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EP0717420A1 - Manufacturing process of a shielding jacket on an electrical conductor harness, and harness obtained by such a process - Google Patents

Manufacturing process of a shielding jacket on an electrical conductor harness, and harness obtained by such a process Download PDF

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Publication number
EP0717420A1
EP0717420A1 EP95402611A EP95402611A EP0717420A1 EP 0717420 A1 EP0717420 A1 EP 0717420A1 EP 95402611 A EP95402611 A EP 95402611A EP 95402611 A EP95402611 A EP 95402611A EP 0717420 A1 EP0717420 A1 EP 0717420A1
Authority
EP
European Patent Office
Prior art keywords
sheath
branch
branches
elements
bundle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP95402611A
Other languages
German (de)
French (fr)
Other versions
EP0717420B1 (en
Inventor
Thierry Jean-Pierre Renaud
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Airbus Helicopters SAS
Original Assignee
Eurocopter France SA
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Publication date
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Publication of EP0717420A1 publication Critical patent/EP0717420A1/en
Application granted granted Critical
Publication of EP0717420B1 publication Critical patent/EP0717420B1/en
Anticipated expiration legal-status Critical
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/0045Cable-harnesses
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/26Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
    • H01B13/2606Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by braiding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49194Assembling elongated conductors, e.g., splicing, etc.
    • Y10T29/49201Assembling elongated conductors, e.g., splicing, etc. with overlapping orienting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/53Means to assemble or disassemble
    • Y10T29/5313Means to assemble electrical device
    • Y10T29/532Conductor
    • Y10T29/53243Multiple, independent conductors

Definitions

  • the present invention relates to bundles of electrical conductors, in particular those called harnesses, which are hardened, that is to say shielded against electromagnetic disturbances, and which are intended to electrically connect the various devices of a complex electrical installation , the proper functioning of which must be ensured, even in the event of electromagnetic interference.
  • harnesses are, for example, used on board aircraft, ships, tanks, etc.
  • the present invention relates to a method for producing such an armored harness or harness, as well as the beam obtained by the implementation of said method.
  • harnesses consist of a bundle of conductors, stranded or not, distributed in several sub-bundles or branches, from branch nodes arranged along said bundle and connectors arranged at the free ends of said branches.
  • said harnesses are coated with braided metallic sheath elements completely covering said conductors.
  • such metal sheath elements can be produced beforehand in the form of braid portions, then threaded onto said harness branches and finally electrically connected to each other by sleeves, for example heat shrinkable, at said knots. branch line, to ensure mechanical and electrical continuity of said metal sheath.
  • each metal sheath element can be braided directly on each of said branches of the harness and include an extension on another branch serving to ensure the electrical continuity of sheath. For the latter purpose, it is also possible to provide overstressing at the branching nodes.
  • the first of the known methods mentioned above leads to the production of shielding sheaths whose electromagnetic performance is relatively low and whose mechanical resistance, in particular to vibration, is insufficient (which moreover further reduces the electromagnetic performance).
  • the second method (braiding directly on the branches of the bundle) allows excellent electromagnetic performance and mechanical resistance.
  • the ends of the metal strands constituting the braided sheath element straighten orthogonally to the branch carrying said element, so that the insulator of the electrical conductors objects and / or objects coming into contact with said element are perforated and / or damaged by said straightened ends.
  • this second method often requires, so that the braided sheath elements provide sufficient protection, that said branches each carry two such elements, which increases the mass and costs.
  • the object of the present invention is to remedy these drawbacks by avoiding the straightened ends of the weaving strands and by ensuring the best compromise between costs, mass and electromagnetic performance.
  • said rings prevent the ends of the metallic braiding strands from straightening inward and / or outward and injuring objects in contact with them.
  • they make it possible, as will emerge from the description below, to achieve excellent electromagnetic protection, with a single braiding layer on the branches of the bundle.
  • said rings are made of an electrically conductive material, they are flexible and adhesive.
  • the adhesive of said rings is also electrically conductive.
  • these rings can be portions of a thin metallic strip, for example made of copper.
  • said rings participate strongly in the cohesion of the bundle and its shielding sheath, as well as in the electrical and mechanical continuity between the various sheath elements.
  • the bundles of electrical conductors generally comprise nodes each uniting three branches of said bundle.
  • three sheath elements are formed, each of which passes from one of the three branches to one of the other two while being laterally crossed by the other of said two other branches, at least one end of said elements being trapped between said first and second rings, and the pair of branches carrying each of said three sheath elements is different from the pairs of branches carrying the other two sheath elements.
  • said first, second and third sheath elements may cover, respectively, all of said branch having the smallest section, all of said branch having the intermediate section and all of said branch having the largest section and, partially, near said node, said branch having the largest section, said branch having the smallest section and said branch having the intermediate section.
  • one of said sheath elements prefferably start on a branch, in the vicinity of said node, and ends, on another branch, also in the vicinity of said node.
  • an electrical connector is mounted at the free end of a branch of the bundle carrying a metal sheath element
  • the production of said sheath elements is preferably carried out from the branches the finest to the largest branches.
  • the present invention also relates to a bundle of multi-branch electrical conductors coated with a metallic sheath of electromagnetic shielding, formed by sheath elements braided directly on the branches of said bundle, from metallic strands.
  • a metallic sheath of electromagnetic shielding formed by sheath elements braided directly on the branches of said bundle, from metallic strands.
  • at least one of the ends of said sheath elements is trapped between two superimposed rings, enclosing the corresponding branch of said bundle.
  • said bundle is remarkable in that, on the side of a connector, the corresponding sheath element comprises a vacuum braiding tail, which is folded over the portion of sheath surrounding the tip of said connector through which the corresponding branch enters the connector and which is clamped against said tip.
  • Figure 1 shows a portion of a bundle of electrical conductors, in the vicinity of a node connecting three branches.
  • Figure 2 shows, in cross section and on a larger scale than Figure 1, a bundle of electrical conductors, provided with a metal sheath of electromagnetic shielding.
  • FIGS. 3A to 3J schematically illustrate different stages of an example of implementation of the process for producing braided sheath elements at the node of FIG. 1, in accordance with the present invention.
  • FIGS. 4A to 4H illustrate an alternative embodiment of the braided sheath elements.
  • FIG. 5 illustrates the fixing of a sheath element in the vicinity of a connector.
  • FIG. 6 illustrates an exemplary implementation of the present invention for shielding a harness of conductors by the production of protective sheath elements, in accordance with the present invention.
  • FIG. 7 shows another example of harness capable of being shielded in accordance with the invention.
  • FIG. 1 there is shown a portion of a bundle F of electrical conductors C, stranded or not, in the vicinity of a node N connecting three branches B1, B2 and B3 of said bundle F.
  • each branch of the latter is surrounded by an element EG of braided metallic sheath G protecting the corresponding conductors C, against disturbances electromagnetic external.
  • each sheath element EG is produced by direct braiding on the corresponding branch of the bundle F, for example by means of a braiding loom.
  • the production of the sheath elements EG in accordance with the present invention is carried out branch after branch, with partial overlapping of another branch, in order to ensure a satisfactory covering of all N nodes.
  • first ring b1 enclosing the branch of larger section B3 in the vicinity of the node N, at the location provided for the beginning end of a sheath element EG1 (see below).
  • This first ring b1 can consist of a portion of electrically conductive metallic tape, for example of copper.
  • this conductive tape is adhesive, with conductive glue or not, so as to be able to easily adhere to the branch B3 by perfectly matching the periphery of the latter.
  • the tape must ensure that any straightened ends of the sheath element EG1 cannot injure the conductors C of the harness F.
  • the bundle F is put in place in the braiding loom and there is then produced, starting approximately from the middle of the first ring b1 and in the direction of the node N, the sheath element EG1 which comprises a part P1 covering the branch B3 in the vicinity of the node N and which completely covers the branch B1.
  • This sheath element EG1 is produced so that the branch B2 crosses it laterally, at its connection to the node N.
  • the braiding parameters (number of braided strands, number of coils distributing said strands and no braiding) are adjusted for that said sheath element EG1 and its part P1 cover, without gaps and without overlaps, respectively the entire branch B1 and partially the branch B3. Since it is assumed that the branch B1 has a smaller section than the branch B3, it is seen that it is necessary that the braiding pitch on the branch B3 (part P1) is smaller than on the branch B1.
  • a third ring b3 (similar to the previous ones) is placed, enclosing the sheath element EG1 on the branch B1 in the vicinity of the node N, at the location provided for the beginning end of a EG2 sheath (see below).
  • the ring b3 must ensure that the braiding strands of this sheath element EG2 cannot damage the sheath element EG1 and / or the underlying conductors C.
  • the braiding of the bundle element F is continued by making, starting approximately from the middle of the third ring b3 and in the direction of node N, the sheath element EG2, which includes a part P2 covering the sheath element EG1 (that is to say the branch B1) in the vicinity of said node N and which completely covers the branch B2.
  • the branch B3, partially covered with the braiding part P1 laterally crosses the sheath element EG2, at its connection to the node N.
  • the braiding pitch of the element EG2 is larger on the branch B1 than on the branch B2.
  • the starting end of the sheath element EG2 is blocked on the third ring b3, by a fourth ring b4, which encloses the corresponding end of said sheath element EG2 and which is superimposed on the third ring b3.
  • the fourth ring b4 can be produced in a similar way to the three preceding rings b1, b2 and b3 and it ensures that the ends of the metal strands, forming the sheath element EG2, cannot be straightened, these ends being trapped between said third and fourth rings b3 and b4.
  • a fifth ring b5 (similar to the previous ones) is placed, enclosing the sheath element EG2 on the branch B2 in the vicinity of the node N, at the location provided for the start end of an EG3 sheath element (see below).
  • the ring b5 must ensure that the braiding strands of this sheath element EG3 cannot damage the sheath element EG2 and / or the underlying conductors C.
  • the sheath element EG3 which has a part P3 covering the sheath element EG2 (branch B2) in the vicinity of said node and which completely covers branch B3.
  • the branch B1 covered with the sheath element EG1 and the braiding part P2, laterally crosses the sheath element EG3, at its connection to the node N.
  • the braiding pitch on the branch B2 is greater than on branch B3.
  • the EG3 sheath element covers the first and second rings b1 and b2 of the EG1 sheath element and locks them in position.
  • the starting end of the sheath element EG3 is locked on the fifth ring b5, by a sixth ring b6, which encloses the corresponding end of said sheath element EG3 and which is superimposed to the fifth ring b5.
  • the sixth ring b6 can be produced in a similar manner to the previous five rings b1 to b5 and it ensures that the ends of the metal strands, forming the sheath element EG3, cannot be straightened, these ends being trapped between said fifth and sixth rings b5 and b6.
  • FIGS. 3A to 3J is only one example of braiding among others, which takes into account the differences in section of the branches B1, B2 and B3.
  • rings b1 to b6 made of adhesive conductive tape with conductive glue, is advantageous, since such rings improve electrical continuity and participate in the cohesion of the sheath elements EG1, EG2, EG3 between them.
  • FIG. 5 there is shown the end L of a braided metallic sheath element EG (which can be any one of the elements EG1, EG2, EG3, EG5 or EG6), opposite the node N and it has been assumed that this end L was connected by external fitting on the end piece EB of a connector CN.
  • the branch of the harness F which carries the sheath element EG, penetrates inside the connector CN, through the said end piece EB.
  • the braiding of the sheath element can start with the tail Q and end by imprisonment between said first and second rings (b1, b2; b3, b4; b5, b6; b11, b12), or vice versa start on said rings and terminate with said braiding tail Q.
  • Such a braiding tail is easy to perform when empty, when the bundle F is not in place in the loom to be braided.
  • the harness H shown in FIG. 6, represents a particular case of bundle of conductors F, in which the conductors C form a main trunk, from nodes from which branches are derived.
  • FIG. 6 arrows have been drawn symbolizing the direction of braiding of the various sheath elements: the origin of an arrow marks the start of braiding and the end of an arrow indicates the braided branch and the end point of braiding.
  • the thickness of the lines of the branches of the harness symbolizes the sections of the different branches.
  • the metal sheath is formed on the harness H of FIG. 6 by progressing from the branches of smaller sections towards the branches of larger sections, by implementing the features illustrated by FIGS. 3A to 3J or 4A to 4H, According to the case.
  • sheath element EG11 which begins on the branch B31 (which corresponds to the branch B22 of the node N2) and ends on the terminal branch B11 of smaller section. Then, the sheath element EG21 is produced, which begins on the branch B11 and ends on the branch B21, of section greater than the branch B11 but less than the branch B31.
  • the sheath element EG12 which covers the branch B12 is then produced. and begins on branch B32 (which corresponds to branch B23 of node 3). This optimizes the braiding time and the use of the braiding loom, subsequently producing the sheath elements having the same weaving parameters.
  • the sheath element EG31 is then produced by making it start on the branch B21, cover the entire branch B31 (B22) and stop on the branch B12.
  • the two branches B15 and B25 are assumed to have the same section. We can then make a short sheath element EG5 starting from B14 (B35) near the node N5 and stopping on the branch B15, near N5. The branches of identical section B15 and B25 are then covered by a single sheath element EG15 (EG25), which begins at the end of the branch B15 and stops at the end of the branch B25.
  • FIG. 7 represents a harness H ′ comprising several branches connecting different equipment (not shown) and having variable sections, but having no main axis serving the different directions.
  • harness H 'of FIG. 7 can be coated with a braided protective sheath, just like the harness H of FIG. 6.
  • shielding sheaths for harnesses are easily produced, while benefiting from an excellent compromise between cost, mass and electromagnetic performance.
  • these sheaths have only one layer of braiding.

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  • Manufacturing & Machinery (AREA)
  • Insulated Conductors (AREA)

Abstract

The fabrication procedure involves forming the electromagnetic sheath that protects the cable bundle where the cable bundle branches. A ring (b2) is fitted round the outside of the cable bundle before the branch. The protective sheath of the cable is slit to allow emergence of a branch (B2) beyond the ring. The protective sheath (EG1) is closed over the continuing part of the cable bundle, and a second ring fitted over the first ring, overlapping the end of the sheath and clamping it in place. The rings are of an electrically conductive material, and are of a flexible material coated with adhesive.

Description

La présente invention concerne les faisceaux de conducteurs électriques, notamment ceux appelés harnais, qui sont durcis, c'est-à-dire blindés contre les perturbations électromagnétiques, et qui sont destinés à relier électriquement entre eux les différents appareils d'une installation électrique complexe, dont le bon fonctionnement doit être assuré, même en cas de perturbations électromagnétiques. De tels harnais sont, par exemple, utilisés à bord des aéronefs, des navires, des chars d'assaut, etc ... La présente invention concerne un procédé pour la réalisation d'un tel faisceau ou harnais blindé, ainsi que le faisceau obtenu par la mise en oeuvre dudit procédé.The present invention relates to bundles of electrical conductors, in particular those called harnesses, which are hardened, that is to say shielded against electromagnetic disturbances, and which are intended to electrically connect the various devices of a complex electrical installation , the proper functioning of which must be ensured, even in the event of electromagnetic interference. Such harnesses are, for example, used on board aircraft, ships, tanks, etc. The present invention relates to a method for producing such an armored harness or harness, as well as the beam obtained by the implementation of said method.

On sait que ces harnais sont constitués d'un faisceau de conducteurs, toronnés ou non, répartis en plusieurs sous-faisceaux ou branches, à partir de noeuds d'embranchement disposés le long dudit faisceau et de connecteurs disposés aux extrémités libres desdites branches.It is known that these harnesses consist of a bundle of conductors, stranded or not, distributed in several sub-bundles or branches, from branch nodes arranged along said bundle and connectors arranged at the free ends of said branches.

Pour pouvoir être blindés contre les perturbations électromagnétiques, lesdits harnais sont revêtus d'éléments de gaine métallique tressée recouvrant intégralement lesdits conducteurs. De façon connue, de tels éléments de gaine métallique peuvent être réalisés préalablement sous forme de portions de tresse, puis enfilés sur lesdites branches de harnais et enfin reliés électriquement les uns aux autres par des manchons, par exemple thermorétractables, au niveau desdits noeuds d'embranchement, afin d'assurer la continuité mécanique et électrique de ladite gaine métallique. En variante, également connue, chaque élément de gaine métallique peut être tressé directement sur chacune desdites branches du harnais et comporter un prolongement sur une autre branche servant à assurer la continuité électrique de la gaine. A cette dernière fin, on peut également prévoir des surtressages au niveau des noeuds d'embranchement.To be able to be shielded against electromagnetic disturbances, said harnesses are coated with braided metallic sheath elements completely covering said conductors. In known manner, such metal sheath elements can be produced beforehand in the form of braid portions, then threaded onto said harness branches and finally electrically connected to each other by sleeves, for example heat shrinkable, at said knots. branch line, to ensure mechanical and electrical continuity of said metal sheath. Alternatively, also known, each metal sheath element can be braided directly on each of said branches of the harness and include an extension on another branch serving to ensure the electrical continuity of sheath. For the latter purpose, it is also possible to provide overstressing at the branching nodes.

La première des méthodes connues rappelées ci-dessus conduit à la réalisation de gaines de blindage dont les performances électromagnétiques sont relativement faibles et dont la résistance mécanique, notamment aux vibrations, est insuffisante (ce qui d'ailleurs réduit encore les performances électromagnétiques).The first of the known methods mentioned above leads to the production of shielding sheaths whose electromagnetic performance is relatively low and whose mechanical resistance, in particular to vibration, is insufficient (which moreover further reduces the electromagnetic performance).

En revanche, la seconde méthode (tressage directement sur les branches du faisceau) permet d'excellentes performances électromagnétiques et de résistance mécanique. Toutefois, il arrive souvent que, en début et/ou en fin de tressage, les extrémités des brins métalliques constituant l'élément de gaine tressée se redressent orthogonalement à la branche portant ledit élément, de sorte que l'isolant des conducteurs électriques sous-jacents et/ou des objets venant au contact dudit élément sont perforés et/ou détériorés par lesdites extrémités redressées. De plus, cette seconde méthode exige souvent, pour que les éléments de gaine tressée assurent une protection suffisante, que lesdites branches portent chacune deux tels éléments, ce qui accroît la masse et les coûts.On the other hand, the second method (braiding directly on the branches of the bundle) allows excellent electromagnetic performance and mechanical resistance. However, it often happens that, at the beginning and / or at the end of braiding, the ends of the metal strands constituting the braided sheath element straighten orthogonally to the branch carrying said element, so that the insulator of the electrical conductors objects and / or objects coming into contact with said element are perforated and / or damaged by said straightened ends. In addition, this second method often requires, so that the braided sheath elements provide sufficient protection, that said branches each carry two such elements, which increases the mass and costs.

L'objet de la présente invention est de remédier à ces inconvénients en évitant les extrémités redressées des brins de tissage et en assurant le meilleur compromis entre les coûts, la masse et les performances électromagnétiques.The object of the present invention is to remedy these drawbacks by avoiding the straightened ends of the weaving strands and by ensuring the best compromise between costs, mass and electromagnetic performance.

A cette fin, selon l'invention, le procédé pour la réalisation d'une gaine métallique de blindage électromagnétique sur un faisceau de conducteurs électriques multibranche, procédé selon lequel on tresse directement sur les branches dudit faisceau, à partir de brins métalliques, des éléments de qaine qui entourent lesdits conducteurs des branches et qui sont reliés électriquement les uns aux autres pour former ladite gaine métallique, est remarquable en ce que :

  • à l'emplacement prévu pour une extrémité d'un élément de gaine sur une branche, on dispose une première bague enserrant ladite branche ;
  • on procède ensuite au tressage dudit élément de gaine de telle sorte que ladite extrémité repose sur ladite première bague ; et
  • on recouvre ladite extrémité dudit élément de gaine par une seconde bague, enserrant ladite première bague.
To this end, according to the invention, the method for producing a metallic sheath of electromagnetic shielding on a bundle of multi-branch electrical conductors, method according to which elements are braided directly on the branches of said bundle, from metallic strands of qaine which surround the said conductors of the branches and which are electrically connected to each other to form said metallic sheath, is remarkable in that:
  • at the location provided for one end of a sheath element on a branch, there is a first ring enclosing said branch;
  • then braiding said sheath element so that said end rests on said first ring; and
  • covering said end of said sheath element with a second ring, enclosing said first ring.

Ainsi, lesdites bagues empêchent les extrémités des brins métalliques de tressage de se redresser vers l'intérieur et/ou l'extérieur et de blesser les objets à leur contact. De plus, elles permettent, comme il ressortira de la description ci-après, de réaliser une excellente protection électromagnétique, avec une seule couche de tressage sur les branches du faisceau.Thus, said rings prevent the ends of the metallic braiding strands from straightening inward and / or outward and injuring objects in contact with them. In addition, they make it possible, as will emerge from the description below, to achieve excellent electromagnetic protection, with a single braiding layer on the branches of the bundle.

De façon avantageuse, lesdites bagues sont réalisées en un matériau électriquement conducteur, elles sont souples et adhésives.Advantageously, said rings are made of an electrically conductive material, they are flexible and adhesive.

De préférence, la colle desdites bagues est également électriquement conductrice.Preferably, the adhesive of said rings is also electrically conductive.

A titre d'exemple, ces bagues peuvent être des portions d'un ruban métallique mince, par exemple constitué de cuivre.By way of example, these rings can be portions of a thin metallic strip, for example made of copper.

Grâce à ces particularités, lesdites bagues participent fortement à la cohésion du faisceau et de sa gaine de blindage, ainsi qu'à la continuité électrique et mécanique entre les différents éléments de gaine.Thanks to these features, said rings participate strongly in the cohesion of the bundle and its shielding sheath, as well as in the electrical and mechanical continuity between the various sheath elements.

De façon connue, les faisceaux de conducteurs électriques comportent généralement des noeuds réunissant chacun trois branches dudit faisceau. Dans ce cas, au niveau de chacun desdits noeuds, on forme trois éléments de gaine dont chacun d'eux passe de l'une des trois branches à l'une des deux autres en étant latéralement traversé par l'autre desdites deux autres branches, au moins une extrémité desdits éléments étant emprisonnée entre lesdites première et seconde bagues, et le couple de branches portant chacun desdits trois éléments de gaine est différent des couples de branches portant les deux autres éléments de gaine.In known manner, the bundles of electrical conductors generally comprise nodes each uniting three branches of said bundle. In this case, at each of said nodes, three sheath elements are formed, each of which passes from one of the three branches to one of the other two while being laterally crossed by the other of said two other branches, at least one end of said elements being trapped between said first and second rings, and the pair of branches carrying each of said three sheath elements is different from the pairs of branches carrying the other two sheath elements.

Dans le cas particulier où ces trois branches ont des sections différentes, il est avantageux de commencer par réaliser un premier élément de gaine porté par les deux branches ayant respectivement la plus faible et la plus forte section, puis un deuxième élément de gaine porté par les deux branches ayant respectivement la section intermédiaire et la plus petite section et enfin un troisième élément de gaine porté par les deux branches ayant respectivement la section intermédiaire et la plus forte section.In the particular case where these three branches have different sections, it is advantageous to start by making a first sheath element carried by the two branches having respectively the smallest and the strongest section, then a second sheath element carried by the two branches respectively having the intermediate section and the smallest section and finally a third sheath element carried by the two branches having respectively the intermediate section and the largest section.

De plus, lesdits premier, deuxième et troisième éléments de gaine peuvent recouvrir, respectivement, la totalité de ladite branche ayant la plus faible section, la totalité de ladite branche ayant la section intermédiaire et la totalité de ladite branche ayant la plus forte section et, partiellement, à proximité dudit noeud, ladite branche ayant la plus forte section, ladite branche ayant la plus faible section et ladite branche ayant la section intermédiaire.In addition, said first, second and third sheath elements may cover, respectively, all of said branch having the smallest section, all of said branch having the intermediate section and all of said branch having the largest section and, partially, near said node, said branch having the largest section, said branch having the smallest section and said branch having the intermediate section.

En revanche, notamment lorsque deux des trois branches ont des sections au moins approximativement égales, il peut être avantageux que l'un desdits éléments de gaine recouvre en continu et en totalité lesdites deux branches.On the other hand, in particular when two of the three branches have at least approximately equal sections, it may be advantageous for one of said sheath elements to continuously and entirely cover said two branches.

Notamment dans ce cas, il est particulièrement avantageux que l'un desdits éléments de gaine commence sur une branche, au voisinage dudit noeud, et se termine, sur une autre branche, également au voisinage dudit noeud.In particular in this case, it is particularly advantageous for one of said sheath elements to start on a branch, in the vicinity of said node, and ends, on another branch, also in the vicinity of said node.

Lorsque, de façon connue, un connecteur électrique est monté à l'extrémité libre d'une branche du faisceau portant un élément de gaine métallique, il est avantageux de réaliser une queue de tressage à vide à l'extrémité dudit élément de gaine adjacente audit connecteur, de rabattre ladite queue de tressage sur l'extrémité dudit élément de gaine qui entoure extérieurement l'embout dudit connecteur à travers lequel ladite branche pénètre à l'intérieur de celui-ci, et de fixer par serrage ladite queue de tressage rabattue et ladite extrémité dudit élément de gaine sur ledit embout.When, in a known manner, an electrical connector is mounted at the free end of a branch of the bundle carrying a metal sheath element, it is advantageous to produce a vacuum braiding tail at the end of said sheath element adjacent to said connector, to fold down said braiding tail on the end of said sheath element which externally surrounds the tip of said connector through which said branch penetrates inside thereof, and to fix by clamping said folded braiding tail and said end of said sheath element on said tip.

Ainsi, on obtient une fixation solide de cette extrémité de l'élément de gaine sur le connecteur, ce qui permet de manipuler celui-ci (connexion et déconnexion) sans amorce de détressage de ladite extrémité.Thus, a solid fixing of this end of the sheath element is obtained on the connector, which makes it possible to handle the latter (connection and disconnection) without initiating de-stressing of said end.

Dans le cas particulier où le faisceau de conducteurs électriques présente la forme d'un harnais ayant un tronc principal s'amincissant progressivement et comportant des noeuds à partir desquels sont dérivées lesdites branches, la réalisation desdits éléments de gaine est de préférence effectuée depuis les branches les plus fines jusqu'au branches les plus grosses.In the particular case where the bundle of electrical conductors has the form of a harness having a main trunk gradually thinner and comprising nodes from which said branches are derived, the production of said sheath elements is preferably carried out from the branches the finest to the largest branches.

Toutefois, afin de profiter d'un réglage déjà existant du métier à tresser réalisant lesdits éléments de gaine et ainsi de diminuer le temps total de tressage, lorsque des branches proches, mais non obligatoirement consécutives, présentent des sections approximativement égales, les tressages des éléments de gaine correspondants sont effectués consécutivement.However, in order to take advantage of an already existing setting of the braiding loom producing said sheath elements and thus to reduce the total braiding time, when close branches, but not necessarily consecutive, have approximately equal sections, the braiding of the elements of corresponding sheaths are carried out consecutively.

Par ailleurs, la présente invention concerne également un faisceau de conducteurs électriques multibranche revêtu d'une gaine métallique de blindage électromagnétique, formée par des éléments de gaine tressés directement sur les branches dudit faisceau, à partir de brins métalliques. Selon l'invention, au moins l'une des extrémités desdits éléments de gaine est emprisonnée entre deux bagues superposées, enserrant la branche correspondante dudit faisceau.Furthermore, the present invention also relates to a bundle of multi-branch electrical conductors coated with a metallic sheath of electromagnetic shielding, formed by sheath elements braided directly on the branches of said bundle, from metallic strands. According to the invention, at least one of the ends of said sheath elements is trapped between two superimposed rings, enclosing the corresponding branch of said bundle.

Lorsque des connecteurs électriques sont prévus aux extrémités desdites branches opposées audit noeud, ledit faisceau est remarquable en ce que, du côté d'un connecteur, l'élément de gaine correspondant comporte une queue de tressage à vide, qui est rabattue sur la portion de gaine entourant l'embout dudit connecteur par lequel la branche correspondante pénètre dans le connecteur et qui est serrée contre ledit embout.When electrical connectors are provided at the ends of said branches opposite to said node, said bundle is remarkable in that, on the side of a connector, the corresponding sheath element comprises a vacuum braiding tail, which is folded over the portion of sheath surrounding the tip of said connector through which the corresponding branch enters the connector and which is clamped against said tip.

Les figures du dessin annexé feront bien comprendre comment l'invention peut être réalisée. Sur ces figures, des références identiques désignent des éléments semblables.The figures of the appended drawing will make it clear how the invention can be implemented. In these figures, identical references designate similar elements.

La figure 1 montre une portion d'un faisceau de conducteurs électriques, au voisinage d'un noeud reliant trois branches.Figure 1 shows a portion of a bundle of electrical conductors, in the vicinity of a node connecting three branches.

La figure 2 montre, en coupe transversale et à plus grande échelle que la figure 1, un faisceau de conducteurs électriques, pourvu d'une gaine métallique de blindage électromagnétique.Figure 2 shows, in cross section and on a larger scale than Figure 1, a bundle of electrical conductors, provided with a metal sheath of electromagnetic shielding.

Les figures 3A à 3J illustrent schématiquement différentes étapes d'un exemple de mise en oeuvre du processus de réalisation d'éléments de gaine tressés au niveau du noeud de la figure 1, conformément à la présente invention.FIGS. 3A to 3J schematically illustrate different stages of an example of implementation of the process for producing braided sheath elements at the node of FIG. 1, in accordance with the present invention.

Les figures 4A à 4H illustrent une variante de réalisation des éléments de gaine tressés.FIGS. 4A to 4H illustrate an alternative embodiment of the braided sheath elements.

La figure 5 illustre la fixation d'un élément de gaine au voisinage d'un connecteur.FIG. 5 illustrates the fixing of a sheath element in the vicinity of a connector.

La figure 6 illustre un exemple de mise en oeuvre de la présente invention pour blinder un harnais de conducteurs par la réalisation d'éléments de gaine de protection, conformément à la présente invention.FIG. 6 illustrates an exemplary implementation of the present invention for shielding a harness of conductors by the production of protective sheath elements, in accordance with the present invention.

La figure 7 montre un autre exemple de harnais susceptible d'être blindé conformément à l'invention.Figure 7 shows another example of harness capable of being shielded in accordance with the invention.

Sur la figure 1, on a représenté une portion d'un faisceau F de conducteurs électriques C, toronnés ou non, au voisinage d'un noeud N reliant trois branches B1, B2 et B3 dudit faisceau F.In Figure 1, there is shown a portion of a bundle F of electrical conductors C, stranded or not, in the vicinity of a node N connecting three branches B1, B2 and B3 of said bundle F.

De façon usuelle, comme cela est représenté en coupe transversale sur la figure 2, afin de durcir ledit faisceau F, on entoure chaque branche de celui-ci d'un élément EG de gaine métallique tressée G protégeant les conducteurs C correspondants, contre les perturbations électromagnétiques extérieures. Comme cela a été mentionné ci-dessus, de préférence, chaque élément de gaine EG est réalisé par tressage direct sur la branche correspondante du faisceau F, par exemple au moyen d'un métier à tresser.Usually, as shown in cross section in Figure 2, in order to harden said bundle F, each branch of the latter is surrounded by an element EG of braided metallic sheath G protecting the corresponding conductors C, against disturbances electromagnetic external. As has been mentioned above, preferably, each sheath element EG is produced by direct braiding on the corresponding branch of the bundle F, for example by means of a braiding loom.

Comme il ressort des explications ci-après, notamment en regard des figures 3A à 3J, la réalisation des éléments de gaine EG conformément à la présente invention se fait branche après branche, avec recouvrement partiel d'une autre branche, afin d'assurer un recouvrement satisfaisant de la totalité des noeuds N.As follows from the explanations below, in particular with regard to FIGS. 3A to 3J, the production of the sheath elements EG in accordance with the present invention is carried out branch after branch, with partial overlapping of another branch, in order to ensure a satisfactory covering of all N nodes.

A l'aide des figures 3A à 3J, on décrit un exemple de réalisation des éléments de gaine tressés EG sur le faisceau F, au niveau d'un noeud N. Dans l'exemple de faisceau F de la figure 3A, on a supposé que la portion de faisceau F a des branches B1, B2, B3 de sections inégales, la branche B1 ayant la plus petite section et la branche B3 la plus grande.With the aid of FIGS. 3A to 3J, an embodiment of the braided sheath elements EG on the bundle F is described, at the level of a node N. In the example of bundle F of FIG. 3A, it has been assumed that the beam portion F has branches B1, B2, B3 of unequal sections, the branch B1 having the smallest section and the branch B3 the largest.

Comme l'illustre la figure 3B, on commence, dans cet exemple, à poser une première bague b1, enserrant la branche de plus grande section B3 au voisinage du noeud N, à l'emplacement prévu pour l'extrémité de commencement d'un élément de gaine EG1 (voir ci-après). Cette première bague b1 peut être constituée d'une portion de ruban métallique électriquement conducteur, en cuivre par exemple.As illustrated in FIG. 3B, one begins, in this example, to install a first ring b1, enclosing the branch of larger section B3 in the vicinity of the node N, at the location provided for the beginning end of a sheath element EG1 (see below). This first ring b1 can consist of a portion of electrically conductive metallic tape, for example of copper.

De préférence, ce ruban conducteur est adhésif, à colle conductrice ou non, de façon à pouvoir facilement adhérer sur la branche B3 en épousant parfaitement la périphérie de cette dernière. Le ruban doit assurer que les éventuelles extrémités redressées de l'élément de gaine EG1 ne puissent blesser les conducteurs C du faisceau F.Preferably, this conductive tape is adhesive, with conductive glue or not, so as to be able to easily adhere to the branch B3 by perfectly matching the periphery of the latter. The tape must ensure that any straightened ends of the sheath element EG1 cannot injure the conductors C of the harness F.

Ensuite (figure 3C), le faisceau F est mis en place dans le métier à tresser et on réalise alors, en partant approximativement du milieu de la première bague b1 et en direction du noeud N, l'élément de gaine EG1 qui comporte une partie P1 recouvrant la branche B3 au voisinage du noeud N et qui recouvre intégralement la branche B1. Cet élément de gaine EG1 est réalisé de façon que la branche B2 le traverse latéralement, au niveau de son raccordement au noeud N. Les paramètres de tressage (nombre de brins tressés, nombre de bobines distribuant lesdits brins et pas de tressage) sont réglés pour que ledit élément de gaine EG1 et sa partie P1 recouvrent, sans lacunes et sans superpositions, respectivement la totalité de la branche B1 et partiellement la branche B3. Puisqu'il est supposé que la branche B1 a une section inférieure à la branche B3, on voit qu'il est nécessaire que le pas de tressage sur la branche B3 (partie P1) soit plus petit que sur la branche B1.Then (FIG. 3C), the bundle F is put in place in the braiding loom and there is then produced, starting approximately from the middle of the first ring b1 and in the direction of the node N, the sheath element EG1 which comprises a part P1 covering the branch B3 in the vicinity of the node N and which completely covers the branch B1. This sheath element EG1 is produced so that the branch B2 crosses it laterally, at its connection to the node N. The braiding parameters (number of braided strands, number of coils distributing said strands and no braiding) are adjusted for that said sheath element EG1 and its part P1 cover, without gaps and without overlaps, respectively the entire branch B1 and partially the branch B3. Since it is assumed that the branch B1 has a smaller section than the branch B3, it is seen that it is necessary that the braiding pitch on the branch B3 (part P1) is smaller than on the branch B1.

Comme le montre la figure 3D, on bloque alors le commencement de l'élément de gaine EG1, sur la première bague b1, par une deuxième bague b2 qui enserre l'extrémité correspondante dudit élément de gaine EG1 et qui est superposée à la première bague b1. La deuxième bague b2 peut être réalisée de manière semblable à la première bague b1 et elle assure que les extrémités des brins métalliques, formant ledit élément de gaine EG1, ne puissent se redresser vers l'extérieur. Ainsi, lesdites extrémités sont emprisonnées entre lesdites première et deuxième bagues.As shown in Figure 3D, we then block the beginning of the sheath element EG1, on the first ring b1, by a second ring b2 which encloses the corresponding end of said sheath element EG1 and which is superimposed on the first ring b1. The second ring b2 can be produced in a similar way to the first ring b1 and it ensures that the ends of the metal strands, forming said sheath element EG1, cannot straighten outwards. Thus, said ends are trapped between said first and second rings.

Ensuite (figure 3E), on pose une troisième bague b3 (semblable aux précédentes) enserrant l'élément de gaine EG1 sur la branche B1 au voisinage du noeud N, à l'emplacement prévu pour l'extrémité de commencement d'un élément de gaine EG2 (voir ci-après). La bague b3 doit assurer que les brins de tressage de cet élément de gaine EG2 ne puissent détériorer l'élément de gaine EG1 et/ou les conducteurs C sous-jacents.Then (FIG. 3E), a third ring b3 (similar to the previous ones) is placed, enclosing the sheath element EG1 on the branch B1 in the vicinity of the node N, at the location provided for the beginning end of a EG2 sheath (see below). The ring b3 must ensure that the braiding strands of this sheath element EG2 cannot damage the sheath element EG1 and / or the underlying conductors C.

De manière semblable à ce qui a été décrit ci-dessus à propos de l'élément de gaine EG1, on poursuit le tressage de l'élément de faisceau F (voir la figure 3F) en réalisant, à partir approximativement du milieu de la troisième bague b3 et en direction du noeud N, l'élément de gaine EG2, qui comporte une partie P2 recouvrant l'élément de gaine EG1 (c'est-à-dire la branche B1) au voisinage dudit noeud N et qui recouvre intégralement la branche B2. La branche B3, recouverte partiellement de la partie de tressage P1, traverse latéralement l'élément de gaine EG2, au niveau de son raccordement au noeud N. Bien entendu, à cause des rapports de sections donnés en hypothèse, le pas de tressage de l'élément EG2 est plus grand sur la branche B1 que sur la branche B2.Similar to what has been described above with respect to the sheath element EG1, the braiding of the bundle element F (see FIG. 3F) is continued by making, starting approximately from the middle of the third ring b3 and in the direction of node N, the sheath element EG2, which includes a part P2 covering the sheath element EG1 (that is to say the branch B1) in the vicinity of said node N and which completely covers the branch B2. The branch B3, partially covered with the braiding part P1, laterally crosses the sheath element EG2, at its connection to the node N. Of course, because of the section reports given in hypothesis, the braiding pitch of the element EG2 is larger on the branch B1 than on the branch B2.

Comme le montre la figure 3G, l'extrémité de départ de l'élément de gaine EG2 est bloquée sur la troisième bague b3, par une quatrième bague b4, qui enserre l'extrémité correspondante dudit élément de gaine EG2 et qui est superposée à la troisième bague b3. La quatrième bague b4 peut être réalisée de manière semblable aux trois bagues précédentes b1, b2 et b3 et elle assure que les extrémités des brins métalliques, formant l'élément de gaine EG2, ne puissent se redresser, ces extrémités étant emprisonnées entre lesdits troisième et quatrième bagues b3 et b4.As shown in FIG. 3G, the starting end of the sheath element EG2 is blocked on the third ring b3, by a fourth ring b4, which encloses the corresponding end of said sheath element EG2 and which is superimposed on the third ring b3. The fourth ring b4 can be produced in a similar way to the three preceding rings b1, b2 and b3 and it ensures that the ends of the metal strands, forming the sheath element EG2, cannot be straightened, these ends being trapped between said third and fourth rings b3 and b4.

Puis, comme le montre la figure 3H, on pose une cinquième bague b5 (semblable aux précédentes) enserrant l'élément de gaine EG2 sur la branche B2 au voisinage du noeud N, à l'emplacement prévu pour l'extrémité de commencement d'un élément de gaine EG3 (voir ci-après). La bague b5 doit assurer que les brins de tressage de cet élément de gaine EG3 ne puissent détériorer l'élément de gaine EG2 et/ou les conducteurs C sous-jacents.Then, as shown in FIG. 3H, a fifth ring b5 (similar to the previous ones) is placed, enclosing the sheath element EG2 on the branch B2 in the vicinity of the node N, at the location provided for the start end of an EG3 sheath element (see below). The ring b5 must ensure that the braiding strands of this sheath element EG3 cannot damage the sheath element EG2 and / or the underlying conductors C.

De manière semblable à ce qui a été décrit ci-dessus, on réalise ensuite (voir la figure 3I), en partant approximativement du milieu de la cinquième bague b5 et en direction du noeud N, l'élément de gaine EG3, qui comporte une partie P3 recouvrant l'élément de gaine EG2 (branche B2) au voisinage dudit noeud et qui recouvre intégralement la branche B3. La branche B1, recouverte de l'élément de gaine EG1 et de la partie de tressage P2, traverse latéralement l'élément de gaine EG3, au niveau de son raccordement au noeud N. Le pas de tressage sur la branche B2 est plus grand que sur la branche B3. L'élément de gaine EG3 recouvre les première et deuxième bagues b1 et b2 de l'élément de gaine EG1 et les bloquent en position.Similar to what has been described above, there is then produced (see FIG. 3I), starting approximately from the middle of the fifth ring b5 and towards the node N, the sheath element EG3, which has a part P3 covering the sheath element EG2 (branch B2) in the vicinity of said node and which completely covers branch B3. The branch B1, covered with the sheath element EG1 and the braiding part P2, laterally crosses the sheath element EG3, at its connection to the node N. The braiding pitch on the branch B2 is greater than on branch B3. The EG3 sheath element covers the first and second rings b1 and b2 of the EG1 sheath element and locks them in position.

Ensuite, comme le montre la figure 3J, l'extrémité de départ de l'élément de gaine EG3 est bloquée sur la cinquième bague b5, par une sixième bague b6, qui enserre l'extrémité correspondante dudit élément de gaine EG3 et qui est superposée à la cinquième bague b5. La sixième bague b6 peut être réalisée de manière semblable aux cinq bagues précédentes b1 à b5 et elle assure que les extrémités des brins métalliques, formant l'élément de gaine EG3, ne puissent se redresser, ces extrémités étant emprisonnées entre lesdites cinquième et sixième bagues b5 et b6.Then, as shown in FIG. 3J, the starting end of the sheath element EG3 is locked on the fifth ring b5, by a sixth ring b6, which encloses the corresponding end of said sheath element EG3 and which is superimposed to the fifth ring b5. The sixth ring b6 can be produced in a similar manner to the previous five rings b1 to b5 and it ensures that the ends of the metal strands, forming the sheath element EG3, cannot be straightened, these ends being trapped between said fifth and sixth rings b5 and b6.

Le mode de réalisation de l'invention, illustré par les figures 3A à 3J, n'est qu'un exemple de tressage parmi d'autres, qui prend en considération les différences de section des branches B1, B2 et B3. Toutefois, il est immédiatement évident que l'on peut, par exemple pour des raisons de commodité ou de topologie, inverser les sens de tressage, c'est-à-dire commencer le tressage des éléments de gaine EG1, EG2 et EG3, respectivement aux extrémités des branches B1, B2 et B3, opposées au noeud N, et le finir, respectivement sur les bagues b1, b3 et b5.The embodiment of the invention, illustrated by FIGS. 3A to 3J, is only one example of braiding among others, which takes into account the differences in section of the branches B1, B2 and B3. However, it is immediately obvious that it is possible, for example for reasons of convenience or topology, to reverse the directions of braiding, that is to say to start braiding the sheath elements EG1, EG2 and EG3, respectively. at the ends of the branches B1, B2 and B3, opposite the node N, and finish it, respectively on the rings b1, b3 and b5.

Le mode de réalisation décrit en regard des figures 3A à 3J et celui à sens de tressage inversé, mentionné ci-dessus, sont particulièrement avantageux, car ils assurent une bonne assise de l'élément de gaine EG1 sur les branches B1 et B3, puis de l'élément de gaine EG2 sur la branche B2 et sur l'élément de gaine EG1. L'élément de gaine EG2 est ainsi empêché de glisser lors de la manipulation du faisceau pendant le tressage. De même, l'élément de gaine EG3 adhère fortement au faisceau F, grâce à son maintien par les éléments de gaine EG2 et EG1 (partie P1).The embodiment described with reference to FIGS. 3A to 3J and that in the reverse braiding direction, mentioned above, are particularly advantageous, since they ensure good seating of the sheath element EG1 on the branches B1 and B3, then of the EG2 sheath element on the branch B2 and on the EG1 sheath element. The EG2 sheath element is thus prevented from slipping when handling the harness during braiding. Likewise, the sheath element EG3 strongly adheres to the beam F, thanks to its retention by the sheath elements EG2 and EG1 (part P1).

Ainsi, même si l'angle entre les branches B1 et B2 est très aigu (fermé), il n'y a aucun risque de glissement des éléments de gaine EG1, EG2 et EG3.Thus, even if the angle between the branches B1 and B2 is very acute (closed), there is no risk of slipping of the sheath elements EG1, EG2 and EG3.

De ce qui précède, on comprendra aisément que l'utilisation de bagues b1 à b6 en ruban conducteur adhésif à colle conductrice, est avantageux, puisque de telles bagues améliorent la continuité électrique et participe à la cohésion des éléments de gaine EG1, EG2, EG3 entre eux.From the above, it will be easily understood that the use of rings b1 to b6 made of adhesive conductive tape with conductive glue, is advantageous, since such rings improve electrical continuity and participate in the cohesion of the sheath elements EG1, EG2, EG3 between them.

Sur les figures 4A à 4H, on a représenté une variante de réalisation des éléments de gaine formant la gaine tressée G, ladite variante étant tout particulièrement appropriée à être mise en oeuvre lorsque les branches B1 et B2 sont de sections identiques (voir la figure 4A). Selon cette variante de réalisation :

  • au voisinage du noeud N, on dispose (voir la figure 4B), une bague b7, sur la branche B1, et une bague b8, sur la branche B3. Ces bagues b7 et b8 sont comparables à la bague b1 de la figure 3B ;
  • puis, on tresse un élément de gaine EG4, recouvrant partiellement la branche B1 et la branche B3, ledit élément de gaine EG4 commençant à cheval sur la bague b7 et finissant à cheval sur la bague b8 (voir la figure 4C) ;
  • on recouvre les extrémités de l'élément de gaine EG4 par des bagues b9 et b10, respectivement superposées aux bagues b7 et b8 (voir la figure 4D) ;
  • on tresse un élément de gaine EG5, recouvrant en continu et totalement les branches B1 et B2 (voir la figure 4E) ;
  • on dispose sur l'élément de gaine EG5, sur la branche B2 et au voisinage du noeud N, une bague b11, comparable à la bague b3 de la figure 3E (voir la figure 4F) ;
  • on tresse un élément de gaine EG6, commençant à cheval sur ladite bague b11 et recouvrant partiellement la branche B2 et totalement la branche B3 (voir la figure 4G) ; et
  • on recouvre l'extrémité de commencement de l'élément de gaine EG6 par une bague b12, superposée à la bague b11.
In FIGS. 4A to 4H, an alternative embodiment of the sheath elements forming the braided sheath G has been shown, said variant being very particularly suitable for being implemented when the branches B1 and B2 are of identical sections (see FIG. 4A ). According to this alternative embodiment:
  • in the vicinity of the node N, there is (see FIG. 4B), a ring b7, on the branch B1, and a ring b8, on the branch B3. These rings b7 and b8 are comparable to the ring b1 in FIG. 3B;
  • then, a sheath element EG4 is braided, partially covering the branch B1 and the branch B3, said sheath element EG4 starting astride the ring b7 and ending astride the ring b8 (see FIG. 4C);
  • the ends of the sheath element EG4 are covered with rings b9 and b10, respectively superimposed on the rings b7 and b8 (see FIG. 4D);
  • a sheath element EG5 is braided, continuously and completely covering the branches B1 and B2 (see FIG. 4E);
  • there is on the sheath element EG5, on the branch B2 and in the vicinity of the node N, a ring b11, comparable to the ring b3 in FIG. 3E (see FIG. 4F);
  • a sheath element EG6 is braided, starting astride said ring b11 and partially covering the branch B2 and completely the branch B3 (see FIG. 4G); and
  • the beginning end of the sheath element EG6 is covered with a ring b12, superimposed on the ring b11.

Sur la figure 5, on a représenté l'extrémité L d'un élément de gaine métallique tressée EG (qui peut être l'un quelconque des éléments EG1, EG2, EG3, EG5 ou EG6), opposée au noeud N et on a supposé que cette extrémité L était reliée par emboîtement extérieur sur l'embout EB d'un connecteur CN. La branche du faisceau F, qui porte l'élément de gaine EG, pénètre à l'intérieur du connecteur CN, à travers ledit embout EB. Dans ce cas, il est avantageux de prévoir, à la partie externe de l'extrémité L, une queue de tressage à vide Q, qui est rabattue sur la partie de l'extrémité L emboîtée sur l'embout EB et qui y serrée contre celui-ci par un collier de serrage Co.In Figure 5, there is shown the end L of a braided metallic sheath element EG (which can be any one of the elements EG1, EG2, EG3, EG5 or EG6), opposite the node N and it has been assumed that this end L was connected by external fitting on the end piece EB of a connector CN. The branch of the harness F, which carries the sheath element EG, penetrates inside the connector CN, through the said end piece EB. In this case, it is advantageous to provide, at the external part of the end L, a vacuum braiding tail Q, which is folded over the part of the end L fitted onto the end piece EB and which is clamped there against this by a hose clamp Co.

Bien entendu, le tressage de l'élément de gaine peut commencer par la queue Q et se terminer par emprisonnement entre lesdites première et seconde bagues (b1, b2 ; b3, b4 ; b5, b6 ; b11, b12), ou bien inversement commencer sur lesdites bagues et se terminer par ladite queue de tressage Q. Une telle queue de tressage est facile à réaliser à vide, lorsque le faisceau F n'est pas en place dans le métier à tresser.Of course, the braiding of the sheath element can start with the tail Q and end by imprisonment between said first and second rings (b1, b2; b3, b4; b5, b6; b11, b12), or vice versa start on said rings and terminate with said braiding tail Q. Such a braiding tail is easy to perform when empty, when the bundle F is not in place in the loom to be braided.

Le harnais H, montré par la figure 6, représente un cas particulier de faisceau de conducteurs F, dans lequel les conducteurs C forment un tronc principal, à partir de noeuds duquel sont dérivées des branches. Dans l'exemple de la figure 6, le harnais H comporte des noeuds Ni au nombre de cinq (i = 1, 2, 3, 4 ou 5) et les branches partant ou arrivant à un noeud Ni portent les références B1i, B2i et B3i, par analogie aux branches B1, B2 et B3 ci-dessus.The harness H, shown in FIG. 6, represents a particular case of bundle of conductors F, in which the conductors C form a main trunk, from nodes from which branches are derived. In the example of FIG. 6, the harness H comprises nodes Ni five in number (i = 1, 2, 3, 4 or 5) and the branches leaving or arriving at a node Ni bear the references B1i, B2i and B3i, by analogy to branches B1, B2 and B3 above.

Sur la figure 6, on a porté des flèches symbolisant le sens de tressage des divers éléments de gaine : l'origine d'une flèche marque le départ de tressage et l'extrémité d'une flèche indique la branche tressée et le point de fin de tressage. L'épaisseur des traits des branches du harnais symbolise les sections des différentes branches.In FIG. 6, arrows have been drawn symbolizing the direction of braiding of the various sheath elements: the origin of an arrow marks the start of braiding and the end of an arrow indicates the braided branch and the end point of braiding. The thickness of the lines of the branches of the harness symbolizes the sections of the different branches.

La formation de la gaine métallique sur le harnais H de la figure 6 se fait en progressant des branches de plus faibles sections vers les branches de plus fortes sections, en mettant en oeuvre les particularités illustrées par les figures 3A à 3J ou 4A à 4H, selon les cas.The metal sheath is formed on the harness H of FIG. 6 by progressing from the branches of smaller sections towards the branches of larger sections, by implementing the features illustrated by FIGS. 3A to 3J or 4A to 4H, According to the case.

Ainsi, on commence par réaliser l'élément de gaine EG11 qui commence sur la branche B31 (qui correspond à la branche B22 du noeud N2) et se termine sur la branche terminale B11 de plus faible section. Ensuite, on réalise l'élément de gaine EG21 qui commence sur la branche B11 et se termine sur la branche B21, de section supérieure à la branche B11 mais inférieure à la branche B31.Thus, we begin by making the sheath element EG11 which begins on the branch B31 (which corresponds to the branch B22 of the node N2) and ends on the terminal branch B11 of smaller section. Then, the sheath element EG21 is produced, which begins on the branch B11 and ends on the branch B21, of section greater than the branch B11 but less than the branch B31.

Si la branche B12 présente la même section que la branche B21 (c'est-à-dire que les paramètres de tressage sont les mêmes pour lesdites branches B12 et B21), on réalise ensuite l'élément de gaine EG12 qui recouvre la branche B12 et commence sur la branche B32 (qui correspond à la branche B23 du noeud 3). On optimise ainsi le temps de tressage et l'utilisation du métier à tresser, en réalisant à la suite les éléments de gaine ayant les mêmes paramètres de tissage.If the branch B12 has the same section as the branch B21 (that is to say that the braiding parameters are the same for said branches B12 and B21), the sheath element EG12 which covers the branch B12 is then produced. and begins on branch B32 (which corresponds to branch B23 of node 3). This optimizes the braiding time and the use of the braiding loom, subsequently producing the sheath elements having the same weaving parameters.

L'élément de gaine EG31 est ensuite réalisé en le faisant commencer sur la branche B21, recouvrir la totalité de la branche B31 (B22) et s'arrêter sur la branche B12.The sheath element EG31 is then produced by making it start on the branch B21, cover the entire branch B31 (B22) and stop on the branch B12.

On procède ensuite au tressage de l'élément EG13, qui recouvre la branche B13 avec commencement sur B33 (B24), car les branches B31 et B13 sont supposées semblables. Puis, à celui de l'élément EG32 partant de la branche B13, recouvrant la branche B32 (B23) et s'arrêtant sur la branche B31 (B22).We then proceed to the braiding of the element EG13, which covers the branch B13 with beginning on B33 (B24), because the branches B31 and B13 are supposed to be similar. Then, to that of the element EG32 starting from the branch B13, covering the branch B32 (B23) and stopping on the branch B31 (B22).

Les deux branches B15 et B25 sont supposées présenter la même section. On peut alors réaliser un court élément de gaine EG5 partant de B14 (B35) à proximité du noeud N5 et s'arrêtant sur la branche B15, à proximité de N5. Les branches de section identique B15 et B25 sont alors recouvertes par un élément de gaine unique EG15 (EG25), qui commence à l'extrémité de la branche B15 et s'arrête à l'extrémité de la branche B25.The two branches B15 and B25 are assumed to have the same section. We can then make a short sheath element EG5 starting from B14 (B35) near the node N5 and stopping on the branch B15, near N5. The branches of identical section B15 and B25 are then covered by a single sheath element EG15 (EG25), which begins at the end of the branch B15 and stops at the end of the branch B25.

Les branches B33 (B24) et B34 ont des sections voisines, ce qui permet d'utiliser, sur le métier à tresser, des nombres de brins et de bobines identiques, seul le pas de tressage étant différent. On peut alors suivre la procédure suivante :

  • on réalise un court élément de gaine EG4, qui part de la branche B33 (B24) à proximité du noeud N4 et qui s'arrête sur la branche B14 (B35), toujours à proximité du noeud N4 ;
  • on réalise l'élément de gaine EG14, qui commence sur la branche B25, recouvre la branche B14 (B35) et se termine sur la branche B34, à proximité du noeud N4 ;
  • enfin, on réalise l'élément de gaine continu EG33-EG34 qui part de la branche B32 (B23) et recouvre les branches B33 (B24) et B34, en passant par le noeud N4.
The branches B33 (B24) and B34 have neighboring sections, which makes it possible to use, on the braiding loom, identical numbers of strands and coils, only the braiding pitch being different. We can then follow the following procedure:
  • a short sheath element EG4 is produced, which leaves from the branch B33 (B24) near the node N4 and which stops on the branch B14 (B35), always near the node N4;
  • the sheath element EG14 is produced, which begins on the branch B25, covers the branch B14 (B35) and ends on the branch B34, near the node N4;
  • finally, the EG33-EG34 continuous sheath element is produced which starts from the branch B32 (B23) and covers the branches B33 (B24) and B34, passing through the node N4.

La figure 7 représente un harnais H' comportant plusieurs branches reliant différents équipements (non représentés) et ayant des sections variables, mais ne présentant pas d'axe principal desservant les différentes directions.FIG. 7 represents a harness H ′ comprising several branches connecting different equipment (not shown) and having variable sections, but having no main axis serving the different directions.

De ce qui vient d'être décrit, on comprendra que le harnais H' de la figure 7 peut être revêtu d'une gaine de protection tressée, tout comme le harnais H de la figure 6.From what has just been described, it will be understood that the harness H 'of FIG. 7 can be coated with a braided protective sheath, just like the harness H of FIG. 6.

On voit ainsi que, grâce à la présente invention, on réalise aisément des gaines de blindage pour harnais, en bénéficiant d'un excellent compromis entre le coût, la masse et les performances électromagnétiques. En effet, sauf aux noeuds d'embranchement, ces gaines ne comportent qu'une seule couche de tressage.It can thus be seen that, thanks to the present invention, shielding sheaths for harnesses are easily produced, while benefiting from an excellent compromise between cost, mass and electromagnetic performance. In fact, except at the branching nodes, these sheaths have only one layer of braiding.

Claims (14)

Procédé pour la réalisation d'une gaine métallique de blindage électromagnétique (G) sur un faisceau (F) de conducteurs électriques (C) multibranche, procédé selon lequel on tresse directement sur les branches dudit faisceau, à partir de brins métalliques, des éléments de gaine (EG) qui entourent lesdits conducteurs des branches et qui sont reliés électriquement les uns aux autres pour former ladite gaine métallique,
caractérisé en ce que : - à l'emplacement prévu pour une extrémité d'un élément de gaine sur une branche, on dispose une première bague (b1, b3, b5) enserrant ladite branche ; - on procède ensuite au tressage dudit élément de gaine (EG1, EG2, EG3) de telle sorte que ladite extrémité repose sur ladite première bague ; et - on recouvre ladite extrémité dudit élément de gaine par une seconde bague (b2, b4, b6), enserrant ladite première bague.
Method for producing a metallic sheath of electromagnetic shielding (G) on a bundle (F) of electrical conductors (C) multibranch, method according to which braiding elements are directly braided on the branches of said bundle, from metallic strands sheath (EG) which surrounds said branch conductors and which are electrically connected to each other to form said metallic sheath,
characterized in that: - At the location provided for one end of a sheath element on a branch, there is a first ring (b1, b3, b5) enclosing said branch; - Then braiding said sheath element (EG1, EG2, EG3) so that said end rests on said first ring; and - Said end of said sheath element is covered by a second ring (b2, b4, b6), enclosing said first ring.
Procédé selon la revendication 1,
caractérisé en ce que lesdites bagues sont en un matériau électriquement conducteur.
Method according to claim 1,
characterized in that said rings are made of an electrically conductive material.
Procédé selon l'une des revendications 1 ou 2,
caractérisé en ce que lesdites bagues sont souples et adhésives.
Method according to one of claims 1 or 2,
characterized in that said rings are flexible and adhesive.
Procédé selon la revendication 3,
caractérisé en ce que la colle desdites bagues est électriquement conductrice.
Method according to claim 3,
characterized in that the glue of said rings is electrically conductive.
Procédé selon l'une des revendications 1 à 4, appliqué à un faisceau de conducteurs électriques comportant des noeuds réunissant chacun trois branches dudit faisceau,
caractérisé en ce que, au niveau de chacun desdits noeuds (N), on forme trois éléments de gaine (EG1, EG2, EG3) dont chacun d'eux passe de l'une des trois branches à l'une des deux autres en étant latéralement traversé par l'autre desdites deux autres branches, au moins une extrémité desdits éléments étant emprisonnée entre lesdites première et seconde bagues, et en ce que le couple de branches portant chacun desdits trois éléments de gaine est différent des couples de branches portant les deux autres éléments de gaine.
Method according to one of claims 1 to 4, applied to a bundle of electrical conductors comprising nodes each joining three branches of said bundle,
characterized in that, at each of said nodes (N), three sheath elements (EG1, EG2, EG3) are formed, each of which passes from one of the three branches to one of the other two by being laterally crossed by the other of said two other branches, at least one end of said elements being trapped between said first and second rings, and in that the pair of branches carrying each of said three sheath elements is different from the pairs of branches carrying both other sheath elements.
Procédé selon la revendication 5,
caractérisé en ce que, lesdites trois branches ayant des sections différentes, on commence par réaliser un premier élément de gaine (EG1) porté par les deux branches (B1, B3) ayant respectivement la plus faible et la plus forte section, puis un deuxième élément de gaine (EG2) porté par les deux branches (B2, B1) ayant respectivement la section intermédiaire et la plus petite section et enfin un troisième élément de gaine (EG3) porté par les deux branches (B2, B3) ayant respectivement la section intermédiaire et la plus forte section.
Method according to claim 5,
characterized in that, said three branches having different sections, one begins by producing a first sheath element (EG1) carried by the two branches (B1, B3) having respectively the smallest and the largest section, then a second element sheath (EG2) carried by the two branches (B2, B1) having respectively the intermediate section and the smallest section and finally a third sheath element (EG3) carried by the two branches (B2, B3) having respectively the intermediate section and the strongest section.
Procédé selon la revendication 6,
caractérisé en ce que lesdits premier, deuxième et troisième éléments de gaine (EG1, EG2, EG3) recouvrent, respectivement, la totalité de ladite branche (B1) ayant la plus faible section, la totalité de ladite branche (B2) ayant la section intermédiaire et la totalité de ladite branche (B3) ayant la plus forte section et, partiellement, à proximité dudit noeud, ladite branche (B3) ayant la plus forte section, ladite branche (B1) ayant la plus faible section et ladite branche (B2) ayant la section intermédiaire.
Method according to claim 6,
characterized in that said first, second and third sheath elements (EG1, EG2, EG3) overlap, respectively, the whole of said branch (B1) having the smallest section, the whole of said branch (B2) having the intermediate section and the whole of said branch (B3) having the largest section and, partially, near said node, said branch (B3) having the highest section, said branch (B1) having the smallest section and said branch (B2) having the intermediate section.
Procédé selon la revendication 5,
caractérisé en ce que, deux desdites trois branches (B1-B2) ayant des sections au moins approximativement égales, l'un desdits éléments de gaine (EG5) recouvre en continu et en totalité lesdites deux branches.
Method according to claim 5,
characterized in that, two of said three branches (B1-B2) having at least approximately equal sections, one of said sheath elements (EG5) continuously covers all of said two branches.
Procédé selon la revendication 8,
caractérisé en ce que l'un desdits éléments de gaine (EG4) commence sur une branche, au voisinage dudit noeud (N), et se termine, sur une autre branche, également au voisinage dudit noeud.
Method according to claim 8,
characterized in that one of said sheath elements (EG4) begins on a branch, in the vicinity of said node (N), and ends, on another branch, also in the vicinity of said node.
Procédé selon l'une quelconque des revendications 1 à 9,
caractérisé en ce que, un connecteur électrique (CN) étant monté à l'extrémité libre d'une desdites branches portant un tel élément de gaine métallique, on réalise une queue de tressage à vide à l'extrémité dudit élément de gaine adjacente audit connecteur, en ce qu'on rabat ladite queue de tressage sur l'extrémité dudit élément de gaine qui entoure extérieurement l'embout dudit connecteur à travers lequel ladite branche pénètre à l'intérieur dudit connecteur et en ce qu'on fixe par serrage ladite queue de tressage rabattue et ladite extrémité dudit élément de gaine sur ledit embout.
Process according to any one of Claims 1 to 9,
characterized in that, an electrical connector (CN) being mounted at the free end of one of said branches carrying such a metal sheath element, a vacuum braiding tail is produced at the end of said sheath element adjacent to said connector , in that said braiding tail is folded over the end of said sheath element which externally surrounds the end piece of said connector through which said branch penetrates inside said connector and in that said tail is fixed by clamping braided folded and said end of said sheath member on said tip.
Procédé selon l'une quelconque des revendications 1 à 10, appliqué à un faisceau de conducteurs (H) ayant un tronc principal s'amincissant progressivement et comportant des noeuds (Ni) à partir desquels sont dérivées lesdites branches,
caractérisé en ce que la réalisation desdits éléments de gaine est effectuée depuis les branches les plus fines (B11) jusqu'aux branches les plus grosses (B34).
Method according to any one of Claims 1 to 10, applied to a bundle of conductors (H) having a progressively thinner main trunk and comprising nodes (Ni) from which said branches are derived,
characterized in that the production of said sheath elements is carried out from the thinnest branches (B11) to the largest branches (B34).
Procédé selon la revendication 11,
caractérisé en ce que, lorsque des branches (B12, B21 - B33, B34) proches, mais non obligatoirement consécutives, présentent des sections approximativement égales, les tressages des éléments de gaine correspondants sont effectués consécutivement.
Method according to claim 11,
characterized in that, when branches (B12, B21 - B33, B34) close, but not necessarily consecutive, have approximately equal sections, the braiding of the corresponding sheath elements is carried out consecutively.
Faisceau de conducteurs électriques multibranche (F) revêtu d'une gaine métallique de blindage électromagnétique (G), formée par des éléments de gaine (EG) tressés directement sur les branches dudit faisceau, à partir des brins métalliques,
caractérisé en ce qu'au moins l'une des extrémités desdits éléments de gaine est emprisonnée entre deux bagues (b1, b2 - b3, b4 - b5, b6) superposées, enserrant la branche correspondante dudit faisceau.
Bundle of multi-branch electrical conductors (F) coated with a metallic sheath of electromagnetic shielding (G), formed by sheath elements (EG) braided directly on the branches of said bundle, from metallic strands,
characterized in that at least one of the ends of said sheath elements is trapped between two superimposed rings (b1, b2 - b3, b4 - b5, b6), enclosing the corresponding branch of said bundle.
Faisceau selon la revendication 13, pourvu de connecteurs électriques aux extrémités desdites branches opposées audit noeud,
caractérisé en ce que, du côté d'un connecteur, l'élément de gaine correspondant comporte une queue de tressage à vide, qui est rabattue sur la portion de gaine entourant l'embout dudit connecteur par lequel la branche correspondante pénètre dans le connecteur et qui est serrée contre ledit embout.
Beam according to claim 13, provided with electrical connectors at the ends of said branches opposite to said node,
characterized in that, on the side of a connector, the corresponding sheath element comprises a vacuum braiding tail, which is folded over the sheath portion surrounding the end piece of said connector by which the corresponding branch enters the connector and which is clamped against said tip.
EP95402611A 1994-12-13 1995-11-21 Manufacturing process of a shielding jacket on an electrical conductor harness, and harness obtained by such a process Expired - Lifetime EP0717420B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR9414969 1994-12-13
FR9414969A FR2728114A1 (en) 1994-12-13 1994-12-13 METHOD FOR MAKING A SHIELDING SHIELD ON A BEAM OF ELECTRIC CONDUCTORS AND BEAM OBTAINED THEREBY

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EP0717420A1 true EP0717420A1 (en) 1996-06-19
EP0717420B1 EP0717420B1 (en) 1999-06-16

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EP (1) EP0717420B1 (en)
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DE69510312D1 (en) 1999-07-22
US5718041A (en) 1998-02-17
FR2728114B1 (en) 1997-02-14
US6066800A (en) 2000-05-23
DE69510312T2 (en) 1999-11-18
FR2728114A1 (en) 1996-06-14
EP0717420B1 (en) 1999-06-16

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