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EP0685325B1 - Device for separating the liquid portion from the solid portion in two-phase systems - Google Patents

Device for separating the liquid portion from the solid portion in two-phase systems Download PDF

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Publication number
EP0685325B1
EP0685325B1 EP95106675A EP95106675A EP0685325B1 EP 0685325 B1 EP0685325 B1 EP 0685325B1 EP 95106675 A EP95106675 A EP 95106675A EP 95106675 A EP95106675 A EP 95106675A EP 0685325 B1 EP0685325 B1 EP 0685325B1
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EP
European Patent Office
Prior art keywords
filtering
screw conveyor
filter
filtering element
filtering elements
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP95106675A
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German (de)
French (fr)
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EP0685325A3 (en
EP0685325A2 (en
Inventor
Dietrich Dr. Ing. Schlegel
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Individual
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Individual
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Priority to DE29522135U priority Critical patent/DE29522135U1/en
Publication of EP0685325A2 publication Critical patent/EP0685325A2/en
Publication of EP0685325A3 publication Critical patent/EP0685325A3/en
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Publication of EP0685325B1 publication Critical patent/EP0685325B1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • B30B9/125Control arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/26Permeable casings or strainers

Definitions

  • the invention relates to a device for separating the liquid portion of the solids content of finely dispersed mineral Slurries, in particular a ceramic slip, with a screw and with the screw surrounding the radial distance and cylindrical along the screw Filter means that with the screw a conveyor channel for the Limit slip, which is via a material feed on one End of the filter screw press fed and after promotion through the channels of the rotating snail at the other end than Solid discharge is discharged through a mouthpiece, the the liquid component flowing through the filter medium via a filtrate discharge is dissipated.
  • a device according to the preamble of claim 1 is already known (EP-B 0 138 920), in which the Filter medium surrounding the screw is arranged in a housing are.
  • the filter medium surfaces facing the screw The filter media contained in the housing are to protect against Abrasion covered with an abrasion-resistant protective grille.
  • In the mesh of this grid forms a stationary one Filter cake, which has a significant flow resistance for represents the filtrate drain. This resistance is all the more smaller, the smaller the thickness of the grid and the smaller the area covered by the bars Filter medium surface is.
  • Thickness of the grid and the area covered by the grid not be reduced arbitrarily, so that one Reduction of the resistance for the filtrate drain set limits are.
  • disadvantageous flow resistance for the filtrate drain results from the use of the protective grille a structural effort of such a known filter screw press.
  • Filter screw press is in Japanese patent JP 55051000. Here, too, they are in one housing absorbed filter media to protect against abrasion on your side facing the snail through an inner tube protected. However, this inner tube is in one Low pressure and a high pressure area divided, the High pressure area more wear-resistant and overall higher Strength is designed. However, this does not change anything The fact that the disadvantages described above of a protective grille occur.
  • the object of the invention is to overcome the disadvantage of the prior art Fix technology, especially a device for separation to create the liquid portion from the solid portion, which is structurally is simply constructed and without the need for additional Protective grille for the filter media gets along.
  • the invention is based on the knowledge that from the beginning to the two-phase system still over the middle of the screw channel is liquid to soft plastic, so that in the gap between Outside diameter of the screw and inside diameter of the filter cylinder a filter cake resting on the filter medium forms, the solids content higher than that of the medium is in the screw channel, so that due to the resting filter cake the filter media are protected against friction.
  • filter media which are not designed for high abrasion resistance must or can additional protective measures of the filter medium by connecting protective grids and the like.
  • the device bill being in the first filter medium section
  • Filter media with lower abrasion resistance can be, however, in the second subsequent Filter media section filter media can be used, which itself are characterized by a higher abrasion resistance.
  • the filter means of the first filter section stand out through the finest pores close to the filter medium surface, the pore system expanding into the filter medium. As a result, fine particles are largely on the surface of the filter medium captured, whereas in the pore system fine particles penetrating the filter medium without further ado can happen. This will largely blockages avoided.
  • Fine-pored sintered sieve mesh and porous silicon carbide are Examples of those required in the respective sections Filter media. Of course, others can suitable filter media are used.
  • the division according to the invention is particularly advantageous of the filtering screw cylinder into a number of self-supporting elements with a correspondingly smaller axial Extension of the filter elements in which the filter media in undivided steel cylinders are well attached, which makes the very high forces occurring during processing well absorbed can be.
  • the filter elements are expediently designed to be self-supporting, the filter media either in a massive Steel cylinders are welded in or a steel cylinder over the filter medium is shrunk, which is particularly the case with Use of ceramic filter media is the case.
  • This eliminates the self-supporting property of the filter elements Additional housing required.
  • the filter elements are only connected by means of tie rods fixed and otherwise outside by a frame against rotation secured. This results in an overall very simple easy assembly of a filter screw press.
  • the device of Figure 1 is through a filter screw press formed, which has a conventional screw 1, which within one by side by side filter elements 2 and 3 formed housing and arranged at 4 is rotatably mounted.
  • rotated screw 1 serves to promote ceramic slip used for the purpose of separating the liquid portion of the solid content by the between the Screw 1 and the filter elements 2 and 3 formed screw channel is transported.
  • the slip is at one end the filter screw press via the material feed 6 Screw channel 5 fed and leaves at the other end Press over the mouthpiece 7.
  • At 8 there is a discharge opening shown, which serves as a bypass and in more detail below is explained.
  • the filter elements 2 of the first filter medium section extend over at least half of the part of the screw that is effective for slurry extraction.
  • filter elements 2 and 3 are four filter elements 2, on which three filter elements of the Connect the second filter medium section.
  • the along the Screw axis arranged cylindrically arranged side by side Filter elements 2 and 3 are next to each other Seals 9 of conventional design sealed.
  • the filter elements 2 and 3 are self-supporting, so that an additional There is no housing for the filter screw press.
  • the filter screw press comprises a flushing water supply line 10, via which, via a water pump 11 and a control valve 12, flushing water can be supplied to the individual filter elements with the interposition of valves V 1 to V n .
  • a further rinsing water circuit is formed by the water line 13 and the valve 14, which opens into the filter screw press at 15, and by the rinsing water line 15a and the control valve 16, the line 15a at the mouth end at 16a discharging the rinsing water from the screw channel.
  • a sedimentation basin for the rinsing water is identified by 17, a line 18 also opening into the basin 17, which leads away from the bypass 8.
  • tie rods are shown schematically, which serve to fix the filter elements 2 and 3.
  • FIGS. 2 to 5 show the structure of the filter elements 2 of the first filter medium section.
  • Figure 2 shows this Filter means 21 of the first filter means section, which preferably from several layers of one above the other Sieve fabrics is formed, which are sintered together.
  • the porous system of the filter medium 21 results, which is otherwise circular cylindrical.
  • the filter medium can also be sintered together from a porous sintered metal cylinder, in particular sintered steel be educated.
  • the porous cylindrical filter media 22 of the second filter media section are made of ceramic material formed, in particular silicon carbide or silicon nitride.
  • the sintered sieve mesh or sintered steel cylinder for the first one and the silicon carbide or silicon nitride cylinders for the second filter medium sections are each in a solid Steel cylinders 23a and 23b added, which in FIGS and 7 is shown.
  • the sintered sieve fabrics or sintered steel cylinders are in the Steel cylinder 23a welded, as shown in Figure 5.
  • the silicon carbide or silicon nitride cylinders according to FIG. 6 are ground to exact dimensions to form the filter element, so that the steel cylinder 23b is shrunk thermally can be.
  • the composite filter element is shown in Figure 9.
  • the filter element according to FIGS. 6 to 9 are the Select tolerances of dimensions so that after cooling of the steel cylinder and at a filtration pressure of 120 bar the cylindrical filter medium (silicon carbide or silicon nitride) in the circumferential direction on average is tension-free. If the pressure in the screw channel or in The filter element assumes the value zero, the cylindrical one Filter medium through the shrunk-on steel jacket under high Circumferential pressure.
  • the wall thickness of the cylindrical The filter medium is selected so that the silicon carbide or silicon nitride material is not overstressed becomes. Because the materials mentioned have high compressive stresses, however can only absorb low tensile stresses, it only succeeds on the way shown, filter elements made of these materials to create that absorb high filtration pressures. In this case, the cylindrical design is particularly important the steel cylinder as a full jacket, because in use half shells do not have a sufficiently uniform pressure load on the circumference of the cylindrical filter element can be guaranteed. This could break it of the filter elements.
  • the filter elements 2 and 3, as shown in FIGS. 2 to 5 and 6 to 9 are shown, are self-supporting and do not need to be supported from the outside by a special housing to become. You will only be on an appropriate one Arranged frame, which in Figures 4 and 8 with 27th is marked.
  • This frame 27 has a recess 28 in which an extension of the steel cylinder engages, whereby the frame 27 onto the filter medium surface torque applied by the rotating screw inside records.
  • the filter elements have a limited axial length, whereby in the preferred embodiment, the length of the filter elements is in the range of 100 to 200 mm.
  • the filter media are expediently sintered together Screen fabrics or sintered steel in known pore structures realized, with the finest pores dense on the filter medium surface, where the filter cake is forms. From there, the pore system expands in the respective filter medium. This makes fine particles largely held onto the filter medium surface. Finest particles that penetrate the filter medium most likely the expanding channels pass the filter medium completely and leave with the filtrate. This significantly reduces the possibility of constipation.
  • the mouthpiece 7 or the bypass 8 for the drainage of the plastic material on the mouthpiece side End of the screw channel opened to the flow resistance for the outflow of the plastic material from the screw channel greatly reduce.
  • the snail continues to rotate and the slip flow via the material feed 6 is also maintained.
  • the rotating screw is thus able the plastic material largely through its promotional effect to be removed from the screw channel, which takes place as long as to slip from material feed 6 to the outlet strikes at mouthpiece 7 or bypass 8.
  • the Slip supply 6 shut off and water tap 14 opened so that water is fed into the filter screw press becomes.
  • the water now flows through the snail channels and now leaves the housing of the filter screw press instead of slip via the mouthpiece 7 or the bypass 8. This effectively flushes the screw channel, largely cleaned of slip and plastic material becomes.
  • the rotational movement of the snail supports the rinsing process.
  • the rinsing process is finished when Slips and remains of plastic material from the snail channel have been washed out.
  • the flushing water flow would be used for flushing with constant flow direction decrease after a short time because the fine particles that clog the pore system and through the flushing water flow first be detached from their positions, after short distance again in any corner of the pore system fix and lead to new constipation. This is avoided by a repeated reversal of the direction of the flushing water flow, the fine particles from very angled pore systems transported out, especially with filter media made of porous ceramics.
  • This rinsing process of the filter elements is carried out a few times rinsing of the screw channel with tap water is interrupted, as previously described to remove residues of the dispers plastic material that is still from the surface of the Have loosened the filter medium to convey it out of the screw channel.
  • Filter elements with porous ceramics can only in diameter can be enlarged to a limited extent. There are already diameters from 400 mm hardly manageable manufacturing technology Problems with editing by grinding and accordingly high costs.
  • the invention for this section the use of several filter screws proposed in parallel.
  • the first filter section 29 a filter screw with large Diameter.
  • the second filter section 30 is through several filter screws with a smaller one working in parallel Diameter formed with respect to the first filter section 29.
  • there are four working in parallel Filter screws 31 are provided.
  • the Diameter of the filter screws 31 of the second filter section 30 expediently a quarter of the diameter the filter screw 32 of the first filter section 29.
  • Die Filter screws 31 feed the extrudate into a common one Mouthpiece 33, from which only one strand 34 is plastic Mass emerges.
  • the opening cross section of the mouthpiece 33 is controlled in a known manner so that in front of the mouthpiece there is a constant predetermined pressure.
  • the common Rotation frequency of the screws of the second filter section 30 is thus on the rotational frequency of the worm 32 of the first section voted that in the transition from section 29 to section 30 the concentration is established in the two-phase system, which makes it necessary to change the filter medium.
  • each Filter screws 31 designated.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Filtration Of Liquid (AREA)
  • Filtering Materials (AREA)

Description

Die Erfindung betrifft eine Vorrichtung zum Trennen des Flüssiganteils vom Feststoffanteil von fein dispersen mineralischen Schlämmen, insbesondere eines keramischen Schlickers, mit einer Schnecke und mit die Schnecke mit Radialabstand umgebenden und längs der Schnecke angeordneten zylinderischen Filtermitteln, die mit der Schnecke einen Förderkanal für den Schlicker begrenzen, der über eine Materialzuführung an einem Ende der Filterschneckenpresse zugeführt und nach Förderung durch die Kanäle der rotierenden Schnecke am anderen Ende als Feststoffaustrag über ein Mundstück abgeführt wird, wobei der das Filtermittel durchströmende Flüssiganteil über einen Filtratabzug abgeführt wird.The invention relates to a device for separating the liquid portion of the solids content of finely dispersed mineral Slurries, in particular a ceramic slip, with a screw and with the screw surrounding the radial distance and cylindrical along the screw Filter means that with the screw a conveyor channel for the Limit slip, which is via a material feed on one End of the filter screw press fed and after promotion through the channels of the rotating snail at the other end than Solid discharge is discharged through a mouthpiece, the the liquid component flowing through the filter medium via a filtrate discharge is dissipated.

Eine Vorrichtung gemäß dem Oberbegriff des Patentanspruches 1 ist bereits bekannt (EP-B 0 138 920), bei der die die Schnecke umgebenden Filtermittel in einem Gehäuse angeordnet sind. Die der Schnecke zugewandten Filtermitteloberflächen der im Gehäuse aufgenommenen Filtermittel sind zum Schutz gegen Abrieb mit einem abriebfesten Schutzgitter überzogen. In den Maschen dieses Gitters bildet sich ein stationärer Filterkuchen, der einen bedeutenden strömungswiderstand für den Filtratabfluß darstellt. Dieser Widerstand wird umso kleiner, je geringer die Dicke des Gitters und je kleiner der von den Gitterstäben überdeckte Flächenanteil der Filtermitteloberfläche ist. Aus Festigkeits- und Stabilitätsgründen, aber auch zur Erfüllung der Schutzfunktion kann die Dicke des Gitters und der durch das Gitter überdeckte Flächenanteil nicht beliebig verkleinert werden, so daß einer Reduktion des Widerstandes für den Filtratabfluß Grenzen gesetzt sind. Abgesehen von dem durch das Schutzgitter bedingten nachteilhaften Strömungswiderstand für den Filtratabfluß ergibt sich durch den Einsatz der Schutzgitter jedoch auch ein baulicher Aufwand einer solchen bekannten Filterschneckenpresse.A device according to the preamble of claim 1 is already known (EP-B 0 138 920), in which the Filter medium surrounding the screw is arranged in a housing are. The filter medium surfaces facing the screw The filter media contained in the housing are to protect against Abrasion covered with an abrasion-resistant protective grille. In the mesh of this grid forms a stationary one Filter cake, which has a significant flow resistance for represents the filtrate drain. This resistance is all the more smaller, the smaller the thickness of the grid and the smaller the area covered by the bars Filter medium surface is. For reasons of strength and stability, but also to fulfill the protective function Thickness of the grid and the area covered by the grid not be reduced arbitrarily, so that one Reduction of the resistance for the filtrate drain set limits are. Apart from that caused by the protective grille disadvantageous flow resistance for the filtrate drain results from the use of the protective grille a structural effort of such a known filter screw press.

Eine der oben beschriebenen Vorrichtung ähnliche Filterschneckenpresse ist in dem japanischen Patent JP 55051000 beschrieben. Auch hier sind die in einem Gehäuse aufgenommenen Filtermittel zum Schutz vor Abrieb auf ihrer der Schnecke zugewandten Seite durch eine innere Röhre geschützt. Diese innere Röhre ist jedoch in einen Niederdruck- und einen Hochdruckbereich aufgeteilt, wobei der Hochdruckbereich verschleißfester und insgesamt mit höherer Festigkeit ausgelegt ist. Dies ändert jedoch nichts an der Tatsache, daß auch hier die oben beschriebenen Nachteile eines Schutzgitters auftreten.One similar to the device described above Filter screw press is in Japanese patent JP 55051000. Here, too, they are in one housing absorbed filter media to protect against abrasion on your side facing the snail through an inner tube protected. However, this inner tube is in one Low pressure and a high pressure area divided, the High pressure area more wear-resistant and overall higher Strength is designed. However, this does not change anything The fact that the disadvantages described above of a protective grille occur.

Eine weitere Filterschneckenpresse, bei der die Filtermittel durch eine metallische, perforierte Schutzhülle geschützt werden, ist Gegenstand des französischen Patents FR 596522.Another filter screw press, where the filter media protected by a metallic, perforated protective cover is the subject of French patent FR 596522.

Aufgabe der Erfindung ist es, den Nachteil des Standes der Technik zu beheben, insbesondere eine Vorrichtung zum Trennen des Flüssiganteils vom Feststoffanteil zu schaffen, die baulich einfach aufgebaut ist und ohne das Erfordernis zusätzlicher Schutzgitter für die Filtermittel auskommt.The object of the invention is to overcome the disadvantage of the prior art Fix technology, especially a device for separation to create the liquid portion from the solid portion, which is structurally is simply constructed and without the need for additional Protective grille for the filter media gets along.

Diese Aufgabe wird erfindungsgemäß durch die im kennzeichnenden Teil des Anspruches 1 enthaltenen Merkmale gelöst, wobei zweckmäßige Weiterbildungen der Erfindung durch die in den Unteransprüchen enthaltenen Merkmale gekennzeichnet sind.This object is achieved by the characterizing Features contained part of claim 1 solved, wherein expedient developments of the invention by the in the Characteristics contained subclaims are marked.

Die Erfindung geht von der Kenntnis aus, daß vom Beginn bis über die Mitte des Schneckenkanals das Zweiphasensystem noch flüssig bis weichplastisch ist, so daß sich im Spalt zwischen Außendurchmesser der Schnecke und Innendurchmesser des Filterzylinders ein auf dem Filtermittel ruhender Filterkuchen ausbildet, dessen Feststoffgehalt höher als der des Mediums im Schneckenkanal ist, so daß aufgrund des ruhenden Filterkuchens die Filtermittel gegen Reibung geschützt sind. Aus diesem Grund genügt in diesem Abschnitt der Einsatz von Filtermitteln, die nicht auf hohe Abriebfestigkeit ausgelegt sein müssen bzw. können zusätzliche Schutzmaßnahmen der Filtermittel durch Vorschalten von Schutzgittern und dergleichen entfallen. Dem trägt die Erfindung durch den zweistufigen Aufbau der Vorrichtung Rechnung, wobei in dem ersten Filtermittelabschnitt Filtermittel mit geringerer Abriebfestigkeit eingesetzt werden können, hingegen im zweiten daran anschließenden Filtermittelabschnitt Filtermittel verwendet werden, die sich durch eine höhere Abriebfestigkeit auszeichnen. Hierfür eignen sich insbesondere poröse Siliziumkarbid- oder Siliziumnitridzylinder. Hierbei ist es zweckmäßig, daß die Filtermittel in Filterelementen mit begrenzter axialer Länge aufgenommen sind, die vorteilhafterweise baugleich ausgeführt sind. Dies bietet die Möglichkeit, die Filterelemente baukastenartig zu sammenzusetzen, indem Filterelemente des ersten Filtermittelabschnittes und Filterelemente des zweiten Filtermittelabschnittes nebeneinander längs der Schneckenachse angeordnet werden. Die Filterelemente sind hierbei gegeneinander durch herkömmliche Dichtungen abgedichtet.The invention is based on the knowledge that from the beginning to the two-phase system still over the middle of the screw channel is liquid to soft plastic, so that in the gap between Outside diameter of the screw and inside diameter of the filter cylinder a filter cake resting on the filter medium forms, the solids content higher than that of the medium is in the screw channel, so that due to the resting filter cake the filter media are protected against friction. For this The reason in this section is sufficient to use filter media, which are not designed for high abrasion resistance must or can additional protective measures of the filter medium by connecting protective grids and the like. The invention bears this through the two-stage structure the device bill, being in the first filter medium section Filter media with lower abrasion resistance are used can be, however, in the second subsequent Filter media section filter media can be used, which itself are characterized by a higher abrasion resistance. Suitable for this porous silicon carbide or silicon nitride cylinders. It is useful that the filter medium included in filter elements with limited axial length are, which are advantageously constructed identically. This offers the possibility of assembling the filter elements in a modular manner, by filter elements of the first filter medium section and filter elements of the second filter medium section arranged side by side along the screw axis become. The filter elements are against each other conventional seals sealed.

Die Filtermittel des ersten Filterabschnittes zeichnen sich durch feinste Poren dicht an der Filtermitteloberfläche aus, wobei sich das Porensystem in das Filtermittel hinein erweitert. Dadurch werden feine Teilchen weitgehend an der Filtermitteloberfläche festgehalten, wohingegen in das Porensystem eindringende Feinstteilchen das Filtermittel ohne weiteres passieren können. Dadurch werden Verstopfungen weitgehend vermieden.The filter means of the first filter section stand out through the finest pores close to the filter medium surface, the pore system expanding into the filter medium. As a result, fine particles are largely on the surface of the filter medium captured, whereas in the pore system fine particles penetrating the filter medium without further ado can happen. This will largely blockages avoided.

Bei fein dispers mineralischen Schlämmen, insbesondere bei keramischem Schlicker, haftet im ersten Filterabschnitt eine stationäre Filterkuchenschicht auf der Oberfläche des Filtermediums derart fest, daß dadurch Abrieb und primäre Verstopfung vom Filtermedium ferngehalten werden. In Zone 2, also dem zweiten Filterabschnitt, ist das Zweiphasensystem schon zu einem dispers plastischem Material konzentriert. Hier besteht im ganzen Schneckenkanal ein unmittelbarer Kontakt der dispersen Feststoffteilchen untereinander. Die Feststoffteilchen sind hier offenbar in einem Feststoffgerüst so stark fixiert, daß ein Eindringen feinster Feststoffteilchen in das Filtermedium auch dann nicht erfolgt, wenn die schützende stationäre Kuchenschicht hier nicht mehr existiert. Aufgrund dieses Sachverhalts kann auf die ursprünglich gemäß der EP-B 0 138 920 vorgesehenen Schutzgitter auf den Filtermedien verzichtet werden, die den Widerstand für den Abfluß des Filtrats sehr erhöhen und dadurch die Leistung sehr erniedrigen würden. Zugleich ergibt sich eine erhebliche Verbilligung der Konstruktion. Gegen Abrieb empfindliche relativ billige Filterelemente können für den ersten Filterabschnitt verwendet werden, wohingegen lediglich im zweiten Filterabschnitt entsprechend abriebfestere Abriebelemente erforderlich sind. With finely disperse mineral sludges, especially with ceramic slip, adheres to the first filter section stationary filter cake layer on the surface of the filter medium so firm that it causes abrasion and primary constipation be kept away from the filter medium. In zone 2, so the second filter section, the two-phase system is already concentrated to a disperse plastic material. Here there is direct contact of the entire screw channel disperse solid particles with each other. The solid particles are apparently so firmly fixed in a solid framework, that penetration of the finest solid particles into the Filter medium does not occur even when the protective stationary cake layer no longer exists here. Because of this fact can be attributed to the originally according to EP-B 0 138 920 protective grille on the filter media be the resistance to the drainage of the filtrate increase very much and thereby lower the performance very much would. At the same time, the Construction. Relatively cheap filter elements sensitive to abrasion can be used for the first filter section , whereas only in the second filter section more abrasion-resistant abrasion elements are required.

Dies ist sehr wesentlich für den wirtschaftlichen und damit praktischen Erfolg der Vorrichtung.This is very essential for the economic and therefore practical success of the device.

Feinporiges Sintersiebgewebe und poröses Siliziumkarbid sind Beispiele für die in den jeweiligen Abschnitten erforderlichen Filtermedien. Selbstverständlich können aber auch andere geeignete Filtermedien Anwendung finden.Fine-pored sintered sieve mesh and porous silicon carbide are Examples of those required in the respective sections Filter media. Of course, others can suitable filter media are used.

Besonders vorteilhaft ist die erfindungsgemäße Unterteilung des filtrierenden Schneckenzylinders in eine Anzahl von selbsttragenden Elementen mit entsprechend kleinerer axialer Erstreckung der Filterelemente, in denen die Filtermedien in ungeteilten Stahlzylindern gut befestigt sind, wodurch die bei der Verarbeitung auftretenden sehr hohen Kräfte gut aufgenommen werden können. Ein geschlossenes Gehäuse, das die Filterelemente aufnimmt, ist dabei entbehrlich, vielmehr genügt ein Rahmen, der die Position der Filterelemente festlegt und die Drehmomente, die auf die einzelnen Filterelemente einwirken, aufnimmt.The division according to the invention is particularly advantageous of the filtering screw cylinder into a number of self-supporting elements with a correspondingly smaller axial Extension of the filter elements in which the filter media in undivided steel cylinders are well attached, which makes the very high forces occurring during processing well absorbed can be. A closed housing that the Including filter elements is unnecessary, rather it is sufficient a frame that defines the position of the filter elements and the torques on the individual filter elements act, absorbs.

Zweckmäßigerweise sind die Filterelemente selbsttragend ausgebildet, wobei die Filtermittel entweder in einem massiven Stahlzylinder eingeschweißt sind oder ein Stahlzylinder über die Filtermittel aufgeschrumpft wird, was insbesondere beim Einsatz keramischer Filtermedien der Fall ist. Infolge der selbsttragenden Eigenschaft der Filterelemente entfällt das Erfordernis eines zusätzlichen Gehäuses. Die Filterelemente werden nach dem Aneinanderreihen lediglich mittels Zugankern festgelegt und im übrigen außen durch einen Rahmen gegen Drehung gesichert. Dadurch ergibt sich ein insgesamt sehr einfacher, leicht zu montierender Aufbau einer Filterschneckenpresse.The filter elements are expediently designed to be self-supporting, the filter media either in a massive Steel cylinders are welded in or a steel cylinder over the filter medium is shrunk, which is particularly the case with Use of ceramic filter media is the case. As a result of This eliminates the self-supporting property of the filter elements Additional housing required. The filter elements are only connected by means of tie rods fixed and otherwise outside by a frame against rotation secured. This results in an overall very simple easy assembly of a filter screw press.

Wesentlich ist schließlich auch noch ein besonderes Spülverfahren, um sowohl den Schneckenkanal wie auch die Filterelemente nach längeren Betriebszeiten zu reinigen. Hierzu werden in einem ersten Arbeitstakt die Schneckenkanäle durch Leitungswasser gespült, wohingegegen in einem zweiten Arbeitstakt die Filterelemente mit wechselnder Strömungsrichtung, und zwar bevorzugt einzeln mit unter Druck stehendem Spülwasser durchspült werden. Es ist auch möglich, ohne vorherige Spülung der Schneckenkanäle nur das Porensystem der Filterelemente mit Spülwasser stoßweise gegen die Strömungsrichtung des Filtrates zu durchspülen.Finally, a special rinsing process is essential, around both the screw channel and the filter elements to be cleaned after long periods of operation. To do this in a first step the tap channels through tap water rinsed, whereas in a second work cycle the filter elements with changing flow direction, preferably individually under pressure Be rinsed with water. It is also possible without prior Rinsing the screw channels only the pore system Intermittent filter elements with rinsing water against the direction of flow of the filtrate.

Nachfolgend wird ein bevorzugtes Ausführungsbeispiel der Erfindung anhand der Zeichnung beschrieben. Darin zeigen

  • Figur 1 eine schematische Schnittansicht der Vorrichtung durch die Längsachse,
  • Figuren 2 bis 5 Details eines Filterelements des ersten Abschnittes der Vorrichtung sowie
  • Figuren 6 bis 9 entsprechende Detaildarstellungen eines Filterelements des zweiten Abschnittes der Vorrichtung.
  • Figur 10 eine schematische Ansicht einer alternativen Ausführungsform der Vorrichtung.
  • A preferred embodiment of the invention is described below with reference to the drawing. Show in it
  • FIG. 1 shows a schematic sectional view of the device through the longitudinal axis,
  • Figures 2 to 5 details of a filter element of the first section of the device and
  • Figures 6 to 9 corresponding detailed representations of a filter element of the second section of the device.
  • Figure 10 is a schematic view of an alternative embodiment of the device.
  • Die Vorrichtung nach Figur 1 ist durch eine Filterschneckenpresse gebildet, die eine herkömmliche Schnecke 1 aufweist, welche innerhalb eines durch nebeneinander angeordnete Filterelemente 2 und 3 gebildeten Gehäuses angeordnet und bei 4 drehbar gelagert ist. Die durch einen nicht dargestellten Antrieb in Drehung versetzte Schnecke 1 dient zur Förderung von keramischem Schlicker, der zum Zwecke der Trennung des Flüssiganteils vom Feststoffanteil durch den zwischen der Schnecke 1 und den Filterelementen 2 und 3 gebildeten Schneckenkanal transportiert wird. Der Schlicker wird an einem Ende der Filterschneckenpresse über die Materialzufuhr 6 dem Schneckenkanal 5 zugeführt und verläßt am anderen Ende die Presse über das Mundstück 7. Bei 8 ist eine Abführöffnung dargestellt, die als Bypass dient und nachfolgend noch näher erläutert wird. Die Filterelemente 2 des ersten Filtermittelabschnittes erstrecken sich über mindestens die Hälfte des für die Schlickerförderung wirksamen Teils der Schnecke. Im dargestellten Ausführungsbeispiel sind hierbei vier Filterelemente 2 dargestellt, an denen sich drei Filterelemente des zweiten Filtermittelabschnittes anschließen. Die längs der Schneckenachse nebeneinander angeordneten zylindrisch ausgebildeten Filterelemente 2 und 3 sind nebeneinander durch Dichtungen 9 herkömmlicher Bauart abgedichtet. Die Filterelemente 2 und 3 sind selbsttragend ausgebildet, so daß ein zusätzliches Gehäuse für die Filterschneckenpresse entfällt.The device of Figure 1 is through a filter screw press formed, which has a conventional screw 1, which within one by side by side filter elements 2 and 3 formed housing and arranged at 4 is rotatably mounted. By a drive, not shown rotated screw 1 serves to promote ceramic slip used for the purpose of separating the liquid portion of the solid content by the between the Screw 1 and the filter elements 2 and 3 formed screw channel is transported. The slip is at one end the filter screw press via the material feed 6 Screw channel 5 fed and leaves at the other end Press over the mouthpiece 7. At 8 there is a discharge opening shown, which serves as a bypass and in more detail below is explained. The filter elements 2 of the first filter medium section extend over at least half of the part of the screw that is effective for slurry extraction. in the illustrated embodiment are four filter elements 2, on which three filter elements of the Connect the second filter medium section. The along the Screw axis arranged cylindrically arranged side by side Filter elements 2 and 3 are next to each other Seals 9 of conventional design sealed. The filter elements 2 and 3 are self-supporting, so that an additional There is no housing for the filter screw press.

    Schließlich umfaßt die Filterschneckenpresse eine Spülwasserzufuhrleitung 10, über welche, über eine Wasserpumpe 11 und ein Steuerventil 12, Spülwasser den einzelnen Filterelementen unter Zwischenschaltung von Ventilen V1 bis Vn zugeführt werden kann. Ein weiterer Spülwasserkreislauf ist durch die Wasserleitung 13 und das Ventil 14 gebildet, welche bei 15 in die Filterschneckenpresse einmündet, sowie durch die Spülwasserleitung 15a und das Steuerventil 16, wobei die Leitung 15a am mundstückseitigen Ende bei 16a das Spülwasser aus dem Schneckenkanal ableitet. Mit 17 ist ein Sedimentationsbecken für das Spülwasser gekennzeichnet, wobei in das Becken 17 auch eine Leitung 18 einmündet, die vom Bypass 8 abführt. Schließlich sind in Figur 1 mit 19 und 20 Zuganker schematisch dargestellt, die zur Festlegung der Filterelemente 2 und 3 dienen.Finally, the filter screw press comprises a flushing water supply line 10, via which, via a water pump 11 and a control valve 12, flushing water can be supplied to the individual filter elements with the interposition of valves V 1 to V n . A further rinsing water circuit is formed by the water line 13 and the valve 14, which opens into the filter screw press at 15, and by the rinsing water line 15a and the control valve 16, the line 15a at the mouth end at 16a discharging the rinsing water from the screw channel. A sedimentation basin for the rinsing water is identified by 17, a line 18 also opening into the basin 17, which leads away from the bypass 8. Finally, in Figure 1 with 19 and 20 tie rods are shown schematically, which serve to fix the filter elements 2 and 3.

    Die Figuren 2 bis 5 zeigen den Aufbau der Filterelemente 2 des ersten Filtermittelabschnittes. Hierbei zeigt Figur 2 das Filtermittel 21 des ersten Filtermittelabschnittes, welches vorzugsweise aus mehreren Lagen von übereinander angeordneten Siebgeweben gebildet ist, die zusammengesintert sind. Dadurch ergibt sich das poröse System des Filtermittels 21, welches im übrigen kreiszylindrisch ausgebildet ist. Anstelle eines zusammengesinterten Siebgewebes kann das Filtermittel auch aus einem porösem Sintermetallzylinder, insbesondere Sinterstahl gebildet sein.FIGS. 2 to 5 show the structure of the filter elements 2 of the first filter medium section. Figure 2 shows this Filter means 21 of the first filter means section, which preferably from several layers of one above the other Sieve fabrics is formed, which are sintered together. Thereby the porous system of the filter medium 21 results, which is otherwise circular cylindrical. Instead of one the filter medium can also be sintered together from a porous sintered metal cylinder, in particular sintered steel be educated.

    Die porösen zylinderischen Filtermittel 22 des zweiten Filtermittelabschnittes (Figur 6) sind aus keramischem Material gebildet, insbesondere Siliziumkarbid oder Siliziumnitrid.The porous cylindrical filter media 22 of the second filter media section (Figure 6) are made of ceramic material formed, in particular silicon carbide or silicon nitride.

    Die Sintersiebgewebe bzw. Sinterstahlzylinder für den ersten sowie die Siliziumkarbid- bzw. Siliziumnitridzylinder für den zweiten Filtermittelabschnitt sind jeweils in einem massiven Stahlzylinder 23a bzw. 23b aufgenommen, der in den Figuren 3 und 7 dargestellt ist.The sintered sieve mesh or sintered steel cylinder for the first one and the silicon carbide or silicon nitride cylinders for the second filter medium sections are each in a solid Steel cylinders 23a and 23b added, which in FIGS and 7 is shown.

    Nach Figur 3 sind im Inneren des Stahlzylinders 23 im Abstand von etwa 20 mm in Umfangsrichtung laufende Kanäle 24 angeordnet, die durch einen oder mehrere axial verlaufende Kanäle 25 miteinander verbunden sind, die das Filtrat zu Auslaufbohrungen 26 im Stahlzylinder 23a leiten. Entsprechend sind auch im Stahlzylinder 23b zur Aufnahme des Filtermittels 22 des zweiten Filtermittelabschnittes umlaufende Kanäle 24 vorgesehen, die durch längs verlaufende Kanäle 25 verbunden sind, um das Filtrat über die Auslaufbohrung 26 abzuführen.According to Figure 3 are inside the steel cylinder 23 at a distance channels 24 running in the circumferential direction of approximately 20 mm are arranged, through one or more axially extending channels 25 are connected to each other, which the filtrate to outlet holes 26 lead in the steel cylinder 23a. Accordingly, also in Steel cylinder 23b for receiving the filter medium 22 of the second Circulating channels 24 provided in the filter medium section, which are connected by longitudinal channels 25 to the Drain filtrate through the outlet bore 26.

    Die Sintersiebgewebe bzw. Sinterstahlzylinder sind in den Stahlzylinder 23a eingeschweißt, wie aus Figur 5 hervorgeht. Die Siliziumkarbid- bzw. Siliziumnitridzylinder nach Figur 6 werden zur Bildung des Filterelements auf genaues Maß beschliffen, so daß der Stahlzylinder 23b thermisch aufgeschrumpft werden kann. Das zusammengesetzte Filterelement ist hierbei in Figur 9 dargestellt.The sintered sieve fabrics or sintered steel cylinders are in the Steel cylinder 23a welded, as shown in Figure 5. The silicon carbide or silicon nitride cylinders according to FIG. 6 are ground to exact dimensions to form the filter element, so that the steel cylinder 23b is shrunk thermally can be. The composite filter element is shown in Figure 9.

    Dabei sind beim Filterelement nach den Figuren 6 bis 9 die Toleranzen der Abmessungen so zu wählen, daß nach Abkühlen des Stahlzylinders und bei einem Filtrationsdruck von 120 bar im Schneckenkanal das zylinderische Filtermedium (Siliziumkarbid bzw. Siliziumnitrid) in Umfangsrichtung im Mittel spannungsfrei ist. Wenn der Druck im Schneckenkanal bzw. im Filterelement den Wert Null annimmt, gerät das zylindrische Filtermedium durch den aufgeschrumpften Stahlmantel unter hohem Druck in Umfangsrichtung. Die Wandstärke des zylinderischen Filtermediums ist hierbei so gewählt, daß das Siliziumkarbid- bzw. Siliziumnitridmaterial nicht überbeansprucht wird. Da die genannten Materialien hohe Druckspannungen, aber nur geringe Zugspannungen aufnehmen können, gelingt es nur auf dem dargestellten Weg, Filterelemente aus diesen Materialien zu erstellen, die hohe Filtrationsdrücke aufnehmen. Hierbei kommt es insbesondere auch auf die zylinderische Ausführung der Stahlzylinder als Vollmantel an, da bei Verwendung von Halbschalen keine ausreichend gleichmäßige Druckbeanspruchung auf dem Umfang des zylinderischen Filterelements gewährleistet werden kann. Dies könnte zu einem Zerbrechen der Filterelemente führen.The filter element according to FIGS. 6 to 9 are the Select tolerances of dimensions so that after cooling of the steel cylinder and at a filtration pressure of 120 bar the cylindrical filter medium (silicon carbide or silicon nitride) in the circumferential direction on average is tension-free. If the pressure in the screw channel or in The filter element assumes the value zero, the cylindrical one Filter medium through the shrunk-on steel jacket under high Circumferential pressure. The wall thickness of the cylindrical The filter medium is selected so that the silicon carbide or silicon nitride material is not overstressed becomes. Because the materials mentioned have high compressive stresses, however can only absorb low tensile stresses, it only succeeds on the way shown, filter elements made of these materials to create that absorb high filtration pressures. In this case, the cylindrical design is particularly important the steel cylinder as a full jacket, because in use half shells do not have a sufficiently uniform pressure load on the circumference of the cylindrical filter element can be guaranteed. This could break it of the filter elements.

    Die Filterelemente 2 und 3, wie sie in den Figuren 2 bis 5 und 6 bis 9 dargestellt sind, sind selbsttragend ausgebildet und brauchen von außen nicht durch ein besonderes Gehäuse abgestützt zu werden. Sie werden lediglich auf einem entsprechenden Rahmen angeordnet, der in den Figuren 4 und 8 mit 27 gekennzeichnet ist. Dieser Rahmen 27 weist eine Aussparung 28 auf, in welcher ein Fortsatz des Stahlzylinders eingreift, wodurch der Rahmen 27 das auf die Filtermitteloberfläche durch die rotierende Schnecke innen aufgebrachte Drehmoment aufnimmt.The filter elements 2 and 3, as shown in FIGS. 2 to 5 and 6 to 9 are shown, are self-supporting and do not need to be supported from the outside by a special housing to become. You will only be on an appropriate one Arranged frame, which in Figures 4 and 8 with 27th is marked. This frame 27 has a recess 28 in which an extension of the steel cylinder engages, whereby the frame 27 onto the filter medium surface torque applied by the rotating screw inside records.

    Die Filterelemente weisen begrenzte axiale Länge auf, wobei in der bevorzugten Ausführungsform die Länge der Filterelemente im Bereich von 100 bis 200 mm liegt. Durch die Aufteilung des Filtermediums in einzelne Filterelemente ergibt sich nicht nur ein Baukastensystem sondern können die Filtermedien aus Siebgewebe und aus Sinterstahl entsprechend an den umgebenden Stahlmänteln festgeschweißt werden. Ferner ist dadurch ein problemloses thermisches Aufschrumpfen der Stahlmäntel auf die Filtermittel aus Siliziumkarbid und Siliziumnitrid gewährleistet. Auch bei der gezielten nachfolgend noch beschriebenen abschnittsweisen Spülung der Filterelemente bewährt sich dieser Aufbau des Schneckenzylinders aus einzelnen Filterelementen 2 und 3.The filter elements have a limited axial length, whereby in the preferred embodiment, the length of the filter elements is in the range of 100 to 200 mm. By dividing up of the filter medium into individual filter elements results not just a modular system but also the filter media made of screen mesh and sintered steel corresponding to the surrounding ones Steel jackets are welded tight. Furthermore, this is problem-free thermal shrinking of the steel jackets on the filter media made of silicon carbide and silicon nitride guaranteed. Even with the targeted ones described below Proportional rinsing of the filter elements has proven itself this construction of the screw cylinder from individual Filter elements 2 and 3.

    Vom Einlauf des Schlickers bei 6 in den Schneckenkanal 5 bis über die Mitte des Schneckenkanals (bis zu ca. 60 Gewichtsprozent Trockensubstanz) ist das Zweiphasensystem im Schneckenkanal noch flüssig bis weichplastisch. In diesem Bereich sind die Filterelemente 2 angeordnet. Die Schnecke ist noch nicht förderwirksam (leicht abfallender Druck in dieser Zone). Im Spalt zwischen Außendurchmesser der Schnecke und Innendurchmesser des Filterzylinders bildet sich ein auf dem Filterzylinder ruhender Filterkuchen, der einen deutlich höheren Feststoffgehalt hat als das Medium im Schneckenkanal. Dieser Filterkuchen hat also auch eine deutlich höhere, mechanische Festigkeit als das Material im Schneckenkanal. Diese ruhende Filterkuchenschicht ist sehr wesentlich im ersten Abschnitt, da sie die Reibung vom Filtermittel fernhält. Dies gilt, wenn eine bestimmte Schichtdicke nicht unterschritten wird, die aufgrund von Versuchsergebnissen etwa 0,5 bis 1 mm beträgt. Der Widerstand für den Filtratabfluß liegt in diesem ersten Filtermittelabschnitt im wesentlichen in dieser ruhenden Filterkuchenschicht, denn im Schneckenkanal besteht aus hier nicht im einzelnen darzulegenden Gründen noch fast kein direkter Kontakt zwischen den Feststoffteilchen (Feststoffgerüstdruck 0). Der Widerstand für den Filtratabfluß kann nicht beliebig verkleinert werden, da eine minimale Dicke der ruhenden Filterkuchenschicht nicht unterschritten werden kann. Er ist aber ohne die Verwendung eines Schutzgitters, daß im ersten Filtermittelabschnitt überflüssig ist, auf jeden Fall kleiner als mit einem Schutzgitter. In dieser Zone genügen einige Lagen aus feinmaschigen Siebgeweben, die zusammengesintert wurden, oder poröse Sinterstahlzylinder als Filtermittel, da hier eine Gefährdung der Filtermittel durch Abrieb nicht besteht. From the entry of the slip at 6 into the screw channel 5 to over the middle of the screw channel (up to approx. 60 percent by weight Dry matter) is the two-phase system in Snail channel still fluid to soft plastic. In this area the filter elements 2 are arranged. The snail is not yet effective (slightly falling pressure in this Zone). In the gap between the outside diameter of the screw and The inside diameter of the filter cylinder forms on the Filter cylinder resting filter cake, which is a significantly higher one Solids content as the medium in the screw channel. This filter cake also has a significantly higher, mechanical one Strength than the material in the screw channel. This resting filter cake layer is very essential in the first section because it keeps the friction away from the filter medium. This applies if a certain layer thickness is not undershot is based on test results Is 0.5 to 1 mm. The resistance to the filtrate drain lies essentially in this first filter medium section in this resting filter cake layer, because in the snail channel exists for reasons not to be explained here in detail almost no direct contact between the solid particles (Solid framework pressure 0). The resistance for the Filtrate drain can not be reduced as much as one The minimum thickness of the resting filter cake layer was not less can be. But it is without the use of a Protective grille that superfluous in the first filter section is, in any case, smaller than with a protective grille. In this zone, a few layers of fine-mesh sieve fabrics are sufficient, that have been sintered together, or porous sintered steel cylinders as a filter medium, since there is a risk to the Filter media does not exist due to abrasion.

    Zweckmäßigerweise sind bei den Filtermitteln aus zusammengesinterten Siebgeweben oder Sinterstahl in bekannterweise Porenstrukturen realisiert, wobei sich die feinsten Poren dicht an der Filtermitteloberfläche befinden, wo sich der Filterkuchen bildet. Von dort aus erweitert sich das Porensystem in das jeweilige Filtermedium hinein. Feine Teilchen werden dadurch weitgehend an der Filtermitteloberfläche festgehalten. Feinste Teilchen, die in das Filtermittel eindringen, werden mit großer Wahrscheinlichkeit die sich erweiternden Kanäle des Filtermittels ganz passieren und mit dem Filtrat abgehen. Die Möglichkeit von Verstopfungen wird so wesentlich reduziert.The filter media are expediently sintered together Screen fabrics or sintered steel in known pore structures realized, with the finest pores dense on the filter medium surface, where the filter cake is forms. From there, the pore system expands in the respective filter medium. This makes fine particles largely held onto the filter medium surface. Finest particles that penetrate the filter medium most likely the expanding channels pass the filter medium completely and leave with the filtrate. This significantly reduces the possibility of constipation.

    Im zweiten sich am ersten unmittelbar anschließenden Filtermittelabschnitt ist die Feststoffkonzentration im Schneckenkanal mit über 60 Gewichtsprozent soweit angestiegen, daß eine deutliche Unterscheidung zwischen Medium im Schneckenkanal und Filterkuchenschicht auf dem Filtermittel nicht mehr möglich ist. Die Schnecke ist deutlich förderwirksam. Die Entwässerung erfolgt hier im wesentlichen durch Kompression des dispers plastischen Mediums im Schneckenkanal, wobei die Feststoffteilchen sich bereits direkt berühren. Zur Vermeidung von Abrieb muß ein Filtermedium aus sehr abriebfestem Siliziumkarbid oder Siliziumnitrid verwendet werden, wobei jedoch ein Schutzgitter nicht erforderlich ist. Durch die sehr rauhe Oberflächenstruktur des Siliziumkarbids wird teilweise noch das Wandgleiten verhindert, jedoch sind bei höchsten Feststoffkonzentrationen Wandgleitvorgänge nicht mehr ganz ausschließbar.In the second, immediately after the first filter medium section is the solids concentration in the screw channel with over 60 percent by weight so far that a clear distinction between medium in the screw channel and filter cake layer on the filter medium no longer is possible. The snail is clearly effective. The Drainage takes place here essentially by compression of the disperse plastic medium in the screw channel, the Solid particles are already touching directly. To avoid A filter medium made of very abrasion-resistant material must have abrasion Silicon carbide or silicon nitride can be used however a protective grille is not required. Through the very rough surface structure of the silicon carbide is partially still prevents wall sliding, but are at highest solids concentrations, wall gliding not more completely excluded.

    Im Laufe einer längeren Betriebszeit, wie es in der Praxis auftritt, nimmt der Filtratstrom allmählich ab, was auf Verstopfungsvorgänge zurückzuführen ist. Die feinen Poren des Filtermittels und vor allem der stationären Kuchenschicht auf dem Filtermittel werden im Laufe einer längeren Betriebszeit von den im Zweiphasensystem im Schneckenkanal auch vorhandenen feinsten Feststoffteilchen allmählich zugesetzt, so daß der Strömungswiderstand für den Filtratstrom zunimmt. Diese Verstopfung kann jedoch durch einen Spülvorgang rückgängig gemacht werden. Hierbei läuft die Spülung in zwei Schritten ab und zwar am Ende eines längeren stationären Betriebs der Filterschneckenpresse.Over a long period of operation, as is the case in practice occurs, the filtrate flow gradually decreases, indicating clogging is due. The fine pores of Filter medium and especially the stationary cake layer The filter medium will become used over a longer period of time of those also available in the two-phase system in the screw channel finest solid particles gradually added so that the flow resistance for the filtrate flow increases. This However, constipation can be reversed by flushing be made. The rinse runs in two steps from and at the end of a long stationary operation of the Filter screw press.

    Zum Zwecke der Spülung wird das Mundstück 7 oder der Bypass 8 für den Abfluß des plastischen Materials am mundstückseitigen Ende des Schneckenkanals geöffnet, um den Strömungswiderstand für den Ausfluß des plastischen Materials aus dem Schneckenkanal stark zu reduzieren. Die Schnecke rotiert weiter und auch der Schlickerzufluß über die Materialzufuhr 6 wird beibehalten. Die rotierende Schnecke ist damit in der Lage, durch ihre Förderwirkung das plastische Material weitgehend aus dem Schneckenkanal abzutransportieren, was solange erfolgt, bis Schlicker von der Materialzufuhr 6 bis zum Auslauf beim Mundstück 7 oder Bypass 8 durchschlägt. Dann wird die Schlickerzufuhr 6 abgesperrt und der Wasserleitungshahn 14 geöffnet, so daß Wasser in die Filterschneckenpresse eingespeist wird. Das Wasser strömt nun durch die Schneckenkanäle und verläßt nun anstelle von Schlicker das Gehäuse der Filterschneckenpresse über das Mundstück 7 oder den Bypass 8. Dadurch erfolgt eine wirksame Spülung des Schneckenkanals, der weitgehend von Schlicker und plastischem Material gereinigt wird. Die Rotationsbewegung der Schnecke unterstützt hierbei den Spülvorgang. Der Spülvorgang ist beendet, wenn Schlicker und Reste von plastischem Material aus dem Schneckenkanal herausgespült worden sind.For the purpose of flushing, the mouthpiece 7 or the bypass 8 for the drainage of the plastic material on the mouthpiece side End of the screw channel opened to the flow resistance for the outflow of the plastic material from the screw channel greatly reduce. The snail continues to rotate and the slip flow via the material feed 6 is also maintained. The rotating screw is thus able the plastic material largely through its promotional effect to be removed from the screw channel, which takes place as long as to slip from material feed 6 to the outlet strikes at mouthpiece 7 or bypass 8. Then the Slip supply 6 shut off and water tap 14 opened so that water is fed into the filter screw press becomes. The water now flows through the snail channels and now leaves the housing of the filter screw press instead of slip via the mouthpiece 7 or the bypass 8. This effectively flushes the screw channel, largely cleaned of slip and plastic material becomes. The rotational movement of the snail supports the rinsing process. The rinsing process is finished when Slips and remains of plastic material from the snail channel have been washed out.

    Es schließt sich dann zweckmäßigerweise eine Spülung der Filterelemente an. Hierzu wird der Anschluß an das Wasserleitungsnetz bei 14 und werden die Ausflußöffnungen 7 und 8 geschlossen. Danach wird Spülwasser unter höherem Druck über automatisch gesteuerte Ventile 12 und 16 in wechselnder Strömungsrichtung durch das Porensystem der Filtermittel geleitet. Die Steuerung des Richtungswechsels erfolgt in einem vorgegebenen Zeittakt durch die Magnetventile 12 und 16. Der Spülwasserstrom für die Filtermittel wird von einer beispielsweise hydraulisch angetriebenen Kolbenpumpe 11 gefördert. Der Förderdruck kann dann auf einfache Weise hydraulisch geregelt werden (10 bis 30 bar). Der Spülwasserstrom würde bei Spülungen mit gleichbleibender Strömungsrichtung nach kurzer Zeit abnehmen, da sich die feinen Teilchen, die das Porensystem verstopfen und durch den Spülwasserstrom zunächst aus ihren Positionen herausgelöst werden, sich nach kurzem Weg erneut in irgendwelchen Winkeln des Porensystemes festsetzen und zu neuen Verstopfungen führen. Dies wird vermieden durch eine wiederholte Richtungsumkehr des Spülwasserstromes, der die feinen Teilchen aus sehr verwinkelten Porensystemen heraustransportiert, was vor allem bei Filtermitteln aus poröser Keramik gilt.It then expediently rinses the filter elements on. For this, the connection to the water supply network at 14 and the outlets 7 and 8 are closed. Then rinse water is over at higher pressure Automatically controlled valves 12 and 16 in changing flow directions passed through the pore system of the filter medium. The change of direction is controlled in one predetermined timing by the solenoid valves 12 and 16. Der Flushing water flow for the filter media is one example hydraulically driven piston pump 11 promoted. The discharge pressure can then be hydraulic in a simple manner can be regulated (10 to 30 bar). The flushing water flow would be used for flushing with constant flow direction decrease after a short time because the fine particles that clog the pore system and through the flushing water flow first be detached from their positions, after short distance again in any corner of the pore system fix and lead to new constipation. This is avoided by a repeated reversal of the direction of the flushing water flow, the fine particles from very angled pore systems transported out, especially with filter media made of porous ceramics.

    Zweckmäßigerweise wird ferner immer nur ein begrenzter Abschnitt des filtrierenden Schneckenzylinders gespült, um zu vermeiden, daß der Spülwasserstrom über schon freigespülte Abschnitte des Schneckenzylinders fließt, während andere noch verstopfte Abschnitte ungespült bleiben. Es werden daher die einzelnen Filterelemente 2 und 3 je für sich gespült. Dies wird dadurch bewerkstelligt, daß nacheinander immer nur jeweils eines der Ventile V1 bis Vn geöffnet wird.Expediently, only a limited section of the filtering screw cylinder is also always flushed in order to avoid that the flushing water flow flows over sections of the screw cylinder that have already been flushed out, while other sections which are still blocked remain unflushed. The individual filter elements 2 and 3 are therefore rinsed individually. This is accomplished in that only one of the valves V 1 to V n is opened one after the other.

    Dieser Spülvorgang der Filterelemente wird einige Male durch eine Spülung des Schneckenkanals mit Leitungswasser unterbrochen, wie er vorher beschrieben wurde, um Reste des dispers plastischem Materials, die sich noch von der Oberfläche der Filtermittel gelöst haben, aus dem Schneckenkanal hinauszubefördern.This rinsing process of the filter elements is carried out a few times rinsing of the screw channel with tap water is interrupted, as previously described to remove residues of the dispers plastic material that is still from the surface of the Have loosened the filter medium to convey it out of the screw channel.

    In besonderen Fällen bewährt sich auch ein vereinfachtes Spülverfahren, welches während des laufenden Betriebes der Schneckenpresse ohne vorherige Spülung der Schneckenkanäle angewendet werden kann. Spülwasser wird unter einem höheren Druck, als er im Schneckenkanal vorliegt, in Gegenrichtung zum Filtratstrom durch das Porensystem der Filterelemente geleitet. Der Spülwasserstrom muß jeweils wiederholt für ein begrenztes Zeitintervall eingeschaltet werden. Sobald der Spülwasserstrom für das nachfolgende Zeitintervall abgeschaltet wird, fließt aufgrund des hohen Druckes im Schneckenkanal ein Teil des in den Schneckenkanal eingetragenen Spülwassers durch das Porensystem des Filtermediums in Richtung des Filtratstromes zurück, so daß sich ebenfalls eine Spülung mit wechselnder Strömungsrichtung ergibt. Auch hier ist es sinnvoll die Filterelemente je für sich nacheinander zu spülen.In special cases, a simplified one also works Flushing process, which during the ongoing operation of the Screw press without rinsing the screw channels beforehand can be applied. Rinse water is under a higher Pressure in the opposite direction as it is in the screw channel to the filtrate flow through the pore system of the filter elements. The rinse water flow must be repeated for each limited time interval can be switched on. Once the Flushing water flow switched off for the subsequent time interval due to the high pressure in the screw channel part of the flushing water entered in the screw channel through the pore system of the filter medium in the direction of the filtrate flow back, so that there is also a rinse alternating flow direction results. It also makes sense here rinse the filter elements one after the other.

    Besonders vorteilhaft ist, daß die Taktzeiten für die Spühlvorgänge in den verschiedenen Richtungen unterschiedlich lang gewählt werden. Dies hat zur Folge, daß ein Teilchen in der Richtung der längeren Taktzeit im statistischen Mittel eine größere Wegstrecke zurücklegt als in der Gegenrichtung und so eine Chance hat, aus dem Inneren des Filtermediums abtransportiert zu werden. Mit dieser Verfahrensweise gelingt es, einen in größeren Betriebszeiten eintretende allmähliche Verstopfung der Filterelemente durch feinste Teilchen zu beseitigen.It is particularly advantageous that the cycle times for the rinsing processes in different directions for different lengths to get voted. As a result, a particle in the Direction of the longer cycle time on statistical average one covered a greater distance than in the opposite direction and so has a chance of being removed from inside the filter medium to become. With this procedure it is possible to a gradual constipation that occurs during longer periods of operation remove the filter elements with the finest particles.

    Die Ausbildung einzelner Filterelemente zusammen mit der Unterteilung des filtrierenden Schneckenzylinders in zwei Abschnitte mit unterschiedlichen Filtermedien kommen insbesondere dann zum Tragen, wenn es darum geht, die Vorrichtung für größere Leistung auszulegen. Der Vergrößerung der Transport-geschwindigkeit des Mehrphasensystems im Schneckenkanal und der Strömungsgeschwindigkeit der flüssigen Phase im Porensystem, das durch die dispers feste Phase gebildet wird, sind aus strömungstechnischen Gründen enge Grenzen gesetzt. Eine Leistungssteigerung der Vorrichtung durch Verlängerung der axialen Erstreckung der Schnecke und durch Vergrößerung der Schneckenkanaltiefe ist daher nur in sehr begrenztem Umfang möglich. Im wesentlichen kann die Leistung nur durch eine Vergrößerung des Durchmessers erreicht werden. Filterelemente mit Siebgewebe für den ersten Filterabschnitt können ohne größere fertigungstechnische Probleme und mit vertretbarem Aufwand mit größerem Durchmesser hergestellt werden. Filterelemente mit poröser Keramik können dagegen im Durchmesser nur begrenzt vergrößert werden. Es entstehen schon bei Durchmessern von 400 mm kaum mehr zu bewältigende fertigungstechnische Probleme bei der Bearbeitung durch Schleifen und dementsprechend hohe Kosten. Zur Leistungsvergrößerung wird erfindungsgemäß für diesen Abschnitt der Einsatz mehrerer Filterschnecken parallel zueinander vorgeschlagen. Eine solche Ausführungsform ist in Fig. 10 dargestellt. Hierbei bildet der erste Filterabschnitt 29 eine Filterschnecke mit großem Durchmesser. Hingegen ist der zweite Filterabschnitt 30 durch mehrere parallel arbeitende Filterschnecken mit kleinerem Durchmesser gegenüber dem ersten Filterabschnitt 29 gebildet. Bei der Ausführungsform nach Fig. 10 sind vier parallel arbeitende Filterschnecken 31 vorgesehen. Hierbei beträgt der Durchmesser der Filterschnecken 31 des zweiten Filterabschnitts 30 zweckmäßigerweise ein Viertel des Durchmessers der Filterschnecke 32 des ersten Filterabschnitts 29. Die Filterschnecken 31 speisen das Extrudat in ein gemeinsames Mundstück 33 ein, aus dem dann nur ein Strang 34 plastischer Masse austritt. Der Öffnungsquerschnitt des Mundstücks 33 wird in bekannter Weise so gesteuert, daß vor dem Mundstück ein konstant vorgegebener Druck herrscht. Die gemeinsame Drehfrequenz der Schnecken des zweiten Filterabschnitts 30 wird so auf die Drehfrequenz der Schnecke 32 des ersten Abschnitts abgestimmt, daß im Übergang von Abschnitt 29 zu Abschnitt 30 sich die Konzentration im Zweiphasensystem einstellt, die den Wechsel des Filtermediums erforderlich macht. Schließlich sind in Fig. 10 mit 35 Antriebseinheiten der einzelnen Filterschnecken 31 bezeichnet.The formation of individual filter elements together with the subdivision of the filtering screw cylinder into two sections come with different filter media in particular then to bear when it comes to the device for interpret greater power. The increase in the transport speed of the multiphase system in the screw channel and the flow rate of the liquid phase in the pore system, that is formed by the disperse solid phase set strict limits for fluidic reasons. A Increased performance of the device by extending the axial extension of the screw and by enlarging the Snail channel depth is therefore only to a very limited extent possible. In essence, performance can only be achieved through one Increase in diameter can be achieved. Filter elements with screen mesh for the first filter section can without major manufacturing problems and with reasonable Effort can be made with a larger diameter. Filter elements with porous ceramics, however, can only in diameter can be enlarged to a limited extent. There are already diameters from 400 mm hardly manageable manufacturing technology Problems with editing by grinding and accordingly high costs. To increase performance, the invention for this section the use of several filter screws proposed in parallel. Such an embodiment is shown in Fig. 10. Here, the first filter section 29 a filter screw with large Diameter. In contrast, the second filter section 30 is through several filter screws with a smaller one working in parallel Diameter formed with respect to the first filter section 29. In the embodiment according to FIG. 10 there are four working in parallel Filter screws 31 are provided. Here is the Diameter of the filter screws 31 of the second filter section 30 expediently a quarter of the diameter the filter screw 32 of the first filter section 29. Die Filter screws 31 feed the extrudate into a common one Mouthpiece 33, from which only one strand 34 is plastic Mass emerges. The opening cross section of the mouthpiece 33 is controlled in a known manner so that in front of the mouthpiece there is a constant predetermined pressure. The common Rotation frequency of the screws of the second filter section 30 is thus on the rotational frequency of the worm 32 of the first section voted that in the transition from section 29 to section 30 the concentration is established in the two-phase system, which makes it necessary to change the filter medium. Finally, in Fig. 10 with 35 drive units each Filter screws 31 designated.

    Claims (18)

    1. A device for separating the liquid portion from the solid portion of finely dispersed mineral sludge, more particularly of a ceramic slime, by means of a screw conveyor (1) with cylindrical filtering elements encompassing the screw conveyor and arranged along the length of the screw conveyor axis, said filtering elements together with the screw conveyor (1) delimiting a conveyor channel (5) for conveying the slime which is delivered into the screw conveyor (1) via a feeder (6) at one end of the device and which, after having been conveyed through the rotating screw conveyor, is discharged at the other end as a solid mass via a nose-piece (7), whereas the liquid portion flowing out through the filtering element is discharged via channels (24, 25) leading to a filtration conduit, characterised by a dual-phased structuring of the device, with an initial filtering element section on which is built up, directly upon the filtering element (21), a stationary filter cake layer having a distinctly higher proportion of solid matter than the slime which is conveyed within the screw conveyor channel (5) and which extends from the feeder (6) along the length of the screw conveyor axis, and with a second filtering element section connected immediately to it consisting of filtering elements (22) which have a higher degree of resistance to abrasion than the filtering elements (21) of the initial filtering element section and which, in the same way as the filtering elements of the initial filtering element section, are in direct contact with the sludge that is to be separated, whereby the two filtering element sections are constructed respectively of self-supporting filtering elements (2, 3) arranged adjacent to each other, of which each filtering element is in the form of a solid steel cylinder (23) with a cylindrical filtering element (21) or, as the case may be, (22) contained within it, so that, within each of the filtering elements (2, 3) and independently of the adjacent filtering elements (2, 3), channels are formed between the steel cylinder (23) and the filtering element (21, 22) contained within it.
    2. A device according to claim 1, characterised in that the filtering elements, and specifically those pertaining preferably to the initial filtering element section (21), comprise very fine pores closely adjacent to the filtering element surface which faces towards the screw conveyor (1), from which point the channels of the pores extend inwards to the centre of the filtering element (21).
    3. A device according to claim 1 or 2, characterised in that the filtering elements (21) of the initial filtering element section are constructed either of several layers of fine-meshed strainers that have been sintered together or of porous sintered-powder metal and the filtering elements (22) of the second filtering element section are constructed of a porous ceramic material, in particular of silicon carbide or silicon nitride.
    4. A device according to one of the preceding claims, characterised in that the initial filtering element section extends from the slime inlet to at least the centre of the screw conveyor (1), preferably extending over a region in which the solid matter content of the slime is 42 to 60 per cent of weight, preferably to a maximum of 60 per cent weight, at which point the second filtering element section then adjoins.
    5. A device according to one of the preceding claims, characterised in that the filtering elements (21) of the initial filtering element section are each welded on to the steel cylinder (23) and that the filtering elements (3) of the second filtering element section are constructed by means of thermal shrinkage of the corresponding steel cylinder (23) on to the filtering element (22).
    6. A device according to claim 5, characterised in that the tolerances for the dimensions in the case of the filtering elements (3) of the second filtering element section are calculated in such a way that, subsequent to the cooling of the steel cylinder (23) and at a filtration pressure of approximately 120 bar in the screw conveyor channel (5), the cylindrical filtering element (22) is in an unstressed state in a circumferential direction within the element.
    7. A device according to one of the preceding claims, characterised in that the filtering elements (2, 3) display axial extension in the region of 100 to 200 mm.
    8. A device according to one of the preceding claims, characterised in that the channels of the filtering element (2, 3) are formed of channels (24) running in a circumferential direction preferably at a clearance distance of approximately 20 mm and connected by one or several axially aligned channels (25), which lead to one or several drilled outlet holes (26) in the steel cylinder (23).
    9. A device according to one of the preceding claims, characterised in that the filtering elements (2, 3) are located and prevented from rotating on a frame (27) arranged along the length of the screw conveyor axis.
    10. A device according to one of the preceding claims, characterised in that revolving seals (9) are arranged between adjacent cylindrical filtering elements (2, 3).
    11. A device according to one of the preceding claims, characterised by a rinsing system in which the screw conveyor channels are rinsed during an initial operating cycle and the filtering elements (2, 3) during a second operating cycle.
    12. A device according to claim 11, characterized in that the rinsing of the screw conveyor channels is effected by the nose-piece (7) or a bypass (8) located at the mouth-piece end of the screw conveyor (1) being opened, preferably with the screw conveyor (1) rotating and with the input of slime still continuing via the feeder (6), until such time as the slime has passed through from the inlet to the outlet by way of the nose-piece (7) or the bypass (8), and then the input of slime being stopped and water fed in at the feeder end of the device.
    13. A device according to claim 11 or 12, characterized in that, subsequent to the rinsing of the screw conveyor channel and with the nose-piece (7), the bypass (8) and the slime feeder (6) closed, the rinsing of the filtering elements (2, 3) is effected by passing rinse water, which is under pressure and controlled by valves, through the pore system of the filtering elements (2, 3) in alternating directions of flow.
    14. A device according to one of the claims 1 to 10 with a rinsing system, characterized in that, during the operation of the filter screw conveyor press without previous rinsing of the screw conveyor channel, rinse water which is under higher pressure than that presently existing in the screw conveyor channel is passed through the pore system of the filtering elements from the rinse water pump (11) via the valve (12) and in the opposite direction to the filtration flow, whereby the valve (12) is controlled in accordance with a pre-selectable timed cycle in such a way that, in the course of one rinsing process and in each case at frequent intervals, following a cyclic period during which the stream of rinse water is pumped through the filtering element in the opposite direction to the filtration flow, another timed Period ensues during which a free filtration discharge from the filtering elements is engaged, with the result that, because of the high internal pressure in the dual-phased system within the screw conveyor channel, a liquid flow is effected through the filtering elements in the same direction as the filtration flow.
    15. A device according to one of the claims 11 to 14, characterised in that the rinsing process is maintained by the rotation of the screw conveyor (1).
    16. A device according to one of the claims 11 to 15, characterised in that the individual filtering elements (2, 3) are rinsed in each case separately one after the other.
    17. A device according to one of the claims 11 to 16, characterised in that the rinsing of the filtering elements (2, 3) is interrupted periodically by a rinsing of the screw conveyor channel.
    18. A device according to one of the preceding claims, characterised in that several parallel operating filter screw conveyors (31) are provided in the second filtering section (30).
    EP95106675A 1994-05-04 1995-05-03 Device for separating the liquid portion from the solid portion in two-phase systems Expired - Lifetime EP0685325B1 (en)

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    DE29522135U DE29522135U1 (en) 1994-05-04 1995-05-03 Device for separating the liquid portion from the solid portion of two-phase systems

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    DE4415773 1994-05-04
    DE4415773 1994-05-04
    US08/516,778 US5665232A (en) 1994-05-04 1995-08-18 Apparatus for separating off the liquid portion from the solids portion of two-phase systems

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    EP0685325A2 EP0685325A2 (en) 1995-12-06
    EP0685325A3 EP0685325A3 (en) 1996-01-24
    EP0685325B1 true EP0685325B1 (en) 1999-09-01

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    EP0685325A3 (en) 1996-01-24
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