EP2189650B1 - Fuel injection system - Google Patents
Fuel injection system Download PDFInfo
- Publication number
- EP2189650B1 EP2189650B1 EP10153017A EP10153017A EP2189650B1 EP 2189650 B1 EP2189650 B1 EP 2189650B1 EP 10153017 A EP10153017 A EP 10153017A EP 10153017 A EP10153017 A EP 10153017A EP 2189650 B1 EP2189650 B1 EP 2189650B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fuel injection
- injection valve
- connecting body
- fuel
- injection device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/168—Assembling; Disassembling; Manufacturing; Adjusting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M55/00—Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
- F02M55/02—Conduits between injection pumps and injectors, e.g. conduits between pump and common-rail or conduits between common-rail and injectors
- F02M55/025—Common rails
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/14—Arrangements of injectors with respect to engines; Mounting of injectors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/80—Fuel injection apparatus manufacture, repair or assembly
- F02M2200/803—Fuel injection apparatus manufacture, repair or assembly using clamp elements and fastening means; e.g. bolts or screws
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/85—Mounting of fuel injection apparatus
- F02M2200/853—Mounting of fuel injection apparatus involving use of quick-acting mechanism, e.g. clips
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/85—Mounting of fuel injection apparatus
- F02M2200/856—Mounting of fuel injection apparatus characterised by mounting injector to fuel or common rail, or vice versa
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/85—Mounting of fuel injection apparatus
- F02M2200/858—Mounting of fuel injection apparatus sealing arrangements between injector and engine
Definitions
- the invention relates to a fuel injection device according to the preamble of claim 1.
- the fastening device comprises a sleeve which is clamped between a shoulder of the fuel rail and a shoulder of the fuel injection valve and is formed of an elastic material. Due to its tubular structure, the sleeve can transfer the hold-down forces to the fuel injector only to a limited extent effectively.
- the claimed by the shoulders of the fuel injection valve and fuel distributor surfaces of serving as holddown sleeve represent the manufacturing in the production of the blank of the sleeve resulting from manufacturing cutting edges.
- the fuel injector is inserted into a receiving bore of the cylinder head and is supported against a support ring, which at a radial extending shoulder of the receiving bore rests.
- the support ring is rounded towards the fuel injection valve and serves as a bearing point of the fuel injection valve in the receiving bore of the cylinder head.
- the support ring may be made of an elastic material and provides for centering and a slight compensation movement of the fuel injection valve in the receiving bore. The tilting movement allows radial tolerance compensation between fuel injector and fuel rail. About an additional clamping of the fuel rail on the cylinder head by means of screws, the sleeve is clamped. This creates a spring force which acts on the fuel injection valve and holds this down against the combustion pressure.
- This design has the consequence that both by the hold-down force and by the fuel in the fuel distributor line inside high pressure of the fuel injection valve is pressed over the support ring in the cylinder head so that an undesirably high structure-borne sound transmission from the fuel injection valve into the cylinder head takes place in the negative Way clearly audible.
- a fuel injection device for fuel injection systems with at least one fuel injection valve.
- the fuel injector has a receiving bore for the fuel injector disposed in a cylinder head.
- the fuel injector has a fuel rail with at least one connection piece, in which the fuel injection valve is partially overlapped.
- a connecting body in the form of a cup-shaped bobnuss is arranged such that the fuel injection valve is held in it, that the fuel injection valve and the connecting body are introduced investment free to all not axially parallel to the fuel injection valve extending surfaces or walls of the receiving bore of the cylinder head.
- the fuel distributor line is fastened to the cylinder head by means of connecting means B, a damping disk being provided between the bolt-like connecting means B and the cylinder head.
- the fuel injection device with the characterizing features of claim 1 has the advantage that the structure-borne sound transmission from the fuel injection valve is significantly reduced in the cylinder head.
- the fuel injection valve is arranged in the receiving bore of the cylinder head such that it is introduced system-free to all not axially parallel to the fuel injection valve extending surfaces or walls of the receiving bore.
- the connecting body according to the invention advantageously allows a tilting movement of the fuel injection valve for radial tolerance compensation between the cylinder head and the fuel distributor line.
- connecting body tubular, sleeve-shaped or cup-shaped It is particularly advantageous to make the connecting body tubular, sleeve-shaped or cup-shaped and to connect it firmly to the connecting piece of the fuel distributor line by means of a non-material connection, in particular a press, screw, clip, latching or snap connection. In this case, this connection can still be secured with a lock nut or a locking ring.
- a non-material connection in particular a press, screw, clip, latching or snap connection.
- this connection can still be secured with a lock nut or a locking ring.
- Such compounds make it possible, in particular, advantageously Allow tilting movement of the fuel injection valve for radial tolerance compensation between the cylinder head and fuel rail.
- connection piece In addition to the non-material connections mentioned, it is also conceivable to connect the connecting body or intermediate components cooperating with the connecting body to the connecting piece in a material-locking manner, e.g. using laser welding, resistance welding or soldering. In addition, combinations of form, force and material connection for the desired connections can be used on the connection piece.
- damping disks in the connection region of the fuel distributor line and cylinder head. These damping disks can be used simply or twice in the region of each screw connection of the fuel distributor line to the cylinder head, so that the high-pressure injection system is even more effectively decoupled from the cylinder head and sound-insulated.
- the hold-down as punching-bending part and shape and obstruct the fuel injector that the stress of bending stress surfaces of the inclined sections and abutment portions of the blank perpendicular to the cutting edges, which are in the dissolution of the blank for the Hold-downs from the corresponding sheet arise.
- the permanent load capacity of the stressed portions of the hold-down bracket of the hold-down can be increased and achieve an optimum hold-down force on the fuel injection valve for secure fixation in the receiving bore.
- FIG. 1 is shown as a first embodiment, a valve in the form of an injection valve 1 for fuel injection systems of mixture-compression spark-ignited internal combustion engines in a side view.
- the fuel injection valve 1 is part of a fuel injection device according to the invention.
- a downstream end of the fuel injection valve 1 which is designed in the form of a direct-injection injector for injecting fuel directly into a combustion chamber of the internal combustion engine, installed in a receiving bore 9 of a cylinder head 17 indicated only schematically.
- a sealing ring 2 in particular of Teflon®, ensures optimum sealing of the fuel injection valve 1 with respect to the wall of the receiving bore 9 of the cylinder head 17.
- the fuel injection valve 1 has at its inlet-side end 3 a plug connection to a fuel distributor line 4, which is sealed by a sealing ring 5 between a connection piece 6 of the fuel distributor line 4, which is shown in section, and an inlet connection 7 of the fuel injection valve 1.
- the fuel injection valve 1 has an electrical connection plug 8 for the electrical contacting for actuating the fuel injection valve 1.
- a holding-down device 10 is provided between the fuel injection valve 1 and the connecting piece 6.
- the hold-down 10 is designed as a bow-shaped component, e.g. as punching-bending part.
- the hold-down 10 has a part-ring-shaped base element 11, wherein this base element 11, which does not rotate through 360 °, but e.g. only an extension of about 250 ° to 320 °, is supported on a shoulder 12 of the fuel injection valve 1.
- axially resilient hold-down bracket 13 of the hold-down 10 abuts a downstream end surface 14 of the connecting piece 6 to the fuel rail 4 in the installed state.
- the connecting piece 6 of the fuel distributor line 4 has at its downstream end a partially annular circumferential, protruding collar 15, on which the end face 14 is formed to bear the blank holder 10 with its hold-down bracket 13.
- the hold-down device 10 is interrupted, the hold-down device 10 itself forms a closed bracket element, since the hold-down bar 13 is connected endlessly to the base element 11. In this way, the hold-down 10 can surround the fuel injector 1 and still allows the passage of the electrical connector plug 8.
- the hold-down bar 13 protrudes with its resilient brackets from the connector 8 away.
- the hold-down 10 is removed, for example, by punching, eroding or laser cutting from sheets of spring steel or stainless steel (with a thickness of about 1.5 mm) and subsequently brought into the desired shape by means of bending.
- the hold-down device 10 has the advantage that the surfaces of the hold-down 10 that are subjected to bending stress, in particular oblique sections and contact sections, are perpendicular to the cutting edges run, which are defined in the extraction of the blank for the blank holder 10 from the corresponding sheet.
- fuel injection valves are installed in receiving bores of a cylinder head such that they rest directly or indirectly via support rings on radially extending shoulders of the receiving bores.
- Such a structure has the consequence that the fuel injection valve is pressed in such a way in the cylinder head both by the hold-down force of resilient downers and fittings or tension of the fuel rail on the cylinder head as well as by the fuel in the fuel supply line adjacent high pressure of the fuel, that an undesirably high structure-borne noise transmission from Fuel injection valve takes place in the cylinder head, which can be clearly audible in a negative way.
- the inventive measures the structure-borne sound transmission from the fuel injector 1 in the cylinder head 17 is significantly reduced. This is achieved in that the fuel injection valve 1 is connected directly to the fuel distributor line 4 via a connecting body 18, but is largely decoupled from the receiving bore 9 of the cylinder head 17.
- the fuel injection valve 1 is arranged in the receiving bore 9 of the cylinder head 17 such that it is introduced system-free to all not axially parallel to the fuel injector 1 extending surfaces or walls of the receiving bore 9.
- the fuel injection valve 1 is suspended in the connecting body 18.
- the fuel injector 1 is engaged by a retaining collar 21 or more retaining collar segments of the connecting body 18, so that the fuel injection valve 1 with respect to a radially extending shoulder 22 of the receiving bore 9 spaced freely suspended.
- the connecting body 18 has another, e.g. slit-like opening 23 into which engages the collar 15 of the connecting piece 6 as well as in the recess 19 for secure attachment of the fuel injection valve 1 and the connecting body 18 to the fuel distribution line 4.
- the fuel distributor line 4 is fastened to the cylinder head 17 by means of connecting means 25, in the illustrated exemplary embodiment by means of screws.
- connecting means 25 in the illustrated exemplary embodiment by means of screws.
- damping disks 26 in this connection region of the fuel distributor line 4 and cylinder head 17.
- damping discs 26 may be disposed in the region below the screw head with a support directly to the fuel rail 4 and / or with a support directly to the cylinder head 17, so that the high-pressure injection system consisting of fuel manifold 4 and a plurality of fuel injectors 1 to the cylinder head 17 out even more decoupled and is better soundproofed.
- the force exerted on the connecting means 25 can be reduced because the force acting on the fuel injector 1 of the fuel under high pressure by the connecting body 18 according to the invention directly received positively at the junction of fuel injector 1 and fuel manifold 4 and not via the connecting means 25 is headed.
- FIG. 2 is a second embodiment of a erfindunmultien fuel injector shown, in which figure and in all other figures, the representation of the connecting piece 6 of the fuel rail 4, the fuel injection valve 1 and the connecting body 18 is limited.
- a sleeve is provided as a connecting body 18, which defines the distance between the end surface 14 of the connecting piece 6 and the shoulder 12 on the fuel injection valve 1.
- the connecting body 18 runs, for example only around 270 ° and has a recess 19 for the connector 8 of the fuel injection valve 1.
- the sleeve-shaped connector body 18 is fixedly connected both to the end surface 14 and on the shoulder 12 with the fuel rail 4 and the fuel injection valve 1.
- the fixed connection is produced, for example, by welding, in particular laser welding, wherein welds or welds 27 can be provided.
- FIG. 3 a third embodiment of a erfindunmultien fuel injection device is shown.
- an annular connecting body 18 is provided, which engages under the fuel injection valve 1 on a flange 28.
- this flange 28 In direct operative connection with this flange 28 are, for example, two axial screws 29, which are supported on the one hand in a receiving bore 30 of the fuel distribution line 4, which is located for example on a lateral shoulder of the fuel distribution line 4, and on the other hand engage in the connecting body 18. In this way, the fuel injection valve 1 can be pulled into the connecting piece 6 into it.
- the connecting body 18 is designed, for example, annularly encircling, wherein the fuel injector 1 inwardly projecting in the region of the two axial screws 29, for example, two gripping portions 31 are provided which engage under the flange 28 directly.
- the hold-down 10 is shown in this figure and in all other figures only symbolically as a spring, the hold-down 10 in an ideal manner as ironing element according to FIG. 1 and the corresponding description FIG. 1 is trained.
- the hold-down 10 is similar to the first embodiment according to FIG. 1 between the end face 14 of the connecting piece 6 and the flange 28 is clamped to the fuel injection valve 1.
- FIG. 4 shows a fourth embodiment of a erfindunmultien fuel injection device is shown.
- This fuel injection device is characterized in that a connecting body 18 is formed, which engages on the one hand with a retaining collar 21, the fuel injector 1 in the region of a housing shoulder 20 and on the other hand via a non-material connection, eg a clip connection with the connecting piece 6 is connected.
- the connecting body 18 is tubular and has to reach through the connector 8 of the fuel injector 1 a recess 19. Outside of this recess 19, the connecting body 18 may be performed by 360 ° rotating.
- the fuel injection valve 1 is engaged by the retaining collar 21 or a plurality of retaining collar segments of the connecting body 18, so that the fuel injection valve 1 is freely suspended relative to a radially extending shoulder 22 of the receiving bore 9.
- the retaining collar 21 or the plurality of retaining collar segments of the connecting body 18, which engage under the fuel injection valve 1, for example, are executed at right angles ending, while the housing shoulder 20 extends at the fuel injection valve 1, for example, conical.
- connection body 18 At its end facing the connection piece 6, the connection body 18 has a first latching means 32, for example in the form of a bulge, while a second latching means 33, for example in the form of a bulge, is provided on the periphery of the connection piece 6, which together form a latching or clip-on projection. Connection correspond.
- the bulge 33 on the connecting piece 6 is designed, for example, with a radius R whose center lies on the valve longitudinal axis in the center of the sealing ring 5.
- the double arrow 34 is intended to indicate that the connecting body 18 according to the invention advantageously allows a tilting movement of the fuel injection valve 1 for the radial tolerance compensation between the cylinder head 17 and the fuel distributor line 4.
- FIG. 5 shows a fifth embodiment of a erfindunmultien fuel injection device is shown.
- This fuel injection device is characterized in minor modification of the embodiment according to FIG. 4 also by the fact that a connecting body 18 is formed, which engages on the one hand with a retaining collar 21, the fuel injection valve 1 in the region of a housing shoulder 20 and on the other hand via a non-material connection, here a locking connection with screw connection to the connecting piece 6 is connected.
- the connecting body 18 is designed in a tubular shape with a gradation and has to reach through the connector 8 of the fuel injector 1 a recess 19. Outside this recess 19, the connecting body 18 may be performed by 360 ° encircling.
- the fuel injection valve 1 is engaged by the retaining collar 21 or a plurality of retaining collar segments of the connecting body 18 so that the fuel injection valve 1 is freely suspended from a radially extending shoulder 22 of the receiving bore 9.
- the retaining collar 21 or the plurality of retaining collar segments of the connecting body 18, which engage under the fuel injection valve 1, for example, are executed at right angles ending, while the housing shoulder 20 extends at the fuel injection valve 1, for example, conical.
- the connecting piece 6 facing the end of the connecting body 18 has an annular collar 35 which has a conical support surface 36.
- the annular collar 35 of the connecting body 18 is supported on a fastening ring 37 which, for example, has a curved surface facing the annular collar 35 and rests on a downstream collar 15 of the connecting piece 6.
- a fastening ring 37 which, for example, has a curved surface facing the annular collar 35 and rests on a downstream collar 15 of the connecting piece 6.
- FIG. 6 is a sixth embodiment of a erfindunmultien fuel injection device shown.
- a pot-shaped sleeve is provided as a connecting body 18, which is 6 securely and firmly arranged at the downstream end of the connecting piece.
- the connecting body 18 has a skirt portion 41 and a bottom portion 42, wherein the skirt portion 41 is fixed, for example by means of positive and / or non-positive, for example by pressing 43 on the circumference of the connecting piece 6.
- the penetration depth of the fuel injection valve 1 in the connecting piece 6 via the axial position of the connecting body 18 is adjustable with non-positive connection.
- a central opening 44 is provided, which is penetrated by a tapered portion 45 of the fuel injection valve 1.
- a slot-like widening or enlargement is formed as a radius-larger hole.
- the hold-down 10 is clamped between the bottom portion 42 of the connecting body 18 and the shoulder 12 on the fuel injection valve 1.
- FIG. 7 shows a seventh embodiment of a erfindunmultien fuel injection device is shown.
- the fuel injection valve 1 has a radially outwardly projecting flange 46.
- the connecting body 18 is designed in the form of a lock nut 38.
- the connecting body 18 has a section containing an internal thread, to which an annular collar 47 adjoins, which has a conical supporting surface 48. With this support surface 48, the annular collar is supported 47 of the connecting body 18, 38 on the flange 46, for example, has a the annular collar 47 facing curved surface.
- the locking nut 38 corresponds to an external thread 39 on the circumference of the connection piece 6.
- the penetration depth of the fuel injection valve 1 in the connecting piece 6 can be set with the securing nut 38 acting on the flange 46 of the fuel injection valve 1.
- the hold-down 10 is clamped between the annular collar 47 of the lock nut 38 and the shoulder 12 on the fuel injection valve 1.
- FIG. 8 an eighth embodiment of a erfindunmultien fuel injection device is shown.
- This fuel injection device is characterized by its very simple structure.
- the fuel injection valve 1 is attached directly to its inlet nozzle 7 in the connecting piece 6 of the fuel distributor line 4.
- the fixed connection 49 is achieved for example by means of adhesion, positive connection and / or material connection. Weldable or soldered connections and the pressing in of the inlet connection 7 in the connecting piece 6 are conceivable, for example, to form a metallic interference fit.
- the penetration depth of the fuel injection valve 1 in the connecting piece 6 is adjustable.
- the tolerance compensation indicated by the double arrow 34 is possible here exclusively via a suitably foreseeable flexibility of the fuel injection valve 1.
- FIG. 9 a ninth embodiment of a erfindunmultien fuel injection device is shown.
- This fuel injection device is characterized in that a connecting body 18 is formed, which engages on the one hand with a retaining collar 21, the fuel injection valve 1 in the region of a housing shoulder 20 and on the other hand via a non-material connection, eg a latching connection with the connecting piece 6 is connected.
- the connecting body 18 is tubular and has to reach through the connector 8 of the fuel injector 1 a recess 19. Outside of this recess 19, the connecting body 18 may be performed by 360 ° rotating.
- the fuel injection valve 1 is engaged by the retaining collar 21 or a plurality of retaining collar segments of the connecting body 18 so that the fuel injection valve 1 is freely suspended from a radially extending shoulder 22 of the receiving bore 9.
- the retaining collar 21 or the plurality of retaining collar segments of the connecting body 18, which engage under the fuel injection valve 1, For example, are executed at right angles ending, while the housing shoulder 20 extends on the fuel injector 1, for example, conical.
- a support ring 50 is still inserted, which has the housing shoulder 20 facing a curved contact surface. In this way, the fuel injection valve 1 with respect to the connecting body 18 slide on the support ring 50 and compensate for tolerances.
- the connecting body 18 At its end facing the connecting piece 6, the connecting body 18 has a latching means 52, for example in the form of one or more latching lugs, which engage over a collar 15 at the downstream end of the connecting piece 6 and thus together correspond to a latching connection.
- the double arrow 34 is intended to indicate that the connecting body 18 according to the invention advantageously allows a tilting movement of the fuel injection valve 1 for the radial tolerance compensation between the cylinder head 17 and the fuel distributor line 4.
- the hold-down 10 is similar to the first embodiment according to FIG. 1 clamped between the end surface 14 of the connecting piece 6 and the shoulder 12 on the fuel injection valve 1.
- FIGS. 10 and 11 a tenth embodiment of a erfindunmultien fuel injection device is shown.
- This fuel injection device is characterized in that a connecting body 18 is formed, which engages on the one hand with a retaining collar 21, the fuel injection valve 1 in the region of a housing shoulder 20 and on the other hand via a non-material connection, such as a snap connection with the connecting piece 6 is connected.
- the connecting body 18 is tubular and has to reach through the connector 8 of the fuel injector 1 a recess 19. Outside of this recess 19, the connecting body 18 may be performed by 360 ° rotating.
- the fuel injection valve 1 is engaged by the retaining collar 21 or a plurality of retaining collar segments of the connecting body 18 so that the fuel injection valve 1 is freely suspended from a radially extending shoulder 22 of the receiving bore 9.
- the retaining collar 21 or the plurality of retaining collar segments of the connecting body 18, which engage under the fuel injection valve 1, are curved, for example, toward the housing shoulder 20, while the housing shoulder 20 on the fuel injection valve 1, for example, runs conically.
- the connecting body 18, viewed over the circumference has two opposing slots 53 which, for example, have an extension of about 90 °.
- the slots 53 are penetrated by a bow-shaped, U-shaped snap ring 54.
- the snap ring 54 also engages in the peripheral region of the slots 53 in the connecting body 18 in two slot-shaped grooves 55 on the circumference of the connecting piece 6 for secure attachment of the connecting body 18 to the fuel rail 4 a.
- the hold-down 10 is similar to the first embodiment according to FIG. 1 clamped between the end surface 14 of the connecting piece 6 and the shoulder 12 on the fuel injection valve 1.
- FIG. 12 an eleventh embodiment of a erfindunmultien fuel injection device is shown.
- the fuel injection valve 1 has a wire ring 56 inserted in a groove.
- the connection body 18 is designed in the form of a lock nut 38.
- the connecting body 18 has a section containing an internal thread, to which an annular collar 47 adjoins, which has a curved support surface 57 in the form of a ball socket. With this support surface 57, the annular collar 47 of the connecting body 18, 38 is supported on the wire ring 56, which is received with its curvature in the annular collar 47.
- the support surface 57 on the annular collar 47 of the lock nut 38 is designed, for example, with a radius R whose center lies on the valve longitudinal axis in the center of the sealing ring 5.
- the locking nut 38 corresponds to an external thread 39 on the circumference of the connection piece 6.
- the penetration depth of the fuel injection valve 1 in the connection piece 6 can be adjusted with the locking nut 38 acting on the wire ring 56 of the fuel injection valve 1.
- the hold-down 10 is clamped between the annular collar 47 of the lock nut 38 and the shoulder 12 on the fuel injection valve 1.
- the double arrow 34 is intended to indicate that the connecting body 18 according to the invention advantageously allows a tilting movement of the fuel injection valve 1 for the radial tolerance compensation between the cylinder head 17 and the fuel distributor line 4.
- FIG. 13 is a twelfth embodiment of a erfindunmultien fuel injection device shown.
- This fuel injection device is characterized in that a connecting body 18 is formed, which engages on the one hand with a retaining collar 21, the fuel injection valve 1 in the region of a housing shoulder 20 and on the other hand via a non-positive and / or cohesive connection the connection piece 6 is connected.
- the connecting body 18 is tubular and has to reach through the connector 8 of the fuel injector 1 a recess 19. Outside of this recess 19, the connecting body 18 may be performed by 360 ° rotating.
- the fuel injection valve 1 is engaged by the retaining collar 21 or a plurality of retaining collar segments of the connecting body 18 so that the fuel injection valve 1 is freely suspended from a radially extending shoulder 22 of the receiving bore 9.
- the retaining collar 21 or the plurality of retaining collar segments of the connecting body 18, which engage under the fuel injection valve 1, for example, are executed at right angles ending, while the housing shoulder 20 extends at the fuel injection valve 1, for example, conical.
- a support ring 50 is still inserted, which has the housing shoulder 20 facing a curved contact surface. In this way, the fuel injection valve 1 with respect to the connecting body 18 slide on the support ring 50 and compensate for tolerances.
- the connecting body 18 is fastened directly on the outer periphery of the connecting piece 6 of the fuel distributor line 4.
- the fixed connection 49 is achieved for example by means of adhesion, positive connection and / or material connection. Weldable or soldered joints and the pressing on of the connecting body 18 on the connecting piece 6 are conceivable, for example, to form a metallic interference fit.
- the penetration depth of the fuel injection valve 1 in the connecting piece 6 is adjustable.
- the double arrow 34 is intended to indicate that the connecting body 18 according to the invention advantageously allows a tilting movement of the fuel injection valve 1 for the radial tolerance compensation between the cylinder head 17 and the fuel distributor line 4.
- the hold-down 10 is similar to the first embodiment according to FIG. 1 clamped between the end surface 14 of the connecting piece 6 and the shoulder 12 on the fuel injection valve 1.
- FIG. 14 a thirteenth embodiment of a erfindunmultien fuel injection device is shown.
- This fuel injection device is characterized in that a connecting body 18 is formed, which engages on the one hand with a retaining collar 21, the fuel injection valve 1 in the region of a housing shoulder 20 and on the other hand is connected via a material connection with the connecting piece 6.
- the connecting body 18 is tubular and has for reaching through the connector 8 of the fuel injection valve 1, a recess 19. Outside this recess 19, the connector body 18 may be performed by 360 ° encircling.
- the fuel injection valve 1 is engaged by the retaining collar 21 or a plurality of retaining collar segments of the connecting body 18 so that the fuel injection valve 1 is freely suspended from a radially extending shoulder 22 of the receiving bore 9.
- the retaining collar 21 or the plurality of retaining collar segments of the connecting body 18, which engage under the fuel injection valve 1, for example, are executed at right angles ending, while the housing shoulder 20 extends at the fuel injection valve 1, for example, conical.
- a support ring 50 is still inserted, which has the housing shoulder 20 facing a curved contact surface. In this way, the fuel injection valve 1 with respect to the connecting body 18 slide on the support ring 50 and compensate for tolerances.
- connection piece 6 At its end facing the connecting piece 6, the connecting body 18 is fastened directly to the downstream end face 14 of a radially outwardly projecting collar 15 of the connection piece 6 of the fuel distributor line 4.
- the fixed connection 49 is achieved for example by means of resistance welding.
- the hold-down 10 is similar to the first embodiment according to FIG. 1 clamped between the end surface 14 of the connecting piece 6 and the shoulder 12 on the fuel injection valve 1.
- FIG. 15 a fourteenth embodiment of a erfindunmultien fuel injection device is shown.
- This fuel injection device is characterized in that a connecting body 18 is formed, which engages on the one hand with a retaining collar 21, the fuel injection valve 1 in the region of a housing shoulder 20 and on the other hand is connected via a screw connection with the connecting piece 6.
- the connecting body 18 is tubular and has to reach through the connector 8 of the fuel injector 1 a recess 19. Outside of this recess 19, the connecting body 18 may be performed by 360 ° rotating.
- the fuel injection valve 1 is engaged by the retaining collar 21 or a plurality of retaining collar segments of the connecting body 18 so that the fuel injection valve 1 is freely suspended from a radially extending shoulder 22 of the receiving bore 9.
- a support ring 50 is still inserted, which has the housing shoulder 20 facing a curved contact surface.
- the fuel injection valve 1 with respect to the connecting body 18 slide on the support ring 50 and compensate for tolerances.
- the connecting body 18 is engaged by a locking nut 38.
- the securing nut 38 has a section containing an internal thread, to which an annular collar 47 adjoins.
- the locking nut 38 engages with an external thread 39 on the circumference of the connecting piece 6. With the engaging on the collar 58 of the connecting body 18 locking nut 38, the penetration depth of the fuel injection valve 1 in the connecting piece 6 are set.
- the double arrow 34 is intended to indicate that the connecting body 18 according to the invention advantageously allows a tilting movement of the fuel injection valve 1 for the radial tolerance compensation between the cylinder head 17 and the fuel distributor line 4.
- the hold-down 10 is similar to the first embodiment according to FIG. 1 clamped between the end surface 14 of the connecting piece 6 and the shoulder 12 on the fuel injection valve 1.
- FIG. 16 a fifteenth embodiment of a erfindunmultien fuel injection device is shown.
- This fuel injection device is characterized in that the connecting body 18 is only a slotted snap ring 59.
- the snap ring 59 engages in a tapered portion of the inlet nozzle 7 of the fuel injection valve 1 a.
- a groove 60 is provided, in which the snap ring 59 is locked securely and firmly.
- the snap ring 59 has a conical or curved spherical bearing surface 62.
- the hold-down 10 is similar to the first embodiment according to FIG. 1 clamped between the end surface 14 of the connecting piece 6 and the shoulder 12 on the fuel injection valve 1.
- FIG. 17 a sixteenth embodiment of a erfindunmultien fuel injection device is shown.
- a connecting body 18 a cup-shaped sleeve which is arranged securely and firmly at the downstream end of the connecting piece 6.
- the connecting body 18 is designed in two parts, ie it consists of two semi-annular elements 63.
- Each of the ring members 63 has a skirt portion 41 and a bottom portion 42, wherein the skirt portion 41 opposite the bottom portion 42 each in a hook-shaped latching portion 64 passes.
- the locking portions 64 of the connecting body 18 engage securely in two grooves 65 on the circumference of the connecting piece 6.
- a central opening 44 is provided, which is penetrated by a tapered portion 45 of the fuel injection valve 1, wherein the tapered portion 45 on the inlet nozzle 7 has a conical flank 66 as abutment surface.
- the central opening 44 in the bottom section 42 has a curved spherical boundary edge, which corresponds to the contact surface 66 of the tapered region 45 and can slide slightly therealong.
- a closed clamping ring 67 is pushed over the two ring elements 63.
- the hold-down 10 is clamped between the bottom portion 42 of the connecting body 18 and the shoulder 12 on the fuel injection valve 1.
- FIG. 18 a seventeenth embodiment of a erfindunmultien fuel injection device is shown.
- This fuel injection device is characterized in that a connecting body 18 is formed, which engages on the one hand with a retaining collar 21, the fuel injection valve 1 in the region of a housing shoulder 20 and on the other hand via a non-material connection, here a snap or latching connection with the connecting piece 6 is.
- the connecting body 18 is tubular with counter to the flow direction widening opening and has to reach through the connector 8 of the fuel injector 1 has a recess 19. Outside of this recess 19, the connecting body 18 may be performed by 360 ° encircling.
- the fuel injection valve 1 is engaged by the retaining collar 21 or a plurality of retaining collar segments of the connecting body 18 so that the fuel injection valve 1 is freely suspended from a radially extending shoulder 22 of the receiving bore 9.
- the retaining collar 21 or the plurality of retaining collar segments of the connecting body 18, which engage under the fuel injection valve 1, for example, are executed at right angles ending, while the housing shoulder 20 on the fuel injection valve 1, for example, runs conically.
- the connecting body 18 has an annular overlapping section 69 which has two conical boundary surfaces 70a, 70b.
- a groove 55 is provided on the circumference of the connecting piece 6, in which an open spring ring 71 is introduced.
- the first limiting surface 70a first pushes the spring ring 71 into the groove 55 until the overlapping section 69 has slid over the spring ring 71.
- the second boundary surface 70b of the overreaching section 69 of the connecting body 18 is supported on the spring ring 71, which due to its spring tension slightly slips radially outwards out of the groove 55 and clamps the connecting body 18 to the connecting piece 6.
- the hold-down 10 is similar to the first embodiment according to FIG. 1 clamped between the end surface 14 of the connecting piece 6 and the shoulder 12 on the fuel injection valve 1.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Fuel-Injection Apparatus (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
- Feeding And Controlling Fuel (AREA)
Abstract
Description
Die Erfindung geht aus von einer Brennstoffeinspritzvorrichtung nach der Gattung des Anspruchs 1.The invention relates to a fuel injection device according to the preamble of
Bekannt ist bereits aus der
Aus der
Die erfindungsgemäße Brennstoffeinspritzvorrichtung mit den kennzeichnenden Merkmalen des Anspruchs 1 hat den Vorteil, dass die Körperschallübertragung vom Brennstoffeinspritzventil in den Zylinderkopf deutlich reduziert ist. Dies wird erfindungsgemäß dadurch erreicht, dass das Brennstoffeinspritzventil direkt an die Brennstoffverteilerleitung über einen Verbindungskörper angebunden ist, aber weitgehend von der Aufnahmebohrung des Zylinderkopfes abgekoppelt ist. Das Brennstoffeinspritzventil ist in der Aufnahmebohrung des Zylinderkopfes derart angeordnet, dass es anlagefrei zu allen nicht achsparallel zum Brennstoffeinspritzventil verlaufenden Flächen bzw. Wandungen der Aufnahmebohrung eingebracht ist.The fuel injection device according to the invention with the characterizing features of
Der erfindungsgemäße Verbindungskörper ermöglicht in vorteilhafter Weise eine Kippbewegung des Brennstoffeinspritzventils zum radialen Toleranzausgleich zwischen Zylinderkopf und Brennstoffverteilerleitung.The connecting body according to the invention advantageously allows a tilting movement of the fuel injection valve for radial tolerance compensation between the cylinder head and the fuel distributor line.
Durch die in den Unteransprüchen aufgeführten Maßnahmen sind vorteilhafte Weiterbildungen und Verbesserungen der im Anspruch 1 angegebenen Brennstoffeinspritzvorrichtung möglich.The measures listed in the dependent claims advantageous refinements and improvements of the
Besonders vorteilhaft ist es, den Verbindungskörper rohrförmig, hülsenförmig oder topfförmig auszuführen und diesen mittels einer nichtstoffschlüssigen Verbindung, insbesondere einer Press-, Schraub-, Clip-, Rast- oder Schnapp-Verbindung fest mit dem Anschlussstutzen der Brennstoffverteilerleitung zu verbinden. Dabei kann diese Verbindung noch mit einer Sicherungsmutter oder einem Sicherungsring gesichert sein. Derartige Verbindungen ermöglichen es insbesondere, in vorteilhafter Weise eine Kippbewegung des Brennstoffeinspritzventils zum radialen Toleranzausgleich zwischen Zylinderkopf und Brennstoffverteilerleitung zuzulassen.It is particularly advantageous to make the connecting body tubular, sleeve-shaped or cup-shaped and to connect it firmly to the connecting piece of the fuel distributor line by means of a non-material connection, in particular a press, screw, clip, latching or snap connection. In this case, this connection can still be secured with a lock nut or a locking ring. Such compounds make it possible, in particular, advantageously Allow tilting movement of the fuel injection valve for radial tolerance compensation between the cylinder head and fuel rail.
Neben den genannten nichtstoffschlüssigen Verbindungen ist es auch denkbar, den Verbindungskörper oder mit dem Verbindungskörper zusammenwirkende Zwischenbauteile am Anschlussstutzen stoffschlüssig, z.B. mittels Laserschweißen, Widerstandsschweißen oder Löten zu befestigen. Außerdem können auch Kombinationen von Form-, Kraft- und Stoffschluss für die gewünschten Verbindungen am Anschlussstutzen zum Einsatz kommen.In addition to the non-material connections mentioned, it is also conceivable to connect the connecting body or intermediate components cooperating with the connecting body to the connecting piece in a material-locking manner, e.g. using laser welding, resistance welding or soldering. In addition, combinations of form, force and material connection for the desired connections can be used on the connection piece.
Besonders vorteilhaft ist es, zusätzlich zur Entkopplung des Brennstoffeinspritzventils vom Zylinderkopf Dämpfungsscheiben im Verbindungsbereich von Brennstoffverteilerleitung und Zylinderkopf vorzusehen. Diese Dämpfungsscheiben können einfach oder doppelt im Bereich jeder Verschraubung der Brennstoffverteilerleitung am Zylinderkopf eingesetzt werden, so dass das Hochdruckeinspritzsystem zum Zylinderkopf hin noch wirksamer entkoppelt und schallisolierter ist.In addition to decoupling the fuel injection valve from the cylinder head, it is also advantageous to provide damping disks in the connection region of the fuel distributor line and cylinder head. These damping disks can be used simply or twice in the region of each screw connection of the fuel distributor line to the cylinder head, so that the high-pressure injection system is even more effectively decoupled from the cylinder head and sound-insulated.
Von Vorteil ist es, den Niederhalter als Stanz-Biege-Teil auszuführen und derart zu formen und in der Brennstoffeinspritzvorrichtung zu verbauen, dass die durch Biegespannung beanspruchten Flächen der Schrägabschnitte und Anlageabschnitte des Niederhalters senkrecht zu den Schnittkanten verlaufen, die beim Herauslösen des Rohlings für den Niederhalter aus dem entsprechenden Blech entstehen. Auf diese Weise lässt sich die dauerhafte Belastbarkeit der auf Biegung beanspruchten Abschnitte des Niederhaltebügels des Niederhalters erhöhen und eine optimale Niederhaltekraft auf das Brennstoffeinspritzventil zur sicheren Fixierung in der Aufnahmebohrung erzielen.It is advantageous to carry out the hold-down as punching-bending part and shape and obstruct the fuel injector that the stress of bending stress surfaces of the inclined sections and abutment portions of the blank perpendicular to the cutting edges, which are in the dissolution of the blank for the Hold-downs from the corresponding sheet arise. In this way, the permanent load capacity of the stressed portions of the hold-down bracket of the hold-down can be increased and achieve an optimum hold-down force on the fuel injection valve for secure fixation in the receiving bore.
Ausführungsbeispiele der Erfindung sind in der Zeichnung vereinfacht dargestellt und in der nachfolgenden Beschreibung näher erläutert. Es zeigen
Figur 1- eine teilweise dargestellte Brennstoffeinspritzvorrichtung mit einem an einer Brennstoffverteilerleitung angebundenen und von einem Zylinderkopf kör- perschallmäßig abgekoppelten Brennstoffeinspritzventil in einer ersten Ausführung,
Figur 2- ein zweites Ausführungsbeispiel einer Brennstoffeinspritzvorrichtung,
Figur 3- ein drittes Ausführungsbeispiel einer Brennstoffeinspritzvorrichtung,
Figur 4- ein viertes Ausführungsbeispiel einer Brennstoffeinspritzvorrichtung,
Figur 5- ein fünftes Ausführungsbeispiel einer Brennstoffeinspritzvorrichtung,
Figur 6- ein sechstes Ausführungsbeispiel einer Brennstoffeinspritzvorrichtung,
Figur 7- ein siebtes Ausführungsbeispiel einer Brennstoffeinspritzvorrichtung,
Figur 8- ein achtes Ausführungsbeispiel einer Brennstoffeinspritzvorrichtung,
- Figur 9
- ein neuntes Ausführungsbeispiel einer Brennstoffeinspritzvorrichtung,
Figur 10- ein zehntes Ausführungsbeispiel einer Brennstoffeinspritzvorrichtung,
Figur 11- einen Schnitt durch die Brennstoffeinspritzvorrichtung entlang der Linie XI-XI in
,Figur 10 Figur 12- ein elftes Ausführungsbeispiel einer Brennstoffeinspritzvorrichtung,
Figur 13- ein zwölftes Ausführungsbeispiel einer Brennstoffeinspritzvorrichtung,
Figur 14- ein dreizehntes Ausführungsbeispiel einer Brennstoffeinspritzvorrichtung,
Figur 15- ein vierzehntes Ausführungsbeispiel einer Brennstoffeinspritzvorrichtung,
- Figur 16
- ein fünfzehntes Ausführungsbeispiel einer Brennstoffeinspritzvorrichtung,
Figur 17- ein sechzehntes Ausführungsbeispiel einer Brennstoffeinspritzvorrichtung und
Figur 18- ein siebzehntes Ausführungsbeispiel einer Brennstoffeinspritzvorrichtung.
- FIG. 1
- a partially illustrated fuel injector with a connected to a fuel rail and from a cylinder head body Perschallmäßig decoupled fuel injection valve in a first embodiment,
- FIG. 2
- A second embodiment of a fuel injection device,
- FIG. 3
- A third embodiment of a fuel injection device,
- FIG. 4
- A fourth embodiment of a fuel injection device,
- FIG. 5
- A fifth embodiment of a fuel injection device,
- FIG. 6
- A sixth embodiment of a fuel injection device,
- FIG. 7
- A seventh embodiment of a fuel injection device,
- FIG. 8
- an eighth embodiment of a fuel injection device,
- FIG. 9
- A ninth embodiment of a fuel injection device,
- FIG. 10
- A tenth embodiment of a fuel injection device,
- FIG. 11
- a section through the fuel injection device along the line XI-XI in
FIG. 10 . - FIG. 12
- an eleventh embodiment of a fuel injection device,
- FIG. 13
- A twelfth embodiment of a fuel injection device,
- FIG. 14
- A thirteenth embodiment of a fuel injection device,
- FIG. 15
- a fourteenth embodiment of a fuel injection device,
- FIG. 16
- A fifteenth embodiment of a fuel injection device,
- FIG. 17
- a sixteenth embodiment of a fuel injection device and
- FIG. 18
- a seventeenth embodiment of a fuel injection device.
Einleitend soll betont werden, dass von der Erfindung nur die Ausführungsbeispiele gemäß
In der
Das Brennstoffeinspritzventil 1 weist an seinem zulaufseitigen Ende 3 eine Steckverbindung zu einer Brennstoffverteilerleitung 4 auf, die durch einen Dichtring 5 zwischen einem Anschlussstutzen 6 der Brennstoffverteilerleitung 4, der im Schnitt dargestellt ist, und einem Zulaufstutzen 7 des Brennstoffeinspritzventils 1 abgedichtet ist. Das Brennstoffeinspritzventil 1 verfügt über einen elektrischen Anschlussstecker 8 für die elektrische Kontaktierung zur Betätigung des Brennstoffeinspritzventils 1.The
Um das Brennstoffeinspritzventil 1 und die Brennstoffverteilerleitung 4 radialkraftfrei voneinander zu beabstanden und das Brennstoffeinspritzventil 1 sicher in der Aufnahmebohrung 9 des Zylinderkopfes 17 niederzuhalten, ist ein Niederhalter 10 zwischen dem Brennstoffeinspritzventil 1 und dem Anschlussstutzen 6 vorgesehen. Der Niederhalter 10 ist als bügelförmiges Bauteil ausgeführt, z.B. als Stanz-Biege-Teil. Der Niederhalter 10 weist ein teilringförmiges Grundelement 11 auf, wobei sich dieses Grundelement 11, das nicht um 360° umläuft, sondern z.B. nur eine Erstreckung von ca. 250° bis 320° besitzt, an einer Schulter 12 des Brennstoffeinspritzventils 1 abstützt. Mit einem von dem ebenen Grundelement 11 aus abgebogenen, axial nachgiebigen Niederhaltebügel 13 liegt der Niederhalter 10 an einer stromabwärtigen Endfläche 14 des Anschlussstutzens 6 an der Brennstoffverteilerleitung 4 im eingebauten Zustand an. Der Anschlussstutzen 6 der Brennstoffverteilerleitung 4 weist an seinem stromabwärtigen Ende einen teilweise ringförmig umlaufenden, überstehenden Kragen 15 auf, an dem die Endfläche 14 zur Anlage des Niederhalters 10 mit seinem Niederhaltebügel 13 ausgebildet ist. Im Bereich des elektrischen Anschlusssteckers 8 ist der Niederhalter 10 unterbrochen, wobei der Niederhalter 10 an sich ein geschlossenes Bügelelement bildet, da der Niederhaltebügel 13 endlos mit dem Grundelement 11 verbunden ist. Auf diese Weise kann der Niederhalter 10 das Brennstoffeinspritzventil 1 umschließen und ermöglicht trotzdem das Durchragen des elektrischen Anschlusssteckers 8. Der Niederhaltebügel 13 ragt mit seinen federnden Bügeln vom Anschlussstecker 8 weg.In order to space the
Der Niederhalter 10 wird z.B. mittels Stanzen, Erodieren oder Laserschneiden aus Blechen aus Federstahl bzw. Edelstahl (mit einer Dicke von ca. 1,5 mm) herausgelöst und nachfolgend mittels Biegen in die gewünschte Form gebracht. Der Niederhalter 10 hat den Vorteil, dass die durch Biegespannung beanspruchten Flächen des Niederhalters 10, insbesondere Schrägabschnitte und Anlageabschnitte senkrecht zu Schnittkanten verlaufen, die bei dem Herauslösen des Rohlings für den Niederhalter 10 aus dem entsprechenden Blech definiert werden.The hold-down 10 is removed, for example, by punching, eroding or laser cutting from sheets of spring steel or stainless steel (with a thickness of about 1.5 mm) and subsequently brought into the desired shape by means of bending. The hold-down
Bei bekannten Brennstoffeinspritzvorrichtungen sind Brennstoffeinspritzventile derart in Aufnahmebohrungen eines Zylinderkopfes eingebaut, dass diese unmittelbar oder indirekt über Stützringe an radial verlaufenden Schultern der Aufnahmebohrungen anliegen. Ein solcher Aufbau hat zur Folge, dass sowohl durch die Niederhaltekraft von federnden Niederhaltern und Verschraubungen oder Verspannungen der Brennstoffverteilerleitung am Zylinderkopf als auch durch den in der Brennstoffverteilerleitung innen anliegenden Hochdruck des Brennstoffs das Brennstoffeinspritzventil derart in den Zylinderkopf gedrückt wird, dass eine unerwünscht hohe Körperschallübertragung vom Brennstoffeinspritzventil in den Zylinderkopf erfolgt, die in negativer Weise deutlich hörbar sein kann.In known fuel injection devices, fuel injection valves are installed in receiving bores of a cylinder head such that they rest directly or indirectly via support rings on radially extending shoulders of the receiving bores. Such a structure has the consequence that the fuel injection valve is pressed in such a way in the cylinder head both by the hold-down force of resilient downers and fittings or tension of the fuel rail on the cylinder head as well as by the fuel in the fuel supply line adjacent high pressure of the fuel, that an undesirably high structure-borne noise transmission from Fuel injection valve takes place in the cylinder head, which can be clearly audible in a negative way.
Durch die erfindungsgemäßen Maßnahmen ist die Körperschallübertragung vom Brennstoffeinspritzventil 1 in den Zylinderkopf 17 deutlich reduziert. Dies wird dadurch erreicht, dass das Brennstoffeinspritzventil 1 direkt an die Brennstoffverteilerleitung 4 über einen Verbindungskörper 18 angebunden ist, aber weitgehend von der Aufnahmebohrung 9 des Zylinderkopfes 17 abgekoppelt ist. Das Brennstoffeinspritzventil 1 ist in der Aufnahmebohrung 9 des Zylinderkopfes 17 derart angeordnet, dass es anlagefrei zu allen nicht achsparallel zum Brennstoffeinspritzventil 1 verlaufenden Flächen bzw. Wandungen der Aufnahmebohrung 9 eingebracht ist. Das Brennstoffeinspritzventil 1 ist dazu in den Verbindungskörper 18 eingehängt. Der Verbindungskörper 18 ist rohrförmig ausgeführt und besitzt zum Durchgreifen des Anschlusssteckers 8 des Brennstoffeinspritzventils 1 eine Ausnehmung 19. An einer Gehäuseschulter 20 wird das Brennstoffeinspritzventil 1 von einem Haltekragen 21 oder mehreren Haltekragensegmenten des Verbindungskörpers 18 untergriffen, so dass das Brennstoffeinspritzventil 1 gegenüber einer radial verlaufenden Schulter 22 der Aufnahmebohrung 9 beabstandet frei hängt. Der Haltekragen 21 oder die mehreren Haltekragensegmenten des Verbindungskörpers 18, die das Brennstoffeinspritzventil 1 untergreifen, sind zur Gehäuseschulter 20 hin z.B. abgerundet ausgeführt, während die Gehäuseschulter 20 am Brennstoffeinspritzventil 1 beispielsweise konisch verläuft.The inventive measures the structure-borne sound transmission from the
Bis auf den ringförmigen Materialkontakt des Dichtrings 2 in achsparalleler Erstreckung des Brennstoffeinspritzventils 1 zur Aufnahmebohrung 9 liegt kein weiterer direkter Körperkontakt von Brennstoffeinspritzventil 1 bzw. indirekter Körperkontakt des Brennstoffeinspritzventils 1 über den Verbindungskörper 18 mit dem Zylinderkopf 17 vor. Der Dichtring 2 sorgt dabei selbst für eine gute Dämpfung der Körperschallübertragung. Auf der der Ausnehmung 19 gegenüberliegenden Seite weist der Verbindungskörper 18 eine weitere z.B. schlitzartige Öffnung 23 auf, in die der Kragen 15 des Anschlussstutzens 6 ebenso wie in die Ausnehmung 19 zur sicheren Befestigung des Brennstoffeinspritzventils 1 bzw. des Verbindungskörpers 18 an der Brennstoffverteilerleitung 4 eingreift.Apart from the annular material contact of the sealing
Die Brennstoffverteilerleitung 4 ist mittels Verbindungsmitteln 25, im dargestellten Ausführungsbeispiel mittels Schrauben, an dem Zylinderkopf 17 befestigt. Besonders vorteilhaft ist es, zusätzlich zur Entkopplung des Brennstoffeinspritzventils 1 vom Zylinderkopf 17 Dämpfungsscheiben 26 in diesem Verbindungsbereich von Brennstoffverteilerleitung 4 und Zylinderkopf 17 vorzusehen. Diese Dämpfungsscheiben 26 können im Bereich unterhalb des Schraubenkopfes mit einer Auflage unmittelbar an der Brennstoffverteilerleitung 4 und/oder mit einer Auflage unmittelbar am Zylinderkopf 17 angeordnet sein, so dass das Hochdruckeinspritzsystem bestehend aus Brennstoffverteilerleitung 4 und mehreren Brennstoffeinspritzventilen 1 zum Zylinderkopf 17 hin noch wirksamer entkoppelt und besser schallisoliert ist. Gegenüber bekannten Lösungen kann die ausgeübte Kraft über die Verbindungsmittel 25 reduziert werden, da die auf das Brennstoffeinspritzventil 1 wirkende Kraft des unter hohem Druck stehenden Brennstoffs durch den erfindungsgemäßen Verbindungskörper 18 direkt an der Verbindungsstelle von Brennstoffeinspritzventil 1 und Brennstoffverteilerleitung 4 formschlüssig aufgenommen und nicht über die Verbindungsmittel 25 geleitet wird.The
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Claims (13)
- Fuel injection device for fuel injection systems of internal combustion engines having at least one fuel injection valve (1), having a receiving bore (9) for the fuel injection valve (1) in a cylinder head (17), and having a fuel distributor line (4) with a connecting piece (6) into which the fuel injection valve (1) is inserted with a partial overlap, wherein a connecting body (18) is arranged such that the fuel injection valve (1) is held therein in such a way that the fuel injection valve (1) and the connecting body (18) are inserted so as to be free from contact with all of those surfaces or walls of the receiving bore (9) of the cylinder head (17) which do not run axially parallel to the fuel injection valve (1),
characterized
in that the connecting piece (6) has, on its downstream end, a partially annularly encircling, protruding collar (15) which either engages into an opening (23) on the connecting body (18) or engages under an annular collar (35, 69) or a detent means (52) of the connecting body (18),
wherein the connecting body (18) is of tubular form such that there is provided therein a recess (19) through which a connecting plug (8) of the fuel injection valve (1) can extend. - Fuel injection device according to Claim 1, characterized in that the connecting body (18) is attached directly to the connecting piece (6) of the fuel distributor line (4).
- Fuel injection device according to Claim 1 or 2, characterized in that the opening (23) for the collar (15) of the connecting piece (6) belongs, in part, to the recess (19).
- Fuel injection device according to one of Claims 1 to 3, characterized in that the connecting body (18) has a holding collar (21) or a plurality of holding collar segments which engage under the fuel injection valve (1).
- Fuel injection device according to Claim 5, characterized in that the holding collar (21) or the holding collar segments of the connecting body (18) are of rounded form towards the housing shoulder (20), whereas the housing shoulder (20) on the fuel injection valve (1) runs conically.
- Fuel injection device according to Claim 4, characterized in that the holding collar (21) or the holding collar segments of the connecting body (18) engage on a housing shoulder (20) of the fuel injection valve (1).
- Fuel injection device according to Claim 1, characterized in that the connection between the connecting body (18) and connecting piece (6) is secured by means of a lock nut (38).
- Fuel injection device according to Claim 1, characterized in that the connecting body (18) corresponds with a spring washer (71) mounted on the connecting piece (6).
- Fuel injection device according to one of the preceding claims, characterized in that the fuel distributor line (4) is fastened to the cylinder head (17) by connecting means (25).
- Fuel injection device according to Claim 9, characterized in that in each case at least one damping washer (26) is provided in the region of the connecting means (25).
- Fuel injection device according to Claim 10, characterized in that the damping washers (26) are arranged so as to be supported directly on the fuel distributor line (4) and/or so as to be supported directly on the cylinder head (17).
- Fuel injection valve according to one of the preceding claims, characterized in that a hold-down means (10) is braced between a shoulder (12) of the fuel injection valve (1) and an end surface (14) of the connecting piece (6).
- Fuel injection device according to Claim 11, characterized in that the hold-down means (10) has a base element (11) which is in the shape of a segment of a ring and from which there extends, in a bent-away fashion, an axially flexible hold-down clip (13).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200510009740 DE102005009740A1 (en) | 2005-03-03 | 2005-03-03 | Fuel injection device for internal combustion engine, has connecting body arranged so that valve and body are placed at surfaces of hole of cylinder head, and damping plates in connecting area of pipeline for uncoupling valve from head |
DE200510020380 DE102005020380A1 (en) | 2005-05-02 | 2005-05-02 | Fuel injection device for internal combustion engine, has fuel injecting valve fastened directly to fuel distribution line by connection body, where valve and body are placed without abutment on surfaces of mounting hole in cylinder head |
EP06708603A EP1859160B1 (en) | 2005-03-03 | 2006-03-02 | Fuel injection device |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06708603.3 Division | 2006-03-02 | ||
EP06708603A Division EP1859160B1 (en) | 2005-03-03 | 2006-03-02 | Fuel injection device |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2189650A2 EP2189650A2 (en) | 2010-05-26 |
EP2189650A3 EP2189650A3 (en) | 2010-08-11 |
EP2189650B1 true EP2189650B1 (en) | 2012-10-17 |
Family
ID=36143339
Family Applications (7)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10153095A Not-in-force EP2187040B1 (en) | 2005-03-03 | 2006-03-02 | Fuel injection system |
EP10153017A Not-in-force EP2189650B1 (en) | 2005-03-03 | 2006-03-02 | Fuel injection system |
EP06708603A Not-in-force EP1859160B1 (en) | 2005-03-03 | 2006-03-02 | Fuel injection device |
EP10152996A Not-in-force EP2187035B1 (en) | 2005-03-03 | 2006-03-02 | Fuel injection system |
EP10153072.3A Not-in-force EP2187039B1 (en) | 2005-03-03 | 2006-03-02 | Fuel injection system |
EP10153043.4A Not-in-force EP2187036B1 (en) | 2005-03-03 | 2006-03-02 | Fuel injection system |
EP10153103.6A Not-in-force EP2187041B1 (en) | 2005-03-03 | 2006-03-02 | Fuel injection system |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10153095A Not-in-force EP2187040B1 (en) | 2005-03-03 | 2006-03-02 | Fuel injection system |
Family Applications After (5)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06708603A Not-in-force EP1859160B1 (en) | 2005-03-03 | 2006-03-02 | Fuel injection device |
EP10152996A Not-in-force EP2187035B1 (en) | 2005-03-03 | 2006-03-02 | Fuel injection system |
EP10153072.3A Not-in-force EP2187039B1 (en) | 2005-03-03 | 2006-03-02 | Fuel injection system |
EP10153043.4A Not-in-force EP2187036B1 (en) | 2005-03-03 | 2006-03-02 | Fuel injection system |
EP10153103.6A Not-in-force EP2187041B1 (en) | 2005-03-03 | 2006-03-02 | Fuel injection system |
Country Status (6)
Country | Link |
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US (1) | US7765984B2 (en) |
EP (7) | EP2187040B1 (en) |
JP (4) | JP4809375B2 (en) |
AT (1) | ATE457422T1 (en) |
DE (1) | DE502006006106D1 (en) |
WO (1) | WO2006092427A1 (en) |
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- 2006-03-02 EP EP10153017A patent/EP2189650B1/en not_active Not-in-force
- 2006-03-02 AT AT06708603T patent/ATE457422T1/en active
- 2006-03-02 EP EP06708603A patent/EP1859160B1/en not_active Not-in-force
- 2006-03-02 US US11/885,599 patent/US7765984B2/en not_active Expired - Fee Related
- 2006-03-02 DE DE502006006106T patent/DE502006006106D1/en active Active
- 2006-03-02 EP EP10152996A patent/EP2187035B1/en not_active Not-in-force
- 2006-03-02 WO PCT/EP2006/060398 patent/WO2006092427A1/en active Application Filing
- 2006-03-02 EP EP10153072.3A patent/EP2187039B1/en not_active Not-in-force
- 2006-03-02 EP EP10153043.4A patent/EP2187036B1/en not_active Not-in-force
- 2006-03-02 EP EP10153103.6A patent/EP2187041B1/en not_active Not-in-force
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2011
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2014
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2015
- 2015-10-09 JP JP2015201159A patent/JP6038257B2/en not_active Expired - Fee Related
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JP2014122637A (en) | 2014-07-03 |
EP1859160A1 (en) | 2007-11-28 |
JP2011220342A (en) | 2011-11-04 |
EP2187036A2 (en) | 2010-05-19 |
EP2187035A3 (en) | 2010-08-18 |
US20080302336A1 (en) | 2008-12-11 |
DE502006006106D1 (en) | 2010-03-25 |
EP2189650A2 (en) | 2010-05-26 |
ATE457422T1 (en) | 2010-02-15 |
JP2016028201A (en) | 2016-02-25 |
US7765984B2 (en) | 2010-08-03 |
EP2187039A3 (en) | 2010-08-11 |
JP4809375B2 (en) | 2011-11-09 |
EP2187036B1 (en) | 2013-07-10 |
EP2187041B1 (en) | 2015-01-28 |
WO2006092427A1 (en) | 2006-09-08 |
EP2187035B1 (en) | 2013-02-27 |
EP2187039B1 (en) | 2014-05-07 |
JP6120790B2 (en) | 2017-04-26 |
EP2187035A2 (en) | 2010-05-19 |
EP2187041A2 (en) | 2010-05-19 |
EP2187036A3 (en) | 2010-08-11 |
EP2189650A3 (en) | 2010-08-11 |
EP2187040A3 (en) | 2010-08-11 |
EP2187040A2 (en) | 2010-05-19 |
EP2187041A3 (en) | 2010-08-25 |
EP1859160B1 (en) | 2010-02-10 |
JP6038257B2 (en) | 2016-12-07 |
EP2187039A2 (en) | 2010-05-19 |
JP2008531918A (en) | 2008-08-14 |
EP2187040B1 (en) | 2013-01-09 |
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