EP1778440B2 - Battery-driven screwdriver - Google Patents
Battery-driven screwdriver Download PDFInfo
- Publication number
- EP1778440B2 EP1778440B2 EP05756828A EP05756828A EP1778440B2 EP 1778440 B2 EP1778440 B2 EP 1778440B2 EP 05756828 A EP05756828 A EP 05756828A EP 05756828 A EP05756828 A EP 05756828A EP 1778440 B2 EP1778440 B2 EP 1778440B2
- Authority
- EP
- European Patent Office
- Prior art keywords
- battery
- switch
- switch button
- driven screwdriver
- button
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 210000002105 tongue Anatomy 0.000 claims description 11
- 229910001416 lithium ion Inorganic materials 0.000 claims description 6
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 claims description 4
- 230000000994 depressogenic effect Effects 0.000 claims description 3
- 230000006870 function Effects 0.000 description 15
- 230000005540 biological transmission Effects 0.000 description 10
- 239000011324 bead Substances 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 229910005580 NiCd Inorganic materials 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000000881 depressing effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 230000003446 memory effect Effects 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000011038 discontinuous diafiltration by volume reduction Methods 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B23/00—Details of, or accessories for, spanners, wrenches, screwdrivers
- B25B23/18—Devices for illuminating the head of the screw or the nut
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B21/00—Portable power-driven screw or nut setting or loosening tools; Attachments for drilling apparatus serving the same purpose
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25F—COMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
- B25F5/00—Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
- B25F5/02—Construction of casings, bodies or handles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25F—COMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
- B25F5/00—Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
- B25F5/02—Construction of casings, bodies or handles
- B25F5/021—Construction of casings, bodies or handles with guiding devices
Definitions
- the present invention relates to a cordless screwdriver according to the preamble of claim 1.
- a cordless screwdriver is for example from the US 6,206,538 known.
- cordless screwdrivers in the performance class between 2.4V to 3.6V, such as from the EP 1 066 930
- the brackets are z. B. attachable to a wall to facilitate handling when loading.
- NiCd cells discharge after a certain time without power output and also unused cordless screwdrivers are partially discharged after a short time. If they are charged when they are partially discharged, only the difference of the new charge amount is available due to the memory effect after the charging process - and thus a reduced power.
- cordless screwdrivers Another disadvantage of the known cordless screwdrivers is their voluminous size due to large assemblies, e.g. the gear, the switch systems and the batteries in the form of NiCd cells whose size "4/5 Sub-C" when placed in the handle affects the ergonomics and usability, since tight, angular screw points are unreachable.
- the invention with the features of claim 1 has the advantage that a plurality of circuits in the interior of the cordless screwdriver with a single switch button (on-off button) independently switched on or off and that in the off position of the switch button actually all the power consumers are turned off.
- the long, over almost the length of the inside of the handle extending switch button has an actuating Schwenkhub associated with at least two switching positions. This means - regardless of the operating position - only low operating forces needed and the device is conveniently controlled in almost every position of the operator's hand switched on.
- the motor housing consists of centrally divided half-shells, which grasp the cylindrical gear housing with radially inwardly projecting support tongues from both sides and hold centered in the mounting position, the gear housing is precise and safe without separate fastening or guide elements such as screws, centering pins or locking elements connectable to the motor housing.
- the cordless screwdriver Since the lithium-ion battery has almost no self-discharge, the cordless screwdriver is fully operational even after long periods of use, during use breaks the cordless screwdriver can rest for as long as desired on a charging cradle in charging mode.
- the charging tray is stable on a flat shelf adjustable and does not need to be fixed and not be held when the cordless screwdriver is removed. As a result, he is always ready for removal with only one hand, with no plug pulled or no holder must be removed. In addition, it is always automatically ensured that the cordless screwdriver is charged.
- the compact lithium-ion battery sits backlash-free position-secure inside the half-shell-like handle areas, wherein at its end two welded tabs are soldered to electrical leads to the board. It is integrated in the strength structure of the handle and increases its stiffness with low material usage for the half shells of the housing.
- the board provided for the control is a chassis of a main and a switch, of charging contact tongues, a switch for the direction of rotation circuit and three LEDs for the two direction indicators and a charge control lamp and control means of the charging and discharging the lithium-ion batteries.
- the board Arranged longitudinally inside the handle, the board is integrated as an additional transverse rib in the strength structure of the housing or the handle and increases its flexural rigidity.
- the switch button and the direction switch are designed so that on the one hand while holding down the switch button is locked and can not be moved and on the other hand, the button is locked and can not be pressed in the on position when the direction switch in its middle position, the recommended transport position, stands.
- soldered on the board charging contact tongues protrude through openings in the lower end of the handle and are contacted in charging position of mating contacts of the charging tray, with no additional cables or coupling plug must be pressed.
- a green or red LED soldered to the board lights up. These are visible in the housing by means of transparent plastic part as a window covered arrow-shaped openings. An arranged between the arrow-shaped openings, visible through a rectangular opening charge status indicator shows by slower or faster flashing, if the battery is more or less fully charged.
- the gear housing is also the outer wheel of the planetary gear.
- the tooth cross sections and the tooth height of the outer gear of the planetary gear (gear housing) at the same time stop a locking washer, which serves as axial securing and forms the motor-side boundary of the planet gears of the first stage.
- the safety washer has two wings projecting over its circumference, which can be locked in a manner similar to a bayonet catch in two corresponding recesses of the transmission housing and can be secured against axial loosening by turning in a subsequent annular groove. This is at the same time a transport shear for the separately deliverable transmission.
- the disc is held in the installed state in each case by their wings between the engine and the transmission housing. It is also a lock washer with protruding, angled wings used, which are securable into the wells by pressing.
- the planetary gear is provided with an autolock system, i. with self-locking output spindle when turning the same by force application from the outside.
- Its gear housing has motor side top and bottom axial extensions with an annular groove and a torus.
- the gear housing, the board with battery, motor, LEDs and electrical elements and the switch lever with contact plate and springs and the transparent plastic part are placed in a first half-shell, closed with the second half-shell and closed with only four identical screws and thus completely assembled and result in a cost-effective solution.
- the compact design makes it possible to keep the device from the gear housing or the adjacent motor housing so in one hand, while holding with their index finger a screw on the bit, at the same time the large-scale on-off button conveniently with the remaining fingers is operable, and also the free hand can hold the workpiece.
- the large rubber jacket with nub surface over the entire grip area allows the cordless screwdriver to be fitted particularly securely in the operating hand.
- FIG. 1 shows a pistol-type cordless screwdriver 10 with aligned to the screw motor housing 12 and thereof angled handle 14.
- the motor housing 12 with handle 14 is formed of two half-shells 16, 17 which in a central plane 15 (FIGS. Fig. 4 ) are tightly joined together.
- a switch button 26 is arranged over a large area of its front end, which allows a convenient switching on and off in difficult holding positions of the operating hand of the cordless screwdriver 10 because of their large length.
- a corresponding half each in the half-shells 16,17 arranged opening 29 is provided, which engages the switch button 26 like a bay, leader closely.
- the outwardly protruding from the inlet opening 29 of the housing 12 switch button 26 is configured as accessible from the outside for the operating lever pivot lever and communicates inside the handle 14 with two separate switches 32, 34. It is limited to a pivot axis 30 pivotally mounted in the axle holder 31 in that it carries on the opposite end of the pivot axis 30 a stop tongue 27 which engages behind the entry opening 29 for the Wegasteaste 26 inside the handle 14 so that they secured against accidental emergence from the housing 12 beyond its off position and against loss is.
- the switching button 26 engages with a centering and guiding mandrel 263 on its back in a compression spring 28, which is supported adjacent inside the handle 14, so that the switch button 26 when released from a switch-on automatically returns to its off position in which the Motor movement stopped and all previously activated auxiliary switching functions, eg the workstation lighting 80, the rotation direction indicators 57, 58 or the charge status indicator 75 are turned off.
- the actuating stroke is about 4 mm long in the middle of the switching button 26 and thus short and user-friendly.
- the two switches 32, 34 are arranged on an elongated, in the interior of the handle 14 extending board 36 adjacent to the back of the switch button 26 in a mutual longitudinal distance of about 20 mm and parallel to the center plane 15, wherein the switch button 320, 340 by switching cam 261, 262 of the switch button 26 in the depression and pivotal movement about the pivot axis 30 are successively triggered.
- the switch cam 261 contacts the switch key 320 of the first (main) switch 32 and thus closes the circuits previously held broken by the switch 32, thereby providing one or more slave functions, e.g. the lighting 80 is turned on.
- the upper switching cam 262 comes into contact with the short switch button 340 of the second switch 34 and thus closes the previously interrupted by the switch 34 main circuit for powering the motor 46 so that this turned on when the lighting 80 or more electrical auxiliary functions turns.
- each half-shell 16,17 symmetrical to the center plane 15 in the lower end of the handle 14 has a passage opening for each one of the loading contact tongues 37.
- These are embedded at each passage point in a respective depression within the handle contour "sunk" and for outwardly projecting charging contacts 23rd the charging tray 22 accessible that they overlap in the state of charge when resting on the charging tray 22 and due to their resilient arrangement securely contacted support it.
- the board carries 36 approximately centrally, flat and near the surface unspecified noise resistors and capacitors and in the upper part of a slide switch 38 and at the upper end under each one from the back and arrowhead-like aperture or window 59 in the longitudinal direction two light-emitting diodes 57, 58 for optical indication of the direction of rotation and centrally between these a rectangular window, under which another LED 75 sits, which serves as a charge status indicator and shows the user of the cordless screwdriver by more or less fast flashing, if the battery is plentiful or only slightly charged.
- the LED 75 overlapping window carries a known from automotive technology pictograph of a gas pump with tank hose, which is known as a request for refueling and the user of the cordless screwdriver 10 unmistakably conveys that the battery 40 must be charged.
- the circuit board 36 is arranged with its longitudinal side parallel to the handle 14 and thereby with its narrow side transverse to the center plane 15. It is in this case unspecified, groove-like recesses of the two half-shells 16, 17 so clamped free of play that it is supported from the inside against the half-shells 16, 17 and thereby forms a reinforcing rib in the handle 14.
- Parallel to the circuit board 36 is inserted as a battery 40 lithium ion cell with the known advantages in the handle 14, which is gripped by the two half-shells 16, 17 in the mounting state and secured in position and thus integrated into the strength structure of the housing 12.
- the battery 40 has at the top and bottom each serving as a solder tag contact plate 42, 43, which is wired to the circuit board 36.
- a slide switch 39 (FIG. Fig. 2 ) transversely to the center plane 15 of the motor housing 12, guided by not designated, lateral openings of the half-shells 16,17, arranged back and forth.
- the sliding switch 39 engages with a fork-like extension 390, not shown, a sliding member 41 (FIG. Fig. 2 ) of the box-like, in the upper part of the board 36 fixed slide switch 38.
- extension 390 sliding member 41 The overlapped by the extension 390 sliding member 41 is by sliding switch 39 in the extreme left and right side position and - to transport the cordless screwdriver 40, for example, in the user's trouser pocket - in a central position adjustable. In the center position, the extension 390 of the sliding switch 39 locks the switch button 26 so far that it can be actuated to switch on the workstation lighting 80 by means of the switch 32, but not the switch 34 for switching on the power supply of the motor 46.
- a DC-powered motor 46 in the front region of the motor housing 12 is grasped like a pliers by the half shells 16,17 after their assembly and in its working position, aligned parallel to the inserted in the motor housing 12 gear housing 18 aligned.
- the motor 46 has a rear and front stepped motor collar 48, 49 (FIG. Fig. 3 ), from which the rear and front end of the motor shaft 45 exits.
- the motor 46 is mounted supported centered about its front and rear engine collars 48, 49 in corresponding bearing block-like ribs of the half-shells 16, 17.
- the front end 47 of the motor shaft 45 is provided with a flattening or with a two-fold, in particular formed, and thus engages in the mounting position in a corresponding flattened recess of an input pinion 66 of the arranged in the transmission housing 18 gear 65, which is designed as a planetary gear.
- gear 65 which is designed as a planetary gear.
- the two half-shells 16, 17 engage in a forceps-like and form-fitting manner a gear housing 18 mounted as a separate cylindrical subassembly and hold it free of play.
- This has in two axial, to the motor housing 12 extending, tongue-like, partially cylindrical extensions 60 ( Fig. 3 ) a Ge Reifeningnut 54, which is bounded by an annular bead 55.
- the annular bead 55 engages in a matching Gegenringnut 56 inside of the end face of the half-shells 16, 17 of the motor housing 12, wherein mating Schmidtwulste 53 of the half-shells 16, 17 engage positively in the GeNeillingnut 54 of the gear housing 18.
- the motor housing 12 carries the inserted transparent window 59, which extends longitudinally in the parting plane 15 and by three openings of the half shells 16, 17, the view of the green light emitting diode in the form of a directional arrow - or the red light emitting diode 57, 58 - in the form of a backward arrow - releases, depending on a direction of rotation of the motor shaft 45 ( Fig. 4 ) and illuminated with this.
- the third light-emitting diode 75 is arranged, which is designed as a double LED and which functions both as a charge and as a charge status indicator. When switching on the switch 34 or when the engine 46, this goes out automatically.
- the charging indicator lights up red even when the shift key 26 is in its off position. If the battery 40 is partially discharged, the green charge status indicator informs, for example by more or less rapid flashing when the switch 32 is turned on, more or less "energy reserve" in the battery 40.
- an output spindle 20 which is frontally designed as a hexagon socket 21 for receiving matching standard bits.
- the hexagon socket 21 is provided with means that hold the inserted screw bit or bit against loss, so that for their axial removal of a certain resistance by hand must be overcome.
- a workstation lighting 80 has a diffuser 82 and an LED 86, which sit together in a bore 84 approximately vertically below the output spindle 20.
- the bore 84 extends parallel to the output spindle 20 through the gear housing 18. In the area of their front, in viewing direction right-side opening 840, the bore 84 is widened stepwise and there takes the lens 82 on captive.
- the LED 86 is connected via an along the inner wall of the motor housing 12 in the bore 84 leading electrical line 88 to the battery 40 and the first switch 32 and - as already explained - by pressing the switch 32 switched.
- the diffusing screen 82 is designed as an optical lens, in particular as a Fresnel lens, and arranged such that light emitted by the LED 86 is directed at an angle upwards and in the middle in the vicinity in front of the output spindle 20 or against the screw received by the hexagon socket 21 or Bohrbit is focused on a potentially machined workpiece.
- FIG. 2 shows an exploded view of the left half shell 17 of the motor housing 12 with the top in the rear area arranged window 59 for the direction of rotation display 57, 58 and the state of charge indicator 75th
- the circuit board 36 with the soldered battery 40 and the switches 32, 34, 38 and the light emitting diodes 58, 57, which are electrically connected to the slide switch 38 and the electric line 88 for the workstation lighting 80th Die LED 75 is connected to an unspecified circuit, which serves to control the state of charge and accordingly the LED 75 with higher or lower flashing frequency drives.
- Above the inlet opening 29 for the switching button 26 sits the transversely to the longitudinal axis of the cordless screwdriver 10 geradverschiebbare slide button 39 for rotation adjustment of the motor 46.
- the slide button 39 is again arranged as a detail in the viewing direction right above, the fork-like extension 390 for engaging behind the switching member 41 of the Scheibeschalters 38 is recognizable.
- the switch button 26 is shown as a detail, wherein the pivot axis 30 for insertion into the axle holder 31 in the half shell 17, the cams 261, 262 for actuating the switches 32, 34 and the mandrel 263 for receiving the compression spring 28 are visible.
- the switching button 26 On the opposite side of the pivot axis 30, the switching button 26 has a stop tongue 27, on the one hand prevents detachment of the switch button 26 from the inlet opening 29 and on the other hand when depressing the switch button 26, the slide switch 39 locked in its currently selected position or on the other hand in the center position of the slide switch 39 prevents the depression of the switch button 26, so this locked.
- FIG. 3 shows a further exploded view of the cordless screwdriver 10 with a view of the outside of the right half shell 16 of the motor housing 12 and the gear housing 18.
- the motor 46 with the rear and front engine 48, 49, and the motor shaft 47 with the flattened end 45 may be mentioned.
- the end 45 of the motor shaft 47 is provided for entry into a central, not shown, slot in the input pinion 66 and for its rotational drive and thus for driving a transmission housing 18 arranged in the transmission 65.
- the gear housing 18 clearly shows the motor housing 12 facing, axial extensions 60 with the annular beads 55 and the annular grooves 54 which are pliers-like by corresponding counter-geometries of the facing ends of the half-shells 16, 17 of the motor housing positively gripped and fixed in position.
- the bore 84 located centrally below the output spindle 20 for receiving the LED 86 and the LED 86 itself can be seen as a detail of the workstation lighting 80.
- FIG. 4 shows the top view of the charging tray 22 with ready-laid battery-operated screwdriver 10, wherein on the previous illustrations, a laterally next to the cordless screwdriver 10 positively and non-positively halterbarer, removable bit holder 99 can be seen.
- This has incorporated insertion 95 for captive capturing ringbits 93 and is in a groove 98 flush with the charging tray 22 in this insertable or by taking his finger in the extension 96 of the groove 98 easily removed from this. It can be comfortably carried along with the cordless screwdriver 10 by the operator - for example in his trouser pocket.
- the charging shell 22 In axial extension to the front, the charging shell 22 has three stationary insertion openings 73 in which additional bits or the like can be carried secured against loss.
- the top view of the cordless screwdriver 10 makes it possible to see particularly clearly the light-emitting diodes 57, 58 for the direction of rotation indication as well as the state of charge indicator 75 on its upper side and the center plane 15.
- FIG. 5 shows a detail of the front portion of the cordless screwdriver 10 with the lower half-shell 16 with a view of the motor 46 and the gear housing 18, which are positively connected with each other interlocking.
- FIG. 6 shows a top view of another embodiment of the charging cradle 220 with an embedding 25, which is divided into a handle bed 251 and a gear housing bedding 252, in which the cordless screwdriver 10 is flush and almost no play clearly and foolproof inserted so that it rests securely and its charging contact tabs 37 ( FIG. 1 . 2 . 3 ) maintain safe contact with the charging contacts 23 of the charging cradle 220.
- the outer contour of the charging shell 220 is inclined surface and thus the pistol-shaped inner or outer contour of the cordless screwdriver 10 aligned.
- the charging contacts 23 protrude from the contour of the charging tray 23 in the region of the handle bedding 251 into which the cordless screwdriver 10 engages with its handle 14 and is supported with its own weight with its charging contact tabs 37 on the resilient charging contacts 23 of the charging shell 22. Simply by placing the cordless screwdriver 10 on the charging shell 220 immediately adjusts the state of charge with audible click.
- the charging tray 220 has in the direction of viewing the front left a recess 51 for the exit of an unspecified electrical cable, in the rear, the handle 14 of the cordless screwdriver 10 associated area a charging indicator 71 and a vertical insertion opening 730 for captive mounting a standard screw or Bore bits with hex shank carries.
- FIG. 7 shown matrix shows the switching states of the circuits for the main and secondary functions of the cordless screwdriver 10 and gives a systematic overview and explanation of which functions depending on the actuation stroke of the switch button 26 - see first column - expire, for example, that the direction of rotation not at half but only at fully depressed switch button 26 is displayed - in contrast to the workstation lighting 80, which is already lit when the switch button 26 is pressed halfway (1/2).
- the LED 75 for charging indicator glows green when the cordless screwdriver 49 is on the charging tray 22 or when charging current flows and goes out when the shift key 26 is pressed.
- FIG. 8 shown spatial representation of the board 36 with battery 40, the switches 32, 34, 38, the LEDs 57, 58, 75 and the charging contact tongues 37 illustrates again clearly the explanations FIG. 1 ,
- the LED 75 can be designed as a double LED or arrangement of two individual LEDs next to each other.
- the LED 75 indicates the state of charge only - in the color red - when the battery 40 is discharged to less than 1/3 of its total charge capacity and the switch button 26 closes the switch 32. If the switch button 26 is pressed further - to activate the switch 34 - the red warning display of the LED 75 goes out.
- the warning display can also be supplemented by a charge-current-controlled flashing device, so that with stronger discharge of the battery 40 a particularly fast flashing of the red A slower flashing gradually informs about the charge status of the battery 40.
- the green LED 75 only lights in the charging mode of the cordless screwdriver 40, i. when this is positioned in the charging shell 22 and charging current flows and goes out when in the cordless screwdriver 40 no charge current flows.
- FIG. 9 shown further side view of the cordless screwdriver 10 with disassembled half shell 17 illustrates again the comments FIG. 1 in particular, the design of the switch button 26 for sequential operation of the two switches 32, 34 should be emphasized.
- FIG. 10 shown left side view of the cordless screwdriver 10 with a view of the outside of the left half shell 16 shows the details according to FIG. 1 clearly, in particular the front side provided with two concave recesses 260, 261 outer contour of the switch button 26, one of the charging contact tongues 37, the cylindrical pin-like sliding switch 39 and from, the bottom of the gear housing 18, the contour of the opening 840 of the bore 84 of the workstation lighting 80.
- a Rubber sheath 11 with nub structure 110 in the lateral and rear region of the handle 14 with a lateral bead 111 recognizable.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
- Battery Mounting, Suspending (AREA)
- Charge And Discharge Circuits For Batteries Or The Like (AREA)
Description
Die vorliegende Erfindung geht aus von einem Akkuschrauber gemäß dem Oberbegriff des Anspruchs 1. Solch ein Akkuschrauber ist beispielsweise aus der
Es gibt bereits Akkuschrauber in der Leistungsklasse zwischen 2.4V bis 3.6V, wie beispielweise aus der
Dazu muss zuvor für das Ladegerät und die elektrische Verbindung der Lademodus hergestellt werden, was jedoch nicht automatisch nach jedem Einsatz geschieht. Dadurch ist das Gerät oft gerade dann nicht einsatzbereit ist, wenn es benötigt wird, wobei der bekannte Memoryeffekt nachteilig hinzukommt. NiCd Zellen entladen nach einer gewissen Zeit ohne Leistungsabgabe und auch unbenutzte Akku-Schrauber sind nach kurzer Zeit teilentladen. Werden sie geladen, wenn sie teil-entladen sind, steht aufgrund des Memoryeffekts nach dem Ladevorgang nur die Differenz der Neulademenge - und damit eine verringerte Leistung - zur Verfügung.For this, the charging mode and the electrical connection must first be set to the charging mode, but this does not happen automatically after every use. As a result, the device is often not ready for use when it is needed, with the known memory effect added adversely. NiCd cells discharge after a certain time without power output and also unused cordless screwdrivers are partially discharged after a short time. If they are charged when they are partially discharged, only the difference of the new charge amount is available due to the memory effect after the charging process - and thus a reduced power.
Ein weiterer Nachteil der bekannten Akkuschrauber ist deren voluminöse Baugröße infolge großer Baugruppen, z.B. des Getriebes, der Schaltersysteme und der Akkus in Gestalt von NiCd Zellen, deren Größe "4/5 Sub-C" bei Anordnung im Handgriff die Ergonomie und die Verwendbarkeit beeinträchtigt, da enge, winklige Schraubstellen nicht erreichbar sind.Another disadvantage of the known cordless screwdrivers is their voluminous size due to large assemblies, e.g. the gear, the switch systems and the batteries in the form of NiCd cells whose size "4/5 Sub-C" when placed in the handle affects the ergonomics and usability, since tight, angular screw points are unreachable.
Bei bekannten Akkuschraubern mit elektrischen Nebenfunktionen, wie z. B. eingebauter Arbeitsstellenbeleuchtung, werden diese bisher entweder separat mit eigenem Schalter bzw. Betätigungselement oder synchron mit dem Schalter der Hauptfunktion, d. h. dem Motorschalter, ein- und ausgeschaltet. Ist die Nebenfunktion separat schaltbar, besteht der Vorteil darin, dass z.B. das Licht bei Bedarf einschaltbar ist und nicht permanent beim Betrieb der Maschine Strom verbraucht. Nachteilig ist, dass dazu zuvor ein gesondertes Betätigungselement bedient werden muss. Wird dieses versehentlich nicht ausgeschaltet, entlädt sich unbeabsichtigt der Akku. Dieses Risiko besteht nicht, wenn die Nebenfunktion synchron mit der Hauptfunktion geschaltet wird. In diesem Fall kann jedoch die Nebenfunktion nicht unabhängig von der Hauptfunktion aktiviert werden, was z. B. bei einer Arbeitsstellenbeleuchtung eines Schraubers von Vorteil ist.In known cordless screwdrivers with electrical auxiliary functions, such. B. built-in work lights, these are so far either separately with its own switch or actuator or synchronously with the switch of the main function, d. H. the motor switch, on and off. If the secondary function can be switched separately, the advantage is that e.g. the light can be switched on if necessary and does not consume power permanently during operation of the machine. The disadvantage is that previously a separate actuator must be operated. If this is not accidentally switched off, the battery will unintentionally discharge. This risk does not exist if the slave function is switched synchronously with the main function. In this case, however, the secondary function can not be activated independently of the main function, which z. B. at a job lighting a screwdriver is beneficial.
Die Erfindung mit den Merkmalen des Anspruchs 1 hat den Vorteil, dass mehrere Stromkreise im Inneren des Akkuschraubers mit einer einzigen Schalttaste (Ein-Ausschalttaste) unabhängig voneinander ein- bzw. ausschaltbar sind und dass in der Ausschaltposition der Schalttaste tatsächlich alle Strornverbraucher ausgeschaltet sind.The invention with the features of
Dadurch, dass beim Niederdrücken bzw. Lösen der Schalttaste mindestens drei Schaltzustände schaltbar sind, können im ersten Schaltzustand - wie mit einem Hauptschalter - alle Stromkreises unterbrochen und damit das ungewollte Entladen des Akkus ausgeschlossen werden.The fact that at least three switching states are switchable when depressing or releasing the switch button, in the first switching state - as with a main switch - all circuit interrupted and thus the unwanted discharge of the battery can be excluded.
Dadurch, dass im zweiten Schaltzustand bei einem bestimmten Hub der Schalttaste der Strom kreis für die Arbeitsstellenbeleuchtung geschlossen und im dritten Schaltzustand bei einem weiteren zusätzlichen Hub der Schalttaste die Stromversorgung des Motors einschaltbar ist, kann je nach Tastenhubposition die Arbeitsstellenbeleuchtung allein oder gemeinsam mit der Motordrehung aktiviert werden.Characterized in that in the second switching state at a certain stroke of the switch button closed the power circle for the work lights and in the third switching state at a further additional stroke of the switch button power to the motor is switched on, depending on Tastenhubposition the work lights alone or activated together with the engine rotation become.
Dadurch, dass eine relativ große, harte Spiralfeder die Schaltaste vorgespannt in Ihrer Ausschalt-Position zu halten sucht, ist deren schnelles Zurückgehen aus der Einschalt- in die Ausschalt-Position gesichert und jeder der drei Schaltzustände sauber definiert einstellbar.The fact that a relatively large, hard spiral spring biased to keep the switch button in your off position, their rapid return from the switch-on to the off position is secured and each of the three switching states defined neatly adjustable.
Die lange, sich über nahezu die Länge der Innenseite des Handgriffs erstreckende Schalttaste hat einen Betätigungs-Schwenkhub, dem mindestens zwei Schaltpositionen zugeordnet sind. Dadurch sind - unabhängig von der Betätigungsposition - nur geringe Bedienkräfte nötig und das Gerät ist bequem in nahezu jeder Position der Bedienhand kontrolliert einschaltbar.The long, over almost the length of the inside of the handle extending switch button has an actuating Schwenkhub associated with at least two switching positions. This means - regardless of the operating position - only low operating forces needed and the device is conveniently controlled in almost every position of the operator's hand switched on.
Dadurch, dass das dem Getriebe zugeordnete Motorwellenende eine Abflachung hat und die entsprechende Eingriffsöffnung der Getriebeeingangswelle die entsprechende Negativform hat, ist eine einfache, leicht montierbare, kompakte Kupplung zwischen Motor und Getriebe geschaffen, die auch grobe Toleranzen zulässt und dabei zuverlässig arbeitet.Because the engine shaft end associated with the transmission has a flattening and the corresponding engagement opening of the transmission input shaft has the corresponding negative shape, a simple, easily assembled, compact clutch is created between the engine and the transmission, which also permits rough tolerances and thereby works reliably.
Dadurch, dass das Motorgehäuse aus mittig geteilten Halbschalen besteht, die das zylindrische Getriebegehäuse zangenartig mit radial nach innen ragenden Stützzungen von beiden Seiten umgreifen und zentriert in Montageposition festhalten, ist ohne gesonderte Befestigungs- oder Führungselemente wie Schrauben, Zentrierstifte oder Überrastelemente das Getriebegehäuse präzise und sicher mit dem Motorgehäuse verbindbar.Due to the fact that the motor housing consists of centrally divided half-shells, which grasp the cylindrical gear housing with radially inwardly projecting support tongues from both sides and hold centered in the mounting position, the gear housing is precise and safe without separate fastening or guide elements such as screws, centering pins or locking elements connectable to the motor housing.
Weitere Gewichts- und Volumenreduzierung des Akkuschraubers wird durch Verzicht auf ein Spannfutter erreicht, wobei mittels Innensechskant der Abtriebswelle - passend für entsprechende Schraub- oder Bohrbits mit Sechskantschaft - diese Werkzeuge schnell und einfach wechselbar sind.Further weight and volume reduction of the cordless screwdriver is achieved by dispensing with a chuck, which by means of hexagon socket of the output shaft - suitable for appropriate screw or Bohrbits with hex shank - these tools are quick and easy to change.
Da der Lithium-Ionen-Akku fast keine Selbstentladung hat, ist der Akkuschrauber auch nach langen Benutzungspausen voll einsatzbereit, wobei in Benutzungspausen der Akkuschrauber beliebig lange auf einer Ladeschale im Lademodus ruhen kann. Dabei ist die Ladeschale standsicher auf eine ebene Ablagefläche stellbar und muss nicht befestigt und auch nicht festgehalten werden, wenn der Akkuschrauber entnommen wird. Dadurch ist er immer mit nur einer Hand schnell entnahmebereit, wobei kein Stecker gezogen oder keine Halterung entfernt werden muss. Außerdem ist jederzeit automatisch sichergestellt, dass der Akkuschrauber geladen wird.Since the lithium-ion battery has almost no self-discharge, the cordless screwdriver is fully operational even after long periods of use, during use breaks the cordless screwdriver can rest for as long as desired on a charging cradle in charging mode. The charging tray is stable on a flat shelf adjustable and does not need to be fixed and not be held when the cordless screwdriver is removed. As a result, he is always ready for removal with only one hand, with no plug pulled or no holder must be removed. In addition, it is always automatically ensured that the cordless screwdriver is charged.
Der kompakte Lithium-Ionen-Akku sitzt spielfrei lagegesichert verspannt im Inneren der halbschalenartigen Handgriffbereiche, wobei an seinen Endbereichen zwei angeschweißte Kontaktfahnen mit elektrischen Zuleitungen zur Platine verlötet sind. Er ist in die Festigkeitsstruktur des Handgriffs integriert und erhöht dessen Formsteifigkeit bei geringem Materialeinsatz für die Halbschalen des Gehäuses.The compact lithium-ion battery sits backlash-free position-secure inside the half-shell-like handle areas, wherein at its end two welded tabs are soldered to electrical leads to the board. It is integrated in the strength structure of the handle and increases its stiffness with low material usage for the half shells of the housing.
Die für die Steuerung vorgesehene Platine ist Chassis eines Haupt- und eines Zuschalters, von Ladekontaktzungen, eines Schiebeschalters für die Drehrichtungsschaltung sowie von drei Leuchtdioden für die zwei Drehrichtungsanzeigen und eine Ladekontrolllampe sowie von Steuerungsmitteln des Lade- und Entladestroms der Lithium-Ionen-Akkus. Längs im Inneren des Handgriffs angeordnet ist auch die Platine als zusätzliche Querrippe in die Festigkeitsstruktur des Gehäuses bzw. des Handgriffs integriert und erhöht dessen Biegesteifigkeit.The board provided for the control is a chassis of a main and a switch, of charging contact tongues, a switch for the direction of rotation circuit and three LEDs for the two direction indicators and a charge control lamp and control means of the charging and discharging the lithium-ion batteries. Arranged longitudinally inside the handle, the board is integrated as an additional transverse rib in the strength structure of the housing or the handle and increases its flexural rigidity.
Statt eines in dieser Klasse üblichen kastenartigen Ein-Aus-Schalters, der zusätzlich je eine Position für Rechts- bzw. Linkslauf hat, wurde das Konzept getrennter rechts-/Linkslauf Vorwahl übernommen. Während bei bisherigen Bohrschraubern dazu eine gesonderte Baugruppe auf den kastenartigen Hauptschalter aufgesetzt ist, wird hier ein auf die Platine gelöteter, einfacher und kostengünstiger Schiebeschalter, z.B. Massenware aus dem Elektronikhandel - über den üblichen Schieber von Hand ansteuerbar und damit eine einfach aufgebaute Drehrichtungsumschaltung geschaffen.Instead of a standard in this class box-like on-off switch, which also has a respective position for clockwise or counterclockwise rotation, the concept of separate right / left rotation preselection was adopted. While in previous drills to a separate assembly is placed on the box-like main switch, here is soldered to the board, simple and inexpensive slide switch, e.g. Mass goods from the electronics trade - over the usual slider by hand controllable and thus created a simply constructed direction of rotation switching.
Die Schalttaste und der Drehrichtungsschalter sind so gestaltet, dass zum einen bei gedrückter Schalttaste der Drehrichtungsschalter gesperrt ist und nicht bewegt werden kann und zum anderen die Schalttaste gesperrt ist und nicht in Einschaltposition gedrückt werden kann, wenn der Drehrichtungsschalter in seiner Mittelstellung, der empfohlenen Transportstellung, steht.The switch button and the direction switch are designed so that on the one hand while holding down the switch button is locked and can not be moved and on the other hand, the button is locked and can not be pressed in the on position when the direction switch in its middle position, the recommended transport position, stands.
Die auf der Platine aufgelöteten Ladekontaktzungen ragen durch Öffnungen im unteren Ende des Handgriffs und werden in Ladestellung von Gegenkontakten der Ladeschale kontaktiert, wobei keine zusätzlichen Kabel oder Kupplungsstecker betätigt werden müssen.The soldered on the board charging contact tongues protrude through openings in the lower end of the handle and are contacted in charging position of mating contacts of the charging tray, with no additional cables or coupling plug must be pressed.
Je nach Drehrichtung des Motors leuchtet eine grüne oder rote auf die Platine gelötete Leuchtdiode auf. Diese sind durch mittels transparentem Kunststoffteil als Fenster überdeckte pfeilförmige Öffnungen im Gehäuse hindurch sichtbar. Eine zwischen den pfeilförmigen Öffnungen angeordnete, durch eine rechteckige Öffnung sichtbare Ladezustandsanzeige zeigt durch langsameres oder schnelleres Blinken, ob der Akku mehr oder weniger vollständig geladen ist.Depending on the direction of rotation of the motor, a green or red LED soldered to the board lights up. These are visible in the housing by means of transparent plastic part as a window covered arrow-shaped openings. An arranged between the arrow-shaped openings, visible through a rectangular opening charge status indicator shows by slower or faster flashing, if the battery is more or less fully charged.
Das Getriebegehäuse ist zugleich das Außenrad des Planetengetriebes. Dadurch wird ein zusätzliches Bauteil gespart und das Geräte schlank und kompakt mit geringem Eckenmaß (Spindelachse zur Außenkontur). Dabei sind die Zahnquerschnitte bzw. die Zahnhöhe des Außenrades des Planetengetriebes (Getriebegehäuse) zugleich Anschlag einer Sicherungsscheibe, die als Axialsicherung dient und die motorseitige Begrenzung der Planetenräder der ersten Stufe bildet. Die Sicherungsscheibe hat zwei über ihren Umfang ragende Flügel, die bajonettverschlussartig in zwei entsprechende Vertiefungen des Getriebegehäuse rastbar und durch Verdrehen in einer anschließenden Ringnut gegen axiales Lösen sicherbar sind. Dies ist zugleich eine Transportscherung für das gesondert zulieferbare Getriebe. Die Scheibe wird im eingebauten Zustand jeweils durch ihre Flügel zwischen dem Motor und dem Getriebegehäuses gehalten. Es ist auch eine Sicherungsscheibe mit abstehenden, abgewinkelten Flügeln verwendbar, die in die Vertiefungen durch Einpressen sicherbar sind.The gear housing is also the outer wheel of the planetary gear. As a result, an additional component is saved and the device slim and compact with small corners (spindle axis to the outer contour). The tooth cross sections and the tooth height of the outer gear of the planetary gear (gear housing) at the same time stop a locking washer, which serves as axial securing and forms the motor-side boundary of the planet gears of the first stage. The safety washer has two wings projecting over its circumference, which can be locked in a manner similar to a bayonet catch in two corresponding recesses of the transmission housing and can be secured against axial loosening by turning in a subsequent annular groove. This is at the same time a transport shear for the separately deliverable transmission. The disc is held in the installed state in each case by their wings between the engine and the transmission housing. It is also a lock washer with protruding, angled wings used, which are securable into the wells by pressing.
Das Planetengetriebe ist mit einem Autolock-System versehen, d.h. mit selbstarretierender Abtriebsspindel bei Drehen derselben durch Kraftangriff von Außen. Dessen Getriebegehäuse besitzt motorseitig oben und unten axiale Verlängerungen mit einer Ringnut und einem Ringwulst.The planetary gear is provided with an autolock system, i. with self-locking output spindle when turning the same by force application from the outside. Its gear housing has motor side top and bottom axial extensions with an annular groove and a torus.
In diese Ringnut greifen Ringwulste der Halbschalen des Motorgehäuses ein, die ein entsprechendes Gegenprofil besitzen. Damit wird das Getriebegehäuse ohne weitere Bauteile wie Schrauben, Nieten oder Überrastzungen aufgenommen und axial fixiert. Seitlich, wo das Getriebe zwischen diesen Verlängerungen Aussparungen aufweist, ragen axiale GegenVerlängerungen der Halbschalen hinein. Diese Anordnung dient als Verdrehsicherung des Getriebegehäuses gegenüber dem Motorgehäuse - ohne Verwendung gesonderter Bauteile. Die axialen Verlängerungen sind asymmetrisch, um eine eindeutige Montage zu gewährleisten.In this annular groove engage annular beads of the half-shells of the motor housing, which have a corresponding counter-profile. Thus, the gear housing is accommodated and fixed axially without further components such as screws, rivets or latching tongues. Laterally, where the gear has recesses between these extensions, axial counter extensions of the half shells protrude. This arrangement serves as anti-rotation of the gear housing relative to the motor housing - without the use of separate components. The axial extensions are asymmetrical to ensure a clear installation.
Das Getriebegehäuse, die Platine mit Akku, Motor, Leuchtdioden und elektrischen Elementen sowie der Schalterdrücker mit Kontaktblech und Federn und das transparente Kunststoffteil werden in eine erste Halbschale gelegt, mit der zweiten Halbschale geschlossen und mit nur vier gleichen Schrauben geschlossen und damit komplett montiert und ergeben eine kostengünstige Lösung.The gear housing, the board with battery, motor, LEDs and electrical elements and the switch lever with contact plate and springs and the transparent plastic part are placed in a first half-shell, closed with the second half-shell and closed with only four identical screws and thus completely assembled and result in a cost-effective solution.
Die kompakte Bauform macht es möglich, das Gerät vom am Getriebegehäuse bzw. am angrenzenden Motorgehäuse so in einer Hand zu halten, dass dabei mit deren Zeigefinger eine Schraube auf den Bit zu halten ist, wobei zugleich die großflächige Ein-Ausschalt-Taste bequem mit den übrigen Fingern bedienbar ist, wobei zudem die freie Hand das Werkstück halten kann.The compact design makes it possible to keep the device from the gear housing or the adjacent motor housing so in one hand, while holding with their index finger a screw on the bit, at the same time the large-scale on-off button conveniently with the remaining fingers is operable, and also the free hand can hold the workpiece.
Die großflächige Gummiummantelung mit Noppenfläche über dem gesamten Griffbereich läßt den Akkuschrauber besonders griffsicher in der Bedienhand eingepaßt ruhen.The large rubber jacket with nub surface over the entire grip area allows the cordless screwdriver to be fitted particularly securely in the operating hand.
Nachstehend ist die Erfindung anhand eines Ausführungsbeispiels mit zugehöriger Zeichnung näher erläutert.The invention is explained in more detail with reference to an embodiment with associated drawing.
Es zeigen
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eine Seitenansicht des teilweise geöffneten AkkuschraubersFigur 1 -
Figur 2 eine Explosions-Teildarstellung des Akkuschraubers -
Figur 3 eine weitere Explosions-Teildarstellung der Hauptbaugruppen des Akkuschraubers -
Figur 4 eine Draufsicht von oben auf den in der Ladeschale positionierten Akkuschrauber -
einen vergrößerten Ausschnitt des Getriebegehäuses ausFigur 5Figur 1 -
Figur 6 eine räumliche Ansicht der Ladeschale als Einzelheit von oben -
Figur 7 eine Matrix mit den Schaltzuständen der Haupt- und Nebenfunktionen des Akkuschraubers, -
Figur 8 eine räumliche Darstellung der Platine mit Akku, Schaltern und LEDs -
Figur 9 eine weitere Seitenansicht des teilweise geöffneten Akkuschraubers und -
die linke Seitenansicht des Akkuschraubers.Figur 10
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FIG. 1 a side view of the partially opened cordless screwdriver -
FIG. 2 an exploded partial view of the cordless screwdriver -
FIG. 3 another exploded partial view of the main components of the cordless screwdriver -
FIG. 4 a top view from above of the positioned in the charging tray cordless screwdriver -
FIG. 5 an enlarged section of the transmission housingFIG. 1 -
FIG. 6 a spatial view of the charging cradle as a detail from above -
FIG. 7 a matrix with the switching states of the main and auxiliary functions of the cordless screwdriver, -
FIG. 8 a spatial representation of the board with battery, switches and LEDs -
FIG. 9 another side view of the partially opened cordless screwdriver and -
FIG. 10 the left side view of the cordless screwdriver.
Am Handgriff 14 ist über einen großen Bereich seiner vorderen Stirnseite verlaufend eine Schalttaste 26 angeordnet, die wegen ihrer großen Länge ein bequemes Ein- und Ausschalten auch in schwierigen Haltepositionen der Bedienhand des Akkuschraubers 10 erlaubt.On the handle 14 a
Zum Eintritt der Schalttaste 26 in das Motorgehäuse 12 ist eine entsprechende jeweils hälftig in den Halbschalen 16,17 angeordnete Öffnung 29 vorgesehen, die die Schalttaste 26 schachtartig, führend eng umgreift. Die aus der Eintrittsöffnung 29 des Gehäuses 12 nach außen ragende Schalttaste 26 ist als von außen für die Bedienhand zugänglicher Schwenkhebel ausgestaltet und kommuniziert im Inneren des Handgriffs 14 mit zwei gesonderten Schaltern 32, 34. Sie ist um eine Schwenkachse 30 begrenzt schwenkbar im Achshalter 31 gelagert, wobei sie auf dem entgegengesetzten Ende der Schwenkachse 30 eine Anschlag-Zunge 27 trägt, die die Eintrittsöffnung 29 für die Schalttaste26 im Inneren des Handgriffs 14 sichernd hintergreift, so dass sie gegen ungewolltes Heraustreten aus dem Gehäuse 12 über ihre Ausschaltposition hinaus und gegen Verlieren gesichert ist.To enter the
Die Schalttaste 26 greift mit einem Zentrier- und Führungsdorn 263 auf ihrer Rückseite in eine Druckfeder 28, die sich benachbart im Inneren des Handgriffs 14 abstützt, so dass die Schalttaste 26 beim Loslassen aus einer Einschaltposition selbsttätig in ihre Aus-Position zurückkehrt, in der die Motorbewegung gestoppt und alle zuvor aktivierten Nebenschaltfunktionen, z.B. die Arbeitsstellenbeleuchtung 80, die Drehrichtungsanzeigen, 57, 58 oder die Ladezustandsanzeige 75 ausgeschaltet werden. Der Betätigungshub ist in der Mitte der Schalttaste 26 etwa 4 mm lang und damit kurz und bedienfreundlich.The
Die beiden Schalter 32, 34 sind auf einer länglichen, sich im Inneren des Handgriffs 14 erstreckenden Platine 36 nahe benachbart zur Rückseite der Schalttaste 26 in einem gegenseitigen Längsabstand von etwa 20 mm und parallel zur Mittenebene 15 angeordnet, wobei deren Schalttaste 320, 340 durch Schaltnocken 261, 262 der Schalttaste 26 bei deren Niederdrücken und Schwenkbewegung um die Schwenkachse 30 nacheinander auslösbar sind. Beim Niederdrücken tritt zuerst der Schaltnocken 261 mit dem Schalttaster 320 des ersten (Haupt-)Schalters 32 in Kontakt und schließt damit die durch den Schalter 32 zuvor unterbrochen gehaltenen Stromkreise, so dass damit eine/mehrerer Nebenfunktionen, z.B. die Beleuchtung 80 eingeschaltet wird. Beim weiteren Niederdrücken kommt der obere Schaltnocken 262 in Kontakt mit dem kurzen Schalttaster 340 des zweiten Schalters 34 und schließt damit den zuvor durch den Schalter 34 noch unterbrochen gehaltenen Hauptstromkreis zur Stromversorgung des Motors 46, so dass sich dieser bei eingeschalteter Beleuchtung 80 bzw. weiteren zugeschalteten elektrischen Nebenfunktionen dreht.The two
Dabei ist durch einen nicht näher bezeichneten elektronischen Schaltkreis im Inneren des Gehäuses 12 gesichert, dass die Ladezustandsanzeige 75 im oberen Bereich des Gehäuses 12 bei in Betrieb befindlichem Motor 46 nicht einschaltbar ist und nicht leuchtet, während die Drehrichtungsanzeige 57, 58 als Nebenfunktion angezeigt wird.It is secured by an unspecified electronic circuit inside the
Außerdem trägt die Platine 36 in ihrem unteren Bereich zwei symmetrisch angeordnete Ladekontaktzungen 37, die rechtwinklig aus der Flachseite der Platine 36 austreten und dann jeweils am Ende eine nach außen abgewinkelte große Auflagefläche bilden. Dazu hat jede Halbschale 16,17 symmetrisch zur Mittenebene 15 im unteren Ende des Handgriffs 14 eine Durchtrittsöffnung für je eine der Ladekontakzungen 37. Dabei sind diese an jeder Durchtrittsstelle in je einer Vertiefung innerhalb der Handgriffkontur "versenkt" eingebettet und für nach außen überstehende Ladekontakte 23 der Ladeschale 22 zugänglich, die sie im Ladezustand bei Auflage auf der Ladeschale 22 übergreifen und sich aufgrund deren federnder Anordnung sicher kontaktiert daran abstützen.In addition, the
Des weiteren trägt die Platine 36 etwa mittig, flach und flächennah nicht näher bezeichnete Störwiderstände und Kondensatoren und im oberen Bereich einen Schiebeschalter 38 sowie am oberen Ende unter je einer nach vom bzw. hinten pfeilspitzenartigen Blende bzw. Fenster 59 in Längsrichtung fluchtend zwei Leuchtdioden 57, 58 zur optischen Anzeige der Drehrichtung und mittig zwischen diesen ein rechteckiges Fenster, unter dem eine weitere Leuchtdiode 75 sitzt, die als Ladezustandsanzeige dient und dem Benutzer des Akkuschraubers durch mehr oder weniger schnelles Blinken zeigt, ob der Akku reichlich oder nur gering geladen ist. Das die LED 75 überdeckende Fenster trägt ein aus der Fahrzeugtechnik bekanntes Piktogramm einer Zapfsäule mit Tankschlauch, das als Aufforderung zum Auftanken bekannt ist und dem Benutzer des Akkuschraubers 10 unmißverständlich vermittelt, dass der Akku 40 aufgeladen werden muss.Furthermore, the board carries 36 approximately centrally, flat and near the surface unspecified noise resistors and capacitors and in the upper part of a
Die Platine 36 ist mit ihrer Längsseite parallel zum Handgriff 14 und dabei mit ihrer Schmalseite quer zur Mittenebene 15 angeordnet. Sie ist dabei in nicht näher bezeichneten, nutartigen Aussparungen der beiden Halbschalen 16, 17 spielfrei so geklemmt, dass sie sich von Innen gegen die Halbschalen 16, 17 stützt und dadurch eine Verstärkungsrippe im Handgriff 14 bildet. Parallel zur Platine 36 ist im Handgriff 14 eine als Akku 40 Lithium-Ionen-Zelle mit den bekannten Vorteilen eingelegt, der von den beiden Halbschalen 16, 17 im Montagezustand zangenartig umgriffen und lagegesichert wird und damit in die Festigkeitsstruktur des Gehäuses 12 integriert ist. Der Akku 40 weist oben und unten jeweils ein als Lötfahne dienendes Kontaktblech 42, 43 auf, das mit der Platine 36 verdrahtet ist.The
Nahe oberhalb der Schalttaste 26 und in Reichweite der Finger der Bedienhand ist im Zwickel zwischen abgewinkeltem Handgriff 14 und Motorgehäuse 12 ein Schiebetaster 39 (
Ein gleichstrombetriebener Motor 46 im vorderen Bereich des Motorgehäuses 12 wird von den Halbschalen 16,17 nach deren Montage zangenartig umgriffen und in seiner Arbeitslage spielfrei, parallel zum im Motorgehäuse 12 eingelegten Getriebegehäuse 18 fluchtend ausgerichtet gehalten. Der Motor 46 hat einen hinteren und vorderen stufenartigen Motorbund 48, 49 (
Stirnseitig umgreifen die beiden Halbschalen 16, 17 zangenartig und formschlüssig ein als separate zylindrische Baugruppe montiertes Getriebegehäuse 18 und halten es spielfrei fest. Dieses hat in zwei axialen, sich zum Motorgehäuse 12 erstreckenden, zungenartigen, teilzylindrischen Verlängerungen 60 (
In die zwei asymmetrischen Aussparungen zwischen den zwei Verlängerungen 60 des Getriebegehäuses 18 greifen quer zur Längsrichtung des Motorgehäuses 12 abgewinkelte Gegenverlängerungen 61 fehlmontagesicher, spielfrei ein, die zugleich lagerbockartig den Motorbund 58 des Motors 46 zentrierend abstützen, so dass auch dieser in die Festigkeitsstruktur des Motorgehäuses 12 integriert ist. Gesonderte Befestigungselemente wie Schrauben oder dergleichen sind dabei unnötig. Dies erleichtert die Montage bei verringerter Anzahl von Einzelteilen.In the two asymmetric recesses between the two
Oben hinten trägt das Motorgehäuse 12 das eingelegte transparente Fenster 59, das sich in der Trennebene 15 längs erstreckt und durch drei Durchbrüche der Halbschalen 16, 17 den Blick auf die grüne Leuchtdiode in Gestalt eines nach vom gerichteten Pfeils - bzw. die rote Leuchtdiode 57, 58 - in Gestalt eines nach hinten gerichteten Pfeils - freigibt, je einer Drehrichtung der Motorwelle 45 (
Aus dem vom zu einem abgerundeten Kegel zulaufenden Getriebegehäuse 18 tritt vom eine Abtriebsspindel 20, die stirnseitig als Innensechskant 21 zur Aufnahme passender Standardbits ausgestaltet ist. Der Innensechskant 21 ist mit Mitteln versehen, die den eingeschobenen Schraubbit oder Bohrbit gegen Verlieren festhalten, so dass für deren axiale Entnahme ein gewisser Widerstand von Hand überwunden werden muss.From the tapered from a rounded
Eine Arbeitsstellenbeleuchtung 80 weist eine Streuscheibe 82 und eine LED 86 auf, die gemeinsam in einer Bohrung 84 etwa senkrecht unterhalb der Abtriebsspindel 20 sitzen. Die Bohrung 84 verläuft parallel zur Abtriebsspindel 20 durch das Getriebegehäuse 18. Im Bereich ihrer vorderen, in Betrachtungsrichtung rechts befindlichen Öffnung 840 ist die Bohrung 84 stufenartig erweitert und nimmt dort die Streuscheibe 82 unverlierbar auf. Die LED 86 ist über eine entlang der Innenwand des Motorgehäuses 12 in die Bohrung 84 führende Elektroleitung 88 mit dem Akku 40 bzw. dem ersten Schalter 32 verbunden und - wie schon erläutert - durch Betätigen des Schalters 32 einschaltbar.A
Die Streuscheibe 82 ist als optische Linse, insbesondere als Fresnell-Linse, ausgestaltet und so angeordnet, dass von der LED 86 emittiertes Licht winklig nach oben und in die Mitte in den Nahbereich vor die Abtriebsspindel 20 gerichtet bzw. vor den vom Innensechskant 21 aufgenommenen Schraub- oder Bohrbit auf ein potenziell zu bearbeitendes Werkstück fokussiert ist.The diffusing
In Betrachtungsrichtung links neben der Halbschale 17 ist die Platine 36 mit dem angelöteten Akku 40 und den Schaltern 32, 34, 38 sowie den Leuchtdioden 58, 57, die elektrisch mit dem Schiebeschalter 38 verbunden sind und mit der Elektroleitung 88 für die Arbeitsstellenbeleuchtung 80. Die Leuchtdiode 75 ist mit einem nicht näher bezeichneten Schaltkreis verbunden, der zur Kontrolle dessen Ladezustands dient und dementsprechend die LED 75 mit höherer oder niedrigerer Blink-Frequenz ansteuert. Oberhalb der Eintrittsöffnung 29 für die Schalttaste 26 sitzt die quer zur Längsachse des Akkuschraubers 10 geradverschiebbare Schiebetaste 39 zur Drehrichtungseinstellung des Motors 46. Die Schiebetaste 39 ist nochmals als Einzelheit in Betrachtungsrichtung rechts oben angeordnet, wobei die gabelartige Verlängerung 390 zum Hintergreifen des Schaltorgans 41 des Scheibeschalters 38 erkennbar ist.In the viewing direction to the left of the
In Betrachtungsrichtung rechts ist die Schalttaste 26 als Einzelheit gezeigt, wobei deren Schwenkachse 30 zum Einstecken in den Achshalter 31 in der Halbschale 17, die Nocken 261, 262 zum Betätigen der Schalter 32, 34 und der Dorn 263 zur Aufnahme der Drucksfeder 28 sichtbar sind.In the direction of looking right, the
Auf der der Schwenkachse 30 gegenüberliegenden Seite hat die Schalttaste 26 eine Anschlagzunge 27, die einerseits ein Herauslösen der Schalttaste 26 aus der Eintrittsöffnung 29 verhindert und andererseits beim Niederdrücken der Schalttaste 26 den Schiebetaster 39 in seiner gerade gewählten Position arretiert bzw. andererseits bei Mittenlage des Schiebetasters 39 das Niederdrücken der Schalttaste 26 verhindert, also diese arretiert.On the opposite side of the
In axialer Verlängerung nach vorn weist die Ladeschale 22 drei orstfeste Einstecköffnungen 73 auf in denen zusätzliche Schraubbits oder dergl. gegen Verlieren gesichert mitgeführt werden können.In axial extension to the front, the charging
Die Draufsicht des Akkuschraubers 10 läßt besonders deutlich die Leuchtdioden 57, 58 für die Drehrichtungsanzeige sowie die Ladezustandanzeige 75 auf seiner Oberseite und die Mittenebene 15 erkennen.The top view of the
Die Außenkontur der Ladeschale 220 ist schrägflächig und damit der pistolenförmigen Innen- bzw. Außenkontur des Akkuschraubers 10 angeglichen. Die Ladekontakte 23 ragen aus der Kontur der Ladeschale 23 im Bereich der Handgriffbettung 251 heraus, in die der Akkuschrauber 10 mit seinem Handgriff 14 rastet und sich dabei mit seinem Eigengewicht mit seinen Ladekontaktzungen 37 an den federnden Ladekontakten 23 der Ladeschale 22 abstützt. Allein durch Auflegen des Akkuschraubers 10 auf die Ladeschale 220 stellt sich sofort der Ladezustand mit hörbarem Klicken ein.The outer contour of the charging
Die Ladeschale 220 weist in Betrachtungsrichtung vorn links eine Ausnehmung 51 zum Austritt eines nicht näher bezeichneten Elektrokabels auf, die im hinteren, dem Handgriff 14 des Akkuschraubers 10 zugeordneten Bereich eine Ladekontrollleuchte 71 und eine senkrecht Einstecköffnung 730 zur unverlierbaren Halterung eines Standard-Schraub- bzw. Bohrbits mit Sechskantschaft trägt.The charging
Die in
Daraus geht auch hervor, dass die LED 75 zur Ladeanzeige grün leuchtet, wenn der Akkuschrauber 49 auf der Ladeschale 22 liegt bzw. wenn Ladestrom fließt und erlischt, wenn die Schalttaste 26 gedrückt wird.It can also be seen that the
Die in
Die LED 75 kann als Doppel-LED oder Anordnung zweier einzelner LED nebeneinander ausgeführt sein. Die LED 75 zeigt den Ladezustand nur dann an - in der Farbe rot - wenn der Akku 40 auf unter 1/3 seiner Gesamtladekapazität entladen ist und die Schalttaste 26 den Schalter 32 schließt. Wird die Schalttaste 26 weiter gedrückt - zur Aktivierung des Schalters 34 - erlischt die rote Warn-Anzeige der LED 75. Die Warn-Anzeige kann auch durch eine ladestromgesteuerte Blinkeinrichtung ergänzt sein, so dass bei stärkerer Entladung des Akkus 40 ein besonder schnelles Blinken der roten Anzeige und bei weniger starker Entladung ein langsameres Blinken graduell über den Ladezustand des Akkus 40 informiert.The
Die grüne LED 75 leuchtet nur im Lademodus des Akkuschraubers 40, d.h. wenn dieser in der Ladeschale 22 positioniert ist und Ladestrom fließt und erlischt, wenn im Akkuschrauber 40 kein Ladestrom fließt.The
Eine in
Die in
Claims (9)
- Battery-driven screwdriver comprising a housing (12, 18) with a handle (14) having an on/off switch button (26) and a battery (40) inserted therein, in particular fixedly, and having charging contact tongues (37) assigned to the battery (40), wherein a plurality of electric circuits of the battery-driven screwdriver (10) can be interrupted or closed in succession independently of one another by means of the on/off switch button (26) via its actuating stroke, said on/off switch button (26) extending in an elongated manner over the inner side of the handle (14), characterized in that the on/off switch button (26) is pivotably mounted, and the on/off switch button (26) has different actuating positions that can be reached in succession over its actuating stroke and are assigned to two separate electrical switches, switch buttons (320, 340) of the switches (32,34) being able to be tripped in succession by switching cams (261,262) of the on/off switch button (26), by the pivoting movement thereof.
- Battery-driven screwdriver according to Claim 1, characterized in that one of the electrical switches (32) serves as main switch for a plurality of electric circuits of the battery-driven screwdriver (10) and neutralizes the interruption of the electric circuits when the on/off switch button (26) is depressed, and in that the other electrical switch (34) forms a second interruption of the motor electric circuit, which is closed by further depression of the on/off switch button (26).
- Battery-driven screwdriver according to Claim 2, characterized in that the electrical switches (32, 34) interrupt the electric circuits assigned to them when the on/off switch button (26) is released.
- Battery-driven screwdriver according to one of the preceding claims, characterized in that one of the switches (32) serves as interrupter for working position light (80).
- Battery-driven screwdriver according to Claim 1, characterized in that the switch button (26) is supported on the housing (12) in a prestressed manner against the actuating direction by means of a helical spring (28) and is pivotably mounted about a pivot axis (30, 31).
- Battery-driven screwdriver according to Claim 1, characterized in that only a single, elongated, slim lithium-ion (Li-ion) cell is arranged as battery (40) in the handle (14).
- Battery-driven screwdriver according to Claim 1, characterized in that a slide switch (38) which is actuated via an, in particular longitudinally displaceable, slide button (39) is arranged on the board (36) for changing over from clockwise to anticlockwise rotation.
- Battery-driven screwdriver according to Claim 1, characterized in that the slide switch (38) is locked when the switch button (26) is depressed, and in that the switch button (26) is locked when the slide button (39) is in the centre position.
- Battery-driven screwdriver according to Claim 1, characterized in that a large-area rubber sheath (11) projecting laterally in a bulging manner and having a stud structure (110) is arranged on each half shell (16, 17) in the region of the handle (14).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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DE102004038787 | 2004-08-09 | ||
DE102004051913A DE102004051913A1 (en) | 2004-08-09 | 2004-10-26 | Cordless Screwdriver |
PCT/EP2005/053073 WO2006015909A1 (en) | 2004-08-09 | 2005-06-29 | Battery-driven screwdriver |
Publications (3)
Publication Number | Publication Date |
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EP1778440A1 EP1778440A1 (en) | 2007-05-02 |
EP1778440B1 EP1778440B1 (en) | 2009-06-03 |
EP1778440B2 true EP1778440B2 (en) | 2013-02-27 |
Family
ID=34981781
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05756828A Active EP1778440B2 (en) | 2004-08-09 | 2005-06-29 | Battery-driven screwdriver |
Country Status (5)
Country | Link |
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US (1) | US7498526B2 (en) |
EP (1) | EP1778440B2 (en) |
CN (1) | CN101001721B (en) |
DE (2) | DE102004051913A1 (en) |
WO (1) | WO2006015909A1 (en) |
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US5075604A (en) † | 1990-07-27 | 1991-12-24 | Milwaukee Electric Tool Corporation | Variable resistance switch |
EP0951127A2 (en) † | 1998-03-18 | 1999-10-20 | Makita Coproration | Charging system including a charger and an electric power tool operating on an internal battery unit |
US6144122A (en) † | 1999-03-02 | 2000-11-07 | Black & Decker Inc. | Power tool with switch and electrical connector assemblies |
US6571949B2 (en) † | 2000-06-05 | 2003-06-03 | Motorola, Inc. | Power toolbox |
Also Published As
Publication number | Publication date |
---|---|
CN101001721A (en) | 2007-07-18 |
CN101001721B (en) | 2010-09-01 |
WO2006015909A1 (en) | 2006-02-16 |
EP1778440B1 (en) | 2009-06-03 |
US7498526B2 (en) | 2009-03-03 |
EP1778440A1 (en) | 2007-05-02 |
DE502005007430D1 (en) | 2009-07-16 |
US20070256914A1 (en) | 2007-11-08 |
DE102004051913A1 (en) | 2006-02-23 |
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