EP2165069B1 - Control valve, particularly for a fuel injector of an internal combustion engine - Google Patents
Control valve, particularly for a fuel injector of an internal combustion engine Download PDFInfo
- Publication number
- EP2165069B1 EP2165069B1 EP08760982A EP08760982A EP2165069B1 EP 2165069 B1 EP2165069 B1 EP 2165069B1 EP 08760982 A EP08760982 A EP 08760982A EP 08760982 A EP08760982 A EP 08760982A EP 2165069 B1 EP2165069 B1 EP 2165069B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- valve
- valve piston
- coupler
- piston spring
- spring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M47/00—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
- F02M47/02—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
- F02M47/027—Electrically actuated valves draining the chamber to release the closing pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/0014—Valves characterised by the valve actuating means
- F02M63/0015—Valves characterised by the valve actuating means electrical, e.g. using solenoid
- F02M63/0026—Valves characterised by the valve actuating means electrical, e.g. using solenoid using piezoelectric or magnetostrictive actuators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/70—Linkage between actuator and actuated element, e.g. between piezoelectric actuator and needle valve or pump plunger
- F02M2200/703—Linkage between actuator and actuated element, e.g. between piezoelectric actuator and needle valve or pump plunger hydraulic
Definitions
- the invention relates to a control valve, in particular for a fuel injector of an internal combustion engine according to the preamble of claim 1 such as in document WO 2004/104403 shown.
- Control valves for fuel injectors which are used as servo-valves for indirectly driving a nozzle needle of a fuel injector are known, for example from DE 103 22 672 A1 .
- These servo-valves comprise a piezo-actuator, which acts via a coupler module on a valve member which blocks a fluid flow from a valve chamber to a return channel in the closed position and connects the fluid flow from a rear control chamber of the nozzle needle with the return channel by opening a valve seat.
- the coupler connected between the piezoactuator and the valve member comprises a coupler piston guided in a coupler housing and a valve piston, between which there is a coupler gap with a hydraulic cushion as a hydraulic coupler.
- an actuator head is designed with a spherical bearing geometry, which dips into an arcuate, concave depression on an adjusting piece.
- the valve piston must be preloaded by a valve piston spring with a preload of approximately 18N.
- the valve piston spring presses the valve piston against a valve element of a valve member.
- a sleeve is pressed onto the valve piston, on which the valve piston spring is supported on the valve piston side.
- the counter bearing for the valve piston spring forms an annular surface on the coupler housing.
- Object of the present invention is to make the control valve easier and cheaper.
- the object of the invention is achieved with the characterizing features of claim 1. This eliminates the pressed-on the valve piston sleeve for supporting the valve piston spring.
- a conically wound valve piston spring which is supported in a circumferential groove on the valve piston.
- the conically wound valve piston spring engages with the small winding diameter in the groove, so that the recess forms the valve piston-side support for the valve piston spring. It is also particularly advantageous to upstream of the notch valve element side an insertion, so that the valve piston spring is pushed in the assembly with the large winding diameter of the conically coiled valve piston spring on the insertion beforehand and the small winding diameter of the conically coiled valve piston spring biased slides over the Ein 1500Cge and in the Notch or the groove engages.
- the recess has an annular bearing surface, which extends slightly inclined in the radial direction in the direction of the central axis of the valve piston.
- the Indian FIG. 1 and 2 illustrated fuel injector has an injector body 10, a nozzle body 11, a valve plate 12 and a throttle plate 13 which are clamped by means of a hydraulic nozzle nut 15 hydraulically tight.
- a receiving space 16 and a high pressure bore 17 is formed in the injector body 11.
- a piezoelectric actuator 25 with an actuator base 26 and a coupler module 30 is arranged in the receiving space 16.
- a nozzle needle pressure chamber 18 is formed, in which a nozzle needle 19 is guided axially movable.
- the nozzle needle 19 is exposed at the rear end of a control chamber 20 which is surrounded radially by a control chamber sleeve 21 which separates the control chamber 20 from the nozzle needle pressure chamber 18 hydraulically.
- In the nozzle needle pressure chamber 18 performs a guided through the throttle plate 15 high-pressure bore 22 and guided through the valve plate 13 further high-pressure bore 23, which are hydraulically in communication with the high-pressure bore 17.
- About these hydraulic connections stored in the common rail fuel reaches the prevailing system pressure in the nozzle needle pressure chamber 18 to which the nozzle needle 19 is exposed with a pressure shoulder, not shown.
- the coupler module 30 comprises according to FIG. 1 and 2 a coupler housing 31, a spring sleeve 32, a coupler piston 33, a valve piston 34, a valve piston spring 35 and a shim 36.
- the coupler housing 31 rests with a collar 37 on the valve plate 12. At the collar 37 also engages the spring sleeve 32, on which the shim 36 rests.
- the coupler piston 33 is supported with a Kopplerkolbenbund 38.
- the coupler piston 33 and the valve piston 34 are guided in guides formed on the coupler housing 31, respectively.
- the pointing in the coupler housing 31 End faces of the coupler piston 33 and the valve piston 34 are spaced from each other, so that between the end faces of a coupler gap 39 is formed, which is filled in the guides of the coupler piston 31 and the valve piston 34 existing leakage gaps with the hydraulic medium.
- the coupler module 30 with the coupler gap 39 acts as a hydraulic coupler to compensate for elongations of the piezoactuator 25.
- the coupler housing 31 has at the valve member end a filling chamber 47 into which the valve piston 34 protrudes and in which the valve piston spring 35 is arranged.
- an adjusting piece 28 is arranged, on which the actuator head 26 rests with a spherical bearing 29.
- valve piston spring 35 is supported on the valve piston side.
- the counter bearing for the valve piston spring 35 forms an annular surface 49 on the coupler housing 31st
- valve plate 12 is according to FIG. 1 and 2 a valve member 40 is arranged with a valve element 41.
- the valve element 41 is mounted in a valve chamber 42 and is held by a valve spring 43 against a valve seat 44.
- a valve piston formed on the valve piston 34 acts 45, with which the valve element 41 can be pushed off the valve seat 44.
- the valve piston 34 is biased by the valve piston spring 35 in the direction of the valve element 41.
- the valve piston 34 has a notch 50 on a valve member-side end portion.
- the indentation 50 forms on the valve piston 34 a support for the valve piston spring 35.
- the support is executed by a circumferential recess 51 with a conical surface 52 and a support surface 53.
- the valve piston spring 35 is according to the embodiment according to the invention FIG. 2 and 3 designed as a conically wound valve piston spring 54 with a small winding diameter d1 and a large winding diameter d2.
- the indentation 50 or the recess 51 is preceded by a further conical section 55 on the valve element side on the valve piston 34.
- the upstream conical section 55 serves as an insertion bevel for the conically wound valve piston spring 54 during assembly of the coupler module 40, as will be described in more detail later.
- the bearing surface 53 forms an annular surface, which in the simplest embodiment is flat and orthogonal to the central axis of the valve piston 34.
- the annular bearing surface 53 may also be slightly conical, in such a way that the bearing surface 53 is slightly tilted in the direction of the central axis of the valve piston 34 toward the valve end of the Ventilkobens 34 or open to the actuator end of the valve piston 34 back is.
- the conically wound valve piston spring 54 engages better in the notch 50 or in the recess 51. It is furthermore advantageous if the axis of symmetry of the cone runs parallel to the center line of the valve piston 34, wherein the cone angle preferably has an angle of less than 180 ° and greater than 60 °.
- the conically wound valve piston spring 54 When mounting the coupler module 30, the conically wound valve piston spring 54 is pushed with the large winding diameter d2 ahead of the other conical portion 55, so that the small winding diameter d1 of the conically wound valve piston spring 54 at the further conical portion 55 slightly widens and when crossing the other conical section 55 engages in the notch 50 and the groove 51 by the resulting pre-tension during insertion. As a result, the conically wound valve spring 54 with the small winding diameter d1 rests on the support 52 of the notch 50. The support 52 thus forms the valve piston-side abutment for the valve piston spring 54. The abutment for the large winding diameter d2, the valve piston spring 54 forms, as in the prior art according to FIG. 1 the annular surface 49 formed on the coupler housing 31.
- the operation of the fuel injector of FIG. 1 and 2 is as follows: When actuating the piezo actuator 25, this lengthens. The resulting pressure is transmitted via the coupler piston 33, the coupler gap 39 and the valve piston 34, wherein the valve piston 34 with the valve stem 45, the valve element 41 from the valve seat 44 pushes away. As a result, the stroke of the piezoactuator 35 is transmitted to the valve element 41 and arises at the valve seat 44 a corresponding valve seat gap, so that an open state of the valve element 41 is generated.
- drain hole is hydraulically connected to a drain channel, also not shown, the drain channel opens into the receiving space 16, which in turn is hydraulically connected to a low pressure / return system.
- the control chamber 20 is relieved of pressure and acting in the opening direction of the pressure shoulder of the nozzle needle 19 opening forces exceed the forces acting in the control chamber 20 closing forces, so that the fuel from the nozzle needle pressure chamber 18 is injected with system pressure of the common rail.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
Description
Die Erfindung geht aus von einem Steuerventil, insbesondere für einen Kraftstoffinjektor einer Brennkraftmaschine gemäß dem Oberbegriff des Anspruchs 1 wie z.B. in Dokument
Steuerventile für Kraftstoffinjektoren, die als Servo-Ventile zum indirekten Ansteuern einer Düsennadel eines Kraftstoffinjektors verwendet werden, sind bekannt, beispielsweise aus
Aufgabe der vorliegenden Erfindung ist es, das Steuerventil einfacher und kostengünstiger auszuführen.Object of the present invention is to make the control valve easier and cheaper.
Die Aufgabe der Erfindung wird mit den kennzeichnenden Merkmalen des Anspruchs 1 gelöst. Dadurch entfällt die auf den Ventilkolben aufgepresste Hülse zur Abstützung der Ventilkolbenfeder.The object of the invention is achieved with the characterizing features of claim 1. This eliminates the pressed-on the valve piston sleeve for supporting the valve piston spring.
Vorteilhafte Weiterbildungen der Erfindung sind durch die Maßnahmen der Unteransprüche möglich.Advantageous developments of the invention are possible by the measures of the subclaims.
Besonders zweckmäßig ist die Verwendung einer konisch gewickelten Ventilkolbenfeder, die sich in einem umlaufenden Einstich am Ventilkolben abstützt. Dabei rastet die konisch gewickelte Ventilkolbenfeder mit dem kleinen Wickeldurchmesser im Einstich ein, so dass der Einstich die ventilkolbenseitige Auflage für die Ventilkolbenfeder ausbildet. Besonders vorteilhaft ist es weiterhin, der Einkerbung ventilelementseitig eine Einführschräge vorzuschalten, so dass die Ventilkolbenfeder bei der Montage mit dem großen Wickeldurchmesser der konisch gewickelten Ventilkolbenfeder voran über die Einführschräge geschoben wird und der kleine Wickeldurchmesser der konisch gewickelten Ventilkolbenfeder vorgespannt über die Einführschäge gleitet und in die Einkerbung bzw. den Einstich einrastet. Um ein sicheres Einrasten zu gewährleisten, weist der Einstich eine ringförmige Auflagefläche auf, die in radialer Richtung leicht geneigt in Richtung der Mittelachse des Ventilkolbens verläuft.Particularly useful is the use of a conically wound valve piston spring, which is supported in a circumferential groove on the valve piston. The conically wound valve piston spring engages with the small winding diameter in the groove, so that the recess forms the valve piston-side support for the valve piston spring. It is also particularly advantageous to upstream of the notch valve element side an insertion, so that the valve piston spring is pushed in the assembly with the large winding diameter of the conically coiled valve piston spring on the insertion beforehand and the small winding diameter of the conically coiled valve piston spring biased slides over the Einführschäge and in the Notch or the groove engages. In order to ensure a secure engagement, the recess has an annular bearing surface, which extends slightly inclined in the radial direction in the direction of the central axis of the valve piston.
Ein Ausführungsbeispiel der Erfindung ist in der Zeichnung dargestellt und in der nachfolgenden Beschreibung näher erläutert.An embodiment of the invention is illustrated in the drawing and explained in more detail in the following description.
Es zeigen:
- Figur 1
- eine Schnittdarstellung durch einen Kraftstoffinjektor mit einem Kopplermodul nach dem Stand der Technik gemäß
DE 103 22 672 A1 - Figur 2
- eine Schnittdarstellung durch den Kraftstoffinjektor mit einem er- findungsgemäßen Kopplermodul und
- Figur 3
- eine vergrößerter Ausschnitt X des erfindungsgemäßen Kopp- lermoduls in
Figur 2 .
- FIG. 1
- a sectional view through a fuel injector with a coupler module according to the prior art according to
DE 103 22 672 A1 - FIG. 2
- a sectional view through the fuel injector with a coupler module according to the invention and
- FIG. 3
- an enlarged section X of the coupler module according to the invention in
FIG. 2 ,
Der in der
Im Düsenkörper 11 ist ein Düsennadeldruckraum 18 ausgebildet, in dem eine Düsennadel 19 axial beweglich geführt ist. Die Düsennadel 19 ist am rückwärtigen Ende einem Steuerraum 20 ausgesetzt, der radial von einer Steuerraumhülse 21 umgeben ist, die den Steuerraum 20 vom Düsennadeldruckraum 18 hydraulisch trennt. In den Düsennadeldruckraum 18 führt eine durch die Drosselplatte 15 geführte Hochdruckbohrung 22 und eine durch die Ventilplatte 13 geführte weitere Hochdruckbohrung 23, die mit der Hochdruckbohrung 17 hydraulisch in Verbindung stehen. Über diese hydraulischen Verbindungen gelangt der im Common-Rail gespeicherte Kraftstoff mit dem dort herrschenden Systemdruck in den Düsennadeldruckraum 18, dem die Düsennadel 19 mit einer nicht dargestellten Druckschulter ausgesetzt ist.In the
Das Kopplermodul 30 umfasst gemäß
Zwischen Kopplerkolben 33 und Aktorkopf 26 ist ein Einstellstück 28 angeordnet, auf dem der Aktorkopf 26 mit einer kugelförmigen Auflage 29 aufliegt.Between
Bei der Ausführungsform des Standes der Technik gemäß
In der Ventilplatte 12 ist gemäß
Bei dem in
Bei der Montage des Kopplermoduls 30 wird die konisch gewickelte Ventilkolbenfeder 54 mit dem großen Wickeldurchmesser d2 voran über den weiteren konischen Abschnitt 55 geschoben, so dass der kleine Wickeldurchmesser d1 der konisch gewickelten Ventilkolbenfeder 54 sich am weiteren konischen Abschnitt 55 geringfügig aufweitet und beim Überschreiten des weiteren konischen Abschnitts 55 durch die beim Aufschieben entstehenden Vorspannung in die Einkerbung 50 bzw. den Einstich 51 einrastet. Dadurch liegt die konisch gewickelte Ventilfeder 54 mit dem kleinen Wickeldurchmesser d1 auf der Auflage 52 der Einkerbung 50 auf. Die Auflage 52 bildet somit das ventilkolbenseitige Wiederlager für die Ventilkolbenfeder 54. Das Gegenlager für den großen Wickeldurchmesser d2 die Ventilkolbenfeder 54 bildet, wie beim Stand der Technik gemäß
Die Funktionsweise des Kraftstoffinjektors von
Claims (7)
- Control valve for controlling liquids, in particular for a fuel injector of an internal combustion engine, having an actuator unit (25) which acts via a coupler module (30) on a valve element (41) which interacts with a valve seat (44) and which, in the closed position, blocks a fluid flow from a valve chamber (42) to a return flow duct, the coupler module (30) being guided in a coupler housing (31) and having a coupler piston (33) and a valve piston (34), an actuator head (26) of the actuator unit (25) acting on the coupler piston (33) and a valve plunger (45) of the valve piston (34) acting on the valve element (41), the valve piston (34) being preloaded against the valve element (41) by means of a valve piston spring (35), and the valve piston spring (35) being supported at the actuator side on the coupler housing (31) and at the valve element side on the valve piston (34), characterized in that the valve piston (34) has a notch (50) which forms a support on the valve piston for the valve piston spring (35).
- Control valve according to Claim 1, characterized in that the valve piston spring (35) is designed as a conically wound valve piston spring (54) and in that the conically wound valve piston spring (54) is supported with the small winding diameter d1 in the notch (50).
- Control valve according to Claim 2, characterized in that the notch (50) is formed as an encircling recess (51) with a conical section (52) and with an annular support surface (53) for the conically wound valve piston spring (54).
- Control valve according to Claim 2 or 3, characterized in that the small winding diameter d1 of the conically wound valve piston spring (54) is dimensioned such that the conically wound valve piston spring (54) latches with the small winding diameter d1 in the notch (50) or in the recess (51).
- Control valve according to Claim 3, characterized in that the annular support surface (53) is planar and is aligned orthogonally with respect to the central axis of the valve piston (34).
- Control valve according to Claim 3, characterized in that the annular support surface (53) is of conical design, in such a way that the conical support surface opens in the direction of the actuator-side end of the valve piston (34).
- Control valve according to one of the preceding claims, characterized in that a further conical section (55) is positioned on the valve piston (34) in front of the notch (50) or the recess (51) at the valve element side, which further conical section (55) forms an insertion bevel for the conically wound valve piston spring (54) such that the valve piston spring (35) latches into the notch (50) or into the recess (51).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007032219A DE102007032219A1 (en) | 2007-07-11 | 2007-07-11 | Control valve, in particular for a fuel injector of an internal combustion engine |
PCT/EP2008/057450 WO2009007195A1 (en) | 2007-07-11 | 2008-06-13 | Control valve, particularly for a fuel injector of an internal combustion engine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2165069A1 EP2165069A1 (en) | 2010-03-24 |
EP2165069B1 true EP2165069B1 (en) | 2011-04-20 |
Family
ID=39769060
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08760982A Not-in-force EP2165069B1 (en) | 2007-07-11 | 2008-06-13 | Control valve, particularly for a fuel injector of an internal combustion engine |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2165069B1 (en) |
AT (1) | ATE506531T1 (en) |
DE (2) | DE102007032219A1 (en) |
WO (1) | WO2009007195A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102010029607A1 (en) | 2010-06-02 | 2011-12-08 | Robert Bosch Gmbh | Fuel injector comprises hydraulic coupling module, which has coupling piston and valve piston, which is axially guided in common coupling body, where supply of supply line is interconnected with high pressure line |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB533709A (en) * | 1938-08-13 | 1941-02-19 | Daimler Benz Ag | Improvements in liquid pumps |
DE10203655A1 (en) * | 2002-01-30 | 2004-01-22 | Robert Bosch Gmbh | Fuel injector |
DE10322672A1 (en) * | 2003-05-20 | 2004-12-09 | Robert Bosch Gmbh | Valve for controlling liquids |
-
2007
- 2007-07-11 DE DE102007032219A patent/DE102007032219A1/en not_active Withdrawn
-
2008
- 2008-06-13 EP EP08760982A patent/EP2165069B1/en not_active Not-in-force
- 2008-06-13 AT AT08760982T patent/ATE506531T1/en active
- 2008-06-13 WO PCT/EP2008/057450 patent/WO2009007195A1/en active Application Filing
- 2008-06-13 DE DE502008003288T patent/DE502008003288D1/en active Active
Also Published As
Publication number | Publication date |
---|---|
DE102007032219A1 (en) | 2009-01-15 |
WO2009007195A1 (en) | 2009-01-15 |
DE502008003288D1 (en) | 2011-06-01 |
EP2165069A1 (en) | 2010-03-24 |
ATE506531T1 (en) | 2011-05-15 |
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