EP2148157B1 - Device for heating and drying a good according to the vapour-phase method - Google Patents
Device for heating and drying a good according to the vapour-phase method Download PDFInfo
- Publication number
- EP2148157B1 EP2148157B1 EP20080075659 EP08075659A EP2148157B1 EP 2148157 B1 EP2148157 B1 EP 2148157B1 EP 20080075659 EP20080075659 EP 20080075659 EP 08075659 A EP08075659 A EP 08075659A EP 2148157 B1 EP2148157 B1 EP 2148157B1
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- EP
- European Patent Office
- Prior art keywords
- solvent
- dried
- product
- vapour
- solvent vapour
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- 238000001035 drying Methods 0.000 title claims description 49
- 238000000034 method Methods 0.000 title claims description 9
- 238000010438 heat treatment Methods 0.000 title description 26
- 239000002904 solvent Substances 0.000 claims description 185
- 238000009413 insulation Methods 0.000 claims description 18
- 239000007787 solid Substances 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 238000009833 condensation Methods 0.000 claims description 8
- 230000005494 condensation Effects 0.000 claims description 8
- 239000000356 contaminant Substances 0.000 claims 1
- 239000000463 material Substances 0.000 description 53
- 238000002347 injection Methods 0.000 description 19
- 239000007924 injection Substances 0.000 description 19
- 230000000694 effects Effects 0.000 description 5
- 238000001704 evaporation Methods 0.000 description 5
- 230000008020 evaporation Effects 0.000 description 5
- 239000012071 phase Substances 0.000 description 5
- 239000012808 vapor phase Substances 0.000 description 5
- 238000007664 blowing Methods 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 238000009835 boiling Methods 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 206010016256 fatigue Diseases 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000000935 solvent evaporation Methods 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/14—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects using gases or vapours other than air or steam, e.g. inert gases
- F26B21/145—Condensing the vapour onto the surface of the materials to be dried
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/02—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/04—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
Definitions
- the invention is based on a device for drying a product, in particular of solid insulation of an electrical device, according to the preamble of patent claim 1.
- the material to be dried generally comprises the solid insulation of an electrical device, such as a power transformer, especially so-called "shell type" transformers having disc windings which are separated by insulation plates.
- the device or at least its active part containing the solid-state isolations are arranged in a vacuum container, for example an autoclave, held under reduced pressure.
- a device of the type mentioned is DE 30 14 831 A or EP1528342B1 removable.
- a described in this prior art, working by the Vapor phase method drying device for insulating oil-impregnated insulation has a the insulators to be dried receiving evacuated autoclave, in which a cascade evaporator or a vapor jet evaporator is arranged.
- the cascade evaporator is oriented substantially vertically and includes a flow channel defined by a plate and a partition wall. On the plate heating coils and baffles are arranged.
- the cascade evaporator is fed by means of a pump solvent, which was heated in a preheater located outside the autoclave.
- the preheated solvent trickles with the cooperation of the baffles along the plate from top to bottom.
- the solvent evaporates on the heating coils.
- the forming solvent vapor flows vertically upward due to the chimney effect in the flow channel and is conducted via a steam inlet into the usable space of the autoclave containing the insulations.
- hot solvent is injected at high speed at the narrowest point into a Venturi channel, while largely evaporated and entrained as a result of the jet effect large amounts of existing in the autoclave solvent vapor.
- heating fluid is heated in the liquid phase leaving outside a vacuum vessel containing dry material.
- the heated solvent flows via a pressure-holding valve and an inlet tube, a vacuum vessel, while the heated solvent is evaporated on or in a vacuum vessel.
- WO 98/35195 describes a device for drying a freshly painted H motor vehicle.
- This device includes a motor vehicle receiving box-shaped container, on the ceiling of a plenum for receiving hot air, at the bottom of a suction chamber and at its four corners vertically extending blowing devices are mounted. From the plenum, on the one hand through the ceiling of the container through a hot air flow is guided into the container, which is directed inside the container down. On the other hand, air is led from the plenum via blowers and pipes to the blowing devices and blown into the interior of the container.
- the blowing devices are each arranged so that the exiting hot air impinges mainly horizontally on one of the four corners of the motor vehicle. Through cooperation of the downwards, slow and out of the blowing devices, rapid flow of hot gas turbulence are generated in the interior of the container, which accelerate the drying process.
- the present invention is based on the object to provide a device for drying a good by the vapor phase method, which allows a short heating time of the goods and, accordingly, a short cycle time of the material to be dried and which is also characterized by low energy consumption.
- the vacuum container accommodates at least two solvent steam generators which are arranged predominantly vertically along the drying material and respectively serve to generate a predominantly horizontally guided solvent vapor flow
- the two solvent steam generators each have a flow channel designed for injection in the manner of a Venturi nozzle the heated solvent and entrained in the vacuum vessel circulating solvent vapor
- the two solvent evaporators are connected in series with each other so that they feed a predominantly horizontally circulating around the drying material solvent flow during operation of the device.
- the effect of the two solvent steam generators is added by series connection.
- This results in a high average velocity and a high solvent vapor throughput of the flow by feeding the predominantly horizontally circulating solvent vapor flow in the same direction.
- a tangential solvent vapor flow is formed virtually over the entire circumference of the drying material.
- the thus excited flow allows optimal circulation and turbulence of the solvent vapor.
- a fast and homogeneous heating of the material to be dried on a whole Trocknungsgut largely the same temperature ensured.
- the amount of energy required for heating the drying material and the heating time are greatly reduced.
- the device does not require any elaborate additional components in addition to the components required in conventional methods.
- the reduction of the heating time is mainly due to the fact that strong, throughout the heating phase practically constant injection of heated solvent a large circulation of solvent vapor and thus a high solvent vapor velocity is maintained even towards the end of the heating phase in the vacuum vessel.
- the two solvent steam generators generally extend over the entire height of the drying material, respectively. of the vacuum container, but may also be only over a portion of the height of the Trocknungsguts, resp. the height of the vacuum container.
- the same heating rate of the material to be dried is achieved as in a drying device according to the prior art.
- a lower solvent vapor temperature, especially in the first phase of the heating, has a very positive effect on the depolymerization of a dry matter containing solids insulation.
- the service life of the material to be dried is considerably extended with high efficiency of the drying process.
- the two solvent steam generators are each designed in the manner of a venturi nozzle and have a flow channel for injecting the heated solvent and for entraining a circulating in the vacuum vessel solvent vapor flow, a significantly increased solvent vapor velocity is achieved with a small amount of injected, heated solvent.
- the solvent vapor flow exiting from the flow channel of the Venturi nozzle in and outside the flow channel of the Venturi nozzle entrains an increased amount of solvent vapor, which already circulates in the vacuum container. It will reach such a strong turbulence and thus increases the heat transfer to the material to be dried.
- a with minimal effort horizontally particularly effectively circulating around the drying material Solventdampfströmung is achieved when the at least two Solventdampfer Weger are separated by the Trocknungsgut.
- the vacuum container has at least one third solvent steam generator arranged above the material to be dried to produce a solvent vapor flow guided vertically downwards to the drying material, an additional increase in the turbulence of the mixed steam in the vacuum container is achieved. It then mixes the solvent vapor flow circulating horizontally around the drying material with the solvent vapor flow directed vertically downwards, thus forming a solvent vapor flow tangentially particularly intense around the entire material to be dried, which additionally optimizes the heating times and minimizes the temperature differences on the material to be dried.
- the efficiency of the device according to the invention can be further increased by extending the third solvent steam generator predominantly horizontally along the material to be dried, and / or periodically feeding the solvent vapor flow directed vertically from above vertically downwards during the entire heating time.
- the third solvent steam generator In order to achieve a solvent vapor flow flowing tangentially around the entire drying material, it is generally sufficient for the third solvent steam generator to extend over only a relatively small portion of the length or width of the material to be dried, and accordingly for the downwardly directed solvent vapor flow to be only one compared to the dimensions of the material to be dried having small width.
- a suction line which is attached to or in the material to be dried is guided for the return of mixed steam to the condensation device.
- a particularly high efficiency of the device according to the invention is achieved, since then a part of the mixing steam present in the interior of the vacuum container, which is led to the condensation device located outside the vacuum container, from the inner regions of the material to be dried or between two different copies of the material to be dried , For example, two winding blocks deducted becomes.
- Even internal parts of the material to be dried are now heated rapidly, so that only small differences in temperature between inner and outer parts of the material to be dried can form in procedurally advantageous manner, and accordingly the drying time is substantially reduced.
- the device according to the invention is particularly efficient if the material to be dried and at least one vertically extended solvent steam generator are arranged in an insert vessel enclosed by the vacuum container, since the flow circulating horizontally around the material to be dried then only has to develop in a small volume compared to the vacuum container. Since the flow cross section of the solvent vapor flow between the material to be dried and the wall of the reaction vessel is smaller than the corresponding flow cross section in the vacuum vessel, but without the reaction vessel, a large average velocity of the horizontally circulating solvent vapor flow can generally be achieved with only one vertically extended solvent generator and, in a corresponding manner, the material to be dried uniformly and be heated up quickly.
- Such an embodiment of the invention is particularly suitable if, after drying, the dried material is to be impregnated with a liquid, for example insulating oil or casting resin.
- the drying devices shown in the figures serve to dry good, in particular, the solid insulation of one or more electrical appliances as well as the removal of any insulating oil present in the insulation.
- the drying device after Fig.1 contains a vacuum-tight running container 1, which is loaded with a solid insulation electrical device, such as a transformer, or - as shown - even with the solid insulation containing active part 1.1 ..
- the heating energy is transferred in a Solventerhitzer 3 on the solvent.
- the solvent is generally a light oil having a significantly higher boiling point than water and a substantially lower boiling point than an insulating oil optionally present in the solid insulation.
- the solvent necessary for the heating of the dry material is fed from a non-listed solvent storage tank via the Solventabsperrventil 12.2 with the feed pump 2 to the Solventerhitzer 3.
- the heated solvent is fed via a Solventzu slaughterhouse für 3.2 and the valves 11 to 4 Solventdampfer Weger 4.
- the four solvent steam generators 4 each extend vertically, largely over the height of the vacuum container 1 and are approximately uniformly distributed on the circumference of the vacuum container 1.
- Each of the four solvent steam generators 4 contains a vertically extended solvent distribution pipe 4.0 with 5 vertically spaced injection openings or injection nozzles 4.1
- the solvent distribution pipes 4.0 can be advantageously designed as exposed pipes with injection openings 4.1 and or injection nozzles. As a result, a cost-effective device is achieved.
- the narrowest cross-section in each of the four solvent steam generators 4 is the flow duct 4.3 designed in the manner of a Venturi nozzle, which is formed by a suitably curved Venturi guide plate 4.2 and the wall of the vacuum tank 1 such that it leaves the flow channel 4.3 and optionally solvent solvent flow contained 4.4 is rectified with the emerging from other solvent steam generators 4 Solventdampfström Heidelberg 4.4.
- the vacuum tank 1 has at the bottom in its bottom a drain opening 1.2 for condensed solvent, as well as optionally washed out of the solvent from the solid insulation insulating oil.
- the drain opening 1.2 is connected via a solvent connection line 3.1 with a feed pump 2.
- the outlet of the feed pump 2 is connected to the Solventerhitzer 3 or alternatively via shut-off valve 12.3 with a solvent storage tank, not shown, or alternatively via 13.1 with an oil tank, not shown, for receiving the optionally present insulating oil, which was removed during drying of the material to be dried 1.1 by the solvent from the solid and subsequently separated by distillation from the solvent.
- two suction tubes 7 are each mounted with a suction opening 7.1, which leads to the vacuum connection 1.3 of the mixed steam line 8 and to a mixed steam condenser.
- the mixed steam condenser 9 is connected to a vacuum pump 10.
- the mixed steam condenser 9 has 2 unregistered valves for emptying of solvent and water.
- the horizontal Solventverteilrohre 5.0 can be formed with advantage as exposed pipes with injection openings and or injectors 5.1. As a result, a cost-effective device is achieved.
- the narrowest cross-section is in the manner of a Venturi nozzle horizontal flow channels 5.3, which are formed by 2 suitable, curved Venturileitbleche 5.2, so that the emerging from the horizontal flow channels 5.3 Solventdampfströmonne 4.4 are directed vertically downwards.
- Fig.5 and 6 is the material to be dried 1.1 placed within a feed vessel 6, which in turn within the vacuum container 1 lies.
- the two solvent steam generators 4 consisting of the components 4.0; 4.1; 4.2; 4.3 also arranged vertically within the insert vessel 6.
- the necessary for the heating of the material to be dried 1.1 Solvent is fed from a solvent storage tank, not shown in the figures via the Solventabsperrventil 12.2 with the feed pump 2 to the Solventerhitzer-3.
- the heated solvent is fed via a Solventzufilmtechnisch 3.2, the valve 11, a solvent supply connection line 6.3 and a solvent connection line 6.4 to the lying within the insert vessel 6, vertical Solventdampfermaschineern 4.
- the solvent distribution pipes 4.0 can be advantageously designed as exposed pipes with injection openings and or injectors 4.1. As a result, a cost-effective device is achieved.
- the narrowest cross-section lies in the flow channel 4.3 designed in the manner of a Venturi nozzle, which is formed by a suitable curved Venturi guide plate 4.2 and the wall of the insert vessel 6 such that the solvent vapor flow emerging from the flow channel 4.3 and optionally also solvent are contained Solvent vapor flow 4.4 is rectified with the emerging from other solvent steam generators 4 Solventdampfström Heidelberg 4.4.
- the insert vessel 6 has at the bottom in its bottom a drain opening 6.1 for condensed solvent, as well as for optionally washed out of the solvent from the solid insulation insulating oil or introduced into the insert vessel 6 Isolieroel.
- the drain opening 6.1 is connected via condensate connection line 6.2 and Solventabsperrventil 12.1 with a feed pump 2.
- the bottom of the vacuum container 1 is also via the condensate drain 1.2 and Solventabsperrventil 12 of the solvent connection line 3.1 connected to the feed pump 2.
- the bottom of the insert vessel 6 is connected via condensate drain 6.1 and condensate drain connecting line 6.2 with a oil shut-off valve 13. Oelbe spallung or oil evacuation of the insert vessel 6 are made possible.
- the operation of the device is as follows: With the vacuum pump 10, the vacuum container 1 and the mixed steam condenser 9 are evacuated. At the same time from the solvent storage tank, not shown, a sufficient amount of solvent through the shut-off valve 12.2, the Feed pump 2 and the Solventerhitzer 3 fed into the vacuum tank 1.
- the solvent present in the vacuum tank 1 is circulated by the feed pump 2 and heated in the solvent heater 3 to a temperature slightly above a predetermined drying temperature.
- the heated solvent is at a higher pressure when heated.
- the pressure in the solvent drops sharply while a part of the heated solvent evaporated while cooling by the amount of its heat of vaporization.
- the resulting solvent vapor 4.4 condenses on the active part and heats it with simultaneous evaporation of the water contained in the solid insulation, resulting in the formation of a solvent and steam containing mixed steam in the vacuum vessel 1.
- Solvent condensate obtained in the vacuum container 1 and optionally containing insulating oil flows to the condensate drain opening 1.2 and the solvent connecting pipe 3.1 and is returned to the solvent steam generators 4 with the feed pump 2 via the solvent heater 3 for evaporation.
- the solvent is advantageously injected at the narrowest point via the solvent injection openings 4.1 into the flow channels 4.3. This results in a particularly high flow velocity and a correspondingly high negative pressure.
- the insulation of the electrical material to be dried 1.1 contain insulating oil, this is washed out by the condensing solvent and mixes with the solvent to a solvent / oil mixture.
- the oil content is not evaporated in the solvent steam generator. Therefore, with continuous removal of mixed steam from the vacuum tank 1 and condensation of the extracted mixed steam in the mixed steam condenser 9, the oil content in the vacuum tank 1 steadily increases until practically only pure oil is present.
- This oil is emptied with the feed pump 2 via shut-off valve 13.1. Thereafter, via Solventeinlleanedventil 12.2 of the feed pump 2, the solvent heater 3 solvent drawn back into the vacuum tank 1 and evaporated in the aforementioned manner.
- the feed pump 2 is switched off and the mixing steam present in the vacuum container 1 4.5 fed to the mixed steam condenser 9.
- the pressure in the vacuum tank 1 is lowered.
- the pressure in the vacuum container 1 is lowered to such a low level until the material to be dried has reached the desired degree of drying.
- the drying device is in addition to the under Fig.1 and 2 described procedure simultaneously or intermittently a portion of the heated solvent in the solvent heater 3 via the shut-off valves 11.1 the horizontal Solventdampfer Wegern 5, containing the Solventverteilrohr 5.0, the Solventeinspritzö réelleen 5.1, the Venturileitbleche 5.2 and the flow channel 5.3, respectively.
- the resulting solvent vapor flows vertically downwards at high speed and forms with the horizontal solvent vapor flow of the drying apparatus downstream of the Fig. 1 and 2 a rotating Solventdampfströmung 4.7 high turbulence, which flows around the material to be dried 1.1 tangentially, which ensures a rapid and uniform heating of the material to be dried 1.1 in an optimal manner.
- the resulting in the reaction vessel 6 and optionally containing insulating solvent condensate flows through the Kondensatablaufö réelle 6.1, the condensate drain connecting line 6.2 and the Solventabsperrventil 12.1 the Solventitatis admir 3.1 and is supplied to the feed pump 2 via the solvent heater 3 for evaporation back to the vertical Solventdampfer Wegern 4.
- the resulting in the vacuum tank 1 solvent condensate flows through the condensate drain 1.2 and the Solventabsperrventil 12 of the solvent connection line 3.1 and is also supplied to the feed pump 2, via the solvent heater 3 for evaporation back to the solvent steam generators 4.
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- Molecular Biology (AREA)
- Drying Of Solid Materials (AREA)
Description
Bei der Erfindung wird ausgegangen von einer Vorrichtung zur Trocknung eines Guts, wie insbesondere von Feststoffisolationen eines elektrischen Geräts, nach dem Oberbegriff von Patentanspruch 1.The invention is based on a device for drying a product, in particular of solid insulation of an electrical device, according to the preamble of
In dieser Vorrichtung wird die Kondensationswärme eines in einem Dampferzeuger erzeugten Solventdampfs zum raschen und schonenden Aufheizen des Guts ausgenutzt. Das Trocknungsgut umfasst im allgemeinen die Feststoffisolationen eines elektrischen Gerätes, etwa eines Leistungstransformators speziell auch sogenannte"shell type" Transformatoren, die Scheibenwicklungen aufweisen, welche durch Isolationsplatten voneinander getrennt sind. Das Gerät oder zumindest dessen die Feststoffisolationen enthaltendes Aktivteil sind in einem auf Unterdruck gehaltenen Vakuumbehälter, beispielsweise einem Autoklaven, angeordnet. Beim Aufheizen aus den Feststoffisolationen austretendes Wasser wird in Form eines Solvent- und Wasserdampf enthaltenden Mischdampfs zusammen mit nicht zu vermeidender Leckluft einer Kondensations- und Trennvorrichtung zugeführt, in der das kondensierte Wasser vom Solvent getrennt und die Leckluft mit einer Vakuumpumpe abgesaugt wird. Gegebenfalls vorhandenes Isolieröl und/oder Verunreinigungen werden durch Destillation aus dem Solvent entfernt.In this device, the heat of condensation of a solvent vapor generated in a steam generator for rapid and gentle heating of the material is utilized. The material to be dried generally comprises the solid insulation of an electrical device, such as a power transformer, especially so-called "shell type" transformers having disc windings which are separated by insulation plates. The device or at least its active part containing the solid-state isolations are arranged in a vacuum container, for example an autoclave, held under reduced pressure. When heating from the solid insulating water leaking water is supplied in the form of a solvent and steam containing mixed steam together with unavoidable leakage of a condensation and separation device in which the condensed water separated from the solvent and the leakage air is sucked with a vacuum pump. Optionally present insulating oil and / or impurities are removed by distillation from the solvent.
Die Vorrichtung gelangt bei folgenden Phasen des Vapour Phase Verfahrens zum Einsatz.
- Aufheizen des beladenen Autoklaven mit kondensierendem Solventdampf und gegebenenfalls zusätzlich mit der Autoklavheizung, um den überwiegenden Teil des Wasser sowie des gegebenenfalls vorhandenen Isolieröls und der Verunreinigungen aus dem Gut zu entfernen,
- Durchführen von Zwischendrucksenkungen im Autoklaven, um während des Aufheizens ausgewaschenes Isolieröl abzudestillieren und um in besonders schneller und schonender Weise die vorgenannten Substanzen zu entfernen,
- Heating the loaded autoclave with condensing solvent vapor and possibly also with the autoclave heater, in order to remove most of the water and the optionally existing insulating oil and impurities from the estate,
- Carrying out intermediate pressure reductions in the autoclave in order to distil off washed-out insulating oil during the heating and to remove the abovementioned substances in a particularly rapid and gentle manner,
Eine Vorrichtung der eingangs genannten Art ist
Beim Vapour Jet Verdampfer wird heisses Solvent mit hoher Geschwindigkeit an der engsten Stelle in einen Venturikanal eingespritzt, dabei weitgehend verdampft und infolge der Jet Wirkung grosse Mengen des im Autoklaven vorhandenen Solventdampfes mitreisst.A device of the type mentioned is
In the Vapor Jet evaporator hot solvent is injected at high speed at the narrowest point into a Venturi channel, while largely evaporated and entrained as a result of the jet effect large amounts of existing in the autoclave solvent vapor.
Ein weitere nach der Vapour-Phase-Methode betriebene Trocknungsvorrichtung wurde in den USA durch die Firmen "General Electric" und "Westinghouse" ab ca. 1960 appliziert. Dabei wurde das Solvent in einem ausserhalb eines Autoklaven liegenden Solventerhitzers aufgeheizt und in den unter Vakuum stehenden Autoklaven eingeführt und dabei verdampft, wie im
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Die vorgenannte Vorrichtung der eingangs genannten Art ist auch beschrieben in
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Der vorliegenden Erfindung liegt die Aufgabe zu Grunde, eine Vorrichtung zur Trocknung eines Guts nach der Vapour-Phase-Methode zu schaffen, die eine kurze Aufheizzeit des Gutes und dementsprechend auch eine kurze Durchlaufzeit des Trocknungsguts ermöglicht und die sich zugleich durch einen geringen Energieverbrauch auszeichnet.The present invention is based on the object to provide a device for drying a good by the vapor phase method, which allows a short heating time of the goods and, accordingly, a short cycle time of the material to be dried and which is also characterized by low energy consumption.
Bei der efindungsgemässen Vorrichtung nimmt der Vakuumbehälter mindestens zwei örtlich voneinander getrennt angeordnete Solventdampferzeuger auf, die entlang dem Trocknungsgut jeweils vorwiegend vertikal erstreckt sind und jeweils der Erzeugung einer vorwiegend horizontal geführten Solventdampfströmung dienen, weisen die beiden Solventdampferzeuger jeweils einen nach Art einer Venturidüse ausgebildeten Strömungskanal zum Einspritzen des erwärmten Solvents und zum Mitreißen von im Vakuumbehälter zirkulierenden Solventdampf auf, und sind die beiden Solventverdampfer so miteinander in Serie geschaltet, dass sie bei Betrieb der Vorrichtung eine vorwiegend horizontal um das Trocknungsgut zirkulierende Solventdampfströmung speisen.In the device according to the invention, the vacuum container accommodates at least two solvent steam generators which are arranged predominantly vertically along the drying material and respectively serve to generate a predominantly horizontally guided solvent vapor flow, the two solvent steam generators each have a flow channel designed for injection in the manner of a Venturi nozzle the heated solvent and entrained in the vacuum vessel circulating solvent vapor, and the two solvent evaporators are connected in series with each other so that they feed a predominantly horizontally circulating around the drying material solvent flow during operation of the device.
Bei der erfindungsgemässen Vorrichtung addiert sich daher die Wirkung der beiden Solventdampferzeuger durch Serienschaltung. Es werden so durch gleichsinniges Speisen der vorwiegend horizontal zirkulierenden Solventdampfströmung eine hohe mittlere Geschwindigkeit und ein grosser Solventdampfdurchsatz der Strömung erreicht. Wegen der vertikalen Erstreckung der Solventdampferzeuger bildet sich praktisch auf dem gesamten Umfang des Trocknungsguts eine tangentiale Solventdampfströmung aus. Die so angeregte Strömung ermöglicht eine optimale Umwälzung und Turbulenz des Solventdampfes. Dadurch ist eine schnelle und homogene Aufheizung des Trocknungsgutes auf eine im gesamten Trocknungsgut weitgehend gleiche Temperatur sichergestellt. Ebenso werden die zum Aufheizen des Trocknungsguts benötigte Energiemenge und die Aufheizzeit stark reduziert.In the device according to the invention, therefore, the effect of the two solvent steam generators is added by series connection. This results in a high average velocity and a high solvent vapor throughput of the flow by feeding the predominantly horizontally circulating solvent vapor flow in the same direction. Because of the vertical extension of the solvent steam generator, a tangential solvent vapor flow is formed virtually over the entire circumference of the drying material. The thus excited flow allows optimal circulation and turbulence of the solvent vapor. As a result, a fast and homogeneous heating of the material to be dried on a whole Trocknungsgut largely the same temperature ensured. Likewise, the amount of energy required for heating the drying material and the heating time are greatly reduced.
Trotz der kurzen Durchlaufzeit und des geringen Energieverbrauchs benötigt die Vorrichtung über die bei herkömmlichen Verfahren notwendigen Komponenten hinaus keine aufwendigen Zusatzkomponenten. Die Reduktion der Aufheizzeit ist vor allem auch dadurch bedingt, dass durch starkes, während der gesamten Aufheizphase praktisch konstantes Einspritzen von aufgeheiztem Solvent eine grosse Umwälzmenge an Solventdampf und somit eine hohe Solventdampfgeschwindigkeit auch gegen Ende der Aufheizphase im Vakuumbehälter erhalten bleibt. Um einen guten Wirkungsgrad zu erreichen, erstrecken sich die beiden Solventdampferzeuger im allgemeinen über die gesamte Höhe des Trocknungsguts resp. des Vakuumbehälters, können sich gegebenenfalls aber auch nur über einen Abschnitt der Höhe des Trocknungsguts, resp. der Höhe des Vakuumbehälters erstrecken. Es wird so bei der erfindungsgemässen Vorrichtung mit einer tieferen Solventdampftemperatur die gleiche Aufheizgeschwindigkeit des Trocknungsgutes erreicht wie bei einer Trocknungsvorrichtung nach dem Stand der Technik. Eine tiefere Solventdampftemperatur speziell in der ersten Phase der Aufheizung, wirkt sich sehr positiv auf die Depolimerisation eines Feststoffisolationen enthaltenden Trocknungsguts aus. Die Lebensdauer des Trocknungsgutes wird so bei hoher Effizienz des Trocknungsverfahrens erheblich verlängert.Despite the short turnaround time and the low energy consumption, the device does not require any elaborate additional components in addition to the components required in conventional methods. The reduction of the heating time is mainly due to the fact that strong, throughout the heating phase practically constant injection of heated solvent a large circulation of solvent vapor and thus a high solvent vapor velocity is maintained even towards the end of the heating phase in the vacuum vessel. In order to achieve a good efficiency, the two solvent steam generators generally extend over the entire height of the drying material, respectively. of the vacuum container, but may also be only over a portion of the height of the Trocknungsguts, resp. the height of the vacuum container. Thus, in the device according to the invention having a lower solvent vapor temperature, the same heating rate of the material to be dried is achieved as in a drying device according to the prior art. A lower solvent vapor temperature, especially in the first phase of the heating, has a very positive effect on the depolymerization of a dry matter containing solids insulation. The service life of the material to be dried is considerably extended with high efficiency of the drying process.
Da die beiden Solventdampferzeuger jeweils nach Art einer Venturidüse ausgebildet sind und einen Strömungskanal zum Einspritzen des erwärmten Solvents und zum Mitreißen einer im Vakuumbehälter zirkulierenden Solventdampfströmung aufweisen, wird mit einer geringen Menge an eingespritztem, erwärmtem Solvent eine wesentlich erhöhte Solventdampfgeschwindigkeit erreicht. Zugleich reisst die aus dem Strömungskanal der Venturidüse austretende Solventdampfströmung im und ausserhalb des Strömungskanals der Venturidüse eine erhöhte Menge an Solventdampf mit, welcher bereits im Vakuumbehälter zirkuliert. Es werden so starke Turbulenzen erreicht und damit der Wärmeübergang auf das Trocknungsgut erhöht. Eine mit geringen Aufwand horizontal besonders wirkungsvoll um das Trocknungsgut zirkulierende Solventdampfströmung wird erreicht, wenn die mindestens zwei Solventdampferzeuger durch das Trocknungsgut voneinander getrennt sind.Since the two solvent steam generators are each designed in the manner of a venturi nozzle and have a flow channel for injecting the heated solvent and for entraining a circulating in the vacuum vessel solvent vapor flow, a significantly increased solvent vapor velocity is achieved with a small amount of injected, heated solvent. At the same time, the solvent vapor flow exiting from the flow channel of the Venturi nozzle in and outside the flow channel of the Venturi nozzle entrains an increased amount of solvent vapor, which already circulates in the vacuum container. It will reach such a strong turbulence and thus increases the heat transfer to the material to be dried. A with minimal effort horizontally particularly effectively circulating around the drying material Solventdampfströmung is achieved when the at least two Solventdampferzeuger are separated by the Trocknungsgut.
Nimmt der Vakuumbehälter neben den mindestens zwei vertikal erstreckten Solventdampferzeugern mindestens einen oberhalb des Trocknungsguts angeordneten dritten Solventdampferzeuger auf zur Erzeugung einer vertikal nach unten an das Trocknungsgut geführten Solventdampfströmung, so wird eine zusätzliche Erhöhung der Turbulenz des Mischdampfes im Vakuumbehälter erreicht. Es vermischt dann nämlich die horizontal um das Trocknungsgut zirkulierende Solventdampfströmung mit der vertikal nach unten gerichteten Solventdampfströmung und bildet so eine tangential besonders intensiv um das gesamte Trocknungsgut zirkulierende Solventdampfströmung, was die Aufheizzeiten zusätzlich optimiert und die Temperaturdifferenzen am Trocknungsgut minimiert. Gegebenenfalls kann die Effizienz der erfindungsgemässen Vorrichtung noch dadurch erhöht werden, dass der dritte Solventdampferzeuger vorwiegend horizontal entlang dem Trocknungsgut erstreckt ist, und/oder dass während der gesamten Aufheizzeit die von oben vertikal nach unten gerichtete Solventdampfströmung periodisch zugeführt wird. Um eine das gesamte Trocknungsgut tangential umströmende Solventdampfströmung zu erreichen, reicht es im allgemeinen aus, dass sich der dritte Solventdampferzeuger lediglich über einen relativ kleinen Abschnitt der Länge oder Breite des Trocknungsguts erstreckt und dementsprechend die nach unten gerichtete Solventdampfströmung verglichen mit den Abmessungen des Trocknungsguts nur eine geringe Breite aufweist.If, in addition to the at least two vertically extended solvent steam generators, the vacuum container has at least one third solvent steam generator arranged above the material to be dried to produce a solvent vapor flow guided vertically downwards to the drying material, an additional increase in the turbulence of the mixed steam in the vacuum container is achieved. It then mixes the solvent vapor flow circulating horizontally around the drying material with the solvent vapor flow directed vertically downwards, thus forming a solvent vapor flow tangentially particularly intense around the entire material to be dried, which additionally optimizes the heating times and minimizes the temperature differences on the material to be dried. Optionally, the efficiency of the device according to the invention can be further increased by extending the third solvent steam generator predominantly horizontally along the material to be dried, and / or periodically feeding the solvent vapor flow directed vertically from above vertically downwards during the entire heating time. In order to achieve a solvent vapor flow flowing tangentially around the entire drying material, it is generally sufficient for the third solvent steam generator to extend over only a relatively small portion of the length or width of the material to be dried, and accordingly for the downwardly directed solvent vapor flow to be only one compared to the dimensions of the material to be dried having small width.
Mit Vorteil ist durch die mindestens eine zweite Öffnung eine am oder im Trocknungsgut ansetzende Absaugleitung zur Rückführung von Mischdampf zur Kondensationsvorrichtung geführt. Es wird dann nämlich ein besonders hoher Wirkungsgrad der erfindungsgemässen Vorrichtung erreicht, da dann ja ein Teil des im Inneren des Vakuumbehälters vorhandenen Mischdampfs, welcher zu der ausserhalb des Vakuumbehälters liegenden Kondensationsvorrichtung geführt wird, aus den inneren Bereichen des Trocknungsgutes oder zwischen zwei verschiedenen Exemplaren des Trocknungsguts, beispielsweise zwei Wicklungsblöcken, abgezogen wird. Dadurch entsteht in den inneren Bereichen des Trocknungsgutes ein Unterdruck und in vorteilhafter Weise eine Solventdampfströmung von aussen nach innen. Selbst innenliegende Teile des Trocknungsguts werden nun rasch aufgeheizt, so dass sich in verfahrenstechnisch vorteilhafter Weise lediglich kleine Temperaturdifferenzen zwischen innen und aussen liegenden Teilen des Trocknungsguts ausbilden können und dementsprechend die Trocknungszeit wesentlich reduziert wird.Advantageously, by means of the at least one second opening, a suction line which is attached to or in the material to be dried is guided for the return of mixed steam to the condensation device. Namely, a particularly high efficiency of the device according to the invention is achieved, since then a part of the mixing steam present in the interior of the vacuum container, which is led to the condensation device located outside the vacuum container, from the inner regions of the material to be dried or between two different copies of the material to be dried , For example, two winding blocks deducted becomes. This creates a negative pressure in the inner regions of the material to be dried and, advantageously, a solvent vapor flow from the outside to the inside. Even internal parts of the material to be dried are now heated rapidly, so that only small differences in temperature between inner and outer parts of the material to be dried can form in procedurally advantageous manner, and accordingly the drying time is substantially reduced.
Besonders effizient wirkt die erfindungsgemässe Vorrichtung, falls das Trocknungsgut und mindestens ein vertikal erstreckter Solventdampferzeuger in einem vom Vakuumbehälter umschlossenen Einsatzgefäss angeordnet sind, da die horizontal um das Trocknungsgut zirkulierende Strömung sich dann nur in einem gegenüber dem Vakuumbehälter kleinen Volumen ausbilden muss. Da der Strömungsquerschnitt der Solventdampfströmung zwischen Trocknungsgut und Wand des Einsatzgefässes gegenüber dem entsprechenden Strömungsquerschnitt im Vakuumgefäss, jedoch ohne Einsatzgefäss, kleiner ist, kann im allgemeinen mit nur einem vertikal erstreckten Solventdampferzeuger eine grosse mittlere Geschwindigkeit der horizontal zirkulierenden Solventdampfströmung erreicht und in entsprechender Weise das Trocknungsgut gleichmässig und schnell aufgeheizt werden. Eine solche Ausführungsform der Erfindung ist besonders geeignet, falls nach dem Trocknen das getrocknete Gut mit einer Flüssigkeit, beispielsweise Isolieröl oder Giessharz, imprägniert werden soll.The device according to the invention is particularly efficient if the material to be dried and at least one vertically extended solvent steam generator are arranged in an insert vessel enclosed by the vacuum container, since the flow circulating horizontally around the material to be dried then only has to develop in a small volume compared to the vacuum container. Since the flow cross section of the solvent vapor flow between the material to be dried and the wall of the reaction vessel is smaller than the corresponding flow cross section in the vacuum vessel, but without the reaction vessel, a large average velocity of the horizontally circulating solvent vapor flow can generally be achieved with only one vertically extended solvent generator and, in a corresponding manner, the material to be dried uniformly and be heated up quickly. Such an embodiment of the invention is particularly suitable if, after drying, the dried material is to be impregnated with a liquid, for example insulating oil or casting resin.
Bevorzugte Ausführungsformen der Erfindung werden anhand der beigefügten Zeichnungen beschrieben. Hierbei zeigt:
- Fig.1
- eine erste Ausführungsform der Trocknungsvorrichtung nach der Erfindung, enthaltend einen geschnitten dargestellten und Feststoffisolationen eines Transformators als Trocknungsgut aufnehmenden Vakuumbehälter, vier vertikal erstreckte und am Umfang des Vakuumbehälters platzierte Solventdampferzeuger, eine Vorrichtung zum Kondensieren von Mischdampf sowie zwei Absaugrohre für die Rückführung von Mischdampf zum Kondensator,
- Fig.2
- eine Ansicht von oben auf die Trocknungsvorrichtung nach
Fig.1 , - Fig.3
- eine zweite Ausführungsform der Trocknungsvorrichtung nach der Erfindung, enthaltend neben den vier vertikal erstreckten Solventdampferzeugern zusätzlich noch zwei oben liegende, horizontal erstreckte Solventdampferzeuger,
- Fig.4
- eine Ansicht von oben auf die Trocknungsvorrichtung nach
Fig.3 , - Fig.5
- eine dritte Ausführungsform der Trocknungsvorrichtung nach der Erfindung, bei der innerhalb des Vakuumbehälters das Trocknungsgut in einem Einsatzgefäss platziert ist und innerhalb des Einsatzgefäss vier vertikal erstreckte Solventdampferzeuger angeordnet sind, und
- Fig.6
- eine Ansicht von oben auf die Trocknungsvorrichtung nach
Fig.5 .
- Fig.1
- a first embodiment of the drying device according to the invention comprising a vacuum vessel shown cut and solid insulation of a transformer as drying material, four vertically extended and placed on the periphery of the vacuum tank solvent steam generator, a device for condensing mixed steam and two suction pipes for the return of mixed steam to the condenser,
- Fig.2
- a top view of the drying device after
Fig.1 . - Figure 3
- a second embodiment of the drying device according to the invention, comprising in addition to the four vertically extended solvent steam generators additionally two overhead, horizontally extended solvent steam generators,
- Figure 4
- a top view of the drying device after
Figure 3 . - Figure 5
- a third embodiment of the drying device according to the invention, in which within the vacuum container, the drying material is placed in a feed vessel and within the feed vessel, four vertically extended solvent steam generators are arranged, and
- Figure 6
- a top view of the drying device after
Figure 5 ,
In allen Figuren bezeichnen gleiche Bezugszeichen auch gleichwirkende Teile. Die in den Figuren dargestellten Trocknungsvorrichtungen dienen dem Trocknen von Gut, insbesondere der Feststoffisolationen eines oder mehrerer elektrischer Geräte sowie dem Entfernen von möglicherweise in den Isolationen vorhandenem Isolieröl. Die Trocknungsvorrichtung nach
Die Solventverteilrohre 4.0 können mit Vorteil als freiliegende Rohre mit Einspritzöffnungen 4.1und oder Einspritzdüsen ausgebildet werden. Dadurch wird eine kostengünstige Vorrichtung erreicht. Im Bereich der Einspritzöffnungen 4.1 liegt bei jedem der 4 Solventdampferzeuger 4 der engste Querschnitt bei dem nach Art einer Venturidüse ausgeführten Strömungskanal 4.3, welcher durch ein geeignetes gebogenes Venturileitblech 4.2, und der Wand des Vakuumbehälters 1 so gebildet ist, dass die aus dem Strömungskanal 4.3 austretende und gegebenenfalls noch Solvent enthaltene Solventdampfströmung 4.4 mit den aus anderen Solventdampferzeugern 4 austretenden Solventdampfströmungen 4.4 gleichgerichtet ist. Der Vakuumbehälter 1 weist unten in seinem Boden eine Ablauföffnung 1.2 für kondensiertes Solvent auf, sowie für gegebenenfalls vom Solvent aus den Feststoffisolationen ausgewaschenes Isolieröl. Die Ablauföffnung 1.2 ist via Solventverbindungsleitung 3.1 mit einer Förderpumpe 2 verbunden. Der Austritt der Förderpumpe 2 ist mit dem Solventerhitzer 3 verbunden oder alternativ via Absperrventil 12.3 mit einem nicht dargestellten Solventvorratstank oder alternativ via 13.1 mit einem nicht dargestellten Öltank zur Aufnahme des gegebenenfalls vorhandenen Isolieröls, welches beim Trocknen des Trocknungsgutes 1.1 durch das Solvent aus den Feststoffisolationen herausgelöst und nachfolgend durch Destillation vom Solvent abgetrennt wurde. Bei den inneren Teilen des Trocknungsgutes 1.1 oder zwischen den Spulen des Trocknungsgutes 1.1.1 sind zwei Absaugrohre 7 mit jeweils einer Absaugöffnung 7.1 angebracht, welches zum Vakuumanschluss 1.3 der Mischdampfleitung 8 sowie zu einem Mischdampfkondensator 9 führt. Der Mischdampfkondensator 9 ist mit einer Vakuumpumpe 10 verbunden. Der Mischdampfkondensator 9 weist 2 nicht eingetragene Ventile für Entleerung von Solvent und Wasser auf.The solvent distribution pipes 4.0 can be advantageously designed as exposed pipes with injection openings 4.1 and or injection nozzles. As a result, a cost-effective device is achieved. In the area of the injection openings 4.1, the narrowest cross-section in each of the four solvent steam generators 4 is the flow duct 4.3 designed in the manner of a Venturi nozzle, which is formed by a suitably curved Venturi guide plate 4.2 and the wall of the
Der Aufbau zweier zusätzlicher Ausführungsformen des in der Trocknungsvorrichtung nach
Bei der Ausführungsform nach
In the embodiment according to
Bei der Ausführungsform nach
Die Solventverteilrohre 4.0 können mit Vorteil als freiliegende Rohre mit Einspritzöffnungen und oder Einspritzdüsen 4.1 ausgebildet werden. Dadurch wird eine kostengünstige Vorrichtung erreicht. Im Bereich der Einspritzöffnung 4.1 liegt der engste Querschnitt bei den nach Art einer Venturidüse ausgeführten Strömungskanal 4.3, welche durch ein geeignetes gebogenes Venturileitblech 4.2, und der Wand des Einsatzgefässes 6 so gebildet ist, dass die aus dem Strömungskanal 4.3 austretende Solventdampfströmung und gegebenenfalls noch Solvent enthaltene Solventdampfströmung 4.4 mit den aus anderen Solventdampferzeugern 4 austretenden Solventdampfströmungen 4.4 gleichgerichtet ist. Das Einsatzgefäss 6 weist unten in seinem Boden eine Ablauföffnung 6.1 für kondensiertes Solvent auf, sowie für gegebenenfalls vom Solvent aus den Feststoffisolationen ausgewaschenes Isolieröl oder für das in das Einsatzgefäss 6 eingebrachte Isolieroel. Die Ablauföffnung 6.1 ist via Kondensatverbindungsleitung 6.2 und Solventabsperrventil 12.1 mit einer Förderpumpe 2 verbunden. Der Boden des Vakuumbehälters 1 ist via Kondensatablauf 1.2 und Solventabsperrventil 12 der Solventverbindungsleitung 3.1 ebenfall mit der Förderpumpe 2 verbunden. Der Boden des Einsatzgefässes 6 ist via Kondensatablauf 6.1 und Kondensatablauf-Verbindungsleitung 6.2 mit einem Oelabsperrventil 13 verbunden. Oelbefüllung oder Oelentleerung des Einsatzgefässes 6 werden so ermöglicht.The solvent distribution pipes 4.0 can be advantageously designed as exposed pipes with injection openings and or injectors 4.1. As a result, a cost-effective device is achieved. In the region of the injection opening 4.1, the narrowest cross-section lies in the flow channel 4.3 designed in the manner of a Venturi nozzle, which is formed by a suitable curved Venturi guide plate 4.2 and the wall of the insert vessel 6 such that the solvent vapor flow emerging from the flow channel 4.3 and optionally also solvent are contained Solvent vapor flow 4.4 is rectified with the emerging from other solvent steam generators 4 Solventdampfströmungen 4.4. The insert vessel 6 has at the bottom in its bottom a drain opening 6.1 for condensed solvent, as well as for optionally washed out of the solvent from the solid insulation insulating oil or introduced into the insert vessel 6 Isolieroel. The drain opening 6.1 is connected via condensate connection line 6.2 and Solventabsperrventil 12.1 with a
Die Wirkungsweise der Vorrichtung ist wie folgt: Mit der Vakuumpumpe 10 werden der Vakuumbehälter 1 und der Mischdampfkondensator 9 evakuiert. Zugleich wird vom nicht dargestellten Solventvorratstank eine genügende Menge Solvent über das Absperrventil 12.2, die Förderpumpe 2 und den Solventerhitzer 3 in den Vakuumbehälter 1 eingezogen. In der nun folgenden Aufheizphase wird das im Vakuumbehälter 1 vorhandene Solvent mit der Förderpumpe 2 umgewälzt und im Solventerhitzer 3 auf eine etwas oberhalb einer vorgegebenen Trocknungstemperatur liegende Temperatur erhitzt. Das erhitzte Solvent befindet sich beim Erhitzen auf einem höheren Druck. Beim Austritt des Solventes aus den Einspritzöffnungen 4.1 der Solventverteilkanäle 4 sinkt der Druck im Solvent stark ab dabei verdampft ein Teil des erhitzten Solventes unter gleichzeitiger Abkühlung um den Betrag seiner Verdampfungswärme. Der so entstehende Solventdampf 4.4 kondensiert am Aktivteil und erwärmt diesen unter gleichzeitiger Verdampfung des in den Feststoffisolationen enthaltenen Wassers, was zur Bildung eines Solvent- und Wasserdampf enthaltenden Mischdampfes im Vakuumbehälter 1 führt. Im Vakuumbehälter 1 anfallendes und gegebenenfalls Isolieröl enthaltendes Solventkondensat fliesst der Kondensatablauföffnung 1.2 und der Solventverbindungsleitung 3.1 zu und wird mit der Förderpumpe 2 via Solventerhitzer 3 zur Verdampfung wieder den Solventdampferzeugern 4 respektiv den Solventverteilkanälen 4.0 zugeführt. Das Solvent wird mit Vorteil an der engsten Stelle über die Solventeinspritzöffnungen 4.1 in die Strömungskanäle 4.3 eingespritzt. Es entstehen so eine besonders hohe Strömungsgeschwindigkeit und ein dementsprechend grosser Unterdruck. Dies führt zu einer Jet-Wirkung, durch die der im Vakuumbehälter 1 vorhandene Mischdampf 4.5 in den Strömungskanälen 4.3 eingesaugt wird. Der eingesaugte Mischdampf 4.5 mischt sich mit dem eingespritzten Solvent und dem beim Einspritzen gebildeten Solventdampf 4.4. Dies erzeugt den vorteilhaften Effekt, dass einerseits eine schnelle und genaue Temperaturkontrolle des in den Vakuumbehälter 1 eintretenden Solventdampfs 4.4 erreicht wird, und dass andererseits durch Einsaugen des Mischdampfs in die Strömungskanäle 4.3 der Mischdampf mit erhöhter Geschwindigkeit turbulent im Vakuumbehälter 1 umgewälzt wird.The operation of the device is as follows: With the
Durch die vertikale Anordnung von mindestens zwei Solventdampferzeugern 4 in der Art, dass der austretende Solventdampf immer die gleiche Richtung aufweist, entsteht eine tangentiale Solventdampfströmung hoher Geschwindigkeit innerhalb des Vakuumbehälters, welche das Trocknungsobjekt überfall mit turbulenter, fast gleichmässiger Solventdampfströmung umfliesst, wodurch eine gleichmässige Aufheizung des elektrischen Trocknungsguts 1.1 wesentlich beschleunigt wird.Due to the vertical arrangement of at least two Solventdampferzeugern 4 in such a way that the exiting solvent vapor always has the same direction, creates a tangential solvent vapor flow high speed within the vacuum vessel, which flows around the drying object with turbulent turbulent, almost uniform Solventdampfströmung, creating a uniform heating of electrical drying material 1.1 is significantly accelerated.
Falls die Isolationen des elektrischen Trocknungsgutes 1.1 Isolieröl enthalten, wird dieses vom kondensierenden Solvent ausgewaschen und vermischt sich mit dem Solvent zu einem Solvent/Ölgemisch. Der Ölanteil wird im Solventdampferzeuger nicht verdampft. Daher steigt bei kontinuierlicher Entnahme von Mischdampf aus dem Vakuumbehälter 1 und Kondensation des entnommenen Mischdampfs im Mischdampfkondensator 9 der Ölanteil im Vakuumbehälter 1 stetig solange an bis praktisch nur noch reines Öl vorliegt. Dieses Öl wird mit der Förderpumpe 2 via Absperrventil 13.1 entleert. Danach wird über Solventeinlassventil 12.2 der Förderpumpe 2, den Solventerhitzer 3 wieder Solvent in den Vakuumbehälter 1 eingezogen und in vorgängig erwähnter Weise verdampft.If the insulation of the electrical material to be dried 1.1 contain insulating oil, this is washed out by the condensing solvent and mixes with the solvent to a solvent / oil mixture. The oil content is not evaporated in the solvent steam generator. Therefore, with continuous removal of mixed steam from the
Sobald das Trocknungsgut 1.1 auf eine Temperatur aufgeheizt ist, die ausreicht zur Trocknung der Feststoffisolation resp. zum Auswaschen von gegebenenfalls vorhandenem Isolieröl, wird die Förderpumpe 2 abgeschaltet und der im Vakuumbehälter 1 vorhandene Mischdampf 4.5 dem Mischdampfkondensator 9 zugeführt. Mittels Kondensation von Solvent und Wasserdampf im Mischdampfkondensator 9 wird der Druck im Vakuumbehälter 1 abgesenkt.
Der Druck im Vakuumbehälter 1 wird auf so tiefe Werte abgesenkt, bis das Trocknungsgut den gewünschten Trocknungsgrad erreicht hat.Once the material to be dried 1.1 is heated to a temperature sufficient to dry the solid insulation respectively. to wash out any existing insulating oil, the
The pressure in the
Bei der Ausführungsform der Trocknungsvorrichtung nach
Bei der Ausführungsform der Trocknungsvorrichtung nach den
Durch Anordnung der Solventdampferzeuger 4 innerhalb des Einsatzgefässes 6 unter Bildung der aus den Solventdampferzeugern 4 austretenden, gleichgerichteten horizontalen Solventdampfströmungen 4.4 entsteht innerhalb des Einsatzgefässes 6 eine tangentiale Mischdampfströmung 4.5 hoher Geschwindigkeit resp. Turbulenz. Dies gewährleistet bei Platzierung des Trocknungsgutes 1.1 im Einsatzgefäss 6, welches innerhalb eines Vakuumbehälters 1 liegt, eine besonders schnelle und gleichmässige Aufheizung des Trocknungsgutes 1.1 respektive eine optimal kurze Trocknungszeit. Nach der Trocknung kann das Einsatzgefäss 6 via Oelabsperrventil 13 mit Oel gefüllt werden, bis das Trocknungsgut 1.1 mit Oel überflutet ist.By arranging the Solventdampferzeuger 4 within the feed vessel 6 to form the emerging from the solvent steam generators 4, rectified horizontal Solventdampfströmungen 4.4 arises within the feed tank 6, a tangential mixed steam flow 4.5 high speed resp. Turbulence. This ensures when placing the material to be dried 1.1 in the use vessel 6, which is located within a
- 11
- Vakuumbehältervacuum vessel
- 1.11.1
- Trocknungsgut (elektrisches Gerät, Aktivteil des Geräts)Drying material (electrical device, active part of the device)
- 1.1.11.1.1
- Spule TrocknungsgutCoil of drying material
- 1.21.2
- Kondensatablaufcondensate drain
- 1.31.3
- Vakuumanschlussvacuum connection
- 22
- Förderpumpefeed pump
- 33
- SolventerhitzerSolventerhitzer
- 3.13.1
- SolventverbindungsleitungSolvent connecting line
- 3.23.2
- SolventzuführleitungSolventzuführleitung
- 44
- Solventdampferzeuger (vertikal)Solvent steam generator (vertical)
- 4.04.0
- Solventverteilrohr (vertikal)Solvent distribution pipe (vertical)
- 4.14.1
- SolventeinspritzöffnungSolvent injection port
- 4.24.2
- Venturi-Leitblech (vertikal)Venturi baffle (vertical)
- 4.34.3
- Strömungskanal (vertikal)Flow channel (vertical)
- 4.44.4
- Solvent/SolventdampfströmungSolvent / solvent vapor flow
- 4.54.5
- MischdampfströmungMixed vapor flow
- 4.64.6
- Mischdampfströmung zur AbsaugöffnungMixed steam flow to the suction opening
- 4.74.7
- rotierende Solventdampfströmungrotating solvent vapor flow
- 55
- Solventdampferzeuger (horizontal)Solvent steam generator (horizontal)
- 5.05.0
- Solventverteilrohr (horizontal)Solvent distribution pipe (horizontal)
- 5.15.1
- SolventeinspritzöffnungSolvent injection port
- 5.25.2
- Venturileitblech (horizontal)Venturi guide plate (horizontal)
- 5.35.3
- Strömungskanal (horizontal)Flow channel (horizontal)
- 66
- Einsatzgefässuse vessel
- 6.1, 6.26.1, 6.2
- Kondensatablaufcondensate drain
- 6.3.6.3.
- Solventzufuhr-VerbindungsleitungSolvent supply interconnecting line
- 6.46.4
- SolventverbindungsleitungSolvent connecting line
- 77
- Absaugrohrsuction tube
- 7.17.1
- Absaugöffnungsuction
- 88th
- MischdampfleitungMixing steam line
- 99
- MischdampfkondensatorMixing steam condenser
- 1010
- Vakuumpumpevacuum pump
- 1111
- Solventabsperrventil zu Solventverteilrohr (vertikal)Solvent shut-off valve to solvent distribution pipe (vertical)
- 11.111.1
- Solventabsperrventil zu Solventverteilrohr (horizontal)Solvent shut-off valve to solvent distribution pipe (horizontal)
- 1212
- Solventabsperrventil zu VakuumbehälterSolventabsperrventil to vacuum tank
- 12.112.1
- Solventabsperrventil zu EinsatzgefässSolventabsperrventil to insert vessel
- 12.212.2
- SolventeinlassventilSolvent inlet valve
- 12.312.3
- SolvententleerungsventilSolvent drain valve
- 1313
- OelabsperrventilOelabsperrventil
- 13.113.1
- OelentleerungsventilOelentleerungsventil
Claims (6)
- A device for drying a product (1.1), preferably solid insulations of an electrical device, by the vapour-phase method with a vacuum tank (1) for accommodating the product to be dried (1.1) containing at least water, if necessary also insulating oil and contaminants, and with at least one solvent vapour generator (4) disposed in the interior of the vacuum tank (1), wherein the vacuum tank comprises at least one first opening for admitting heated solvent to the at least one solvent vapour generator (4) and at least one second opening for admitting a mixed vapour (4.5) containing at least water vapour and solvent vapour to a condensation device, characterised in that the vacuum tank (1) accommodates at least two solvent vapour generators (4), which are disposed spatially separated from one another and which extend largely vertically in each case along the product to be dried (1.1) and in each case serve to generate a solvent vapour flow (4.4) conveyed largely horizontally, that the two solvent vapour generators (4) each comprise a flow channel (4.3) constituted in the manner of a Venturi nozzle for injecting the heated solvent and for entraining solvent vapour circulating in the vacuum tank (1), and that the two solvent evaporators are connected to one another in series such that, when the device is in operation, they feed a solvent vapour flow circulating largely horizontally about the product to be dried (1.1).
- The device according to claim 1, characterised in that the at least two solvent vapour generators (4) are separated from one another by the product to be dried (1.1).
- The device according to any one of claims 1 or 2, characterised in that the vacuum tank (1) accommodates at least a third solvent vapour generator (5) disposed above the product to be dried (1.1) for the purpose of generating a solvent vapour flow (4.4) conveyed downwards to the product to be dried (1.1).
- The device according to claim 3, characterised in that the at least one third solvent vapour generator (5) extends largely horizontally along the product to be dried (1.1).
- The device according to any one of claims 1 to 4, characterised in that a suction line positioned on or in the product to be dried (1.1) for the purpose of feeding back the mixed vapour (4.5) to the condensation device is passed though the at least one second opening.
- The device according to any one of claims 1 to 5, characterised in that the product to be dried (1.1) and the at least two solvent vapour generators (4) are disposed in an insert vessel (6) surrounded by the vacuum tank (1) and accommodating the product to be dried (1.1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20080075659 EP2148157B1 (en) | 2008-07-25 | 2008-07-25 | Device for heating and drying a good according to the vapour-phase method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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EP20080075659 EP2148157B1 (en) | 2008-07-25 | 2008-07-25 | Device for heating and drying a good according to the vapour-phase method |
Publications (2)
Publication Number | Publication Date |
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EP2148157A1 EP2148157A1 (en) | 2010-01-27 |
EP2148157B1 true EP2148157B1 (en) | 2013-02-27 |
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ID=40243993
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP20080075659 Active EP2148157B1 (en) | 2008-07-25 | 2008-07-25 | Device for heating and drying a good according to the vapour-phase method |
Country Status (1)
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EP (1) | EP2148157B1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2525178B1 (en) * | 2011-05-18 | 2017-11-29 | Micavac AG | Method for drying a solid isolation containing active section of an electric device which can be filled with impregnating oil and device for performing this method |
CN102326798A (en) * | 2011-08-05 | 2012-01-25 | 牟敦善 | Purple seaweed drier with serial electric heaters |
EP3029403B1 (en) * | 2014-12-03 | 2017-12-20 | Paul Gmeiner | Method and device for drying the solid insulation of the active section of an electrical device using the vapour-phase method |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR544959A (en) * | 1921-04-28 | 1922-10-03 | Method and apparatus for drying wood | |
US1520512A (en) * | 1923-05-03 | 1924-12-23 | Proctor & Schwartz Inc | Drier |
AU485795B2 (en) * | 1974-07-09 | 1976-01-15 | Svanska Flakfabriken A.B. | Improvements in and relating to ventilation method and apparatus |
CH646068A5 (en) | 1980-02-29 | 1984-11-15 | Micafil Ag | Drying device with a vaporiser and receiver for drying soaked insulations |
GB9702473D0 (en) * | 1997-02-07 | 1997-03-26 | Junair Spraybooths Ltd | Spraybooth |
EP1224021B8 (en) | 2000-09-05 | 2016-02-24 | Hedrich GmbH | Device for preparing transformers |
EP1528342B1 (en) | 2003-10-31 | 2006-08-30 | Paul Gmeiner | Process for drying material and apparatus for carrying out the process |
US7264467B1 (en) * | 2005-06-22 | 2007-09-04 | International Thermal Systems, Llc | Convection oven with turbo flow air nozzle to increase air flow and method of using same |
-
2008
- 2008-07-25 EP EP20080075659 patent/EP2148157B1/en active Active
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