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EP0961686A1 - Multilayer structure comprising a material coated with block polyamide and block hydrophilic copolymers - Google Patents

Multilayer structure comprising a material coated with block polyamide and block hydrophilic copolymers

Info

Publication number
EP0961686A1
EP0961686A1 EP98963619A EP98963619A EP0961686A1 EP 0961686 A1 EP0961686 A1 EP 0961686A1 EP 98963619 A EP98963619 A EP 98963619A EP 98963619 A EP98963619 A EP 98963619A EP 0961686 A1 EP0961686 A1 EP 0961686A1
Authority
EP
European Patent Office
Prior art keywords
acid
blocks
polyamide
condensation
copolymers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP98963619A
Other languages
German (de)
French (fr)
Inventor
Heike Faulhammer
Yves Aubert
Thierry Briffaud
Hermann Josef Hilgers
Didier Roumilhac
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Arkema France SA
Original Assignee
Elf Atochem SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Elf Atochem SA filed Critical Elf Atochem SA
Publication of EP0961686A1 publication Critical patent/EP0961686A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G69/00Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
    • C08G69/44Polyester-amides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/34Layered products comprising a layer of synthetic resin comprising polyamides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G69/00Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
    • C08G69/40Polyamides containing oxygen in the form of ether groups
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/125Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyamides
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/10Coatings without pigments
    • D21H19/14Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
    • D21H19/24Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H19/30Polyamides; Polyimides
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/28Web or sheet containing structurally defined element or component and having an adhesive outermost layer
    • Y10T428/2813Heat or solvent activated or sealable
    • Y10T428/2817Heat sealable
    • Y10T428/2826Synthetic resin or polymer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31725Of polyamide
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31725Of polyamide
    • Y10T428/31728Next to second layer of polyamide
    • Y10T428/31732At least one layer is nylon type
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31725Of polyamide
    • Y10T428/31736Next to polyester
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31725Of polyamide
    • Y10T428/3175Next to addition polymer from unsaturated monomer[s]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31725Of polyamide
    • Y10T428/31779Next to cellulosic
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31725Of polyamide
    • Y10T428/31779Next to cellulosic
    • Y10T428/31783Paper or wood

Definitions

  • the present invention relates to a multilayer structure comprising a material covered by a copolymer with polyamide blocks and hydrophilic blocks. It is, for example, a nonwoven coated with copolymers with polyamide blocks and hydrophilic blocks.
  • copolymers with polyamide blocks and hydrophilic blocks have a melting temperature below 135 ° C. and are very fluid in the molten state, they consist, for example, of blocks of lauryllactam oligomers with a carboxylic acid termination and then condensed with a polyetherdiol. such as polyethylene glycol.
  • a polyetherdiol such as polyethylene glycol.
  • the prior art EP 688826 has described breathable waterproof films essentially consisting of copolymers with polyamide blocks and polyether blocks which could be laminated on nonwovens directly hot to obtain adhesion. We can also stick these films on nonwovens or any other support.
  • the glue is arranged in points, or in strips so as not to hinder breathability. We have now found that it is much simpler to cover the nonwoven with copolymers of polyamide blocks and hydrophilic blocks in fusion.
  • An advantage of the structure of the invention is the simplicity of manufacture by comparison with the hot-rolled or glued film.
  • Another advantage of the invention is the stability of this structure in a humid environment while a hot rolled film or bonded to a nonwoven tends to separate from the nonwoven if the bonding or laminating has not been done. carefully.
  • the material may be based on cellulose such as paper, cardboard, a nonwoven of cellulose fibers or a nonwoven based on polyolefin fibers.
  • the material can be a fabric or a nonwoven.
  • the fabric can be any fabric used in the textile industry, in particular for clothing such as, for example, cotton, polyamide, polyester.
  • the nonwoven is generally based on homo or copolymer polyolefin fibers such as, for example, polyethylene, polypropylene or copolymers of ethylene and of an alkyl (meth) acrylate.
  • the copolymers with polyamide blocks and hydrophilic blocks have a melting temperature below 135 ° C and preferably between 90 and 135 ° C. They are deposited in the molten state on the material then by cooling, the structure of the invention is obtained.
  • the melting temperature is determined by DSC (differential scanning calorimetry). They can be deposited on the material by extrusion.
  • the fluidity of the copolymers must be sufficient to be able, in the molten state, to easily cover the material and form a structure which does not delaminate.
  • the inherent viscosity of the copolymers in solution is between 0.8 and 1.75. This relative viscosity is measured in 0.5% solution in metacresol using an OSTWALD viscometer.
  • Hydrophilic blocks are defined as products that can absorb at least 50% of their weight at equilibrium with liquid water.
  • these are polyethers having a sufficient proportion of units ( C 2 H 4 - ° 7 ⁇ PEG to make them hydrophilic.
  • Polymers containing polyamide blocks and polyether blocks result from the copolycondensation of polyamide blocks with reactive ends with polyether blocks with reactive ends, such as, inter alia:
  • polyetherdiols Polyamide sequences at the ends of dicarboxylic chains with polyoxyalkylene sequences at the ends of diamine chains obtained by cyanoethylation and hydrogenation of polyoxyalkylene alpha-omega dihydroxylated aliphatic sequences called polyetherdiols.
  • Polyamide sequences with dicarboxylic chain ends originate, for example, from the condensation of alpha-omega acids aminocarboxylic acids of lactams or of dicarboxylic acids and diamines in the presence of a dicarboxylic acid chain limiter.
  • the polyamide sequences result, for example, from the condensation of one or more alpha omega aminocarboxylic acids and / or of one or more lactams having from 6 to 12 carbon atoms in the presence of a diacid carboxylic having from 6 to 1 2 carbon atoms and are of low mass, that is to say Mn from 400 to 1000.
  • alpha omega aminocarboxylic acid mention may be made of aminoundecanoic acid and acid aminododecanoic.
  • dicarboxylic acid mention may be made of adipic acid, sebacic acid and dodecanedioic acid HOOC- (CH2) i 0 "COOH.
  • lactam By way of example of a lactam, mention may be made of caprolactam and lauryllactam.
  • Caprolactam should be avoided unless the polyamide is purified from the monomeric caprolactam which remains dissolved therein.
  • Polyamide sequences obtained by condensation of lauryllactam in the presence of adipic acid or dodecanedioic acid and of mass Mn 750 have a melting temperature of 1227-130 ° C.
  • the polyamide sequences result from the condensation of at least one alpha omega aminocarboxylic acid (or a lactam), at least one diamine and at least one dicarboxylic acid.
  • the alpha omega aminocarboxylic acid, the lactam and the dicarboxylic acid can be chosen from those mentioned above.
  • the diamine can be an aliphatic diamine having from 6 to 12 atoms, it can be aryl.
  • Examples include hexamethylenediamine, piperazine, isophorone diamine (IPD), methyl pentamethylenediamine (MPDM), bis (aminocyclohexyl) methane (BACM), bis (3-methyl-4 aminocyclohexyl) methane (BMACM).
  • IPD isophorone diamine
  • MPDM methyl pentamethylenediamine
  • ALM bis (aminocyclohexyl) methane
  • BMACM bis (3-methyl-4 aminocyclohexyl) methane
  • Caprolactam should be avoided unless the polyamide is purified from the caprolactam which remains dissolved therein. Mention may be made, as examples of polyamide sequences, of the following: a) 6.6 / Pip. 10/12 in which
  • Pip. 10 denotes units resulting from the condensation of piperazine and sebacic acid.
  • the proportions 32/24/24 / lead to a melting temperature of 122 to 137 ° C. b) 6.6 / 6.10 / 1 1/12 in which 6 3 denotes hexamethylene diamine condensed with adipic acid
  • the proportions 14/21/14/21 / lead to a melting point of 1 1 9 to 131 ° C.
  • the hydrophilic blocks are polyetherdiols having a sufficient proportion of units ( C 2 4 ⁇ ° 7 ⁇ to make them hydrophilic and advantageously at least 50% by weight.
  • the polyether blocks may comprise units other than those of ethylene oxide, for example propylene oxide units or
  • the blocks are advantageously polyethylene glycols (PEG).
  • the copolymers of the invention can also comprise PPG blocks (polypropylene glycol) or PTMG blocks (polytetramethylene glycol) provided that there is a sufficient proportion of PEG blocks or blocks having a sufficient proportion of patterns ( C 2 H 4 ⁇ ° 7 ⁇ so that the copolymers of the invention once transformed into film or coated on a nonwoven are waterproof breathable.
  • the breathable waterproof character measured by the permeability to water vapor according to ASTM E 96 BW is greater than 1000 and preferably between 2000 and 15000 g / m 2/24 h.
  • the polyether blocks are PEG with a mass Mn 100 to 6000 and preferably from 500 to 3000.
  • the amount of polyether blocks represents from 10 to 40% by weight of the copolymer of the invention.
  • copolymers of the invention can be prepared by any means allowing the polyamide blocks and the polyether blocks to be attached. In practice, essentially two methods are used, one said in 2 steps, the other in one step.
  • the 2-step process consists first of all in preparing the polyamide blocks with carboxylic ends by condensation of the polyamide precursors in the presence of a chain-limiting dicarboxylic acid, then in a second step in adding the polyether and a catalyst. If the polyamide precursors are only lactams or alpha omega aminocarboxylic acids, a dicarboxylic acid is added. If the precursors already comprise a dicarboxylic acid, it is used in excess relative to the stoichiometry of the diamines. The reaction is usually carried out between 180 and 300 ° C, preferably 200 to 260 ° C, the pressure in the reactor is established between 5 and 30 bars, it is maintained for approximately 2 hours. The pressure is slowly reduced by putting the reactor into the atmosphere and then the excess water is distilled, for example an hour or two.
  • the polyamide with carboxylic acid ends having been prepared, the polyether and a catalyst are then added.
  • the polyether is first added, the reaction of the OH ends of the polyether and of the COOH ends of the polyamide begins with ester bond formations and elimination of water; water is removed as much as possible from the reaction medium by distillation, then the catalyst is introduced to complete the bonding of the polyamide blocks and of the polyether blocks.
  • This second step is carried out with stirring preferably under a vacuum of at least 5 mm Hg (650 Pa) at a temperature such that the reagents and the copolymers obtained are in the molten state.
  • this temperature can be between 100 and 400 ° C. and most often 200 and 300 ° C.
  • the reaction is followed by measuring the torsional torque exerted by the molten polymer on the agitator or by measuring the electric power consumed by the agitator. The end of the reaction is determined by the value of the target torque or power.
  • the catalyst is defined as being any product making it possible to facilitate the bonding of the polyamide blocks and of the polyether blocks by esterification.
  • the catalyst is advantageously a derivative of a metal (M) chosen from the group formed by titanium, zirconium and hafnium.
  • tetraaoxides which correspond to the general formula M (OR) _ ⁇ , in which M represents titanium, zirconium or hafnium and the Rs, identical or different, denote alkyl radicals, linear or branched, having from 1 to 24 carbon atoms.
  • C- alkyl radicals to C24 from which are chosen the radicals R of the tetraaoxides used as catalysts in the process according to the invention are for example such as methyl, ethyl, propyl, isopropyl, butyl, ethylhexyl, decyl, dodecyl, hexadodecyl.
  • the preferred catalysts are the tetraaoxides for which the radicals R, identical or different, are alkyl radicals C-
  • the catalyst used in this process according to the invention may consist solely of one or more of the tetraaicoxides of formula M (OR) 4 defined above. It can also be formed by the association of one or more of these tetraaoxides with one or more alkaline or alkaline-earth alcoholates of formula (R-
  • the amounts of alkali or alkaline earth alcoholate and of zirconium or hafnium tetraicoxides which are combined to constitute the mixed catalyst can vary within wide limits. However, it is preferred to use amounts of alcoholate and tetraalkoxides such that the molar proportion of alcoholate is substantially equal to the molar proportion of tetraalkoxide.
  • the proportion by weight of catalyst that is to say of the tetraaicoxide (s) when the catalyst does not contain alkali or alkaline earth alcoholate or indeed of all or all of the tetraaoxide (s) and of alkaline or alkaline alcoholates earthy when the catalyst is formed by the combination of these two types of compounds, advantageously varies from 0.01 to 5% of the weight of the mixture of the polyamide dicarboxylic with the polyoxyaicoylene glycol, and is preferably between 0.05 and 2% of this weight.
  • salts of the metal (M) in particular the salts of (M) and of an organic acid and the complex salts between the oxide of (M) and / or l hydroxide of (M) and an organic acid.
  • the organic acid can be formic acid, acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, caprylic acid, lauryac acid, acid myristic, palmitic acid, stearic acid, oleic acid, linolic acid, linolenic acid, cyclohexane carboxylic acid, phenylacetic acid, benzoic acid, salicylic acid, oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, maleic acid, fumaric acid, phthalic acid and crotonic acid.
  • Acetic and propionic acids are particularly preferred.
  • M is zirconium.
  • zirconyl salts These salts can be called zirconyl salts.
  • the product sold under the name of zirconyl acetate is used.
  • the quantity to be used is the same as for the derivatives M (OR) 4-
  • the present invention also relates to this process for the preparation in two stages of copolymers with polyamide blocks and hydrophilic blocks having a melting temperature below 135 ° C. and which has been described above.
  • the catalyst is a salt of the metal (M) chosen from the group of the salts of (M) and an organic acid and the complex salts between the oxide of (M) and / or l hydroxide of (M) and an organic acid.
  • M is zirconium.
  • the catalyst is zirconyl acetate.
  • all the reagents used in the two-step process are mixed, that is to say the polyamide precursors, the chain-limiting dicarboxylic acid, the polyether and the catalyst. These are the same reagents and the same catalyst as in the two-step process described above. If the polyamide precursors are only lactams, it is advantageous to add a little water.
  • the copolymer has essentially the same polyether blocks, the same polyamide blocks, but also a small part of the various reactants which have reacted randomly which are distributed statistically along the polymer chain.
  • the reactor is closed and heated with stirring as in the first step of the two-step process described above.
  • the pressure is established between 5 and 30 bars.
  • the reactor is placed under reduced pressure while maintaining vigorous stirring of the molten reactants.
  • the reaction is followed as above for the two-step process.
  • the catalyst used in the one-step process is preferably a salt of the metal (M) and an organic acid or a complex salt between the oxide of (M) and / or the hydroxide of (M) and an acid organic.
  • the present invention also relates to this process for the preparation in one step of copolymers with polyamide blocks and hydrophilic blocks having a melting temperature below 135 ° C. and which is described above in the multilayer structure, process in which the catalyst is a salt metal (M) chosen from the group of salts of (M) and an organic acid and complex salts between the oxide of (M) and / or the hydroxide of (M) and an organic acid.
  • M is zirconium.
  • the catalyst is zirconyl acetate.
  • the present invention also relates to certain copolymers with polyamide blocks and hydrophilic blocks of the multilayer structure described above and more particularly those which do not contain units coming from caprolactam or from the corresponding amino acid.
  • the present invention relates to copolymers with polyamide blocks and polyether blocks resulting from the chain of polyamide blocks with carboxylic ends and of polyetherdiols, these copolymers have a melting temperature between 90 and 135 ° C. and the polyamide blocks result from the condensation of one or more alpha omega amino carboxylic acids and / or one or more lactams having from 10 to 12 carbon atoms in the presence of a dicarboxylic acid having from 6 to 12 carbon atoms.
  • These polyamide blocks have a low mass Mn, that is to say between 400 and 1000.
  • the polyamide blocks result from the condensation of a polyamide precursor chosen from aminoundecanoic acid, aminododecanoic acid and lauryllactam in the presence adipic acid, azelaic, sebacic or dodecanedioic acid.
  • the present invention relates to copolymers with polyamide blocks and polyether blocks resulting from the chain of polyamide blocks with carboxylic ends and of polyetherdiols, these copolymers have a melting temperature between 90 and 135 ° C. and the polyamide blocks result from condensation: - one or more diamines and one or more dicarboxylic acids each having 6 to 12 carbon atoms
  • the lactam and / or the alpha omega aminocarboxylic acid is advantageously chosen from aminoundecanoic acid, aminododecanoic acid and lauryllactam.
  • Blocks 6.6 / 12/1 1 / 6.9 / 6.12 6.9 designates the condensation of hexamethylenediamine with azelaic acid
  • 6.1 2 denotes the condensation of hexamethylenediamine with dodecanedioic acid.
  • copolymers result from the linking of polyamide blocks with carboxylic ends with polyether diol blocks.
  • the polyether diol blocks are those described above, it is preferably polyethylene glycol (PEG).
  • These polymers deposited on the material and which form part of the multilayer structure of the invention are also useful as adhesives. It is not always desirable or possible to cover materials with the copolymers of the invention in the molten state. For example with these adhesives we can stick breathable films on leather, cotton or polyester fabrics. These are HMA type adhesives (or hot melt adhesives), that is to say that they are deposited in the molten state on the surfaces to be bonded, then adhesion is obtained when they return to the solid state. by cooling. Thus the presence of the adhesive does not reduce breathability since it is itself breathable, thanks to the PEG blocks. Whereas if we stick a breathable film on a nonwoven with a non-breathable glue depending on the density of the bonding points we greatly reduce the breathability of the whole.
  • HMA type adhesives or hot melt adhesives
  • the present invention also relates to hot-melt adhesives consisting of new copolymers having no caprolactam in the polyamide blocks.
  • EXAMPLE 1 661 g of polyamide 12 dicarboxylic having an average molecular weight equal to 750 g / mol are introduced into a 6-liter reactor, prepared beforehand by polycondensation of lauryllactam in the presence of acid. adipic. Then added 838 g of dihydroxy polyoxyethylene (PEG) with a molecular weight equal to 1000 g / mol, then 1.5 g of Zr (OC4Hg) 4.
  • PEG dihydroxy polyoxyethylene
  • the mixture thus formed is placed under an inert atmosphere and heated until the temperature reaches 240 ° C.
  • the reactor is then placed under reduced pressure while maintaining vigorous stirring of the melting of the reactants.
  • the reaction is continued at 240 ° C under 1 Torr (130 Pa) for a period of 1 hour.
  • the product obtained has an inherent viscosity equal to 1.39 dl / g. In differential thermal analysis, it exhibits a crystalline melting peak at 133 ° C.
  • the reaction is continued at 220 ° C under 1 Torr (130 Pa) for a period of 2 hours.
  • the product obtained has an inherent viscosity equal to 1.41 dl / g. It presents in differential thermal analysis a crystalline melting peak at 135 ° C.
  • the mixture thus formed is placed under an inert atmosphere and heated until the temperature reaches 270 ° C. while maintaining vigorous stirring as soon as the reactants have melted for 3 hours, then the pressure is released, which is then at 30 bars.
  • the reactor is placed under pressure reduced by 1 Torr (130 Pa). The reaction is continued for a period of 2 hours. / 33659 -
  • the product obtained has an inherent viscosity equal to 1.27 dl / g. It presents in differential thermal analysis a crystalline melting peak at 135 ° C.
  • EXAMPLE 4 391 g of lactam 12, 179 g of dodecanoic acid, 35 g of water, 1500 g of dihydroxy polyoxyethylene of average molecular weight equal to 1500 g / mol and 9.4 ml are introduced into a 6-liter reactor. of zirconylacetate solution in water / acetic acid (0.625% total charge of zirconylacetate). The mixture thus formed is placed under an inert atmosphere and heated until the temperature reaches 270 ° C. while maintaining vigorous stirring as soon as the reactants have melted for 3 hours, then the pressure is released, which is then at 30 bars. When the atmospheric pressure is reached, the reactor is placed under pressure reduced by 1 Torr (130 Pa). The reaction is continued for a period of 2 hours.
  • the product obtained has an inherent viscosity equal to 1.27 dl / g. It presents in differential thermal analysis a crystalline melting peak at 102 ° C.
  • the reaction is continued for 3 hours.
  • the product is extruded in a water bath and granulated.
  • the product obtained has a viscosity / 33 659 13
  • the permeability of a film of thickness 40 composition 6/11 / 6-12 / PEG ratio 21/21/18/40 is 12000 g / m 2 / 24h according to ASTM E 96 BW.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Proteomics, Peptides & Aminoacids (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Polyamides (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
  • Laminated Bodies (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Paper (AREA)

Abstract

The invention concerns a multilayer structure comprising a material coated with a block polyamide and block hydrophilic copolymer, said copolymer having a melting point less than 135 °C and preferably between 90 and 135 °C. Said structure is impermeable to liquid water and permeable to water vapour. The invention also concerns methods for preparing said block polyamide and block hydrophilic copolymers. It further concerns novel block polyamide and block polyether copolymers.

Description

STRUCTURE MULTICOUCHES COMPRENANT UN MATERIAU RECOUVERT PAR UN COPOLYMERE A BLOCS POLYAMIDES ET BLOCS HYDROPHILESMULTILAYER STRUCTURE COMPRISING A MATERIAL COVERED BY A COPOLYMER WITH POLYAMIDE BLOCKS AND HYDROPHILIC BLOCKS
La présente invention concerne une structure multicouches comprenant un matériau recouvert par un copolymère à blocs polyamides et blocs hydrophiles. Il s'agit par exemple d'un non tissé enduit avec des copolymères à blocs polyamides et blocs hydrophiles.The present invention relates to a multilayer structure comprising a material covered by a copolymer with polyamide blocks and hydrophilic blocks. It is, for example, a nonwoven coated with copolymers with polyamide blocks and hydrophilic blocks.
Ces copolymères à blocs polyamides et blocs hydrophiles ont une température de fusion inférieure à 135 °C et sont très fluides à l'état fondu, lis sont constitués par exemple par des blocs d'oligomères de lauryllactame à terminaison acide carboxyliques puis condensés avec un polyétherdiol tel que du polyéthylèneglycol. La demanderesse a découvert qu'on pouvait enduire des non tissés avec ces copolymères pour obtenir un matériau imper respirant c'est-à-dire barrière à l'eau liquide mais qui est perméable à la vapeur d'eau.These copolymers with polyamide blocks and hydrophilic blocks have a melting temperature below 135 ° C. and are very fluid in the molten state, they consist, for example, of blocks of lauryllactam oligomers with a carboxylic acid termination and then condensed with a polyetherdiol. such as polyethylene glycol. The Applicant has discovered that nonwovens can be coated with these copolymers to obtain a breathable waterproof material, that is to say barrier to liquid water but which is permeable to water vapor.
L'art antérieur EP 688826 a décrit des films imper respirants constitués essentiellement de copolymères à blocs polyamides et blocs polyether qu'on pouvait laminer sur des non tissés directement à chaud pour obtenir une adhésion. On peut aussi coller ces films sur des non tissés ou tout autre support. La colle est disposée en points, ou par bandes pour ne pas gêner la respirabilité. On a maintenant trouvé qu'il était beaucoup plus simple de recouvrir le non tissé avec des copolymères à blocs polyamides et blocs hydrophiles en fusion.The prior art EP 688826 has described breathable waterproof films essentially consisting of copolymers with polyamide blocks and polyether blocks which could be laminated on nonwovens directly hot to obtain adhesion. We can also stick these films on nonwovens or any other support. The glue is arranged in points, or in strips so as not to hinder breathability. We have now found that it is much simpler to cover the nonwoven with copolymers of polyamide blocks and hydrophilic blocks in fusion.
Après refroidissement on obtient un matériau ayant les mêmes propriétés que celui de l'art antérieur c'est-à-dire du film imper respirant laminé ou collé sur le non tissé.After cooling, a material is obtained having the same properties as that of the prior art, that is to say breathable waterproof film laminated or bonded to the nonwoven.
Un avantage de la structure de l'invention est la simplicité de fabrication par comparaison avec le film laminé à chaud ou collé. Un autre avantage de l'invention est la stabilité de cette structure en milieu humide alors qu'un film laminé à chaud ou collé sur un non tissé a tendance à se séparer du non tissé si le collage ou le laminage n'a pas été fait soigneusement.An advantage of the structure of the invention is the simplicity of manufacture by comparison with the hot-rolled or glued film. Another advantage of the invention is the stability of this structure in a humid environment while a hot rolled film or bonded to a nonwoven tends to separate from the nonwoven if the bonding or laminating has not been done. carefully.
Le matériau peut être à base de cellulose tel que du papier, du carton, un non tissé de fibres de cellulose ou un non-tissé à base de fibres de polyoléfine. le matériau peut être un tissu ou un non tissé.The material may be based on cellulose such as paper, cardboard, a nonwoven of cellulose fibers or a nonwoven based on polyolefin fibers. the material can be a fabric or a nonwoven.
Le tissu peut être tout tissu utilisé dans l'industrie textile en particulier pour les vêtements tels que par exemple le coton, le polyamide, le polyester. Le non tissé est en général à base de fibres de polyoléfine homo ou copolymère telle que par exemple le polyéthylène, le polypropylène ou les copolymères de l'éthylène et d'un (méth)acrylate d'alkyle. Les copolymères à blocs polyamides et blocs hydrophiles ont une température de fusion inférieure à 135 °C et de préférence comprise entre 90 et 135 °C. Ils sont déposés à l'état fondu sur le matériau puis par refroidissement on obtient la structure de l'invention. La température de fusion est déterminée par DSC (différentiel scanning calorimetry). On peut les déposer sur le matériau par extrusion.The fabric can be any fabric used in the textile industry, in particular for clothing such as, for example, cotton, polyamide, polyester. The nonwoven is generally based on homo or copolymer polyolefin fibers such as, for example, polyethylene, polypropylene or copolymers of ethylene and of an alkyl (meth) acrylate. The copolymers with polyamide blocks and hydrophilic blocks have a melting temperature below 135 ° C and preferably between 90 and 135 ° C. They are deposited in the molten state on the material then by cooling, the structure of the invention is obtained. The melting temperature is determined by DSC (differential scanning calorimetry). They can be deposited on the material by extrusion.
La fluidité des copolymères doit être suffisante pour pouvoir, à l'état fondu, recouvrir facilement le matériau et former une structure qui ne se délamine pas.The fluidity of the copolymers must be sufficient to be able, in the molten state, to easily cover the material and form a structure which does not delaminate.
Avantageusement la viscosité inhérente des copolymères en solution est comprise entre 0,8 et 1 ,75. Cette viscosité relative est mesurée en solution à 0,5 % dans le métacrésol à l'aide d'un viscosimètre OSTWALD.Advantageously, the inherent viscosity of the copolymers in solution is between 0.8 and 1.75. This relative viscosity is measured in 0.5% solution in metacresol using an OSTWALD viscometer.
Les blocs hydrophiles sont définis comme des produits pouvant absorber au moins 50 % de leur poids à l'équilibre avec l'eau liquide. Avantageusement ce sont des polyéthers ayant une proportion suffisante de motifs (C2H4 ° 7~ PEG pour les rendre hydrophiles.Hydrophilic blocks are defined as products that can absorb at least 50% of their weight at equilibrium with liquid water. Advantageously, these are polyethers having a sufficient proportion of units ( C 2 H 4 - ° 7 ~ PEG to make them hydrophilic.
Les polymères à blocs polyamides et blocs polyéthers résultent de la copolycondensation de séquences polyamides à extrémités réactives avec des séquences polyéthers à extrémités réactives, telles que, entre autres :Polymers containing polyamide blocks and polyether blocks result from the copolycondensation of polyamide blocks with reactive ends with polyether blocks with reactive ends, such as, inter alia:
1 ) Séquences polyamides à bouts de chaîne diamines avec des séquences polyoxyalkylènes à bouts de chaînes dicarboxyliques.1) Polyamide sequences with diamine chain ends with polyoxyalkylene sequences with dicarboxylic chain ends.
2) Séquences polyamides à bouts de chaînes dicarboxyliques avec des séquences polyoxyalkylènes à bouts de chaînes diamines obtenues par cyanoéthylation et hydrogénation de séquences polyoxyalkylène alpha- oméga dihydroxylées aliphatique appelées polyétherdiols.2) Polyamide sequences at the ends of dicarboxylic chains with polyoxyalkylene sequences at the ends of diamine chains obtained by cyanoethylation and hydrogenation of polyoxyalkylene alpha-omega dihydroxylated aliphatic sequences called polyetherdiols.
3) Séquences polyamides à bouts de chaînes dicarboxyliques avec des polyétherdiols, les produits obtenus étant, dans ce cas particulier, des polyétheresteramides. Les copolymères de la présente invention sont avantageusement ceux décrits au point 3).3) Polyamide sequences at the ends of dicarboxylic chains with polyetherdiols, the products obtained being, in this particular case, polyetheresteramides. The copolymers of the present invention are advantageously those described in point 3).
Les séquences polyamides à bouts de chaînes dicarboxyliques proviennent, par exemple, de la condensation d'acides alpha-oméga aminocarboxyliques de lactames ou de diacides carboxyliques et diamines en présence d'un diacide carboxylique limiteur de chaîne.Polyamide sequences with dicarboxylic chain ends originate, for example, from the condensation of alpha-omega acids aminocarboxylic acids of lactams or of dicarboxylic acids and diamines in the presence of a dicarboxylic acid chain limiter.
Selon un premier mode préféré de l'invention les séquences polyamides résultent par exemple de la condensation d'un ou plusieurs acides alpha oméga aminocarboxyliques et/ou d'un ou plusieurs lactames ayant de 6 à 12 atomes de carbone en présence d'un diacide carboxylique ayant de 6 à 1 2 atomes de carbone et sont de faible masse c'est-à-dire Mn de 400 à 1000. A titre d'exemple d'acide alpha oméga aminocarboxylique on peut citer l'acide aminoundécanoïque et l'acide aminododécanoïque. A titre d'exemple d'acide dicarboxylique on peut citer l'acide adipique, l'acide sebacique et l'acide dodécanédioïque HOOC-(CH2)i 0"COOH.According to a first preferred embodiment of the invention, the polyamide sequences result, for example, from the condensation of one or more alpha omega aminocarboxylic acids and / or of one or more lactams having from 6 to 12 carbon atoms in the presence of a diacid carboxylic having from 6 to 1 2 carbon atoms and are of low mass, that is to say Mn from 400 to 1000. As an example of alpha omega aminocarboxylic acid, mention may be made of aminoundecanoic acid and acid aminododecanoic. By way of example of dicarboxylic acid, mention may be made of adipic acid, sebacic acid and dodecanedioic acid HOOC- (CH2) i 0 "COOH.
A titre d'exemple de lactame on peut citer le caprolactame et le lauryllactame.By way of example of a lactam, mention may be made of caprolactam and lauryllactam.
On évitera le caprolactame à moins de purifier le polyamide du caprolactame monomère qui y reste dissous.Caprolactam should be avoided unless the polyamide is purified from the monomeric caprolactam which remains dissolved therein.
Des séquences polyamides obtenues par condensation du lauryllactame en présence d'acide adipique ou d'acide dodécanédioïque et de masse Mn 750 ont une température de fusion de 1 27 - 130°C.Polyamide sequences obtained by condensation of lauryllactam in the presence of adipic acid or dodecanedioic acid and of mass Mn 750 have a melting temperature of 1227-130 ° C.
Selon un deuxième mode préféré de l'invention les séquences polyamides résultent de la condensation d'au moins un acide alpha oméga aminocarboxylique (ou un lactame), au moins une diamine et au moins un diacide carboxylique. L'acide alpha oméga aminocarboxylique, le lactame et le diacide carboxylique peuvent être choisis parmi ceux cités plus haut.According to a second preferred embodiment of the invention, the polyamide sequences result from the condensation of at least one alpha omega aminocarboxylic acid (or a lactam), at least one diamine and at least one dicarboxylic acid. The alpha omega aminocarboxylic acid, the lactam and the dicarboxylic acid can be chosen from those mentioned above.
La diamine peut être une diamine aliphatique ayant de 6 à 12 atomes, elle peut être arylique.The diamine can be an aliphatic diamine having from 6 to 12 atoms, it can be aryl.
A titre d'exemples on peut citer l'hexaméthylènediamine, la pipérazine, l'isophorone diamine (IPD), le méthyl pentaméthylènediamine (MPDM), la bis(aminocyclohéxyl) méthane (BACM), la bis(3-méthyl-4 aminocyclohéxyl) méthane (BMACM) . Les différents constituants de la séquence polyamide et leur proportion sont choisis pour obtenir une température de fusion inférieure à 135 °C et avantageusement comprise entre 90 et 135 °C.Examples include hexamethylenediamine, piperazine, isophorone diamine (IPD), methyl pentamethylenediamine (MPDM), bis (aminocyclohexyl) methane (BACM), bis (3-methyl-4 aminocyclohexyl) methane (BMACM). The various constituents of the polyamide block and their proportion are chosen to obtain a melting temperature below 135 ° C and advantageously between 90 and 135 ° C.
On évitera le caprolactame à moins de purifier le polyamide du caprolactame qui y reste dissous. A titre d'exemples de séquences polyamides on peut citer les suivantes : a) 6.6 / Pip. 10 / 12 dans laquelleCaprolactam should be avoided unless the polyamide is purified from the caprolactam which remains dissolved therein. Mention may be made, as examples of polyamide sequences, of the following: a) 6.6 / Pip. 10/12 in which
6.6 désigne des motifs hexaméthylèneadipamide6.6 denotes hexamethyleneadipamide units
(l'hexaméthylènediamine condensée avec l'acide adipique).(hexamethylenediamine condensed with adipic acid).
Pip. 10 désigne des motifs résultant de la condensation de la pipérazine et de l'acide sébacique.Pip. 10 denotes units resulting from the condensation of piperazine and sebacic acid.
1 2 désigne des motifs résultant de la condensation du lauryllactame.1 2 designates patterns resulting from the condensation of lauryllactam.
Les proportions en poids sont respectivementThe proportions by weight are respectively
25 à 35 / 20 à 30 / 20 à 30 / le total étant 80 et avantageusement 30 à 35 / 22 à 27 / 22 à 27 / le total étant 80.25 to 35/20 to 30/20 to 30 / the total being 80 and advantageously 30 to 35/22 to 27/22 to 27 / the total being 80.
Par exemple les proportions 32 / 24 / 24 / conduisent à une température de fusion de 122 à 137°C. b) 6.6 / 6.10 / 1 1 / 12 dans laquelle 6 3 désigne l'hexaméthylène diamine condensée avec l'acide adipiqueFor example, the proportions 32/24/24 / lead to a melting temperature of 122 to 137 ° C. b) 6.6 / 6.10 / 1 1/12 in which 6 3 denotes hexamethylene diamine condensed with adipic acid
6.10 désigne l'hexaméthylène diamine condensée avec l'acide sébacique6.10 denotes hexamethylene diamine condensed with sebacic acid
1 1 désigne des motifs résultant de la condensation de l'acide aminoundécanoïque1 1 denotes units resulting from the condensation of aminoundecanoic acid
1 2 désigne des motifs résultant de la condensation du lauryllactame.1 2 designates patterns resulting from the condensation of lauryllactam.
Les proportions en poids sont respectivementThe proportions by weight are respectively
10 à 20 / 1 5 à 25 / 10 à 20 / 1 5 à 25 le total étant 70 et avantageusement :10 to 20/1 5 to 25/10 to 20/1 5 to 25 the total being 70 and advantageously:
12 à 16 / 18 à 25 / 12 à 1 6 / 18 à 25 le total étant 70.12 to 16/18 to 25/12 to 1 6/18 to 25 the total being 70.
Par exemple les proportions 14 / 21 / 14 / 21 / conduisent à une température de fusion de 1 1 9 à 131 °C.For example, the proportions 14/21/14/21 / lead to a melting point of 1 1 9 to 131 ° C.
Les blocs hydrophiles sont des polyétherdiols ayant une proportion suffisante de motifs (C2 4 ~~ ° 7~ pour les rendre hydrophiles et avantageusement d'au moins 50 % en poids.The hydrophilic blocks are polyetherdiols having a sufficient proportion of units ( C 2 4 ~~ ° 7 ~ to make them hydrophilic and advantageously at least 50% by weight.
Les blocs polyéthers peuvent comprendre d'autres motifs que ceux de l'oxyde d'éthylène par exemple des motifs oxyde de propylène ou desThe polyether blocks may comprise units other than those of ethylene oxide, for example propylene oxide units or
(7CH2)rθy motifs Les blocs sont avantageusement des polyéthylène glycols (PEG).(7CH 2 ) r θy motifs The blocks are advantageously polyethylene glycols (PEG).
Les copolymères de l'invention peuvent aussi comprendre des blocs PPG (polypropylèneglycol) ou des blocs PTMG (polytétraméthylèneglycol) pourvu qu'il y ait une proportion suffisante de blocs PEG ou de blocs ayant une proportion suffisante de motifs (C2H4 ~~ °7~ pour que les copolymères de l'invention une fois transformés en film ou enduits sur un non tissé soient imper respirants. Avantageusement le caractère imper respirant mesuré par la perméabilité à la vapeur d'eau selon la norme ASTM E 96 BW est supérieur à 1000 et de préférence compris entre 2000 et 15000 g/m2/24 h.The copolymers of the invention can also comprise PPG blocks (polypropylene glycol) or PTMG blocks (polytetramethylene glycol) provided that there is a sufficient proportion of PEG blocks or blocks having a sufficient proportion of patterns ( C 2 H 4 ~~ ° 7 ~ so that the copolymers of the invention once transformed into film or coated on a nonwoven are waterproof breathable. Advantageously, the breathable waterproof character measured by the permeability to water vapor according to ASTM E 96 BW is greater than 1000 and preferably between 2000 and 15000 g / m 2/24 h.
Avantageusement les séquences polyether sont du PEG de masse Mn 100 à 6000 et de préférence de 500 à 3000. La quantité de blocs polyether représente de 10 à 40 % en poids du copolymère de l'invention.Advantageously, the polyether blocks are PEG with a mass Mn 100 to 6000 and preferably from 500 to 3000. The amount of polyether blocks represents from 10 to 40% by weight of the copolymer of the invention.
Des copolymères particulièrement avantageux sont :Particularly advantageous copolymers are:
1 ceux ayant des blocs en polyamide 1 2 (polylauryllactame) de masse Mn 750 et des blocs en PEG de Mn 1 500 ou 1000 ; " ceux ayant des blocs polyamide 6.6 / Pip.10 / 1 2 décrits plus haut en a) et des blocs PEG de masse Mn 600 ; 1 those having blocks of polyamide 1 2 (polylauryllactam) of mass Mn 750 and blocks of PEG of Mn 1,500 or 1,000; "those having polyamide 6.6 / Pip.10 / 1 2 blocks described above in a) and PEG blocks of mass Mn 600;
• ceux ayant des blocs polyamide 6.6 / 6.10 / 1 1 / 12 décrits plus haut en b) et des blocs PEG de Mn 600.• those with polyamide 6.6 / 6.10 / 1 1/12 blocks described above in b) and PEG blocks of Mn 600.
Les copolymères de l'invention peuvent être préparés par tout moyen permettant d'accrocher les blocs polyamide et les blocs polyether. En pratique on utilise essentiellement deux procédés l'un dit en 2 étapes, l'autre en une étape.The copolymers of the invention can be prepared by any means allowing the polyamide blocks and the polyether blocks to be attached. In practice, essentially two methods are used, one said in 2 steps, the other in one step.
Le procédé en 2 étapes consiste d'abord à préparer les blocs polyamide à extrémités carboxyliques par condensation des précurseurs de polyamide en présence d'un diacide carboxylique limiteur de chaîne puis dans une deuxième étape à ajouter le polyether et un catalyseur. Si les précurseurs de polyamide ne sont que des lactames ou des acides alpha oméga aminocarboxyliques, on ajoute un diacide carboxylique. Si les précurseurs comprennent déjà un diacide carboxylique on l'utilise en excédent par rapport à la stoechiométrie des diamines. La réaction se fait habituellement entre 180 et 300°C, de préférence 200 à 260°C la pression dans le réacteur s'établit entre 5 et 30 bars, on la maintient environ 2 heures. On réduit lentement la pression en mettant le réacteur à l'atmosphère puis on distille l'eau excédentaire par exemple une heure ou deux.The 2-step process consists first of all in preparing the polyamide blocks with carboxylic ends by condensation of the polyamide precursors in the presence of a chain-limiting dicarboxylic acid, then in a second step in adding the polyether and a catalyst. If the polyamide precursors are only lactams or alpha omega aminocarboxylic acids, a dicarboxylic acid is added. If the precursors already comprise a dicarboxylic acid, it is used in excess relative to the stoichiometry of the diamines. The reaction is usually carried out between 180 and 300 ° C, preferably 200 to 260 ° C, the pressure in the reactor is established between 5 and 30 bars, it is maintained for approximately 2 hours. The pressure is slowly reduced by putting the reactor into the atmosphere and then the excess water is distilled, for example an hour or two.
Le polyamide à extrémités acide carboxylique ayant été préparé on ajoute ensuite le polyether et un catalyseur. On peut ajouter le polyether en une ou plusieurs fois, de même pour le catalyseur. Selon une forme avantageuse on ajoute d'abord le polyether, la réaction des extrémités OH du polyether et des extrémités COOH du polyamide commence avec formations de liaison ester et élimination d'eau ; on élimine le plus possible l'eau du milieu réactionnel par distillation puis on introduit le catalyseur pour achever la liaison des blocs polyamide et des blocs polyether. Cette deuxième étape s'effectue sous agitation de préférence sous un vide d'au moins 5 mm Hg (650 Pa) à une température telle que les réactifs et les copolymères obtenus soient à l'état fondu. A titre d'exemple cette température peut être comprise entre 100 et 400°C et le plus souvent 200 et 300°C. La réaction est suivie par la mesure du couple de torsion exercée par le polymère fondu sur l'agitateur ou par la mesure de la puissance électrique consommée par l'agitateur. La fin de la réaction est déterminée par la valeur du couple ou de la puissance cible. Le catalyseur est défini comme étant tout produit permettant de faciliter la liaison des blocs polyamide et des blocs polyether par estérification. Le catalyseur est avantageusement un dérivé d'un métal (M) choisi dans le groupe formé par le titane, le zirconium et le hafnium.The polyamide with carboxylic acid ends having been prepared, the polyether and a catalyst are then added. We can add polyether in one or more times, the same for the catalyst. According to an advantageous form, the polyether is first added, the reaction of the OH ends of the polyether and of the COOH ends of the polyamide begins with ester bond formations and elimination of water; water is removed as much as possible from the reaction medium by distillation, then the catalyst is introduced to complete the bonding of the polyamide blocks and of the polyether blocks. This second step is carried out with stirring preferably under a vacuum of at least 5 mm Hg (650 Pa) at a temperature such that the reagents and the copolymers obtained are in the molten state. By way of example, this temperature can be between 100 and 400 ° C. and most often 200 and 300 ° C. The reaction is followed by measuring the torsional torque exerted by the molten polymer on the agitator or by measuring the electric power consumed by the agitator. The end of the reaction is determined by the value of the target torque or power. The catalyst is defined as being any product making it possible to facilitate the bonding of the polyamide blocks and of the polyether blocks by esterification. The catalyst is advantageously a derivative of a metal (M) chosen from the group formed by titanium, zirconium and hafnium.
A titre d'exemple de dérivé on peut citer les tétraaicoxydes qui répondent à la formule générale M(OR)_ι, dans laquelle M représente le titane, le zirconium ou le hafnium et les R, identiques ou différents, désignent des radicaux alcoyles, linéaires ou ramifiés, ayant de 1 à 24 atomes de carbone.By way of example of a derivative, mention may be made of tetraaoxides which correspond to the general formula M (OR) _ι, in which M represents titanium, zirconium or hafnium and the Rs, identical or different, denote alkyl radicals, linear or branched, having from 1 to 24 carbon atoms.
Les radicaux alcoyles en C-| à C24 parmi lesquels sont choisis les radicaux R des tétraaicoxydes utilisés comme catalyseurs dans le procédé suivant l'invention sont par exemple tels que méthyl, éthyl, propyl, isopropyl, butyl, éthylhexyl, décyl, dodécyl, hexadodécyl. Les catalyseurs préférés sont les tétraaicoxydes pour lesquels les radicaux R, identiques ou différents, sont des radicaux alcoyles en C-| à Cs- Des exemples de tels catalyseurs sont notamment Zr (OC2H5)4, Zr (O-isoC3H7) , Zr(OC4H9)4, Zr(OC5H1 1 )4, Zr(OC6H1 3)4, Hf(OC2H5)4, Hf(OC4H9)4, Hf(O-isoC3H7)4.C- alkyl radicals | to C24 from which are chosen the radicals R of the tetraaoxides used as catalysts in the process according to the invention are for example such as methyl, ethyl, propyl, isopropyl, butyl, ethylhexyl, decyl, dodecyl, hexadodecyl. The preferred catalysts are the tetraaoxides for which the radicals R, identical or different, are alkyl radicals C- | à Cs- Examples of such catalysts are in particular Z r (OC2H5) 4, Z r (O-isoC3H7), Z r (OC4H9) 4, Z r (OC 5 H 1 1 ) 4 , Z r (OC 6 H 1 3 ) 4 , Hf (OC 2 H 5 ) 4, H f (OC 4 H 9 ) 4, H f (O-isoC 3 H 7 ) 4.
Le catalyseur utilisé dans ce procédé suivant l'invention peut consister uniquement en un ou plusieurs des tétraaicoxydes de formule M(OR)4 définis précédemment. Il peut encore être formé par l'association d'un ou plusieurs de ces tétraaicoxydes avec un ou plusieurs alcoolates alcalins ou alcalino-terreux de formule (R-| O)pY dans laquelle R-j désigne un reste hydrocarboné, avantageusement un reste alcoyle en C-| à C24, et de préférence en C-| à Cs, Y représente un métal alcalin ou alcalino-terreux et p est la valence de Y. Les quantités d'alcoolate alcalin ou alcalino-terreux et de tétraaicoxydes de zirconium ou de hafnium que l'on associe pour constituer le catalyseur mixte peuvent varier dans de larges limites. On préfère toutefois utiliser des quantités d'alcoolate et de tétraaicoxydes telles que la proportion molaire d'alcoolate soit sensiblement égale à la proportion molaire de tétraalcoxyde.The catalyst used in this process according to the invention may consist solely of one or more of the tetraaicoxides of formula M (OR) 4 defined above. It can also be formed by the association of one or more of these tetraaoxides with one or more alkaline or alkaline-earth alcoholates of formula (R- | O) pY in which Rj denotes a hydrocarbon residue, advantageously a C alkyl residue - | to C24, and preferably to C- | at Cs, Y represents an alkali or alkaline earth metal and p is the valence of Y. The amounts of alkali or alkaline earth alcoholate and of zirconium or hafnium tetraicoxides which are combined to constitute the mixed catalyst can vary within wide limits. However, it is preferred to use amounts of alcoholate and tetraalkoxides such that the molar proportion of alcoholate is substantially equal to the molar proportion of tetraalkoxide.
La proportion pondérale de catalyseur, c'est-à-dire du ou des tétraaicoxydes lorsque le catalyseur ne renferme pas d'alcoolate alcalin ou alcalino-terreux ou bien de l'ensemble du ou des tétraaicoxydes et du ou des alcoolates alcalins ou alcalino-terreux lorsque le catalyseur est formé par l'association de ces deux types de composés, varie avantageusement de 0,01 à 5 % du poids du mélange du polyamide dicarboxylique avec le polyoxyaicoylène glycol, et se situe de préférence entre 0,05 et 2 % de ce poids. A titre d'exemple d'autres dérivés on peut citer aussi les sels du métal (M) en particulier les sels de (M) et d'un acide organique et les sels complexes entre l'oxyde de (M) et/ou l'hydroxyde de (M) et un acide organique. Avantageusement l'acide organique peut être l'acide formique, l'acide acétique, l'acide propionique, l'acide butyrique, l'acide valérique, l'acide caproïque, l'acide caprylique, l'acide lauryque, l'acide myristique, l'acide palmitique, l'acide stéarique, l'acide oléique, l'acide linolique, l'acide linolénique, l'acide cyclohexane carboxylique, l'acide phénylacétique, l'acide benzoïque, l'acide salicylique, l'acide oxalique, l'acide malonique, l'acide succinique, l'acide glutarique, l'acide adipique, l'acide maléique, l'acide fumarique, l'acide phtalique et l'acide crotonique. Les acides acétique et propionique sont particulièrement préférés. Avantageusement M est le zirconium. Ces sels peuvent s'appeler sels de zirconyle. La demanderesse sans être liée par cette explication pense que ces sels de zirconium et d'un acide organique ou les sels complexes cités plus haut libèrent ZrO + + au cours du procédé. On utilise le produit vendu sous le nom d'acétate de zirconyle. La quantité à utiliser est la même que pour les dérivés M(OR)4-The proportion by weight of catalyst, that is to say of the tetraaicoxide (s) when the catalyst does not contain alkali or alkaline earth alcoholate or indeed of all or all of the tetraaoxide (s) and of alkaline or alkaline alcoholates earthy when the catalyst is formed by the combination of these two types of compounds, advantageously varies from 0.01 to 5% of the weight of the mixture of the polyamide dicarboxylic with the polyoxyaicoylene glycol, and is preferably between 0.05 and 2% of this weight. By way of example of other derivatives, mention may also be made of the salts of the metal (M) in particular the salts of (M) and of an organic acid and the complex salts between the oxide of (M) and / or l hydroxide of (M) and an organic acid. Advantageously, the organic acid can be formic acid, acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, caprylic acid, lauryac acid, acid myristic, palmitic acid, stearic acid, oleic acid, linolic acid, linolenic acid, cyclohexane carboxylic acid, phenylacetic acid, benzoic acid, salicylic acid, oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, maleic acid, fumaric acid, phthalic acid and crotonic acid. Acetic and propionic acids are particularly preferred. Advantageously M is zirconium. These salts can be called zirconyl salts. The Applicant, without being bound by this explanation, believes that these zirconium and organic acid salts or the complex salts mentioned above release ZrO + + during the process. The product sold under the name of zirconyl acetate is used. The quantity to be used is the same as for the derivatives M (OR) 4-
Ce procécé et ces catalyseurs sont décrits dans les brevets US 4,332,920, US 4,230,838, US 4,331 ,786, US 4,252,920, JP 07145368A, JP 06287547A, et EP 61391 9.This process and these catalysts are described in patents US 4,332,920, US 4,230,838, US 4,331, 786, US 4,252,920, JP 07145368A, JP 06287547A, and EP 61391 9.
La présente invention concerne aussi ce procédé de préparation en deux étapes des copolymères à blocs polyamide et blocs hydrophiles ayant une température de fusion inférieure à 135 °C et qu'on a décrit plus haut dans la structure multicouche, procédé dans lequel le catalyseur est un sel du métal (M) choisi dans le groupe des sels de (M) et d'un acide organique et des sels complexes entre l'oxyde de (M) et/ou l'hydroxyde de (M) et un acide organique. Avantageusement (M) est le zirconium. De préférence le catalyseur est l'acétate de zirconyle.The present invention also relates to this process for the preparation in two stages of copolymers with polyamide blocks and hydrophilic blocks having a melting temperature below 135 ° C. and which has been described above. in the multilayer structure, process in which the catalyst is a salt of the metal (M) chosen from the group of the salts of (M) and an organic acid and the complex salts between the oxide of (M) and / or l hydroxide of (M) and an organic acid. Advantageously (M) is zirconium. Preferably the catalyst is zirconyl acetate.
S'agissant du procédé en une étape on mélange tous les réactifs utilisés dans le procédé en deux étapes c'est-à-dire les précurseurs de polyamide, le diacide carboxylique limiteur de chaîne, le polyether et le catalyseur. Il s'agit des mêmes réactifs et du même catalyseur que dans le procédé en deux étapes décrit plus haut. Si les précurseurs de polyamide ne sont que des lactames il est avantageux d'ajouter un peu d'eau.With regard to the one-step process, all the reagents used in the two-step process are mixed, that is to say the polyamide precursors, the chain-limiting dicarboxylic acid, the polyether and the catalyst. These are the same reagents and the same catalyst as in the two-step process described above. If the polyamide precursors are only lactams, it is advantageous to add a little water.
Le copolymère a essentiellement les mêmes blocs polyéthers, les mêmes blocs polyamides, mais aussi une faible partie des différents réactifs ayant réagi de façon aléatoire qui sont répartis de façon statistique le long de la chaîne polymère.The copolymer has essentially the same polyether blocks, the same polyamide blocks, but also a small part of the various reactants which have reacted randomly which are distributed statistically along the polymer chain.
On ferme et on chauffe le réacteur sous agitation comme dans la première étape du procédé en deux étapes décrit plus haut. La pression s'établit entre 5 et 30 bars. Quand elle n'évolue plus on met le réacteur sous pression réduite tout en maintenant une agitation vigoureuse des réactifs fondus. La réaction est suivie comme précédemment pour le procédé en deux étapes.The reactor is closed and heated with stirring as in the first step of the two-step process described above. The pressure is established between 5 and 30 bars. When it no longer evolves, the reactor is placed under reduced pressure while maintaining vigorous stirring of the molten reactants. The reaction is followed as above for the two-step process.
Le catalyseur utilisé dans le procédé en une étape est de préférence un sel du métal (M) et d'un acide organique ou un sel complexe entre l'oxyde de (M) et/ou l'hydroxyde de (M) et un acide organique. La présente invention concerne aussi ce procédé de préparation en une étape des copolymères à blocs polyamide et blocs hydrophiles ayant une température de fusion inférieure à 135 °C et qu'on décrit plus haut dans la structure multicouche, procédé dans lequel le catalyseur est un sel du métal (M) choisi dans le groupe des sels de (M) et d'un acide organique et des sels complexes entre l'oxyde de (M) et/ou l'hydroxyde de (M) et un acide organique. Avantageusement (M) est le zirconium. De préférence le catalyseur est l'acétate de zirconyle.The catalyst used in the one-step process is preferably a salt of the metal (M) and an organic acid or a complex salt between the oxide of (M) and / or the hydroxide of (M) and an acid organic. The present invention also relates to this process for the preparation in one step of copolymers with polyamide blocks and hydrophilic blocks having a melting temperature below 135 ° C. and which is described above in the multilayer structure, process in which the catalyst is a salt metal (M) chosen from the group of salts of (M) and an organic acid and complex salts between the oxide of (M) and / or the hydroxide of (M) and an organic acid. Advantageously (M) is zirconium. Preferably the catalyst is zirconyl acetate.
La présente invention concerne aussi certains copolymères à blocs polyamides et blocs hydrophiles de la structure multicouches décrite plus haut et plus particulièrement ceux qui ne contiennent pas de motifs venant du caprolactame ou de l'aminoacide correspondant.The present invention also relates to certain copolymers with polyamide blocks and hydrophilic blocks of the multilayer structure described above and more particularly those which do not contain units coming from caprolactam or from the corresponding amino acid.
US 5,489,667 a décrit des copolymères à blocs polyamides (i) produits à partir de caprolactame, d'acide aminoundécanoïque et de la réaction de l'hexaméthylène diamine sur l'acide adipique et blocs PEG (ii). Ces copolymères à température de fusion comprise entre 90 et 130°C sont utiles comme adhésifs de type HMA (ou hot melt adhesives), c'est-à- dire qu'on les dépose à l'état fondu sur les surfaces à coller puis l'adhésion est obtenue quand ils reviennent à l'état solide par refroidissement.US 5,489,667 describes polyamide block copolymers (i) produced from caprolactam, aminoundecanoic acid and reaction of hexamethylene diamine on adipic acid and PEG blocks (ii). These copolymers with a melting temperature between 90 and 130 ° C. are useful as HMA type adhesives (or hot melt adhesives), that is to say that they are deposited in the molten state on the surfaces to be bonded and then adhesion is obtained when they return to the solid state by cooling.
La demanderesse a trouvé que dans les copolymères des structures de l'invention si on utilise du caprolactame (ou l'aminoacide correspondant) pour préparer les blocs polyamide il est très difficile d'éliminer du caprolactame (ou l'aminoacide correspondant) non polymérisé dans le bloc polyamide. Quand on met le copolymère en fusion pour recouvrir le matériau et former la structure multicouche de l'invention il se dégage des vapeurs de caprolactame d'odeur désagréable. La demanderesse a découvert que bien que l'art antérieur enseigne toujours l'utilisation du caprolactame (ou de l'aminoacide correspondant) pour ces copolymères il n'était en fait pas nécessaire de l'utiliser.The Applicant has found that in the copolymers of the structures of the invention if caprolactam (or the corresponding amino acid) is used to prepare the polyamide blocks, it is very difficult to remove caprolactam (or the corresponding amino acid) which is not polymerized in the polyamide block. When the copolymer is melted to cover the material and form the multilayer structure of the invention, it gives off caprolactam vapors with an unpleasant odor. The Applicant has discovered that although the prior art still teaches the use of caprolactam (or the corresponding amino acid) for these copolymers, it was in fact not necessary to use it.
La présente invention concerne les copolymères à blocs polyamide et blocs polyether résultant de l'enchaînement de blocs polyamides à extrémités carboxyliques et de polyétherdiols, ces copolymères ont une température de fusion entre 90 et 135 °C et les blocs polyamides résultent de la condensation d'un ou plusieurs acides alpha oméga amino carboxyliques et/ou d'un ou plusieurs lactames ayant de 10 à 12 atomes de carbone en présence d'un diacide carboxylique ayant de 6 à 12 atomes de carbone. Ces blocs polyamides ont une faible masse Mn c'est-à-dire entre 400 et 1000. Avantageusement les blocs polyamides résultent de la condensation d'un précurseur de polyamide choisi parmi l'acide aminoundécanoïque, l'acide aminododécanoïque et le lauryllactame en présence d'acide adipique, d'acide azélaïque, sébacique ou dodécanédioïque. La présente invention concerne les copolymères à blocs polyamide et blocs polyether résultant de l'enchaînement de blocs polyamides à extrémités carboxyliques et de polyétherdiols, ces copolymères ont une température de fusion entre 90 et 135 °C et les blocs polyamides résultent de la condensation : - d'une ou plusieurs diamines et d'un ou plusieurs diacides carboxyliques ayant chacun de 6 à 12 atomes de carboneThe present invention relates to copolymers with polyamide blocks and polyether blocks resulting from the chain of polyamide blocks with carboxylic ends and of polyetherdiols, these copolymers have a melting temperature between 90 and 135 ° C. and the polyamide blocks result from the condensation of one or more alpha omega amino carboxylic acids and / or one or more lactams having from 10 to 12 carbon atoms in the presence of a dicarboxylic acid having from 6 to 12 carbon atoms. These polyamide blocks have a low mass Mn, that is to say between 400 and 1000. Advantageously, the polyamide blocks result from the condensation of a polyamide precursor chosen from aminoundecanoic acid, aminododecanoic acid and lauryllactam in the presence adipic acid, azelaic, sebacic or dodecanedioic acid. The present invention relates to copolymers with polyamide blocks and polyether blocks resulting from the chain of polyamide blocks with carboxylic ends and of polyetherdiols, these copolymers have a melting temperature between 90 and 135 ° C. and the polyamide blocks result from condensation: - one or more diamines and one or more dicarboxylic acids each having 6 to 12 carbon atoms
- d'au moins un lactame et/ou un acide alpha oméga aminocarboxylique ayant de 10 à 12 atomes de carbone - au moins l'un des diacides carboxyliques étant en excès.- at least one lactam and / or an alpha omega aminocarboxylic acid having from 10 to 12 carbon atoms - at least one of the dicarboxylic acids being in excess.
Dans ces copolymères à blocs polyamide et blocs polyether le lactame et/ou l'acide alpha oméga aminocarboxylique est avantageusement choisi parmi l'acide aminoundécanoïque, l'acide aminododécanoïque et le lauryllactame.In these polyamide block and polyether block copolymers, the lactam and / or the alpha omega aminocarboxylic acid is advantageously chosen from aminoundecanoic acid, aminododecanoic acid and lauryllactam.
On peut citer par exemple les blocs a) et b) cités plus haut : a) 6.6 / Pip. 10 / 12 b) 6.6 / 6.10 / 1 1 / 12Mention may be made, for example, of the blocks a) and b) mentioned above: a) 6.6 / Pip. 10/12 b) 6.6 / 6.10 / 1 1/12
Les blocs 6.6 / 12 / 1 1 / 6.9 / 6.12 6.9 désigne la condensation de l'hexaméthylènediamine avec l'acide azélaïqueBlocks 6.6 / 12/1 1 / 6.9 / 6.12 6.9 designates the condensation of hexamethylenediamine with azelaic acid
6.1 2 désigne la condensation de l'hexaméthylènediamine avec l'acide dodécanédioïque.6.1 2 denotes the condensation of hexamethylenediamine with dodecanedioic acid.
Ces copolymères résultent de l'enchaînement de blocs polyamides à extrémités carboxyliques avec des blocs polyéthers diols.These copolymers result from the linking of polyamide blocks with carboxylic ends with polyether diol blocks.
Les blocs polyéthers diols sont ceux décrits plus haut, c'est de préférence du polyéthylèneglycol (PEG).The polyether diol blocks are those described above, it is preferably polyethylene glycol (PEG).
Ces polymères déposés sur le matériau et qui font partie de la structure multicouches de l'invention sont aussi utiles comme adhésifs. II n'est pas toujours souhaitable ni possible de recouvrir des matériaux par les copolymères de l'invention à l'état fondu. Par exemple avec ces adhésifs on peut coller des films respirants sur du cuir, des tissus de coton ou polyester. Ce sont des adhésifs du type HMA (ou hot melt adhesives), c'est-à-dire qu'on les dépose à l'état fondu sur les surfaces à coller puis l'adhésion est obtenue quand ils reviennent à l'état solide par refroidissement. Ainsi la présence de l'adhésif ne réduit pas la respirabilité puisqu'il est lui-même imper respirant, grâce aux blocs PEG. Alors que si on colle un film respirant sur un non tissé avec une colle non respirante selon la densité des points de collage on réduit fortement la respirabilité de l'ensemble.These polymers deposited on the material and which form part of the multilayer structure of the invention are also useful as adhesives. It is not always desirable or possible to cover materials with the copolymers of the invention in the molten state. For example with these adhesives we can stick breathable films on leather, cotton or polyester fabrics. These are HMA type adhesives (or hot melt adhesives), that is to say that they are deposited in the molten state on the surfaces to be bonded, then adhesion is obtained when they return to the solid state. by cooling. Thus the presence of the adhesive does not reduce breathability since it is itself breathable, thanks to the PEG blocks. Whereas if we stick a breathable film on a nonwoven with a non-breathable glue depending on the density of the bonding points we greatly reduce the breathability of the whole.
La présente invention concerne aussi les adhésifs thermofusibles constitués des nouveaux copolymères n'ayant pas de caprolactame dans les blocs polyamides. Exemple 1 Dans un réacteur de 6 litres on introduit 661 g de polyamide 12 dicarboxylique de masse moléculaire moyenne égale à 750 g/mole, préparé préalablement par polycondensation du lauryllactame en présence d'acide adipique. On ajoute ensuite 838 g de polyoxyéthylène dihydroxylé (PEG) de masse moléculaire égale à 1000 g/mole, puis 1 ,5 g de Zr (OC4Hg)4.The present invention also relates to hot-melt adhesives consisting of new copolymers having no caprolactam in the polyamide blocks. EXAMPLE 1 661 g of polyamide 12 dicarboxylic having an average molecular weight equal to 750 g / mol are introduced into a 6-liter reactor, prepared beforehand by polycondensation of lauryllactam in the presence of acid. adipic. Then added 838 g of dihydroxy polyoxyethylene (PEG) with a molecular weight equal to 1000 g / mol, then 1.5 g of Zr (OC4Hg) 4.
Le mélange ainsi formé est mis sous atmosphère inerte et chauffé jusqu'à ce que la température atteigne 240°C. On met alors le réacteur sous pression réduite en maintenant une agitation vigoureuse de la fusion des réactifs. La réaction est poursuivie à 240°C sous 1 Torr (130 Pa) pendant une durée de 1 heure.The mixture thus formed is placed under an inert atmosphere and heated until the temperature reaches 240 ° C. The reactor is then placed under reduced pressure while maintaining vigorous stirring of the melting of the reactants. The reaction is continued at 240 ° C under 1 Torr (130 Pa) for a period of 1 hour.
Le produit obtenu a une viscosité inhérente égale à 1 ,39 dl/g. Il présente en analyse thermique différentielle un pic de fusion cristalline à 133°C.The product obtained has an inherent viscosity equal to 1.39 dl / g. In differential thermal analysis, it exhibits a crystalline melting peak at 133 ° C.
Exemple 2Example 2
Dans un réacteur de 6 litres on introduit 451 g d'acide amino 12 dodécanoïque, 102 g d'acide adipique et 1000 g de polyoxyéthylène dihydroxylé de masse moléculaire moyenne égale à 1 500 g/mole. Le mélange ainsi formé est mis sous atmosphère inerte et chauffé jusqu'à ce que la température atteigne 240°C en maintenant une agitation vigoureuse dès la fusion des réactifs. On laisse réagir pendant 2 heures et puis on distille l'eau créée. Ensuite on introduit 4,5 g de Zr (OC4Hg)4 dans 7,5 g de CH2CI2 et on met le réacteur sous pression réduite en maintenant l'agitation.451 g of amino 12 dodecanoic acid, 102 g of adipic acid and 1000 g of dihydroxy polyoxyethylene of average molecular weight equal to 1500 g / mole are introduced into a 6 liter reactor. The mixture thus formed is placed under an inert atmosphere and heated until the temperature reaches 240 ° C. while maintaining vigorous stirring as soon as the reactants have melted. It is left to react for 2 hours and then the water created is distilled. Then 4.5 g of Zr (OC4Hg) 4 are introduced into 7.5 g of CH2Cl2 and the reactor is placed under reduced pressure while maintaining stirring.
La réaction est poursuivie à 220°C sous 1 Torr (130 Pa) pendant une durée de 2 heures.The reaction is continued at 220 ° C under 1 Torr (130 Pa) for a period of 2 hours.
Le produit obtenu a une viscosité inhérente égale à 1 ,41 dl/g. Il présente en analyse thermique différentielle un pic de fusion cristalline à 135°C.The product obtained has an inherent viscosity equal to 1.41 dl / g. It presents in differential thermal analysis a crystalline melting peak at 135 ° C.
Exemple 3Example 3
Dans un réacteur de 6 litres on introduit 391 g de lactame 12,391 g of lactam 12 are introduced into a 6 liter reactor,
158,84 g d'acide dodécanoïque, 35 g d'eau, 1500 g de polyoxyéthylène dihydroxylé de masse moléculaire moyenne égale à 1500 g/mole et 7,8 ml de solution de zirconylacétate dans l'eau / acide acétique (0,625 % charge totale du zirconylacétate).158.84 g of dodecanoic acid, 35 g of water, 1500 g of dihydroxy polyoxyethylene of average molecular mass equal to 1500 g / mole and 7.8 ml of solution of zirconylacetate in water / acetic acid (0.625% filler total zirconylacetate).
Le mélange ainsi formé est mis sous atmosphère inerte et chauffé jusqu'à ce que la température atteigne 270°C en maintenant une agitation vigoureuse dès la fusion des réactifs pendant 3 heures, ensuite on libère la pression qui est alors à 30 bars. Lorsque la pression atmosphérique est atteinte on met le réacteur sous pression réduite de 1 Torr (130 Pa). La réaction est poursuivie pendant une durée de 2 heures. /33659 -|2The mixture thus formed is placed under an inert atmosphere and heated until the temperature reaches 270 ° C. while maintaining vigorous stirring as soon as the reactants have melted for 3 hours, then the pressure is released, which is then at 30 bars. When the atmospheric pressure is reached, the reactor is placed under pressure reduced by 1 Torr (130 Pa). The reaction is continued for a period of 2 hours. / 33659 - | 2
Le produit obtenu a une viscosité inhérente égale à 1 ,27 dl/g. Il présente en analyse thermique différentielle un pic de fusion cristalline à 135 °C.The product obtained has an inherent viscosity equal to 1.27 dl / g. It presents in differential thermal analysis a crystalline melting peak at 135 ° C.
Exemple 4 Dans un réacteur de 6 litres on introduit 391 g de lactame 12, 179 g d'acide dodécanoïque, 35 g d'eau, 1500 g de polyoxyéthylène dihydroxylé de masse moléculaire moyenne égale à 1 500 g/mole et 9,4 ml de solution de zirconylacétate dans l'eau / acide acétique (0,625 % charge totale du zirconylacétate). Le mélange ainsi formé est mis sous atmosphère inerte et chauffé jusqu'à ce que la température atteigne 270°C en maintenant une agitation vigoureuse dès la fusion des réactifs pendant 3 heures, ensuite on libère la pression qui est alors à 30 bars. Lorsque la pression atmosphérique est atteinte on met le réacteur sous pression réduite de 1 Torr (130 Pa). La réaction est poursuivie pendant une durée de 2 heures.EXAMPLE 4 391 g of lactam 12, 179 g of dodecanoic acid, 35 g of water, 1500 g of dihydroxy polyoxyethylene of average molecular weight equal to 1500 g / mol and 9.4 ml are introduced into a 6-liter reactor. of zirconylacetate solution in water / acetic acid (0.625% total charge of zirconylacetate). The mixture thus formed is placed under an inert atmosphere and heated until the temperature reaches 270 ° C. while maintaining vigorous stirring as soon as the reactants have melted for 3 hours, then the pressure is released, which is then at 30 bars. When the atmospheric pressure is reached, the reactor is placed under pressure reduced by 1 Torr (130 Pa). The reaction is continued for a period of 2 hours.
Le produit obtenu a une viscosité inhérente égale à 1 ,27 dl/g. Il présente en analyse thermique différentielle un pic de fusion cristalline à 102°C.The product obtained has an inherent viscosity equal to 1.27 dl / g. It presents in differential thermal analysis a crystalline melting peak at 102 ° C.
Exemple 5 Préparation du copolymère 6.6/6.10/12/PEG.600 en proportionExample 5 Preparation of the copolymer 6.6 / 6.10 / 12 / PEG.600 in proportion
14/14/42/3014/14/42/30
Les monomères suivants sont introduits dans un autoclave qui est équipé d'un agitateur : 16800 g lauryllactame, 3557 g acide sébacique (C10), 5408 g acide adipique et 6188 g hexaméthylènediamine (sous forme d'une solution de 73, 1 % dans l'eau).The following monomers are introduced into an autoclave which is equipped with a stirrer: 16,800 g lauryllactam, 3,557 g sebacic acid (C10), 5,408 g adipic acid and 6,188 g hexamethylenediamine (in the form of a solution of 73.1% in l 'water).
Le mélange ainsi formé est mis sous atmosphère inerte et chauffé jusqu'à ce que la température atteigne 290°C en maintenant une agitation vigoureuse dès la fusion des réactifs. Pendant 2 heures on maintient 290°C et 25 bars de pression (précondensation). Ensuite on diminue la pression lentement (1 ,25 h) de 25 bars à la pression atmosphérique et la température de 290 à 245 °C. Maintenant on introduit une dispersion fine de 971 1 g polyéthylène dihydroxylé (Mn = 600) et 70 g d'une solution de zirconylacétate dans l'eau / acide acétique (0,625 % charge totale du zirconylacétate ; pHso|ution = 3,0-3,5). Le mélange obtenu est mis sous pression réduite de ca. 30 mbar.The mixture thus formed is placed under an inert atmosphere and heated until the temperature reaches 290 ° C. while maintaining vigorous stirring as soon as the reactants have melted. For 2 hours, 290 ° C. and 25 bars of pressure are maintained (precondensation). Then the pressure is slowly reduced (1.25 h) by 25 bar to atmospheric pressure and the temperature from 290 to 245 ° C. Now we introduce a fine dispersion of 971 1 g dihydroxylated polyethylene (Mn = 600) and 70 g of a solution of zirconylacetate in water / acetic acid (0.625% total charge of zirconylacetate; pH so | ution = 3.0- 3.5). The mixture obtained is placed under reduced pressure of ca. 30 mbar.
La réaction est poursuivie pendant une durée de 3 heures. Le produit est extrudé dans un bain d'eau et granulé. Le produit obtenu a une viscosité /33659 13The reaction is continued for 3 hours. The product is extruded in a water bath and granulated. The product obtained has a viscosity / 33 659 13
inhérente égale à 1 ,12 dl/g ; température de fusion (optiquement déterminée) : 120 - 130°C.inherent equal to 1.12 dl / g; melting temperature (optically determined): 120 - 130 ° C.
Exemple 6Example 6
La perméabilité d'un film d'épaisseur 40 de composition 6/11/ 6-12/PEG en proportion 21/21/18/40 est de 12000 g/m2/24 h selon ASTM E 96 BW. The permeability of a film of thickness 40 composition 6/11 / 6-12 / PEG ratio 21/21/18/40 is 12000 g / m 2 / 24h according to ASTM E 96 BW.

Claims

REVENDICATIONS
1. Structure multichouches comprenant un matériau recouvert par un copolymère à blocs polyamides et blocs hydrophiles, ledit copolymère ayant une température de fusion inférieure à 135°C et de préférence comprise entre 90 et 135°C.1. Multi-layer structure comprising a material covered by a copolymer with polyamide blocks and hydrophilic blocks, said copolymer having a melting temperature below 135°C and preferably between 90 and 135°C.
2. Structure selon la revendication 1 dans laquelle les blocs hydrophiles du copolymère sont des polyéthers ayant au moins 50 % en poids de motifs <C2H4 ~°)~ 2. Structure according to claim 1 in which the hydrophilic blocks of the copolymer are polyethers having at least 50% by weight of units < C 2 H 4 ~ ° )~
3. Structure selon la revendication 2 dans laquelle la quantité de blocs polyether du copolymère représente 10 à 40 % en poids du copolymère.3. Structure according to claim 2 in which the quantity of polyether blocks of the copolymer represents 10 to 40% by weight of the copolymer.
4. Structure selon l'une quelconque des revendications précédentes dans laquelle le matériau est du papier, du carton, un non tissé de fibres de cellulose, un non tissé à base de fibres de polyoléfine ou un tissu choisi parmi le coton, le polyamide ou le polyester.4. Structure according to any one of the preceding claims in which the material is paper, cardboard, a nonwoven of cellulose fibers, a nonwoven based on polyolefin fibers or a fabric chosen from cotton, polyamide or polyester.
5. Structure selon l'une quelconque des revendications précédentes dans laquelle les blocs polyamides du copolymère résultent de la condensation d'un ou plusieurs acides alpha oméga aminocarboxyliques et/ou d'un ou plusieurs lactames ayant de 6 à 12 atomes de carbone en présence d'un diacide carboxylique ayant de 6 à 12 atomes de carbone les blocs polyamides ayant une masse Mn 400 à 1000.5. Structure according to any one of the preceding claims in which the polyamide blocks of the copolymer result from the condensation of one or more alpha omega aminocarboxylic acids and/or one or more lactams having from 6 to 12 carbon atoms in the presence of a dicarboxylic acid having 6 to 12 carbon atoms, the polyamide blocks having a mass Mn 400 to 1000.
6. Structure selon l'une quelconque des revendications 1 à 4 dans laquelle les blocs polyamides du copolymère résultent de la condensation d'au moins un acide alpha oméga aminocarboxylique ou d'un lactame, au moins une diamine et au moins un diacide carboxylique.6. Structure according to any one of claims 1 to 4 in which the polyamide blocks of the copolymer result from the condensation of at least one alpha omega aminocarboxylic acid or a lactam, at least one diamine and at least one dicarboxylic acid.
7. Procédé de préparation des copolymères des structures selon l'une quelconque des revendications précédentes dans lequel (i) dans une première étape on prépare les blocs polyamide par condensation des précurseurs de polyamide en présence d'un diacide carboxylique limiteur /33659 57. Process for preparing copolymers of structures according to any one of the preceding claims in which (i) in a first step the polyamide blocks are prepared by condensation of the polyamide precursors in the presence of a limiting dicarboxylic acid /33659 5
de chaîne puis (ii) dans une deuxième étape on ajoute le polyether et un catalyseur qui est un sel de métal (M) choisi dans le groupe des sels de (M) et d'un acide organique et des sels complexes entre l'oxyde de (M) et/ou l'hydroxyde de (M) et un acide organique.chain then (ii) in a second step the polyether and a catalyst are added which is a metal salt (M) chosen from the group of salts of (M) and an organic acid and complex salts between the oxide of (M) and/or the hydroxide of (M) and an organic acid.
8. Procédé de préparation des copolymères des structures selon l'une quelconque des revendications 1 à 6 dans lequel on mélange les précurseurs de polyamide, un diacide carboxylique limiteur de chaîne, le polyether et un catalyseur qui est un sel de métal (M) choisi dans le groupe des sels de (M) et d'un acide organique et des sels complexes entre l'oxyde de (M) et/ou l'hydroxyde de (M) et un acide organique.8. Process for preparing copolymers of structures according to any one of claims 1 to 6 in which the polyamide precursors, a chain-limiting dicarboxylic acid, the polyether and a catalyst which is a selected metal salt (M) are mixed. in the group of salts of (M) and an organic acid and complex salts between the oxide of (M) and/or the hydroxide of (M) and an organic acid.
9. Procédé selon la revendication 7 ou 8 dans lequel (M) est choisi parmi le titane, le zirconium et le hafnium.9. Method according to claim 7 or 8 in which (M) is chosen from titanium, zirconium and hafnium.
10. Procédé selon la revendication 9 dans lequel (M) est le zirconium.10. Method according to claim 9 in which (M) is zirconium.
11. Procédé selon la revendication 7 ou 8 dans lequel le catalyseur est l'acétate de zirconyle11. Process according to claim 7 or 8 in which the catalyst is zirconyl acetate
12. Copolymères à blocs polyamides et blocs polyéthers résultant de l'enchaînement de blocs polyamides à extrémités acide carboxylique et de polyéthers diols ayant une température de fusion comprise entre 90 et 135°C dans lesquels les blocs polyamides résultent de la condensation d'un ou plusieurs acides alpha oméga aminocarboxyliques et/ou un ou plusieurs lactames ayant de 10 à 12 atomes de carbone en présence d'un diacide carboxylique ayant de 6 à 12 atomes de carbone, et dans lesquels la masse Mn des blocs polyamides est comprise entre 400 et 1000.12. Copolymers with polyamide blocks and polyether blocks resulting from the sequence of polyamide blocks with carboxylic acid ends and polyether diols having a melting temperature of between 90 and 135°C in which the polyamide blocks result from the condensation of one or several alpha omega aminocarboxylic acids and/or one or more lactams having 10 to 12 carbon atoms in the presence of a dicarboxylic acid having 6 to 12 carbon atoms, and in which the mass Mn of the polyamide blocks is between 400 and 1000.
13. Copolymères à blocs polyamides et blocs polyéthers résultant de l'enchaînement de blocs polyamides à extrémités carboxyliques et de polyéthers diols ces copolymères ayant une température de fusion comprise entre 90 et 135°C et dans lesquels les blocs polyamides résultent de la condensation :13. Copolymers with polyamide blocks and polyether blocks resulting from the sequence of polyamide blocks with carboxylic ends and polyether diols, these copolymers having a melting temperature of between 90 and 135°C and in which the polyamide blocks result from condensation:
- d'une ou plusieurs diamines et d'un ou plusieurs diacides carboxyliques ayant chacun de 6 à 12 atomes de carbone 33659 1 g - one or more diamines and one or more dicarboxylic acids each having 6 to 12 carbon atoms 33659 1g
- d'au moins un lactame et/ou un acide alpha oméga aminocarboxylique ayant de 10 à 12 atomes de carbone- at least one lactam and/or an alpha omega aminocarboxylic acid having 10 to 12 carbon atoms
- au moins l'un des diacides carboxyliques étant en excès.- at least one of the dicarboxylic acids being in excess.
14. Copolymères selon la revendication 12 ou 13 dans lesquels le lactame et/ou l'acide alpha oméga aminocarboxylique ayant de 10 à 12 atomes de carbone est choisi parmi l'acide aminoundécanoïque, l'acide aminododécanoïque et le lauryllactame.14. Copolymers according to claim 12 or 13 in which the lactam and/or the alpha omega aminocarboxylic acid having 10 to 12 carbon atoms is chosen from aminoundecanoic acid, aminododecanoic acid and lauryllactam.
15. Copolymères selon la revendication 14 ayant des blocs polyamides 6.6/Pip.10/12 dans lesquels :15. Copolymers according to claim 14 having polyamide blocks 6.6/Pip.10/12 in which:
6.6 désigne des motifs résultant de la condensation de l'hexaméthylène diamine et de l'acide adipique.6.6 designates units resulting from the condensation of hexamethylene diamine and adipic acid.
Pip. 10 désigne des motifs résultant de la condensation de la pipérazine et de l'acide sébacique.Pip. 10 designates units resulting from the condensation of piperazine and sebacic acid.
12 désigne des motifs résultant de la condensation du lauryllactame.12 designates patterns resulting from the condensation of lauryllactam.
16. Copolymères selon la revendication 14 ayant des blocs polyamides 6.6/6.12/1 1 /12 dans lesquels :16. Copolymers according to claim 14 having polyamide blocks 6.6/6.12/1 1/12 in which:
6.6 désigne des motifs résultant de la condensation de l'hexaméthylène diamine et de l'acide adipique6.6 denotes units resulting from the condensation of hexamethylene diamine and adipic acid
6.1 2 désigne des motifs résultant de la condensation de l'hexaméthylène diamine et de l'acide dodécanédioïque Yλ_ désigne des motifs résultant de la condensation de l'acide aminoundécanoïque6.1 2 designates units resulting from the condensation of hexamethylenediamine and dodecanedioic acid Yλ_ designates units resulting from the condensation of aminoundecanoic acid
12 désigne des motifs résultant de la condensation du lauryllactame.12 designates patterns resulting from the condensation of lauryllactam.
17. Copolymères selon l'une quelconque des revendications 12 à17. Copolymers according to any one of claims 12 to
1 6 dans lesquels les polyétherdiols sont des PEG (polyéthylène glycol).1 6 in which the polyetherdiols are PEG (polyethylene glycol).
18. Adhésif thermofusible (HMA) constitué des copolymères à blocs polyamides et blocs polyether selon l'une quelconque des revendications 12 à 17. 18. Hot melt adhesive (HMA) consisting of copolymers with polyamide blocks and polyether blocks according to any one of claims 12 to 17.
EP98963619A 1997-12-24 1998-12-23 Multilayer structure comprising a material coated with block polyamide and block hydrophilic copolymers Withdrawn EP0961686A1 (en)

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