Nothing Special   »   [go: up one dir, main page]

EP1176110B1 - Method and winding core for avoiding winding errors in a material web - Google Patents

Method and winding core for avoiding winding errors in a material web Download PDF

Info

Publication number
EP1176110B1
EP1176110B1 EP01108808A EP01108808A EP1176110B1 EP 1176110 B1 EP1176110 B1 EP 1176110B1 EP 01108808 A EP01108808 A EP 01108808A EP 01108808 A EP01108808 A EP 01108808A EP 1176110 B1 EP1176110 B1 EP 1176110B1
Authority
EP
European Patent Office
Prior art keywords
core
rings
coating
large number
groove
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP01108808A
Other languages
German (de)
French (fr)
Other versions
EP1176110A3 (en
EP1176110A2 (en
Inventor
Robert Wolf
Ulrich Begemann
Walter Kaipf
Mattias Wohlfahrt
Jörg Dr. Maurer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Voith Patent GmbH
Original Assignee
Voith Paper Patent GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Voith Paper Patent GmbH filed Critical Voith Paper Patent GmbH
Publication of EP1176110A2 publication Critical patent/EP1176110A2/en
Publication of EP1176110A3 publication Critical patent/EP1176110A3/en
Application granted granted Critical
Publication of EP1176110B1 publication Critical patent/EP1176110B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18Constructional details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/04Kinds or types
    • B65H75/08Kinds or types of circular or polygonal cross-section
    • B65H75/10Kinds or types of circular or polygonal cross-section without flanges, e.g. cop tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/50Storage means for webs, tapes, or filamentary material
    • B65H2701/51Cores or reels characterised by the material
    • B65H2701/514Elastic elements

Definitions

  • the invention relates to a method for avoiding winding defects, in particular glossy areas, in a material web, in particular a paper or board web, according to the preamble of claim 1 and a winding core ("spool") for a continuous winding a web, in particular a paper - or board web, serving winding machine according to one of the preambles of claims 6 and 21st
  • a winding machine of the type mentioned here for example, from PCT document WO 98/52858 A1 (PR10706 WO) of the Applicant well known and is used in particular at the end of machines that are used for the production of webs, such as paper or board webs, or Refinement of webs, such as paper webs serve.
  • a winding core for example a spool for use in a winding machine or a winding tube for use in a slitter-winder, is disclosed in German Utility Model DE 296 12 786 U1 (PR10331 DEG) by the applicant.
  • This winding core preferably consists of a hollow cylindrical winding core body and mounted at its two ends bearing journals, with which it rests during its use in bearings, which are usually supported movably on, for example, horizontal rails.
  • the winding process has a very great importance in both web production and in the material web finishing, because sometimes the danger exists that a previously produced material web is so impaired during winding by winding defects that parts of a manufactured wound roll are not for sale.
  • winding defects include the so-called shiny spots, wrinkles or Platzer.
  • the resulting winding defects are generally greater, the faster the winding machines are operated (order of magnitude 1,500 to 2,500 m / min) and the larger the diameter produced (order of magnitude 2.5 to 4.5 m) and finished weights (order of magnitude up to 135 t) the winding rolls ("finished reels") are.
  • the winding roll was intentionally wrapped with a softening point (hanging edges) in the area of the possible highlights, or the wicketroils were wound harder in the core (hanging edges), which caused problems with the flatness of the material web.
  • the winding core was provided with various crowns: For example, although there were no gloss spots with a crown of 2.4 mm, wrinkles formed in the core of the wound roll; With a crown of 1.1 mm gloss could not be safely avoided, also showed problems when winding, also the control of the profiles contributed to no problem solution: A normal profile (hanging edges) resulted in a lower winding hardness at the edge, a flat Profile, produced by calender and / or line, slightly reduced the risk of the emergence of highlights.
  • This object is achieved according to the invention in a method of the type mentioned in that at least the material web layer, which is initially wound on the winding core ("empty drum"), as far as possible decoupled from the winding core on the outer peripheral surface for effecting a smaller relative axial displacement of individual material web layers gegenelnander becomes.
  • the material web layer is preferably substantially in the axial direction of the Winding core selectively decoupled. This results in the advantage that due to the decoupling of the material web layer from the winding core, the deflection of the same exerts a greatly reduced influence on the web position. This in turn causes the lower relative displacement of individual material web layers against each other (axial displacements) and thus the emergence of fewer "axial scratches", which are ultimately the reason for the emergence of glossy spots.
  • the web position is decoupled in the two-sided edge regions of the winding core, and preferably in a respective width of up to one third of the web width, preferably from to to a quarter of the web width.
  • the material web layer is decoupled by means of at least one applied to the winding core coating, which has a high elastic compliance in the axial direction of the winding core.
  • the high elasticity of the coating ensures axial elasticity.
  • the winding core body in the two-sided edge regions of its outer peripheral surface each having at least one coating which is provided with at least one groove, preferably with a plurality of grooves.
  • This at least one groove reduces the axial stiffness of the applied coating such that an axial elasticity between the winding core and the initial material web layers is formed, which ultimately prevents an axial displacement of the initial material web layers against each other despite bending of the winding core due to high weight forces as far as possible. This results in more or less no "axial scratches" that appear as unwanted highlights.
  • the at least one groove may be formed, for example, as at least one spiral groove or at least two grooves with parallel, perpendicular to the axial direction of the winding core progressions.
  • the respective coating has a coating thickness which assumes a value of up to 100 mm, preferably of up to 50 mm.
  • the at least one groove of the respective coating is inclined at an angle to the adjacent bearing journal.
  • the angle advantageously assumes a value between 0.01 ° and 10 °, preferably between 2 ° and 5 °.
  • the coating has a high degree of flexibility over a substantial part of its coating thickness, corresponding to a rubber hardness of from 20 to 200 P & J, preferably from 50 to 150 P & J. This high flexibility in turn promotes the already described axial compliance between the winding core and the initial material web layers.
  • the groove of the coating essential to the invention has a groove width of 1 to 4 mm, preferably of 2 to 3 mm, and a groove depth of 2 to 15 mm, preferably of 5 to 12 mm.
  • the web mounted between two adjacent grooves has a land width of 2 to 5 times, preferably 3 to 4.5 times, the two adjacent groove widths.
  • the groove has two side walls, which run either parallel or substantially parallel or conical or concave and / or convex to each other. Further, the groove has a groove bottom, which merges either by means of at least one curvature or by means of at least one bevel in the two adjacent side walls. Both the shape of the side walls and the shape of the groove bottom significantly affect the axial compliance of the coating. The forms mentioned support the axial elasticity in an excellent manner.
  • a winding core of the type mentioned according to the invention that the winding core body in the two-sided edge regions of its outer peripheral surface each having at least one coating which consists of a plurality of juxtaposed rings or hoses so axially fixed in the axial direction of the winding core are that between them ever a gap or a groove exists.
  • These rings or hoses reduce the axial stiffness of the applied coating so that an axial elasticity between the winding core and the initial material web layers is formed, which ultimately prevents an axial displacement of the initial material web layers against each other despite bending of the winding core due to high weight forces as far as possible. Consequently more or less no "axial scratches" occur which appear as unwanted highlights.
  • the fixation of the plurality of rings or the plurality of tubes is carried out in a general manner by means of at least one clamping ring, a plurality of rivets, at least one bond or at least one weld, since these types are known and proven prior art.
  • the respective coating advantageously has a coating width which assumes a value of up to one third of the material web width, preferably of up to a quarter of the material web width.
  • the division of the plurality of grooves or rings or hoses in the coating can also be varied: it can be constant across the width of the respective coating, it can vary across the width of the respective coating, it can vary across the width of the respective coating be sectioned and the sectioned divisions assume different values, wherein the sectioned divisions can assume smaller values in the outer region of the respective coating of the winding core body than in the inner region.
  • the possible embodiments of the divisions allow an optimal adaptation of the axial compliance of the coating to the particular requirement.
  • the winding roll 1 shown schematically in Figure 1 consists of a hollow cylindrical winding core 2 and wound thereon, only sketchy and partially illustrated material web layers 3a a web 3, preferably paper or board webs.
  • the winding core 2 in turn consists of a Winding core body 4 and mounted at its two ends, only sketchy and partially illustrated bearing pin 5 in a known design of the winding core body 4 made of a metallic material, such as steel; However, it is also the use of fiber composites alone or in combination with other materials, such as steel conceivable.
  • the winding core 2 may further, as in the already cited German Utility Model DE 296 12 786 U1, be executed: winding core 4 and a jacket whose surface having reference with high compliance.
  • the present invention is limited in a further embodiment not only to a winding core with at least one coating in the two-sided edge regions of its outer peripheral surface, the winding core may also have over its entire length, in particular in the middle region, having coating, for example Rubber or rubber-elastic plastic.
  • coating for example Rubber or rubber-elastic plastic.
  • the winding core body 4 in the two-sided edge regions 6 of its outer peripheral surface A has at least one coating 7 which is provided with a multiplicity of grooves 8.
  • the two-sided edge regions 6 are each shown as an area which is surrounded by a dash-dotted line.
  • FIG. 2 shows a partial section of a winding core 2 with a coating 7 according to the invention, mounted in the winding core body 4, represented by a circle in FIG.
  • the abstracted coating 7 consists of a rubber or of a rubber-elastic plastic, preferably of polyurethane.
  • the coating has a coating thickness D which assumes a value of up to 100 mm, preferably of up to 50 mm. Both the coating width B and the coating thickness D depend on the material of the selected coating 7 and are ultimately determined by them and the force relationships prevailing in the winding roll.
  • the coating 7 also has a high compliance, corresponding to a rubber hardness of 20 to 200 P & J, preferably from 50 to 150 P & J, since this high flexibility in turn promotes the already described axial elasticity between the winding core and the initial material web layers.
  • the grooves 8 of the coating 7 have, within the desired axial elasticity, a groove width R B of 1 to 4 mm, preferably of 2 to 3 mm, and a groove depth R T of 2 to 15 mm, preferably 5 to 12 mm.
  • the web 9 mounted between two adjacent grooves 8 has a web width S B of 2 to 5 times the value, preferably of 3 to 4.5 times the value of the two adjacent groove widths R B.
  • each groove 8 has two side walls 10 which extend either parallel or substantially parallel or conical or concave and / or convex to each other.
  • each groove 8 has a groove bottom 11, which merges into the two adjacent side walls 10 either by means of at least one curvature or by means of at least one bevel.
  • the pitch T of the multiplicity of grooves 8 in the coating 7 can also be varied: In FIG. 2, it is constant over the width B of the respective coating 7. On the one hand, however, it may also be different across the width B of the respective coating 7; on the other hand, it may also be sectioned across the width B of the respective coating 7 and the sectioned divisions T assume different values, the sectioned divisions T being in the outer region of the respective Can accept coating 7 of the winding core 2 of smaller values than in the interior.
  • the possible embodiments of the pitches T allow an optimal adaptation of the axial compliance of the coating 7 to the respective requirement.
  • the schematically illustrated coating 7 consists of a plurality of stepped rings 12 which have a reference 14 made of a rubber or of a rubber-elastic plastic on the cylindrical surfaces 13 and which are fixed in the axial direction AR, represented by a double arrow, of the winding core 2.
  • the shape of the stepped rings 12 is not limited to those of the illustrated shape; On the contrary, they can have any shape adapted to the particular application.
  • the rings 12 have a reference thickness B D of 2 to 10 mm, preferably from 5 to 8 mm.
  • the axial fixation of the rings 12 takes place by means of at least one known and prior art clamping ring 15. Alternatively, the axial fixation by means of a plurality of rivets, at least one bond or at least one weld done, wherein the Fix istsart not on the types mentioned limited.
  • the schematically illustrated coating 7 consists of a plurality of rings 12, wherein at least each second ring 12 'on its cylindrical surface 13 has a cover 14 made of a rubber or of a rubber-elastic plastic and wherein all rings 12 and 12' in the axial direction AR, represented by a double arrow, the winding core 2 are fixed by means of a schematic clamping ring 15.
  • the rings 12 and 12 ' have different outside diameters in FIG. 4; However, they can also have the same outer diameter, wherein the rings 12 ', however, on their cylindrical surfaces 13 have a reference 14.
  • Figure 5 shows a partial section of a winding core 2 with inventive, mounted in the winding core 4 coating 7 according to a further embodiment.
  • the coating 7 consists of a plurality of juxtaposed hoses 16 with preferably rectangular contour which are filled with an incompressible liquid 17, preferably oil or water.
  • the hoses 16 are reinforced in their mutual contact surfaces 18 by means of incorporated stabilizers 19, for example sheet metal and / or plastic rings.
  • the contact surfaces 18 may also be only alignment surfaces, wherein between the tubes 16 each have a gap or a groove 8 is.
  • tubes 16 are reinforced at their webs contacting surfaces 20, preferably by means of introduced bands 21st
  • FIGS. 6a and 6b show, in two sections corresponding to one another, a winding core 2 with a coating 7 according to the invention and attached in the winding core body 4.
  • the coating 7 consists of a plurality of two coaxially mounted rings 12 and 12 ', which are interconnected by means of at least one web 22 (double T-profile).
  • the resulting cross-sectional profile does not have to be of symmetrical contour; it can rather be adapted to its stress.
  • the web 22 of the rings 12 and 12 ' is, as shown in Figure 6b, provided with a plurality of perforations 23 (apertures), preferably in a circular contour.
  • the outer rings 12 have smaller ring widths b than the inner rings 12 ', whereby grooves 8 arise, which in turn promote the axial displaceability.
  • FIGS. 7 a and 7 b each show a partial section of a winding core 2 with a coating 7 according to the invention and mounted in the winding core body 4.
  • the coating 7 consists of a plurality of each two coaxially mounted rings 12 and 12 ', in the distance region 24 at least one resilient member 25 is introduced.
  • a plurality of resilient parts 25, which have a substantially truncated pyramidal shape, are in the distance range 24 introduced; however, the compliant parts 25 may also have other forms serving the stress types.
  • the outer rings 12 have smaller ring widths b than the inner rings 12 ', as a result of which grooves 8 are formed, which in turn promote the axial displaceability.
  • FIG. 8 shows a partial section of a winding core 2 with a coating 7 according to the invention, mounted in the winding core body 4, represented by a circle in FIG.
  • the plurality of grooves 8 of the coating 7 is inclined at an angle ⁇ to the adjacent, only schematically indicated bearing pin 5.
  • the angle ⁇ assumes a value between 0.01 ° and 10 °, preferably between 2 ° and 5 °, thereby positively supporting the elastic compliance of the coating 7 in the axial direction AR (arrow) of the winding core 2.
  • the individual grooves can also assume different angles ⁇ which lie in the stated range.
  • FIGS. 9a and 9b also show, in two sections corresponding to one another, a winding core 2 with a coating 7 according to the invention and attached in the winding core body 4.
  • the coating 7 consists of a plurality of rings 12, each having a recess 26, in which a feather key 27, which is mounted in a mounted in the winding core body 4 keyway 28 is inserted.
  • the unit of rings 12 is acted upon in Figure 9a on both sides by a respective return element 29, preferably a spring.
  • FIG. 9b shows FIG. 9a according to the section line AA.
  • FIGS. 10 and 11 show further partial sections of a winding core 2 with inventive, mounted in the winding core 4 coating 7 according to a further embodiment.
  • the coating 7 of Figure 11 consists of a plurality of outer races 32, each mounted by means of an O-ring 30, preferably made of one of the aforementioned materials (rubber or rubber-elastic plastic), each mounted on the winding core 4 bearing ring 31 are.
  • each race 32 is supported by means of two O-rings 30 on the bearing rings 31 mounted on the winding core body 4.
  • the O-rings 30 are supported by means of bearings 33 in the bearing rings 31 and in the races 32, wherein the bearing shells 33 have a symmetrical or asymmetrical contour.
  • the bearing shells 33 have the same or larger radii than the inserted O-rings 30, which in turn promotes the axial displaceability.
  • the bearing rings 31 and the races 32 have different ring widths b, whereby grooves 8 are formed, which in turn promote the axial displaceability.
  • the plurality of rings 12 and 12 'or tubes 16 are fastened by means of at least one clamping ring 15. However, they can also be effected by means of a plurality of rivets, at least one gluing or at least one welding.
  • All coatings 7 of FIGS. 2 to 11 have a coating width B which assumes a value of up to one third of the material web width, preferably of up to a quarter of the material web width.
  • the invention provides a method and a winding core of the type mentioned, the winding defects, especially shiny spots, largely avoid without affecting the winding process in terms of effectiveness and negligible to increase the acquisition and operating costs of the winding core ,

Landscapes

  • Winding Of Webs (AREA)
  • Replacement Of Web Rolls (AREA)
  • Storage Of Web-Like Or Filamentary Materials (AREA)
  • Paper (AREA)

Abstract

The method for avoiding coiling damage to sheet material, in particular, paper and cardboard being coiled onto a coiling drum (2) consists of decoupling, as much as possible, at least the initial material layer from the drum surface. Also claimed is a coiling drum for implementation of the method. It comprises a coating (7) which covers end sections of the drum surface and is provided with at least one groove (8).

Description

Die Erfindung betrifft ein Verfahren zur Vermeidung von Wickelfehlern, insbesondere von Glanzstellen, in einer Materialbahn, insbesondere einer Papier- oder Kartonbahn, gemäß dem Oberbegriff des Anspruchs 1 und einen Wickelkern ("Tambour") für eine zum kontinuierlichen Aufwickeln einer Materialbahn, insbesondere einer Papier- oder Kartonbahn, dienende Wickelmaschine gemäß einem der Oberbegriffe der Ansprüche 6 und 21.The invention relates to a method for avoiding winding defects, in particular glossy areas, in a material web, in particular a paper or board web, according to the preamble of claim 1 and a winding core ("spool") for a continuous winding a web, in particular a paper - or board web, serving winding machine according to one of the preambles of claims 6 and 21st

Eine Wickelmaschine der hier angesprochenen Art ist beispielsweise aus der PCT-Schrift WO 98/52858 A1 (PR10706 WO) der Anmelderin hinlänglich bekannt und wird insbesondere am Ende von Maschinen eingesetzt, die zur Herstellung von Materialbahnen, wie beispielsweise Papier- oder Kartonbahnen, oder zur Veredelung von Materialbahnen, wie beispielsweise Papierbahnen, dienen.A winding machine of the type mentioned here, for example, from PCT document WO 98/52858 A1 (PR10706 WO) of the Applicant well known and is used in particular at the end of machines that are used for the production of webs, such as paper or board webs, or Refinement of webs, such as paper webs serve.

Ein Wickelkern, zum Beispiel ein Tambour für den Einsatz in einer Wickelmaschine oder eine Wickelhülse für den Einsatz in einer Rollenschneidmaschine, ist in der deutschen Gebrauchsmusterschrift DE 296 12 786 U1 (PR10331 DEG) der Anmelderin offenbart. Dieser Wickelkern besteht vorzugsweise aus einem hohlzylindrischen Wickelkernkörper und an seinen beiden Enden angebrachten Lagerzapfen, mit denen er während seiner Verwendung in Lagern ruht, die meistens auf beispielsweise horizontalen Schienen bewegbar abgestützt sind.A winding core, for example a spool for use in a winding machine or a winding tube for use in a slitter-winder, is disclosed in German Utility Model DE 296 12 786 U1 (PR10331 DEG) by the applicant. This winding core preferably consists of a hollow cylindrical winding core body and mounted at its two ends bearing journals, with which it rests during its use in bearings, which are usually supported movably on, for example, horizontal rails.

Der Wickelvorgang hat sowohl in der Materialbahnherstellung als auch in der Materialbahnveredelung eine sehr große Bedeutung, weil bisweilen die Gefahr besteht, dass eine bisher einwandfrei hergestellte Materialbahn beim Wickeln derart durch Wickelfehler beeinträchtigt wird, dass Teile einer hergestellten Wickelrolle unverkäuflich sind. Zu den derzeit bekanntesten Wickelfehlern gehören die sogenannten Glanzstellen, Falten oder Platzer. Die entstehenden Wickelfehler werden generell um so größer, je schneller die Wickelmaschinen betrieben werden (Größenordnung 1.500 bis 2.500 m/min) und je größer die hergestellten Durchmesser (Größenordnung 2,5 bis 4,5 m) und Fertiggewichte (Größenordnung bis zu 135 t) der Wickelrollen ("Fertigtamboure") sind.The winding process has a very great importance in both web production and in the material web finishing, because sometimes the danger exists that a previously produced material web is so impaired during winding by winding defects that parts of a manufactured wound roll are not for sale. Among the currently known winding defects include the so-called shiny spots, wrinkles or Platzer. The resulting winding defects are generally greater, the faster the winding machines are operated (order of magnitude 1,500 to 2,500 m / min) and the larger the diameter produced (order of magnitude 2.5 to 4.5 m) and finished weights (order of magnitude up to 135 t) the winding rolls ("finished reels") are.

Für die Entstehung von Glanzstellen gibt es eine Vielzahl an Theorien, wobei die am weitesten verbreitete Theorie die folgende ist: Wenn die Materialbahn auf einen Wickelkern aufgewickelt wird und die dabei entstehende Wickelrolle allmählich ihren fertigen Durchmesser erreicht, so bewirken die hohen Gewichtskräfte eine Durchbiegung der Wickelrolle, die letztendlich relative Verschiebungen einzelner Materialbahnlagen (Axialverschiebungen) gegeneinander bewirkt. Mit anderen Worten: Benachbarte Materialbahnlagen gleiten mit Reibung derart aufeinander, dass "axiale Kratzer" entstehen. Diese "axialen Kratzer" treten letztendlich als unerwünschte Glanzstellen in Erscheinung.There are a variety of theories for the formation of glosses, the most common is the following theory: When the web is wound onto a winding core and the resulting winding roll gradually reaches its finished diameter, the high weight forces cause a deflection of the winding roll , which ultimately causes relative displacements of individual material web layers (axial displacements) against each other. In other words: Adjacent material web layers slide with friction on each other so that "axial scratches" arise. These "axial scratches" eventually appear as undesirable highlights.

Das Erscheinungsbild von Glanzstellen ist vielseitig:

  • sie entstehen hauptsächlich in einem Schwartenbereich von bis zu 150 mm, gelegentlich auch in einem größeren Schwartenbereich von bis zu 300 mm;
  • sie treten bei einem Wickelrollendurchmesser meist von größer 2,5 m auf und werden mit zunehmendem Wickelrollendurchmesser gravierender;
  • sie treten im wesentlichen im Randbereich zwischen 0,5 und 1,5 m auf;
  • sie erstrecken sich meist nur über wenige Materialbahnlagen (circa 10 Materialbahnlagen);
  • sie treten bei gestrichenen Papiersorten auf, sind aber meist nur bei den sogenannten Mattsorten störend.
The appearance of Glanzstellen is versatile:
  • They occur mainly in a rind area of up to 150 mm, occasionally in a larger rind area of up to 300 mm;
  • they usually occur with a winding roll diameter of more than 2.5 m and become more serious with increasing winding roll diameter;
  • they occur essentially in the edge region between 0.5 and 1.5 m;
  • they usually only extend over a few material web layers (about 10 material web layers);
  • They occur in coated paper grades, but are usually disturbing only in the so-called mats.

Hinsichtlich der Vermeidung des Entstehens von Glanzstellen sind in der Vergangenheit schon verschiedenartige Anstrengungen untemommen worden, die letztendlich ohne den erhofften Erfolg blieben.With regard to the avoidance of the emergence of highlights, various efforts have been made in the past, which in the end remained without the hoped-for success.

So wurde die Wickelrolle im Bereich der möglichen Glanzstellen bewusst mit einer Weichstelle gewickelt (hängende Ränder) oder die Wicketroile im Kern härter gewickelt (hängende Ränder), wobei es zu Problemen mit der Planlage der Materialbahn kam. Ferner wurde der Wickelkern mit verschiedenen Bombierungen versehen: Zum Beispiel zeigten sich mit einer Bombierung von 2,4 mm zwar keine Glanzstellen, im Kern der Wickelrolle bildeten sich jedoch Falten; mit einer Bombierung von 1,1 mm konnten Glanzstellen nicht sicher vermieden werden, zudem zeigten sich Probleme beim Anwickeln, Auch die Steuerung der Profile trug zu keiner Problemlösung bei: Ein normales Profil (hängende Ränder) resultierte in einer geringeren Wickelhärte am Rand, ein ebenes Profil, erzeugt durch Kalander und/oder Strich, reduzierte unwesentlich die Gefahr des Entstehens von Glanzstellen.For example, the winding roll was intentionally wrapped with a softening point (hanging edges) in the area of the possible highlights, or the wicketroils were wound harder in the core (hanging edges), which caused problems with the flatness of the material web. Furthermore, the winding core was provided with various crowns: For example, although there were no gloss spots with a crown of 2.4 mm, wrinkles formed in the core of the wound roll; With a crown of 1.1 mm gloss could not be safely avoided, also showed problems when winding, also the control of the profiles contributed to no problem solution: A normal profile (hanging edges) resulted in a lower winding hardness at the edge, a flat Profile, produced by calender and / or line, slightly reduced the risk of the emergence of highlights.

Als Resümee dieser verschiedenartigen Anstrengungen lässt sich festhalten: Die Gefahr des Entstehens von Glanzstellen beim Aufwickeln von Materialbahnen auf einen Wickelkern konnte kaum oder nur unwesentlich reduziert werden.As a summary of these various efforts can be stated: The risk of the emergence of shiny spots when winding webs of material on a winding core could be hardly or only slightly reduced.

Es ist also Aufgabe der Erfindung, ein Verfahren und einen Wickelkern der eingangs genannten Art derart zu verbessern, dass Wickelfehler, insbesondere Glanzstellen, weitestgehend vermieden werden, ohne dabei das Wickelverfahren hinsichtlich Effektivität negativ zu beeinflussen und die Anschaffungs- und Betriebskosten des Wickelkerns nicht merklich zu erhöhen.It is therefore an object of the invention to improve a method and a winding core of the aforementioned type such that winding defects, in particular gloss spots, are largely avoided, without negatively affecting the winding process in terms of effectiveness and not significantly increase the acquisition and operating costs of the winding core increase.

Diese Aufgabe wird bei einem Verfahren der eingangs genannten Art erfindungsgemäß dadurch gelöst, dass zumindest die Materialbahnlage, die anfänglich auf den Wickelkern ("Leertambour") aufgewickelt wird, von dem Wickelkern auf dessen Außenumfangsfläche zum Bewirken einer geringeren relativen Axialverschiebung einzelner Materialbahnlagen gegenelnander größtmöglich gezielt entkoppelt wird. Die Materialbahnlage wird vorzugsweise im wesentlichen in Achsrichtung des Wickelkerns gezielt entkoppelt. Hierdurch entsteht der Vorteil, dass aufgrund der Entkopplung der Materialbahnlage vom Wickelkern die Durchbiegung desselben einen stark reduzierten Einfluß auf die Materialbahnlage ausübt. Dies bewirkt wiederum die geringere relative Verschiebung einzelner Materialbahnlagen gegeneinander (Axialverschiebungen) und somit das Entstehen weniger "axialer Kratzer", die letztendlich der Grund für das Entstehen von Glanzstellen sind.This object is achieved according to the invention in a method of the type mentioned in that at least the material web layer, which is initially wound on the winding core ("empty drum"), as far as possible decoupled from the winding core on the outer peripheral surface for effecting a smaller relative axial displacement of individual material web layers gegenelnander becomes. The material web layer is preferably substantially in the axial direction of the Winding core selectively decoupled. This results in the advantage that due to the decoupling of the material web layer from the winding core, the deflection of the same exerts a greatly reduced influence on the web position. This in turn causes the lower relative displacement of individual material web layers against each other (axial displacements) and thus the emergence of fewer "axial scratches", which are ultimately the reason for the emergence of glossy spots.

Da die Glanzstellen primär im Randbereich der Wickelrolle auftreten, ist es unter wirtschaftlichen und konstruktiven Aspekten ausreichend, wenn die Materialbahnlage in den beidseitigen Randbereichen des Wickelkerns gezielt entkoppelt wird, und dabei vorzugsweise in einer jeweiligen Breite von bis zu einem Drittel der Materialbahnbreite, vorzugsweise von bis zu einem Viertel der Materialbahnbreite.Since the high gloss occurs primarily in the edge region of the winding roll, it is sufficient under economic and constructive aspects, if the web position is decoupled in the two-sided edge regions of the winding core, and preferably in a respective width of up to one third of the web width, preferably from to to a quarter of the web width.

In bevorzugter Ausführung wird die Materialbahnlage mittels mindestens einer auf dem Wickelkern aufgebrachten Beschichtung, die eine hohe elastische Nachgiebigkeit in Achsrichtung des Wickelkerns aufweist, entkoppelt. Die hohe Elastizität der Beschichtung gewährleistet eine axiale Elastizität.In a preferred embodiment, the material web layer is decoupled by means of at least one applied to the winding core coating, which has a high elastic compliance in the axial direction of the winding core. The high elasticity of the coating ensures axial elasticity.

Diese Aufgabe wird bei einem Wickelkern der eingangs genannten Art erfindungsgemäß dadurch gelöst, dass der Wickelkernkörper in den beidseitigen Randbereichen seiner Außenumfangsfläche je mindestens eine Beschichtung aufweist, die mit mindestens einer Rille, vorzugsweise mit mehreren Rillen, versehen ist. Diese mindestens eine Rille vermindert die axiale Steifigkeit der aufgebrachten Beschichtung derart, dass eine axiale Elastizität zwischen dem Wickelkern und den anfänglichen Materialbahnlagen entsteht, die letztendlich eine axiale Verschiebung der anfänglichen Materialbahnlagen gegeneinander trotz Durchbiegung des Wickelkerns infolge hoher Gewichtskräfte weitestgehend verhindert. Somit entstehen mehr oder weniger keine "axialen Kratzer", die als unerwünschte Glanzstellen in Erscheinung treten. Die mindestens eine Rille kann beispielsweise als mindestens eine spiralförmige Rille oder mindestens zwei Rillen mit parallelen, zur Achsrichtung des Wickelkerns senkrechten Verläufen ausgebildet sein.This object is achieved in a winding core of the aforementioned type according to the invention that the winding core body in the two-sided edge regions of its outer peripheral surface each having at least one coating which is provided with at least one groove, preferably with a plurality of grooves. This at least one groove reduces the axial stiffness of the applied coating such that an axial elasticity between the winding core and the initial material web layers is formed, which ultimately prevents an axial displacement of the initial material web layers against each other despite bending of the winding core due to high weight forces as far as possible. This results in more or less no "axial scratches" that appear as unwanted highlights. The at least one groove may be formed, for example, as at least one spiral groove or at least two grooves with parallel, perpendicular to the axial direction of the winding core progressions.

Im Hinblick sowohl auf die axiale Nachgiebigkeit der Beschichtung als auch die konstruktiven Merkmale des Wickelkerns ist es ausreichend und sogleich vorteilhaft, wenn die jeweilige Beschichtung eine Beschichtungsdicke aufweist, die einen Wert von bis zu 100 mm, vorzugsweise von bis zu 50 mm, annimmt.With regard to both the axial compliance of the coating and the structural features of the winding core, it is sufficient and readily advantageous if the respective coating has a coating thickness which assumes a value of up to 100 mm, preferably of up to 50 mm.

Für die Ausgestaltung der Beschichtung gibt es drei bevorzugte Möglichkeiten:

  • die Beschichtung besteht aus einem Gummi oder aus einem gummielastischen Kunststoff, vorzugsweise aus Polyurethan;
  • die Beschichtung besteht aus einer Vielzahl an nebeneinander angeordneten Ringen mit abgestuften Außendurchmessern, die an den Zylinderflächen einen Bezug aus einem Gummi oder aus einem gummielastischen Kunststoff aufweisen und die in Achsrichtung des Wickelkerns fixiert sind;
  • die Beschichtung besteht aus einer Vielzahl an nebeneinander angeordneten Ringen, wobei mindestens jeder zweite Ring an seiner Zylinderfläche einen Bezug aus einem Gummi oder aus einem gummielastischen Kunststoff aufweist und wobei alle Ringe in Achsrichtung des Wickelkerns fixiert sind.
Bei der zweiten und dritten Möglichkeit weist der Bezug in geeigneter Weise eine Bezugsdicke von 2 bis 10 mm, vorzugsweise von 5 bis 8 mm, auf, die Fixierung der Vielzahl an Ringen erfolgt mittels mindestens eines Spannrings, einer Vielzahl an Nieten, mindestens einer Klebung oder mindestens einer Schweißung.There are three preferred ways of designing the coating:
  • the coating consists of a rubber or of a rubber-elastic plastic, preferably of polyurethane;
  • the coating consists of a plurality of juxtaposed rings with stepped outer diameters, which have on the cylindrical surfaces a cover made of a rubber or of a rubber-elastic plastic and which are fixed in the axial direction of the winding core;
  • the coating consists of a plurality of juxtaposed rings, wherein at least every second ring has on its cylindrical surface a cover made of a rubber or of a rubber-elastic plastic and wherein all rings are fixed in the axial direction of the winding core.
In the second and third possibility, the cover in a suitable manner, a reference thickness of 2 to 10 mm, preferably from 5 to 8 mm, the fixation of the plurality of rings by means of at least one clamping ring, a plurality of rivets, at least one gluing or at least one weld.

Um die Beschichtung hinsichtlich ihrer elastischen Nachgiebigkeit in Achsrichtung des Wickelkerns positiv zu unterstützen, ist die mindestens eine Rille der jeweiligen Beschichtung unter einem Winkel zu dem angrenzenden Lagerzapfen geneigt. Der Winkel nimmt vorteilhafterweise einen Wert zwischen 0,01° und 10°, vorzugsweise zwischen 2° und 5°, an.In order to positively support the coating in terms of its elastic compliance in the axial direction of the winding core, the at least one groove of the respective coating is inclined at an angle to the adjacent bearing journal. The angle advantageously assumes a value between 0.01 ° and 10 °, preferably between 2 ° and 5 °.

Die Beschichtung weist in einer weiteren erfindungsgemäßen Ausführungsform über einen wesentlichen Teil ihrer Beschichtungsdicke eine hohe Nachgiebigkeit auf, entsprechend einer Gummihärte von 20 bis 200 P&J, vorzugsweise von 50 bis 150 P&J. Diese hohe Nachgiebigkeit fördert wiederum die bereits beschriebene axiale Nachgiebigkeit zwischen dem Wickelkern und den anfänglichen Materialbahnlagen.In a further embodiment according to the invention, the coating has a high degree of flexibility over a substantial part of its coating thickness, corresponding to a rubber hardness of from 20 to 200 P & J, preferably from 50 to 150 P & J. This high flexibility in turn promotes the already described axial compliance between the winding core and the initial material web layers.

Die erfindungswesentliche Rille der Beschichtung besitzt im Rahmen der gewünschten axialen Elastizität in bevorzugter Ausführung eine Rillenbreite von 1 bis 4 mm, vorzugsweise von 2 bis 3 mm, und eine Rillentiefe von 2 bis 15 mm, vorzugsweise von 5 bis 12 mm. Der zwischen zwei benachbarten Rillen angebrachte Steg weist eine Stegbreite vom 2- bis 5-fachen Wert, vorzugsweise vom 3- bis 4,5-fachen Wert, der beiden benachbarten Rillenbreiten auf. Bei den genannten konstruktiven Maßbereichen wird eine bestmögliche Funktionalität der Erfindung gewährleistet.Within the framework of the desired axial elasticity, in a preferred embodiment, the groove of the coating essential to the invention has a groove width of 1 to 4 mm, preferably of 2 to 3 mm, and a groove depth of 2 to 15 mm, preferably of 5 to 12 mm. The web mounted between two adjacent grooves has a land width of 2 to 5 times, preferably 3 to 4.5 times, the two adjacent groove widths. In the case of the aforementioned structural ranges, the best possible functionality of the invention is ensured.

Weiterhin weist die Rille zwei Seitenwände auf, die entweder parallel oder im wesentlichen parallel oder konisch oder konkav und/oder konvex zueinander verlaufen. Ferner besitzt die Rille einen Rillengrund, der entweder mittels mindestens einer Krümmung oder mittels mindestens einer Fase in die beiden angrenzenden Seitenwände übergeht. Sowohl die Form der Seitenwände als auch die Form des Rillengrunds beeinflussen maßgeblich die axiale Nachgiebigkeit der Beschichtung. Die genannten Formen unterstützen die axiale Elastizität in hervorragender Weise.Furthermore, the groove has two side walls, which run either parallel or substantially parallel or conical or concave and / or convex to each other. Further, the groove has a groove bottom, which merges either by means of at least one curvature or by means of at least one bevel in the two adjacent side walls. Both the shape of the side walls and the shape of the groove bottom significantly affect the axial compliance of the coating. The forms mentioned support the axial elasticity in an excellent manner.

Weiterhin wird diese Aufgabe bei einem Wickelkern der eingangs genannten Art erfindungsgemäß dadurch gelöst, dass der Wickelkernkörper in den beidseitigen Randbereichen seiner Außenumfangsfläche je mindestens eine Beschichtung aufweist, die aus einer Vielzahl an nebeneinander angeordneten Ringen oder Schläuchen besteht, die in Achsrichtung des Wickelkerns derart axial fixiert sind, dass zwischen ihnen je ein Spalt beziehungsweise eine Rille besteht. Auch diese Ringe oder Schläuche vermindern die axiale Steifigkeit der aufgebrachten Beschichtung derart, dass eine axiale Elastizität zwischen dem Wickelkern und den anfänglichen Materialbahnlagen entsteht, die letztendlich eine axiale Verschiebung der anfänglichen Materialbahnlagen gegeneinander trotz Durchbiegung des Wickelkerns infolge hoher Gewichtskräfte weitestgehend verhindert. Somit entstehen mehr oder weniger keine "axialen Kratzer", die als unerwünschte Glanzstellen in Erscheinung treten.Furthermore, this object is achieved in a winding core of the type mentioned according to the invention that the winding core body in the two-sided edge regions of its outer peripheral surface each having at least one coating which consists of a plurality of juxtaposed rings or hoses so axially fixed in the axial direction of the winding core are that between them ever a gap or a groove exists. These rings or hoses reduce the axial stiffness of the applied coating so that an axial elasticity between the winding core and the initial material web layers is formed, which ultimately prevents an axial displacement of the initial material web layers against each other despite bending of the winding core due to high weight forces as far as possible. Consequently more or less no "axial scratches" occur which appear as unwanted highlights.

Für die bevorzugte Ausgestaltung der Beschichtung gibt es mehrere vorteilhafte Möglichkeiten:

  • die jeweilige Beschichtung besteht aus einer Vielzahl an jeweils mindestens zwei koaxial angeordneten Ringen, in deren Abstandsbereich mindestens ein nachgiebiges Teil eingebracht ist;
  • die jeweilige Beschichtung besteht aus einer Vielzahl an jeweils zwei koaxial angeordneten Ringen, die mittels mindestens eines Stegs miteinander verbunden sind (Doppel-T-Profil);
  • die jeweilige Beschichtung besteht aus einer Vielzahl an nebeneinander angeordneten Schläuchen mit vorzugsweise rechtwinkliger Kontur, die mit einer inkompressiblen Flüssigkeit, vorzugsweise Öl oder Wasser, gefüllt sind;
  • die jeweilige Beschichtung besteht aus einer Vielzahl an nebeneinander angeordneten Ringen, die mindestens je eine Aussparung aufweisen, in die eine Passfeder, welche in einer in dem Wickelkernkörper angebrachten Passfedernut gelagert ist, eingelegt ist;
  • die jeweilige Beschichtung besteht aus einer Vielzahl an nebeneinander angeodneten Ringen, insbesondere an Laufringen, die mittels je mindestens eines O-Rings auf je einem auf dem Wickelkernkörper angebrachten Lagerring gelagert ist.
Hinsichtlich den weiteren bevorzugten Ausgestaltungen der einzelnen Beschichtungen wird auf die entsprechenden Unteransprüche verwiesen.For the preferred embodiment of the coating, there are several advantageous possibilities:
  • the respective coating consists of a plurality of at least two coaxially arranged rings, in the distance region at least one resilient part is introduced;
  • the respective coating consists of a plurality of two coaxial rings, which are connected to each other by means of at least one web (double T-profile);
  • the respective coating consists of a plurality of juxtaposed tubes with preferably rectangular contour, which are filled with an incompressible liquid, preferably oil or water;
  • the respective coating consists of a multiplicity of rings arranged next to one another, which have at least one respective recess into which a feather key, which is mounted in a keyway mounted in the winding core body, is inserted;
  • the respective coating consists of a multiplicity of rings which are arranged next to one another, in particular of races, which are mounted by means of at least one O-ring on each bearing ring mounted on the winding core body.
With regard to the further preferred embodiments of the individual coatings, reference is made to the corresponding subclaims.

Die Fixierung der Vielzahl an Ringen oder der Vielzahl an Schläuchen erfolgt in allgemeiner Ausführung mittels mindestens eines Spannrings, einer Vielzahl an Nieten, mindestens einer Klebung oder mindestens einer Schweißung, da diese Arten zum bekannten und bewährten Stand der Technik zählen.The fixation of the plurality of rings or the plurality of tubes is carried out in a general manner by means of at least one clamping ring, a plurality of rivets, at least one bond or at least one weld, since these types are known and proven prior art.

Da die axialen Verschiebungen primär nur in den beidseitigen Randbereichen der Wickelrolle auftreten, weist die jeweilige Beschichtung vorteilhafterweise eine Beschichtungsbreite auf, die einen Wert von bis zu einem Drittel der Materialbahnbreite, vorzugsweise von bis zu einem Viertel der Materialbahnbreite, annimmt.Since the axial displacements occur primarily only in the two-sided edge regions of the winding roll, the respective coating advantageously has a coating width which assumes a value of up to one third of the material web width, preferably of up to a quarter of the material web width.

Auch die Teilung der Vielzahl an Rillen oder Ringen oder Schläuchen in der Beschichtung kann vielfältig sein: Sie kann über die Breite der jeweiligen Beschichtung hinweg konstant sein, sie kann über die Breite der jeweiligen Beschichtung hinweg unterschiedlich sein, sie kann über die Breite der jeweiligen Beschichtung hinweg sektioniert sein und die sektionierten Teilungen unterschiedliche Werte annehmen, wobei die sektionierten Teilungen im Außenbereich der jeweiligen Beschichtung des Wickelkernkörpers kleinere Werte annehmen können als im Innenbereich. Die möglichen Ausgestaltungen der Teilungen ermöglichen eine optimale Anpassung der axialen Nachgiebigkeit der Beschichtung an den jeweiligen Bedarfsfall.The division of the plurality of grooves or rings or hoses in the coating can also be varied: it can be constant across the width of the respective coating, it can vary across the width of the respective coating, it can vary across the width of the respective coating be sectioned and the sectioned divisions assume different values, wherein the sectioned divisions can assume smaller values in the outer region of the respective coating of the winding core body than in the inner region. The possible embodiments of the divisions allow an optimal adaptation of the axial compliance of the coating to the particular requirement.

Es versteht sich, dass die vorstehend genannten und nachstehend noch zu erläutemden Merkmale der Erfindung nicht nur in der jeweils angegebenen Kombination, sondern auch in anderen Kombinationen oder in Alleinstellung verwendbar sind, ohne den Rahmen der Erfindung zu verlassen.It is understood that the features of the invention mentioned above and to be explained below can be used not only in the respectively specified combination but also in other combinations or alone, without departing from the scope of the invention.

Weitere Merkmale und Vorteile der Erfindung ergeben sich aus den Unteransprüchen und der nachfolgenden Beschreibung bevorzugter Ausführungsbeispiele unter Bezugnahme auf die Zeichnung.Further features and advantages of the invention will become apparent from the dependent claims and the following description of preferred embodiments with reference to the drawings.

Es zeigen

Figur 1:
eine schematisierte Ansicht einer Wickelrolle;
Figuren 2 bis 11:
verschiedene Teilschnitte von Wickelkemen mit erfin-dungsgemäßen Beschichtungen.
Show it
FIG. 1:
a schematic view of a winding roll;
FIGS. 2 to 11:
various partial sections of winding cores with inventive coatings.

Die in Figur 1 in schematisierter Form dargestellte Wickelrolle 1 besteht aus einem hohlzylindrischen Wickelkern 2 und auf diesem aufgewickelten, nur skizzenhaft und teilweise dargestellten Materialbahnlagen 3a einer Materialbahn 3, vorzugsweise Papier- oder Kartonbahnen. Der Wickelkern 2 besteht wiederum aus einem Wickelkernkörper 4 und an seinen beiden Enden angebrachten, nur skizzenhaft und teilweise dargestellten Lagerzapfen 5 in bekannter Ausführung besteht der Wickelkernkörper 4 aus einem metallischen Werkstoff, beispielsweise Stahl; es ist jedoch auch die Verwendung von Faserverbundwerkstoffen allein oder in Verbindung mit anderen Werkstoffen, beispielsweise Stahl, denkbar.
Der Wickelkern 2 kann ferner, wie in der bereits zitierten deutschen Gebrauchsmusterschrift DE 296 12 786 U1, ausgeführt sein: Wickelkernkörper 4 und ein dessen Mantelfläche aufweisender Bezug mit hoher Nachgiebigkeit. In anderen Worten: Die vorliegende Erfindung ist in weiterer Ausgestaltung nicht nur auf einen Wickelkern mit mindestens je einer Beschichtung in den beidseitigen Randbereichen seiner Außenumfangsfläche beschränkt, der Wickelkern kann vielmehr auch eine über seine ganze Länge, insbesondere auch im Mittenbereich, aufweisende Beschichtung, beispielsweise aus Gummi oder aus einem gummielastischen Kunststoff, besitzen.
Unter der Wirkung der von den beiden Lagerzapfen aufgenommenen Gewichts- und Anpresskräfte biegt sich die Wickelrolle 1 und der Wickelkern 2 während des Betriebs geringfügig durch, und zwar werden sie unter dem Eigengewicht in der Mitte etwas nach unten durchhängen und sich infolge der Anpresskräfte mit ihren Endabschnitten stärker gegen die nicht dargestellte Tragtrommel andrücken als im Mittelabschnitt. Diese von der Ideallinie abweichende Lage des Wickelkerns 2 ist in der Figur 1 in strichpunktierten Linien angedeutet.
Erfindungsgemäß ist nun vorgesehen, dass der Wickelkernkörper 4 in den beidseitigen Randbereichen 6 seiner Außenumfangsfläche A je mindestens eine Beschichtung 7 aufweist, die mit einer Vielzahl an Rillen 8 versehen ist. Die beidseitigen Randbereiche 6 sind als je eine Fläche dargestellt, die von je einer strichpunktierten Linie umgeben ist.
The winding roll 1 shown schematically in Figure 1 consists of a hollow cylindrical winding core 2 and wound thereon, only sketchy and partially illustrated material web layers 3a a web 3, preferably paper or board webs. The winding core 2 in turn consists of a Winding core body 4 and mounted at its two ends, only sketchy and partially illustrated bearing pin 5 in a known design of the winding core body 4 made of a metallic material, such as steel; However, it is also the use of fiber composites alone or in combination with other materials, such as steel conceivable.
The winding core 2 may further, as in the already cited German Utility Model DE 296 12 786 U1, be executed: winding core 4 and a jacket whose surface having reference with high compliance. In other words, the present invention is limited in a further embodiment not only to a winding core with at least one coating in the two-sided edge regions of its outer peripheral surface, the winding core may also have over its entire length, in particular in the middle region, having coating, for example Rubber or rubber-elastic plastic.
Under the effect of recorded by the two journals weight and contact forces the bobbin 1 and the winding core 2 bends slightly during operation, namely they will sag somewhat below the weight in the middle and due to the contact forces with their end portions press more strongly against the carrier drum, not shown, as in the middle section. This deviating from the ideal line position of the winding core 2 is indicated in the figure 1 in dotted lines.
According to the invention, it is now provided that the winding core body 4 in the two-sided edge regions 6 of its outer peripheral surface A has at least one coating 7 which is provided with a multiplicity of grooves 8. The two-sided edge regions 6 are each shown as an area which is surrounded by a dash-dotted line.

Die Figur 2 zeigt einen Teilschnitt eines Wickelkerns 2 mit erfindungsgemäßer, im Wickelkernkörper 4 angebrachter Beschichtung 7, in Figur 1 durch einen Kreis dargestellt.
Die abstrahiert dargestellte Beschichtung 7 besteht aus einem Gummi oder aus einem gummielastischen Kunststoff, vorzugsweise aus Polyurethan.
FIG. 2 shows a partial section of a winding core 2 with a coating 7 according to the invention, mounted in the winding core body 4, represented by a circle in FIG.
The abstracted coating 7 consists of a rubber or of a rubber-elastic plastic, preferably of polyurethane.

Weiterhin weist die Beschichtung eine Beschichtungsdicke D auf, die einen Wert von bis zu 100 mm, vorzugsweise von bis zu 50 mm, annimmt. Sowohl die Beschichtungsbreite B als auch die Beschichtungsdicke D hängen vom Material der ausgewählten Beschichtung 7 ab und werden letztendlich durch sie und die in der Wickelrolle herrschenden Kräfteverhältnisse bestimmt.
Die Beschichtung 7 besitzt zudem eine hohe Nachgiebigkeit, entsprechend einer Gummihärte von 20 bis 200 P&J, vorzugsweise von 50 bis 150 P&J, da diese hohe Nachgiebigkeit wiederum die bereits beschriebene axiale Elastizität zwischen dem Wickelkern und den anfänglichen Materialbahnlagen fördert.
Die Rillen 8 der Beschichtung 7 besitzen im Rahmen der gewünschten axialen Elastizität eine Rillenbreite RB von 1 bis 4 mm, vorzugsweise von 2 bis 3 mm, und eine Rillentiefe RT von 2 bis 15 mm, vorzugsweise von 5 bis 12 mm. Der zwischen zwei benachbarten Rillen 8 angebrachte Steg 9 weist eine Stegbreite SB vom 2-bis 5-fachen Wert, vorzugsweise vom 3- bis 4,5-fachen Wert, der beiden benachbarten Rillenbreiten RB auf.
Weiterhin weist jede Rille 8 zwei Seitenwände 10 auf, die entweder parallel oder im wesentlichen parallel oder konisch oder konkav und/oder konvex zueinander verlaufen. Überdies besitzt jede Rille 8 einen Rillengrund 11, der entweder mittels mindestens einer Krümmung oder mittels mindestens einer Fase in die beiden angrenzenden Seitenwände 10 übergeht. Diese konstruktiven Ausgestaltungen sind dem Fachmann wohl bekannt und bedürfen keiner näheren Erläuterung.
Auch die Teilung T der Vielzahl an Rillen 8 in der Beschichtung 7 kann vielfältig sein: In Figur 2 ist sie über die Breite B der jeweiligen Beschichtung 7 hinweg konstant. Einerseits kann sie über die Breite B der jeweiligen Beschichtung 7 hinweg jedoch auch unterschiedlich sein, andererseits kann sie über die Breite B der jeweiligen Beschichtung 7 hinweg ferner sektioniert sein und die sektionierten Teilungen T unterschiedliche Werte annehmen, wobei die sektionierten Teilungen T im Außenbereich der jeweiligen Beschichtung 7 des Wickelkerns 2 kleiner Werte annehmen können als im Innenbereich. Die möglichen Ausgestaltungen der Teilungen T ermöglichen eine optimale Anpassung der axialen Nachgiebigkeit der Beschichtung 7 an den jeweiligen Bedarfsfall.
Furthermore, the coating has a coating thickness D which assumes a value of up to 100 mm, preferably of up to 50 mm. Both the coating width B and the coating thickness D depend on the material of the selected coating 7 and are ultimately determined by them and the force relationships prevailing in the winding roll.
The coating 7 also has a high compliance, corresponding to a rubber hardness of 20 to 200 P & J, preferably from 50 to 150 P & J, since this high flexibility in turn promotes the already described axial elasticity between the winding core and the initial material web layers.
The grooves 8 of the coating 7 have, within the desired axial elasticity, a groove width R B of 1 to 4 mm, preferably of 2 to 3 mm, and a groove depth R T of 2 to 15 mm, preferably 5 to 12 mm. The web 9 mounted between two adjacent grooves 8 has a web width S B of 2 to 5 times the value, preferably of 3 to 4.5 times the value of the two adjacent groove widths R B.
Furthermore, each groove 8 has two side walls 10 which extend either parallel or substantially parallel or conical or concave and / or convex to each other. Moreover, each groove 8 has a groove bottom 11, which merges into the two adjacent side walls 10 either by means of at least one curvature or by means of at least one bevel. These constructive embodiments are well known to the skilled person and require no further explanation.
The pitch T of the multiplicity of grooves 8 in the coating 7 can also be varied: In FIG. 2, it is constant over the width B of the respective coating 7. On the one hand, however, it may also be different across the width B of the respective coating 7; on the other hand, it may also be sectioned across the width B of the respective coating 7 and the sectioned divisions T assume different values, the sectioned divisions T being in the outer region of the respective Can accept coating 7 of the winding core 2 of smaller values than in the interior. The possible embodiments of the pitches T allow an optimal adaptation of the axial compliance of the coating 7 to the respective requirement.

Die Figur 3 zeigt einen Teilschnitt eines Wickelkerns 2 mit erfindungsgemäßer, im Wickelkernkörper 4 angebrachter Beschichtung 7 gemäß einer zweiten Ausführungsform.
Die schematisch dargestellte Beschichtung 7 besteht aus einer Vielzahl an abgestuften Ringen 12, die an den Zylinderflächen 13 einen Bezug 14 aus einem Gummi oder aus einem gummielastischen Kunststoff aufweisen und die in Achsrichtung AR, dargestellt durch einen Doppelpfeil, des Wickelkerns 2 fixiert sind. Die Form der abgestuften Ringe 12 ist nicht auf die der dargestellten Form beschränkt; sie können vielmehr jede beliebige, dem jeweiligen Einsatzfall angepasste Form aufweisen.
Die Ringe 12 weisen eine Bezugsdicke BD von 2 bis 10 mm, vorzugsweise von 5 bis 8 mm, auf. Die axiale Fixierung der Ringe 12 erfolgt mittels mindestens eines bekannten und zum Stand der Technik zählenden Spannrings 15. Alternativ kann die axiale Fixierung auch mittels einer Vielzahl an Nieten, mindestens einer Klebung oder mindestens einer Schweißung erfolgen, wobei sich die Fixierungsart nicht auf die genannten Arten beschränkt.
3 shows a partial section of a winding core 2 with inventive, mounted in the winding core 4 coating 7 according to a second embodiment.
The schematically illustrated coating 7 consists of a plurality of stepped rings 12 which have a reference 14 made of a rubber or of a rubber-elastic plastic on the cylindrical surfaces 13 and which are fixed in the axial direction AR, represented by a double arrow, of the winding core 2. The shape of the stepped rings 12 is not limited to those of the illustrated shape; On the contrary, they can have any shape adapted to the particular application.
The rings 12 have a reference thickness B D of 2 to 10 mm, preferably from 5 to 8 mm. The axial fixation of the rings 12 takes place by means of at least one known and prior art clamping ring 15. Alternatively, the axial fixation by means of a plurality of rivets, at least one bond or at least one weld done, wherein the Fixierungsart not on the types mentioned limited.

Die Figur 4 zeigt einen Teilschnitt eines Wickelkerns 2 mit erfindungsgemäßer, im Wickelkernkörper 4 angebrachter Beschichtung 7 gemäß einer zweiten Ausführungsform.
Die schematisch dargestellte Beschichtung 7 besteht aus einer Vielzahl an Ringen 12, wobei mindestens jeder zweite Ring 12' an seiner Zylinderfläche 13 einen Bezug 14 aus einem Gummi oder aus einem gummielastischen Kunststoff aufweist und wobei alle Ringe 12 und 12' in Achsrichtung AR, dargestellt durch einen Doppelpfeil, des Wickelkerns 2 mittels eines schematisierten Spannrings 15 fixiert sind. Die Ringe 12 und 12' weisen in der Figur 4 unterschiedliche Außendurchmesser auf; sie können jedoch auch gleiche Außendurchmesser besitzen, wobei die Ringe 12' jedoch an ihren Zylinderflächen 13 einen Bezug 14 aufweisen.
4 shows a partial section of a winding core 2 with inventive, mounted in the winding core 4 coating 7 according to a second embodiment.
The schematically illustrated coating 7 consists of a plurality of rings 12, wherein at least each second ring 12 'on its cylindrical surface 13 has a cover 14 made of a rubber or of a rubber-elastic plastic and wherein all rings 12 and 12' in the axial direction AR, represented by a double arrow, the winding core 2 are fixed by means of a schematic clamping ring 15. The rings 12 and 12 'have different outside diameters in FIG. 4; However, they can also have the same outer diameter, wherein the rings 12 ', however, on their cylindrical surfaces 13 have a reference 14.

Auch die Figur 5 zeigt einen Teilschnitt eines Wickelkerns 2 mit erfindungsgemäßer, im Wickelkernkörper 4 angebrachter Beschichtung 7 gemäß einer weiteren Ausführungsform.Also, Figure 5 shows a partial section of a winding core 2 with inventive, mounted in the winding core 4 coating 7 according to a further embodiment.

Die Beschichtung 7 besteht aus einer Vielzahl an nebeneinander angebrachten Schläuchen 16 mit vorzugsweise rechtwinkliger Kontur die mit einer inkompressiblen Flüssigkeit 17, vorzugsweise Öl oder Wasser, gefüllt sind. Die Schläuche 16 sind in ihren gegenseitigen Berührungsflächen 18 mittels eingebrachter Stabilisatoren 19, beispielsweise Blech- und/oder Kunststoffringe, verstärkt. Die Berührungsflächen 18 können auch lediglich Ausrichtungsflächen sein, wobei zwischen den Schläuchen 16 je ein Spalt beziehungsweise eine Rille 8 besteht. Ferner sind Schläuche 16 an ihren die Materialbahn berührenden Flächen 20 verstärkt, vorzugsweise mittels eingebrachter Bänder 21.The coating 7 consists of a plurality of juxtaposed hoses 16 with preferably rectangular contour which are filled with an incompressible liquid 17, preferably oil or water. The hoses 16 are reinforced in their mutual contact surfaces 18 by means of incorporated stabilizers 19, for example sheet metal and / or plastic rings. The contact surfaces 18 may also be only alignment surfaces, wherein between the tubes 16 each have a gap or a groove 8 is. Furthermore, tubes 16 are reinforced at their webs contacting surfaces 20, preferably by means of introduced bands 21st

Die Figuren 6a und 6b zeigen in zwei zueinander korrespondierenden Schnitten einen Wickelkern 2 mit erfindungsgemäßer, im Wickelkernkörper 4 angebrachter Beschichtung 7.
Die Beschichtung 7 besteht aus einer Vielzahl an jeweils zwei koaxial angebrachten Ringen 12 und 12', die mittels mindestens eines Stegs 22 miteinander verbunden sind (Doppel-T-Profil). Das dabei entstehende Querschnittsprofil muss nicht von symmetrischer Kontur sein; es kann vielmehr an seine Beanspruchung angepasst sein.
Der Steg 22 der Ringe 12 und 12' ist, wie in Figur 6b ersichtlich, mit einer Vielzahl an Perforationen 23 (Durchbrüchen), vorzugsweise in kreisrunder Kontur, versehen. Jedoch sind auch weitere, hinsichtlich der Festigkeitslehre optimale Perforationen realisierbar.
In Figur 6a ist weiterhin erkennbar, dass die äußeren Ringe 12 kleinere Ringbreiten b als die inneren Ringe 12' aufweisen, wodurch Rillen 8 enstehen, die wiederum die axiale Verschiebbarkeit fördern.
FIGS. 6a and 6b show, in two sections corresponding to one another, a winding core 2 with a coating 7 according to the invention and attached in the winding core body 4.
The coating 7 consists of a plurality of two coaxially mounted rings 12 and 12 ', which are interconnected by means of at least one web 22 (double T-profile). The resulting cross-sectional profile does not have to be of symmetrical contour; it can rather be adapted to its stress.
The web 22 of the rings 12 and 12 'is, as shown in Figure 6b, provided with a plurality of perforations 23 (apertures), preferably in a circular contour. However, further, with respect to the strength of optimal perforations can be realized.
In Figure 6a is further seen that the outer rings 12 have smaller ring widths b than the inner rings 12 ', whereby grooves 8 arise, which in turn promote the axial displaceability.

Weiterhin zeigen die Figuren 7a und 7b je einen Teilschnitt eines Wickelkerns 2 mit erfindungsgemäßer, im Wickelkernkörper 4 angebrachter Beschichtung 7.
Die Beschichtung 7 besteht aus einer Vielzahl an jeweils zwei koaxial angebrachten Ringen 12 und 12', in deren Abstandsbereich 24 mindestens ein nachgiebiges Teil 25 eingebracht ist. In Figur 7a sind mehrere nachgiebige Teile 25, die eine im wesentlichen pyramidenstumpfartige Form aufweisen, im Abstandsbereich 24 eingebracht; die nachgiebigen Teile 25 können jedoch auch andere, den Beanspruchungsarten ausreichend dienende Formen ausweisen.
Auch in Figur 7a ist weiterhin erkennbar, dass die äußeren Ringe 12 kleinere Ringbreiten b als die inneren Ringe 12' aufweisen, wodurch Rillen 8 enstehen, die wiederum die axiale Verschiebbarkeit fördern.
Furthermore, FIGS. 7 a and 7 b each show a partial section of a winding core 2 with a coating 7 according to the invention and mounted in the winding core body 4.
The coating 7 consists of a plurality of each two coaxially mounted rings 12 and 12 ', in the distance region 24 at least one resilient member 25 is introduced. In FIG. 7a, a plurality of resilient parts 25, which have a substantially truncated pyramidal shape, are in the distance range 24 introduced; however, the compliant parts 25 may also have other forms serving the stress types.
It can also be seen in FIG. 7a that the outer rings 12 have smaller ring widths b than the inner rings 12 ', as a result of which grooves 8 are formed, which in turn promote the axial displaceability.

Die Figur 8 zeigt einen Teilschnitt eines Wickelkerns 2 mit erfindungsgemäßer, im Wickelkernkörper 4 angebrachter Beschichtung 7, in Figur 1 durch einen Kreis dargestellt. Hinsichtlich der weiteren Eigenschaften der Beschichtung 7 wird prinzipiell auf die Figur 2 verwiesen.
Die Vielzahl an Rillen 8 der Beschichtung 7 ist unter einem Winkel α zu dem angrenzenden, nur schematisch angedeuteten Lagerzapfen 5 geneigt. Der Winkel α nimmt einen Wert zwischen 0,01° und 10°, vorzugsweise zwischen 2° und 5°, an, um dadurch die elastische Nachgiebigkeit der Beschichtung 7 in Achsrichtung AR (Pfeil) des Wickelkerns 2 positiv zu unterstützen. Die einzelnen Rillen können jedoch auch verschiedene Winkel ∝, die im genannten Bereich liegen, annehmen.
FIG. 8 shows a partial section of a winding core 2 with a coating 7 according to the invention, mounted in the winding core body 4, represented by a circle in FIG. With regard to the further properties of the coating 7, reference is made in principle to FIG.
The plurality of grooves 8 of the coating 7 is inclined at an angle α to the adjacent, only schematically indicated bearing pin 5. The angle α assumes a value between 0.01 ° and 10 °, preferably between 2 ° and 5 °, thereby positively supporting the elastic compliance of the coating 7 in the axial direction AR (arrow) of the winding core 2. However, the individual grooves can also assume different angles α which lie in the stated range.

Auch die Figuren 9a und 9b zeigen in zwei zueinander korrespondierenden Schnitten einen Wickelkern 2 mit erfindungsgemäßer, im Wickelkernkörper 4 angebrachter Beschichtung 7.
Die Beschichtung 7 besteht aus einer Vielzahl an Ringen 12, die je eine Aussparung 26 aufweisen, in die eine Passfeder 27, welche in einer in dem Wickelkernkörper 4 angebrachten Passfedernut 28 gelagert ist, eingelegt ist. Die Einheit an Ringen 12 ist in Figur 9a beidseitig von je einem Rückstellelement 29, vorzugsweise einer Feder, beaufschlagt. Die Figur 9b zeigt die Figur 9a gemäß der Schnittlinie A-A.
FIGS. 9a and 9b also show, in two sections corresponding to one another, a winding core 2 with a coating 7 according to the invention and attached in the winding core body 4.
The coating 7 consists of a plurality of rings 12, each having a recess 26, in which a feather key 27, which is mounted in a mounted in the winding core body 4 keyway 28 is inserted. The unit of rings 12 is acted upon in Figure 9a on both sides by a respective return element 29, preferably a spring. FIG. 9b shows FIG. 9a according to the section line AA.

Die beiden Figuren 10 und 11 zeigen weitere Teilschnitte eines Wickelkerns 2 mit erfindungsgemäßer, im Wickelkernkörper 4 angebrachter Beschichtung 7 gemäß je einer weiteren Ausführungsform.The two Figures 10 and 11 show further partial sections of a winding core 2 with inventive, mounted in the winding core 4 coating 7 according to a further embodiment.

Die Beschichtung 7 der Figur 11 besteht aus einer Vielzahl an äußeren Laufringen 32, die mittels je eines O-Rings 30, vorzugsweise aus einem der bereits genannten Werkstoffe (Gummi oder gummielastischer Kunststoff) bestehend, auf je einem auf dem Wickelkernkörper 4 angebrachten Lagerring 31 gelagert sind. In Figur 10 ist jeder Laufring 32 mittels zweier O-Ringe 30 auf den auf dem Wickelkernkörper 4 angebrachten Lagerringen 31 gelagert.
Allgemein sind die O-Ringe 30 mittels Lagerschalen 33 in den Lagerringen 31 und in den Laufringen 32 gelagert, wobei die Lagerschalen 33 eine symmetrische oder asymmetrische Kontur aufweisen. Die Lagerschalen 33 besitzen gleiche oder größere Radien als die einliegenden O-Ringe 30, wodurch wiederum die axiale Verschiebbarkeit gefördert wird.
Weiterhin können in besonderer Ausführung die Lagerringe 31 und die Laufringe 32 verschiedene Ringbreiten b aufweisen, wodurch Rillen 8 entstehen, die wiederum die axiale Verschiebbarkeit fördern.
The coating 7 of Figure 11 consists of a plurality of outer races 32, each mounted by means of an O-ring 30, preferably made of one of the aforementioned materials (rubber or rubber-elastic plastic), each mounted on the winding core 4 bearing ring 31 are. In FIG. 10, each race 32 is supported by means of two O-rings 30 on the bearing rings 31 mounted on the winding core body 4.
Generally, the O-rings 30 are supported by means of bearings 33 in the bearing rings 31 and in the races 32, wherein the bearing shells 33 have a symmetrical or asymmetrical contour. The bearing shells 33 have the same or larger radii than the inserted O-rings 30, which in turn promotes the axial displaceability.
Furthermore, in a particular embodiment, the bearing rings 31 and the races 32 have different ring widths b, whereby grooves 8 are formed, which in turn promote the axial displaceability.

In den Figuren 6a bis 11 erfolgt die Fixierung der Vielzahl an Ringen 12 und 12' oder an Schläuchen 16 mittels mindestens eines Spannrings 15. Sie kann jedoch auch mittels einer Vielzahl an Nieten, mindestens einer Klebung oder mindestens einer Schweißung erfolgen.In FIGS. 6a to 11, the plurality of rings 12 and 12 'or tubes 16 are fastened by means of at least one clamping ring 15. However, they can also be effected by means of a plurality of rivets, at least one gluing or at least one welding.

Alle Beschichtungen 7 der Figuren 2 bis 11 weisen eine Beschichtungsbreite B auf, die einen Wert von bis zu einem Drittel der Materialbahnbreite, vorzugsweise von bis zu einem Viertel der Materialbahnbreite, annimmt.All coatings 7 of FIGS. 2 to 11 have a coating width B which assumes a value of up to one third of the material web width, preferably of up to a quarter of the material web width.

Zusammenfassend ist festzuhalten, dass durch die Erfindung ein Verfahren und ein Wickelkern der eingangs genannten Art geschaffen werden, die Wickelfehler, insbesondere Glanzstellen, weitestgehend vermeiden, ohne dabei das Wickelverfahren hinsichtlich Effektivität negativ zu beeinflussen und die Anschaffungs- und Betriebskosten des Wickelkerns nicht merklich zu erhöhen.In summary, it should be noted that the invention provides a method and a winding core of the type mentioned, the winding defects, especially shiny spots, largely avoid without affecting the winding process in terms of effectiveness and negligible to increase the acquisition and operating costs of the winding core ,

BezugszahlenlisteLIST OF REFERENCE NUMBERS

11
Wickelrollereel
22
Wickelkernwinding core
33
Materialbahnweb
3a3a
MaterialbahnlageWeb location
44
WickelkernkörperWinding core body
55
Lagerzapfenpivot
66
Randbereichborder area
77
Beschichtungcoating
88th
Rillegroove
99
Stegweb
1010
SeitenwandSide wall
1111
Rillengrundgroove bottom
12, 12'12, 12 '
Ringring
1313
Zylinderflächecylindrical surface
1414
Bezugreference
1515
Spannringclamping ring
1616
Schlauchtube
1717
Flüssigkeitliquid
1818
BerührungsflächeTouchpad
1919
Stabilisatorstabilizer
2020
Flächearea
2121
Bandtape
2222
Stegweb
2323
Perforationperforation
2424
Abstandsbereichdistance range
2525
Teilpart
2626
Aussparungrecess
2727
PassfederAdjusting spring
2828
Passfedernutkeyway
2929
RückstellelementReturn element
3030
O-RingO-ring
3131
Lagerringbearing ring
3232
Laufringrace
3333
Lagerschalebearing shell
AA
AußenumfangsflächeOuter circumferential surface
ARAR
Achsrichtungaxially
BB
Beschichtungsbreitecoating width
bb
Ringbreitering width
BD B D
Bezugsdickereference thickness
DD
Beschichtungsdickecoating thickness
RB R B
Rillenbreitegroove width
RT R T
Rillentiefegroove depth
SB S B
Stegbreiteweb width
TT
Teilungdivision

Claims (39)

  1. Method for avoiding winding defects, in particular shiny spots, in a material web (3), in particular in a paper or board web, which is wound onto a core (2) in a winder to form a roll (1) consisting of a large number of material web layers (3a), characterized in that at least the material web layer (3a) which is initially wound onto the core (2) is specifically decoupled as far as possible from the core (2) on the outer circumferential surface (A) of the latter in order to effect a lower relative axial displacement of individual material web layers (3a) in relation to one another.
  2. Method according to Claim 1, characterized in that the material web layer (3a) is decoupled substantially in the axial direction (AR) of the core (2).
  3. Method according to Claim 1 or 2, characterized in that the material web layer (3a) is decoupled in the edge regions (6) on both sides of the core (2).
  4. Method according to Claim 3, characterized in that the material web layer (3a) is decoupled in a respective width of up to one third of the material web width, preferably of up to one quarter of the material web width.
  5. Method according to one of the preceding claims, characterized in that the material web layer (3a) is decoupled by means of at least one coating (7) which is applied to the core (2) and which has a high level of elastic compliance in the axial direction (AR) of the core (2).
  6. Core (2) for a winder used for the continuous winding of a material web (3), in particular a paper or board web, having a preferably hollow- cylindrical core body (4), characterized in that, in the edge regions (6) on both sides of its outer circumferential surface (A), the core body (4) has in each case at least one coating (7) which is provided with at least one groove (8), preferably with a plurality of grooves (8).
  7. Core (2) according to Claim 6, characterized in that the respective coating (7) has a coating thickness (D) which assumes a value of up to 100 mm, preferably of up to 50 mm.
  8. Core (2) according to Claim 6 or 7, characterized in that the respective coating (7) consists of a rubber or of a resilient plastic, preferably of polyurethane.
  9. Core (2) according to Claim 6 or 7, characterized in that the respective coating (7) consists of a large number of rings (12) arranged beside one another and having stepped external diameters, which have a covering (14) of a rubber or of a resilient plastic on the cylindrical surfaces (13) and which are fixed axially in the axial direction (AR) of the core (2).
  10. Core (2) according to Claim 6 or 7, characterized in that the respective coating (7) consists of a large number of rings (12, 12') arranged beside one another, at least every second ring (12') having a covering (14) of a rubber or of a resilient plastic on its cylindrical surface (17), and all the rings (12, 12') being fixed in the axial direction (AR) of the core (2).
  11. Core (2) according to Claim 9 or 10, characterized in that the covering (14) has a covering thickness (BD) of 2 to 10 mm, preferably of 5 to 8 mm.
  12. Core (2) according to one of Claims 6 to 11, characterized in that the groove (8) of the respective coating (7) is inclined at an angle (α) with respect to the adjacent bearing journal (5).
  13. Core (2) according to Claim 12, characterized in that the angle (α) assumes a value between 0.01 ° and 10°, preferably between 2° and 5°.
  14. Core (2) according to one of Claims 8 to 13, characterized in that the respective coating (7) has a high compliance over a substantial part of its coating thickness (D), corresponding to a rubber hardness of 20 to 200 P&J, preferably of 50 to 150 P&J.
  15. Core (2) according to one of the preceding Claims 6 to 14, characterized in that the groove (8) has a groove width (RB) of 1 to 4 mm, preferably of 2 to 3 mm.
  16. Core (2) according to one of the preceding Claims 6 to 15, characterized in that the groove (8) has a groove depth (RT) of 2 to 15 mm, preferably of 5 to 12 mm.
  17. Core (2) according to one of the preceding Claims 6 to 16, characterized in that, between two adjacent grooves (8), a land (9) is fitted which has a land width (SB) of 2 to 5 times the value, preferably of 3 to 4.5 times the value, of the two adjacent groove widths (RB).
  18. Core (2) according to one of the preceding Claims 6 to 17, characterized in that the groove (8) has two side walls (10), which either run parallel or substantially parallel or conically or concavely and/or convexly in relation to each other.
  19. Core (2) according to one of the preceding Claims 6 to 18, characterized in that the groove (8) has a groove base (11) which merges into the two adjacent side walls (10) by means of at least one curvature.
  20. Core (2) according to one the preceding Claims 6 to 19, characterized in that the groove (8) has a groove base (11) which merges into the two adjacent side walls (10) by means of at least one chamfer.
  21. Core (2) for a winder used for the continuous winding of a material web (3), in particular a paper or board web, having a preferably hollow- cylindrical core body (4), characterized in that in the edge regions (6) on both sides of its outer circumferential surface (A), the core body (4) has in each case at least one coating (7) which consists of a large number of rings (12, 12'; 31, 32) or hoses (16) arranged beside one another, which are fixed axially in the axial direction (AR) of the core (2) in such a way that in each case there is a gap or a groove between them.
  22. Core (2) according to Claim 21, characterized in that the respective coating (7) consists of a large number of in each case at least two coaxially arranged rings (12, 12'), in the region (24) of whose spacing at least one compliant part (25) is introduced.
  23. Core (2) according to Claim 22, characterized in that a plurality of compliant parts (25) which have a substantially truncated pyramidal shape are introduced in the region (24) of the spacing.
  24. Core (2) according to Claim 22 or 23, characterized in that the respective coating (7) consists of a large number of in each case at least two coaxially arranged rings (12, 12'), which are joined to one other by means of at least one land (22) (double T profile).
  25. Core (2) according to Claim 24, characterized in that the land (22) of the rings (12, 12') is provided with a large number of perforations (23), preferably in a circular contour.
  26. Core (2) according to Claim 21, characterized in that the respective coating (7) consists of a large number of hoses (16) arranged beside one another with a preferably rectangular contour, which are filled with an incompressible liquid (17), preferably oil or water.
  27. Core (2) according to Claim 26, characterized in that the hoses (16) are reinforced in their mutual contact areas (18) by means of introduced stabilizers (19).
  28. Core (2) according to Claim 26 or 27, characterized in that the hoses (16) are reinforced in their areas (20) touching the material web (3), preferably by means of introduced bands (21).
  29. Core (2) according to Claim 21, characterized in that the respective coating (7) consists of a large number of rings (12) arranged beside one another, which each have at least one cutout (26) into which there is inserted a key (27) which is mounted in a key groove (28) fitted in the core body (4).
  30. Core (2) according to Claim 29, characterized in that the unit comprising rings (12) is acted on by means of a restoring element (29), preferably a spring, on at least one side, preferably on both sides.
  31. Core (32) according to Claim 21, characterized in that the respective coating (7) consists of a large number of rings (31, 32) arranged beside one another, in particular running rings (32), which are mounted by at least one O ring (30) in each case on at least one bearing ring (31) in each case fitted to the core body (4).
  32. Core (2) according to Claim 31, characterized in that the running rings (32) are mounted by means of two O rings (32) on the bearing rings (31) fitted to the core body (4).
  33. Core (2) according to Claim 31 or 32, characterized in that the O rings (30) are mounted in the rings (31, 32) by means of bearing shells (33), the bearing shells (33) having a symmetrical or asymmetrical contour.
  34. Core (2) according to one of Claims 21 to 23, characterized in that the large number of rings (12, 12', 31, 32) or the large number of hoses (16) is fixed by means of at least one clamping ring (15), a large number of rivets, an adhesive bond or a weld.
  35. Core (2) according to one of Claims 6 to 34, characterized in that the respective coating (7) has a coating width (B) which assumes a value of up to one third of the material web width, preferably of up to one quarter of the material web width.
  36. Core (2) according to one of the preceding Claims 6 to 35, characterized in that the at least one groove (8) or the large number of rings (12, 12', 31, 32) or the large number of hoses (16) is arranged with a pitch (T), the pitch (T) being constant over the width (B) of the respective coating (7).
  37. Core (2) according to one of the preceding Claims 6 to 35, characterized in that the at least one groove (8) or the large number of rings (12, 12', 31, 32) or the large number of hoses (16) is arranged with a pitch (T), the pitch (T) being different over the width (B) of the respective coating (7).
  38. Core (2) according to one of the preceding Claims 6 to 35, characterized in that the at least one groove (8) or the large number of rings (12, 12', 31, 32) or the large number of hoses (16) is arranged with a pitch (T), the pitch (T) being sectioned over the width (B) of the respective coating (7) and the sectioned pitches (T) assuming different values.
  39. Core (2) according to Claim 38, characterized in that the sectioned pitches (T) in the outer region of the respective coating (7) of the core body (4) assume smaller values than in the inner region.
EP01108808A 2000-07-28 2001-04-07 Method and winding core for avoiding winding errors in a material web Expired - Lifetime EP1176110B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10036951A DE10036951A1 (en) 2000-07-28 2000-07-28 Method and winding core to avoid winding errors in a material web
DE10036951 2000-07-28

Publications (3)

Publication Number Publication Date
EP1176110A2 EP1176110A2 (en) 2002-01-30
EP1176110A3 EP1176110A3 (en) 2003-02-12
EP1176110B1 true EP1176110B1 (en) 2006-01-11

Family

ID=7650627

Family Applications (1)

Application Number Title Priority Date Filing Date
EP01108808A Expired - Lifetime EP1176110B1 (en) 2000-07-28 2001-04-07 Method and winding core for avoiding winding errors in a material web

Country Status (3)

Country Link
EP (1) EP1176110B1 (en)
AT (1) ATE315533T1 (en)
DE (2) DE10036951A1 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10104195A1 (en) * 2001-01-31 2002-08-14 Voith Paper Patent Gmbh Roller for winding a web of material
DE10131983A1 (en) * 2001-07-02 2003-01-16 Voith Paper Patent Gmbh Winder for a paper/cardboard web, to form wound rolls, has a gas feed into the core as the leading web length is laid, to form a gas cushion between the wound web and the core to prevent winding faults
DE102009054803A1 (en) * 2009-12-16 2011-06-22 Acino Ag, 83714 Coil for winding a coated film web
FR3009292B1 (en) * 2013-07-30 2015-12-11 Hegotech CHUCK HAVING AN EXTERNAL WALL DEFORMABLE RADIALLY

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2452755A (en) * 1945-06-19 1948-11-02 Ecusta Paper Corp Compressed laminated machine roll
US3396918A (en) * 1967-01-09 1968-08-13 Goodyear Tire & Rubber Expandable adapter
GB1537036A (en) * 1975-04-22 1978-12-29 Ici Ltd Core for use in reeling up sheet materials
DE8033212U1 (en) * 1980-12-13 1981-05-27 Jagenberg-Werke AG, 4000 Düsseldorf WRAPPING SLEEVE
US4541585A (en) * 1983-09-06 1985-09-17 Beloit Corporation Compliant drum and rider roll
AU3290993A (en) * 1992-03-03 1993-09-23 E.I. Du Pont De Nemours And Company Soft shell core for photographic film
DE9305304U1 (en) * 1993-04-07 1993-06-17 BASF Magnetics (Holding) GmbH, 67059 Ludwigshafen Winding core with elastic surface
DE19507514C2 (en) * 1995-03-03 1997-09-25 Alcan Gmbh Metal winding tube
KR970705507A (en) * 1995-06-28 1997-10-09 폴케르 린덴, 클라우스 쿤쩨 METHOD AND DEVICE FOR CONTINUOUSLY WINDING UP A CONTINUOUS PAPER WEB
DE19603211A1 (en) * 1996-01-30 1997-07-31 Jagenberg Papiertech Gmbh Pressure roller for continuous winding of paper or cardboard
DE29612786U1 (en) * 1996-07-24 1996-09-19 Voith Sulzer Papiermasch Gmbh Winding core for a winding machine
DE29907798U1 (en) * 1999-05-03 1999-08-12 Voith Sulzer Papiertechnik Patent GmbH, 89522 Heidenheim Winding axis

Also Published As

Publication number Publication date
DE10036951A1 (en) 2002-02-07
EP1176110A3 (en) 2003-02-12
EP1176110A2 (en) 2002-01-30
ATE315533T1 (en) 2006-02-15
DE50108650D1 (en) 2006-04-06

Similar Documents

Publication Publication Date Title
EP0562266B1 (en) Winder for winding a web, in particular a paper web
EP0720698B1 (en) Deflection adjustment roller with a hollow roller made of fibre-reinforced plastic
DE4414396C3 (en) Carrier or support roller for a winding machine
EP0879199A1 (en) Roller for a winding machine
DE4035054A1 (en) WINDING DEVICE, USE OF A ROLLER AND CORRESPONDING ROLLER
DE3201635C2 (en) Calender arrangement
DE19603211A1 (en) Pressure roller for continuous winding of paper or cardboard
EP1176110B1 (en) Method and winding core for avoiding winding errors in a material web
DE69219923T2 (en) Winding sleeve
DE8033212U1 (en) WRAPPING SLEEVE
EP2445819A1 (en) Winding machine for continuously winding a fibrous material web
EP1310445B1 (en) Roller for winding a material web, method for the production of a roller and method for improvement of the winding quality
DE102011075179A1 (en) Method for manufacturing construction of fiber course machine roller, involves winding roller on support plate as core of construction
DE69807315T2 (en) METHOD FOR PRODUCING A CALENDAR ROLL WITH AN ELASTIC COVER, AND CALENDAR ROLLER PRODUCED BY THIS METHOD
EP2067731B1 (en) Coiling tube or coiling sleeve for webs of material
DE29612786U1 (en) Winding core for a winding machine
DE60110259T2 (en) SYSTEM FOR DEVELOPING ALUMINUM TAPE AND ASSOCIATED METHOD
DE202008016510U1 (en) processing device
DE4322322A1 (en) Paper-making press mantle - has a smaller roughness depth on outer side against the paper than on the inner side
DE10153693B4 (en) roller
EP2511418A1 (en) Use of a multi-layer roller
DE102005000181A1 (en) Winding machine for continuously winding e.g. paper web, has air squeeze roller attached to winding roller, and supported by supporting roller for avoidance of its deflection during attachment of air squeeze roller to winding roller
DE212021000470U1 (en) roller and coating device
DE10131983A1 (en) Winder for a paper/cardboard web, to form wound rolls, has a gas feed into the core as the leading web length is laid, to form a gas cushion between the wound web and the core to prevent winding faults
DE112006004163T5 (en) Paper machine roll and method of making this

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

AK Designated contracting states

Kind code of ref document: A2

Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE TR

AX Request for extension of the european patent

Free format text: AL;LT;LV;MK;RO;SI

PUAL Search report despatched

Free format text: ORIGINAL CODE: 0009013

AK Designated contracting states

Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE TR

AX Request for extension of the european patent

Extension state: AL LT LV MK RO SI

17P Request for examination filed

Effective date: 20030812

AKX Designation fees paid

Designated state(s): AT DE FI IT SE

17Q First examination report despatched

Effective date: 20040727

GRAP Despatch of communication of intention to grant a patent

Free format text: ORIGINAL CODE: EPIDOSNIGR1

GRAS Grant fee paid

Free format text: ORIGINAL CODE: EPIDOSNIGR3

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

AK Designated contracting states

Kind code of ref document: B1

Designated state(s): AT DE FI IT SE

REF Corresponds to:

Ref document number: 50108650

Country of ref document: DE

Date of ref document: 20060406

Kind code of ref document: P

REG Reference to a national code

Ref country code: SE

Ref legal event code: TRGR

RAP2 Party data changed (patent owner data changed or rights of a patent transferred)

Owner name: VOITH PATENT GMBH

PLBE No opposition filed within time limit

Free format text: ORIGINAL CODE: 0009261

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT

26N No opposition filed

Effective date: 20061012

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: SE

Payment date: 20070412

Year of fee payment: 7

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: IT

Payment date: 20070623

Year of fee payment: 7

EUG Se: european patent has lapsed
PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: IT

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20080407

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: SE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20080408

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: FI

Payment date: 20100416

Year of fee payment: 10

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: AT

Payment date: 20100415

Year of fee payment: 10

Ref country code: DE

Payment date: 20100423

Year of fee payment: 10

REG Reference to a national code

Ref country code: AT

Ref legal event code: MM01

Ref document number: 315533

Country of ref document: AT

Kind code of ref document: T

Effective date: 20110407

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: FI

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20110407

Ref country code: DE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20111101

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: AT

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20110407

REG Reference to a national code

Ref country code: DE

Ref legal event code: R119

Ref document number: 50108650

Country of ref document: DE

Effective date: 20111101