential traction member spaced from each other and their delivery areas extend substantially in the same direction as the conveying direction of the accumulation conveyor.
- the known rotationally operating devices and methods have in common that the main and / or partial products to be conveyed in the drum with respect to the radial component of the conveying direction aligned transversely to the conveying path bearing edge and with respect to the axial or translational component of the conveying direction along or aligned parallel to the conveying direction are.
- a processing drum having means for processing printed products are for example from the EP-A 0341425 .
- EP-A 0341424 and EP-A 0341423 are for example from the EP-A 0341425 .
- EP-A 0341424 and EP-A 0341423 are for example from the EP-A 0341425 .
- EP-A 0341424 and EP-A 0341423 are for example from the EP-A 0341425 .
- EP-A 0341424 and EP-A 0341423 as well as the corresponding US patents US 5052667 .
- US 5052666 and US 4981291 By means of these devices, folded printed products are collected by stacking them one upon the other on the wall elements of the processing drum and collecting the collected printed products, if necessary or stapling the printed products in the compartments of the processing drum by juxtaposing or inserting printed products into other folded printed products.
- the execution of certain processing steps on the printed products or the addition of additional products to the printed products is no longer proposed in the processing drum, but in a concentricity.
- the printed products keep their state unchanged during the transfer from the processing drum to the concentricity and from the concentricity back to the processing drum. Since the concentricity can be guided along a practically arbitrary trajectory, the possibility for the most diverse processing steps in the area of the concentricity is given outside the actual processing drum.
- the concentricity offers, in particular, the possibility of removing the printed products for carrying out special processing steps or feeding additional products from the processing drum and returning them to the processing for further processing.
- FIG. 9 shows an embodiment in which, in one processing device, three processing drums are connected to one another by two circulations. The transfer of the printed products from one processing drum to the next or the removal of the printed products from a processing drum, takes place by means of revolutions.
- the order of the printed products in the finished printed product is furthermore determined by the sequence of the feed devices along the conveyor line.
- the collection direction that is, the fixed direction of the sequential arrangement of the products in the finished product, break through, change or turning back.
- a magazine ieS
- any known saddle-stitching drum then staple it and then insert a folder in the same drum.
- all known collection drums e.g. can be collected according to the specified sequence only from the inside to the outside.
- all known insertion drums can be inserted along the conveying path only from the outside inwards.
- Another object of the invention is to allow a change in the composition of the printed product with little effort.
- printed products can be produced in one and the same processing drum, in which printed products along the conveying path in the drum are combined from outside to inside and from the inside to the outside (iwS).
- the axial sequence of the feeders along the drum determined thanks to the present invention no longer the order of the partial products in the finished product.
- the present invention allows to break this sequence and to collect sections from the inside to the outside, this collecting from inside to outside, so to speak, while maintaining the position of the supplied products, directed with the fold to the drum axis takes place.
- the invention makes it possible to supplement the collection from the inside to the outside by one or more collecting steps from outside to inside.
- the collection from the outside to the inside again takes place without the position of the supplied products, with the fold directed away from the drum axis, having to be changed.
- a leaflet is to be inserted.
- a saddle stitching drum to a number of signatures are in a known manner on a saddle-shaped carrier in advance transport to a plurality of feed stations, each associated with a drum section, and if necessary with a stapler, as for example from EP-A 0546326 is known, stapled.
- stapled products are conveyed out of the drum transversely to the axial direction and fed to a secondary conveying device, preferably to a staple conveyor with an initial-side withdrawal and an end-side return device.
- a push-in drum it is possible to collect from the outside to the inside so that several partial products are collected from the outside inward along a conveying path, then taken out of the drum in a subsequent section by means of a storage conveyor, stapled in the storage loop and locked into the storage loop a second next section be led back into the drum.
- a main product or an envelope is inserted into the now unoccupied V-shaped compartments and promoted in the subsequent section of the drum, in which it is kept open or open and is ready to receive the previously stapled partial products.
- the stapled partial products can be glued into the envelope.
- the end product is a magazine with an inner part made of partial products, which are collected in a known way from the outside inwards and in which the envelope and stapled partial products are inversely collected from the inside to the outside.
- the thin cover sheets can be avoided with the method described above according to the present invention that the thin sheet must be promoted throughout the drum. The risk of it collapsing or being crushed can therefore be greatly reduced.
- both collection directions without the orientation of the products must be swept with respect to the drum axis.
- the combing of the withdrawn partial products back onto the drum supports rotating with the drum can be achieved, for example, by means of the method and apparatus as described in US Pat EP-A 0600216 or EP-A 0647382 are revealed, accomplish.
- the closed, folded printed products are held in hanging position at their fold by a staple of a conveyor and transported supported in their end remote from the fold.
- the printed products With the help of a screw-like piercing element, the printed products are opened, that is, the two product legs are moved away from each other and released on both sides over the intended for recording saddle from the clip.
- the person skilled in the art knows various other methods in which the products to be fed can be opened by means of folding grippers or suction grippers.
- the subsidized products in the secondary conveyor are not closed, but actively kept open by appropriate means. This can be accomplished, for example, by each of a trailing leg of a first product in the conveying direction is held together by clamping elements together with a leading leg of a subsequent second product.
- Such approaches to open product transport are for example from EP-A 1809557 known.
- an edge of the conveyed products leading along the surface line in the conveying direction is in turn leading in the conveying direction during return conveying.
- the orientation of the products in the feeders arranged along the main conveying path, that is along the drum need not be changed.
- Each product retains its orientation, right down to the finished product, regardless of whether it passes through a secondary production route or not.
- the alignment with respect to the conveying direction along the generating line plays a decisive role, in particular when processing multiply folded folded sheets. If, for example, the leading in the conveying direction along the generatrix folded edge is a folded edge, which remains even after the trimming in the final product.
- the intermediate products previously produced in the drum are preferably taken either in the region of the lower run or conveyed in a simple space curve while maintaining the conveying direction along the surface line to the upper run in a downstream drum section.
- a projection in the direction of the drum axis in the simplest case, only an arc of 180 ° is passed through. If the products are discharged in the upper part of the run and returned downstream again in the upper part of the run, then in the simplest case, at least a complete arc of 360 ° must be traveled in the auxiliary conveying section.
- the direction of rotation of the secondary conveyor track with respect to the drum axis can be chosen in the simpler case in the opposite direction to the direction of rotation of the drum. If the secondary conveyor line is guided around the drum, the direction of rotation of both can be the same.
- the devices and methods according to the present invention are preferably also used in the production of individualized printed products. They make it possible to achieve an almost arbitrary degree of individualization of the multi-part printed products to be produced with minimal procedural and plant-specific additional expenditure compared to existing systems.
- the degree of individualization of the products to be manufactured extends to a completely addressee-specific magazine or newspaper, in which the order of the individual collected products in the finished product is selected according to a previously known subscriber profile.
- the sports federation can be ordered outside as the main product
- the sports federation can be relocated inside.
- the execution of the products in the secondary conveyor line does not necessarily have to be done in a separate drum section, but can certainly be done for example in the same drum section in which, for example, a partial product was previously supplied.
- the return can be accomplished in a drum section, in which subsequently still another product is supplied or a processing step is performed.
- a "separate" drum section is to be assigned in the following but in each case to each input, output and return step.
- Fig. 1 shows a device 1 for processing printed products P1 with a continuously driven about a horizontal axis of rotation A in the direction of rotation D processing drum 10.
- a wheel- or roller-like support member is arranged, protrude from the radial wall elements 12 in the direction towards the outside and form saddle-shaped supports 20 with their radially outer ends, which extend parallel to the axis of rotation A and define a cylindrical outer surface.
- the supports 20 are distributed uniformly in the circumferential direction of the processing drum 10 and comprise means for moving the deposited on them printed products in the axial direction F, ie in the direction of the generatrix. Since this linear displacement of the products is superimposed by the rotational movement of the drum, the products to be processed are actually conveyed over the indicated helical or helical space curve in the drum. With insertion drums, separate compartments 13 are accordingly formed between the longitudinal wall elements 12.
- a first sub-product P1 has been placed by a first not shown feeder 40, for example by a chain conveyor in a first drum section 14 on one of the saddle-shaped pads, their rotation about the cylinder axis A with simultaneous continuous displacement in the direction of the generatrix line in a conveying direction
- a feed device also not shown, as is known from collecting from the inside to the outside.
- the two partial products are conveyed astride one another in the subsequent third drum section 16 in which a further product is supplied.
- the three astride superimposed sub-products are further promoted along the helical conveyor curve in the section 17 and stapled together on the way there by a not shown stapler.
- the stapled products are guided out of the drum in the region of the lower run of the drum. This is done, for example, by means of a discharge device 51, which forms the first section of a secondary conveyor line 50 according to the invention.
- a discharge device 51 which forms the first section of a secondary conveyor line 50 according to the invention.
- a fourth partial product is deposited on the now unoccupied saddle-shaped support with a further feed device 44, which comes after the return of the previously stapled product from the secondary conveyor section 50 below this, ie based on the product to be produced inside.
- FIG. 2 According to a further embodiment of the present invention in the Aus dirty-section 17 on the upper run of the drum attacking chain conveyor 61 indicated that removes the previously collected in sections 14 to 16 and stapled products from the drum and along a helical space curve 62 to the return conveyor in the penultimate Drum section 19 transported.
- the helical space curve 62 ensures that the leading edge in the conveying direction of the conveyed products when returning by means of return conveyor 63 is again leading in the conveying direction.
- FIGS. 4 and 5 Based on the simple schematic representations of FIGS. 4 and 5 essential features of a collection according to the invention are again to be shown step by step.
- the known collection method according to the FIG. 4 is in the FIG. 5 a novel method according to an advantageous embodiment of the invention compared.
- FIG. 4 In the scheme of FIG. 4
- a conventional collection process is shown in which four printed products P1 to P4 are successively collected in four sections of a collecting drum, not shown, from the inside to the outside.
- the description of the correct relative position of the individual products to one another and their position in the drum was dispensed with.
- the time sequence during collection was attempted in four drum sections or segments S1 to S4, which are arranged along the axial main conveying direction F, that is to say parallel to the drum axis.
- Four printed products P1 to P4 to be joined together are respectively arranged in the upper half of the figure and are fed one after the other in the exactly predetermined sequence 1 to 4 by means of a feed device, not shown, of the drum, so that the product to be created gradually over time and over the conveyor line is collected from the inside to the outside.
- the embodiment of the method according to the invention offers considerably more possibilities, as is shown in the FIG. 5 is shown.
- four printed products P1 to P4 are processed into a printed product in a collecting drum ieS.
- the product P4 marked with a dot.
- three products P1, P2 and P3 for the partial product T3 are collected in a known manner from the inside to the outside.
- This partial product T3 can be stapled or untied out of the drum.
- the removal of the Ranracenden products in the devices and methods according to the present invention preferably takes place transversely to the conveying direction F.
- the partial products are not displaced in the direction F, so that the approximately tangential discharge from the drum can take place undisturbed by a displacement in the axial direction.
- the collected partial products T3 experience no acceleration in a direction other than the tangential Wegholdcardi when running.
- the stapled partial products T3 are conveyed, as described above, along a helical space curve from the secondary conveyor 70 past the segment 17 to the segment 18.
- sub-products P4 are fed to the saddles, which are no longer occupied, of the collecting drum, onto which sub-products T3 can be deposited in the following section 18.
- FIG. 5 dashed line the course of the conveyor curve of the products P1 to P3 is indicated within the collection drum.
- a transport path from segment 16 to segment 17 within the drum is not shown, but of course in the collection drum Functionally available. Should it be desired, the secondary conveyor section can be deactivated at any time, and products can be collected in the P1->P2->P3-> P4 sequence in a previously known manner.
- FIG. 3 a device for processing printed products according to a further embodiment of the invention is shown in a view from above.
- the heart of the system is a collecting stapling drum which is essentially known from the company Ferag AG and which can also be referred to as a folding sheet transport cylinder.
- On the circumference of the drum up to 40 busbars are mounted as axially parallel generators.
- the operating units in the form of four feed stations 40, 42, 43 and 44 are located above the drum and are in turn part of four bar feeders 41 ', 42', 43 'and 44' as known from the company Ferag AG.
- a partial product collected from inside to outside is produced, which is stapled by a stapler 45 in the transition area between the drum section 16 and 17.
- the partial product is dispensed in section 17 in the region of the lower run of the drum onto a belt conveyor 46. This closes the partial product, so that it can be promoted away from the drum in a proper scale flow.
- the discharge device is in the example shown, the belt conveyor 71, which forms the first part of the secondary conveyor section 70. From belt conveyor 71, the products coming out of the drum are transferred to a staple conveyor 72 in advance of the fold. In the staple transporter 72, each printed product is held by a staple in the region of the fold and along the sub-conveying path 70 away from the drum, up in an arc across the rod feeder 44 'in the direction of the main conveying direction F and then in approximately tangential direction 76 to a return region returned over the drum.
- the partial products are opened and placed astride the printed sheets, which in the section 18 from the feeder 44 '. as new innermost products have been deposited on the saddle-shaped pads of the drum.
- the path conveyor 91 which is also a staple conveyor in the illustrated embodiment.
- the segments 14 to 20 of the processing drum preferably have the same lengths in all embodiments of the drums according to the invention, measured in the direction of the drum axis.
- the finished product was made from the inside to the outside with a combination of classic internal-to-outside and in-side insertion, and the delivery sequence of the products in the drum does not reflect the sequential arrangement of the products in the finished product.
- drums have a sufficient number of sections, they can be designed in such a way that the conventional collection and insertion methods can be combined repeatedly with the new inverse methods.
- the variability in the composition of the products there are only a few limits.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Collation Of Sheets And Webs (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
- Feeding Of Articles By Means Other Than Belts Or Rollers (AREA)
Description
Die vorliegende Erfindung liegt auf dem Gebiet des Sammelns und Bearbeitens von mehrteiligen Druckprodukten und betrifft eine Einrichtung zum Sammeln von Druckprodukten gemäss den Merkmale des Oberbegriffs des Patentanspruches 1 und ein Verfahren zum Herstellen von Druckerzeugnissen mit den Merkmalen des Oberbegriffs des Patentanspruches 10.The present invention is in the field of collecting and processing of multi-part printed products and relates to a device for collecting printed products according to the features of the preamble of claim 1 and a method for producing printed products having the features of the preamble of
Derartige Verfahren werden verwendet, um beliebige Druckereierzeugnisse, insbesondere Zeitungen und Zeitschriften, in jeweils gewünschter Weise aus unterschiedlichen Druckprodukten, insbesondere aus Haupt und Teilprodukten oder Bogen, zusammenzustellen.Such methods are used to compose any printed products, in particular newspapers and magazines, in any desired manner from different printed products, in particular from main and partial products or sheets.
in der Druckweiterverarbeitung wird der Begriff Sammeln im weiteren Sinn (i.w.S.) oft als Überbegriff für das Zusammentragen, das Einstecken sowie das Sammeln im engeren Sinne verwendet. Unter Sammeln im engeren Sinne ist dabei - im Gegensatz zum Einstecken - das sequentielle Übereinanderlegen von Teilprodukten, zum Beispiel von Falzbogen zu verstehen, bei dem die Teilprodukte in einer vorbestimmten Reihenfolge nacheinander auf sattelförmige Auflagen abgelegt werden. Bei diesem Sammeln im engeren Sinne (im Folgenden als Sammeln i.e.S. bezeichnet) wird von innen nach aussen gesammelt, da das Teilprodukt, das im fertigen Druckerzeugnis innen liegt, als erstes Teilprodukt auf die Auflagen abgelegt wird. Im Gegensatz dazu wird unter Einstecken das Sammeln von aussen nach innen verstanden. Dem Fachmann sind verschiedenste Verfahren zur Herstellung mehrteiliger Druckprodukte mittels Sammeln oder Einstecken bekannt.In post-processing, the term collecting in the wider sense (i.w.S.) is often used as an umbrella term for collating, inserting and collecting in the narrower sense. Collecting in the narrower sense is - in contrast to insertion - the sequential superimposition of sub-products to understand, for example, signatures, in which the sub-products are stored in a predetermined order sequentially on saddle-shaped pads. This collection in the narrower sense (hereinafter referred to as collection, ie. S) is collected from the inside to the outside, since the partial product, which lies inside the finished printed product, is deposited as the first partial product on the pads. In contrast, insertion is understood to mean collection from outside to inside. The person skilled in various methods for producing multi-part printed products by means of collecting or inserting known.
Zur Herstellung derartiger Druckprodukte in Hochleistungsverfahren haben sich seit Jahren Sammeln- und Einstecktrommeln der Ferag AG im Markt bewährt. Bei diesen Trommeln werden beim Sammeln sattelförmige Träger, beim Einstecken V-förmige Abteile kontinuierlich an einer Mehrzahl von Zugabe- oder Zuführstellen vorbeigeführt und an jeder Zuführstelle wird mittels Zuführeinrichtungen üblicherweise ein weiteres Teilprodukt oder das Hauptprodukt, beispielsweise ein weiterer Falzbogen, zum entstehenden Produkt zugegeben. Beim Sammeln i.e.S. wird dabei üblicherweise mit einem innersten gefalteten Bogen, beim Einstecken mit einem äussersten gefalteten Bogen oder Hauptprodukt begonnen.For the production of such printed products in high-performance processes, collecting drums and insert drums from Ferag AG have proven their worth on the market for years. Become with these drums when collecting saddle-shaped carrier, when inserting V-shaped compartments continuously past at a plurality of addition or supply points and at each feed is usually another sub-product or the main product, such as another folded sheet added to the resulting product by means of feeders. When collecting ie it is usually started with an innermost folded sheet, when inserting with an outermost folded sheet or main product.
Mit den bekannten Hochleistungs-Einrichtungen sind derzeit Leistungen von 40'000 bis über ca. 80'000 Druckereierzeugnisse pro Stunde herstellbar. Der Förderpfad der Druckprodukte zwischen den aufeinander folgenden Zuführeinrichtungen, die oft als Anleger bezeichnet werden, oder anderen Bearbeitungsstationen verläuft in den trommelförmigen Vorrichtungen der jüngsten Produktgenerationen unregelmässig schraubenförmig, wobei sich jeweils Bereiche ohne axialen Vorschub mit Bereichen mit axialem Vorschub abwechseln. Bei Sammelvorrichtungen i.e.S., wie den Sammelhefttrommeln der Ferag AG, wie sie zum Beispiel aus der
Die Möglichkeit, Teilprodukte in frühen Prozessstadien ausserhalb der Sammelvorrichtung vorzubereiten, zum Beispiel zu kleben oder zu heften, ist bekannt, wird heute aber immer noch in relativ geringem Mass ausgenutzt. Einige Gründe für die Abneigung der Fachleute gegen das Zusammentragen von bereits vorgängig bearbeiteten Teilprodukten sind in der
Ein Druckereierzeugnis, das zum Beispiel aus einem in einer Sammelhefttrommel gesammelten und gehefteten Nachrichtenmagazin mit einem innenliegenden Faltprospekt besteht, kann derzeit nur hergestellt werden, indem der Faltprospekt nach dem Heften des Nachrichtenmagazins in dieses eingesteckt wird, nach dem Sammeln geheftet wird und das Faltprodukt anschliessend in einem weiteren Bearbeitungsschritt eingesteckt wird.A printed product, which consists, for example, of a news magazine accumulated and stapled in a saddle stitching drum with an inner folded leaflet, can currently only be produced by inserting the leaflet after stapling the news magazine, stapling it after collecting, and then folding the folded product into a further processing step is inserted.
Für den Fachmann sind die Begriffe Haupt- und Teilprodukt in Zusammenhang mit den vorgängig erwähnten Arten des Sammelns i.e.S. und Einsteckens eindeutig belegt und er kennt aus dem Stand der Technik die jeweilige relative Lage der Produkte zueinander, deren Ausrichtung im Produktionsprozess und die zeitliche Abfolge ihrer Zuführung.Those skilled in the art will recognize the terms main and sub-product in the context of the aforementioned types of collection, e.g. and Einsteckens clearly occupied and he knows from the prior art, the respective relative position of the products to each other, their orientation in the production process and the timing of their supply.
Aus der
Aus der
Für das Verständnis der vorliegenden Erfindung ist es von Bedeutung, die Gemeinsamkeiten und die Unterschiede der rotativen Sammelvorrichtungen, das heisst der Sammeltrommeln i.e.S. und Einstecktrommeln und die bei den bekannten rotativen Verfahren vorliegenden Einschränkungen kurz zu betrachten. Anhand einiger nachfolgend beschriebener Ausführungsformen wird der Stand der Technik der rotativen Sammelprinzipien dargelegt.For the understanding of the present invention, it is important to understand the similarities and differences of the rotary collecting devices, that is, the collection drums, respectively. and insertion drums and the limitations present in the known rotary methods briefly. On the basis of some embodiments described below, the prior art of the rotary collecting principles is set forth.
Die
In der
Den bekannten rotativ arbeitenden Vorrichtungen und Verfahren ist gemeinsam, dass die zu fördernden Haupt- und/oder Teilprodukte in der Trommel hinsichtlich der radialen Komponente der Förderrichtung mit quer zum Förderweg ausgerichteter Auflagekante und hinsichtlich der axialen oder translativen Komponente der Förderrichtung längs oder Parallel zur Förderichtung ausgerichtet sind.The known rotationally operating devices and methods have in common that the main and / or partial products to be conveyed in the drum with respect to the radial component of the conveying direction aligned transversely to the conveying path bearing edge and with respect to the axial or translational component of the conveying direction along or aligned parallel to the conveying direction are.
Weitere, eine Verarbeitungstrommel aufweisende Einrichtungen zum Verarbeiten von Druckereiprodukten sind beispielsweise aus der
Es wurde bereits in der
In der
In einer bevorzugten Ausführungsformen gemäss der Figur 8 ist in der
In der Figur 9 ist eine Ausführungsform gezeigt, in der in einer Verarbeitungseinrichtung drei Verarbeitungstrommeln durch zwei Umläufe miteinander verbunden sind. Die Überführung der Druckereiprodukte von der einen Verarbeitungstrommel zur nächsten oder das Wegführen der Druckereiprodukte von einer Verarbeitungstrommel, erfolgt jeweils mittels Rundläufen.FIG. 9 shows an embodiment in which, in one processing device, three processing drums are connected to one another by two circulations. The transfer of the printed products from one processing drum to the next or the removal of the printed products from a processing drum, takes place by means of revolutions.
Die in der
Bei keiner der bekannten Hochleistungs-Sammelvorrichtungen im weiteren Sinne lässt sich in nur einer Vorrichtung die Sammelrichtung, das heisst die fest vorgegebene Richtung der sequentiellen Anordnung der Produkte im fertigen Erzeugnis, durchbrechen, ändern oder umkehren. Es lässt sich beilspielsweise in keiner bekannten Sammelhefttrommel eine Zeitschrift sammeln (i.e.S.), heften und anschliessend in der Selben Trommel noch ein Falzprospekt einstecken.In none of the known high-performance collection devices in the broader sense can in a single device, the collection direction, that is, the fixed direction of the sequential arrangement of the products in the finished product, break through, change or turning back. For example, it is not possible to collect a magazine (ieS) in any known saddle-stitching drum, then staple it and then insert a folder in the same drum.
Bei allen bekannten Sammeltrommeln i.e.S. kann entsprechend in der vorgegebenen Sequenz nur von innen nach aussen gesammelt werden. Bei allen bekannten Einstecktrommeln lässt sich entlang des Förderpfads nur von aussen nach innen einstecken.In all known collection drums, e.g. can be collected according to the specified sequence only from the inside to the outside. In all known insertion drums can be inserted along the conveying path only from the outside inwards.
Es ist daher die Aufgabe der vorliegenden Erfindung, eine Vorrichtung und ein Verfahren zum Verarbeiten von Druckprodukten mittels Sammeln, Transportieren, optionalem Heften oder Kleben und weiteren optionalen Bearbeitungsschritten zur Verfügung zu stellen, die die Nachteile der bekannten Vorrichtungen und Verfahren vermeiden und zudem eine wesentlich höhere Flexibilität beim Zusammenstellen der herzustellenden Druckerzeugnisse erlaubt. Dies soll ermöglicht werden, ohne dass bei der Qualität des Produktionsergebnisses Abstriche gemacht werden müssen und ohne dass die hohen Verarbeitungsgeschwindigkeiten reduziert werden müssen.It is therefore the object of the present invention to provide an apparatus and a method for processing printed products by means of collecting, transporting, optional stapling or gluing and further optional processing steps which avoid the disadvantages of the known devices and methods and also a substantially higher Flexibility in assembling the printed products to be produced allowed. This is to be made possible without sacrificing the quality of the production result and without having to reduce the high processing speeds.
Eine weitere Aufgabe der Erfindung besteht darin, eine Änderung der Zusammensetzung des Druckerzeugnisses mit niedrigem Aufwand zu ermöglichen.Another object of the invention is to allow a change in the composition of the printed product with little effort.
Diese Aufgabe wird gemäss der vorliegenden Erfindung durch eine Vorrichtung mit den Merkmalen des kennzeichnenden Teils des Anspruches 1 und ein Verfahren mit den Merkmalen des Anspruches 10 gelöst.This object is achieved according to the present invention by a device having the features of the characterizing part of claim 1 and a method having the features of
Mit dem erfindungsgemässen Verfahren können in ein und derselben Verarbeitungstrommel Druckerzeugnisse hergestellt werden, bei denen Druckprodukte entlang des Förderpfades in der Trommel kombiniert von aussen nach innen und von innen nach aussen gesammelt (i.w.S.) werden. Die axiale Abfolge der Zuführeinrichtungen entlang der Trommel bestimmt dank der vorliegenden Erfindung nicht mehr länger die Reihenfolge der Teilprodukte im fertigen Erzeugnis. In Einstecktrommeln, in denen auf bekannte Weise von aussen nach innen gesammelt wird, erlaubt es die vorliegende Erfindung, diese Abfolge zu durchbrechen und abschnittsweise von innen nach aussen zu sammeln, wobei dieses Sammeln von innen nach aussen sozusagen unter Beibehaltung der Stellung der zuzuführenden Produkte, mit dem Falz zur Trommelachse gerichtet, erfolgt.With the method according to the invention, printed products can be produced in one and the same processing drum, in which printed products along the conveying path in the drum are combined from outside to inside and from the inside to the outside (iwS). The axial sequence of the feeders along the drum determined thanks to the present invention no longer the order of the partial products in the finished product. In insertion drums, in which is collected in a known manner from the outside inwards, the present invention allows to break this sequence and to collect sections from the inside to the outside, this collecting from inside to outside, so to speak, while maintaining the position of the supplied products, directed with the fold to the drum axis takes place.
Bei Sammeltrommeln im engeren Sinne ermöglicht die Erfindung das Sammeln von innen nach aussen durch einen oder mehrere Sammelschritte von aussen nach innen zu ergänzen. Das Sammeln von aussen nach innen erfolgt dabei wiederum ohne dass die Stellung der zugeführten Produkte, mit dem Falz von der Trommelachse weg gerichtet, geändert werden muss.With collecting drums in the narrower sense, the invention makes it possible to supplement the collection from the inside to the outside by one or more collecting steps from outside to inside. The collection from the outside to the inside again takes place without the position of the supplied products, with the fold directed away from the drum axis, having to be changed.
Anhand einer einfachen Ausführungsform einer Sammelhefttrommel soll die erfinderische Grundidee des inversen Sammelns genauer dargelegt werden. In ein geheftetes Druckerzeugnis soll ein Faltprospekt eingefügt werden. In einer Sammelhefttrommel werden dazu eine Anzahl von Druckbögen auf bekannte Weise auf einem sattelförmigen Träger beim Vorbeitransport an mehreren Zuführstationen, die jeweils einem Trommelabschnitt zugeordnet sind, gesammelt und bei Bedarf mit einem Heftapparat, wie er zum Beispiel aus der
Bei einer Einstecktrommel kann, wie bekannt, von aussen nach innen gesammelt werden, so dass zum Beispiel entlang eines Förderpfades mehrere Teilprodukte von aussen nach innen gesammelt werden, in einem anschliessenden Abschnitt wiederum mittels einer Speicherfördereinrichtung aus der Trommel entnommen, in der Speicherschlaufe geheftet und in einem übernächsten Abschnitt zurück in die Trommel geführt werden. Im zwischenliegenden Abschnitt wird zum Beispiel jeweils ein Hauptprodukt oder ein Umschlag in die nun nicht belegten V-förmigen Abteile eingesteckt und in den nachfolgenden Abschnitt der Trommel gefördert, in dem er geöffnet oder offen gehalten wird und zum Empfang der vorgängig zusammengehefteten Teilprodukte bereit steht. In bevorzugten Ausführungsformen lassen sich die zusammengehefteten Teilprodukte in den Umschlag einkleben. Dazu wird eine ausreichende Menge Klebstoff in den Innenfalz des Umschlags am Grunde des V-förmigen Abteils eingebracht, bevor die gehefteten Teilprodukte eingesteckt werden. Die Klebestellen lassen sich gemäss bevorzugter Ausführungsformen auch auf dem Teilprodukt anbringen. Das Enderzeugnis ist eine Zeitschrift mit einem Innenteil aus Teilprodukten, die auf bekannte Weise von aussen nach innen gesammelt sind und bei der Umschlag und geheftete Teilprodukte in inverser Weise von innen nach aussen gesammelt sind. Insbesondere bei dünnen Umschlagbögen lässt sich mit dem oben beschriebenen Verfahren gemäss der vorliegenden Erfindung vermeiden, dass der dünne Bogen durch die ganze Trommel gefördert werden muss. Das Risiko, dass er dabei zusammensackt oder gestaucht wird, lässt sich somit stark reduzieren.As is known, in the case of a push-in drum, it is possible to collect from the outside to the inside so that several partial products are collected from the outside inward along a conveying path, then taken out of the drum in a subsequent section by means of a storage conveyor, stapled in the storage loop and locked into the storage loop a second next section be led back into the drum. In the intermediate section, for example, a main product or an envelope is inserted into the now unoccupied V-shaped compartments and promoted in the subsequent section of the drum, in which it is kept open or open and is ready to receive the previously stapled partial products. In preferred embodiments, the stapled partial products can be glued into the envelope. For this purpose, a sufficient amount of adhesive in the inner fold of the envelope at the bottom of the V-shaped compartment is introduced before the stapled sub-products are inserted. The splices can be according to preferred embodiments also attach to the sub-product. The end product is a magazine with an inner part made of partial products, which are collected in a known way from the outside inwards and in which the envelope and stapled partial products are inversely collected from the inside to the outside. Especially with thin cover sheets can be avoided with the method described above according to the present invention that the thin sheet must be promoted throughout the drum. The risk of it collapsing or being crushed can therefore be greatly reduced.
Im Gegensatz zu bisher bekannten Verfahren, bei denen die Haupt-, Teil- und Vorprodukte in einer Sammeltrommel nur entweder in Sammelrichtung von innen nach aussen oder von aussen nach innen gesammelt werden konnten, lassen sich mittels der Vorrichtungen und der Verfahren gemäss der vorliegenden Erfindung beide Sammelrichtungen kombinieren, ohne dass die Ausrichtung der Produkte in Bezug auf die Trommelachse gekehrt werden muss.In contrast to previously known methods in which the main, partial and intermediate products in a collecting drum only either in the collecting direction from the inside to the outside or from outside could be collected inside, can be combined by means of the devices and the method according to the present invention, both collection directions, without the orientation of the products must be swept with respect to the drum axis.
Entgegen der bisher bekannten Lehre lässt sich in einer einzigen Sammeltrommel nun nicht mehr nur in der Sequenz P1-> P2-> P3 sammeln, die der Sequenz der Produkte in den aktiven Zuführeinrichtungen entspricht, sondern es lässt sich durch Einsatz einer erfindungsgemässen Nebenförderstrecke die Produktsequenz P3-> P1-> P2 herstellen, ohne dass Produkte in den Zuförderern ausgetauscht werden müssen. Je höher die Anzahl der zu sammelnden Produkte ist, desto höher sind die Variationsmöglichkeiten.Contrary to the teachings known so far, it is no longer possible to collect in a single collection drum only in the sequence P1-> P2-> P3, which corresponds to the sequence of the products in the active feed devices, but the product sequence P3 can be achieved by using a secondary conveying line according to the invention -> P1-> P2 without having to replace products in the feeders. The higher the number of products to be collected, the higher are the possible variations.
Diese Teilprodukte werden in der Speicherschlaufe vorzugsweise mit bekannten Klammerförderern gefördert, auch wenn dies bedeutet, dass die zu fördernden Produkte dabei geschlossen werden müssen. Beim Sammeln i.e.S. bedeutet dies, dass die Produkte vor dem Rückführen in die Sammeltrommel wieder geöffnet werden müssen.These partial products are preferably conveyed in the storage loop with known staple conveyors, even if this means that the products to be conveyed must be closed. When collecting, rather than This means that the products must be reopened before returning to the collection drum.
Das Einkämmen der entnommenen Teilprodukte zurück auf die mit der Trommel rotierenden Trommelauflagen lässt sich zum Beispiel mittels Verfahren und Vorrichtung, wie sie in der
Gemäss weiterer Ausführungsformen werden die im Nebenförderer geförderten Produkte nicht geschlossen, sondern aktiv von entsprechenden Mitteln offen gehalten. Dies kann zum Beispiel dadurch bewerkstelligt werden, dass jeweils ein nachlaufender Schenkel eines in Förderrichtung ersten Produktes zusammen mit einem vorlaufenden Schenkel eines nachfolgenden zweiten Produktes gemeinsam von Klemmelementen gehalten wird. Solche Ansätze zum geöffneten Produkttransport sind zum Beispiel aus der
Gemäss weiterer bevorzugter Ausführungsformen wird sicher gestellt, dass eine in Förderrichtung entlang der Mantellinie führende Kante der ausgeförderten Produkte beim Rückfördern wiederum in Förderrichtung führend ist. Bei diesen Ausführungsformen muss die Orientierung der Produkte in den, entlang des Hauptförderweges, das heisst entlang der der Trommel, angeordneten Zuführeinrichtungen nicht geändert werden. Jedes Produkt behält seine diesbezügliche Ausrichtung bis in das Enderzeugnis bei, unabhängig davon, ob es einen Nebenförderweg durchläuft oder nicht. Die Ausrichtung hinsichtlich Förderrichtung entlang der Mantellinie spielt insbesondere bei der Verarbeitung mehrfach gebrochener Falzbogen eine entscheidende Rolle. Falls zum Beispiel die in Förderrichtung entlang der Mantellinie führende Falzkante eine Falzkante ist, die auch nach dem Beschnitt im Enderzeugnis bestehen bleibt.According to further preferred embodiments, it is ensured that an edge of the conveyed products leading along the surface line in the conveying direction is in turn leading in the conveying direction during return conveying. In these embodiments, the orientation of the products in the feeders arranged along the main conveying path, that is along the drum, need not be changed. Each product retains its orientation, right down to the finished product, regardless of whether it passes through a secondary production route or not. The alignment with respect to the conveying direction along the generating line plays a decisive role, in particular when processing multiply folded folded sheets. If, for example, the leading in the conveying direction along the generatrix folded edge is a folded edge, which remains even after the trimming in the final product.
In einfachen Ausführungsformen könnte in einem oberen Bereich des Trums ausgefördert und nach hängendem Durchlaufen einer im wesentlichen U-förmigen Nebenförderstrecke in einem stromabwärts angeordneten Trommelabschnitt auf die inzwischen gesammelten Produkte abgelegt/respektive bei einer Einsteckvorrichtung in diese eingesteckt werden. Durch die einfache U-förmige Neben-Förderstrecke wird die Orientierung hinsichtlich der Förderrichtung entlang der Mantellinie gekehrt. Die vor dem Ausfördern vorlaufende Kante des jeweiligen Druckprodukts ist nach dem Rückführen zur nachlaufenden Kante geworden. Durch einen gezielten Einsatz dieses Effektes lassen sich auf einfache Weise originell zusammengestellte mehrteilige Druckerzeugnisse in verschiedensten Varianten herstellen.In simple embodiments could be discharged in an upper region of the strand and stored after hanging through a substantially U-shaped secondary conveyor section in a downstream drum section on the now collected products / respectively inserted in a plug-in in this. Due to the simple U-shaped secondary conveyor section, the orientation with respect to the conveying direction along the generatrix is swept. The leading edge of the respective printed product before the discharge has become the trailing edge after the return. Through a targeted use of this effect can be prepared in a simple way originally compiled multi-part printed products in a variety of variants.
Ist ein solcher Wechsel in der Orientierung nicht gewünscht, so werden die vorgängig in der Trommel erstellten Zwischenprodukte vorzugsweise entweder im Bereich des unteren Trums entnommen oder in einer einfachen Raumkurve unter Beibehaltung der Förderrichtung entlang der Mantellinie zum oberen Trum in einem stromabwärts liegenden Trommelabschnitt gefördert. In einer Projektion in Richtung der Trommelachse wird dabei im einfachsten Fall lediglich ein Bogen von 180° durchlaufen. Werden die Produkte im oberen Bereich des Trums ausgefördert und stromabwärts wieder im oberen Bereich des Trums zurückgeführt, so muss im einfachsten Fall zumindest ein vollständiger Kreisbogen von 360° in der Nebenförderstrecke zurückgelegt werden. Der Drehsinn der Nebenförderstrecke in Bezug auf die Trommelachse kann dabei im einfacheren Fall gegensinnig zur Drehrichtung der Trommel gewählt sein. Wird die Nebenförderstrecke um die Trommel herumgeführt, so kann der Drehsinn beider gleich sein.If such a change in orientation is not desired, the intermediate products previously produced in the drum are preferably taken either in the region of the lower run or conveyed in a simple space curve while maintaining the conveying direction along the surface line to the upper run in a downstream drum section. In a projection in the direction of the drum axis, in the simplest case, only an arc of 180 ° is passed through. If the products are discharged in the upper part of the run and returned downstream again in the upper part of the run, then in the simplest case, at least a complete arc of 360 ° must be traveled in the auxiliary conveying section. The direction of rotation of the secondary conveyor track with respect to the drum axis can be chosen in the simpler case in the opposite direction to the direction of rotation of the drum. If the secondary conveyor line is guided around the drum, the direction of rotation of both can be the same.
Art und Anordnung der für die Nebenförderung nötigen Aus- und Rückführeinrichtungen, sowie die allfällig unterschiedlichen Fördervorrichtungen auf der Nebenförderstrecke können vom Fachmann nach Bedarf aus dem Stand der Technik gewählt und anhand der technischen Lehre gemäss der vorliegenden Erfindung vorteilhaft kombiniert werden.The type and arrangement of necessary for the secondary funding out and return devices, as well as possibly different conveying devices on the secondary conveyor section can be selected by the skilled person as needed from the prior art and advantageously combined based on the technical teaching according to the present invention.
Die Vorrichtungen und Verfahren gemäss der vorliegenden Erfindung werden vorzugsweise auch bei der Herstellung von individualisierten Druckprodukten eingesetzt. Sie ermöglichen es, bei minimalem verfahrens- und anlagentechnischem Mehraufwand gegenüber bestehenden Systemen, einen nahezu beliebigen Individualisierungsgrad der herzustellenden mehrteiligen Druckerzeugnisse zu erzielen. Der Individualisierungsgrad der herzustellenden Erzeugnisse reicht bis zu einer vollständig Adressat-spezifisch zusammengestellten Zeitschrift oder Zeitung, bei der die Reihenfolge der einzelnen gesammelten Produkte im fertigen Erzeugnis nach einem vorbekannten Abonnenten-Profil ausgewählt ist. Für einen sportinteressierten Abonnenten kann der Sportbund als Hauptprodukt aussen angeordnet werden, für einen wenig sportbegeisterten Leser kann der Sportbund nach innen verlegt werden.The devices and methods according to the present invention are preferably also used in the production of individualized printed products. They make it possible to achieve an almost arbitrary degree of individualization of the multi-part printed products to be produced with minimal procedural and plant-specific additional expenditure compared to existing systems. The degree of individualization of the products to be manufactured extends to a completely addressee-specific magazine or newspaper, in which the order of the individual collected products in the finished product is selected according to a previously known subscriber profile. For sports-interested subscribers, the sports federation can be ordered outside as the main product For a little sports enthusiastic reader, the sports federation can be relocated inside.
Das Ausführen der Produkte in die Nebenförderstrecke muss nicht zwingend in einem eigenen Trommelabschnitt erfolgen, sondern kann durchaus zum Beispiel im selben Trommelabschnitt erfolgen, in dem zum Beispiel vorgängig ein Teilprodukt zugeführt wurde. Ebenso lässt sich die Rückführung in einem Trommelabschnitt bewerkstelligen, in dem anschliessend noch ein weiteres Produkt zugeführt wird oder ein Verarbeitungsschritt durchgeführt wird. Der einfacheren Verständlichkeit halber soll im Folgenden aber jeweils jedem Zu-, Aus- und Rückführschritt jeweils ein "eigener" Trommelabschnitt zugeordnet werden.The execution of the products in the secondary conveyor line does not necessarily have to be done in a separate drum section, but can certainly be done for example in the same drum section in which, for example, a partial product was previously supplied. Likewise, the return can be accomplished in a drum section, in which subsequently still another product is supplied or a processing step is performed. For the sake of clarity, however, a "separate" drum section is to be assigned in the following but in each case to each input, output and return step.
Die vorliegende Erfindung wird im Folgenden anhand der in den Zeichnungen dargestellten Ausführungsbeispiele näher erläutert.The present invention will be explained in more detail below with reference to the exemplary embodiments illustrated in the drawings.
Es zeigen rein schematisch:
- Fig. 1
- in perspektivischer Darstellung eine erfindungsgemässe Einrichtung mit einer Verarbeitungstrommel zum Verarbeiten von gefalteten Druckprodukten und einer im Bereich der Verarbeitungstrommel angeordneten Speicherstrecke zur Entnahme und Rückführung und allfälligen Vornahme spezieller Verarbeitungsschritte an den Druckprodukten;
- Fig. 2
- in perspektivischer Darstellung eine erfindungsgemässe Einrichtung mit einer Verarbeitungstrommel und einer im Bereich der Verarbeitungstrommel angeordneten Speicherstrecke gemäss einer weiteren Form der Erfindung;
- Fig. 3
- eine Draufsicht auf eine Sammelhefttrommel gemäss einer bevorzugten Ausführungsform der vorliegenden Erfindung;
- Fig. 4
- eine schematische lineare Abwicklung eines Teils des tatsächlich schraubenförmigen Verarbeitungs- und Förderwegs in einer Sammeltrommel entlang mehrerer Zuführstationen gemäss dem Stand der Technik, wobei ein bestimmtes zuzuführendes Druckprodukt mit einem Dreieck gekennzeichnet ist; und
- Fig. 5
- eine schematische lineare Abwicklung eines Teils des tatsächlich schraubenförmigen Verarbeitungs- und Förderwegs in einer Sammeltrommel entlang mehrerer Zuführstationen und der Entnahme und Rückführeinrichtungen der Speicherstrecke gemäss einer Ausführungsform gemäss der Erfindung, wobei der Förderpfad innerhalb der Trommel strichliniert angedeutet und ein bestimmtes zuzuführendes Druckprodukt mit einem Kreis gekennzeichnet ist.
- Fig. 1
- a perspective view of a device according to the invention with a processing drum for processing of folded printed products and a arranged in the processing drum storage section for removal and return and possibly performing special processing steps on the printed products;
- Fig. 2
- a perspective view of an inventive device with a processing drum and arranged in the processing drum storage section according to another form of the invention;
- Fig. 3
- a plan view of a saddle stitching drum according to a preferred embodiment of the present invention;
- Fig. 4
- a schematic linear development of a portion of the actual helical processing and conveying path in a collection drum along several feed stations according to the prior art, wherein a given printed product to be supplied is marked with a triangle; and
- Fig. 5
- a schematic linear development of a portion of the actual helical processing and conveying path in a collecting drum along several feed stations and the removal and return devices of the storage section according to an embodiment of the invention, wherein the conveying path within the drum indicated by dashed lines and a particular zuzuführendes printed product marked with a circle is.
Nachdem ein erstes Teilprodukt P1 von einer ersten nicht weiter dargestellten Zuführeinrichtung 40, zum Beispiel von einem Kettenförderer, in einem ersten Trommelabschnitt 14 auf eine der sattelförmigen Auflagen gelegt wurde, erfolgt deren Rotation um die Zylinderachse A bei gleichzeitiger kontinuierlicher Verschiebung in Mantellinienrichtung in einen in Förderrichtung stromabwärts anschliessenden Trommelabschnitt 15. Dort wird nach einer vollen Trommelumdrehung ein weiteres Teilprodukt auf das erste Teilprodukt von einer ebenfalls nicht weiter dargestellten Zuführeinrichtung abgelegt, wie es vom Sammeln von innen nach aussen bekannt ist. Die beiden Teilprodukte werden rittlings übereinander liegend in den anschliessenden dritten Trommelabschnitt 16 gefördert in dem ein weiteres Produkt zugeführt wird. Die drei rittlings übereinander liegenden Teilprodukte werden weiter entlang der wendelförmigen Förderkurve in den Abschnitt 17 gefördert und auf dem Weg dahin von einem nicht gezeichneten Heftapparat zusammengeheftet.After a first sub-product P1 has been placed by a first not shown
Im Trommelabschnitt 17 werden die gehefteten Produkte im Bereich des unteren Trums der Trommel aus der Trommel geführt. Dies erfolgt zum Beispiel mittels einer Ausfördervorrichtung 51, die den ersten Abschnitt einer erfindungsgemässen Nebenförderstrecke 50 bildet. Im nächstfolgenden Trommelabschnitt 18 wird auf die nun nicht belegte sattelförmige Auflage mit einer weiteren Zufördereinrichtung 44 ein viertes Teilprodukt abgelegt, das nach der Rückführung des vorgängig gehefteten Produktes aus der Nebenförderstrecke 50 unter diesem, das heisst bezogen auf das herzustellende Erzeugnis innen, zu liegen kommt. Den Transport der Produkte von der Ausfördervorrichtung 51 zur stromabwärts an der Trommel angreifenden Rückfördereinrichtung 53 erfolgt zum Beispiel mittels Klammertransporteur 52, so dass die Produkte von der Ausförderung bis zur Rückförderung nur ein einziges Mal von einer Klammer gefasst werden müssen. Die Rückführung des gehefteten Teilproduktes in die Trommel erfolgt mittels einer Rückfördereinrichtung 53 im Abschnitt 19, die im wesentlichen einer Vorrichtung entspricht, wie sie aus der
In der
Während in den beiden Ausführungsbeispielen gemäss der Figuren zwei sehr einfache Varianten der Nebenförderstrecke 50, 60 angedeutet sind, ist es für den Fachmann einfach nachvollziehbar, dass die vorliegende Erfindung einen quasi beliebig langen und komplexen räumlichen Verlauf der Nebenförderstrecke gestattet.While in the two embodiments according to the figures, two very simple variants of the
Während der Förderung der Produkte lassen sich, wie bereits vorgängig erwähnt, verschiedenste Verarbeitungsschritte wie zum Beispiel seitliches Beschneiden, Bedrucken mit Adresscodes, Bekleben mit Etiketten und andere durchführen. Bei weiteren, ebenfalls nicht in den Figuren dargestellten bevorzugten Ausführungsformen wird nicht in der Trommel, sondern ausserhalb der Trommel in der Nebenförderstrecke geheftet.During the promotion of the products can, as already mentioned, perform various processing steps such as lateral trimming, printing with address codes, labeling with labels and others. In other, not shown in the figures preferred embodiments is stapled not in the drum, but outside the drum in the secondary conveyor line.
Anhand der einfachen schematischen Darstellungen der
Wesentlich mehr Möglichkeiten bietet hingegen die Ausführungsform des erfindungsgemässen Verfahrens, wie es in der
In der
In der
Nach dem Heften wird das Teilprodukt im Abschnitt 17 im Bereich des unteren Trums der Trommel auf einen Bandförderer 46 abgegeben. Dabei schliesst sich das Teilprodukt, so dass es in einem ordentlichen Schuppenstrom von der Trommel weg gefördert werden kann. Die Ausfördereinrichtung ist im dargestellten Beispiel der Bandförderer 71, der den ersten Teil der Nebenförderstrecke 70 bildet. Vom Bandförderer 71 werden die aus der Trommel kommenden Produkte falzvoran an einen Klammertransporteur 72 übergeben. Im Klammertransporteur 72 wird jedes Druckprodukt von einer Klammer im Bereich des Falzes gehalten und entlang der Nebenförderstrecke 70 weg von der Trommel, nach oben in einem Bogen über den Stangenanleger 44' hinweg in Richtung der Hauptförderrichtung F und anschliessend in annähernd tangentialer Richtung 76 zu einem Rückführungsbereich über der Trommel zurückgeführt. Von der Rückführungseinrichtung 73 werden die Teilprodukte geöffnet und rittlings auf die Druckbogen abgelegt, die im Abschnitt 18 vom Anleger 44' als neue innerste Produkte auf die Sattelförmigen Auflagen der Trommel abgelegt worden sind. Im stromabwärts sich anschliessenden Segment 20 werden die nun kompletten Erzeugnisse in Form einer Zeitschrift mit losem innenliegendem Druckbogen aus der Trommel weggefördert. Dazu dient Wegförderer 91, der in der dargestellten Ausführungsform ebenfalls ein Klammerförderer ist. Die Segmente 14 bis 20 der Verarbeitungstrommel weisen vorzugsweise bei allen Ausführungsformen der erfindungsgemässen Trommeln, in Richtung der Trommelachse gemessen, gleiche Längen auf.After stapling, the partial product is dispensed in
Werden die auszufördernden Produkte gemäss weiterer bevorzugter Ausführungsformen im Bereich des oberen Trums der Trommel direkt von Klammerförderern übernommen, erübrigt sich jede weitere Übergabe der Produkte innerhalb der Nebenförderstrecke.If the auszufördernden products according to further preferred embodiments in the upper run of the drum taken directly from staple conveyors, any further transfer of the products within the secondary conveyor section is unnecessary.
Das fertige Erzeugnis wurde wiederum mit einer Kombination von klassischem Sammeln von innen nach aussen und inversem Einstecken von innen nach aussen hergestellt, wobei die Zuführungssequenz der Produkte in der Trommel nicht die aufeinanderfolgende Anordnung der Produkte im fertigen Erzeugnis widerspiegelt. Basierend auf der obigen Beschreibung und der Ausführungsbeispiele mit Sammeltrommeln i.e.S. sollte sich jedem Fachmann die erfinderische technische Lehre in einer Weise erschliessen, dass er in der Lage ist, diese technische Lehre auf Einsteckverfahren und Vorrichtungen zu übertragen.The finished product, in turn, was made from the inside to the outside with a combination of classic internal-to-outside and in-side insertion, and the delivery sequence of the products in the drum does not reflect the sequential arrangement of the products in the finished product. Based on the above description and the embodiments with collecting drums, respectively. should anyone of skill in the innovative technical teaching in a way infer that he is able to transfer this technical teaching on insertion methods and devices.
Für Sammeltrommeln i.e.S., zum Beispiel für Sammelhefttrommeln werden verschiedenste Kombinationsmöglichkeiten der bekannten Sammelverfahren von innen nach aussen und des neuen inversen Einsteckverfahrens von innen nach aussen möglich. Bei den erfindungsgemässen Einsteckverfahren, respektive den Einrichtungen mit Einstecktrommeln lassen sich hingegen das klassische Einstecken von aussen nach innen mit inversem Sammeln i.e.S. von aussen nach innen verbinden. Ein wesentlicher Vorteil der Vorrichtungen gemäss der vorliegenden Erfindung beruht darauf, dass die Kombinationen von Sammeln und Einstecken jeweils in der selben Trommel durchführbar sind.For collecting drums ie, for saddle stitching drums, a variety of possible combinations of the known collection methods from the inside to the outside and the new inverse insertion from the inside to the outside are possible. By contrast, in the case of the insertion methods according to the invention, or the means with insertion drums, it is possible to connect the classic insertion from the outside inwards with inverse collection ie from the outside to the inside. A significant advantage of the devices according to the present invention is based on the fact that the combinations of collecting and insertion in each case in the same drum are feasible.
Sofern die Trommeln eine genügende Anzahl von Abschnitten aufweisen, lassen sie sich derart gestalten, dass sich die herkömmlichen Sammel- und Einsteckverfahren mit den neuen inversen Verfahren mehrfach abwechseln kombinieren lassen. Der Variabilität bei der Zusammenstellung der Produkte sind dabei nur noch wenig Grenzen gesetzt.If the drums have a sufficient number of sections, they can be designed in such a way that the conventional collection and insertion methods can be combined repeatedly with the new inverse methods. The variability in the composition of the products there are only a few limits.
- 11
- Verarbeitungseinrichtungprocessing device
- 10, 10'10, 10 '
- Verarbeitungstrommelprocessing drum
- 1111
- Drehwellerotary shaft
- 1212
- Wandelementewall elements
- 1313
- Abteilecompartments
- 1414
- Trommelabschnittdrum section
- 1515
- Trommelabschnittdrum section
- 1616
- Trommelabschnittdrum section
- 1717
- Trommelabschnittdrum section
- 1818
- Trommelabschnittdrum section
- 1919
- Trommelabschnittdrum section
- 2020
- Trommelabschnittdrum section
- 2121
- sattelförmige AuflagenSaddle-shaped pads
- 4040
- Zuführeinrichtungfeeding
- 41-4441-44
- Zuführstationfeeding
- 41'-44'41'-44 '
- Stangenanlegerrod investors
- 4545
- Heftapparatstitcher
- 5050
- NebenförderstreckeSecondary conveyor section
- 5151
- Ausfördereinrichtungunloading device
- 5252
- NebenfördereinrichtungIn addition to conveyor
- 5353
- RückfördereinrichtungReturn device
- 6060
- NebenförderstreckeSecondary conveyor section
- 6161
- Ausfördereinrichtung, KettenfördererOutfeed device, chain conveyor
- 6262
- Förderkurveproduction curve
- 6363
- RückfördereinrichtungReturn device
- 7070
- NebenförderstreckeSecondary conveyor section
- 7171
- Bandfördererbelt conveyors
- 7272
- KlammertransporteurGripper conveyor
- 7373
- RückführungseinrichtungReturn means
- 7575
- AusförderrichtungAusförderrichtung
- 7676
- RückförderrichtungReturn flow direction
- 9090
- Wegfördererremoval conveyor
- AA
- Drehachseaxis of rotation
- DD
- Drehrichtungdirection of rotation
- Pn P n
- Druckprodukteprinting products
- SS
- Trommelabschnitte oder SegmenteDrum sections or segments
- TT
- Teilproduktepart products
- Ee
- Druckerzeugnisseprinted matter
- FF
- Förderrichtungconveying direction
Claims (14)
- A device (1) for processing printed products, comprising a collecting drum (10) driven rotatingly about an approximately horizontal rotation axis (A) and divided at least functionally into axial portions, which collecting drum has saddle-shaped rests (20) and/or mutually separated compartments (13) which are open to the outside in the radial direction, are evenly distributed in the peripheral direction and run approximately in the direction of the rotation axis (A), a first feeding device (40) for supplying printed products (P) to the processing drum (10), an evacuation conveyor (90, 91), disposed downstream in relation to the first feeding device (40) in the direction of the rotation axis (A) in the direction of the axial component (F) of the direction of conveyance, for transporting the print articles (E) away from the processing drum (10), conveying elements, assigned to the compartments (13) and/or rests (21), for transporting the printed products in the direction of the axial component (F) of the direction of conveyance, in the course of the revolutions of the processing drum (10), and a working device and/or at least one further feeding device or feed station (41, 42, 43, 44), disposed between the first feeding device (40) and the evacuation conveyor (90, 91), for working the printed products (P, T) and for supplying further printed products (P2, P3, P4) to the processing drum (10) respectively, wherein between the first feeding device (40) and the evacuation conveyor (90, 91) there is arranged at least one secondary conveying section (50, 60, 70), which comprises an outfeed conveyor (51, 61, 71), a secondary conveyor (52, 62, 72), and a return device (53, 63, 73), characterized in that the outfeed conveyor (51, 61, 71) feeds out from the collecting drum (10) the products (T3) to be conveyed outward, the products (T3) are conveyed in the secondary conveyor (52, 62, 72) from the outfeed conveyor (51, 61, 71) to the return device (53, 63, 73), and are led by the return device (53, 63, 73) back into the drum (10), wherein between the outfeed conveyor (51, 61, 71) and the return device (53, 63, 73) there is arranged at least one further feeding unit (44) for supplying printed products to the processing drum (10).
- The device (1) as claimed in claim 1, characterized in that the outfeed conveyor (51, 71) feeds out at a lower strand of the collecting drum (10) the products (T3) to be conveyed outward, and the products are led by the return device (53, 73), at an upper strand, back into the drum (10).
- The device (1) as claimed in claim 2, characterized in that the products (T3) between the outfeed conveyor (51, 71) and the return device (53, 73) are pivoted at least through a 180° arc in relation to the drum axis (A).
- The device (1) as claimed in claim 1, characterized in that the outfeed conveyor (61) feeds out at an upper strand of the collecting drum (10) the products (T3) to be conveyed outward, and the products are led by the return device (63), at an upper strand, back into the drum (10).
- The device (1) as claimed in claim 4, characterized in that the products (T3) between the outfeed conveyor (51, 71) and the return device (53, 73) are pivoted at least through a full 360° arc in relation to the drum axis (A).
- The device (1) as claimed in one of the preceding claims, characterized in that the products (T3) are conveyed out of the drum with the supporting edge orientated transversely to the principal path of conveyance (F).
- The device (1) as claimed in one of the preceding claims, characterized in that the secondary conveying section (50, 60, 70) comprises a clamping conveyor.
- The device (1) as claimed in one of the preceding claims, characterized in that the collecting drum (10) is a collecting drum in the narrower sense, preferably a gathering-stitching drum or an insertion drum.
- The device (1) as claimed in one of the preceding claims, characterized in that along the secondary conveying section there are arranged further devices for the supplying of products and/or for the working of the conveyed products.
- A method for the production of multipart print articles, in which in a collecting drum (10), by means of at least one secondary conveying section (50, 60, 70), at least one inverse collection step is performed, which causes the sequence of the at least three collected printed products (P1, P2, P3, P4) in the print article (E) to differ from the sequence of the supply of the printed products (P1, P2, P3, P4) along a direction of conveyance (F) in the drum.
- The method for the production of multipart print articles according to patent claim 12, characterized in that at least two printed products (P1) are collected in the drum in the sequence P1->P2 to form a part-product (T3), are preferably stitched and are then conveyed out of the drum by means of the secondary conveying section, in that in at least one further step downstream at least one further printed product (P4) is supplied to the drum, and further downstream the part-product is returned into the drum by means of the secondary conveying section and, in a further collection step, is combined with the at least one printed product (P4) to form an article (E) with the sequence P3->P1->P2 from outside to inside in relation to the position in the article in the insertion and with the sequence P2->P1->P3 from outside to inside in relation to the position in the article in the collection in the narrower sense.
- The method for the production of multipart print articles according to patent claim 10 or 11, characterized in that collection in the narrower sense is realized in a collecting drum in the narrower sense, preferably a gathering-stitching drum, or insertion is realized in an insertion drum.
- The method for the production of multipart print articles according to one of patent claims 10 to 12, characterized in that the delivery of the products out of the drum is realized transversely to the principal direction of conveyance.
- The method for the production of multipart print articles according to one of patent claim 10 to 13, characterized in that a, in the principal direction of conveyance (F) of the drum, leading edge of the part-products delivered into the secondary conveyor is leading once again in the direction of conveyance (F) upon the return into the drum.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CH16332007 | 2007-10-18 | ||
PCT/CH2008/000427 WO2009049438A1 (en) | 2007-10-18 | 2008-10-10 | Apparatus and method for the production of multi-piece printed products |
Publications (2)
Publication Number | Publication Date |
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EP2205514A1 EP2205514A1 (en) | 2010-07-14 |
EP2205514B1 true EP2205514B1 (en) | 2012-11-28 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP08800473A Not-in-force EP2205514B1 (en) | 2007-10-18 | 2008-10-10 | Apparatus and method for the production of multi-piece printed products |
Country Status (6)
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US (1) | US8424861B2 (en) |
EP (1) | EP2205514B1 (en) |
AU (1) | AU2008314425B2 (en) |
CA (1) | CA2702812C (en) |
DK (1) | DK2205514T3 (en) |
WO (1) | WO2009049438A1 (en) |
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CH703176A1 (en) * | 2010-05-21 | 2011-11-30 | Ferag Ag | Postpress system and method for operating a print processing system. |
JP2014108605A (en) * | 2012-12-04 | 2014-06-12 | Canon Inc | Printing system, printing system control method, and program |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
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CH584153A5 (en) | 1973-10-10 | 1977-01-31 | Ferag Ag | |
CH575303A5 (en) * | 1975-02-26 | 1976-05-14 | Ferag Ag | |
EP0095603B1 (en) | 1982-06-01 | 1986-03-12 | Ferag AG | Device for collecting folded printing sheets |
CH668245A5 (en) * | 1985-09-27 | 1988-12-15 | Ferag Ag | DEVICE FOR COMPILING DIFFERENT PRINTED PRODUCTS. |
DE58903379D1 (en) | 1988-05-11 | 1993-03-11 | Ferag Ag | DEVICE FOR COLLECTING FOLDED PRINTED SHEETS. |
DE58900823D1 (en) | 1988-05-11 | 1992-03-26 | Ferag Ag | FACILITIES FOR GATHERING, INSERTING AND COLLECTING PRINT PRODUCTS. |
ATE85592T1 (en) | 1988-05-11 | 1993-02-15 | Ferag Ag | DEVICE FOR PROCESSING PRINTING PRODUCTS. |
US5137409A (en) | 1989-07-21 | 1992-08-11 | Ferag Ag | Joining together of printed partial products |
US4999687A (en) | 1990-04-25 | 1991-03-12 | At&T Bell Laboratories | Logic element and article comprising the element |
US5098076A (en) | 1991-06-24 | 1992-03-24 | R.R. Donnelley & Sons Company | Reorder system for a binding line |
DE59203228D1 (en) | 1992-01-10 | 1995-09-14 | Ferag Ag | Method and device for processing printed products. |
US5326209A (en) | 1992-11-04 | 1994-07-05 | Am International, Inc. | Method and an apparatus for forming a plurality of individual books in a predetermined sequence |
DE59506062D1 (en) * | 1994-03-08 | 1999-07-08 | Ferag Ag | Device for producing multi-part printed products |
DE59500763D1 (en) * | 1994-04-28 | 1997-11-13 | Ferag Ag | Device for processing printed products |
US7581724B2 (en) * | 2002-11-09 | 2009-09-01 | Ferag Ag | Device for collecting and processing folded printed products |
-
2008
- 2008-10-10 WO PCT/CH2008/000427 patent/WO2009049438A1/en active Application Filing
- 2008-10-10 DK DK08800473.4T patent/DK2205514T3/en active
- 2008-10-10 CA CA2702812A patent/CA2702812C/en not_active Expired - Fee Related
- 2008-10-10 EP EP08800473A patent/EP2205514B1/en not_active Not-in-force
- 2008-10-10 US US12/734,214 patent/US8424861B2/en not_active Expired - Fee Related
- 2008-10-10 AU AU2008314425A patent/AU2008314425B2/en not_active Ceased
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US20100237553A1 (en) | 2010-09-23 |
AU2008314425B2 (en) | 2012-09-27 |
US8424861B2 (en) | 2013-04-23 |
WO2009049438A1 (en) | 2009-04-23 |
CA2702812A1 (en) | 2009-04-23 |
AU2008314425A1 (en) | 2009-04-23 |
EP2205514A1 (en) | 2010-07-14 |
DK2205514T3 (en) | 2013-02-04 |
CA2702812C (en) | 2014-12-16 |
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