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EP1201912B1 - Air intake system - Google Patents

Air intake system Download PDF

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Publication number
EP1201912B1
EP1201912B1 EP01124373A EP01124373A EP1201912B1 EP 1201912 B1 EP1201912 B1 EP 1201912B1 EP 01124373 A EP01124373 A EP 01124373A EP 01124373 A EP01124373 A EP 01124373A EP 1201912 B1 EP1201912 B1 EP 1201912B1
Authority
EP
European Patent Office
Prior art keywords
air inlet
sensor
intake system
unfiltered air
moisture sensor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP01124373A
Other languages
German (de)
French (fr)
Other versions
EP1201912A2 (en
EP1201912A3 (en
Inventor
Sascha Bauer
Michael Kolmeder
Thomas Haubold
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mann and Hummel GmbH
Original Assignee
Mann and Hummel GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mann and Hummel GmbH filed Critical Mann and Hummel GmbH
Publication of EP1201912A2 publication Critical patent/EP1201912A2/en
Publication of EP1201912A3 publication Critical patent/EP1201912A3/en
Application granted granted Critical
Publication of EP1201912B1 publication Critical patent/EP1201912B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/10006Air intakes; Induction systems characterised by the position of elements of the air intake system in direction of the air intake flow, i.e. between ambient air inlet and supply to the combustion chamber
    • F02M35/10013Means upstream of the air filter; Connection to the ambient air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/02Air cleaners
    • F02M35/024Air cleaners using filters, e.g. moistened
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/10242Devices or means connected to or integrated into air intakes; Air intakes combined with other engine or vehicle parts
    • F02M35/10255Arrangements of valves; Multi-way valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/10373Sensors for intake systems
    • F02M35/10393Sensors for intake systems for characterising a multi-component mixture, e.g. for the composition such as humidity, density or viscosity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/10314Materials for intake systems
    • F02M35/10321Plastics; Composites; Rubbers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/104Intake manifolds
    • F02M35/112Intake manifolds for engines with cylinders all in one line

Definitions

  • the invention relates to an intake system for an internal combustion engine of a motor vehicle according to the preamble of patent claim 1.
  • an air intake filter device for a motor vehicle engine which has a tube space which is connected to intake lines with a main inlet and a secondary inlet. Furthermore, a closing device is provided, which can alternately close an intake line and open the other intake line.
  • the closing device is moved with an actuating device such that in a motor vehicle immersed in water, the closing device closes the main inlet and opens the secondary inlet.
  • the actuator is operatively connected to a slide.
  • the slide is arranged in a tube which is open at its lower end, and is sealed off from the tube.
  • the slide is operatively connected to a permanent magnet.
  • the closing device is operatively connected to a further permanent magnet, the permanent magnet of the closing device being rotatably arranged relative to the permanent magnet of the actuating device.
  • a disadvantage of this design is the considerable space required for the pipe, which is arranged in the engine compartment. This cannot be made too small, since otherwise the switching point of the arrangement cannot be precisely defined. Furthermore, this mechanical switching arrangement only reacts when the vehicle is immersed in standing water. In the event of splashing water, no sufficient pressure is built up for switching, which causes water to enter the intake system and impair the function of the engine.
  • DE 37 36 777 discloses a device for preventing water from entering an air filter housing of an internal combustion engine.
  • the device has a first and a second unfiltered air inlet, a closure element being provided which closes either the first or the second unfiltered air inlet.
  • a moisture sensor is arranged in the first raw air inlet and has two electrically conductive sensor wires. The moisture sensor is connected to control electronics which control the closure element.
  • the object of the invention is to provide an intake system which can be integrated into a small installation space and can prevent the entry of snow, splash water or splash water.
  • the intake system according to the invention for an internal combustion engine of a motor vehicle has a first unfiltered air inlet and a second unfiltered air inlet, both unfiltered air inlets being brought together in a common line and this line being communicatively connected to the internal combustion engine.
  • the two raw air inlets can also be brought together just in front of the internal combustion engine, so that each raw air inlet has its own components, e.g. has its own filter element.
  • Each raw air inlet consists of an opening through which air can flow into the intake system and a line section which connects the opening to the line or other components which are arranged between the line and the raw air inlet.
  • the unfiltered air inlets can be closed with a closure element, as a result of which air either enters the line communicating with the internal combustion engine through the first unfiltered air inlet or through the second unfiltered air inlet.
  • the closure element closes the respective unfiltered air inlet completely, as a result of which air can only flow into the line through the unclosed unfiltered air inlet.
  • the closure element can e.g. are formed by a rotating body with corresponding openings, which releases the first unfiltered air inlet in one end position and closes the first unfiltered air inlet in a second end position.
  • the inflowing air is conducted directly or indirectly to the internal combustion engine. If the air is directed indirectly to the internal combustion engine, the air can be pretreated e.g. dried or chilled. If the air is led directly to the internal combustion engine, no further component is arranged in the line.
  • the first raw air inlet is arranged at a location in the motor vehicle that is advantageous for air intake.
  • the front area is a preferred location, since a dynamic pressure is generated in accordance with the speed of the motor vehicle and the air is pressed into the unfiltered air inlet, which improves the degree of filling of the cylinders.
  • the air drawn in at the front is cooler than the air in the engine compartment. In the front area, however, snow, ice, water spray or splash water can get into the first unfiltered air inlet. Water drops of any size mixed with air are referred to as splash water. Splash water can, for example, be whirled up from the road by a vehicle in front or be generated by rain.
  • blow water describes a larger amount of water, for example when crossing a river occurs as a gush of water.
  • the second raw air inlet is arranged at a location in the motor vehicle which is less favorable for air intake, this location being protected against splashing water and splash water. Preferred locations for the arrangement of the second raw air inlet can be, for example, the engine compartment or the ventilation system.
  • a movement unit which is connected to a control element, is provided for actuating the closure element.
  • the movement unit can e.g. are formed by an electric motor or a vacuum box and can be activated with the control element, as a result of which the movement unit executes a rotational or translational movement which moves the closure element from a first end position to a second end position and thus closes either the first or the second raw air inlet.
  • the control element is formed by a moisture sensor which has a signal output for controlling the movement unit, the moisture sensor of course also being able to be used for regulation.
  • the moisture sensor can be set such that it sends a signal to the movement unit by means of which the first unfiltered air inlet is closed even when there is splashing water, which also impairs the function of the internal combustion engine.
  • the signal to close the first raw air inlet only takes place when the moisture sensor is surrounded by water.
  • the signal from the moisture sensor can be used both directly and via electronics, e.g. the motor controller to be sent to the movement unit.
  • the second raw air inlet is opened, as a result of which the internal combustion engine receives the air sucked in by the second raw air inlet for combustion.
  • the closure element is a flap.
  • the flap can be circular, oval or rectangular, for example, so that it closes the second unfiltered air inlet in a first position and closes the first unfiltered air inlet in a second position.
  • the valve can be arranged centrally on a valve shaft and can be moved by a rotary movement of the valve shaft.
  • the flap shaft is arranged in an edge area and thus enables an uninterrupted contour-free intake of raw air.
  • the flap can have a circumferential seal.
  • first flap is arranged in the first unfiltered air inlet and a second flap is arranged in the second unfiltered air inlet, both flaps communicating are interconnected.
  • first flap changes its position
  • second flap is also moved, whereby one raw air inlet is always open and the other raw air inlet is closed.
  • the communicating connection of the flaps can be carried out mechanically, for example with a strut, or electronically by means of a signal which in particular emanates from the moisture sensor.
  • the flap has two correspondingly connected flap parts. These flap parts can be arranged at a defined angle to one another, where they touch directly or can be rigidly connected to one another by means of connecting elements.
  • the parallel arrangement of the flap parts to each other represents a special design.
  • the flap parts can, however, also be arranged separately and only correspond to one another via the movement unit.
  • the flap parts can e.g. have a circular, oval or rectangular cross section, with a flap part closing an unfiltered air inlet.
  • the flap parts can have a circumferential seal, whereby the unfiltered air inlets can be sealed. By using flap parts for closing the unfiltered air inlets, the unfiltered air inlets can open into the common line in a variety of ways.
  • the movement unit can e.g. a lifting magnet, which is communicatively connected to the moisture sensor.
  • the lifting magnet can perform an axial or a radial movement in order to move the closure element.
  • the moisture sensor senses water, it sends a signal to the lifting magnet, which causes the lifting magnet to move and thus to change the position of the closure element.
  • the solenoid reacts to the signal within a fraction of a second, which closes the first raw air inlet before water can penetrate and reach the internal combustion engine.
  • lifting magnets have an armature, a spring, a coil, a yoke and an electrical connection.
  • the moisture sensor is formed by at least two electrically conductive sensor wires, the sensor wires being arranged at a distance from one another.
  • the electrically conductive sensor wires are made of a material that has a low electrical resistance and is therefore a good electrical conductor, such as metals or metal alloys.
  • the sensor wires arranged at a distance from one another can run parallel or at an angle to one another.
  • the sensor wires can have any cross-section, such as circular or rectangular, whereby even the smallest cross-sections, for example cross-sections in the range of 0.01 mm 2, are possible. These small sensor wire cross sections can be made possible, for example, by evaporating a metal onto a support.
  • Both sensor wires are correspondingly connected to an evaluation unit, from which a signal for controlling the movement unit can be sent. As soon as a defined current flow between the two sensor wires is exceeded, the evaluation unit generates the signal for closing the first raw air inlet.
  • the suction system has a filter element with a filter medium, the moisture sensor being integrated in the filter element.
  • the filter element is placed in a filter housing such that a raw area is sealingly separated from a clean area.
  • the filter housing is communicating on the raw side with the first and the second raw air inlet.
  • On the clean side the filter housing is correspondingly connected to the internal combustion engine, and an intake air distributor, through which the cleaned air can be distributed to individual cylinders of the internal combustion engine, can be arranged between the internal combustion engine and the filter housing.
  • an intake air distributor through which the cleaned air can be distributed to individual cylinders of the internal combustion engine, can be arranged between the internal combustion engine and the filter housing.
  • two air filters can also be provided, one air filter being arranged in each raw air line. The clean air areas are then brought together in a common line.
  • the moisture sensor integrated in the filter element also replaces it when the filter element is replaced, as a result of which the moisture sensor can only change due to aging processes within the replacement intervals, which enables the moisture sensor to be highly reliable.
  • the filter element can only be replaced by the filter medium, e.g. a filter fleece are formed.
  • the filter element has several components, e.g. a combination of the filter media with a bezel.
  • the border can e.g. can be used as a seal or stability frame.
  • the filter element can have any shape, the designs as a flat element, in particular as a rectangular flat element or as a hollow cylindrical filter element, being advantageous.
  • the filter medium can consist of filter paper, in particular coated or treated filter paper.
  • the filter medium can e.g. be flat or folded.
  • the electrically conductive sensor wires are applied to a carrier, wherein the sensor wires can be embedded in the carrier or can rest on the carrier.
  • the carrier consists of a carrier material which isolates the conductive sensor wires from one another in an insulating manner when dry. This material can be designed in such a way that it can absorb water, in which case it becomes electrically conductive.
  • the carrier material can do not absorb water, as a result of which the water is deposited on the carrier as drops. This drop of water then bridges the electrically insulating carrier material and connects the sensor wires to one another, as a result of which a current flow arises which causes the first raw air inlet to close.
  • the moisture sensor is arranged in one plane with the first raw air inlet. In this case, it can be arranged at a location which is distant from the raw air inlet and which mainly comes into contact with water.
  • the closure element is arranged above the moisture sensor at a defined distance, as a result of which there remains a sufficient reaction time between sensing water and closing the first raw air inlet.
  • the moisture sensor is preferably arranged at a location in the engine compartment. As a result, the moisture sensor detects the ambient conditions in the engine compartment. When passing through water, the moisture sensor immerses in standing water at the same time as the unfiltered air inlet and immediately causes the first unfiltered air inlet to be closed by the closure element arranged at a higher level. The arrangement of the moisture sensor in the same plane as the first unfiltered air inlet prevents the first unfiltered air inlet from being closed too early, which would be caused by a moisture sensor arranged at a lower level.
  • a further embodiment of the invention provides that the moisture sensor is arranged in the first raw air inlet.
  • the moisture sensor thus precisely detects the state that prevails in the first raw air inlet. It causes the closure element to close the first unfiltered air inlet as soon as water enters the first unfiltered air inlet.
  • the closure element is arranged downstream of the moisture sensor, the distance between the closure element and the moisture sensor being selected such that after the water has been sensed there is still a sufficient reaction time which closes the first raw air inlet before the water flows past the closure element and reaches the internal combustion engine can.
  • the arrangement of the moisture sensor in the first unfiltered air inlet only closes the first unfiltered air inlet when water actually enters the first unfiltered air inlet.
  • the air is thus sucked in via the first unfiltered air inlet, which is cheaper for the internal combustion engine, and only when water actually enters the first unfiltered air inlet is the first unfiltered air inlet closed and the air is sucked in via the second unfiltered air inlet.
  • the moisture sensor can be integrated in the closure element.
  • the electrically conductive sensor wires of the moisture sensor are connected directly to the filter medium.
  • the sensor wires can e.g. glued to the filter medium, woven in or poured into the paper pulp during paper production, whereby the condition of the filter medium is exactly recorded.
  • the air flow resistance of the filter medium increases, as a result of which the internal combustion engine receives less air for combustion, and, after it can no longer absorb water, the filter medium releases this water again on the clean side, as a result of which water penetrates to the internal combustion engine can. It is therefore advantageous to detect the moisture content of the filter element, since a signal can thus be sent from the evaluation unit to the movement unit in accordance with the filter state, as a result of which the first dirty air inlet is closed by the closure element.
  • the sensor wires can be arranged anywhere on the filter medium. In the case of a pleated filter medium, the sensor wires can run along, diagonally or transversely to the folds, whereby they can run either on a fold edge of the folds or on a surface of the folds. With each version, however, it must be ensured that the sensor wires have sufficient non-insulated contact with the filter medium. Furthermore, the sensor wires can be arranged on the raw side or on the clean side, the clean-side arrangement protecting the sensor wires from dirt. Furthermore, the sensor wires should preferably be arranged at the location of the filter element where the greatest moisture penetration is to be expected. As a result, the first unfiltered air inlet can already be closed when this area is moist and the remaining filter element could still absorb water. The smaller the distance between the sensor wires, the less moisture is sufficient to generate a sufficient current flow, which sends out the signal for closing the first unfiltered air inlet.
  • the filter housing has voltage contacts, by means of which the moisture sensor can be supplied with voltage. These voltage contacts can be arranged at any point on the filter housing.
  • the moisture sensor can, for example, be arranged directly in the filter space of the filter housing or outside the filter space. Since the filter housing is at least partially a stationary component, the arrangement of the voltage contacts on the filter housing means that cable lines and holders for the moisture sensor can be saved become. Designs are also conceivable in which the sensor wires are connected to the filter housing in such a way that the sensor wires touch the filter element. When the filter housing is opened, the sensor wires are lifted off the filter element. After a new filter element has been inserted, the filter housing is closed again, as a result of which the wires rest on the filter element. This means that only the used filter element is replaced and all other components can continue to be used.
  • the moisture sensor has voltage connections which are introduced in a seal that extends around the filter medium.
  • the moisture sensor can be supplied with voltage by mounting the filter element in the filter housing.
  • the voltage connections can e.g. be applied to the outside of the seal, whereby corresponding contacts are provided in the filter housing.
  • the filter element is inserted into the filter housing, as a result of which the contacts of the filter element are in contact with the contacts of the filter housing and thus supply the sensor wires with voltage.
  • Another possibility of arranging the voltage connections in the seal is to introduce the voltage connections into the interior of the seal, which takes place during the application of the sealing material.
  • An advantageous embodiment of the invention provides for the arrangement of several moisture sensors.
  • two identically constructed moisture sensors can be provided, the moisture sensors also being able to be arranged at different points in the motor vehicle.
  • the use of different moisture sensors which differ, for example, in the distance between the sensor wires to one another or in the voltage supply, is also conceivable.
  • the moisture sensors can be arranged directly next to one another or at different points in the motor vehicle.
  • a highly sensitive moisture sensor can be arranged in the first unfiltered air inlet and an insensitive moisture sensor in the engine compartment below the first unfiltered air inlet. Different switching variants can thereby be formed.
  • the less sensitive moisture sensor As soon as the less sensitive moisture sensor is immersed in water, it can output the signal to close the first raw air duct, although the highly sensitive moisture sensor has not yet come into contact with water.
  • both moisture sensors come into contact with splash water, as a result of which the insensitive moisture sensor does not yet emit a signal, but the highly sensitive moisture sensor already detects a threshold value.
  • the functionality of the moisture sensor can be tested when the internal combustion engine is started. As soon as the internal combustion engine is started, a moisture sensor test is carried out, which checks the functionality of the moisture sensor so that the moisture sensor is also functional if necessary. The functionality check can e.g. by means of a reference value which is stored in the evaluation unit. In order to indicate the state of the moisture sensor to the operator of the internal combustion engine, the moisture sensor can e.g. be connected to a control lamp which goes out after the sensor test if the sensor is working correctly. In the case of a negative sensor test in which the moisture sensor does not work properly, the indicator light can e.g. blink or light continuously. This informs the operator that the intake system is not working properly and that the first unfiltered air inlet may not be closed if water is present, which means e.g. Avoid water crossings and maintenance of the intake system is urgent.
  • the functionality of the movement unit and the closure element can be checked when the internal combustion engine starts.
  • the movement unit and the closure element are moved each time the internal combustion engine is started, which means that all parts are functional when required and not by e.g. Corrosion is immobile.
  • the checking of the movement unit and the closure element can e.g. are displayed with an indicator light and only go out after successful movement.
  • an intake system is shown schematically.
  • the intake system has a first unfiltered air inlet 10 and a second unfiltered air inlet 11.
  • the unfiltered air inlets 10, 11 open into a common line 12, which is correspondingly connected to an internal combustion engine (not shown).
  • a flap 13 is arranged in the intake system such that either the first unfiltered air inlet 10 or the second unfiltered air inlet 11 is correspondingly connected to the line 12.
  • a first flap position which is the basic position
  • the second unfiltered air inlet 11 is separated from the line 12, as a result of which air can only enter the line 12 through the first unfiltered air inlet 10.
  • the first unfiltered air inlet 10 is separated from the line 12 by the flap 13, as a result of which only air can get into the line 12 through the second unfiltered air inlet 11.
  • the first unfiltered air inlet 10 is in one piece and seamless with of the duct 12, the flap 13 defining the end of the first unfiltered air inlet 10 and the beginning of the duct 12.
  • the second unfiltered air inlet 11 is also made in one piece with the line 12, the second unfiltered air inlet 11 opening into the line 12 at a 90 ° angle.
  • the first and the second unfiltered air inlet 10, 11 can be made in several parts with the line 12 and open into the line 12 at different angles.
  • a moisture sensor 14 is provided, which is arranged in the first raw air inlet 10. As soon as the moisture sensor 14, which is essentially formed by two electrically conductive sensor wires 15, comes into contact with water or snow, an electrical current flows between the sensor wires, as a result of which a signal from the moisture sensor 14 is switched to a lifting magnet by means of a switching amplifier 16 via a connecting line 16 17 is sent.
  • the lifting magnet 17 generates a movement by means of the signal, by means of which the flap 13 is moved into the second position (shown in broken lines). In this second position, the first unfiltered air inlet 10 is closed and the second unfiltered air inlet 11 is opened.
  • the flap 13, which has a flap shaft 18, is connected to the lifting magnet 17, as a result of which the flap shaft 18 is rotated and the flap 13 thereby moves from the first position to the second position (shown in broken lines).
  • the first dirty air inlet 10 is formed by a first opening 19 with a first line section 20 adjoining the first opening 19.
  • the moisture sensor 14 is arranged at a distance A from the flap 13, so that after the moisture sensor 14 has sensed water and the flap 13 has been closed, no water has passed the flap 13 into the line 12.
  • the distance A is designed in such a way that the water can penetrate further into the first unfiltered air inlet 10 during the reaction time, which passes between the detection of water by the moisture sensor 14 and the closing of the first unfiltered air inlet 10, without entering the line 12, which corresponds connected to the internal combustion engine to arrive.
  • the flap 13 must be closed.
  • the second position shown in dash-dot lines
  • the second raw air inlet 11 is formed by a second opening 21 and a second duct section 22.
  • the second opening 21 is at a splash and blow water protected location in the motor vehicle, which is located above the first opening 19, for example.
  • the line sections 20, 22 can follow any spatial curves in the motor vehicle, as a result of which the intake system can be fitted into the engine compartment.
  • the flap 13 has two flap parts 23, the flap parts 23 being rigidly connected to one another. In the first position, one of the flap parts 23 closes the second unfiltered air inlet 11. In the second position (shown in broken lines), the other flap part 23 closes the first unfiltered air inlet 10 and the second unfiltered air inlet 11 is released.
  • the line 12 has a raw area 24 and a clean area 25.
  • a filter housing 26 is arranged between the raw area 24 and the clean area 25, into which a filter element 27 is sealingly inserted, as a result of which the clean area 25 is separated from the raw area 24 in a sealing manner.
  • the air cleaned by the filter element 27 is fed in the clean area 25 of the line 12 to an intake air distributor 28.
  • the air supply to the intake air distributor 28 can be regulated by means of a throttle valve 29 in accordance with the operating states of the internal combustion engine.
  • a moisture sensor 14 is shown in FIG.
  • the moisture sensor 14 has two electrically conductive sensor wires 15, which are arranged on a carrier 30.
  • the carrier 30 consists of a material with electrically insulating properties, for example plastic.
  • the carrier 30 does not absorb any water, so that an electrical current can flow between the sensor wires only after the sensor wires 15 are immersed in water. This moisture sensor therefore only reacts when there is a water hammer.
  • Both sensor wires 15 have a separate feed line 31, which connect these sensor wires 15 to an evaluation unit 32.
  • the evaluation unit 32 has a power line 33 which connects the moisture sensor 33 to a voltage source (not shown). The power consumption of the sensor wires 15 is determined in the evaluation unit 32.
  • the evaluation unit 32 sends a signal via the connecting line 16 to a movement unit (not shown) which moves the closure element (not shown) and thus causes the first unfiltered air inlet (not shown) to be closed.
  • FIG. 3 shows a filter element 27 with an integrated moisture sensor 14.
  • the filter element 27 has a filter medium 34, which consists of a filter paper with zigzag-shaped folds 36, and a seal 35, the seal 35 being arranged circumferentially on the filter medium 34.
  • the moisture sensor 14 has two electrically conductive sensor wires 15 which are in direct contact with the filter medium 34.
  • the electrically conductive sensor wires 15 run perpendicular to the folds 36 and parallel to one another, wherein they are arranged at a defined distance E from one another.
  • the sensor wires 15 are each connected to a contact 42, the contact 42 being arranged on the seal 35.
  • the contact 42 is formed by a rectangular metal plate which connects to voltage contacts (not shown) arranged on the housing side.
  • FIG. 4 shows a filter element in section along the section line AA according to FIG. 3.
  • the sensor wires 15 touch the filter medium 34 only the tips of the folds 36.
  • the contacts 42 of the sensor wires 15 are embedded in the seal 35, which means that none of the seals 35 protruding contour is present, which affects the tightness of the filter element 27 in the filter housing (not shown).
  • FIG. 5 shows a section Z according to FIG. 4, the filter element 27 being shown in the state inserted into the filter housing 26.
  • the filter housing 26 has a lower part 37 and an upper part 38.
  • the filter element 27 is supported with its seal 35 on the lower part 37.
  • the sensor wires 15 and the contacts 42 are arranged on the side opposite the lower part 37.
  • the upper part 38 is sealingly connected to the lower part 37.
  • In the upper part 38 there are voltage contacts 39 which directly touch the contacts 42 and thus put the sensor wires under tension.
  • a power line 33 connects to the voltage contacts 39 and is connected to a voltage source (not shown).
  • FIG. 6 shows a section Z according to FIG. 4 in a variant, the filter element 27 being shown in the state that has been introduced into the filter housing 26.
  • the electrically conductive sensor wires 15 are made of aluminum, running along the folds 36, as a result of which they are in maximum contact with the filter medium 34.
  • the filter element 27 separates a clean side 40 from a raw side 41 in the filter housing 26.
  • the sensor wires 15 are arranged on the raw side 41, as a result of which they come into direct contact with the moisture and the moisture sensor 14 can promptly close the first raw air inlet (according to FIG. 1).
  • the contacts 42 of the sensor wires 15 are arranged inside the seal 35, as a result of which the contacts 42 are insulated all around.
  • the voltage contacts 39 of the filter housing 26 penetrate into the seal 35 and pierce the contacts 42 of the sensor wires 15, as a result of which an electrical contact is generated between the contacts 42 and the voltage contacts 39.
  • FIG. 7 shows a section Z according to FIG. 4 in a variant, the filter element 27 being shown in the state that has been introduced into the filter housing 26.
  • the sensor wires 15 are woven through the filter medium 34, as a result of which the sensor wires 15 are in contact both with the clean side 40 and with the raw side 41.
  • the contacts 42 which are completely enclosed by the seal 35, are connected to the sensor wires 15.
  • the contacts 42 are designed as clamping contacts, as a result of which the voltage contacts 39 of the filter housing 39 penetrate into the seal 35 and penetrate into the contacts 42.
  • the filter element 27 is constructed symmetrically, as a result of which a connection between the voltage contacts 39 and the contacts 42 is also produced when the filter element 27 is rotated by 180 °.
  • FIG. 8 shows a filter element in a partial view, the moisture sensor 14 being arranged in a partial area of the filter element 27.
  • the seal 35 is designed such that it surrounds the moisture sensor 14 and fixes it in its position.
  • the sensor wires 15 are applied to a carrier 30 which is electrically insulating in the dry state and which can absorb water, as a result of which it becomes conductive. In this embodiment, the sensor wires are not in direct contact with the filter medium 34.
  • FIG. 9 shows a section Z according to FIG. 4 in a variant.
  • the detection of moisture in the filter medium 34 is based on the transformer principle.
  • the filter medium 34 is a filter paper, into which an electrically conductive sensor wire 15 was cast during the manufacture of the filter paper.
  • the sensor wire 15 has two legs 43 running in parallel and a secondary winding region 44.
  • the secondary winding area 44 has a diameter of approximately 10 to 20 mm.
  • a pot-shaped ferrite core 45 is placed on the filter medium 34.
  • a ferrite disc 46 is arranged opposite the ferrite core 45 on the other side of the filter medium 34.
  • the ferrite disk 46 and the ferrite core 45 consist of a material which is magnetically conductive at a higher frequency. This material is e.g. from the finest iron filings, which are cast in synthetic resin or plastic.
  • the ferrite core 45 is pressed against the filter medium 34 by a spring 47.
  • the spring is supported on the filter housing 26.
  • the spring 47 is preloaded in such a way that the ferrite core 45 does not lift off the filter medium 34 even when shaken.
  • a further electrical sensor wire 15 is arranged in the ferrite core 45.
  • This sensor wire 15 has a primary winding area 48, the diameter of which essentially corresponds to the diameter of the secondary winding area 44. However, it is also conceivable for the diameters of the winding regions 44, 48 to be of different sizes. In other versions, the sensor wire 15 is integrated with the primary winding area 48 in the filter housing 26.
  • the primary winding area 48 is connected to an AC voltage source (not shown), with which an AC voltage, e.g. with 50kHz.
  • the alternating voltage in the sensor wire 15 with the primary winding region 48 generates an alternating magnetic field 49 in the ferrite core 45 in connection with the ferrite disk 46.
  • the ferrite disc 46 serves to close the alternating magnetic field 49 and to minimize the leakage losses of the alternating magnetic field 49. It is advantageous here that the ferrite disc 46 has essentially the same outer diameter as the ferrite core 45.
  • the sensor wire 15 integrated in the filter medium 34 has no voltage supply, as a result of which, as long as the filter medium 34 is dry and electrically non-conductive, it does not change the alternating magnetic field. As soon as the filter medium 34 becomes moist and electrically conductive, a current flows in the sensor wire 15 with the secondary winding area 44, whereby it causes an increase in the current in the sensor wire 15 with the primary winding area 48. This current increase is recorded by an evaluation unit (not shown) and sends out a signal for closing the first raw air inlet 10 according to FIG. 1.
  • FIG. 10 shows a partial section along the section line A-A according to FIG. 9. Components corresponding to FIG. 9 are provided with the same reference symbols.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
  • Exhaust Silencers (AREA)
  • Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
  • Characterised By The Charging Evacuation (AREA)

Abstract

The system has two untreated air inlets connected to a common line to the engine. The second inlet is protected against splash and bilge water and can be closed by a closure element in a first position. The first inlet can be closed by the closure element in a second position. The closure element is movable by a motion unit, which is connected to a moisture sensor control unit with electrically conducting sensor wires and a control signal output. The system has two inlets (10,11) for untreated air connected to a common line to the engine, a closure element and a motion unit (17). The second air inlet is at a position protected against splash and bilge water and can be closed by the closure element in a first position. The first inlet can be closed by the closure element (13) in a second position. The closure element is movable by the motion unit, which is connected to a control element in the form of a moisture sensor (14) with at least two electrically conducting sensor wires at a distance apart and a signal output for controlling the motion unit.

Description

Stand der TechnikState of the art

Die Erfindung betrifft ein Ansaugsystem für eine Brennkraftmaschine eines Kraftfahrzeuges nach dem Oberbegriff des Patentanspruches 1.The invention relates to an intake system for an internal combustion engine of a motor vehicle according to the preamble of patent claim 1.

Es ist aus der DE 196 13 860 eine Luftansaugfilter-Einrichtung für einen Kraftfahrzeugmotor bekannt, welche einen Rohraum aufweist, der mit Ansaugleitungen mit einem Haupteinlass und einem Nebeneinlass verbunden ist. Weiterhin ist eine Schließeinrichtung vorgesehen, welche abwechselnd eine Ansaugleitung verschließen und die andere Ansaugleitung öffnen kann. Die Schließeinrichtung wird mit einer Betätigungseinrichtung derart bewegt, dass bei einem in Wasser eingetauchten Kraftfahrzeug die Schließeinrichtung den Haupteinlass verschließt und den Nebeneinlass öffnet. Die Betätigungseinrichtung ist mit einem Schieber wirkverbunden. Der Schieber ist in einem, an seinem unteren Ende offenen Rohr angeordnet, wobei er gegenüber dem Rohr abgedichtet ist. Der Schieber ist mit einem Permanentmagneten wirkverbunden. Die Schließeinrichtung ist mit einem weiteren Permanentmagneten wirkverbunden, wobei der Permanentmagnet der Schließeinrichtung drehbar zu dem Permanentmagneten der Betätigungseinrichtung angeordnet ist.From DE 196 13 860 an air intake filter device for a motor vehicle engine is known, which has a tube space which is connected to intake lines with a main inlet and a secondary inlet. Furthermore, a closing device is provided, which can alternately close an intake line and open the other intake line. The closing device is moved with an actuating device such that in a motor vehicle immersed in water, the closing device closes the main inlet and opens the secondary inlet. The actuator is operatively connected to a slide. The slide is arranged in a tube which is open at its lower end, and is sealed off from the tube. The slide is operatively connected to a permanent magnet. The closing device is operatively connected to a further permanent magnet, the permanent magnet of the closing device being rotatably arranged relative to the permanent magnet of the actuating device.

Nachteilig bei dieser Ausführung ist der erhebliche Platzbedarf für das Rohr, welches in dem Motorraum angeordnet ist. Dieses kann nicht zu klein ausgeführt werden, da sonst der Umschaltpunkt der Anordnung nicht genau definiert werden kann. Weiterhin reagiert diese mechanische Schaltanordnung nur wenn das Fahrzeug in ein stehendes Wasser eintaucht. Bei Spritzwasser wird kein zur Schaltung ausreichendender Druck aufgebaut, wodurch Wasser in den Ansaugtrakt gelangt und die Funktion des Motors beeinträchtigt.A disadvantage of this design is the considerable space required for the pipe, which is arranged in the engine compartment. This cannot be made too small, since otherwise the switching point of the arrangement cannot be precisely defined. Furthermore, this mechanical switching arrangement only reacts when the vehicle is immersed in standing water. In the event of splashing water, no sufficient pressure is built up for switching, which causes water to enter the intake system and impair the function of the engine.

Aus der DE 37 36 777 ist eine Vorrichtung zur Vermeidung des Wassereintritts in ein Luftfiltergehäuse einer Brennkraftmaschine bekannt. Die Vorrichtung verfügt über einen ersten und einen zweiten Rohlufteinlass, wobei ein Verschlusselement vorgesehen ist, welches entweder den ersten oder den zweiten Rohlufteinlass verschließt. In dem ersten Rohlufteinlass ist ein Feuchtigkeitssensor angeordnet, welcher über zwei elektrisch leitfähige Sensordrähte verfügt. Der Feuchtigkeitssensor ist mit einer Steuerelektronik verbunden, welche das Verschlusselement ansteuert.DE 37 36 777 discloses a device for preventing water from entering an air filter housing of an internal combustion engine. The device has a first and a second unfiltered air inlet, a closure element being provided which closes either the first or the second unfiltered air inlet. A moisture sensor is arranged in the first raw air inlet and has two electrically conductive sensor wires. The moisture sensor is connected to control electronics which control the closure element.

Aufgabe der Erfindung ist es, ein Ansaugsystem zu schaffen, welches in einen kleinen Einbauraum integriert werden kann und den Eintritt von Schnee, Spritzwasser oder Schlagwasser verhindern kann.The object of the invention is to provide an intake system which can be integrated into a small installation space and can prevent the entry of snow, splash water or splash water.

Diese Aufgabe wird durch die Merkmale des Patentanspruches 1 gelöst.This object is solved by the features of claim 1.

Vorteile der ErfindungAdvantages of the invention

Das erfindungsgemäße Ansaugsystem für eine Brennkraftmaschine eines Kraftfahrzeuges weist einen ersten Rohlufteinlass und einen zweiten Rohlufteinlass auf, wobei beide Rohlufteinlässe in einer gemeinsamen Leitung zusammengeführt sind und diese Leitung mit der Brennkraftmaschine kommunizierend verbunden ist. Hierbei können die beiden Rohlufteinlässe auch erst unmittelbar vor der Brennkraftmaschine zusammengeführt werden, wodurch jeder Rohlufteinlass über eigene Komponenten wie z.B. ein eigenes Filterelement verfügt. Jeder Rohlufteinlass besteht aus einer Öffnung, durch welche Luft in das Ansaugsystem einströmen kann, und einem Leitungsabschnitt, welcher die Öffnung mit der Leitung oder anderen Bauteilen, welche zwischen der Leitung und dem Rohlufteinlass angeordnet sind, verbindet. Die Rohlufteinlässe sind mit einem Verschlusselement verschließbar, wodurch entweder durch den ersten Rohlufteinlass oder durch den zweiten Rohlufteinlass Luft in die kommunizierend mit der Brennkraftmaschine verbundene Leitung gelangt. Das Verschlusselement verschließt den jeweiligen Rohlufteinlass vollständig, wodurch Luft nur durch den nichtverschlossenen Rohlufteinlass in die Leitung einströmen kann. Das Verschlusselement kann z.B. durch einen Drehkörper mit entsprechenden Öffnungen gebildet werden, der in einer Endlage den ersten Rohlufteinlass frei gibt und in einer zweiten Endlage den ersten Rohlufteinlass verschließt.The intake system according to the invention for an internal combustion engine of a motor vehicle has a first unfiltered air inlet and a second unfiltered air inlet, both unfiltered air inlets being brought together in a common line and this line being communicatively connected to the internal combustion engine. Here, the two raw air inlets can also be brought together just in front of the internal combustion engine, so that each raw air inlet has its own components, e.g. has its own filter element. Each raw air inlet consists of an opening through which air can flow into the intake system and a line section which connects the opening to the line or other components which are arranged between the line and the raw air inlet. The unfiltered air inlets can be closed with a closure element, as a result of which air either enters the line communicating with the internal combustion engine through the first unfiltered air inlet or through the second unfiltered air inlet. The closure element closes the respective unfiltered air inlet completely, as a result of which air can only flow into the line through the unclosed unfiltered air inlet. The closure element can e.g. are formed by a rotating body with corresponding openings, which releases the first unfiltered air inlet in one end position and closes the first unfiltered air inlet in a second end position.

Durch die, mit der Brennkraftmaschine kommunizierend verbundene Leitung wird die einströmende Luft direkt oder indirekt zu der Brennkraftmaschine geleitet. Wird die Luft indirekt zu der Brennkraftmaschine geleitet, so kann die Luft vorbehandelt z.B. getrocknet oder gekühlt werden. Wird die Luft direkt zu der Brennkraftmaschine geleitet, so ist kein weiteres Bauteil in der Leitung angeordnet.Through the line communicating with the internal combustion engine, the inflowing air is conducted directly or indirectly to the internal combustion engine. If the air is directed indirectly to the internal combustion engine, the air can be pretreated e.g. dried or chilled. If the air is led directly to the internal combustion engine, no further component is arranged in the line.

Der erste Rohlufteinlass ist an einer zur Luftansaugung vorteilhaften Stelle in dem Kraftfahrzeug angeordnet. Hierbei stellt der Frontbereich eine bevorzugte Stelle dar, da entsprechend der Kraftfahrzeuggeschwindigkeit ein Staudruck entseht und die Luft in den Rohlufteinlass hineingedrückt wird, wodurch der Füllgrad der Zylinder verbessert wird. Weiterhin ist die im Frontbereich angesaugte Luft kühler als die im Motorraum vorhandene Luft. Im Frontbereich kann jedoch auch Schnee, Eis, Spritz- oder Schlagwasser in den ersten Rohlufteinlass gelangen. Als Spritzwasser werden mit Luft vermischte Wassertropfen beliebiger Größe bezeichnet, Spritzwasser kann z.B. von einem voranfahrenden Fahrzeug von der Straße aufgewirbelt oder durch Regen erzeugt sein. Der Begriff Schlagwasser beschreibt eine größere Wassermenge, welche z.B. beim Durchqueren eines Flusses als Wasserschwall auftritt. Der zweite Rohlufteinlass ist an einer zur Luftansaugung ungünstigeren Stelle im Kraftfahrzeug angeordnet, wobei diese Stelle Spritz- und Schlagwasser geschützt ist. Bevorzugte Stellen zur Anordnung des zweiten Rohlufteinlasses können z.B. der Motorraum oder das Lüftungssystem sein.The first raw air inlet is arranged at a location in the motor vehicle that is advantageous for air intake. Here, the front area is a preferred location, since a dynamic pressure is generated in accordance with the speed of the motor vehicle and the air is pressed into the unfiltered air inlet, which improves the degree of filling of the cylinders. Furthermore, the air drawn in at the front is cooler than the air in the engine compartment. In the front area, however, snow, ice, water spray or splash water can get into the first unfiltered air inlet. Water drops of any size mixed with air are referred to as splash water. Splash water can, for example, be whirled up from the road by a vehicle in front or be generated by rain. The term blow water describes a larger amount of water, for example when crossing a river occurs as a gush of water. The second raw air inlet is arranged at a location in the motor vehicle which is less favorable for air intake, this location being protected against splashing water and splash water. Preferred locations for the arrangement of the second raw air inlet can be, for example, the engine compartment or the ventilation system.

Zur Betätigung des Verschlusselementes ist eine Bewegungseinheit vorgesehen, welche mit einem Steuerelement verbunden ist. Die Bewegungseinheit kann z.B. durch einen Elektromotor oder eine Unterdruckdose gebildet werden und ist mit dem Steuerelement aktivierbar, wodurch die Bewegungseinheit eine rotatorische oder translatorische Bewegung ausführt, welche das Verschlusselement von einer ersten Endlage in eine zweite Endlage bewegt und so entweder den ersten oder den zweiten Rohlufteinlass verschließt. Das Steuerelement ist durch einen Feuchtigkeitssensor gebildet, welcher einen Signalausgang zur Steuerung der Bewegungseinheit aufweist, wobei selbstverständlich der Feuchtigkeitssensor auch zur Regelung genutzt werden kann.A movement unit, which is connected to a control element, is provided for actuating the closure element. The movement unit can e.g. are formed by an electric motor or a vacuum box and can be activated with the control element, as a result of which the movement unit executes a rotational or translational movement which moves the closure element from a first end position to a second end position and thus closes either the first or the second raw air inlet. The control element is formed by a moisture sensor which has a signal output for controlling the movement unit, the moisture sensor of course also being able to be used for regulation.

Der Feuchtigkeitssensor kann derart eingestellt werden, dass er schon bei Spritzwasser, was die Brennkraftmaschine auch schon in ihrer Funktion beeinträchtigt, ein Signal an die Bewegungseinheit sendet, durch welches der erste Rohlufteinlass verschlossen wird. Bei einer anderen Einstellung des Feuchtigkeitssensors erfolgt das Signal zum Verschließen des ersten Rohlufteinlasses erst dann, wenn der Feuchtigkeitssensor von Wasser umgeben ist. Das Signal des Feuchtigkeitssensors kann sowohl direkt, als auch über eine Elektronik, wie z.B. die Motorsteuerung, an die Bewegungseinheit gesendet werden. Sobald der erste Rohlufteinlass von dem Verschlusselement verschlossen ist, wird der zweite Rohlufteinlass geöffnet, wodurch die Brennkraftmaschine die von dem zweiten Rohlufteinlass angesaugte Luft zur Verbrennung erhält.The moisture sensor can be set such that it sends a signal to the movement unit by means of which the first unfiltered air inlet is closed even when there is splashing water, which also impairs the function of the internal combustion engine. With a different setting of the moisture sensor, the signal to close the first raw air inlet only takes place when the moisture sensor is surrounded by water. The signal from the moisture sensor can be used both directly and via electronics, e.g. the motor controller to be sent to the movement unit. As soon as the first raw air inlet is closed by the closure element, the second raw air inlet is opened, as a result of which the internal combustion engine receives the air sucked in by the second raw air inlet for combustion.

Bei einer zweckmäßigen Ausgestaltung der Erfindung ist das Verschlusselement eine Klappe. Die Klappe kann z.B. kreisförmig, oval oder rechteckig ausgeführt sein, so dass sie in einer ersten Stellung den zweiten Rohlufteinlass verschließt und in einer zweiten Stellung den ersten Rohlufteinlass verschließt. Hierbei kann die Klappe zentral auf einer Klappenwelle angeordnet sein und durch eine rotatorische Bewegung der Klappenwelle bewegt werden. Bei anderen Ausführungen ist die Klappenwelle in einem Randbereich angeordnet und ermöglicht so eine störkonturfreie Rohluftansaugung. Um das Eindringen von Wasser in den ersten Rohlufteinlass, insbesondere beim Eintauchen in ein Gewässer, zu verhindern kann die Klappe über eine umlaufende Dichtung verfügen. Es sind auch Ausführungen denkbar, bei denen eine erste Klappe in dem ersten Rohlufteinlass und eine zweite Klappe in dem zweiten Rohlufteinlass angeordnet ist, wobei beide Klappen kommunizierend miteinander verbunden sind. Sobald die erste Klappe ihre Stellung ändert, wird auch die zweite Klappe bewegt, wodurch stets ein Rohlufteinlass geöffnet und der andere Rohlufteinlass verschlossen ist. Die kommunizierende Verbindung der Klappen kann mechanisch z.B. mit einer Strebe oder elektronisch durch ein Signal, welches insbesondere von dem Feuchtigkeitssensor ausgeht erfolgen.In an expedient embodiment of the invention, the closure element is a flap. The flap can be circular, oval or rectangular, for example, so that it closes the second unfiltered air inlet in a first position and closes the first unfiltered air inlet in a second position. Here, the valve can be arranged centrally on a valve shaft and can be moved by a rotary movement of the valve shaft. In other versions, the flap shaft is arranged in an edge area and thus enables an uninterrupted contour-free intake of raw air. In order to prevent water from entering the first unfiltered air inlet, especially when immersing it in a body of water, the flap can have a circumferential seal. Designs are also conceivable in which a first flap is arranged in the first unfiltered air inlet and a second flap is arranged in the second unfiltered air inlet, both flaps communicating are interconnected. As soon as the first flap changes its position, the second flap is also moved, whereby one raw air inlet is always open and the other raw air inlet is closed. The communicating connection of the flaps can be carried out mechanically, for example with a strut, or electronically by means of a signal which in particular emanates from the moisture sensor.

Bei einer besonderen Ausführung weist die Klappe zwei korrespondierend miteinander verbundene Klappenteile auf. Diese Klappenteile können in einem definierten Winkel zueinander angeordnet sein, wobei sie sich direkt berühren oder mittels Verbindungselementen starr miteinander verbunden sein können. Hierbei stellt die parallele Anordnung der Klappenteile zueinander eine besondere Ausführung dar. Die Klappenteile können aber auch örtlich getrennt angeordnet sein und nur über die Bewegungseinheit miteinander korrespondieren. Die Klappenteile können z.B. einen kreisförmigen, ovalen oder rechteckigen Querschnitt aufweisen, wobei ein Klappenteil einen Rohlufteinlass verschließt. Die Klappenteile können über eine umlaufende Dichtung verfügen, wodurch die Rohlufteinlässe dichtend verschließbar sind. Durch die Verwendung von Klappenteilen zum Verschließen der Rohlufteinlässe können die Rohlufteinlässe auf unterschiedlichste Weise in die gemeinsame Leitung münden.In a special embodiment, the flap has two correspondingly connected flap parts. These flap parts can be arranged at a defined angle to one another, where they touch directly or can be rigidly connected to one another by means of connecting elements. Here, the parallel arrangement of the flap parts to each other represents a special design. The flap parts can, however, also be arranged separately and only correspond to one another via the movement unit. The flap parts can e.g. have a circular, oval or rectangular cross section, with a flap part closing an unfiltered air inlet. The flap parts can have a circumferential seal, whereby the unfiltered air inlets can be sealed. By using flap parts for closing the unfiltered air inlets, the unfiltered air inlets can open into the common line in a variety of ways.

Die Bewegungseinheit kann z.B. ein Hubmagnet ein, welcher kommunizierend mit dem Feuchtigkeitssensor verbunden ist. Der Hubmagnet kann eine axiale oder eine radiale Bewegung ausführen, um das Verschlusselement zu bewegen. Sobald der Feuchtigkeitssensor Wasser sensiert, sendet er ein Signal an den Hubmagnet aus, welches eine Bewegung des Hubmagneten und somit den Stellungswechsel des Verschlusselementes veranlasst. Der Hubmagnet reagiert innerhalb von Bruchteilen einer Sekunde auf das Signal, wodurch der erste Rohlufteinlass verschlossen ist, bevor Wasser eindringen und zur Brennkraftmaschine gelangen kann. Bekanntermaßen verfügen Hubmagnete über einen Anker, eine Feder, eine Spule, ein Joch und einen elektrischen Anschluss.The movement unit can e.g. a lifting magnet, which is communicatively connected to the moisture sensor. The lifting magnet can perform an axial or a radial movement in order to move the closure element. As soon as the moisture sensor senses water, it sends a signal to the lifting magnet, which causes the lifting magnet to move and thus to change the position of the closure element. The solenoid reacts to the signal within a fraction of a second, which closes the first raw air inlet before water can penetrate and reach the internal combustion engine. As is known, lifting magnets have an armature, a spring, a coil, a yoke and an electrical connection.

Der Feuchtigkeitssensor ist durch mindestens zwei elektrisch leitfähige Sensordrähte gebildet, wobei die Sensordrähte zueinander beabstandet angeordnet sind. Die elektrisch leitfähigen Sensordrähte bestehen aus einem Material, welches einen geringen elektrischen Widerstand aufweist und somit ein guter elektrischer Leiter ist, wie z.B. Metalle oder Metalllegierungen. Die zueinander beabstandet angeordneten Sensordrähte können parallel oder winkelig zueinander verlaufen. Die Sensordrähte können einen beliebigen Querschnitt wie z.B. kreisförmig oder rechteckig aufweisen, wobei auch geringste Querschnitte z.B. Querschnitte im Bereich von 0,01mm2 möglich sind. Diese geringen Sensordrahtquerschnitte können z.B. durch Aufdampfen eines Metalls auf einen Träger ermöglicht werden. Beide Sensordrähte sind korrespondierend mit einer Auswertungseinheit verbunden, von welcher aus ein Signal zur Steuerung der Bewegungseinheit aussendbar ist. Sobald ein definierter Stromfluss zwischen den beiden Sensordrähten überschritten wird, erzeugt die Auswertungseinheit das Signal zum Verschließen des ersten Rohlufteinlasses.The moisture sensor is formed by at least two electrically conductive sensor wires, the sensor wires being arranged at a distance from one another. The electrically conductive sensor wires are made of a material that has a low electrical resistance and is therefore a good electrical conductor, such as metals or metal alloys. The sensor wires arranged at a distance from one another can run parallel or at an angle to one another. The sensor wires can have any cross-section, such as circular or rectangular, whereby even the smallest cross-sections, for example cross-sections in the range of 0.01 mm 2, are possible. These small sensor wire cross sections can be made possible, for example, by evaporating a metal onto a support. Both sensor wires are correspondingly connected to an evaluation unit, from which a signal for controlling the movement unit can be sent. As soon as a defined current flow between the two sensor wires is exceeded, the evaluation unit generates the signal for closing the first raw air inlet.

Das Ansaugsystem weist ein Filterelement mit einem Filtermedium auf, wobei der Feuchtigkeitssensor in das Filterelement integriert ist. Das Filterelement ist derart in ein Filtergehäuse eingebracht, dass ein Rohbereich dichtend von einem Reinbereich getrennt ist. Das Filtergehäuse ist rohseitig kommunizierend mit dem ersten und dem zweiten Rohlufteinlass verbunden. Reinseitig ist das Filtergehäuse korrespondierend mit der Brennkraftmaschine verbunden, wobei ein Ansaugluftverteiler, durch welchen die gereinigte Luft auf einzelne Zylinder der Brennkraftmaschine verteilbar ist, zwischen der Brennkraftmaschine und dem Filtergehäuse angeordnet sein kann. Selbstverständlich können auch zwei Luftfilter vorgesehen sein, wobei in jeder Rohluftleitung ein Luftfilter angeordnet ist. Hierbei sind dann die Reinluftbereich in einer gemeinsamen Leitung zusammengeführt.The suction system has a filter element with a filter medium, the moisture sensor being integrated in the filter element. The filter element is placed in a filter housing such that a raw area is sealingly separated from a clean area. The filter housing is communicating on the raw side with the first and the second raw air inlet. On the clean side, the filter housing is correspondingly connected to the internal combustion engine, and an intake air distributor, through which the cleaned air can be distributed to individual cylinders of the internal combustion engine, can be arranged between the internal combustion engine and the filter housing. Of course, two air filters can also be provided, one air filter being arranged in each raw air line. The clean air areas are then brought together in a common line.

Durch den in das Filterelement integrierte Feuchtigkeitssensor wird dieser beim Austauschen des Filterelementes ebenfalls ausgetauscht, dadurch kann sich der Feuchtigkeitssensor durch Alterungsprozesse nur innerhalb der Austauschintervalle verändern, was eine hohe Zuverlässigkeit des Feuchtigkeitssensors ermöglicht. Das Filterelement kann ausschließlich durch das Filtermedium wie z.B. ein Filtervlies gebildet werden. Bei anderen Ausführungen weist das Filterelement mehrere Komponenten auf, wie z.B. eine Kombination aus dem Filtermedium mit einer Einfassung. Hierbei kann die Einfassung z.B. als Dichtung oder Stabilitätsrahmen genutzt werden. Das Filterelement kann beliebige Formen aufweisen, wobei die Ausführungen als Flachelement, insbesondere als rechteckförmiges Flachelement oder als hohlzylindrisches Filterelement vorteilhaft sind. Das Filtermedium kann aus Filterpapier, insbesondere beschichtetem oder behandeltem Filterpapier bestehen. Das Filtermedium kann z.B. flach oder gefaltet ausgeführt sein.The moisture sensor integrated in the filter element also replaces it when the filter element is replaced, as a result of which the moisture sensor can only change due to aging processes within the replacement intervals, which enables the moisture sensor to be highly reliable. The filter element can only be replaced by the filter medium, e.g. a filter fleece are formed. In other versions, the filter element has several components, e.g. a combination of the filter media with a bezel. The border can e.g. can be used as a seal or stability frame. The filter element can have any shape, the designs as a flat element, in particular as a rectangular flat element or as a hollow cylindrical filter element, being advantageous. The filter medium can consist of filter paper, in particular coated or treated filter paper. The filter medium can e.g. be flat or folded.

Gemäß einer weiteren Ausgestaltung der Erfindung, sind die elektrisch leitfähigen Sensordrähte auf einem Träger aufgebracht, wobei die Sensordrähte in den Träger eingebettet oder auf dem Träger aufliegen können. Der Träger besteht aus einem Trägermaterial, welches im trockenen Zustand die leitfähigen Sensordrähte voneinander isolierend trennt. Dieses Material kann derart gestaltet sein, dass es Wasser aufsaugen kann, wobei es dann elektrisch leitfähig wird. Bei einer anderen Ausgestaltung des Trägers kann das Trägermaterial kein Wasser aufnehmen, wodurch sich das Wasser als Tropfen auf dem Träger abscheidet. Dieser Wassertropfen überbrückt dann das elektrisch isolierende Trägermaterial und verbindet die Sensordrähte miteinander, wodurch ein Stromfluss entsteht, welcher das Schließen des ersten Rohlufteinlasses bewirkt.According to a further embodiment of the invention, the electrically conductive sensor wires are applied to a carrier, wherein the sensor wires can be embedded in the carrier or can rest on the carrier. The carrier consists of a carrier material which isolates the conductive sensor wires from one another in an insulating manner when dry. This material can be designed in such a way that it can absorb water, in which case it becomes electrically conductive. In another configuration of the carrier, the carrier material can do not absorb water, as a result of which the water is deposited on the carrier as drops. This drop of water then bridges the electrically insulating carrier material and connects the sensor wires to one another, as a result of which a current flow arises which causes the first raw air inlet to close.

Bei einer besonderen Ausführungsform der Erfindung ist der Feuchtigkeitssensor in einer Ebene mit dem ersten Rohlufteinlass angeordnet. Hierbei kann er an einer, von dem Rohlufteinlass entfernten Stelle angeordnet sein, welche vorwiegend mit Wasser in Berührung kommt. Das Verschlusselement ist oberhalb des Feuchtigkeitssensors in einer definierten Entfernung angeordnet, wodurch eine ausreichende Reaktionszeit zwischen dem Sensieren von Wasser und Verschließen des ersten Rohlufteinlasses verbleibt. Vorzugsweise ist der Feuchtigkeitssensor an einer Stelle im Motorraum angeordnet. Dadurch erfasst der Feuchtigkeitssensor die Umgebungsbedingungen im Motorraum. Bei einer Wasserdurchfahrt taucht der Feuchtigkeitssensor zeitgleich mit dem Rohlufteinlass in stehendes Gewässer ein und veranlasst sofort das Verschließen des ersten Rohlufteinlasses durch das höher angeordnete Verschlusselement. Durch die Anordnung des Feuchtigkeitssensors in der selben Ebene wie der erste Rohlufteinlass, kann ein zu frühes Verschließen des ersten Rohlufteinlasses, welches durch einen tiefer angeordneten Feuchtigkeitssensor erfolgen würde, verhindert werden.In a particular embodiment of the invention, the moisture sensor is arranged in one plane with the first raw air inlet. In this case, it can be arranged at a location which is distant from the raw air inlet and which mainly comes into contact with water. The closure element is arranged above the moisture sensor at a defined distance, as a result of which there remains a sufficient reaction time between sensing water and closing the first raw air inlet. The moisture sensor is preferably arranged at a location in the engine compartment. As a result, the moisture sensor detects the ambient conditions in the engine compartment. When passing through water, the moisture sensor immerses in standing water at the same time as the unfiltered air inlet and immediately causes the first unfiltered air inlet to be closed by the closure element arranged at a higher level. The arrangement of the moisture sensor in the same plane as the first unfiltered air inlet prevents the first unfiltered air inlet from being closed too early, which would be caused by a moisture sensor arranged at a lower level.

Eine weitere Ausführung der Erfindung sieht vor, dass der Feuchtigkeitssensor in dem ersten Rohlufteinlass angeordnet ist. Somit erfasst der Feuchtigkeitssensor exakt den Zustand, der in dem ersten Rohlufteinlass herrscht. Er veranlasst das Verschließen des ersten Rohlufteinlasses durch das Verschlusselement, sobald Wasser in den ersten Rohlufteinlass eindringt. Das Verschlusselement ist dem Feuchtigkeitssensor nachgeordnet, wobei der Abstand zwischen dem Verschlusselement und dem Feuchtigkeitssensor derart gewählt ist, dass nach dem Sensieren des Wassers noch eine ausreichende Reaktionszeit verbleibt, welche den ersten Rohlufteinlass verschließt, bevor das Wasser an dem Verschlusselement vorbeiströmen und zu der Brennkraftmaschine gelangen kann. Durch die Anordnung des Feuchtigkeitssensors in dem ersten Rohlufteinlass wird der erste Rohlufteinlass nur dann verschlossen, wenn tatsächlich Wasser in den ersten Rohlufteinlass eintritt. Somit erfolgt die Luftansaugung über den, für die Brennkraftmaschine günstigeren ersten Rohlufteinlass und nur dann, wenn tatsächlich Wasser in den ersten Rohlufteinlass eindringt, wird der erste Rohlufteinlass verschlossen und die Luft über den zweiten Rohlufteinlass angesaugt.A further embodiment of the invention provides that the moisture sensor is arranged in the first raw air inlet. The moisture sensor thus precisely detects the state that prevails in the first raw air inlet. It causes the closure element to close the first unfiltered air inlet as soon as water enters the first unfiltered air inlet. The closure element is arranged downstream of the moisture sensor, the distance between the closure element and the moisture sensor being selected such that after the water has been sensed there is still a sufficient reaction time which closes the first raw air inlet before the water flows past the closure element and reaches the internal combustion engine can. The arrangement of the moisture sensor in the first unfiltered air inlet only closes the first unfiltered air inlet when water actually enters the first unfiltered air inlet. The air is thus sucked in via the first unfiltered air inlet, which is cheaper for the internal combustion engine, and only when water actually enters the first unfiltered air inlet is the first unfiltered air inlet closed and the air is sucked in via the second unfiltered air inlet.

Bei einer weiteren Variante der Erfindung kann der Feuchtigkeitssensor in das Verschlusselement integriert sein.In a further variant of the invention, the moisture sensor can be integrated in the closure element.

Bei einer besonderen Ausführung sind die elektrisch leitfähigen Sensordrähte des Feuchtigkeitssensors direkt mit dem Filtermedium verbunden. Hierbei können die Sensordrähte z.B. auf das Filtermedium aufgeklebt, eingewebt oder bei der Papierherstellung in den Papierbrei eingegossen sein, wodurch exakt der Zustand des Filtermediums erfasst wird. Mit zunehmender Durchfeuchtung des Filterelementes nimmt der Luftdurchströmungswiderstand des Filtermediums zu, wodurch die Brennkraftmaschine weniger Luft für die Verbrennung erhält, außerdem gibt das Filtermedium, nachdem es kein Wasser mehr aufnehmen kann, dieses Wasser auf der Reinseite wieder ab, wodurch Wasser bis zu der Brennkraftmaschine vordringen kann. Daher ist es vorteilhaft die Durchfeuchtung des Filterelementes zu erfassen, da so entsprechend dem Filterzustand ein Signal von der Auswertungseinheit an die Bewegungseinheit geschickt werden kann, wodurch der erste Rohlufteinlass von dem Verschlusselement verschlossen wird.In a special version, the electrically conductive sensor wires of the moisture sensor are connected directly to the filter medium. The sensor wires can e.g. glued to the filter medium, woven in or poured into the paper pulp during paper production, whereby the condition of the filter medium is exactly recorded. With increasing moisture penetration of the filter element, the air flow resistance of the filter medium increases, as a result of which the internal combustion engine receives less air for combustion, and, after it can no longer absorb water, the filter medium releases this water again on the clean side, as a result of which water penetrates to the internal combustion engine can. It is therefore advantageous to detect the moisture content of the filter element, since a signal can thus be sent from the evaluation unit to the movement unit in accordance with the filter state, as a result of which the first dirty air inlet is closed by the closure element.

Die Sensordrähte können beliebig auf dem Filtermedium angeordnet sein. Bei einem gefalteten Filtermedium können die Sensordrähte längs, diagonal oder quer zu den Falten verlaufen, wobei sie sowohl auf einer Faltkante der Falten oder auf einer Fläche der Falten verlaufen können. Bei jeder Ausführung ist jedoch darauf zu achten, dass die Sensordrähte über einen ausreichenden nicht isolierten Kontakt zu dem Filtermedium verfügen. Weiterhin können die Sensordrähte rohseitig oder reinseitig angeordnet sein, wobei die reinseitige Anordnung die Sensordrähte vor Schmutz schützt. Weiterhin sind die Sensordrähte vorzugsweise an der Stelle des Filterelementes anzuordnen, an welcher mit der größten Durchfeuchtung zu rechnen ist. Dadurch kann der erste Rohlufteinlass schon verschlossen werden, wenn erst dieser Bereich durchfeuchtet ist und das übrige Filterelement noch Wasser aufnehmen könnte. Je geringer der Abstand zwischen den Sensordrähten ist, desto weniger Feuchtigkeit reicht aus, um einen ausreichenden Stromfluss zu erzeugen, welcher das Signal zum Verschließen des ersten Rohlufteinlasses aussendet.The sensor wires can be arranged anywhere on the filter medium. In the case of a pleated filter medium, the sensor wires can run along, diagonally or transversely to the folds, whereby they can run either on a fold edge of the folds or on a surface of the folds. With each version, however, it must be ensured that the sensor wires have sufficient non-insulated contact with the filter medium. Furthermore, the sensor wires can be arranged on the raw side or on the clean side, the clean-side arrangement protecting the sensor wires from dirt. Furthermore, the sensor wires should preferably be arranged at the location of the filter element where the greatest moisture penetration is to be expected. As a result, the first unfiltered air inlet can already be closed when this area is moist and the remaining filter element could still absorb water. The smaller the distance between the sensor wires, the less moisture is sufficient to generate a sufficient current flow, which sends out the signal for closing the first unfiltered air inlet.

Gemäß einer weiteren Ausgestaltung der Erfindung verfügt das Filtergehäuse über Spannungskontakte, mittels welchen der Feuchtigkeitssensor mit Spannung versorgbar ist. Hierbei können diese Spannungskontakte an beliebigen Stellen des Filtergehäuses angeordnet sein. Der Feuchtigkeitssensor kann z.B. direkt im Filterraum des Filtergehäuses oder außerhalb des Filterraumes angeordnet sein. Da das Filtergehäuse zumindest teilweise ein ortsfestes Bauteil ist, können durch die Anordnung der Spannungskontakte an dem Filtergehäuse Kabelleitungen und Halterungen für den Feuchtigkeitssensor eingespart werden. Hierbei sind auch Ausführungen denkbar, bei denen die Sensordrähte derart mit dem Filtergehäuse verbunden sind, dass die Sensordrähte das Filterelement berühren. Beim Öffnen des Filtergehäuses werden die Sensordrähte von dem Filterelement abgehoben. Nachdem ein neues Filterelement eingebracht ist, wird das Filtergehäuse wieder verschlossen, wodurch die Drähte auf dem Filterelement aufliegen. Dadurch wird nur das verbrauchte Filterelement ausgetauscht und alle übrigen Komponenten können weiter genutzt werden.According to a further embodiment of the invention, the filter housing has voltage contacts, by means of which the moisture sensor can be supplied with voltage. These voltage contacts can be arranged at any point on the filter housing. The moisture sensor can, for example, be arranged directly in the filter space of the filter housing or outside the filter space. Since the filter housing is at least partially a stationary component, the arrangement of the voltage contacts on the filter housing means that cable lines and holders for the moisture sensor can be saved become. Designs are also conceivable in which the sensor wires are connected to the filter housing in such a way that the sensor wires touch the filter element. When the filter housing is opened, the sensor wires are lifted off the filter element. After a new filter element has been inserted, the filter housing is closed again, as a result of which the wires rest on the filter element. This means that only the used filter element is replaced and all other components can continue to be used.

Es ist vorteilhaft, dass der Feuchtigkeitssensor über Spannungsanschlüsse verfügt, welche in einer, um das Filtermedium verlaufenden Dichtung eingebracht sind. Dadurch kann der Feuchtigkeitssensor durch die Montage des Filterelementes in das Filtergehäuse mit Spannung versorgt werden. Die Spannungsanschlüsse können z.B. außen auf die Dichtung aufgebracht sein, wodurch entsprechende Kontakte in dem Filtergehäuse vorgesehen sind. Bei dieser Ausführung wird das Filterelement in das Filtergehäuse eingelegt, wodurch die Kontakte des Filterelementes mit den Kontakten des Filtergehäuses in Kontakt stehen und so die Sensordrähte mit Spannung versorgen. Eine weitere Möglichkeit die Spannungsanschlüsse in der Dichtung anzuordnen besteht darin, die Spannungsanschlüsse in das Innere der Dichtung einzubringen, was während der Aufbringung des Dichtungsmaterials erfolgt.It is advantageous that the moisture sensor has voltage connections which are introduced in a seal that extends around the filter medium. As a result, the moisture sensor can be supplied with voltage by mounting the filter element in the filter housing. The voltage connections can e.g. be applied to the outside of the seal, whereby corresponding contacts are provided in the filter housing. In this embodiment, the filter element is inserted into the filter housing, as a result of which the contacts of the filter element are in contact with the contacts of the filter housing and thus supply the sensor wires with voltage. Another possibility of arranging the voltage connections in the seal is to introduce the voltage connections into the interior of the seal, which takes place during the application of the sealing material.

Eine vorteilhafte Ausgestaltung der Erfindung sieht die Anordnung mehrerer Feuchtigkeitssensoren vor. Hierbei können z.B. zwei identisch aufgebaute Feuchtigkeitssensoren vorgesehen sein, wobei die Feuchtigkeitssensoren auch an unterschiedlichen Stellen im Kraftfahrzeug angeordnet sein können. Weiterhin ist auch die Verwendung von unterschiedlichen Feuchtigkeitssensoren, welche sich z.B. in dem Abstand der Sensordrähte zueinander oder in der Spannungsversorgung unterscheiden, denkbar. Hierbei können die Feuchtigkeitssensoren direkt nebeneinander oder an unterschiedlichen Stellen im Kraftfahrzeug angeordnet werden. Bei einer möglichen Anordnung kann z.B. ein hochempfindlicher Feuchtigkeitssensor in dem ersten Rohlufteinlass und ein unempfindlicher Feuchtigkeitssensor im Motorraum unterhalb des ersten Rohlufteinlasses angeordnet sein. Dadurch können unterschiedliche Schaltvarianten ausgebildet werden. Sobald der unempfindlichere Feuchtigkeitssensor in Wasser eintaucht, kann er das Signal zum Verschließen des ersten Rohluftkanals ausgeben, obwohl der hochempfindliche Feuchtigkeitssensor noch keinen Wasserkontakt aufweist. Bei einer weiteren Variante kommen beide Feuchtigkeitssensoren mit Spritzwasser in Kontakt, wodurch der unempfindliche Feuchtigkeitssensor noch kein Signal aussendet aber der hochempfindliche Feuchtigkeitssensor bereits einen Schwellwert detektiert.An advantageous embodiment of the invention provides for the arrangement of several moisture sensors. Here, for example, two identically constructed moisture sensors can be provided, the moisture sensors also being able to be arranged at different points in the motor vehicle. Furthermore, the use of different moisture sensors, which differ, for example, in the distance between the sensor wires to one another or in the voltage supply, is also conceivable. The moisture sensors can be arranged directly next to one another or at different points in the motor vehicle. In one possible arrangement, for example, a highly sensitive moisture sensor can be arranged in the first unfiltered air inlet and an insensitive moisture sensor in the engine compartment below the first unfiltered air inlet. Different switching variants can thereby be formed. As soon as the less sensitive moisture sensor is immersed in water, it can output the signal to close the first raw air duct, although the highly sensitive moisture sensor has not yet come into contact with water. In a further variant, both moisture sensors come into contact with splash water, as a result of which the insensitive moisture sensor does not yet emit a signal, but the highly sensitive moisture sensor already detects a threshold value.

Es ist vorteilhaft, dass die Funktionsfähigkeit des Feuchtigkeitssensors beim Start der Brennkraftmaschine testbar ist. Sobald die Brennkraftmaschine gestartet wird erfolgt ein Feuchtigkeitssensortest, welcher die Funktionsfähigkeit des Feuchtigkeitssensors überprüft, damit der Feuchtigkeitssensor im Bedarfsfall auch funktionsfähig ist. Die Prüfung der Funktionsfähigkeit kann z.B. durch einen Referenzwert, welcher in der Auswertungseinheit hinterlegt ist erfolgen. Um dem Bediener der Brennkraftmaschine den Zustand des Feuchtigkeitssensors anzuzeigen, kann der Feuchtigkeitssensor z.B. mit einer Kontrollleuchte verbunden sein, welche nach dem Sensortest, wenn der Sensor fehlerfrei arbeitet, erlischt. Bei einem negativ verlaufenen Sensortest, bei dem der Feuchtigkeitssensor nicht vorschriftsmäßig arbeitet, kann die Kontrollleuchte z.B. blinken oder ständig leuchten. Somit ist der Bediener informiert, dass das Ansaugsystem nicht ordnungsgemäß arbeitet und bei Wasseranfall der erste Rohlufteinlass möglicherweise nicht verschlossen wird, wodurch z.B. Wasserdurchfahrten zu vermeiden sind und eine Wartung des Ansaugsystems dringend durchzuführen ist.It is advantageous that the functionality of the moisture sensor can be tested when the internal combustion engine is started. As soon as the internal combustion engine is started, a moisture sensor test is carried out, which checks the functionality of the moisture sensor so that the moisture sensor is also functional if necessary. The functionality check can e.g. by means of a reference value which is stored in the evaluation unit. In order to indicate the state of the moisture sensor to the operator of the internal combustion engine, the moisture sensor can e.g. be connected to a control lamp which goes out after the sensor test if the sensor is working correctly. In the case of a negative sensor test in which the moisture sensor does not work properly, the indicator light can e.g. blink or light continuously. This informs the operator that the intake system is not working properly and that the first unfiltered air inlet may not be closed if water is present, which means e.g. Avoid water crossings and maintenance of the intake system is urgent.

Bei einer besonderen Ausführung des Erfindungsgedankens ist die Funktionsfähigkeit der Bewegungseinheit und des Verschlusselementes beim Start der Brennkraftmaschine überprüfbar. Hierbei wird die Bewegungseinheit und das Verschlusselement bei jedem Start der Brennkraftmaschine bewegt, wodurch alle Teile im Bedarfsfall funktionsfähig und nicht durch z.B. Korrosion bewegungsunfähig sind. Die Überprüfung der Bewegungseinheit und des Verschlusselementes kann z.B. mit einer Kontrollleuchte angezeigt werden und nur nach erfolgreicher Bewegung erlöschen.In a special embodiment of the inventive concept, the functionality of the movement unit and the closure element can be checked when the internal combustion engine starts. Here, the movement unit and the closure element are moved each time the internal combustion engine is started, which means that all parts are functional when required and not by e.g. Corrosion is immobile. The checking of the movement unit and the closure element can e.g. are displayed with an indicator light and only go out after successful movement.

Diese und weitere Merkmale von bevorzugten Weiterbildungen der Erfindung gehen außer aus den Ansprüchen auch aus der Beschreibung und der Zeichnung hervor, wobei die einzelnen Merkmale jeweils für sich allein oder zu mehreren in Form von Unterkombinationen bei der Ausführungsform der Erfindung und auf anderen Gebieten verwirklicht sein und vorteilhafte sowie für sich schutzfähige Ausführungen darstellen können, für die hier Schutz beansprucht wird.These and other features of preferred developments of the invention are evident from the claims and also from the description and the drawing, the individual features being implemented individually or in groups in the form of subcombinations in the embodiment of the invention and in other fields, and can represent advantageous and protectable versions for which protection is claimed here.

Zeichnungdrawing

Weitere Einzelheiten der Erfindung werden in der Zeichnung anhand von schematischen Ausführungsbeispielen beschrieben. Hierbei zeigt

Figur 1
ein Ansaugsystem in schematischer Darstellung,
Figur 2
einen Feuchtigkeitssensor,
Figur 3
ein Filterelement,
Figur 4
ein Filterelement im Schnitt entlang der Schnittlinie A-A gemäß Figur 3,
Figur 5
einen Ausschnitt Z gemäß Figur 4
Figur 6
einen Ausschnitt Z gemäß Figur 4 in einer Variante
Figur 7
einen Ausschnitt Z gemäß Figur 4 in einer Variante und
Figur 8
ein Filterelement in einer Teilansicht
Figur 9
einen Ausschnitt Z gemäß Figur 4 in einer Variante und
Figur 10
einen Teilschnitt entlang der Schnittlinie A - A gemäß Figur 9.
Further details of the invention are described in the drawing using schematic exemplary embodiments. Here shows
Figure 1
a suction system in a schematic representation,
Figure 2
a humidity sensor,
Figure 3
a filter element,
Figure 4
4 shows a filter element in section along the section line AA according to FIG. 3,
Figure 5
a section Z according to FIG. 4
Figure 6
a section Z according to Figure 4 in a variant
Figure 7
a section Z according to Figure 4 in a variant and
Figure 8
a filter element in a partial view
Figure 9
a section Z according to Figure 4 in a variant and
Figure 10
a partial section along the section line A - A according to Figure 9.

Beschreibung der AusführungsbeispieleDescription of the embodiments

In Figur 1 ist ein Ansaugsystem schematisch dargestellt. Das Ansaugsystem weist einen ersten Rohlufteinlass 10 und einen zweiten Rohlufteinlass 11 auf. Die Rohlufteinlässe 10, 11 münden in eine gemeinsame Leitung 12, welche korrespondierend mit einer Brennkraftmaschine (nicht dargestellt) verbunden ist. Weiterhin ist eine Klappe 13 derart in dem Ansaugsystem angeordnet, dass entweder der erste Rohlufteinlass 10 oder der zweite Rohlufteinlass 11 mit der Leitung 12 korrespondierend verbunden ist. In einer ersten Klappenstellung, welches die Grundstellung ist, ist der zweite Rohlufteinlass 11 von der Leitung 12 getrennt, wodurch ausschließlich durch den ersten Rohlufteinlass 10 Luft in die Leitung 12 gelangen kann. Und in einer zweiten Klappenstellung (strichpunktiert dargestellt) ist der erste Rohlufteinlass 10 durch die Klappe 13 von der Leitung 12 getrennt, wodurch ausschließlich Luft durch den zweiten Rohlufteinlass 11 in die Leitung 12 gelangen kann. Bei diesem Ausführungsbeispiel ist der erste Rohlufteinlass 10 einteilig und übergangslos mit der Leitung 12 ausgeführt, wobei die Klappe 13 das Ende des ersten Rohlufteinlasses 10 und den Anfang der Leitung 12 definiert. Der zweite Rohlufteinlass 11 ist ebenfalls einteilig mit der Leitung 12 ausgeführt, wobei der zweite Rohlufteinlass 11 in einem 90° Winkel in die Leitung 12 mündet. Bei anderen Ausführungen können der erste und der zweite Rohlufteinlass 10, 11 mehrteilig mit der Leitung 12 ausgeführt sein und in anderen Winkeln in die Leitung 12 münden.In Figure 1, an intake system is shown schematically. The intake system has a first unfiltered air inlet 10 and a second unfiltered air inlet 11. The unfiltered air inlets 10, 11 open into a common line 12, which is correspondingly connected to an internal combustion engine (not shown). Furthermore, a flap 13 is arranged in the intake system such that either the first unfiltered air inlet 10 or the second unfiltered air inlet 11 is correspondingly connected to the line 12. In a first flap position, which is the basic position, the second unfiltered air inlet 11 is separated from the line 12, as a result of which air can only enter the line 12 through the first unfiltered air inlet 10. And in a second flap position (shown in dash-dotted lines), the first unfiltered air inlet 10 is separated from the line 12 by the flap 13, as a result of which only air can get into the line 12 through the second unfiltered air inlet 11. In this exemplary embodiment, the first unfiltered air inlet 10 is in one piece and seamless with of the duct 12, the flap 13 defining the end of the first unfiltered air inlet 10 and the beginning of the duct 12. The second unfiltered air inlet 11 is also made in one piece with the line 12, the second unfiltered air inlet 11 opening into the line 12 at a 90 ° angle. In other embodiments, the first and the second unfiltered air inlet 10, 11 can be made in several parts with the line 12 and open into the line 12 at different angles.

Zur Erfassung, ob Wasser oder Schnee in das Ansaugsystem eintritt, ist ein Feuchtigkeitssensor 14 vorgesehen, welcher in dem ersten Rohlufteinlass 10 angeordnet ist. Sobald der Feuchtigkeitssensor 14, welcher im wesentlichen von zwei elektrisch leitfähigen Sensordrähten 15 gebildet ist, mit Wasser oder Schnee in Kontakt kommt, fließt zwischen den Sensordrähten ein elektrischer Strom, wodurch ein Signal von dem Feuchtigkeitssensor 14 mittels einer Schaltverstärkung über eine Verbindungsleitung 16 an einen Hubmagneten 17 gesendet wird. Durch das Signal erzeugt der Hubmagnet 17 eine Bewegung, durch welche die Klappe 13 in die zweite Stellung (strichpunktiert dargestellt) bewegt wird. In dieser zweiten Stellung wird der erste Rohlufteinlass 10 verschlossen und der zweite Rohlufteinlass 11 geöffnet. Die Klappe 13, welche über eine Klappenwelle 18 verfügt, ist mit dem Hubmagneten 17 verbunden, wodurch die Klappenwelle 18 rotatorisch bewegt wird und sich dadurch die Klappe 13 von der ersten Stellung in die zweite Stellung (strichpunktiert dargestellt) bewegt.To detect whether water or snow enters the intake system, a moisture sensor 14 is provided, which is arranged in the first raw air inlet 10. As soon as the moisture sensor 14, which is essentially formed by two electrically conductive sensor wires 15, comes into contact with water or snow, an electrical current flows between the sensor wires, as a result of which a signal from the moisture sensor 14 is switched to a lifting magnet by means of a switching amplifier 16 via a connecting line 16 17 is sent. The lifting magnet 17 generates a movement by means of the signal, by means of which the flap 13 is moved into the second position (shown in broken lines). In this second position, the first unfiltered air inlet 10 is closed and the second unfiltered air inlet 11 is opened. The flap 13, which has a flap shaft 18, is connected to the lifting magnet 17, as a result of which the flap shaft 18 is rotated and the flap 13 thereby moves from the first position to the second position (shown in broken lines).

Der erste Rohlufteinlass 10 wird durch eine erste Öffnung 19 mit einem, an die erste Öffnung 19 anschließenden ersten Leitungsabschnitt 20 gebildet. Der Feuchtigkeitssensor 14 ist mit einem Abstand A zu der Klappe 13 angeordnet, dass nachdem der Feuchtigkeitssensor 14 Wasser sensiert hat und die Klappe 13 geschlossen wurde, noch kein Wasser an der Klappe 13 vorbei in die Leitung 12 gelangt ist. Der Abstand A ist derart ausgelegt, dass das Wasser während der Reaktionszeit, welche zwischen dem Erkennen von Wasser durch den Feuchtigkeitssensor 14 und dem Verschließen des ersten Rohlufteinlasses 10 vergeht, weiter in den ersten Rohlufteinlass 10 eindringen kann, ohne in die Leitung 12, welche korrespondierend mit der Brennkraftmaschine verbunden ist, zu gelangen. Bis das Wasser an der Klappe 13, welche den Übergang zu der Leitung 12 bildet, ankommt, muss die Klappe 13 verschlossen sein. Das Wasser kann somit in der zweiten Stellung (strichpunktiert dargestellt), wenn die Klappe 13 den ersten Rohlufteinlass 10 verschließt, maximal bis zu der Klappe 13 vordringen, aber nicht in die Leitung 12 gelangen.The first dirty air inlet 10 is formed by a first opening 19 with a first line section 20 adjoining the first opening 19. The moisture sensor 14 is arranged at a distance A from the flap 13, so that after the moisture sensor 14 has sensed water and the flap 13 has been closed, no water has passed the flap 13 into the line 12. The distance A is designed in such a way that the water can penetrate further into the first unfiltered air inlet 10 during the reaction time, which passes between the detection of water by the moisture sensor 14 and the closing of the first unfiltered air inlet 10, without entering the line 12, which corresponds connected to the internal combustion engine to arrive. Until the water arrives at the flap 13, which forms the transition to the line 12, the flap 13 must be closed. In the second position (shown in dash-dot lines), when the flap 13 closes the first unfiltered air inlet 10, the water can penetrate as far as possible up to the flap 13, but cannot get into the line 12.

Der zweite Rohlufteinlass 11 wird durch eine zweite Öffnung 21 und einen zweiten Leitungsabschnitt 22 gebildet. Die zweite Öffnung 21 ist an einer Spritz- und Schlagwasser geschützten Stelle im Kraftfahrzeug angeordnet, welche sich z.B. oberhalb der ersten Öffnung 19 befindet. Die Leitungsabschnitte 20, 22 können beliebigen Raumkurven in dem Kraftfahrzeug folgen, wodurch das Ansaugsystem in den Motorraum eingepasst werden kann.The second raw air inlet 11 is formed by a second opening 21 and a second duct section 22. The second opening 21 is at a splash and blow water protected location in the motor vehicle, which is located above the first opening 19, for example. The line sections 20, 22 can follow any spatial curves in the motor vehicle, as a result of which the intake system can be fitted into the engine compartment.

Bei diesem Ausführungsbeispiel weist die Klappe 13 zwei Klappenteile 23 auf, wobei die Klappenteile 23 starr miteinander verbunden sind. In der ersten Stellung verschließt eines der Klappenteile 23 den zweiten Rohlufteinlass 11. In der zweiten Stellung (strichpunktiert dargestellt) verschließt das andere Klappenteil 23 den ersten Rohlufteinlass 10 und der zweite Rohlufteinlass 11 wird freigegeben.In this embodiment, the flap 13 has two flap parts 23, the flap parts 23 being rigidly connected to one another. In the first position, one of the flap parts 23 closes the second unfiltered air inlet 11. In the second position (shown in broken lines), the other flap part 23 closes the first unfiltered air inlet 10 and the second unfiltered air inlet 11 is released.

Die Leitung 12 besitzt einen Rohbereich 24 und einen Reinbereich 25. Zwischen dem Rohbereich 24 und dem Reinbereich 25 ist ein Filtergehäuse 26 angeordnet, in welches ein Filterelement 27 dichtend eingebracht ist, wodurch der Reinbereich 25 dichtend von dem Rohbereich 24 getrennt ist.The line 12 has a raw area 24 and a clean area 25. A filter housing 26 is arranged between the raw area 24 and the clean area 25, into which a filter element 27 is sealingly inserted, as a result of which the clean area 25 is separated from the raw area 24 in a sealing manner.

Die durch das Filterelement 27 gereinigte Luft wird im Reinbereich 25 der Leitung 12 einem Ansaugluftverteiler 28 zugeführt. Die Luftzufuhr des Ansaugluftverteilers 28 kann mittels einer Drosselklappe 29 entsprechend den Betriebszuständen der Brennkraftmaschine reguliert werden.The air cleaned by the filter element 27 is fed in the clean area 25 of the line 12 to an intake air distributor 28. The air supply to the intake air distributor 28 can be regulated by means of a throttle valve 29 in accordance with the operating states of the internal combustion engine.

In Figur 2 ist ein Feuchtigkeitssensor 14 dargestellt. Der Feuchtigkeitssensor 14 weist zwei elektrisch leitfähige Sensordrähte 15 auf, welche auf einem Träger 30 angeordnet sind. Der Träger 30 besteht aus einem Material mit elektrisch isolierenden Eigenschaften, z.B. Kunststoff. Der Träger 30 nimmt kein Wasser auf, wodurch erst nachdem die Sensordrähte 15 in Wasser eingetaucht sind ein elektrischer Strom zwischen den Sensordrähten fließen kann. Somit reagiert dieser Feuchtigkeitssensor erst bei Wasserschlag. Beide Sensordrähte 15 verfügen über eine gesonderte Zuleitung 31, welche diese Sensordrähte 15 mit einer Auswertungseinheit 32 verbinden. Die Auswertungseinheit 32 weist eine Stromleitung 33 auf, welche den Feuchtigkeitssensor 33 mit einer Spannungsquelle (nicht dargestellt) verbindet. In der Auswertungseinheit 32 wird der Stromverbrauch der Sensordrähte 15 ermittelt. Sobald der Stromverbrauch der Sensordrähte 15 einen definierten Wert überschreitet sendet die Auswertungseinheit 32 über die Verbindungsleitung 16 ein Signal an eine Bewegungseinheit (nicht dargestellt) welche das Verschlusselement (nicht dargestellt) bewegt und somit das Verschließen des ersten Rohlufteinlasses (nicht dargestellt) bewirkt.A moisture sensor 14 is shown in FIG. The moisture sensor 14 has two electrically conductive sensor wires 15, which are arranged on a carrier 30. The carrier 30 consists of a material with electrically insulating properties, for example plastic. The carrier 30 does not absorb any water, so that an electrical current can flow between the sensor wires only after the sensor wires 15 are immersed in water. This moisture sensor therefore only reacts when there is a water hammer. Both sensor wires 15 have a separate feed line 31, which connect these sensor wires 15 to an evaluation unit 32. The evaluation unit 32 has a power line 33 which connects the moisture sensor 33 to a voltage source (not shown). The power consumption of the sensor wires 15 is determined in the evaluation unit 32. As soon as the power consumption of the sensor wires 15 exceeds a defined value, the evaluation unit 32 sends a signal via the connecting line 16 to a movement unit (not shown) which moves the closure element (not shown) and thus causes the first unfiltered air inlet (not shown) to be closed.

In Figur 3 ist ein Filterelement 27 mit einem integrierten Feuchtigkeitssensor 14 dargestellt. Das Filterelement 27 weist ein Filtermedium 34, welches aus einem Filterpapier mit zick-zack-förmigen Falten 36 besteht, und eine Dichtung 35 auf, wobei die Dichtung 35 umlaufend an dem Filtermedium 34 angeordnet ist. Der Feuchtigkeitssensor 14 weist zwei elektrisch leitfähige Sensordrähte 15 auf, welche direkt mit dem Filtermedium 34 in Kontakt stehen. Die elektrisch leitfähigen Sensordrähte 15 verlaufen senkrecht zu den Falten 36 und parallel zueinander, wobei sie in einer definierten Entfernung E zueinander angeordnet sind. Die Sensordrähte 15 sind mit jeweils einem Kontakt 42 verbunden, wobei der Kontakt 42 auf der Dichtung 35 angeordnet ist. Der Kontakt 42 ist durch eine rechteckförmige Metallplatte gebildet, welche an gehäuseseitig angeordnete Spannungskontakte (nicht dargestellt) anschließt.FIG. 3 shows a filter element 27 with an integrated moisture sensor 14. The filter element 27 has a filter medium 34, which consists of a filter paper with zigzag-shaped folds 36, and a seal 35, the seal 35 being arranged circumferentially on the filter medium 34. The moisture sensor 14 has two electrically conductive sensor wires 15 which are in direct contact with the filter medium 34. The electrically conductive sensor wires 15 run perpendicular to the folds 36 and parallel to one another, wherein they are arranged at a defined distance E from one another. The sensor wires 15 are each connected to a contact 42, the contact 42 being arranged on the seal 35. The contact 42 is formed by a rectangular metal plate which connects to voltage contacts (not shown) arranged on the housing side.

Figur 4 zeigt ein Filterelement im Schnitt entlang der Schnittlinie A-A gemäß Figur 3. Bei diesem Ausführungsbeispiel berühren die Sensordrähte 15 das Filtermedium 34 nur die Spitzen der Falten 36. Die Kontakte 42 der Sensordrähte 15 sind in die Dichtung 35 eingebettet, wodurch keine über die Dichtung 35 herausstehende Kontur vorhanden ist, welche die Dichtheit des Filterelementes 27 in dem Filtergehäuse (nicht dargestellt) beeinträchtigt.FIG. 4 shows a filter element in section along the section line AA according to FIG. 3. In this exemplary embodiment, the sensor wires 15 touch the filter medium 34 only the tips of the folds 36. The contacts 42 of the sensor wires 15 are embedded in the seal 35, which means that none of the seals 35 protruding contour is present, which affects the tightness of the filter element 27 in the filter housing (not shown).

In Figur 5 ist ein Ausschnitt Z gemäß Figur 4 dargestellt, wobei das Filterelement 27 im, in das Filtergehäuse 26 eingebrachten Zustand dargestellt ist. Das Filtergehäuse 26 weist ein Unterteil 37 und ein Oberteil 38 auf. Das Filterelement 27 stützt sich mit seiner Dichtung 35 an dem Unterteil 37 ab. Die Sensordrähte 15 und die Kontakte 42 sind auf der dem Unterteil 37 gegenüberliegenden Seite angeordnet. Das Oberteil 38 ist dichtend mit dem Unterteil 37 verbunden. In dem Oberteil 38 sind Spannungskontakte 39 vorgesehen, welche die Kontakte 42 direkt berühren und so die Sensordrähte unter Spannung setzten. An die Spannungskontakte 39 schließt eine Stromleitung 33 an, welche mit einer Spannungsquelle (nicht dargestellt) verbunden ist.FIG. 5 shows a section Z according to FIG. 4, the filter element 27 being shown in the state inserted into the filter housing 26. The filter housing 26 has a lower part 37 and an upper part 38. The filter element 27 is supported with its seal 35 on the lower part 37. The sensor wires 15 and the contacts 42 are arranged on the side opposite the lower part 37. The upper part 38 is sealingly connected to the lower part 37. In the upper part 38 there are voltage contacts 39 which directly touch the contacts 42 and thus put the sensor wires under tension. A power line 33 connects to the voltage contacts 39 and is connected to a voltage source (not shown).

Figur 6 zeigt einen Ausschnitt Z gemäß Figur 4 in einer Variante, wobei das Filterelement 27 im, in das Filtergehäuse 26 eingebrachten Zustand dargestellt ist. Der Figur 5 entsprechende Bauteile sind mit gleichen Bezugszeichen versehen. Bei diesem Ausführungsbeispiel bestehen die elektrisch leitfähigen Sensordrähte 15 aus Aluminium, wobei sie entlang der Falten 36 verlaufen, wodurch sie in einem maximalen Kontakt zu dem Filtermedium 34 stehen. Das Filterelement 27 trennt in dem Filtergehäuse 26 eine Reinseite 40 dichtend von einer Rohseite 41. Die Sensordrähte 15 sind auf der Rohseite 41 angeordnet, wodurch sie direkt mit der Feuchtigkeit in Kontakt kommen und der Feuchtigkeitssensor 14 das Verschließen des ersten Rohlufteinlasses (gemäß Figur 1) sofort veranlassen kann. Die Kontakte 42 der Sensordrähte 15 ist bei diesem Ausführungsbeispiel im innern der Dichtung 35 angeordnet, wodurch die Kontakte 42 rundherum isoliert ist. Die Spannungskontakte 39 des Filtergehäuses 26 dringen in die Dichtung 35 ein und durchstechen die Kontakte 42 der Sensordrähte 15, wodurch ein elektrischer Kontakt zwischen den Kontakten 42 und den Spannungskontakten 39 erzeugt ist.FIG. 6 shows a section Z according to FIG. 4 in a variant, the filter element 27 being shown in the state that has been introduced into the filter housing 26. Components corresponding to FIG. 5 are provided with the same reference symbols. In this exemplary embodiment, the electrically conductive sensor wires 15 are made of aluminum, running along the folds 36, as a result of which they are in maximum contact with the filter medium 34. The filter element 27 separates a clean side 40 from a raw side 41 in the filter housing 26. The sensor wires 15 are arranged on the raw side 41, as a result of which they come into direct contact with the moisture and the moisture sensor 14 can promptly close the first raw air inlet (according to FIG. 1). In this exemplary embodiment, the contacts 42 of the sensor wires 15 are arranged inside the seal 35, as a result of which the contacts 42 are insulated all around. The voltage contacts 39 of the filter housing 26 penetrate into the seal 35 and pierce the contacts 42 of the sensor wires 15, as a result of which an electrical contact is generated between the contacts 42 and the voltage contacts 39.

Figur 7 zeigt einen Ausschnitt Z gemäß Figur 4 in einer Variante, wobei das Filterelement 27 im, in das Filtergehäuse 26 eingebrachten Zustand dargestellt ist. Der Figur 5 entsprechende Bauteile sind mit gleichen Bezugszeichen versehen. Bei diesem Ausführungsbeispiel sind die Sensordrähte 15 durch das Filtermedium 34 gewebt, wodurch die Sensordrähte 15 sowohl mit der Reinseite 40, als auch mit der Rohseite 41 in Kontakt stehen. Mit den Sensordrähten 15 sind die Kontakte 42 verbunden, welche vollständig von der Dichtung 35 umschlossen sind. Die Kontakte 42 sind als Klemmkontakte ausgebildet, wodurch die Spannungskontakte 39 des Filtergehäuses 39 in die Dichtung 35 eindringen und in die Kontakte 42 eindringen. Um Fehler beim Filterwechsel zu verhindern, ist das Filterelement 27 symmetrisch aufgebaut, wodurch auch beim Verdrehen des Filterelementes 27 um 180° eine Verbindung zwischen den Spannungskontakten 39 und den Kontakte 42 erzeugt wird.FIG. 7 shows a section Z according to FIG. 4 in a variant, the filter element 27 being shown in the state that has been introduced into the filter housing 26. Components corresponding to FIG. 5 are provided with the same reference symbols. In this exemplary embodiment, the sensor wires 15 are woven through the filter medium 34, as a result of which the sensor wires 15 are in contact both with the clean side 40 and with the raw side 41. The contacts 42, which are completely enclosed by the seal 35, are connected to the sensor wires 15. The contacts 42 are designed as clamping contacts, as a result of which the voltage contacts 39 of the filter housing 39 penetrate into the seal 35 and penetrate into the contacts 42. In order to prevent errors when changing the filter, the filter element 27 is constructed symmetrically, as a result of which a connection between the voltage contacts 39 and the contacts 42 is also produced when the filter element 27 is rotated by 180 °.

In Figur 8 ist ein Filterelement in einer Teilansicht, wobei der Feuchtigkeitssensor 14 in einem Teilbereich des Filterelementes 27 angeordnet ist, dargestellt. Die Dichtung 35 ist derart ausgebildet, dass sie den Feuchtigkeitssensor 14 umschließt und in seiner Lage fixiert. Die Sensordrähte 15 sind auf einen, im trockenen Zustand elektrisch isolierenden Träger 30 aufgebracht, welcher Wasser aufsaugen kann, wodurch er leitfähig wird. Bei dieser Ausführung stehen die Sensordrähte nicht in direktem Kontakt mit dem Filtermedium 34.FIG. 8 shows a filter element in a partial view, the moisture sensor 14 being arranged in a partial area of the filter element 27. The seal 35 is designed such that it surrounds the moisture sensor 14 and fixes it in its position. The sensor wires 15 are applied to a carrier 30 which is electrically insulating in the dry state and which can absorb water, as a result of which it becomes conductive. In this embodiment, the sensor wires are not in direct contact with the filter medium 34.

In Figur 9 ist ein Ausschnitt Z gemäß Figur 4 in einer Variante dargestellt. Die Erkennung von Feuchtigkeit in dem Filtermedium 34 erfolgt nach dem Transformatorprinzip. Bei dieser Ausführung ist das Filtermedium 34 ein Filterpapier, in welches ein elektrisch leitfähiger Sensordraht 15 bei der Filterpapierherstellung eingegossen wurde. Wie in Figur 10 dargestellt ist, weist der Sensordraht 15 zwei parallel verlaufende Schenkel 43 und einen Sekundärwicklungsbereich 44 auf. Der Sekundärwicklungsbereich 44 weist einen Durchmesser von ca. 10 bis 20mm auf.FIG. 9 shows a section Z according to FIG. 4 in a variant. The detection of moisture in the filter medium 34 is based on the transformer principle. In this embodiment, the filter medium 34 is a filter paper, into which an electrically conductive sensor wire 15 was cast during the manufacture of the filter paper. As shown in FIG. 10, the sensor wire 15 has two legs 43 running in parallel and a secondary winding region 44. The secondary winding area 44 has a diameter of approximately 10 to 20 mm.

Auf das Filtermedium 34 ist einerseits ein topfkernförmiger Ferritkern 45 aufgesetzt. Dem Ferritkern 45 gegenüberliegend ist auf der anderen Seite des Filtermediums 34 eine Ferritscheibe 46 angeordnet. Die Ferritscheibe 46 und der Ferritkern 45 bestehen aus einem Material, welches höherfrequent magnetisch leitfähig ist. Dieses Material ist z.B. aus feinsten Eisenspänen, welche in Kunstharz oder Kunststoff eingegossen sind gebildet. Der Ferritkern 45 wird mit einer Feder 47 gegen das Filtermedium 34 gedrückt. Hierzu stützt sich die Feder an dem Filtergehäuse 26 ab. Die Feder 47 ist derart vorgespannt, dass der Ferritkern 45 auch bei Erschütterungen nicht von dem Filtermedium 34 abhebt. In dem Ferritkern 45 ist ein weiterer elektrischer Sensordraht 15 angeordnet. Dieser Sensordraht 15 weist einen Primärwicklungsbereich 48 auf, dessen Durchmesser im wesentlichen dem Durchmesser des Sekundärwicklungsbereich 44 entspricht. Es ist aber auch denkbar, dass die Durchmesser der Wicklungsbereiche 44, 48 unterschiedlich groß ausgeführt sind. Bei anderen Ausführungen ist der Sensordraht 15 mit dem Primärwicklungsbereich 48 in das Filtergehäuse 26 integriert. Der Primärwicklungsbereich 48 ist mit einer Wechselspannungsquelle (nicht dargestellt) verbunden, womit eine Wechselspannung, z.B. mit 50kHz, angelegt werden kann. Durch die Wechselspannung in dem Sensordraht 15 mit dem Primärwicklungsbereich 48 wird ein magnetisches Wechselfeld 49 in dem Ferritkern 45 in Verbindung mit der Ferritscheibe 46 erzeugt. Die Ferritscheibe 46 dient dem Schließen des magnetischen Wechselfeldes 49 und zur Minimierung der Streuverluste des magnetischen Wechselfeldes 49. Hierbei ist es vorteilhaft, dass die Ferritscheibe 46 im wesentlichen über den gleichen Außendurchmesser wie der Ferritkern 45 verfügt.On the one hand, a pot-shaped ferrite core 45 is placed on the filter medium 34. A ferrite disc 46 is arranged opposite the ferrite core 45 on the other side of the filter medium 34. The ferrite disk 46 and the ferrite core 45 consist of a material which is magnetically conductive at a higher frequency. This material is e.g. from the finest iron filings, which are cast in synthetic resin or plastic. The ferrite core 45 is pressed against the filter medium 34 by a spring 47. For this purpose, the spring is supported on the filter housing 26. The spring 47 is preloaded in such a way that the ferrite core 45 does not lift off the filter medium 34 even when shaken. A further electrical sensor wire 15 is arranged in the ferrite core 45. This sensor wire 15 has a primary winding area 48, the diameter of which essentially corresponds to the diameter of the secondary winding area 44. However, it is also conceivable for the diameters of the winding regions 44, 48 to be of different sizes. In other versions, the sensor wire 15 is integrated with the primary winding area 48 in the filter housing 26. The primary winding area 48 is connected to an AC voltage source (not shown), with which an AC voltage, e.g. with 50kHz. The alternating voltage in the sensor wire 15 with the primary winding region 48 generates an alternating magnetic field 49 in the ferrite core 45 in connection with the ferrite disk 46. The ferrite disc 46 serves to close the alternating magnetic field 49 and to minimize the leakage losses of the alternating magnetic field 49. It is advantageous here that the ferrite disc 46 has essentially the same outer diameter as the ferrite core 45.

Der in das Filtermedium 34 integrierte Sensordraht 15 weist keine Spannungsversorgung auf, wodurch er, solange das Filtermedium 34 trocken und elektrisch nicht leitend ist, das magnetische Wechselfeld nicht verändert. Sobald das Filtermedium 34 feucht und elektrisch leitend wird, fließt ein Strom in dem Sensordraht 15 mit dem Sekundärwicklungsbereich 44, wodurch er eine Steigerung des Stromes in dem Sensordraht 15 mit dem Primärwicklungsbereich 48 bewirkt. Diese Stromsteigerung wird von einer Auswertungseinheit (nicht dargestellt) erfasst und sendet ein Signal zum Verschließen des ersten Rohlufteinlasses 10 gemäß Figur 1 aus.The sensor wire 15 integrated in the filter medium 34 has no voltage supply, as a result of which, as long as the filter medium 34 is dry and electrically non-conductive, it does not change the alternating magnetic field. As soon as the filter medium 34 becomes moist and electrically conductive, a current flows in the sensor wire 15 with the secondary winding area 44, whereby it causes an increase in the current in the sensor wire 15 with the primary winding area 48. This current increase is recorded by an evaluation unit (not shown) and sends out a signal for closing the first raw air inlet 10 according to FIG. 1.

In Figur 10 ist ein Teilschnitt entlang der Schnittlinie A-A gemäß Figur 9 dargestellt. Der Figur 9 entsprechende Bauteile sind mit gleichen Bezugszeichen versehen.FIG. 10 shows a partial section along the section line A-A according to FIG. 9. Components corresponding to FIG. 9 are provided with the same reference symbols.

Claims (13)

  1. Intake system for an internal combustion engine of an automotive vehicle, including a first unfiltered air inlet (10), a second unfiltered air inlet (11), a closing member (13) and a displacement unit (17),
    - wherein the second unfiltered air inlet (11) is disposed at a position which is protected against spray water and bilge water,
    - wherein the first unfiltered air inlet (10) and the second unfiltered air inlet (11 ) are connected in a communicating manner to a common line (12), and wherein the line (12) is connected in a communicating manner to the internal combustion engine,
    - wherein the second unfiltered air inlet (11) is closable in a first position with the closing member (13) and wherein the first unfiltered air inlet (10) is closable in a second position with the closing member (13),
    - wherein the closing member (13) is displaceable by means of the displacement unit (17), and wherein the displacement unit (17) is connected to a control means (32), by means of which the displacement unit (17) is activatable.
    - wherein the control means (32) is a moisture sensor (14), which is formed by at least two conductive sensor wires (15), wherein the sensor wires (15) are disposed at a spacing one relative to the other, wherein the moisture sensor (14) produces a signal output for controlling the displacement unit (17),
       characterised in that,
    - the intake system includes a filter element (27) with a filtering medium (34), whereby the filter element (27) is inserted into a filter housing (26) in such a manner that an unfiltered region (24) is sealingly separated from a filtered region (25), wherein the moisture sensor (14) is incorporated into the filter element (27).
  2. Intake system according to claim 1, characterised in that the conductive sensor wires (15) are mounted on a support (30).
  3. Intake system according to one of the previous claims, characterised in that the conductive sensor wires (15) of the moisture sensor (14) are directly connected to the filtering medium (34).
  4. Intake system according to one of the previous claims, characterised in that the filter housing (26) has voltage contacts (39), by means of which the moisture sensor (14) is suppliable with voltage.
  5. Intake system according to one of the previous claims, characterised in that the moisture sensor (14) has voltage supplying means (31), which are admitted in a seal (35), which extends around the filtering medium (34).
  6. Intake system according to claim 5, characterised in that the voltage contacts (39) of the filter housing (26) are connected to the voltage supplying means (31) of the moisture sensor (14).
  7. Intake system according to claim 6, characterised in that the voltage contacts (39) of the filter housing (26) penetrate into the seal (35) of the filter element (27).
  8. Intake system according to claim 1, characterised in that the first sensor wire (15) has a primary winding region (48), which is disposed in a ferrite core (45), wherein the ferrite core (45) abuts against the filtering medium (34), and in that the second sensor wire (15) is inserted in a central region into the filtering medium (34), wherein the second sensor wire (15) has two parallel portions (43), against which a secondary winding region (44) abuts.
  9. Intake system according to one of the previous claims, characterised in that a plurality of moisture sensors (14) are provided.
  10. Intake system according to claim 9, characterised in that one of the moisture sensors (14) is disposed in a plane with the first unfiltered air inlet (10).
  11. Intake system according to claim 9 or 10, characterised in that one of the moisture sensors (14) is disposed in the first unfiltered air inlet (10).
  12. Intake system according to one of the previous claims, characterised in that the operability of the moisture sensor (14) is testable at the start-up of the internal combustion engine.
  13. Intake system according to one of the previous claims, characterised in that the operability of the displacement unit (17) of the closing member (13) is checkable at the start-up of the internal combustion engine.
EP01124373A 2000-10-26 2001-10-24 Air intake system Expired - Lifetime EP1201912B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10053148 2000-10-26
DE10053148A DE10053148A1 (en) 2000-10-26 2000-10-26 intake system

Publications (3)

Publication Number Publication Date
EP1201912A2 EP1201912A2 (en) 2002-05-02
EP1201912A3 EP1201912A3 (en) 2002-10-30
EP1201912B1 true EP1201912B1 (en) 2004-12-29

Family

ID=7661167

Family Applications (1)

Application Number Title Priority Date Filing Date
EP01124373A Expired - Lifetime EP1201912B1 (en) 2000-10-26 2001-10-24 Air intake system

Country Status (6)

Country Link
US (1) US6564768B2 (en)
EP (1) EP1201912B1 (en)
JP (1) JP3934908B2 (en)
AT (1) ATE286206T1 (en)
DE (2) DE10053148A1 (en)
ES (1) ES2234744T3 (en)

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Also Published As

Publication number Publication date
EP1201912A2 (en) 2002-05-02
EP1201912A3 (en) 2002-10-30
ATE286206T1 (en) 2005-01-15
DE10053148A1 (en) 2002-05-08
JP3934908B2 (en) 2007-06-20
JP2002213312A (en) 2002-07-31
DE50104951D1 (en) 2005-02-03
US6564768B2 (en) 2003-05-20
US20020059912A1 (en) 2002-05-23
ES2234744T3 (en) 2005-07-01

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