EP1181421B1 - Lightweight construction element in the form of a hollow body contoured honeycomb structure - Google Patents
Lightweight construction element in the form of a hollow body contoured honeycomb structure Download PDFInfo
- Publication number
- EP1181421B1 EP1181421B1 EP00941929A EP00941929A EP1181421B1 EP 1181421 B1 EP1181421 B1 EP 1181421B1 EP 00941929 A EP00941929 A EP 00941929A EP 00941929 A EP00941929 A EP 00941929A EP 1181421 B1 EP1181421 B1 EP 1181421B1
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- EP
- European Patent Office
- Prior art keywords
- hollow bodies
- individual layers
- construction element
- element according
- individual
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
- E04C2/3405—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by profiled spacer sheets
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
- E04C2/3405—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by profiled spacer sheets
- E04C2002/3411—Dimpled spacer sheets
- E04C2002/3422—Dimpled spacer sheets with polygonal dimples
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
- E04C2/3405—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by profiled spacer sheets
- E04C2002/3411—Dimpled spacer sheets
- E04C2002/3433—Dimpled spacer sheets with dimples extending from both sides of the spacer sheet
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
- E04C2/3405—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by profiled spacer sheets
- E04C2002/3472—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by profiled spacer sheets with multiple layers of profiled spacer sheets
Definitions
- the invention relates to a component composed of several individual layers which is a honeycomb construction with protruding beyond the basic construction Have partial hollow bodies, wherein the individual layers can be joined together with the partial hollow bodies are.
- the two Cover plates made of metal and the interposed cell walls or the corresponding Honeycomb structures are connected to the cover plates by welding or soldering, wherein in particular the soldering material is guided so that it can also be found in the Cell corners are fixed and so the cover plate is particularly good with the honeycomb construction combines.
- the cover plate is particularly good with the honeycomb construction combines.
- the stability is almost entirely from depending on the top layers.
- the inherent stability of the sandwich core is negligible small.
- Another disadvantage is the relatively complex production method, as well the use of different materials and the impossibility, for example also use plastic.
- a component is known that is composed of several egg-box-like individual layers.
- the individual layers have hollow bodies of different dimensions in order to assemble Marginal zones with an increased number of hollow bodies and slightly flat contact to reach.
- the middle individual layers have no flat support or connection with each other, just a linear connection. High pressures and torsional Burdens cannot be accepted and transferred.
- the invention is therefore based on the object of minimizing a component To create weight and with favorable stability and insulating properties.
- the object is achieved according to the invention in that the embossed with the adjacent individual layers in the flat connection, if possible, a wall single layers as a very thin wall Partial honeycomb panel or partial honeycomb film are formed over a basic construction and positive and / or negative hollow bodies or partial hollow bodies protruding above them have a first individual layer, which serves as a coupling element for the individual layers half of the hollow body is provided with a second single layer Equipped holes and thus to claw and connect with the first individual layer is that the missing sides are formed by complementary partial hollow bodies and that a third individual layer has partial hollow bodies, which in that of the first and second Single layer formed part hollow body is insertable, so that the surfaces of all one enter into a flat connection.
- the corresponding Hollow bodies or partial hollow bodies can also be used to Absorb liquid or inert material and, for example, fire resistance to provide, which makes the use possible even in extreme situations.
- the individual component is made from individual nested individual layers, whereby this gives the possibility of specifying a construction that once due to the extensive training and on the other hand due to the corresponding Shaping to create wall thicknesses of practically any thickness or with corresponding ones mutually touching hollow bodies, the ones described above Bring advantages.
- the low weight of such is particularly impressive Components and the high stability that u. a. also through the flat connection achieved and support and formation of stable walls is achieved.
- the first, the second and third individual layers are created by clawing and joining together to a honeycomb construction with a surprising multiple effect.
- a corresponding construction of such a component is in particular due to this achieved that the hollow body or partial hollow body assigned to the individual layers with the hollow bodies or partial hollow bodies of others which represent the middle individual layer Individual layers and these again having corresponding surfaces are trained.
- the corresponding partial hollow bodies or hollow bodies become corresponding Hollow bodies or even closed hollow bodies if the corresponding Individual layers, as mentioned above, are nested or nested become.
- the separately produced individual layers on their separate structure will be discussed later, are coordinated so that they in each case specify the partial hollow bodies or hollow bodies described and assign them to one another also form accordingly.
- the individual layers or the partial hollow bodies and hollow bodies have a very small wall thickness, with further details above It has been pointed out that they are designed, for example, as a partial honeycomb film can.
- This pyramid shape has the advantage that four or more surfaces are used Are available to the neighboring pyramid or the hollow body or partial hollow body can be created and adjusted in order to ensure the flat transmission of the Ensure forces.
- the pyramid can be standing, lying or otherwise formed be or only arise when the individual layers are joined together without thereby fear of a reduction in the stability of the entire component would.
- the individual layers are made of partial hollow bodies or Hollow bodies formed pyramids arranged and formed so that adjacent, pyramids or mirror image double pyramids also formed when nesting lie flat against it, with a flat connection of the individual layers static cross wall is created, which absorbs the forces from all sides is.
- the pyramid shape is particularly well suited to a flat "connection" of the individual pyramid parts to ensure each other.
- the areas of the individual pyramids are all used for Creation of adjacent pyramids of the same or different individual layers, so that it follows from the description that this results in an optimized construction is created that the characteristics of the low weight and high stability. The result is an advantageous one Cross wall that can absorb forces from all sides.
- Partial hollow body has the first individual layer, which has an intermediate single-cell layer on both sides and then assigned a single layer provided with partial hollow bodies on one side is.
- the individual layers are taken as described in the description can, put together or nested, so that an overall stabilized Component results in that the pyramid surfaces are particularly advantageous Forwarding or derivation of the occurring forces ensures.
- cover plates significant outer individual layers also integrated into the stability structure by they also on their underside with corresponding hollow bodies or partial hollow bodies are equipped with the one between the individual layer and the middle class Design that guarantees the desired stability properties.
- the hollow bodies or partial hollow bodies assigned to the “cover layers” can also Shear forces or other unusual forces are easily absorbed because these forces from the "cover layers” into the intermediate layer or intermediate individual layer initiated that a safe removal or forwarding is possible. Since the "cover layers” do not have a stability task or at least no separate task or the sole task of stability, it is possible that the entire combination element also curved or otherwise curved, because these individual layers on the edge are made of the same thin-walled material as the interposed ones Individual layers.
- a honeycomb structure that can be expanded into the room, or rather a hollow body structure can be realized in that one or both intermediate single layers have one Single adapter layer or the subsequent first single layer on both sides adapter single layers Building of any height and / or width resulting from the spatial construction assigned.
- the individual adapter layers make it possible, so to speak, on the middle layer building up again to build a corresponding construction so that in the room the component has to be cleverly and specifically expanded.
- this force is evenly distributed to all elements, with this combination the possibility is created to build up any total wall thickness.
- a middle class can work together with adapater single cell layers arranged on both sides on one side "Single layer” acting like an edge-side single layer or correspondingly be constructed, whereby the corresponding complementary structure into the room is achieved.
- the strength of the component structure can according to the invention by the choice of material can be varied, the invention providing that the individual layers made of paper soaked in liquid plastic, aluminum, steel or consist of plastic films.
- the corresponding individual layers show thereby, as already mentioned above, a wall thickness in the ⁇ range, whereby this in the invention is clarified further above by the term "film”.
- film Depending on the application components can do exactly the right purpose be created, both in terms of price and stability values Possibility to provide optimal components.
- the individual layers are made from woven, preferably from plastic threads or fiber composite materials woven foils, so the strength properties and thus the stability values even further targeted to the respective operating conditions to be able to adapt.
- the corresponding hollow body or partial hollow body should according to the Support the invention optimally flat against each other, the intermediate areas between contribute to the pyramids, as explained later.
- This stable individual layers can nevertheless be bent into the respective shape according to the invention or be edged, since according to the invention those leading up to the top of the pyramid Edges are perforated and / or slotted. With a corresponding load this perforation or the slitting is not problematic, because nevertheless the areas are contiguous and the corresponding forwarding or recording of Secure forces. Perforating or slitting also allows bending in the area of the individual pyramid without causing a deformation of the pyramid or of the corresponding hollow body must come.
- honeycomb structure resulting hollow body with inclined surfaces, preferably on a Edge are arranged at an angle. This sloping arrangement of the surfaces is optimal because the entire hollow body is then included in the line of force can, without there being differently loaded or unloaded sections of the hollow body gives.
- the oblique surfaces of the hollow bodies lie against one another and pass on the impact force or ensure an optimal distribution and thus Utilization of the entire honeycomb structure and ultimately also the corresponding one Component.
- the edge-side individual layers act or serve in the component according to the invention no more than top layer. Rather, they are in the entire component integrated by their hollow body or partial hollow body. Still, an exterior is smooth Formation possible in that the edge-side individual layers on the inside hollow body or partial hollow body and have a flat cover on the outside. The flat cover enables the corresponding components to be stacked, but then there is no interlocking of the components. Are advantageous such trained components in particular, for example, in the manufacture of Partitions or the like.
- the individual layers on the edge also consist of the same material with the same wall thickness as the other individual layers, so that the edge-side individual layers fully participate in the movements or better in the shapes of the other individual layers.
- This can be supported by the fact that the upper and the lower Single layer are made of flexible material or material to be made flexible.
- a softer one for the individual layers on the edge Plastic is used as for the other individual layers.
- the respective component is brought into the intended shape, it can be useful be to connect the individual layers with each other, this in particular is achieved in that the hollow body or the partial hollow body, the honeycomb structure resulting permanent with each other taking into account the material property or also releasably connected, preferably welded, glued, screwed together or are connected by friction.
- the respective shape can also be produced by this connection and thereby then be made the same.
- the invention provides that the Partial hollow body or hollow body of the individual layer pyramid-shaped and the honeycomb construction forming hollow pyramid-shaped or a mirror image double pyramid are trained accordingly. These double pyramids or rather Mirror image double pyramids support each other over the lower edges and thus form a stable spatial structure that fulfills the described and required tasks optimally sufficient.
- a gluing, screwing, etc. possible to to effectively connect the pyramids or double pyramids with each other and with each other to couple.
- the high stability of such components is due to the flat support of the elements involved in the honeycomb construction, with the Edges or clashing components of the basic construction are included can be by the pyramidal partial hollow body or the hollow body the base construction are spaced apart to form a spacer while the segments the double pyramid-shaped hollow body parallel to the central axis running edge strips are interconnected. So that is also in this Areas ensured a flat support instead of the previously usual linear Support.
- the stability of the entire component is thus specifically increased.
- the joining together of the individual segments of the double pyramid-shaped hollow body or the partial honeycomb panels and the secure flat support is favored in that the tips of the segments of the double pyramid-shaped hollow body or the partial hollow body are flattened. This is a threading of the honeycomb panels favors and facilitates merging.
- a precise support of the pyramid tips in addition to the one on top of the other Areas of the cooperating pyramids or mirror image double pyramids can be achieved according to the invention in that the flattening at the top the pyramid or the mirror image double pyramid with the spacer strip and / or Edge strips corresponding and designed to ensure a flat support is.
- the tip is also integrated into the flat support structure by the Flattening - as described - is done specifically, so that the Pyramids or mirror image double pyramids exactly in or on the spacer strips or have the edge strips fitted.
- the hollow body after connecting with a gaseous or liquid medium to fill completely or partially, with an exchange between the individual hollow bodies is achieved via recesses left in the walls.
- the kind of "Filling" depends on the application.
- the invention is characterized in particular by the fact that all of the structure such a honeycomb structure elements involved in the inclusion on the Involve component forces. That means the forces from the outside Level and added to the subsequent elements, d. H. the individual layers and their individual parts are forwarded. So the individual elements are one such component jointly responsible for the stability of the entire component.
- the top layers or individual layers on the edge no longer need anything special to be constructed in terms of stability, but have the same wall thickness as that remaining individual layers and usually consist of the same material. Not only are they simpler in terms of their structure, they also hinder them the shape of the entire component is no longer, since it with the intermediate individual layers bent together or otherwise deformed to the component to give the desired shape.
- FIG. 1 shows a component 1 in the finished state.
- the upper edge single layer 2 is partially open to reveal the honeycomb structure 3 that once on the upper edge-side individual layer 2 and on the other at the lower edge layer 4 supports.
- the honeycomb structure 3 is shown here in simplified form.
- the individual layers 2, 4 are integrally formed.
- the side edge 5 of the component 1 is a smooth plane here shown, as well as the edge-side individual layer 2, which is achieved there is that a cover on the single layer 2 shown further back 29 is applied.
- the honeycomb structure 3 consists of a large number of individual layers 23, 24, 25 with hollow bodies 7, 8, 9 or partial hollow bodies 26, 27; the corresponding reference numerals can be found in the following figures.
- Both the edge-side individual layer 2 and the edge-side individual layer 4 and the intervening honeycomb structure 3 with the corresponding individual layers 23, 24, 25 consists of honeycomb panels 17 of small wall thickness.
- This honeycomb panel 17 is usually even designed as a partial honeycomb film, ie it has a wall thickness in the ⁇ range on.
- the honeycomb structure 3 or the individual layers 2, 4, 23, 24, 25 are with hollow bodies 7, 8, 9 according to FIGS. 2 and 3 or partial hollow bodies 26, 27 according to FIG 6 trained.
- Hollow bodies 7, 8, 9 and partial hollow bodies 26, 27 differentiated because when joining the individual layers 2, 4, 23, 24, 25 are in turn hollow bodies 7, 8, 9 like also form part hollow bodies 26, 27, the total of the honeycomb structure 3 and Guide component 1.
- the individual hollow bodies 7, 8, 9 according to FIG. 2 and FIG. 3 generally form Pyramids 14, 14 'or mirror image double pyramids 19, with the individual segments 20, 21 serve to support the individual elements as a whole the honeycomb structure to reach each other and ensure.
- the pyramids are suitable 14 or mirror image double pyramids 19 are particularly favorable for such a flat area Support of the individual elements, because surfaces 10, 11 are offset accordingly are available that are also large enough to correspond to the component 1 acting forces can be safely absorbed and forwarded.
- the mirror image double pyramid 19 consists of the two pyramids 14, 14 ' are connected to one another via a coupling web 22.
- the central axis 30 separates the two Elements or along this central axis are connected to one another.
- Flattenings 13 are provided at the tips 12 of the individual pyramids 14, 14 ', an additional favorable support for the individual parts or individual elements towards the edge strip 31 or the spacer strip 18 or the base construction 16 enable.
- FIG. 4 shows an individual layer 2 or 4 on the edge, which is on the inside 28 Has hollow bodies 7, 8 or pyramids 14. These individual pyramids 14 are all same mast and connected to each other via the basic construction 16.
- This basic construction 16 simultaneously forms the spacer strips 18, which ensure that once the individual pyramids 14 are arranged at the same distance from each other are and at the same time ensure that when pushing the individual Individual layers 2, 4, 23, 24, 25 resulting partial hollow bodies 26, 27 and 7, 8, 9 also can support with their tips 12 on this spacer strip 18.
- the stability the corresponding overall construction of the component is thereby optimized.
- Figure 5 corresponds in principle to the representation of Figure 4 only that here Perspective is reproduced, which at the same time makes it clear that the corresponding Surfaces 10, 10 ', 11, 11' all on the mutual support and thus on the forwarding of the occurring or impacting forces are involved.
- the corresponding here also pyramids 14 formed on the inside 28 have the same shape on and thus also the same surfaces 10, 11. Between the individual pyramids 14 the base construction 16 or the spacer strips 18 run.
- FIG. 6 shows a component 1, which here consists of a total of five individual layers 2, 4, 23, 24, 25 is composed.
- the marginal individual layers are designated with 2 and 4, while the middle layer 25 or the middle individual layer 25 with their protruding on both sides Partial bodies 26 and 27 simultaneously as a coupling element for the individual layers 23, 24 and then the edge-side individual layers 2, 4 is used.
- Middle class d. H.
- the middle individual layer 25 protruding on both sides Has pyramids 14 or 14 'available for clawing or connection with to enable and favor the appropriately trained individual layers 23 and 24, complementary hollow bodies 7, 8, 9 or partial hollow bodies 26, 27 arise.
- the component 1 shown in FIG. 6 is in FIG. 7 shortly before the assembly reproduced, which is also intended to indicate optically that the edge-side individual layers 2, 4 and the individual layers 23, 24, 25 are so nested and can be nested in one another so that it forms a flat component high stability and low weight, with another advantage being the isolating effect of such a component results.
- Figure 8 finally shows the component of Figure 6 and Figure 7 in perspective Representation also shortly before the assembly, whereby it becomes clear here that the edge-side individual layers 2, 4 have no cover here.
- FIG. 9 finally shows a component 1 that consists of a total of eleven individual layers 2, 4, 23, 24, 25, 25 'and 33, the individual layers 23 and 24 and 25' and 33 are duplicated.
- the individual layers 2, 4 and also the individual layers 23, 24, 25 are known from the preceding figures, with two individual adapter layers here 33 come from the middle single layer 25 with hollow bodies on both sides 7, 8, 9 make a single layer 2 or 4 on the edge, because they alternate with Pyramids 14 and recesses 34 are provided and thereby on both sides of the middle individual layer 25 result in a coupling surface that those of the inside 28 of the edge-side individual layer 2 or 4 correspond.
- This is an extension of a corresponding one Component according to Figure 6, 7, 8 possible in the room, so that Components 1 of virtually any wall thickness can be generated.
- the individual figures also show that the special training the individual layers 2, 4, 23, 24, 25 and also 33 give the opportunity by accordingly staggered arrangement of the individual layers 2, 4, 23, 24, 25, 33 a To bring about expansion in the plane that the expansion of the component 1 to a very large component.
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Abstract
Description
Die Erfindung betrifft ein Bauelement, das aus mehreren Einzellagen zusammengesetzt ist, die eine Wabenkonstruktion mit über die Basiskonstruktion vorstehenden Teilhohlkörpern aufweisen, wobei die Einzellagen mit den Teilhohlkörpern ineinanderfügbar sind.The invention relates to a component composed of several individual layers which is a honeycomb construction with protruding beyond the basic construction Have partial hollow bodies, wherein the individual layers can be joined together with the partial hollow bodies are.
Bekannt sind Bauelemente in Form von Werkstoffplatten, wobei sowohl die Wabenkonstruktion wie auch die beiden Deckplatten aus Papier oder Pappe hergestellt sind. Die Wabenkonstruktion ähnlich der bei Bienenwaben stützt sich mit seinen annähernd senkrecht stehenden Zwischenwänden an den Deckplatten ab, sodass sich Platten mit erhöhter Stabilität und vorteilhaft geringem Gewicht ergeben. Aus den entsprechenden Werkstoffplatten können beispielsweise Türen hergestellt werden. Sie werden aber auch im Innenausbau sowie im Messebau eingesetzt (DE-OS 197 48 192.2). Nachteilig ist, dass die Gesamtkonstruktion durch Feuchtigkeit beeinträchtigt werden kann. Problematisch ist darüber hinaus die Gestaltung des Randbereiches mit der entsprechenden Randverstärkung, weil diese gesondert mit den übrigen Teilen der hier bekannten Werkstoffplatte verbunden werden muss. Aus der DE-OS 19 22 693.8 ist ein Verfahren und ein Bauelement bekannt, dass ebenfalls sandwichartig aufgebaut ist. Die beiden Deckplatten aus Metall und die zwischengefügten Zellenwände oder die entsprechende Wabenkonstruktion werden mit den Deckplatten durch Schweißen oder Löten verbunden, wobei insbesondere das Lötmaterial so geführt wird, dass es sich auch in den Zellenecken mit festsetzt und so die Deckplatte besonders gut mit der Wabenkonstruktion verbindet. Trotz der Verstärkung der Zellenecken bleibt es im Wesentlichen dabei, dass die annähernd senkrecht stehenden Zellenwände sich an den beiden Deckplatten abstützen und somit die zu übernehmenden Kräfte zu übertragen haben. Dementsprechend ist bei derartigen Leichtbau-Wabenstrukturen die Stabilität fast ausschließlich von den Decklagen abhängig. Die Eigenstabilität des Sandwichkerns ist dagegen vernachlässigbar klein. Nachteilig ist außerdem die relativ aufwendige Herstellungsweise, sowie die Verwendung unterschiedlicher Materialien und die Unmöglichkeit beispielsweise auch Kunststoff einzusetzen. Aus der GB 956 132 A ist ein Bauelement bekannt, das aus mehreren eierkartonähnlichen Einzellagen zusammengesetzt ist. Die Einzellagen weisen Hohlkörper unterschiedlicher Abmessungen auf, um nach dem Zusammensetzen Randzonen mit erhöhter Anzahl von Hohlkörpern und geringfügig flächiger Berührung zu erreichen. Die mittleren Einzellagen haben keine flächige Abstützung oder Verbindung miteinander, sondern nur linienförmige Verbindung. Hohe Drücke und torsionsartige Belastungen können nicht aufgenommen und übertragen werden.Components in the form of material plates are known, both the Honeycomb construction as well as the two cover plates made of paper or cardboard are. The honeycomb construction, similar to that of honeycombs, is supported by its approximately vertical partition walls on the cover plates, so that plates result with increased stability and advantageously low weight. From the corresponding Material panels can be used to manufacture doors, for example. But you will also used in interior construction and trade fair construction (DE-OS 197 48 192.2). adversely is that the overall construction can be affected by moisture. Problematic is also the design of the border area with the corresponding Edge reinforcement, because this is separate from the other parts of the known here Material plate must be connected. DE-OS 19 22 693.8 is a method and a component is known that is also sandwiched. The two Cover plates made of metal and the interposed cell walls or the corresponding Honeycomb structures are connected to the cover plates by welding or soldering, wherein in particular the soldering material is guided so that it can also be found in the Cell corners are fixed and so the cover plate is particularly good with the honeycomb construction combines. Despite the strengthening of the cell corners, it essentially remains that the approximately vertical cell walls are on the two cover plates support and thus have to transfer the forces to be taken over. Accordingly With such lightweight honeycomb structures, the stability is almost entirely from depending on the top layers. The inherent stability of the sandwich core, however, is negligible small. Another disadvantage is the relatively complex production method, as well the use of different materials and the impossibility, for example also use plastic. From GB 956 132 A a component is known that is composed of several egg-box-like individual layers. The individual layers have hollow bodies of different dimensions in order to assemble Marginal zones with an increased number of hollow bodies and slightly flat contact to reach. The middle individual layers have no flat support or connection with each other, just a linear connection. High pressures and torsional Burdens cannot be accepted and transferred.
Der Erfindung liegt daher die Aufgabe zugrunde, ein Bauelement minimierten Gewichts und mit günstigen Stabilitäts- und auch Isoliereigenschaften zu schaffen.The invention is therefore based on the object of minimizing a component To create weight and with favorable stability and insulating properties.
Die Aufgabe wird gemäß der Erfindung dadurch gelöst, dass die geprägten, mit den jeweils benachbarten Einzellagen in der flächigen Verbindung möglichst eine Wandung bildend ausgeführten Einzellagen als eine sehr geringe Wandstärke aufweisende Wabenteilplatte oder Wabenteilfolie ausgebildet sind, die über eine Basiskonstruktion und positive und/oder negative, darüber vorstehende Hohlkörper oder Teilhohlkörper verfügen, dass eine erste, als Koppelglied für die Einzellagen diendende Einzellage mit zur Hälfte ausgebildeten Hohlkörpern versehen ist, dass eine zweite Einzellage mit Löchern ausgerüstet und so mit der ersten Einzellage zu verkrallen und zu verbinden ist, dass die fehlenden Seiten von sich ergänzenden Teilhohlkörpern gebildet sind und dass eine dritte Einzellage Teilhohlkörper aufweist, die in die von der ersten und zweiten Einzellage gebildeten Teilhohlkörper einführbar ist, sodass die Flächen aller eine flächige Verbindung eingehen.The object is achieved according to the invention in that the embossed with the adjacent individual layers in the flat connection, if possible, a wall single layers as a very thin wall Partial honeycomb panel or partial honeycomb film are formed over a basic construction and positive and / or negative hollow bodies or partial hollow bodies protruding above them have a first individual layer, which serves as a coupling element for the individual layers half of the hollow body is provided with a second single layer Equipped holes and thus to claw and connect with the first individual layer is that the missing sides are formed by complementary partial hollow bodies and that a third individual layer has partial hollow bodies, which in that of the first and second Single layer formed part hollow body is insertable, so that the surfaces of all one enter into a flat connection.
Abweichend vom Stand der Technik nehmen hier alle Elemente in gleichem Maße an der Kraftaufnahme und Kraftverteilung teil, sodass die Eigenart bzw. die Stabilität der Decklagen nicht mehr von Gewicht ist. Vielmehr trägt das gesamte Bauelment durchgehend gleichförmig, sodass es möglich ist, sowohl senkrechte wie waagerechte wie auch schräg verlaufende Wände und Bauelemente herzustellen bzw. zu verwirklichen. Unabhängig von der jeweiligen Anordnung des Bauelementes nehmen alle Einzellagen oder besser gesagt Einzellagenteile an der Kraftaufnahme und Kraftweiterleitung teil und sorgen dafür, dass insgesamt ein Bauelement zur Verfügung steht, das bei ausgesprochen geringem Gewicht hohe Stabilitätswerte und das darüber hinaus eine optimale Schall- und Temperaturisolierung erbringt. Letzteres vor allem dadurch, dass die einzelnen Einzellagen entweder Hohlkörper oder Teilhohlkörper aufweisen oder solche gemeinsam bilden, wobei die in den Hohlkörpern enthaltene Luft als optimaler Isolator sowohl gegen Temperatur wie Schall wirkt. Vorteilhaft ist weiter, dass ein derartiges Bauelement nicht nur senkrechte Belastungen übernehmen kann, sondern auch Schubkräfte oder sonstige von der Regel abweichende Belastungen, ohne dass es dazu einer Erhöhung der Wandstärke oder sonstigen Maßnahmen bedarf. Die entsprechenden Hohlkörper bzw. Teilhohlkörper können weiter dazu benutzt werden, um Gas, Flüssigkeit oder Inertmaterial aufzunehmen und damit beispielsweise eine Feuerhemmung zu erbringen, die den Einsatz auch in Extremsituationen möglich macht. Das einzelne Bauelement wird aus einzelnen ineinandergesteckten Einzellagen hergestellt, wobei dadurch die Möglichkeit gegeben ist, eine Konstruktion vorzugeben, die einmal aufgrund der flächigen Ausbildung und andererseits aufgrund der korrespondierenden Formgebung Wandstärken praktisch beliebiger Stärke zu schaffen bzw. mit entsprechenden sich gegenseitig berührenden Hohlkörpern, die die weiter vorn beschriebenen Vorteile mit sich bringen. Bestechend ist vor allem das geringe Gewicht derartiger Bauelemente und die hohe Stabilität, die u. a. auch durch die erreichte flächige Verbindung und Abstützung und Bildung stabiler Wandungen erreicht wird. Die erste, zweite und dritte Einzellage werden durch das Verkrallen und Verbinden miteinander zu einer Wabenkonstruktion mit überraschendem Mehrfacheffekt.Deviating from the prior art, all elements here take the same thing Part of the force absorption and force distribution, so that the peculiarity or Stability of the top layers is no longer important. Rather, the entire component carries consistently uniform, so that it is possible to have both vertical and horizontal as well as producing and closing inclined walls and components realize. Take regardless of the respective arrangement of the component all individual layers or better said individual layer parts on the force absorption and force transmission and ensure that a total of one component is available, that with extremely low weight, high stability values and more provides optimal sound and temperature insulation. The latter mainly because that the individual individual layers have either hollow bodies or partial hollow bodies or form such together, the air contained in the hollow bodies being the most optimal Insulator acts against both temperature and sound. Another advantage is that such a component can not only take on vertical loads, but also shear forces or other loads deviating from the rule without it this requires an increase in wall thickness or other measures. The corresponding Hollow bodies or partial hollow bodies can also be used to Absorb liquid or inert material and, for example, fire resistance to provide, which makes the use possible even in extreme situations. The individual component is made from individual nested individual layers, whereby this gives the possibility of specifying a construction that once due to the extensive training and on the other hand due to the corresponding Shaping to create wall thicknesses of practically any thickness or with corresponding ones mutually touching hollow bodies, the ones described above Bring advantages. The low weight of such is particularly impressive Components and the high stability that u. a. also through the flat connection achieved and support and formation of stable walls is achieved. The first, the second and third individual layers are created by clawing and joining together to a honeycomb construction with a surprising multiple effect.
Ein entsprechender Aufbau eines derartigen Bauelementes ist insbesondere dadurch erreicht, dass die den Einzellagen zugeordneten Hohlkörper oder Teilhohlkörper mit den Hohlkörpern oder Teilhohlkörpern anderer, die mittlere Einzellage darstellenden Einzellagen und diese wieder untereinander korrespondierende Flächen aufweisend ausgebildet sind. Die entsprechenden Teilhohlkörper bzw. Hohlkörper werden zu entsprechenden Hohlkörpern oder sogar zu geschlossenen Hohlkörpern, wenn die entsprechenden Einzellagen wie weiter vorn erwähnt ineinandergesteckt bzw. ineinandergeschachtelt werden. Die getrennt hergestellten Einzellagen, auf deren gesonderten Aufbau weiter hinten noch eingegangen wird, sind so aufeinander abgestimmt, dass sie jeweils die beschriebenen Teilhohlkörper bzw. Hohlkörper vorgeben und beim Einanderzuordnen auch entsprechend bilden. Die Einzellagen bzw. auch die Teilhohlkörper und Hohlkörper weisen eine sehr geringe Wandstärke auf, wobei weiter oben darauf hingewiesen worden ist, dass sie beispielsweise als Wabenteilfolie ausgebildet sein können. Diese einzelnen dünnwandigen Wabenteilplatten werden durch die Ergänzung beim Ineinanderschachtel bzw. Ineinanderstecken miteinander kombiniert und auch ergänzt, sodass durch das Aneinanderliegen der Flächen der einzelnen Teilhohlkörper oder Hohlkörper sich einmal die günstige Weiterleitung der Kräfte ergibt und andererseits auch eine zusätzliche Stabilisierung des gesamten Bauelementeaufbaus.A corresponding construction of such a component is in particular due to this achieved that the hollow body or partial hollow body assigned to the individual layers with the hollow bodies or partial hollow bodies of others which represent the middle individual layer Individual layers and these again having corresponding surfaces are trained. The corresponding partial hollow bodies or hollow bodies become corresponding Hollow bodies or even closed hollow bodies if the corresponding Individual layers, as mentioned above, are nested or nested become. The separately produced individual layers, on their separate structure will be discussed later, are coordinated so that they in each case specify the partial hollow bodies or hollow bodies described and assign them to one another also form accordingly. The individual layers or the partial hollow bodies and hollow bodies have a very small wall thickness, with further details above It has been pointed out that they are designed, for example, as a partial honeycomb film can. These individual thin-walled honeycomb panels are complemented by combined with each other when nesting or nesting and also added so that the surfaces of the individual partial hollow bodies lie against each other or hollow body results in the favorable transmission of the forces and on the other hand also an additional stabilization of the entire component structure.
Als besonders zweckmäßig hat es sich herausgestellt, dass die den Einzellagen zugeordneten Hohlkörper oder Teilhohlkörper mit denen anderer Einzellagen beim Ineinanderschachteln eine Pyramide oder Spiegelbilddoppelpyramide ergebend ausgeführt sind. Diese Pyramidenform hat den Vorteil, dass vier oder mehr Flächen zur Verfügung stehen, an die die benachbarte Pyramide bzw. der Hohlkörper oder Teilhohlkörper angelegt und angepasst werden kann, um so die flächige Übertragung der Kräfte sicherzustellen. Die Pyramide kann stehend, liegend oder sonstwie ausgebildet sein oder auch erst entstehen, wenn die Einzellagen zusammengefügt werden, ohne dass dadurch eine Verringerung der Stabilität des gesamten Bauelementes zu befürchten wäre.It has turned out to be particularly useful that the individual layers assigned hollow body or partial hollow body with those of other individual layers when Interleaved to result in a pyramid or mirror image double pyramid are. This pyramid shape has the advantage that four or more surfaces are used Are available to the neighboring pyramid or the hollow body or partial hollow body can be created and adjusted in order to ensure the flat transmission of the Ensure forces. The pyramid can be standing, lying or otherwise formed be or only arise when the individual layers are joined together without thereby fear of a reduction in the stability of the entire component would.
Zweckmäßigerweise sind die von den Einzellagen aus Teilhohlkörpern oder Hohlkörpern gebildeten Pyramiden so angeordnet und ausgebildet, dass benachbarte, ebenfalls beim Ineinanderschachteln gebildete Pyramiden oder Spiegelbilddoppelpyramiden flächig daran anliegen, wobei durch die flächige Verbindung der Einzellagen eine statische Kreuzwandung entsteht, die die Kräfte von allen Seiten aufnehmend ausgebildet ist. Hier ist ergänzend noch einmal darauf hingewiesen, dass die Pyramidenform sich besonders gut eignet, um eine flächige "Anbindung" der einzelnen Pyramidenteile aneinander sicherzustellen. Die Flächen der einzelnen Pyramide dienen jeweils alle zum Anlegen benachbarter Pyramiden der gleichen bzw. von unterschiedlichen Einzellagen, sodass sich schon aus der Beschreibung ergibt, dass dadurch ein optimiertes Konstruktionsgebilde geschaffen wird, das die weiter vorn beschriebenen Eigenschaften des geringen Gewichtes und der hohen Stabilität erbringt. Es ergibt sich eine vorteilhafte Kreuzwandung, die Kräfte von allen Seiten aufnehmen kann.Expediently, the individual layers are made of partial hollow bodies or Hollow bodies formed pyramids arranged and formed so that adjacent, pyramids or mirror image double pyramids also formed when nesting lie flat against it, with a flat connection of the individual layers static cross wall is created, which absorbs the forces from all sides is. Here it is additionally pointed out that the pyramid shape is particularly well suited to a flat "connection" of the individual pyramid parts to ensure each other. The areas of the individual pyramids are all used for Creation of adjacent pyramids of the same or different individual layers, so that it follows from the description that this results in an optimized construction is created that the characteristics of the low weight and high stability. The result is an advantageous one Cross wall that can absorb forces from all sides.
Für den Normalfall ist es vorteilhaft, wenn fünf Einzellagen ein Kombielement ergebend zusammengefügt sind, wobei als Mittelschicht eine positive und negative Teilhohlkörper aufweisende erste Einzellage dient, der jeweils beidseitig eine Zwischeneinzellage und dann eine einseitig mit Teilhohlkörpern versehene Einzellage zugeordnet ist. Die Einzellagen werden so, wie der Beschreibung entnommen werden kann, zusammengefügt bzw. ineinandergeschachtelt, sodass sich ein insgesamt stabilisiertes Bauelement ergibt, dass insbesondere durch die Pyramidenflächen eine günstige Weiterleitung oder Ableitung der auftretenden Kräfte sicherstellt. Abweichend von den bisher üblichen Sandwichbauteilen sind hier die in gewisser Hinsicht als Deckplatten zu bezeichnenden äußeren Einzellagen ebenfalls in den Stabilitätsaufbau integriert, indem sie auf ihrer Unterseite ebenfalls mit entsprechenden Hohlkörpern bzw. Teilhohlkörpern ausgerüstet sind, die mit denen der zwischen Einzellage und der Mittelschicht eine Konstruktion ergeben, die die gewünschten Stabilitätseigenschaften garantiert. Aufgrund der den "Deckschichten" zugeordneten Hohlkörper oder Teilhohlkörper können auch Scherkräfte oder sonstige unübliche Kräfte problemlos aufgenommen werden, weil diese Kräfte aus den "Deckschichten" so in die Zwischenschicht bzw. Zwischen-Einzellage eingeleitet werden, dass eine sichere Abtragung bzw. Weiterleitung möglich ist. Da den "Deckschichten" keine Stabilitätsaufgabe oder zumindestens keine gesonderte oder alleinige Stabilitätsaufgabe zukommt, ist es möglich, dass gesamte Kombielement auch bogenförmig oder sonstwie gebogen auszuführen, weil diese randseitigen Einzellagen aus dem gleichen dünnwandigen Werkstoff hergestellt sind, wie die zwischengefügten Einzellagen.In the normal case, it is advantageous if five individual layers form a combination element resultant are put together, with a middle and a positive and negative Partial hollow body has the first individual layer, which has an intermediate single-cell layer on both sides and then assigned a single layer provided with partial hollow bodies on one side is. The individual layers are taken as described in the description can, put together or nested, so that an overall stabilized Component results in that the pyramid surfaces are particularly advantageous Forwarding or derivation of the occurring forces ensures. Different from the Sandwich components that have been common up to now are here, in some respects, as cover plates significant outer individual layers also integrated into the stability structure by they also on their underside with corresponding hollow bodies or partial hollow bodies are equipped with the one between the individual layer and the middle class Design that guarantees the desired stability properties. by virtue of the hollow bodies or partial hollow bodies assigned to the “cover layers” can also Shear forces or other unusual forces are easily absorbed because these forces from the "cover layers" into the intermediate layer or intermediate individual layer initiated that a safe removal or forwarding is possible. Since the "cover layers" do not have a stability task or at least no separate task or the sole task of stability, it is possible that the entire combination element also curved or otherwise curved, because these individual layers on the edge are made of the same thin-walled material as the interposed ones Individual layers.
Eine in den Raum erweiterbare Wabenkonstruktion oder besser gesagt Hohlkörperstruktur ist dadurch realisierbar, dass einer oder beiden Zwischen-Einzellagen eine Adapter-Einzellage oder der anschließenden ersten Einzellage beidseitig Adapter-Einzellagen Baukörper beliebiger Höhe und/oder Breite durch die Raumbauweise ergebend zugeordnet sind. Die Adapter-Einzellagen ermöglichen es, quasi auf der Mittelschicht aufbauend wieder eine entsprechende Konstruktion aufzubauen, sodass in den Raum hinein das Bauelement geschickt und gezielt zu erweitern ist. Auch hierbei ist eine homogene Kraftübertragung gesichert, sodass egal an welchem Punkt eine Kraft angreift, sich diese Kraft auf alle Elemente gleichmäßig verteilt, wobei durch diese Kombination die Möglichkeit geschaffen ist, beliebige Gesamtwandstärken aufzubauen.A honeycomb structure that can be expanded into the room, or rather a hollow body structure can be realized in that one or both intermediate single layers have one Single adapter layer or the subsequent first single layer on both sides adapter single layers Building of any height and / or width resulting from the spatial construction assigned. The individual adapter layers make it possible, so to speak, on the middle layer building up again to build a corresponding construction so that in the room the component has to be cleverly and specifically expanded. Here too is one homogeneous power transmission secured so that no matter where a force acts, this force is evenly distributed to all elements, with this combination the possibility is created to build up any total wall thickness.
Die Erweiterbarkeit des Bauelementes in den Raum hinein wird weiter dadurch möglich, dass die Adapter-Einzellage abwechselnd positive Teilhohlkörper oder Hohlkörper und Aussparungen aufweist. Damit kann beispielsweise eine Mittelschicht zusammen mit beidseitig angeordneten Adapatereinzellagen zu einer nach beiden Seiten wie eine randseitige Einzellage wirkende "Einzellage" aufgebaut bzw. entsprechend konstruiert werden, wodurch der entsprechende ergänzende Aufbau in den Raum hinein erreicht wird.This further expands the component into the room possible that the adapter single layer alternately positive partial hollow body or hollow body and has recesses. For example, a middle class can work together with adapater single cell layers arranged on both sides on one side "Single layer" acting like an edge-side single layer or correspondingly be constructed, whereby the corresponding complementary structure into the room is achieved.
Die Festigkeit des Bauelementeaufbaus kann gemäß der Erfindung durch die Wahl des Werkstoffes variiert werden, wobei die Erfindung vorsieht, dass die Einzellagen aus mit Flüssigkeitskunststoff getränktem Papier, aus Aluminium, aus Stahl oder aus Kunststoff gefertigten Folien bestehen. Die entsprechenden Einzellagen weisen dabei, wie weiter vorne schon erwähnt, eine Wandstärke im µ-Bereich auf, wobei dies bei der Erfindung weiter vorn durch den Begriff "Folie" klargestellt ist. Je nach Einsatzzweck können so Bauelemente genau dem entsprechenden Einsatzzweck genügend geschaffen werden, was sowohl vom Preis wie auch von den Stabilitätswerten her die Möglichkeit gibt, jeweils optimale Bauelemente zur Verfügung zu stellen. Dabei ist es auch denkbar, dass die Einzellagen aus gewebten, vorzugsweise aus Kunststofffäden oder Faserverbundwerkstoffen gewebten Folien bestehen, um so die Festigkeitseigenschaften und auch damit die Stabilitätswerte gezielt noch weiter den jeweiligen Einsatzbedingungen anpassen zu können.The strength of the component structure can according to the invention by the The choice of material can be varied, the invention providing that the individual layers made of paper soaked in liquid plastic, aluminum, steel or consist of plastic films. The corresponding individual layers show thereby, as already mentioned above, a wall thickness in the µ range, whereby this in the invention is clarified further above by the term "film". Depending on the application components can do exactly the right purpose be created, both in terms of price and stability values Possibility to provide optimal components. It is it is also conceivable that the individual layers are made from woven, preferably from plastic threads or fiber composite materials woven foils, so the strength properties and thus the stability values even further targeted to the respective operating conditions to be able to adapt.
Die entsprechenden Hohlkörper bzw. Teilhohlkörper sollen sich gemäß der Erfindung optimal flächig aneinander abstützen, wobei die Zwischenbereiche zwischen den Pyramiden, wie weiter hinten noch erläutert, mit dazu beitragen. Diese stabilen Einzellagen können aber gemäß der Erfindung dennoch in die jeweilige Form gebogen oder gekantet werden, da gemäß der Erfindung die zur Spitze der Pyramide hochführenden Kanten perforiert und/oder geschlitzt ausgeführt sind. Bei entsprechender Belastung ist diese Perforierung oder auch das Schlitzen nicht problematisch, weil dennoch die Flächen aneinanderliegen und die entsprechende Weiterleitung bzw. Aufnahme der Kräfte sichern. Das Perforieren oder Schlitzen ermöglicht das Verbiegen auch im Bereich der einzelnen Pyramide, ohne dass es zu einer Deformierung der Pyramide bzw. des entsprechenden Hohlkörpers kommen muss.The corresponding hollow body or partial hollow body should according to the Support the invention optimally flat against each other, the intermediate areas between contribute to the pyramids, as explained later. This stable However, individual layers can nevertheless be bent into the respective shape according to the invention or be edged, since according to the invention those leading up to the top of the pyramid Edges are perforated and / or slotted. With a corresponding load this perforation or the slitting is not problematic, because nevertheless the areas are contiguous and the corresponding forwarding or recording of Secure forces. Perforating or slitting also allows bending in the area of the individual pyramid without causing a deformation of the pyramid or of the corresponding hollow body must come.
Eine weitere zweckmäßige Ausführung sieht vor, dass die die Wabenkonstruktion ergebenden Hohlkörper mit schräg liegenden Flächen, vorzugsweise auf einer Kante schräg stehend angeordnet sind. Diese schräg liegende Anordnung der Flächen ist optimal, weil dann der gesamte Hohlkörper in die Kraftlinie einbezogen werden kann, ohne dass es unterschiedlich belastete oder entlastete Teilbereiche des Hohlkörpers gibt. Die Hohlkörper liegen mit ihren schräg liegenden Flächen aneinander und geben die auftreffende Kraft weiter bzw. sorgen für eine optimale Verteilung und damit Auslastung der gesamten Wabenkonstruktion und damit letztlich auch des entsprechenden Bauelementes.Another expedient design provides that the honeycomb structure resulting hollow body with inclined surfaces, preferably on a Edge are arranged at an angle. This sloping arrangement of the surfaces is optimal because the entire hollow body is then included in the line of force can, without there being differently loaded or unloaded sections of the hollow body gives. The oblique surfaces of the hollow bodies lie against one another and pass on the impact force or ensure an optimal distribution and thus Utilization of the entire honeycomb structure and ultimately also the corresponding one Component.
Die randseitigen Einzellagen wirken oder dienen beim erfindungsgemäßen Bauelement nicht mehr als Deckschicht. Vielmehr sind sie in das gesamte Bauelement durch ihre Hohlkörper bzw. Teilhohlkörper integriert. Dennoch ist eine äußere glatte Ausbildung dadurch möglich, dass die randseitigen Einzellagen innenseitig Hohlkörper oder Teilhohlkörper und außenseitig eine plane Abdeckung aufweisen. Die plane Abdeckung ermöglicht eine Stapelung der entsprechenden Bauelemente, wobei dann allerdings auf ein Ineinandergreifen der Bauelemente verzichtet wird. Vorteilhaft sind derartig ausgebildete Bauelemente insbesondere beispielsweise beim Herstellen von Trennwänden oder Ähnlichem.The edge-side individual layers act or serve in the component according to the invention no more than top layer. Rather, they are in the entire component integrated by their hollow body or partial hollow body. Still, an exterior is smooth Formation possible in that the edge-side individual layers on the inside hollow body or partial hollow body and have a flat cover on the outside. The flat cover enables the corresponding components to be stacked, but then there is no interlocking of the components. Are advantageous such trained components in particular, for example, in the manufacture of Partitions or the like.
Auch die randseitigen Einzellagen bestehen aus dem gleichen Werkstoff mit der gleichen Wandstärke wie die übrigen Einzellagen, sodass die randseitigen Einzellagen an den Bewegungen oder besser an den Formen der übrigen Einzellagen voll teilnehmen. Dies kann noch dadurch unterstützt werden, dass die die obere und die untere Einzellage aus flexiblem Material oder flexibel zu machendem Material gefertigt sind. Beispielsweise denkbar ist hier, dass für die randseitigen Einzellagen ein weicherer Kunststoff als für die übrigen Einzellagen verwendet wird.The individual layers on the edge also consist of the same material with the same wall thickness as the other individual layers, so that the edge-side individual layers fully participate in the movements or better in the shapes of the other individual layers. This can be supported by the fact that the upper and the lower Single layer are made of flexible material or material to be made flexible. For example, it is conceivable here that a softer one for the individual layers on the edge Plastic is used as for the other individual layers.
Ist das jeweilige Bauelement in die vorgesehene Form gebracht, kann es zweckmäßig sein, die einzelnen Einzellagen miteinander zu verbinden, wobei dies insbesondere dadurch erreicht wird, dass die Hohlkörper oder die Teilhohlkörper die Wabenkonstruktion ergebend miteinander unter Berücksichtigung der Materialeigenschaft bleibend oder auch lösbar verbunden, vorzugsweise miteinander verschweißt, verklebt, verschraubt oder über Reibschluss verbunden sind. Wie aus dieser Formulierung zu entnehmen ist, kann die jeweilige Form auch durch diese Verbindung hergestellt und dabei dann gleich bleibend hergestellt werden.If the respective component is brought into the intended shape, it can be useful be to connect the individual layers with each other, this in particular is achieved in that the hollow body or the partial hollow body, the honeycomb structure resulting permanent with each other taking into account the material property or also releasably connected, preferably welded, glued, screwed together or are connected by friction. As can be seen from this wording is, the respective shape can also be produced by this connection and thereby then be made the same.
Auf die zweckmäßige Pyramidenform für die einzelnen Hohlkörper oder Teilhohlkörper ist bereits eingegangen worden. Ergänzend sieht die Erfindung vor, dass die Teilhohlkörper oder Hohlkörper der Einzellage pyramidenförmig und die die Wabenkonstruktion bildenden Hohlkörper doppelpyramidenförmig bzw. eine Spiegelbilddoppelpyramide ergebend ausgebildet sind. Diese Doppelpyramiden oder besser gesagt Spiegelbilddoppelpyramiden stützen sich über die unteren Ränder gegeneinander ab und bilden so ein stabiles Raumgebilde, das den geschilderten und geforderten Aufgaben optimal genügt. Hier wird auch eine Verklebung, Verschraubung o. Ä. möglich, um die Pyramiden oder Doppelpyramiden wirksam untereinander zu verbinden und aneinander zu koppeln.The appropriate pyramid shape for the individual hollow bodies or partial hollow bodies has already been received. In addition, the invention provides that the Partial hollow body or hollow body of the individual layer pyramid-shaped and the honeycomb construction forming hollow pyramid-shaped or a mirror image double pyramid are trained accordingly. These double pyramids or rather Mirror image double pyramids support each other over the lower edges and thus form a stable spatial structure that fulfills the described and required tasks optimally sufficient. Here is also a gluing, screwing, etc. possible to to effectively connect the pyramids or double pyramids with each other and with each other to couple.
Die hohe Stabilität derartiger Bauelemente wird durch die flächige Abstützung der an der Wabenkonstruktion beteiligten Elemente sichergestellt, wobei auch noch die Kanten bzw. aufeinandertreffenden Bestandteile der Basiskonstruktion mit einbezogen werden können, indem die pyramidenförmigen Teilhohlkörper bzw. die Hohlkörper an der Basiskonstruktion einen Abstandshalter bildend beabstandet sind, während die Segmente der doppelpyramidenförmigen Hohlkörper über einen parallel zur Mittenachse verlaufenden Randstreifen miteinander verbunden sind. Damit wird auch in diesen Bereichen eine flächige Abstützung sichergestellt, statt der vorher üblichen linienförmigen Abstützung.The high stability of such components is due to the flat support of the elements involved in the honeycomb construction, with the Edges or clashing components of the basic construction are included can be by the pyramidal partial hollow body or the hollow body the base construction are spaced apart to form a spacer while the segments the double pyramid-shaped hollow body parallel to the central axis running edge strips are interconnected. So that is also in this Areas ensured a flat support instead of the previously usual linear Support.
Die Stabilität des gesamten Bauelementes wird so gezielt noch erhöht. Das Ineinanderfügen der einzelnen Segmente der doppelpyramidenförmigen Hohlkörper bzw. der Wabenteilplatten und die sichere flächige Abstützung wird dadurch begünstigt, dass die Spitzen der Segmente der doppelpyramidenförmigen Hohlkörper bzw. der Teilhohlkörper abgeflacht ausgebildet sind. Damit ist ein Ineinanderfädeln der Wabenteilplatten begünstigt und ein Ineinanderfügen erleichtert.The stability of the entire component is thus specifically increased. The joining together of the individual segments of the double pyramid-shaped hollow body or the partial honeycomb panels and the secure flat support is favored in that the tips of the segments of the double pyramid-shaped hollow body or the partial hollow body are flattened. This is a threading of the honeycomb panels favors and facilitates merging.
Eine genaue Abstützung der Pyramidenspitzen ergänzend zu den aufeinanderliegenden Flächen der miteinander kooperrierenden Pyramiden oder Spiegelbilddoppelpyramiden erreicht man gemäß der Erfindung dadurch, dass die Abflachung an der Spitze der Pyramide bzw. der Spiegelbilddoppelpyramide mit dem Abstandsstreifen und/oder Randstreifen korrespondierend und eine flächige Abstützung gewährleistend ausgebildet ist. Auch die Spitze wird in den flächigen Abstützungsaufbau eingebunden, indem die Abflachung - wie beschrieben - gezielt vorgenommen wird, nämlich so, dass sich die Pyramiden bzw. Spiegelbilddoppelpyramiden genau in bzw. auf den Abstandsstreifen bzw. Randstreifen einpassen lassen.A precise support of the pyramid tips in addition to the one on top of the other Areas of the cooperating pyramids or mirror image double pyramids can be achieved according to the invention in that the flattening at the top the pyramid or the mirror image double pyramid with the spacer strip and / or Edge strips corresponding and designed to ensure a flat support is. The tip is also integrated into the flat support structure by the Flattening - as described - is done specifically, so that the Pyramids or mirror image double pyramids exactly in or on the spacer strips or have the edge strips fitted.
Einen vorteilhaften Kräfteausgleich bzw. ein flexibles Bauelement entsteht, wenn die Hohlkörper bzw. die Flächen der Einzellagen mittels einer elastischen Masse gemeinsam eine Wandung bildend verbunden sind. Je nach Dicke nd Art der elastischen Masse können die Einzellagen bzw. die Hohlkörper sich ohne Stabilitätsverlust "bewegen". Vorteile bringt diese Ausbildung insbesondere bei nur aus wenigen Einzellagen gebildeten Hohlkörperkonturwaben. Auch Schläge können aufgenommen werden, selbst das Auftreffen eines Steines wird aufgefedert.An advantageous balance of forces or a flexible component arises if the hollow body or the surfaces of the individual layers together by means of an elastic mass are connected to form a wall. Depending on the thickness and type of elastic The individual layers or the hollow bodies can "move" without loss of stability. This training is particularly advantageous when there are only a few individual layers formed hollow body contour honeycomb. Blows can also be recorded, yourself the impact of a stone is springed up.
Zur Isolierung, zur Feuerhemmung und anderen Gründen kann es zweckmäßig sein, die Hohlkörper nach dem Verbinden mit einem gasförmigen oder flüssigen Medium ganz oder teilweise zu füllen, wobei ein Austausch zwischen den einzelnen Hohlkörpern über in den Wandungen belassenen Ausnehmungen erreicht wird. Die Art der "Füllung" ist vom Einsatzzweck abhängig. For insulation, fire retardancy and other reasons, it can be useful be the hollow body after connecting with a gaseous or liquid medium to fill completely or partially, with an exchange between the individual hollow bodies is achieved via recesses left in the walls. The kind of "Filling" depends on the application.
Vorteilhaft ist außerdem eine Weiterbildung, bei der die sogenannten neutralen Fasern mit den flächigen Verbindungen mit der nächsten neutralen Faser verbunden sind und die Zwischenlagen die Zwischenräume stellen, wobei deren Flächen ebenfalls eine Verbindung erhalten.Further training is advantageous, in which the so-called neutral Fibers with the flat connections connected to the next neutral fiber and the intermediate layers represent the intermediate spaces, the surfaces of which also get a connection.
Die Erfindung zeichnet sich insbesondere dadurch aus, dass sich alle am Aufbau einer derartigen Wabenkonstruktion beteiligten Elemente an der Aufnahme auf das Bauelement einwirkender Kräfte beteiligen. Das bedeutet, dass die Kräfte von der äußeren Ebene aufgenommen und an die nachfolgenden Elemente, d. h. die Einzellagen und ihre einzelnen Teile weitergeleitet werden. Damit sind die einzelnen Elemente eines derartigen Bauelementes gemeinsam für die Stabilität des gesamten Bauelementes verantwortlich. Die Decklagen oder randseitigen Einzellagen brauchen nicht mehr besonders stabilitätsmäßig aufgebaut zu sein, sondern weisen die gleiche Wandstärke wie die übrigen Einzellagen auf und bestehen in der Regel auch aus dem gleichen Werkstoff. Sie sind aber nicht nur vom Aufbau her einfacher, sondern sie behindern damit auch die Formgebung des gesamten Bauelementes nicht mehr, da sie mit den Zwischen-Einzellagen zusammengebogen oder sonstwie verformt werden können, um dem Bauelement die jeweils gewünschte Form zu geben. Auch vom "Innenaufbau" her sind die Einzellagen so vorgegeben, dass eine entsprechende Formgebung des Gesamtbauelementes möglich ist. Die einzelnen Hohlkörper oder Teilhohlkörper sind an den Kanten, die zur Pyramidenspitze führen aufgeschlitzt oder sonstwie geschwächt, sodass sie der entsprechenden Formgebung nicht entgegenstehen. Besonders vorteilhaft ist, dass mit Hilfe der entsprechenden Einzellagen Bauelemente praktisch beliebiger Wandstärke gefertigt werden können, allerdings mit einem hervorragend geringen Gesamtgewicht. Darüber hinaus ist es möglich, nicht nur die gesamte Wandstärke derartiger Bauelemente den jeweiligen Verhältnissen anzupassen, sondern auch ihre Erstreckung in der Ebene, weil die Einzellagen so miteinander verzahnt, angeordnet und montiert werden können, dass es praktsich ohne Übergänge möglich ist, entsprechend großflächige Bauelemente zu verwirklichen. Damit ist eine Raumbauweise geschaffen und möglich, die mit keinem anderen Bauelement auch nur denkbar ist. Schließlich ist von weiterem Vorteil, dass es bei derartigen Bauelementen möglich ist, auch unterschiedlichste Werkstoffe einzusetzen, um so eine Anpassung an unterschiedlichste Aufgabenstellungen zu ermöglichen.The invention is characterized in particular by the fact that all of the structure such a honeycomb structure elements involved in the inclusion on the Involve component forces. That means the forces from the outside Level and added to the subsequent elements, d. H. the individual layers and their individual parts are forwarded. So the individual elements are one such component jointly responsible for the stability of the entire component. The top layers or individual layers on the edge no longer need anything special to be constructed in terms of stability, but have the same wall thickness as that remaining individual layers and usually consist of the same material. Not only are they simpler in terms of their structure, they also hinder them the shape of the entire component is no longer, since it with the intermediate individual layers bent together or otherwise deformed to the component to give the desired shape. They are also from the "internal structure" Individual layers are predefined in such a way that the overall component is shaped accordingly is possible. The individual hollow bodies or partial hollow bodies are on the edges, that lead to the top of the pyramid, cut open or otherwise weakened, so that they are the do not conflict with the corresponding shape. It is particularly advantageous that with With the help of the corresponding individual layers of components of practically any wall thickness can be manufactured, but with an extremely low overall weight. In addition, it is possible not only the entire wall thickness of such components adapt to the respective conditions, but also their extension in the plane, because the individual layers are interlocked, arranged and assembled in this way can that it is practically possible without transitions, correspondingly large components to realize. This creates and is possible for a room construction that with no other component is even conceivable. Finally, is from further The advantage that it is possible with such components, even a wide variety of materials to adapt to different tasks enable.
Weitere Einzelheiten und Vorteile des Erfindungsgegenstandes ergeben sich aus der nachfolgenden Beschreibung der zugehörigen Zeichnung, in der ein bevorzugtes Ausführungsbeispiel mit den dazu notwendigen Einzelheiten und Einzelteilen dargestellt ist. Es zeigen:
Figur 1- ein Bauelement mit innenliegender Wabenkonstruktion,
Figur 2- einen Hohlkörper in Form einer Doppelpyramide in Seitenansicht,
Figur 3- den doppelpyramidenförmigen Hohlkörper in Draufsicht,
Figur 4- eine Draufsicht auf eine randseitige Einzellage von der Innenseite her,
Figur 5- eine perspektivisch wiedergegebene Innenansicht der randseitigen Einzellage gemäß Figur 4,
- Figur 6
- eine Explosionszeichnung eines fünfteiligen Bauelementes,
- Figur 7
- das Bauelement nach Figur 6 kurz vor dem Ineinanderschieben bzw. Verkrallen der Einzellagen,
- Figur 8
- die Perspektive der Figur 7 und
- Figur 9
- eine Explosionszeichnung eines elfteiligen Bauelementes mit einer die Einzellagen verbindenden Adapter-Einzellage.
- Figure 1
- a component with an internal honeycomb structure,
- Figure 2
- a hollow body in the form of a double pyramid in side view,
- Figure 3
- the double pyramid-shaped hollow body in top view,
- Figure 4
- a plan view of an edge-side individual layer from the inside,
- Figure 5
- 3 shows a perspective view of the interior of the individual layer on the edge according to FIG. 4,
- Figure 6
- an exploded view of a five-part component,
- Figure 7
- 6 shortly before the individual layers are pushed into one another or clawed,
- Figure 8
- the perspective of Figure 7 and
- Figure 9
- an exploded view of an eleven-part component with an adapter single layer connecting the individual layers.
Figur 1 zeigt ein Bauelement 1 im fertigen Zustand. Die obere randseitige Einzellage
2 ist teilweise geöffnet, um die Wabenkonstruktion 3 sichtbar zu machen, die
sich einmal an der oberen randseitigen Einzellage 2 und zum anderen an der unteren
randseitigen Einzellage 4 abstützt. Die Wabenkonstruktion 3 ist hier vereinfacht wiedergegeben.
Wie weiter hinten erläutert sind die Einzellagen 2, 4 integrierend ausgebildet. Figure 1 shows a
Der Seitenrand 5 des Bauelementes 1 ist hier eine glatte Ebene wiedergebend
dargestellt, ebenso wie auch die randseitige Einzellage 2, was dort dadurch erreicht
wird, dass auf die weiter hinten noch gezeigte randseitige Einzellage 2 eine Abdeckung
29 aufgebracht ist.The
Die Wabenkonstruktion 3 besteht aus einer Vielzahl von Einzellagen 23, 24, 25
mit Hohlkörpern 7, 8, 9 bzw. Teilhohlkörpern 26, 27; die entsprechenden Bezugszeichen
finden sich in den nachfolgenden Figuren wieder.The
Sowohl die randseitige Einzellage 2 wie auch die randseitige Einzellage 4 und
die dazwischengefügte Wabenkonstruktion 3 mit den entsprechenden Einzellagen 23,
24, 25 besteht aus Wabenteilplatten 17 geringer Wandstärke. Diese Wabenteilplatte 17
ist sogar in der Regel als Wabenteilfolie ausgebildet, weist also eine Wandstärke im µ-Bereich
auf.Both the edge-side
Die Wabenkonstruktion 3 bzw. die Einzellagen 2, 4, 23, 24, 25 sind mit Hohlkörpern
7, 8, 9 gemäß den Figuren 2 und 3 oder Teilhohlkörpern 26, 27 gemäß Figur
6 ausgebildet. Dabei wird der Einfachheit halber im Nachfolgenden nicht klar zwischen
Hohlkörpern 7, 8, 9 und Teilhohlkörpern 26, 27 unterschieden, weil beim Zusammenfügen
der Einzellagen 2, 4, 23, 24, 25 sich noch wiederum Hohlkörper 7, 8, 9 wie
auch Teilhohlkörper 26, 27 bilden, die insgesamt zur Wabenkonstruktion 3 bzw. zum
Bauelement 1 führen.The
Die einzelnen Hohlkörper 7, 8, 9 gemäß Figur 2 und Figur 3 bilden in der Regel
Pyramiden 14, 14' bzw. Spiegelbilddoppelpyramiden 19, wobei die einzelnen Segmente
20, 21 dazu dienen, eine insgesamt flächige Abstützung der einzelnen Elemente
der Wabenkonstruktion aneinander zu erreichen und sicherzustellen. Wie den Figuren 2
und 3 und den weiteren Figuren entnommen werden kann, eignen sich die Pyramiden
14 bzw. Spiegelbilddoppelpyramiden 19 besonders günstig zu einer derartigen flächigen
Abstützung der Einzellemente, weil entsprechend zueinander versetzt Flächen 10, 11
zur Verfügung stehen, die auch so groß sind, dass die entsprechenden auf das Bauelement
1 einwirkenden Kräfte sicher aufgenommen und weitergeleitet werden können. The individual hollow bodies 7, 8, 9 according to FIG. 2 and FIG. 3 generally form
Die Spiegelbilddoppelpyramide 19 besteht aus den beiden Pyramiden 14, 14' die
über einen Koppelsteg 22 miteinanderverbunden sind. Die Mittenachse 30 trennt beide
Elemente bzw. an dieser Mittenachse entlang sind sie miteinander verbunden.The mirror image
An den Spitzen 12 der einzelnen Pyramdien 14, 14' sind Abflachungen 13 vorgesehen,
um so eine zusätzliche günstige Abstützung der Einzelteile bzw. Einzelelmente
auf den Randstreifen 31 oder den Abstandsstreifen 18 bzw. der Basiskonstruktion 16 zu
ermöglichen.
Während die "Trennlinie" bei Figur 2 die beiden Pyramiden 14, 14' zu einer
Spielbilddoppelpyramiden 19 zusammenfügt, ist nach Figur 3 die Mittenachse 30
gleichzeitig die Trennlinie, die durch die abgeflachten Spitzen 12 führt. Nicht erkennbar
ist, dass die Kanten 15, 15' perforiert oder aber aufgeschnitten ausgebildet sein
können, um so ein Verbiegen bzw. ein Biegen der entsprechenden Einzellage und auch
des gesamten Bauelementes 1 zu ermöglichen, ohne dass dazu zu große Kräfte aufgewendet
werden müssen.While the "dividing line" in Figure 2, the two
Figur 4 zeigt eine randseitige Einzellage 2 bzw. 4, die auf der Innenseite 28
Hohlkörper 7, 8 bzw. Pyramiden 14 aufweist. Diese einzelnen Pyramiden 14 sind alle
gleich bemast und über die Basiskonstruktion 16 miteinander verbunden. Diese Basiskonstruktion
16 bildet gleichzeitig die Abstandsstreifen 18, die dafür sorgen, dass
einmal die einzelnen Pyramiden 14 im jeweils gleichen Abstand zueinander angeordnet
sind und die gleichzeitig dafür sorgen, dass die beim Zusammenschieben der einzelnen
Einzellagen 2, 4, 23, 24, 25 entstehenden Teilhohlkörper 26, 27 bzw. 7, 8, 9 sich auch
mit ihren Spitzen 12 auf diesem Abstandsstreifen 18 abstützen können. Die Stabilität
der entsprechenden Gesamtkonstruktion des Bauelementes wird dadurch optimiert.FIG. 4 shows an
Durch die Verwendung des gleichen Bezugszeichen 18 für alle zwischen den
Pyramiden 14 verlaufenden Basiskonstruktionen 16 wird deutlich gemacht, dass sie alle
die gleichen Abmessungen aufweisen sollen. Sie sind mit 18' und 18" versehen.By using the
Figur 5 entspricht im Prinzip der Darstellung nach Figur 4 nur dass hier eine
Perspektive wiedergegeben ist, die zugleich deutlich macht, dass die entsprechenden
Flächen 10, 10', 11, 11' alle an der gegenseitigen Abstützung und damit an der Weiterleitung
der auftretenden oder auftreffenden Kräfte beteiligt sind. Die entsprechenden
hier auch auf der Innenseite 28 ausgebildeten Pyramiden 14 weisen die gleiche Form
auf und damit auch die gleichen Flächen 10, 11. Zwischen den einzelnen Pyramiden 14
verlaufen die Basiskonstruktion 16 bzw. die Abstandsstreifen 18.Figure 5 corresponds in principle to the representation of Figure 4 only that here
Perspective is reproduced, which at the same time makes it clear that the corresponding
Figur 6 zeigt ein Bauelement 1, das hier aus ingesamt fünf Einzellagen 2, 4, 23,
24, 25 zusammengesetzt ist. Mit 2 und 4 sind die randseitigen Einzellagen bezeichnet,
während die Mittelschicht 25 bzw. die mittlere Einzellage 25 mit ihren beidseitig vorstehenden
Teilkörpern 26 und 27 gleichzeitig als Koppelglied für die Einzellagen 23, 24
und dann die randseitigen Einzellagen 2, 4 dient. Erkennbar ist, dass die sogenannte
Mittelschicht, d. h. also die mittlere Einzellage 25 nach beiden Seiten vorstehende
Pyramiden 14 bzw. 14' zur Verfügung hat, um die Verkrallung oder Verbindung mit
den entsprechend ausgebildeten Einzellagen 23 und 24 zu ermöglichen und zu begünstigen,
wobei dann auch ergänzende Hohlkörper 7, 8, 9 bzw. Teilhohlkörper 26, 27
entstehen.FIG. 6 shows a
Das aus Figur 6 ersichtliche Bauelement 1 ist in Figur 7 kurz vor dem Zusammenfügen
wiedergegeben, wobei hierdurch auch optisch angedeutet werden soll, dass
die randseitigen Einzellagen 2, 4 und die Einzellagen 23, 24, 25 so ineinandergefügt
und ineinandergeschachtelt werden können, dass sich daraus ein flächiges Bauelement
hoher Stabilität und geringen Gewichtes ergibt, wobei sich als weiterer Vorteil die
isolierende Wirkung eines solchen Bauelementes ergibt.The
Figur 8 schließlich zeigt das Bauelement nach Figur 6 und Figur 7 in perspektivischer
Darstellung ebenfalls kurz vor dem Zusammenfügen, wobei hier deutlich wird,
dass die randseitigen Einzellagen 2, 4 hier keine Abdeckung aufweisen.Figure 8 finally shows the component of Figure 6 and Figure 7 in perspective
Representation also shortly before the assembly, whereby it becomes clear here
that the edge-side
Figur 9 schließlich zeigt ein Bauelement 1, das insgesamt aus elf Einzellagen 2,
4, 23, 24, 25, 25' und 33 besteht, wobei die Einzellagen 23 sowie 24 und 25' und 33
jeweils doppelt vorhanden sind. Die Einzellagen 2, 4 sowie auch die Einzellagen 23,
24, 25 sind aus den vorhergehenden Figuren bekannt, wobei hier zwei Adapter-Einzellagen
33 hinzukommen, die aus der mittleren Einzellage 25 mit beidseitigen Hohlkörpern
7, 8, 9 eine randseitige Einzellage 2 bzw. 4 machen, weil sie abwechselnd mit
Pyramiden 14 und Aussparungen 34 versehen sind und dadurch auf beiden Seiten der
mittleren Einzellage 25 eine Koppelfläche ergeben, die denen der Innenseite 28 der
randseitigen Einzellage 2 bzw. 4 entsprechen. Damit ist eine Erweiterung eines entsprechenden
Bauelementes nach Figur 6, 7, 8 in den Raum hinein möglich, sodass
Bauelemente 1 praktisch beliebiger Wandstärke erzeugt werden können.FIG. 9 finally shows a
Die einzelnen Figuren lassen aber auch erkennen, dass die besondere Ausbildung
der Einzellagen 2, 4, 23, 24, 25 und auch 33 die Möglichkeit geben, durch entsprechend
versetzte Anordnung der einzelnen Einzellagen 2, 4, 23, 24, 25, 33 eine
Erweiterung in der Ebene hervorzubringen, die die Erweiterung des Bauelementes 1 zu
einem sehr großflächigen Bauelement möglich macht.The individual figures also show that the special training
the
Claims (22)
- Construction element composed of a plurality of individual layers (2, 3, 4) comprising a honeycomb construction with partial hollow bodies (26, 27) projecting beyond the basic construction (16), wherein the individual layers (2, 4) with the partially hollow bodies (26, 27), can be inserted one inside the other, characterised in that the embossed individual layers (2, 4) designed so as to form as far as possible a wall with the respective adjacent individual layers in the plane connection are designed as a honeycomb partial sheet (17) or honeycomb partial film with a very slight wall thickness, having a basic construction (16) and positive and/or negative hollow bodies (7, 8, 9) or partial hollow bodies (26, 27) projecting thereabove, in that a first individual layer (25) serving as a coupling member for the individual layers (23; 24 and also 2; 4) is provided with half formed hollow bodies (7, 8, 9), in that a second individual layer (23; 24) is equipped with holes and is therefore to intermesh and connect with the first individual layer (25), in that the missing sides are formed by supplementary partial hollow bodies, and in that a third individual layer (2; 4) comprises partial hollow bodies (26, 27) which can be introduced into the partial hollow bodies formed by the first and second individual layer (23, 25; 24, 25), so the faces all enter into a plane connection.
- Construction element according to claim 1, characterised in that the hollow bodies (7, 8, 9) or partial hollow bodies (26, 27) associated with the individual layers (2, 4) are constructed with the hollow bodies (7, 8, 9) or partial hollow bodies (26, 27) of other individual layers (23, 24, 25) representing the middle individual layer, and these are designed so as to comprise mutually corresponding faces (10, 11) again.
- Construction element according to any of the preceding claims, characterised in that the hollow bodies (7, 8, 9) or partial hollow bodies (26, 27) associated with the individual layers (2, 4, 23, 24, 25) are designed so as to produce with those of other individual layers (2, 4, 23, 24, 25) a pyramid (14) or mirror-inverted double pyramid (19) when nested.
- Construction element according to any of the preceding claims, characterised in that the pyramids (14) formed by the individual layers (2, 4, 23, 24, 25) from partial hollow bodies (26, 27) or hollow bodies (7, 8, 9) are arranged and constructed in such a way that adjacent pyramids (14', 14") or mirror-inverted doubled pyramids (19) also formed during nesting, rest flat thereon, a static cross wall being produced owing to the plane connection of the individual layers (2, 4, 23, 24, 25), which wall is constructed so as to absorb the forces from all sides.
- Construction element according to any of the preceding claims, characterised in that five individual layers (2, 4, 23, 24, 25) are joined together to form a combination element, a first individual layer (25) comprising a positive and negative partial hollow body (26, 27) serving as the middle layer, an intermediate individual layer (23, 24) and then an individual layer (2, 4) provided on one side with partial hollow bodies (26) or (27) being associated with the first individual layer (25) on both sides respectively.
- Construction element according to any of the preceding claims, characterised in that an adapter individual layer (33) is associated with one or both intermediate individual layers (23, 24) or adapter individual layers (33) are associated with the adjoining first individual layer (25) on both sides to produce bodies of any height and/or width owing to the spatial construction.
- Construction element according to any of the preceding claims, characterised in that the adapter individual layer (33) comprises alternate positive partial hollow bodies (26, 27) or hollow bodies and recesses (34).
- Construction element according to any of the preceding claims, characterised in that the individual layers (2, 4, 23, 24, 25, 33) consist of films manufactured from paper, aluminium, steel or plastics material saturated with liquid plastics material.
- Construction element according to any of the preceding claims, characterised in that the individual layers (2, 4, 23, 24, 25, 33) consist of woven films, preferably films woven from plastic threads or non-woven materials.
- Construction element according to any of the preceding claims, characterised in that the edges (15) leading vertically to the apex (12) of the pyramid (14) are designed so as to be perforated and/or slotted.
- Construction element according to any of the preceding claims, characterised in that the hollow bodies (7, 8, 9) resulting in the honeycomb construction (3) are arranged with obliquely lying faces (10, 11) so as to stand obliquely, preferably on an edge (15).
- Construction element according to any of the preceding claims, characterised in that the edge individual layers (2, 4) have hollow bodies or partial hollow bodies (26, 27) on the inside and a plane covering (29) on the outside.
- Construction element according to any of the preceding claims, characterised in that the upper and the lower individual layers (2, 4) are manufactured from flexible material or material to be rendered flexible.
- Construction element according to any of the preceding claims, characterised in that the hollow bodies (7, 8, 9) and/or the partial hollow bodies (26, 27) are permanently or else detachably connected to one another, while taking into account the material property, preferably welded, glued, screwed or connected to one another with frictional fit to produce the honeycomb construction (3).
- Construction element according to any of the preceding claims, characterised in that the partial hollow bodies (26, 27) or the hollow bodies (7, 8, 9) of the individual layers (2, 4) are pyramidal and the hollow bodies (7, 8, 9) forming the honeycomb construction (3) are double pyramidal or are designed so as to produce a mirror-inverted double pyramid (19).
- Construction element according to any of the preceding claims, characterised in that the pyramidal partial hollow bodies (26, 27) and the hollow bodies (7, 8, 9) are spaced apart on the base construction (16) to form a spacing strip (18), while the segments (20, 21) of the double pyramidal hollow bodies (7, 8, 9) are connected to one another via an edge strip (17) extending parallel to the centre line (29).
- Construction element according to any of the preceding claims, characterised in that the apexes (12) of the segments (20, 21) of the double pyramidal hollow bodies (7, 8, 9) and of the partial hollow bodies (26, 27) are flattened.
- Construction element according to any of the preceding claims, characterised in that the flattening (13) at the apex (12) of the pyramid (14) or of the mirror-inverted double pyramid (19) is constructed so as to correspond with the spacing strip (18) and/or the edge strip (31) and so as to guarantee a plane support.
- Construction element according to any of the preceding claims, characterised in that the hollow bodies (7, 8, 9) and the faces of the individual layers (2, 4, 23, 24, 25, 33) are connected by means of an elastic mass so as to jointly form a wall.
- Construction element according to any of the preceding claims, characterised in that the hollow bodies (7, 8, 9) are completely or partially filled after joining with a gaseous or liquid medium.
- Construction element according to any of the preceding claims, characterised in that the individual layers (2, 4, 23, 24, 25, 33) have recesses in the walls and/or the spacing strips (18) which after nesting and connection are used for through-flowing or circulating guiding of gas or liquid.
- Construction element according to any of the preceding claims, characterised in that the so-called neutral fibres are connected with the plane connections to the next neutral fibre and the intermediate layers provide the intermediate spaces, the faces thereof also having a connection.
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19924332 | 1999-05-27 | ||
DE19924332 | 1999-05-27 | ||
DE10022742 | 2000-05-10 | ||
DE10022742A DE10022742A1 (en) | 1999-05-27 | 2000-05-10 | Multi layer construction element with at least one honeycomb layer, has honeycomb formed by thin layers with intermeshing positive and negative hollow bodies |
PCT/DE2000/001683 WO2000073602A1 (en) | 1999-05-27 | 2000-05-25 | Lightweight construction element in the form of a hollow body contoured honeycomb structure |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1181421A1 EP1181421A1 (en) | 2002-02-27 |
EP1181421B1 true EP1181421B1 (en) | 2003-07-30 |
Family
ID=26005620
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00941929A Expired - Lifetime EP1181421B1 (en) | 1999-05-27 | 2000-05-25 | Lightweight construction element in the form of a hollow body contoured honeycomb structure |
Country Status (25)
Country | Link |
---|---|
US (1) | US7010897B1 (en) |
EP (1) | EP1181421B1 (en) |
JP (1) | JP2003500580A (en) |
CN (1) | CN1133785C (en) |
AT (1) | ATE246289T1 (en) |
AU (1) | AU764925B2 (en) |
BG (1) | BG106148A (en) |
BR (1) | BR0011007A (en) |
CA (1) | CA2375016A1 (en) |
CZ (1) | CZ20014211A3 (en) |
DK (1) | DK1181421T3 (en) |
EA (1) | EA003566B1 (en) |
EE (1) | EE200100625A (en) |
ES (1) | ES2203490T3 (en) |
HU (1) | HU224112B1 (en) |
IL (1) | IL146630A (en) |
IS (1) | IS6169A (en) |
MA (1) | MA25415A1 (en) |
NO (1) | NO20015684D0 (en) |
NZ (1) | NZ515784A (en) |
PL (1) | PL354358A1 (en) |
PT (1) | PT1181421E (en) |
SK (1) | SK16872001A3 (en) |
TR (1) | TR200103407T2 (en) |
WO (1) | WO2000073602A1 (en) |
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DE10222495C1 (en) * | 2002-05-22 | 2003-12-18 | Dirk Bohmann | Honeycomb plate assembled from 2 overlying components having indents in honeycomb structure facing towards one another |
US20040048027A1 (en) * | 2002-09-06 | 2004-03-11 | Hayes Michael W. | Honeycomb cores for aerospace applications |
DE10241726B3 (en) * | 2002-09-10 | 2004-01-08 | Bohmann, Dirk, Dr.-Ing. | Ventilated cusp plate as the core of a sandwich |
CN100425433C (en) * | 2004-09-30 | 2008-10-15 | 冷鹭浩 | Plastic clad plate and its production method |
DE102004062264A1 (en) * | 2004-12-23 | 2006-07-06 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Building element, in particular wall cladding, and method for its production |
US8381471B2 (en) * | 2005-12-09 | 2013-02-26 | Stephen C. Kobre | Packaging/construction material to make variable sized structures with intrinsic cushioning |
DE102006050393B4 (en) * | 2006-10-20 | 2012-10-18 | Amir Tahric | Load-bearing space lattice structure, lightweight component and method for its production |
WO2009108712A2 (en) * | 2008-02-26 | 2009-09-03 | Klaus Stadthagen-Gonzalez | Structural element |
US8317258B2 (en) * | 2009-07-08 | 2012-11-27 | Mazda Motor Corporation | Frame structure for vehicle |
CN101791860B (en) * | 2009-11-10 | 2012-05-09 | 仲杰 | High-strength hollow sandwiched plate and manufacture method of core plate of same |
CN101798202A (en) * | 2010-02-11 | 2010-08-11 | 詹德威 | Composite plate manufacture process and structural substance thereof |
DE102011100967A1 (en) * | 2011-05-09 | 2013-01-03 | Peter Küppers | Hollow body assembly and method of making the same |
JP2013052581A (en) * | 2011-09-03 | 2013-03-21 | Awa Paper Mfg Co Ltd | Honeycomb structure |
US8835016B2 (en) | 2012-03-14 | 2014-09-16 | Celltech Metals, Inc. | Optimal sandwich core structures and forming tools for the mass production of sandwich structures |
JP2014087985A (en) * | 2012-10-30 | 2014-05-15 | Awa Paper Mfg Co Ltd | Honeycomb structure laminate |
DE102013104318A1 (en) * | 2013-04-29 | 2014-10-30 | Fredy Iseli | Coating device and coating method |
US9925736B2 (en) | 2013-12-13 | 2018-03-27 | Celltech Metals, Inc. | Sandwich structure |
WO2015148707A1 (en) | 2014-03-26 | 2015-10-01 | Celltech Metals Inc. | Container apparatus including sandwich structure |
US10124555B2 (en) * | 2014-04-22 | 2018-11-13 | Celltech Metals, Inc. | Sandwich structure including grooved outer sheet |
US10710328B2 (en) | 2014-04-22 | 2020-07-14 | Celltech Metals, Inc. | Wheeled trailer sandwich structure including grooved outer sheet |
US10112248B2 (en) | 2014-09-09 | 2018-10-30 | Celltech Metals, Inc. | Method of creating a bonded structure and apparatuses for same |
CN104328857B (en) * | 2014-09-18 | 2017-04-12 | 天津市何七科技有限公司 | Porous lightweight composite board |
KR101605662B1 (en) | 2014-11-27 | 2016-03-22 | 김충기 | A support wall structrue |
US10286623B2 (en) * | 2015-06-15 | 2019-05-14 | Lockheed Martin Corporation | Composite materials with tapered reinforcements |
NO341234B1 (en) * | 2015-12-29 | 2017-09-25 | Stian Valentin Knutsen | Packaging system |
CN107825769A (en) * | 2016-02-17 | 2018-03-23 | 林暄智 | Composite hollow harden structure and preparation method thereof |
US10144582B2 (en) | 2016-05-11 | 2018-12-04 | Celltech Metals, Inc. | Cargo container apparatus including a sandwich structure and a track |
CN109391717B (en) * | 2017-08-03 | 2021-05-14 | 富泰华工业(深圳)有限公司 | Mobile phone shell structure |
CN107795250A (en) * | 2017-12-01 | 2018-03-13 | 刘雨菡 | A kind of firm door door body |
US10266098B1 (en) | 2017-12-21 | 2019-04-23 | Celltech Metals, Inc. | Cargo transportation system including a sandwich panel and a channel |
US11319133B2 (en) * | 2018-02-02 | 2022-05-03 | Foldstar, Inc. | Multi-laminate folded materials for construction of boxes and other objects |
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-
2000
- 2000-05-25 ES ES00941929T patent/ES2203490T3/en not_active Expired - Lifetime
- 2000-05-25 EA EA200101210A patent/EA003566B1/en not_active IP Right Cessation
- 2000-05-25 HU HU0201458A patent/HU224112B1/en not_active IP Right Cessation
- 2000-05-25 AT AT00941929T patent/ATE246289T1/en not_active IP Right Cessation
- 2000-05-25 CN CNB008108854A patent/CN1133785C/en not_active Expired - Fee Related
- 2000-05-25 IL IL14663000A patent/IL146630A/en not_active IP Right Cessation
- 2000-05-25 EP EP00941929A patent/EP1181421B1/en not_active Expired - Lifetime
- 2000-05-25 CA CA002375016A patent/CA2375016A1/en not_active Abandoned
- 2000-05-25 TR TR2001/03407T patent/TR200103407T2/en unknown
- 2000-05-25 WO PCT/DE2000/001683 patent/WO2000073602A1/en active IP Right Grant
- 2000-05-25 PT PT00941929T patent/PT1181421E/en unknown
- 2000-05-25 CZ CZ20014211A patent/CZ20014211A3/en unknown
- 2000-05-25 US US09/979,926 patent/US7010897B1/en not_active Expired - Fee Related
- 2000-05-25 PL PL00354358A patent/PL354358A1/en unknown
- 2000-05-25 SK SK1687-2001A patent/SK16872001A3/en unknown
- 2000-05-25 EE EEP200100625A patent/EE200100625A/en unknown
- 2000-05-25 BR BR0011007-8A patent/BR0011007A/en not_active IP Right Cessation
- 2000-05-25 AU AU56726/00A patent/AU764925B2/en not_active Ceased
- 2000-05-25 JP JP2001500075A patent/JP2003500580A/en not_active Withdrawn
- 2000-05-25 NZ NZ515784A patent/NZ515784A/en unknown
- 2000-05-25 DK DK00941929T patent/DK1181421T3/en active
-
2001
- 2001-11-21 IS IS6169A patent/IS6169A/en unknown
- 2001-11-21 NO NO20015684A patent/NO20015684D0/en not_active Application Discontinuation
- 2001-11-26 BG BG106148A patent/BG106148A/en unknown
- 2001-11-27 MA MA26430A patent/MA25415A1/en unknown
Also Published As
Publication number | Publication date |
---|---|
CN1365414A (en) | 2002-08-21 |
ATE246289T1 (en) | 2003-08-15 |
NZ515784A (en) | 2003-09-26 |
EP1181421A1 (en) | 2002-02-27 |
MA25415A1 (en) | 2002-04-01 |
EE200100625A (en) | 2003-02-17 |
NO20015684L (en) | 2001-11-21 |
IL146630A0 (en) | 2002-07-25 |
CZ20014211A3 (en) | 2002-06-12 |
CA2375016A1 (en) | 2000-12-07 |
IL146630A (en) | 2005-08-31 |
WO2000073602A1 (en) | 2000-12-07 |
US7010897B1 (en) | 2006-03-14 |
BR0011007A (en) | 2002-05-14 |
HUP0201458A2 (en) | 2002-10-28 |
PL354358A1 (en) | 2004-01-12 |
HU224112B1 (en) | 2005-05-30 |
EA200101210A1 (en) | 2002-04-25 |
TR200103407T2 (en) | 2002-06-21 |
CN1133785C (en) | 2004-01-07 |
EA003566B1 (en) | 2003-06-26 |
AU764925B2 (en) | 2003-09-04 |
NO20015684D0 (en) | 2001-11-21 |
BG106148A (en) | 2002-08-30 |
DK1181421T3 (en) | 2003-11-03 |
ES2203490T3 (en) | 2004-04-16 |
IS6169A (en) | 2001-11-21 |
PT1181421E (en) | 2003-11-28 |
SK16872001A3 (en) | 2002-10-08 |
AU5672600A (en) | 2000-12-18 |
JP2003500580A (en) | 2003-01-07 |
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