EP1390132A2 - Barres melangeuses a effet nettoyant dans le sens radial ou axial - Google Patents
Barres melangeuses a effet nettoyant dans le sens radial ou axialInfo
- Publication number
- EP1390132A2 EP1390132A2 EP02730151A EP02730151A EP1390132A2 EP 1390132 A2 EP1390132 A2 EP 1390132A2 EP 02730151 A EP02730151 A EP 02730151A EP 02730151 A EP02730151 A EP 02730151A EP 1390132 A2 EP1390132 A2 EP 1390132A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- mixing
- shaft
- kneader according
- elements
- mixing kneader
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004140 cleaning Methods 0.000 title claims description 19
- 238000002156 mixing Methods 0.000 claims abstract description 103
- 238000007790 scraping Methods 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 8
- 230000008569 process Effects 0.000 claims abstract description 8
- 239000000126 substance Substances 0.000 claims abstract description 5
- 230000003068 static effect Effects 0.000 claims 1
- 238000004898 kneading Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 229920000642 polymer Polymers 0.000 description 7
- 230000008901 benefit Effects 0.000 description 6
- 229920001971 elastomer Polymers 0.000 description 5
- 239000000806 elastomer Substances 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 239000004952 Polyamide Substances 0.000 description 3
- 229920002678 cellulose Polymers 0.000 description 3
- 235000010980 cellulose Nutrition 0.000 description 3
- 238000007872 degassing Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000012847 fine chemical Substances 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 229920002647 polyamide Polymers 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical class F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- 229920000881 Modified starch Polymers 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Natural products CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 description 2
- 150000004056 anthraquinones Chemical class 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000003337 fertilizer Substances 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 238000005469 granulation Methods 0.000 description 2
- 230000003179 granulation Effects 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 239000000017 hydrogel Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 235000019426 modified starch Nutrition 0.000 description 2
- -1 oxides Chemical class 0.000 description 2
- 235000011837 pasties Nutrition 0.000 description 2
- 239000000575 pesticide Substances 0.000 description 2
- 239000000825 pharmaceutical preparation Substances 0.000 description 2
- 229940127557 pharmaceutical product Drugs 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920005862 polyol Polymers 0.000 description 2
- 150000003077 polyols Chemical class 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 238000007065 Kolbe-Schmitt synthesis reaction Methods 0.000 description 1
- 229930182556 Polyacetal Natural products 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 229920000388 Polyphosphate Chemical class 0.000 description 1
- 229920010524 Syndiotactic polystyrene Polymers 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000013466 adhesive and sealant Substances 0.000 description 1
- 235000010443 alginic acid Nutrition 0.000 description 1
- 229920000615 alginic acid Polymers 0.000 description 1
- 235000019826 ammonium polyphosphate Nutrition 0.000 description 1
- 229920001276 ammonium polyphosphate Polymers 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000021523 carboxylation Effects 0.000 description 1
- 238000006473 carboxylation reaction Methods 0.000 description 1
- 239000012159 carrier gas Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000012707 chemical precursor Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 150000001913 cyanates Chemical class 0.000 description 1
- 150000007973 cyanuric acids Chemical class 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 238000005360 mashing Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910001510 metal chloride Inorganic materials 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000012450 pharmaceutical intermediate Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920006149 polyester-amide block copolymer Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920002959 polymer blend Polymers 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 239000001205 polyphosphate Chemical class 0.000 description 1
- 235000011176 polyphosphates Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 150000003873 salicylate salts Chemical class 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 235000021092 sugar substitutes Nutrition 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 239000003765 sweetening agent Substances 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical class CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 238000002061 vacuum sublimation Methods 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 150000003722 vitamin derivatives Chemical class 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical class [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/09—Stirrers characterised by the mounting of the stirrers with respect to the receptacle
- B01F27/091—Stirrers characterised by the mounting of the stirrers with respect to the receptacle with elements co-operating with receptacle wall or bottom, e.g. for scraping the receptacle wall
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
- B29B7/183—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
- B29B7/186—Rotors therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/192—Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/70—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
- B01F27/701—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms comprising two or more shafts, e.g. in consecutive mixing chambers
- B01F27/702—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms comprising two or more shafts, e.g. in consecutive mixing chambers with intermeshing paddles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/70—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
- B01F27/701—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms comprising two or more shafts, e.g. in consecutive mixing chambers
- B01F27/703—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms comprising two or more shafts, e.g. in consecutive mixing chambers with stirrers rotating at different speeds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/46—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
- B29B7/48—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
- B29B7/481—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws provided with paddles, gears or discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F2035/99—Heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/2805—Mixing plastics, polymer material ingredients, monomers or oligomers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
- B01F27/1122—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades anchor-shaped
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/50—Mixing receptacles
- B01F35/54—Closely surrounding the rotating element
Definitions
- the invention relates to a mixer kneader for carrying out mechanical, chemical and / or thermal processes with mixing elements on a shaft which have scraping edges running approximately in the longitudinal direction of the shaft or at a slightly inclined angle.
- Mixing kneaders of this type serve a very wide range of purposes.
- the first thing to mention is evaporation with solvent recovery, which is carried out batchwise or continuously and often under vacuum.
- solvent recovery which is carried out batchwise or continuously and often under vacuum.
- distillation residues and especially toluene diisocyanates are treated, but also production residues with toxic or high-boiling solvents from chemistry and pharmaceutical production, washing solutions and lacquer sludges, polymer solutions, elastomer solutions from solvent polymerization, adhesives and sealants.
- a continuous or batchwise is further 'knung, water and / or solvent-moist products, often also under vacuum carried out.
- the application is primarily intended for pigments, dyes, fine chemicals, additives such as salts, oxides, hydroxides, antioxidants, temperature-sensitive pharmaceutical and vitamin products, active ingredients, polymers, synthetic rubbers, polymer suspensions, latex, hydrogels, waxes, pesticides and residues from the chemical or pharmaceutical production, such as salts, catalysts, slags, leaching.
- additives such as salts, oxides, hydroxides, antioxidants, temperature-sensitive pharmaceutical and vitamin products, active ingredients, polymers, synthetic rubbers, polymer suspensions, latex, hydrogels, waxes, pesticides and residues from the chemical or pharmaceutical production, such as salts, catalysts, slags, leaching.
- Degassing and / or devolatilization can take place in mixing kneaders. This is applied to polymer melts, to spinning solutions for synthetic fibers and to polymer or elastomer granules or powder in the solid state.
- a polycondensation reaction usually continuous and mostly in the melt, can take place in a mixing kneader and is mainly used in the treatment of polyamides, polyesters, polyacetates, polyimides, thermoplastics, elastomers, silicones, urea resins, phenolic resins, detergents and fertilizers.
- a polymerization reaction can also take place, usually also continuously. This is applied to polyacrylates, hydrogels, polyols, thermoplastic Polymers, elastomers, syndiotactic polystyrene and polyacrylamides.
- solid / liquid and multiphase reactions can take place in the mixer. This applies above all to baking reactions in the treatment of hydrofluoric acid, stearates, cyanates, polyphosphates, cyanuric acids, cellulose derivatives, esters, ethers, polyacetal resins, sulfanilic acids, Cu phthalocyanines, starch derivatives, ammonium polyphosphates, sulfonates, pesticides and fertilizers.
- reactions can take place in solid / gaseous form (e.g. carboxylation) or liquid / gaseous form. This is used in the treatment of acetates, acids, Kolbe-Schmitt reactions, e.g. BON, Na salicylates, parahydroxibenzoates and pharmaceutical products.
- Liquid / liquid reactions take place during neutralization reactions and transesterification reactions.
- Dissolving and / or degassing in such mixing kneaders takes place in spinning solutions for synthetic fibers, polyamides, polyesters and celluloses.
- Solid-state post-condensation takes place in the production or treatment of polyester and polyamides, continuous mashing, for example in the treatment of fibers, for example cellulose fibers with solvents, crystallization from the melt or from solutions in the treatment of salts, fine chemicals, Polyols, alcoholates, compounding, Mixing (continuously and / or in batches) in the case of polymer mixtures, silicone compositions, sealing compositions, fly ash, coagulation (in particular continuously) in the treatment of polymer suspensions.
- Multifunctional processes can also be combined in a mixer kneader, for example heating, drying, melting, crystallizing, mixing, degassing, reacting - all of this continuously or in batches. This produces or treats polymers, elastomers, inorganic products, residues, pharmaceutical products, food products, printing inks.
- a vacuum sublimation / desublimation can also take place in * - kneaders, whereby chemical precursors, e.g. Anthraquinone, metal chlorides, organometallic compounds, etc. can be cleaned. Pharmaceutical intermediates can also be produced.
- chemical precursors e.g. Anthraquinone, metal chlorides, organometallic compounds, etc.
- Pharmaceutical intermediates can also be produced.
- Continuous carrier gas desublimation takes place e.g. organic intermediates, e.g. Anthraquinone and fine chemicals instead.
- Mixing kneaders can be single or double-shaft, turn in the same direction or in opposite directions at the same or different speed.
- a mixer kneader of the type mentioned above is known for example from EP 0 517 068 B1. With it, two axially parallel shafts rotate either in opposite directions or in the same direction in a mixer housing. Mixed bars placed on disc elements work together. In addition to the function of mixing, the mixing bars have the task of cleaning the surfaces of the mixer housing, the shafts and the disc elements that come into contact with the product as well as possible and thus avoid unmixed zones. Particularly in the case of highly compacting, hardening and crusting products, the fact that the mixed bars are marginal leads to high local mechanical loads on the mixed bars and the shafts. These force peaks occur in particular when the mixed bars engage in those zones where the product is difficult to avoid. Such zones exist, for example, where the disk elements are placed on the shaft.
- the present invention has for its object to provide a mixer kneader of the type mentioned above, in which the cleaning effect is maintained, but the load on the mixer bars or the shafts is reduced.
- clearance angles are formed in each case away from the scraping edges against the direction of movement of the mixing element.
- Clear angle is understood to mean that a surface with an angle that opens towards the surface to be cleaned adjoins the respective scraping edge.
- the mixing element tapers against the direction of movement.
- the clearance angles run away from them in relation to the surfaces to be cleaned.
- the clearance angle can be 3 ° to 45 °, preferably 10 ° to 20 °. This counteracts crust compression and a brake drum effect.
- the mixing elements can be placed directly on the shaft, but they are preferably arranged on the circumference of disk elements, which in turn are on the shafts are put on.
- mixing elements come especially mixing or Kneading bar shapes into consideration, all possible kneading bars such as chopper, crust breaker, clamp, etc. being within the scope of the invention.
- An additional process advantage results from the fact that no compression zones arise in the engagement area of the mixed bars of two shafts. This results in comminution or granulation of a pasty product mass (e.g. during drying or polymerization) without grinding effects, i.e. that is, there is no fine fraction. This is a particular advantage of the present invention.
- Such mixing elements according to the invention should be applicable to all known single-shaft or twin-shaft mixer kneaders which rotate in the same direction or in the opposite direction, at the same or different speed, etc.
- the invention is not limited in this sense.
- At least one mixing element of a ring should have only radially oriented scraping edges and the other mixing elements of a ring essentially axially oriented scraping edges, or vice versa.
- the shafts preferably rotate at different speeds, which means that the mixing bars constantly change lanes during rotation and so treatment of different areas takes place, in particular on the disk elements and the shaft surfaces.
- the different speed is preferably not an integer.
- adjoining wreaths on the same shaft and / or also on opposing shafts or meshing with one another on the inner wall of the housing have a different number of mixing elements or counter-elements.
- the cleaning and kneading action can also be varied in this way.
- the mixing elements or counter-elements can be placed directly on the respective shaft or on the inner wall of the housing, but they are preferably arranged on the shaft on the circumference of disk elements.
- Mixing or kneading bar shapes are particularly suitable as mixing elements, all possible kneading bars such as within the scope of the invention for example Schnetzler, crust breaker, Klemmer, etc.
- the individual scraping edges of the respective counter or mixing bar or the edges not required for cleaning can be provided with the clearance angles mentioned above, i.e. they run away from them in relation to the surfaces to be cleaned.
- the clearance angle can be 3 ° to 45 °, preferably 10 ° to 20 °. This counteracts crust compression and a brake drum effect.
- An additional process advantage results from the fact that no compression zones arise in the engagement area of the mixed bars of the two shafts. This results in comminution or granulation of a pasty product mass (e.g. during drying or polymerization) without grinding effects, ie there is no fine fraction. This is a particular advantage of the present invention.
- FIG. 1 shows a cross section through a mixing kneader according to the invention
- FIG. 2 shows part of an enlarged longitudinal section through the mixer kneader according to FIG. 1;
- Figure 3 is a plan view of an inventive mixing element arranged on a shaft
- Figure 4 shows three views of the mixing element of Figure 3 with corresponding reference lines
- FIG. 5 shows a plan view of a further exemplary embodiment of a mixing element arranged on a shaft
- FIG. 6 shows three views of the mixing element according to FIG. 5 with corresponding reference lines
- FIG. 7 shows three longitudinal sections through a mixing kneader according to the invention, which show the combination of different mixing elements.
- FIG. 1 there are two shafts 2 and 3 in a mixer housing 1, which run axially parallel to one another and are preferably heated. They turn in the same direction according to arrows 4 and 5.
- the mixing elements 10 also slide close to the inner surface 8 of the housing part assigned to the shaft 3. Furthermore, parts of the disk elements and mixing elements of both shafts 2 and 3 interlock, i.e. they mesh with one another. The mixing elements are arranged such that they also graze along near the outer surface of the opposite shaft 2 or 3.
- each ring 11 or 12 can seen alone, be equipped with different mixing elements A and R.
- the mixing element R used in the "substantially the cleaning of radially extending surfaces, while the mixing element A preferably for cleaning of axially extending surfaces is used.
- Radially extending surfaces in particular the surfaces of the disc elements 6 and 9.
- Axially extending surfaces in particular, the housing inner wall 8 and the outer surfaces of waves 2 and 3, respectively.
- a mixing element for A preferred cleansing is shown of axially extending surfaces ⁇ . It sits on the disc element 6/9 as a mixed bar 13, which is connected to the shaft 2/3. Overall, the mixing bar 13 is approximately triangular. It has a scraping edge 14 which extends axially to the shaft 2/3. At both ends there are rounded corner areas 15.1 and 15.2 which merge into side flanks 16.1 and 16.2 which converge towards one another.
- the mixing bar 13 is triangular, the mixing bar tapering towards the rear against the direction of movement. Furthermore, the scraping edge 14 is set at an angle, so that a clearance angle that opens against the direction of movement arises in relation to an inner surface 8 or surface of the shaft 2 or 3 to be brushed. As a result, there is no pinching of products to be treated.
- the mixing bar 13 is shown in FIG. 4 for a better representation of the clearance angles viewed from three sides, the contours of the mixing bar 13 being illustrated by corresponding reference lines.
- wi can preferably be 15 °, w 2 preferably 20 °.
- the clearance angle wi is formed between a tangent, applied to the housing inner wall, which extends through the scraping edge 14, while the clearance angle w 2 is formed with respect to a radial which extends between the scraping edge 14 and a shaft axis.
- a third clearance angle w 3 with a base 27 This can be 25 °, for example.
- the base 27 extends approximately at right angles to the radial which runs through the center of the base 27.
- the side flanks 16.1 and 16.2 also form a clearance angle w 4 .
- the mixing element R for preferred cleaning of radially extending surfaces according to FIG. 5 also sits on a disk element 6/9 and this in turn rests on a shaft 2/3.
- This mixing element R is of a somewhat Roman shape and has two mutually opposite, approximately radially running edges 17 and 18.
- the edge 18 is designed as a scraping edge, which is followed by a surface 19 counter to the direction of movement of the mixing element R or towards the rear, which, for example, faces one sweeping disc area includes a not specified clearance angle. This configuration again results in a triangular configuration for the mixing element R in section.
- An outer edge 20 assigned to the inner surface 8 is also shaped such that only a small central part 21 passes close to the inner surface 8.
- the side parts 22.1 and 22.2 of the outer edge 20 leading away from the middle part 21 run at an incline or form a clearance angle w6 with respect to the inner surface 8.
- the operation of the present invention is as follows: When the mixer kneader is operating, a product to be treated is introduced into the mixer housing 1 and treated by rotating the shafts 2 and 3. It can be transported in one housing direction from an inlet to an outlet. At least the shafts 2 and 3 or else the disk elements 6 and 9 are preferably tempered.
- the product is mixed and kneaded by the mixing elements 7 and 10. Here in 'near cooperating surfaces are also held shears.
- different mixing bars A and R are provided in a ring 11 and 12 of mixing elements 7 and 10, respectively.
- four mixing bars A and only one mixing bar R can be provided in the ring 11.
- the middle arrangement shows a mixing bar R 3 for cleaning radial surfaces, which passes through a mixing space, which is also formed by mixing bars Ri and R 2 for cleaning radial surfaces.
- a mixing chamber is formed by two mixing bars Ri and R 2 for cleaning radially extending surfaces, which is coated by a mixing bar A for cleaning axially extending surfaces.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Accessories For Mixers (AREA)
Abstract
L'invention concerne un mélangeur mixte utilisé dans des processus mécaniques, chimiques et/ou thermiques, comportant des éléments mélangeurs (A, R) sur un arbre (2, 3), qui s'étendent approximativement dans le sens longitudinal de l'arbre (2, 3) ou sont légèrement inclinés et présentent au moins une arête de grattage (14, 18, 21). Ce mélangeur mixte se caractérise en ce que des angles de dépouille (w1 w6) sont formés dans chaque cas à partir de l'arête de grattage (14, 18, 21), à l'encontre du sens de mouvement de l'élément mélangeur.
Applications Claiming Priority (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10120391 | 2001-04-25 | ||
DE10120391A DE10120391A1 (de) | 2001-04-25 | 2001-04-25 | Radial oder axial reingende Mischbarren |
DE10160535 | 2001-12-10 | ||
DE10160535A DE10160535A1 (de) | 2001-12-10 | 2001-12-10 | Radial oder axial reinigende Mischbarren |
DE10202435A DE10202435A1 (de) | 2002-01-22 | 2002-01-22 | Radial oder axial reinigende Mischbarren |
DE10202435 | 2002-01-22 | ||
PCT/EP2002/004099 WO2002089963A2 (fr) | 2001-04-25 | 2002-04-12 | Barres melangeuses a effet nettoyant dans le sens radial ou axial |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1390132A2 true EP1390132A2 (fr) | 2004-02-25 |
Family
ID=27214407
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02730151A Withdrawn EP1390132A2 (fr) | 2001-04-25 | 2002-04-12 | Barres melangeuses a effet nettoyant dans le sens radial ou axial |
Country Status (6)
Country | Link |
---|---|
US (1) | US20040145964A1 (fr) |
EP (1) | EP1390132A2 (fr) |
CN (1) | CN1241679C (fr) |
AU (1) | AU2002302530A1 (fr) |
CA (1) | CA2445074A1 (fr) |
WO (1) | WO2002089963A2 (fr) |
Families Citing this family (14)
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EP2052773B1 (fr) * | 2004-09-28 | 2012-07-18 | Basf Se | Malaxeur-mélangeur et utilisation du malaxeur-mélangeur pour la fabrication de poly(méth)acrylates |
DE102005001802A1 (de) * | 2004-09-30 | 2006-04-06 | List Holding Ag | Verfahren zur kontinuierlichen Durchführung von Polymerisationsprozessen |
DE102008048580B4 (de) * | 2008-09-23 | 2014-08-21 | List Holding Ag | Vorrichtung zur Durchführung von mechanischen, chemischen und/oder thermischen Prozessen |
FR2951177B1 (fr) | 2009-10-09 | 2012-12-21 | Roquette Freres | Procede de preparation de derives acetyles de matiere amylacee |
DE102012106872A1 (de) * | 2012-01-05 | 2013-07-11 | List Holding Ag | Vorrichtung zur Durchführung von mechanischen, chemischen und/oder thermischen Prozessen |
DE102012103565A1 (de) * | 2012-04-24 | 2013-10-24 | List Holding Ag | Vorrichtung zum Transport von viskosen Massen und Pasten |
DE102012106237A1 (de) * | 2012-07-11 | 2014-01-16 | List Holding Ag | Mischkneter zur Behandlung von viskosen bzw. pastösen Produkten in einem Produktraum |
US8998481B2 (en) * | 2012-08-16 | 2015-04-07 | Hans Weber Maschinenfabrik Gmbh | Double screw extruder |
EP2995323B1 (fr) * | 2014-09-15 | 2019-02-27 | Evonik Degussa GmbH | Acides aminés polycarboxyliques comme agents auxilaires de traitement dans la préparation de substances superabsorbantes |
JP6771908B2 (ja) * | 2016-03-14 | 2020-10-21 | 株式会社栗本鐵工所 | 混練撹拌装置用撹拌翼構造 |
KR101896937B1 (ko) * | 2016-08-24 | 2018-09-10 | 지에스칼텍스 주식회사 | 니더 반응기 |
JP2018027542A (ja) * | 2017-11-22 | 2018-02-22 | 株式会社新日南 | 混練装置 |
JP2020044536A (ja) * | 2019-12-20 | 2020-03-26 | 株式会社栗本鐵工所 | 混練撹拌装置用撹拌翼構造 |
CN114699973B (zh) * | 2022-05-06 | 2024-03-08 | 山东德聚仁合生物工程有限公司 | 一种改良型动物咳喘合剂的制备方法 |
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-
2002
- 2002-04-12 AU AU2002302530A patent/AU2002302530A1/en not_active Abandoned
- 2002-04-12 US US10/475,891 patent/US20040145964A1/en not_active Abandoned
- 2002-04-12 EP EP02730151A patent/EP1390132A2/fr not_active Withdrawn
- 2002-04-12 CN CNB028088867A patent/CN1241679C/zh not_active Expired - Fee Related
- 2002-04-12 CA CA002445074A patent/CA2445074A1/fr not_active Abandoned
- 2002-04-12 WO PCT/EP2002/004099 patent/WO2002089963A2/fr not_active Application Discontinuation
Non-Patent Citations (1)
Title |
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See references of WO02089963A2 * |
Also Published As
Publication number | Publication date |
---|---|
CA2445074A1 (fr) | 2002-11-14 |
WO2002089963A3 (fr) | 2003-12-11 |
AU2002302530A8 (en) | 2002-11-18 |
CN1241679C (zh) | 2006-02-15 |
AU2002302530A1 (en) | 2002-11-18 |
WO2002089963A2 (fr) | 2002-11-14 |
CN1531456A (zh) | 2004-09-22 |
US20040145964A1 (en) | 2004-07-29 |
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