EP2159786A1 - Soundproofing assembly with a thin film for an automobile vehicle, and associated automobile vehicle - Google Patents
Soundproofing assembly with a thin film for an automobile vehicle, and associated automobile vehicle Download PDFInfo
- Publication number
- EP2159786A1 EP2159786A1 EP09168240A EP09168240A EP2159786A1 EP 2159786 A1 EP2159786 A1 EP 2159786A1 EP 09168240 A EP09168240 A EP 09168240A EP 09168240 A EP09168240 A EP 09168240A EP 2159786 A1 EP2159786 A1 EP 2159786A1
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- EP
- European Patent Office
- Prior art keywords
- layer
- porous
- assembly
- resistance
- felt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000010409 thin film Substances 0.000 title description 5
- 239000010410 layer Substances 0.000 claims abstract description 127
- 239000006260 foam Substances 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 13
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 7
- 239000002356 single layer Substances 0.000 claims abstract description 4
- 238000005452 bending Methods 0.000 claims 1
- 238000009413 insulation Methods 0.000 abstract description 12
- 239000010408 film Substances 0.000 description 24
- 238000010521 absorption reaction Methods 0.000 description 14
- -1 polypropylene Polymers 0.000 description 12
- 239000004952 Polyamide Substances 0.000 description 8
- 239000004698 Polyethylene Substances 0.000 description 8
- 239000000835 fiber Substances 0.000 description 8
- 229920002647 polyamide Polymers 0.000 description 8
- 229920000573 polyethylene Polymers 0.000 description 8
- 230000000712 assembly Effects 0.000 description 7
- 238000000429 assembly Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 239000011230 binding agent Substances 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 3
- 229920001410 Microfiber Polymers 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- 239000003658 microfiber Substances 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 241000195940 Bryophyta Species 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000012764 mineral filler Substances 0.000 description 2
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- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
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- 206010011906 Death Diseases 0.000 description 1
- 241000219146 Gossypium Species 0.000 description 1
- 229920000271 Kevlar® Polymers 0.000 description 1
- 244000082204 Phyllostachys viridis Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
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- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
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- 235000005607 chanvre indien Nutrition 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
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- 210000004177 elastic tissue Anatomy 0.000 description 1
- 239000005007 epoxy-phenolic resin Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
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- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
-
- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/16—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/162—Selection of materials
- G10K11/168—Plural layers of different materials, e.g. sandwiches
Definitions
- Such an assembly is intended to solve the acoustic problems that arise in a substantially enclosed space, such as the passenger compartment of a motor vehicle (carpet, roof, door panel, etc.), in the vicinity of noise sources such as a engine (apron etc), the contact of tires with a road (wheel well, etc.), etc.
- the acoustic waves generated by the aforementioned noise sources are "buffered" by materials in the form of single or double sheets (sandwich) or by a porosity and elasticity effect. a mass-spring system, in particular viscoelastic foam.
- a soundproofing assembly provides "insulation" when it prevents the entry of medium and high frequency acoustic waves into the soundproof space, essentially by reflection of the waves towards the noise sources or the outside of the soundproofed space.
- a soundproofing package operates by "sound absorption" (in the medium and high frequency range) when the energy of the acoustic waves dissipates in an absorbent material.
- EP-A-1,428,656 a low mass soundproofing assembly having a foam spring layer, an intermediate thermoplastic polymer thin film, and a porous felt layer on which a decorative layer is disposed.
- Such a system has the advantage of being lightweight in nature, and provides a good sound absorption, whose properties can be adjusted by changing the thickness of the porous layer.
- the thin film is placed between the porous layer and the foam layer to prevent saturation of the porous layer by the foam during foaming.
- the foam layer is formed without penetrating the porous layer.
- this thin film has no acoustic function and is almost acoustically transparent.
- Such a set does not give complete satisfaction. Indeed, if it has adequate lightness and proper absorption, the sound insulation of such a set is quite low, which affects the overall soundproofing properties of the whole. To improve the insulation of the aforementioned assembly, it would be necessary to compress the porous layer of felt, which would greatly degrade the absorption.
- An object of the invention is therefore to obtain a low mass soundproofing assembly, wherein the acoustic insulation is improved, without degrading the absorption.
- the invention relates to an assembly of the aforementioned type, characterized in that the upper layer is porous and has a resistance to air passage of between 200 Nm -3 .s and 2000 Nm -3 .s .
- orientations are generally the usual orientations of a motor vehicle.
- the terms “above”, “on”, “below”, “below”, “below”, “above” and “below” are relative in relation to the reference surface of the motor vehicle, with respect to which is arranged the soundproofing assembly.
- the term “inferior” is thus understood to be the closest to the surface and the term “superior” to be the farthest from that surface.
- Soundproofing assemblies 10A, 10B according to the invention are illustrated by the Figures 1 and 2 . These sets are intended to be arranged facing an inner surface 12 of a motor vehicle.
- the assemblies 10A, 10B are intended to be applied directly on the surface 12. They can be fixed to the surface 12, advantageously by means of pins (for example, in the case of an apron), or placed on it (for example, in the case of a carpet). In a variant, they are glued.
- the soundproofing assemblies 10A, 10B comprise, from bottom to top on the Figures 1 and 2 , a resilient and porous base spring layer 14, a thin intermediate film 16, applied to the base spring layer 14, a porous stiffening layer 18 placed on the intermediate film 16 and a thin resistive upper layer 20 disposed on the layer porous 18.
- the soundproofing assembly further comprises a decorative layer, such as a decor or a carpet disposed above the resistive upper layer 20.
- the base spring layer 14 is made for example based on a porous and elastic fiber felt, or based on a porous and elastic foam or viscoelastic having acoustic insulation properties.
- felt is meant in the sense of the present invention, a mixture of base fibers and binder.
- the fibers may be noble fibers and / or recycled, natural or synthetic, of one or more natures.
- natural fibers that can be used are linen, cotton, hemp, bamboo etc.
- synthetic fibers that can be used are glass fibers, Kevlar, polyamide, acrylic, polyester, polypropylene.
- the binder is for example a resin or binder fibers which have a melting point lower than that of the base fibers to be bonded.
- resins are epoxy resins, or phenolic resins.
- binder fibers are polypropylene, polyethylene, polyamide, polyester, or two-component polyesters.
- the foam is open cell. It is for example made of polyurethane. The foam is injected or split.
- the base spring layer 14 is porous and has a porosity adapted to have a resistivity to the passage of air advantageously between 10000 Nm -4 .s and 90000 Nm -4 .s, in particular equal to about 30000 Nm -4 . .
- the thickness of the base spring layer 14, taken perpendicular to the surface 12, is advantageously between 5 mm and 30 mm, and for example close to 15 mm.
- the intermediate intermediate film 16 has a thickness of, for example, between 10 ⁇ m and 500 ⁇ m, advantageously 50 ⁇ m. It has a weight per unit area of between 10 g / m 2 and 200 g / m 2 , advantageously 50 g / m 2 .
- This film 16 is impervious to the passage of air. It is made for example based on a monolayer thermoplastic polymer such as polyethylene, polypropylene or polyester. Alternatively, the film 16 is made of multilayer thermoplastic polymers, for example based on polyethylene / polyamide, polyethylene / polyamide / polyethylene. Advantageously, the film 16 is a bilayer film based on polyamide / polyethylene.
- the porous stiffening layer 18 is for example formed by a felt, as defined above. This can be compressed.
- the felt comprises a high percentage of microfibers, for example more than 50% and advantageously 80% of microfibers.
- microfibres fibers of sizes less than 0.9 dtex, advantageously 0.7 dtex.
- the porous stiffening layer 18 is made based on an open cell split foam. It is for example made of polyurethane.
- the slit foam also contains recycled material as defined above and / or mineral filler and / or 'bio-polyol'.
- the thickness of the porous stiffening layer 18 is for example between 1 mm and 15 mm, for example equal to 10 mm.
- This thickness is less than 70% of the total thickness of the layers 14, 16, 18, 20 of the soundproofing assembly.
- this thickness is between 20% and 70% of the total thickness.
- the density of the layer 18 is between 200 g / m 2 and 3000 g / m 2 , preferably 1600 g / m 2 .
- the density of the layer 18 is advantageously between 10 kg / m 3 and 180 kg / m 3 .
- the porosity of this layer 18 is chosen so that the resistance to the passage of air of this layer is advantageously between 500 Nm -3 .s and 3500 Nm -3 .s, in particular approximately equal to 1600 Nm -3 .s.
- the resistive upper layer 20 is for example made based on a resistive nonwoven or a material having a resistance to the passage of controlled air (for example: a light weight felt, a textile, etc.) fixed on the porous layer 18.
- It has a surface density of between 20 g / m 2 and 200 g / m 2 , advantageously 100 g / m 2 .
- the resistive upper layer 20 is porous to present a resistance to the passage of air low in the range 200 Nm -3 .s and 2000 Nm -3 .s, preferably 1000 Nm -3 .s.
- the first soundproofing assembly 10A comprises a base spring layer 14 as described above, advantageously made of felt, fixed on the surface 12 of the motor vehicle, and a thin intermediate film 16 as described above, advantageously made of thermoplastic polymer, assembled on the layer 14.
- This assembly 10A comprises a porous stiffening layer 18 as described above, advantageously made based on compressed felt, and applied to the film 16. It further comprises a resistive upper layer 20, as described above, advantageously realized at non-woven base, placed in contact with the layer 18 above this layer 18.
- the first assembly according to the invention 10A comprises, for example, a base layer 14 made of 15 mm thick cotton fiber and epoxy resin having a basis weight of 800 g / m 2 , and a thin intermediate film 16 waterproof polyethylene / polyamide having a mass equal to 50 g / m 2 .
- the assembly 10A further comprises a porous reinforcing layer 18 of felt of cotton fibers and epoxy resin, with a thickness equal to 10 mm, a surface density of 1600 g / m 2 and resistance to the passage of the air equal to 1525 Nm -3 .s, and a resistive upper layer 20 nonwoven having an air passing resistance equal to 1000 Nm -3 .s and a weight per unit area equal to 100g / m 2 .
- a second soundproofing assembly according to the invention 10B is shown on the Figure 2 . It differs from the first set 10A in that the base spring layer 14 is made of a porous and elastic foam or visco-elastic foam.
- This base spring layer advantageously has a density equal to 55 kg / m 3 .
- the provision of a decompressed porous stiffening layer 18 increases the acoustic absorption across the assembly 10A, 10B, in combination with the resistive upper layer disposed above the porous layer 18. .
- the thin film 16 in combination with the resistive upper layer 20 compensates for the loss of insulation resulting from the thickness and decompression of the layer 18, and surprisingly improves the insulation provided by the assembly.
- the soundproofing assemblies 10A, 10B according to the invention therefore have a very high degree of lightness, with overall surface densities of less than 3000 g / m 2 , and excellent absorption with a diffuse field absorption coefficient substantially greater than or equal to 0.8 over a very wide range of frequencies, and adjustable by adjusting the resistance to the passage of air from the upper layer 20 and the thickness of the stiffening layer 18.
- the attenuation index in dB and the diffuse field absorption coefficient as a function of frequency have been simulated for the first set 10A according to the invention and for a conventional dual-permeable assembly of the invention. state of the art.
- the Figure 3 illustrates the respective curves 50, 52 of the attenuation index TL in dB as a function of the frequency for the first set according to the invention 10A (curve 50) and for the whole of the state of the art (curve 52 ). A gain in very clear insulation is observed for frequencies above about 3000 Hz for the assembly 10A according to the invention.
- the overall noise reduction is then significant, as illustrated by the curve 60 corresponding to the first set 10A according to the invention and the curve 62 corresponding to the whole of the state of the art.
- the flexural rigidity of the stiffening layer 18 is greater than that of the spring layer 14. This flexural rigidity is for example 1.5 to 10 times greater than that of the spring layer 14, and advantageously at least two times higher.
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Acoustics & Sound (AREA)
- Multimedia (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
- Laminated Bodies (AREA)
- Soundproofing, Sound Blocking, And Sound Damping (AREA)
Abstract
Description
La présente invention concerne un ensemble d'insonorisation pour véhicule automobile, du type comprenant :
- une couche ressort de base, élastique et poreuse, destinée à être placée en regard d'une surface du véhicule automobile ;
- un film intermédiaire fin, assemblé sur la couche ressort de base et présentant une masse surfacique inférieure à 200 g/m2 ;
- une couche poreuse de rigidification présentant une résistance au passage de l'air supérieure à 500 N.m-3.s, la couche poreuse de rigidification étant disposée sur le film intermédiaire fin ; et
- une couche supérieure, disposée sur la couche poreuse de rigidification.
- a spring layer, elastic and porous, intended to be placed facing a surface of the motor vehicle;
- a thin intermediate film, assembled on the base spring layer and having a basis weight of less than 200 g / m 2 ;
- a porous stiffening layer having a resistance to the passage of air greater than 500 Nm -3 .s, the porous stiffening layer being disposed on the thin intermediate film; and
- an upper layer, disposed on the porous stiffening layer.
Un tel ensemble est destiné à résoudre les problèmes acoustiques qui se posent dans un espace sensiblement clos, tel que l'habitacle d'un véhicule automobile (tapis, pavillon, panneau de porte etc), au voisinage de sources de bruit telles qu'un moteur (tablier etc), le contact de pneumatiques avec une route (passage de roue etc ), etc.Such an assembly is intended to solve the acoustic problems that arise in a substantially enclosed space, such as the passenger compartment of a motor vehicle (carpet, roof, door panel, etc.), in the vicinity of noise sources such as a engine (apron etc), the contact of tires with a road (wheel well, etc.), etc.
En général, dans le domaine des basses fréquences, les ondes acoustiques engendrées par les sources de bruit précitées subissent un « amortissement » par des matériaux sous forme de feuilles simples ou doubles (sandwich) ou par un effet de porosité et d'élasticité d'un système masse-ressort, notamment à mousse viscoélastique.In general, in the low frequency domain, the acoustic waves generated by the aforementioned noise sources are "buffered" by materials in the form of single or double sheets (sandwich) or by a porosity and elasticity effect. a mass-spring system, in particular viscoelastic foam.
Au sens de la présente invention, un ensemble d'insonorisation assure une « isolation » lorsqu'il empêche l'entrée d'ondes acoustiques à moyennes et hautes fréquences dans l'espace insonorisé, essentiellement par réflexion des ondes vers les sources de bruit ou l'extérieur de l'espace insonorisé.Within the meaning of the present invention, a soundproofing assembly provides "insulation" when it prevents the entry of medium and high frequency acoustic waves into the soundproof space, essentially by reflection of the waves towards the noise sources or the outside of the soundproofed space.
Un ensemble d'insonorisation fonctionne par « absorption acoustique » (dans le domaine des moyennes et hautes fréquences) lorsque l'énergie des ondes acoustiques se dissipe dans un matériau absorbant.A soundproofing package operates by "sound absorption" (in the medium and high frequency range) when the energy of the acoustic waves dissipates in an absorbent material.
On connaît de
Un tel système présente l'avantage d'être léger par nature, et offre une absorption acoustique correcte, dont les propriétés peuvent être réglées en modifiant l'épaisseur de la couche poreuse.Such a system has the advantage of being lightweight in nature, and provides a good sound absorption, whose properties can be adjusted by changing the thickness of the porous layer.
Le film fin est placé entre la couche poreuse et la couche de mousse afin d'éviter la saturation de la couche poreuse par la mousse lors du moussage. Ainsi la couche de mousse se forme sans pénétrer dans la couche poreuse. Toutefois, ce film fin n'a aucune fonction acoustique et est quasiment transparent acoustiquement.The thin film is placed between the porous layer and the foam layer to prevent saturation of the porous layer by the foam during foaming. Thus the foam layer is formed without penetrating the porous layer. However, this thin film has no acoustic function and is almost acoustically transparent.
Un tel ensemble ne donne pas entière satisfaction. En effet, s'il présente une légèreté adéquate et une absorption correcte, l'isolation acoustique d'un tel ensemble est assez faible, ce qui nuit aux propriétés globales d'insonorisation de l'ensemble. Pour améliorer l'isolation de l'ensemble précité, il serait nécessaire de comprimer la couche poreuse en feutre, ce qui dégraderait fortement l'absorption.Such a set does not give complete satisfaction. Indeed, if it has adequate lightness and proper absorption, the sound insulation of such a set is quite low, which affects the overall soundproofing properties of the whole. To improve the insulation of the aforementioned assembly, it would be necessary to compress the porous layer of felt, which would greatly degrade the absorption.
Un but de l'invention est donc d'obtenir un ensemble d'insonorisation de faible masse, dans lequel l'isolation acoustique est améliorée, sans dégrader l'absorption.An object of the invention is therefore to obtain a low mass soundproofing assembly, wherein the acoustic insulation is improved, without degrading the absorption.
A cet effet, l'invention a pour objet un ensemble du type précité, caractérisé en ce que la couche supérieure est poreuse et présente une résistance au passage de l'air comprise entre 200 N.m-3.s et 2000 N.m-3.s.To this end, the invention relates to an assembly of the aforementioned type, characterized in that the upper layer is porous and has a resistance to air passage of between 200 Nm -3 .s and 2000 Nm -3 .s .
L'ensemble d'insonorisation selon l'invention peut comprendre l'une ou plusieurs des caractéristiques suivantes, prise(s) isolément ou suivant toute(s) combinaison(s) techniquement possible(s) :
- l'épaisseur de la couche poreuse de rigidification est comprise entre 20% et 70% de l'épaisseur totale de l'ensemble d'insonorisation ;
- la couche poreuse de rigidification présente une résistance au passage de l'air comprise entre 500 N.m-3.s et 3500 N.m-3.s ;
- la couche poreuse de rigidification est réalisée à base d'un feutre, d'un feutre comprimé ou d'une mousse refendue ;
- la couche poreuse de rigidification présente une masse surfacique inférieure à 3000 g/m2 ;
- la couche supérieure présente une masse surfacique inférieure à 200 g/m2 ;
- la couche supérieure est réalisée à base d'un non-tissé résistif ou d'un matériau ayant une résistance au passage de l'air contrôlée ;
- le film intermédiaire fin est monocouche ou multicouches et est réalisé à base d'au moins un polymère thermoplastique ;
- l'ensemble d'insonorisation comprend une couche décorative disposée sur la couche supérieure ; et
- la couche ressort de base et la couche poreuse de rigidification sont réalisées à base de feutre.
- the thickness of the porous stiffening layer is between 20% and 70% of the total thickness of the soundproofing assembly;
- the porous stiffening layer has a resistance to the passage of air of between 500 Nm -3 .s and 3500 Nm -3 .s;
- the porous stiffening layer is made from a felt, compressed felt or slit foam;
- the porous stiffening layer has a basis weight of less than 3000 g / m 2 ;
- the upper layer has a basis weight of less than 200 g / m 2 ;
- the upper layer is made of a non-woven resistive or a material having a resistance to the passage of controlled air;
- the thin intermediate film is monolayer or multilayer and is made of at least one thermoplastic polymer;
- the soundproofing assembly comprises a decorative layer disposed on the upper layer; and
- the base spring layer and the porous stiffening layer are made of felt.
L'invention sera mieux comprise à la lecture de la description qui va suivre, donnée uniquement à titre d'exemple, et faite en se référant aux dessins annexés, sur lesquels :
- la
Figure 1 est une vue en coupe transversale d'un premier ensemble d'insonorisation selon l'invention, disposé sur une surface d'un véhicule automobile; - la
Figure 2 est une vue analogue à laFigure 1 d'un deuxième ensemble d'insonorisation selon l'invention; - la
Figure 3 est un graphe représentant l'indice d'affaiblissement en dB en fonction de la fréquence pour un ensemble d'insonorisation selon l'invention et pour un ensemble d'insonorisation de l'état de la technique ; - la
Figure 4 est un graphe représentant les courbes du coefficient d'absorption en champ diffus en fonction de la fréquence pour un ensemble d'insonorisation selon l'invention et pour un ensemble d'insonorisation de l'état de la technique ; et - la
Figure 5 est un graphe représentant les courbes de la réduction de bruit globale en dB pour un ensemble selon l'invention et pour un ensemble de l'état de la technique.
- the
Figure 1 is a cross-sectional view of a first soundproofing assembly according to the invention, disposed on a surface of a motor vehicle; - the
Figure 2 is a view similar to theFigure 1 a second soundproofing assembly according to the invention; - the
Figure 3 is a graph representing the dB attenuation index as a function of the frequency for a soundproofing assembly according to the invention and for a soundproofing assembly of the state of the art; - the
Figure 4 is a graph representing the curves of the absorption coefficient in diffuse field as a function of frequency for a soundproofing assembly according to the invention and for a soundproofing assembly of the state of the art; and - the
Figure 5 is a graph representing the curves of the overall noise reduction in dB for an assembly according to the invention and for a set of the state of the art.
Dans tout ce qui suit, les orientations sont généralement les orientations habituelles d'un véhicule automobile. Toutefois, les termes « au dessus », « sur », « en dessous », « sous », « supérieur » et « inférieur » s'entendent de manière relative, par rapport à la surface de référence du véhicule automobile, en regard de laquelle est disposé l'ensemble d'insonorisation. Le terme « inférieur » s'entend ainsi comme étant situé le plus près de la surface et le terme « supérieur » comme étant situé le plus éloigné de cette surface.In all that follows, the orientations are generally the usual orientations of a motor vehicle. However, the terms "above", "on", "below", "below", "below", "above" and "below" are relative in relation to the reference surface of the motor vehicle, with respect to which is arranged the soundproofing assembly. The term "inferior" is thus understood to be the closest to the surface and the term "superior" to be the farthest from that surface.
Des ensembles d'insonorisation 10A, 10B selon l'invention sont illustrés par les
La surface 12 est par exemple une surface métallique en tôle du véhicule définissant notamment un plancher, un plafond, une porte, un tablier séparant l'habitacle du compartiment moteur, un capot, ou un passage de roue de véhicule automobile. Avantageusement, la surface 12 est un tablier.The
Les ensembles 10A, 10B sont destinés à être appliqués directement sur la surface 12. Ils peuvent être fixés à la surface 12, avantageusement au moyen de pions (par exemple, dans le cas d'un tablier), ou posés sur celle-ci (par exemple, dans le cas d'un tapis). Dans une variante, ils sont collés.The
On décrira tout d'abord la structure générale et les propriétés des différentes couches formant un ensemble d'insonorisation selon l'invention et ensuite, des exemples de disposition de ces couches, tels que représentés sur les Figures.First of all, the general structure and the properties of the various layers forming a soundproofing assembly according to the invention will be described, and then examples of the arrangement of these layers, as shown in FIGS.
Les ensembles d'insonorisation 10A, 10B comprennent, de bas en haut sur les
En variante (non représentée), l'ensemble d'insonorisation comprend en outre une couche décorative, comme par exemple un décor ou une moquette disposée au-dessus de la couche supérieure résistive 20.Alternatively (not shown), the soundproofing assembly further comprises a decorative layer, such as a decor or a carpet disposed above the resistive
La couche ressort de base 14 est réalisée par exemple à base d'un feutre poreux et élastique de fibres, ou à base d'une mousse poreuse et élastique ou encore visco-élastique présentant des propriétés d'isolation acoustique.The
Par « feutre », on entend au sens de la présente invention, un mélange de fibres de base et de liant. Les fibres peuvent être des fibres nobles et/ou recyclées, naturelles ou synthétiques, d'une seule ou de plusieurs natures. Des exemples de fibres naturelles pouvant être utilisées sont le lin, le coton, le chanvre, le bambou etc. Des exemples de fibres synthétiques pouvant être utilisées sont les fibres de verre, le kevlar, le polyamide, l'acrylique, le polyester, le polypropylène.By "felt" is meant in the sense of the present invention, a mixture of base fibers and binder. The fibers may be noble fibers and / or recycled, natural or synthetic, of one or more natures. Examples of natural fibers that can be used are linen, cotton, hemp, bamboo etc. Examples of synthetic fibers that can be used are glass fibers, Kevlar, polyamide, acrylic, polyester, polypropylene.
Le liant est par exemple une résine ou des fibres liantes qui présentent un point de fusion inférieur à celui des fibres de base à lier. Des exemples de résines sont les résines époxy, ou les résines phénoliques. Des exemples de fibres liantes sont le polypropylène, le polyéthylène, le polyamide, le polyester, ou les polyesters bicomposants.The binder is for example a resin or binder fibers which have a melting point lower than that of the base fibers to be bonded. Examples of resins are epoxy resins, or phenolic resins. Examples of binder fibers are polypropylene, polyethylene, polyamide, polyester, or two-component polyesters.
Dans une variante, le feutre de la couche ressort de base 14 contient de la matière recyclée provenant de déchets d'origine interne ou externe, par exemple de chutes de pièces d'équipements automobiles, de rebuts de fabrication, ou de pièces de fin de vie d'un véhicule. Ces déchets sont par exemple broyés et incorporés dans le feutre sous forme de morceaux de matière divisée constitués par des agglomérats, des flocons ou des particules. Les composants des déchets peuvent être séparés avant ou pendant le broyage.In one variant, the felt of the
Dans la variante de couche ressort de base 14 en mousse, la mousse est à cellules ouvertes. Elle est par exemple réalisée en polyuréthanne. La mousse est injectée ou refendue.In the base
En variante, la mousse injectée ou refendue contient également de la matière recyclée, telle que définie ci-dessus, et/ou de la charge minérale et/ou du 'bio-polyol'.In a variant, the injected or split foam also contains recycled material, as defined above, and / or mineral filler and / or 'bio-polyol'.
La couche ressort de base 14 est poreuse et présente une porosité adaptée pour présenter une résistivité au passage de l'air avantageusement comprise entre 10000 N.m-4.s et 90000 N.m-4.s, notamment égale à environ 30000 N.m-4.s.The
La résistance au passage de l'air ou sa résistivité est mesurée par la méthode décrite dans la thèse "Mesures des paramètres caractérisant un milieu poreux. Etude expérimentale du comportement acoustique des mousses aux basses fréquences.", Michel HENRY, soutenue le 3 octobre 1997 à l'Université du Mans.Resistance to the passage of air or its resistivity is measured by the method described in the thesis "Measurements of parameters characterizing a porous medium.Experimental study of the acoustic behavior of foams at low frequencies.", Michel HENRY, defended on October 3, 1997 at the University of Le Mans.
Dans le cas du feutre, la couche 14 présente une masse surfacique comprise entre 200 g/m2 et 2 000 g/m2, avantageusement 800 g/m2. Dans le cas de la mousse, la masse volumique de la couche 14 est comprise entre 30 kg/m3 et 70 kg/m3 et notamment environ 50 kg/m3.In the case of the felt, the
L'épaisseur de la couche ressort de base 14, prise perpendiculairement à la surface 12, est avantageusement comprise entre 5 mm et 30 mm, et par exemple voisine de 15 mm.The thickness of the
Pour présenter des propriétés de ressort, la couche ressort de base 14 présente avantageusement un module élastique compris entre 100 Pa et 100000 Pa, notamment environ 40000 Pa.To present spring properties, the
Le film intermédiaire fin 16 présente une épaisseur comprise par exemple entre 10 µm et 500 µm, avantageusement 50 µm. Il présente une masse surfacique comprise entre 10 g/m2 et 200 g/m2, avantageusement 50 g/m2.The intermediate
Ce film 16 est étanche au passage de l'air. Il est réalisé par exemple à base d'un polymère thermoplastique monocouche comme du polyéthylène, du polypropylène ou du polyester. En variante, le film 16 est réalisé à base de polymères thermoplastiques multicouches, par exemple à base de polyéthylène / polyamide, de polyéthylène / polyamide / polyéthylène. Avantageusement, le film 16 est un film bicouche à base de polyamide / polyéthylène.This
Lorsque la couche ressort de base 14 est réalisée en mousse, elle est injectée sur le film 16.When the
La couche poreuse de rigidification 18 est par exemple formée par un feutre, tel que défini ci-dessus. Celui-ci peut être comprimé.The
Dans une variante, le feutre comprend un pourcentage élevé de microfibres, par exemple plus de 50% et avantageusement 80% de microfibres.In a variant, the felt comprises a high percentage of microfibers, for example more than 50% and advantageously 80% of microfibers.
Par « microfibres », on entend des fibres de tailles inférieures à 0,9 dtex, avantageusement 0,7 dtex.By "microfibres" is meant fibers of sizes less than 0.9 dtex, advantageously 0.7 dtex.
Dans une variante, le feutre contient également de la matière recyclée, telle que définie ci-dessus.In a variant, the felt also contains recycled material as defined above.
En variante, la couche poreuse de rigidification 18 est réalisée à base d'une mousse refendue à cellules ouvertes. Elle est par exemple réalisée en polyuréthanne.As a variant, the
Dans une variante, la mousse refendue contient également de la matière recyclée, telle que définie ci-dessus, et/ou de la charge minérale et/ou du 'bio-polyol'.Alternatively, the slit foam also contains recycled material as defined above and / or mineral filler and / or 'bio-polyol'.
L'épaisseur de la couche poreuse de rigidification 18 est par exemple comprise entre 1 mm et 15 mm, par exemple égale à 10 mm.The thickness of the
Cette épaisseur est inférieure à 70% de l'épaisseur totale des couches 14, 16, 18, 20 de l'ensemble d'insonorisation. Avantageusement, cette épaisseur est comprise entre 20% et 70% de l'épaisseur totale.This thickness is less than 70% of the total thickness of the
Dans le cas d'une couche 18 en feutre, la masse surfacique de la couche 18 est comprise entre 200 g/m2 et 3 000 g/m2, avantageusement 1 600 g/m2. Dans le cas d'une couche 18 en mousse, la densité de la couche 18 est comprise avantageusement entre 10 kg/m3 et 180 kg/m3.In the case of a
La porosité de cette couche 18 est choisie pour que la résistance au passage de l'air de cette couche soit avantageusement comprise entre 500 N.m-3.s et 3500 N.m-3.s, notamment environ égale à 1600 N.m-3.s.The porosity of this
La couche supérieure résistive 20 est par exemple réalisée à base d'un non-tissé résistif ou d'un matériau ayant une résistance au passage de l'air contrôlée (par exemple: un feutre de faible grammage, un textile etc) fixé sur la couche poreuse 18.The resistive
Elle présente une masse surfacique comprise entre 20 g/m2 et 200 g/m2, avantageusement 100 g/m2.It has a surface density of between 20 g / m 2 and 200 g / m 2 , advantageously 100 g / m 2 .
Selon l'invention, la couche supérieure résistive 20 est poreuse pour présenter une résistance au passage de l'air faible comprise entre 200 N.m-3.s et 2000 N.m-3.s, avantageusement 1000 N.m-3.s.According to the invention, the resistive
Deux exemples de structures d'ensembles d'insonorisation selon l'invention, réalisés à base des couches 14 à 20 telles que décrites plus haut, vont maintenant être décrits en regard des
Comme l'illustre la
Cet ensemble 10A comprend une couche poreuse de rigidification 18 telle que décrite plus haut, avantageusement réalisée à base de feutre comprimé, et appliquée sur le film 16. Elle comprend en outre une couche supérieure résistive 20, telle que décrite plus haut, avantageusement réalisée à base de non-tissé, placée au contact de la couche 18 au dessus de cette couche 18.This
Le premier ensemble selon l'invention 10A comprend, par exemple, une couche ressort de base 14 en feutre de fibres de coton et de résine époxy, de 15 mm d'épaisseur, présentant une masse surfacique égale à 800 g/m2, et un film intermédiaire fin 16 étanche en polyéthylène / polyamide présentant une masse égale à 50 g/m2. L'ensemble 10A comprend en outre une couche poreuse 18 de rigidification en feutre de fibres de coton et de résine époxy, d'épaisseur égale à 10 mm, de masse surfacique égale à 1600 g/m2 et de résistance au passage de l'air égale à 1525 N.m-3.s, et une couche supérieure résistive 20 en non-tissé présentant une résistance au passage de l'air égale à 1000 N.m-3.s et une masse surfacique égale à 100g/m2.The first assembly according to the
Un deuxième ensemble d'insonorisation selon l'invention 10B est représenté sur la
Cette couche ressort de base présente avantageusement une densité égale à 55 kg/m3 . This base spring layer advantageously has a density equal to 55 kg / m 3 .
Dans les ensembles selon l'invention, la disposition d'une couche poreuse de rigidification 18 décompressée augmente l'absorption acoustique à travers l'ensemble 10A, 10B, en combinaison avec la couche supérieure résistive disposée 20 au-dessus de la couche poreuse 18.In the assemblies according to the invention, the provision of a decompressed
Le film fin 16 en combinaison avec la couche supérieure résistive 20, compense la perte d'isolation résultant de l'épaisseur et de la décompression de la couche 18, et améliore de manière surprenante l'isolation fournie par l'ensemble.The
Les ensembles d'insonorisation 10A, 10B selon l'invention présentent donc une très grande légèreté, avec des masses surfaciques globales inférieures à 3000 g/m2, et une excellente absorption avec un coefficient d'absorption en champ diffus sensiblement supérieur ou égal à 0,8 sur une très large gamme de fréquences, et réglable en ajustant la résistance au passage de l'air de la couche supérieure 20 et l'épaisseur de la couche de rigidification 18.The
Grâce au film 16 et à la couche supérieure 20, les ensembles 10A, 10B présentent des propriétés d'isolation améliorées par rapport à un ensemble bi-perméable classique de l'état de la technique, tout en conservant une bonne absorption.Thanks to the
A titre d'illustration, l'indice d'affaiblissement en dB et le coefficient d'absorption en champ diffus en fonction de la fréquence ont été simulés pour le premier ensemble 10A selon l'invention et pour un ensemble bi-perméable classique de l'état de la technique.By way of illustration, the attenuation index in dB and the diffuse field absorption coefficient as a function of frequency have been simulated for the
L'ensemble d'insonorisation de l'état de la technique comprend dans cet exemple une couche de feutre poreux et élastique d'épaisseur égale à 20 mm, de masse surfacique égale à 1150 g/m2 et une couche de feutre comprimé d'épaisseur égale à 5 mm, de masse surfacique égale à 1400 g/m2.The soundproofing assembly of the state of the art comprises in this example a layer of porous and elastic felt of thickness equal to 20 mm, with a surface density of 1150 g / m 2 and a layer of compressed felt of thickness equal to 5 mm, weight per unit area equal to 1400 g / m 2 .
La
Les courbes 54, 56 respectives du coefficient d'absorption α en champ diffus en fonction de la fréquence pour le premier ensemble 10A selon l'invention (courbe 54) et pour l'ensemble de l'état de la technique (courbe 56) sont représentés sur la
En référence à la
Un ensemble selon l'invention peut comprendre la combinaison avantageuse des caractéristiques suivantes :
- la couche ressort de
base 14 est un feutre dont la masse surfacique est sensiblement égale à 800 g/m2 et l'épaisseur est sensiblement égale à 15 mm ; - le
film intermédiaire fin 16 est un film bicouche polyéthylène/polyamide dont la masse surfacique est égale à 50 g/m2 ; - la couche poreuse de rigidification 18 est un feutre dont la masse surfacique est égale à 1600 g/m2 et l'épaisseur est égale à 10 mm ; et
- la couche supérieure 20 est un non-tissé résistif dont la résistance au passage de l'air est égale à 1000 N.m-3.s.
- the
base spring layer 14 is a felt whose surface mass is substantially equal to 800 g / m 2 and the thickness is substantially equal to 15 mm; - the intermediate
intermediate film 16 is a polyethylene / polyamide bilayer film whose surface mass is equal to 50 g / m 2 ; - the
porous stiffening layer 18 is a felt with a weight per unit area of 1600 g / m 2 and a thickness of 10 mm; and - the
upper layer 20 is a non-woven resistive whose resistance to the passage of air is equal to 1000 Nm -3 .s.
L'étanchéité au passage de l'air du film 16 décrite plus haut est telle que le film 16 présente une résistance au passage de l'air trop élevée pour être mesurée par la méthode décrite dans la thèse "Mesures des paramètres caractérisant un milieu poreux. Etude expérimentale du comportement acoustique des mousses aux basses fréquences" de Michel HENRY soutenue le 3 octobre 1997 à l'université du Mans.The tightness to the passage of air of the
En outre, la couche de rigidification 18 est plus rigide que la couche ressort de base 16. Elle présente ainsi un module d'Young supérieur à 6.103 Pa, par exemple compris entre 6.103 Pa et 6.106 Pa, et avantageusement environ égal à 15.103 Pa.In addition, the
La rigidité en flexion de la couche de rigidification 18 est plus grande que celle de la couche ressort 14. Cette rigidité en flexion est par exemple de 1,5 fois à 10 fois supérieure à celle de la couche ressort 14, et avantageusement au moins deux fois supérieure.The flexural rigidity of the
Claims (12)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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PL09168240T PL2159786T3 (en) | 2008-08-25 | 2009-08-20 | Soundproofing assembly with a thin film for an automobile vehicle, and associated automobile vehicle |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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FR0855694A FR2935190B1 (en) | 2008-08-25 | 2008-08-25 | SOUND CONTROL SYSTEM WITH END FILM FOR MOTOR VEHICLE AND ASSOCIATED MOTOR VEHICLE |
Publications (2)
Publication Number | Publication Date |
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EP2159786A1 true EP2159786A1 (en) | 2010-03-03 |
EP2159786B1 EP2159786B1 (en) | 2013-06-05 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP09168240.1A Revoked EP2159786B1 (en) | 2008-08-25 | 2009-08-20 | Soundproofing assembly with a thin film for an automobile vehicle, and associated automobile vehicle |
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Country | Link |
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EP (1) | EP2159786B1 (en) |
JP (1) | JP2010076756A (en) |
ES (1) | ES2426392T3 (en) |
FR (1) | FR2935190B1 (en) |
PL (1) | PL2159786T3 (en) |
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US20120037447A1 (en) * | 2009-02-20 | 2012-02-16 | Faurecia Automotive Industrie | Soundproofing asssembly for an automobile, and associated wall element |
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FR2979308A1 (en) * | 2011-08-24 | 2013-03-01 | Faurecia Automotive Ind | SOUND SYSTEM, IN PARTICULAR FOR A MOTOR VEHICLE |
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JP2012162112A (en) * | 2011-02-03 | 2012-08-30 | Hirotani:Kk | Vehicular sound insulating material and method for manufacturing the same |
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EP2748812B1 (en) | 2011-08-24 | 2020-08-19 | Faurecia Automotive Industrie | Soundproofing assembly, in particular for a motor vehicle |
RU2606651C2 (en) * | 2011-08-24 | 2017-01-10 | Форесья Отомотив Эндюстри | Sound insulation system, in particular, for motor vehicle |
US9133615B2 (en) | 2011-08-24 | 2015-09-15 | Faurecia Automotive Industrie | Soundproofing assembly, in particular for a motor vehicle |
WO2013072629A1 (en) * | 2011-11-14 | 2013-05-23 | Centre D'etude Et De Recherche Pour L'automobile (Cera) | Thin acoustic protection device intended to be installed against a wall of an electric motor casing for a motor vehicle |
FR2982559A1 (en) * | 2011-11-14 | 2013-05-17 | Cera | THIN-PROTECTIVE DEVICE FOR ACOUSTIC PROTECTION TO BE PROVIDED AGAINST AN ELECTRIC MOTOR HOUSING WALL FOR A MOTOR VEHICLE |
US10040489B2 (en) | 2014-04-29 | 2018-08-07 | Autoneum Management Ag | Alternative exterior trim part |
US10081396B2 (en) | 2014-04-29 | 2018-09-25 | Autoneum Management Ag | Exterior trim part |
US11600254B2 (en) | 2016-11-17 | 2023-03-07 | Autoneum Management Ag | Acoustic foam decoupler |
FR3079181A1 (en) * | 2018-03-22 | 2019-09-27 | Faurecia Automotive Industrie | MOTOR VEHICLE SOUND SYSTEM AND METHOD OF MANUFACTURING THE SAME |
FR3094934A1 (en) * | 2019-04-12 | 2020-10-16 | Treves Products, Services & Innovation | Acoustic protection screen for motor vehicle engine compartment |
Also Published As
Publication number | Publication date |
---|---|
EP2159786B1 (en) | 2013-06-05 |
JP2010076756A (en) | 2010-04-08 |
FR2935190A1 (en) | 2010-02-26 |
ES2426392T3 (en) | 2013-10-23 |
PL2159786T3 (en) | 2013-11-29 |
FR2935190B1 (en) | 2011-04-22 |
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