EP1709096A1 - Thermovergilbungsstabile polyurethan-polyharnstoff dispersionen - Google Patents
Thermovergilbungsstabile polyurethan-polyharnstoff dispersionenInfo
- Publication number
- EP1709096A1 EP1709096A1 EP05700673A EP05700673A EP1709096A1 EP 1709096 A1 EP1709096 A1 EP 1709096A1 EP 05700673 A EP05700673 A EP 05700673A EP 05700673 A EP05700673 A EP 05700673A EP 1709096 A1 EP1709096 A1 EP 1709096A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- component
- dispersions
- compounds
- weight
- groups
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/10—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
- C08G18/12—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step using two or more compounds having active hydrogen in the first polymerisation step
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/0804—Manufacture of polymers containing ionic or ionogenic groups
- C08G18/0819—Manufacture of polymers containing ionic or ionogenic groups containing anionic or anionogenic groups
- C08G18/0828—Manufacture of polymers containing ionic or ionogenic groups containing anionic or anionogenic groups containing sulfonate groups or groups forming them
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/2805—Compounds having only one group containing active hydrogen
- C08G18/2815—Monohydroxy compounds
- C08G18/283—Compounds containing ether groups, e.g. oxyalkylated monohydroxy compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/4854—Polyethers containing oxyalkylene groups having four carbon atoms in the alkylene group
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/75—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
- C08G18/758—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing two or more cycloaliphatic rings
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/02—Polyureas
Definitions
- the invention relates to novel aqueous polyurethane-polyurea dispersions stabilized against thermal yellowing and having excellent mechanical properties, as well as their production and use.
- Aqueous binders in particular polyurethane-polyurea (PUR) dispersions, are increasingly being used in the coating of substrates.
- PUR polyurethane-polyurea
- the production of aqueous PU dispersions is generally known.
- the various possibilities for producing such dispersions have been described e.g. summarized by D. Dieterich in an overview article (D. Dieterich, Prog. Org. Coatings 9, 281 (1981)).
- PUR dispersions are also used as aqueous binders in the field of sizing of glass fibers. Due to the comparatively high temperatures in the coating and drying processes and in the compounding of the sized glass fiber into a plastic matrix, which, for. T. can be significantly more than 200 ° C, there is often undesirable thermal yellowing of the coatings produced.
- hydrazines and hydrazides are known as chain extenders in polyurethanes, for example from US Pat. No. 4,147,679 or DE-A 23 14 513. Some of them are also used in mixtures with other chain extenders such as diamines (US Pat. No. 3,415,768). They serve to improve the flexibility, hardness, durability and drying of the coatings.
- the object of the present invention was to provide PUR dispersions which are sufficiently stabilized against thermal yellowing, have excellent mechanical properties and, moreover, are very well tolerated in / or as 1-component or 2-component binders in paints, sizes and coatings are.
- the invention relates to a process for the production of aqueous polyurethane-polyurea dispersions (PUR dispersions), in which
- polymeric polyols and / or polyamines with number average molecular weights of 400 to 8,000 g mol
- A3) optionally low molecular weight compounds with number average molecular weights of 17-400 g / mol selected from the group consisting of mono- and polyalcohols, mono- and polyamines and aminoalcohols,
- the prepolymer obtained from step A) is either dissolved in aliphatic ketones or, if the preparation has already been carried out in the presence of A6), the prepolymer solution is optionally diluted by further addition of aliphatic ketones and
- the compounds of component C2) have primary and / or secondary amino groups
- the invention further relates to the PUR dispersions obtainable by this process.
- Suitable polyisocyanates of component AI) are the aromatic, araliphatic, aliphatic or cycloaliphatic polyisocyanates known per se to the person skilled in the art, which also include iminooxadiazinedione, isocyanurate, uretdione, urethane, allophanate, biuret, urea, oxadiazinetrione, oxazolidinone and oxazolidinone May have acylurea and / or carbodiimide structures. These can be used individually or in any mixtures with one another in AI).
- Suitable aromatic, araliphatic, aliphatic or cycloaliphatic polyisocyanates are di- or triisocyanates in the molecular weight range 140 to 400 g / mol accessible by phosgenation or by phosgene-free processes, for example by thermal urethane cleavage, with aliphatic, cycloaliphatic, araliphatic and / or aromatically bound isocyanate groups such as 1,4-diisocyanatobutane, 1,5-diisocyanatopentane, 1,6-diisocyanatohexane (HDI), 2-methyl-1,5-diisocyanatopentane, 1,5-diisocyanato-2,2-dimethylpentane, 2,2,4 - or 2,4,4-trimethyl-l, 6-diisocyanatohexane, 1,10-diisocyanatodecane, 1,3- and 1,4-diisocyanatocyclo
- AI preferably uses polyisocyanates or polyisocyanate mixtures of the type mentioned above with exclusively aliphatic and / or cycloaliphatic isocyanate groups.
- Hexamethylene diisocyanate, isophorone diisocyanate and the isomeric bis (4,4'-isocyanatocyclohexyl) methanes and mixtures thereof are particularly preferred.
- Polymeric polyols or polyamines according to the definition of component A2) typically come from the group of polyacrylates, polyesters, polylactones, polyethers, polycarbonates, polyester carbonates, polyacetals, polyolefins and polysiloxanes and preferably have a functionality based on functionalities of 1 which are reactive toward NCO groups , 5 to 4.
- Polymeric polyols of the aforementioned type with a number average molecular weight of 600 to 2500 g / mol and with an OH functionality of 2 to 3 are particularly preferred.
- Polycarbonates containing hydroxyl groups according to the definition of component A2) can be obtained by reacting carbonic acid derivatives, for example diphenyl carbonate, dimethyl carbonate or phosgene, with diols.
- Such diols are e.g. Ethylene glycol, 1,2- and 1,3-propanediol, 1,3- and 1,4-butanediol, 1,6-hexanediol, 1,8-octanediol, neopentylglycol, 1,4-bishydroxymethylcyclohexane, 2-methyl-l, 3-propanediol, 2,2,4-trimethylpentanediol-1,3, dipropylene glycol, polypropylene glycols, dibutylene glycol, polybutylene glycols, bisphenol A, tetrabromobisphenol A but also lactone-modified diols.
- Ethylene glycol 1,2- and 1,3-propanediol, 1,3- and 1,4-butanediol, 1,6-hexanediol, 1,8-octanediol, neopentylgly
- the diol component preferably contains 40 to 100% by weight of hexanediol, preferably 1,6-hexanediol and / or hexanediol derivatives, particularly preferably those derivatives which, in addition to terminal OH groups, have ether or ester groups, such as products which Reaction of 1 mole of hexanediol with at least 1 mole, preferably 1 to 2 moles of caprolactone according to DE-A 17 70 245 or by etherification of hexanediol with themselves to give di- or trihexylene glycol.
- the preparation of such derivatives is e.g. known from DE-A 15 70 540.
- the polyether polycarbonate diols described in DE-A 37 17060 can also be used.
- the hydroxyl polycarbonates are preferably linear, but can optionally be branched by incorporating polyfunctional components, in particular low molecular weight polyols.
- Glycerol, trimethylolpropane, hexanetriol-1,2,6, butanetriol-1,2,4, trimethylolpropane, pentaerythritol, quinite, mannitol and sorbitol, methylglycoside, 1,3,4,6-dianhydrohexite are suitable for this purpose.
- Suitable polyether polyols according to the definition of component A2) are the polytetramethylene glycol polyethers known per se in polyurethane chemistry, which e.g. can be prepared via polymerization of tetrahydrofuran by cationic ring opening.
- polyethers such as the polyols made from styrene oxide, propylene oxide, butylene oxides or epichlorohydrin, in particular propylene oxide, produced using starter molecules.
- Suitable polyester polyols according to the definition of component A2) are, for example, reaction products of polyhydric, preferably dihydric and optionally additionally trihydric alcohols with polybasic, preferably dihydric, carboxylic acids.
- the corresponding polycarboxylic anhydrides or corresponding polycarboxylic esters of lower alcohols or mixtures thereof can also be used to produce the polyesters.
- the polycarboxylic acids may be aliphatic, cycloaliphatic, aromatic and / or heterocyclic and may be substituted, for example substituted by halogen atoms and / or unsaturated,.
- compounds corresponding to the definition of component A3) can be added to terminate the polyurethane prepolymer.
- Compounds suitable for this purpose are, for example, aliphatic monoalcohols or monoamines of the stated molecular weight range with 1 to 18 carbon atoms, such as ethanol, n-butanol, ethylene glycol monobutyl ether, 2-ethylhexanol, 1-octanol, 1-dodecanol, 1-hexadecanol, diethyl amine, dibutylamine, ethanolamine, N-methylethanolamine, N, N-diethanolamine, amines of the Jeffamine ® M series (Huntsman Corp. Europe, Belgium) or amino-functional polyethylene oxides and polypropylene oxides.
- aliphatic monoalcohols or monoamines of the stated molecular weight range with 1 to 18 carbon atoms such as ethanol, n-butanol, ethylene glycol monobutyl ether, 2-ethylhexanol, 1-octanol, 1-dodecanol
- polyols, aminopolyols or polyamines with a number average molecular weight below 400 g / mol can be used in the process according to the invention.
- examples include:
- alkanediols or triols such as ethanediol, 1,2- and 1,3-propanediol, 1,4- and 2,3-butanediol, 1,5-pentanediol, 1,3-dimethylpropanediol, 1,6-hexanediol, Neopentyl glycol, 1,4-cyclohexane dimethanol, 2-methyl-l, 3-propanediol, 2-ethyl-2-butylpropanediol, trimethylpentanediol, positionally isomeric diethyloctanediols, 1,2- and 1,4-cyclohexanediol, hydrogenated bisphenol A [2, 2-bis (4-hydroxycyclohexyl) propane], 2,2-dimethyl-3-hydroxypropionic acid (2,2-dimethyl-3-hydroxypropyl ester), trimethylolethane, trimethylol propane or gly
- ether diols such as diethylene diglycol, triethylene glycol, tetraethylene glycol, dipropylene glycol, tripropylene glycol, 1,3-butylene glycol or hydroquinone dihydroxyethyl ether,
- R is an alkylene or arylene radical having 1 to 10 carbon atoms, preferably 2 to 6 carbon atoms, x 2 to 6 and y 3 to 5, such as ⁇ -hydroxybutyl- ⁇ -hydroxy-caproic acid ester, ⁇ -hydroxyhexyl- ⁇ - hydroxybutyric acid ester, adipic acid (ß-hydroxyethyl) ester and terephthalic acid bis (ß-hydroxyethyl) ester and d) Di- and polyamines such as 1,2-diaminoethane, 1,3-diaminopropane, 1,6-diaminohexane, 1,3- and 1,4-phenylenediamine, 4,4'-diphenylmethane diamine, isophoronediamine, mixture of isomers of 2.2 , 4- and 2,4,4-trimethylhexa-methylenediamine, 2-methyl-pentamethylenediamine, diethylenetriamine, 1,3- and 1,4-xyly
- Substituted hydrazines are also suitable as diamines in the context of the invention, such as, for example, N-methylhydrazine, N, N'-dimethylhydrazine and their homologues, and also acid dihydrazides of adipic acid, ⁇ -methyladipic acid, sebacic acid, hydracrylic acid and terephthalic acid, semicarbazidoalkylene hydrazides, such as, for example ⁇ -semicarbazidopropionic acid hydrazide (described, for example, in DE-A 1770 591), semicarbazidoalkylene-carbazine esters, such as 2-semicarbazidoethylcarbazine ester (described, for example, in DE-A 19 18 504), or also amino-semicarbazide compounds, such as ß- Aminoethylsemic
- Preferred isocyanate-reactive groups are hydroxyl or amino groups.
- Suitable ionically or potentially ionically hydrophilizing compounds according to the definition of component A4 are, for example, mono- and dihydroxycarboxylic acids, mono- and diaminocarboxylic acids, mono- and dihydroxysulfonic acids, mono- and diaminosulfonic acids as well as mono- and dihydroxyphosphonic acids or mono- and diaminophosphonic acids and their salts such as dimethylolpropionic acid, Dimethylolbutyric acid, hydroxypivalic acid, N- (2-amino-ethyl) -ß-alanine, 2- (2-amino-ethylamino) -ethanesulfonic acid, ethylenediamine propyl or butyl sulfonic acid, 1,2- or 1,3-propylenediamine -D-efyl sulfonic acid, malic acid, citric acid, glycolic acid, lactic acid, glycine, alanine, taurine, lysine, 3,5
- Preferred ionic or potentially ionic compounds are those which have carboxy or carboxylate and / or sulfonate groups and / or ammonium groups.
- Particularly preferred ionic compounds are those which contain carboxyl and / or sulfonate groups as ionic or potentially ionic groups, such as the salts of N- (2-aminoethyl) -ß-alanine, the 2- (2-aminoethylamino) ) ethanesulfonic acid or the addition product of IPDI and acrylic acid (EP-A 0 916 647, Example 1) and dimefhylol propionic acid.
- carboxyl and / or sulfonate groups as ionic or potentially ionic groups, such as the salts of N- (2-aminoethyl) -ß-alanine, the 2- (2-aminoethylamino) ) ethanesulfonic acid or the addition product of IPDI and acrylic acid (EP-A 0 916 647, Example 1) and dimefhylol propionic acid.
- Suitable nonionically hydrophilizing compounds are e.g. Polyoxyalkylenefher containing at least one hydroxy or amino group. These polyethers contain from 30% by weight to 100% by weight of building blocks which are derived from ethylene oxide. Linear polyethers with a functionality between 1 and 3 are suitable, but also compounds of the general formula (ILT),
- R 1 and R 2 each independently represent a divalent aliphatic, cycloaliphatic or aromatic radical having 1 to 18 carbon atoms, which can be interrupted by oxygen and / or nitrogen atoms, and
- R 3 represents an alkoxy-terminated polyethylene oxide radical.
- Nonionically hydrophilizing compounds are, for example, also monovalent polyalkylene oxide polyether alcohols having a statistical average of 5 to 70, preferably 7 to 55, ethylene oxide units per molecule, as are obtainable in a manner known per se by alkoxylation of suitable starter molecules (for example in Ullmann's Encyclopedia of Industrial Chemistry, 4 Edition, volume 19, Verlag Chemie, Weinheim pp. 31-38).
- Suitable starter molecules are, for example, saturated monoalcohols such as methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, sec-butanol, the isomeric pentanols, hexanols, octanols and nonanols, n-decanol, n-dodecanol, n-tetradecanol, n -Hexadecanol, n-octadecanol, cyclohexanol, the isomeric methylcyclohexanols or hydroxymethylcyclohexane, 3-ethyl-3- hydroxymethyloxetane or tetrahydrofurfuryl alcohol, diethylene glycol monoalkyl ethers such as, for example, diethylene glycol monobutyl ether, unsaturated alcohols such as allyl alcohol, 1,1-d
- Alkylene oxides suitable for the alkoxylation reaction are, in particular, ethylene oxide and propylene oxide, which can be used in the alkoxylation reaction in any order or in a mixture.
- the polyalkylene oxide polyether alcohols are either pure polyethylene oxide polyethers or mixed polyalkylene oxide polyethers whose alkylene oxide units consist of at least 30 mol%, preferably at least 40 mol%, of ethylene oxide units.
- Preferred nonionic compounds are monofunctional mixed polyalkylene oxide polyethers which have at least 40 mol% of ethylene oxide and at most 60 mol% of propylene oxide units.
- a combination of ionic and nonionic hydrophilizing agents according to the definitions of components A4) and A5) is preferably used in the process according to the invention.
- Combinations of nonionic and anionic hydrophilizing agents are particularly preferred.
- hydrazine and / or its hydrates are used as component Cl).
- hydrazine monohydrate is preferred.
- chain extenders can also be used in component C2). These correspond to the above definitions of the compounds suitable for A2) - A5) with the proviso that the compounds used in C2) have -NH 2 and / or NH groups.
- component AI 7 to 45% by weight of component AI), 50 to 91% by weight of component A2), 0 to 30% by weight of compounds A3), 0 to 12% by weight of component A4), 0 are preferred in the process according to the invention up to 15% by weight of component A5), 0.1 to 5.0% by weight of Cl) (based on pure hydrazine N 2 H 4 ) and 0 to 15% by weight of C2), the sum of A4 ) and A5) is 0.1 to 27% by weight and the sum of all components adds up to 100% by weight.
- component AI 10 to 30% by weight of component AI
- 65 to 90% by weight of component A2), 0 to 10% by weight of component A3), 0 to 10% by weight of component A4), 0 are particularly preferred up to 15% by weight of component A5)
- 0.1 to 3.0% by weight of Cl) (based on pure hydrazine N 2 H 4 ) and 0 to 10% by weight of C2), the sum of A4 ) and A5) is 0.1 to 25% by weight and the sum of all components adds up to 100% by weight.
- component AI 8 to 27% by weight of component AI
- 65 to 85% by weight of component A2) 65 to 85% by weight of component A2)
- 0 to 8% by weight of component A3) 0 to 10% by weight of component A4)
- component A4) 8 to 27% by weight of component AI
- 65 to 85% by weight of component A2) 65 to 85% by weight of component A2)
- 0 to 8% by weight of component A3) 0 to 10% by weight of component A4)
- component A4 8 to 27% by weight of component AI
- 0 to 8% by weight of component A3 0 to 10% by weight of component A4)
- 0 to 10% by weight of component A4) are very particularly preferred in the process according to the invention.
- 0 to 15% by weight of component A5) 1.0 to 2.5% by weight of Cl) (based on pure hydrazine N 2 H 4 ), and 0 to 8% by weight of C2)
- the sum of A4) and A5) is 0.1 to 25% by weight and the sum of the components adds up to 100% by weight
- the process according to the invention for producing the aqueous PU dispersions can be carried out in one or more stages in a homogeneous phase or, in the case of a multi-stage reaction, in part in the disperse phase.
- a dispersing, emulsifying or dissolving step is carried out. This may be followed by a further polyaddition or modification in the disperse phase.
- acetone process known from the prior art or its derivatives can be used to prepare the aqueous PU dispersions.
- a summary of these methods can be found in methods of organic chemistry (Houben-Weyl, extension and follow-up volumes to the 4th edition, volume E20, H. Bartl and J. Falbe, Stuttgart, New York, Thieme 1987, pp. 1671 - 1682) , The acetone process is preferred.
- constituents A2) to A5) which must not have any primary or secondary amino groups and polyisocyanate component AI) for the preparation of a polyurethane prepolymer, are usually introduced in whole or in part and, if appropriate, with a water-miscible solvent A6 which is inert to isocyanate groups ) diluted and heated to higher temperatures, preferably in the range from 50 to 120 ° C.
- Suitable solvents are the customary aliphatic keto-functional solvents such as, for example, acetone or butanone, which can be added not only at the start of the preparation but also, if appropriate, in part later. Acetone and butanone are preferred. It is possible to carry out the reaction under normal pressure or elevated pressure, e.g. B. above the normal pressure boiling point of a solvent such as acetone.
- the catalysts known for accelerating the isocyanate addition reaction such as, for example, triethylamine, 1,4-diazabicyclo [2,2,2] octane, dibutyltin oxide, tin dioctoate or dibutyltin dilaurate, tin bis (2-ethylhexanoate) or other organometallic compounds are initially introduced or added later.
- Dibutyltin dilaurate is preferred.
- the molar ratio of isocyanate groups to groups reactive with isocyanate is 1.0 to 3.5, preferably 1.1 to 3.0, particularly preferably 1.1 to 2.5.
- the conversion of components AI) - A5) to the prepolymer takes place partially or completely, but preferably completely.
- the degree of conversion is usually monitored by monitoring the NCO content of the reaction mixture.
- Spectroscopic measurements e.g. Infrared or near-infrared spectra, determinations of the refractive index as well as chemical analyzes, such as titrations, of samples taken can be carried out. In this way, polyurethane prepolymers which contain free isocyanate groups are obtained in bulk or in solution.
- the partial or complete salt formation of the anionically and / or cationically dispersing groups takes place.
- bases such as ammonia, ammonium carbonate or hydrogen carbonate, trimethylamine, triethylamine, tributylamine, diisopropylethylamine, dimethylethanolamine, diethylethanolamine, triethanolamine, potassium hydroxide or sodium carbonate are used, preferably triethylamine, triethanolamine, dimethylethanolamine or diisopropylethylamine.
- the amount of the bases is between 50 and 100%, preferably between 60 and 90% of the amount of the anionic groups.
- cationic groups methyl sulfate or succinic acid are used.
- non-ionically hydrophilized compounds A5) with ether groups are used, the neutralization step is omitted.
- the neutralization can also take place at the same time as the dispersion, in which the dispersing water already contains the neutralizing agent.
- a further process step B if not yet or only partially under A), the prepolymer obtained is dissolved using aliphatic ketones such as acetone or butanone.
- component Cl) and possible NH 2 - and / or NH-functional components C2) are reacted with the remaining isocyanate groups.
- This chain extension / termination can be carried out either in solvent before dispersion, during dispersion or in water after dispersion.
- the chain extension of the prepolymers is preferably carried out before the dispersion.
- the degree of chain extension that is to say the equivalent ratio of NCO-reactive groups of the compounds used for chain extension in C1) and optionally C2) to free NCO groups of the prepolymer, is usually between 40-200%, preferably between 70-180%, particularly preferably between 80 160% and very particularly preferably between 101-150%, Cl) being added in an amount such that at least 40%, preferably at least 50% and particularly preferably at least 70% of the NCO groups are reacted with compounds of component Cl).
- Monoamines such as e.g. Diethylamine, dibutylamine, ethanolamine, N-methylethanolamine or N, N-diethanolamine can be used.
- the amine components C1) and optionally C2) can optionally be used in water or solvent-diluted form in the process according to the invention individually or in mixtures, any sequence of addition being possible in principle.
- the diluent content is preferably 70 to 95% by weight.
- component C1) with the compounds from C2) in accordance with the definition of A4) is preferably added and only then with the compounds from C2) in accordance with the definitions of A2) and / or A3).
- the PU dispersions according to the invention are usually produced from the prepolymers after the chain extension (step C)).
- the dissolved and chain-extended polyurethane polymer is either introduced into the dispersing water, if appropriate with strong shear, such as vigorous stirring, or, conversely, the dispersing water is stirred into the prepolymer solutions.
- the water is preferably added to the dissolved prepolymer.
- a further chain extension can be carried out after the dispersion step by adding further amounts of Cl) and C2), but the chain extension is preferably carried out exclusively before the dispersion.
- the solvent still contained in the dispersions after the dispersing step is usually subsequently removed by distillation. Removal during dispersion is also possible.
- the dispersions thus obtained have a solids content of 10 to 70% by weight, preferably 25 to 65% by weight and particularly preferably 30 to 65% by weight.
- the dispersion can be adjusted to a very fine particle size so that it practically looks like a solution, but very coarse particle settings are also possible, which are also sufficiently stable.
- aqueous PUR dispersions obtainable according to the invention by means of polyacrylates.
- polyacrylates an emulsion polymerization of olefinically unsaturated monomers, e.g. Esters made from (meth) acrylic acid and alcohols with 1 to 18 carbon atoms, styrene, vinyl esters or butadiene, as described, for example, in DE-A 19 53 348, EP-A 0 167 188, EP-A 0 189 945 and EP-A 0 308 115 is described.
- these monomers can also contain functional groups such as hydroxyl, epoxy, methylol or acetoacetoxy groups.
- the PUR dispersions obtainable according to the invention can be used either alone or in combination with other aqueous binders and crosslinking agents for the production of coating compositions.
- the auxiliaries and additives known per se from lacquer technology such as e.g. nonionic and / or anionic thickeners, fillers, pigments, waxes, grip agents, dyes, solvents, flow control agents and crosslinking agents are used.
- the use of additives to reduce thermal yellowing in these aqueous coating compositions is in principle possible, but is not preferred.
- PUR dispersions according to the invention and also aqueous coating compositions based thereon are preferably used in coatings, sizes and adhesives.
- Such coatings or sizes can be applied to any substrates such as metal, wood, glass, glass fibers, carbon fibers, stone, ceramic minerals, concrete, hard and flexible plastics of various types, blown and non-woven textiles, leather, paper, hard fibers, Straw and bitumen, which may also be provided with conventional primers prior to coating, can be applied and cured.
- substrates such as metal, wood, glass, glass fibers, carbon fibers, stone, ceramic minerals, concrete, hard and flexible plastics of various types, blown and non-woven textiles, leather, paper, hard fibers, Straw and bitumen, which may also be provided with conventional primers prior to coating, can be applied and cured.
- the coating materials can be applied in known ways, e.g. by swiping,
- the paint film can be dried at room temperature or elevated temperature, but also by baking at up to 250 ° C.
- the PUR dispersions according to the invention can be stored and shipped and can be processed at any later point in time. Depending on the chosen chemical composition of the polyurethane, coatings with different properties are obtained. In this way, soft, sticky layers, thermoplastic and rubber-elastic products of various degrees of hardness up to glass-hard thermosets can be obtained.
- the binder compositions listed below were applied to test sheets, which had been coated with a commercially available white basecoat from Spies & Hecker, DE, in a wet layer thickness of 120 ⁇ m.
- the test panels were dried at room temperature for 30 minutes and then baked in the drying cabinet at 170 ° C. for 30 minutes.
- the color was then measured using the ClELAB method (DLN 5033). The larger the positive b * value determined, the more yellow the coating of the binder composition changed color.
- Baybond ® PU 401 anionically and non-ionically hydrophilized PUR dispersion with a solids content of 40% and an average particle size of 100 - 300 nm, Bayer AG, Leverkusen, DE)
- polyester PE 170 HN polyester polyol, OH number 66 mg KOH / g, number average molecular weight 1700 g / mol, Bayer AG, Leverkusen, DE
- polyether LB 25 monofunctional polyether based on ethylene oxide / propylene oxide Number average molecular weight 2250 g / mol, OH number 25 mg KOH / g, Bayer AG, Leverkusen, DE
- Desmorapid ® Z dibutyltin dilaurate, Bayer AG, Leverkusen, DE
- polyester PE 170 polyester polyol, OH number 66 mg KOH / g, number average molecular weight 1700 g / mol, Bayer AG, Leverkusen, DE
- 67.5 g polyether LB 25 monofunctional ethylene oxide / propylene oxide based polyether number average Molecular weight 2250 g / mol, OH number 25 mg KOH / g, Bayer AG, Leverkusen, DE
- Desmorapid ® Z dibutyltin dilaurate, Bayer AG, Leverkusen, DE
- polyester PE 170 HN polyester polyol, OH number 66 mg KOH / g, number average molecular weight 1700 g / mol, Bayer AG, Leverkusen, DE
- polyether LB 25 monofunctional polyether based on ethylene oxide-Z propylene oxide, number average Molecular weight 2250 g / mol, OH number 25 mg KOH / g, Bayer AG, Leverkusen, DE
- Desmorapid ® Z dibutyltin dilaurate, Bayer AG, Leverkusen, DE
- Example 5 1453.5 g polyester PE 170 HN (polyester polyol, OH number 66 mg KOH / g, number average molecular weight 1700 g / mol, Bayer AG, Leverkusen, DE), 64.1 g polyether LB 25 (monofunctional polyether on ethylene oxide - / propylene oxide based number average molecular weight 2250 g / mol, OH number 25 mg KOH / g, Bayer AG, Leverkusen, DE) and 0.1 g Desmorapid ® Z (dibutyltin dilaurate, Bayer AG, Leverkusen, DE) were heated to 65 ° C.
- polyester PE 170 HN polyester polyol, OH number 66 mg KOH / g, number average molecular weight 1700 g / mol, Bayer AG, Leverkusen, DE
- 64.1 g polyether LB 25 monofunctional polyether on ethylene oxide - / propylene oxide
- polyester PE 170 HN polyester polyol, OH number 66 mg KOH / g, number average molecular weight 1700 g / mol, Bayer AG, Leverkusen, DE
- 66.2 g polyether LB 25 monofunctional polyether based on ethylene oxide-Z propylene oxide, number average Molecular weight 2250 g / mol, OH number 25 mg KOH / g, Bayer AG, Leverkusen, DE
- Desmorapid ® Z dibutyltin dilaurate, Bayer AG, Leverkusen, DE
- PolyTHF 2000 polyether based on tetrahydrofuran, OH number 56 mg KOH / g, number average molecular weight 2000 g / mol, BASF AG, DE
- 16.7 g polyether LB 25 monofunctional polyether based on ethylene oxide / propylene oxide Number average molecular weight 2250 g / mol, OH number 25 mg KOH / g, Bayer AG, Leverkusen, DE
- Desmorapid ® Z dibutyltin dilaurate, Bayer AG, Leverkusen, DE
- Aqueous polyurethane dispersion according to DE-A 32 38 169, example 2 prepared using a prepolymer mixing process. Chain extension was also done with hydrazine hydrate.
- the b * values show that films from comparative dispersions 1, 8 and 9 have higher initial values in relation to yellowing than those from the dispersions according to the invention and, due to the high tendency to yellowing, have significantly greater yellowing after thermal stress.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Manufacturing & Machinery (AREA)
- Polyurethanes Or Polyureas (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004002526A DE102004002526A1 (de) | 2004-01-16 | 2004-01-16 | Thermovergilbungsstabile Polyurethan-Polyharnstoff Dispersionen |
PCT/EP2005/000008 WO2005068526A1 (de) | 2004-01-16 | 2005-01-04 | Thermovergilbungsstabile polyurethan-polyharnstoff dispersionen |
Publications (1)
Publication Number | Publication Date |
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EP1709096A1 true EP1709096A1 (de) | 2006-10-11 |
Family
ID=34716635
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05700673A Withdrawn EP1709096A1 (de) | 2004-01-16 | 2005-01-04 | Thermovergilbungsstabile polyurethan-polyharnstoff dispersionen |
Country Status (4)
Country | Link |
---|---|
US (1) | US20050159575A1 (de) |
EP (1) | EP1709096A1 (de) |
DE (1) | DE102004002526A1 (de) |
WO (1) | WO2005068526A1 (de) |
Families Citing this family (24)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102004002525A1 (de) * | 2004-01-16 | 2005-08-04 | Bayer Materialscience Ag | Beschichtungsmittelzusammensetzung |
DE102004026118A1 (de) * | 2004-05-28 | 2005-12-15 | Bayer Materialscience Ag | Klebstoffe |
WO2007016341A2 (en) | 2005-07-28 | 2007-02-08 | High Voltage Graphics, Inc. | Flocked articles incorporating a porous film |
KR100836606B1 (ko) | 2005-08-15 | 2008-06-10 | 롬 앤드 하아스 컴패니 | 구조 접착제용 폴리머 희석제 |
US20070037955A1 (en) * | 2005-08-15 | 2007-02-15 | Richards James L | Polymeric diluents for structural adhesives |
DE102006019742A1 (de) * | 2006-04-26 | 2007-10-31 | Bayer Materialscience Ag | Kaumassen für kosmetische Produkte |
MX277854B (es) | 2006-09-21 | 2010-08-04 | Clariant Finance Bvi Ltd | Dispersiones de poliuretano/poliurea acuosas. |
DE102006058202A1 (de) * | 2006-12-11 | 2008-06-12 | Merck Patent Gmbh | Verfahren zur Herstellung von Dispersionen |
WO2008101115A1 (en) | 2007-02-14 | 2008-08-21 | High Voltage Graphics, Inc. | Sublimation dye printed textile |
WO2009144157A1 (en) | 2008-05-28 | 2009-12-03 | Clariant International Ltd | Aqueous polyurethane-polyurea dispersions |
TWI461453B (zh) * | 2008-05-30 | 2014-11-21 | Bayer Materialscience Llc | 基於聚碳酸酯-多元醇之聚胺基甲酸酯-聚脲分散液 |
EP2337818A4 (de) * | 2008-10-17 | 2014-08-27 | Invista Technologies Srl | Wässrige polyurethanharnstoffzusammensetzungen mit dispersionen und filmen |
EP2221330A1 (de) * | 2009-02-19 | 2010-08-25 | Bayer MaterialScience AG | Funktionalisierte Polyurethanpolyharnstoff-Dispersionen |
EP2298826A1 (de) * | 2009-09-17 | 2011-03-23 | Bayer MaterialScience AG | Hydrophile Polyurethanharnstofflösungen |
EP2298825A1 (de) * | 2009-09-17 | 2011-03-23 | Bayer MaterialScience AG | Hydrophile Polyurethanharnstoffdispersionen |
US9617453B2 (en) * | 2009-12-14 | 2017-04-11 | Air Products And Chemicals, Inc. | Solvent free aqueous polyurethane dispersions and methods of making and using the same |
DE102010021465A1 (de) | 2010-05-25 | 2011-12-01 | Clariant International Ltd. | Wässrige Polyurethan-Polyharnstoff-Dispersionen |
DE102011107873B4 (de) | 2011-07-19 | 2015-12-03 | Stahl International Bv | Verfahren zur Herstellung von Seitenketten enthaltenden Polyurethan-Polyharnstoffen und deren wässrigen Dispersionen |
JP2016502470A (ja) | 2012-10-12 | 2016-01-28 | ハイ ボルテイジ グラフィックス インコーポレイテッドHigh Voltage Graphics,Inc. | 熱融着可能な可撓性の装飾品およびそれを製造する方法 |
US10351653B2 (en) | 2014-05-28 | 2019-07-16 | 3M Innovative Properties Company | Polyurethane-polyurea dispersions comprising hydrazine or hydrazide chain extenders |
JP6995878B2 (ja) * | 2017-04-13 | 2022-01-17 | ベーイプシロンカー ヘミー ゲゼルシャフト ミット ベシュレンクター ハフトゥング | 増粘剤として適したポリマー |
NL2022104B1 (en) * | 2018-11-30 | 2020-06-26 | Stahl Int B V | Process to prepare aqueous polyurethane dispersions that are substantially free of volatile organic compounds and that have a high solids content |
NL2022103B1 (en) | 2018-11-30 | 2020-06-26 | Stahl Int B V | Composite structure with polyurethane layers, which is substantially free of volatile organic compounds |
NL2022219B1 (en) * | 2018-12-17 | 2020-07-03 | Stahl Int B V | Process to prepare aqueous polyurethane dispersions in which the polyurethane includes polysiloxane as side chain |
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US3415786A (en) * | 1965-06-07 | 1968-12-10 | Diamond Shamrock Corp | Copolymerization of trioxane and norbornadiene in a two-stage process |
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US4447571A (en) * | 1980-04-09 | 1984-05-08 | Witco Chemical Corporation | Stabilization of polyurethanes |
NL8401785A (nl) * | 1984-06-04 | 1986-01-02 | Polyvinyl Chemie Holland | Werkwijze voor de bereiding van een waterige dispersie van urethan-acrylaat entcopolymeren, alsmede aldus verkregen stabiele waterige dispersie. |
US4644030A (en) * | 1985-02-01 | 1987-02-17 | Witco Corporation | Aqueous polyurethane - polyolefin compositions |
GB2209758B (en) * | 1987-09-14 | 1990-12-12 | Ici America Inc | Aqueous dispersions |
GB8721538D0 (en) * | 1987-09-14 | 1987-10-21 | Polyvinyl Chemie Holland Bv | Aqueous dispersions |
US5562966A (en) * | 1989-01-27 | 1996-10-08 | Science Applications International Corporation | Method of applying oxidation resistant coating on carbon fibers |
US5137967A (en) * | 1990-07-06 | 1992-08-11 | Reichhold Chemicals, Inc. | Hydrazine extended aqueous polyurethane |
US5700867A (en) * | 1993-10-01 | 1997-12-23 | Toyo Ink Manufacturing Co., Ltd. | Aqueous dispersion of an aqueous hydrazine-terminated polyurethane |
JP2657203B2 (ja) * | 1993-10-01 | 1997-09-24 | 中小企業事業団 | 水性印刷インキ組成物 |
JP3493796B2 (ja) * | 1995-03-22 | 2004-02-03 | 三菱化学株式会社 | 水性ポリウレタン樹脂塗料 |
DE10122444A1 (de) * | 2001-05-09 | 2002-11-14 | Bayer Ag | Polyurethan-Polyharnstoff Dispersionen als Beschichtungsmittel |
DE10201546A1 (de) * | 2002-01-17 | 2003-07-31 | Bayer Ag | Stabilisierte wässrige Polyurethan-Polyharnstoff Dispersionen |
DE102004002525A1 (de) * | 2004-01-16 | 2005-08-04 | Bayer Materialscience Ag | Beschichtungsmittelzusammensetzung |
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2004
- 2004-01-16 DE DE102004002526A patent/DE102004002526A1/de not_active Withdrawn
-
2005
- 2005-01-04 WO PCT/EP2005/000008 patent/WO2005068526A1/de not_active Application Discontinuation
- 2005-01-04 EP EP05700673A patent/EP1709096A1/de not_active Withdrawn
- 2005-01-12 US US11/033,765 patent/US20050159575A1/en not_active Abandoned
Non-Patent Citations (1)
Title |
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See references of WO2005068526A1 * |
Also Published As
Publication number | Publication date |
---|---|
US20050159575A1 (en) | 2005-07-21 |
WO2005068526A1 (de) | 2005-07-28 |
DE102004002526A1 (de) | 2005-08-04 |
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