The invention concerns a working member for ripper drums on heavy vehicles
for removing ground, especially scarifier machines equipped with quick release
tool and toolhead.
It is known that to remove ground special heavy vehicles called scarifiers are
used, which are equipped with a ripper drum having a series of working
members that, as the ripper drum rotates, break up the ground as they come
into contact with it.
In known products each working member is made up of a support base fixed to
the cylindrical core that makes up the ripper drum, which has a toolhead where
a ripper tool is extractably pressure mounted.
With regards to the toolhead, this is extractably coupled into a corresponding
seat made out of the support base and has a longitudinal hole through it where
the shank of the ripper tool is inserted.
The toolhead, in particular, is mounted by passing it into the seat of the support
base that holds it with the opposite end to where the ripper tool is applied
protruding from the actual support base.
When the toolhead has to be removed from its respective support base, the
protruding end is struck until the toolhead slides out of the seat that is holding
it.
In a similar way, if the ripper tool has to be separated from the toolhead, a
pushrod is inserted into the longitudinal hole of the latter, which is used to
axially force the shank of the ripper tool until it comes away from the toolhead.
These dismantling operations become necessary when the ripper drum is
serviced, for instance to change toolheads and sometimes even to change
worn or broken tools.
One of the problems that arises when the toolheads and their respective tools
have to be extracted by percussion, is that it is not always easy to work with a
means of percussion, for example a hammer or mallet, from behind the
support bases, since the working members on the ripper drum are often
arranged so tightly together that this is not possible.
More often than not, this operation is particularly impracticable on the working
members mounted at the edges of the ripper drum where there is a marked
concentration of working members because of the presence of members that,
in addition to removing the ground, also have to define the outer edge of the
excavation.
In an attempt to eliminate these inconveniences, there are known working
members where the toolhead has a transversal hole where a wedge is
hammered that forces against the tool's shank and slides it out of the toolhead
that is holding it.
Toolheads constructed in this way are described for instance in the patent for
industrial invention having deposit number VI96A000126 registered in name of
the same depositee as this invention.
However even the working members and especially the toolheads described in
said patent have the inconvenience that their transversal hole only allows to
extract the tool from its toolhead but not the toolhead from its support base. So
in conclusion, for the toolhead to be extracted, it nevertheless has to be
hammered from behind the support base.
This invention intends to overcome the aforementioned inconveniences.
In particular, a first scope of the invention is to produce a working member for
ripper drums of heavy vehicles for removing ground that allows to extract the
toolhead from the support base that holds it without having to hammer it out
from behind the actual toolhead.
Another scope is that the same operation that allows the toolhead to be
extracted from its support base, also allows the ripper tool to be extracted from
the toolhead that is holding it.
Last but not least a scope is that by means of a single extracting action, it is
possible to extract the ripper tool without necessarily having to remove the
relevant toolhead as well.
Said scopes and advantages are achieved by the production of a working
member for ripper drums of heavy vehicles for removing ground that, in
accordance with the main claim, comprises:
- a support base fixed to the outside of the cylindrical core of said ripper
drum;
- at least one toolhead extractably coupled in a corresponding seat made in
said support base and having a longitudinal hole through it that creates a
longitudinal axis and a through transversal hole that intersects said
longitudinal hole;
- a ripper tool coupled to said toolhead and consisting of a working section
protruding from the actual toolhead, made at the end of a shank extractably
mounted in said longitudinal hole of the toolhead and characterised in that
said transversal hole divides the body of said toolhead into a first section
that is held in its corresponding seat of said support base and a second
section that receives the shank of said ripper tool, said transversal hole
having a straight region that undercuts said seat of said support base when
said first section of said toolhead is coupled into its respective seat of said
support base.
One advantage of using the working members described in this invention is
that it speeds up maintenance on the ripper drums they are applied to.
Said scopes and advantages will be better explained during the description of
a preferred form of execution of the invention, which refers to the attached
diagrams, where:
- fig. 1 shows the working member invention;
- fig.'s 2 and 3 show the working member in fig. 1 while extracting the ripper
tool;
- fig. 4 shows the working member in fig. 1 while extracting the toolhead.
As can be seen in fig. 1, the working member invention, generally indicated by
1, is applied to a ripper drum, generally indicated by T, designed for removing
ground and therefore suited to being applied to a scarifier.
The working member 1 comprises a support base 2 fixed to the cylindrical core
A of ripper drum T, provided with a seat 3 where a toolhead, generally
indicated by 4, is extractably coupled.
The toolhead 4 has a longitudinal hole 5 through it that creates a longitudinal
axis X and a through transversal hole 6 that intersects the longitudinal hole 5.
One end of the toolhead 4 holds a ripper tool, generally indicated by 7, which
consists of a working piece 8 that protrudes from the toolhead 4 and is made at
the end of a shank 9 extractably mounted in the longitudinal hole 5.
According to this invention the transversal hole 6 divides the body of said
toolhead 4 into a first section 10 suited to being received in the corresponding
seat 3 of said support base 2 and into a second section 11 suited to receiving
the shank 9 of said ripper tool 8, said transversal hole 6 having a region 6' that
is held in said seat 3 of said support base 2 when said first section 10 of said
toolhead 4 is coupled in its respective seat 3 of said support base 2.
The first section 10 and second section 11 where the transversal hole 6 divides
the toolhead 4, have a circular cross-section and tapering cylindrical profiles
10', 11' having their tapering in opposite directions and towards their
respective ends.
The first section 10 and the second section 11 are linked together by a
basically cylindrical, intermediary section 12 that comprises the longitudinal
axis Y of the transversal hole 6.
An abutment 13 provided with junction 14 connects the intermediary section 12
of the toolhead to the first section 10, the latter having a smaller diameter than
the former.
The transversal hole 6 that preferably but not necessarily has a circular
section, has a generatrix 15 of its lateral surface, undercut and therefore
recessed by distance 16 from the wall 17 of the support base 2 which has the
hole that allows the first section 10 of the toolhead 4 to be inserted in its
respective seat 3.
The length 18 of the second section 11 of toolhead 4 is shorter than the length
19 of the shank 9 of the ripper tool 8 so that the end section 20 of the actual
shank 9 juts out into the transversal hole 6.
To release the ripper tool 7 and its respective toolhead 4 and the latter from its
respective seat 3 in the support base 2 that holds it, two successive stages are
required.
As can be seen in fig. 2, by inserting the wedge C into transversal hole 6, the
wedge's sloping face C' comes into contact with the end section 18 of the
shank 9 of ripper tool 7.
By applying a percussive force P along the same axis as the wedge C, a drive
S is created in direction of axis of shank 9 that separates the tool 7 from its
respective toolhead 4 until it is extracted, as can be seen in fig. 3.
By continuing with percussive force P on wedge C, its sloping face C', as can
be seen in fig. 4, drives against the top rim 21 of the transversal hole 6,
applying an axial force F, however this time on the toolhead 4 that is thereby
forced to move in the same horizontal direction as axial force F, until it is
extracted from its respective seat 3 that holds it.
It is clear that, in the event that only ripper tool 4 needs to be removed, it is
sufficient to suspend application of the percussive force P on wedge C after
having extracted the tool 7, as can be seen in fig. 3.
It is understandable that, according to the above explanation, the invention
achieves the set scopes.
In particular, the extracting of the ripper tool and toolhead is achieved in a
single manoeuvre and in sequence, acting with a wedge perpendicular to the
longitudinal axis of the working member.
In this way separation of the tool and its relative toolhead can be achieved
regardless of whether or not the back of the working members can be
accessed with percussion devices, for instance hammers or mallets.
The ease of this operation makes dismantling and changing of tool and
toolhead even quicker and easier to perform.
It is clear that the ripper tool and its relative toolhead can have any shape and
size whatsoever and can be applied to any size of ripper drum.
What's more, concerning the toolhead's and tool's profiles, even these may be
different to the examples illustrated and described in the attached diagrams.
It shall be understood that any variants in execution differing from those
described and mentioned above, since they fall under the claims below, shall
all be considered protected by this invention.