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EP2171163B1 - Device for extracting a material from the bed of a body of water and associated method - Google Patents

Device for extracting a material from the bed of a body of water and associated method Download PDF

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Publication number
EP2171163B1
EP2171163B1 EP08826537.6A EP08826537A EP2171163B1 EP 2171163 B1 EP2171163 B1 EP 2171163B1 EP 08826537 A EP08826537 A EP 08826537A EP 2171163 B1 EP2171163 B1 EP 2171163B1
Authority
EP
European Patent Office
Prior art keywords
bed
surface apparatus
flexible
flexible pipe
drum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP08826537.6A
Other languages
German (de)
French (fr)
Other versions
EP2171163A2 (en
Inventor
Pierre-Armand Thomas
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Technip Energies France SAS
Original Assignee
Technip France SAS
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Filing date
Publication date
Application filed by Technip France SAS filed Critical Technip France SAS
Publication of EP2171163A2 publication Critical patent/EP2171163A2/en
Application granted granted Critical
Publication of EP2171163B1 publication Critical patent/EP2171163B1/en
Active legal-status Critical Current
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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
    • E21B17/20Flexible or articulated drilling pipes, e.g. flexible or articulated rods, pipes or cables
    • E21B17/203Flexible or articulated drilling pipes, e.g. flexible or articulated rods, pipes or cables with plural fluid passages
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/88Dredgers; Soil-shifting machines mechanically-driven with arrangements acting by a sucking or forcing effect, e.g. suction dredgers
    • E02F3/8833Floating installations
    • E02F3/885Floating installations self propelled, e.g. ship
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/88Dredgers; Soil-shifting machines mechanically-driven with arrangements acting by a sucking or forcing effect, e.g. suction dredgers
    • E02F3/90Component parts, e.g. arrangement or adaptation of pumps
    • E02F3/92Digging elements, e.g. suction heads
    • E02F3/9243Passive suction heads with no mechanical cutting means
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F7/00Equipment for conveying or separating excavated material
    • E02F7/005Equipment for conveying or separating excavated material conveying material from the underwater bottom
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F7/00Equipment for conveying or separating excavated material
    • E02F7/10Pipelines for conveying excavated materials
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B19/00Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
    • E21B19/22Handling reeled pipe or rod units, e.g. flexible drilling pipes
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C50/00Obtaining minerals from underwater, not otherwise provided for

Definitions

  • the present invention relates to a device for extracting a material situated at the bottom of a body of water according to the preamble of claim 1.
  • This system applies, for example, to the mining of the seabed, or the earthworks of the submarine soils for the establishment of hydrocarbon production facilities.
  • FR-A-2,467,283 a device of the aforementioned type.
  • This device comprises a surface installation carried by a ship, and a bottom assembly.
  • This set includes a base station and an extraction vehicle traveling on the seabed and connected to the base station by a flexible link designated by the English term "jumper".
  • the bottom assembly is lowered into the water using a string of rigid rods that connects the base station to the surface installation.
  • the drill string internally delimits a circulation passage of material taken from the bottom, to convey it to the surface.
  • a gas injection line in the drill string and electric power transfer lines forming a link termed "umbilical”, have descended into the sea to the intermediate station from the ship.
  • An example of an umbilical is described in the application GB 2,395,539 .
  • the ship must have a very large storage space for the assembly and storage of rigid tubes and the umbilical.
  • An object of the invention is to obtain a device for extracting a material located at the bottom of a body of water that is simple to implement and compact.
  • the subject of the invention is a device according to claim 1.
  • the device according to the invention may comprise one or more of the features of claims 2 to 14.
  • the invention further relates to an extraction process according to claim 15.
  • An extraction device 10 is represented on the Figures 1 to 10 .
  • This device 10 is intended to collect materials located at the bottom of a body of water 12 such as a sea, an ocean or a lake.
  • the body of water 12 rests on a bottom 14 delimited by solid material comprising rocks and / or sediments.
  • the purpose of the device 10 is to carry out, for example, earthworks on the bottom 14 with a view to setting up a hydrocarbon exploitation facility, or to withdraw ores deposited on the bottom 14 with a view to making them available. subsequent exploitation at surface 16 of the body of water 12.
  • the device 10 comprises a surface installation 18 carried by a ship 20, a bottom assembly 22 for taking the material on the bottom 14 of the water body 12, and, according to the invention, a flexible conduit 24 of the "integrated production bundle” or “Integrated Production Bundle” type for connecting the bottom assembly 22 to the surface installation 18.
  • the bottom assembly 22 comprises a base station 26 attached to the lower end of the conduit 24, an excavating vehicle 28, placed in contact with the bottom 14 of the water body 12, and a flexible link 30 connecting the vehicle 28 at base station 26.
  • the base station 26 is intended to be placed in the vicinity of the bottom 14, away from it during the exploitation of materials.
  • the base station 26 comprises equipment (not shown) for pumping and treating the sampled material, for example pumps or filters, and control means for the excavating vehicle 28.
  • the excavating vehicle 28 is intended to come into contact with the bottom 14 to collect material on the bottom 14. It comprises the displacement means 32 on the bottom 14 and means 34 for taking the material, able to dig, scrape or drill the material constituting the bottom 14 and transport it to the flexible link 30.
  • the bottom of the base station 26 is provided with a hatch (26A ( Figure 1 ) pivoting by appropriate means, not shown.
  • This hatch 26A allows in its open position to evacuate the materials blocked in the base station 26. In this case, the excavating vehicle 28 is placed below the base station 26 and these materials fall into the vehicle 26 where they are crushed.
  • the flexible link 30 is sometimes referred to as the "jumper". It is formed of a hollow and flexible pipe having an upper end connected to the base station 26 and a lower end connected to the vehicle 28, to take the material from the sampling means 34.
  • the flexible pipe 36 internally delimits a light 37 of material flow opening opposite the sampling means 34 and in the base station 26.
  • the flexibility of the flexible link 30 is greater than that of the flexible conduit 24.
  • the vehicle 28 is mobile with respect to the base station 26, in particular on the bottom 14, up to a maximum distance from the base station 26 substantially equal to the length of the flexible pipe 36. This maximum distance is between 10 m and 40 m and preferably less than 50 m.
  • the flexible conduit 24 extends between a first point 38 located at its upper end on the surface installation 18, and a second point 40 located at its lower end on the base station 26.
  • the duct 24 is flexible over its entire length, taken between the points 38, 40.
  • the duct 24 is adapted to be wound on a rotating drum between an unwrapped configuration and a helically wound configuration, in which it occupies a radius of curvature of between 12 m and 15 m and preferably less than 20 m.
  • the flexible duct 24 comprises a central pipe 42 for transporting the material taken from the bottom 14, from the base station 26 to the surface installation 18.
  • the duct 24 further comprises, around the duct 42, an outer functional sheet 43 receiving functional lines 44 able to transmit electrical or hydraulic power, information and / or fluids from the surface installation 18 to the bottom assembly 22, the lines 44 being disposed in the outer ply 43 around the transport pipe 42.
  • the duct 24 also comprises a line 46 for injecting gas for driving the material into the transport pipe 42, disposed in the ply 43 and a sheath 47 for external protection disposed around the ply 43.
  • the transport pipe 42 is generally in accordance with the API 17J standard. It is flexible throughout its length. It comprises, for example, from the inside to the outside, an internal tubular metal casing 47A for the resistance to pressure, a gas-tight plastic sheath 47B, an outer casing 47C and two layers of armor wires 47D to ensure tensile strength.
  • the conveying line 42 delimits internally a passage 48 for circulation of sampled material which opens on the one hand, at the first point 38, and on the other hand, at the second point 40.
  • the transport pipe 42 is connected in series with the tube flexible 36, so that the inner lumen 37 opens into the passage 48.
  • the sheet 43 is of generally annular shape. It is arranged externally around the transport pipe 42 and internally delimits longitudinal passages 48A for receiving lines 44, 46 in which lines 44, 46 are inserted.
  • the functional lines 44 comprise, for example, an electric power transfer line electrically connecting the surface installation 18 to the bottom assembly 22 to electrically power the base station 26 and the vehicle 28.
  • the lines 44 further comprise a line transporting information connecting the surface installation 18 to the control means on the base station 26 for controlling the vehicle 28.
  • the length of the flexible duct 24, taken between the first point 38 and the second point 40, is variable depending on the depth at which the seabed is located and preferably greater than 1000 m.
  • the flexible duct 24 is formed by the end-to-end assembly of a plurality of flexible unitary sections 50 of length preferably between 300 m and 400 m.
  • Each section 50 thus comprises a tubular central portion 52 and at each end a fastening flange 54 to an adjacent section 50.
  • the flanges 54A, 54B of two adjacent sections 50 are fixed against each other for example by screwing.
  • the flanges 54A, 54B protrude radially outwardly relative to the central portion 52. They have an outside diameter greater than the average outside diameter of the central portion 52.
  • Each unit section 50 delimits a portion of the inner passage 48 and carries a unitary section of the lines 44 and 46 which are interconnected through the attachment flanges 54A, 54B.
  • the vessel 20 defines a platform 60 supporting the surface installation 18 extending between two side edges 62 of the ship.
  • the ship 20 further comprises a work station 63 provided with a clamp 64 for selectively retaining the conduit 24 which protrudes from a lateral edge 62.
  • the conduit 24 is engaged vertically through the clamp 64 above and below. view of a side edge 62.
  • the surface installation 18 comprises a winding drum 68 of the flexible duct 24, means 70 for rotating the drum 68, a separator 72 for the treatment of the sampled material, placed in the drum 68, and a compressor 74 for injecting gas into the inner passage 48 through the gas injection line 46.
  • the work station 63 moves on a rail 64A disposed on a side of the ship 20.
  • the surface installation 18 further comprises control means 76 and electrical supply means 78.
  • the winding drum 68 extends along a substantially horizontal longitudinal axis XX 'of the vessel 20.
  • the drum 68 comprises a hollow cylinder 80, which has at its left and right ends transverse locking flanges 82 of the flexible duct 24.
  • the cylinder 80 delimits an outer cylindrical surface 84 intended to support the wound conduit 24, and a cylindrical internal volume 86 into which the separator 72 is inserted.
  • the drum 68 further has, on at least one circumference taken along the outer surface 84, two support wedges 88 of two adjacent sections 50 of the conduit.
  • the shims 88 protrude from the outer surface 84 and delimit between them a longitudinal groove 90 for receiving the flanges 54 for fixing two adjacent sections 50.
  • the shims 88 are movable jointly about the X-X 'axis on at least one periphery of the surface 84.
  • drum 68 could be used to wind any flexible conduit.
  • the diameter of the drum 68 is between 12 m and 15 m and in any case less than 20 m.
  • the drum 68 is further provided, in the inner volume 86, rollers 92 which are located in the vicinity of the end flanges 82 and which are distributed around the axis X-X '.
  • the rollers 92 are placed in abutment on an outer surface of the separator, to allow, as will be seen below, the rotation of the drum 68 about the axis X-X 'by rolling on the separator 72.
  • the means 70 for rotating the drum comprise, at each end of the rotary cylinder 80, a toothed outer ring 94 and two motorized drive wheels 96 meshing with the ring gear 94.
  • Each ring 94 extends from the outer surface 84 on a periphery about the X-X 'axis. It is integral with the cylinder 80.
  • the wheels 96 are rotatably mounted on the platform 60 on either side of a vertical plane passing through the axis X-X 'of rotation of the cylinder.
  • the drive wheels are able to rotate the drum 68 about the axis X-X 'in two different directions of rotation to wind or unwind the flexible conduit 24.
  • the separator 72 comprises a cylindrical tank 100 disposed in the interior volume 86, a tank 102 for retaining the separated material in the cylindrical tank 100, means 104 for discharging the separated material into the tank towards the holding tank 102, and means 106 for pressurizing the tank 100.
  • the tank 100 of the separator 72 can be placed in the interior volume delimited by any winding drum present on the vessel 20.
  • the tank 100 is generally cylindrical in shape and slightly smaller in diameter than the cylinder 80 in which it is placed. It has a cylindrical peripheral wall 108 closed transversely with respect to the axis X-X 'by first and second end walls 110, 112.
  • the walls 108, 110, 112 internally delimit a cavity 114 for separating the material brought to the surface by the flexible duct 24.
  • the tank 100 is fixedly mounted on the platform 60 by means of fixing arms 116.
  • Each arm 116 is attached to an end wall 110, 112 and on the platform 60.
  • the peripheral wall 108 is cylindrical in shape of axis X-X '.
  • the rollers 92 of the drum 68 roll on an outer surface of this wall 108 during the rotation of the drum 68 about its axis X-X '.
  • the left end wall 110 has three nozzles 118 for connection to the flexible conduit 24 distributed around the axis X-X '.
  • Each nozzle 118 comprises a head 120 for connection to a flange 54 of an end section of the flexible conduit 24.
  • Each nozzle 118 further comprises an injection member 122 of the material from the conduit 24 inside the separation chamber 114.
  • the injection member 122 is curved in the form of a helix toward the wall 108 so as to tangentially direct the flow of material coming from the nozzle 118 onto the peripheral wall 108 of the tank 100. This avoids the deterioration of the equipment present in the separation chamber 114.
  • the left wall 110 comprises three connection nozzles 118, which makes it possible to adapt to different positions of the end section 50 of the duct 24, when the latter is wound on the drum 68.
  • the left wall 110 further comprises an upper outlet 123 of gas discharge connected to the compressor 74.
  • the compressor 74 is thus connected at the inlet, at the gas evacuation outlet 123 and at the outlet, to the injection line. gas in the inner passage 48, as shown in FIG. Figure 2 .
  • the right end wall 112 comprises, in its upper part, a pressurized fluid injection inlet 124, and in its lower part, an outlet 126 for discharging a separated material into the separator, connected to the retention tank 102 via an intermediate conduit 128.
  • the retention tank 102 is disposed on the platform 60. It is intended to be maintained at atmospheric pressure, for the recovery of solid materials from the separator 72.
  • the evacuation means 104 comprise a worm 130 disposed in the separation chamber 114, and a controllable pressurization valve 132 disposed on the intermediate duct 128, between the chamber 114 and the retention tank 102.
  • the worm 130 is placed in a lower part of the chamber 114 near its bottom. It extends parallel to the axis X-X 'and has an end facing the discharge outlet 126.
  • the worm 130 is motorized to allow the conveying of a solid material and / or liquid to the intermediate conduit 128 when the valve 132 is open.
  • a guide plate 130A is placed over the auger 130 to channel the sediments to the intermediate conduit 128.
  • the valve 132 is controllable to be opened during the evacuation of materials from the chamber 114 and to be closed to maintain the chamber 114 under pressure during the separation of the material from the pipe 42, as will be seen below.
  • the pressurizing means 106 comprise a compressed water source 134 connected to the inlet 124.
  • the flexible duct 24 is assembled by end-to-end assembly of the different unit sections 50 by means of their fixing flanges 54.
  • This assembly can be performed on the ground, or directly on the ship 20.
  • the lines 44, 46 are assembled by end-to-end connection of the line sections present on a unit section 50.
  • the interior passage 48 is continuous between the first point 38 and the second point 40.
  • the motorized wheels 96 are activated to wind the duct 24 helically around the outer surface 84 over substantially its entire length.
  • a pair of shims 88 opposite is moved around a periphery of the cylinder 80 to penetrate the flanges 54 in a groove 90 and to rest the two sections 50 adjacent the fastening flanges 54 on the shims 88.
  • the conduit 24 is thus stored in a simple and space-saving manner on the ship 20. It is furthermore ready to be deployed rapidly and at a lower cost when a material exploitation operation is to be carried out.
  • the surface installation 18 on the vessel 20 is placed opposite the bottom region on which material is to be taken.
  • the bottom assembly 22 is extracted from the holds of the vessel 20 and the lower end of the flexible conduit 24 is connected to the base station 26.
  • the conduit 24 is engaged through the selective clamp 64 on the edge 62 of the vessel.
  • the bottom assembly 22 is immersed under water by being retained at the lower end 40 of the conduit 24 and by an auxiliary winch 140 mounted on the platform 60.
  • the assembly 22 is lowered to the bottom 14 by release of the clamp 64 and progressive unwinding of the conduit 24 out of the drum 68, and the winch 140. If necessary, the course of the conduit 24 is stopped and the conduit 24 is held in position by clamping the retaining clip 64.
  • the base station 26 When the excavating vehicle 28 touches the bottom 14, the base station 26 is kept away from the bottom 14. The flexible pipe 24 is then stretched substantially linearly between the retaining clip 64 and the base station 26.
  • the upper end of the duct 24 is fixed on a connection nozzle 118.
  • the lumen 37 inside the flexible pipe is connected to the internal passage 48, which opens into the separation chamber 114 of the separator 72.
  • the duct 24 is deployed above the lateral edge 62 of the ship 20 outwardly overlapping this edge 62. It is therefore not necessary to have a vessel 20 comprising a central well for deploying the extraction device. 10.
  • the functional lines 44 are connected to the control means 76 and the power supply means 78 on the surface installation 18 and to the base station 26 and the vehicle 28.
  • the vehicle 28 and the base station 26 are electrically powered from the surface installation 18 through the lines 44 to propel the vehicle 28 and activate the sampling means 34.
  • the movement of the vehicle 28 and the setting on the way sampling means 34 by the control means 76 are controlled from the surface installation 18 through the lines 44.
  • the inlet of the compressor 74 is connected to the gas discharge outlet of the tank 100 and the outlet of the compressor 74 is connected to the gas injection line 46.
  • control means 76 send an activation signal to the base station 26 and the vehicle 28 to electrically power the sampling means 34 and control the movement of the vehicle 28 on the bottom 14.
  • the sampling means 34 take the material located on the bottom and bring it to the entrance of the light 37.
  • the pumping means present on the base station 26 initiate the ascent of the material to the installation 18 consisting of a liquid / solid mixture.
  • the compressor 74 is started.
  • the compressor 74 then injects gas into the passage 48, for example compressed air at about 100 bar, into an injection point 142 situated between the first point 38 and the second point 40.
  • This injection point 142 is for example located at a depth of about 1000 m to allow to lighten the column of material flowing in the passage 48 above the injection point 142 and thus cause the material to the installation surface 18.
  • a continuous flow of material taken is then established between the sampling means 34 and the separation chamber 114 through successively the light 37, the passage 48 and the connection nozzle 118.
  • the mixture collected at the nozzle 118 is constituted liquid, solid and gas flowing at a suitable speed preferably between 15 and 20 m per second.
  • the outlet valve 132 of the separator 72 is kept closed, so that the pressure in the separation chamber 114 is greater than the atmospheric pressure.
  • This pressure is for example between 15 and 30 bar.
  • the liquid / solid / gas mixture then enters the chamber 114 where it undergoes separation by gravity.
  • the gas collected in the upper part of the chamber 114 is reinjected into the compressor 74 through the outlet 123, which limits the pressure drop and the size of the compressor 74.
  • the solid material accumulates in the bottom of the chamber 114 around the worm 130.
  • the valve 132 is opened and the worm 130 is activated to evacuate the solid material and a part liquid, through the intermediate pipe 128 to the retention tank 102.
  • pressurized water is injected through the inlet 124.
  • the bottom assembly 22 is raised to the surface by winding the conduit 24 around the drum 68 as previously described.
  • the flexible conduit 24 does not have an electric power transfer line.
  • An umbilical with power lines has descended simultaneously during the descent of the flexible conduit 24 to provide power to the excavating vehicle 28.
  • the separation chamber is not maintained under pressure when unloading the material therein.
  • the size of the compressor 74 is greater and the injection point is lower than in the first device 10 according to the invention.
  • the bottom assembly does not have a base station 26.
  • the flexible link 30 is connected directly to the flexible conduit 24 via an adapter nozzle.
  • a second device 210 according to the invention is partially represented on the figure 8 .
  • the second device 210 comprises, in the deployed configuration of the flexible conduit 24, a plurality of units 212 for injecting a liquid under pressure into the circulation passage 48, to convey the material to the surface installation 18.
  • Each injection unit 212 is for example mounted between two fixing flanges 54A, 54B of two adjacent sections 50 when the flexible duct 24 is deployed out of the drum 68.
  • the units 212 are for example mounted by operators placed on the station. mounting 63 and these units 212 are held on the flanges 54A, 54B by respective fixing clamps 213.
  • Each pumping unit 212 thus comprises a sleeve 214 internally defining a portion of the flow passage 48, a nozzle 216 for taking water from the body of water 12, and a distribution in the passage 48, and a hydraulic turbine 218 for pumping and pressurizing the injected water.
  • the nozzle 216 defines a generally transverse lumen 230 which opens outwardly into the body of water 12 through a strainer 222, and inclined axially upwards in the passage 48.
  • the hydraulic turbine 218 is fixed on the sleeve 214.
  • the turbine 218 is fed hydraulically through a tapping 224 on a functional line 44A from the installation 18.
  • the tapping 224 opens into the body of water 12 by a discharge 226 after passing through the turbine 218, without being connected to a lower part of the line 44A located in the section 50 under the sleeve 214.
  • the sleeve 214 further delimits at least one section 228 of another functional line 44B intended to feed another pumping unit located under the unit 212.
  • the turbine 218 is supplied with hydraulic fluid from the surface installation 18 via the line 44A and the tapping 224.
  • the feed of the turbine 118 causes the water to be drawn into the lumen 230 through the strainer 222 and pressurizing the water sucked into the lumen 230.
  • the pressurized water thus obtained is injected into the passage 48 to entrain the material flowing in this passage 48 to the surface installation 18.
  • injection units 212 distributed along the flexible conduit 24 makes it possible to eliminate the pump on the base station 26 and the injection of transport gas into the passage 48. This simplifies, in particular, the surface installation 18 which is devoid of compressor.
  • the turbines 218 are powered electrically by a functional line placed in the flexible conduit or by an outer umbilical.
  • the third device 250 shown on the Figures 9 and 10 differs from the second device 210 in that the injection units 212 are devoid of hydraulic turbines.
  • the pressurized liquid to be injected into the flow passage 48 is stored in a pressurized reservoir disposed on the vessel 20 in the surface facility 18.
  • Each unit 212 comprises an annular distributor 252 of liquid under pressure disposed around the sleeve 214.
  • the annular distributor 252 delimits a peripheral cavity 254, of toric shape around the axis of the duct 24.
  • the cavity 254 is connected to the surface pressure liquid reservoir via the functional line 44A. It is connected to the passage 48 by four radial injection orifices 256 distributed angularly around the axis of the duct 24, as illustrated by FIG. figure 10 .
  • Each injection orifice 256 opens axially upwards into the passage 48.
  • the pressurized water is fed into the cavity 254 of the distributor 252 from the reservoir of the surface installation 18, through the functional line 44A. It is distributed uniformly in the cavity 254 to be injected through each orifice 256.
  • pumping units could be used on a flexible conduit of any installation.
  • a fourth device 310 is represented on the Figure 11 .
  • the sampling means 34 comprise an excavation crane 312, deployable and operable from the surface installation 18 independently of the flexible conduit 24.
  • the bottom assembly 22 further comprises means 314 for receiving and treating the material, placed on the bottom 14 of the body of water 16 while being connected to the flexible conduit 24.
  • the crane 312 comprises a gripper 316 for picking up the material on the bottom 14, and a cable 318 for deploying the gripper 316, in order to lower the gripper 316 from the vessel 20 to the bottom 14.
  • the receiving means 314 comprise an adjustable support support 320 placed on the bottom 14 and a crusher / crusher 322 mounted in the support 320.
  • the support 320 delimits a funnel 324 for receiving the material taken by the clamp 316 open upwards and opening opposite the mill / crusher 322.
  • the support 320 is deployable from the surface installation 18 to the bottom 14 by means Deployment (not shown) independent of the crane 312.
  • the support 320 has adjustable feet to maintain it substantially horizontally and fixed on the bottom 14.
  • the support 320 and the crusher / crusher 322 are connected to a free end of the flexible link 30, to connect the hose 36 to the crusher / crusher 322.
  • the receiving means 314 and the flexible conduit 24 are lowered towards the bottom 14, until the support 320 is placed on the bottom 14 while being immobilized on the bottom 14.
  • the crane 312 is then operated to bring the gripper 316 into contact with the bottom 14.
  • the gripper 316 is then activated to take material on the bottom 14, then is moved opposite the funnel 324 to deposit the material removed by the clamp 316 in the mill / crusher 322.
  • the material processed in the crusher / crusher 322 is then reassembled at the surface installation 18 through the hose 36 and the flexible conduit 24, as previously described.

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Structural Engineering (AREA)
  • General Engineering & Computer Science (AREA)
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  • Geochemistry & Mineralogy (AREA)
  • Fluid Mechanics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Ocean & Marine Engineering (AREA)
  • Drilling And Exploitation, And Mining Machines And Methods (AREA)
  • Sampling And Sample Adjustment (AREA)
  • Separation Of Solids By Using Liquids Or Pneumatic Power (AREA)
  • Other Liquid Machine Or Engine Such As Wave Power Use (AREA)
  • Laying Of Electric Cables Or Lines Outside (AREA)

Description

La présente invention concerne un dispositif d'extraction d'un matériau situé au fond d'une étendue d'eau selon le préambule de la revendication 1.The present invention relates to a device for extracting a material situated at the bottom of a body of water according to the preamble of claim 1.

Ce dispositif s'applique par exemple à l'exploitation minière des fonds sous-marins, ou aux travaux de terrassement des sols sous-marins en vue de la mise en place d'installations de production d'hydrocarbures.This system applies, for example, to the mining of the seabed, or the earthworks of the submarine soils for the establishment of hydrocarbon production facilities.

On connaît de FR-A-2 467 283 un dispositif du type précité. Ce dispositif comprend une installation de surface portée par un navire, et un ensemble de fond. Cet ensemble comporte une station de base et un véhicule d'extraction circulant sur le fond marin et raccordé à la station de base par un lien souple désigné par le terme anglais « jumper ».We know FR-A-2,467,283 a device of the aforementioned type. This device comprises a surface installation carried by a ship, and a bottom assembly. This set includes a base station and an extraction vehicle traveling on the seabed and connected to the base station by a flexible link designated by the English term "jumper".

L'ensemble de fond est descendu dans l'eau à l'aide d'un train de tiges rigides qui raccorde la station de base à l'installation de surface. Le train de tiges délimite intérieurement un passage de circulation du matériau prélevé au fond, pour le convoyer jusqu'à la surface.The bottom assembly is lowered into the water using a string of rigid rods that connects the base station to the surface installation. The drill string internally delimits a circulation passage of material taken from the bottom, to convey it to the surface.

En outre, une ligne d'injection de gaz dans le train de tiges et des lignes de transfert de puissance électrique formant un lien désigné par le terme « ombilical », sont descendues dans la mer vers la station intermédiaire à partir du navire. Un exemple d'ombilical est décrit dans la demande GB 2 395 539 .In addition, a gas injection line in the drill string and electric power transfer lines forming a link termed "umbilical", have descended into the sea to the intermediate station from the ship. An example of an umbilical is described in the application GB 2,395,539 .

Pour déployer le dispositif, il est nécessaire de monter successivement chaque tige du train de tiges sur le navire en surface lors de la descente de l'ensemble de fond, puis de descendre simultanément la ligne d'injection de gaz et l'ombilical comprenant les lignes de puissance électrique, en les assemblant sur chaque tige.To deploy the device, it is necessary to successively mount each stem of the drill string on the surface ship during the descent of the bottom assembly, then to simultaneously lower the gas injection line and the umbilical including the power lines, assembling them on each rod.

Par suite, le navire doit disposer d'un espace de stockage très étendu pour l'assemblage et le stockage des tubes rigides et de l'ombilical.As a result, the ship must have a very large storage space for the assembly and storage of rigid tubes and the umbilical.

FR 2 313 547 et JP 49 066504 décrivent des dispositifs d'extraction. Un but de l'invention est d'obtenir un dispositif d'extraction d'un matériau situé au fond d'une étendue d'eau qui soit simple à mettre en oeuvre et peu encombrant. FR 2,313,547 and JP 49 066504 describe extraction devices. An object of the invention is to obtain a device for extracting a material located at the bottom of a body of water that is simple to implement and compact.

A cet effet, l'invention a pour objet un dispositif selon la revendication 1.For this purpose, the subject of the invention is a device according to claim 1.

Le dispositif selon l'invention peut comprendre l'une ou plusieurs des caractéristiques des revendications 2 à 14.The device according to the invention may comprise one or more of the features of claims 2 to 14.

L'invention a en outre pour objet un procédé d'extraction selon la revendication 15.The invention further relates to an extraction process according to claim 15.

L'invention sera mieux comprise à la lecture de la description qui va suivre, donnée uniquement à titre d'exemple, et faite en se référant aux dessins annexés, sur lesquels :

  • la figure 1 est une vue schématique de côté et en perspective partielle d'un premier dispositif d'extraction selon l'invention, avec son conduit flexible déployé ;
  • la figure 2 est une vue schématique en coupe partielle d'un détail marqué II de la figure 1 ;
  • la figure 3 est une vue en perspective partiellement éclatée du conduit flexible du premier dispositif selon l'invention ;
  • la figure 4 est une vue schématique partielle en perspective de trois-quarts face, du tambour d'enroulement du conduit flexible de la figure 1, le conduit flexible étant partiellement enroulé autour du tambour ;
  • la figure 5 est une vue analogue à la figure 4 du tambour sans le conduit ;
  • la figure 6 est une vue en bout, prise suivant la flèche VI de la figure 4 ;
  • la figure 7 est une vue prise en coupe partielle suivant le plan vertical longitudinal VII de la figure 4,
  • la figure 8 est une vue analogue à la figure 2 d'un deuxième dispositif selon l'invention comprenant une unité de pompage par injection d'eau ;
  • la figure 9 est une vue analogue à la figure 8 d'un troisième dispositif selon l'invention ;
  • la figure 10 est une vue en coupe transversale suivant le plan X-X de la figure 9 ; et
  • la figure 11 est une vue analogue à la figure 1 d'un quatrième dispositif selon l'invention.
The invention will be better understood on reading the description which follows, given solely by way of example, and with reference to the appended drawings, in which:
  • the figure 1 is a schematic side view and partial perspective of a first extraction device according to the invention, with its flexible conduit deployed;
  • the figure 2 is a schematic view in partial section of a marked detail II of the figure 1 ;
  • the figure 3 is a partially exploded perspective view of the flexible conduit of the first device according to the invention;
  • the figure 4 is a partial schematic view in perspective of three-quarter faces, the winding drum of the flexible duct of the figure 1 the flexible conduit being partially wrapped around the drum;
  • the figure 5 is a view similar to the figure 4 drum without the conduit;
  • the figure 6 is an end view, taken along arrow VI of the figure 4 ;
  • the figure 7 is a view taken in partial section along the longitudinal vertical plane VII of the figure 4 ,
  • the figure 8 is a view similar to the figure 2 a second device according to the invention comprising a pumping unit by water injection;
  • the figure 9 is a view similar to the figure 8 a third device according to the invention;
  • the figure 10 is a cross-sectional view along plane XX of the figure 9 ; and
  • the figure 11 is a view similar to the figure 1 of a fourth device according to the invention.

Un dispositif d'extraction 10 selon l'invention est représenté sur les figures 1 à 10. Ce dispositif 10 est destiné à prélever des matériaux situés au fond d'une étendue d'eau 12 comme une mer, un océan ou un lac.An extraction device 10 according to the invention is represented on the Figures 1 to 10 . This device 10 is intended to collect materials located at the bottom of a body of water 12 such as a sea, an ocean or a lake.

L'étendue d'eau 12 repose sur un fond 14 délimité par du matériau solide comprenant des roches ou/et des sédiments.The body of water 12 rests on a bottom 14 delimited by solid material comprising rocks and / or sediments.

Le dispositif 10 a pour objet de réaliser par exemple des travaux de terrassement sur le fond 14 en vue de la mise en place d'une installation d'exploitation d'hydrocarbures, ou de prélever des minerais déposés sur le fond 14 en vue de leur exploitation ultérieure à la surface 16 de l'étendue d'eau 12.The purpose of the device 10 is to carry out, for example, earthworks on the bottom 14 with a view to setting up a hydrocarbon exploitation facility, or to withdraw ores deposited on the bottom 14 with a view to making them available. subsequent exploitation at surface 16 of the body of water 12.

Comme illustré par la figure 1, le dispositif 10 comprend une installation de surface 18 portée par un navire 20, un ensemble de fond 22 pour le prélèvement du matériau sur le fond 14 de l'étendue d'eau 12, et, selon l'invention, un conduit flexible 24 de type « faisceau de production intégré », ou « Integrated Production Bundle » pour raccorder l'ensemble de fond 22 à l'installation de surface 18.As illustrated by figure 1 the device 10 comprises a surface installation 18 carried by a ship 20, a bottom assembly 22 for taking the material on the bottom 14 of the water body 12, and, according to the invention, a flexible conduit 24 of the "integrated production bundle" or "Integrated Production Bundle" type for connecting the bottom assembly 22 to the surface installation 18.

L'ensemble de fond 22 comprend une station de base 26 fixée à l'extrémité inférieure du conduit 24, un véhicule excavateur 28, placé en contact avec le fond 14 de l'étendue d'eau 12, et un lien souple 30 raccordant le véhicule 28 à la station de base 26.The bottom assembly 22 comprises a base station 26 attached to the lower end of the conduit 24, an excavating vehicle 28, placed in contact with the bottom 14 of the water body 12, and a flexible link 30 connecting the vehicle 28 at base station 26.

La station de base 26 est destinée à être placée au voisinage du fond 14, à l'écart de celui-ci lors de l'exploitation de matériaux. La station de base 26 comprend des équipements (non représentés) de pompage et de traitement du matériau prélevé, comme par exemple des pompes ou des filtres, et des moyens de commande du véhicule excavateur 28.The base station 26 is intended to be placed in the vicinity of the bottom 14, away from it during the exploitation of materials. The base station 26 comprises equipment (not shown) for pumping and treating the sampled material, for example pumps or filters, and control means for the excavating vehicle 28.

Le véhicule excavateur 28 est destiné à entrer en contact avec le fond 14 pour prélever du matériau sur le fond 14. Il comprend les moyens 32 de déplacement sur le fond 14 et des moyens 34 de prélèvement du matériau, aptes à creuser, racler ou forer le matériau constituant le fond 14 et à le transporter jusqu'au lien souple 30.The excavating vehicle 28 is intended to come into contact with the bottom 14 to collect material on the bottom 14. It comprises the displacement means 32 on the bottom 14 and means 34 for taking the material, able to dig, scrape or drill the material constituting the bottom 14 and transport it to the flexible link 30.

Le fond de la station de base 26 est pourvu d'une trappe (26A (Figure 1) pivotante par des moyens appropriés, non représentés. Cette trappe 26A permet dans sa position d'ouverture d'évacuer les matériaux bloqués dans la station de base 26. Dans ce cas, le véhicule excavateur 28 est placé au-dessous de la station de base 26 et ces matériaux tombent dans le véhicule 26 où ils sont broyés.The bottom of the base station 26 is provided with a hatch (26A ( Figure 1 ) pivoting by appropriate means, not shown. This hatch 26A allows in its open position to evacuate the materials blocked in the base station 26. In this case, the excavating vehicle 28 is placed below the base station 26 and these materials fall into the vehicle 26 where they are crushed.

Un exemple de véhicule excavateur est décrit dans la demande française FR-A-2 467 283 .An example of an excavating vehicle is described in the French application FR-A-2,467,283 .

Le lien souple 30 est parfois désigné par le terme anglais « jumper ». Il est formé d'un tuyau creux et souple présentant une extrémité supérieure raccordée sur la station de base 26 et une extrémité inférieure raccordée sur le véhicule 28, pour prélever le matériau issu des moyens de prélèvement 34. Le tuyau souple 36 délimite intérieurement une lumière 37 de circulation du matériau débouchant en regard des moyens de prélèvement 34 et dans la station de base 26.The flexible link 30 is sometimes referred to as the "jumper". It is formed of a hollow and flexible pipe having an upper end connected to the base station 26 and a lower end connected to the vehicle 28, to take the material from the sampling means 34. The flexible pipe 36 internally delimits a light 37 of material flow opening opposite the sampling means 34 and in the base station 26.

La flexibilité du lien souple 30 est supérieure à celle du conduit flexible 24.The flexibility of the flexible link 30 is greater than that of the flexible conduit 24.

Le véhicule 28 est mobile par rapport à la station de base 26, notamment sur le fond 14, jusqu'à une distance maximale de la station de base 26 sensiblement égale à la longueur du tuyau souple 36. Cette distance maximale est comprise entre 10 m et 40 m et de préférence inférieure à 50 m.The vehicle 28 is mobile with respect to the base station 26, in particular on the bottom 14, up to a maximum distance from the base station 26 substantially equal to the length of the flexible pipe 36. This maximum distance is between 10 m and 40 m and preferably less than 50 m.

Comme illustré par les figures 1 et 2, le conduit flexible 24 s'étend entre un premier point 38 situé à son extrémité supérieure sur l'installation de surface 18, et un deuxième point 40 situé à son extrémité inférieure sur la station de base 26.As illustrated by figures 1 and 2 the flexible conduit 24 extends between a first point 38 located at its upper end on the surface installation 18, and a second point 40 located at its lower end on the base station 26.

Selon l'invention, le conduit 24 est flexible sur toute sa longueur, prise entre les points 38, 40. Ainsi, comme on le verra plus bas, le conduit 24 est apte à être enroulé sur un tambour rotatif entre une configuration déroulée et une configuration enroulée hélicoïdalement, dans laquelle il occupe un rayon de courbure compris entre 12 m et 15 m et de préférence inférieur à 20 m.According to the invention, the duct 24 is flexible over its entire length, taken between the points 38, 40. Thus, as will be seen below, the duct 24 is adapted to be wound on a rotating drum between an unwrapped configuration and a helically wound configuration, in which it occupies a radius of curvature of between 12 m and 15 m and preferably less than 20 m.

Comme illustré par les figures 2 et 3, le conduit flexible 24 comprend une conduite centrale 42 de transport du matériau prélevé sur le fond 14, depuis la station de base 26 jusqu'à l'installation de surface 18.As illustrated by figures 2 and 3 , the flexible duct 24 comprises a central pipe 42 for transporting the material taken from the bottom 14, from the base station 26 to the surface installation 18.

Le conduit 24 comprend en outre, autour de la conduite 42, une nappe fonctionnelle extérieure 43 recevant des lignes fonctionnelles 44 aptes à transmettre de la puissance électrique ou hydraulique, des informations et/ou des fluides depuis l'installation de surface 18 jusqu'à l'ensemble de fond 22, les lignes 44 étant disposées dans la nappe extérieure 43 autour de la conduite de transport 42.The duct 24 further comprises, around the duct 42, an outer functional sheet 43 receiving functional lines 44 able to transmit electrical or hydraulic power, information and / or fluids from the surface installation 18 to the bottom assembly 22, the lines 44 being disposed in the outer ply 43 around the transport pipe 42.

Le conduit 24 comporte également une ligne 46 d'injection de gaz d'entraînement du matériau dans la conduite de transport 42, disposée dans la nappe 43 et une gaine 47 de protection extérieure disposée autour de la nappe 43.The duct 24 also comprises a line 46 for injecting gas for driving the material into the transport pipe 42, disposed in the ply 43 and a sheath 47 for external protection disposed around the ply 43.

La conduite de transport 42 est conforme généralement à la norme API 17J. Elle est flexible sur toute sa longueur. Elle comprend par exemple, de l'intérieur vers l'extérieur, une carcasse métallique tubulaire interne 47A pour la résistance à la pression, une gaine plastique 47B d'étanchéité aux gaz, une carcasse externe 47C et deux couches de fils d'armures 47D pour assurer une résistance à la traction.The transport pipe 42 is generally in accordance with the API 17J standard. It is flexible throughout its length. It comprises, for example, from the inside to the outside, an internal tubular metal casing 47A for the resistance to pressure, a gas-tight plastic sheath 47B, an outer casing 47C and two layers of armor wires 47D to ensure tensile strength.

La conduite de transport 42 délimite intérieurement un passage 48 de circulation de matériau prélevé qui débouche d'une part, au premier point 38, et d'autre part, au deuxième point 40. La conduite de transport 42 est montée en série avec le tube souple 36, de sorte que la lumière intérieure 37 débouche dans le passage 48.The conveying line 42 delimits internally a passage 48 for circulation of sampled material which opens on the one hand, at the first point 38, and on the other hand, at the second point 40. The transport pipe 42 is connected in series with the tube flexible 36, so that the inner lumen 37 opens into the passage 48.

La nappe 43 est de forme générale annulaire. Elle est disposée extérieurement autour de la conduite de transport 42 et délimite intérieurement des passages longitudinaux 48A de réception des lignes 44, 46 dans lesquels sont insérés les lignes 44, 46.The sheet 43 is of generally annular shape. It is arranged externally around the transport pipe 42 and internally delimits longitudinal passages 48A for receiving lines 44, 46 in which lines 44, 46 are inserted.

Les lignes fonctionnelles 44 comprennent par exemple une ligne de transfert de puissance électrique raccordant électriquement l'installation de surface 18 à l'ensemble de fond 22 pour alimenter électriquement la station de base 26 et le véhicule 28. Les lignes 44 comprennent en outre une ligne de transport d'informations raccordant l'installation de surface 18 aux moyens de commande sur la station de base 26 pour le pilotage du véhicule 28.The functional lines 44 comprise, for example, an electric power transfer line electrically connecting the surface installation 18 to the bottom assembly 22 to electrically power the base station 26 and the vehicle 28. The lines 44 further comprise a line transporting information connecting the surface installation 18 to the control means on the base station 26 for controlling the vehicle 28.

La longueur du conduit flexible 24, prise entre le premier point 38 et le deuxième point 40, est variable en fonction de la profondeur à laquelle le fond marin se situe et de préférence supérieure à 1000 m.The length of the flexible duct 24, taken between the first point 38 and the second point 40, is variable depending on the depth at which the seabed is located and preferably greater than 1000 m.

Dans l'exemple représenté dans la figure 1, le conduit flexible 24 est formé par l'assemblage bout à bout d'une pluralité de tronçons unitaires 50 flexibles de longueur de préférence comprise entre 300 m et 400 m.In the example shown in the figure 1 , the flexible duct 24 is formed by the end-to-end assembly of a plurality of flexible unitary sections 50 of length preferably between 300 m and 400 m.

Chaque tronçon 50 comprend ainsi une partie centrale tubulaire 52 et à chaque extrémité une bride de fixation 54 à un tronçon 50 adjacent.Each section 50 thus comprises a tubular central portion 52 and at each end a fastening flange 54 to an adjacent section 50.

Comme illustré par la figure 2, les brides 54A, 54B de deux tronçons adjacents 50 sont fixées l'une contre l'autre par exemple par vissage.As illustrated by figure 2 , the flanges 54A, 54B of two adjacent sections 50 are fixed against each other for example by screwing.

Les brides 54A, 54B font saillie radialement vers l'extérieur par rapport à la partie centrale 52. Elles présentent un diamètre extérieur supérieur au diamètre extérieur moyen de la partie centrale 52.The flanges 54A, 54B protrude radially outwardly relative to the central portion 52. They have an outside diameter greater than the average outside diameter of the central portion 52.

Chaque tronçon unitaire 50 délimite une partie du passage intérieur 48 et porte une section unitaire des lignes 44 et 46 qui sont raccordées entre elles à travers les brides de fixation 54A, 54B.Each unit section 50 delimits a portion of the inner passage 48 and carries a unitary section of the lines 44 and 46 which are interconnected through the attachment flanges 54A, 54B.

Le navire 20 délimite une plateforme 60 de support de l'installation de surface 18 s'étendant entre deux bords latéraux 62 du navire.The vessel 20 defines a platform 60 supporting the surface installation 18 extending between two side edges 62 of the ship.

Le navire 20 comprend en outre une station de travail 63 munie d'une pince 64 de retenue sélective du conduit 24 qui fait saillie à partir d'un bord latéral 62. Le conduit 24 est engagé verticalement à travers la pince 64 au dessus et en regard d'un bord latéral 62.The ship 20 further comprises a work station 63 provided with a clamp 64 for selectively retaining the conduit 24 which protrudes from a lateral edge 62. The conduit 24 is engaged vertically through the clamp 64 above and below. view of a side edge 62.

Comme illustré par les figures 1 à 7, l'installation de surface 18 comprend un tambour d'enroulement 68 du conduit flexible 24, des moyens 70 d'entraînement en rotation du tambour 68, un séparateur 72 pour le traitement du matériau prélevé, disposé dans le tambour 68, et un compresseur 74 pour l'injection de gaz dans le passage intérieur 48 à travers la ligne d'injection de gaz 46.As illustrated by Figures 1 to 7 , the surface installation 18 comprises a winding drum 68 of the flexible duct 24, means 70 for rotating the drum 68, a separator 72 for the treatment of the sampled material, placed in the drum 68, and a compressor 74 for injecting gas into the inner passage 48 through the gas injection line 46.

En fonction de l'encoulement ou du découlement du conduit flexible 24 sur le tambour 68, la station de travail 63 se déplace sur un rail 64A disposé sur un flanc du navire 20.Depending on the flow or flow of the flexible conduit 24 on the drum 68, the work station 63 moves on a rail 64A disposed on a side of the ship 20.

Comme représenté sur la figure 2, l'installation de surface 18 comprend en outre des moyens 76 de commande et des moyens d'alimentation électrique 78.As shown on the figure 2 the surface installation 18 further comprises control means 76 and electrical supply means 78.

Comme illustré par les figures 4 et 5, le tambour d'enroulement 68 s'étend selon un axe longitudinal X-X' sensiblement horizontal du navire 20.As illustrated by figures 4 and 5 , the winding drum 68 extends along a substantially horizontal longitudinal axis XX 'of the vessel 20.

Le tambour 68 comprend un cylindre creux 80, qui présente à ses extrémités gauche et droite des collerettes transversales de blocage 82 du conduit flexible 24.The drum 68 comprises a hollow cylinder 80, which has at its left and right ends transverse locking flanges 82 of the flexible duct 24.

Le cylindre 80 délimite une surface cylindrique extérieure 84 destinée à recevoir en appui le conduit 24 enroulé, et un volume intérieur cylindrique 86 dans lequel est inséré le séparateur 72.The cylinder 80 delimits an outer cylindrical surface 84 intended to support the wound conduit 24, and a cylindrical internal volume 86 into which the separator 72 is inserted.

Comme illustré par la figure 5, le tambour 68 présente en outre, sur au moins une circonférence prise le long de la surface extérieure 84, deux cales 88 de support de deux tronçons adjacents 50 du conduit.As illustrated by figure 5 , the drum 68 further has, on at least one circumference taken along the outer surface 84, two support wedges 88 of two adjacent sections 50 of the conduit.

Les cales 88 font saillie par rapport à la surface extérieure 84 et délimitent entre elles une gorge longitudinale 90 destinée à recevoir les brides 54 de fixation de deux tronçons 50 adjacents.The shims 88 protrude from the outer surface 84 and delimit between them a longitudinal groove 90 for receiving the flanges 54 for fixing two adjacent sections 50.

Ainsi, lorsque les brides 54 sont introduites dans la gorge 90, les parties centrales 52 des deux tronçons adjacents reposent respectivement sur l'une des cales 88, ce qui limite leur rayon de courbure au voisinage de la bride 54. Les risques d'endommagement du conduit 24 par torsion sont ainsi limités.Thus, when the flanges 54 are introduced into the groove 90, the central portions 52 of the two adjacent sections respectively rest on one of the wedges 88, which limits their radius of curvature in the vicinity of the flange 54. The risk of damage of the conduit 24 by torsion are thus limited.

Les cales 88 sont mobiles conjointement autour de l'axe X-X' sur au moins une périphérie de la surface 84.The shims 88 are movable jointly about the X-X 'axis on at least one periphery of the surface 84.

Plus généralement, le tambour 68 pourrait être utilisé pour enrouler un conduit flexible quelconque.More generally, the drum 68 could be used to wind any flexible conduit.

Dans l'exemple représenté sur les figures 1 à 7, le diamètre du tambour 68 est compris entre 12 m et 15 m et en tout état de cause inférieur à 20 m.In the example shown on the Figures 1 to 7 , the diameter of the drum 68 is between 12 m and 15 m and in any case less than 20 m.

Le tambour 68 est en outre muni, dans le volume intérieur 86, de galets de roulage 92 qui sont situés au voisinage des collerettes d'extrémités 82 et qui sont répartis autour de l'axe X-X'. Les galets 92 sont disposés en appui sur une surface extérieure du séparateur, pour permettre, comme on le verra plus bas, la rotation du tambour 68 autour de l'axe X-X' par roulement sur le séparateur 72.The drum 68 is further provided, in the inner volume 86, rollers 92 which are located in the vicinity of the end flanges 82 and which are distributed around the axis X-X '. The rollers 92 are placed in abutment on an outer surface of the separator, to allow, as will be seen below, the rotation of the drum 68 about the axis X-X 'by rolling on the separator 72.

Les moyens 70 d'entraînement en rotation du tambour comprennent, à chaque extrémité du cylindre rotatif 80, une couronne extérieure dentée 94 et deux roues d'entraînement 96 motorisées engrenées sur la couronne dentée 94.The means 70 for rotating the drum comprise, at each end of the rotary cylinder 80, a toothed outer ring 94 and two motorized drive wheels 96 meshing with the ring gear 94.

Chaque couronne 94 s'étend à partir de la surface extérieure 84 sur une périphérie autour de l'axe X-X'. Elle est solidaire du cylindre 80.Each ring 94 extends from the outer surface 84 on a periphery about the X-X 'axis. It is integral with the cylinder 80.

Les roues 96 sont montées mobiles en rotation sur la plateforme 60 de part et d'autre d'un plan vertical passant par l'axe X-X' de rotation du cylindre. Les roues d'entraînement sont aptes à faire tourner le tambour 68 autour de l'axe X-X' dans deux sens de rotation distincts pour enrouler ou dérouler le conduit flexible 24.The wheels 96 are rotatably mounted on the platform 60 on either side of a vertical plane passing through the axis X-X 'of rotation of the cylinder. The drive wheels are able to rotate the drum 68 about the axis X-X 'in two different directions of rotation to wind or unwind the flexible conduit 24.

Comme illustré par les figures 6 et 7, le séparateur 72 comprend une cuve cylindrique 100 disposée dans le volume intérieur 86, un bac 102 de rétention du matériau séparé dans la cuve cylindrique 100, des moyens 104 d'évacuation du matériau séparé dans la cuve vers le bac de rétention 102, et des moyens 106 de pressurisation de la cuve 100.As illustrated by figures 6 and 7 , the separator 72 comprises a cylindrical tank 100 disposed in the interior volume 86, a tank 102 for retaining the separated material in the cylindrical tank 100, means 104 for discharging the separated material into the tank towards the holding tank 102, and means 106 for pressurizing the tank 100.

Plus généralement, la cuve 100 du séparateur 72 peut être placée dans le volume intérieur délimité par un tambour d'enroulement quelconque présent sur le navire 20.More generally, the tank 100 of the separator 72 can be placed in the interior volume delimited by any winding drum present on the vessel 20.

La cuve 100 est de forme généralement cylindrique et de diamètre légèrement inférieur à celui du cylindre 80 dans laquelle elle est placée. Elle présente une paroi périphérique cylindrique 108 obturée transversalement par rapport à l'axe X-X' par des première et deuxième parois d'extrémité 110, 112.The tank 100 is generally cylindrical in shape and slightly smaller in diameter than the cylinder 80 in which it is placed. It has a cylindrical peripheral wall 108 closed transversely with respect to the axis X-X 'by first and second end walls 110, 112.

Les parois 108, 110, 112 délimitent intérieurement une cavité 114 de séparation du matériau remonté à la surface par le conduit flexible 24.The walls 108, 110, 112 internally delimit a cavity 114 for separating the material brought to the surface by the flexible duct 24.

La cuve 100 est montée fixe sur la plateforme 60 par l'intermédiaire de bras de fixation 116. Chaque bras 116 est rapporté sur une paroi d'extrémité 110, 112 et sur la plateforme 60.The tank 100 is fixedly mounted on the platform 60 by means of fixing arms 116. Each arm 116 is attached to an end wall 110, 112 and on the platform 60.

La paroi périphérique 108 est de forme cylindrique d'axe X-X'. Les galets 92 du tambour 68 roulent sur une surface extérieure de cette paroi 108 lors de la rotation du tambour 68 autour de son axe X-X'.The peripheral wall 108 is cylindrical in shape of axis X-X '. The rollers 92 of the drum 68 roll on an outer surface of this wall 108 during the rotation of the drum 68 about its axis X-X '.

Comme illustré par la figure 6, la paroi d'extrémité gauche 110 présente trois buses 118 de connexion au conduit flexible 24 réparties autour de l'axe X-X'. Chaque buse 118 comprend une tête 120 de raccordement à une bride 54 d'un tronçon d'extrémité du conduit flexible 24.As illustrated by figure 6 , the left end wall 110 has three nozzles 118 for connection to the flexible conduit 24 distributed around the axis X-X '. Each nozzle 118 comprises a head 120 for connection to a flange 54 of an end section of the flexible conduit 24.

Chaque buse 118 comprend en outre un organe d'injection 122 du matériau provenant du conduit 24 à l'intérieur de la chambre 114 de séparation. L'organe d'injection 122 est courbé en forme d'hélice vers la paroi 108 pour diriger tangentiellement le flux de matériau issu de la buse 118 sur la paroi périphérique 108 de la cuve 100. Ceci évite la détérioration des équipements présents dans la chambre de séparation 114.Each nozzle 118 further comprises an injection member 122 of the material from the conduit 24 inside the separation chamber 114. The injection member 122 is curved in the form of a helix toward the wall 108 so as to tangentially direct the flow of material coming from the nozzle 118 onto the peripheral wall 108 of the tank 100. This avoids the deterioration of the equipment present in the separation chamber 114.

Dans l'exemple représenté sur la figure 6, la paroi gauche 110 comprend trois buses de connexion 118, ce qui permet de s'adapter à différentes positions du tronçon d'extrémité 50 du conduit 24, lorsque celui-ci est enroulé sur le tambour 68.In the example shown on the figure 6 , the left wall 110 comprises three connection nozzles 118, which makes it possible to adapt to different positions of the end section 50 of the duct 24, when the latter is wound on the drum 68.

La paroi gauche 110 comprend en outre une sortie supérieure 123 d'évacuation de gaz raccordée au compresseur 74. Le compresseur 74 est ainsi raccordé en entrée, à la sortie d'évacuation de gaz 123 et en sortie, à la ligne d'injection de gaz dans le passage intérieur 48, comme représenté sur la Figure 2.The left wall 110 further comprises an upper outlet 123 of gas discharge connected to the compressor 74. The compressor 74 is thus connected at the inlet, at the gas evacuation outlet 123 and at the outlet, to the injection line. gas in the inner passage 48, as shown in FIG. Figure 2 .

La paroi d'extrémité droite 112 comprend, dans sa partie supérieure, une entrée 124 d'injection de fluide pressurisé, et dans sa partie inférieure, une sortie 126 d'évacuation d'un matériau séparé dans le séparateur, raccordé au bac de rétention 102 par l'intermédiaire d'un conduit intermédiaire 128.The right end wall 112 comprises, in its upper part, a pressurized fluid injection inlet 124, and in its lower part, an outlet 126 for discharging a separated material into the separator, connected to the retention tank 102 via an intermediate conduit 128.

Le bac de rétention 102 est disposé sur la plateforme 60. Il est destiné à être maintenu à pression atmosphérique, pour la récupération des matériaux solides issus du séparateur 72.The retention tank 102 is disposed on the platform 60. It is intended to be maintained at atmospheric pressure, for the recovery of solid materials from the separator 72.

Les moyens d'évacuation 104 comprennent une vis sans fin 130 disposée dans la chambre de séparation 114, et une vanne pilotable de pressurisation 132 disposée sur le conduit intermédiaire 128, entre la chambre 114 et le bac de rétention 102.The evacuation means 104 comprise a worm 130 disposed in the separation chamber 114, and a controllable pressurization valve 132 disposed on the intermediate duct 128, between the chamber 114 and the retention tank 102.

La vis sans fin 130 est placée dans une partie inférieure de la chambre 114 au voisinage de son fond. Elle s'étend parallèlement à l'axe X-X' et présente une extrémité en regard de la sortie d'évacuation 126.The worm 130 is placed in a lower part of the chamber 114 near its bottom. It extends parallel to the axis X-X 'and has an end facing the discharge outlet 126.

La vis sans fin 130 est motorisée pour permettre le convoyage d'un matériau solide et/ou liquide vers le conduit intermédiaire 128 lorsque la vanne 132 est ouverte.The worm 130 is motorized to allow the conveying of a solid material and / or liquid to the intermediate conduit 128 when the valve 132 is open.

Une plaque 130A formant guide est placée au-dessus de la vis sans fin 130 pour canaliser les sédiments vers le conduit intermédiaire 128.A guide plate 130A is placed over the auger 130 to channel the sediments to the intermediate conduit 128.

La vanne 132 est pilotable pour être ouverte lors de l'évacuation de matériaux hors de la chambre 114 et pour être fermée pour maintenir la chambre 114 sous pression lors de la séparation du matériau provenant de la conduite 42, comme on le verra plus bas.The valve 132 is controllable to be opened during the evacuation of materials from the chamber 114 and to be closed to maintain the chamber 114 under pressure during the separation of the material from the pipe 42, as will be seen below.

Les moyens de pressurisation 106 comprennent une source d'eau comprimée 134 raccordée à l'entrée 124.The pressurizing means 106 comprise a compressed water source 134 connected to the inlet 124.

Le fonctionnement du dispositif d'extraction 10 selon l'invention va maintenant être décrit.The operation of the extraction device 10 according to the invention will now be described.

Initialement, le conduit flexible 24 est monté par assemblage bout à bout des différents tronçons unitaires 50 par l'intermédiaire de leurs brides de fixation 54.Initially, the flexible duct 24 is assembled by end-to-end assembly of the different unit sections 50 by means of their fixing flanges 54.

Cet assemblage peut être effectué à terre, ou directement sur le navire 20. Lors de cet assemblage, les lignes 44, 46 sont assemblées par connexion bout à bout des sections de ligne présentes sur un tronçon unitaire 50. De même, le passage intérieur 48 est continu entre le premier point 38 et le deuxième point 40.This assembly can be performed on the ground, or directly on the ship 20. During this assembly, the lines 44, 46 are assembled by end-to-end connection of the line sections present on a unit section 50. Similarly, the interior passage 48 is continuous between the first point 38 and the second point 40.

Une fois le conduit 24 assemblé, ou lors de son assemblage, il est enroulé sur le tambour 68. A cet effet, les roues motorisées 96 sont activées pour enrouler le conduit 24 hélicoïdalement autour de la surface extérieure 84, sur sensiblement toute sa longueur.Once the duct 24 assembled, or during its assembly, it is wound on the drum 68. For this purpose, the motorized wheels 96 are activated to wind the duct 24 helically around the outer surface 84 over substantially its entire length.

Lors de la mise en place sur le tambour 68 de chaque paire de brides de fixation 54 assemblées, une paire de cales 88 en regard est déplacée autour d'une périphérie du cylindre 80 pour faire pénétrer les brides 54 dans une gorge 90 et faire reposer les deux tronçons 50 adjacents aux brides de fixation 54 sur les cales 88.When positioning on the drum 68 of each pair of fastening flanges 54 assembled, a pair of shims 88 opposite is moved around a periphery of the cylinder 80 to penetrate the flanges 54 in a groove 90 and to rest the two sections 50 adjacent the fastening flanges 54 on the shims 88.

Le conduit 24 est ainsi stocké de manière simple et peu encombrante sur le navire 20. Il est en outre prêt à être déployé rapidement et à moindre coût lorsqu'une opération d'exploitation de matériau doit être réalisée.The conduit 24 is thus stored in a simple and space-saving manner on the ship 20. It is furthermore ready to be deployed rapidly and at a lower cost when a material exploitation operation is to be carried out.

Pour ce faire, l'installation de surface 18 sur le navire 20 est placée en regard de la région du fond sur laquelle du matériau doit être prélevé. L'ensemble de fond 22 est extrait des cales du navire 20 et l'extrémité inférieure du conduit flexible 24 est raccordée sur la station de base 26.To do this, the surface installation 18 on the vessel 20 is placed opposite the bottom region on which material is to be taken. The bottom assembly 22 is extracted from the holds of the vessel 20 and the lower end of the flexible conduit 24 is connected to the base station 26.

Le conduit 24 est engagé à travers la pince de retenue sélective 64 sur le bord 62 du navire.The conduit 24 is engaged through the selective clamp 64 on the edge 62 of the vessel.

Ensuite, l'ensemble de fond 22 est immergé sous l'eau en étant retenu à l'extrémité inférieure 40 du conduit 24 et par un treuil auxiliaire 140 monté sur la plateforme 60. L'ensemble 22 est descendu vers le fond 14 par libération de la pince 64 et déroulement progressif du conduit 24 hors du tambour 68, et du treuil 140. Si nécessaire, le déroulement du conduit 24 est stoppé et le conduit 24 est maintenu en position par serrage de la pince de retenue 64.Then, the bottom assembly 22 is immersed under water by being retained at the lower end 40 of the conduit 24 and by an auxiliary winch 140 mounted on the platform 60. The assembly 22 is lowered to the bottom 14 by release of the clamp 64 and progressive unwinding of the conduit 24 out of the drum 68, and the winch 140. If necessary, the course of the conduit 24 is stopped and the conduit 24 is held in position by clamping the retaining clip 64.

Lorsque le véhicule excavateur 28 touche le fond 14, la station de base 26 est maintenue à l'écart du fond 14. Le conduit flexible 24 est alors tendu sensiblement linéairement entre la pince de retenue 64 et la station de base 26.When the excavating vehicle 28 touches the bottom 14, the base station 26 is kept away from the bottom 14. The flexible pipe 24 is then stretched substantially linearly between the retaining clip 64 and the base station 26.

Dans cette configuration déployée du conduit 24, l'extrémité supérieure du conduit 24 est fixée sur une buse de connexion 118. La lumière 37 à l'intérieur du tuyau souple est raccordée au passage intérieur 48, lequel débouche dans la chambre de séparation 114 du séparateur 72.In this expanded configuration of the duct 24, the upper end of the duct 24 is fixed on a connection nozzle 118. The lumen 37 inside the flexible pipe is connected to the internal passage 48, which opens into the separation chamber 114 of the separator 72.

Le conduit 24 est déployé au-dessus du bord latéral 62 du navire 20 vers l'extérieur en chevauchant ce bord 62. Il n'est donc pas nécessaire de disposer d'un navire 20 comprenant un puits central pour déployer le dispositif d'extraction 10.The duct 24 is deployed above the lateral edge 62 of the ship 20 outwardly overlapping this edge 62. It is therefore not necessary to have a vessel 20 comprising a central well for deploying the extraction device. 10.

De même, les lignes fonctionnelles 44 sont raccordées aux moyens de commande 76 et aux moyens d'alimentation électrique 78 sur l'installation de surface 18 et à la station de base 26 et au véhicule 28.Similarly, the functional lines 44 are connected to the control means 76 and the power supply means 78 on the surface installation 18 and to the base station 26 and the vehicle 28.

Ainsi, le véhicule 28 et la station de base 26 sont alimentés électriquement depuis l'installation de surface 18 à travers les lignes 44 pour propulser le véhicule 28 et activer les moyens de prélèvement 34. De même, le déplacement du véhicule 28 et la mise en route des moyens de prélèvement 34 par les moyens de commande 76 sont commandés depuis l'installation de surface 18 à travers les lignes 44.Thus, the vehicle 28 and the base station 26 are electrically powered from the surface installation 18 through the lines 44 to propel the vehicle 28 and activate the sampling means 34. Similarly, the movement of the vehicle 28 and the setting on the way sampling means 34 by the control means 76 are controlled from the surface installation 18 through the lines 44.

En outre, l'entrée du compresseur 74 est raccordée à la sortie d'évacuation de gaz de la cuve 100 et la sortie du compresseur 74 est raccordée sur la ligne d'injection de gaz 46.In addition, the inlet of the compressor 74 is connected to the gas discharge outlet of the tank 100 and the outlet of the compressor 74 is connected to the gas injection line 46.

Pour démarrer l'exploitation du matériau situé sur le fond 14, les moyens de commande 76 envoient un signal d'activation à la station de base 26 et au véhicule 28 pour alimenter électriquement les moyens de prélèvement 34 et piloter le déplacement du véhicule 28 sur le fond 14.To start the exploitation of the material located on the bottom 14, the control means 76 send an activation signal to the base station 26 and the vehicle 28 to electrically power the sampling means 34 and control the movement of the vehicle 28 on the bottom 14.

Les moyens de prélèvement 34 prélèvent le matériau situé sur le fond et l'amènent à l'entrée de la lumière 37.The sampling means 34 take the material located on the bottom and bring it to the entrance of the light 37.

Les moyens de pompage présents sur la station de base 26 amorcent la remontée du matériau vers l'installation 18 composé d'un mélange liquide / solide.The pumping means present on the base station 26 initiate the ascent of the material to the installation 18 consisting of a liquid / solid mixture.

Pour faciliter la remontée du matériau vers l'installation de surface 18, le compresseur 74 est mis en route. Le compresseur 74 injecte alors du gaz dans le passage 48, par exemple de l'air comprimé à 100 bars environ, en un point d'injection 142 situé entre le premier point 38 et le deuxième point 40.To facilitate the return of the material to the surface installation 18, the compressor 74 is started. The compressor 74 then injects gas into the passage 48, for example compressed air at about 100 bar, into an injection point 142 situated between the first point 38 and the second point 40.

Ce point d'injection 142 est par exemple situé à une profondeur d'environ 1000 m pour permettre d'alléger la colonne de matériau circulant dans le passage 48 au-dessus du point d'injection 142 et entraîner ainsi le matériau vers l'installation de surface 18.This injection point 142 is for example located at a depth of about 1000 m to allow to lighten the column of material flowing in the passage 48 above the injection point 142 and thus cause the material to the installation surface 18.

Un flux continu de matériau prélevé s'établit alors entre les moyens de prélèvement 34 et la chambre de séparation 114 à travers successivement la lumière 37, le passage 48 et la buse de connexion 118. Le mélange recueilli au niveau de la buse 118 est constitué de liquide, de solide et de gaz circulant à une vitesse appropriée de préférence comprise entre 15 et 20 m par seconde.A continuous flow of material taken is then established between the sampling means 34 and the separation chamber 114 through successively the light 37, the passage 48 and the connection nozzle 118. The mixture collected at the nozzle 118 is constituted liquid, solid and gas flowing at a suitable speed preferably between 15 and 20 m per second.

Dans cette configuration, la vanne de sortie 132 du séparateur 72 est maintenue fermée, de sorte que la pression dans la chambre de séparation 114 est supérieure à la pression atmosphérique. Cette pression est par exemple comprise entre 15 et 30 bars.In this configuration, the outlet valve 132 of the separator 72 is kept closed, so that the pressure in the separation chamber 114 is greater than the atmospheric pressure. This pressure is for example between 15 and 30 bar.

Le mélange liquide/solide/gaz pénètre alors dans la chambre 114 où il subit une séparation par gravité.The liquid / solid / gas mixture then enters the chamber 114 where it undergoes separation by gravity.

Le gaz recueilli dans la partie supérieure de la chambre 114 est réinjecté dans le compresseur 74 à travers la sortie 123, ce qui limite la perte de charge et la taille du compresseur 74.The gas collected in the upper part of the chamber 114 is reinjected into the compressor 74 through the outlet 123, which limits the pressure drop and the size of the compressor 74.

Le matériau solide s'accumule dans le fond de la chambre 114 autour de la vis sans fin 130. Lorsque la chambre 114 doit être vidangée, la vanne 132 est ouverte et la vis sans fin 130 est activée pour évacuer le matériau solide et une partie du liquide, à travers la conduite intermédiaire 128 jusqu'au bac de rétention 102. Pour maintenir une pression comprise entre 15 et 30 bars dans la chambre 114, de l'eau pressurisée est injectée à travers l'entrée 124.The solid material accumulates in the bottom of the chamber 114 around the worm 130. When the chamber 114 is to be drained, the valve 132 is opened and the worm 130 is activated to evacuate the solid material and a part liquid, through the intermediate pipe 128 to the retention tank 102. To maintain a pressure between 15 and 30 bar in the chamber 114, pressurized water is injected through the inlet 124.

Lorsque l'opération d'extraction est terminée, l'ensemble de fond 22 est remonté à la surface par enroulement du conduit 24 autour du tambour 68 comme décrit précédemment.When the extraction operation is complete, the bottom assembly 22 is raised to the surface by winding the conduit 24 around the drum 68 as previously described.

Dans une variante, le conduit flexible 24 est dépourvu de ligne de transfert de puissance électrique. Un ombilical comprenant des lignes de puissance électrique est descendu simultanément lors de la descente du conduit flexible 24 pour assurer l'alimentation électrique du véhicule excavateur 28.In a variant, the flexible conduit 24 does not have an electric power transfer line. An umbilical with power lines has descended simultaneously during the descent of the flexible conduit 24 to provide power to the excavating vehicle 28.

Dans une variante non représentée, la chambre de séparation n'est pas maintenue sous pression lors du déchargement du matériau dans celle-ci. Dans ce cas, la taille du compresseur 74 est supérieure et le point d'injection est situé plus bas que dans le premier dispositif 10 selon l'invention.In a variant not shown, the separation chamber is not maintained under pressure when unloading the material therein. In this case, the size of the compressor 74 is greater and the injection point is lower than in the first device 10 according to the invention.

Dans une autre variante, l'ensemble de fond est dépourvu de station de base 26. Le lien souple 30 est raccordé directement sur le conduit flexible 24 par l'intermédiaire d'un embout d'adaptation.In another variant, the bottom assembly does not have a base station 26. The flexible link 30 is connected directly to the flexible conduit 24 via an adapter nozzle.

Un deuxième dispositif 210 selon l'invention est représenté partiellement sur la figure 8. A la différence du premier dispositif 10, le deuxième dispositif 210 comprend, dans la configuration déployée du conduit flexible 24, une pluralité d'unités 212 d'injection d'un liquide sous pression dans le passage de circulation 48, pour convoyer le matériau vers l'installation de surface 18.A second device 210 according to the invention is partially represented on the figure 8 . Unlike the first device 10, the second device 210 comprises, in the deployed configuration of the flexible conduit 24, a plurality of units 212 for injecting a liquid under pressure into the circulation passage 48, to convey the material to the surface installation 18.

Chaque unité d'injection 212 est par exemple montée entre deux brides de fixation 54A, 54B de deux tronçons 50 adjacents lors du déploiement du conduit flexible 24 hors du tambour 68. Les unités 212 sont par exemple montées par des opérateurs placés sur la station de montage 63 et ces unités 212 sont maintenues sur les brides 54A, 54B par des colliers de fixation 213 respectifs.Each injection unit 212 is for example mounted between two fixing flanges 54A, 54B of two adjacent sections 50 when the flexible duct 24 is deployed out of the drum 68. The units 212 are for example mounted by operators placed on the station. mounting 63 and these units 212 are held on the flanges 54A, 54B by respective fixing clamps 213.

Chaque unité de pompage 212 comprend ainsi un manchon 214 délimitant intérieurement une partie du passage de circulation 48, une buse 216 de prélèvement d'eau dans l'étendue d'eau 12, et de distribution dans le passage 48, et une turbine hydraulique 218 pour le pompage et la mise en pression de l'eau injectée.Each pumping unit 212 thus comprises a sleeve 214 internally defining a portion of the flow passage 48, a nozzle 216 for taking water from the body of water 12, and a distribution in the passage 48, and a hydraulic turbine 218 for pumping and pressurizing the injected water.

La buse 216 délimite une lumière généralement transversale 230 qui débouche extérieurement dans l'étendue d'eau 12 à travers une crépine 222, et inclinée axialement vers le haut dans le passage 48.The nozzle 216 defines a generally transverse lumen 230 which opens outwardly into the body of water 12 through a strainer 222, and inclined axially upwards in the passage 48.

La turbine hydraulique 218 est fixée sur le manchon 214. Dans l'exemple représenté sur la figure 8, la turbine 218 est alimentée hydrauliquement à travers un piquage 224 sur une ligne fonctionnelle 44A provenant de l'installation 18. Le piquage 224 débouche dans l'étendue d'eau 12 par une évacuation 226 après son passage dans la turbine 218, sans être raccordé à une partie inférieure de la ligne 44A située dans le tronçon 50 sous le manchon 214.The hydraulic turbine 218 is fixed on the sleeve 214. In the example shown in FIG. figure 8 , the turbine 218 is fed hydraulically through a tapping 224 on a functional line 44A from the installation 18. The tapping 224 opens into the body of water 12 by a discharge 226 after passing through the turbine 218, without being connected to a lower part of the line 44A located in the section 50 under the sleeve 214.

Le manchon 214 délimite en outre au moins une section 228 d'une autre ligne fonctionnelle 44B destinée à alimenter une autre unité de pompage située sous l'unité 212.The sleeve 214 further delimits at least one section 228 of another functional line 44B intended to feed another pumping unit located under the unit 212.

En fonctionnement, la turbine 218 est alimentée en fluide hydraulique depuis l'installation de surface 18 via la ligne 44A et le piquage 224. L'alimentation de la turbine 118 provoque l'aspiration d'eau dans la lumière 230 à travers la crépine 222, puis la pressurisation de l'eau aspirée dans la lumière 230. L'eau pressurisée ainsi obtenue est injectée dans le passage 48 pour entraîner le matériau circulant dans ce passage 48 vers l'installation de surface 18.In operation, the turbine 218 is supplied with hydraulic fluid from the surface installation 18 via the line 44A and the tapping 224. The feed of the turbine 118 causes the water to be drawn into the lumen 230 through the strainer 222 and pressurizing the water sucked into the lumen 230. The pressurized water thus obtained is injected into the passage 48 to entrain the material flowing in this passage 48 to the surface installation 18.

La présence d'unités d'injection 212 réparties le long du conduit flexible 24 permet de supprimer la pompe sur la station de base 26 et l'injection de gaz de transport dans le passage 48. Ceci simplifie notamment l'installation de surface 18 qui est dépourvue de compresseur.The presence of injection units 212 distributed along the flexible conduit 24 makes it possible to eliminate the pump on the base station 26 and the injection of transport gas into the passage 48. This simplifies, in particular, the surface installation 18 which is devoid of compressor.

En variante, les turbines 218 sont alimentées électriquement par une ligne fonctionnelle placée dans le conduit flexible ou par un ombilical extérieur.Alternatively, the turbines 218 are powered electrically by a functional line placed in the flexible conduit or by an outer umbilical.

Le troisième dispositif 250 représenté sur les figures 9 et 10 diffère du deuxième dispositif 210 en ce que les unités d'injection 212 sont dépourvues de turbines hydrauliques. Le liquide sous pression destiné à être injecté dans le passage de circulation 48 est stocké dans un réservoir pressurisé disposé sur le navire 20 dans l'installation de surface 18.The third device 250 shown on the Figures 9 and 10 differs from the second device 210 in that the injection units 212 are devoid of hydraulic turbines. The pressurized liquid to be injected into the flow passage 48 is stored in a pressurized reservoir disposed on the vessel 20 in the surface facility 18.

Chaque unité 212 comprend un distributeur annulaire 252 de liquide sous pression disposé autour du manchon 214. Le distributeur annulaire 252 délimite une cavité périphérique 254, de forme torique autour de l'axe du conduit 24.Each unit 212 comprises an annular distributor 252 of liquid under pressure disposed around the sleeve 214. The annular distributor 252 delimits a peripheral cavity 254, of toric shape around the axis of the duct 24.

La cavité 254 est raccordée au réservoir de liquide sous pression en surface par l'intermédiaire de la ligne fonctionnelle 44A. Elle est raccordée au passage 48 par quatre orifices d'injection radiaux 256 répartis angulairement autour de l'axe du conduit 24, comme illustré par la figure 10.The cavity 254 is connected to the surface pressure liquid reservoir via the functional line 44A. It is connected to the passage 48 by four radial injection orifices 256 distributed angularly around the axis of the duct 24, as illustrated by FIG. figure 10 .

Chaque orifice d'injection 256 débouche axialement vers le haut dans le passage 48.Each injection orifice 256 opens axially upwards into the passage 48.

En fonctionnement, l'eau sous pression est amenée dans la cavité 254 du distributeur 252 depuis le réservoir de l'installation de surface 18, à travers la ligne fonctionnelle 44A. Elle se répartit uniformément dans la cavité 254 pour être injectée par chaque orifice 256.In operation, the pressurized water is fed into the cavity 254 of the distributor 252 from the reservoir of the surface installation 18, through the functional line 44A. It is distributed uniformly in the cavity 254 to be injected through each orifice 256.

Plus généralement, de telles unités de pompage pourraient être utilisées sur un conduit flexible d'une installation quelconque.More generally, such pumping units could be used on a flexible conduit of any installation.

Un quatrième dispositif 310 selon l'invention est représenté sur la Figure 11. A la différence du premier dispositif 10, les moyens de prélèvement 34 comprennent une grue d'excavation 312, déployable et actionnable depuis l'installation de surface 18 indépendamment du conduit flexible 24.A fourth device 310 according to the invention is represented on the Figure 11 . Unlike the first device 10, the sampling means 34 comprise an excavation crane 312, deployable and operable from the surface installation 18 independently of the flexible conduit 24.

L'ensemble de fond 22 comprend en outre des moyens 314 de réception et de traitement du matériau, posés sur le fond 14 de l'étendue d'eau 16 en étant raccordés au conduit souple 24.The bottom assembly 22 further comprises means 314 for receiving and treating the material, placed on the bottom 14 of the body of water 16 while being connected to the flexible conduit 24.

La grue 312 comprend une pince 316 de prélèvement du matériau sur le fond 14, et un câble 318 de déploiement de la pince 316, pour descendre la pince 316 depuis le navire 20 vers le fond 14.The crane 312 comprises a gripper 316 for picking up the material on the bottom 14, and a cable 318 for deploying the gripper 316, in order to lower the gripper 316 from the vessel 20 to the bottom 14.

Les moyens de réception 314 comprennent un support d'appui 320 réglable posé sur le fond 14 et un broyeur/concasseur 322 monté dans le support 320.The receiving means 314 comprise an adjustable support support 320 placed on the bottom 14 and a crusher / crusher 322 mounted in the support 320.

Le support 320 délimite un entonnoir 324 de réception du matériau prélevé par la pince 316 ouvert vers le haut et débouchant en regard du broyeur/concasseur 322. Le support 320 est déployable depuis l'installation de surface 18 vers le fond 14, par des moyens de déploiement (non représentés) indépendants de la grue 312.The support 320 delimits a funnel 324 for receiving the material taken by the clamp 316 open upwards and opening opposite the mill / crusher 322. The support 320 is deployable from the surface installation 18 to the bottom 14 by means Deployment (not shown) independent of the crane 312.

Le support 320 présente des pieds réglables pour le maintenir sensiblement horizontalement et fixe sur le fond 14.The support 320 has adjustable feet to maintain it substantially horizontally and fixed on the bottom 14.

Le support 320 et le broyeur/concasseur 322 sont raccordés à une extrémité libre du lien souple 30, pour raccorder le tuyau souple 36 au broyeur/concasseur 322.The support 320 and the crusher / crusher 322 are connected to a free end of the flexible link 30, to connect the hose 36 to the crusher / crusher 322.

Pour effectuer une opération de prélèvement de matériau, les moyens de réception 314 et le conduit flexible 24 sont descendus vers le fond 14, jusqu'à ce que le support 320 soit posé sur le fond 14 en étant immobilisé sur le fond 14.To carry out a material removal operation, the receiving means 314 and the flexible conduit 24 are lowered towards the bottom 14, until the support 320 is placed on the bottom 14 while being immobilized on the bottom 14.

La grue 312 est ensuite manoeuvrée pour amener la pince de prélèvement 316 au contact du fond 14. La pince 316 est alors activée pour prélever du matériau sur le fond 14, puis est déplacée en regard de l'entonnoir 324 pour déposer le matériau prélevé par la pince 316 dans le broyeur/concasseur 322.The crane 312 is then operated to bring the gripper 316 into contact with the bottom 14. The gripper 316 is then activated to take material on the bottom 14, then is moved opposite the funnel 324 to deposit the material removed by the clamp 316 in the mill / crusher 322.

Le matériau traité dans le broyeur/concasseur 322 est ensuite remonté à l'installation de surface 18 à travers le tuyau souple 36 et le conduit flexible 24, comme décrit précédemment.The material processed in the crusher / crusher 322 is then reassembled at the surface installation 18 through the hose 36 and the flexible conduit 24, as previously described.

Claims (15)

  1. Device (10; 210; 250; 310) for extraction of a material from the bed (14) of a body of water (12), of the type comprising:
    - a surface apparatus (18) which is to extend at least partially above the surface (16) of the body of water (12);
    - a bed unit (22) comprising means (34) for removing material from the bed (14) of the body of water (12);
    - a material transport pipe (42) which connects a first point (38) situated on the surface apparatus (18) to a second point (40) situated on the bed unit (22), the transport pipe (42) delimiting at least one passage (48) for circulation of material;
    - at least one functional line (44) which is flexible over substantially its entire length and which connects the bed unit (22) to the surface apparatus (18), the functional line (44) being capable of transmitting electric or hydraulic power, information or a fluid between the surface apparatus (18) and the bed unit (22), the surface apparatus (18) comprising at least one drum (68) around which the or each functional line (44) is wound;
    the transport pipe (42) being flexible over substantially its entire length, characterized in that the or each functional line (44) is arranged around the transport pipe (42) to form a flexible pipe (24), the transport pipe (42) and the or each functional line (44) being deployable conjointly between a rest configuration, in which they are wound on the winding drum (68), and a configuration in which they are deployed towards the bed (14) of the body of water (12).
  2. Device (10; 210; 250; 310) according to claim 1, characterized in that the flexible pipe (24) comprises an annular layer (43) surrounding the transport pipe (42), the layer (43) delimiting longitudinal passages (48A) for receiving the or each functional line (44), into which passages the or each functional line (44) is inserted.
  3. Device (10; 210; 250; 310) according to either claim 1 or claim 2, characterized in that the surface apparatus (18) comprises a ship (20), the drum (68) being mounted for rotation on a platform (60) of the ship (20).
  4. Device (10; 210; 250; 310) according to claim 3, characterized in that the ship (20) delimits a lateral edge (62), the flexible pipe (24) being deployed transversely towards the outside of the ship (20) opposite the lateral edge (62).
  5. Device (10; 210; 250; 310) according to any one of the preceding claims, characterized in that the flexible pipe (24) comprises a plurality of sections (50) assembled end to end.
  6. Device (10; 210; 250; 310) according to claim 5, characterized in that each section (50) comprises a tubular portion (52) and, at each end of the tubular portion (52), a flange (54) for connection to an adjacent section, the transverse dimension of the flange (54) being greater than that of the central portion (52),
    and in that the drum (68) delimits:
    - a support surface (84) for the pipe (24), and
    - at least one groove (90) for receiving the connection flanges (54) of at least two adjacent sections (50), displaceable around the support surface (84), said flanges (54) being inserted into the groove (90) when the flexible pipe (24) is in its wound configuration.
  7. Device (10; 210; 250; 310) according to any one of the preceding claims, characterized in that the bed unit (22) comprises a base (26) and an extractor vehicle (28) which is connected to the base (26) by a flexible link (30) delimiting a material transport port (37), the port (37) opening into the circulation passage (48) and opposite the removal means (34).
  8. Device (10; 210; 250; 310) according to any one of the preceding claims, characterized in that the surface apparatus (18) comprises a gas/liquid/solid separator (72) which delimits a separation chamber (114) connected to the circulation passage (48).
  9. Device (10; 210; 250; 310) according to claim 8, characterized in that the separation chamber (114) comprises:
    - an outlet (126) for evacuation of a solid separated in the separation chamber (114), and
    - a valve (132) for closing off the evacuation outlet (126), which valve is capable of being controlled in order to maintain the separation chamber (114) at a pressure greater than atmospheric pressure during the discharge of material issuing from the circulation passage (48) into the separation chamber (114).
  10. Device (10; 310) according to claim 8 or 9, characterized in that the flexible pipe (24) comprises at least one line (46) for the injection of gas for carrying the material, the gas injection line (46) opening into the circulation passage (48) away from the surface apparatus (18), the surface apparatus (18) comprising a compressor (74) which has an inlet connected to the separator (72) and an outlet connected to the gas injection line (46).
  11. Device (210; 250) according to any one of the preceding claims, characterized in that, in the deployed configuration, the flexible pipe (24) comprises at least one unit (212) for injecting liquid under pressure into the circulation passage (48), the liquid under pressure being capable of carrying the material towards the surface apparatus (18).
  12. Device (10; 210; 250; 310) according to any one of claims 8 to 10, characterized in that the winding drum (68) delimits an interior space (86), the separation chamber (114) being arranged at least partially in the interior space (86).
  13. Device (10; 210; 250) according to any one of the preceding claims, characterized in that the bed unit (22) comprises an extractor vehicle (28) equipped with removal means (34).
  14. Device (310) according to any one of the preceding claims, characterized in that the bed unit (22) comprises a material collection support (320), connected to the flexible pipe (24), the collection support (320) being intended to be placed on the bed (14) in order to collect the material removed by the removal means (34), the removal means (34) being deployable from the surface apparatus (18) independently of the collection support (320).
  15. Method of extracting a material from the bed (14) of a body of water (12) with the aid of a device (10; 210; 250; 310) according to any one of the preceding claims, the method being of the type comprising the following steps:
    - positioning the surface apparatus (18) opposite a region of the bed (14) from which material is to be extracted, the flexible pipe (24) being wound around the winding drum (68) in its rest configuration;
    - deploying the flexible pipe (24) into its deployed configuration by unwinding it from the winding drum (68) in order to immerse it conjointly with the bed unit (22) until the removal means (34) reach said region of the bed (14);
    - extracting the material from said region of the bed (14) by the removal means (34), and conveying the extracted material towards the surface apparatus (18) through the circulation passage (48) of the transport pipe (42).
EP08826537.6A 2007-07-18 2008-07-17 Device for extracting a material from the bed of a body of water and associated method Active EP2171163B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR0756579A FR2919015B1 (en) 2007-07-18 2007-07-18 DEVICE FOR EXTRACTING A MATERIAL LOCATED AT THE BOTTOM OF A WATER EXTEND AND ASSOCIATED METHOD
FR0756718A FR2919016B3 (en) 2007-07-18 2007-07-24 DEVICE FOR EXTRACTING A MATERIAL LOCATED AT THE BOTTOM OF A WATER EXTEND AND ASSOCIATED METHOD
PCT/FR2008/051346 WO2009013434A2 (en) 2007-07-18 2008-07-17 Device for extracting a material from the bed of a body of water and associated method

Publications (2)

Publication Number Publication Date
EP2171163A2 EP2171163A2 (en) 2010-04-07
EP2171163B1 true EP2171163B1 (en) 2017-03-01

Family

ID=39133716

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08826537.6A Active EP2171163B1 (en) 2007-07-18 2008-07-17 Device for extracting a material from the bed of a body of water and associated method

Country Status (7)

Country Link
EP (1) EP2171163B1 (en)
JP (1) JP5373786B2 (en)
BR (1) BRPI0814574B1 (en)
FR (2) FR2919015B1 (en)
NZ (1) NZ582682A (en)
PT (1) PT2171163T (en)
WO (1) WO2009013434A2 (en)

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JP5890404B2 (en) * 2010-06-18 2016-03-22 ノーチラス・ミネラルズ・パシフイツク・プロプライエタリー・リミテツド Seabed mining system
NL2006782C2 (en) * 2011-05-13 2012-11-14 Ihc Holland Ie Bv Dredger provided with a remotely operable dredging vehicle, and method for dredging using such a dredger system.
FR2978489B1 (en) * 2011-07-29 2013-07-05 IFP Energies Nouvelles FLEXIBLE DRIVE WITH INJECTION TUBE AND METHOD FOR TRANSPORTING A PETROLEUM EFFLUENT
US8820412B2 (en) * 2011-09-16 2014-09-02 Chevron U.S.A. Inc. Methods, systems and apparatus for circulating fluid within the annulus of a flexible pipe riser
FR3020859B1 (en) 2014-05-06 2016-06-24 Technip France UNLATCHED FLEXIBLE CONDUIT FOR TRANSPORTING ABRASIVE MATERIAL, METHOD AND USE THEREOF
CN108386195B (en) * 2017-12-29 2019-09-13 中国船舶工业集团公司第七0八研究所 A kind of undersea mining system lays recyclable device and its extra large method for testing
CN111302096B (en) * 2020-02-25 2022-02-22 湘潭大学 Ocean mining flexible pipeline conveyer
CN111551686B (en) * 2020-06-15 2021-04-02 江西省瑞昌润泉供水有限公司 Water quality monitoring intelligence reel
AU2021291071A1 (en) 2020-06-18 2023-02-23 Halo Therapeutics Ltd Fatty acid complexes of coronavirus spike protein and their use
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KR102443356B1 (en) * 2021-10-20 2022-09-15 (주)백건준설 Hydraulic Underwater Unmanned Dredge System

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Also Published As

Publication number Publication date
BRPI0814574A2 (en) 2015-01-20
NZ582682A (en) 2011-11-25
FR2919016A1 (en) 2009-01-23
PT2171163T (en) 2017-06-12
FR2919015A1 (en) 2009-01-23
FR2919015B1 (en) 2009-09-25
WO2009013434A3 (en) 2009-03-12
EP2171163A2 (en) 2010-04-07
FR2919016B3 (en) 2009-09-25
WO2009013434A2 (en) 2009-01-29
JP2010533808A (en) 2010-10-28
BRPI0814574B1 (en) 2018-02-27
JP5373786B2 (en) 2013-12-18

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