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EP1381817B1 - Cooling element for cooling a metallurgical furnace - Google Patents

Cooling element for cooling a metallurgical furnace Download PDF

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Publication number
EP1381817B1
EP1381817B1 EP02724254A EP02724254A EP1381817B1 EP 1381817 B1 EP1381817 B1 EP 1381817B1 EP 02724254 A EP02724254 A EP 02724254A EP 02724254 A EP02724254 A EP 02724254A EP 1381817 B1 EP1381817 B1 EP 1381817B1
Authority
EP
European Patent Office
Prior art keywords
cooling
furnace
cooling element
plate
coolant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP02724254A
Other languages
German (de)
French (fr)
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EP1381817A1 (en
Inventor
Peter Heinrich
Luciano Ambrosi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Paul Wurth SA
Original Assignee
SMS Demag AG
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Filing date
Publication date
Application filed by SMS Demag AG filed Critical SMS Demag AG
Publication of EP1381817A1 publication Critical patent/EP1381817A1/en
Application granted granted Critical
Publication of EP1381817B1 publication Critical patent/EP1381817B1/en
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Classifications

    • Cโ€”CHEMISTRY; METALLURGY
    • C21โ€”METALLURGY OF IRON
    • C21Bโ€”MANUFACTURE OF IRON OR STEEL
    • C21B7/00โ€”Blast furnaces
    • C21B7/10โ€”Cooling; Devices therefor
    • Fโ€”MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27โ€”FURNACES; KILNS; OVENS; RETORTS
    • F27Bโ€”FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B3/00โ€”Hearth-type furnaces, e.g. of reverberatory type; Electric arc furnaces ; Tank furnaces
    • F27B3/10โ€”Details, accessories or equipment, e.g. dust-collectors, specially adapted for hearth-type furnaces
    • F27B3/24โ€”Cooling arrangements
    • Fโ€”MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27โ€”FURNACES; KILNS; OVENS; RETORTS
    • F27Dโ€”DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00โ€”Casings; Linings; Walls; Roofs
    • F27D1/12โ€”Casings; Linings; Walls; Roofs incorporating cooling arrangements
    • Fโ€”MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27โ€”FURNACES; KILNS; OVENS; RETORTS
    • F27Dโ€”DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D9/00โ€”Cooling of furnaces or of charges therein
    • F27D2009/0002โ€”Cooling of furnaces
    • F27D2009/0051โ€”Cooling of furnaces comprising use of studs to transfer heat or retain the liner
    • F27D2009/0054โ€”Cooling of furnaces comprising use of studs to transfer heat or retain the liner adapted to retain formed bricks

Definitions

  • the invention relates to a cooling element for cooling a metallurgical furnace, in particular the slag and / or the metal zone of this furnace, wherein the Oven armor of the furnace on its side facing the furnace interior with Refractory material is delivered, and the cooling element with a coolant flowed through cooling part, which has a coolant inlet and outlet, as well as a thermally conductive cooled hot part, wherein the hot part of the Cooling element in the installed state flush with the in the furnace interior completing facing front side of the refractory material.
  • the invention relates a system for cooling a metallurgical furnace, which consists of at least one of these cooling elements, as well as one with such System equipped furnace.
  • Such metallurgical furnaces are used in the production of non-ferrous metals and pig iron.
  • round or rectangular ovens are used, where the required energy over self-baking electrodes from Sรถderberg type is introduced.
  • the melting process begins by introducing the energy over a free-burning arc, after Formation of a foamed slag is immersed in this.
  • the electrodes in the immerse conductive, liquid slag, the radiated energy is complete by resistance heating of the slag transferred to the metal bath. In in other cases, only part of the energy is by means of resistance heating the slag introduced into the metal bath.
  • Such โ€œwaffle coolersโ€ are made of copper with cast-in tubes plate-shaped body, the provided on its hot side with dovetailed grooves and ribs are. In these grooves are used stones of refractory material or refractory masses pulped. The cooling effect of the ribs in the "waffle coolersโ€ causes direct contact of the refractory material with liquid slag forms the desired "freeze lineโ€. While such "waffle coolersโ€ advantageously assume a supporting function, they have a disadvantage as a disadvantage Weight and the resulting high production costs.
  • Fingers, plate coolers as well as the waffle coolers penetrate in new condition not the entire thickness of the refractory furnace wall, but need still masonry in front of her furnace-side front wall. Moreover, they remain without connection to the outer wall of the furnace, the so-called tank, so one Forced by different thermal expansion of the refractory masonry and the tank is avoided.
  • US-A-1724098 discloses a cooling plate for provided with refractory lining Shaft furnaces, consisting of copper with arranged coolant channels and provided with the oven interior pointing cooled by heat conduction copper flat bars.
  • DE-A-2924991 discloses a cooled Oven wall element consisting of several for the coolant flow interconnected Pressure pipes, which at the furnace interior pointing vertex with heat conductors in shape are provided by welded flat iron bars.
  • the cast copper cooling element comprises a water-cooled connection part, on which several massive plate coolers are arranged like a comb, which enters the interior of the oven protrude. Refractory material is placed between the plate coolers.
  • the connecting part is located outside the furnace shell. Thickness and center distance of the plate coolers can be varied. The disadvantage of this solution is that when training with thin plate coolers the load on the hot side becomes very large, associated with the Danger of oxidizing the copper and a loss of thermal conductivity while with a training of thicker plate coolers the material costs rise and an unbalanced one Cooling is the result.
  • the invention is therefore based on the object, a cooling element and a cooling system to provide for a metallurgical furnace, while avoiding the above Disadvantages has a hot side, which immediately forms a freeze-line in the operating state.
  • an oven is to be provided, when equipped with such System has a high mechanical stability.
  • the entire hot part as a - single - plate is formed, and that the plate cold side, i. at its leading from the inside of the oven Side, a separate, provided withmรฉffenzu- and drain - the only - refrigerator is assigned, wherein the cooling part is a tube and the plate with their from the furnace interior pioneering side permanently attached to the pipe parallel to the pipe axis.
  • a cooling element of a single plate formed, to which a separate and independent of other cooling elements cooling part arranged is.
  • a favorable ratio of the area of the hot part to Area of the refrigerator part achieved, combined with favorable cooling properties. therefore forms in the operating state directly on the hot side of the cooling element, i. on the facing towards the furnace interior front side of the refractory material and the Front side of the plate, quickly a protective layer or freeze-line.
  • connection is via a full connection, preferably by welding, to Granted a good heat transfer.
  • the cooling element from a copper plate and a copper tube and parts of standard size, which are available in stock, what the material and especially the processing costs considerably reduced. Overall, in this way a versatile, created cost-effective and reliable cooling element.
  • the components used plate, tube
  • Rolls, extrusions no coarse-grained cast structure identify, but a uniform, fine-grained structure. This requires better thermal conductivity properties and less tendency to crack or spread.
  • the plate is designed to be very thin in the sense of a sheet.
  • the plate thickness includes ranges of 10 to 40 mm, preferably 20 to 40 mm.
  • the plate or slit the sheet perpendicular to the longitudinal axis of the cooling tube Due to the separation in individual independent plate strips and also because of the small thickness a flexible adaptation to expansion movements of the refractory material is achieved. This also has the particular advantage that the formation of insulating air gaps between the refractory material or masonry and the plate is avoided.
  • the slot spacings are preferably introduced uniformly. Recommend it Distances of about 100 to 400 mm with slot widths of 2-5 mm.
  • Type I cooling system with vertically arranged cooling elements, their cooling part or pipe is arranged outside of the furnace shell; Cooling system according to type II with vertically arranged cooling elements, the cooling part or tube inside the furnace shell is arranged; Cooling system according to type III with horizontally arranged Cooling elements, the cooling part or pipe outside the furnace shell is arranged; Type IV cooling system with horizontal cooling elements, whose cooling part or pipe is arranged inside the furnace shell.
  • the cooling systems are designed by choosing the geometry the plates and / or the distance between the hot side and the cooling part and / or the distance of the plates to each other.
  • the plate of the hot part is thin.
  • the distance between Hot side and cooling part, i. the pipe is relatively short.
  • the plate has a rectangular geometry.
  • the vertical or horizontal distance of Cooling elements to their next adjacent cooling element according to or a multiple of the height or width format of refractory bricks measured as refractory material.
  • This has in the horizontal arrangement the advantage that the number of superimposed cooling elements be adapted flexibly to the height of the slag zone or the metal zone can. Cutting work on the refractory bricks is omitted; the installation effort sinks.
  • the cooling elements of a cooling system on the water side series-connected in series the coolant outlet of a Cooling element - if necessary via a rigid connecting pipe or flexible connecting lines - With the coolant inlet of an adjacent cooling element connected is.
  • the number of cooling elements connected in series depends on the available cooling water quality and / or the permissible maximum temperature of the cooling water.
  • the furnace construction in particular the furnace wall, according to the invention to be adapted to the individual cooling systems and their characteristics.
  • a Type III cooling system a round or rectangular melting furnace is proposed, whose furnace armor in the region of the cooling zone in the direction of the furnace interior is pulled in formed and the bulkhead plates to support the now having projecting upper portion of the furnace part.
  • This furnace shell construction achieved that the weakening of its mechanical load capacity due to the necessary for the cooling elements horizontal slits with relative small vertical distance is compensated.
  • the cooling systems of the type I and II are particularly suitable for rotary furnaces.
  • the geometry of the plates, specifically their length, is preferably at the height adapted to the slag zone.
  • Type I which is the plate of the hot part extends through the furnace shell and the cooling part or pipe outside of the furnace shell, one can through the vertical slots in its stability weakened furnace armor to absorb the hoop stresses from the thermal expansion of the refractory material by ribs or rings mechanically reinforced, it being ensured that the vertical slots in the furnace shell a free movement of the integrated into the refractory material Allow cooling elements in particular upwards.
  • Fig. 1 shows a section of a cooling element 1, which is composed of a coolant, for example cooling water, by flowing cooling part 2 in the form of a tube 3 with an inner diameter d i and a wall thickness d w and a cooled only by heat conduction hot part 4.
  • the hot part 4 which is thus not traversed by cooling water, consists of a thin plate 5 made of copper, which is referred to below as copper sheet.
  • the tube 3 is also made of copper and corresponds to a standard copper tube or standard size.
  • the copper sheet is welded with its cold side longitudinal side 6 to the pipe jacket 7 parallel to the tube longitudinal axis and is, starting from the hot side 8, provided with slots 9 which extend in the embodiment shown to the weld 10.
  • the incident on the hot side 8 heat from the furnace interior O i is discharged by means of heat conduction through the copper sheet to the tube 3 and here to the pipe 3 flowing through the coolant.
  • the undisturbed heat transfer enabling full connection between copper sheet and tube 3 - here in the form of the weld 10 - is also clear in Fig. 2.
  • the copper sheet is relatively thin, preferably between 20 to 40 mm thin.
  • copper sheet of a standard size is used. In combination with the slots 9 results in a flexible copper sheet, which allows a high heat transfer and at the same time can participate in thermal expansion of the refractory material.
  • a plurality of cooling elements 101 to a cooling system is shown in Fig. 3.
  • the cooling elements 101 are arranged horizontally, i. as a copper sheet trained hot part 104 is installed in the furnace wall 112 so that the Plate plane extending perpendicular to the longitudinal axis of the furnace.
  • the furnace wall 112 is composed of the furnace shell 113 and refractory material 114, with which the furnace is delivered on its side facing the furnace interior O i side.
  • the furnace shell 113 is lined with refractory bricks 115 of a certain height H F and filled in the transition to the refractory bricks 115 with refractory ramming mass 116.
  • the individual cooling elements 101 are arranged in the cooling zone, that the hot side 108 of the thin copper plate 105 and the copper sheet, ie the exposed directly to the furnace atmosphere end face, when installed flush with the in the oven interior O i facing end face 117 of the refractory bricks 115 concludes, ie there is no refractory material in front of the front side of the copper plates necessary.
  • the cooling elements 101 are each at a distance in this embodiment of two refractory bricks 115 arranged one above the other, wherein the Lining each held by a stone anchor 118 on the furnace tank 113 becomes.
  • the cooling elements are largely self-supporting, what fasteners saves.
  • each copper sheet associated copper pipes 103, the one Forming cooling channel 119 are disposed outside of the furnace shell 113.
  • Fig. 4. Overall, is formed by the favorable ratio of the area of the Hot part 104 to the surface of the cooling part 102 of the individual cooling elements 101st along the hot side of the lining quickly a protective layer or freeze-line 124 (it's just a section of the freeze-line shown) off. To this Way is the residual wall thickness of not attacked by erosion refractory bricks 115 tall.
  • the furnace shell 113 Since the copper tubes 103 of the individual cooling elements 101 are outside the furnace shell 113, 113 corresponding openings 125 and slots are introduced into the furnace shell, which are slightly longer than the copper sheet length and the height H โ‡ may not be too low, so that the copper sheet during movements the refractory bricks 115 in the slot opening 125 is not hindered.
  • the furnace shell 113 is curved inwardly in the region of the cooling zone formed by the cooling system 11, which may correspond approximately to the slag zone (see FIG. Forces acting on the furnace shell 113 of higher-lying parts of the furnace construction 126 are collected via bulkhead plates 127 and forwarded downwards.
  • the metal zone following below the slag zone can also be be be formed with such a cooling system 11 or - as shown here - with a trickle cooling 128 acting externally on the furnace shell 113.
  • the furnace shell 113 is pointing away from the inside of the furnace Enclosed side so that a gap 129 is formed. Cooling water is using a feed tube 130 so introduced into the space 129, it along the outside of the furnace shell 113 trickles down.
  • FIG. 4 clearly shows a horizontal section through the cooling system shown in Fig. 3 11 in the furnace wall 112 of a melting furnace along the line B-B- shows.
  • the Length of the copper tubes 103 corresponds to about the length of the copper sheet.
  • a cooling element system according to type IV (12) is used, which in Fig. 5 and 6 is shown in more detail.
  • Fig. 5 shows a vertical section through a Oven wall 212
  • Fig. 6 is a horizontal section.
  • the copper pipes 203 with the cooling passage 219 of the cooling elements 201 are inside the refractory ramming mass 216 arranged between the furnace shell 213 and the refractory bricks 215 is located.
  • the thin plates 205 and copper plates are between individual refractory bricks 215 arranged.
  • the furnace armor 213 will with openings 225 for the passage of the two pipe sections 220, 221 for the respective coolant inlet 222 and the respective coolant outlet 223 each copper tube 203 provided.
  • bulkheads 227 can to Increasing the stability can be provided (see Fig. 6), located on the cold side of the furnace shell 213 in the furnace vessel 230.
  • FIG. 7 shows - of seen the cold side of the furnace shell - a cooling system of the type IV (12) with inside lying copper tubes 203 arranged one above the other horizontally Cooling elements 201 of a first, second, third and fourth levels.
  • a common feed channel 231 enters cooling water through the inlet pipe sections 220, which protrude through respective openings in the furnace shell, in the copper tubes 203 of the cooling elements 201 of the first and lowest levels, respectively exit through corresponding outlet pipe sections 221 again.
  • the cooling water does not escape immediately, but is overlying - also embedded in the refractory ramming mass - Connecting pipes 232 to the inlet pipe sections 220 of the copper pipe 203 of the cooling elements 201 of the next higher level transported.
  • This cooling water transport will continue until the copper pipes 203 of the cooling elements 201 of the fourth or highest level flows through are and the cooling water through outlet pipe sections 221 and cooling water drains 223 exits into a common return channel to from there into a Cooling water recooling system (not shown) to be performed.
  • Cooling systems of the type III (11) and IV (12) find especially in rectangular ovens Use, while cooling systems according to the type I and II in particular to be used in rotary ovens.
  • a vertical section of cooling elements of a Type I (13) system Fig. 8 shows this type of refrigeration system the cooling elements 301 are arranged in the furnace wall so that the Plane of the plates 305 and the longitudinal axis of the copper tubes 303 parallel to Furnace longitudinal axis runs.
  • the cooling part 302 and the copper tube 303 of each Cooling element 301 is located outside of the furnace shell 313.
  • the copper sheets preferably correspond to the height of the slag zone. With 309 are designated the slots of the copper sheet.
  • For installation of the cooling elements 301 are in the furnace tank 313 narrow, but in the vertical direction long openings 325 or slots introduced.
  • the furnace shell 313 is preferably reinforced by ribs or rings 335a, b.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)
  • Furnace Details (AREA)
  • Details Of Measuring And Other Instruments (AREA)

Abstract

The invention relates to a cooling element for cooling a metallurgical furnace, in which the side of the furnace shell (113, 213, 313) that faces the interior of the furnace (Oi) is lined with fireproof material (114, 214, 314). Said element has a cooling part (2, 102, 202, 302) and a heating part that is cooled by thermal conduction (4, 104, 204, 304), and allows a protective layer against further clinker ("freeze-line") to form immediately in operating mode. The entire heating part consists only of a thin plate (5, 105, 205, 305), to which a separate cooling part (2, 102, 202, 302) is allocated on the cold side in the form of a pipe. The invention also relates to corresponding cooling systems and to a melting furnace.

Description

Die Erfindung betrifft ein Kรผhlelement zur Kรผhlung eines metallurgischen Ofens, insbesondere der Schlacken- und/oder der Metallzone dieses Ofens, wobei der Ofenpanzer des Ofens an seiner zum Ofeninnenraum weisenden Seite mit Feuerfest-Material zugestellt ist, und das Kรผhlelement einen mit Kรผhlmittel durchflossenen Kรผhlteil, der einen Kรผhlmittelzulauf- und ablauf aufweist, sowie einen durch Wรคrmeleitung gekรผhlten HeiรŸteil umfaรŸt, wobei der HeiรŸteil des Kรผhlelementes im eingebauten Zustand bรผndig mit der in den Ofeninnenraum zeigenden Stirnseite des Feuerfest-Materials abschlieรŸt. Zudem betrifft die Erfindung ein System zur Kรผhlung eines metallurgischen Ofens, welches aus mindestens einem dieser Kรผhlelemente besteht, sowie einen mit einem solchen System ausgerรผsteten Schmelzofen.The invention relates to a cooling element for cooling a metallurgical furnace, in particular the slag and / or the metal zone of this furnace, wherein the Oven armor of the furnace on its side facing the furnace interior with Refractory material is delivered, and the cooling element with a coolant flowed through cooling part, which has a coolant inlet and outlet, as well as a thermally conductive cooled hot part, wherein the hot part of the Cooling element in the installed state flush with the in the furnace interior completing facing front side of the refractory material. In addition, the invention relates a system for cooling a metallurgical furnace, which consists of at least one of these cooling elements, as well as one with such System equipped furnace.

Solche metallurgischen ร–fen finden Einsatz bei der Herstellung von Nichteisenmetallen und Roheisen. Hierzu werden runde oder rechteckige ร–fen eingesetzt, bei denen die erforderliche Energie รผber selbstbackende Elektroden vom Sรถderberg-Typ eingebracht wird. In vielen Fรคllen beginnt der Schmelzvorgang durch Einbringen der Energie รผber einen frei brennenden Lichtbogen, der nach Bildung einer Schaumschlacke in diese eintaucht. Wenn die Elektroden in die leitfรคhige, flรผssige Schlacke eintauchen, wird die abgestrahlte Energie vollstรคndig durch Widerstandserwรคrmung der Schlacke an das Metallbad รผbertragen. In anderen Fรคllen wird nur ein Teil der Energie mittels der Widerstandserwรคrmung der Schlacke in das Metallbad eingebracht. Die Energieรผbertragung wird durch kleine Lichtbรถgen erreicht, die sich zwischen der Elektrode und der sich umgebenden Mรถllersรคule bilden ("brush arcing"). In beiden Fรคllen existiert eine heiรŸe, flรผssige Schlacke von etwa 1.400 bis 1.700ยฐC, die aufgrund thermischer und magnetischer Effekte im OfengefรครŸ zirkuliert. Die thermische Zirkulation wird insbesondere durch Auftriebskrรคfte aufgrund von Dichteรคnderungen durch Abkรผhlung an der Ofenwand angeregt.Such metallurgical furnaces are used in the production of non-ferrous metals and pig iron. For this purpose, round or rectangular ovens are used, where the required energy over self-baking electrodes from Sรถderberg type is introduced. In many cases, the melting process begins by introducing the energy over a free-burning arc, after Formation of a foamed slag is immersed in this. When the electrodes in the immerse conductive, liquid slag, the radiated energy is complete by resistance heating of the slag transferred to the metal bath. In in other cases, only part of the energy is by means of resistance heating the slag introduced into the metal bath. The energy transfer is through reaches small arcs extending between the electrode and the surrounding Make the pillar of a carpenter ("brush arcing"). In both cases there is a hot, liquid slag of about 1,400 to 1,700 ยฐ C due to thermal and magnetic effects in the furnace vessel circulates. The thermal circulation in particular by buoyancy forces due to density changes Cooling excited on the furnace wall.

Durch diese Zirkulation der Schlacke hin zur Ofenwand kommt es an der Ofenwand - und auch aufgrund des chemischen Angriffs durch die Schlacke - zu einem besonders hohen VerschleiรŸ des Feuerfest-Materials, mit dem der Schmelzofen ausgekleidet ist. Dieser VerschleiรŸ kommt erst dann zum Stillstand, wenn bei gegebener Wรคrmebelastung die Ofenwand aus Feuerfest-Material so gut gekรผhlt ist, daรŸ sich auf ihrer HeiรŸseite- d.h. der zum Ofeninneren weisenden Seite - eine Kruste aus erstarrter Schlacke bildet. Eine solche Kruste ist unter dem Begriff "freeze line" bekannt. Diese erstarrte Schlackenschicht schรผtzt das Feuerfest-Material vor weiterer Schlackenerosion bzw. - korrosion und ist somit eine erwรผnschte Schutzschicht. Je hรถher die Schmelzleistung des Ofens und damit die abzufรผhrenden Wรคrmestrรถme sind, desto dรผnner ist allerdings die verbleibende Restwandstรคrke des Feuerfest-Materials.By this circulation of the slag towards the furnace wall it comes to the furnace wall - And also because of the chemical attack by the slag - too a particularly high wear of the refractory material with which the Lining furnace is lined. This wear only then comes to a standstill if for a given heat load the furnace wall made of refractory material is so well cooled that on its hot side - i. to the oven interior pointing side - a crust of solidified slag forms. Such Crust is known by the term "freeze line". This solidified slag layer protects the refractory material from further slag erosion or corrosion and is thus a desirable protective layer. The higher the melting performance of the furnace and thus the dissipated heat flows are the more However, thinner is the remaining wall thickness of the refractory material.

Hรถhere Schmelzleistungsdichten (kW/m2 Herdflรคche) treten insbesondere dann auf, wenn bei existierenden ร–fen das Einbringen an elektrischer Leistung erhรถht werden soll, um die Produktivitรคt zu steigern, wenn aber aus Kostengrรผnden die Herdflรคche nicht entsprechend vergrรถรŸert werden soll. Neben dem Nachrรผsten von bestehenden ร–fen stellt sich das Problem ebenfalls bei neu zu bauenden ร–fen, die im Verhรคltnis zu den bekannten ร–fen eine hรถhere Leistungsdichte aufweisen sollen.Higher melting power densities (kW / m 2 hearth area) occur in particular when existing ovens, the introduction of electrical power to be increased in order to increase productivity, but for cost reasons, the hearth should not be increased accordingly. In addition to the retrofitting of existing furnaces, the problem also arises in newly built ovens, which should have a higher power density in relation to the known ovens.

Um diese Schutzschicht (freeze-line) trotz hoher Wรคrmestrรถme zu erzeugen bzw. mรถglichst dick auszubilden, ist aus dem Konferenzbericht "Furnace Cooling Design for Modern High-Intensity Pyrometallurgical Processes", der Copper 99-Cobre 99 International Conference, Vol. V, The Minerals, Metals & Materials Society, 1999 von N.Voermann, F.Ham, J.Merry, R.Veenstra und K.Hutchinson zu entnehmen, gekรผhlte Kupferkรถrper in die Feuerfest-Ofenwand einzusetzen. Neben sogenannten "Fingern" und "Plattenkรผhlern" wird insbesondere der Einsatz sogenannter "waffle coolers" vorgeschlagen. Solche "waffle coolers" sind aus Kupfer mit eingegossenen Rohren hergestellte plattenfรถrmige Kรถrper, die auf ihrer HeiรŸseite mit schwalbenschwanzfรถrmigen Nuten und Rippen versehen sind. In diese Nuten sind Steine aus Feuerfest-Material eingesetzt oder Feuerfest-Massen eingestampft. Die Kรผhlwirkung der Rippen in den "waffle coolers" bewirkt, daรŸ sich bei Direktkontakt des Feuerfest-Materials mit flรผssiger Schlakke die gewรผnschte "freeze line" bildet. Wรคhrend derartige "waffle coolers" vorteilhafterweise eine Tragfunktion รผbernehmen, weisen sie als Nachteil ein hohes Gewicht sowie die daraus resultierenden hohen Herstellungskosten auf.To generate this protective layer (freeze-line) despite high heat flows or as thick as possible, is from the conference report "Furnace Cooling Design for Modern High-Intensity Pyrometallurgical Processes, "the Copper 99-Cobre 99 International Conference, Vol. V, The Minerals, Metals & Materials Society, 1999 by N.Voermann, F.Ham, J.Merry, R.Veenstra and K.Hutchinson to remove, to use cooled copper body in the refractory furnace wall. In addition to so-called "fingers" and "plate coolers" is in particular the use so-called "waffle coolers" proposed. Such "waffle coolers" are made of copper with cast-in tubes plate-shaped body, the provided on its hot side with dovetailed grooves and ribs are. In these grooves are used stones of refractory material or refractory masses pulped. The cooling effect of the ribs in the "waffle coolers" causes direct contact of the refractory material with liquid slag forms the desired "freeze line". While such "waffle coolers" advantageously assume a supporting function, they have a disadvantage as a disadvantage Weight and the resulting high production costs.

"Finger" und "Plattenkรผhler" werden von D. Tisdale, D. Briand, R. Sriram und R. McMeekin, in "Upgrading Falconbridge's No. 2 furnace crucible", verรถffentlicht in "Challenges in Process Intensification", Montreal PQ, Canada, Canadian Institute of Mining, Metallurgy and Petroleum, 1996 beschrieben. Unter Fingern werden Kupferrohre mit einem runden Querschnitt verstanden. Es erweist sich aber als schwierig, solche Rohre in die quaderfรถrmigen Feuerfest-Steine einzubringen. Diesen Nachteil weisen die bekannten Plattenkรผhler nicht auf. Diese mรผssen jedoch - wie auch die Finger - schwer und massiv ausgefรผhrt werden, da ihre Abmessungen durch den Durchmesser der in ihnen verlaufenden Bohrungen fรผr das Kรผhlwasser bestimmt sind, was die Herstellung kostenintensiv macht. Finger, Plattenkรผhler sowie die waffle coolers durchdringen im Neuzustand nicht die gesamte Dicke der Feuerfest-Ofenwand, sondern benรถtigen noch Mauerwerk vor ihrer ofenseitigen Stirnwand. Zudem bleiben sie ohne Verbindung zur รคuรŸeren Wand des Ofens, dem sogenannten Panzer, damit eine Zwรคngung durch unterschiedliche thermische Ausdehnungen des Feuerfest-Mauerwerks und des Panzers vermieden wird."Finger" and "Plate Cooler" are described by D. Tisdale, D. Briand, R. Sriram and R. McMeekin, in "Upgrading Falconbridge's No. 2 Furnace Crucible." in Challenges in Process Intensification, Montreal PQ, Canada, Canadian Institute of Mining, Metallurgy and Petroleum, 1996. Under fingers are understood copper tubes with a round cross-section. It turns out but as difficult to introduce such pipes in the cuboid refractory bricks. This disadvantage, the known plate cooler not on. These but - like the fingers - have to be heavy and massive, because their dimensions are determined by the diameter of the holes running in them intended for the cooling water, making the production costly power. Fingers, plate coolers as well as the waffle coolers penetrate in new condition not the entire thickness of the refractory furnace wall, but need still masonry in front of her furnace-side front wall. Moreover, they remain without connection to the outer wall of the furnace, the so-called tank, so one Forced by different thermal expansion of the refractory masonry and the tank is avoided.

Aus E. Granberg, G. Carlsson, "Development of a device for cooling of the safety-zone in the electric arc furnace", vorgetragen und verรถffentlicht bei dem 3rd European Electric Steel Congress, 2. - 4. Oktober 1989, Bournemouth, sind Kรผhlelemente fรผr die Sicherheitszone in Elektroschmelzรถfen zur Stahlherstellung bekannt, deren Wirkung auf dem Wรคrmetransport von der HeiรŸseite im Inneren des Ofens zu einem Kรผhlmedium auรŸerhalb des Ofenpanzers basiert. From E. Granberg, G. Carlsson, "Development of a Device for Cooling the Safety Zone in the Electric Arc Furnace", Presented and Published at the 3 rd European Electric Steel Congress, 2-4 October 1989, Bournemouth, are known cooling elements for the safety zone in electric furnaces for steel production, the effect of which is based on the heat transfer from the hot side inside the furnace to a cooling medium outside the furnace shell.

US-A-1724098 offenbart eine Kรผhlplatte fรผr mit feuerfester Auskleidung versehene Schachtรถfen, bestehend aus Kupfer mit angeordneten Kรผhlmittelkanรคlen und versehen mit zum Ofeninneren weisenden durch Wรคrmeleitung gekรผhlten kupfernen Flachstegen.US-A-1724098 discloses a cooling plate for provided with refractory lining Shaft furnaces, consisting of copper with arranged coolant channels and provided with the oven interior pointing cooled by heat conduction copper flat bars.

DE-A-2924991 offenbart ein gekรผhltes Ofenwandelement bestehend aus mehreren fรผr den Kรผhlmitteldurchfluss miteinander verbundenen Druckrohren, die an dem zum Ofeninneren weisenden Scheiteln mit Wรคrmeleitern in Form von aufgeschweiรŸten Flacheisenstegen versehen sind. DE-A-2924991 discloses a cooled Oven wall element consisting of several for the coolant flow interconnected Pressure pipes, which at the furnace interior pointing vertex with heat conductors in shape are provided by welded flat iron bars.

Das Kรผhlelement aus gegossenem Kupfer umfasst ein wassergekรผhltes Verbindungsteil, an dem mehrere massive Plattenkรผhler kammartig angeordnet sind, die in das Ofeninnere ragen. Zwischen den Plattenkรผhlern ist Feuerfest-Material angeordnet. Das Verbindungsteil ist auรŸerhalb des Ofenpanzers angeordnet. Dicke und Mittenabstand der Plattenkรผhler kรถnnen variiert werden. Nachteilig bei dieser Lรถsung ist, dass bei einer Ausbildung mit dรผnnen Plattenkรผhlern die Belastung an der HeiรŸseite sehr groรŸ wird, verbunden mit der Gefahr des Oxidierens des Kupfers und einem Verlust der Wรคrmeleitfรคhigkeit, wรคhrend bei einer Ausbildung von dickeren Plattenkรผhlern die Materialkosten steigen und eine unsymmetrische Kรผhlung die Folge ist.The cast copper cooling element comprises a water-cooled connection part, on which several massive plate coolers are arranged like a comb, which enters the interior of the oven protrude. Refractory material is placed between the plate coolers. The connecting part is located outside the furnace shell. Thickness and center distance of the plate coolers can be varied. The disadvantage of this solution is that when training with thin plate coolers the load on the hot side becomes very large, associated with the Danger of oxidizing the copper and a loss of thermal conductivity while with a training of thicker plate coolers the material costs rise and an unbalanced one Cooling is the result.

Der Erfindung liegt demnach die Aufgabe zugrunde, ein Kรผhlelement sowie ein Kรผhlsystem fรผr einen metallurgische Ofen bereitzustellen, das bei Vermeidung der oben genannten Nachteile eine HeiรŸseite aufweist, die im Betriebszustand sofort eine freeze-line ausbildet. Zudem soll ein Ofen bereitgestellt werden, der bei Ausrรผstung mit einem solchen System eine hohe mechanische Stabilitรคt aufweist.The invention is therefore based on the object, a cooling element and a cooling system to provide for a metallurgical furnace, while avoiding the above Disadvantages has a hot side, which immediately forms a freeze-line in the operating state. In addition, an oven is to be provided, when equipped with such System has a high mechanical stability.

Diese Aufgabe wird durch ein Kรผhlelement mit den Merkmalen des Anspruchs 1, Kรผhlsysteme mit den Merkmalen der Ansprรผche 8 und 9 sowie einen Ofen mit den Merkmalen nach den Ansprรผchen 15 und 16 gelรถst. Vorteilhafte Weiterentwicklungen sind in den Unteransprรผchen offenbart.This object is achieved by a cooling element with the features of claim 1, cooling systems with the features of claims 8 and 9 and a furnace with the features solved according to claims 15 and 16. Advantageous further developments are in the subclaims disclosed.

ErfindungsgemรครŸ wird vorgeschlagen, dass der gesamte HeiรŸteil als eine - einzige - Platte ausgebildet ist, und dass der Platte kaltseitig, d.h. an ihrer vom Ofeninneren wegweisenden Seite, ein separater, mit Kรผhlmittelzu- und ablauf versehener - einziger - Kรผhlteil zugeordnet ist, wobei der Kรผhlteil ein Rohr ist und die Platte mit ihrer vom Ofeninneren wegweisenden Seite unlรถsbar an das Rohr parallel zur Rohrlรคngsachse angebracht ist.According to the invention it is proposed that the entire hot part as a - single - plate is formed, and that the plate cold side, i. at its leading from the inside of the oven Side, a separate, provided with Kรผhlmittelzu- and drain - the only - refrigerator is assigned, wherein the cooling part is a tube and the plate with their from the furnace interior pioneering side permanently attached to the pipe parallel to the pipe axis.

In Abkehr von den bekannten Lรถsungen wird ein Kรผhlelement aus einer einzigen Platte gebildet, an die ein separater und von anderen Kรผhlelementen unabhรคngiger Kรผhlteil angeordnet ist. Auf diese Weise wird ein gรผnstiges Verhรคltnis der Flรคche des HeiรŸteils zur Flรคche des Kรผhlteils erreicht, verbunden mit gรผnstigen Kรผhleigenschaften. Deswegen bildet sich im Betriebszustand unmittelbar auf der HeiรŸseite des Kรผhlelementes, d.h. auf der in Richtung Ofeninneres weisenden Stirnseite des Feuerfest-Materials sowie der Stirnseite der Platte, schnell eine Schutzschicht bzw. freeze-line aus.In contrast to the known solutions, a cooling element of a single plate formed, to which a separate and independent of other cooling elements cooling part arranged is. In this way, a favorable ratio of the area of the hot part to Area of the refrigerator part achieved, combined with favorable cooling properties. therefore forms in the operating state directly on the hot side of the cooling element, i. on the facing towards the furnace interior front side of the refractory material and the Front side of the plate, quickly a protective layer or freeze-line.

Die Verbindung wird รผber einen Vollanschluss, vorzugsweise durch VerschweiรŸen, zur Gewรคhrung eines guten Wรคrmetransportes erreicht. Vorteilhafterweise besteht das Kรผhlelement aus einer Kupferplatte und einem Kupferrohr und hierbei aus Teilen von StandardmaรŸ, die lagerhaltig zur Verfรผgung stehen, was die Material- und vor allem die Bearbeitungskosten erheblich reduziert. Insgesamt wird auf diese Weise ein vielseitig einsetzbares, kostengรผnstiges und zuverlรคssiges Kรผhlelement geschaffen. Von besonderem Vorteil ist auch, dass die verwendeten Bestandteile (Platte, Rohr) aufgrund ihrer Herstellungsart (Walzen, Strangpressen) keine grobkรถrnige Gussstruktur ausweisen, sondern ein gleichmรครŸiges, feinkรถrniges Gefรผge. Dies bedingt bessere Wรคrmeleitfรคhigkeitseigenschaften sowie eine geringere Neigung zur Rissbildung bzw. -ausbreitung.The connection is via a full connection, preferably by welding, to Granted a good heat transfer. Advantageously, the cooling element from a copper plate and a copper tube and parts of standard size, which are available in stock, what the material and especially the processing costs considerably reduced. Overall, in this way a versatile, created cost-effective and reliable cooling element. Of special Another advantage is that the components used (plate, tube) due to their production (Rolls, extrusions) no coarse-grained cast structure identify, but a uniform, fine-grained structure. This requires better thermal conductivity properties and less tendency to crack or spread.

Vorzugsweise ist die Platte im Sinne eines Blechs sehr dรผnn ausgebildet. Die Plattendicke umfasst Bereiche von 10 bis 40 mm, vorzugsweise von 20 bis 40 mm.Preferably, the plate is designed to be very thin in the sense of a sheet. The plate thickness includes ranges of 10 to 40 mm, preferably 20 to 40 mm.

Um Verwerfungen der dรผnnen Platte bzw. des Blechs aufgrund unterschiedlicher thermischer Ausdehnung รผber die Plattenflรคche zu vermeiden, wird vorgeschlagen, die Platte bzw. das Blech senkrecht zur Lรคngsachse des Kรผhlrohres zu schlitzen. Aufgrund der Auftrennung in einzelne unabhรคngige Plattenstreifen und zudem wegen der geringen Dicke wird eine flexible Anpassung an Ausdehnungsbewegungen des Feuerfest-Materials erreicht. Dies hat auรŸerdem den besonderen Vorteil, dass die Bildung isolierender Luftspalte zwischen dem Feuerfest-Material bzw. -Mauerwerk und der Platte vermieden wird. To distort the thin plate or the sheet due to different thermal To avoid expansion over the plate surface, it is suggested the plate or slit the sheet perpendicular to the longitudinal axis of the cooling tube. Due to the separation in individual independent plate strips and also because of the small thickness a flexible adaptation to expansion movements of the refractory material is achieved. This also has the particular advantage that the formation of insulating air gaps between the refractory material or masonry and the plate is avoided.

Die Schlitzabstรคnde sind vorzugsweise gleichmรครŸig eingebracht. Es empfehlen sich Abstรคnde von ca. 100 bis 400 mm bei Schlitzbreiten von 2-5 mm.The slot spacings are preferably introduced uniformly. Recommend it Distances of about 100 to 400 mm with slot widths of 2-5 mm.

Bei den vorgeschlagenen Kรผhlsystemen kรถnnen sich folgende Typen ergeben: Kรผhlsystem nach Typ I mit vertikal angeordneten Kรผhlelementen, deren Kรผhlteil bzw. Rohr auรŸerhalb des Ofenpanzers angeordnet ist; Kรผhlsystem nach Typ II mit vertikal angeordneten Kรผhlelementen, deren Kรผhlteil bzw. Rohr innerhalb des Ofenpanzers angeordnet ist; Kรผhlsystem nach Typ III mit horizontal angeordneten Kรผhlelementen, deren Kรผhlteil bzw. Rohr auรŸerhalb des Ofenpanzers angeordnet ist; Kรผhlsystem nach Typ IV mit horizontal angeordneten Kรผhlelementen, deren Kรผhlteil bzw. Rohr innerhalb des Ofenpanzers angeordnet ist.In the proposed cooling systems, the following types may result: Type I cooling system with vertically arranged cooling elements, their cooling part or pipe is arranged outside of the furnace shell; Cooling system according to type II with vertically arranged cooling elements, the cooling part or tube inside the furnace shell is arranged; Cooling system according to type III with horizontally arranged Cooling elements, the cooling part or pipe outside the furnace shell is arranged; Type IV cooling system with horizontal cooling elements, whose cooling part or pipe is arranged inside the furnace shell.

In Abhรคngigkeit der Schmelzleistungsdichte und dem Abstand Elektrode zur Ofenwand werden die Kรผhlsysteme ausgelegt und zwar durch Wahl der Geometrie der Platten und/oder des Abstandes zwischen HeiรŸseite und Kรผhlteil und/oder des Abstandes der Platten zueinander. Im Verhรคltnis zu bekannten Plattenkรผhlern ist die Platte des HeiรŸteils dรผnn ausgebildet. Der Abstand zwischen HeiรŸseite und Kรผhlteil, d.h. dem Rohr, ist relativ kurz. Vorzugsweise weist die Platte eine rechteckige Geometrie auf.Depending on the melting power density and the distance electrode to the Oven wall, the cooling systems are designed by choosing the geometry the plates and / or the distance between the hot side and the cooling part and / or the distance of the plates to each other. In relation to known Plate coolers, the plate of the hot part is thin. The distance between Hot side and cooling part, i. the pipe is relatively short. Preferably the plate has a rectangular geometry.

Bei derartigen Kรผhlsystemen wird der vertikale bzw. horizontale Abstand der Kรผhlelemente zu ihrem nรคchst benachbarten Kรผhlelement entsprechend des oder eines Mehrfachen des Hรถhen- bzw. des Breitenformates von Feuerfest-Steinen als Feuerfest-Material bemessen. Dies hat bei der horizontalen Anordnung den Vorteil, daรŸ die Anzahl der รผbereinander angeordneten Kรผhlelemente flexibel der Hรถhe der Schlackenzone bzw. der Metallzone angepaรŸt werden kann. Schneidarbeiten an den Feuerfest-Steinen entfallen; der Montageaufwand sinkt.In such cooling systems, the vertical or horizontal distance of Cooling elements to their next adjacent cooling element according to or a multiple of the height or width format of refractory bricks measured as refractory material. This has in the horizontal arrangement the advantage that the number of superimposed cooling elements be adapted flexibly to the height of the slag zone or the metal zone can. Cutting work on the refractory bricks is omitted; the installation effort sinks.

Vorzugsweise wird vorgeschlagen, die Kรผhlelemente eines Kรผhlsystems wasserseitig in Serie hintereinanderzuschalten, wobei der Kรผhlmittelablauf eines Kรผhlelementes - ggf. รผber ein starres Verbindungsrohr oder flexible Verbindungsleitungen - mit dem Kรผhlmittelzulauf eines benachbarten Kรผhlelementes verbunden ist. Die Anzahl der Kรผhlelemente, die in Serie hintereinander geschaltet werden kรถnnen, richtet sich nach der verfรผgbaren Kรผhlwasserqualitรคt und/oder der zulรคssigen Maximaltemperatur des Kรผhlwassers.Preferably, it is proposed that the cooling elements of a cooling system on the water side series-connected in series, the coolant outlet of a Cooling element - if necessary via a rigid connecting pipe or flexible connecting lines - With the coolant inlet of an adjacent cooling element connected is. The number of cooling elements connected in series depends on the available cooling water quality and / or the permissible maximum temperature of the cooling water.

Die Ofenkonstruktion, insbesondere die Ofenwand, soll erfindungsgemรครŸ an die einzelnen Kรผhlsysteme und ihre Besonderheiten angepaรŸt sein. Fรผr ein Kรผhlsystem des Typs III wird ein runder oder ein rechteckiger Schmelzofen vorgeschlagen, dessen Ofenpanzer im Bereich der Kรผhlzone in Richtung Ofeninneres eingezogen ausgeformt ist und der Schottbleche zur Stรผtzung des nun vorragenden oberen Bereichs des Ofenteils aufweist. Diese Ofenpanzerkonstruktion erreicht, daรŸ die Schwรคchung seiner mechanischen Tragfรคhigkeit aufgrund der fรผr die Kรผhlelemente notwendigen horizontalen Schlitzungen mit relativ geringem vertikalen Abstand kompensiert wird.The furnace construction, in particular the furnace wall, according to the invention to be adapted to the individual cooling systems and their characteristics. For a Type III cooling system, a round or rectangular melting furnace is proposed, whose furnace armor in the region of the cooling zone in the direction of the furnace interior is pulled in formed and the bulkhead plates to support the now having projecting upper portion of the furnace part. This furnace shell construction achieved that the weakening of its mechanical load capacity due to the necessary for the cooling elements horizontal slits with relative small vertical distance is compensated.

Bei horizontaler Anordnung werden in den Ofenpanzer Schlitze mit einer der horizontalen Ausdehnung des Kรผhlelementes entsprechenden Lรคnge eingebracht. Die Hรถhe der Schlitze wird hierbei vorteilhafterweise so gewรคhlt, daรŸ das jeweilige Kรผhlelement die unvermeidbare thermische Ausdehnung des Feuerfest-Materials mitmachen kann, ohne in dieser Bewegung durch die Schlitzober- bzw. Unterkante behindert zu werden. Es ergibt sich daher eine relativ groรŸe Hรถhe der Schlitze.In a horizontal arrangement in the furnace armor slots with one of horizontal expansion of the cooling element corresponding length introduced. The height of the slots is advantageously chosen so that the respective cooling element the unavoidable thermal expansion of Refractory material can participate without being in this movement through the Schlitzober- or lower edge to be obstructed. It therefore arises a relatively high height of the slots.

Bei dem Kรผhlsystem nach Typ IV mรผssen im Verhรคltnis zu Typ III nur kleinere ร–ffnungen und somit Schwachstellen in den Ofenpanzer fรผr die Kรผhlmittelabund -zulรคufe des Kรผhlteils bzw. des Rohres eingebracht werden. Bei dieser Lรถsung wird die statische Tragfรคhigkeit des Ofenpanzers nur gering vermindert. Eine Erhรถhung der Tragfรคhigkeit ist aber noch durch die gegeneinander versetzte Anordnung der รผbereinander angeordneten Kรผhlelemente mรถglich. In the case of the type IV cooling system, only smaller ones are required in relation to type III Openings and thus weak spots in the furnace shell for the coolant outlet -zulรคufe the cooling part or the pipe are introduced. In this solution the static load capacity of the furnace shell is only slightly reduced. An increase in the carrying capacity is still offset by the staggered Arrangement of stacked cooling elements possible.

Die Kรผhlsysteme des Typs I und II kommen insbesondere fรผr Rundรถfen in Frage. Die Geometrie der Platten, konkret ihre Lรคnge, ist vorzugsweise an die Hรถhe der Schlackenzone angepaรŸt. Beim Typ I, bei der sich die Platte des HeiรŸteils durch den Ofenpanzer erstreckt und sich das Kรผhlteil bzw. Rohr auรŸerhalb des Ofenpanzers befindet, kann ein durch die vertikalen Schlitze in seiner Stabilitรคt geschwรคchter Ofenpanzer zur Aufnahme der Ringspannungen aus der thermischen Ausdehnung des Feuerfest-Materials durch Rippen oder Ringe mechanisch verstรคrkt werden, wobei gewรคhrleistet ist, daรŸ die vertikalen Schlitze im Ofenpanzer eine freie Bewegung der in das Feuerfest-Material integrierten Kรผhlelemente insbesondere nach oben zulassen.The cooling systems of the type I and II are particularly suitable for rotary furnaces. The geometry of the plates, specifically their length, is preferably at the height adapted to the slag zone. Type I, which is the plate of the hot part extends through the furnace shell and the cooling part or pipe outside of the furnace shell, one can through the vertical slots in its stability weakened furnace armor to absorb the hoop stresses from the thermal expansion of the refractory material by ribs or rings mechanically reinforced, it being ensured that the vertical slots in the furnace shell a free movement of the integrated into the refractory material Allow cooling elements in particular upwards.

Weitere Einzelheiten und Vorteile der Erfindung ergeben sich aus den Unteransprรผchen und aus der nachfolgenden Beschreibung, in der die in den Figuren dargestellten Ausfรผhrungsformen der Erfindung nรคher erlรคutert werden. Dabei sind neben den oben aufgefรผhrten Kombinationen von Merkmalen auch Merkmale alleine oder in anderen Kombinationen erfindungswesentlich. Es zeigen:

Fig. 1
eine Seitenansicht eines Ausschnitts eines erfindungsgemรครŸ vorgeschlagenen Kรผhlelements, das sich aus einer Platte und einem Rohr zusammensetzt;
Fig. 2
einen Querschnitt des Kรผhlelementes nach Fig. 1 lรคngs der Linie A-A;
Fig. 3
einen Vertikalschnitt durch eine Ofenwand mit integriertem Kรผhlsystem des Typs III und eingeformten Ofenpanzer;
Fig. 4
einen Horizontalschnitt B-B durch eine Ofenwand mit einem Kรผhlsystem nach Fig. 3;
Fig. 5
einen Vertikalschnitt durch eine Ofenwand mit integriertem Kรผhlsystem des Typs IV;
Fig. 6
einen Horizontalschnitt B-B durch eine Ofenwand mit einem Kรผhlsystem nach Fig. 5;
Fig. 7
die Darstellung eines Kรผhlsystems nach dem Typ IV, wobei die รผbereinander liegenden Kรผhlelemente versetzt angeordnet sind;
Fig. 8
einen Vertikalschnitt durch eine Ofenwand mit integriertem Kรผhlsystem nach Typ I.
Further details and advantages of the invention will become apparent from the dependent claims and from the following description in which the embodiments of the invention shown in the figures are explained in more detail. In addition to the combinations of features listed above, features alone or in other combinations are essential to the invention. Show it:
Fig. 1
a side view of a section of a cooling element according to the invention, which is composed of a plate and a tube;
Fig. 2
a cross section of the cooling element of Figure 1 along the line AA.
Fig. 3
a vertical section through a furnace wall with integrated cooling system type III and molded furnace shell;
Fig. 4
a horizontal section BB through a furnace wall with a cooling system of Fig. 3;
Fig. 5
a vertical section through a furnace wall with integrated cooling system of the type IV;
Fig. 6
a horizontal section BB through a furnace wall with a cooling system of Fig. 5;
Fig. 7
the representation of a cooling system according to the type IV, wherein the superimposed cooling elements are arranged offset;
Fig. 8
a vertical section through a furnace wall with integrated cooling system according to type I.

Fig. 1 zeigt einen Ausschnitt eines Kรผhlelementes 1, welches sich aus einem mit Kรผhlmittel, beispielsweise Kรผhlwasser, durchflossenen Kรผhlteil 2 in Form eines Rohres 3 mit einem Innendurchmesser di und einer Wandstรคrke dw sowie einen nur durch Wรคrmeleitung gekรผhlten HeiรŸteil 4 zusammensetzt. Der HeiรŸteil 4, der also nicht von Kรผhlwasser durchflossen wird, besteht aus einer dรผnnen Platte 5 aus Kupfer, die im nachfolgenden als Kupferblech bezeichnet wird. Das Rohr 3 ist ebenfalls aus Kupfer gefertigt und entspricht einem Kupferrohr-StandardmaรŸ bzw. NormmaรŸ. Das Kupferblech ist mit seiner kaltseitigen Lรคngsseite 6 an den Rohrmantel 7 parallel zur Rohrlรคngsachse geschweiรŸt und ist, ausgehend von der HeiรŸseite 8, mit Schlitzen 9 versehen, die sich bei der gezeigten Ausfรผhrungsform bis zur SchweiรŸnaht 10 erstrecken. Die an der HeiรŸseite 8 auftreffende Wรคrme vom Ofeninnenraum Oi wird mittels Wรคrmeleitung durch das Kupferblech an das Rohr 3 und hier an das das Rohr 3 durchflieรŸende Kรผhlmittel abgegeben. Der einen ungestรถrten Wรคrmetransport ermรถglichende VollanschluรŸ zwischen Kupferblech und Rohr 3 - hier in Form der SchweiรŸnaht 10 - wird auch in Fig. 2 deutlich. Das Kupferblech ist relativ dรผnn ausgebildet, vorzugsweise zwischen 20 bis 40 mm dรผnn. Vorteilhafterweise kommt ebenfalls Kupferblech eines NormmaรŸes zur Anwendung. In Kombination mit den Schlitzen 9 ergibt sich ein flexibles Kupferblech, welches einen hohen Wรคrmetransport ermรถglicht und gleichzeitig thermische Ausdehnungen des Feuerfest-Materials mitmachen kann.Fig. 1 shows a section of a cooling element 1, which is composed of a coolant, for example cooling water, by flowing cooling part 2 in the form of a tube 3 with an inner diameter d i and a wall thickness d w and a cooled only by heat conduction hot part 4. The hot part 4, which is thus not traversed by cooling water, consists of a thin plate 5 made of copper, which is referred to below as copper sheet. The tube 3 is also made of copper and corresponds to a standard copper tube or standard size. The copper sheet is welded with its cold side longitudinal side 6 to the pipe jacket 7 parallel to the tube longitudinal axis and is, starting from the hot side 8, provided with slots 9 which extend in the embodiment shown to the weld 10. The incident on the hot side 8 heat from the furnace interior O i is discharged by means of heat conduction through the copper sheet to the tube 3 and here to the pipe 3 flowing through the coolant. The undisturbed heat transfer enabling full connection between copper sheet and tube 3 - here in the form of the weld 10 - is also clear in Fig. 2. The copper sheet is relatively thin, preferably between 20 to 40 mm thin. Advantageously, also copper sheet of a standard size is used. In combination with the slots 9 results in a flexible copper sheet, which allows a high heat transfer and at the same time can participate in thermal expansion of the refractory material.

Die Anordnung einer Vielzahl von Kรผhlelementen 101 zu einem Kรผhlsystem wird in Fig. 3 dargestellt. Bei dem hier gezeigten Kรผhlsystem des Typs III (11) sind die Kรผhlelemente 101 horizontal angeordnet, d.h. das als Kupferblech ausgebildete HeiรŸteil 104 wird in die Ofenwand 112 so eingebaut, daรŸ die Plattenebene sich senkrecht zur Lรคngsachse des Ofens erstreckt. The arrangement of a plurality of cooling elements 101 to a cooling system is shown in Fig. 3. In the cooling system of the type III shown here (11) For example, the cooling elements 101 are arranged horizontally, i. as a copper sheet trained hot part 104 is installed in the furnace wall 112 so that the Plate plane extending perpendicular to the longitudinal axis of the furnace.

Die Ofenwand 112 setzt sich aus dem Ofenpanzer 113 und Feuerfest-Material 114 zusammen, mit dem der Ofen auf seiner zum Ofeninneren Oi weisenden Seite zugestellt ist. Bei der hier gezeigten Ausfรผhrungsform ist der Ofenpanzer 113 mit Feuerfest-Steinen 115 eines bestimmten HรถhenmaรŸes HF ausgemauert und im รœbergang zu den Feuerfest-Steinen 115 mit Feuerfest-Stampfmasse 116 ausgefรผllt. Die einzelnen Kรผhlelemente 101 werden so in der Kรผhlzone angeordnet, daรŸ die HeiรŸseite 108 der dรผnnen Kupferplatte 105 bzw. des Kupferblechs, d.h. die unmittelbar der Ofenatmosphรคre ausgesetzte Stirnseite, im eingebauten Zustand bรผndig mit der in den Ofeninnenraum Oi zeigenden Stirnseite 117 der Feuerfest-Steine 115 abschlieรŸt, d.h. es ist kein Feuerfest-Material vor der Stirnseite der Kupferplatten notwendig.The furnace wall 112 is composed of the furnace shell 113 and refractory material 114, with which the furnace is delivered on its side facing the furnace interior O i side. In the embodiment shown here, the furnace shell 113 is lined with refractory bricks 115 of a certain height H F and filled in the transition to the refractory bricks 115 with refractory ramming mass 116. The individual cooling elements 101 are arranged in the cooling zone, that the hot side 108 of the thin copper plate 105 and the copper sheet, ie the exposed directly to the furnace atmosphere end face, when installed flush with the in the oven interior O i facing end face 117 of the refractory bricks 115 concludes, ie there is no refractory material in front of the front side of the copper plates necessary.

Die Kรผhlelemente 101 sind bei dieser Ausfรผhrungsform jeweils in einem Abstand von zwei Feuerfest-Steinen 115 รผbereinander angeordnet, wobei die Ausmauerung jeweils von einem Steinanker 118 am Ofenpanzer 113 gehalten wird. Durch ihre Bauweise und die Anordnung zwischen den Feuerfest-Steinen sind die Kรผhlelemente weitgehend selbsttragend, was Befestigungselemente einspart.The cooling elements 101 are each at a distance in this embodiment of two refractory bricks 115 arranged one above the other, wherein the Lining each held by a stone anchor 118 on the furnace tank 113 becomes. By their construction and the arrangement between the refractory bricks the cooling elements are largely self-supporting, what fasteners saves.

Die jedem einzelnen Kupferblech zugeordneten Kupferrohre 103, die einen Kรผhlkanal 119 bilden, sind auรŸerhalb des Ofenpanzers 113 angeordnet. Am Ende eines jeden Rohres 103 sind Rohrabschnitte 120, 121 bzw. รœbergรคnge zu Kรผhlmittelzulรคufen 122 bzw. Kรผhlmittelablรคufen 123 vorgesehen, vgl. hierzu auch Fig. 4. Insgesamt bildet sich durch das gรผnstige Verhรคltnis der Flรคche des HeiรŸteils 104 zur Flรคche des Kรผhlteils 102 der einzelnen Kรผhlelemente 101 entlang der HeiรŸseite der Ausmauerung schnell eine Schutzschicht bzw. freeze-line 124 (es ist nur ein Abschnitt der freeze-line dargestellt) aus. Auf diese Weise ist die Restwandstรคrke der nicht durch Erosion angegriffenen Feuerfest-Steine 115 groรŸ.The each copper sheet associated copper pipes 103, the one Forming cooling channel 119 are disposed outside of the furnace shell 113. At the End of each tube 103 are pipe sections 120, 121 and transitions to Kรผhlmittelzulรคufen 122 and coolant drains 123 provided, see. For this Also Fig. 4. Overall, is formed by the favorable ratio of the area of the Hot part 104 to the surface of the cooling part 102 of the individual cooling elements 101st along the hot side of the lining quickly a protective layer or freeze-line 124 (it's just a section of the freeze-line shown) off. To this Way is the residual wall thickness of not attacked by erosion refractory bricks 115 tall.

Da die Kupferrohre 103 der einzelnen Kรผhlelemente 101 auรŸerhalb des Ofenpanzers 113 liegen, sind in den Ofenpanzer 113 entsprechende ร–ffnungen 125 bzw. Schlitze eingebracht, die etwas lรคnger als die Kupferblechlรคnge sind und deren Hรถhe Hร– nicht zu niedrig sein darf, damit das Kupferblech bei Bewegungen der Feuerfest-Steine 115 in der Schlitzรถffnung 125 nicht behindert wird. Um die Schwรคchung des Ofenpanzers 113 aufgrund der ร–ffnung zu kompensieren, ist der Ofenpanzer 113 im Bereich der durch das Kรผhlsystem 11 gebildeten Kรผhlzone, die in etwa der Schlackenzone entsprechen kann, nach innen gewรถlbt ausgebildet (vgl. Fig. 3). Auf den Ofenpanzer 113 wirkende Krรคfte von hรถher liegenden Teilen der Ofenkonstruktion 126 werden รผber Schottbleche 127 aufgefangen bzw. nach unten weitergeleitet.Since the copper tubes 103 of the individual cooling elements 101 are outside the furnace shell 113, 113 corresponding openings 125 and slots are introduced into the furnace shell, which are slightly longer than the copper sheet length and the height H ร– may not be too low, so that the copper sheet during movements the refractory bricks 115 in the slot opening 125 is not hindered. In order to compensate for the weakening of the furnace shell 113 due to the opening, the furnace shell 113 is curved inwardly in the region of the cooling zone formed by the cooling system 11, which may correspond approximately to the slag zone (see FIG. Forces acting on the furnace shell 113 of higher-lying parts of the furnace construction 126 are collected via bulkhead plates 127 and forwarded downwards.

Die sich unterhalb der Schlackenzone anschlieรŸende Metallzone kann ebenfalls mit einem derartigen Kรผhlsystem 11 ausgebildet sein oder - wie hier gezeigt - mit einer von auรŸen auf den Ofenpanzer 113 wirkenden Rieselkรผhlung 128 . Hierzu wird der Ofenpanzer 113 auf seiner vom Ofeninneren wegweisenden Seite so ummantelt, daรŸ ein Zwischenraum 129 entsteht. Kรผhlwasser wird mittels eines Einspeiserohrs 130 so in den Zwischenraum 129 eingebracht, das es entlang der AuรŸenseite des Ofenpanzers 113 herabrieselt.The metal zone following below the slag zone can also be be formed with such a cooling system 11 or - as shown here - with a trickle cooling 128 acting externally on the furnace shell 113. For this purpose, the furnace shell 113 is pointing away from the inside of the furnace Enclosed side so that a gap 129 is formed. Cooling water is using a feed tube 130 so introduced into the space 129, it along the outside of the furnace shell 113 trickles down.

Die Anordnung der oben erwรคhnten Schottbleche 127 wird insbesondere in Fig. 4 deutlich, die einen Horizontalschnitt durch das in Fig. 3 gezeigte Kรผhlsystem 11 in der Ofenwand 112 eines Schmelzofens lรคngs der Linie B-B- zeigt. Die Lรคnge der Kupferrohre 103, die Werte zwischen einem Meter und mehreren Metern annehmen kann, oder auch unterhalb von einem Meter, entspricht in etwa der Lรคnge des Kupferblechs.The arrangement of the above-mentioned bulkhead plates 127 is shown in particular in FIG. 4 clearly shows a horizontal section through the cooling system shown in Fig. 3 11 in the furnace wall 112 of a melting furnace along the line B-B- shows. The Length of the copper tubes 103, the values between one meter and several Meters, or even below one meter, corresponds to about the length of the copper sheet.

Der oben beschriebene Kรผhlsystemtyp III (11) mit auรŸerhalb des Ofenpanzers liegenden Kupferrohren kommt insbesondere bei Schmelzรถfen zum Einsatz, die mit Feuerfest-Material zugestellt sind, welches bei hohen Temperaturen mit Wasser reagiert, wie zum Beispiel Magnesiumoxid. Sofern eine Anordnung von kรผhlwasserleitenden Rohren innerhalb des Ofenpanzers akzeptiert werden kann, kommt ein Kรผhlelementsystem nach Typ IV (12) zum Einsatz, welches in Fig. 5 und 6 nรคher dargestellt ist. Fig. 5 zeigt einen Vertikalschnitt durch eine Ofenwand 212, wรคhrend Fig. 6 einen Horizontalschnitt darstellt.The above-described cooling system type III (11) with outside of the furnace shell lying copper pipes is used in particular in smelting furnaces, the delivered with refractory material, which at high temperatures with Water reacts, such as magnesium oxide. Unless an arrangement of cooling water pipes inside the furnace shell are accepted can, is a cooling element system according to type IV (12) is used, which in Fig. 5 and 6 is shown in more detail. Fig. 5 shows a vertical section through a Oven wall 212, while Fig. 6 is a horizontal section.

Die Kupferrohre 203 mit dem Kรผhlkanal 219 der Kรผhlelemente 201 sind innerhalb der Feuerfest-Stampfmasse 216 angeordnet, die sich zwischen dem Ofenpanzer 213 und den Feuerfest-Steinen 215 befindet. Ebenso wie bei dem Kรผhlsystem nach Typ III (11) sind die dรผnnen Platten 205 bzw. Kupferbleche zwischen einzelnen Feuerfest-Steinen 215 angeordnet. Der Ofenpanzer 213 wird mit ร–ffnungen 225 fรผr den Durchtritt der beiden Rohrabschnitte 220, 221 fรผr den jeweiligen Kรผhlmittelzulauf 222 uhd den jeweiligen Kรผhlmittelablauf 223 eines jeden Kupferrohres 203 versehen. Obwohl bei diesem Kรผhlsystem 12 der Ofenpanzer 213 weit weniger geschwรคcht wird, kรถnnen Schottbleche 227 zur Erhรถhung der Stabilitรคt vorgesehen werden (vgl. Fig. 6), die sich auf der Kaltseite des Ofenpanzers 213 im OfengefรครŸ 230 erstrecken.The copper pipes 203 with the cooling passage 219 of the cooling elements 201 are inside the refractory ramming mass 216 arranged between the furnace shell 213 and the refractory bricks 215 is located. As with the cooling system according to type III (11), the thin plates 205 and copper plates are between individual refractory bricks 215 arranged. The furnace armor 213 will with openings 225 for the passage of the two pipe sections 220, 221 for the respective coolant inlet 222 and the respective coolant outlet 223 each copper tube 203 provided. Although in this cooling system 12 of Braided armor 213 is weakened much less, bulkheads 227 can to Increasing the stability can be provided (see Fig. 6), located on the cold side of the furnace shell 213 in the furnace vessel 230.

Eine Erhรถhung der Stabilitรคt wird bei einem Kรผhlsystem des Typs IV (12) zudem durch eine versetzte Anordnung der รผbereinander angeordneten Lagen von Kรผhlelementen 201 erreicht, was mit Fig. 7 gezeigt wird. Fig. 7 zeigt - von der Kaltseite des Ofenpanzers gesehen - ein Kรผhlsystem des Typs IV (12) mit innen liegenden Kupferrohren 203 von รผbereinander horizontal angeordneten Kรผhlelementen 201 eines ersten, zweiten, dritten und vierten Niveaus. รœber einen gemeinsamen Speisekanal 231 tritt Kรผhlwasser durch die Eintrittsrohrabschnitte 220, die durch jeweilige ร–ffnungen im Ofenpanzer ragen, in die Kupferrohre 203 der Kรผhlelemente 201 des ersten bzw. untersten Niveaus ein, um durch entsprechende Austrittsrohrabschnitte 221 wieder auszutreten. Bei der hier gezeigten Ausfรผhrungsform tritt das Kรผhlwasser aber nicht sofort aus, sondern wird รผber innen liegende - ebenfalls in die Feuerfest-Stampfmasse eingebettete - Verbindungsrohre 232 zu den Eintrittsrohrabschnitten 220 des Kupferrohres 203 der Kรผhlelemente 201 des nรคchst hรถheren Niveaus transportiert. Dieser Kรผhlwassertransport wird solange weitergefรผhrt, bis auch die Kupferrohre 203 der Kรผhlelemente 201 des vierten bzw. obersten Niveaus durchflossen sind und das Kรผhlwasser durch Austrittsrohrabschnitte 221 und Kรผhlwasserablรคufe 223 in einen gemeinsamen Rรผcklaufkanal austritt, um von dort in ein Kรผhlwasser-Rรผckkรผhlsystem (nicht gezeigt) gefรผhrt zu werden.An increase in stability is also achieved in a type IV (12) refrigeration system by an offset arrangement of the superimposed layers achieved by cooling elements 201, which is shown with Fig. 7. Fig. 7 shows - of seen the cold side of the furnace shell - a cooling system of the type IV (12) with inside lying copper tubes 203 arranged one above the other horizontally Cooling elements 201 of a first, second, third and fourth levels. about a common feed channel 231 enters cooling water through the inlet pipe sections 220, which protrude through respective openings in the furnace shell, in the copper tubes 203 of the cooling elements 201 of the first and lowest levels, respectively exit through corresponding outlet pipe sections 221 again. In the However, here shown embodiment, the cooling water does not escape immediately, but is overlying - also embedded in the refractory ramming mass - Connecting pipes 232 to the inlet pipe sections 220 of the copper pipe 203 of the cooling elements 201 of the next higher level transported. This cooling water transport will continue until the copper pipes 203 of the cooling elements 201 of the fourth or highest level flows through are and the cooling water through outlet pipe sections 221 and cooling water drains 223 exits into a common return channel to from there into a Cooling water recooling system (not shown) to be performed.

Kรผhlsysteme nach dem Typ III (11) und IV (12) finden insbesondere bei Rechteckรถfen Verwendung, wรคhrend Kรผhlsysteme nach dem Typ I und II insbesondere bei Rundรถfen Verwendung finden. Einen Vertikalschnitt von Kรผhlelementen eines Systems nach Typ I (13) zeigt Fig. 8. Bei diesem Typ eines Kรผhlsystems werden die Kรผhlelemente 301 so in der Ofenwand angeordnet, daรŸ die Ebene der Platten 305 bzw. die Lรคngsachse der Kupferrohre 303 parallel zur Ofenlรคngsachse verlรคuft. Der Kรผhlteil 302 bzw. das Kupferrohr 303 eines jeden Kรผhlelementes 301 befindet sich auรŸerhalb des Ofenpanzers 313. Die Lรคnge der Kupferbleche entspricht vorzugsweise der Hรถhe der Schlackenzone. Mit 309 sind die Schlitze des Kupferblechs bezeichnet. Zum Einbau der Kรผhlelemente 301 werden in den Ofenpanzer 313 schmale, aber in vertikaler Richtung lange ร–ffnungen 325 bzw. Schlitze eingebracht. Der Ofenpanzer 313 wird vorzugsweise durch Rippen oder Ringe 335a,b verstรคrkt.Cooling systems of the type III (11) and IV (12) find especially in rectangular ovens Use, while cooling systems according to the type I and II in particular to be used in rotary ovens. A vertical section of cooling elements of a Type I (13) system, Fig. 8 shows this type of refrigeration system the cooling elements 301 are arranged in the furnace wall so that the Plane of the plates 305 and the longitudinal axis of the copper tubes 303 parallel to Furnace longitudinal axis runs. The cooling part 302 and the copper tube 303 of each Cooling element 301 is located outside of the furnace shell 313. The length The copper sheets preferably correspond to the height of the slag zone. With 309 are designated the slots of the copper sheet. For installation of the cooling elements 301 are in the furnace tank 313 narrow, but in the vertical direction long openings 325 or slots introduced. The furnace shell 313 is preferably reinforced by ribs or rings 335a, b.

Claims (17)

  1. A cooling element for cooling a metallurgical furnace, whereby the furnace shell (113,213,313) of the furnace is lined on its side facing the furnace interior (Oi) with fireproof material (114,214,314), consisting of a cooling part flowing with coolant (2,102,202,302), which has a coolant supply (122,222,322) and a coolant discharge (123, 223, 323), as well as a heating part (4,104,204,304) cooled by heat conduction, whereby the heating part of the cooling element when in the built-in state terminates flush with the front side (117) of the fireproof material (114,214,314) pointing into the furnace interior (0,), characterised in that the entire heating part is designed as a plate (5,105,205,305), and that this plate (5,105,205,305) is assigned on the cold side a separate cooling part (2,102,202,302), whereby the cooling part is a pipe (3,103,203,303) and the plate (5,105,205,305) with its side facing away from the furnace interior (Oi) is arranged undetachably on the pipe (3,103,203,303) parallel to the longitudinal axis of the pipe.
  2. The cooling element as claimed in Claim 1, characterised in that the plate (5,105,205,305) is arranged on the pipe (3,103,203,303) with a full connection.
  3. The cooling element as claimed in any one of Claims 1 or 2, characterised in that the plate (5,105,205,305) has a thickness of 10 to 40 mm, preferably 20 to 40 mm.
  4. The cooling element as claimed in any one of Claims 1 to 3, characterised in that the plate (5,105,205,305) has slots (9,309) running vertically to the longitudinal axis of the pipe (3,103,203,303), which, viewed from the plate side not attached to the pipe, are put in place in the direction of the pipe in the plate.
  5. The cooling element as claimed in Claim 4, characterised in that the distances of the slots (9,309) are regular and the slots (9,309) extend to the pipe (3,103,203,303).
  6. The cooling element as claimed in any one of Claims 1 to 5, characterised in that the pipe (3,103,203,303) has a length of one meter to several meters.
  7. The cooling element as claimed in any one of Claims 1 to 6, characterised in that both the plate (5,105,205,305) forming the heating part and the pipe (3,103,203,303) forming the cooling part are made of copper or another heat-conducting material.
  8. A system for cooling a metallurgical furnace with at least one cooling element as claimed in any one of Claims 1 to 7, whereby the furnace shell (113,213) of the furnace is lined on its side facing the furnace interior (Oi) with fireproof material (114,214), and whereby each cooling element has a cooling part (102,202) flowing with coolant, which has a coolant supply (122,222) and a coolant discharge (123,223), and also comprises a heating part (104,204) cooled by heat conduction and whereby the heating part of the cooling element when in the built-in state terminates flush with the front side (117) of the fireproof material (114,214) pointing into the furnace interior, characterised in that the heating part designed as a single plate (105,205) is incorporated in the furnace wall (112) formed by furnace shell (113,213) and fireproof material (114,214) such that the plate plane extends vertically to the longitudinal axis of the furnace (horizontal arrangement).
  9. The system for cooling a metallurgical furnace with at least one cooling element as claimed in any one of Claims 1 to 7, whereby the furnace shell (313) of the furnace is lined on its side facing the furnace interior (Oi) with fireproof material (314), and whereby the each cooling element has a cooling part (302) flowing with coolant, which has a coolant supply (322) and a coolant discharge (323), and also comprises a heating part (304) cooled by heat conduction, and whereby the heating part of the cooling element when in the built-in state terminates flush with the front side pointing into the furnace interior of the fireproof material, characterised in that the heating part designed as a single plate (305) is incorporated in the furnace wall formed by furnace shell (314) and fireproof material (314) such that the plate plane extends parallel to the longitudinal axis of the furnace (vertical arrangement).
  10. The system as claimed in Claim 8 or 9, characterised in that the cooling part (202) flowing with coolant of each cooling element (201) is arranged on the side of the furnace shell (213) facing the furnace interior (Oi).
  11. The system as claimed in Claim 8 or 9, characterised in that the cooling part (102,302) flowing with coolant is arranged on the side of the furnace shell (113,313) facing away from the furnace interior (Oi).
  12. The system as claimed in any one of Claims 8 to 11, characterised in that the geometry of the plates (105,205,305) and/or the distance between hot side (108) and cooling part (102) and/or the distance of the plates (105,205,305) of the cooling elements from one another are laid out according to the melt capacity density.
  13. The system as claimed in any one of Claims 8 to 12, characterised in that the distance of the plates (105,205,305) from adjacent cooling elements (101,201,301) is calculated as fireproof material according to the or a multiple of the height (HF) or respectively the width format of fireproof stones (115,215).
  14. The system as claimed in any one of Claims 8 to 13, characterised in that the coolant discharge of a cooling element is connected to the coolant supply of an adjacent cooling element (201).
  15. A melting furnace with a system as claimed in Claims 8 and 11 for cooling the slag and/or metal zone with at least one cooling element as claimed in any one of Claims 1 to 8, characterised in that with a horizontal arrangement of several layers of cooling elements (101), which form a cooling zone, and with an arrangement of the cooling part (102) flowing with coolant on the side of the furnace shell (113) facing away from the furnace interior (Oi) the furnace shell (113) is removed from the mould retracted in the region of this cooling zone in the direction of the furnace interior (Oi), and that it is supported by means of sheet construction, in particular by means of ballast sheets (127), for conveying vertical forces above the cooling zone.
  16. The melting furnace with a system as claimed in Claims 9 and 11 for cooling the slag and/or metal zone with at least one cooling element as claimed in any one of Claims 1 to 8, characterised in that with a vertical arrangement of several cooling elements (301), which form a cooling zone, and with an arrangement of the cooling part (302) flowing with coolant the furnace shell (313) is reinforced by ribs (335a, b) or rings on the side of the furnace shell (313) facing away from the furnace interior (Oi).
  17. The melting furnace as claimed in Claim 15 or 16, characterised by a round furnace (OR) or rectangular furnace (ORe) for making non-ferrous metals or pig iron or by an electric arc furnace for making steel.
EP02724254A 2001-04-18 2002-03-22 Cooling element for cooling a metallurgical furnace Expired - Lifetime EP1381817B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10119034A DE10119034A1 (en) 2001-04-18 2001-04-18 Cooling element used for cooling a metallurgical oven for producing non-ferrous metals and pig iron comprises a cool part having a coolant feed and a coolant outlet, and a hot part cooled by the introduction of heat
DE10119034 2001-04-18
PCT/EP2002/003209 WO2002084192A1 (en) 2001-04-18 2002-03-22 Cooling element for cooling a metallurgical furnace

Publications (2)

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EP1381817A1 EP1381817A1 (en) 2004-01-21
EP1381817B1 true EP1381817B1 (en) 2005-05-11

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EP (1) EP1381817B1 (en)
CN (1) CN100342194C (en)
AT (1) ATE295521T1 (en)
DE (2) DE10119034A1 (en)
ES (1) ES2242855T3 (en)
PT (1) PT1381817E (en)
RU (1) RU2281974C2 (en)
WO (1) WO2002084192A1 (en)
ZA (1) ZA200308040B (en)

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LU91455B1 (en) * 2008-06-06 2009-12-07 Wurth Paul Sa Gap-filler insert for use with cooling plates for a metallurgical furnace
LU91454B1 (en) * 2008-06-06 2009-12-07 Wurth Paul Sa Cooling plate for a metallurgical furnace
EP2370603A4 (en) * 2008-12-29 2017-05-17 Luvata Espoo OY Method for producing a cooling element for pyrometallurgical reactor and the cooling element
AT508292B1 (en) * 2009-05-28 2011-03-15 Mettop Gmbh METHOD FOR COOLING A METALURGIC OVEN AND COOLING SYSTEM FOR METALURGICAL OVENS
CN102252782B (en) * 2011-05-10 2012-09-05 ไธŠๆตท้‡ๅ€ผๆต‹ๆŽงไปชๅ™จ็ง‘ๆŠ€ๆœ‰้™ๅ…ฌๅธ Special temperature-reduction accelerator for horizontal type thermocouple testing furnace
DE102012214147A1 (en) 2012-05-11 2013-11-14 Sms Siemag Ag Sidewall cooling for melting furnaces
RU2555697C2 (en) * 2013-10-15 2015-07-10 ะžะฑั‰ะตัั‚ะฒะพ ะก ะžะณั€ะฐะฝะธั‡ะตะฝะฝะพะน ะžั‚ะฒะตั‚ัั‚ะฒะตะฝะฝะพัั‚ัŒัŽ "ะœะตะดะฝะพะณะพั€ัะบะธะน ะœะตะดะฝะพ-ะกะตั€ะฝั‹ะน ะšะพะผะฑะธะฝะฐั‚" Metallurgical furnace wall lining
FI20146035A (en) * 2014-11-25 2016-05-26 Outotec Finland Oy METHOD FOR BUILDING A METALLURGICAL FURNACE, A METALLURGICAL FURNACE AND A VERTICAL HEATING ELEMENT
CN105716429B (en) * 2016-03-21 2017-12-22 ไธญๅ›ฝๆฉ่ฒๅทฅ็จ‹ๆŠ€ๆœฏๆœ‰้™ๅ…ฌๅธ Cooling system
CN107606961B (en) * 2017-10-17 2023-11-24 ๅฑฑไธœๆณ“ๅฅฅ็”ตๅŠ›็ง‘ๆŠ€ๆœ‰้™ๅ…ฌๅธ Liquid slag waste heat recovery device
CN111607674A (en) * 2020-06-29 2020-09-01 ็›ๅŸŽๅธ‚่”้‘ซ้’ข้“ๆœ‰้™ๅ…ฌๅธ Method and device for promoting rapid temperature rise of blast furnace hearth

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AUPM393094A0 (en) * 1994-02-16 1994-03-10 University Of Melbourne, The Internal refractory cooler

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RU2003133461A (en) 2005-05-10
DE10119034A1 (en) 2002-10-24
RU2281974C2 (en) 2006-08-20
WO2002084192A1 (en) 2002-10-24
ATE295521T1 (en) 2005-05-15
ZA200308040B (en) 2004-06-07
ES2242855T3 (en) 2005-11-16
PT1381817E (en) 2005-08-31
EP1381817A1 (en) 2004-01-21
CN100342194C (en) 2007-10-10
DE50203089D1 (en) 2005-06-16

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