EP0123383A1

EP0123383A1 - Electrical beam receptacle terminal

Info

Publication number: EP0123383A1
Application number: EP84301138A
Authority: EP
Inventors: George Henry Heisler; Douglas Charles Rubendall
Original assignee: AMP Inc
Current assignee: TE Connectivity Corp
Priority date: 1983-03-10
Filing date: 1984-02-22
Publication date: 1984-10-31
Also published as: JPS59217974A; BR8400856A

Abstract

A receptacle terminal (10) is formed with two spaced axially aligned end frames (12, 14) interconnected by four spring arms (16, 18, 20, 22), each integrally connected at opposite ends to a respective side of each of the end frames (12, 14). Each spring arm (16,18, 20, 22) is inwardly tapered from its ends to a central portion and is likewise formed with a semi-elliptical shape so that the terminal (10) can be formed with an accurate square cross section along its entire axial length without the spring arms (16, 18, 20, 22) interfering.

Description

The present invention relates to an improved receptacle terminal and in particular to one which can be readily and accurately formed with a true square cross section.
There have long been available electrical terminal sockets which are comprised essentially of two square frame sections interconnected by four semi-elliptical springs. The springs are inwardly concave relative to the socket axis and are adapted to engage a pin inserted into the terminal along the axis. The terminal is completed with the usual retaining ears, locking lances, and a second engaging portion which can be, for example, a mounting post or wire receiving portion. An example of this type of terminal can be found .in U.S. Patent No. 3,404,367.
A difficulty in producing terminals of the above described type is that the semi-elliptic springs are uniform along their length and come in to interfering contact when the receptacle portion is formed. It is the interference of these springs that has prevented such terminals from being formed with an accurate square cross section. This causes subsequent mounting and alignment problems and becomes a particular problem when it is desired to use the box-like receptacles in a high density closely spaced configuration where accuracy in forming becomes an important criteria due to space limitations.
The present invention relates to an improved receptacle terminal which has two spaced apart axially aligned square frame sections interconnected by four spring arm members each integral at its ends with a corresponding side of a respective frame section. Each spring arm is inwardly concave with respect to the axis of the socket and is formed with a uniform taper extending inwardly from each end to their point of narrowest approach at the center of each spring arm. The taper gives each spring arm sufficient stiffness to be the functional equivalent of the prior art straight beams while allowing the contact points to be formed with a smaller gap than straight beam contacts. The socket terminal also includes retaining ears, locking lances, and an interconnect portion which may be, for example, a mounting post, solder pin, or crimp barrel.
An embodiment of the present invention will now be described by way of example with reference to the accompanying drawings in which:

FIGURE 1 is a perspective view of a socket terminal in accordance with the present invention;
FIGURE 2 is a plan view of the blank used to form the terminal according to the present invention; and
FIGURE 3 is a transverse section taken along line 3-3 of Figure 1.

The subject socket terminal 10 has two spaced apart substantially square end or frame sections 12, 14 which are interconnected by four spring arms 16, 18, 20, 22, each spring arm being integral with corresponding sides of the end sections. Each spring arm is semi-elliptic and is inwardly tapered from the ends towards the center. The semi-elliptic shape of the spring arms brings their center sections into close proximity as best seen in Figure 3. Their inward taper from their ends allows these central portions to be freely formed, without interfering with one another, while providing contact forces equal to or better than those provided by previous socket terminals.
Socket terminals of this type are advantageously manufactured by die stamping and forming so that an open seam 24, 26 remains in one corner of each end section. The'spring arms 16, 18, 20, 22 are concave inwardly towards the axis of the socket but are capable of substantial deflection upon insertion of a terminal pin (not shown) axially of the socket so that a wide range of pin sizes can be accommodated by a single socket size.
Laterally extending ears or flanges 28 are provided on the free edge of frame section 12 for mounting purposes. One side 30 of the frame section 14 has an rearwardly extending web 32 from which sidewalls 34, 36 extend. These walls form rearwardly directed extensions or continuations of the adjacent sides of the frame section 14. A retaining lance 38 is struck from the web 30 and extends divergently from the socket axis and has a free end directed towards the frame section 14.
The web 32 is here shown as a slightly bowed or U-shaped section which is adapted to be inserted into a hole in a circuit board (not shown) or the like and can be soldered to conductors (also not shown) on the circuit board. This construction permits the achievement of several different types of good patterns of posts in a receptacle block as will be explained below. Alternately, a plurality of such webs 32 can be interconnected by clip type wiring devices (not shown) or wire wrapping techniques (also not shown) although a different form of post sections may be required for such alternate interconnection methods. It is also within the perview of the invention to have this portion of the terminal formed with either an insulation displacing conductor gripping profile, with a crimp barrel, or with a compliant mounting portion, such as those shown in U.S. Patent Nos. 3,805,214; 3,990,143; and 4,186,982, respectively, the disciosures of which are incorporated herein by reference.
The present invention may be advantageously be used with a housing of the type shown in U.S. Patent No. 3,404,367, the disclosure of which is incorporated herein by reference. The housing is primarily an elongated block of rigid insulative material having a plurality of through passages each receiving a respective terminal of the subject type. The terminals would extend between mating and mounting faces of the housing and the web portions 32 can even be bent at a right angle to the axis of the terminal for right angle mounting of the connector housings.
Terminals according to the present invention can be manufactured in extremely small sizes. For example, terminals of this type have been manufactured from beryllium copper stock with the socket portion having an overall length of about 0.265 inches with end sections of about .046 inches square OD closing to about .018 inches ID at the center of the semi-elliptic springs. This particular socket is used in a receptacle block having cavities spaced apart by 0.050 inches thus permitting a contact density of 400 contacts per square inch. .

Claims

1. An electrical receptacle terminal (10) having two spaced apart, axially aligned square end frame sections (12, 14), four semi-elliptical spring members (16, 18, 20, 22) each of which is integral at its ends with a pair of corresponding sides of said frame sections (12, 14), each spring arm (16, 18, 20, 22) being inwardly concave with respect to the axis of the socket (10), characterized in that each said spring arm (16, 18, 20, 22) is inwardly tapered from its ends towards its central portion so that said socket can be formed with a square cross section along its entire axial length without said arms (16, 18, 20, 22) coming into interference with one another.

2. The receptacle terminal (10) according to claim 1 further characterized by means (28) to mount said terminal (10) in a housing.

3. The receptacle terminal (10) according to claim 1 further characterized by a web (32) extending from one of said end frame sections (12, 14), said web (32) being profiled for mating with further conductive means.

4. The receptacle terminal (10) according to claim 3 further characterized by said profile having a pin shape adapted for mounting in an aperture in a circuit board or the like.

5. The receptacle terminal (10) according to claim 4 further characterized by said web (32) having a profile for insulation displacing engagement with a conductor.

6. The receptacle terminal (10) according to claim 4 further characterized by said web (32) forming a crimp barrel.

7. The receptacle terminal (10) according to claim 4 further characterized by said; web (32) being profiled for compliant pin mounting in a circuit board.